JP2013231238A - Thin film vapor deposition apparatus - Google Patents

Abstract

A thin film deposition apparatus is provided.
The present invention relates to a thin film deposition apparatus which can be easily applied to a large-scale substrate mass production process and has an improved manufacturing yield. In order to realize this, a thin film deposition apparatus for forming a thin film on a substrate has a deposition source; A first nozzle disposed on one side of the deposition source and formed with a plurality of first slits along a first direction; a plurality of second nozzles disposed opposite the deposition source and disposed along the first direction; A second nozzle in which a slit is formed; a barrier wall assembly comprising a plurality of barrier walls arranged along the first direction so as to partition a space between the first nozzle and the second nozzle; A thin film deposition apparatus including at least one of an interval control member for controlling an interval between the nozzle and the substrate and an alignment control member for adjusting an alignment between the second nozzle and the substrate.
[Selection] Figure 7

Description

  The present invention relates to a thin film deposition apparatus, and more particularly, to a thin film deposition apparatus that is easily applied to a large-scale substrate mass production process and has an improved manufacturing yield.

  Among the display devices, an organic light emitting display (OLED) device has advantages such as a wide viewing angle and excellent response as well as a high response speed, and is attracting attention as a next generation display device.

  Generally, an organic light emitting display device has a light emitting layer between an anode and a cathode, which can realize a hue based on the principle that holes and electrons injected from the anode and the cathode are combined in the light emitting layer to emit light. It is a laminated structure in which is inserted. However, since it is difficult to obtain highly efficient light emission in such a structure, an intermediate layer such as an electron injection layer, an electron transport layer, a hole transport layer, and a hole injection layer is selected between each electrode and the light emitting layer. Are inserted and used.

  However, it is substantially very difficult to form a fine pattern of an organic thin film such as a light emitting layer or the intermediate layer, and the red, green and blue light emission efficiency differs depending on the layer. With a vapor deposition system, patterning on a large area (mother glass of 5G or more) is impossible, and a large size having a satisfactory level of driving voltage, current density, brightness, color purity, luminous efficiency, life, etc. An organic light emitting display device cannot be manufactured, and its improvement is urgent.

  Meanwhile, the organic light emitting display device includes a light emitting layer and an intermediate layer including the light emitting layer between a first electrode and a second electrode facing each other. At this time, the electrode and the intermediate layer can be formed by various methods, one of which is vapor deposition. In order to manufacture an organic light emitting display device using a vapor deposition method, a fine metal mask (FMM) having the same pattern as the thin film formed on the substrate surface on which the thin film is formed is provided. And depositing a material for a thin film or the like to form a thin film having a predetermined pattern.

JP 2004-076150 A Japanese Patent Laid-Open No. 2004-137583 JP 2003-197531 A JP 2007-291506 A JP 2004-35964 A

  It is an object of the present invention to provide a thin film deposition apparatus that is easy to manufacture, is easily applied to a large-scale substrate mass production process, has improved manufacturing yield and deposition efficiency, and can easily adjust the gap between the nozzle and the substrate. To do.

  The present invention relates to a thin film vapor deposition apparatus for forming a thin film on a substrate, a vapor deposition source; a first nozzle disposed on one side of the vapor deposition source and having a plurality of first slits along a first direction. A second nozzle disposed to face the vapor deposition source and having a plurality of second slits formed along the first direction; a space defined between the first nozzle and the second nozzle; As described above, a blocking wall assembly including a plurality of blocking walls arranged along the first direction; a spacing control member for controlling a spacing between the second nozzle and the substrate; the second nozzle and the substrate A thin film deposition apparatus including at least one of alignment control members for adjusting alignment between the first and second alignment control members.

In the present invention, the interval control member may be controlled such that the interval between the second nozzle and the substrate is maintained constant.
In the present invention, the interval control member includes a sensor that measures the position of the second nozzle with respect to the substrate, and an actuator that provides a driving force for moving the second nozzle with respect to the substrate. it can.

Here, a positioning mark is formed on the substrate, and the sensor can measure the position of the second nozzle with respect to the substrate based on the positioning mark.
Here, an open mask may be disposed on the substrate, and the open mask may be disposed so as not to overlap the positioning mark.
The thin film deposition apparatus may further include a base frame and a tray disposed on the base frame and accommodating the second nozzle therein.

Here, the actuator can control the distance between the second nozzle and the substrate by moving the second nozzle relative to the tray.
Here, the spacing control member is disposed between one end of the second nozzle and the tray, and moves the one end of the second nozzle relative to the tray, and the one end. A second actuator disposed between the other end of the second nozzle facing the tray and the tray, and moving the other end of the second nozzle relative to the tray; and the second nozzle as the first And a third actuator that rotates around the direction.

Here, the actuator may be a piezoelectric motor.
Here, the actuator and the sensor can feedback-control the interval between the second nozzle and the substrate in real time.
In the present invention, the distance control member may be a roller or a ball disposed at both ends of the second nozzle and disposed in contact with the substrate.

In the present invention, the alignment control member may be controlled such that the relative position of the second nozzle with respect to the substrate is maintained constant.
Here, the alignment control member may include a sensor that measures the position of the second nozzle with respect to the substrate and an actuator that provides a driving force for moving the second nozzle with respect to the substrate. .
Here, a positioning mark is formed on the substrate, and the sensor can measure a relative position of the second nozzle with respect to the substrate based on the positioning mark.

Here, an open mask may be disposed on the substrate, and the open mask may be disposed so as not to overlap the positioning mark.
The thin film deposition apparatus may further include a base frame and a tray disposed on the base frame and accommodating the second nozzle therein.
Here, the actuator can adjust the alignment between the second nozzle and the substrate by moving the tray with respect to the base frame.

  Here, the alignment control member is disposed between one end of the tray and the base frame, the first actuator that linearly moves the tray with respect to the base frame, and the tray that contacts the one end. And a second actuator that is disposed between the other end of the base plate and the base frame and rotates the tray with respect to the base frame.

Here, the actuator may be a piezo motor.
Here, the actuator and the sensor can feedback-control the alignment between the second nozzle and the substrate in real time.

In the present invention, each of the plurality of blocking walls is formed in a direction substantially perpendicular to the first direction, and can partition a space between the first nozzle and the second nozzle.
In the present invention, the plurality of blocking walls may be arranged at equal intervals.
In the present invention, the blocking wall and the second nozzle may be formed to be separated from each other with a predetermined interval.

In the present invention, the barrier wall assembly may be separable from the thin film deposition apparatus.
The barrier wall assembly may include a first barrier wall assembly having a plurality of first barrier walls and a second barrier wall assembly having a plurality of second barrier walls.
Here, each of the plurality of first blocking walls and the plurality of second blocking walls is formed in a second direction substantially perpendicular to the first direction, and the first nozzle, the second nozzle, The space between can be partitioned.

Here, each of the plurality of first blocking walls and the plurality of second blocking walls may be arranged to correspond to each other.
Here, the first blocking wall and the second blocking wall corresponding to each other may be disposed on substantially the same plane.
In the present invention, the deposition material vaporized by the deposition source may be deposited on the substrate through the first nozzle and the second nozzle.
In the present invention, the second nozzle may be formed to be separated from the substrate at a predetermined interval.

In the present invention, the deposition source, the first nozzle, the second nozzle, and the blocking wall assembly may be formed to be movable relative to the substrate.
Here, the deposition source, the first nozzle, the second nozzle, and the barrier wall assembly may be deposited on the substrate while moving relative to the substrate.
Here, the deposition source, the first nozzle, the second nozzle, and the blocking wall assembly are relatively movable along a plane parallel to the substrate.

  According to another aspect of the present invention, there is provided a thin film deposition apparatus for forming a thin film on a substrate, wherein a deposition source that emits a deposition material is disposed on one side of the deposition source, and a plurality of first layers are disposed along a first direction. A first nozzle in which one slit is formed; a second nozzle that is arranged to face the first nozzle and in which a plurality of second slits are formed in a second direction perpendicular to the first direction. Including at least one of an interval control member for controlling an interval between the second nozzle and the substrate, and an alignment control member for adjusting an alignment between the second nozzle and the substrate. The thin film is characterized in that vapor deposition is performed while moving along the first direction with respect to the thin film deposition apparatus, and the deposition source, the first nozzle, and the second nozzle are integrally formed. A vapor deposition apparatus is provided.

In the present invention, the interval control member can control the interval between the second nozzle and the substrate to be kept constant.
In the present invention, the interval control member includes a sensor that measures the position of the second nozzle with respect to the substrate, and an actuator that provides a driving force for moving the second nozzle with respect to the substrate. it can.

Here, a positioning mark is formed on the substrate, and the sensor can measure the position of the second nozzle with respect to the substrate based on the positioning mark.
Here, an open mask may be disposed on the substrate, and the open mask may be disposed so as not to overlap the positioning mark.
The thin film deposition apparatus may further include a base frame and a tray disposed on the base frame and accommodating the second nozzle therein.
Here, the actuator can control the distance between the second nozzle and the substrate by moving the second nozzle relative to the tray.

Here, the spacing control member is disposed between one end of the second nozzle and the tray, and moves the one end of the second nozzle relative to the tray, and the one end. A second actuator disposed between the other end of the second nozzle facing the tray and the tray, and moving the other end of the second nozzle relative to the tray; and the second nozzle as the first And a third actuator that rotates around the direction.
Here, the actuator may be a piezo motor.

Here, the actuator and the sensor can feedback-control the interval between the second nozzle and the substrate in real time.
In the present invention, the distance control member may be a roller or a ball disposed at both ends of the second nozzle and disposed in contact with the substrate.
In the present invention, the alignment control member can control the relative position of the second nozzle with respect to the substrate to be kept constant.
Here, the alignment control member may include a sensor that measures the position of the second nozzle with respect to the substrate and an actuator that provides a driving force for moving the second nozzle with respect to the substrate. .

Here, a positioning mark is formed on the substrate, and the sensor can measure a relative position of the second nozzle with respect to the substrate based on the positioning mark.
Here, an open mask may be disposed on the substrate, and the open mask may be disposed so as not to overlap the positioning mark.

The thin film deposition apparatus may further include a base frame and a tray disposed on the base frame and accommodating the second nozzle therein.
Here, the actuator can adjust the alignment between the second nozzle and the substrate by moving the tray with respect to the base frame.

  Here, the alignment control member is disposed between one end of the tray and the base frame, the first actuator that linearly moves the tray with respect to the base frame, and the tray that contacts the one end. And a second actuator that is disposed between the other end of the base plate and the base frame and rotates the tray with respect to the base frame.

Here, the actuator may be a piezo motor.
Here, the actuator and the sensor can feedback-control the alignment between the second nozzle and the substrate in real time.
In the present invention, the vapor deposition source, the first nozzle, and the second nozzle may be combined by a connecting member and formed integrally.

Here, the connecting member can guide a movement path of the deposition material.
Here, the connection member may be formed to seal a space between the vapor deposition source, the first nozzle, and the second nozzle from the outside.

In the present invention, the thin film deposition apparatus may be formed to be separated from the substrate by a predetermined amount.
In the present invention, the deposition material may be continuously deposited on the substrate while the substrate moves along the first direction with respect to the thin film deposition apparatus.
In the present invention, the second nozzle of the thin film deposition apparatus may be formed smaller than the substrate.

In the present invention, the plurality of vapor deposition source nozzles may be formed to be tilted at a predetermined angle.
The plurality of vapor deposition source nozzles may include two rows of vapor deposition source nozzles formed along the first direction, and the two rows of vapor deposition source nozzles may be tilted in a direction facing each other.
Here, the plurality of vapor deposition source nozzles include two rows of vapor deposition source nozzles formed along the first direction, and the vapor deposition sources disposed on the first side of the two rows of vapor deposition source nozzles. The nozzle is disposed so as to face an end portion on the second side of the second nozzle, and the deposition source nozzle disposed on the second side of the two rows of deposition source nozzles is disposed on the first side of the second nozzle. It can be arranged to face the end.

  According to the thin film deposition apparatus of the present invention, it is easy to manufacture and can be easily applied to the mass production process of a large substrate, the manufacturing yield and the deposition efficiency are improved, and the adjustment of the distance between the nozzle and the substrate is facilitated.

1 is a perspective view schematically illustrating a thin film deposition apparatus according to a first embodiment of the present invention. It is a schematic side view of the thin film vapor deposition apparatus of FIG. It is a schematic plan view of the thin film deposition apparatus of FIG. 3 is a view schematically showing a coupling relationship between a second nozzle and a second nozzle frame according to the first embodiment of the present invention. 1 is a schematic view illustrating a state in which a deposition material is deposited in the thin film deposition apparatus according to the first embodiment of the present invention. 5A is a diagram illustrating a shadow generated when a deposition space is separated by a first barrier wall and a second barrier wall as shown in FIG. 5A. It is drawing which shows the shadow which generate | occur | produces in the state which the vapor deposition space is not isolate | separated. It is a sectional side view which shows the thin film vapor deposition apparatus concerning 1st Embodiment of this invention. It is a front view which shows roughly the space | interval control member and the alignment control member of the thin film vapor deposition apparatus concerning 1st Embodiment of this invention. 8 is a diagram illustrating a method in which a distance control member maintains a constant distance between a second nozzle and a substrate in the thin film deposition apparatus of FIG. 7. 8 is a diagram illustrating a method for controlling alignment between a second nozzle and a substrate by an alignment control member in the thin film deposition apparatus of FIG. 7. 8 is a diagram illustrating a method for controlling alignment between a second nozzle and a substrate by an alignment control member in the thin film deposition apparatus of FIG. 7. It is a sectional side view which shows the thin film vapor deposition apparatus concerning 2nd Embodiment of this invention. It is a front view which shows roughly the space | interval control member and the alignment control member of the thin film vapor deposition apparatus concerning 2nd Embodiment of this invention. It is drawing which shows one specific example of the clearance control member of this invention. It is drawing which shows the other specific example of the clearance control member of this invention. It is a sectional side view which shows the thin film vapor deposition apparatus concerning 3rd Embodiment of this invention. FIG. 6 is a perspective view schematically illustrating a thin film deposition apparatus according to a fourth embodiment of the present invention. It is a schematic side view of the thin film vapor deposition apparatus of FIG. It is a schematic plan view of the thin film vapor deposition apparatus of FIG. 9 is a view illustrating a thin film deposition apparatus according to a fifth embodiment of the present invention. 4 is a view schematically showing a distribution form of a deposited film deposited on a substrate when the deposition source nozzle is not tilted in the thin film deposition apparatus according to the present invention. 3 is a view schematically showing a distribution form of a deposited film deposited on a substrate when a deposition source nozzle is tilted in the thin film deposition apparatus according to the present invention.

Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.
1 is a perspective view schematically illustrating a thin film deposition apparatus according to a first embodiment of the present invention, FIG. 2 is a schematic side sectional view of the thin film deposition apparatus of FIG. 1, and FIG. It is a schematic plan sectional view of the thin film deposition apparatus of FIG.

  1, 2, and 3, the thin film deposition apparatus 100 according to the first embodiment of the present invention includes a deposition source 110, a first nozzle 120, a blocking wall assembly 130, a second nozzle 150, and a second nozzle. A frame 155 and a substrate 160 are included. In addition, the thin film deposition apparatus 100 according to the first embodiment of the present invention further includes an interval control member (see FIG. 7) and an alignment control member (see FIG. 7). Such an interval control member and an alignment control member will be described in detail with reference to FIG.

  Here, for convenience of explanation, the chamber is not shown in FIGS. 1, 2, and 3, but all the configurations in FIGS. 1 to 3 are in the chamber where an appropriate degree of vacuum is maintained. It is desirable to be arranged in This is to ensure straightness of the vapor deposition material.

  In detail, if the deposition material 115 emitted from the deposition source 110 passes through the first nozzle 120 and the second nozzle 150 and is deposited on the substrate 160 in a desired pattern, basically, the chamber ( The inside of the material (not shown) must be maintained in a high vacuum state such as an FMM (fine metal mask) deposition method. In addition, the space between the first nozzle 120 and the second nozzle 150 is high vacuum only when the temperature of the blocking wall 131 and the second nozzle 150 is sufficiently lower than the temperature of the deposition source 110 (about 100 ° or less). It can be maintained in a state. As described above, when the temperature of the barrier wall assembly 130 and the second nozzle 150 is sufficiently low, any deposition material 115 emitted in an undesired direction is adsorbed on the surface of the barrier wall assembly 130 and can maintain a high vacuum. Therefore, collision between the vapor deposition materials does not occur, and the straightness of the vapor deposition materials can be secured. At this time, the barrier wall assembly 130 faces the high temperature vapor deposition source 110, and the temperature near the vapor deposition source 110 rises to about 167 ° C., so that a partial cooling device is further provided if necessary. sell. For this, a cooling member may be formed on the barrier wall assembly 130.

In such a chamber (not shown), a substrate 160 which is a deposition target is disposed. The substrate 160 may be a flat panel display substrate, but may be a large area substrate such as mother glass capable of forming a large number of flat panel displays.
In the chamber, a deposition source 110 that accommodates and heats the deposition material 115 is disposed on the side facing the substrate 160. The substrate 160 is vapor-deposited by vaporizing the vapor deposition material 115 contained in the vapor deposition source 110. In detail, the vapor deposition source 110 heats the crucible 111 filled with the vapor deposition material 115 therein, and heats the crucible 111, and deposits the vapor deposition material 115 filled inside the crucible 111 on one side of the crucible 111. And a heater 112 for evaporating on the first nozzle 120 side.

  A first nozzle 120 is disposed on one side of the deposition source 110, specifically, on the side of the deposition source 110 facing the substrate 160. A plurality of first slits 121 are formed in the first nozzle 120 along the Y-axis direction. Here, the plurality of first slits 121 may be formed at equal intervals. The vapor deposition material 115 vaporized in the vapor deposition source 110 passes through the first nozzle 120 and travels toward the substrate 160 that is the vapor deposition target.

  A blocking wall assembly 130 is provided on one side of the first nozzle 120. The barrier wall assembly 130 includes a plurality of barrier walls 131 and a barrier wall frame 132 provided outside the barrier walls 131. Here, the plurality of blocking walls 131 may be provided in parallel to each other along the Y-axis direction. The plurality of blocking walls 131 may be formed at equal intervals. Each blocking wall 131 is formed so as to be parallel to the XZ plane, in other words, perpendicular to the Y-axis direction when viewed in the drawing. The plurality of blocking walls 131 arranged in this manner serve to partition a space between the first nozzle 120 and a second nozzle 150 described later. Here, the thin film deposition apparatus 100 according to the first embodiment of the present invention is characterized in that a deposition space is separated by the first barrier 121 by each of the first slits 121 through which the deposition material is jetted by the blocking wall 131. .

  Here, each blocking wall 131 may be disposed between the first slits 121 adjacent to each other. In other words, it can also be seen that one first slit 121 is disposed between the blocking walls 131 adjacent to each other. Preferably, the first slit 121 may be located in the middle between the blocking walls 131 adjacent to each other. As described above, when the blocking wall 131 divides the space between the first nozzle 120 and the second nozzle 150 described later, the vapor deposition material discharged from one first slit 121 is the other first slit. Instead of being mixed with the vapor deposition material discharged from 121, the vapor passes through the second slit 151 and is deposited on the substrate 160. In other words, the blocking wall 131 serves to guide the movement path of the vapor deposition material in the Y-axis direction so as not to disperse the vapor deposition material discharged through the first slit 121.

Meanwhile, a blocking wall frame 132 may be further provided outside the plurality of blocking walls 131. The barrier wall frames 132 are respectively provided on the upper and lower surfaces of the plurality of barrier walls 131, support the positions of the plurality of barrier walls 131, and prevent the vapor deposition material discharged through the first slit 121 from being dispersed. It plays a role of guiding the movement path of the vapor deposition material in the Z-axis direction.
Meanwhile, the barrier wall assembly 130 may be separable from the thin film deposition apparatus 100. Specifically, the conventional FMM vapor deposition method has a problem of low vapor deposition efficiency. Here, the vapor deposition efficiency means the ratio of the material actually vapor deposited on the substrate among the materials vaporized by the vapor deposition source. The vapor deposition efficiency in the conventional FMM vapor deposition method is about 32%. It is. Moreover, in the conventional FMM vapor deposition method, about 68% of organic substances that have not been used for vapor deposition are deposited in various places inside the vapor deposition unit, and thus there is a problem that recycling is not easy.

  In order to solve such a problem, in the thin film deposition apparatus 100 according to the first embodiment of the present invention, the deposition space is separated from the external space using the barrier wall assembly 130, so that the deposition is not performed on the substrate 160. Most of the deposited material is deposited in the barrier assembly 130. Accordingly, if a large amount of vapor deposition material accumulates in the barrier wall assembly 130 after long-time deposition, the barrier wall assembly 130 can be separated from the thin film deposition apparatus 100 and then placed in a separate vapor deposition material recycling apparatus to collect the vapor deposition material. By increasing the deposition material recycling rate through such a configuration, it is possible to improve the deposition efficiency and reduce the manufacturing cost.

  A second nozzle 150 and a second nozzle frame 155 are further provided between the deposition source 110 and the substrate 160. The second nozzle frame 155 is formed in a lattice shape like a window frame, and the second nozzle 150 is coupled to the inside thereof. However, although the drawings show that the second nozzle 150 and the second nozzle frame 155 are formed of separate members and can be coupled to each other, the idea of the present invention is not limited thereto. The second nozzle 150 and the second nozzle frame 155 may be integrally formed. In that case, the second nozzle 150 and the second nozzle frame 155 may be collectively referred to as a second nozzle.

  A plurality of second slits 151 are formed in the second nozzle 150 along the Y-axis direction. Here, the plurality of second slits 151 may be formed at equal intervals. The vapor deposition material 115 vaporized in the vapor deposition source 110 passes through the first nozzle 120 and the second nozzle 150 and travels toward the substrate 160 that is the deposition target.

  Here, the thin film deposition apparatus 100 according to the first embodiment of the present invention is characterized in that the total number of the second slits 151 is larger than the total number of the first slits 121. In addition, one feature is that the number of the second slits 151 is larger than the number of the first slits 121 disposed between the two blocking walls 131 adjacent to each other.

  That is, one or more first slits 121 are disposed between the two blocking walls 131 adjacent to each other. At the same time, a plurality of second slits 151 are disposed between two blocking walls 131 adjacent to each other. Then, the space between the first nozzle 120 and the second nozzle 150 is partitioned by the two blocking walls 131 adjacent to each other, and the deposition space is separated for each first slit 121. Accordingly, the vapor deposition material radiated from one first slit 121 passes through the second slit 151 in substantially the same vapor deposition space and is vapor deposited on the substrate 160.

  Meanwhile, the second nozzle 150 may be manufactured through etching, which is the same method as a manufacturing method of a conventional FMM, particularly a stripe type mask. In this case, in the existing FMM vapor deposition method, the FMM size must be formed to be the same as the substrate size. Therefore, as the substrate size increases, the FMM has to be enlarged, so that it is not easy to manufacture the FMM, and it is not easy to stretch the FMM and align it in a precise pattern. However, in the case of the thin film deposition apparatus 100 according to the first embodiment of the present invention, deposition is performed while the thin film deposition apparatus 100 moves in the Z-axis direction within a chamber (not shown). In other words, when the thin film deposition apparatus 100 completes the deposition at the current position, the thin film deposition apparatus 100 or the substrate 160 is relatively moved in the Z-axis direction to continuously perform the deposition. Therefore, in the thin film deposition apparatus 100 of the present invention, the second nozzle 150 can be provided much smaller than the conventional FMM. That is, in the thin film deposition apparatus 100 of the present invention, if only the width in the Y-axis direction of the second nozzle 150 and the width in the Y-axis direction of the substrate 160 are formed the same, the Z-axis direction of the second nozzle 150 is formed. This length can be shorter than the length of the substrate 160. Thus, since the second nozzle 150 can be provided much smaller than the conventional FMM, the second nozzle 150 of the present invention is easy to manufacture. That is, the small second nozzle 150 is more advantageous than the FMM deposition method in all processes such as the etching operation of the second nozzle 150, the subsequent precise extension and welding operation, and the movement and cleaning operations. It is. In addition, this becomes more advantageous as the display device becomes larger.

  Meanwhile, the blocking wall assembly 130 and the second nozzle 150 may be spaced apart from each other by a certain amount. The reason why the barrier wall assembly 130 and the second nozzle 150 are separated from each other is as follows.

  First, the second nozzle 150 and the second nozzle frame 155 are portions that require high precision control, that is, must be aligned on the substrate 160 at precise positions and gaps. Therefore, in order to reduce the weight of a portion requiring high accuracy and facilitate control, the deposition source 110, the first nozzle 120, and the barrier wall assembly 130, which do not require accuracy control and are heavy, The two nozzles 150 and the second nozzle frame 155 are separated. Next, since the temperature of the barrier wall assembly 130 is increased to a maximum of 100 ° C. or more by the high temperature deposition source 110, the temperature of the barrier wall assembly 130 is blocked from being conducted to the second nozzle 150. The wall assembly 130 and the second nozzle 150 are separated. Next, in the thin film deposition apparatus 100 of the present invention, the deposition material attached to the barrier wall assembly 130 is mainly recycled, and the deposition material attached to the second nozzle 150 is not recycled. Therefore, if the barrier wall assembly 130 is separated from the second nozzle 150, an effect of facilitating the recycling work of the vapor deposition material can be obtained. In addition, a correction plate (not shown) may be further provided to ensure the film uniformity of the entire substrate 160. However, if the blocking wall 131 is separated from the second nozzle 150, the correction plate (not shown). It becomes very easy to provide. Finally, in order to prevent the deposition material from being deposited on the second nozzle 150 in the state before the deposition of the next substrate and the deposition of the next substrate, and to increase the nozzle replacement period, (Not shown) may further be provided. At this time, it is easy to provide a partition (not shown) between the blocking wall 131 and the second nozzle 150.

FIG. 4 is a view schematically showing a coupling relationship between the second nozzle and the second nozzle frame according to the first embodiment of the present invention.
Referring to FIG. 4, the second nozzle frame 155 is formed in a lattice shape like a window frame, and a second nozzle 150 having a plurality of second slits 151 formed therein is coupled to the second nozzle frame 155. Here, in the thin film deposition apparatus 100 according to the first embodiment of the present invention, when the second nozzle 150 and the second nozzle frame 155 are coupled, the second nozzle frame 155 applies a predetermined tensile force to the second nozzle 150. One feature is that the second nozzle 150 and the second nozzle frame 155 are coupled so that (tensile force) can be applied.

Specifically, the accuracy of the second nozzle 150 may be affected by being divided into a manufacturing error of the second nozzle 150 and an error due to thermal expansion of the second nozzle 150 during vapor deposition. Here, in order to minimize the manufacturing error of the second nozzle 150, a counter force technique used when the FMM is precisely pulled and welded to the frame can be applied. This will be described in more detail as follows. First, as shown in FIG. 4, tension is applied to the second nozzle 150 in the outward direction, and the second nozzle 150 is stretched. Next, the second direction pressure paired direction applied to the nozzle 150, i.e. in the opposite direction, the compressive force on the second nozzle frame 155, an external force and thereby made the balancing applied to the second nozzle 150. Next, the second nozzle 150 is coupled to the second nozzle frame 155 by a method such as welding the edge of the second nozzle 150 to the second nozzle frame 155. Finally, if an external force that acts to balance the second nozzle 150 and the second nozzle frame 155 is removed, a tensile force is applied to the second nozzle 150 by the second nozzle frame 155. If such precision tension, compression, and welding techniques are used, the second nozzle 150 can be manufactured to have a manufacturing error of 2 μm or less even if etching is scattered.

  Meanwhile, the thin film deposition apparatus 100 according to the first embodiment of the present invention is characterized in that the temperature of the second nozzle frame 155 is kept constant. Specifically, since the second nozzle 150 continuously faces the high temperature vapor deposition source 110 in the present invention, the second nozzle 150 always receives radiant heat, so that the temperature rises to some extent (approximately 5 to 15 ° C.). Thus, if the temperature of the second nozzle 150 rises, the second nozzle 150 expands and the pattern accuracy is lowered. In order to solve such a problem, in the present invention, a stripe type second nozzle 150 is used, and the temperature of the second nozzle frame 155 that affects the tensile state of the second nozzle 150 is controlled. By making it uniform, a pattern error due to the temperature rise of the second nozzle 150 is prevented.

  In this way, since the thermal expansion (pattern error) in the horizontal direction (Y-axis direction) of the second nozzle 150 is determined by the temperature of the second nozzle frame 155, even the temperature of the second nozzle frame 155 is constant. If this is the case, the pattern error problem due to thermal expansion does not occur even if the temperature of the second nozzle 150 rises. On the other hand, there is thermal expansion in the length direction (Z-axis direction) of the second nozzle 150, but this is not related to the pattern accuracy because it is the scan direction.

  At this time, the second nozzle frame 155 is not separated from the vapor deposition source 110 in a vacuum state, and therefore does not receive radiant heat and is not connected to the vapor deposition source 110. There is little room for the temperature of the two-nozzle frame 155 to rise. Even if there is a slight temperature rise problem (1 to 3 ° C.), a constant temperature can be easily maintained by using a thermal shield or a heat radiating fin. This will be described later.

  As described above, the second nozzle frame 155 applies a predetermined tensile force to the second nozzle 150 and maintains the temperature of the second nozzle frame 155 at a constant level. The pattern accuracy problem of the nozzle 150 is separated, and the effect that the pattern accuracy of the second nozzle 150 is improved can be obtained. That is, as described above, if precision tension, compression, and welding techniques are used, the manufacturing error of the second nozzle 150 can be 2 μm or less even if there is etching dispersion. Further, the error due to thermal expansion due to the temperature rise of the second nozzle 150 is not generated by determining the tensile force for the stripe-type second nozzle 150 and keeping the temperature of the second nozzle frame 155 constant. Accordingly, it can be seen that the accuracy of the second nozzle 150 can be manufactured as {second nozzle manufacturing error (<2 μm) + second nozzle thermal expansion error (˜0) <2 μm}.

FIG. 5A is a view schematically showing a state in which a deposition material is deposited in the thin film deposition apparatus according to the first embodiment of the present invention, and FIG. 5B is a deposition space by a blocking wall as shown in FIG. 5A. FIG. 5C is a diagram showing a shadow generated when the deposition space is separated, and FIG. 5C is a diagram showing a shadow generated when the deposition space is not separated.
Referring to FIG. 5A, the deposition material vaporized by the deposition source 110 passes through the first nozzle 120 and the second nozzle 150 and is deposited on the substrate 160. At this time, since the space between the first nozzle 120 and the second nozzle 150 is partitioned by the blocking wall 131, the vapor deposition material that has come out from the first slits 121 of the first nozzle 120 is blocked by the blocking wall. 131 is not mixed with the vapor deposition material coming out of the other first slit.

If the space between the first nozzle 120 and the second nozzle 150 is defined by the barrier wall assembly 130, the deposition material may be at an angle of about 55 ° to 90 °, as illustrated in FIG. 5B. It passes through the second nozzle 150 and is deposited on the substrate 160. That is, the deposition angle of the deposition material passing just next to the slit of the barrier wall assembly 130 is about 55 °, and the deposition angle of the deposition material passing through the central portion of the slit is about 90 °. At this time, the width SH _{1 of the} shaded area generated on the substrate 160 is determined by the following Equation 1.

[Equation 1]
SH ₁ = s * d _s / h
Here, s is the distance between the second nozzle and the substrate, d _s is the width of the first slit, and h is the distance from the first nozzle to the second nozzle.

On the other hand, when the space between the first nozzle 121 and the second nozzle 151 is not partitioned by the blocking wall, as shown in FIG. 5C, the deposition material has a wider range than in FIG. 5B. It passes through the second nozzle 150 at an angle. That is, in this case, not only the vapor deposition material radiated from the first slit 121 right next to the second slit 151 but also the vapor deposition material radiated from the other first slits 121 through the second slit 151. since the deposited 160, the width of the shaded area SH ₂ formed on the substrate 160 is much larger compared with the case provided with the blocking plate. At this time, the width SH _{2 of the} shaded area generated on the substrate 160 is determined by the following Equation 2.

[Equation 2]
SH ₂ = s * 2d / h

When comparing Formula 1 and Formula 2, d (interval between adjacent first slits) is formed to be much larger than several to several tens of times than d _s (width of the first slit). It can be seen that when the space between the first nozzle 120 and the second nozzle 150 is partitioned by the blocking wall 131, the shadow is formed much smaller. Here, in order to narrow the width SH ₂ of the shadow region formed on the substrate 160, the (1) or narrowing the spacing between the first slits (d decreases), the (3) the second nozzle 150 and the substrate 160 The interval must be reduced (s decrease), or (3) the width from the first nozzle to the second nozzle must be increased (h increase).

Therefore, by providing the blocking wall 131, the shadow generated on the substrate 160 is reduced, and thus the second nozzle 150 can be separated from the substrate 160.
Specifically, in the thin film deposition apparatus 100 according to the first embodiment of the present invention, the second nozzle 150 is formed at a certain distance from the substrate 160. In other words, in the conventional FMM vapor deposition method, the vapor deposition process was performed with the mask attached to the substrate in order to prevent the substrate from being shaded. However, when the mask is brought into close contact with the substrate in this way, there is a problem that a defect problem due to contact between the substrate and the mask occurs. In order to solve such a problem, in the thin film deposition apparatus 100 according to the first embodiment of the present invention, the second nozzle 150 is arranged so as to be separated from the substrate 160 as a deposition target by a predetermined interval. To do. This can be realized by reducing the shadow generated on the substrate 160 by providing the blocking wall 131.

According to the present invention, it is possible to obtain an effect of preventing defects due to contact between the substrate and the mask. In addition, since the time for bringing the substrate and the mask into close contact with each other in the process is unnecessary, an effect of increasing the manufacturing speed can be obtained.
Hereinafter, the alignment control member and the interval control member for satisfying the alignment accuracy and the interval accuracy between the second nozzle 150 and the substrate 160 of the thin film deposition apparatus 100 according to the first embodiment of the present invention will be described in detail.

  As described above, the thin film deposition apparatus 100 according to the first embodiment of the present invention is formed such that the second nozzle 150 is spaced apart from the substrate 160 by a certain amount, and the second nozzle 150 is Z with respect to the substrate 160. Vapor deposition is performed while relatively moving in the axial direction. By the way, in order to pattern a precise thin film while the second nozzle 150 moves as described above, the positional accuracy between the second nozzle 150 and the substrate 160 is very important. In addition, if the gap (gap) between the second nozzle 150 and the substrate 160 varies, the pattern position is shifted, so that a constant gap (for example, 100 μm) must be maintained at the maximum. To this end, the thin film deposition apparatus 100 according to the first embodiment of the present invention includes an interval control member and an alignment control member, and maintains a constant interval between the second nozzle 150 and the substrate 160, and the second. One feature is that the nozzle 150 and the substrate 160 are precisely aligned.

  FIG. 6 is a side sectional view showing the thin film deposition apparatus according to the first embodiment of the present invention. FIG. 7 is a front view schematically showing the interval control member and the alignment control member of the thin film deposition apparatus according to the first embodiment of the present invention. For convenience of explanation, FIG. 7 omits the remaining components except for the second nozzle, the second nozzle frame, and the substrate among the components of the thin film deposition apparatus illustrated in FIG. 6.

6 and 7, the thin film deposition apparatus 100 according to the first embodiment of the present invention includes a base frame 171, a tray 173, an open mask 175, a rail 177, a spacing control member, and an alignment control. And a member.
On the substrate 160, there are a deposition region 161 where the deposition material is deposited and a non-deposition region 162 where the deposition material is not deposited. In addition, a positioning mark 163 is formed on the substrate 160 to maintain a constant distance between the second nozzle 150 and the substrate 160 and to be a reference for precise alignment between the second nozzle 150 and the substrate 160. Yes. In the drawing, the positioning marks 163 are illustrated as being formed at three positions on the substrate 160, ie, the left end portion, the central portion, and the wing portion. However, the idea of the present invention is not limited to this. Absent.

  Meanwhile, an open mask 175 is disposed on the substrate 160. In general, several deposition regions 161 exist on the large substrate 160, and there are non-deposition regions 162 between which the deposition materials should not be deposited. At this time, an open mask 175 is used to prevent the vapor deposition material from being deposited on the non-deposition region 162. However, if a general open mask is used, the distance adjustment and position measurement between the second nozzle 150 and the substrate 160 can be performed. It becomes difficult. Therefore, in the thin film deposition apparatus according to the first embodiment of the present invention, the region where the substrate 160 is not hidden by the open mask 175 is arranged so as to be formed in the same Z-axis direction as the movement direction of the second nozzle 150. Is a feature. That is, the portion where the positioning mark 163 is formed on the substrate 160 is provided with an open mask 175 so as not to be hidden by the open mask 175, and the distance between the second nozzle 150 and the substrate 160 can be adjusted and the position can be measured. To do.

Rails 177 are disposed on both sides of the substrate 160 to be deposited.
A base frame 171 is sandwiched between the rails 177. The base frame 171 moves up and down in the Z-axis direction along the rail 177 by a driving force provided by a motor (not shown). On the base frame 171, all the components related to maintaining a constant distance between the second nozzle 150 and the substrate 160 and precise alignment between the second nozzle 150 and the substrate 160, that is, the second nozzle 150, the second A two-nozzle frame 155, a tray 173, an interval control member, and an alignment control member are arranged. In other words, the tray 173 is provided on the base frame 171, and the second nozzle frame 155 is provided in the tray 173. An interval control member is disposed between the tray 173 and the second nozzle frame 155, and an alignment control member is disposed between the base frame 171 and the tray 173.

  Such a base frame 171 must be manufactured as light as possible, and a left and right motor (not shown) for moving the base frame 171 in the Z-axis direction has all the components arranged on the base frame 171. It must provide enough driving force to drive the element. Further, the motor (not shown) must be usable even in a vacuum, the left-right moving speed must be the same, and the vibration must be sufficiently small. Further, the Z-axis direction moving speed is not required to be highly accurate, but must be moved at a constant speed as much as possible, and shaking during movement must be minimized.

The tray 173 is disposed on the base frame 171. A second nozzle frame 155 is detachably disposed on the tray 173.
Specifically, the tray 173 serves to fix the second nozzle frame 155 so as not to move in the Y-axis direction and the Z-axis direction when the second nozzle frame 155 is mounted. On the other hand, when the second nozzle frame 155 is mounted on the tray 173, the second nozzle frame 155 is formed to be movable to a certain extent in the X-axis direction within the tray 173. That is, the distance control between the substrate 160 and the second nozzle 150 in the X-axis direction is performed by moving the second nozzle frame 155 with reference to the tray 173.

  On the other hand, the tray 173 moves in the Y-axis direction and the Z-axis direction with respect to the base frame 171 by using a first alignment adjusting actuator 191 and a second alignment adjusting actuator 192 described later. On the other hand, the tray 173 must be fixed in the X-axis direction. That is, the precise alignment between the second nozzle 150 and the substrate 160 on the YZ plane is performed by moving the tray 173 with reference to the base frame 171.

  The interval control member includes a first interval adjustment actuator 181, a second interval adjustment actuator 182, a third interval adjustment actuator 183, and interval adjustment sensors 185a, 185b, 185c, and 185d. The first interval adjustment actuator 181, the second interval adjustment actuator 182, and the third interval adjustment actuator 183 are provided between the tray 173 and the second nozzle frame 155, and the interval adjustment sensors 185a, 185b, 185c, and 185d are It can be provided on the two-nozzle frame 155.

Specifically, an actuator is a generic term for a drive device that uses electricity, hydraulic pressure, compressed air, etc. In the mechatronics field, an electric motor having a certain control mechanism, or a piston or cylinder mechanism that operates on hydraulic pressure or pneumatic pressure, etc. Means.
In the present invention, the first distance adjusting actuator 181 is disposed between one side end of the tray 173, as viewed in the drawing, between the left end of the tray 173 and the second nozzle frame 155, and the second nozzle frame 155 and It plays the role of controlling the distance between the second nozzle 150 disposed in the second nozzle frame 155 and the substrate 160. The second interval adjusting actuator 182 is disposed between the other side end of the tray 173, when viewed in the drawing, between the right end of the tray 173 and the second nozzle frame 155, and the second nozzle frame 155 and the second nozzle frame It plays a role of controlling the distance between the second nozzle 150 arranged at 155 and the substrate 160. The third interval adjusting actuator 183 is disposed at one end of the tray 173, as viewed in the drawing, at the center of the lower end of the tray 173, and the second nozzle frame 155 and the second nozzle 150 disposed on the second nozzle frame 155. , To control the distance from the substrate 160.

Here, as the first interval adjusting actuator 181, the second interval adjusting actuator 182, and the third interval adjusting actuator 183, a piezoelectric motor is used. Piezo motor. A type of electric motor based on a change in the shape of a piezo material that occurs when an electric field is applied. It is an actuator that can produce a strong driving force while being small in size, and is used in various ways.
Meanwhile, the interval adjustment sensors 185 a, 185 b, 185 c, and 185 d can be provided at the four corner portions of the second nozzle frame 155. The interval adjustment sensors 185 a, 185 b, 185 c, and 185 d serve to measure the interval between the second nozzle frame 155 and the substrate 160. The interval adjusting sensors 185a, 185b, 185c, and 185d can measure the interval between the second nozzle frame 155 and the substrate 160 using a laser. Here, the distance adjustment sensors 185a, 185b, 185c, and 185d can measure the distance between the second nozzle frame 155 and the substrate 160 using the positioning marks 163 on the substrate 160. A method for adjusting the distance between the second nozzle 150 and the substrate 160 by the distance control member will be described in detail with reference to FIG.

  The alignment control member includes a first alignment adjustment actuator 191, a second alignment adjustment actuator 192, and alignment adjustment sensors 195a, 195b, 195c, 195d. The first alignment adjustment actuator 191 and the second alignment adjustment actuator 192 may be provided between the base frame 171 and the tray 173, and the alignment adjustment sensors 195a, 195b, 195c, and 195d may be provided on the second nozzle frame 155. .

In the present invention, the first alignment adjusting actuator 191 is disposed between the left end of the base frame 171 and the left end of the tray 173 when viewed in the drawing, and the second nozzle 150 disposed on the tray 173 and the tray 173. And the substrate 160 are controlled in the Y-axis direction.
On the other hand, when viewed in the drawing, the second alignment adjusting actuator 192 is between the lower end of the base frame 171 and the lower end of the tray 173, more specifically, between the lower right end of the base frame 171 and the lower right end of the tray 173. And adjusting the rotation angle of the tray 173 with respect to the substrate 160 (and the second nozzle 150 disposed on the tray 173) to control the alignment between the second nozzle 150 and the substrate 160.

  Meanwhile, the alignment adjustment sensors 195 a, 195 b, 195 c, and 195 d can be provided at the four corner portions of the second nozzle frame 155. The alignment adjustment sensors 195a, 195b, 195c, and 195d serve to measure whether or not the second nozzle frame 155 and the substrate 160 are aligned. Such alignment adjusting sensors 195a, 195b, 195c, and 195d can measure the alignment between the second nozzle frame 155 and the substrate 160 using a laser. Here, the alignment adjustment sensors 195 a, 195 b, 195 c, and 195 d can measure the alignment between the second nozzle frame 155 and the substrate 160 using the positioning marks 163 on the substrate 160. A method in which the alignment control member aligns the second nozzle 150 and the substrate 160 will be described in detail with reference to FIG.

  Hereinafter, a method for the interval control member to maintain a constant interval between the second nozzle 150 and the substrate 160 will be described in detail.

Referring to FIG. 8, as described above, three actuators are basically required for controlling the distance between the second nozzle 150 and the substrate 160.
First, the first interval adjustment sensor 185a and the third interval adjustment sensor 185c are driven by driving the first interval adjustment actuator 181 and moving the second nozzle frame 155 by a certain amount in the X-axis direction with respect to the tray 173. The average value of the distance between the second nozzle 150 and the substrate 160 measured in step 1 is set to a desired value (for example, 100 μm). For example, when the average value of the distance between the second nozzle 150 and the substrate 160 measured by the first distance adjustment sensor 185a and the third distance adjustment sensor 185c is larger than a desired value, the first distance adjustment actuator 181 The second nozzle frame 155 is moved relative to the tray 173 so that the portion of the two-nozzle frame 155 provided with the first interval adjustment actuator 181 approaches the substrate 160. Conversely, when the average value of the distance between the second nozzle 150 and the substrate 160 measured by the first distance adjustment sensor 185a and the third distance adjustment sensor 185c is smaller than a desired value, the first distance adjustment actuator 181 The second nozzle frame 155 is moved relative to the tray 173 so that the portion of the second nozzle frame 155 provided with the first interval adjustment actuator 181 moves away from the substrate 160.

  In the same manner, the second interval adjustment sensor 185b and the fourth interval adjustment sensor are driven by driving the second interval adjustment actuator 182 and moving the second nozzle frame 155 to the tray 173 in the X-axis direction to a certain extent. The average value of the distance between the second nozzle 150 and the substrate 160 measured at 185d is set to a desired value (for example, 100 μm). For example, when the average value of the distance between the second nozzle 150 and the substrate 160 measured by the second distance adjustment sensor 185b and the fourth distance adjustment sensor 185d is larger than a desired value, the second distance adjustment actuator 182 The second nozzle frame 155 is moved relative to the tray 173 so that the portion of the two-nozzle frame 155 provided with the second interval adjusting actuator 182 approaches the substrate 160. Conversely, when the average value of the distance between the second nozzle 150 and the substrate 160 measured by the second distance adjustment sensor 185b and the fourth distance adjustment sensor 185d is smaller than a desired value, the second distance adjustment actuator 182 The second nozzle frame 155 is moved relative to the tray 173 so that the portion of the second nozzle frame 155 provided with the second interval adjusting actuator 182 moves away from the substrate 160.

  Such left and right side spacing control is measured by the average value of the values measured by the first spacing adjustment sensor 185a and the third spacing adjustment sensor 185c, and by the second spacing adjustment sensor 185b and the fourth spacing adjustment sensor 185d. Since each of the average values is controlled, the difference between the value measured by the first interval adjusting sensor 185a and the value measured by the third interval adjusting sensor 185c, and the second interval adjusting sensor 185b were measured. In order to reduce the difference between the value and the value measured by the fourth interval adjustment sensor 185d, the third interval adjustment actuator 183 is driven, and the second nozzle frame 155 is placed on the tray 173 around the arrow A in FIG. To a certain degree.

  That is, if the interval measurement values at the first interval adjustment sensor 185a and the second interval adjustment sensor 185b are larger than the interval measurement values at the third interval adjustment sensor 185c and the fourth interval adjustment sensor 185d, the third interval adjustment actuator. 183 is driven, and the second nozzle frame 155 is moved so that the portion of the second nozzle frame 155 provided with the third interval adjusting actuator 183 approaches the substrate 160.

On the other hand, if the interval measurement values at the first interval adjustment sensor 185a and the second interval adjustment sensor 185b are smaller than the interval measurement values at the third interval adjustment sensor 185c and the fourth interval adjustment sensor 185d, the third interval adjustment is performed. The actuator 183 is driven, and the second nozzle frame 155 is moved so that the portion of the second nozzle frame 155 provided with the third interval adjusting actuator 183 moves away from the substrate 160.
In this way, the pattern position is maintained constant by precisely controlling the distance between the second nozzle 150 and the substrate 160 by using the three distance adjusting actuators and the four distance adjusting sensors, and the product. The effect of improving the reliability can be obtained.

Further, when the substrate is further increased in size, it is possible to further include a distance adjusting actuator and a distance adjusting sensor to precisely control the distance between the second nozzle 150 and the substrate 160.
Hereinafter, a method for the alignment control member to align the second nozzle 150 and the substrate 160 will be described in detail.
Referring to FIGS. 9A and 9B, as described above, in order to precisely align the second nozzle 150 and the substrate 160, two actuators are basically required. 9A and 9B, the second nozzle 150 (FIG. 7) and the open mask 175 (FIG. 7) are omitted for convenience of explanation.

  First, referring to FIG. 9A, the first alignment sensor 195a, the second alignment sensor 195b, the third alignment sensor 195c, and the fourth alignment sensor 195d are used to position the positioning mark 163 on the substrate 160; The relative position in the Y-axis direction with the alignment mark (not shown) of the second nozzle frame 155 is measured. At this time, if the alignment between the substrate 160 and the second nozzle frame 155 does not match, the first alignment adjusting actuator 191 is driven and the tray 173 is moved to a certain extent in the Y-axis direction, whereby the substrate 160 and the second nozzle frame are moved. Adjust Y-axis alignment with 155. Here, the amount of movement for moving the tray 173 in the Y-axis direction is determined by the positioning marks 163 on the substrate 160 measured by the four alignment adjustment sensors 195a, 195b, 195c, and 195d, and the second nozzle frame 155. An average value of distance difference values with an alignment mark (not shown) can be used.

For example, when the second nozzle frame 155 is deviated to the right by a certain amount with respect to the substrate 160 (see the dotted line in FIG. 9A), the first alignment adjusting actuator 191 is driven, and the substrate 160 is moved in the arrow B direction. The Y-axis direction alignment between the substrate 160 and the second nozzle frame 155 is adjusted by moving the second nozzle frame 155 to a certain extent.
On the other hand, since the second nozzle 150 is rotated to a certain degree with respect to the substrate 160, there may be a case where the alignment between the second nozzle 150 and the substrate 160 does not match. In this case, in order to align the second nozzle 150 and the substrate 160, the second nozzle 150 can be rotated to a certain extent.

  Referring to FIG. 9B, the positioning mark 163 on the substrate 160 measured by the first alignment sensor 195a and the third alignment sensor 195c, and the alignment mark (not shown) of the second nozzle frame 155, respectively. Between the positioning mark 163 on the substrate 160 and the alignment mark (not shown) of the second nozzle frame 155 measured by the second alignment sensor 195b and the fourth alignment sensor 195d, respectively. The alignment between the substrate 160 and the second nozzle frame 155 is adjusted by driving the second alignment adjusting actuator 192 and rotating the tray 173 to a certain degree so that the difference between the error values becomes zero.

Here, when the second nozzle frame 155 is tilted counterclockwise with respect to the positioning mark 163 (see the dotted line in FIG. 9B), the second alignment adjusting actuator 192 moves the substrate 160 in the direction of arrow C. In contrast, the second nozzle frame 155 is rotated in the clockwise direction. On the other hand, when the second nozzle frame 155 is tilted clockwise with respect to the positioning mark 163, the second alignment adjustment actuator 192 rotates the second nozzle frame 155 in the counterclockwise direction.
As described above, by using two alignment adjusting actuators and four alignment adjusting sensors and precisely controlling the alignment between the second nozzle 150 and the substrate 160, the second nozzle 150 moves, The effect that a precise thin film can be patterned on the substrate 160 can be obtained.

Hereinafter, a second embodiment of the thin film deposition apparatus according to the present invention will be described. The second embodiment of the present invention is otherwise the same as the first embodiment, and the configuration of the interval control member is characteristically different. Therefore, in this embodiment, the detailed description is abbreviate | omitted about the component which uses the same referential mark as 1st Embodiment.
FIG. 10 is a side sectional view showing a thin film deposition apparatus according to the second embodiment of the present invention. FIG. 11 is a front view schematically showing the interval control member and the alignment control member of the thin film deposition apparatus according to the second embodiment of the present invention. For convenience of explanation, in FIG. 11, the remaining components excluding the second nozzle, the second nozzle frame and the substrate are omitted from the components of the thin film deposition apparatus shown in FIG.

  10 and 11, a thin film deposition apparatus 100 according to the second embodiment of the present invention includes a deposition source 110, a first nozzle 120, a blocking wall assembly 130, a second nozzle 150, a second nozzle frame 155, A substrate 160 and an alignment control member are included. In addition, the thin film deposition apparatus 100 according to the second embodiment of the present invention further includes an interval control member 280.

12A and 12B are diagrams showing a specific form of the gap control member 280. FIG.
As shown in FIG. 12A, the gap control member 280 of the thin film deposition apparatus 100 according to the second embodiment of the present invention is provided in the form of a roller 280a attached to the four corners of the second nozzle frame 155. sell. Alternatively, as shown in FIG. 12B, the spacing control member 280 of the thin film deposition apparatus 100 according to the second embodiment of the present invention is in the form of balls 280b attached to the four corners of the second nozzle frame 155. Also provided. In this case, the radius of the distance control member 280 in the form of the roller 280a or the ball 280b, the radius of the shaft (not shown), etc. must be processed very precisely. In addition, when the distance control member 280 in the form of the ball 280b is provided, a portion in contact with the ball 280b must also be processed very precisely.

  As described above, the interval control member 280 according to the second embodiment of the present invention provided in the form of the roller 280a or the ball 280b is compared with the interval control member in the first embodiment of the present invention including the actuator and the sensor. Although the accuracy may be slightly lowered, the configuration is simple, the manufacturing is easy, and there is an advantage that the problem of interference with the open mask 175 does not occur. In other words, in the second embodiment of the present invention, since the interval control member 280 is configured to press the substrate 160, the open mask 175 can be provided below the interval control member 280. Therefore, there is an advantage that the installation conditions of the open mask 175 are very free.

Hereinafter, a third embodiment of a thin film deposition apparatus according to the present invention will be described. The other parts of the third embodiment of the present invention are the same as those of the first embodiment, and the structure of the barrier wall assembly is characteristically different.
FIG. 13 is a perspective view schematically illustrating a vapor deposition apparatus according to a third embodiment of the present invention.
Referring to FIG. 13, a thin film deposition apparatus 300 according to the third embodiment of the present invention includes a deposition source 310, a first nozzle 320, a first blocking wall assembly 330, a second blocking wall assembly 340, a second nozzle 350, A second nozzle frame 355 and a substrate 360 are included.

Here, although the chamber is not shown in FIG. 13 for convenience of explanation, it is desirable that all the configurations in FIG. 13 are arranged in a chamber in which an appropriate degree of vacuum is maintained. This is to ensure straightness of the vapor deposition material.
In such a chamber (not shown), a substrate 360 which is a deposition target is disposed. In a chamber (not shown), a deposition source 310 that stores and heats the deposition material 315 is disposed on the side facing the substrate 360. The vapor deposition source 310 includes a crucible 311 and a heater 312.

A first nozzle 320 is disposed on one side of the vapor deposition source 310, specifically, on the side of the vapor deposition source 310 facing the substrate 360. A plurality of first slits 321 are formed in the first nozzle 320 along the Y-axis direction.
A first barrier wall assembly 330 is provided on one side of the first nozzle 320. The first barrier wall assembly 330 includes a plurality of first barrier walls 331 and a first barrier wall frame 332 provided outside the first barrier wall 331.

A second barrier wall assembly 340 is provided on one side of the first barrier wall assembly 330. The second barrier wall assembly 340 includes a plurality of second barrier walls 341 and a second barrier wall frame 342 provided outside the second barrier wall 341.
A second nozzle 350 and a second nozzle frame 355 are further provided between the vapor deposition source 310 and the substrate 360. The second nozzle frame 355 is formed in substantially the same lattice shape as the window frame, and the second nozzle 350 is coupled to the inside thereof. A plurality of second slits 351 are formed in the second nozzle 350 along the Y-axis direction.

Here, the thin film deposition apparatus 300 according to the third embodiment of the present invention is characterized in that the barrier wall assembly is separated into a first barrier wall assembly 330 and a second barrier wall assembly 340.
Specifically, the plurality of first blocking walls 331 may be provided in parallel to each other along the Y-axis direction. The plurality of first blocking walls 331 may be formed at equal intervals. Each first blocking wall 331 is formed to be parallel to the XZ plane, in other words, to be perpendicular to the Y-axis direction when viewed in the drawing.

The plurality of second blocking walls 341 may be provided in parallel to each other along the Y-axis direction. The plurality of second blocking walls 341 may be formed at equal intervals. Each of the second blocking walls 341 is formed to be parallel to the XZ plane, in other words, to be perpendicular to the Y-axis direction when viewed in the drawing.
The plurality of first blocking walls 331 and second blocking walls 341 arranged in this manner serve to partition the space between the first nozzle 320 and the second nozzle 350. Here, in the thin film deposition apparatus 300 according to the third embodiment of the present invention, the deposition space is separated for each first slit 321 through which the deposition material is jetted by the first blocking wall 331 and the second blocking wall 341. One of the features.

  Here, each of the second blocking walls 341 may be disposed to correspond to each of the first blocking walls 331 on a one-to-one basis. In other words, the respective second blocking walls 341 may be aligned with the respective first blocking walls 331 and arranged in parallel to each other. That is, the first blocking wall 331 and the second blocking wall 341 corresponding to each other are located on the same plane. As described above, the first blocking wall 331 and the second blocking wall 341 arranged in parallel to each other partition the space between the first nozzle 320 and the second nozzle 350 described later, thereby The deposition material discharged from the first slit 321 passes through the second slit 351 and is deposited on the substrate 360 without being mixed with the deposition material discharged from the other first slits 321. In other words, the first blocking wall 331 and the second blocking wall 341 serve to guide the movement path of the vapor deposition material in the Y-axis direction so that the vapor deposition material discharged through the first slit 321 is not dispersed. .

  Although the drawing shows that the thickness of the first blocking wall 331 and the width of the second blocking wall 341 in the Y-axis direction are the same, the idea of the present invention is not limited to this. In other words, the second blocking wall 341 that requires precise alignment with the second nozzle 350 is formed relatively thin, while the first blocking wall 331 that does not require precise alignment is formed relatively thick. It is also possible to facilitate its manufacture.

Meanwhile, although not shown in the drawings, the thin film deposition apparatus 300 according to the third embodiment of the present invention may further include an interval control member and an alignment control member. The interval control member in the present embodiment may be composed of an actuator and a sensor as in the first embodiment, or may be composed of a roller or a ball as in the second embodiment. Moreover, the alignment control member in this embodiment can also be comprised from an actuator and a sensor similarly to 1st Embodiment and 2nd Embodiment. Since such an interval control member and an alignment control member have been described in detail in the first embodiment and the second embodiment, detailed description thereof will be omitted in this embodiment.
The fourth embodiment of the thin film deposition apparatus according to the present invention will be described below. The fourth embodiment of the present invention is characteristically distinguished from the first embodiment in that it does not include a barrier wall assembly.

  14 is a perspective view schematically illustrating a thin film deposition apparatus according to a fourth embodiment of the present invention, FIG. 15 is a schematic side view of the thin film deposition apparatus of FIG. 14, and FIG. It is a schematic top view of 14 thin film vapor deposition apparatuses.

Referring to FIGS. 14, 15 and 16, a thin film deposition apparatus 900 according to the fourth embodiment of the present invention includes a deposition source 910, a first nozzle 920 and a second nozzle 950.
Here, for convenience of explanation, the chamber is not shown in FIGS. 14, 15 and 16, but all the configurations of FIGS. 14 to 16 are arranged in a chamber in which an appropriate degree of vacuum is maintained. It is desirable that This is to ensure straightness of the vapor deposition material.

  In detail, if the deposition material 915 emitted from the deposition source 910 passes through the first nozzle 920 and the second nozzle 950 and is deposited on the substrate 400 in a desired pattern, the chamber (FIG. The interior must maintain the same high vacuum state as the FMM deposition method. In addition, the temperature of the second nozzle 950 must be sufficiently lower (about 100 ° C. or lower) than the temperature of the vapor deposition source 910. This is because the problem of thermal expansion of the second nozzle 950 due to temperature can be minimized only when the temperature of the second nozzle 950 is sufficiently low.

In such a chamber (not shown), a substrate 400 which is a deposition target is disposed. The substrate 400 may be a flat panel display substrate, but a large area substrate such as mother glass capable of forming a large number of flat panel displays may be used.
Here, the fourth embodiment of the present invention is characterized in that vapor deposition proceeds while the substrate 400 moves relative to the thin film vapor deposition apparatus 900.
Specifically, in the existing FMM deposition method, the FMM size must be formed to be the same as the substrate size. Therefore, as the substrate size increases, the FMM must be enlarged, which makes it difficult to fabricate the FMM, and it is not easy to stretch the FMM and align it with a precise pattern. .

  In order to solve such problems, the thin film deposition apparatus 900 according to the fourth embodiment of the present invention is that the deposition is performed while the thin film deposition apparatus 900 and the substrate 400 move relative to each other. Features. In other words, the substrate 400 disposed so as to face the thin film deposition apparatus 900 is continuously deposited while moving along the Z-axis direction. That is, deposition is performed by a scanning method while the substrate 400 moves in the direction of arrow A in FIG. Here, the drawing shows that the substrate 400 is deposited while moving in the Z-axis direction in a chamber (not shown), but the idea of the present invention is not limited to this. The substrate 400 is fixed, and the thin film deposition apparatus 900 itself can perform deposition while moving in the Z-axis direction.

  Therefore, in the thin film deposition apparatus 900 of the present invention, the second nozzle 950 can be provided much smaller than the conventional FMM. That is, in the case of the thin film deposition apparatus 900 of the present invention, the substrate 400 moves continuously along the Z-axis direction, that is, in order to perform deposition in a scanning manner, the Z-axis direction and the Y-axis direction of the second nozzle 950. This length can be made much smaller than the length of the substrate 400. Thus, since the second nozzle 950 can be provided much smaller than the conventional FMM, the second nozzle 950 of the present invention is easy to manufacture. That is, even in the etching operation of the second nozzle 950, the small second nozzle 950 is advantageous as compared with the FMM vapor deposition method in all the subsequent processes such as precision pulling and welding operations, moving and cleaning operations. In addition, this becomes more advantageous as the display device becomes larger.

Thus, in order for vapor deposition to be performed while the thin film deposition apparatus 900 and the substrate 400 move relative to each other, it is desirable that the thin film deposition apparatus 900 and the substrate 400 be separated by a certain amount. This will be discussed later.
Meanwhile, a deposition source 910 that accommodates and heats the deposition material 915 is disposed on the side of the chamber facing the substrate 400. The substrate 400 is vapor-deposited by vaporizing the vapor deposition material 915 contained in the vapor deposition source 910.
Specifically, the vapor deposition source 910 heats the crucible 911 filled with the vapor deposition material 915 and the crucible 911, and deposits the vapor deposition material 915 filled inside the crucible 911 on one side of the crucible 911. 1 heater 912 for evaporating to the 1 nozzle 920 side.

  A first nozzle 920 is disposed on one side of the vapor deposition source 910, specifically, on the side of the vapor deposition source 910 facing the substrate 400. A plurality of first slits 921 are formed in the first nozzle 920 along the Z-axis direction, that is, the scanning direction of the substrate 400. Here, the plurality of first slits 921 may be formed at equal intervals. The vapor deposition material 915 vaporized in the vapor deposition source 910 passes through the first nozzle 920 and travels toward the substrate 400 that is the deposition target. Thus, when a plurality of first slits 921 are formed on the first nozzle 920 along the Z-axis direction, that is, the scanning direction of the substrate 400, the second nozzle 950 passes through each second slit 951. Since the size of the pattern formed by the deposition material is affected only by one size of the first slit 921 (that is, only one first slit 921 exists in the Y-axis direction). Shading will not occur. In addition, since there are a large number of first slits 921 in the scanning direction, even if a flux difference occurs between the individual first nozzles, the difference is offset and the deposition uniformity is maintained constant. An effect can be obtained.

  Meanwhile, a second nozzle 950 and a second nozzle frame 955 are further provided between the vapor deposition source 910 and the substrate 400. The second nozzle frame 955 is formed in substantially the same form as the window frame, and the second nozzle 950 is coupled to the inside thereof. A plurality of second slits 951 are formed in the second nozzle 950 along the Y-axis direction. The vapor deposition material 915 vaporized in the vapor deposition source 910 passes through the first nozzle 920 and the second nozzle 950 and travels toward the substrate 400 that is the deposition target. At this time, the second nozzle 950 may be manufactured through etching, which is the same method as a manufacturing method of a conventional FMM, particularly a stripe type mask. At this time, the total number of the second slits 951 can be formed more than the total number of the first slits 921.

  Meanwhile, the deposition source 910 and the first nozzle 920 and the second nozzle 950 combined with the deposition source 910 are formed to be spaced apart from each other by a certain distance. The two nozzles 950 can be connected to each other by a connecting member 935. That is, the vapor deposition source 910, the first nozzle 920, and the second nozzle 950 are connected by the connecting member 935 and can be formed integrally with each other. Here, the connection member 935 can guide the movement path of the vapor deposition material so that the vapor deposition material discharged through the first slit 921 is not dispersed. In the drawing, the connection member 935 is illustrated as being formed only in the left-right direction of the deposition source 910, the first nozzle 920, and the second nozzle 950, and guiding only the Y-axis direction of the deposition material. However, the idea of the present invention is not limited to this, and the connecting member 935 is formed in a box-type sealed type, and the deposition material moves in the X-axis direction and the Z-axis direction. Can be guided at the same time.

As described above, the thin film deposition apparatus 900 according to an embodiment of the present invention performs deposition while moving relative to the substrate 400, and thus the thin film deposition apparatus 900 is relative to the substrate 400. The second nozzle 950 is formed to be spaced apart from the substrate 400 by a certain amount.
Specifically, in the conventional FMM vapor deposition method, the vapor deposition process was performed with a mask in close contact with the substrate in order to prevent the substrate from being shaded. However, when the mask is brought into close contact with the substrate as described above, there is a problem that a defect problem occurs due to contact between the substrate and the mask. In addition, since the mask cannot be moved relative to the substrate, the mask must be formed in the same size as the substrate. Therefore, although the size of the mask has to be increased as the display device is enlarged, there is a problem that it is not easy to form such a large mask.

In order to solve such a problem, in the thin film deposition apparatus 900 according to an embodiment of the present invention, the second nozzle 950 is disposed at a predetermined interval from the substrate 400 that is the deposition target.
According to the present invention, after the mask is formed to be smaller than the substrate, vapor deposition is performed while moving the mask with respect to the substrate, whereby an effect of facilitating mask manufacture can be obtained. In addition, it is possible to obtain an effect of preventing defects due to contact between the substrate and the mask. In addition, since the time for bringing the substrate and the mask into close contact with each other in the process is unnecessary, an effect of improving the manufacturing speed can be obtained.

  Here, the thin film deposition apparatus 900 according to the fourth embodiment of the present invention includes an interval control member and an alignment control member, and maintains a constant interval between the second nozzle 950 and the substrate 400 and also the second nozzle 950. And the substrate 400 are precisely aligned. This has been described in detail in the first embodiment, but detailed description thereof is omitted in the present embodiment.

  Hereinafter, a fifth embodiment of a thin film deposition apparatus according to the present invention will be described. The fifth embodiment of the present invention is distinguished from the fourth embodiment described above in that a plurality of first slits 921 formed in the first nozzle 920 are arranged with a predetermined angle tilt.

FIG. 17 is a view illustrating a thin film deposition apparatus according to a fifth embodiment of the present invention. Referring to the drawings, a thin film deposition apparatus according to a fifth embodiment of the present invention includes a deposition source 910, a first nozzle 920, and a second nozzle 950. Here, the vapor deposition source 910 includes a crucible 911 filled with a vapor deposition material 915 and a heater for heating the crucible 911 and evaporating the vapor deposition material 915 filled inside the crucible 911 toward the first nozzle 920. 912. Meanwhile, a first nozzle 920 is disposed on one side of the vapor deposition source 910, and a plurality of first slits 921 are formed in the first nozzle 920 along the Z-axis direction. Meanwhile, a second nozzle 950 and a second nozzle frame 955 are further provided between the vapor deposition source 910 and the substrate 400. The second nozzle 950 has a plurality of second slits 951 along the Y-axis direction. It is formed. The vapor deposition source 910, the first nozzle 920, and the second nozzle 950 are coupled by a connecting member 935.
This embodiment is distinguished from the above-described fourth embodiment in that a plurality of first slits 921 formed in the first nozzle 920 are tilted at a predetermined angle. Specifically, the first slit 921 includes two rows of first slits 921a and 921b, and the two rows of first slits 921a and 921b are alternately arranged. At this time, the first slits 921a and 921b may be formed to be tilted at a predetermined angle on the XZ plane.

  That is, in the present embodiment, the first slits 921a and 921b are disposed with a predetermined angle tilt. Here, the first slit 921a in the first row is tilted so as to face the first slit 921b in the second row, and the first slit 921b in the second row faces the first slit 921a in the first row. Can be tilted. In other words, the first slits 921a arranged in the left row are arranged to face the right end of the second nozzle 950, and the first slits 921b arranged in the right row are arranged on the left side of the second nozzle 950. It can be arranged so as to face the end.

  FIG. 18 is a view schematically showing a distribution form of a deposited film deposited on a substrate when the first nozzle is not tilted in a thin film deposition apparatus according to the present invention, and FIG. 19 is a thin film deposition according to the present invention. 6 is a diagram schematically illustrating a distribution form of a deposited film deposited on a substrate when the first nozzle is tilted by the apparatus. Comparing FIG. 18 and FIG. 19, when the first slit is tilted, the thickness of the deposited film formed on both ends of the substrate is relatively increased, and the uniformity of the deposited film is increased. I understand.

With such a configuration, the difference in film thickness between the center and the terminal portion of the substrate is reduced, and the deposition amount can be controlled so that the overall deposition material thickness is uniform. The effect that material utilization efficiency rises can be acquired.
Here, the thin film deposition apparatus 900 according to the fifth embodiment of the present invention includes a gap control member and an alignment control member, and maintains a constant gap between the second nozzle 950 and the substrate 400 and the second nozzle 950. And the substrate 400 are precisely aligned. Since this has been described in detail in the first embodiment, a detailed description thereof will be omitted in this embodiment.

  Although the present invention has been described with reference to the embodiments illustrated in the drawings, they are merely exemplary and various modifications and equivalent other implementations will occur to those skilled in the art. It will be understood that the form is possible. Therefore, the true technical protection scope of the present invention is determined by the technical idea of the claims.

DESCRIPTION OF SYMBOLS 100 Thin film deposition apparatus 110 Deposition source 111 Crucible 112 Heater 115 Deposition material 120 1st nozzle 121 1st slit 130 Blocking wall assembly 131 Blocking wall 132 Blocking wall frame 150 2nd nozzle 151 2nd slit 155 2nd nozzle frame 160 Substrate 161 Vapor deposition Area 162 Non-deposition area 163 Positioning mark 171 Base frame 173 Tray 175 Open mask 177 Rail 181 First gap adjustment actuator 182 Second gap adjustment actuator 183 Third gap adjustment actuators 185a, 185b, 185c, 185d Gap adjustment sensor 191 First Alignment adjustment actuator 192 Second alignment gap adjustment actuators 195a, 195b, 195c, 195d Alignment adjustment sensor 280 Gap control member 2 0a roller 280b ball

Claims (62)

In a thin film deposition apparatus for forming a thin film on a substrate,
A deposition source;
A first nozzle disposed on one side of the vapor deposition source and formed with a plurality of first slits along a first direction;
A second nozzle that is disposed to face the vapor deposition source and has a plurality of second slits formed along the first direction;
A blocking wall assembly including a plurality of blocking walls arranged along the first direction so as to partition a space between the first nozzle and the second nozzle;
A thin film deposition apparatus comprising: an interval control member that controls an interval between the second nozzle and the substrate; and at least one of an alignment control member that adjusts an alignment between the second nozzle and the substrate.   The thin film deposition apparatus according to claim 1, wherein the gap control member controls the gap between the second nozzle and the substrate to be kept constant. The spacing control member is
A sensor for measuring the position of the second nozzle relative to the substrate;
The thin film deposition apparatus according to claim 1, further comprising an actuator that provides a driving force for moving the second nozzle relative to the substrate.   The thin film deposition according to claim 3, wherein a positioning mark is formed on the substrate, and the sensor measures a position of the second nozzle with respect to the substrate based on the positioning mark. apparatus.   The thin film deposition apparatus according to claim 4, wherein an open mask is disposed on the substrate, and the open mask is disposed so as not to overlap the positioning mark. The thin film deposition apparatus comprises:
A base frame,
The thin film deposition apparatus according to claim 3, further comprising a tray disposed on the base frame and accommodating the second nozzle therein.   The thin film deposition apparatus according to claim 6, wherein the actuator controls an interval between the second nozzle and the substrate by moving the second nozzle with respect to the tray. The spacing control member is
A first actuator arranged between one end of the second nozzle and the tray, and moves the one end of the second nozzle relative to the tray;
A second actuator disposed between the other end of the second nozzle facing the one end and the tray, and moving the other end of the second nozzle relative to the tray;
The thin film deposition apparatus according to claim 6, further comprising a third actuator that rotates the second nozzle about the first direction.   The thin film deposition apparatus according to claim 3, wherein the actuator is a piezo motor.   4. The thin film deposition apparatus according to claim 3, wherein the actuator and the sensor feedback-control the distance between the second nozzle and the substrate in real time.   2. The thin film deposition apparatus according to claim 1, wherein the distance control member is a roller or a ball disposed at both ends of the second nozzle and disposed in contact with the substrate.   The thin film deposition apparatus of claim 1, wherein the alignment control member controls the relative position of the second nozzle with respect to the substrate to be maintained constant. The alignment control member is:
A sensor for measuring the position of the second nozzle relative to the substrate;
The thin film deposition apparatus according to claim 1, further comprising an actuator that provides a driving force for moving the second nozzle relative to the substrate.   The positioning mark is formed on the substrate, and the sensor measures a relative position of the second nozzle with respect to the substrate based on the positioning mark. Thin film deposition equipment.   The thin film deposition apparatus of claim 14, wherein an open mask is disposed on the substrate, and the open mask is disposed so as not to overlap the positioning mark. The thin film deposition apparatus comprises:
A base frame,
The thin film deposition apparatus according to claim 13, further comprising a tray disposed on the base frame and accommodating the second nozzle therein.   The thin film deposition apparatus of claim 16, wherein the actuator adjusts alignment between the second nozzle and the substrate by moving the tray with respect to the base frame. The alignment control member is:
A first actuator disposed between one end of the tray and the base frame and moving the tray linearly with respect to the base frame;
The thin film deposition apparatus according to claim 16, further comprising: a second actuator that is disposed between the other end portion of the tray that contacts the one end portion and the base frame, and rotates the tray with respect to the base frame. .   The thin film deposition apparatus according to claim 13, wherein the actuator is a piezo motor.   The thin film deposition apparatus according to claim 13, wherein the actuator and the sensor feedback control the alignment between the second nozzle and the substrate in real time.   The plurality of blocking walls are each formed in a direction substantially perpendicular to the first direction, and partition a space between the first nozzle and the second nozzle. The thin film deposition apparatus as described.   The thin film deposition apparatus according to claim 1, wherein the plurality of barrier walls are arranged at equal intervals.   The thin film deposition apparatus of claim 1, wherein the blocking wall and the second nozzle are formed to be separated from each other with a predetermined interval.   The thin film deposition apparatus of claim 1, wherein the barrier wall assembly is separable from the thin film deposition apparatus.   The barrier wall assembly includes a first barrier wall assembly including a plurality of first barrier walls and a second barrier wall assembly including a plurality of second barrier walls. The thin film deposition apparatus as described.   Each of the plurality of first blocking walls and the plurality of second blocking walls is formed in a second direction substantially perpendicular to the first direction, and is between the first nozzle and the second nozzle. 26. The thin film deposition apparatus according to claim 25, which divides a space.   26. The thin film deposition apparatus of claim 25, wherein the plurality of first barrier walls and the plurality of second barrier walls are arranged to correspond to each other.   28. The thin film deposition apparatus of claim 27, wherein the first barrier wall and the second barrier wall corresponding to each other are disposed on substantially the same plane.   The thin film deposition apparatus according to claim 1, wherein the deposition material vaporized by the deposition source passes through the first nozzle and the second nozzle and is deposited on the substrate.   The thin film deposition apparatus of claim 1, wherein the second nozzle is formed to be separated from the substrate at a predetermined interval.   The thin film deposition apparatus of claim 1, wherein the deposition source, the first nozzle, the second nozzle, and the blocking wall assembly are formed to be movable relative to the substrate.   The deposition source, the first nozzle, the second nozzle, and the barrier wall assembly deposit a deposition material on the substrate while moving relative to the substrate. Thin film deposition equipment.   32. The thin film deposition apparatus of claim 31, wherein the deposition source, the first nozzle, the second nozzle, and the blocking wall assembly move relatively along a plane parallel to the substrate. In a thin film deposition apparatus for forming a thin film on a substrate,
A deposition source that radiates the deposition material;
A first nozzle disposed on one side of the vapor deposition source and formed with a plurality of first slits along a first direction;
A second nozzle that is arranged to face the first nozzle and has a plurality of second slits formed along a second direction perpendicular to the first direction;
And at least one of an interval control member that controls an interval between the second nozzle and the substrate, and an alignment control member that adjusts an alignment between the second nozzle and the substrate,
The substrate is deposited while moving along the first direction with respect to the thin film deposition apparatus,
The thin film deposition apparatus, wherein the deposition source, the first nozzle, and the second nozzle are integrally formed.   The thin film deposition apparatus according to claim 34, wherein the gap control member controls the gap between the second nozzle and the substrate to be kept constant. The spacing control member is
A sensor for measuring the position of the second nozzle relative to the substrate;
35. The thin film deposition apparatus of claim 34, further comprising an actuator that provides a driving force for moving the second nozzle relative to the substrate.   37. The thin film deposition according to claim 36, wherein a positioning mark is formed on the substrate, and the sensor measures a position of the second nozzle with respect to the substrate based on the positioning mark. apparatus.   38. The thin film deposition apparatus according to claim 37, wherein an open mask is disposed on the substrate, and the open mask is disposed so as not to overlap the positioning mark. The thin film deposition apparatus comprises:
A base frame,
The thin film deposition apparatus of claim 36, further comprising a tray disposed on the base frame and accommodating the second nozzle therein.   40. The thin film deposition apparatus of claim 39, wherein the actuator controls the distance between the second nozzle and the substrate by moving the second nozzle relative to the tray. The spacing control member is
A first actuator arranged between one end of the second nozzle and the tray, and moves the one end of the second nozzle relative to the tray;
A second actuator disposed between the other end of the second nozzle facing the one end and the tray, and moving the other end of the second nozzle relative to the tray;
40. The thin film deposition apparatus according to claim 39, further comprising a third actuator that rotates the second nozzle about the first direction.   37. The thin film deposition apparatus of claim 36, wherein the actuator is a piezo motor.   37. The thin film deposition apparatus according to claim 36, wherein the actuator and the sensor feedback control the distance between the second nozzle and the substrate in real time.   35. The thin film deposition apparatus of claim 34, wherein the spacing control member is a roller or a ball disposed at both ends of the second nozzle and disposed in contact with the substrate.   35. The thin film deposition apparatus of claim 34, wherein the alignment control member controls the relative position of the second nozzle to the substrate to be kept constant. The alignment control member is:
A sensor for measuring the position of the second nozzle relative to the substrate;
35. The thin film deposition apparatus of claim 34, further comprising an actuator that provides a driving force for moving the second nozzle relative to the substrate.   The positioning mark is formed on the substrate, and the sensor measures a relative position of the second nozzle with respect to the substrate based on the positioning mark. Thin film deposition equipment.   48. The thin film deposition apparatus of claim 47, wherein an open mask is disposed on the substrate, and the open mask is disposed so as not to overlap the positioning mark. The thin film deposition apparatus comprises:
A base frame,
47. The thin film deposition apparatus of claim 46, further comprising a tray disposed on the base frame and accommodating the second nozzle therein.   50. The thin film deposition apparatus of claim 49, wherein the actuator adjusts an alignment between the second nozzle and the substrate by moving the tray with respect to the base frame. The alignment control member is:
A first actuator disposed between one end of the tray and the base frame and moving the tray linearly with respect to the base frame;
The second actuator according to claim 49, further comprising: a second actuator disposed between the other end of the tray contacting the one end and the base frame, and rotating the tray relative to the base frame. The thin film deposition apparatus as described.   The thin film deposition apparatus according to claim 46, wherein the actuator is a piezo motor.   47. The thin film deposition apparatus of claim 46, wherein the actuator and the sensor feedback control the alignment between the second nozzle and the substrate in real time.   The thin film deposition apparatus of claim 34, wherein the deposition source, the first nozzle, and the second nozzle are coupled together by a connecting member and are integrally formed.   55. The thin film deposition apparatus of claim 54, wherein the connecting member guides a movement path of the deposition material.   55. The thin film deposition apparatus of claim 54, wherein the connecting member is formed to seal a space between the deposition source, the first nozzle, and the second nozzle from the outside.   The thin film deposition apparatus of claim 34, wherein the thin film deposition apparatus is formed to be separated from the substrate by a predetermined amount.   35. The thin film deposition according to claim 34, wherein the deposition material is continuously deposited on the substrate while the substrate is moved along the first direction with respect to the thin film deposition apparatus. apparatus.   The thin film deposition apparatus of claim 34, wherein the second nozzle of the thin film deposition apparatus is smaller than the substrate.   The thin film deposition apparatus of claim 34, wherein the plurality of first slits are formed to be tilted at a predetermined angle.   The plurality of first slits include two rows of first slits formed along the first direction, and the two rows of first slits are tilted in directions facing each other. The thin film deposition apparatus according to claim 60. The plurality of first slits includes two rows of first slits formed along the first direction,
Of the two rows of first slits, the first slit arranged on the first side is arranged to face the second side end of the second nozzle,
61. The thin film according to claim 60, wherein, of the two rows of first slits, the first slit disposed on the second side is disposed to face the first side end of the second nozzle. Vapor deposition equipment.

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