JP2014214235A - Propylene polymer composition and thermal-fusion film, laminate and package composed of the same - Google Patents
Propylene polymer composition and thermal-fusion film, laminate and package composed of the same Download PDFInfo
- Publication number
- JP2014214235A JP2014214235A JP2013093140A JP2013093140A JP2014214235A JP 2014214235 A JP2014214235 A JP 2014214235A JP 2013093140 A JP2013093140 A JP 2013093140A JP 2013093140 A JP2013093140 A JP 2013093140A JP 2014214235 A JP2014214235 A JP 2014214235A
- Authority
- JP
- Japan
- Prior art keywords
- heat
- film
- propylene
- propylene polymer
- polymer composition
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229920001155 polypropylene Polymers 0.000 title claims abstract description 92
- 239000000203 mixture Substances 0.000 title claims abstract description 68
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- 229920005604 random copolymer Polymers 0.000 claims abstract description 51
- 239000005977 Ethylene Substances 0.000 claims abstract description 43
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims abstract description 42
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 claims description 57
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 claims description 50
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- NNBZCPXTIHJBJL-UHFFFAOYSA-N decalin Chemical compound C1CCCC2CCCCC21 NNBZCPXTIHJBJL-UHFFFAOYSA-N 0.000 description 6
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- OEPOKWHJYJXUGD-UHFFFAOYSA-N 2-(3-phenylmethoxyphenyl)-1,3-thiazole-4-carbaldehyde Chemical compound O=CC1=CSC(C=2C=C(OCC=3C=CC=CC=3)C=CC=2)=N1 OEPOKWHJYJXUGD-UHFFFAOYSA-N 0.000 description 1
- YHQXBTXEYZIYOV-UHFFFAOYSA-N 3-methylbut-1-ene Chemical compound CC(C)C=C YHQXBTXEYZIYOV-UHFFFAOYSA-N 0.000 description 1
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- 150000003609 titanium compounds Chemical class 0.000 description 1
- XJDNKRIXUMDJCW-UHFFFAOYSA-J titanium tetrachloride Chemical compound Cl[Ti](Cl)(Cl)Cl XJDNKRIXUMDJCW-UHFFFAOYSA-J 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D65/00—Wrappers or flexible covers; Packaging materials of special type or form
- B65D65/38—Packaging materials of special type or form
- B65D65/40—Applications of laminates for particular packaging purposes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/08—Copolymers of ethene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/10—Homopolymers or copolymers of propene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/10—Homopolymers or copolymers of propene
- C08L23/14—Copolymers of propene
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Wrappers (AREA)
- Laminated Bodies (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
Abstract
Description
本発明は、プロピレン重合体組成物、当該組成物からなるレトルト食品等の被包装物の包装材料として好適に用いられる熱融着性フィルム、当該熱融着性フィルムを熱融着層に用いた積層フィルム、及び、当該積層フィルムを用いて加熱・殺菌処理が必要な被包装物を包装した包装体に関する。また、加熱・殺菌処理が必要でない重量のある食品用途、加熱・殺菌処理が必要となる輸液バックや血液バックなどのメデカル包装、電子部品などを入れる包装袋、プロテクトフィルム用粘着加工用のベースフィルム、自動車天井材などの内装材の素材として、多くの分野の用途に用いられる。 The present invention uses a propylene polymer composition, a heat-fusible film suitably used as a packaging material for an article to be packaged such as a retort food made of the composition, and the heat-fusible film as a heat-fusible layer. The present invention relates to a laminated film and a package in which an article to be packaged that requires heating and sterilization treatment is packaged using the laminated film. In addition, heavy food applications that do not require heating and sterilization treatment, medical packaging such as infusion bags and blood bags that require heating and sterilization treatment, packaging bags for storing electronic parts, etc., base film for adhesive processing for protective films As a material for interior materials such as automobile ceiling materials, it is used in many fields.
高齢化、核家族化、単身赴任の増加、あるいは共働き世代の増加、さらには結婚年齢の高齢化、等々の社会変化の影響を受け、食文化が多様化し、また調理時間の短縮や調理への利便性に対する要望が高まって来ている。そこで、調理した食品をあらかじめ袋に入れて密封した後、加圧・加熱殺菌処理したいわゆるレトルト食品を購入しておき、必要な時にレトルト食品を袋ごと湯の中に入れて加熱し、内容物を取り出して食事に供する機会が増加している。そのようなレトルト食品は、一般家庭用のみならず業務用にも普及し拡大し、日本の食文化がアジア・北米・西洋と拡大している。そのために大量の食品を一度に包装できる包装材料が求められている。 The food culture has diversified due to the effects of social changes such as an aging population, a nuclear family, an increase in the number of single employees, or an increase in the working generation, and the aging of the marriage age, etc. The demand for convenience is increasing. So, after putting the cooked food in a bag and sealing it, purchase so-called retort food that has been pressurized and heat sterilized, and put the retort food in a bag and heat it when necessary. Opportunities for taking out and serving meals are increasing. Such retort food has spread and expanded not only for home use but also for business use, and Japanese food culture has expanded to Asia, North America and the West. Therefore, a packaging material capable of packaging a large amount of food at a time is required.
レトルト食品は、一般に長期間に亘る常温保存される。また場合によっては冷蔵・冷凍保存されることから、その包装材料に用いられるフィルムには、包装体のヒートシール部から破損しないように高いヒートシール強度と耐低温衝撃強度が求められている。また同時にレトルト食品は、その食品を充填し密封した後、例えば、100℃を越える温度から130℃程度で30分から60分、時には130〜140℃程度で数分〜10分程度の短時間で高温・高圧釜を用いてレトルト殺菌処理が行われているために、その処理に耐えられるようなヒートシール部の耐熱性とが必要である。食品を輸送や陳列台からの落下など内容物を保護する為に袋の強度を保持するため強いヒートシール強度が、食品の品質管理面からも要求されている。 Retort food is generally stored at room temperature for a long period of time. In some cases, the film used for the packaging material is required to have high heat seal strength and low temperature impact resistance so as not to be damaged from the heat seal portion of the package. At the same time, after filling and sealing the food, the retort food is heated at a high temperature in a short time, for example, from about 100 ° C. to about 130 ° C. for about 30 minutes to 60 minutes, sometimes about 130 to 140 ° C. for about several minutes to about 10 minutes. -Since the retort sterilization process is performed using a high-pressure kettle, heat resistance of the heat seal part that can withstand the process is required. In order to preserve the strength of the bag in order to protect the contents such as transportation of food and dropping from the display stand, a strong heat seal strength is also required from the aspect of food quality control.
この用途に従来使用されているフィルムは、ポリプロピレンとエチレン・α−オレフィン共重合体ゴムとのブレンド体から製造したフィルム、ポリプロピレンブロック共重合体から製造したフィルム、あるいは、そのポリプロピレンブロック共重合体とエチレン・α−オレフィン共重合体ゴムとのブレンド体から製造したフィルム等であった。それらは、耐熱性と耐低温衝撃強度に優れてはいるが、いまだ耐低温衝撃強度と耐ブロッキング性とのバランスが十分とは言えず、またレトルト処理後にヒートシール強度が低下する傾向にあった。 Conventionally used films for this purpose include films made from blends of polypropylene and ethylene / α-olefin copolymer rubber, films made from polypropylene block copolymers, or polypropylene block copolymers thereof. It was a film produced from a blend with an ethylene / α-olefin copolymer rubber. Although they are excellent in heat resistance and low temperature impact strength, the balance between low temperature impact strength and blocking resistance is still insufficient, and heat seal strength tends to decrease after retorting. .
そこで、レトルト処理後のヒートシール強度低下を少しでも防止するために、例えば、ポリプロピレンブロック単位95〜70重量%とエラストマーブロック単位5〜30重量%とから構成されたプロピレン・α−オレフィンブロック共重合体をヒートシール層に用いること(特開2000−255012号公報:特許文献1)が提案されている。しかしながら、特許文献1に具体的に記載されているプロピレン含有量30〜70モル%のエラストマーブロック単位を含むプロピレン・α−オレフィンブロック共重合体から成形されたフィルムは、耐低温衝撃強度が十分でなく、またレトルト処理後にシール強度が低下する傾向にあった。また、包装体表面に凹凸(いわゆる柚子肌)が発生し易く、外観不良の一原因にもなっている。 Therefore, in order to prevent any decrease in heat seal strength after retorting, for example, a propylene / α-olefin block copolymer composed of 95 to 70% by weight of polypropylene block units and 5 to 30% by weight of elastomer block units is used. It has been proposed to use coalescence for the heat seal layer (Japanese Patent Laid-Open No. 2000-255012: Patent Document 1). However, a film formed from a propylene / α-olefin block copolymer containing an elastomer block unit having a propylene content of 30 to 70 mol% specifically described in Patent Document 1 has sufficient low-temperature impact strength. In addition, the seal strength tended to decrease after retorting. In addition, unevenness (so-called cocoon skin) is likely to occur on the surface of the package, which is a cause of poor appearance.
また、レトルトフィルムの耐低温衝撃性、ヒートシール強度、耐熱性等を改良するために、p−キシレン可溶部の極限粘度[η]が1.5〜2.8(dl/g)のプロピレン・エチレンブロック共重合体90〜99重量%にエチレン・α−オレフィン共重合ゴムを1〜10重量%を添加した組成物(特開2000−119480号公報:特許文献2)が提案されている。このような組成物から得られるフィルムは、耐低温衝撃性は改良されるものの、耐ブロッキング性が良好でなく、レトルト処理後のシール強度の低下抑制効果も十分とは言い難いものであった。 Further, in order to improve the low temperature impact resistance, heat seal strength, heat resistance, etc. of the retort film, propylene having an intrinsic viscosity [η] of the p-xylene soluble part of 1.5 to 2.8 (dl / g). A composition in which 1 to 10% by weight of ethylene / α-olefin copolymer rubber is added to 90 to 99% by weight of an ethylene block copolymer (Japanese Patent Laid-Open No. 2000-119480: Patent Document 2) has been proposed. Although the film obtained from such a composition has improved low-temperature impact resistance, the blocking resistance is not good, and it is difficult to say that the effect of suppressing the reduction in seal strength after retort treatment is sufficient.
さらに、剛性及び耐低温衝撃性を有し、耐ブロッキング性とヒートシール強度に優れ、しかも加熱処理後にもヒートシール強度の低下が小さく、かつ包装体表面に凹凸の発生が防止ないし軽減された熱融着性フィルムを用いた熱融着性積層フィルムとして、プロピレン重合体成分(A)、プロピレン単位を70〜85重量%含有するプロピレン・α−オレフィンランダム共重合体成分(B)及びエチレンと炭素数4以上のα−オレフィンとのランダム共重合体成分(C)とからなる、メルトフローレート(230℃)が2〜10(g/10分)であり、かつエチレン単位の含有量が10〜20重量%であるプロピレン重合体組成物からなる熱融着性フィルムを用いる方法(特許第3905006号公報:特許文献3)が提案されている。
しかしながら、上記提案されている組成物を用いても、耐ブロッキング性の改良は未だ不十分な場合があることが判った。
Furthermore, it has rigidity and low-temperature impact resistance, has excellent blocking resistance and heat seal strength, has a small decrease in heat seal strength even after heat treatment, and prevents or reduces the occurrence of irregularities on the surface of the package. As a heat-fusible laminated film using a fusible film, a propylene polymer component (A), a propylene / α-olefin random copolymer component (B) containing 70 to 85% by weight of propylene units, and ethylene and carbon The melt flow rate (230 ° C.) is 2 to 10 (g / 10 minutes), and the ethylene unit content is 10 to 10, comprising a random copolymer component (C) with an α-olefin of 4 or more. A method using a heat-fusible film made of a propylene polymer composition of 20% by weight (Patent No. 3905006: Patent Document 3) has been proposed.
However, it has been found that even when the proposed composition is used, the improvement in blocking resistance may still be insufficient.
本発明の目的は、耐ブロッキング性及びヒートシール強度に優れ、しかも加熱処理後にもヒートシール強度の低下が小さく、且つ耐低温衝撃性を有する熱融着性フィルムを得るに好適なプロピレン重合体組成物、及び、当該組成物を用いた熱融着性積層フィルムを提供することである。 An object of the present invention is a propylene polymer composition suitable for obtaining a heat-fusible film having excellent blocking resistance and heat-sealing strength, having a small decrease in heat-sealing strength even after heat treatment, and having low-temperature impact resistance. And a heat-fusible laminated film using the composition.
本発明は、プロピレン重合体成分(A)、プロピレン・α−オレフィンランダム共重合体成分(B)及びエチレンと炭素数4以上のα−オレフィンとのランダム共重合体成分(C)とからなるプロピレン重合体組成物であって、
(1)プロピレン重合体成分(A)とプロピレン・α−オレフィンランダム共重合体成分(B)とは、(A)/(B)で表した重量比が、80/20〜95/5の範囲にあって、
(2)プロピレン・α−オレフィンランダム共重合体成分(B)は、極限粘度[η]が2〜3.8dl/gの範囲であって、プロピレン単位の含有量が50重量%を超え70重量%未満の範囲であり、
(3)エチレン・α−オレフィンランダム共重合体成分(C)は、その密度が0.865〜0.910g/cm3であって、組成物中に2〜15重量%を占め、
(4)プロピレン重合体組成物のメルトフローレート(230℃)が2〜10(g/10分)であり、かつ、エチレン単位の含有量が5〜15重量%の範囲であることを特徴とするプロピレン重合体組成物、当該組成物からなる熱融着性フィルムに係る。
The present invention comprises a propylene polymer component (A), a propylene / α-olefin random copolymer component (B), and a random copolymer component (C) of ethylene and an α-olefin having 4 or more carbon atoms. A polymer composition comprising:
(1) Propylene polymer component (A) and propylene / α-olefin random copolymer component (B) have a weight ratio represented by (A) / (B) in the range of 80/20 to 95/5. There,
(2) The propylene / α-olefin random copolymer component (B) has an intrinsic viscosity [η] in the range of 2 to 3.8 dl / g, and the propylene unit content exceeds 50 wt% and is 70 wt%. % Range,
(3) The ethylene / α-olefin random copolymer component (C) has a density of 0.865 to 0.910 g / cm 3 and occupies 2 to 15% by weight in the composition.
(4) The melt flow rate (230 ° C.) of the propylene polymer composition is 2 to 10 (g / 10 minutes), and the ethylene unit content is in the range of 5 to 15% by weight. A propylene polymer composition, and a heat-fusible film comprising the composition.
本発明のプロピレン重合体組成物から得られる熱融着性フィルムは、耐ブロッキング性及びヒートシール強度に優れ、しかも加熱処理後にもヒートシール強度の低下が小さく、且つ耐低温衝撃性を有する。 The heat-fusible film obtained from the propylene polymer composition of the present invention is excellent in blocking resistance and heat seal strength, has a small decrease in heat seal strength even after heat treatment, and has low temperature impact resistance.
〈プロピレン重合体成分(A)〉
本発明のプロピレン重合体組成物の主成分であるプロピレン重合体成分(A)は、プロピレンの単独重合体、またはプロピレンと10重量%以下、好ましくは5重量%以下のα−オレフィンとの共重合体である。α−オレフィンとしては、プロピレン以外の炭素数2〜10のα−オレフィンであって、例えば、エチレン、1−ブテン、3−メチル−1−ブテン、1−ペンテン、3−メチル−1−ペンテン、4−メチル−1−ペンテン、1−へキセン、1−オクテンを挙げることができる。これらの重合体の中でもプロピレン単独重合体を用いると、耐熱性に優れたフィルムを得ることができるので好ましい。
本発明に係るプロピレン重合体成分(A)は、二種以上用いてもよい。
本発明に係るプロピレン重合体成分(A)は、通常、デカリン溶媒中、135℃で測定した極限粘度[η]が、通常1.5〜2.5dl/g、好ましくは1.8〜2.3dl/gの範囲にある。
<Propylene polymer component (A)>
The propylene polymer component (A) which is the main component of the propylene polymer composition of the present invention is a propylene homopolymer or a copolymer of propylene and 10 wt% or less, preferably 5 wt% or less α-olefin. It is a coalescence. The α-olefin is an α-olefin having 2 to 10 carbon atoms other than propylene, such as ethylene, 1-butene, 3-methyl-1-butene, 1-pentene, 3-methyl-1-pentene, Examples include 4-methyl-1-pentene, 1-hexene, and 1-octene. Among these polymers, a propylene homopolymer is preferably used because a film having excellent heat resistance can be obtained.
Two or more of the propylene polymer components (A) according to the present invention may be used.
In the propylene polymer component (A) according to the present invention, the intrinsic viscosity [η] measured at 135 ° C. in a decalin solvent is usually 1.5 to 2.5 dl / g, preferably 1.8 to 2. It is in the range of 3 dl / g.
〈プロピレン・α−オレフィンランダム共重合体成分(B)〉
本発明のプロピレン重合体組成物の成分の一つであるプロピレン・α−オレフィンランダム共重合体(B)は、プロピレンと前記したと同じプロピレン以外の炭素数2〜10のα−オレフィンとの共重合体であって、エラストマー的な性状を有している。α−オレフィンとしては、特にエチレンが好ましい。
本発明に係るプロピレン・α−オレフィンランダム共重合体成分(B)は、プロピレン単位の含有量が50重量%を超え70重量%未満、好ましくは58〜68重量%、α−オレフィン単位の含有量が30重量%を超え50重量%未満、好ましくは32〜42重量%の範囲にある。プロピレン単位の含有量が前記の範囲にあると、この共重合体成分を含む組成物から耐低温衝撃強度及び低温ヒートシール性に優れ、また熱処理後においても高いシール強度を保持するフィルムを成形することができる。なお、プロピレン単位の含有量は、赤外線吸収スペクトル分析によって測定することができる。
<Propylene / α-olefin random copolymer component (B)>
The propylene / α-olefin random copolymer (B) which is one of the components of the propylene polymer composition of the present invention is a copolymer of propylene and the same α-olefin having 2 to 10 carbon atoms other than propylene as described above. It is a polymer and has elastomeric properties. As the α-olefin, ethylene is particularly preferable.
The propylene / α-olefin random copolymer component (B) according to the present invention has a propylene unit content of more than 50% by weight and less than 70% by weight, preferably 58 to 68% by weight, and an α-olefin unit content. Is more than 30% by weight and less than 50% by weight, preferably 32 to 42% by weight. When the content of the propylene unit is in the above range, a film having excellent low-temperature impact strength and low-temperature heat-sealing property and having high sealing strength after heat treatment is formed from the composition containing the copolymer component. be able to. In addition, content of a propylene unit can be measured by infrared absorption spectrum analysis.
プロピレン重合体組成物中に占める共重合体(B)の割合は、組成物サンプル(a:グラム)をデカンに完全に溶解させ、その後23℃で24時間放置した後、遠心分離によって析出物(b:グラム)を分離してから、サンプル中のデカン可溶部を共重合体(B)として次式によって算出することもできる。
共重合体(B)の割合={(a−b)/a}×100(重量%)
本発明に係るプロピレン・α−オレフィンランダム共重合体成分(B)は、極限粘度[η]は、2〜3.8dl/g、好ましくは2.5〜3.7dl/gである。極限粘度[η]が前記の範囲にあると、それを含む組成物からは、フィッシュアイの発生を抑制しながら、耐ブロッキング性に優れたフィルムを製造することができる。
なお、極限粘度[η]は、前記の分別操作によって分離したデカン可溶部に過剰のアセトンを加えて溶解物を析出させ、回収した析出物についてデカリン溶媒中、135℃で測定した粘度から求めることができる。
本発明に係るプロピレン・α−オレフィンランダム共重合体成分(B)は、二種以上を用いてもよい。
The proportion of the copolymer (B) in the propylene polymer composition was determined by dissolving the composition sample (a: gram) in decane and then leaving it at 23 ° C. for 24 hours, and then separating the precipitate ( b: gram) can be separated, and the decane soluble part in the sample can be calculated as a copolymer (B) by the following formula.
Ratio of copolymer (B) = {(ab) / a} × 100 (% by weight)
The intrinsic viscosity [η] of the propylene / α-olefin random copolymer component (B) according to the present invention is 2 to 3.8 dl / g, preferably 2.5 to 3.7 dl / g. When the intrinsic viscosity [η] is in the above range, a film excellent in blocking resistance can be produced from a composition containing the intrinsic viscosity while suppressing the generation of fish eyes.
The intrinsic viscosity [η] is obtained from the viscosity measured at 135 ° C. in a decalin solvent for the collected precipitate by adding excess acetone to the decane-soluble portion separated by the above-described fractionation operation to precipitate the dissolved product. be able to.
Two or more of the propylene / α-olefin random copolymer component (B) according to the present invention may be used.
〈エチレン・α−オレフィンランダム共重合体成分〉
本発明のプロピレン重合体組成物の成分の一つであるエチレン・α−オレフィンランダム共重合体(C)は、エチレンと炭素数4以上、好ましくは4〜10のα−オレフィンとのランダム共重合体である。α−オレフィンの具体例として、1−ブテン、3−メチル−1−ペンテン、4−メチル−1−ペンテン、1−ヘキセン、1−オクテン、1−デセン、1−テトラデセン、1−オクタデセンを挙げることができる。これらの中でも、1−ブテン、1−ヘキセン、1−オクテンが特に好ましい。これらα−オレフィンは単独で、あるいは2種以上を組み合わせて含有していてもよい。また、異なるエチレン・α−オレフィンランダム共重合体どうしの混合物であってもよい。
好ましい共重合体(C)の具体例としては、エチレン・1−ブテンランダム共重合体、エチレン・1−ヘキセンランダム共重合体、エチレン・1−オクテンランダム共重合体を挙げることができる。
<Ethylene / α-olefin random copolymer component>
The ethylene / α-olefin random copolymer (C) which is one of the components of the propylene polymer composition of the present invention is a random copolymer of ethylene and an α-olefin having 4 or more carbon atoms, preferably 4 to 10 carbon atoms. It is a coalescence. Specific examples of α-olefins include 1-butene, 3-methyl-1-pentene, 4-methyl-1-pentene, 1-hexene, 1-octene, 1-decene, 1-tetradecene and 1-octadecene. Can do. Among these, 1-butene, 1-hexene, and 1-octene are particularly preferable. These α-olefins may be contained alone or in combination of two or more. Further, it may be a mixture of different ethylene / α-olefin random copolymers.
Specific examples of the preferred copolymer (C) include an ethylene / 1-butene random copolymer, an ethylene / 1-hexene random copolymer, and an ethylene / 1-octene random copolymer.
共重合体(C)は、その密度が、0.865〜0.910g/cm3、好ましくは0.875〜0.900g/cm3である。
共重合体(C)中のエチレン単位の含有量は、好ましくは70〜95モル%、より好ましくは80〜93モル%、α−オレフィン単位の含有量は、好ましくは5〜30モル%、より好ましくは7〜20モル%の範囲にある。
The density of the copolymer (C) is 0.865 to 0.910 g / cm 3 , preferably 0.875 to 0.900 g / cm 3 .
The content of ethylene units in the copolymer (C) is preferably 70 to 95 mol%, more preferably 80 to 93 mol%, and the content of α-olefin units is preferably 5 to 30 mol%, and more. Preferably it exists in the range of 7-20 mol%.
この共重合体成分(C)は、次に記すいずれかの物性を有することが望ましく、それを含むプロピレン重合体組成物からは、より耐低温衝撃強度と落下衝撃強度に優れたフィルムを得ることができる。
(1)ASTM D 1238に準拠し、190℃、2.16kg荷重下で測定したメルトフローレート値が、好ましくは0.01〜5g/10分、より好ましくは0.1〜3g/10分である。
(2)X線回折法によって測定される結晶化度が、好ましくは5〜40%、より好ましくは7〜30%である。
(3)ゲルパーミエーションクロマトグラフィー(GPC)で測定した重量平均分子量(Mw)の数平均分子量(Mn)に対する比(Mw/Mn)が、好ましくは3以下、より好ましくは2.5以下である。
(4)示差走査型熱量計(DSC)を用い、昇温速度10℃/分での条件で測定した吸熱曲線から求めた融点が、好ましくは40〜100℃、更に好ましくは60〜90℃である。
The copolymer component (C) desirably has any of the following physical properties, and a film having superior low temperature impact resistance and drop impact strength can be obtained from a propylene polymer composition containing the copolymer component (C). Can do.
(1) The melt flow rate value measured at 190 ° C. under a load of 2.16 kg in accordance with ASTM D 1238 is preferably 0.01 to 5 g / 10 minutes, more preferably 0.1 to 3 g / 10 minutes. is there.
(2) The crystallinity measured by the X-ray diffraction method is preferably 5 to 40%, more preferably 7 to 30%.
(3) The ratio (Mw / Mn) of the weight average molecular weight (Mw) to the number average molecular weight (Mn) measured by gel permeation chromatography (GPC) is preferably 3 or less, more preferably 2.5 or less. .
(4) Using a differential scanning calorimeter (DSC), the melting point determined from an endothermic curve measured under conditions of a heating rate of 10 ° C./min is preferably 40 to 100 ° C., more preferably 60 to 90 ° C. is there.
《プロピレン重合体組成物》
本発明のプロピレン重合体組成物は、前記プロピレン重合体成分(A)、前記プロピレン・α−オレフィンランダム共重合体成分(B)、及び前記エチレン・α−オレフィンランダム共重合体成分(C)を含み、
(1)プロピレン重合体成分(A)とプロピレン・α−オレフィンランダム共重合体成分(B)とは、(A)/(B)で表した重量比が、80/20〜95/5、好ましくは84/16〜88/12の範囲にあって、
(2)エチレン・α−オレフィンランダム共重合体成分(C)の含有量が、プロピレン重合体組成物中に2〜15重量%、好ましくは、4〜12重量%〔但し、(A)+(B)+(C)=100重量%とする。〕を占め、
(4)プロピレン重合体組成物のメルトフローレート(230℃)が2〜10(g/10分)であり、かつ、エチレン単位の含有量が5〜15重量%、好ましくは8〜13重量%の範囲にある。
<< Propylene polymer composition >>
The propylene polymer composition of the present invention comprises the propylene polymer component (A), the propylene / α-olefin random copolymer component (B), and the ethylene / α-olefin random copolymer component (C). Including
(1) The propylene polymer component (A) and the propylene / α-olefin random copolymer component (B) have a weight ratio represented by (A) / (B) of 80/20 to 95/5, preferably Is in the range of 84/16 to 88/12,
(2) The content of the ethylene / α-olefin random copolymer component (C) is 2 to 15% by weight in the propylene polymer composition, preferably 4 to 12% by weight [provided that (A) + ( B) + (C) = 100% by weight. ],
(4) The melt flow rate (230 ° C.) of the propylene polymer composition is 2 to 10 (g / 10 minutes), and the ethylene unit content is 5 to 15% by weight, preferably 8 to 13% by weight. It is in the range.
プロピレン重合体成分(A)とプロピレン・α−オレフィンランダム共重合体成分(B)との重量比、エチレン・α−オレフィンランダム共重合体(C)の量、及び、プロピレン重合体組成物のエチレン単位の含有量が上記範囲を満たすプロピレン重合体組成物は、熱融着性フィルムに用いた場合に、耐ブロッキング性、耐低温衝撃強度、初期ヒートシール強度及び熱処理後のヒートシール強度に優れたフィルム、特にレトルト食品等の加熱・殺菌処理が必要な被包装物の包装用に好適なフィルムを得ることができる。
本発明のプロピレン重合体組成物は、ASTM D 1238に準拠し、230℃、2.16kg荷重下で測定したメルトフローレート(MFR)が、好ましくは2〜10g/10分、より好ましくは2.5〜8g/10分の範囲にある。そのようなメルトフローレートを有する組成物は、フィルム成形性が良好であると共に、耐低温衝撃強度に優れたフィルムを製造することができる。
Weight ratio of propylene polymer component (A) and propylene / α-olefin random copolymer component (B), amount of ethylene / α-olefin random copolymer (C), and ethylene of propylene polymer composition The propylene polymer composition with the unit content satisfying the above range is excellent in blocking resistance, low temperature impact resistance, initial heat seal strength and heat seal strength after heat treatment when used in a heat-fusible film. It is possible to obtain a film suitable for packaging a film, in particular, a packaged article that requires heating and sterilization treatment such as retort food.
The propylene polymer composition of the present invention preferably has a melt flow rate (MFR) measured at 230 ° C. under a load of 2.16 kg in accordance with ASTM D 1238, preferably 2 to 10 g / 10 min, more preferably 2. It is in the range of 5-8 g / 10 minutes. A composition having such a melt flow rate can produce a film having good film moldability and excellent low-temperature impact strength.
《プロピレン重合体組成物の製造方法》
本発明のプロピレン重合体組成物は、例えば次の方法によって製造することができる。
(1)前記プロピレン重合体成分(A)、前記プロピレン・α−オレフィンランダム共重合体成分(B)、及び前記エチレン・α−オレフィンランダム共重合体成分(C)の各々を予め製造しておき、その後各成分を所定の配合割合で混合する方法。
(2)前記プロピレン重合体成分(A)と前記プロピレン・α−オレフィンランダム共重合体成分(B)との混合物を予め調製し、その後、前記エチレン・α−オレフィンランダム共重合体成分(C)を所定の配合割合で混合する方法。
<< Production Method of Propylene Polymer Composition >>
The propylene polymer composition of the present invention can be produced, for example, by the following method.
(1) Each of the propylene polymer component (A), the propylene / α-olefin random copolymer component (B), and the ethylene / α-olefin random copolymer component (C) is prepared in advance. Then, each component is mixed at a predetermined blending ratio.
(2) A mixture of the propylene polymer component (A) and the propylene / α-olefin random copolymer component (B) is prepared in advance, and then the ethylene / α-olefin random copolymer component (C). A method of mixing at a predetermined blending ratio.
また、プロピレン重合体成分(A)とプロピレン・α−オレフィンランダム共重合体成分(B)との混合物は、プロピレン重合体成分(A)及びプロピレン・α−オレフィンランダム共重合体成分(B)とを互いに異なった重合工程で製造した後、混合することにより調製することができる。プロピレン重合体成分(A)の重合工程とプロピレン・α−オレフィンランダム共重合体成分(B)の重合工程とは、直列であってもよく、また並列に行ってもよい。前者の場合には、いずれの工程が先にきても差し支えなく、好ましくはプロピレン重合体成分(A)の重合工程を最初にした方が、プロピレン重合体成分(A)として高結晶性重合体が製造できるために好ましい。また、第一の重合工程はバッチ重合法でも連続重合法でも行うことが出来るが、連続重合法の方が好ましい。連続重合工程は、1つの重合器からなる単段でもよいし、複数の重合器を多段に用いる方法であってもよい。このような重合工程を経て得られるプロピレン重合体成分(A)及びプロピレン・α−オレフィンランダム共重合体成分(B)との混合物は、通常、プロピレン・α−オレフィンブロック共重合体とも呼ばれており、製造・販売されている。 The mixture of the propylene polymer component (A) and the propylene / α-olefin random copolymer component (B) is composed of the propylene polymer component (A) and the propylene / α-olefin random copolymer component (B). Can be prepared by mixing with different polymerization steps. The polymerization step of the propylene polymer component (A) and the polymerization step of the propylene / α-olefin random copolymer component (B) may be performed in series or in parallel. In the former case, it does not matter which step is preceded, and it is preferable to start the polymerization step of the propylene polymer component (A) first as a highly crystalline polymer as the propylene polymer component (A). Is preferable because it can be produced. The first polymerization step can be carried out by either batch polymerization or continuous polymerization, but continuous polymerization is preferred. The continuous polymerization step may be a single stage composed of one polymerization vessel, or may be a method using a plurality of polymerization vessels in multiple stages. A mixture of the propylene polymer component (A) and the propylene / α-olefin random copolymer component (B) obtained through such a polymerization step is usually also referred to as a propylene / α-olefin block copolymer. It is manufactured and sold.
また、本発明に係るプロピレン重合体成分(A)とプロピレン・α−オレフィンランダム共重合体成分(B)との混合物は、プロピレン重合体成分とプロピレン・α−オレフィンランダム共重合体成分を含むプロピレン・α−オレフィンブロック共重合体として製造・販売されているプロピレン・α−オレフィンブロック共重合体を二種以上適宜混合して、プロピレン重合体成分(A)とプロピレン・α−オレフィンランダム共重合体成分(B)との重量比が上記範囲になるように調整してもよい。 The mixture of the propylene polymer component (A) and the propylene / α-olefin random copolymer component (B) according to the present invention is a propylene containing a propylene polymer component and a propylene / α-olefin random copolymer component.・ Propylene polymer component (A) and propylene / α-olefin random copolymer by appropriately mixing two or more types of propylene / α-olefin block copolymers manufactured and sold as α-olefin block copolymers You may adjust so that a weight ratio with a component (B) may become the said range.
前記のプロピレン重合体成分(A)及びプロピレン・α−オレフィンランダム共重合体成分(B)との混合物は、チーグラー・ナッタ系触媒やメタロセン系触媒のようなオレフィン立体規則性重合触媒を用いて製造することができる。重合触媒の一例として、活性マグネシウム化合物、チタン化合物、ハロゲン化合物、及び内部電子供与体を必須成分とする固体チタン触媒成分を有機または無機担体に担持させ、それに周期律表第I族〜第III族金属の有機金属化合物成分を加え、さらに外部電子供与体を加えた触媒系を挙げることができる。この触媒系は、プロピレン等の本重合に先だって、オレフィンの予備重合を予め行ってもかまわない。前記の固体チタン触媒成分としては、アルコールを含有するマグネシウム化合物と、四塩化チタンとを炭化水素溶媒中で反応させた反応生成物が好ましく、また外部電子供与体としては、ジエーテル化合物及び/またはシラン化合物が好ましい。ここに記した重合触媒は、エチレン・α−オレフィンランダム共重合体の製造にも使用することができる。 A mixture of the propylene polymer component (A) and the propylene / α-olefin random copolymer component (B) is produced using an olefin stereoregular polymerization catalyst such as a Ziegler-Natta catalyst or a metallocene catalyst. can do. As an example of a polymerization catalyst, a solid titanium catalyst component having an active magnesium compound, a titanium compound, a halogen compound, and an internal electron donor as essential components is supported on an organic or inorganic carrier, and a group I to group III of the periodic table is supported thereon. Examples of the catalyst system include a metal organometallic compound component and an external electron donor. This catalyst system may be preliminarily polymerized with olefin prior to main polymerization of propylene or the like. The solid titanium catalyst component is preferably a reaction product obtained by reacting an alcohol-containing magnesium compound and titanium tetrachloride in a hydrocarbon solvent, and the external electron donor is a diether compound and / or silane. Compounds are preferred. The polymerization catalyst described here can also be used for the production of an ethylene / α-olefin random copolymer.
重合方法としては、炭化水素溶媒下での懸濁重合、プロピレン溶媒下での懸濁重合、気相重合、それらの組み合わせ等、いずれの方法をも採用することができる。例えば、第1段の工程はプロピレン溶媒下で懸濁重合を行い、引き続く第2段の工程を気相重合で行うこともできる。
プロピレン重合体成分(A)及びプロピレン・α−オレフィンランダム共重合体成分(B)との混合物は、前記の重合工程を経ずに、予め製造したプロピレン重合体成分(A)及びプロピレン・α−オレフィンランダム共重合体成分(B)とを溶融混練することによっても得られる。
As a polymerization method, any method such as suspension polymerization in a hydrocarbon solvent, suspension polymerization in a propylene solvent, gas phase polymerization, or a combination thereof can be employed. For example, the first step can be carried out by suspension polymerization in a propylene solvent, and the subsequent second step can be carried out by gas phase polymerization.
The mixture of the propylene polymer component (A) and the propylene / α-olefin random copolymer component (B) is not subjected to the above-described polymerization step, and the propylene polymer component (A) and propylene • α- It can also be obtained by melt-kneading the olefin random copolymer component (B).
また、高度の耐衝撃性フィルムが要求される用途では、前記したプロピレン重合体組成物にさらにエラストマー成分を含有させることができる。配合可能なエラストマー成分としては、一般の熱可塑性ゴムが使用できる。その例として、エチレン・プロピレン共重合体ゴム、エチレン・1−ブテン共重合体ゴム、エチレン・1−ヘキセン共重合体ゴム、エチレン・1−オクテン共重合体ゴム、エチレン・プロピレン・ジエン共重合体ゴム、エチレン・1−ブテン・ジエン共重合体ゴム、エチレン・プロピレン・1−ブテン共重合体ゴム、スチレン・ブタジエンブロック共重合体あるいはスチレン・イソプレンブロック共重合体の水素添加物を挙げることができる。 In applications where a high impact resistance film is required, the propylene polymer composition can further contain an elastomer component. As the elastomer component that can be blended, a general thermoplastic rubber can be used. Examples include ethylene / propylene copolymer rubber, ethylene / 1-butene copolymer rubber, ethylene / 1-hexene copolymer rubber, ethylene / 1-octene copolymer rubber, ethylene / propylene / diene copolymer. Mention may be made of rubbers, ethylene / 1-butene / diene copolymer rubbers, ethylene / propylene / 1-butene copolymer rubbers, styrene / butadiene block copolymers or hydrogenated styrene / isoprene block copolymers. .
また、フィルム成形に先だち、本発明の目的を損なわない範囲で、プロピレン重合体組成物に酸化防止剤、耐熱安定剤、滑剤、帯電防止剤、塩酸吸収剤、アンチブロッキング剤、スリップ剤、顔料、染料等を配合してもよい。
酸化防止剤としては、フェノール系酸化防止剤、有機ホスファイト系酸化防止剤、チオエーテル系酸化防止剤、ヒンダードアミン系酸化防止剤等を挙げることができる。アンチブロッキング剤としては、酸化アルミニウム、微粉末シリカ、ポリメチルメタアクリレート粉末、シリコン樹脂等を挙げることができる。
スリップ剤としては、エチレンビスステアロアマイド等のビスアマイド、オレイン酸アミド、エルカ酸アミド等の高級脂肪酸アミド等を挙げることができる。滑剤としてはステアリン酸カルシウム、ステアリン酸亜鉛、モンタン酸金属塩等の高級脂肪酸金属塩、ポリエチレンワックス、ポリプロピレンワックス等のポリオレフィンワックス等を挙げることができる。核剤としては、ジベンジリデンソルビトール、ロジン酸の部分金属塩等のロジン系核剤、アルミニウム系核剤、タルク等を挙げることができる。
Further, prior to film formation, the propylene polymer composition is antioxidant, heat stabilizer, lubricant, antistatic agent, hydrochloric acid absorbent, antiblocking agent, slip agent, pigment, as long as the object of the present invention is not impaired. You may mix | blend dye etc.
Examples of the antioxidant include a phenolic antioxidant, an organic phosphite antioxidant, a thioether antioxidant, a hindered amine antioxidant, and the like. Examples of the antiblocking agent include aluminum oxide, fine powder silica, polymethyl methacrylate powder, and silicon resin.
Examples of the slip agent include bisamides such as ethylene bisstearamide, higher fatty acid amides such as oleic acid amide and erucic acid amide. Examples of the lubricant include higher fatty acid metal salts such as calcium stearate, zinc stearate, and metal montanate, and polyolefin waxes such as polyethylene wax and polypropylene wax. Examples of the nucleating agent include rosin nucleating agents such as dibenzylidene sorbitol and partial metal salts of rosin acid, aluminum nucleating agents, and talc.
《熱融着性フィルム》
本発明の熱融着性フィルムは、前記本発明のプロピレン重合体組成物からなフィルムである。フィルムを製造する方法は、特に限定されるものではなく、通常採用されている方法によって行うことができる。例えば、1軸または2軸の押出機を用いて前記プロピレン重合体組成物のペレットまたはパウダーを溶融し、押出機の先端に設けられたTダイもしくは環状のダイから溶融樹脂をフィルム状に押出すことによって製造することができる。押出機中の溶融樹脂温度は、通常、200〜300℃、好ましくは200〜280℃の範囲である。
溶融樹脂をTダイから押出した場合には、押し出されたフィルムは、水または他の媒体で一定温度に設定したロールに接触させて冷却・固化させ、その後巻き取られる。環状ダイから押出した場合には、環状フィルムの外部及び/または内部を冷却媒体、例えば冷却された空気あるいは水等で冷却し、その後フィルムをスリットしてから、あるいはそのままの状態で巻き取って目的のフィルムを製造する。このようにして得られたフィルムは、その厚みが、通常20〜1000μm、好ましくは30〜200μm、より好ましくは40〜100μmの範囲が望ましい。
<Heat-fusion film>
The heat-fusible film of the present invention is a film made of the propylene polymer composition of the present invention. The method for producing the film is not particularly limited, and can be carried out by a generally employed method. For example, the propylene polymer composition pellets or powder is melted using a single-screw or twin-screw extruder, and the molten resin is extruded into a film form from a T die or an annular die provided at the tip of the extruder. Can be manufactured. The temperature of the molten resin in the extruder is usually 200 to 300 ° C, preferably 200 to 280 ° C.
When the molten resin is extruded from a T-die, the extruded film is brought into contact with a roll set at a constant temperature with water or another medium, cooled and solidified, and then wound. When extruded from an annular die, the exterior and / or interior of the annular film is cooled with a cooling medium, such as cooled air or water, and then the film is slit or wound as it is. The film is manufactured. The film thus obtained has a thickness of usually 20 to 1000 μm, preferably 30 to 200 μm, more preferably 40 to 100 μm.
本発明の熱融着性フィルムは、単層のままで一般包装用フィルムとして使用することもでき、特にレトルト食品等の加熱・殺菌処理が必要な被包装袋のシーラントフィルムに好適である。また基材になり得る層に本発明の熱融着性フィルムを積層して、積層体の形で同様の用途に使用することができる。
また、本発明の熱融着性フィルムは、熱融着層に本発明のプロピレン重合体組成物からなるフィルム層を有する限り、熱融着層に前記プロピレン重合体成分(A)、あるいはプロピレン重合体組成物などのプロピレン系重合体を含む層を積層した多層フィルム構造であってもよい。
The heat-fusible film of the present invention can be used as a general packaging film as it is as a single layer, and is particularly suitable for a sealant film for a packaged bag requiring heating and sterilizing treatment such as retort food. Moreover, the heat-fusible film of this invention can be laminated | stacked on the layer which can become a base material, and it can be used for the same use in the form of a laminated body.
Further, the heat-fusible film of the present invention has the above-mentioned propylene polymer component (A) or propylene heavy component in the heat-fusible layer as long as the heat-fusible layer has a film layer comprising the propylene polymer composition of the present invention. A multilayer film structure in which layers containing a propylene polymer such as a coalescence composition are laminated may be used.
《熱融着性積層体》
本発明の熱融着性積層体は、前記した本発明の熱融着性フィルムの片面に基材層が積層されている積層体である。基材層としては、包装材料として使用可能なものであれば特に制限されず、その形状はシート、フィルム、トレー、容器等々いずれであってもよいが、フィルムであることが好ましい。
使用可能な基材層の材料例として、アルミニウム、紙、ポリエステルフィルム、ポリカーボネートフィルム、ポリアミドフィルム、エチレン・ビニルアルコール共重合体フィルム、ポリビニルアルコールフィルム、ポリビニルクロライドフィルム、及びポリ塩化ビニリデンフィルムなどが挙げられる。基材層の形態としては熱可塑性樹脂フィルムやシート、シートを熱成形したトレーやカップ状容器、あるいはアルミニウム箔や紙から形成した同様の形状物を挙げることができる。フィルムの例として、ポリエチレンテレフタレート、ポリエチレンナフタレート等のポリエステル樹脂のフィルム、ポリカーボネートフィルム、ナイロン6、ナイロン66等のポリアミドのフィルム、エチレン・ビニルアルコール共重合体フィルム、ポリビニルアルコールフィルム、ポリビニルクロライドフィルム、ポリビニリデンクロライドフィルム、ポリプロピレン等のポリオレフィンフィルムを挙げることができる。
<Heat-bonding laminate>
The heat-fusible laminate of the present invention is a laminate in which a base material layer is laminated on one side of the above-described heat-fusible film of the present invention. The substrate layer is not particularly limited as long as it can be used as a packaging material, and the shape thereof may be any of a sheet, a film, a tray, a container and the like, but is preferably a film.
Examples of usable base layer materials include aluminum, paper, polyester film, polycarbonate film, polyamide film, ethylene / vinyl alcohol copolymer film, polyvinyl alcohol film, polyvinyl chloride film, and polyvinylidene chloride film. . Examples of the form of the base material layer include thermoplastic resin films and sheets, trays and cup-shaped containers obtained by thermoforming the sheets, or similar shapes formed from aluminum foil or paper. Examples of films include polyester resin films such as polyethylene terephthalate and polyethylene naphthalate, polycarbonate films, polyamide films such as nylon 6 and nylon 66, ethylene / vinyl alcohol copolymer films, polyvinyl alcohol films, polyvinyl chloride films, poly Examples thereof include a vinylidene chloride film and a polyolefin film such as polypropylene.
基材層がフィルム形状の場合、そのフィルムは、無延伸フィルムであってもよいし、一軸または二軸方向に延伸されたフィルムであってもよい。さらに、熱可塑性樹脂フィルムは、それにアルミニウムや亜鉛等の金属、シリカや酸化アルミニウムのような酸化物あるいは無機物を蒸着したフィルムであってもよい。さらに、それらを組み合わせた複合体や積層体であってもよい。
基材層の表面に本発明に係わる熱融着性フィルム層を形成させて積層フィルムを成形する方法としては、一般に行われる積層方法をそのまま採用することができ、その際両層の中間に接着層を設けることができる。例えば、基材層にウレタン系やイソシアネート系のアンカーコート剤を塗布してからその上に熱融着性フィルムをドライラミネートしたり、あるいはプロピレン重合体組成物を直接基材層上へ押し出してラミネートないし押出しコーティングする方法で製造することもできる。また基材層が熱可塑性樹脂から形成される場合には、共押出し法によって両樹脂から直接積層フィルムへと成形することもできる。なお、レトルト食品等の加熱・殺菌処理が必要な被包装物の包装用積層フィルムの場合には、通常熱融着性フィルムの一方の面に基材層を積層するが、別の包装材として利用する場合には、熱融着性フィルムの一方の面とは限らず両面に基材層を積層することもある。
When the base material layer is in the form of a film, the film may be an unstretched film or a film stretched in a uniaxial or biaxial direction. Furthermore, the thermoplastic resin film may be a film in which a metal such as aluminum or zinc, an oxide such as silica or aluminum oxide, or an inorganic substance is vapor-deposited. Furthermore, the composite and laminated body which combined them may be sufficient.
As a method for forming a laminated film by forming the heat-fusible film layer according to the present invention on the surface of the base material layer, a generally-used lamination method can be used as it is, and in this case, the adhesive layer is bonded between the two layers. A layer can be provided. For example, a urethane or isocyanate anchor coating agent is applied to the base layer and then a heat-sealable film is dry laminated on it, or a propylene polymer composition is extruded directly onto the base layer and laminated. It can also be produced by extrusion coating. Moreover, when a base material layer is formed from a thermoplastic resin, it can also shape | mold directly from both resin to a laminated film by a coextrusion method. In addition, in the case of a laminated film for packaging of a packaged item that requires heating and sterilization treatment such as retort food, a base material layer is usually laminated on one side of the heat-fusible film, but as another packaging material When using, a base material layer may be laminated | stacked not only on one side of a heat-fusible film but on both surfaces.
このようにして得られた積層フィルムは、包装材料として用いた時に熱融着性フィルム層のヒートシール強度(ヒートシール部の剥離強度)が高く、しかも高温・高圧下で行われるレトルト処理等の加熱処理の後にも高いヒートシール強度を保持しており、例えば少なくとも35(N/15mm)の剥離強度を保持している。
また基材層の種類によっては高いガスバリヤー性や機械的強度等がさらに付与されることから、レトルト食品包装を含む広い用途分野で利用可能である。また、この積層体は、フィルム形状のままで使用したり、あるいはトレーや容器の形状に変えてから包装材として使用することもできる。
The laminated film thus obtained has a high heat-sealing strength (peeling strength of the heat-sealed portion) of the heat-fusible film layer when used as a packaging material, and is also suitable for retort treatment performed at high temperature and high pressure. Even after heat treatment, high heat seal strength is maintained, for example, at least 35 (N / 15 mm) peel strength is maintained.
Further, depending on the type of the base material layer, high gas barrier properties, mechanical strength, and the like are further imparted, and therefore, it can be used in a wide range of applications including retort food packaging. Moreover, this laminated body can be used in the form of a film, or can be used as a packaging material after changing to the shape of a tray or a container.
《包装体》
本発明に係わるレトルト食品、医薬品、医療用器具、ペットフード等の加熱・殺菌処理が必要な被包装物の包装体は、基材層に前記の特性を有する熱融着性フィルムを積層した積層フィルムを少なくとも一つの包装材料として用い、その熱融着性フィルム層を内表面側に位置するように配置し、内容物になるレトルト食品等を被包装物として充填ないし包装し、熱融着性フィルム層をヒートシールすることによって被包装物が包装されているものである。
包装材としては、熱融着性フィルム単層であってもよいが、前記した熱融着性積層フィルムの方が基材層の持つ諸特性を利用できるので好ましい。その熱融着性積層フィルムをレトルト食品等の包装体の製造に使用する場合、積層フィルムの具体例として次に記す基材層と熱融着性フィルム層との組み合わせを挙げることができる。
ポリエステル層/熱融着性フィルム、ポリアミド層/熱融着性フィルム、ポリエステル層/アルミニウム箔/熱融着性フィルム、ポリエステル層/ポリアミド層/アルミニウム箔/熱融着性フィルム、ポリアミド層/ポリ塩化ビニリデン層/ポリエステル層/熱融着性フィルムなど。
包装体では、熱融着性フィルム層が最内層に位置するように配置されてからヒートシールが行われるので、ヒートシール部のヒートシール強度は高く、また加熱処理後においても高いヒートシール強度が保持されている。
<Packaging body>
A package of an object to be packaged such as retort food, medicine, medical instrument, pet food, etc. that requires heating and sterilization treatment is a laminate in which a base layer is laminated with a heat-fusible film having the above characteristics. Using film as at least one packaging material, placing the heat-fusible film layer on the inner surface side, filling or packaging the retort food that will be the contents, etc. An article to be packaged is packaged by heat-sealing the film layer.
The packaging material may be a single layer of heat-fusible film, but the above-mentioned heat-fusible laminated film is preferable because various properties of the base material layer can be used. When the heat-fusible laminated film is used for manufacturing a package such as a retort food, a specific example of the laminated film includes a combination of a base material layer and a heat-fusible film layer described below.
Polyester layer / heat-sealable film, polyamide layer / heat-sealable film, polyester layer / aluminum foil / heat-sealable film, polyester layer / polyamide layer / aluminum foil / heat-sealable film, polyamide layer / polychlorinated Vinylidene layer / polyester layer / heat-fusible film.
In the package, heat sealing is performed after the heat-fusible film layer is disposed so as to be located in the innermost layer. Therefore, the heat seal strength of the heat seal portion is high, and the heat seal strength is high even after the heat treatment. Is retained.
このように、本発明のプロピレン重合体組成物から得られる熱融着性フィルムは、高いヒートシール強度を有しており、加熱処理後においてもヒートシール強度の低下が極めて小さく、耐ブロッキング性にも優れており、耐低温衝撃強度を有している。さらに加熱・殺菌処理過程、輸送過程、さらには長期間に至る常温ないし冷蔵・冷凍保存条件下に置いても、シール部の剥離あるいは破袋し難い。
従って、被加熱・殺菌処理が必要な被包装物の包装体として用いる場合は、輸送時あるいは店頭や家庭等での取扱いに際しても、内容物であるレトルト食品等の被加熱・殺菌処理が必要な被包装物が漏れ出すおそれが少なく、常温あるいは冷蔵・冷凍下で長期間保存しても、内容物は変質しにくい。
なお、本発明の包装体の被包装物として、一般の食品は勿論のこと、レトルト食品、医薬品、医療用器具、ペットフード等の加熱・殺菌処理を必要とする被包装物全般が対象となる。
Thus, the heat-fusible film obtained from the propylene polymer composition of the present invention has a high heat seal strength, and the decrease in heat seal strength is extremely small even after heat treatment, resulting in blocking resistance. It has excellent low temperature impact strength. Furthermore, the seal part hardly peels off or breaks even if it is placed under normal temperature or refrigerated / frozen storage conditions for heating / sterilization treatment, transportation, and for a long period of time.
Therefore, when it is used as a package of a packaged item that requires heating and sterilization treatment, it is necessary to heat and sterilize the retort food, etc., which is the content during transportation or handling in stores or at home. The contents to be packaged are less likely to leak out, and the contents are not easily altered even when stored for a long time at room temperature or under refrigeration / freezing.
In addition, as a packaged object of the package of the present invention, not only general foods but also general objects to be packaged that require heating and sterilization treatment such as retort foods, pharmaceuticals, medical instruments, pet foods, etc. .
次に実施例を通して本発明をより詳細に説明するが、本発明はそれらの実施例によって何ら制限されるものではない。
なお、重合体および重合体組成物の性状を示す物性値、およびフィルムや積層フィルムを評価するための物性値は、次に記す試験方法によって各々測定した。
EXAMPLES Next, although an Example demonstrates this invention in detail, this invention is not restrict | limited at all by those Examples.
In addition, the physical-property value which shows the property of a polymer and a polymer composition, and the physical-property value for evaluating a film and a laminated film were each measured with the test method described below.
(1)重合体物性の測定方法 (実施例1〜4,比較例1)
<エチレン含有量>
赤外線吸収スペクトルを用いて720cm−1の吸光度を測定し、その値から算出した。
<極限粘度[η]>
ウベローデ型粘度計を用い、重合体サンプルをデカリンに溶解させ、その溶液の粘度測定を135℃で行い、その測定値から極限粘度を求めた。
<メルトフローレート(MFR)>
ASTM D 1238に準拠して、190℃または230℃、荷重2.16kgの条件で測定した。
<デカン可溶分量>
組成物サンプルをデカンに完全に溶解させ、その後23℃で24時間放置した。さらに遠心分離によって析出物を分離し、サンプル重量からその析出物の重量を減じて算出した。
(1) Measuring method of polymer physical properties (Examples 1-4, Comparative Example 1)
<Ethylene content>
Absorbance at 720 cm −1 was measured using an infrared absorption spectrum and calculated from the value.
<Intrinsic viscosity [η]>
Using an Ubbelohde viscometer, the polymer sample was dissolved in decalin, the viscosity of the solution was measured at 135 ° C., and the intrinsic viscosity was determined from the measured value.
<Melt flow rate (MFR)>
In accordance with ASTM D 1238, measurement was performed under the conditions of 190 ° C. or 230 ° C. and a load of 2.16 kg.
<Amount of decane soluble>
The composition sample was completely dissolved in decane and then left at 23 ° C. for 24 hours. Further, the precipitate was separated by centrifugation, and the weight was calculated by subtracting the weight of the precipitate from the sample weight.
(2)単層構成フィルム物性の測定方法 (実施例1〜4,比較例1)
<耐ブロッキング性(N/5.2cm2)>
予め、基材層として厚さ15μmの二軸延伸ナイロンフィルムを用い、当該基材層のコロナ面と厚さ70μmの熱融着性フィルムのコロナ面とを、ウレタン系接着剤を用いて、ドライラミネートして、熱融着性積層フィルムを得た。
上記積層フィルムから、20×150mmの試験片を切り出し、2枚の試験片の熱融着性フィルム/熱融着性フィルム面,Ny/熱融着性フィルム面を重ね合わせ、5.2cm2の面積に4kg荷重下、50℃,60℃,70℃で3日間放置した後、オリエンテック社製テンシロン万能試験機RTM−100を用いて、クロスヘッド速度300(mm/分)で剥離強度を測定した。
<ヒートシール強度(N/15mm)>
上記積層フィルムの、熱融着性フィルム層面どうしを重ね合わせ、テスター産業社製ヒートシーラーTP-701-Bを用いて、幅5mmのシールバーで、シール温度195℃および200℃、圧力0.2MPa、時間1秒の条件下でヒートシールを行った。
作成したヒートシール部(縦:サイド部)から15mm幅の試験片を切り取り、オリエンテック社製テンシロン万能試験機RTM−100を用いて、クロスヘッド速度500(mm/分)でヒートシール部を剥離し、その時の剥離強度をレトルト殺菌処理前のヒートシール強度(N/15mm)とした。
一方、レトルト殺菌処理した後のヒートシール強度の測定は、次の方法で行った。すなわち、熱水シャワー式の高圧高温殺菌処理装置に入れて121℃で30分間処理し、自然乾燥後、前記と同じ方法でヒートシール強度(N/15mm)を測定した。
<インパクト強度(KJ/m)>
熱融着性フィルムから、100×100mmの試験片を切り出し、東洋精機社製恒温相付フィルムインパクトテスターを用いて、測定温度−20℃、ハンマーの先端径を1/2インチとし測定を行った。
<耐屈曲白化性>
熱融着性フィルムをA4サイズにカットし、そのフィルムの両端を両手で持ち、30回もみほぐした後、フィルムの屈曲した部分が白化しているか否かを調べた。
<ヘーズ(%)>
Haze Meter(日本電色工業社製 NDH-300A)を使用して、熱融着性
フィルム1枚の曇り度をJIS
K 7105に準拠して測定した。
<表面粗さ(μm)>
非接触3次元表面形状粗さ計(WYKO)にて、Ra(平均粗さ),Rz(10点平均高さ)を測定した。
(2) Method for measuring physical properties of monolayer film (Examples 1 to 4, Comparative Example 1)
<Blocking resistance (N / 5.2 cm 2 )>
In advance, a biaxially stretched nylon film having a thickness of 15 μm is used as the base material layer, and the corona surface of the base material layer and the corona surface of the heat-fusible film having a thickness of 70 μm are dried using a urethane-based adhesive. Lamination was performed to obtain a heat-fusible laminated film.
A test piece of 20 × 150 mm was cut out from the laminated film, and the two heat-sealable film / heat-sealable film surface and Ny / heat-sealable film surface were overlapped and 5.2 cm 2 . After leaving to stand at 50 ° C, 60 ° C, 70 ° C for 3 days under a 4kg load on the area, the peel strength was measured at a crosshead speed of 300 (mm / min) using a Tensilon universal testing machine RTM-100 manufactured by Orientec Corp. did.
<Heat seal strength (N / 15mm)>
The heat-sealable film layers of the above laminated film are overlapped with each other, and using a heat sealer TP-701-B manufactured by Tester Sangyo Co., Ltd. The heat sealing was performed under the condition of time 1 second.
Cut out a 15 mm wide test piece from the created heat seal part (vertical: side part) and peel off the heat seal part at a crosshead speed of 500 (mm / min) using a Tensilon universal testing machine RTM-100 manufactured by Orientec Corporation. The peel strength at that time was defined as the heat seal strength (N / 15 mm) before the retort sterilization treatment.
On the other hand, the heat seal strength after retort sterilization was measured by the following method. That is, it put into the hot-water shower type high-pressure high-temperature sterilization processing apparatus, processed for 30 minutes at 121 degreeC, and after natural drying, the heat seal intensity | strength (N / 15mm) was measured by the same method as the above.
<Impact strength (KJ / m)>
A 100 × 100 mm test piece was cut out from the heat-fusible film and measured using a constant temperature phased film impact tester manufactured by Toyo Seiki Co., Ltd. with a measurement temperature of −20 ° C. and a hammer tip diameter of 1/2 inch. .
<Bending whitening resistance>
The heat-fusible film was cut into A4 size, both ends of the film were held with both hands, and after thirty peeling, it was examined whether or not the bent portion of the film was whitened.
<Haze (%)>
Using Haze Meter (NDH-300A manufactured by Nippon Denshoku Industries Co., Ltd.), the haze of one heat-fusible film was measured according to JIS.
Measured according to K 7105.
<Surface roughness (μm)>
Ra (average roughness) and Rz (10-point average height) were measured with a non-contact three-dimensional surface shape roughness meter (WYKO).
(3)多層構成フィルム物性の測定方法 (実施例5〜10,比較例2)
<耐ブロッキング性(N/5.2cm2)>
予め、基材層として厚さ12μmの二軸延伸ポリエチレンテレフタレートフィルム(PET)と、厚さ7μmのアルミニウム箔(AL)とを、ウレタン系接着剤を用いて、ドライラミネートした積層体のアルミニウム箔面に、厚さ70μmの熱融着性フィルムのコロナ面とを、ウレタン系接着剤を用いて、ドライラミネートして積層体を得た。
上記積層フィルムから、20×150mmの試験片を切り出し、2枚の試験片の熱融着性フィルム/熱融着性フィルム面,PET/熱融着性フィルム面を重ね合わせ、5.2cm2の面積に4kg荷重下、50℃,60℃,70℃で3日間放置した後、オリエンテック社製テンシロン万能試験機RTM−100を用いて、クロスヘッド速度300(mm/分)で剥離強度を測定した。
<製袋品ヒートシール強度(N/15mm)>
前記熱融着性フィルム積層体の製袋加工を行い、袋サイズ125mm×175mmの
三方シール袋を得た。前記製袋品の、横ヒートシール部(サイド部)、底ヒートシール部(ボトム部)から、15mm幅の試験片を切り取り、クロスヘッド速度500(mm/分)でヒートシール部を剥離し、その時の剥離強度をレトルト殺菌処理前のヒートシール強度(N/15mm)とした。レトルト殺菌処理後のヒートシール強度の測定は、前記記載方法とした。
<落下破袋強度(回)>
作成した三方シール袋に水200CC充填し、上記、テスター産業社製ヒートシーラーTP-701-Bを用いて、幅10mmシールバー、シール温度200℃、圧力0.2MPa、時間2秒の条件下でヒートシールを行った。また、熱水シャワー式の高圧高温殺菌処理装置に入れて121℃で30分間処理し自然乾燥後、5℃雰囲気下で保管し、同条件下で、高さ40cm、重り1.0kgを資料の上に添えて破袋するまで平面落下させて、破袋した時の落下回数をカウントした。
(3) Measuring method of physical properties of multilayer film (Examples 5 to 10, Comparative Example 2)
<Blocking resistance (N / 5.2 cm 2 )>
An aluminum foil surface of a laminate in which a biaxially stretched polyethylene terephthalate film (PET) having a thickness of 12 μm and an aluminum foil (AL) having a thickness of 7 μm are dry-laminated using a urethane adhesive in advance as a base material layer. Then, the corona surface of the heat-fusible film having a thickness of 70 μm was dry-laminated using a urethane adhesive to obtain a laminate.
A 20 × 150 mm test piece is cut out from the laminated film, and the two heat-sealable film / heat-sealable film surfaces and the PET / heat-sealable film surface are overlapped, and 5.2 cm 2 . After leaving to stand at 50 ° C, 60 ° C, 70 ° C for 3 days under a 4kg load on the area, the peel strength was measured at a crosshead speed of 300 (mm / min) using a Tensilon universal testing machine RTM-100 manufactured by Orientec Corp. did.
<Heat seal strength of bag-made products (N / 15mm)>
The heat-fusible film laminate was made into a bag to obtain a three-side sealed bag having a bag size of 125 mm × 175 mm. From the lateral heat seal portion (side portion) and bottom heat seal portion (bottom portion) of the bag-made product, a test piece having a width of 15 mm was cut off, and the heat seal portion was peeled off at a crosshead speed of 500 (mm / min). The peel strength at that time was defined as the heat seal strength (N / 15 mm) before the retort sterilization treatment. The measurement of the heat seal strength after the retort sterilization treatment was performed as described above.
<Dropping bag breaking strength (times)>
The prepared three-side seal bag is filled with 200 CC of water, and using the above-mentioned heat sealer TP-701-B manufactured by Tester Sangyo Co., Ltd. Heat sealing was performed. Also, put it in a hot water shower type high-pressure high-temperature sterilizer, treat it at 121 ° C for 30 minutes, let it air dry, store it in an atmosphere of 5 ° C, and under the same conditions, weigh 40cm in height and 1.0kg in weight. It was dropped on a flat surface until it was broken, and the number of drops was counted when the bag was broken.
本発明の実施例及び比較例で用いた重合体を以下に示す。
(1)プロピレン重合体組成物−1(プロピレン・α−オレフィンブロック共重合体)
:(P-1)
メルトフローレート(230℃):2.5g/10分。
・プロピレン重合体成分(a1−1):72質量%
・プロピレン・エチレンランダム共重合体成分(a2−1):13質量%
エチレン単位の含量:22質量%、極限粘度〔η〕:3.2dl/g
・エチレン・1−ブテンランダム共重合体(a3−1):15質量%
密度:0.885g/cm3、エチレン単位の含量:79質量%
(2)プロピレン重合体組成物−2(プロピレン・α−オレフィンブロック共重合体)
:(P−2)
メルトフローレート(230℃):3.2g/10分。
・プロピレン重合体成分(b1−1):85質量%
・プロピレン・エチレンランダム共重合体成分(b2−1):15質量%
エチレン単位の含量:22質量%、極限粘度〔η〕:3.2dl/g
(3)プロピレン重合体組成物−3(プロピレン・α−オレフィンブロック共重合体)
:P−3)
メルトフローレート(230℃):8.5g/10分
・プロピレン重合体成分(c1−1):87.5質量%
・プロピレン・エチレンランダム共重合体成分(c2−1):12.5質量%
エチレン単位の含量:43質量%、極限粘度〔η〕:3.6dl/g
The polymers used in Examples and Comparative Examples of the present invention are shown below.
(1) Propylene polymer composition-1 (propylene / α-olefin block copolymer)
: (P-1)
Melt flow rate (230 ° C.): 2.5 g / 10 minutes.
Propylene polymer component (a1-1): 72% by mass
Propylene / ethylene random copolymer component (a2-1): 13% by mass
Ethylene unit content: 22 mass%, intrinsic viscosity [η]: 3.2 dl / g
-Ethylene / 1-butene random copolymer (a3-1): 15% by mass
Density: 0.885 g / cm 3 , ethylene unit content: 79% by mass
(2) Propylene polymer composition-2 (propylene / α-olefin block copolymer)
: (P-2)
Melt flow rate (230 ° C.): 3.2 g / 10 minutes.
Propylene polymer component (b1-1): 85% by mass
Propylene / ethylene random copolymer component (b2-1): 15% by mass
Ethylene unit content: 22 mass%, intrinsic viscosity [η]: 3.2 dl / g
(3) Propylene polymer composition-3 (propylene / α-olefin block copolymer)
: P-3)
Melt flow rate (230 ° C.): 8.5 g / 10 minutes
Propylene polymer component (c1-1): 87.5% by mass
Propylene / ethylene random copolymer component (c2-1): 12.5% by mass
Ethylene unit content: 43% by mass, intrinsic viscosity [η]: 3.6 dl / g
(実施例1)
前記プロピレン重合体組成物−1:70質量%、及び前記プロピレン重合体組成物−3:30質量%を混合して、表1に記載の成分を有するプロピレン系重合体組成物(組成物−I)を調整した後、40mmφ押出機を備えた無延伸フィルム成形機を用い、250℃の押出温度で、270℃のTダイより押し出し、40℃のキャスティングロールで急冷し、片面をコロナ処理して厚さ70μmの熱融着性フィルムを得た。得られた熱融着性フィルムの物性を前記記載の方法で測定した。結果を表1に示す。
Example 1
The propylene polymer composition-1: 70% by mass and the propylene polymer composition-3: 30% by mass are mixed, and the propylene polymer composition having the components shown in Table 1 (Composition-I ), Using an unstretched film molding machine equipped with a 40mmφ extruder, extrude from a T-die at 270 ° C at an extrusion temperature of 250 ° C, quench with a 40 ° C casting roll, and corona-treat one side. A heat-fusible film having a thickness of 70 μm was obtained. The physical properties of the obtained heat-fusible film were measured by the method described above. The results are shown in Table 1.
(実施例2)
実施例1で用いた組成物−Iに替えて、前記プロピレン重合体組成物−1:60質量%、及び前記プロピレン重合体組成物−3:40質量%を混合して、表1に記載の成分を有するプロピレン系重合体組成物(組成物−II)を用いる以外は、実施例1と同様に行ない、厚さ70μmの熱融着性フィルムを得た。得られた熱融着性フィルムの物性を前記記載の方法で測定した。結果を表1に示す。
(Example 2)
In place of the composition-I used in Example 1, the propylene polymer composition-1: 60% by mass and the propylene polymer composition-3: 40% by mass were mixed and listed in Table 1. Except for using the propylene-based polymer composition (Composition-II) having components, the same procedure as in Example 1 was performed to obtain a heat-fusible film having a thickness of 70 μm. The physical properties of the obtained heat-fusible film were measured by the method described above. The results are shown in Table 1.
(実施例3)
実施例1で用いた組成物−Iに替えて、前記プロピレン重合体組成物−1:50質量%、及び前記プロピレン重合体組成物−3:50質量%を混合して、表1に記載の成分を有するプロピレン系重合体組成物(組成物−III)を用いる以外は、実施例1と同様に行ない、厚さ70μmの熱融着性フィルムを得た。得られた熱融着性フィルムの物性を前記記載の方法で測定した。結果を表1に示す。
Example 3
In place of the composition-I used in Example 1, the propylene polymer composition-1: 50% by mass and the propylene polymer composition-3: 50% by mass were mixed and listed in Table 1. Except for using the propylene-based polymer composition (Composition-III) having components, the same procedure as in Example 1 was performed to obtain a heat-fusible film having a thickness of 70 μm. The physical properties of the obtained heat-fusible film were measured by the method described above. The results are shown in Table 1.
(実施例4)
実施例1で用いた組成物−Iに替えて、前記プロピレン重合体組成物−1:30質量%、及び前記プロピレン重合体組成物−3:70質量%を混合して、表1に記載の成分を有するプロピレン系重合体組成物(組成物−IV)を用いる以外は、実施例1と同様に行ない、厚さ70μmの熱融着性フィルムを得た。得られた熱融着性フィルムの物性を前記記載の方法で測定した。結果を表1に示す。
Example 4
In place of the composition-I used in Example 1, the propylene polymer composition-1: 30% by mass and the propylene polymer composition-3: 70% by mass were mixed, Except for using the propylene-based polymer composition (Composition-IV) having components, the same procedure as in Example 1 was performed to obtain a heat-fusible film having a thickness of 70 μm. The physical properties of the obtained heat-fusible film were measured by the method described above. The results are shown in Table 1.
(比較例1)
実施例1で用いた組成物−Iに替えて、前記プロピレン重合体組成物−1:70質量%、及び前記プロピレン重合体組成物−2:30質量%を混合して、表1に記載の成分を有するプロピレン系重合体組成物(組成物−V)を用いる以外は、実施例1と同様に行ない、厚さ70μmの熱融着性フィルムを得た。得られた熱融着性フィルムの物性を前記記載の方法で測定した。
表1に示すように、実施例の熱融着性フィルムではブロッキング性、レトルト処理前後で変化の少ないヒートシール性、低温衝撃性、屈曲白化性に優れていることがわかる。
(Comparative Example 1)
In place of the composition-I used in Example 1, 70% by mass of the propylene polymer composition-1 and 30% by mass of the propylene polymer composition-2 are mixed, and are described in Table 1. Except for using the propylene-based polymer composition (Composition-V) having components, the same procedure as in Example 1 was performed to obtain a heat-fusible film having a thickness of 70 μm. The physical properties of the obtained heat-fusible film were measured by the method described above.
As shown in Table 1, it can be seen that the heat-fusible films of the examples are excellent in blocking properties, heat seal properties with little change before and after retorting, low-temperature impact properties, and bending whitening properties.
ときの量比を示す。
The quantity ratio is shown.
(実施例5)
実施例1で用いた組成物−Iを熱融着層として、中間層,コロナ処理層に前記プロピレン重合体組成物−1(P−1)を積層する以外は、実施例1と同様に行ない、厚さ70μmの熱融着性フィルムを得た。得られた熱融着性フィルムの物性を前記記載の方法で測定した。結果を表2に示す。
(実施例6)
実施例2で用いた組成物−IIを熱融着層として、中間層,コロナ処理層に前記プロピレン重合体組成物−1(P−1)を積層する以外は、実施例1と同様に行ない、厚さ70μmの熱融着性フィルムを得た。得られた熱融着性フィルムの物性を前記記載の方法で測定した。結果を表2に示す。
(実施例7)
実施例3で用いた組成物−IIIを熱融着層として、中間層,コロナ処理層に前記プロピレン重合体組成物−1(P−1)を積層する以外は、実施例1と同様に行ない、厚さ70μmの熱融着性フィルムを得た。得られた熱融着性フィルムの物性を前記記載の方法で測定した。結果を表2に示す。
(Example 5)
Except that the propylene polymer composition-1 (P-1) is laminated on the intermediate layer and the corona-treated layer using the composition-I used in Example 1 as a heat-sealing layer, the same procedure as in Example 1 is performed. A heat-fusible film having a thickness of 70 μm was obtained. The physical properties of the obtained heat-fusible film were measured by the method described above. The results are shown in Table 2.
(Example 6)
The same procedure as in Example 1 was performed except that the propylene polymer composition-1 (P-1) was laminated on the intermediate layer and the corona-treated layer using the composition-II used in Example 2 as a heat-sealing layer. A heat-fusible film having a thickness of 70 μm was obtained. The physical properties of the obtained heat-fusible film were measured by the method described above. The results are shown in Table 2.
(Example 7)
The same procedure as in Example 1 was performed except that the propylene polymer composition-1 (P-1) was laminated on the intermediate layer and the corona-treated layer using the composition-III used in Example 3 as a heat-sealing layer. A heat-fusible film having a thickness of 70 μm was obtained. The physical properties of the obtained heat-fusible film were measured by the method described above. The results are shown in Table 2.
(実施例8)
実施例4で用いた組成物-IVを熱融着層として、中間層,コロナ処理層に前記プロピレン重合体組成物−1(P−1)を積層する以外は、実施例1と同様に行ない、厚さ70μmの熱融着性フィルムを得た。得られた熱融着性フィルムの物性を前記記載の方法で測定した。結果を表2に示す。
(実施例9)
実施例2で用いた組成物−IIを熱融着層として、中間層,コロナ処理層に前記プロピレン重合体組成物−2(P−2)を積層する以外は、実施例1と同様に行ない、厚さ70μmの熱融着性フィルムを得た。得られた熱融着性フィルムの物性を前記記載の方法で測定した。
(実施例10)
実施例2で用いた組成物−IIを熱融着層として、中間層,コロナ処理層に前記プロピレン重合体組成物−3(P−3)を積層する以外は、実施例1と同様に行ない、厚さ70μmの熱融着性フィルムを得た。得られた熱融着性フィルムの物性を前記記載の方法で測定した。
(Example 8)
The same procedure as in Example 1 was performed except that the propylene polymer composition-1 (P-1) was laminated on the intermediate layer and the corona-treated layer using the composition-IV used in Example 4 as a heat-sealing layer. A heat-fusible film having a thickness of 70 μm was obtained. The physical properties of the obtained heat-fusible film were measured by the method described above. The results are shown in Table 2.
Example 9
The same procedure as in Example 1 was performed except that the composition-II used in Example 2 was used as a heat-sealing layer, and the propylene polymer composition-2 (P-2) was laminated on the intermediate layer and the corona-treated layer. A heat-fusible film having a thickness of 70 μm was obtained. The physical properties of the obtained heat-fusible film were measured by the method described above.
(Example 10)
The same procedure as in Example 1 was performed except that the composition-II used in Example 2 was used as a heat-sealing layer, and the propylene polymer composition-3 (P-3) was laminated on the intermediate layer and the corona-treated layer. A heat-fusible film having a thickness of 70 μm was obtained. The physical properties of the obtained heat-fusible film were measured by the method described above.
(比較例2)
比較例1で用いた組成物−Vを熱融着層として、中間層,コロナ処理層に前記プロピレン重合体組成物−1(P−1)を積層する以外は、実施例1と同様に行ない、厚さ70μmの熱融着性フィルムを得た。得られた熱融着性フィルムの物性を前記記載の方法で測定した。表2に示すように実施例の熱融着性積層積層体は、ブロッキング性、レトルト処理前後で変化の少ないヒートシール性、落下破袋強度に優れていることがわかる。
(Comparative Example 2)
The same procedure as in Example 1 was conducted except that the composition-V used in Comparative Example 1 was used as a heat-sealing layer, and the propylene polymer composition-1 (P-1) was laminated on the intermediate layer and the corona-treated layer. A heat-fusible film having a thickness of 70 μm was obtained. The physical properties of the obtained heat-fusible film were measured by the method described above. As shown in Table 2, it can be seen that the heat-fusible laminates of the examples are excellent in blocking property, heat sealability with little change before and after retorting, and drop bag breaking strength.
本発明の熱融着性フィルム及びその積層体は、汎用包装フィルムとして使用できることは勿論のこと、レトルト食品等の加熱・殺菌処理を必要とする被包装物の包装フィルムとしても好適に使用できる。さらには必ずしも加熱・殺菌処理を必要としない重量のある食品用途、加熱・殺菌処理が必要となる輸液バックや血液バックなどのメデカル包装、電子部品などを入れる包装袋、プロテクトフィルム用粘着加工用のベースフィルム、自動車天井材など内装材の素材として、多くの分野の用途に用いられる。
The heat-fusible film and the laminate thereof of the present invention can be used not only as a general-purpose packaging film but also as a packaging film for an article to be packaged that requires heating / sterilization treatment such as retort food. Furthermore, for heavy food applications that do not necessarily require heating and sterilization treatment, medical packaging such as infusion bags and blood bags that require heating and sterilization treatment, packaging bags for storing electronic parts, etc. As a material for interior materials such as base films and automobile ceiling materials, it is used in many fields.
Claims (5)
(1)プロピレン重合体成分(A)とプロピレン・α−オレフィンランダム共重合体成分(B)とは、(A)/(B)で表した重量比が、80/20〜95/5の範囲にあって、
(2)プロピレン・α−オレフィンランダム共重合体成分(B)は、2〜3.8dl/gの範囲であって、プロピレン単位の含有量が50重量%を超え70重量%未満の範囲(但し、プロピレン単位の含有量とα−オレフィン単位の含有量の合計を100重量%とする。)であり、
(3)エチレン・α−オレフィンランダム共重合体成分(C)は、その密度が0.865〜0.910(g/cm3)であって、組成物中に2〜15重量%〔但し、(A)+(B)+(C)=100重量%とする。〕を占め、
(4)プロピレン重合体組成物のメルトフローレート(230℃)が2〜10(g/10分)であり、かつ、エチレン単位の含有量が5〜15重量%の範囲であることを特徴とするプロピレン重合体組成物。 A propylene polymer composition comprising a propylene polymer component (A), a propylene / α-olefin random copolymer component (B), and a random copolymer component (C) of ethylene and an α-olefin having 4 or more carbon atoms. Because
(1) Propylene polymer component (A) and propylene / α-olefin random copolymer component (B) have a weight ratio represented by (A) / (B) in the range of 80/20 to 95/5. There,
(2) The propylene / α-olefin random copolymer component (B) is in the range of 2 to 3.8 dl / g, and the content of propylene units is more than 50% by weight and less than 70% by weight (however, And the total content of propylene units and α-olefin units is 100% by weight).
(3) The ethylene / α-olefin random copolymer component (C) has a density of 0.865 to 0.910 (g / cm 3 ), and 2 to 15% by weight [provided that (A) + (B) + (C) = 100 wt% ],
(4) The melt flow rate (230 ° C.) of the propylene polymer composition is 2 to 10 (g / 10 minutes), and the ethylene unit content is in the range of 5 to 15% by weight. Propylene polymer composition.
A package using the heat-fusible laminate according to claim 4.
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