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JP2015076580A - Method for manufacturing electrical apparatus and electrical apparatus - Google Patents

Method for manufacturing electrical apparatus and electrical apparatus Download PDF

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Publication number
JP2015076580A
JP2015076580A JP2013213772A JP2013213772A JP2015076580A JP 2015076580 A JP2015076580 A JP 2015076580A JP 2013213772 A JP2013213772 A JP 2013213772A JP 2013213772 A JP2013213772 A JP 2013213772A JP 2015076580 A JP2015076580 A JP 2015076580A
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resin
spacer member
circuit board
printed circuit
injection hole
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JP6193085B2 (en
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知也 明石
Tomoya Akashi
知也 明石
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Shindengen Electric Manufacturing Co Ltd
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Shindengen Electric Manufacturing Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To prevent a resin from adhering to a resin injection nozzle in a resin sealing process for embedding a printed board in a case with the resin.SOLUTION: An electrical apparatus 1 includes: a case 2 which has a bottom 3 and side parts 4, 5 and opens upwardly; a printed board 10 including a resin injection hole 11 penetrating through in a thickness direction thereof; and a spacer member 6 having a tubular resin dam part 7 with a predetermined height. A method for manufacturing the electrical apparatus 1 includes the steps of: arranging the resin dam part 7 of the spacer member 6 on the upper face of the printed board 10; placing the printed board 10 in the case 2 so that a lower face 10b of the printed board 10 faces an inner face 3a of the bottom 3 of the case 2; and inserting a tip 51 of a resin pouring nozzle 50 into the resin dam part 7 and injecting the resin poured through the resin pouring nozzle 50 into an internal space S via the spacer member 6 and the resin injection hole 11, the internal space S being defined by the case 2 and the printed board 10.

Description

本発明は、電気機器の製造方法、および電気機器に関する。より詳しくは、本発明は、ケース内のプリント基板が樹脂で埋設された電気機器の製造方法、および該電気機器に関する。   The present invention relates to a method for manufacturing an electrical device, and an electrical device. More specifically, the present invention relates to a method for manufacturing an electric device in which a printed board in a case is embedded with a resin, and the electric device.

従来、電子部品が実装されたプリント基板をケース内に格納した電気機器が知られている。このような電気機器においては、耐振動、放熱および防水等のために、硬質ポッティング樹脂などの樹脂を用いて、ケース内に格納されたプリント基板および電子部品を埋設することがある。   2. Description of the Related Art Conventionally, an electric device in which a printed circuit board on which electronic components are mounted is stored in a case is known. In such an electric device, a printed circuit board and an electronic component stored in the case may be embedded using a resin such as a hard potting resin for vibration resistance, heat dissipation, waterproofing, and the like.

ケース内のプリント基板等を埋設する樹脂封止工程では、プリント基板とケースとで画成された空間(以下、単に「内部空間」ともいう。)に気泡が残らないように、樹脂を内部空間に圧入する方法が採られる。この方法では、プリント基板の略中央部に貫通孔(樹脂注入孔)を設け、この貫通孔に樹脂注入ノズルを挿入して樹脂を内部空間に圧入する(例えば特許文献1参照)。   In the resin sealing process of embedding the printed circuit board in the case, the resin is placed in the internal space so that no bubbles remain in the space defined by the printed circuit board and the case (hereinafter also simply referred to as “internal space”). The method of press-fitting into is adopted. In this method, a through hole (resin injection hole) is provided in a substantially central portion of the printed board, and a resin injection nozzle is inserted into the through hole to press-fit resin into the internal space (see, for example, Patent Document 1).

樹脂注入孔から内部空間に圧入された樹脂は、同心円状に広がりケースの側部に達した後、プリント基板の端辺とケースの側部との間の隙間を通ってプリント基板の上側に噴出する。内部空間の樹脂充填が完了すると、樹脂注入ノズルを樹脂注入孔から外してプリント基板の上から樹脂を滴下し、プリント基板の上面を樹脂で覆う。このようにして、ケース内のプリント基板および電子部品を樹脂で埋設する。   The resin press-fitted into the internal space from the resin injection hole spreads concentrically and reaches the side of the case, and then jets out to the upper side of the printed circuit board through the gap between the edge of the printed circuit board and the side of the case. To do. When the resin filling of the internal space is completed, the resin injection nozzle is removed from the resin injection hole, the resin is dropped from above the printed board, and the upper surface of the printed board is covered with the resin. In this way, the printed circuit board and the electronic component in the case are embedded with the resin.

特開2000−106492号公報JP 2000-106492 A

上述の樹脂封止工程では、内部空間に充填された樹脂中に気泡が発生することを防止する観点から、内部空間の樹脂充填が完了するまで、樹脂注入孔を介して樹脂を圧入し続けることが好ましい。   In the above-described resin sealing step, from the viewpoint of preventing bubbles from being generated in the resin filled in the internal space, the resin is continuously pressed through the resin injection hole until the resin filling of the internal space is completed. Is preferred.

しかしながら、実際には、電子部品の配置の都合等によりプリント基板の中央部に樹脂注入孔を設けることが困難な場合がある。また、ケースの平面視形状は、略長方形形状であることが多い。このため、たとえプリント基板の中央部に樹脂注入孔を設けたとしても、ケースの側部と樹脂注入孔との間の距離は一定にならない場合がある。   However, in practice, it may be difficult to provide the resin injection hole in the central portion of the printed circuit board due to the arrangement of electronic components. Further, the shape of the case in plan view is often a substantially rectangular shape. For this reason, even if the resin injection hole is provided in the central portion of the printed circuit board, the distance between the side portion of the case and the resin injection hole may not be constant.

このような場合は、内部空間から樹脂が噴出するタイミングがプリント基板の辺ごとに異なる。具体的には、ケースの短辺に比べて樹脂注入孔との距離が短いケースの長辺の隙間から先に樹脂が噴出する。その結果、内部空間の樹脂充填が完了する前に、長辺側のケース側部とプリント基板の端辺との間の隙間から噴出した樹脂がプリント基板の上面を覆いながら中央部に広がり、樹脂注入ノズルに付着してしまうという課題があった。   In such a case, the timing at which the resin is ejected from the internal space differs for each side of the printed circuit board. Specifically, the resin is ejected first from the gap on the long side of the case, which is shorter than the short side of the case, and the distance from the resin injection hole. As a result, before the resin filling of the internal space is completed, the resin ejected from the gap between the long side case side and the edge of the printed circuit board spreads to the center while covering the upper surface of the printed circuit board. There was a problem of adhering to the injection nozzle.

樹脂が樹脂注入ノズルに付着した場合、樹脂注入ノズルが詰まって故障の原因となったり、樹脂注入ノズルに付着した樹脂が落下して製品の外観部を汚してしまうおそれがある。   If the resin adheres to the resin injection nozzle, the resin injection nozzle may become clogged and cause a failure, or the resin attached to the resin injection nozzle may fall and contaminate the appearance of the product.

そこで、本発明は、ケース内のプリント基板を樹脂で埋設する樹脂封止工程において、樹脂が樹脂注入ノズルに付着することを防止可能な電気機器の製造方法、および該電気機器を提供することを目的とする。   Therefore, the present invention provides a method for manufacturing an electrical device capable of preventing the resin from adhering to the resin injection nozzle in the resin sealing step of embedding the printed circuit board in the case with the resin, and to provide the electrical device. Objective.

本発明の一態様に係る電気機器の製造方法は、
底部および複数の側部を有し上方に開口したケースと、厚さ方向に貫通する樹脂注入孔が設けられたプリント基板と、所定の高さの筒状の樹脂堰止部を有するスペーサ部材とを備える電気機器の製造方法であって、
前記スペーサ部材の前記筒状の樹脂堰止部を、前記筒状の樹脂堰止部を高さ方向に貫通する直線が前記樹脂注入孔を通るように前記プリント基板の上面に配置する配置工程と、
前記プリント基板の下面が前記ケースの底部の内面に対向するように、前記ケース内に前記プリント基板を設置する工程と、
前記樹脂注出ノズルの先端部を前記筒状の樹脂堰止部に挿入し、前記樹脂注出ノズルから注出された樹脂を前記スペーサ部材および前記樹脂注入孔を介して前記ケースと前記プリント基板とで画成された内部空間に注入する工程と、
を備えることを特徴とする。
A method for manufacturing an electrical device according to one embodiment of the present invention includes:
A case having a bottom portion and a plurality of side portions and opened upward; a printed circuit board provided with a resin injection hole penetrating in a thickness direction; and a spacer member having a cylindrical resin damming portion of a predetermined height; A method for manufacturing an electrical device comprising:
An arrangement step of arranging the cylindrical resin damming portion of the spacer member on the upper surface of the printed circuit board so that a straight line passing through the cylindrical resin damming portion in the height direction passes through the resin injection hole; ,
Installing the printed circuit board in the case such that the lower surface of the printed circuit board faces the inner surface of the bottom of the case;
The tip of the resin pouring nozzle is inserted into the cylindrical resin damming portion, and the resin poured out from the resin pouring nozzle is inserted into the case and the printed board through the spacer member and the resin injection hole. Injecting into the internal space defined by
It is characterized by providing.

また、前記電気機器の製造方法において、
前記樹脂堰止部の高さが、前記内部空間の樹脂充填が完了した時点において、前記内部空間から前記プリント基板の上面側に回り込んだ樹脂のうち前記樹脂堰止部に到達した樹脂の、前記プリント基板の上面からの高さよりも高くなるように設定されているものを、前記スペーサ部材として用いるようにしてもよい。
In the method for manufacturing the electrical device,
At the time when the resin filling portion is filled with the resin in the internal space, the resin reaching the resin blocking portion out of the resin that has circulated from the internal space to the upper surface side of the printed circuit board, What is set so that it may become higher than the height from the upper surface of the said printed circuit board may be used as said spacer member.

また、前記電気機器の製造方法において、
前記内部空間の樹脂充填が完了すると、前記樹脂注入ノズルを前記スペーサ部材から外し前記プリント基板から所定の距離を保った状態で樹脂の注出を継続し、前記プリント基板を樹脂で埋設するようにしてもよい。
In the method for manufacturing the electrical device,
When the resin filling of the internal space is completed, the resin injection nozzle is removed from the spacer member, and the resin is continuously poured out while maintaining a predetermined distance from the printed circuit board so that the printed circuit board is embedded with the resin. May be.

また、前記電気機器の製造方法において、
前記スペーサ部材は、前記筒状の樹脂堰止部に連通し、かつ前記樹脂注入孔の径以下の外径の管状部をさらに有し、
前記配置工程において、前記管状部が前記樹脂注入孔に挿入されるようにしてもよい。
In the method for manufacturing the electrical device,
The spacer member further has a tubular portion communicating with the cylindrical resin damming portion and having an outer diameter equal to or smaller than the diameter of the resin injection hole,
In the arrangement step, the tubular portion may be inserted into the resin injection hole.

また、前記電気機器の製造方法において、
前記スペーサ部材は、前記筒状の樹脂堰止部に連通し、かつ前記樹脂注入孔の径以下の外径の管状部を有し、
前記管状部の外周には、前記管状部の中心軸方向に沿って延びる線状の凸部が設けられており、
前記配置工程において、前記凸部が弾性変形することで前記管状部は前記樹脂注入孔に圧入されるようにしてもよい。
In the method for manufacturing the electrical device,
The spacer member communicates with the tubular resin weir and has a tubular portion with an outer diameter equal to or less than the diameter of the resin injection hole;
On the outer periphery of the tubular portion, a linear convex portion extending along the central axis direction of the tubular portion is provided,
In the arranging step, the tubular portion may be press-fitted into the resin injection hole by elastically deforming the convex portion.

また、前記電気機器の製造方法において、
前記管状部の内径は、樹脂注入ノズルの樹脂注出口の径以上であるようにしてもよい。
In the method for manufacturing the electrical device,
You may make it the internal diameter of the said tubular part be more than the diameter of the resin spout of a resin injection nozzle.

また、前記電気機器の製造方法において、
前記スペーサ部材は、前記筒状の樹脂堰止部の端面に設けられ、前記筒状の樹脂堰止部の中心軸に沿って延びる複数のピンを有し、
前記配置工程において、前記複数のピンが、前記プリント基板の前記樹脂注入孔の近傍に複数形成されたピン挿入孔にそれぞれ挿入されるようにしてもよい。
In the method for manufacturing the electrical device,
The spacer member is provided on an end surface of the cylindrical resin damming portion, and has a plurality of pins extending along a central axis of the cylindrical resin damming portion,
In the arranging step, the plurality of pins may be inserted into a plurality of pin insertion holes formed in the vicinity of the resin injection hole of the printed board.

また、前記電気機器の製造方法において、
前記配置工程において、前記筒状の樹脂堰止部の中心軸が前記プリント基板の上面と直交するように前記樹脂堰止部を前記プリント基板に配置するようにしてもよい。
In the method for manufacturing the electrical device,
In the arranging step, the resin damming portion may be arranged on the printed circuit board so that a central axis of the cylindrical resin damming portion is orthogonal to an upper surface of the printed circuit board.

また、前記電気機器の製造方法において、
前記スペーサ部材として、樹脂またはゴムからなるものを用いるようにしてもよい。
In the method for manufacturing the electrical device,
The spacer member may be made of resin or rubber.

本発明の一態様に係る電気機器は、
底部および複数の側部を有し、上方に開口したケースと、
厚さ方向に貫通する樹脂注入孔が設けられ、下面が前記底部の内面と対向するように前記ケース内に格納されたプリント基板と、
所定の高さの筒状の樹脂堰止部を有するスペーサ部材であって、前記筒状の樹脂堰止部を高さ方向に貫通する直線が前記樹脂注入孔を通るように前記プリント基板の上面に配置された、スペーサ部材と、
前記スペーサ部材および前記樹脂注入孔を介して樹脂を前記ケースと前記プリント基板とで画成された内部空間に注入することにより形成された封止樹脂であって、前記内部空間に充填され、前記プリント基板を埋設する、封止樹脂と、
を備えることを特徴とする。
An electrical device according to one embodiment of the present invention is provided.
A case having a bottom and a plurality of sides and opening upward;
A printed circuit board that is provided in the case so that a resin injection hole penetrating in the thickness direction is provided, and a lower surface thereof is opposed to an inner surface of the bottom;
A spacer member having a cylindrical resin damming portion having a predetermined height, and an upper surface of the printed circuit board so that a straight line passing through the cylindrical resin damming portion in the height direction passes through the resin injection hole. A spacer member disposed in
Sealing resin formed by injecting resin into the internal space defined by the case and the printed circuit board through the spacer member and the resin injection hole, and filling the internal space, A sealing resin for embedding a printed circuit board;
It is characterized by providing.

本発明では、樹脂封止工程前に、筒状の樹脂堰止部を有するスペーサ部材をプリント基板の樹脂注入孔に配置しておくことで、内部空間からプリント基板の上面側に回り込んだ樹脂がスペーサ部材の樹脂堰止部によって堰き止められ、樹脂が樹脂注入ノズルに付着することを防止することができる。   In the present invention, before the resin sealing step, a spacer member having a cylindrical resin damming portion is disposed in the resin injection hole of the printed circuit board, so that the resin wraps around from the inner space to the upper surface side of the printed circuit board. Is blocked by the resin blocking portion of the spacer member, and the resin can be prevented from adhering to the resin injection nozzle.

よって、本発明によれば、ケース内のプリント基板を樹脂で埋設する樹脂封止工程において、樹脂が樹脂注入ノズルに付着することを防止可能な電気機器の製造方法、および該電気機器を提供することができる。   Therefore, according to the present invention, there is provided a method for manufacturing an electrical device capable of preventing the resin from adhering to a resin injection nozzle in a resin sealing step of embedding a printed board in a case with a resin, and the electrical device. be able to.

本発明の一実施形態で用いるスペーサ部材の斜視図である。It is a perspective view of the spacer member used in one embodiment of the present invention. 本発明の一実施形態に係る電気機器の製造方法を説明するための図である。It is a figure for demonstrating the manufacturing method of the electric equipment which concerns on one Embodiment of this invention. 図2Aに続く、本発明の一実施形態に係る電気機器の製造方法を説明するための図である。It is a figure for demonstrating the manufacturing method of the electric equipment which concerns on one Embodiment of this invention following FIG. 2A. 図2Bに続く、本発明の一実施形態に係る電気機器の製造方法を説明するための図である。It is a figure for demonstrating the manufacturing method of the electric equipment which concerns on one Embodiment of this invention following FIG. 2B. 図2Cに続く、本発明の一実施形態に係る電気機器の製造方法を説明するための図である。It is a figure for demonstrating the manufacturing method of the electric equipment which concerns on one Embodiment of this invention following FIG. 2C. 図2Dに続く、本発明の一実施形態に係る電気機器の製造方法を説明するための図である。It is a figure for demonstrating the manufacturing method of the electric equipment which concerns on one Embodiment of this invention following FIG. 2D. (a)は本発明の一実施形態に係る電気機器の平面図を示し、(b)は(a)のA−A線に沿う断面図である。(A) shows the top view of the electric equipment which concerns on one Embodiment of this invention, (b) is sectional drawing which follows the AA line of (a). (a)は第1の変形例に係るスペーサ部材の斜視図であり、(b)は該スペーサ部材の下面図である。(A) is a perspective view of the spacer member which concerns on a 1st modification, (b) is a bottom view of this spacer member. (a)は第2の変形例に係るスペーサ部材の斜視図であり、(b)は該スペーサ部材の下面図である。(A) is a perspective view of the spacer member which concerns on a 2nd modification, (b) is a bottom view of this spacer member. 第2の変形例に係るスペーサ部材が配置されたプリント基板の断面図である。It is sectional drawing of the printed circuit board with which the spacer member which concerns on a 2nd modification is arrange | positioned.

以下、図面を参照しつつ本発明の実施形態について説明する。なお、各図において同等の機能を有する構成要素には同一の符号を付し、同一符号の構成要素の詳しい説明は繰り返さない。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. In addition, in each figure, the component which has an equivalent function is attached | subjected the same code | symbol, and detailed description of the component of the same code | symbol is not repeated.

まず、図1を参照して、本実施形態に係る電気機器1の製造に用いるスペーサ部材6の構成について説明する。その後、図2A〜図2Eおよび図3を参照して、電気機器1の製造方法および電気機器1の構成について説明する。   First, with reference to FIG. 1, the structure of the spacer member 6 used for manufacture of the electric equipment 1 which concerns on this embodiment is demonstrated. Then, with reference to FIG. 2A-FIG. 2E and FIG. 3, the manufacturing method of the electric equipment 1 and the structure of the electric equipment 1 are demonstrated.

図1に示すように、スペーサ部材6は、筒状の樹脂堰止部7と、樹脂堰止部7に連通する管状部8とを有する。   As shown in FIG. 1, the spacer member 6 includes a cylindrical resin damming portion 7 and a tubular portion 8 communicating with the resin damming portion 7.

樹脂堰止部7は、内部空間からプリント基板10(後述)の上面側に回り込んだ樹脂が樹脂注入ノズルに付着するのを防止するためのものであり、所定の高さを有する。   The resin damming portion 7 is for preventing the resin that has entered the upper surface side of the printed circuit board 10 (described later) from the internal space from adhering to the resin injection nozzle, and has a predetermined height.

管状部8は、プリント基板10の樹脂注入孔11内に挿入される部分である。詳しくは、図2Aを参照して後述する。   The tubular portion 8 is a portion that is inserted into the resin injection hole 11 of the printed circuit board 10. Details will be described later with reference to FIG. 2A.

管状部8の外形の大きさは、樹脂堰止部7の外形の大きさよりも小さく、より詳しくは、プリント基板10の樹脂注入孔11の径以下である。   The size of the outer shape of the tubular portion 8 is smaller than the size of the outer shape of the resin damming portion 7, and more specifically, is equal to or smaller than the diameter of the resin injection hole 11 of the printed circuit board 10.

なお、スペーサ部材6の材質は、特に限定されないが、コストの観点や樹脂注入ノズルが金属製であることから、比較的安価であって樹脂注入ノズルを傷つけない材質(例えば樹脂またはゴム)であることが好ましい。   The material of the spacer member 6 is not particularly limited, but is a material (for example, resin or rubber) that is relatively inexpensive and does not damage the resin injection nozzle because of the cost and the resin injection nozzle are made of metal. It is preferable.

また、樹脂堰止部7および管状部8の外形は、円柱状に限らず、例えば多角柱状であってもよい。   Moreover, the external shape of the resin damming part 7 and the tubular part 8 is not limited to a cylindrical shape, and may be, for example, a polygonal column shape.

次に、図2A〜図2Eおよび図3を参照して、本実施形態に係る電気機器1の製造方法、および電気機器1の構成について説明する。図2Aは、スペーサ部材6が装着されたプリント基板10の断面図である。図2B、図2Cおよび図2Eは、プリント基板10の樹脂注入孔11およびケース2の側部4を通る線に沿う断面図である。図2Dは、プリント基板10の樹脂注入孔11およびケース2の側部5を通る線に沿う断面図である。   Next, with reference to FIG. 2A-FIG. 2E and FIG. 3, the manufacturing method of the electric equipment 1 which concerns on this embodiment, and the structure of the electric equipment 1 are demonstrated. FIG. 2A is a cross-sectional view of the printed circuit board 10 on which the spacer member 6 is mounted. 2B, 2 </ b> C, and 2 </ b> E are cross-sectional views along a line passing through the resin injection hole 11 of the printed circuit board 10 and the side portion 4 of the case 2. FIG. 2D is a cross-sectional view taken along a line passing through the resin injection hole 11 of the printed circuit board 10 and the side portion 5 of the case 2.

まず、図2Aに示すように、各種チップ部品(例えば半導体スイッチ、抵抗、コンデンサ)等の電子部品12および電解コンデンサ等の電子部品13が実装されたプリント基板10を用意する。プリント基板10には、プリント基板10を厚さ方向に貫通する樹脂注入孔11が設けられている。なお、図2Aでは、プリント基板10の下面10bにのみ電子部品が実装されているが、上面10aに電子部品が実装されていてもよい。   First, as shown in FIG. 2A, a printed circuit board 10 is prepared on which electronic parts 12 such as various chip parts (for example, semiconductor switches, resistors, capacitors) and electronic parts 13 such as electrolytic capacitors are mounted. The printed circuit board 10 is provided with a resin injection hole 11 that penetrates the printed circuit board 10 in the thickness direction. In FIG. 2A, the electronic component is mounted only on the lower surface 10b of the printed circuit board 10, but the electronic component may be mounted on the upper surface 10a.

また、プリント基板10を収納するためのケース2を用意する。ケース2は、底部および複数の側部を有し、上方に開口している。本実施形態では、ケース2は、図3に示すように、平面視して略長方形形状である。   A case 2 for storing the printed circuit board 10 is prepared. The case 2 has a bottom portion and a plurality of side portions, and is open upward. In the present embodiment, the case 2 has a substantially rectangular shape in plan view as shown in FIG.

即ち、ケース2は、略長方形状の底部3と、底部3の短辺に接続する2つの側部4と、底部3の長辺に接続する2つの側部5とを有する。なお、ケース2の平面形状は、略長方形形状に限らず、例えば、略正方形形状や略五角形形状など他の略多角形形状であってもよい。また、ケース2は、例えば樹脂製であるが、その他の材料(金属等)で構成されていてもよい。   That is, the case 2 has a substantially rectangular bottom 3, two side parts 4 connected to the short side of the bottom part 3, and two side parts 5 connected to the long side of the bottom part 3. The planar shape of the case 2 is not limited to a substantially rectangular shape, and may be another substantially polygonal shape such as a substantially square shape or a substantially pentagonal shape. The case 2 is made of resin, for example, but may be made of other materials (metal or the like).

次に、図2Aに示すように、スペーサ部材6の管状部8が樹脂注入孔11に挿入されるように、スペーサ部材6をプリント基板10に配置する(配置工程)。   Next, as shown in FIG. 2A, the spacer member 6 is disposed on the printed circuit board 10 so that the tubular portion 8 of the spacer member 6 is inserted into the resin injection hole 11 (arrangement step).

より一般的に言えば、本配置工程では、スペーサ部材6の樹脂堰止部7を、樹脂堰止部7を高さ方向に貫通する直線が樹脂注入孔11を通るように、プリント基板10の上面10aに配置する。樹脂堰止部7を高さ方向に貫通する直線は、例えば図1の中心軸Lのように、樹脂堰止部7を長さ方向に貫通する直線である。   More generally speaking, in this arrangement step, the printed circuit board 10 is arranged such that a straight line passing through the resin damming portion 7 of the spacer member 6 in the height direction passes through the resin injection hole 11. Arranged on the upper surface 10a. A straight line penetrating the resin damming portion 7 in the height direction is a straight line penetrating the resin damming portion 7 in the length direction, for example, as a central axis L in FIG.

なお、本配置工程において、図2Aに示すように、樹脂堰止部7の中心軸Lがプリント基板10の上面10aと直交するように、樹脂堰止部7をプリント基板10に配置することが好ましい。   In this arrangement step, as shown in FIG. 2A, the resin damming portion 7 may be arranged on the printed circuit board 10 so that the central axis L of the resin damming portion 7 is orthogonal to the upper surface 10 a of the printed circuit board 10. preferable.

なお、スペーサ部材6は、チップマウンター等の装置を用いて、プリント基板10上に搭載するようにしてもよい。   The spacer member 6 may be mounted on the printed circuit board 10 using a device such as a chip mounter.

また、スペーサ部材6として、樹脂またはゴムからなるものを用いることが好ましい。   In addition, it is preferable to use a spacer member 6 made of resin or rubber.

次に、図2Bに示すように、プリント基板10の下面10bがケース2の底部3の内面3aに対向するように、ケース2内にプリント基板10を設置する(設置工程)。プリント基板10は、ケース2の底部3から所定の距離を保つように、底部3に設けられた台座等(図示せず)の上に載置される。ケース2内にプリント基板10を収納することにより、図2Bに示すように、ケース2とプリント基板10とで画成された内部空間Sが形成される。   Next, as shown in FIG. 2B, the printed circuit board 10 is installed in the case 2 so that the lower surface 10 b of the printed circuit board 10 faces the inner surface 3 a of the bottom 3 of the case 2 (installation process). The printed circuit board 10 is placed on a pedestal or the like (not shown) provided on the bottom 3 so as to maintain a predetermined distance from the bottom 3 of the case 2. By housing the printed circuit board 10 in the case 2, an internal space S defined by the case 2 and the printed circuit board 10 is formed as shown in FIG. 2B.

次に、図2Cに示すように、樹脂注出ノズル50の先端部51を樹脂堰止部7に挿入する。そして、樹脂注出ノズル50から注出された樹脂(硬質ポッティング樹脂など)を、スペーサ部材6および樹脂注入孔11を介して内部空間Sに注入する(樹脂封止工程)。   Next, as shown in FIG. 2C, the distal end portion 51 of the resin dispensing nozzle 50 is inserted into the resin damming portion 7. Then, the resin (such as hard potting resin) poured out from the resin dispensing nozzle 50 is injected into the internal space S through the spacer member 6 and the resin injection hole 11 (resin sealing step).

なお、本発明において先端部51を樹脂堰止部7に挿入するというときは、先端部51の挿入深さは特に限定されない。即ち、先端部51を樹脂堰止部7に当接させてもよいし、あるいは先端部51を樹脂堰止部7に挿通させてもよい。   In addition, when inserting the front-end | tip part 51 in the resin damming part 7 in this invention, the insertion depth of the front-end | tip part 51 is not specifically limited. That is, the front end portion 51 may be brought into contact with the resin damming portion 7, or the front end portion 51 may be inserted through the resin damming portion 7.

また、熱伝導率を確保する等の目的で、樹脂注入ノズル50から、粘度の高い樹脂を注出してもよい。この場合、樹脂注出ノズル50から注出された樹脂は、スペーサ部材6および樹脂注入孔11を介して内部空間Sに圧入される。   Moreover, you may pour out resin with a high viscosity from the resin injection | pouring nozzle 50 for the purpose of ensuring heat conductivity. In this case, the resin poured out from the resin dispensing nozzle 50 is press-fitted into the internal space S through the spacer member 6 and the resin injection hole 11.

図2Dは、樹脂封止工程が進行し、内部空間Sの樹脂充填が完了した時点における断面図を示している。封止樹脂20は、内部空間Sに注入ないし圧入された樹脂である。封止樹脂20のうち樹脂20aは、プリント基板10の端辺とケース2の側部5との間の隙間を通って噴出し、プリント基板10の上面10aを覆う樹脂を示している。   FIG. 2D shows a cross-sectional view at the time when the resin sealing process proceeds and the resin filling of the internal space S is completed. The sealing resin 20 is a resin injected or press-fitted into the internal space S. Of the sealing resin 20, the resin 20 a is a resin that is ejected through a gap between the edge of the printed circuit board 10 and the side portion 5 of the case 2 and covers the upper surface 10 a of the printed circuit board 10.

図2Dに示すように、底部3の長辺に接続する側部5は樹脂注入孔11からの距離が側部4に比べて短いため、内部空間Sの樹脂充填が完了した時点、即ち、プリント基板10の端辺と側部4との間の隙間から樹脂が噴出した時点で、樹脂20aが既にスペーサ部材6に到達している。   As shown in FIG. 2D, the side portion 5 connected to the long side of the bottom portion 3 has a shorter distance from the resin injection hole 11 than the side portion 4, and therefore, when the resin filling of the internal space S is completed, that is, the print The resin 20 a has already reached the spacer member 6 when the resin is ejected from the gap between the end side of the substrate 10 and the side portion 4.

しかしながら、図2Dに示すように、樹脂20aはスペーサ部材6の樹脂堰止部7によって堰き止められるため、樹脂注入ノズル50(先端部51)に樹脂が付着することを防止することができる。   However, as shown in FIG. 2D, since the resin 20a is blocked by the resin blocking portion 7 of the spacer member 6, it is possible to prevent the resin from adhering to the resin injection nozzle 50 (tip portion 51).

なお、樹脂堰止部7の高さは、内部空間Sの樹脂充填が完了した時点において、樹脂20aのうち樹脂堰止部7に到達した樹脂の、プリント基板10の上面10aからの高さよりも高くなるように設定されていることが好ましい。これにより、樹脂堰止部7は、少なくとも内部空間Sの樹脂充填が完了するまで、樹脂20aが樹脂堰止部7を越えることはなく、プリント基板10の端辺から押し寄せる樹脂を堰き止めることができる。   The height of the resin damming portion 7 is higher than the height of the resin reaching the resin damming portion 7 in the resin 20a from the upper surface 10a of the printed circuit board 10 when the resin filling of the internal space S is completed. It is preferable to set it to be high. As a result, the resin damming portion 7 does not cross the resin damming portion 7 until at least the resin filling of the internal space S is completed, and can dampen the resin that presses from the end side of the printed circuit board 10. it can.

内部空間Sの樹脂充填が完了した後、図2Eに示すように、樹脂注入ノズル50をスペーサ部材6から外し、プリント基板10から所定の距離を保った状態で樹脂の注出を継続し、プリント基板10を樹脂で埋設する。   After the resin filling of the internal space S is completed, as shown in FIG. 2E, the resin injection nozzle 50 is removed from the spacer member 6, and the resin is continuously poured out while maintaining a predetermined distance from the printed circuit board 10. The substrate 10 is embedded with resin.

なお、樹脂の注入は、スペーサ部材6を完全に埋設するまで行ってもよいし、樹脂堰止部7が一部露出した段階で終了してもよい。いずれにせよ、スペーサ部材6は樹脂封止工程の途中で回収されることなく、プリント基板10とともに樹脂封止される。このように、スペーサ部材6は再利用されず、電気機器1ごとに新しいものが使用される。   The resin injection may be performed until the spacer member 6 is completely embedded, or may be terminated when the resin damming portion 7 is partially exposed. In any case, the spacer member 6 is resin-sealed together with the printed circuit board 10 without being collected during the resin-sealing process. Thus, the spacer member 6 is not reused, and a new one is used for each electric device 1.

上記の工程を経て、図3(a),(b)に示す電気機器1が製造される。図3(a)は電気機器1の平面図を示し、図3(b)は図3(a)のA−A線に沿う断面図を示している。   The electric device 1 shown in FIGS. 3A and 3B is manufactured through the above steps. FIG. 3A shows a plan view of the electric apparatus 1, and FIG. 3B shows a cross-sectional view taken along the line AA of FIG. 3A.

図3(a),(b)に示すように、本実施形態に係る電気機器1は、ケース2と、プリント基板10と、スペーサ部材6と、封止樹脂20とを備えている。   As shown in FIGS. 3A and 3B, the electrical apparatus 1 according to the present embodiment includes a case 2, a printed board 10, a spacer member 6, and a sealing resin 20.

電気機器1において、ケース2は、底部3および複数の側部4,5を有し、上方に開口している。プリント基板10は、その下面10bが底部3の内面3aと対向するように、ケース2内に格納されている。スペーサ部材6は、筒状の樹脂堰止部7を高さ方向に貫通する直線が樹脂注入孔11を通るように、プリント基板10の上面10aに配置されている。封止樹脂20は、スペーサ部材6および樹脂注入孔11を介して内部空間Sに樹脂を注入することにより形成されている。この封止樹脂20は、内部空間Sに充填されているとともに、封止樹脂20の一部である樹脂20aがプリント基板10の上面10aを覆うことにより、プリント基板10を埋設している。   In the electric device 1, the case 2 has a bottom portion 3 and a plurality of side portions 4 and 5, and opens upward. The printed circuit board 10 is stored in the case 2 so that the lower surface 10 b faces the inner surface 3 a of the bottom portion 3. The spacer member 6 is disposed on the upper surface 10 a of the printed circuit board 10 so that a straight line passing through the cylindrical resin damming portion 7 in the height direction passes through the resin injection hole 11. The sealing resin 20 is formed by injecting resin into the internal space S through the spacer member 6 and the resin injection hole 11. The sealing resin 20 is filled in the internal space S, and the resin substrate 20a which is a part of the sealing resin 20 covers the upper surface 10a of the printed circuit board 10 so that the printed circuit board 10 is embedded.

以上説明したように、本実施形態では、樹脂堰止部7を有するスペーサ部材6を樹脂封止工程前に予めプリント基板10に装着しておくことで、樹脂封止工程において樹脂が樹脂注入ノズル50に付着することを防止することができる。その結果、樹脂注入ノズル50が詰まって故障の原因となったり、樹脂注入ノズル50に付着した樹脂が落下して製品の外観部を汚してしまうことを防止することができる。   As described above, in the present embodiment, the spacer member 6 having the resin damming portion 7 is previously attached to the printed circuit board 10 before the resin sealing step, so that the resin is injected into the resin injection nozzle in the resin sealing step. 50 can be prevented from adhering. As a result, it is possible to prevent the resin injection nozzle 50 from being clogged and causing a failure, or the resin adhering to the resin injection nozzle 50 from falling and contaminating the appearance of the product.

さらに、内部空間Sの樹脂充填が完了するまで樹脂注入孔11を介した樹脂の圧入を継続することが可能となるため、粘度の高い樹脂を用いた場合であっても、封止樹脂20中に気泡が発生することを防止することができる。   Furthermore, since it becomes possible to continue the press-fitting of the resin through the resin injection hole 11 until the resin filling of the internal space S is completed, even in the case where a resin having a high viscosity is used, the sealing resin 20 It is possible to prevent bubbles from being generated.

また、スペーサ部材6によりプリント基板10の樹脂注入孔11の周囲が補強されるため、樹脂注入孔11に直接樹脂注入ノズル50を挿入する場合に比べて、樹脂注入時のプリント基板10の撓み量を減少させることができる。よって、樹脂注入孔11の近くまで配線パターンを形成することが可能となり、プリント基板10の使用可能面積を増やすことができる。   In addition, since the periphery of the resin injection hole 11 of the printed circuit board 10 is reinforced by the spacer member 6, the amount of deflection of the printed circuit board 10 at the time of resin injection compared to the case where the resin injection nozzle 50 is directly inserted into the resin injection hole 11. Can be reduced. Therefore, it is possible to form a wiring pattern close to the resin injection hole 11 and increase the usable area of the printed circuit board 10.

なお、スペーサ部材6の樹脂堰止部7の内径は、プリント基板10の樹脂注入孔11の径よりも大きい方が好ましい。これより、樹脂注出ノズル50の先端部51を樹脂堰止部7に挿入する際における、樹脂注入ノズル50とプリント基板10との間の位置合せ精度を緩和することができる。   The inner diameter of the resin damming portion 7 of the spacer member 6 is preferably larger than the diameter of the resin injection hole 11 of the printed circuit board 10. Accordingly, the alignment accuracy between the resin injection nozzle 50 and the printed circuit board 10 when the tip 51 of the resin pouring nozzle 50 is inserted into the resin weir 7 can be relaxed.

また、スペーサ部材6の管状部8の内径は、樹脂注入ノズル50の樹脂注出口の径以上であることが好ましい。これにより、例えば樹脂封止工程において粘度の高い樹脂を内部空間Sに圧入する場合であっても、樹脂注出口から注出された樹脂がスペーサ部材6内の空間を充填して先端部51に付着したり、さらには、当該樹脂が先端部51とスペーサ部材6の接触部分から漏出して当該接触部分から上側の樹脂注入ノズル50に付着することを防止できる。   In addition, the inner diameter of the tubular portion 8 of the spacer member 6 is preferably equal to or larger than the diameter of the resin injection port of the resin injection nozzle 50. Thereby, for example, even when a resin having a high viscosity is pressed into the internal space S in the resin sealing step, the resin poured out from the resin spout fills the space in the spacer member 6 and fills the tip 51. Further, it can be prevented that the resin adheres or leaks out from the contact portion between the tip 51 and the spacer member 6 and adheres to the upper resin injection nozzle 50 from the contact portion.

また、樹脂堰止部7の開口部分は、樹脂注入ノズル50の先端部51の形状に合わせて加工されていることが好ましい。例えば、樹脂注入ノズル50の先端部51のテーパー形状に合わせて、樹脂堰止部7の端面(上側端面)と内周面とのなす角を落としておくことが好ましい。これにより、樹脂注出ノズル50の先端部51を樹脂堰止部7に挿入する際の作業容易性を高めることができる。   Moreover, it is preferable that the opening part of the resin damming part 7 is processed according to the shape of the front-end | tip part 51 of the resin injection | pouring nozzle 50. FIG. For example, it is preferable to reduce the angle formed by the end surface (upper end surface) of the resin damming portion 7 and the inner peripheral surface in accordance with the taper shape of the distal end portion 51 of the resin injection nozzle 50. Thereby, the work ease at the time of inserting the front-end | tip part 51 of the resin extraction nozzle 50 in the resin damming part 7 can be improved.

スペーサ部材6の構成については、上記のものに限られず、例えば、以下に説明するスペーサ部材6A,6Bであってもよい。   The configuration of the spacer member 6 is not limited to the above, and may be, for example, spacer members 6A and 6B described below.

(第1の変形例)
図4(a),(b)を参照して、第1の変形例に係るスペーサ部材6Aについて説明する。本変形例に係るスペーサ部材6Aは、スペーサ部材6と同様、筒状の樹脂堰止部7および管状部8を有する。
(First modification)
A spacer member 6A according to a first modification will be described with reference to FIGS. Similar to the spacer member 6, the spacer member 6 </ b> A according to this modification includes a cylindrical resin damming portion 7 and a tubular portion 8.

スペーサ部材6Aとスペーサ部材6との相違点は、スペーサ部材6Aでは、管状部8の外周に、凸部9が複数設けられている点である。各凸部9は、管状部8の中心軸L方向に沿って延びる線状の凸部である。   The difference between the spacer member 6A and the spacer member 6 is that the spacer member 6A is provided with a plurality of convex portions 9 on the outer periphery of the tubular portion 8. Each protrusion 9 is a linear protrusion extending along the direction of the central axis L of the tubular portion 8.

なお、図4(a),(b)では、凸部9は4本設けられているが、凸部9の本数はこれに限るものではない。   4A and 4B, four convex portions 9 are provided, but the number of convex portions 9 is not limited to this.

本変形例のスペーサ部材6Aを用いる場合、前述の配置工程において、凸部9が弾性変形することで、管状部8は樹脂注入孔11に圧入される。   When the spacer member 6 </ b> A according to this modification is used, the tubular portion 8 is press-fitted into the resin injection hole 11 due to the elastic deformation of the convex portion 9 in the above-described arrangement step.

これにより、管状部8の外径が樹脂注入孔11の径よりも小さい場合でも、スペーサ部材6Aをプリント基板10にしっかりと固定することができ、樹脂注入ノズル50をスペーサ部材6Aから外す際にスペーサ部材6Aがプリント基板10から外れてしまうこと等を防止することができる。   Thereby, even when the outer diameter of the tubular portion 8 is smaller than the diameter of the resin injection hole 11, the spacer member 6A can be firmly fixed to the printed circuit board 10, and when the resin injection nozzle 50 is removed from the spacer member 6A. It is possible to prevent the spacer member 6A from being detached from the printed board 10.

(第2の変形例)
次に、図5(a),(b)および図6を参照して、第2の変形例に係るスペーサ部材6Bについて説明する。本変形例に係るスペーサ部材6Bは、スペーサ部材6と同様、筒状の樹脂堰止部7を有するが、管状部8を有しない。
(Second modification)
Next, a spacer member 6B according to a second modification will be described with reference to FIGS. 5 (a), 5 (b) and FIG. Like the spacer member 6, the spacer member 6 </ b> B according to this modification has a cylindrical resin damming portion 7, but does not have a tubular portion 8.

スペーサ部材6Bとスペーサ部材6との相違点は、スペーサ部材6Bでは、管状部8に代えて、ピン18が複数設けられている点である。各ピン18は、樹脂堰止部7の端面(下側端面)に設けられ、樹脂堰止部7の中心軸Lに沿って延びる。   The difference between the spacer member 6B and the spacer member 6 is that the spacer member 6B is provided with a plurality of pins 18 instead of the tubular portion 8. Each pin 18 is provided on the end face (lower end face) of the resin damming portion 7 and extends along the central axis L of the resin damming portion 7.

なお、図5(a),(b)では、ピン18は2本設けられているが、ピン18の本数はこれに限るものではない。   5A and 5B, two pins 18 are provided, but the number of pins 18 is not limited to this.

本変形例のスペーサ部材6Bを用いる場合、プリント基板10の樹脂注入孔11の近傍には、図6に示すように、複数のピン挿入孔14を設けておく。   When the spacer member 6B according to this modification is used, a plurality of pin insertion holes 14 are provided in the vicinity of the resin injection hole 11 of the printed board 10 as shown in FIG.

前述の配置工程において、図6に示すように、複数のピン18の各々がピン挿入孔14にそれぞれ挿入されるように、スペーサ部材6Bをプリント基板10に装着する。   In the above-described arrangement step, the spacer member 6B is mounted on the printed circuit board 10 so that each of the plurality of pins 18 is inserted into the pin insertion hole 14 as shown in FIG.

これにより、スペーサ部材6Bをプリント基板10にしっかりと固定することができ、樹脂注入ノズル50をスペーサ部材6Bから外す際にスペーサ部材6Bがプリント基板10から外れてしまうこと等を防止することができる。   Thereby, the spacer member 6B can be firmly fixed to the printed circuit board 10, and it is possible to prevent the spacer member 6B from being detached from the printed circuit board 10 when the resin injection nozzle 50 is removed from the spacer member 6B. .

なお、第2の変形例は、最初に説明したスペーサ部材6、あるいは第1の変形例で説明したスペーサ部材6Aと組み合わせてもよい。即ち、スペーサ部材6あるいはスペーサ部材6Aにピン18を設けてもよい。このようにすることで、スペーサ部材をプリント基板10にさらにしっかりと固定することができる。   In addition, you may combine the 2nd modification with the spacer member 6 demonstrated initially, or the spacer member 6A demonstrated in the 1st modification. That is, the pin 18 may be provided on the spacer member 6 or the spacer member 6A. By doing so, the spacer member can be more firmly fixed to the printed circuit board 10.

上記の記載に基づいて、当業者であれば、本発明の追加の効果や種々の変形を想到できるかもしれないが、本発明の態様は、上述した個々の実施形態に限定されるものではない。異なる実施形態にわたる構成要素を適宜組み合わせてもよい。特許請求の範囲に規定された内容及びその均等物から導き出される本発明の概念的な思想と趣旨を逸脱しない範囲で種々の追加、変更及び部分的削除が可能である。   Based on the above description, those skilled in the art may be able to conceive additional effects and various modifications of the present invention, but the aspects of the present invention are not limited to the individual embodiments described above. . You may combine suitably the component covering different embodiment. Various additions, modifications, and partial deletions can be made without departing from the concept and spirit of the present invention derived from the contents defined in the claims and equivalents thereof.

1 電気機器
2 ケース
3 底部
3a 内面
4,5 側部
6,6A,6B スペーサ部材
7 樹脂堰止部
8 管状部
9 凸部
10 プリント基板
10a 上面
10b 下面
11 樹脂注入孔
12,13 電子部品
14 ピン挿入孔
18 ピン
20 封止樹脂
20a (プリント基板上の)樹脂
50 樹脂注出ノズル
51 先端部
L 中心軸
S 内部空間
DESCRIPTION OF SYMBOLS 1 Electric equipment 2 Case 3 Bottom part 3a Inner surface 4,5 Side part 6,6A, 6B Spacer member 7 Resin damming part 8 Tubular part 9 Convex part 10 Printed circuit board 10a Upper surface 10b Lower surface 11 Resin injection hole 12, 13 Electronic component 14 Pin Insertion hole 18 Pin 20 Sealing resin 20a Resin 50 (on printed circuit board) Resin pouring nozzle 51 Tip L Center axis S Internal space

Claims (10)

底部および複数の側部を有し上方に開口したケースと、厚さ方向に貫通する樹脂注入孔が設けられたプリント基板と、所定の高さの筒状の樹脂堰止部を有するスペーサ部材とを備える電気機器の製造方法であって、
前記スペーサ部材の前記筒状の樹脂堰止部を、前記筒状の樹脂堰止部を高さ方向に貫通する直線が前記樹脂注入孔を通るように前記プリント基板の上面に配置する配置工程と、
前記プリント基板の下面が前記ケースの底部の内面に対向するように、前記ケース内に前記プリント基板を設置する工程と、
前記樹脂注出ノズルの先端部を前記筒状の樹脂堰止部に挿入し、前記樹脂注出ノズルから注出された樹脂を前記スペーサ部材および前記樹脂注入孔を介して前記ケースと前記プリント基板とで画成された内部空間に注入する工程と、
を備えることを特徴とする電気機器の製造方法。
A case having a bottom portion and a plurality of side portions and opened upward; a printed circuit board provided with a resin injection hole penetrating in a thickness direction; and a spacer member having a cylindrical resin damming portion of a predetermined height; A method for manufacturing an electrical device comprising:
An arrangement step of arranging the cylindrical resin damming portion of the spacer member on the upper surface of the printed circuit board so that a straight line passing through the cylindrical resin damming portion in the height direction passes through the resin injection hole; ,
Installing the printed circuit board in the case such that the lower surface of the printed circuit board faces the inner surface of the bottom of the case;
The tip of the resin pouring nozzle is inserted into the cylindrical resin damming portion, and the resin poured out from the resin pouring nozzle is inserted into the case and the printed board through the spacer member and the resin injection hole. Injecting into the internal space defined by
The manufacturing method of the electric equipment characterized by the above-mentioned.
前記樹脂堰止部の高さが、前記内部空間の樹脂充填が完了した時点において、前記内部空間から前記プリント基板の上面側に回り込んだ樹脂のうち前記樹脂堰止部に到達した樹脂の、前記プリント基板の上面からの高さよりも高くなるように設定されているものを、前記スペーサ部材として用いることを特徴とする請求項1に記載の電気機器の製造方法。   At the time when the resin filling portion is filled with the resin in the internal space, the resin reaching the resin blocking portion out of the resin that has circulated from the internal space to the upper surface side of the printed circuit board, The method for manufacturing an electrical device according to claim 1, wherein the spacer member is set to be higher than a height from an upper surface of the printed board. 前記内部空間の樹脂充填が完了すると、前記樹脂注入ノズルを前記スペーサ部材から外し前記プリント基板から所定の距離を保った状態で樹脂の注出を継続し、前記プリント基板を樹脂で埋設することを特徴とする請求項1または2に記載の電気機器の製造方法。   When the filling of the resin in the internal space is completed, the resin injection nozzle is removed from the spacer member, and the resin is continuously poured out with the predetermined distance from the printed board, and the printed board is embedded with the resin. The manufacturing method of the electric equipment according to claim 1 or 2 characterized by things. 前記スペーサ部材は、前記筒状の樹脂堰止部に連通し、かつ前記樹脂注入孔の径以下の外径の管状部をさらに有し、
前記配置工程において、前記管状部が前記樹脂注入孔に挿入されることを特徴とする請求項1〜3のいずれかに記載の電気機器の製造方法。
The spacer member further has a tubular portion communicating with the cylindrical resin damming portion and having an outer diameter equal to or smaller than the diameter of the resin injection hole,
The method for manufacturing an electric device according to any one of claims 1 to 3, wherein in the arranging step, the tubular portion is inserted into the resin injection hole.
前記スペーサ部材は、前記筒状の樹脂堰止部に連通し、かつ前記樹脂注入孔の径以下の外径の管状部を有し、
前記管状部の外周には、前記管状部の中心軸方向に沿って延びる線状の凸部が設けられており、
前記配置工程において、前記凸部が弾性変形することで前記管状部は前記樹脂注入孔に圧入されることを特徴とする請求項1〜3のいずれかに記載の電気機器の製造方法。
The spacer member communicates with the tubular resin weir and has a tubular portion with an outer diameter equal to or less than the diameter of the resin injection hole;
On the outer periphery of the tubular portion, a linear convex portion extending along the central axis direction of the tubular portion is provided,
The method for manufacturing an electrical device according to any one of claims 1 to 3, wherein, in the arranging step, the tubular portion is press-fitted into the resin injection hole by elastic deformation of the convex portion.
前記管状部の内径は、樹脂注入ノズルの樹脂注出口の径以上であることを特徴とする請求項4または5に記載の電気機器の製造方法。   The method for manufacturing an electrical device according to claim 4 or 5, wherein an inner diameter of the tubular portion is equal to or larger than a diameter of a resin outlet of the resin injection nozzle. 前記スペーサ部材は、前記筒状の樹脂堰止部の端面に設けられ、前記筒状の樹脂堰止部の中心軸に沿って延びる複数のピンを有し、
前記配置工程において、前記複数のピンが、前記プリント基板の前記樹脂注入孔の近傍に複数形成されたピン挿入孔にそれぞれ挿入されることを特徴とする請求項1〜6のいずれかに記載の電気機器の製造方法。
The spacer member is provided on an end surface of the cylindrical resin damming portion, and has a plurality of pins extending along a central axis of the cylindrical resin damming portion,
The said arrangement | positioning process WHEREIN: These pins are each inserted in the pin insertion hole formed in multiple numbers in the vicinity of the said resin injection hole of the said printed circuit board, The one in any one of Claims 1-6 characterized by the above-mentioned. Manufacturing method of electrical equipment.
前記配置工程において、前記筒状の樹脂堰止部の中心軸が前記プリント基板の上面と直交するように前記樹脂堰止部を前記プリント基板に配置することを特徴とする請求項1〜7のいずれかに記載の電気機器の製造方法。   The said arrangement | positioning process WHEREIN: The said resin damming part is arrange | positioned in the said printed circuit board so that the center axis | shaft of the said cylindrical resin damming part may be orthogonal to the upper surface of the said printed circuit board. The manufacturing method of the electric equipment in any one. 前記スペーサ部材として、樹脂またはゴムからなるものを用いることを特徴とする請求項1〜8のいずれかに記載の電気機器の製造方法。   The method for manufacturing an electrical device according to claim 1, wherein the spacer member is made of resin or rubber. 底部および複数の側部を有し、上方に開口したケースと、
厚さ方向に貫通する樹脂注入孔が設けられ、下面が前記底部の内面と対向するように前記ケース内に格納されたプリント基板と、
所定の高さの筒状の樹脂堰止部を有するスペーサ部材であって、前記筒状の樹脂堰止部を高さ方向に貫通する直線が前記樹脂注入孔を通るように前記プリント基板の上面に配置された、スペーサ部材と、
前記スペーサ部材および前記樹脂注入孔を介して樹脂を前記ケースと前記プリント基板とで画成された内部空間に注入することにより形成された封止樹脂であって、前記内部空間に充填され、前記プリント基板を埋設する、封止樹脂と、
を備えることを特徴とする電気機器。
A case having a bottom and a plurality of sides and opening upward;
A printed circuit board that is provided in the case so that a resin injection hole penetrating in the thickness direction is provided, and a lower surface thereof is opposed to an inner surface of the bottom;
A spacer member having a cylindrical resin damming portion having a predetermined height, and an upper surface of the printed circuit board so that a straight line passing through the cylindrical resin damming portion in the height direction passes through the resin injection hole. A spacer member disposed in
Sealing resin formed by injecting resin into the internal space defined by the case and the printed circuit board through the spacer member and the resin injection hole, and filling the internal space, A sealing resin for embedding a printed circuit board;
An electrical apparatus comprising:
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