JP2014061672A - Laminated sheet - Google Patents
Laminated sheet Download PDFInfo
- Publication number
- JP2014061672A JP2014061672A JP2012209176A JP2012209176A JP2014061672A JP 2014061672 A JP2014061672 A JP 2014061672A JP 2012209176 A JP2012209176 A JP 2012209176A JP 2012209176 A JP2012209176 A JP 2012209176A JP 2014061672 A JP2014061672 A JP 2014061672A
- Authority
- JP
- Japan
- Prior art keywords
- layer
- resin
- mass
- base material
- cyclic olefin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229920005989 resin Polymers 0.000 claims abstract description 253
- 239000011347 resin Substances 0.000 claims abstract description 253
- 229920005672 polyolefin resin Polymers 0.000 claims abstract description 64
- 239000003208 petroleum Substances 0.000 claims abstract description 62
- 238000000465 moulding Methods 0.000 claims abstract description 58
- 125000004122 cyclic group Chemical group 0.000 claims abstract description 51
- 239000000758 substrate Substances 0.000 claims abstract description 38
- 239000000463 material Substances 0.000 claims description 137
- -1 cyclic olefin Chemical class 0.000 claims description 91
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 claims description 56
- 239000004743 Polypropylene Substances 0.000 claims description 28
- 229920001155 polypropylene Polymers 0.000 claims description 28
- 238000005034 decoration Methods 0.000 claims description 24
- 229920013716 polyethylene resin Polymers 0.000 claims description 22
- 229920000089 Cyclic olefin copolymer Polymers 0.000 claims description 16
- 239000004713 Cyclic olefin copolymer Substances 0.000 claims description 14
- 238000003475 lamination Methods 0.000 claims description 6
- 230000001629 suppression Effects 0.000 abstract description 2
- 230000002269 spontaneous effect Effects 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 453
- 230000009477 glass transition Effects 0.000 description 58
- 238000000034 method Methods 0.000 description 50
- 239000000178 monomer Substances 0.000 description 30
- 239000010408 film Substances 0.000 description 28
- 230000001070 adhesive effect Effects 0.000 description 26
- 239000000853 adhesive Substances 0.000 description 25
- 239000000203 mixture Substances 0.000 description 17
- 238000011156 evaluation Methods 0.000 description 16
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- 238000011282 treatment Methods 0.000 description 16
- JFNLZVQOOSMTJK-KNVOCYPGSA-N norbornene Chemical compound C1[C@@H]2CC[C@H]1C=C2 JFNLZVQOOSMTJK-KNVOCYPGSA-N 0.000 description 14
- 150000001336 alkenes Chemical class 0.000 description 12
- 239000011230 binding agent Substances 0.000 description 12
- 239000011888 foil Substances 0.000 description 11
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- 238000004804 winding Methods 0.000 description 10
- 239000004711 α-olefin Substances 0.000 description 10
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- 229920001577 copolymer Polymers 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 9
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 8
- 239000005977 Ethylene Substances 0.000 description 8
- ZSWFCLXCOIISFI-UHFFFAOYSA-N cyclopentadiene Chemical compound C1C=CC=C1 ZSWFCLXCOIISFI-UHFFFAOYSA-N 0.000 description 8
- 238000010894 electron beam technology Methods 0.000 description 8
- 238000010438 heat treatment Methods 0.000 description 8
- 238000005259 measurement Methods 0.000 description 8
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- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 6
- 229920000178 Acrylic resin Polymers 0.000 description 6
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 6
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 6
- 239000003795 chemical substances by application Substances 0.000 description 6
- 238000000576 coating method Methods 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 6
- MGNZXYYWBUKAII-UHFFFAOYSA-N cyclohexa-1,3-diene Chemical compound C1CC=CC=C1 MGNZXYYWBUKAII-UHFFFAOYSA-N 0.000 description 6
- 150000003505 terpenes Chemical class 0.000 description 6
- 235000007586 terpenes Nutrition 0.000 description 6
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 6
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 5
- 238000012644 addition polymerization Methods 0.000 description 5
- 239000011248 coating agent Substances 0.000 description 5
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 5
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- 229920001187 thermosetting polymer Polymers 0.000 description 5
- 238000007666 vacuum forming Methods 0.000 description 5
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 4
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 4
- WSSSPWUEQFSQQG-UHFFFAOYSA-N 4-methyl-1-pentene Chemical compound CC(C)CC=C WSSSPWUEQFSQQG-UHFFFAOYSA-N 0.000 description 4
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 4
- 229920006026 co-polymeric resin Polymers 0.000 description 4
- 239000008199 coating composition Substances 0.000 description 4
- 239000003086 colorant Substances 0.000 description 4
- 238000003851 corona treatment Methods 0.000 description 4
- 229920001971 elastomer Polymers 0.000 description 4
- 239000011521 glass Substances 0.000 description 4
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- 239000004707 linear low-density polyethylene Substances 0.000 description 4
- 229910001507 metal halide Inorganic materials 0.000 description 4
- 150000005309 metal halides Chemical class 0.000 description 4
- YWAKXRMUMFPDSH-UHFFFAOYSA-N pentene Chemical compound CCCC=C YWAKXRMUMFPDSH-UHFFFAOYSA-N 0.000 description 4
- 229920001225 polyester resin Polymers 0.000 description 4
- 239000004645 polyester resin Substances 0.000 description 4
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 4
- 239000002356 single layer Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 238000009864 tensile test Methods 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 239000012790 adhesive layer Substances 0.000 description 3
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- 125000004432 carbon atom Chemical group C* 0.000 description 3
- BXKDSDJJOVIHMX-UHFFFAOYSA-N edrophonium chloride Chemical compound [Cl-].CC[N+](C)(C)C1=CC=CC(O)=C1 BXKDSDJJOVIHMX-UHFFFAOYSA-N 0.000 description 3
- 150000002148 esters Chemical class 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 3
- 229920001684 low density polyethylene Polymers 0.000 description 3
- 239000004702 low-density polyethylene Substances 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- JFNLZVQOOSMTJK-UHFFFAOYSA-N norbornene Chemical compound C1C2CCC1C=C2 JFNLZVQOOSMTJK-UHFFFAOYSA-N 0.000 description 3
- 229920005668 polycarbonate resin Polymers 0.000 description 3
- 239000004431 polycarbonate resin Substances 0.000 description 3
- 229920000098 polyolefin Polymers 0.000 description 3
- 238000007152 ring opening metathesis polymerisation reaction Methods 0.000 description 3
- 238000007493 shaping process Methods 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 239000010409 thin film Substances 0.000 description 3
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 3
- 230000007704 transition Effects 0.000 description 3
- GRWFGVWFFZKLTI-IUCAKERBSA-N (-)-α-pinene Chemical compound CC1=CC[C@@H]2C(C)(C)[C@H]1C2 GRWFGVWFFZKLTI-IUCAKERBSA-N 0.000 description 2
- WKBPZYKAUNRMKP-UHFFFAOYSA-N 1-[2-(2,4-dichlorophenyl)pentyl]1,2,4-triazole Chemical compound C=1C=C(Cl)C=C(Cl)C=1C(CCC)CN1C=NC=N1 WKBPZYKAUNRMKP-UHFFFAOYSA-N 0.000 description 2
- AFFLGGQVNFXPEV-UHFFFAOYSA-N 1-decene Chemical compound CCCCCCCCC=C AFFLGGQVNFXPEV-UHFFFAOYSA-N 0.000 description 2
- CRSBERNSMYQZNG-UHFFFAOYSA-N 1-dodecene Chemical compound CCCCCCCCCCC=C CRSBERNSMYQZNG-UHFFFAOYSA-N 0.000 description 2
- GQEZCXVZFLOKMC-UHFFFAOYSA-N 1-hexadecene Chemical compound CCCCCCCCCCCCCCC=C GQEZCXVZFLOKMC-UHFFFAOYSA-N 0.000 description 2
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 description 2
- HFDVRLIODXPAHB-UHFFFAOYSA-N 1-tetradecene Chemical compound CCCCCCCCCCCCC=C HFDVRLIODXPAHB-UHFFFAOYSA-N 0.000 description 2
- HECLRDQVFMWTQS-RGOKHQFPSA-N 1755-01-7 Chemical compound C1[C@H]2[C@@H]3CC=C[C@@H]3[C@@H]1C=C2 HECLRDQVFMWTQS-RGOKHQFPSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- JMMZCWZIJXAGKW-UHFFFAOYSA-N 2-methylpent-2-ene Chemical compound CCC=C(C)C JMMZCWZIJXAGKW-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- 239000004831 Hot glue Substances 0.000 description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 2
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- 239000004698 Polyethylene Substances 0.000 description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
- 229920001807 Urea-formaldehyde Polymers 0.000 description 2
- 239000002313 adhesive film Substances 0.000 description 2
- 125000002723 alicyclic group Chemical group 0.000 description 2
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- 229920001400 block copolymer Polymers 0.000 description 2
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- 238000010538 cationic polymerization reaction Methods 0.000 description 2
- HGCIXCUEYOPUTN-UHFFFAOYSA-N cis-cyclohexene Natural products C1CCC=CC1 HGCIXCUEYOPUTN-UHFFFAOYSA-N 0.000 description 2
- 238000013329 compounding Methods 0.000 description 2
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- 238000004132 cross linking Methods 0.000 description 2
- LPIQUOYDBNQMRZ-UHFFFAOYSA-N cyclopentene Chemical compound C1CC=CC1 LPIQUOYDBNQMRZ-UHFFFAOYSA-N 0.000 description 2
- GVRWIAHBVAYKIZ-UHFFFAOYSA-N dec-3-ene Chemical compound CCCCCCC=CCC GVRWIAHBVAYKIZ-UHFFFAOYSA-N 0.000 description 2
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- 238000013461 design Methods 0.000 description 2
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- WTFXARWRTYJXII-UHFFFAOYSA-N iron(2+);iron(3+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[O-2].[Fe+2].[Fe+3].[Fe+3] WTFXARWRTYJXII-UHFFFAOYSA-N 0.000 description 1
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- 238000013532 laser treatment Methods 0.000 description 1
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- 150000002739 metals Chemical class 0.000 description 1
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- 238000007254 oxidation reaction Methods 0.000 description 1
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- 229920006280 packaging film Polymers 0.000 description 1
- 239000012785 packaging film Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- MNBIQZQDQOPSKO-UHFFFAOYSA-N pentadeca-1,3,5,10-tetraene Chemical compound CCCCC=CCCCC=CC=CC=C MNBIQZQDQOPSKO-UHFFFAOYSA-N 0.000 description 1
- RGSFGYAAUTVSQA-UHFFFAOYSA-N pentamethylene Natural products C1CCCC1 RGSFGYAAUTVSQA-UHFFFAOYSA-N 0.000 description 1
- 229920006287 phenoxy resin Polymers 0.000 description 1
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- 238000007747 plating Methods 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 239000002952 polymeric resin Substances 0.000 description 1
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- GRWFGVWFFZKLTI-UHFFFAOYSA-N rac-alpha-Pinene Natural products CC1=CCC2C(C)(C)C1C2 GRWFGVWFFZKLTI-UHFFFAOYSA-N 0.000 description 1
- 150000003254 radicals Chemical class 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000011342 resin composition Substances 0.000 description 1
- 238000007151 ring opening polymerisation reaction Methods 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
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- OUZWXMBUAMCJMH-UHFFFAOYSA-N tetradeca-1,3,5,10-tetraene Chemical compound CCCC=CCCCC=CC=CC=C OUZWXMBUAMCJMH-UHFFFAOYSA-N 0.000 description 1
- 238000012719 thermal polymerization Methods 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
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- 229920006305 unsaturated polyester Polymers 0.000 description 1
- 238000001771 vacuum deposition Methods 0.000 description 1
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- 238000005406 washing Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 235000014692 zinc oxide Nutrition 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- NWONKYPBYAMBJT-UHFFFAOYSA-L zinc sulfate Chemical compound [Zn+2].[O-]S([O-])(=O)=O NWONKYPBYAMBJT-UHFFFAOYSA-L 0.000 description 1
- 229910000368 zinc sulfate Inorganic materials 0.000 description 1
- 229960001763 zinc sulfate Drugs 0.000 description 1
Landscapes
- Laminated Bodies (AREA)
Abstract
Description
本発明は、積層シートに関するものであり、環状オレフィン系樹脂を主成分とする基材(A)層の少なくとも片側に、硬化性樹脂を主成分とする(B)層を有し、該基材(A)層が石油樹脂を含む構成とすることで、基材(A)層と、(B)層が、工程中は自然剥離せず、成型後に容易に剥離することができる積層シートに関する。 The present invention relates to a laminated sheet, and has a (B) layer containing a curable resin as a main component on at least one side of a base material (A) layer containing a cyclic olefin resin as a main component. (A) It is related with the laminated sheet from which a base material (A) layer and a (B) layer do not peel naturally during a process but can peel easily after shaping | molding because it is set as the structure containing a petroleum resin.
近年、環境意識の高まりにより、建材、自動車部品や携帯電話、電機製品などで、溶剤レス塗装、メッキ代替などの要望が高まり、フィルムを使用した加飾方法の導入が進んでおり、三次元形状基材を加飾する方法として、熱可塑性樹脂フィルムに、加飾層を積層し、成型と同時に基材に転写させる方法が知られている。また、そのような加飾方法に対し、ポリオレフィン樹脂を含むフィルムの提案もされている(例えば、特許文献1、2参照)。 In recent years, with the growing awareness of the environment, there has been an increasing demand for solvent-free painting and plating alternatives for building materials, automobile parts, mobile phones, electrical appliances, etc., and the introduction of decoration methods using films has progressed. As a method for decorating a substrate, a method is known in which a decoration layer is laminated on a thermoplastic resin film and transferred to the substrate simultaneously with molding. Moreover, the proposal of the film containing polyolefin resin is also made | formed with respect to such a decorating method (for example, refer patent document 1, 2).
一方、フィルムへ各種表面処理を施すことにより、印刷インキや塗膜との密着性を改良する提案もされている(例えば、特許文献3〜5参照)。また、環状オレフィン系樹脂や石油樹脂による他用途への検討も種々行われている(例えば、特許文献6〜8参照) On the other hand, the proposal which improves adhesiveness with printing ink and a coating film by giving various surface treatments to a film is also made (for example, refer patent documents 3-5). In addition, various studies on other applications using cyclic olefin-based resins and petroleum resins have been performed (see, for example, Patent Documents 6 to 8).
特許文献1記載のフィルムは、接着剤を介してアクリル系樹脂との接着、あるいは溶融状態のオレフィン系樹脂との接着を想定しており、転写箔のように成型後にフィルムを剥離して使用する用途へ配慮されている設計ではなかった。 The film described in Patent Document 1 assumes adhesion with an acrylic resin or adhesive with an olefin resin in a molten state via an adhesive, and is used by peeling the film after molding like a transfer foil. It was not designed to be used.
特許文献2では、接着剤を介してポリエステル系樹脂と接着させる他に、離型層を形成し、成型後にトップコート層との剥離を行っているフィルムが記載されているが、離型性が高く、トップコート層の材質によっては、成型工程中にフィルムとトップコート層との自然剥離が起こり、成型後の表面外観が低下する問題があった。 Patent Document 2 describes a film in which a release layer is formed and peeled off from a topcoat layer after molding in addition to being bonded to a polyester resin via an adhesive. However, depending on the material of the topcoat layer, there is a problem that the film and the topcoat layer are spontaneously peeled during the molding process, and the surface appearance after molding is lowered.
特許文献3〜5に記載のフィルムは、オレフィンフィルムにコロナ処理、あるいはUV処理を行って印刷インキや塗膜との密着性を改良しているが、表面処理の強度が高いため、密着性が強い、あるいはフィルムの変形が起こりやすいなどの問題があり、転写箔のように成型後にフィルムを剥離して使用する用途へ十分配慮されている設計ではなかった。 The films described in Patent Documents 3 to 5 are subjected to corona treatment or UV treatment on the olefin film to improve the adhesion with the printing ink and the coating film, but the adhesiveness is high because the strength of the surface treatment is high. There is a problem that the film is strong or the film is easily deformed, and the design is not sufficiently considered for the use in which the film is peeled off after use as in the case of a transfer foil.
特許文献6〜8に記載のフィルムは、環状オレフィン系樹脂、および石油樹脂からなる包装用フィルムであり、従来の包装用オレフィン系フィルムと比べて防湿性や加工性を改良している。ただし、表層がポリエチレン系樹脂やポリプロピレン系を主成分としていることから、転写箔のように成型後にフィルムを剥離して使用する用途へ適用した場合、ポリエチレン系樹脂やポリプロピレン系樹脂特有のうねりが転写して、成型後の表面外観が低下するといった問題があった。 The films described in Patent Documents 6 to 8 are packaging films made of a cyclic olefin resin and a petroleum resin, and have improved moisture resistance and processability compared to conventional packaging olefin films. However, since the surface layer is composed mainly of polyethylene resin or polypropylene, when it is applied to applications where the film is peeled off after molding, such as transfer foil, the undulations specific to polyethylene resin and polypropylene resin are transferred. As a result, there is a problem that the surface appearance after molding is deteriorated.
そこで本発明の課題は、上記した問題点を解消することにある。すなわち、転写箔等の用途で使用した場合に、成型後の表面外観を低下させずに、工程中の自然剥離抑制と成型後の易剥離性を両立する積層シートを提供することにある。 Accordingly, an object of the present invention is to eliminate the above-described problems. That is, the present invention is to provide a laminated sheet that achieves both natural peeling suppression during the process and easy peeling after molding without reducing the surface appearance after molding when used in applications such as transfer foil.
上記課題を解決するための本発明は、以下の構成を有する。
(1) 環状オレフィン系樹脂を主成分とする基材(A)層の少なくとも片側に、硬化性樹脂を主成分とする(B)層を有し、該基材(A)層が石油樹脂を含むことを特徴とする、積層シート。
(2) 前記基材(A)層が、a1層とa2層とを有し、a1層は、環状オレフィン系樹脂を主成分とする層であり、a2層は、環状オレフィン系樹脂を主成分とし、さらにa2層の全体100質量%中に石油樹脂を0.1〜15質量%含む層であることを特徴とする、(1)に記載の積層シート。
(3)前記a1層は、環状オレフィン共重合樹脂(以下、COCという)を主成分とし、前記a2層は、環状オレフィン樹脂(以下、COPという)を主成分とすることを特徴とする、(2)に記載の積層シート。
(4) a2層、a1層、a2層が、この順に直接積層されたことを特徴とする、(2)又は(3)に記載の積層シート。
(5) 前記a1層は、a1層の全体100質量%に対して、ポリエチレン系樹脂及び/又はポリプロピレン系樹脂を1〜40質量%含むことを特徴とする、(2)〜(4)のいずれかに記載の積層シート。
(6) 基材(A)層と(B)層との間の剥離強度が、0.01〜0.5N/10mmであることを特徴とする、(1)〜(5)のいずれかに記載の積層シート。
(7) 基材(A)層の少なくとも片側に、(B)層、装飾(C)層、接着(D)層を、この順に有することを特徴とする、(1)〜(6)のいずれかに記載の積層シート。
(8) 成型用途に用いられる(1)〜(7)のいずれかに記載の積層シート。
The present invention for solving the above problems has the following configuration.
(1) It has (B) layer which has curable resin as a main component in the at least one side of base material (A) layer which has cyclic olefin system resin as the main component, and this base material (A) layer contains petroleum resin. A laminated sheet comprising the laminated sheet.
(2) The base material (A) layer has an a1 layer and an a2 layer, the a1 layer is a layer containing a cyclic olefin resin as a main component, and the a2 layer is a cyclic olefin resin as a main component. Furthermore, it is a layer which contains 0.1-15 mass% of petroleum resins in 100 mass% of the whole a2 layer, The laminated sheet as described in (1) characterized by the above-mentioned.
(3) The a1 layer has a cyclic olefin copolymer resin (hereinafter referred to as COC) as a main component, and the a2 layer has a cyclic olefin resin (hereinafter referred to as COP) as a main component. The laminated sheet according to 2).
(4) The laminated sheet according to (2) or (3), wherein the a2 layer, the a1 layer, and the a2 layer are directly laminated in this order.
(5) Any of (2) to (4), wherein the a1 layer contains 1 to 40% by mass of a polyethylene resin and / or a polypropylene resin with respect to 100% by mass of the entire a1 layer. The laminated sheet of crab.
(6) The peel strength between the base material (A) layer and the (B) layer is 0.01 to 0.5 N / 10 mm, according to any one of (1) to (5) The laminated sheet as described.
(7) Any one of (1) to (6), characterized in that, on at least one side of the base material (A) layer, a (B) layer, a decoration (C) layer, and an adhesive (D) layer are provided in this order. The laminated sheet of crab.
(8) The laminated sheet according to any one of (1) to (7), which is used for molding applications.
本発明では、環状オレフィン系樹脂を主成分とする基材(A)層の少なくとも片側に、硬化性樹脂を主成分とする(B)層を有し、該基材(A)層が石油樹脂を含む構成としたので、基材(A)層と(B)層が工程中は自然剥離せず、成型後に容易に剥離することができる。 In this invention, it has (B) layer which has curable resin as a main component in at least one side of the base material (A) layer which has cyclic olefin resin as a main component, and this base material (A) layer is petroleum resin. Therefore, the base material (A) layer and the (B) layer are not naturally separated during the process, and can be easily separated after molding.
本発明は、環状オレフィン系樹脂を主成分とする基材(A)層の少なくとも片側に、硬化性樹脂を主成分とする(B)層を有し、該基材(A)層が石油樹脂を含む構成である。以下、本発明の積層シートについて具体的に説明する。 This invention has the (B) layer which has a curable resin as a main component in the at least one side of the base material (A) layer which has a cyclic olefin resin as a main component, and this base material (A) layer is a petroleum resin. It is the structure containing. Hereinafter, the laminated sheet of the present invention will be specifically described.
(基材(A)層)
本発明の積層シートは、成型性、自己保持性の観点から基材(A)層を有することが必要である。基材(A)層を構成する樹脂としては、成型転写箔として使用した際の成型性、加工適性、成型後の易剥離性、および成型温度に合わせてガラス転移温度を調整できる観点から、環状オレフィン系樹脂を主成分とすることが必要である。
(Base material (A) layer)
The laminated sheet of the present invention needs to have a substrate (A) layer from the viewpoints of moldability and self-holding property. As the resin constituting the base material (A) layer, from the viewpoint of adjusting the glass transition temperature according to the moldability, processability, easy peelability after molding, and molding temperature when used as a molding transfer foil, it is cyclic. It is necessary to have an olefin resin as a main component.
ここで、環状オレフィン系樹脂とは、モノマーたる環状オレフィンから重合して得られる、ポリマーの主鎖に脂環構造を有する樹脂をいう。 Here, the cyclic olefin-based resin refers to a resin having an alicyclic structure in the main chain of a polymer obtained by polymerization from a cyclic olefin as a monomer.
また、本発明における環状オレフィン系樹脂とは、環状オレフィンモノマーなどを重合させることで得られる樹脂であり、該環状オレフィン系樹脂の重合体100質量%中において、環状オレフィンモノマー由来成分の合計が50質量%を超えて100質量%以下である態様の重合体を意味する。 Further, the cyclic olefin resin in the present invention is a resin obtained by polymerizing a cyclic olefin monomer and the like, and the total of the components derived from the cyclic olefin monomer is 50% in 100% by mass of the polymer of the cyclic olefin resin. The polymer of the aspect which is 100 mass% or less exceeding the mass% is meant.
環状オレフィンモノマーとしては、シクロブテン、シクロペンテン、シクロヘプテン、シクロオクテン、シクロペンタジエン、1,3−シクロヘキサジエンといった単環式オレフィン、
ビシクロ〔2,2,1〕ヘプト−2−エン、5−メチル−ビシクロ〔2,2,1〕ヘプタ−2−エン、5,5−ジメチル−ビシクロ〔2,2,1〕ヘプト−2−エン、5−エチル−ビシクロ〔2,2,1〕ヘプト−2−エン、5−ブチル−ビシクロ〔2,2,1〕ヘプト−2−エン、5−エチリデン−ビシクロ〔2,2,1〕ヘプト−2−エン、5−ヘキシル−ビシクロ〔2,2,1〕ヘプト−2−エン、5−オクチル−ビシクロ〔2,2,1〕ヘプト−2−エン、5−オクタデシル−ビシクロ〔2,2,1〕ヘプト−2−エン、5−メチリデン− ビシクロ〔2,2,1〕ヘプト−2−エン、5−ビニル−ビシクロ〔2,2,1〕ヘプト−2−エン、5−プロペニル−ビシクロ〔2,2,1〕ヘプト−2−エンといった二環式オレフィン、
トリシクロ〔4,3,0,12.5〕デカ−3,7−ジエン、トリシクロ〔4,3,0,12.5〕デカ−3−エン、トリシクロ〔4,3,0,12.5〕ウンデカ−3,7−ジエン、トリシクロ〔4,3,0,12.5〕ウンデカ−3,8−ジエン、トリシクロ〔4,3,0,12.5〕ウンデカ−3−エン、5−シクロペンチル−ビシクロ〔2,2,1〕ヘプト−2−エン、5−シクロヘキシル−ビシクロ〔2,2,1〕ヘプト−2−エン、5−シクロヘキセニルビシクロ〔2,2,1〕ヘプト−2−エン、5−フェニル−ビシクロ〔2,2,1〕ヘプタ−2−エンといった三環式オレフィン、テトラシクロ〔4,4,0,12.5,17.10〕ドデカ−3−エン、8−メチルテトラシクロ〔4,4,0,12.5,17.10〕ドデカ−3−エン、8−エチルテトラシクロ〔4,4,0,12.5,17.10〕ドデカ−3−エン、8−メチリデンテトラシクロ〔4,4,0,12.5,17.10〕ドデカ−3−エン、8−エチリデンテトラシクロ〔4,4,0,12.5,17.10〕ドデカ−3−エン、8−ビニルテトラシクロ〔4,4,0,12.5,17.10〕ドデカ−3−エン、8−プロペニル−テトラシクロ〔4,4,0,12.5,17.10〕ドデカ−3−エンといった四環式オレフィン、
8−シクロペンチル−テトラシクロ〔4,4,0,12.5,17.10〕ドデカ−3−エン、8−シクロヘキシル−テトラシクロ〔4,4,0,12.5,17.10〕ドデカ−3−エン、8−シクロヘキセニル−テトラシクロ〔4,4,0,12.5,17.10〕ドデカ−3−エン、8−フェニル−シクロペンチル−テトラシクロ〔4,4,0,12.5,17.10〕ドデカ−3−エン、テトラシクロ〔7,4,13.6,01.9,02.7〕テトラデカ−4,9,11,13−テトラエン、テトラシクロ〔8,4,14.7,01.10,03.8〕ペンタデカ−5,10,12,14−テトラエン、ペンタシクロ〔6,6,13.6,02.7,09.14〕−4−ヘキサデセン、ペンタシクロ〔6,5,1,13.6,02.7,09.13〕−4−ペンタデセン、ペンタシクロ〔7,4,0,02.7,13.6,110.13〕−4−ペンタデセン、ヘプタシクロ〔8,7,0,12.9,14.7,111.17,03.8,012.16〕−5−エイコセン、ヘプタシクロ〔8,7,0,12.9,03.8,14.7,012.17,113.16〕−14−エイコセン、シクロペンタジエンといった四量体等の多環式オレフィンなどが挙げられる。これらの環状オレフィンモノマーは、それぞれ単独であるいは2種以上組合せて用いることができる。
Cyclic olefin monomers include monocyclic olefins such as cyclobutene, cyclopentene, cycloheptene, cyclooctene, cyclopentadiene, 1,3-cyclohexadiene,
Bicyclo [2,2,1] hept-2-ene, 5-methyl-bicyclo [2,2,1] hept-2-ene, 5,5-dimethyl-bicyclo [2,2,1] hept-2-ene Ene, 5-ethyl-bicyclo [2,2,1] hept-2-ene, 5-butyl-bicyclo [2,2,1] hept-2-ene, 5-ethylidene-bicyclo [2,2,1] Hept-2-ene, 5-hexyl-bicyclo [2,2,1] hept-2-ene, 5-octyl-bicyclo [2,2,1] hept-2-ene, 5-octadecyl-bicyclo [2, 2,1] hept-2-ene, 5-methylidene-bicyclo [2,2,1] hept-2-ene, 5-vinyl-bicyclo [2,2,1] hept-2-ene, 5-propenyl- Bicyclic olefins such as bicyclo [2,2,1] hept-2-ene;
Tricyclo [4,3,0,1 2.5] dec-3,7-diene, tricyclo [4,3,0,1 2.5] dec-3-ene, tricyclo [4,3,0,1 2 .5] undec-3,7-diene, tricyclo [4,3,0,1 2.5] undec-3,8-diene, tricyclo [4,3,0,1 2.5] undec-3-ene 5-cyclopentyl-bicyclo [2,2,1] hept-2-ene, 5-cyclohexyl-bicyclo [2,2,1] hept-2-ene, 5-cyclohexenylbicyclo [2,2,1] hept 2-ene, 5-phenyl - bicyclo [2,2,1] tricyclic olefins such hept-2-ene, tetracyclo [4,4,0,1 2.5, 1 7.10] dodeca-3 ene, 8-methyl tetracyclo [4,4,0,1 2.5, 1 7 10] dodeca-3-ene, 8-ethyl-tetracyclododecene [4,4,0,1 2.5, 1 7.10] dodeca-3-ene, 8-methylidene-tetracyclo [4,4,0,1 2.5, 1 7.10] dodeca-3-ene, 8-ethylidene tetracyclododecene [4,4,0,1 2.5, 1 7.10] dodeca-3-ene, 8-vinyl-tetracyclo [4 , 4,0,1 2.5, 1 7.10] dodeca-3-ene, 8-propenyl - tetracyclo [4,4,0,1 2.5, four such 1 7.10] dodeca-3-ene Cyclic olefins,
8-cyclopentyl-- tetracyclo [4,4,0,1 2.5, 1 7.10] dodeca-3-ene, 8-cyclohexyl - tetracyclo [4,4,0,1 2.5, 1 7.10] dodeca-3-ene, 8-cyclohexenyl - tetracyclo [4,4,0,1 2.5, 1 7.10] dodeca-3-ene, 8-phenyl - cyclopentyl - tetracyclo [4,4,0,1 2.5, 1 7.10] dodeca-3-ene, tetracyclo [7,4,1 3.6, 0 1.9, 0 2.7] tetradeca -4,9,11,13- tetraene, tetracyclo [ 8,4,1 4.7, 0 1.10 0 3.8] pentadeca -5,10,12,14- tetraene, pentacyclo [6,6,1 3.6, 0 2.7, 0 9. 14 ] -4-hexadecene, pentacyclo [6, 5,1,1 3.6, 0 2.7, 0 9.13] -4-pentadecene, pentacyclo [7,4,0,0 2.7, 1 3.6, 1 10.13] -4- pentadecene, heptacyclo [8,7,0,1 2.9, 1 4.7, 1 11.17, 0 3.8, 0 12.16] -5-eicosene, heptacyclo [8,7,0,1 2 .9, 0 3.8, 1 4.7, 0 12.17, 1 13.16] 14-eicosene, etc. polycyclic olefin tetramer, etc. such cyclopentadiene and the like. These cyclic olefin monomers can be used alone or in combination of two or more.
環状オレフィンモノマーとしては、上記した中でも、生産性、表面性の観点から、ビシクロ〔2,2,1〕ヘプト−2−エン(以下、ノルボルネンとする)、トリシクロ〔4,3,0,12.5〕デカ−3−エンなどの、炭素数10の三環式オレフィン(以下、トリシクロデセンとする)、テトラシクロ〔4,4,0,12.5,17.10〕ドデカ−3−エンなどの、炭素数12の四環式オレフィン(以下、テトラシクロドデセンとする)、シクロペンタジエン、または1,3−シクロヘキサジエンが好ましく用いられる。 Among the above mentioned cyclic olefin monomers, bicyclo [2,2,1] hept-2-ene (hereinafter referred to as norbornene), tricyclo [4,3,0,12. 5] Tricyclic olefins having 10 carbon atoms (hereinafter referred to as tricyclodecene), tetracyclo [4,4,0,12.5,17.10] dodec-3-ene, such as deca-3-ene Of these, a tetracyclic olefin having 12 carbon atoms (hereinafter referred to as tetracyclododecene), cyclopentadiene, or 1,3-cyclohexadiene is preferably used.
環状オレフィン系樹脂は、環状オレフィン系樹脂の重合体100質量%中に、環状オレフィンモノマー由来成分の合計が50質量%を超えて100質量%以下であれば、上記環状オレフィンモノマーのみを重合させた樹脂、上記環状オレフィンモノマーと鎖状オレフィンモノマーとを共重合させた樹脂、のいずれの樹脂でも構わない。 The cyclic olefin-based resin polymerized only the cyclic olefin monomer when the total of the components derived from the cyclic olefin monomer exceeds 50% by mass and 100% by mass or less in 100% by mass of the polymer of the cyclic olefin-based resin. Any resin of resin and resin obtained by copolymerizing the cyclic olefin monomer and the chain olefin monomer may be used.
環状オレフィンモノマーのみを重合させた樹脂の製造方法としては、環状オレフィンモノマーの付加重合、あるいは開環重合などの公知の方法が挙げられ、例えば、ノルボルネン、トリシクロデセン、テトラシクロデセン、およびその誘導体を開環メタセシス重合させた後に水素化させる方法、ノルボルネンおよびその誘導体を付加重合させる方法、シクロペンタジエン、シクロヘキサジエンを1,2−、1,4−付加重合させた後に水素化させる方法などが挙げられる。これらの中でも、生産性、表面性、成型性の観点から、ノルボルネン、トリシクロデセン、テトラシクロデセン、およびその誘導体を開環メタセシス重合させた後に水素化させた樹脂が最も好ましい。 Examples of a method for producing a resin obtained by polymerizing only a cyclic olefin monomer include known methods such as addition polymerization or ring-opening polymerization of a cyclic olefin monomer. For example, norbornene, tricyclodecene, tetracyclodecene, and derivatives thereof Ring-opening metathesis polymerization followed by hydrogenation, norbornene and its derivatives by addition polymerization, cyclopentadiene, cyclohexadiene after 1,2-, 1,4-addition polymerization and hydrogenation It is done. Among these, from the viewpoint of productivity, surface property, and moldability, a resin obtained by hydrogenating norbornene, tricyclodecene, tetracyclodecene, and derivatives thereof after ring-opening metathesis polymerization is most preferable.
環状オレフィンモノマーと鎖状オレフィンモノマーとを共重合させた樹脂の場合、好ましい鎖状オレフィンモノマーとしては、エチレン、プロピレン、1−ブテン、1−ペンテン、1−へキセン、3−メチル−1−ブテン、3−メチル−1−ペンテン、3−エチル−1−ペンテン、4−メチル−1−ペンテン、4−メチル−1−へキセン、4,4−ジメチル−1−ヘキセン、4,4−ジメチル−1−ペンテン、4−エチル−1−へキセン、3−エチル−1−ヘキセン、1−オクテン、1−デセン、1−ドデセン、1−テトラデセン、1−ヘキサデセン、1−オクタデセン、1−エイコセン等が挙げられる。これらの中でも、生産性、コストの観点から、エチレンが特に好ましく用いることができる。また、環状オレフィンモノマーと鎖状オレフィンモノマーとを共重合させた樹脂の製造方法としては、環状オレフィンモノマーと鎖状オレフィンモノマーの付加重合などの公知の方法が挙げられ、例えば、ノルボルネンおよびその誘導体とエチレンを付加重合させる方法などが挙げられる。中でも、生産性、表面性、成型性の観点から、ノルボルネンとエチレンの共重合体が最も好ましい。 In the case of a resin obtained by copolymerizing a cyclic olefin monomer and a chain olefin monomer, preferred chain olefin monomers include ethylene, propylene, 1-butene, 1-pentene, 1-hexene, and 3-methyl-1-butene. 3-methyl-1-pentene, 3-ethyl-1-pentene, 4-methyl-1-pentene, 4-methyl-1-hexene, 4,4-dimethyl-1-hexene, 4,4-dimethyl- 1-pentene, 4-ethyl-1-hexene, 3-ethyl-1-hexene, 1-octene, 1-decene, 1-dodecene, 1-tetradecene, 1-hexadecene, 1-octadecene, 1-eicocene, etc. Can be mentioned. Among these, ethylene can be particularly preferably used from the viewpoint of productivity and cost. Examples of the method for producing a resin obtained by copolymerizing a cyclic olefin monomer and a chain olefin monomer include known methods such as addition polymerization of a cyclic olefin monomer and a chain olefin monomer. For example, norbornene and its derivatives Examples include a method of addition polymerization of ethylene. Among these, from the viewpoints of productivity, surface properties, and moldability, a copolymer of norbornene and ethylene is most preferable.
本発明における基材(A)層は環状オレフィン系樹脂を主成分とすることが必要であるが、ここで主成分とは、基材(A)層の全成分の合計を100質量%とした際に、環状オレフィン系樹脂を50質量%を超えて100質量%以下含有することを意味する。基材(A)層に含まれる環状オレフィン系樹脂は、基材(A)層の全成分の合計を100質量%として、70質量%以上100質量%以下含む態様が好ましく、80質量%以上100質量%以下含む態様であればより好ましく、90質量%以上100質量%以下含む態様であれば特に好ましい。そして基材(A)層において環状オレフィン系樹脂が主成分の場合には、基材(A)層は、環状オレフィン系樹脂のみから構成されても、その他のオレフィン系樹脂を含有しても、またオレフィン系樹脂以外の樹脂を含有してもよい。 The base material (A) layer in the present invention is required to have a cyclic olefin-based resin as a main component. Here, the main component is 100% by mass of the total of all components of the base material (A) layer. In that case, it means containing 100 mass% or less of cyclic olefin resin exceeding 50 mass%. The aspect containing 70 mass% or more and 100 mass% or less is preferable, as for the cyclic olefin resin contained in a base material (A) layer, the sum total of all the components of a base material (A) layer is 100 mass%, and 80 mass% or more and 100 are included. It is more preferable if it is an embodiment containing not more than mass%, and it is particularly preferable if it is an embodiment containing not less than 90 mass% and not more than 100 mass%. And when a cyclic olefin resin is a main component in a base material (A) layer, even if a base material (A) layer is comprised only from cyclic olefin resin, other olefin resin is contained, Moreover, you may contain resin other than an olefin resin.
環状オレフィン系樹脂以外のオレフィン系樹脂としては、例えば、低密度ポリエチレン、中密度ポリエチレン、高密度ポリエチレン、線状低密度ポリエチレン、メタロセン触媒を使用して重合したエチレン−α・オレフィン共重合体といった各種ポリエチレン系樹脂、ポリプロピレン、エチレン−プロピレン共重合体、エチレン−プロピレン−ブテン共重合体といった各種ポリプロピレン系樹脂、メチルペンテンポリマー等のポリオレフィン系樹脂を用いることができる。また、エチレン、プロピレン、ブテン−1、ペンテン−1、4−メチルペンテン−1、ヘキセン−1、オクテン−1などのα−オレフィンモノマーからなる重合体、該α−オレフィンモノマーからなるランダム共重合体、該α−オレフィンモノマーからなるブロック共重合体なども使用することができる。中でも、環状オレフィン系樹脂との相溶性の観点から、環状オレフィン系樹脂以外のオレフィン系樹脂としては、各種ポリエチレン系樹脂、各種ポリプロピレン系樹脂が好ましく用いられる。 Examples of the olefin resin other than the cyclic olefin resin include, for example, low density polyethylene, medium density polyethylene, high density polyethylene, linear low density polyethylene, and ethylene-α / olefin copolymer polymerized using a metallocene catalyst. Various polypropylene resins such as polyethylene resin, polypropylene, ethylene-propylene copolymer, ethylene-propylene-butene copolymer, and polyolefin resins such as methylpentene polymer can be used. Further, a polymer composed of an α-olefin monomer such as ethylene, propylene, butene-1, pentene-1, 4-methylpentene-1, hexene-1, octene-1, and a random copolymer composed of the α-olefin monomer. Also, a block copolymer comprising the α-olefin monomer can be used. Among these, from the viewpoint of compatibility with the cyclic olefin resin, various polyethylene resins and various polypropylene resins are preferably used as the olefin resin other than the cyclic olefin resin.
本発明において、環状オレフィン系樹脂を主成分とする基材(A)層は、ポリエチレン系樹脂、ポリプロピレン系樹脂を含有させることで、押出工程でのせん断応力を低下させることができ、架橋による異物の発生を抑制させることが可能となり、さらに靱性も向上させることができるため好ましい。一方、ポリエチレン系樹脂、ポリプロピレン系樹脂の含有量が多くなると、自己保持性が低下傾向となる。品位、靱性、自己保持性の観点から、ポリエチレン系樹脂及び/又はポリプロピレン系樹脂の含有量は、基材(A)層の全成分の合計100質量%に対して、1〜40質量%とすることが好ましく、1〜30質量%であればさらに好ましく、1〜20質量%であれば最も好ましい。また、ポリエチレン系樹脂、ポリプロピレン系樹脂の中でも、環状オレフィン系樹脂との相溶性の観点から、ポリエチレン系樹脂が好ましく用いられ、低密度ポリエチレン、線状低密度ポリエチレンが特に好ましく用いられ、線状低密度ポリエチレンが最も好ましく用いられる。なお、基材(A)層がポリエチレン系樹脂及びポリプロピレン系樹脂を共に含有する場合には、ポリエチレン系樹脂及びポリプロピレン系樹脂の合計量が前述の範囲、つまり基材(A)層の全成分の合計100質量%に対して1〜40質量%とすることが好ましく、1〜30質量%であればさらに好ましく、1〜20質量%であれば最も好ましい。 In the present invention, the base material (A) layer containing a cyclic olefin resin as a main component can reduce the shear stress in the extrusion process by containing a polyethylene resin and a polypropylene resin, and foreign matter due to crosslinking. Generation | occurrence | production can be suppressed, and also toughness can be improved, and it is preferable. On the other hand, when the content of polyethylene resin or polypropylene resin increases, the self-holding property tends to decrease. From the viewpoint of quality, toughness, and self-holding property, the content of the polyethylene resin and / or the polypropylene resin is 1 to 40% by mass with respect to 100% by mass in total of all the components of the base material (A) layer. 1 to 30% by mass is more preferable, and 1 to 20% by mass is most preferable. Among polyethylene resins and polypropylene resins, polyethylene resins are preferably used from the viewpoint of compatibility with cyclic olefin resins, and low density polyethylene and linear low density polyethylene are particularly preferably used. Density polyethylene is most preferably used. When the substrate (A) layer contains both a polyethylene resin and a polypropylene resin, the total amount of the polyethylene resin and the polypropylene resin is within the above range, that is, all the components of the substrate (A) layer. It is preferable to set it as 1-40 mass% with respect to 100 mass% in total, More preferably, it is 1-30 mass%, Most preferably, it is 1-20 mass%.
なお、本発明におけるポリエチレン系樹脂とは、ポリエチレン系樹脂の重合体100質量%中において、エチレン由来成分の合計が50質量%を超えて100質量%以下である態様の重合体を意味する。 In addition, the polyethylene-type resin in this invention means the polymer of the aspect whose sum total of an ethylene origin component exceeds 100 mass% in 100 mass% of polymers of a polyethylene-type resin.
また、本発明におけるポリプロピレン系樹脂とは、ポリプロピレン系樹脂の重合体100質量%中において、プロピレン由来成分の合計が50質量%を超えて100質量%以下である態様の重合体を意味する。 In addition, the polypropylene resin in the present invention means a polymer in an aspect in which the total of propylene-derived components is more than 50% by mass and 100% by mass or less in 100% by mass of the polymer of the polypropylene resin.
本発明において、基材(A)層は、自己保持性の観点から、全厚みを100%として、ガラス転移温度が80℃以上の層の合計厚みを50%以上とすることが好ましい。ここで、「ガラス転移温度が80℃以上の層の合計厚み」とは、ガラス転移温度が80℃以上の層が1つの場合はその層の厚みのことであり、ガラス転移温度が80℃以上の層が複数ある場合は、それらの層の厚みの合計のことである。各層のガラス転移温度の制御方法は特に限定されないが、例えば、環状オレフィン系樹脂として、ノルボルネンとエチレンの共重合体を使用する場合、層中のノルボルネンの含有量を増加させていくことでガラス転移温度を高めることができる。さらに、ノルボルネンの含有量の異なる2種類の環状オレフィン系樹脂をブレンドさせることによっても層のガラス転移温度を調整することができる。また、例えば、環状オレフィン系樹脂として、環状オレフィン(例えば、ノルボルネン、トリシクロデセン、テトラシクロドデセン、およびこれらの誘導体)を開環メタセシス重合させた後に水素化させた樹脂を使用する場合、重合する環状オレフィンの分子量を大きくする、あるいは環の数を多くして剛直な構造にすることにより、ガラス転移温度を高温化することが可能である。さらに、ガラス転移温度の異なる2種類の、ノルボルネンの誘導体を開環メタセシス重合させた後に水素化させた樹脂をブレンドさせることによっても層のガラス転移温度を調整することができる。 In the present invention, the base material (A) layer preferably has a total thickness of 100% and a total thickness of layers having a glass transition temperature of 80 ° C. or higher of 50% or more from the viewpoint of self-holding property. Here, “the total thickness of the layers having a glass transition temperature of 80 ° C. or higher” means the thickness of the layer when the glass transition temperature is 80 ° C. or higher, and the glass transition temperature is 80 ° C. or higher. When there are a plurality of layers, this is the total thickness of those layers. The method for controlling the glass transition temperature of each layer is not particularly limited. For example, when a copolymer of norbornene and ethylene is used as the cyclic olefin resin, the glass transition temperature can be increased by increasing the content of norbornene in the layer. The temperature can be increased. Furthermore, the glass transition temperature of the layer can also be adjusted by blending two kinds of cyclic olefin resins having different norbornene contents. In addition, for example, when a cyclic olefin resin (eg, norbornene, tricyclodecene, tetracyclododecene, and derivatives thereof) that has been hydrogenated and then hydrogenated is used as the cyclic olefin-based resin, It is possible to increase the glass transition temperature by increasing the molecular weight of the cyclic olefin or increasing the number of rings to form a rigid structure. Furthermore, the glass transition temperature of the layer can also be adjusted by blending two kinds of norbornene derivatives having different glass transition temperatures and then hydrogenating resins after ring-opening metathesis polymerization.
基材(A)層は、全厚みを100%とした際に、ガラス転移温度が85℃以上の層の合計厚みが50%以上であればさらに好ましく、ガラス転移温度が90℃以上の層の合計厚みが50%以上であれば特に好ましい。なお、1つの層の中に複数の樹脂が混合されている場合などのように、ガラス転移温度が複数存在する場合は、高温側のガラス転移温度をその層のガラス転移温度とする。 When the total thickness is 100%, the base material (A) layer is more preferably a total thickness of layers having a glass transition temperature of 85 ° C or higher of 50% or higher, and a layer having a glass transition temperature of 90 ° C or higher. It is particularly preferable if the total thickness is 50% or more. When there are a plurality of glass transition temperatures, such as when a plurality of resins are mixed in one layer, the glass transition temperature on the high temperature side is set as the glass transition temperature of the layer.
本発明における基材(A)層は、硬化性樹脂を主成分とする(B)層との工程中の自然剥離抑制、および基材(A)層の品位向上の観点から、石油樹脂を含有することが必要である。ここで、石油樹脂とは、石油化学工業で用いられるナフサ分解の副生油の一部(C5(炭素数5のこと)留分やC9(炭素数9のこと)留分など)の重合により生成した樹脂を指し、C5の鎖状オレフィン混合物をカチオン重合したC5系石油樹脂、ジシクロペンタジエン留分を熱重合したジシクロペンタジエン系石油樹脂、C9芳香族オレフィン類混合物をカチオン重合したC9系石油樹脂、C5C9共重合石油樹脂、C9留分に含有されるアルファメチルスチレンを抜き取り、純アルファメチルスチレンで製造したピュアモノマーレジンと呼ばれる石油樹脂、およびこれらを水素添加した樹脂などが挙げられる。石油樹脂は基材(A)層の主成分である環状オレフィン系樹脂に近い構造を有しており、環状オレフィン系樹脂との相溶性が高く、透明性を維持しながら(B)層との工程中の自然剥離抑制効果を付与させることができる。(B)との工程中の密着性の観点からは、C9芳香族オレフィンのほうが極性成分との密着性が高いことから、C9系石油樹脂、C5C9共重合石油樹脂が好ましい。 The base material (A) layer in the present invention contains a petroleum resin from the viewpoint of suppressing natural peeling during the process with the (B) layer containing a curable resin as a main component and improving the quality of the base material (A) layer. It is necessary to. Here, the petroleum resin is obtained by polymerization of a part of by-product oil of naphtha decomposition used in the petrochemical industry (C5 (carbon number 5) fraction, C9 (carbon number 9) fraction, etc.). A C5 petroleum resin obtained by cationic polymerization of a C5 chain olefin mixture, a dicyclopentadiene petroleum resin obtained by thermal polymerization of a dicyclopentadiene fraction, and a C9 petroleum obtained by cationic polymerization of a C9 aromatic olefin mixture. Examples thereof include a resin, a C5C9 copolymerized petroleum resin, a petroleum resin called pure monomer resin produced from pure alphamethylstyrene by extracting alphamethylstyrene contained in a C9 fraction, and a resin obtained by hydrogenating these. Petroleum resin has a structure close to the cyclic olefin-based resin that is the main component of the base material (A) layer, is highly compatible with the cyclic olefin-based resin, and maintains transparency with the (B) layer. The effect of suppressing natural peeling during the process can be imparted. From the viewpoint of adhesion during the step (B), C9 aromatic olefins are more preferable for C9 petroleum resins and C5C9 copolymer petroleum resins because they have higher adhesion to polar components.
石油樹脂としては、具体的には、出光興産製“アイマーブ”、トーネックス製“エスコレッツ”、荒川化学製“アルコン”、東ソー製“ペトコール”、“ペトロタック”などが挙げられる。 Specific examples of petroleum resins include “Imabe” manufactured by Idemitsu Kosan, “Escollet” manufactured by Tonex, “Arcon” manufactured by Arakawa Chemical, “Petocol” manufactured by Tosoh, and “Petrotac”.
本発明における基材(A)層に含まれる石油樹脂は、基材(A)の成型性、加工適性を良好とする点から、軟化点が80〜150℃であることが好ましく、90〜125℃であることがより好ましい。石油樹脂の軟化点が80℃に満たない場合、乾燥工程などの加熱の際に石油樹脂部分が変形し、平面性が不十分になる場合がある。また、石油樹脂の軟化点が150℃を超える場合、成型温度での変形に石油樹脂部分が追従せずシート破断の原因となる場合がある。 The petroleum resin contained in the base material (A) layer in the present invention preferably has a softening point of 80 to 150 ° C. from the viewpoint of improving the moldability and processability of the base material (A), and 90 to 125 More preferably, it is ° C. When the softening point of the petroleum resin is less than 80 ° C., the petroleum resin portion may be deformed during heating such as a drying process, resulting in insufficient flatness. Further, when the softening point of the petroleum resin exceeds 150 ° C., the petroleum resin portion may not follow the deformation at the molding temperature, which may cause the sheet to break.
本発明における基材(A)層は、基材(A)層の全成分の合計を100質量%とした際に、石油樹脂を0.1質量%以上15質量%以下含有することが好ましく、より好ましくは1質量%以上12質量%以下、特に好ましくは5質量%以上10質量%以下である。基材(A)層に含有される石油樹脂が0.1質量%に満たない場合、(B)層との工程中の密着性が不十分な場合がある。また、基材(A)層に含有される石油樹脂が15質量%を超える場合、基材(A)層が脆くなったり、あるいは(B)層との剥離性が不十分になる場合がある。 The base material (A) layer in the present invention preferably contains 0.1% by mass or more and 15% by mass or less of petroleum resin when the total of all components of the base material (A) layer is 100% by mass. More preferably, they are 1 mass% or more and 12 mass% or less, Especially preferably, they are 5 mass% or more and 10 mass% or less. When the petroleum resin contained in the base material (A) layer is less than 0.1% by mass, the adhesion with the layer (B) during the process may be insufficient. Moreover, when the petroleum resin contained in a base material (A) layer exceeds 15 mass%, a base material (A) layer may become weak or peelability from a (B) layer may become inadequate. .
本発明の積層シートは、転写箔として使用した際の、成型後の成型体の外観、耐久性の観点から、基材(A)層の少なくとも片側に硬化性樹脂を主成分とする(B)層を有することが必要である。硬化性樹脂を有することで、耐候性、耐傷性、耐衝撃性、耐水性といった耐久性を成型体に付与することができる。ここで、硬化性樹脂とは、熱や電子線を加えることで、三次元架橋して硬化する樹脂のことを指す。(B)層において、硬化性樹脂を主成分とするとは、樹脂(B)層の全成分100質量%において、50質量%を超えて100質量%以下の硬化性樹脂を含有していることを指す。 The laminated sheet of the present invention has a curable resin as a main component on at least one side of the base material (A) layer from the viewpoint of appearance and durability of the molded body after molding when used as a transfer foil (B). It is necessary to have a layer. By having the curable resin, durability such as weather resistance, scratch resistance, impact resistance, and water resistance can be imparted to the molded body. Here, the curable resin refers to a resin that is cured by three-dimensional crosslinking by applying heat or an electron beam. In the (B) layer, the main component of the curable resin is that it contains 50% by mass or more and 100% by mass or less of the curable resin in 100% by mass of all the components of the resin (B) layer. Point to.
(B)層の硬化性樹脂は、外観、耐久性の観点から、成型後には硬化していることが好ましく、成型前は、成型性を保持でき、取り扱い性が低下しない程度に半硬化状態であることが好ましい。 (B) From the viewpoint of appearance and durability, the curable resin of the layer (B) is preferably cured after molding. Before molding, the moldability can be maintained and the semi-cured state is maintained so that the handleability does not deteriorate. Preferably there is.
硬化性樹脂として好ましく使用される、熱硬化性樹脂としては、不飽和ポリエステル系樹脂、フェノキシ系樹脂、エポキシ系樹脂、フェノール系樹脂、メラミン系樹脂、ユリア樹脂、ポリウレタン系樹脂、ジアリルフタレート系樹脂、シリコン系樹脂、アルキド系樹脂などが挙げられ、また、そのうちから選択された1種以上を混合したものを用いてもよい。 As the thermosetting resin preferably used as the curable resin, unsaturated polyester resin, phenoxy resin, epoxy resin, phenol resin, melamine resin, urea resin, polyurethane resin, diallyl phthalate resin, Examples thereof include silicon-based resins and alkyd-based resins, and a mixture of one or more selected from them may be used.
また、硬化性樹脂として好ましく使用される、光硬化性樹脂(主に紫外線硬化性樹脂)、電子線硬化性樹脂としては、ポリウレタンアクリレート系樹脂、ポリエステルアクリレート系樹脂、不飽和ポリエステル系樹脂、シリコーンアクリレート系樹脂、エポキシアクリレート系樹脂などのうちから選択された1種以上などが挙げられる。また、光硬化性樹脂、電子線硬化性樹脂を用いる際には、必要な場合に、光開始剤などを混合したものを用いてもよい。 In addition, photocurable resins (mainly UV curable resins) and electron beam curable resins that are preferably used as curable resins include polyurethane acrylate resins, polyester acrylate resins, unsaturated polyester resins, and silicone acrylates. 1 type or more selected from resin, epoxy acrylate resin and the like. Moreover, when using a photocurable resin and an electron beam curable resin, you may use what mixed the photoinitiator etc. as needed.
これらの熱硬化性樹脂や光硬化性樹脂、電子線硬化性樹脂には、必要に応じて、硬化剤、硬化促進剤、粘結剤、表面調整剤、顔料、可塑剤、紫外線吸収剤、光安定剤などを混合してもよい。 These thermosetting resins, photocurable resins, and electron beam curable resins include curing agents, curing accelerators, binders, surface conditioners, pigments, plasticizers, ultraviolet absorbers, and light as necessary. A stabilizer or the like may be mixed.
また、前記熱硬化性樹脂や光硬化性樹脂、電子線硬化性樹脂は、共重合体であってもよく、または異種の樹脂の混合体であっても良い。 The thermosetting resin, photocurable resin, and electron beam curable resin may be a copolymer or a mixture of different resins.
本発明において、(B)層の厚みとしては、外観、耐久性の観点から2μm以上100μm以下であることが好ましく、5μm以上80μm以下であることがさらに好ましく、10μm以上70μm以下であることが最も好ましい。 In the present invention, the thickness of the layer (B) is preferably from 2 μm to 100 μm, more preferably from 5 μm to 80 μm, most preferably from 10 μm to 70 μm from the viewpoint of appearance and durability. preferable.
本発明における樹脂(B)層は、基材(A)層の片側に(つまり、基材(A)層の片面、もしくは、基材(A)層と別の層とからなる積層体中の別の層の片面上に)、(B)層を形成するために用いる原料組成物を塗工する方法、または、基材(A)層と(B)層の樹脂を別々の押出機で押出した後、フィードブロックで積層し、Tダイから吐出した樹脂を冷却ロールで固化する方法などによって得ることができる。前者の塗工方法については特に限定されないが、例えば、グラビアコーター、バーコーター、コンマコーター、ダイコーター、ナイフコーターなどを用いて塗工することができる。また、後者の共押出による方法については、基材(A)層、(B)層を構成する樹脂の押出温度が近い必要があるものの、基材(A)層の密着性をある程度上げても、基材(A)層のみを先に巻き取る際にブロッキングが発生しない点からは好ましい。なお、前者の方法で、基材(A)層のみを先に巻き取る際にブロッキングが発生する場合は、基材(A)層に公知のポリエチレン系の自己粘着フィルム(たとえば、東レフィルム加工製“トレテック”など)を貼り合わせてから巻き取り、(B)層を積層する直前に自己粘着フィルムを剥がす方法を用いてもよい。 The resin (B) layer in the present invention is on one side of the base material (A) layer (that is, in one side of the base material (A) layer or in the laminate comprising the base material (A) layer and another layer). (On one side of another layer), (B) a method of applying the raw material composition used to form the layer, or extruding the resin of the base (A) layer and (B) layer with separate extruders Then, it can be obtained by a method of laminating with a feed block and solidifying the resin discharged from the T die with a cooling roll. The former coating method is not particularly limited, and for example, it can be applied using a gravure coater, bar coater, comma coater, die coater, knife coater, or the like. The latter coextrusion method requires that the extrusion temperature of the resin constituting the base material (A) layer and the (B) layer be close, but the adhesion of the base material (A) layer can be increased to some extent. From the point that blocking does not occur when only the substrate (A) layer is wound up first. In addition, when blocking occurs when only the base material (A) layer is wound first by the former method, a known polyethylene-based self-adhesive film (for example, manufactured by Toray Film Processing Co., Ltd.) is used for the base material (A) layer. It is also possible to use a method in which the self-adhesive film is peeled off immediately before the (B) layer is laminated, after the “Tretec” or the like is wound.
本発明において、基材(A)層と(B)層は、基材(A)層に含有される石油樹脂により、工程中の密着性と成型後の易剥離性を両立することができるが、(B)層の材質によっては密着性が不十分な場合があることから、易剥離性を損なわない範囲で、基材(A)層表面改質処理を行って、(B)層との密着性を向上させても構わない。かかる方法としては、特に限定されないが、例えば、コロナ放電処理、紫外線照射処理、プラズマ処理、レーザー処理、火炎処理、高周波処理、グロー放電処理、オゾン酸化処理などが挙げられ、コスト、簡便性の観点から、コロナ放電処理、紫外線照射処理が好ましく用いられ、特に高精度な密着性制御が必要な場合は紫外線照射処理が好ましく用いられる。紫外線照射処理、コロナ放電処理は空気、窒素、二酸化炭素、及びそれらの混合物の中で行ってもよい。 In the present invention, the base material (A) layer and the (B) layer can achieve both adhesion in the process and easy peelability after molding by the petroleum resin contained in the base material (A) layer. Depending on the material of the (B) layer, the adhesion may be insufficient. Therefore, the surface modification treatment of the substrate (A) layer is carried out within the range that does not impair easy peelability, Adhesion may be improved. Examples of such methods include, but are not limited to, corona discharge treatment, ultraviolet irradiation treatment, plasma treatment, laser treatment, flame treatment, high frequency treatment, glow discharge treatment, ozone oxidation treatment, and the like, from the viewpoint of cost and simplicity. Therefore, a corona discharge treatment and an ultraviolet irradiation treatment are preferably used, and an ultraviolet irradiation treatment is preferably used particularly when high-precision adhesion control is required. The ultraviolet irradiation treatment and the corona discharge treatment may be performed in air, nitrogen, carbon dioxide, and a mixture thereof.
本発明において、基材(A)層と(B)層は、基材(A)層に含有される石油樹脂により、工程中の密着性と成型後の易剥離性を両立することができるが、(B)層の材質によっては密着性が不十分な場合があることから、易剥離性を損なわない範囲で、基材(A)層に石油樹脂以外の密着性樹脂を行って、(B)層との密着性を向上させても構わない。 In the present invention, the base material (A) layer and the (B) layer can achieve both adhesion in the process and easy peelability after molding by the petroleum resin contained in the base material (A) layer. Depending on the material of the (B) layer, the adhesiveness may be insufficient. Therefore, an adhesive resin other than petroleum resin is applied to the base material (A) layer within a range that does not impair easy peelability. ) Adhesion with the layer may be improved.
石油樹脂以外の密着性樹脂としては、ロジン、ロジンエステル、水添ロジン、重合ロジン等のロジン系樹脂、あるいはα−ピネン重合体、β−ピネン重合体、ジピテン重合体、テルペン・フェノール重合体等のテルペン系樹脂、極性基を含有する環状オレフィン系樹脂、極性基を含有する環状オレフィン系樹脂以外のポリオレフィン系樹脂等が挙げられる。かかる極性基としては、例えば、カルボキシル基、酸無水物基、エポキシ基、アミド基、エステル基、ヒドロキシル基等が上げられる。 Examples of adhesive resins other than petroleum resins include rosin resins such as rosin, rosin ester, hydrogenated rosin, and polymerized rosin, or α-pinene polymers, β-pinene polymers, dipene polymers, terpene / phenol polymers, etc. Terpene resins, cyclic olefin resins containing polar groups, polyolefin resins other than cyclic olefin resins containing polar groups, and the like. Examples of the polar group include a carboxyl group, an acid anhydride group, an epoxy group, an amide group, an ester group, and a hydroxyl group.
環状オレフィン系樹脂に極性基を含有させる方法としては、極性基を有する不飽和化合物をグラフト及び/又は共重合させる方法などが挙げられる。極性基を有する不飽和化合物としては、(メタ)アクリル酸、マレイン酸、無水マレイン酸、無水イタコン酸、グリシジル(メタ)アクリレート、(メタ)アクリル酸アルキル(炭素数1〜10)エステル、マレイン酸アルキル(炭素数1〜10)エステル、(メタ)アクリルアミド、(メタ)アクリル酸−2−ヒドロキシエチル等を挙げることができる。 Examples of the method of incorporating a polar group into the cyclic olefin resin include a method of grafting and / or copolymerizing an unsaturated compound having a polar group. As unsaturated compounds having a polar group, (meth) acrylic acid, maleic acid, maleic anhydride, itaconic anhydride, glycidyl (meth) acrylate, alkyl (meth) acrylate (1 to 10 carbon atoms) ester, maleic acid Alkyl (C1-C10) ester, (meth) acrylamide, (meth) acrylic acid-2-hydroxyethyl etc. can be mentioned.
極性基を含有する環状オレフィン系樹脂中の極性基は、コスト、押出時の取扱い性の観点から、該樹脂中の各脂環部分(例えば、環状オレフィン系樹脂がノルボルネンとエチレンの共重合体の場合、ノルボルネンの部分)の個数と同個数〜3倍の個数含まれる状態が好ましく、なかでも同個数であることがより好ましい。 The polar group in the cyclic olefin resin containing the polar group is selected from the viewpoints of cost and handling at the time of extrusion, and each alicyclic portion in the resin (for example, the cyclic olefin resin is a copolymer of norbornene and ethylene). In this case, a state in which the same number to 3 times the number of norbornene portions) is included is preferable, and the same number is more preferable.
極性基を含有する環状オレフィン系樹脂としては、例えば、JSR製“ARTON”などが挙げられる。 Examples of the cyclic olefin-based resin containing a polar group include “ARTON” manufactured by JSR.
また、極性基を含有する、環状オレフィン系樹脂以外のポリオレフィン系樹脂をポリオレフィン系樹脂としては、例えば、エチレン−酢酸ビニル共重合体、アイオノマー樹脂、エチレン−アクリル酸エチル共重合体、エチレン−メチルメタクリル酸共重合体、エチレン−アクリル酸共重合体、エチレン−メタクリル酸共重合体などのような極性基を含有するポリオレフィン系共重合樹脂や、低密度ポリエチレン、中密度ポリエチレン、高密度ポリエチレン、線状低密度ポリエチレン、メタロセン触媒を使用して重合したエチレン−α・オレフィン共重合体、ポリプロピレン、エチレン−プロピレン共重合体、メチルペンテンポリマー、その他α−オレフィンモノマーからなるランダム共重合体、ブロック共重合体等のポリオレフィン系樹脂を、アクリル酸、メタクリル酸、無水マレイン酸、フマル酸その他の不飽和カルボン酸による変性、もしくは樹脂の酸化分解により変性させたポリオレフィン系樹脂を使用することができる。 Examples of polyolefin resins other than cyclic olefin resins containing polar groups include ethylene-vinyl acetate copolymers, ionomer resins, ethylene-ethyl acrylate copolymers, ethylene-methyl methacrylic resins. Polyolefin copolymers containing polar groups such as acid copolymers, ethylene-acrylic acid copolymers, ethylene-methacrylic acid copolymers, low density polyethylene, medium density polyethylene, high density polyethylene, linear Low-density polyethylene, ethylene-α-olefin copolymer polymerized using metallocene catalyst, polypropylene, ethylene-propylene copolymer, methylpentene polymer, other random copolymers composed of α-olefin monomers, block copolymers Polyolefin resin such as Polyolefin resins modified by acrylic acid, methacrylic acid, maleic anhydride, fumaric acid or other unsaturated carboxylic acids, or modified by oxidative decomposition of the resin can be used.
なお、α−オレフィンモノマーとしては、エチレン、プロピレン、ブテン−1、ペンテン−1、4−メチルペンテン−1、ヘキセン−1、オクテン−1などが挙げられ、このようなα−オレフィンモノマーからなるランダム共重合体としては、例えば、プロピレン共重合体では、プロピレンと上記α−オレフィンモノマー中からプロピレンを除く、1種以上のα−オレフィンモノマーとのランダムに共重合されたポリマーであって、公知の方法によりプロピレンを除く1種以上のα−オレフィンモノマーを2〜15質量%の範囲で共重合したポリプロピレンである。 Examples of the α-olefin monomer include ethylene, propylene, butene-1, pentene-1, 4-methylpentene-1, hexene-1, octene-1, and the like, and are randomly composed of such α-olefin monomers. As the copolymer, for example, a propylene copolymer is a polymer obtained by random copolymerization of propylene and one or more α-olefin monomers excluding propylene from the α-olefin monomer. Polypropylene obtained by copolymerizing one or more α-olefin monomers excluding propylene in a range of 2 to 15% by mass by a method.
ただし、極性基を含有する環状オレフィン系樹脂、環状オレフィン系樹脂以外のポリオレフィン樹脂は、金属への密着性が高く、生産設備の配管や口金に密着し、フィルムの外観不良の原因になったり、配管や口金洗浄のため生産性が低下する場合があることから、極性基を含有する樹脂は、基材(A)層の全成分の合計を100質量%とした際に、5質量%以下であることが好ましく、より好ましくは2質量%以下であり、さらに好ましくは1質量%以下であり、石油樹脂、ロジン系樹脂、テルペン系樹脂のみで基材(A)層と(B)層の工程中の密着性を発現するのが特に好ましい。 However, cyclic olefin-based resins containing polar groups, polyolefin resins other than cyclic olefin-based resins have high adhesiveness to metals, adhere to piping and caps of production equipment, and cause poor film appearance, Since productivity may decrease due to pipe and base washing, the resin containing a polar group is 5% by mass or less when the total of all components of the base material (A) layer is 100% by mass. Preferably, it is 2% by mass or less, more preferably 1% by mass or less, and the steps of the base material (A) layer and the (B) layer with only petroleum resin, rosin resin, and terpene resin. It is particularly preferable to exhibit the adhesiveness inside.
本発明において、基材(A)層は、a1層とa2層とを有し、a1層は、環状オレフィン系樹脂を主成分とする層であり、a2層は、環状オレフィン系樹脂を主成分とし、さらに、石油樹脂を0.1〜15質量%含む層であることが好ましい。 In this invention, a base material (A) layer has a1 layer and a2 layer, a1 layer is a layer which has cyclic olefin resin as a main component, and a2 layer has cyclic olefin resin as a main component. Furthermore, a layer containing 0.1 to 15% by mass of a petroleum resin is preferable.
a1層について、環状オレフィン系樹脂を主成分とするとは、a1層の全成分の合計を100質量%として、環状オレフィン系樹脂を50質量%を超えて100質量%以下含有することを意味する。a1層は、該層の全成分の合計を100質量%として、環状オレフィン系樹脂を70質量%以上100質量%以下含む態様がより好ましく、80質量%以上100質量%以下含む態様であればさらに好ましく、90質量%以上100質量%以下含む態様であれば特に好ましい。 About a1 layer, having cyclic olefin resin as a main component means that the sum total of all the components of a1 layer is 100 mass%, and contains cyclic olefin resin exceeding 50 mass% and 100 mass% or less. The a1 layer is more preferably an aspect containing 70% by mass or more and 100% by mass or less of a cyclic olefin-based resin, with the total of all components of the layer being 100% by mass, and further if it is an aspect containing 80% by mass or more and 100% by mass or less. An embodiment containing 90% by mass or more and 100% by mass or less is particularly preferable.
a2層について、環状オレフィン系樹脂を主成分とするとは、a2層の全成分の合計を100質量%として、環状オレフィン系樹脂を50質量%を超えて100質量%以下含有することを意味する。a2層は、該層の全成分の合計を100質量%として、環状オレフィン系樹脂を70質量%以上100質量%以下含む態様がより好ましく、80質量%以上100質量%以下含む態様であればさらに好ましく、90質量%以上100質量%以下含む態様であれば特に好ましい。なお、a2層が1層の場合には、そのa2層の全成分の合計を100質量%として、環状オレフィン系樹脂を50質量%を超えて100質量%以下含有する場合に主成分となるが、a2層が2層存在する場合には、各層がそれぞれ環状オレフィン系樹脂を主成分としているかについて判断する。つまり、2層存在するa2層の一方について、該a2層の全成分の合計を100質量%とした際に、環状オレフィン系樹脂を50質量%を超えて100質量%以下含有している場合に、該a2層が主成分となり、他方のa2層についても同様に判断する。 About a2 layer, having cyclic olefin resin as a main component means that the sum total of all the components of a2 layer is 100 mass%, and contains cyclic olefin resin exceeding 50 mass% and 100 mass% or less. The a2 layer is more preferably an aspect containing 70% by mass or more and 100% by mass or less of the cyclic olefin-based resin, with the total of all components of the layer being 100% by mass, and further if it is an aspect containing 80% by mass or more and 100% by mass or less An embodiment containing 90% by mass or more and 100% by mass or less is particularly preferable. When the a2 layer is a single layer, the total amount of all the components of the a2 layer is 100% by mass, and the cyclic olefin-based resin is contained in an amount exceeding 50% by mass and 100% by mass or less. When there are two a2 layers, it is determined whether each layer has a cyclic olefin-based resin as a main component. That is, for one of the two a2 layers, when the total of all components of the a2 layer is 100% by mass, the cyclic olefin-based resin is contained in an amount exceeding 50% by mass and 100% by mass or less. The a2 layer is the main component, and the other a2 layer is similarly determined.
a2層に含まれる石油樹脂は、(B)層との密着性、易剥離性、耐脆性の観点から、a2層の全成分の合計を100質量%として、石油樹脂を0.1〜15質量%含むことが好ましく、石油樹脂を1〜12質量%含むことがより好ましく、5〜10質量%含むことが特に好ましい。 The petroleum resin contained in the a2 layer has a petroleum resin content of 0.1 to 15 masses with the total of all components of the a2 layer being 100 mass% from the viewpoint of adhesion to the (B) layer, easy peelability, and brittleness resistance. %, More preferably 1 to 12% by mass of petroleum resin, and particularly preferably 5 to 10% by mass.
なお、本発明の積層シートは、基材(A)層がa1層、a2層を有する場合、a1層には石油樹脂を含んでいても含まなくても構わない。ただし、(B)層との密着性はa2層に含有される石油樹脂により発現されているので、特に耐脆性が必要とされる場合は、a1層には石油樹脂を含まない構成であることが好ましい。 In addition, the laminated sheet of this invention WHEREIN: When a base material (A) layer has a1 layer and a2 layer, it does not need to contain petroleum resin in a1 layer. However, since the adhesion to the (B) layer is expressed by the petroleum resin contained in the a2 layer, the a1 layer should not contain a petroleum resin, particularly when brittle resistance is required. Is preferred.
本発明において、前記a1層は、環状オレフィン共重合樹脂(以下、COCということがある)を主成分とし、前記a2層は、環状オレフィン樹脂(以下、COPということがある)を主成分とすることが好ましい。該構成とすることで、特に優れた成型性、表面外観、靱性を達成することができる。 In the present invention, the a1 layer has a cyclic olefin copolymer resin (hereinafter sometimes referred to as COC) as a main component, and the a2 layer has a cyclic olefin resin (hereinafter sometimes referred to as COP) as a main component. It is preferable. With this configuration, particularly excellent moldability, surface appearance, and toughness can be achieved.
本発明において、COC、COPはいずれも前述した環状オレフィン系樹脂を指し、COPとは、「主鎖に環状オレフィンを含有した繰り返し単位」のみを重合させた態様の樹脂を意味する。また、本発明におけるCOCとは、「主鎖に環状オレフィンを含有した繰り返し単位」と「主鎖に環状オレフィンを含有しないオレフィンからなる繰り返し単位」の少なくとも2種類以上の繰り返し単位を重合させた態様の樹脂を意味する(環状オレフィンを含有した繰り返し単位を環状オレフィンモノマーということがある)。 In the present invention, COC and COP both refer to the above-mentioned cyclic olefin-based resin, and COP means a resin in an embodiment in which only “a repeating unit containing a cyclic olefin in the main chain” is polymerized. The COC in the present invention is an embodiment in which at least two types of repeating units of “a repeating unit containing a cyclic olefin in the main chain” and “a repeating unit made of an olefin not containing a cyclic olefin in the main chain” are polymerized. (A repeating unit containing a cyclic olefin may be referred to as a cyclic olefin monomer).
ここで、a1層においてCOCを主成分とするとは、a1層の全成分の合計を100質量%として、a1層がCOCを50質量%を超えて100質量%以下含有することを意味する。a1層の全成分の合計を100質量%として、COCを70質量%以上100質量%以下含む態様がより好ましく、80質量%以上100質量%以下含む態様であればさらに好ましく、90質量%以上100質量%以下含む態様であれば特に好ましい。 Here, in the a1 layer, COC as a main component means that the total of all components of the a1 layer is 100% by mass, and the a1 layer contains COC more than 50% by mass and 100% by mass or less. The aspect which contains 70 mass% or more and 100 mass% or less of COC is more preferable when the sum total of all the components of a1 layer is 100 mass%, It is further more preferable if it is an aspect containing 80 mass% or more and 100 mass% or less, 90 mass% or more and 100 It is particularly preferable if it is an embodiment containing at most mass%.
また、a2層においてCOPを主成分とするとは、熱可塑性樹脂基材(A)層のa2層の全成分の合計を100質量%として、COPが50質量%を超えて100質量%以下含有することを意味する。a2層の全成分の合計を100質量%として、COPを70質量%以上100質量%以下含む態様がより好ましく、80質量%以上100質量%以下含む態様であればさらに好ましく、90質量%以上100質量%以下含む態様であれば特に好ましい。なお、a2層が1層の場合には、そのa2層の全成分の合計を100質量%として、COPを50質量%を超えて100質量%以下含有する場合に主成分となるが、a2層が2層存在する場合には、各層がそれぞれCOPを主成分としているかについて判断する。つまり、2層存在するa2層の一方について、該a2層の全成分の合計を100質量%とした際に、COPを50質量%を超えて100質量%以下含有している場合に、該a2層が主成分となり、他方のa2層についても同様に判断する。 In addition, C2 is mainly used in the a2 layer, and the total of all components of the a2 layer of the thermoplastic resin substrate (A) layer is 100% by mass, and the COP exceeds 50% by mass and is contained by 100% by mass or less. Means that. More preferably, the total content of all components of the a2 layer is 100% by mass, and COP is 70% by mass or more and 100% by mass or less, more preferably 80% by mass or more and 100% by mass or less. It is particularly preferable if it is an embodiment containing at most mass%. In the case where the a2 layer is a single layer, the sum of all components of the a2 layer is 100% by mass, and COP is contained in the amount of more than 50% by mass and 100% by mass or less. When there are two layers, it is determined whether each layer has COP as a main component. That is, for one of the two a2 layers, when the total of all components of the a2 layer is 100% by mass, and COP is contained more than 50% by mass and 100% by mass or less, the a2 The layer is the main component, and the same determination is made for the other a2 layer.
基材(A)層は、取扱い性の観点から、a2層、a1層、a2層が、この順に直接積層された構成であることが好ましい。ここで、直接積層されたとは、a1層とa2層との間に接着層等の別の層が介在することなく、積層している状態を意味する。 The base material (A) layer preferably has a configuration in which the a2 layer, the a1 layer, and the a2 layer are directly laminated in this order from the viewpoint of handleability. Here, being directly laminated means that the layers are laminated without any other layer such as an adhesive layer interposed between the a1 layer and the a2 layer.
基材(A)層がa1層とa2層とを有する構成とした場合、靱性、自己保持性、表面外観の観点から、積層比(a2層の合計厚み/a1層の厚み)は、0.25〜1であることが好ましい。なお、積層比(a2層の合計厚み/a1層の厚み)は、a2層が2層存在する場合には、2層存在するa2層の厚みの合計/a1層の厚み、であり、積層比(a2層の合計厚み/a1層の厚み)は、a2層が1層の場合には、a2層の厚み/a1層の厚み、である。積層比(a2層の合計厚み/a1層の厚み)は、0.4〜0.8であればさらに好ましい。積層比は、基材(A)層の断面を走査型電子顕微鏡、透過型電子顕微鏡、光学顕微鏡などで500倍以上10,000倍以下の倍率で観察することによって、測定することができる。 When the base material (A) layer has an a1 layer and an a2 layer, the stacking ratio (total thickness of the a2 layer / thickness of the a1 layer) is 0.00 from the viewpoint of toughness, self-holding property, and surface appearance. It is preferable that it is 25-1. The stacking ratio (total thickness of a2 layers / a1 layer thickness) is the sum of the thicknesses of a2 layers existing when there are two a2 layers / thickness of a1 layers. The total thickness of the a2 layer / the thickness of the a1 layer is the thickness of the a2 layer / the thickness of the a1 layer when the a2 layer is one layer. The lamination ratio (total thickness of a2 layers / thickness of a1 layers) is more preferably 0.4 to 0.8. The lamination ratio can be measured by observing the cross section of the base material (A) layer with a scanning electron microscope, a transmission electron microscope, an optical microscope or the like at a magnification of 500 to 10,000 times.
環状オレフィン系樹脂は、ポリエチレン系樹脂やポリプロピレン系樹脂と比較すると、靱性が低いが、ポリエチレン系樹脂やポリプロピレン系樹脂を含有させることで、靱性を改良することができる。一方で、ポリエチレン系樹脂やポリプロピレン系樹脂を含有させると表面外観が低下する場合がある。このため、靱性と表面外観を両立するために、基材(A)層は、環状オレフィン系樹脂を主成分とする環状オレフィン層(a1層)の少なくとも片面に、環状オレフィン系樹脂を主成分とする環状オレフィン層(a2層)を有することが好ましく、前記a1層は、(a1層)全体100質量%に対して、ポリエチレン系樹脂及び/又はポリプロピレン系樹脂を1〜40質量%含むことが好ましい。ここで、a1層がポリエチレン系樹脂及びポリプロピレン系樹脂を含む場合には、a1層は、(a1層)全体100質量%に対して、ポリエチレン系樹脂及びポリプロピレン系樹脂の合計を1〜40質量%含むことが好ましい。 The cyclic olefin-based resin has lower toughness than the polyethylene-based resin and the polypropylene-based resin, but the toughness can be improved by including the polyethylene-based resin and the polypropylene-based resin. On the other hand, when a polyethylene resin or a polypropylene resin is contained, the surface appearance may be lowered. For this reason, in order to achieve both toughness and surface appearance, the base material (A) layer has a cyclic olefin resin as a main component on at least one side of a cyclic olefin layer (a1 layer) having a cyclic olefin resin as a main component. It is preferable to have a cyclic olefin layer (a2 layer), and the a1 layer preferably contains 1 to 40% by mass of polyethylene resin and / or polypropylene resin with respect to 100% by mass of (a1 layer) as a whole. . Here, when the a1 layer includes a polyethylene resin and a polypropylene resin, the a1 layer is 1 to 40% by mass in total of the polyethylene resin and the polypropylene resin with respect to 100% by mass of the entire (a1 layer). It is preferable to include.
また、靱性と自己保持性の観点からは、(a1層)中のポリエチレン系樹脂及び/又はポリプロピレン系樹脂は、(a1層)全体を100質量%として、1〜30質量%であれば好ましく、1〜20質量%であれば最も好ましい。 In addition, from the viewpoint of toughness and self-holding property, the polyethylene resin and / or polypropylene resin in (a1 layer) is preferably 1 to 30% by mass with 100% by mass as a whole (a1 layer), 1 to 20% by mass is most preferable.
また、表面外観の観点から、環状オレフィン系樹脂を主成分とする環状オレフィン層(a2層)中のポリエチレン系樹脂及び/又はポリプロピレン系樹脂の含有量は、(a2層)全体100質量%に対して、0質量%以上10質量%以下であることが好ましく、0質量%以上5質量%以下であればさらに好ましく、ポリエチレン系樹脂及び/又はポリプロピレン系樹脂が0質量%であることが最も好ましい。 Further, from the viewpoint of surface appearance, the content of the polyethylene resin and / or the polypropylene resin in the cyclic olefin layer (a2 layer) mainly composed of the cyclic olefin resin is based on 100 mass% of the total (a2 layer). The content is preferably 0% by mass or more and 10% by mass or less, more preferably 0% by mass or more and 5% by mass or less, and most preferably 0% by mass of polyethylene resin and / or polypropylene resin.
本発明の積層シートは、基材(A)層と(B)層との間の工程中の密着性、および成型後の易剥離性を両立する観点から、基材(A)層と(B)層との間の剥離強度が、0.01〜0.5N/10mmであることが好ましい。25℃における剥離強度が、0.01N/10mm未満の場合は、剥離強度が低すぎて、シート搬送、巻取りなどの工程中に自然剥離が発生してしまう場合がある。一方、剥離強度が0.5N/10mmより大きい場合は、成型後の剥離が困難になる場合がある。基材(A)層と(B)層との25℃における剥離強度は、0.02〜0.3N/10mmであればより好ましく、0.05〜0.1N/10mmであれば特に好ましい。 The laminated sheet of the present invention comprises a base material (A) layer and a base material (B) from the viewpoint of achieving both the adhesion in the process between the base material (A) layer and the (B) layer, and easy peelability after molding. ) The peel strength between the layers is preferably 0.01 to 0.5 N / 10 mm. When the peeling strength at 25 ° C. is less than 0.01 N / 10 mm, the peeling strength is too low, and natural peeling may occur during processes such as sheet conveyance and winding. On the other hand, when the peel strength is greater than 0.5 N / 10 mm, peeling after molding may be difficult. The peel strength at 25 ° C. between the base material (A) layer and the (B) layer is more preferably 0.02 to 0.3 N / 10 mm, and particularly preferably 0.05 to 0.1 N / 10 mm.
本発明の積層シートにおいて、25℃における基材(A)層と(B)層との剥離強度を0.01〜0.5N/10mmとする方法は特に限定されないが、例えば、基材(A)層に石油樹脂を0.1〜15質量%含有させる方法や、石油樹脂含有に加えて、基材(A)層の表面改質処理、石油樹脂以外の密着性樹脂含有などが好ましい。 In the laminated sheet of the present invention, the method of setting the peel strength between the base material (A) layer and the (B) layer at 25 ° C. to 0.01 to 0.5 N / 10 mm is not particularly limited. In addition to the method of containing 0.1 to 15% by mass of a petroleum resin in the layer), the surface modification treatment of the base material (A) layer, the inclusion of an adhesive resin other than the petroleum resin, and the like are preferable.
本発明の積層シートは、成型性、自己保持性の観点から、基材(A)層のガラス転移温度が80℃以上であり、基材(A)層の「ガラス転移温度−20」℃における破断伸度が200%以下であり、基材(A)層の「ガラス転移温度+20」℃における破断伸度が500%以上であることが好ましい。基材(A)層のガラス転移温度を80℃以上とし、かつ基材(A)層の「ガラス転移温度−20」℃における破断伸度を200%以下とすることで、自己保持性が十分に確保でき、取り扱い性が向上する。 In the laminated sheet of the present invention, the glass transition temperature of the base material (A) layer is 80 ° C. or higher from the viewpoint of moldability and self-holding property, and the “glass transition temperature −20” ° C. of the base material (A) layer. It is preferable that the elongation at break is 200% or less, and the elongation at break of the base material (A) layer at “glass transition temperature + 20” ° C. is 500% or more. By making the glass transition temperature of the base material (A) layer 80 ° C. or higher and the elongation at break at “glass transition temperature −20” ° C. of the base material (A) layer 200% or lower, sufficient self-holding property is obtained. Can be secured, and handling is improved.
基材(A)層のガラス転移温度は、85℃以上であることが好ましく、90℃以上であることが特に好ましい。また基材(A)層のガラス転移温度は、160℃以下であることが好ましい。基材(A)層の「ガラス転移温度−20」℃における破断伸度は、190%以下であればさらに好ましく、自己保持性、耐脆性の観点から、180%以下であれば最も好ましい。基材(A)層の「ガラス転移温度−20」℃における破断伸度は、3%以上であることが好ましく、90%以上であることがさらに好ましく、100%以上であることが特に好ましい。また、基材(A)層の「ガラス転移温度+20」℃における破断伸度を500%以上とすることで、優れた成型性も両立することができる。基材(A)層の「ガラス転移温度+20」℃における破断伸度は、600%以上であればさらに好ましく、成型性と寸法安定性の観点から、700%以上であれば最も好ましい。基材(A)層の「ガラス転移温度+20」℃における破断伸度は、2,000%以下であることが好ましく、1,000%以下であることがさらに好ましく、970%以下であることが特に好ましい。 The glass transition temperature of the substrate (A) layer is preferably 85 ° C. or higher, and particularly preferably 90 ° C. or higher. Moreover, it is preferable that the glass transition temperature of a base material (A) layer is 160 degrees C or less. The elongation at break of the base material (A) layer at “glass transition temperature −20” ° C. is more preferably 190% or less, and most preferably 180% or less from the viewpoint of self-holding property and brittleness resistance. The elongation at break of the base material (A) layer at “glass transition temperature −20” ° C. is preferably 3% or more, more preferably 90% or more, and particularly preferably 100% or more. Moreover, the outstanding moldability can be made compatible by making the breaking elongation in the "glass transition temperature +20" degreeC of a base material (A) layer into 500% or more. The elongation at break of the substrate (A) layer at “glass transition temperature + 20” ° C. is more preferably 600% or more, and most preferably 700% or more from the viewpoint of moldability and dimensional stability. The breaking elongation of the base material (A) layer at “glass transition temperature + 20” ° C. is preferably 2,000% or less, more preferably 1,000% or less, and 970% or less. Particularly preferred.
基材(A)層のガラス転移温度を80℃以上として、基材(A)層の「ガラス転移温度−20」℃における破断伸度を200%以下として、基材(A)層の「ガラス転移温度+20」℃における破断伸度を500%以上とするための、好ましい基材(A)層としては、環状オレフィン系樹脂、ポリエステル系樹脂、アクリル系樹脂、ポリカーボネート樹脂、ポリ塩化ビニル系樹脂、ABS(アクリロニトリル・ブタジエン・スチレン共重合体)系樹脂などを好ましく用いることができる。 The glass transition temperature of the base material (A) layer is 80 ° C. or more, the elongation at break of the base material (A) layer at “glass transition temperature−20” ° C. is 200% or less, and the “glass” of the base material (A) layer As a preferable base material (A) layer for setting the elongation at break at a transition temperature of +20 ”° C. to 500% or more, a cyclic olefin resin, a polyester resin, an acrylic resin, a polycarbonate resin, a polyvinyl chloride resin, An ABS (acrylonitrile / butadiene / styrene copolymer) resin or the like can be preferably used.
なお、本発明において、基材(A)層が、積層フィルムの場合や単層フィルムであっても複数の樹脂が混合されている場合などのように、基材(A)層のガラス転移温度を測定した際に複数のガラス転移温度が観測される場合は、高温側のガラス転移温度を基材(A)層のガラス転移温度として採用する。 In the present invention, the glass transition temperature of the base material (A) layer as in the case where the base material (A) layer is a laminated film or a plurality of resins are mixed even if it is a single layer film. When a plurality of glass transition temperatures are observed when the value is measured, the glass transition temperature on the high temperature side is adopted as the glass transition temperature of the substrate (A) layer.
本発明の積層シートは、加熱成型時の自然剥離を抑制させるために、積層シートから基材(A)層を剥離した樹脂(B)層を含むシートの、基材(A)層の「ガラス転移温度+20」℃における、100%伸長時応力(F100値)が、3MPa以下であることが好ましい。基材(A)層の「ガラス転移温度+20」℃において、樹脂(B)層を含むシートの100%伸長時応力(F100値)が、3MPaより大きいと、積層シートを加熱成型した際に、樹脂(B)層を含むシート部分が、基材(A)層の成型に追従しにくくなり、基材(A)層と、樹脂(B)層間で、剥離が発生してしまう場合がある。基材(A)層への成型追従性をより高くするために、積層シートから基材(A)層を剥離した樹脂(B)層を含むシートの、基材(A)層の「ガラス転移温度+20」℃における、100%伸長時応力(F100値)は、2.5MPa以下であることが好ましく、0.01MPa以上2MPa以下であれば最も好ましい。 The laminated sheet of the present invention is a “glass” of the base material (A) layer of the sheet containing the resin (B) layer obtained by peeling the base material (A) layer from the laminated sheet in order to suppress natural peeling during heat molding. The stress at 100% elongation (F100 value) at the transition temperature +20 "° C is preferably 3 MPa or less. When the 100% elongation stress (F100 value) of the sheet including the resin (B) layer is greater than 3 MPa at the “glass transition temperature + 20” ° C. of the base material (A) layer, when the laminated sheet is thermoformed, The sheet portion including the resin (B) layer is less likely to follow the molding of the base material (A) layer, and peeling may occur between the base material (A) layer and the resin (B) layer. “Glass transition of the base material (A) layer of the sheet containing the resin (B) layer obtained by peeling the base material (A) layer from the laminated sheet in order to further improve the molding followability to the base material (A) layer. The stress at 100% elongation (F100 value) at a temperature of + 20 ° C. is preferably 2.5 MPa or less, and most preferably 0.01 MPa or more and 2 MPa or less.
積層シートから基材(A)層を剥離した樹脂(B)層を含むシートの、基材(A)層の「ガラス転移温度+20」℃における、100%伸長時応力(F100値)を3MPa以下とするための方法として、例えば、基材(A)層を剥離した樹脂(B)層を含むシートが樹脂(B)層、装飾(C)層、接着(D)層とからなるシートの場合には、該樹脂(B)層、装飾(C)層、接着(D)層に使用する樹脂として柔軟なものを選択することが好ましい。また、該樹脂(B)層、装飾(C)層、接着(D)層とからなるシートの各層において、硬化性樹脂を使用する場合は、本発明の積層シートを作製後、できるだけ低温で保存することが好ましく、硬化性樹脂が電子線硬化性樹脂の場合には、電子線があたらない環境下で保存することが好ましい。 100% elongation stress (F100 value) of 3 MPa or less at the “glass transition temperature + 20” ° C. of the base material (A) layer of the sheet containing the resin (B) layer from which the base material (A) layer is peeled from the laminated sheet For example, when the sheet including the resin (B) layer from which the substrate (A) layer is peeled is a sheet comprising a resin (B) layer, a decoration (C) layer, and an adhesive (D) layer For this, it is preferable to select a flexible resin as the resin used for the resin (B) layer, the decoration (C) layer, and the adhesive (D) layer. In addition, when a curable resin is used in each layer of the resin (B) layer, the decorative (C) layer, and the adhesive (D) layer, the laminated sheet of the present invention is prepared and stored at as low a temperature as possible. In the case where the curable resin is an electron beam curable resin, it is preferably stored in an environment where no electron beam is applied.
本発明の積層シートは、基材(A)層の少なくとも片側に、(B)層が積層されてなる構成である。基材(A)層の少なくとも片側に、樹脂(B)層を積層していれば特に構成は限定されないが、コストの観点から、基材(A)層と(B)層とが直接積層されている態様が好ましい。例えば、基材(A)層、(B)層、装飾(C)層、接着(D)層をこの順に有する構成(該構成は、基材(A)層/(B)層/装飾(C)層/接着(D)層と表現する。以下も同様。)、基材(A)層/(B)層/装飾(C)層、基材(A)層/(B)層/接着(D)層、基材(A)層/樹脂(B)層といった構成があげられる。本発明の積層シートは、基材(A)層の少なくとも片側に、(B)層、装飾(C)層、接着(D)層を、この順に有することが特に好ましい。 The laminated sheet of the present invention has a configuration in which the (B) layer is laminated on at least one side of the substrate (A) layer. The structure is not particularly limited as long as the resin (B) layer is laminated on at least one side of the substrate (A) layer, but from the viewpoint of cost, the substrate (A) layer and the (B) layer are directly laminated. Are preferred. For example, a configuration having a base (A) layer, a (B) layer, a decoration (C) layer, and an adhesion (D) layer in this order (the configuration is the base (A) layer / (B) layer / decoration (C ) Layer / adhesion (D) layer, and so on.), Base material (A) layer / (B) layer / decoration (C) layer, base material (A) layer / (B) layer / adhesion ( D) layer, base material (A) layer / resin (B) layer, and the like. The laminated sheet of the present invention particularly preferably has a (B) layer, a decoration (C) layer, and an adhesive (D) layer in this order on at least one side of the base material (A) layer.
本発明の積層シートは、意匠性の観点から装飾(C)層を有する構成にすることが好ましい。特に、基材(A)層の少なくとも片側に、(B)層、装飾(C)層、接着(D)層を、この順に有することが好ましい。 The laminated sheet of the present invention preferably has a decoration (C) layer from the viewpoint of design. In particular, it is preferable to have a (B) layer, a decoration (C) layer, and an adhesion (D) layer in this order on at least one side of the base material (A) layer.
本発明において装飾(C)層とは、基材(A)層及び、(B)層とは別の層であり、着色、凹凸、柄模様、木目調、金属調、パール調などの装飾を付加させることを目的とした層であり、例えばバインダー樹脂と着色剤とによって、構成されたり、金属調の場合は、金属薄膜層により構成される。 In this invention, a decoration (C) layer is a layer different from a base material (A) layer and a (B) layer, and decorations, such as coloring, an unevenness | corrugation, a pattern, woodgraining, a metallic tone, and a pearl tone, are given. It is a layer intended to be added, and is constituted by, for example, a binder resin and a colorant, or in the case of a metallic tone, is constituted by a metal thin film layer.
装飾(C)層が、バインダー樹脂と着色剤を含む構成の場合、前記バインダー樹脂としては、熱可塑性樹脂及び/又は硬化性樹脂を用いることができる。バインダー樹脂として好適な熱可塑性樹脂としては、ポリエチレン樹脂、ポリプロピレン樹脂、ポリカーボネート樹脂、アクリル樹脂、ポリスチレン樹脂などの樹脂に溶剤を混合撹拌したものを用いることができる。また、バインダー樹脂として好適な硬化性樹脂としては、外観、耐久性の観点から、成型後には硬化していることが好ましく、成型前は、成型性を保持でき、取り扱い性が低下しない程度に半硬化状態であることが好ましい。なお、バインダー樹脂は、硬化性樹脂を主成分とすることが好ましい。ここで、バインダー樹脂が硬化性樹脂を主成分とするとは、バインダー樹脂の全成分100質量%において、50質量%を超え100質量%以下の硬化性樹脂を含有していることを指す。硬化性樹脂としては、前記樹脂(B)層で挙げられた樹脂が好ましく用いられる
また、バインダー樹脂としては、共重合体であってもよく、または異種の樹脂の混合体であっても良い。本発明では、取り扱いが容易で、かつ安価であるため、熱硬化性樹脂を好ましく用いられ、特に、成型性の点から、ウレタン樹脂並びにアクリル樹脂とを含む混合体をバインダー樹脂として使用することが好ましい。
When the decoration (C) layer includes a binder resin and a colorant, a thermoplastic resin and / or a curable resin can be used as the binder resin. As a thermoplastic resin suitable as the binder resin, a resin obtained by mixing a solvent with a resin such as polyethylene resin, polypropylene resin, polycarbonate resin, acrylic resin, or polystyrene resin can be used. Moreover, as a curable resin suitable as a binder resin, it is preferable that it is cured after molding from the viewpoint of appearance and durability, and before molding, the moldability can be maintained, and the handling property is not lowered. A cured state is preferred. In addition, it is preferable that binder resin has a curable resin as a main component. Here, the binder resin having a curable resin as a main component means that the content of the curable resin is more than 50% by mass and 100% by mass or less in 100% by mass of all components of the binder resin. As the curable resin, the resins listed in the resin (B) layer are preferably used. The binder resin may be a copolymer or a mixture of different resins. In the present invention, since it is easy to handle and inexpensive, a thermosetting resin is preferably used. In particular, from the viewpoint of moldability, a mixture containing a urethane resin and an acrylic resin can be used as a binder resin. preferable.
装飾(C)層は、成型後の耐久性、表面光沢性の観点から、成型後に硬化していることが好ましく、成型前は、成型性を保持でき、取り扱い性が低下しない程度に半硬化状態であることが好ましい。 The decorative (C) layer is preferably cured after molding from the viewpoint of durability after molding and surface glossiness. Before molding, the moldability can be maintained, and the semi-cured state is such that the handleability does not deteriorate. It is preferable that
また、着色剤としては、分散性、外観、隠蔽性の観点から、特に、カーボンブラック、黒色酸化鉄といった黒色顔料、酸化チタン、硫酸バリウム、亜鉛華、硫酸亜鉛といった白色顔料、金属粉顔料、金属箔顔料、金属蒸着箔顔料といった金属調顔料を、装飾(C)層の全成分100質量%において、5質量%以上30質量%以下含有させることが好ましい。 In addition, as a colorant, from the viewpoint of dispersibility, appearance, and concealment, in particular, black pigments such as carbon black and black iron oxide, white pigments such as titanium oxide, barium sulfate, zinc white, and zinc sulfate, metal powder pigments, metal It is preferable to contain a metallic pigment such as a foil pigment or a metal-deposited foil pigment in an amount of 5% by mass to 30% by mass with respect to 100% by mass of all the components of the decoration (C) layer.
また、装飾(C)層が金属薄膜層の場合、金属簿膜の作製方法としては特に限定されないが、真空蒸着法、EB蒸着法、スパッタリング法、イオンプレーティング法などを用いることができる。使用される金属としては成型追従性、外観の観点から融点が150〜400℃である金属化合物を蒸着して使用することが好ましい。融点が150〜400℃である金属化合物としては特に限定されるものではないが、インジウム(157℃)やスズ(232℃)が好ましく用いることができる。 In addition, when the decoration (C) layer is a metal thin film layer, a method for producing the metal film is not particularly limited, but a vacuum deposition method, an EB deposition method, a sputtering method, an ion plating method, or the like can be used. As the metal to be used, it is preferable to deposit a metal compound having a melting point of 150 to 400 ° C. from the viewpoint of molding followability and appearance. Although it does not specifically limit as a metal compound whose melting | fusing point is 150-400 degreeC, Indium (157 degreeC) and tin (232 degreeC) can use preferably.
本発明における装飾(C)層の厚みとしては、装飾(C)層がバインダー樹脂と着色剤を含む構成の場合は、下地隠蔽性、厚みムラの観点から、0.5μm以上50μm以下とすることが好ましく、1μm以上40μm以下であれば、最も好ましい。また、装飾(C)層が金属薄膜層の場合は、成型性、成型後の外観の観点から、装飾(C)層の厚みは0.05μm以上1.5μm以下であれば好ましく、0.1μm以上1μm以下であればさらに好ましい。 In the present invention, the thickness of the decoration (C) layer should be 0.5 μm or more and 50 μm or less from the viewpoint of base concealability and thickness unevenness when the decoration (C) layer includes a binder resin and a colorant. Is preferably 1 μm or more and 40 μm or less. In the case where the decoration (C) layer is a metal thin film layer, the thickness of the decoration (C) layer is preferably 0.05 μm or more and 1.5 μm or less from the viewpoint of moldability and appearance after molding, preferably 0.1 μm. More preferably, it is 1 μm or less.
本発明の積層シートは、被着体との密着性の観点から、接着(D)層を有することが好ましい。接着(D)層としては、被着体に対して接着性を有する層を意味する。そして接着(D)層は、被着体の素材に合わせて適宜調整することが好ましいが、例えば、フェノール樹脂系接着剤、レゾルシノール樹脂系接着剤、フェノール−レゾルシノール樹脂系接着剤、エポキシ樹脂系接着剤、ユリア樹脂系接着剤、ポリウレタン系接着剤およびポリアロマチック系接着剤等の熱硬化性樹脂接着剤や、不飽和ポリエステルやアクリレート等のラジカル重合性組成物からなるラジカル反応型の接着剤、酢酸ビニル樹脂、アクリル樹脂、アクリルウレタン樹脂、エチレン酢酸ビニル樹脂、ポリビニルアルコール、ポリビニルアセタール、塩化ビニル、ナイロン及びシアノアクリレート樹脂、ポリオレフィン形樹脂等の熱可塑性樹脂系接着剤やクロロプレン系接着剤、ニトリルゴム系接着剤、SBR系接着剤及び天然ゴム系接着剤等のゴム系接着剤等が挙げられる。 The laminated sheet of the present invention preferably has an adhesive (D) layer from the viewpoint of adhesion to the adherend. The adhesion (D) layer means a layer having adhesion to an adherend. The adhesive (D) layer is preferably adjusted as appropriate according to the material of the adherend. For example, a phenol resin adhesive, a resorcinol resin adhesive, a phenol-resorcinol resin adhesive, an epoxy resin adhesive A radical-reactive adhesive comprising a thermosetting resin adhesive such as an adhesive, a urea resin adhesive, a polyurethane adhesive and a polyaromatic adhesive, or a radical polymerizable composition such as an unsaturated polyester or acrylate, Thermoplastic resin adhesive such as vinyl acetate resin, acrylic resin, acrylic urethane resin, ethylene vinyl acetate resin, polyvinyl alcohol, polyvinyl acetal, vinyl chloride, nylon and cyanoacrylate resin, polyolefin resin, chloroprene adhesive, nitrile rubber Adhesive, SBR adhesive and natural rubber Rubber adhesives such as wear agents.
本発明における接着(D)層の厚みとしては、接着性、厚みムラの観点から0.1μm以上50μm以下であることが好ましく、1μm以上40μm以下であることがさらに好ましく、2μm以上30μm以下であれば最も好ましい。 The thickness of the adhesive (D) layer in the present invention is preferably 0.1 μm or more and 50 μm or less, more preferably 1 μm or more and 40 μm or less from the viewpoint of adhesiveness and thickness unevenness, and 2 μm or more and 30 μm or less. Is most preferable.
本発明の着色(D)層の形成方法については特に限定されないが、例えば、グラビアコーター、バーコーター、コンマコーター、ダイコーター、ナイフコーターなどを用いて塗工により形成することができる。 The method for forming the colored (D) layer of the present invention is not particularly limited. For example, it can be formed by coating using a gravure coater, bar coater, comma coater, die coater, knife coater, or the like.
本発明の積層シートは、環状オレフィン系樹脂を主成分とする基材(A)層の少なくとも片側に、硬化性樹脂を主成分とする(B)層を有し、該基材(A)層が石油樹脂を含む構成であることから、成型と同時に(B)層を含むシートを被着体へ転写させて加飾成型体を得る用途に、好適に用いられる。(B)層を含むシートを被着体へ転写させる方法としては、特に限定されないが、例えば、真空成型と同時に被着体へ転写させる方法が挙げられる。この方法では、被着体として、例えば、ポリプロピレン系樹脂、アクリル系樹脂、ポリスチレン系樹脂、AS(アクリロニトリル・スチレン共重合体)系樹脂、ABS(アクリロニトリル・ブタジエン・スチレン共重合体)系樹脂、ポリカーボネート系樹脂、ポリエステル系樹脂などといった樹脂および、これらのアロイ樹脂、さらには炭素繊維、ガラス繊維などで強化した樹脂などが挙げられる。さらに、金属部材、ガラス部材なども挙げられる。 The laminated sheet of the present invention has a (B) layer containing a curable resin as a main component on at least one side of a base material (A) layer containing a cyclic olefin resin as a main component. Since it is a structure containing petroleum resin, it is used suitably for the use which transfers the sheet | seat containing (B) layer to a to-be-adhered body simultaneously with shaping | molding, and obtains a decoration molded object. (B) Although it does not specifically limit as a method of transferring the sheet | seat containing a layer to a to-be-adhered body, For example, the method of transferring to a to-be-adhered body simultaneously with vacuum forming is mentioned. In this method, as the adherend, for example, polypropylene resin, acrylic resin, polystyrene resin, AS (acrylonitrile / styrene copolymer) resin, ABS (acrylonitrile / butadiene / styrene copolymer) resin, polycarbonate Resins such as polyester resins, polyester resins, and the like, alloy resins thereof, and resins reinforced with carbon fibers, glass fibers, and the like. Furthermore, a metal member, a glass member, etc. are mentioned.
また、射出成形と同時に転写させる方法も使用することができる。この場合は、被着体としては、上記した樹脂が好ましく用いられる。 Moreover, the method of transferring simultaneously with injection molding can also be used. In this case, the above-mentioned resin is preferably used as the adherend.
なお、本発明の積層シートは、加熱時の成形性に優れるため、真空成型、圧空成型、プレス成型といった各種成型用途において好適に用いることができる。そして、特に真空成型用途に特に好適に用いられる。 In addition, since the lamination sheet of this invention is excellent in the moldability at the time of a heating, it can be used suitably for various shaping | molding uses, such as vacuum forming, pressure forming, and press molding. And it is particularly suitably used for vacuum forming applications.
本発明の積層シートは、環状オレフィン系樹脂を主成分とする基材(A)層の少なくとも片側に、硬化性樹脂を主成分とする(B)層を有し、該基材(A)層が石油樹脂を含む構成とすることで、基材(A)層と、(B)層が、工程中は自然剥離せず、成型後に容易に剥離することができるため、例えば、建材、モバイル機器、電機製品、自動車部品、遊技機部品などの成型部材の加飾に好適に用いることができる。 The laminated sheet of the present invention has a (B) layer containing a curable resin as a main component on at least one side of a base material (A) layer containing a cyclic olefin resin as a main component. Since the base material (A) layer and the (B) layer do not spontaneously peel off during the process and can be easily peeled off after the molding, for example, building materials and mobile devices. It can be suitably used for decorating molded members such as electrical products, automobile parts, and gaming machine parts.
以下の方法で、積層シートの製造、評価を行った。 The laminate sheet was produced and evaluated by the following method.
(1)積層シート全厚み、および各層の厚み
積層シートの全体厚みを測定する際は、ダイヤルゲージを用いて、シートから切り出した長さ50mm×幅10mmの試料の任意の場所5ヶ所の厚みを測定し、平均値を求めた。
また、積層シートの各層の層厚みを測定する際は、ライカマイクロシステムズ製金属顕微鏡LeicaDMLMを用いて、シートの断面を倍率100倍の条件で透過光を写真撮影した。そして撮影した写真から、積層シートの各層ごとに任意の5ヶ所の厚みを測定し、その平均値を各層の層厚みとした。
(1) Laminated sheet total thickness and thickness of each layer When measuring the total thickness of the laminated sheet, the dial gauge is used to measure the thickness of five arbitrary locations of a sample cut out of the sheet of length 50 mm × width 10 mm. The average value was obtained by measurement.
Moreover, when measuring the layer thickness of each layer of the laminated sheet, the transmitted light was photographed using a Leica DMLM manufactured by Leica Microsystems under the condition that the cross section of the sheet was 100 times magnification. And from the photograph | photographed photograph, arbitrary five places thickness was measured for every layer of the lamination sheet, and the average value was made into the layer thickness of each layer.
(2)基材(A)層のガラス転移温度
示差走査熱量計(セイコー電子工業製、RDC220)を用い、JIS K7121−1987、JIS K7122−1987に準拠して測定および解析を行った。
基材(A)層5mgをサンプルとした。サンプルを25℃から20℃/分で300℃まで昇温した際のガラス状態からゴム状態への転移に基づく比熱変化を読み取った。各ベースラインを延長した直線から縦軸(熱流を示す軸)方向で等距離(中間点)にある上記直線に平行な直線と、ガラス転移の階段状変化部分の曲線とが交わる点である中間点ガラス転移温度を求め、ガラス転移温度とした。なお、ガラス転移温度が複数存在する場合は、高温側のガラス転移温度を基材(A)層のガラス転移温度として採用した。また、(1)の方法で基材(A)層について積層構成を確認したフィルムについては、表層、内層を削りとって各層のガラス転移温度についても測定を行った。
(2) Glass transition temperature of substrate (A) layer Measurement and analysis were performed according to JIS K7121-1987 and JIS K7122-1987 using a differential scanning calorimeter (Seiko Denshi Kogyo RDC220).
A substrate (A) layer of 5 mg was used as a sample. The specific heat change based on the transition from the glass state to the rubber state when the sample was heated from 25 ° C. to 300 ° C. at 20 ° C./min was read. An intermediate point where the straight line parallel to the straight line (intermediate point) at the same distance (intermediate point) in the direction of the vertical axis (the axis indicating the heat flow) from the straight line obtained by extending each base line intersects with the curve of the step change portion of the glass transition The point glass transition temperature was determined and used as the glass transition temperature. In addition, when multiple glass transition temperatures existed, the glass transition temperature of the high temperature side was employ | adopted as a glass transition temperature of a base material (A) layer. Moreover, about the film which confirmed the laminated structure about the base material (A) layer by the method of (1), the surface layer and the inner layer were shaved and the glass transition temperature of each layer was also measured.
(3)剥離強度
メタルハライドランプ(アイグラフィックス製、M04−L41)を用いて、積算光量1000mJ/cm2となるように、基材(A)層側から紫外線照射処理を行い、(B)層を硬化させた。
(3) Peel strength Using a metal halide lamp (M04-L41, manufactured by iGraphics), an ultraviolet irradiation treatment is performed from the base (A) layer side so that the integrated light quantity is 1000 mJ / cm 2, and (B) layer Was cured.
次に、積層シート中の(B)層を含むシート側に、日東電工製OPP粘着テープ(ダンプロンエースNo.375)を貼り合わせ、幅10mm、長さ150mmの矩形に切り出しサンプルとした。該サンプルを基材(A)層と(B)層間で、強制的に剥離し、引張試験機(オリエンテック製テンシロンUCT−100)を用いて、初期引張チャック間距離100mm、引張速度を20mm/分として、180°剥離試験を行った。剥離長さ130mm(チャック間距離230mm)になるまで測定を行い、剥離長さ25mm〜125mmの荷重の平均値を剥離強度とした。なお、測定は5回行い、その平均値を採用した。
なお、25℃における剥離強度は、25℃に温度調節した室内で測定し、100℃における破断強度は、予め100℃に設定した恒温層中にサンプルをセットし、60秒間予熱後に180°剥離試験を行った。
Next, an NPP-manufactured OPP adhesive tape (Dumplon Ace No. 375) was bonded to the sheet side including the layer (B) in the laminated sheet, and cut into a rectangular shape having a width of 10 mm and a length of 150 mm. The sample was forcibly separated between the base material (A) layer and the (B) layer, and using a tensile tester (Orientec Tensilon UCT-100), the initial tensile chuck distance was 100 mm, and the tensile speed was 20 mm / As a minute, a 180 ° peel test was performed. The measurement was performed until the peel length reached 130 mm (distance between chucks 230 mm), and the average value of the loads having a peel length of 25 mm to 125 mm was defined as the peel strength. In addition, the measurement was performed 5 times and the average value was adopted.
The peel strength at 25 ° C. was measured in a room adjusted to 25 ° C., and the breaking strength at 100 ° C. was set in a constant temperature layer previously set at 100 ° C., and pre-heated for 60 seconds and then subjected to a 180 ° peel test. Went.
(4)基材(A)層の「ガラス転移温度−20℃」、および、「ガラス転移温度+20℃」における破断伸度
積層シートから基材(A)層のみを剥離した後、任意の一方向および、それに直交する方向に、長さ100mm×幅10mmの矩形に切り出しサンプルとした。引張試験機(オリエンテック製テンシロンUCT−100)を用いて、初期引張チャック間距離20mmとし、引張速度を200mm/分として任意の一方向とそれに直交する方向にそれぞれ引張試験を行った。
測定は予め所定の温度(本発明の場合は、基材(A)層の「ガラス転移温度−20」℃、および、基材(A)層の「ガラス転移温度+20」℃)に設定した恒温層中にサンプルをセットし、60秒間の予熱の後で引張試験を行った。サンプルが破断したときの伸度を破断伸度とした。なお、測定は各サンプル、各方向に5回ずつ行い、その平均値(各方向の平均値から得られる平均値)で評価を行った。
(4) Breaking elongation at “glass transition temperature−20 ° C.” and “glass transition temperature + 20 ° C.” of base material (A) layer After peeling only the base material (A) layer from the laminated sheet, any one Samples were cut into rectangles having a length of 100 mm and a width of 10 mm in the direction and the direction perpendicular thereto. Using a tensile tester (Orientec Tensilon UCT-100), an initial tensile chuck distance was 20 mm, a tensile speed was 200 mm / min, and a tensile test was performed in an arbitrary direction and a direction orthogonal thereto.
The measurement was performed at a constant temperature set in advance at predetermined temperatures (in the case of the present invention, “glass transition temperature−20” ° C. of the substrate (A) layer and “glass transition temperature + 20” ° C. of the substrate (A) layer). A sample was set in the layer and a tensile test was performed after 60 seconds of preheating. The elongation when the sample broke was defined as the breaking elongation. In addition, the measurement was performed 5 times in each sample and in each direction, and the average value (average value obtained from the average value in each direction) was evaluated.
(5)基材(A)層の100%伸長時応力(F100値)
積層シートから基材(A)層のみを剥離した後、任意の一方向および、その方向に直交する方向に長さ100mm×幅10mmの矩形に切り出しサンプルとした。引張試験機(オリエンテック製テンシロンUCT−100)を用いて、初期引張チャック間距離20mmとし、引張速度を200mm/分として任意の一方向とそれに直交する方向にそれぞれ引張試験を行った。測定は予め所定の温度(本発明の場合は、基材(A)層の「ガラス転移温度+20」℃)に設定した恒温層中にサンプルをセットし、60秒間の予熱の後で引張試験を行った。サンプルが100%伸長したとき(チャック間距離が40mmとなったとき)のシートにかかる荷重を読み取り、試験前の試料の断面積(シート厚み(mm)×10mm)で除した値を100%伸長時応力(F100値)とした。なお、測定は各サンプル、各方向に5回ずつ行い、その平均値で評価を行った。
(5) Stress at 100% elongation of substrate (A) layer (F100 value)
After peeling off only the base material (A) layer from the laminated sheet, the sample was cut into a rectangular shape having a length of 100 mm and a width of 10 mm in an arbitrary direction and a direction orthogonal to the direction. Using a tensile tester (Orientec Tensilon UCT-100), an initial tensile chuck distance was 20 mm, a tensile speed was 200 mm / min, and a tensile test was performed in an arbitrary direction and a direction orthogonal thereto. The measurement is performed by setting a sample in a constant temperature layer set in advance at a predetermined temperature (in the case of the present invention, “glass transition temperature + 20” ° C. of the base material (A) layer), and performing a tensile test after preheating for 60 seconds. went. Read the load applied to the sheet when the sample is stretched 100% (when the distance between chucks is 40 mm), and divide by the cross-sectional area (sheet thickness (mm) x 10 mm) of the sample before the test. Time stress (F100 value) was used. In addition, the measurement was performed 5 times for each sample and each direction, and the average value was evaluated.
(6)巻取性
500mm幅、200m長(6インチ径、550mm長コア巻)の積層シートを準備し、下記条件で、3インチ径、550mm長コアに巻返しを行い、下記の基準で評価を行った。
巻出:上巻出し、張力200N/m、巻取:上巻取り、張力100N/m
速度:5m/min
A:基材(A)層/(B)層間で、全く剥離が発生しなかった。
B:基材(A)層/(B)層間で、剥離がみられたが、剥離箇所にエア噛み込みは発生しなかった。
C:基材(A)層/(B)層間で、剥離がみられ、剥離箇所にエア噛み込みが若干発生した(エア噛み込み率(積層シートの全面積を100%とした際の、エアが噛み込んだ面積の割合)が5%未満)。
D:基材(A)層/(B)層間で、剥離がみられ、剥離箇所にエア噛み込みが発生した(エア噛み込み率(積層シートの全面積を100%とした際の、エアが噛み込んだ面積の割合)が5%以上)、もしくは完全に剥離した。
(6) Winding property A laminated sheet having a width of 500 mm and a length of 200 m (6 inch diameter, 550 mm length core winding) is prepared, and rolled back to a 3 inch diameter, 550 mm length core under the following conditions, and evaluated according to the following criteria. Went.
Unwinding: upper unwinding, tension 200 N / m, winding: upper unwinding, tension 100 N / m
Speed: 5m / min
A: Peeling did not occur at all between the base material (A) layer / (B) layer.
B: Peeling was observed between the base material (A) layer / (B) layer, but no air was caught in the peeled portion.
C: Peeling was observed between the base material (A) layer / (B) layer, and some air entrainment occurred at the delamination site (air entrapment rate (air when the total area of the laminated sheet was 100%) Is less than 5%).
D: Peeling was observed between the base material (A) layer / (B) layer, and air entrainment occurred at the delamination site (air entrapment ratio (air when the total area of the laminated sheet was 100%) The ratio of the biting area) was 5% or more) or completely peeled off.
(7)加熱時自然剥離
積層シートをA4サイズに切り出し、真空成型装置(布施真空製、NGF−0406−T)内の上部にあるシートクランプ枠にセットした。続いて、上下ボックス内の真空度を99.0kPaに減圧し、赤外線ヒータを用いて加熱していった際の挙動について、下記の基準で評価を行った。
A:シート温度140℃でも、基材(A)層/(B)層間に剥離が発生しなかった。
B:シート温度120℃以上140℃未満で、基材(A)層/(B)層間に剥離が発生した。
C:シート温度100℃以上120℃未満で、基材(A)層/(B)層間に剥離が発生した。
D:シート温度100℃未満で、基材(A)層/樹脂(B)層間に剥離が発生した。
(7) Natural peeling at the time of heating A laminated sheet was cut out to A4 size, and was set in the sheet clamp frame in the upper part in a vacuum forming apparatus (the NGF-0406-T made from cloth application vacuum). Subsequently, the degree of vacuum in the upper and lower boxes was reduced to 99.0 kPa, and the behavior when heated using an infrared heater was evaluated according to the following criteria.
A: Even at a sheet temperature of 140 ° C., no peeling occurred between the base material (A) layer / (B) layer.
B: Peeling occurred between the base material (A) layer / (B) layer at a sheet temperature of 120 ° C. or higher and lower than 140 ° C.
C: Peeling occurred between the base material (A) layer / (B) layer at a sheet temperature of 100 ° C. or higher and lower than 120 ° C.
D: Peeling occurred between the base material (A) layer / resin (B) layer at a sheet temperature of less than 100 ° C.
(8)成型性
積層シートを任意の位置で200mm×300mmの大きさに切り出してサンプルとした。積層シートの(B)層側に、アプリケーターを用いて、後述する装飾層用塗料組成物を塗工し、80℃で10分乾燥を行い、塗膜厚み25μmの装飾(C)層を形成した。さらに装飾層の上に、アプリケーターを用いて、後述する接着層用塗料組成物を塗工し、80℃で10分乾燥を行い、塗膜厚み20μmの接着(D)層を形成し、加飾シートを作製した。真空成型装置(布施真空製、NGF−0406−T)内の上下昇降テーブル上に、ポリプロピレン製形状体(長さ100mm×幅100mm、高さは20mm、25mm、30mmの3種類)を置き、加飾シート(長さ300mm×幅200mm)を上記装置内の形状体の上部にあるシートクランプ枠にセットした。続いて、上下ボックス内の真空度を99.0kPaに減圧し、赤外線ヒータを用いて加飾シート表面温度を、熱可塑性樹脂基材(A)層の「ガラス転移温度+20」℃になるまで加熱し、形状体を上昇させて、形状体と積層シートを密着させ、3秒間保持した。その後、上ボックスのみを大気圧に開放することで、積層シートを賦型させて、加飾成型体を得た。
上記のようにして得られた加飾成型体について、下記のような評価を行った。
A:高さ30mmで成型できた。
B:高さ25mmで成型できたが、30mmでは形状を再現できなかった。
C:高さ20mmで成型できたが、25mmでは形状を再現できなかった。
D:高さ20mmで形状を再現できなかった。
(8) Formability The laminated sheet was cut into a size of 200 mm x 300 mm at an arbitrary position to prepare a sample. On the (B) layer side of the laminated sheet, a coating composition for a decorative layer described later was applied using an applicator and dried at 80 ° C. for 10 minutes to form a decorative (C) layer having a coating thickness of 25 μm. . Further, an adhesive layer coating composition described later is applied on the decorative layer using an applicator, dried at 80 ° C. for 10 minutes to form an adhesive (D) layer having a coating thickness of 20 μm, and decorated. A sheet was produced. A polypropylene shaped body (length: 100 mm x width: 100 mm, height: 20 mm, 25 mm, 30 mm) is placed on the top / bottom lifting table in a vacuum forming apparatus (Nagyo 0406-T manufactured by Fuse Vacuum). A decorative sheet (length 300 mm × width 200 mm) was set on a sheet clamp frame at the top of the shaped body in the apparatus. Subsequently, the degree of vacuum in the upper and lower boxes is reduced to 99.0 kPa, and the decorative sheet surface temperature is heated using an infrared heater until the glass transition temperature of the thermoplastic resin substrate (A) layer becomes “glass transition temperature + 20” ° C. Then, the shape body was raised, and the shape body and the laminated sheet were brought into close contact with each other and held for 3 seconds. Then, the laminated sheet was shaped by releasing only the upper box to atmospheric pressure, and a decorative molded body was obtained.
The decorated molded body obtained as described above was evaluated as follows.
A: Molding was possible at a height of 30 mm.
B: Although it was able to be molded at a height of 25 mm, the shape could not be reproduced at 30 mm.
C: Although it was able to be molded at a height of 20 mm, the shape could not be reproduced at 25 mm.
D: The shape could not be reproduced at a height of 20 mm.
(9)成型後剥離
(8)のようにして得られた基材(A)層/(B)層/装飾(C)層/接着(D)層/ポリプロピレン製形状体の構成の加飾成型体について、基材(A)層/(B)層間で剥離を行い、下記の基準で評価を行った。なお、本評価は、メタルハライドランプ(アイグラフィックス製、M04−L41)を用いて、積算光量1000mJ/cm2となるように、基材(A)層側から紫外線照射処理を行い、(B)層を硬化させた後に行った。
A:問題なく剥離できた。
B:やや抵抗はあったが、成型体に密着痕を残さず剥離できた。
C:成型機内から取り出す際に、剥がれてしまった。
D:抵抗が強く、あるいは(B)層が硬化しておらず、剥離の際に成型体に密着痕がついてしまった。あるいは剥がれなかった。
(9) Peeling after molding Decorative molding of the structure of base material (A) layer / (B) layer / decoration (C) layer / adhesion (D) layer / polypropylene shaped body obtained as in (8) The body was peeled between the base material (A) layer / (B) layer and evaluated according to the following criteria. In addition, this evaluation performed the ultraviolet irradiation process from the base-material (A) layer side so that it may become integrated light quantity 1000mJ / cm < 2 > using a metal halide lamp (the product made from iGraphics, M04-L41), (B) This was done after the layer was cured.
A: It was able to peel without a problem.
B: Although there was some resistance, it was able to peel off without leaving the adhesion trace in the molding.
C: It peeled off when taking out from the molding machine.
D: Resistance was strong, or the (B) layer was not cured, and adhesion marks were attached to the molded body during peeling. Or it did not come off.
(10)成型後の表面外観
フィルムストレッチャー(ブルックナー製、KARO−IV)を用いて、下記の条件でフィルムを延伸した。延伸後のフィルムの表面外観について、以下の基準にて評価を行った。
初期サンプル:100mm×100mm、予熱・延伸温度:(2)にもとづき測定した基材(A)層のガラス転移温度より20℃高い温度、予熱時間:20秒、延伸温度:20%/秒、延伸倍率2×2
A:表面光沢が非常に高く、ムラが全く観察されなかった
B:表面光沢が高く、ほとんどムラが観察されなかった
C:表面に若干のうねり状のムラが観察された。
D:表面に顕著なうねり状のムラが観察された。
(10) Surface appearance after molding The film was stretched under the following conditions using a film stretcher (manufactured by Bruckner, KARO-IV). The surface appearance of the stretched film was evaluated according to the following criteria.
Initial sample: 100 mm × 100 mm, preheating / stretching temperature: temperature 20 ° C. higher than the glass transition temperature of the substrate (A) measured based on (2), preheating time: 20 seconds, stretching temperature: 20% / second, stretching Magnification 2x2
A: The surface gloss was very high and no unevenness was observed. B: The surface gloss was high and almost no unevenness was observed. C: Some undulating unevenness was observed on the surface.
D: Remarkable wavy unevenness was observed on the surface.
(11)剥離の際の耐引裂性
得られた成型転写箔を、(8)と同様にして成型を行い、基材(A)層/(B)層/装飾(C)層/接着(D)層/ポリプロピレン製形状体の構成の加飾成型体を得た。加飾成型体をメタルハライドランプ(アイグラフィックス製、M04−L41)を用いて、積算光量1000mJ/cm2となるように、基材(A)層側から紫外線照射処理を行い、(B)層を硬化させた後に、基材(A)層を成型部材から手で剥離した。なお、剥離箇所は基材(A)層と(B)層の間である。同様の操作を10回行い、基材(A)層が裂けて一度でフィルムが(B)層から剥がれなかった回数で評価を行った。
A:なし
B:1〜2回
C:3〜4回
D:5回以上。
(11) Tear resistance at the time of peeling The obtained molded transfer foil is molded in the same manner as (8), and the base material (A) layer / (B) layer / decoration (C) layer / adhesion (D ) A decorative molded body having the structure of layer / polypropylene shaped body was obtained. Using a metal halide lamp (M04-L41, manufactured by iGraphics), the decorative molded body is subjected to ultraviolet irradiation treatment from the base material (A) layer side so that the integrated light quantity becomes 1000 mJ / cm 2, and (B) layer After curing, the base material (A) layer was peeled off from the molded member by hand. In addition, a peeling location is between a base material (A) layer and a (B) layer. The same operation was performed 10 times, and evaluation was performed by the number of times that the base material (A) layer was torn and the film was not peeled off from the (B) layer.
A: None B: 1 to 2 times C: 3 to 4 times D: 5 times or more.
(12)本発明における熱可塑性樹脂基材(A)層の製造に用いた樹脂
(環状オレフィン共重合樹脂A(COC−A))
ポリプラスチックス製“TOPAS 8007F−04”(ガラス転移温度78℃のエチレンとノルボルネンを共重合させた樹脂) を用いた。
(環状オレフィン共重合樹脂B(COC−B))
ポリプラスチックス製 “TOPAS 6013F−04”(ガラス転移温度138℃のエチレンとノルボルネンを共重合させた樹脂) を用いた。
(環状オレフィン樹脂C(COP−C))
日本ゼオン製“ZEONOR 1060R”(ガラス転移温度105℃の環状オレフィン樹脂)を用いた。
(環状オレフィン樹脂D(COP−D))
日本ゼオン製“ZEONOR 1430R”(ガラス転移温度135℃の環状オレフィン樹脂)を用いた。
(ポリエチレン系樹脂E(PE−E))
プライムポリマー製“エボリュー SP2540”(JIS K7210−1999によるMFRが3.8g/10min、JIS K7121−1987による融点が123℃である、線状低密度ポリエチレン系樹脂)を用いた。
(石油樹脂F)
出光興産製“アイマーブ P100”(JIS K2207−1996による軟化点が100℃の、C5留分を主成分とする完全水添石油樹脂)を用いた。
(石油樹脂G)
トーネックス製“エスコレッツ 213”(JIS K2207−1996による軟化点が104℃の、C5留分/C9留分共重合の未水添石油樹脂)を用いた。
(石油樹脂H)
荒川化学製“アルコン P100” (JIS K2207−1996による軟化点が100℃の、C9留分を主成分とする完全水添石油樹脂)を用いた。
(テルペン樹脂I)
ヤスハラケミカル製“YSレジンPX1000”(JIS K2207−1996による軟化点が100℃の、テルペン重合体樹脂)を用いた。
(酸化防止剤)
チバ・スペシャルティ・ケミカルズ製“イルガノックス1010”を用いた。
(12) Resin (cyclic olefin copolymer resin A (COC-A)) used for the production of the thermoplastic resin substrate (A) layer in the present invention
“TOPAS 8007F-04” (a resin obtained by copolymerizing ethylene and norbornene having a glass transition temperature of 78 ° C.) made of Polyplastics was used.
(Cyclic olefin copolymer resin B (COC-B))
“TOPAS 6013F-04” (a resin obtained by copolymerizing ethylene and norbornene having a glass transition temperature of 138 ° C.) was used.
(Cyclic olefin resin C (COP-C))
“ZEONOR 1060R” (cyclic olefin resin having a glass transition temperature of 105 ° C.) manufactured by Nippon Zeon was used.
(Cyclic olefin resin D (COP-D))
“ZEONOR 1430R” (cyclic olefin resin having a glass transition temperature of 135 ° C.) manufactured by Nippon Zeon was used.
(Polyethylene resin E (PE-E))
“Evolue SP2540” (a linear low-density polyethylene resin having an MFR of 3.8 g / 10 min according to JIS K7210-1999 and a melting point of 123 ° C. according to JIS K7121-1987) was used.
(Petroleum resin F)
Idemitsu Kosan "Imabu P100" (fully hydrogenated petroleum resin mainly composed of C5 fraction having a softening point of 100 ° C according to JIS K2207-1996) was used.
(Petroleum resin G)
“Scollets 213” manufactured by Tonex (unhydrogenated petroleum resin of C5 fraction / C9 fraction copolymerization having a softening point of 104 ° C. according to JIS K2207-1996) was used.
(Petroleum resin H)
“Arcon P100” manufactured by Arakawa Chemical Co., Ltd. (fully hydrogenated petroleum resin mainly composed of C9 fraction having a softening point of 100 ° C. according to JIS K2207-1996) was used.
(Terpene resin I)
“YS Resin PX1000” (terpene polymer resin having a softening point of 100 ° C. according to JIS K2207-1996) was used.
(Antioxidant)
“Irganox 1010” manufactured by Ciba Specialty Chemicals was used.
(13)本発明における(B)層の製造に用いた樹脂
(硬化性樹脂J)
以下の紫外線硬化性樹脂と溶剤を以下の配合比で混合したものを用いた。
・紫外線硬化性樹脂:DIC製“V−4025”(紫外線硬化型ウレタンアクリレート樹脂、固形分:80%) 50質量部
・溶剤:酢酸ブチル 50質量部
(硬化性樹脂K)
以下の紫外線硬化樹脂と溶剤を以下の配合比で混合したものを用いた。
・紫外線硬化型樹脂:荒川化学製“ビームセット1200”(紫外線、電子線硬化型エポキシアクリレート樹脂、固形分100%) 40質量部
・溶剤:メチルエチルケトン 60質量部
(硬化性でない樹脂L)
東レファインケミカル製“LG−517”(常温乾燥型樹脂、固形分:50質量%)を用いた。
(13) Resin (curable resin J) used in the production of layer (B) in the present invention
What mixed the following ultraviolet curable resin and the solvent with the following compounding ratios was used.
-UV curable resin: DIC "V-4025" (UV curable urethane acrylate resin, solid content: 80%) 50 parts by mass-Solvent: butyl acetate 50 parts by mass (curable resin K)
What mixed the following ultraviolet curable resin and the solvent with the following compounding ratios was used.
・ UV curable resin: “beam set 1200” manufactured by Arakawa Chemical Co., Ltd. (UV, electron beam curable epoxy acrylate resin, solid content 100%) 40 parts by mass. Solvent: methyl ethyl ketone 60 parts by mass (non-curable resin L)
“LG-517” manufactured by Toray Fine Chemical (room temperature drying resin, solid content: 50 mass%) was used.
(14)本発明における装飾(C)層の製造に用いた樹脂
主剤と硬化剤を以下の配合比で混合したものを装飾層用塗料組成物とした。
・主剤:日本ビー・ケミカル製“R2325”(固形成分:36%) 100質量部
・硬化剤:三井化学製“D−178N”(固形成分:100%) 2質量部
(15)本発明における接着(D)層の製造に用いた樹脂
以下のポリオレフィン系ホットメルト接着剤と溶剤を以下の配合比で混合したものを接着層用塗料組成物とした。
・ポリオレフィン系ホットメルト接着剤:東洋紡績製“M−28”(無水マレイン酸変性塩素化ポリプロピレン) 20質量部
・溶剤:トルエン 80質量部。
(14) The resin composition used in the production of the decorative (C) layer in the present invention was prepared by mixing the main agent and the curing agent in the following blending ratio to obtain a decorative layer coating composition.
・ Main agent: “R2325” manufactured by Nippon Bee Chemical (solid component: 36%) 100 parts by mass ・ Curing agent: “D-178N” manufactured by Mitsui Chemicals (solid component: 100%) 2 parts by mass (15) Adhesion in the present invention (D) Resin used for production of layer A coating composition for an adhesive layer was prepared by mixing the following polyolefin hot-melt adhesive and a solvent in the following blending ratio.
Polyolefin hot melt adhesive: “M-28” (maleic anhydride-modified chlorinated polypropylene) manufactured by Toyobo 20 parts by mass. Solvent: 80 parts by mass of toluene.
(実施例1)
基材(A)層について、単層構成とした。表のような組成で樹脂を混合し、単軸押出機(L/D=28)に供給し、供給部温度235℃、それ以降の温度を250℃で溶融し、濾過精度20μmのリーフディスクフィルターを通過させた。次いで、Tダイ(リップ間隙:0.4mm)より、75℃に温度制御した金属ロール上にシート状に吐出した。その際、ゴムロールにてニップをし(ニップ圧:0.2MPa)、厚み100μmの基材(A)層を得た。
Example 1
The substrate (A) layer has a single layer configuration. Resin is mixed in the composition as shown in the table, fed to a single screw extruder (L / D = 28), melted at a feed part temperature of 235 ° C. and a temperature thereafter of 250 ° C., and a leaf disk filter with a filtration accuracy of 20 μm. Was passed. Next, the sheet was discharged from a T die (lip gap: 0.4 mm) onto a metal roll whose temperature was controlled at 75 ° C. At that time, a nip was made with a rubber roll (nip pressure: 0.2 MPa) to obtain a substrate (A) layer having a thickness of 100 μm.
得られた基材(A)層の片面に、硬化性樹脂Jをスロットダイコーターで塗工を行い、80℃条件下で10分間乾燥を行って(B)層を形成し、本発明の積層シートを得た。得られたシートについて、(1)〜(11)に記載の方法にて評価を行った。 On one side of the obtained base material (A) layer, the curable resin J is applied with a slot die coater, and dried at 80 ° C. for 10 minutes to form the (B) layer. A sheet was obtained. About the obtained sheet | seat, it evaluated by the method as described in (1)-(11).
実施例1の積層シートは、加熱時自然剥離、成型性、成型後剥離評価など、いずれも良好であった。 The laminated sheet of Example 1 was good in all such as natural peeling upon heating, moldability, and evaluation of peeling after molding.
なお、(1)〜(11)に記載の評価のうち、(3)、(8)、(9)、(11)については、メタルハライドランプ(アイグラフィックス製、M04−L41)によって(B)層を紫外線硬化処理を行ってから評価を行っており、それ以外の評価については、(B)層を硬化させる前の状態、あるいは(B)層を硬化させる前に基材(A)層と(B)層を剥離してから評価を行っており、他の実施例、比較例についても同様である。 Of the evaluations described in (1) to (11), (3), (8), (9), and (11) are (B) by a metal halide lamp (M04-L41, manufactured by Eye Graphics). Evaluation is performed after the layer is subjected to ultraviolet curing treatment, and for other evaluations, the state before the (B) layer is cured, or the substrate (A) layer before the (B) layer is cured (B) Evaluation is performed after the layer is peeled off, and the same applies to other examples and comparative examples.
(実施例2、3)
基材(A)層の組成を表の通りとした以外は、実施例1と同様にして積層シートを得た。得られた積層シートについて、(1)〜(11)に記載の方法にて評価を行った。
(Examples 2 and 3)
A laminated sheet was obtained in the same manner as in Example 1 except that the composition of the substrate (A) layer was as shown in the table. The obtained laminated sheet was evaluated by the method described in (1) to (11).
実施例2の積層シートは、実施例1と比較して石油樹脂の濃度が高いため、加熱時自然剥離が良化し、剥離の際の耐引裂性は低下した。また、実施例3の積層シートは、実施例2よりさらに石油樹脂の濃度が高いため、巻取性は良化し、成型後の剥離評価が低下した。 Since the laminated sheet of Example 2 had a higher concentration of petroleum resin than that of Example 1, natural peeling during heating was improved, and tear resistance during peeling was lowered. Moreover, since the laminated sheet of Example 3 had a higher petroleum resin concentration than Example 2, the winding property was improved, and the peel evaluation after molding was lowered.
(実施例4)
基材(A)層について、3層構成とした。各層の組成を表のようにし、それぞれ単軸押出機(L/D=28)に供給し、供給部温度235℃、それ以降の温度を250℃で溶融し、濾過精度20μmのリーフディスクフィルターを通過させた後、ダイの上部に設置したフィードブロック内にてa2層/a1層/a2層(積層厚み比は表参照)となるように積層した後、Tダイより、75℃に温度制御した金属ロール上にシート状に吐出した。その際、ゴムロールにてニップをし(ニップ圧:0.2MPa)、厚み100μmの基材(A)層を得た。
得られた基材(A)層の片面に、硬化性樹脂Jをスロットダイコーターで塗工を行い、80℃条件下で10分間乾燥を行って(B)層を形成し、本発明の積層シートを得た。得られたシートについて、(1)〜(11)に記載の方法にて評価を行った。
Example 4
The substrate (A) layer has a three-layer structure. The composition of each layer is as shown in the table, and each is supplied to a single screw extruder (L / D = 28), the supply part temperature is 235 ° C., the subsequent temperature is melted at 250 ° C., and a leaf disk filter with a filtration accuracy of 20 μm is obtained. After passing, after laminating so as to be a2 layer / a1 layer / a2 layer (see the table for the lamination thickness ratio) in the feed block installed on the top of the die, the temperature was controlled to 75 ° C. from the T die. The sheet was discharged on a metal roll. At that time, a nip was made with a rubber roll (nip pressure: 0.2 MPa) to obtain a substrate (A) layer having a thickness of 100 μm.
On one side of the obtained base material (A) layer, the curable resin J is applied with a slot die coater, and dried at 80 ° C. for 10 minutes to form the (B) layer. A sheet was obtained. About the obtained sheet | seat, it evaluated by the method as described in (1)-(11).
実施例4の積層シートは、実施例2と比較して、基材(A)層を積層構成とし、a2層の主成分をCOPとしたため、成型後表面外観、および剥離の際の耐引裂性が良化した。 In the laminated sheet of Example 4, the substrate (A) layer was laminated and the main component of the a2 layer was COP compared to Example 2, so that the surface appearance after molding and tear resistance at the time of peeling Improved.
(実施例5〜15)
基材(A)層の組成を表の通りとした以外は、実施例4と同様にして積層シートを得た。得られた積層シートについて、(1)〜(11)に記載の方法にて評価を行った。
(Examples 5 to 15)
A laminated sheet was obtained in the same manner as in Example 4 except that the composition of the substrate (A) layer was as shown in the table. The obtained laminated sheet was evaluated by the method described in (1) to (11).
実施例5の積層シートは、実施例4と比較して、石油樹脂Fを石油樹脂Gとした構成となっており、同等の評価となった。 The laminated sheet of Example 5 has a configuration in which petroleum resin F is petroleum resin G, as compared with Example 4, and the evaluation is equivalent.
実施例6の積層シートは、実施例4と比較して、石油樹脂Fを石油樹脂Hとした構成となっており、巻取り性が良化した。 The laminated sheet of Example 6 has a configuration in which the petroleum resin F is changed to the petroleum resin H as compared with Example 4, and the winding property is improved.
実施例7の積層シートは、実施例4と比較して、a1層にも石油樹脂Fを含有した構成となっており、剥離の際の耐引裂性が低下した。 Compared with Example 4, the laminated sheet of Example 7 has a configuration in which the a1 layer also contains petroleum resin F, and the tear resistance at the time of peeling was lowered.
実施例8の積層シートは、実施例7と比較して、a2層に石油樹脂Fを含有していない構成となっており、巻取性や加熱時自然剥離評価、成型後剥離評価が低下した。 Compared with Example 7, the laminated sheet of Example 8 has a configuration that does not contain petroleum resin F in the a2 layer, and the roll-up property, the natural peeling evaluation during heating, and the peeling evaluation after molding decreased. .
実施例9の積層シートは、実施例4と比較して、a2層の石油樹脂Fの割合を高くしたため、巻取性が向上し、一方で成型後剥離評価、成型後表面外観、剥離の際の耐引裂性が低下した。 The laminated sheet of Example 9 has a higher ratio of the a2 layer petroleum resin F than that of Example 4, so that the winding property is improved. On the other hand, the evaluation after peeling, the surface appearance after molding, and the peeling The tear resistance of the was reduced.
実施例10の積層シートは、実施例4と比較して、a2層の主成分がCOCとなっており、剥離の際の耐引裂性が低下した。 In the laminated sheet of Example 10, as compared with Example 4, the main component of the a2 layer was COC, and the tear resistance at the time of peeling was lowered.
実施例11の積層シートは、実施例4と比較して、a1層の主成分がCOPで、かつ、a1層、a2層ともガラス転移温度が高くなっており、成型後の表面外観は低下し、剥離の際の耐引裂性は良化した。 In the laminated sheet of Example 11, compared with Example 4, the main component of the a1 layer is COP, and the glass transition temperature is high in both the a1 layer and the a2 layer, and the surface appearance after molding is reduced. The tear resistance during peeling improved.
実施例12の積層シートは、実施例4と比較して、a1層/a2層の2層構成となっており、基材(A)層にややカールが見られたため、巻取り性が低下した。 The laminated sheet of Example 12 has a two-layer configuration of a1 layer / a2 layer as compared with Example 4, and curling was somewhat observed in the base material (A) layer, so that the winding property was lowered. .
実施例13の積層シートは、実施例4と比較して、a1層にPE−Eを含まない構成となっており、剥離の際の耐引裂性が低下した。 The laminated sheet of Example 13 has a structure that does not contain PE-E in the a1 layer as compared with Example 4, and the tear resistance at the time of peeling was lowered.
実施例14の積層シートは、実施例4と比較して、a1層にPE−Eの割合を高くしたため、成型後表面外観は低下し、剥離の際の耐引裂性は良化した。 Since the laminated sheet of Example 14 increased the proportion of PE-E in the a1 layer as compared with Example 4, the surface appearance after molding was lowered and the tear resistance at the time of peeling was improved.
実施例15の積層シートは、実施例4と比較して、a2層に石油樹脂Fに加えてテルペン樹脂Iを含有した構成となっており、巻取性が良化した。 Compared with Example 4, the laminated sheet of Example 15 has a structure in which the terpene resin I is contained in the a2 layer in addition to the petroleum resin F, and the winding property is improved.
(実施例16)
基材(A)層の組成を表の通りとした以外は、実施例4と同様にして基材(A)層を得た。得られた基材(A)層の片面に、エキシマランプ(岩崎電気製“EVUV−200”)にて積算光量100mJ/cm2となるように照射時間40秒で行った後に、照射面に硬化性樹脂Jをスロットダイコーターで塗工を行い、80℃条件下で10分間乾燥を行って(B)層を形成し、本発明の積層シートを得た。得られたシートについて、(1)〜(11)に記載の方法にて評価を行った。
(Example 16)
A base material (A) layer was obtained in the same manner as in Example 4 except that the composition of the base material (A) layer was as shown in the table. To one surface of the resulting substrate layer (A), after irradiation time 40 seconds so that the integrated light quantity 100 mJ / cm 2 at an excimer lamp (Iwasaki Electric Ltd. "EVUV-200"), cured irradiated surface The conductive resin J was coated with a slot die coater and dried for 10 minutes at 80 ° C. to form the layer (B) to obtain a laminated sheet of the present invention. About the obtained sheet | seat, it evaluated by the method as described in (1)-(11).
実施例16の積層シートは、実施例4と比較して、エキシマランプによるUV処理を行っており、巻取性、加熱時自然剥離が良化した。一方で基材(A)層と(B)層の密着性が上がったため、成型後剥離評価が低下した。また、エキシマランプによるUV処理の際に、熱で基材(A)層が少し変形したため、成型後の表面外観が低下した。 The laminated sheet of Example 16 was subjected to UV treatment with an excimer lamp as compared with Example 4, and the winding property and natural peeling during heating were improved. On the other hand, since the adhesion between the base material (A) layer and the (B) layer was increased, peeling evaluation after molding was lowered. In addition, since the base material (A) layer was slightly deformed by heat during the UV treatment with the excimer lamp, the surface appearance after molding was deteriorated.
(実施例17)
基材(A)層へのエキシマランプでの積算光量を110mJ/cm2となるように照射時間44秒で行った以外は、実施例16と同様にして本発明の積層シートを得た。得られたシートについて、(1)〜(11)に記載の方法にて評価を行った。
(Example 17)
A laminated sheet of the present invention was obtained in the same manner as in Example 16 except that the cumulative amount of light with the excimer lamp applied to the base material (A) was 110 mJ / cm 2 and the irradiation time was 44 seconds. About the obtained sheet | seat, it evaluated by the method as described in (1)-(11).
実施例17の積層シートは、実施例16と比較して、エキシマランプの積算光量を大きくしており、成型後表面外観が低下した。 In the laminated sheet of Example 17, the integrated light quantity of the excimer lamp was increased as compared with Example 16, and the surface appearance after molding was deteriorated.
(実施例18)
(B)層を硬化性樹脂Kに変更した以外は、実施例4と同様にして本発明の積層シートを得た。得られたシートについて、(1)〜(11)に記載の方法にて評価を行った。
(Example 18)
(B) Except having changed the layer into curable resin K, it carried out similarly to Example 4, and obtained the laminated sheet of this invention. About the obtained sheet | seat, it evaluated by the method as described in (1)-(11).
実施例18の積層シートは、実施例4と同様の評価を得た。 The laminated sheet of Example 18 obtained the same evaluation as in Example 4.
(比較例1、2)
基材(A)層の組成を表の通りとした以外は、実施例1と同様にして基材(A)を得た。得られた積層シートについて、(1)〜(11)に記載の方法にて評価を行った。
(Comparative Examples 1 and 2)
A substrate (A) was obtained in the same manner as in Example 1 except that the composition of the substrate (A) layer was as shown in the table. The obtained laminated sheet was evaluated by the method described in (1) to (11).
比較例1は、実施例1と比較して石油樹脂Fを含有しない構成となっており、巻取性、加熱時自然剥離評価が大きく低下し、転写箔としての性能が不十分であった。 Comparative Example 1 has a configuration that does not contain petroleum resin F as compared with Example 1, and the rollability and the natural peeling evaluation during heating were greatly reduced, and the performance as a transfer foil was insufficient.
比較例2は、実施例2と比較して環状オレフィン系樹脂が主成分ではないため、剥離の際の耐引裂性は良化したものの、成型後表面外観が大きく低下し、転写箔としての性能が不十分であった。 In Comparative Example 2, the cyclic olefin-based resin is not the main component compared to Example 2, so the tear resistance at the time of peeling was improved, but the surface appearance after molding was greatly reduced, and the performance as a transfer foil Was insufficient.
(比較例3)
基材(A)層の組成、および(B)層の組成を表の通りとした以外は、実施例4と同様にして基材(A)を得た。得られた積層シートについて、(1)〜(11)に記載の方法にて評価を行った。
(Comparative Example 3)
A base material (A) was obtained in the same manner as in Example 4 except that the composition of the base material (A) layer and the composition of the (B) layer were as shown in the table. The obtained laminated sheet was evaluated by the method described in (1) to (11).
比較例3は、実施例2と比較して、(B)層が硬化性でない樹脂で構成されており、成型後剥離の際に(B)層の成分が粘着して残り、成型後剥離評価が大幅に低下した。 In Comparative Example 3, compared with Example 2, the (B) layer is composed of a resin that is not curable, and the components of the (B) layer remain adhered during the post-molding peeling, and the post-molding peeling evaluation Decreased significantly.
Claims (8)
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KR102004726B1 (en) * | 2019-05-17 | 2019-07-29 | 대한강관 주식회사 | Cladding waveguide with film that is easy to combine with organic compounds |
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JPH11323038A (en) * | 1998-05-20 | 1999-11-26 | Toppan Printing Co Ltd | Bonding resin composition |
JPH11323305A (en) * | 1998-05-08 | 1999-11-26 | Daicel Chem Ind Ltd | Water-soluble hot-melt adhesive |
JP2003003048A (en) * | 2000-10-02 | 2003-01-08 | Sekisui Chem Co Ltd | Melt-processable thermoplastic norbornene resin composition and molding or optical film using the same |
WO2012035956A1 (en) * | 2010-09-15 | 2012-03-22 | 東レ株式会社 | Molding film and molding transfer foil |
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JPH05105791A (en) * | 1991-10-15 | 1993-04-27 | Mitsubishi Petrochem Co Ltd | Aqueous dispersion of propylene polymer |
JPH11323305A (en) * | 1998-05-08 | 1999-11-26 | Daicel Chem Ind Ltd | Water-soluble hot-melt adhesive |
JPH11323038A (en) * | 1998-05-20 | 1999-11-26 | Toppan Printing Co Ltd | Bonding resin composition |
JP2003003048A (en) * | 2000-10-02 | 2003-01-08 | Sekisui Chem Co Ltd | Melt-processable thermoplastic norbornene resin composition and molding or optical film using the same |
WO2012035956A1 (en) * | 2010-09-15 | 2012-03-22 | 東レ株式会社 | Molding film and molding transfer foil |
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KR102004726B1 (en) * | 2019-05-17 | 2019-07-29 | 대한강관 주식회사 | Cladding waveguide with film that is easy to combine with organic compounds |
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