JP2014069932A - Medium processing device and control method of the same - Google Patents

Abstract

PROBLEM TO BE SOLVED: To improve processing accuracy by suppressing minute variation in tension applied on a surface to be processed, of a medium.SOLUTION: A medium processing device P of the present invention for conveying and processing a sheet-shaped medium includes a medium winding mechanism 4 having: a winding roller 111 around which a medium M after processing is wound into a roll shape; first tension applying means 120 having a first tension bar 121 for abutting on the medium M, between the winding roller 111 and a medium conveyance mechanism 30, to give tension; first outer diameter detection means for detecting an outer diameter dimension of the winding roller 111 in a state where the medium M is wound; and first position changing means for changing a relative position of the first tension bar 121, with respect to the winding roller 111. On the basis of the detected outer diameter dimension of the winding roller 111, a control part 70 controls the first position changing means so that the relative position of the first tension bar 121, with respect to the winding roller 111 is a predetermined position.

Description

  The present invention relates to a medium processing apparatus and a control method thereof, and more particularly to a medium processing apparatus that performs processing such as printing on a medium while feeding and winding a sheet-like medium and a control method thereof.

  As a printer device that is a medium processing device that performs a printing process on a sheet-like medium (printing medium), the printing medium before the printing process is fed from a feeding mechanism toward a platen that supports the printing medium. While moving the printer head on which the nozzles are formed relative to the printing medium supported on the platen, fine ink droplets are ejected from the nozzles onto the surface to be printed to print characters, figures, patterns, photographs, etc. A printer device is known that is configured so that a print-processed print medium that is sent from the platen after printing is finished is wound around a take-up shaft in a roll shape by a take-up mechanism (for example, , See Patent Document 1).

  In the printer device configured as described above, for example, when the winding speed by the winding mechanism is lower than the feeding speed from the apparatus main body and the tension (tension) of the printing medium is reduced, the winding mechanism does not wind the printing medium. Loosely, it becomes impossible to wind up around the take-up shaft in an orderly manner without any gaps or slack, or the print medium floats at the delivery port in the main body of the apparatus, and printing is displaced or overlapped. On the other hand, when the winding speed is higher than the feeding speed and the tension of the printing medium is increased, there is a problem that the printing medium is stretched or torn. For this reason, it is necessary to continuously apply an appropriate tension to the print medium conveyed from the apparatus main body to the winding mechanism. In addition, it is desired that an appropriate tension is continuously applied to the print medium conveyed from the feeding mechanism to the apparatus main body.

  As a technique that can cope with this, a tension bar is attached to the other end of a support arm that can swing around one end, and the tension bar is transferred from the medium feeding mechanism to the apparatus main body. A technique is disclosed in which a tension is applied to the print medium by bringing it into contact with the middle portion of the print medium conveyed to the take-off mechanism (see, for example, Patent Document 2). According to this, since the print medium is pressed downward by the weight of the tension bar and the support arm and tension is generated, by maintaining this state, an appropriate tension can be continuously applied to the print medium being conveyed. it can. Then, when the contact position between the tension bar and the printing medium rises or falls to a predetermined position, the ON / OFF control of the driving means of the medium feeding mechanism and the medium winding mechanism is performed accordingly, and the feeding amount of the printing medium and Adjust the winding amount. As a result, the contact position between the tension bar and the print medium is prevented from being lowered or raised too much, and as a result, the tension is maintained at an appropriate value.

JP 2006-240255 A JP 2009-143147 A

As described above, the tension bar supported by the swingable support arm is brought into contact with the middle portion of the print medium, and when the tension bar moves to a predetermined vertical position, the print medium winding / feeding operation is turned ON / OFF. In the configuration in which the OFF control is performed, it is possible to continuously apply an appropriate tension to the printing medium being conveyed.
However, as the printing of the printing medium proceeds, the printing medium wound around the feeding roller 81 is fed out, so that the outer diameter of the feeding roller 81 decreases. On the other hand, since the printing medium wound around the winding roller is wound, the outer diameter of the winding roller increases. As described above, when the outer diameters of the feeding roller 81 and the take-up roller change during printing, the angle formed by the print medium that holds the tension bar, that is, the entry direction and the advance direction of the print medium with respect to the tension bar. Since the formed angle varies, a minute variation in the tension applied to the print medium occurs during the printing process. The variation in tension causes the printed object surface to expand or contract, which causes misalignment or distortion in printed characters and figures. Therefore, in order to achieve higher-definition print image quality, it occurs on the print medium. There has been a demand for suppressing the above minute tension fluctuation.

  The present invention has been made in view of the above problems, and provides a medium processing apparatus and a control method thereof that can improve processing accuracy by suppressing minute fluctuations in tension applied to the surface of the medium to be processed. For the purpose.

  As an embodiment, the above-described problem is solved by a solution as disclosed below.

  The disclosed medium processing apparatus includes a medium transport mechanism that sandwiches a sheet-shaped medium and transports the medium in a predetermined transport direction, a processing mechanism that processes the medium transported by the medium transport mechanism, and transport of the medium Medium feeding mechanism provided upstream of the medium transport mechanism in the direction for feeding the medium, and medium winding mechanism provided downstream of the medium transport mechanism in the medium transport direction for winding the medium And a control unit that controls each of the mechanisms, and a medium processing apparatus that processes the medium, wherein the medium winding mechanism winds the processed medium in a roll shape. A take-up roller, a first tension applying means having a first tension bar that abuts against the medium between the take-up roller and the medium transport mechanism and applies tension to the medium; and the take-up roller And a first outer diameter detecting means for detecting an outer diameter dimension of the wound state of the medium, and a first position changing means for changing a relative position of the first tension bar with respect to the winding roller. And the control unit is configured such that the relative position of the first tension bar with respect to the winding roller is a predetermined position based on the outer diameter of the winding roller detected by the first outer diameter detecting unit. As described above, the first position changing means is controlled. According to this, even if the outer diameter of the winding roller changes during printing, the first tension bar can be moved to a predetermined position according to the outer diameter of the winding roller. Therefore, minute fluctuations in tension applied to the medium can be suppressed. Therefore, a constant tension can be applied to the medium regardless of the outer diameter of the take-up roller, and the processing accuracy can be improved.

  In the present invention, it is preferable that the predetermined position is a position at which an angle formed by the entering direction and the advancing direction of the medium with respect to the first tension bar is a predetermined angle. As described above, when the outer diameter of the take-up roller is changed, a minute change in the tension applied to the medium is performed by controlling the angle formed by the medium entering direction and the advancing direction with respect to the first tension bar to be constant. Can be suppressed.

  Also, in the present invention, the first tension applying means has a support arm that holds the first tension bar so as to be swingable upward and downward, and the first tension is applied according to the slack of the medium. It is preferable that the bar is moved downward by its own weight, the first tension bar is held inside the middle part of the medium to bend the medium, and tension is applied to the medium. For example, when applying tension to a medium using a spring or an actuator, it is difficult to keep the tension constant by the vibration of the spring or the control vibration. However, according to the above configuration, the tension of the first tension bar The resulting stable tension can be applied to the medium.

  In the present invention, the winding roller has first driving means for rotationally driving the winding roller, and the first position changing means controls the first driving means. Preferably, the relative position of the first tension bar with respect to the take-up roller is changed by changing the amount of slackness of the medium between the take-up roller and the medium transport mechanism. According to this, when the outer diameter of the winding roller changes, the relative position of the first tension bar with respect to the winding roller can be changed by controlling the first driving means. The tension bar can be held in place.

  In the present invention, the first outer diameter detection means is a medium conveyance amount detection unit that detects a medium conveyance amount that is a medium conveyance amount by the medium conveyance mechanism, and a rotation amount of the winding roller. It is preferable to include a winding rotation amount detection unit that detects a winding rotation amount, and a calculation unit that calculates an outer diameter of the winding roller using the medium conveyance amount and the winding rotation amount. According to this, since it is possible to calculate based on the medium conveyance amount and the winding rotation amount without newly providing a sensor for detecting the outer diameter of the winding roller, it is possible to reduce the apparatus cost.

  In the present invention, the medium feeding mechanism may contact the medium between the feeding roller in which the medium before processing is wound in a roll shape, and the feeding roller and the medium transport mechanism. A second tension applying means having a second tension bar for applying tension; a second outer diameter detecting means for detecting an outer diameter in a state where the medium is wound on the feeding roller; and the feeding roller. Second position changing means for changing the relative position of the second tension bar with respect to the control section, and the control section is based on the outer diameter of the feeding roller detected by the second outer diameter detecting means. The second position changing unit is preferably controlled so that the relative position of the second tension bar with respect to the feeding roller is a predetermined position. According to this, even if the outer diameter of the feeding roller changes during printing, the second tension bar can be moved so that the position of the second tension bar becomes predetermined according to the outer diameter of the feeding roller. It is possible to suppress minute fluctuations in the tension applied to. Therefore, a constant tension can be applied to the medium regardless of the outer diameter of the feeding roller, and the processing accuracy can be improved.

The disclosed medium processing apparatus control method includes: a medium transport mechanism that sandwiches a sheet-shaped medium and transports the medium in a predetermined transport direction; a processing mechanism that processes the medium transported by the medium transport mechanism; A medium feeding mechanism that is provided upstream of the medium conveying mechanism in the medium conveying direction and feeds the medium, and a medium that is provided downstream of the medium conveying mechanism in the medium conveying direction and winds the medium A control method of a medium processing apparatus that includes a winding mechanism and a control unit that controls each of the mechanisms and processes the medium, wherein the medium winding mechanism rolls the medium after processing A winding roller that is wound into a shape, and a first tension applying unit that includes a first tension bar that contacts the medium and applies tension to the medium between the winding roller and the medium transport mechanism. A first outer diameter detecting means for detecting an outer diameter dimension of the winding roller in a state where the medium is wound; and a first position change for changing a relative position of the first tension bar with respect to the winding roller. And a relative position of the first tension bar with respect to the take-up roller based on the outer diameter of the take-up roller detected by the first outer diameter detecting means is a predetermined position. In this way, the first position changing means is controlled. At this time, it is preferable that the predetermined position is a position where an angle formed by the entering direction and the advancing direction of the medium with respect to the first tension bar is a predetermined angle.
According to this, even if the outer diameter of the winding roller changes during printing, the first tension bar can be moved to a predetermined position according to the outer diameter of the winding roller. Therefore, minute fluctuations in tension applied to the medium can be suppressed. Therefore, a constant tension can be applied to the medium regardless of the outer diameter of the take-up roller, and the processing accuracy can be improved.

  According to the disclosed medium processing apparatus and the control method thereof, the outer diameter of the feeding roller and the take-up roller changes during processing of the medium, so that the angle formed by the medium holding the tension bar, that is, the tension bar It is possible to suppress the occurrence of minute fluctuations in the tension applied to the medium due to fluctuations in the angle formed by the entry direction and the advance direction of the medium. As a result, the medium can be prevented from extending or contracting, and the processing accuracy can be improved.

It is a schematic perspective view which shows the example of the medium processing apparatus which concerns on embodiment of this invention. It is a schematic perspective view of the medium processing apparatus shown in FIG. FIG. 2 is a schematic front view (partially enlarged view) of the medium processing apparatus shown in FIG. 1. It is a schematic side view (sectional drawing) of the medium processing apparatus shown in FIG. FIG. 2 is a schematic diagram illustrating a configuration of a medium feeding mechanism and a medium winding mechanism of the medium processing apparatus illustrated in FIG. 1. FIG. 2 is a schematic diagram illustrating a configuration of a medium feeding mechanism and a medium winding mechanism of the medium processing apparatus illustrated in FIG. 1. It is the schematic which shows the structure of the feeding rotation amount detection part and winding rotation amount detection part of the medium processing apparatus shown in FIG. It is explanatory drawing for demonstrating the action | operation of the medium processing apparatus shown in FIG. It is explanatory drawing for demonstrating the action | operation of the medium processing apparatus shown in FIG.

Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. Here, a case of a printer apparatus will be described as an example of the medium processing apparatus according to the present embodiment.
The printer apparatus has a liquid (here, a liquid) against a recording surface (printing surface) of a sheet-like print medium (hereinafter simply referred to as “medium”) such as a cloth or a resin sheet (for example, made of vinyl chloride, polyester, etc.). In this case, the apparatus prints characters and figures by ejecting ink.

FIG. 1 shows a schematic perspective view (front direction) of a medium processing apparatus (printer apparatus) P according to the present embodiment. FIG. 2 is a schematic perspective view (backward direction) of the medium processing apparatus (printer apparatus) P. FIG. 3 is a schematic front view (partially enlarged view) of the medium processing apparatus (printer apparatus) P. FIG. 4 is a schematic side view (sectional view) of the medium processing apparatus (printer apparatus) P. For convenience of explanation, the front and rear, the left and right, and the up and down directions of the medium processing apparatus (printer apparatus) P are indicated by arrow directions in each drawing.
Note that components having the same function are denoted by the same reference symbols throughout the drawings for describing the embodiments, and the repetitive description thereof may be omitted.

  The printer device P according to the present embodiment includes, as a schematic configuration, a horizontally long rectangular box-shaped main body 1 and a support 2 that supports the main body 1 at a height position where the work can be easily performed. Before and after the left and right legs 2a, a medium feeding mechanism 3 that feeds the unprocessed medium M (before printing) wound in a roll shape to the main body 1, and a medium that winds up the medium M that has been printed. A winding mechanism 4 is provided.

  The main body 1 includes a body 10 serving as a mounting base for each mechanism, a platen 20 that supports the medium M, and a medium transport mechanism 30 that moves the medium M supported by the platen 20 back and forth. Furthermore, a carriage 40 that is positioned above the platen 20 and is movably supported left and right, a carriage moving mechanism 50 that moves the carriage 40 to the left and right relative to the medium M supported by the platen 20, and a medium M A processing mechanism for processing (printing) a medium having a plurality of printer heads 60 held by the carriage 40 with a predetermined gap, a back and forth movement of the medium M by the medium transport mechanism 30, and a carriage 40 by the carriage moving mechanism 50. A control unit (control unit) 70 is provided for controlling the operation of each part of the printer apparatus P, such as left and right movement and ink ejection from each nozzle of the printer head 60.

  The body 10 includes a main body frame 11 including a lower frame 11b provided with a platen 20, a feed roller of the medium transport mechanism 30, and the like, and an upper frame 11a provided with a roller assembly of the medium transport mechanism 30 and a support structure of the carriage 40. A horizontally long window-like medium insertion portion 15 into which the medium M can be inserted in the front-rear direction is formed between the upper frame 11a and the lower frame 11b. The body 10 is surrounded by a front cover 13a that covers the central portion of the main body frame 11 and side covers 13b that cover the left and right sides, and is configured as a horizontally-long rectangular box as a whole.

  The platen 20 is provided at the center of the left and right sides of the body 10 and is provided over the front and rear of the medium insertion portion 15. The platen 20 moves the medium M horizontally to a printing portion (printing area) where the printer head 60 moves left and right to perform printing. A main platen 22 formed with a supporting surface to support, a rear platen 21 extending rearward from the main platen 22 and provided on the rear surface side of the body 10, and extending forward from the main platen 22 and provided on the front side of the body 10. And a front platen 23 (see FIG. 4). The rear end side of the rear platen 21 and the front end side of the front platen 23 extend downward in a smooth curve, and the medium M fed from the medium feeding mechanism 3 and introduced into the platen 20 is rear platen 21 to main platen 22 to front. Each upper surface is smoothly moved in the order of the platen 23, and then sent out from the front platen 23 and taken up by the medium take-up mechanism 4.

  The support surface of the main platen 22 is formed with a large number of suction holes having a diameter of about several millimeters, and a decompression chamber 25 is provided below the suction holes so as to be set to a negative pressure (see FIG. 4). By setting the decompression chamber 25 to a negative pressure, the medium M is attracted and held in the printing unit so that the position of the medium M does not shift during printing.

  The medium transport mechanism 30 includes a cylindrical feed roller 31 provided so as to be rotatable about a rotation shaft extending in the left-right direction and an upper peripheral surface exposed to the support surface of the main platen 22, and a feed roller 31. A rotationally driven servo motor 33, a timing pulley 32 spanned between a driven pulley coupled to the shaft end of the feed roller 31 and a drive pulley coupled to the shaft end of the servo motor 33, respectively, It comprises a plurality of roller assemblies 35 having a movable pinch roller 36 and disposed above the feed roller 31 at predetermined intervals on the left and right.

  The roller assembly 35 is configured to be displaceable between a clamp position where the pinch roller 36 is elastically engaged with the feed roller 31 and an unclamp position where the pinch roller 36 is spaced above the feed roller 31. In a state where the assembly 35 is set at the clamp position and the medium M is sandwiched between the upper and lower rollers 36 and 31, the feed roller 31 is rotated to rotate the medium M according to the rotation angle of the feed roller 31, that is, It is conveyed back and forth by a feed amount corresponding to the drive control value output from the control unit 70 to the servomotor 33.

  A guide rail 45 is attached to the upper frame 11a so as to extend to the left and right in parallel with the feed roller 31, and a carriage 40 holding the printer head is supported on the guide rail 45 so as to be movable in the left and right directions. The guide rail 45 is a support rail of a linear motion bearing. The carriage 40 is fixed to a slide block fitted to the guide rail 45 and is supported so as to be slidable left and right, and is moved left and right by the carriage moving mechanism 50. .

  The carriage moving mechanism 50 is applied to a drive pulley 51 and a driven pulley 52 provided near the left and right side ends of the guide rail 45, a servo motor 53 that rotationally drives the drive pulley 51, and the drive pulley 51 and the driven pulley 52. The endless belt-like timing belt 55 is passed, and the carriage 40 is connected and fixed to the timing belt 55. The rotation of the servo motor 53 is controlled by the control unit 70, and the carriage 40 is moved left and right by a feed amount corresponding to the drive control value output from the control unit 70 to the servo motor 53.

  The printer head 60 is provided on the lower surface of the carriage 40 with a predetermined gap from the medium M. There are various arrangements for the arrangement of the printer head 60, and an appropriate arrangement can be used. In this embodiment, a plurality of nozzles each ejecting fine ink droplets are linearly aligned in the front-rear direction. A head configuration in which four printer heads 60 in which two rows are arranged in parallel is arranged on the left and right and a total of eight nozzle rows are arranged will be exemplified.

  The control unit 70 moves the medium M back and forth by the medium transport mechanism 30, moves the carriage 40 left and right by the carriage movement mechanism 50, ejects ink from each nozzle of the printer head 60, and unprocessed medium by the medium feeding mechanism 3 described later. This is a device that controls the operation of each part of the printer device P, such as the feeding operation of M and the winding operation of the medium M that has been printed by the medium winding mechanism 4. The control unit 70 combines the forward / backward movement of the medium M by the medium transport mechanism 30 and the left / right movement of the carriage 40 by the carriage movement mechanism 50 to move the medium M and the printer head 60 relative to each other. Ink is ejected onto the medium M to print characters and figures according to the processing program.

  The control unit 70 is provided on the upper right side of the body 10, a liquid crystal display for displaying various information, a function key for selecting a function to be set, and an execution on an operation panel 75 arranged to be operable from the front of the body. Various operation buttons such as a jog key for selecting contents, an enter key for inputting selection contents, and a clear key for deleting settings are provided. For this reason, the operator can set the printing conditions while confirming the display content of the liquid crystal display, and can execute the printing process.

  A power switch 5 is provided below the control unit 70. The power switch 5 supplies the power supplied from the outside to the control unit 70 to turn on the printer device P so that it can be printed. The power switch 5 shuts off the power supply to the control unit 70 and stops the printer device P. For example, an alternate type switch that switches between an on position and an off position for each one push is used.

  Next, a medium feeding mechanism 3 that unwinds the medium M and introduces it into the main body 1 (platen 20), and a medium winding that smoothly moves on the platen 20 and winds up the medium M that has been printed. The mechanism 4 will be described with reference to FIGS.

  The medium feeding mechanism 3 includes a supporting means 80 that supports a cylindrical feeding roller 81 around which an unprocessed medium M is wound around in a roll shape, and a feeding roller 81 and a platen 20 (rear platen 21). ) Between the tensioning means (second tensioning means) 90 for imparting tension (tension) in the direction opposite to the conveying direction to the medium M between the medium M) and the medium M supplied from the feeding roller 81 to the rear platen 21 smoothly. And a guide rotation direction detection switch (not shown) provided near the support means 80 for detecting the rotation direction of the supply roller 81.

  The support means 80 includes a pair of left and right box-shaped main body members 82 disposed on the lower rear side of the left and right leg portions 2a, and a left and right main body member 82 that is detachably inserted into a supply roller 81 and is supplied to the supply roller. A rod-shaped supply shaft 83 that is rotated integrally with 81, a pair of left and right bearing portions 84 that are disposed in the left and right main body members 82 and rotatably support both ends of the supply shaft 83, and a supply shaft 83. Second driving means (here, a stepping motor) 85 that rotationally drives the feeding roller 81, a driven pulley coupled to the shaft end of the supply shaft 83, and a shaft end of the stepping motor 85 It is comprised from the timing belt 86 hung between drive pulleys.

  The rotation of the stepping motor 85 is controlled by the control unit 70, and the supply shaft 83 is rotated via the timing belt 86 in accordance with the drive control value output from the control unit 70 to the stepping motor 85. The unprocessed medium M, which is supported by extending the supply shaft 83 through the feed roller 81 and extending horizontally between the left and right main body members 82 (bearing portions 84) horizontally, corresponds to the rotation angle of the supply shaft 83. It is fed toward the rear platen 21 at a feeding amount (feeding speed) according to the feeding amount, that is, the driving control value output from the control unit 70 to the stepping motor 85.

In the present embodiment, an outer diameter detecting means (second outer diameter detecting means) for detecting an outer diameter dimension in a state where the medium M is wound around the feeding roller 81 is provided.
The second outer diameter detection means includes a medium conveyance amount detection unit that detects a medium conveyance amount that is a conveyance amount of the medium M by the medium conveyance mechanism 30 and a feeding amount that detects a feeding rotation amount that is a rotation amount of the feeding roller 81. A rotation amount detection unit 141. The outer diameter of the feeding roller 81 is calculated by a calculation unit (not shown) provided in the control unit 70 using the detected medium conveyance amount and feeding rotation amount.
The second outer diameter detecting means is not limited to the above-described configuration, and may be configured to detect the outer diameter of the feeding roller 81 using various sensors (not shown).

Here, the medium conveyance amount detection unit is configured to detect the conveyance amount of the medium M by detecting the rotation amount (rotation angle) of the feed roller 31. In the present embodiment, the arithmetic unit detects (calculates) the medium conveyance amount based on the drive control value output from the control unit 70 to the servo motor 33 that drives the feed roller 31.
Note that the medium conveyance amount detection unit is not limited to the above configuration, and the rotation amount of the roller 31 is directly detected by a sensor provided on the roller 31, or the movement amount of the medium M is read by an optical sensor. It is good also as a structure (not shown).

Further, as shown in FIG. 7, the feed rotation amount detection unit 141 includes a photo sensor 143, a shielding plate 145, and a rotation detection gear 147. Specifically, a shielding plate 145 is provided on the rotation detection gear 147 that meshes with the drive shaft (supply shaft 83) of the feeding roller 81 and rotates, and the shielding plate 145 passes through the photosensor 143 to feed out. The rotation amount of the roller 81 is detected. As an example, since the gear ratio between the supply shaft 83 of the supply roller 81 and the rotation detection gear 147 is 1: 2, and the shielding plate 145 has a half-moon shape, the output of the photosensor 143 is reversed. It is determined that the feeding roller 81 has made one rotation from the time point to the next reversal point.
In the present embodiment, the transport amount of the medium M performed until the feeding roller 81 makes one revolution is added and held, and the feeding roller 81 makes one revolution every time the signal from the photosensor 143 is reversed. The operation is performed as follows. Here, depending on the medium conveyance timing, there may be a case where a slight error occurs without “conveyance amount” = “feed amount”, but this is not a big problem. In order to absorb various errors, the acquired value is calculated as an outer diameter value of the feeding roller 81 after performing an average value calculation process (the calculation formula will be described later).

  The tension applying means 90 includes a columnar tension bar (second tension bar) 91 that is held across the inside of the middle portion of the medium M that is fed from the feed roller 81 and introduced into the platen 20, A left and right support arm 92 is supported by a swing shaft extending left and right from the outer surfaces of the left and right body members 82 and swings up and down. A tension bar 91 is provided at the distal end of the left and right support arms 92. The both ends of this are configured to be rotatably supported. Note that the tension bar 91 cannot be rotated with respect to the left and right support arms 92 if the medium M is smoothly transported, for example, because the surface to be in contact with the medium M is processed smoothly. It is good also as a structure supported. The tension bar 91 and the left and right support arms 92 are self-weighted according to the feeding amount of the medium M from the feeding roller 81 and the introduction amount to the platen 20 (slack of the medium M between the feeding roller 81 and the medium transport mechanism 30). , The tension bar 91 is held inside the medium M to bend the medium M, and the tension bar 91 is bent in the direction opposite to the conveying direction with respect to the medium M between the tension bar 91 and the rear platen 21. The tension according to the height position of 91, that is, the swinging position of the support arm 92 is applied.

A rotary encoder 93 is provided at the base end portion (swing shaft) of the support arm 92, and the rotary encoder 93 generates a pulse signal corresponding to the swing angle of the support arm 92 (rotation angle of the swing shaft). It is output to the control unit 70. The support arm 92 is provided with a position sensor 94 for detecting a predetermined swing position of the support arm 92, and a signal from the position sensor 94 is output to the control unit 70.
The resolution of the rotary encoder 93 is preferably 0.5 [°] or less, and more preferably 0.1 [°] or less. This is because the higher the resolution, the higher the accuracy of control.

  The position sensor 94 faces the main body member 82 from the transmissive photosensor 95 provided on the outer surface of the main body member 82 so as to face the support arm 92, and the inner side surface (surface facing the main body member 82) of the support arm 92. The photo sensor 95 detects whether the support arm 92 is at a predetermined swing position by detecting the presence or absence of the shield plate 96. In the position sensor 94 in this embodiment, the upper limit photosensor 95a for detecting the state where the support arm 92 is positioned at the upper limit swing position and the lower limit photosensor 95b for detecting the state positioned at the lower limit swing position are the main body members. 82 is disposed on the outer surface.

  Here, the upper limit swing position and the lower limit swing position mean a position set as an upper limit and a position set as a lower limit in the normal swing range of the support arm 92 (tension bar 91). In the embodiment, control is performed to hold the support arm 92 at a predetermined position between the upper limit swing position and the lower limit swing position (hereinafter referred to as a keep position) (state (A) shown in FIG. 6).

More specifically, the feeding roller 81 is based on the outer diameter size of the feeding roller 81 detected by the second outer diameter detecting means and the rotation direction of the feeding roller 81 detected by the feeding rotation direction detection switch. The second position changing means is controlled so that the relative position of the tension bar 91 with respect to 81 is a predetermined position (that is, the position at which the support arm 92 is at the keep position).
Here, the position changing means (second position changing means) for changing the relative position of the tension bar 91 with respect to the feeding roller 81 controls the stepping motor 85 to control the medium M between the feeding roller 81 and the medium transport mechanism 30. The relative position of the tension bar 91 with respect to the feeding roller 81 is changed by changing the amount of slack. Details of the control method will be described later.

Further, as shown in FIGS. 8 and 9, the predetermined position (keep position) is such that the angle θ formed by the entering direction of the medium M with respect to the tension bar 91 and the advancing direction is a predetermined angle θ = X [°]. Set as position. Alternatively, it may be set as a predetermined angle range such as X [°] <θ <Y [°] (X, Y: arbitrary set angles).
More specifically, as shown by a broken line arrow in FIG. 8, when the feeding roller 81 rotates in the Y direction and feeds the medium M, the tension bar 91 is controlled according to the outer diameter of the feeding roller 81 that gradually decreases. The relative position of the tension bar 91 with respect to the feeding roller 81 is set as a predetermined position (that is, a keep position) above the initial position so that the angle θ formed by the entering direction and the advancing direction of the medium M becomes a predetermined angle. The tension bar 91 is moved upward by controlling the second position changing means so that the relative position of the tension bar 91 with respect to the feeding roller 81 becomes a predetermined position (that is, the keep position). On the other hand, when the feeding roller 81 rotates in the Y direction and feeds the medium M as indicated by the broken line arrow in FIG. 9, the medium M with respect to the tension bar 91 according to the outer diameter size of the feeding roller 81 that gradually decreases. The relative position of the tension bar 91 with respect to the feeding roller 81 is set as a predetermined position (that is, a keep position) below the initial position so that the angle θ formed by the entry direction and the advance direction becomes a predetermined angle. The tension bar 91 is moved downward by controlling the second position changing means so that the relative position of the tension bar 91 to the feeding roller 81 becomes a predetermined position (that is, the keep position).

  The guide means 100 includes a pair of left and right support members 101 disposed rearwardly and upwardly at the rear upper side of the left and right legs 2a (position between the platen 20 and the medium feeding mechanism 3). The guide bar 102 is supported by the support member 101 and extends in the left-right direction. The guide bar 102 is brought into contact with the inside of the medium M between the tension bar 91 and the rear platen 21 so as to cross the left and right. By changing the conveying direction of M, the introduction angle of the medium M to the rear platen 21 is made gentle so that the medium M conveyed from the feeding roller 81 to the rear platen 21 via the tension bar 91 is smoothly introduced to the rear platen 21. It has become.

  The medium winding mechanism 4 is basically configured in the same manner as the medium feeding mechanism 3, and supports a cylindrical winding roller 111 that rolls around the medium M on which printing has been completed in a roll shape so as to be rotatable and detachable. From the front platen 23, the supporting means 110 that performs, the tension applying means (first tension applying means) 120 that applies tension in the transport direction to the medium M between the platen 20 (front platen 23) and the take-up roller 111. Guide means 130 for guiding the medium M to be sent to the take-up roller 111, and a take-up rotation direction detection switch (not shown) provided near the support means 110 for detecting the rotation direction of the take-up roller 111 are provided. Configured.

  The support means 110 includes a pair of left and right box-like body members 112 disposed below the front side of the left and right legs 2a, and a left and right body member 112 that is detachably inserted into the take-up roller 111 and wound up. A rod-shaped winding shaft 113 that is rotated integrally with the roller 111; a pair of left and right bearing portions 114 that are disposed in the left and right body members 112 and that support both ends of the winding shaft 113 so as to be rotatable and detachable; First driving means (here, a stepping motor) 115 that rotationally drives the winding roller 111 by rotationally driving the winding shaft 113, a driven pulley and a stepping motor 115 coupled to the shaft end of the winding shaft 113. And a timing belt 116 that is stretched between a driving pulley coupled to the shaft end.

  The rotation of the stepping motor 115 is controlled by the control unit 70, and the winding shaft 113 is rotated via the timing belt 116 according to the drive control value output from the control unit 70 to the stepping motor 115. The medium M sent from the front platen 23 after the printing process is completed is wound around the winding roller 111 supported by extending horizontally between the left and right main body members 112 (bearing portions 114) to the left and right. Is wound at a winding amount (winding speed) corresponding to a drive control value output from the control unit 70 to the stepping motor 115.

In the present embodiment, an outer diameter detecting means (first outer diameter detecting means) for detecting an outer diameter dimension in a state where the medium M is wound around the winding roller 111 is provided.
The first outer diameter detection unit detects a medium conveyance amount detection unit that detects a medium conveyance amount that is a conveyance amount of the medium M by the medium conveyance mechanism 30 and a winding rotation amount that is a rotation amount of the winding roller 111. And a take-up rotation amount detection unit 140. Using the detected medium conveyance amount and winding rotation amount, the outer diameter of the winding roller 111 is calculated by a calculation unit provided in the control unit 70.
The first outer diameter detecting means is not limited to the above-described configuration, and may be configured to detect the outer diameter of the winding roller 111 using various sensors (not shown).

  Here, the medium transport amount detection unit is as described above. The winding rotation amount detection unit 140 includes a photo sensor 142, a shielding plate 144, and a rotation detection gear 146 (see FIG. 7). Specifically, a shielding plate 144 is provided on the rotation detection gear 146 that meshes with the drive shaft (winding shaft 113) of the winding roller 111 and rotates, and the shielding plate 144 passes through the photosensor 142. Thus, the rotation amount of the winding roller 111 is detected. The basic configuration / operation is the same as that of the above-described feed rotation amount detection unit 141, and thus the repeated description is omitted.

  The tension applying means 120 is a columnar tension bar (first tension bar) 121 that is held from the front platen 23 to the left and right inside the middle portion of the medium M that is taken up by the take-up roller 111. And a pair of left and right support arms 122 supported by a swing shaft extending left and right from the outer surfaces of the left and right body members 112 and swingable up and down. Both ends of the bar 121 are supported rotatably. Note that the tension bar 121 cannot rotate with respect to the left and right support arms 122 if the medium M is smoothly transported, for example, because the surface to be in contact with the medium M is processed smoothly. It is good also as a structure supported. The tension bar 121 and the left and right support arms 122 are used to feed the medium M from the front platen 23 and to wind the medium M on the winding roller 111 (slack of the medium M between the winding roller 111 and the medium transport mechanism 30). ) To swing downward by its own weight, hold the tension bar 121 inside the medium M, bend the medium M, and move the medium M between the front platen 23 and the tension bar 121 in the transport direction. A tension according to the height position of the tension bar 121, that is, the swinging position of the support arm 122 is applied.

A rotary encoder 123 is provided at the base end portion (oscillation shaft) of the support arm 122, and a pulse signal corresponding to the oscillation angle of the support arm 122 (rotation angle of the oscillation shaft) is generated by the rotary encoder 123. It is output to the control unit 70. The support arm 122 is provided with a position sensor 124 for detecting a predetermined swing position of the support arm 122, and a signal from the position sensor 124 is output to the control unit 70.
The resolution of the rotary encoder 123 is preferably 0.5 [°] or less, and more preferably 0.1 [°] or less. This is because the higher the resolution, the higher the accuracy of control.

  Similarly to the position sensor 94, the position sensor 124 includes a photo sensor 125 (upper limit photo sensor 125 a and lower limit photo sensor 125 b) provided on the outer surface of the main body member 112 so as to oppose the support arm 122, and the support arm 122. A plate-shaped shielding plate 126 extending from the side surface (the surface facing the main body member 112) toward the main body member 112 is provided.

In the present embodiment, control is performed to hold the support arm 122 at a predetermined position (keep position) between the upper limit swing position and the lower limit swing position (state (A) shown in FIG. 6). The upper limit swing position and the lower limit swing position are the same as those of the support arm 92 described above.
More specifically, based on the outer diameter dimension of the winding roller 111 detected by the first outer diameter detecting means and the rotation direction at the time of winding of the winding roller 111 detected by the winding rotation direction detection switch. The first position changing unit is controlled so that the relative position of the tension bar 121 to the winding roller 111 is a predetermined position (that is, the position where the support arm 122 is kept).
Here, the position changing means (first position changing means) for changing the relative position of the tension bar 121 with respect to the take-up roller 111 controls the stepping motor 115 between the take-up roller 111 and the medium transport mechanism 30. By changing the amount of slack of the medium M, the relative position of the tension bar 121 with respect to the winding roller 111 is changed. Details of the control method will be described later.

Further, as shown in FIGS. 8 and 9, the predetermined position (keep position) is such that the angle θ formed by the entering direction of the medium M with respect to the tension bar 121 and the advancing direction is a predetermined angle θ = X [°]. Set as position. Alternatively, it may be set as a predetermined angle range such as X [°] <θ <Y [°] (X, Y: arbitrary set angles).
More specifically, as shown by a solid line arrow in FIG. 8, when the winding roller 111 rotates in the X direction and winds up the medium M, the tension is increased according to the outer diameter of the winding roller 111 that gradually increases. The relative position of the tension bar 121 with respect to the take-up roller 111 is set to a predetermined position (that is, a keep position) so that the angle θ formed by the entry direction of the medium M with respect to the bar 121 and the advance direction becomes a predetermined angle from the initial position. And the first position changing means is controlled so that the relative position of the tension bar 121 with respect to the take-up roller 111 becomes a predetermined position (that is, the keep position). Move to. On the other hand, when the winding roller 111 rotates in the X direction to wind the medium M as indicated by the solid line arrow in FIG. 9, the tension bar 121 according to the outer diameter of the winding roller 111 that gradually increases. The relative position of the tension bar 121 with respect to the take-up roller 111 is set to a predetermined position (that is, the keep position) so that the angle θ formed by the entering direction of the medium M with respect to the advancing direction is a predetermined angle. The tension bar 121 is moved upward by controlling the first position changing means so that the relative position of the tension bar 121 with respect to the winding roller 111 becomes a predetermined position (that is, the keep position). Let

  The guide means 130 includes a pair of left and right support members 131 that extend forward in front of the left and right legs 2a (position between the platen 20 and the medium take-up mechanism 4), and both ends of the left and right support members 131 are left and right. The guide bar 132 is supported by the support member 131 and extends in the left-right direction. The guide bar 132 is brought into contact with the inside of the medium M between the front platen 23 and the tension bar 121 across the left and right. By changing the conveyance direction of the medium M, the bending angle of the medium M bent by the tension bar 121 is moderated, and the medium M conveyed from the front platen 23 to the take-up roller 111 via the tension bar 121 is smoothly wound. The take-up roller 111 can be wound up.

  The configuration of the printer apparatus P has been described so far. Hereinafter, a printing operation in the printer apparatus P, in particular, a conveyance operation and control method for the medium M will be described.

  First, in the medium feeding mechanism 3, the unprocessed medium M wound around the feeding roller 81 in a roll shape is inserted into the feeding roller 81 through the supply shaft 83 and the left and right main body members 82 (bearing portions 84). It is supported by extending horizontally horizontally from side to side. The medium M supported in this manner is wound around the tension bar 91 and the guide bar 102 and bent so as to hold the tension bar 91, and the conveyance angle is changed by the guide bar 102 so that the rear platen 21 Introduced on the platen 20. The medium M introduced from the rear platen 21 moves from the rear platen 21 to the main platen 22 to the front platen 23 in this order, and then is sent from the front platen 23.

  The medium M sent out and extended from the front platen 23 is wound around the guide bar 132 and the tension bar 121, the conveyance angle is changed by the guide bar 132, and the medium M is bent and hung around the tension bar 121. The take-up shaft 113 is attached and fixed to a take-up roller 111 that is supported by extending horizontally between the left and right body members 112 (bearing portions 114), and the power switch 5 is operated from the off position to the on position. .

When the power switch 5 is operated to the ON position and the printer device P is activated, the control unit 70 controls the supply shaft 83 (stepping motor 85) until the tension bar 91 moves (that is, until the rotary encoder 93 responds). The medium M is counter-feeded by being rotationally driven in the counter-feed direction, and the medium M is loosened. Next, the supply shaft 83 (stepping motor 85) is rotationally driven in the supply direction to supply the medium M, thereby increasing the slack of the medium M and swinging the support arm 92 downward. The rotation drive of the supply shaft 83 is stopped in a state where the shielding plate 96 is detected and the support arm 92 is positioned at the lower limit swing position (state (C) shown in FIG. 6). The position at this time is stored in the storage unit (not shown) of the control unit 70 as the origin position of the rotary encoder 93.
At the same time, until the tension bar 121 moves (that is, until the rotary encoder 123 responds), the control unit 70 rotates the winding shaft 113 (stepping motor 115) in the winding direction to wind the medium M. Then, the slack of the medium M is removed. Next, the winding shaft 113 (stepping motor 115) is rotationally driven in the counter-winding direction to counter-wind the medium M, thereby increasing the slack of the medium M and swinging the support arm 122 downward. The rotation drive of the winding shaft 113 is stopped in a state where the shielding plate 126 is detected by the lower limit photo sensor 125b and the support arm 122 is positioned at the lower limit swing position (state (C) shown in FIG. 6). The position at this time is stored in the storage unit (not shown) of the control unit 70 as the origin position of the rotary encoder 123.
Thus, the printer device P is in the initial set state.

Subsequently, the outer diameter dimension d1 [m] in a state where the medium M is wound around the winding roller 111 and the outer diameter dimension d2 [m] in a state where the medium M is wound around the feeding roller 81 are calculated. The conveyance operation of the medium M for the purpose is performed.
Specifically, in each of the winding roller 111 and the feeding roller 81, the winding roller 111 and the feeding roller until the shielding plates 144 and 145 are detected a predetermined number N (for example, 2) [times] by the photosensors 142 and 143, respectively. The medium M is transported by the medium transport mechanism 30 so that 81 rotates. At this time, the calculation unit calculates the transport amount D [m] of the medium M based on the rotation amount of the servo motor 33. Further, the rotation speed L1 [rotation] of the winding roller 111 is calculated from the gear ratio (for example, 1: 2) between the winding roller 111 (here, the winding shaft 113) and the rotation detection gear 146, and the feeding roller 81 (here) Then, the rotation speed L2 [rotation] of the feed roller 81 is calculated from the gear ratio (for example, 1: 2) between the supply shaft 83) and the rotation detection gear 147.
Using these calculated values, the respective outer diameter dimensions are calculated as d1 = D / πL1 and d2 = D / πL2.
At that time, if the medium M is transported by the medium transport mechanism 30 without controlling the rotation of the take-up roller 111 and the feeding roller 81, the tension bar 121 and the tension bar 91 swing up and down. The outer diameters of the take-up roller 111 and the feeding roller 81 cannot be calculated. Therefore, in order to calculate the outer diameter dimension, it is necessary to control to keep the tension bar 121 and the tension bar 91 at the keep position. More specifically, the medium M is transported by the medium transport mechanism 30 with the keep position as the above-described origin position. At this time, the medium M corresponding to the feed amount by the feed roller 31 is introduced from the rear platen 21 and sent out from the front platen 23 (note that the medium M is not processed). At that time, the slack of the medium M between the front platen 23 and the take-up roller 111 increases in accordance with the amount of feed from the front platen 23. Accordingly, the support arm 122 swings downward from the state where the support arm 122 is located, and the rotary encoder 123 outputs a pulse signal corresponding to the swing amount (swing angle) from the keep position of the support arm 122 to the control unit 70. The Based on the output signal (pulse signal), the rotation of the take-up roller 111 is controlled (in this case, the medium take-up amount by the take-up roller 111 is controlled to be larger than the medium carry amount by the medium carrying mechanism 30). The support arm 122, that is, the tension bar 121 is slid upward to keep it in the keep position. On the other hand, the slack of the medium M between the feeding roller 81 and the rear platen 21 is reduced according to the amount introduced into the rear platen 21. Along with this, the support arm 92 swings upward from the state where the support arm 92 is located, and the rotary encoder 93 outputs a pulse signal corresponding to the swing amount (swing angle) of the support arm 92 from the keep position to the control unit 70. The Based on the output signal (pulse signal), the rotation of the feeding roller 81 is controlled (in this case, the medium feeding amount by the feeding roller 81 is controlled to be larger than the medium conveyance amount by the medium conveying mechanism 30). Control is performed in which the support arm 92, that is, the tension bar 91 is slid downward and held in the keep position.

  Regarding the above-described medium transport operation, it is preferable that the transport speed is lower than the transport speed during normal printing. This is because the conveyance accuracy is improved and the accuracy of the calculated value of each outer diameter dimension is improved.

If a mechanism that can detect the number of rotations (rotation amount) of the winding roller 111 and the feeding roller 81 more finely is adopted, the conveyance amount of the medium M can be further reduced. As an example, a rotary encoder may be provided on the winding shaft 113 and the feeding shaft 83 (not shown).
Further, the accuracy can be further improved by performing the above-mentioned medium conveying operation a plurality of times and taking the average value of the calculated outer diameter dimensions.
Further, if the medium M is reversely conveyed by the amount conveyed, it is possible to eliminate a portion of the medium that is wasted without being printed. In reverse conveyance, accuracy can be improved by calculating each outer diameter dimension and taking an average value.

Subsequently, a step of moving the tension bar 121 and the tension bar 91 to predetermined positions (keep positions) is performed.
Specifically, the outer diameter dimension of the winding roller 111 is detected by the first outer diameter detecting means, and the relative position of the tension bar 121 with respect to the winding roller 111 is determined based on the outer diameter dimension of the winding roller 111. The first position changing means is controlled so as to be in the keep position. On the other hand, the outer diameter of the feeding roller 81 is detected by the second outer diameter detecting means, and the relative position of the tension bar 91 with respect to the feeding roller 81 becomes the keep position based on the outer diameter of the feeding roller 81. The second position changing means is controlled (details of the control method will be described later). As shown in FIG. 8, the keep position at that time is a predetermined angle, ie, θ = X [°] or X [°], that is, an angle θ formed by the entering direction and the advancing direction of the medium M with respect to each tension bar 121, 91. Setting is made so that <θ <Y [°].

Here, as a method for controlling the first position changing means and the second position changing means, first, based on the detected outer diameter dimensions and the respective rotation directions of the winding roller 111 and the feeding roller 81, the tension is determined. Each keep position of the bar 121 and the tension bar 91 is determined, and the calculation unit calculates the keep position as the number of pulses from the origin position of the rotary encoders 123 and 93. Based on the number of pulses, the stepping motors 115 and 85 are driven and controlled to loosen the medium M between the take-up roller 111 and the medium transport mechanism 30 and between the feed roller 81 and the medium transport mechanism 30. By changing the slack amount of the medium M, the relative position of the tension bar 121 with respect to the winding roller 111 and the relative position of the tension bar 91 with respect to the feeding roller 81 are controlled.
In addition, regarding the calculation of the respective keep positions of the tension bar 121 and the tension bar 91, the calculation unit may perform the calculation each time. However, the outer diameter dimensions assumed in the winding roller 111 and the feeding roller 81 are previously calculated. A method in which calculation is performed and the table is stored in the storage unit in the control unit 70 may be used.

Subsequently, the medium M is transported and processed (printed here).
Specifically, the medium M sandwiched between the pinch roller 36 and the feed roller 31 is conveyed on the main platen 22 with a feed amount corresponding to the rotation angle of the feed roller 31. Here, when the medium M is transported on the main platen 22, the front / rear movement of the medium M by the rotation of the feed roller 31 and the left / right movement of the carriage 40 (printer head 60) by the rotation of the drive pulley 51 are combined. Then, while the medium M and the printer head 60 are moved relative to each other, ink is ejected from the nozzles of the printer head 60 onto the medium M, and characters and figures are printed according to the processing program. The feed amount of the medium M by the feed roller 31 is controlled by the drive control value output from the control unit 70 to the servo motor 33 as described above, and this drive control value is shifted to the left and right of the printer head 60 (carriage 40). Is set on the basis of the processing speed, i.e., the processing program for characters and graphics to be printed.

  At this time, the unprocessed medium M corresponding to the feed amount by the feed roller 31 is introduced from the rear platen 21, and the medium M for which printing has been completed is fed from the front platen 23. At this time, the slack of the medium M between the feeding roller 81 and the rear platen 21 is reduced according to the amount of introduction to the rear platen 21, and accordingly, the support arm 92 swings upward from the state where it is located at the keep position. On the other hand, the slack of the medium M between the front platen 23 and the take-up roller 111 increases according to the amount of feed from the front platen 23, and accordingly, the support arm 122 swings downward from the state where it is located at the keep position. . Further, the rotary encoders 93 and 123 always output to the control unit 70 each pulse signal corresponding to the swing amount (swing angle) of the support arms 92 and 122 from the keep position.

In the present embodiment, the keep position of the support arm 92 is determined from the outside diameter size and the rotation direction of the feed roller 81 detected by the second outside diameter detecting means, and the keep arm 92 is output from the rotary encoder 93. The second position changing means is controlled based on each pulse signal corresponding to the amount of movement (oscillation angle) from the position. That is, the medium feeding amount from the feeding roller 81 and the medium conveying amount of the medium conveying mechanism 30 are changed, and the slack amount of the medium M between the feeding roller 81 and the take-up roller 111 and the medium conveying mechanism 30 is changed. As a result, control is performed to hold the support arm 92 in the keep position.
On the other hand, the keep position of the support arm 122 is determined from the outside diameter size and the rotation direction of the winding roller 111 detected by the first outside diameter detecting means, and the keep position of the support arm 122 output from the rotary encoder 123 is determined. Based on each pulse signal corresponding to the movement amount (swing angle), the first position changing means is controlled. That is, the amount of medium wound around the take-up roller 111 is changed with respect to the medium carry amount of the medium carrying mechanism 30, and the slack of the medium M between the take-up roller 111 and the take-up roller 111 and the medium carrying mechanism 30. Control is performed to hold the support arm 122 in the keep position by changing the amount.

Here, a specific control method will be described.
For example, regarding the feed roller 81, when a pulse signal corresponding to the amount of upward movement of the support arm 92 from the keep position of the support arm 92 is input by the rotary encoder 93 in the control unit 70, the support arm 92 corresponds to the count number of the input pulses. By increasing the feeding amount in the feeding direction of the supply shaft 83 (stepping motor 85) so as to swing downward, the medium feeding amount from the feeding roller 81 is made larger than the medium conveying amount by the medium conveying mechanism 30. Thus, the amount of slack of the medium M between the feeding roller 81 and the medium transport mechanism 30 is increased, and the support arm 92 is held in the keep position.
On the contrary, in the control unit 70, when a pulse signal corresponding to the downward movement amount of the support arm 92 from the keep position of the support arm 92 is input by the rotary encoder 93, the support arm 92 is moved upward by the number of counts of this input pulse. By feeding the feed shaft 83 (stepping motor 85) so as to be swung, the feeding amount in the feeding direction is reduced, whereby the feeding amount of the medium from the feeding roller 81 is made smaller than the feeding amount of the medium by the medium feeding mechanism 30, and feeding is performed. The amount of slack of the medium M between the roller 81 and the medium transport mechanism 30 is reduced, and the support arm 92 is held in the keep position.
On the other hand, with respect to the winding roller 111, when a pulse signal corresponding to the amount of downward movement of the support arm 122 from the keep position of the support arm 122 is input by the rotary encoder 123, the control arm 70 corresponds to the count of the input pulses. By increasing the winding amount of the winding shaft 113 (stepping motor 115) in the winding direction so as to swing 122 upward, the medium winding amount by the winding roller 111 is adjusted by the medium conveying mechanism 30. More than the amount, the amount of slack of the medium M between the take-up roller 111 and the medium transport mechanism 30 is reduced, and the support arm 122 is held in the keep position.
On the contrary, in the control unit 70, when a pulse signal corresponding to the upward movement amount of the support arm 122 from the keep position of the support arm 122 is input by the rotary encoder 123, the support arm 122 is moved downward by the number of counts of this input pulse. By reducing the winding amount in the winding direction of the winding shaft 113 (stepping motor 115) so as to swing, the medium winding amount by the winding roller 111 is less than the medium conveying amount by the medium transport mechanism 30. Then, the amount of slack of the medium M between the take-up roller 111 and the medium transport mechanism 30 is increased, and the support arm 122 is held in the keep position.

  In order to perform the operation of holding the keep roller at the keep position, the feeding roller 81 / winding roller 111 is rotated in the direction opposite to the rotation direction (feeding direction / winding direction) during media processing (anti-feeding direction / anti-winding direction). However, if the reversing operation of the feeding roller 81 / winding roller 111 is performed during processing of the medium, the tension is fluctuated and the processing accuracy is deteriorated (disturbed print image, etc.). During processing, it is preferable to rotate only in a predetermined direction (feeding direction / winding direction). Therefore, the operation of holding the support arm 92 / support arm 122 in the keep position is to adjust the feeding amount / winding amount without depending on the reverse rotation operation of the feeding roller 81 / winding roller 111 in this embodiment. Is going by.

  As described above, in the printer apparatus P, the outer diameter and rotation direction of the take-up roller 111 detected by the first outer diameter detector, and the outer diameter of the feeding roller 81 detected by the second outer diameter detector. Then, the keep positions of the support arms 92 and 122 are determined from the rotation direction, and based on each pulse signal corresponding to the amount of movement (oscillation angle) from the keep position of the support arms 92 and 122 output from the rotary encoders 93 and 123. Thus, the feeding amount of the medium from the feeding roller 81 and the winding amount of the medium to the take-up roller 111 are changed with respect to the medium carrying amount of the medium carrying mechanism 30, and the feeding roller 81, the take-up roller 111 and the medium carrying mechanism are changed. By controlling the amount of slackness of the medium M between 30 and 30, control is performed to hold the support arms 92 and 122 in the keep position. Therefore, in order to perform control with higher accuracy, it is preferable that the resolution of the rotary encoders 93 and 123 is higher.

  As described above, according to the disclosed medium processing apparatus (printer apparatus P) and its control method, processing accuracy (print image quality) is suppressed by suppressing minute fluctuations in tension applied to the processing target surface (printing surface) of the medium M. Can be improved.

  In particular, the present embodiment provides the following characteristic operational effects.

  The disclosed printer device P includes a medium transport mechanism 30 that sandwiches and transports a sheet-like medium M in a predetermined transport direction, a processing mechanism that processes the medium M transported by the medium transport mechanism 30, and a medium. The medium feeding mechanism 3 that is provided upstream of the medium transport mechanism 30 in the M transport direction and feeds the medium M, and is provided downstream of the medium transport mechanism 30 in the transport direction of the medium M and winds up the medium M. A medium processing apparatus that includes a medium winding mechanism 4 and a control unit 70 that controls each of the mechanisms and processes (prints) the medium M. The medium winding mechanism 4 is a medium after processing. A winding roller 111 that winds M in a roll shape, and extends between the winding roller 111 and the medium transport mechanism 30 in a direction orthogonal to the transport direction, contacts the medium M, and tensions the medium M. The first te to be granted A first tension applying means 120 having a tension bar 121, a first outer diameter detecting means for detecting an outer diameter in a state where the medium M is wound around the winding roller 111, and a first for the winding roller 111. First position changing means for changing the relative position of the tension bar 121, and the control unit 70 takes up the winding based on the outer diameter of the winding roller 111 detected by the first outer diameter detecting means. The first position changing means is controlled so that the relative position of the first tension bar 121 with respect to the roller 111 becomes a predetermined position. According to this, even if the outer diameter dimension of the winding roller 111 changes during printing, the first tension bar 121 is moved so as to be in a predetermined position according to the outer diameter dimension of the winding roller 111. Therefore, the minute fluctuation of the tension applied to the medium M can be suppressed. Therefore, a constant tension can be applied to the medium regardless of the outer diameter of the winding roller 111, and the processing accuracy can be improved.

  In the present invention, the predetermined position is defined by an angle θ formed by the entering direction and the advancing direction of the medium M with respect to the first tension bar 121 as a predetermined angle θ = X [°] or X [°] <θ <Y. It is preferable that the position is [°]. In this way, when the outer diameter of the take-up roller 111 is changed, the medium M is controlled by keeping the angle θ formed by the entering direction and the advancing direction of the medium M with respect to the first tension bar 121 constant. Such minute fluctuations in tension can be suppressed.

  In the present invention, the first tension applying means includes a support arm 92 that holds the first tension bar 121 so as to be swingable upward and downward, and the first tension applying means 121 responds to the slack of the medium M. It is preferable that the tension bar 121 moves downward due to its own weight to hold the first tension bar 121 inside the middle part of the medium M to bend the medium M and to apply tension to the medium M. For example, if it is attempted to apply tension to the medium M using a spring or an actuator, it is difficult to apply the tension constantly due to vibration of the spring, control vibration, or the like. However, according to the above configuration, the first tension bar 121 is applied. A stable tension can be applied to the medium M by its own weight.

  In the present invention, the take-up roller 111 includes first drive means 115 that rotationally drives the take-up roller 111, and the first position changing means controls the first drive means 115. Thus, it is preferable to change the relative position of the first tension bar 121 with respect to the winding roller 111 by changing the amount of slack of the medium M between the winding roller 111 and the medium transport mechanism 30. According to this, when the outer diameter of the winding roller 111 changes, the relative position of the first tension bar 121 with respect to the winding roller 111 can be changed by controlling the first driving means 115, One tension bar 121 can be held at a predetermined position.

  In the present invention, the first outer diameter detection means is a medium conveyance amount detection unit that detects a medium conveyance amount that is a conveyance amount of the medium M by the medium conveyance mechanism 30 and a rotation amount of the winding roller 111. It is preferable to include a winding rotation amount detection unit 140 that detects the winding rotation amount, and a calculation unit that calculates the outer diameter of the winding roller 111 using the medium conveyance amount and the winding rotation amount. According to this, since it is possible to calculate based on the medium conveyance amount and the winding rotation amount without newly providing a sensor for detecting the outer diameter of the winding roller 111, it is possible to reduce the apparatus cost. .

  In the present invention, the medium feeding mechanism 3 includes a feeding roller 81 in which the medium M before processing is wound in a roll shape, and a direction perpendicular to the conveying direction between the feeding roller 81 and the medium conveying mechanism 30. A second tension applying means 90 having a second tension bar 91 that extends and abuts against the medium M to apply tension to the medium M, and an outer diameter dimension in a state where the medium M is wound around the feeding roller 81. And a second position changing means for changing the relative position of the second tension bar 91 with respect to the feeding roller 81, and the control unit 70 includes a second outer diameter detecting means. The second position changing means is controlled so that the relative position of the second tension bar 91 with respect to the feeding roller 81 becomes a predetermined position based on the outer diameter dimension of the feeding roller 81 detected by Preferred. According to this, since the position of the second tension bar can be moved according to the outer diameter dimension of the feeding roller 81, even if the outer diameter dimension of the feeding roller 81 changes during printing. In addition, minute fluctuations in the tension applied to the medium M can be suppressed. Therefore, a constant tension can be applied to the medium M regardless of the outer diameter of the feeding roller 81, and the processing accuracy can be improved.

The disclosed medium processing apparatus control method includes a medium transport mechanism 30 that sandwiches and transports a sheet-like medium M in a predetermined transport direction, and a processing mechanism that processes the medium M transported by the medium transport mechanism 30. And a medium feeding mechanism 3 that is provided upstream of the medium transport mechanism 30 in the transport direction of the medium M and feeds the medium M, and is wound downstream of the medium transport mechanism 30 in the transport direction of the medium M. The medium winding mechanism 4 includes a medium winding mechanism 4 and a control unit 70 that controls each of the mechanisms. The medium processing apparatus controls a medium processing apparatus that processes (prints) the medium M. Is a winding roller 111 that winds the processed medium M in a roll shape, and extends between the winding roller 111 and the medium transport mechanism 30 in a direction perpendicular to the transport direction and contacts the medium M. Tension on medium M A first tension applying means 120 having a first tension bar 121 to be applied; a first outer diameter detecting means for detecting an outer diameter dimension in a state where the medium M is wound around the winding roller 111; First position changing means for changing the relative position of the first tension bar 121 with respect to the roller 111, and based on the outer diameter of the winding roller 111 detected by the first outer diameter detecting means, The first position changing means is controlled so that the relative position of the first tension bar 121 with respect to the winding roller 111 is a predetermined position. At this time, the predetermined position is such that the angle θ formed by the entering direction and the advancing direction of the medium M with respect to the first tension bar 121 is a predetermined angle θ = X [°] or X [°] <θ <Y [°]. It is preferable to set the position as follows.
According to this, since the position of the first tension bar 121 can be moved to a predetermined position according to the outer diameter dimension of the winding roller 111, the outer diameter dimension of the winding roller 111 can be increased during printing. Even if it changes, the minute fluctuation of the tension applied to the medium M can be suppressed. Therefore, a constant tension can be applied to the medium M regardless of the outer diameter of the winding roller 111, and the processing accuracy can be improved.

  Needless to say, the present invention is not limited to the embodiment described above, and various modifications can be made without departing from the present invention. In particular, the printer apparatus has been described as an example of the medium processing apparatus, but the present invention is not limited to this, and a cutting apparatus that performs a cutting process on a medium, an apparatus that performs a cutting process on a medium, The present invention can also be applied to other medium processing apparatuses such as an apparatus that performs ruled processing.

M Medium P Printer device (medium processing device)
DESCRIPTION OF SYMBOLS 1 Main-body part 3 Medium feeding mechanism 4 Medium winding mechanism 20 Platen 30 Medium conveyance mechanism 40 Carriage (processing mechanism)
50 Carriage moving mechanism (processing mechanism)
60 Printer head (processing mechanism)
70 Control unit (control unit)
81 Feed roller 83 Supply shaft 85 Stepping motor (second drive means)
90 Tension applying means (second tension applying means)
91 Tension bar (second tension bar)
92, 122 Support arm 93, 123 Rotary encoder 94, 124 Position sensor 95, 125, 142, 143 Photo sensor 96, 126, 145, 146 Shield plate 111 Winding roller 113 Winding shaft 115 Stepping motor (first driving means )
120 Tension applying means (first tension applying means)
121 Tension bar (first tension bar)
140 Winding rotation amount detection unit 141 Feeding rotation amount detection unit

Claims (8)

A medium transport mechanism that sandwiches a sheet-shaped medium and transports the medium in a predetermined transport direction, a processing mechanism that processes the medium transported by the medium transport mechanism, and a medium transport mechanism in the medium transport direction. A medium feeding mechanism that is provided upstream and feeds the medium, a medium winding mechanism that is provided downstream of the medium feeding mechanism in the medium feeding direction and winds the medium, and controls of each mechanism A medium processing apparatus that performs processing of the medium,
The medium winding mechanism abuts against the medium between the winding roller that winds the processed medium in a roll shape, and the winding roller and the medium transport mechanism, and applies tension to the medium. A first tension applying means having a first tension bar; a first outer diameter detecting means for detecting an outer diameter in a state where the medium is wound in the winding roller; and the winding roller. First position changing means for changing the relative position of the first tension bar,
The controller controls the relative position of the first tension bar to the winding roller based on the outer diameter of the winding roller detected by the first outer diameter detector. A medium processing apparatus that controls the first position changing means. 2. The medium processing apparatus according to claim 1, wherein the predetermined position is a position where an angle formed by an entering direction and an advancing direction of the medium with respect to the first tension bar is a predetermined angle. The first tension applying means has a support arm for swinging the first tension bar upward and downward, and the first tension bar is moved downward by its own weight according to the slack of the medium. 3. The medium according to claim 1, wherein the medium is bent to hold the first tension bar inside the middle of the medium to bend the medium and to apply tension to the medium. Media processing equipment. The winding roller has a first driving means for rotationally driving the winding roller;
The first position changing unit controls the first driving unit to change the amount of slackness of the medium between the winding roller and the medium transport mechanism, whereby the first position changing unit changes the slack amount of the medium with respect to the winding roller. The medium processing apparatus according to claim 1, wherein the relative position of the first tension bar is changed. The first outer diameter detecting means detects a medium conveyance amount detection unit that detects a medium conveyance amount that is the medium conveyance amount by the medium conveyance mechanism, and a winding rotation amount that is a rotation amount of the winding roller. The winding rotation amount detection unit that performs the calculation, and a calculation unit that calculates an outer diameter of the winding roller using the medium conveyance amount and the winding rotation amount. The medium processing apparatus according to any one of claims. The medium feeding mechanism includes a feeding roller in which the medium before processing is wound in a roll shape, and a second roller that abuts against the medium between the feeding roller and the medium transport mechanism to apply tension to the medium. A second tension applying means having a tension bar; a second outer diameter detecting means for detecting an outer diameter in a state where the medium is wound on the feeding roller; and the second tension with respect to the feeding roller. Second position changing means for changing the relative position of the bar,
The controller controls the first tension bar so that a relative position of the second tension bar to the feeding roller is a predetermined position based on the outer diameter of the feeding roller detected by the second outer diameter detecting unit. The medium processing apparatus according to claim 1, wherein the position changing unit is controlled. A medium transport mechanism that sandwiches a sheet-shaped medium and transports the medium in a predetermined transport direction, a processing mechanism that processes the medium transported by the medium transport mechanism, and a medium transport mechanism in the medium transport direction. A medium feeding mechanism that is provided upstream and feeds the medium, a medium winding mechanism that is provided downstream of the medium feeding mechanism in the medium feeding direction and winds the medium, and controls of each mechanism A control unit for performing the processing of the medium,
The medium winding mechanism abuts against the medium between the winding roller that winds the processed medium in a roll shape, and the winding roller and the medium transport mechanism, and applies tension to the medium. A first tension applying means having a first tension bar; a first outer diameter detecting means for detecting an outer diameter in a state where the medium is wound in the winding roller; and the winding roller. First position changing means for changing the relative position of the first tension bar,
Based on the outer diameter of the take-up roller detected by the first outer diameter detecting means, the first position so that the relative position of the first tension bar with respect to the take-up roller is a predetermined position. A control method for a medium processing apparatus, characterized by controlling a changing means. The method for controlling a medium processing apparatus according to claim 7, wherein the predetermined position is a position where an angle formed by an approach direction and an advance direction of the medium with respect to the first tension bar is a predetermined angle.

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