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JP2013221129A - Method for controlling introduction of combustion air in coke dry quenching facility - Google Patents

Method for controlling introduction of combustion air in coke dry quenching facility Download PDF

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JP2013221129A
JP2013221129A JP2012094955A JP2012094955A JP2013221129A JP 2013221129 A JP2013221129 A JP 2013221129A JP 2012094955 A JP2012094955 A JP 2012094955A JP 2012094955 A JP2012094955 A JP 2012094955A JP 2013221129 A JP2013221129 A JP 2013221129A
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air
combustion
concentration
introduction
combustion gas
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JP5838118B2 (en
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Kosuke Isozaki
功祐 礒崎
Kazuya Eguchi
和也 江口
Hironobu Arinaga
廣信 有永
Michio Tabata
三千雄 田端
Kosuke Yokote
孝輔 横手
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Nippon Steel Corp
Nippon Steel Engineering Co Ltd
Nippon Steel Plant Designing Corp
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Nippon Steel and Sumitomo Metal Corp
NS Plant Designing Corp
Nippon Steel and Sumikin Engineering Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a method for controlling introduction of combustion air in a coke dry quenching facility, whereby the amount of air required for combustion of combustion gas in circulating gas can be supplied, even when the amount of red-hot coke changes.SOLUTION: A method for controlling introduction of combustion air, wherein air for burning combustion gas is introduced into circulating gas in a coke dry quenching facility 10, comprises: installing an air introducing means 25 into a cooling chamber 11 for cooling red-hot coke, wherein the air introducing means 25 is equipped with an intake port that spontaneously sucks air by utilizing pressure difference between the circulating gas and the atmosphere, an air fan for forced introduction of air, and a flow control valve for controlling the amount of air introduced via the intake port or the air fan depending on the concentration of the combustion gas; spontaneously sucking air by stopping the air fan and opening the inlet port in a process wherein the concentration of the combustion gas decreases from the concentration at steady-load operation; and forcibly introducing air by shutting the inlet port and operating the air fan in a process wherein the concentration of the combustion gas increases toward the concentration at steady-load operation.

Description

本発明は、コークス乾式消火設備(以下、CDQと記載することもある)内を流れる冷却用の循環ガスに含まれる燃焼ガスを燃焼するために、赤熱コークスを冷却する冷却室から廃熱回収ボイラに向かう循環ガスに空気を導入する燃焼用空気の導入制御方法に関する。 The present invention relates to a waste heat recovery boiler from a cooling chamber that cools red coke in order to burn the combustion gas contained in the cooling circulation gas flowing in the coke dry fire extinguishing equipment (hereinafter sometimes referred to as CDQ). TECHNICAL FIELD The present invention relates to a combustion air introduction control method for introducing air into a circulating gas directed toward the vehicle.

CDQ内を流れる循環ガスの主成分は窒素ガスであるが、冷却室(CDQチャンバーともいう)への赤熱コークスの装入を継続して実施していると、赤熱コークスと共に燃焼ガス(コークスの未燃分であるCO、H等の可燃ガス)が持ち込まれるため、循環ガス中の燃焼ガスの濃度は徐々に上昇していく。このため、例えば、特許文献1に記載されているように、CDQチャンバーから流出する循環ガスに空気吹込みブロアで吸引した空気を混入させ、廃熱回収ボイラに循環ガスが流入する前に循環ガス中の燃焼ガスの一部を燃焼させることにより、循環ガス中の燃焼ガスの濃度を一定範囲(例えば、COの濃度を10%程度、Hの濃度を3%程度)に調節している。 The main component of the circulating gas flowing in the CDQ is nitrogen gas. However, if the red hot coke is continuously charged into the cooling chamber (also referred to as the CDQ chamber), the red hot coke and the combustion gas (the coke not discharged) The combustible gas such as CO, H 2 or the like which is the fuel) is brought in, so the concentration of the combustion gas in the circulating gas gradually increases. For this reason, for example, as described in Patent Document 1, the air sucked by the air blowing blower is mixed into the circulating gas flowing out from the CDQ chamber, and the circulating gas is introduced before the circulating gas flows into the waste heat recovery boiler. By burning a part of the combustion gas therein, the concentration of the combustion gas in the circulating gas is adjusted to a certain range (for example, the CO concentration is about 10% and the H 2 concentration is about 3%).

特開平9−59644号公報JP-A-9-59644

一般に、CDQに装入される赤熱コークス量は、コークス炉の稼動状況に応じて変動するので、廃熱回収ボイラに流入する循環ガスの有する熱量も変動し、廃熱回収ボイラでの蒸気発生量が変動するという問題がある。このため、特許文献1のコークス乾式消火設備における空気吹込方法では、CDQチャンバーから廃熱回収ボイラに循環ガスを送るダクトに設けた徐塵板の下流室に、循環ガスの流れ方向に沿って吹込み口を複数設け、循環ガス中の燃焼ガス(可燃成分)の量又は赤熱コークスの持ち込む入熱量に応じて、複数の吹込み口の中から一つの吹込み口を選択して、選択した吹込み口から空気を吹込んでいる。しかしながら、空気吹込み経路が複雑になると共に、空気吹込みの制御も煩雑になるという問題が生じる。更に、空気を取り入れるために、空気吹込みブロアを常時運転するため、設備の運転コストが高くなるという問題を有する。 In general, the amount of red hot coke charged into the CDQ varies depending on the operating conditions of the coke oven, so the amount of heat in the circulating gas flowing into the waste heat recovery boiler also varies, and the amount of steam generated in the waste heat recovery boiler There is a problem that fluctuates. For this reason, in the air blowing method in the coke dry fire extinguishing equipment of Patent Document 1, the air is blown along the flow direction of the circulating gas into the downstream chamber of the slow dust plate provided in the duct that sends the circulating gas from the CDQ chamber to the waste heat recovery boiler. Provide multiple inlets, select one of the multiple inlets according to the amount of combustion gas (combustible component) in the circulating gas or the amount of heat input from red hot coke, and select the selected outlet. Air is blown from the entrance. However, there arises a problem that the air blowing path becomes complicated and the control of air blowing becomes complicated. Furthermore, since the air blowing blower is always operated in order to take in air, there is a problem that the operating cost of the equipment becomes high.

本発明はかかる事情に鑑みてなされたもので、CDQに装入される赤熱コークス量が変動しても、簡単な構成で循環ガス中の燃焼ガスの燃焼に必要な空気量を供給することができ、CDQの安定操業が可能になるコークス乾式消火設備における燃焼用空気の導入制御方法を提供することを目的とする。 The present invention has been made in view of such circumstances, and even if the amount of red hot coke charged in the CDQ fluctuates, it is possible to supply the amount of air necessary for combustion of the combustion gas in the circulating gas with a simple configuration. An object of the present invention is to provide a method for controlling the introduction of combustion air in a coke dry fire extinguishing facility that is capable of stable CDQ operation.

前記目的に沿う本発明に係るコークス乾式消火設備における燃焼用空気の導入制御方法は、コークス乾式消火設備の廃熱回収ボイラに流入する循環ガスに、該循環ガスに含まれる燃焼ガスを燃焼させるための空気を導入するコークス乾式消火設備における燃焼用空気の導入制御方法において、
前記コークス乾式消火設備に装入された赤熱コークスを受入れて冷却する冷却室に、前記循環ガスと大気との圧力差を利用して空気を自然吸引する吸気口と、空気を強制導入する空気ファンと、前記吸気口又は前記空気ファンを介して導入される空気量を、前記循環ガス中の前記燃焼ガスの濃度に応じて調節する流量調節弁とを備えた空気導入手段を取り付け、
前記燃焼ガスの濃度が定常負荷操業時の濃度より減少する過程で、前記空気導入手段の前記空気ファンを停止し前記吸気口を開けて空気を自然吸引し、前記燃焼ガスの濃度が前記定常負荷操業時の濃度に向けて増加する過程で、前記空気導入手段の前記吸気口を閉じ前記空気ファンを運転して空気を強制導入する。
The method for controlling the introduction of combustion air in the coke dry fire extinguishing equipment according to the present invention, which meets the above-mentioned object, is to burn the combustion gas contained in the circulating gas into the circulating gas flowing into the waste heat recovery boiler of the coke dry fire extinguishing equipment. In the method for controlling the introduction of combustion air in a coke dry fire extinguishing system that introduces air,
A cooling chamber that receives and cools reddish coke charged in the coke dry fire extinguishing equipment, naturally sucks air using a pressure difference between the circulating gas and the atmosphere, and an air fan that forcibly introduces air And an air introduction means comprising a flow rate adjusting valve for adjusting the amount of air introduced through the intake port or the air fan according to the concentration of the combustion gas in the circulating gas,
In the process in which the concentration of the combustion gas is lower than the concentration at the time of steady load operation, the air fan of the air introduction means is stopped and the intake port is opened to naturally suck air, and the concentration of the combustion gas is the steady load. In the process of increasing toward the concentration at the time of operation, the air inlet of the air introducing means is closed and the air fan is operated to forcibly introduce air.

本発明に係るコークス乾式消火設備における燃焼用空気の導入制御方法において、前記強制導入から前記自然吸引に又は前記自然吸引から前記強制導入に切換える際に、前記流量調節弁の弁開度を、前記燃焼ガスの燃焼に必要な空気量と、前記流量調節弁の入側圧力及び出側圧力とを用いて算出する該流量調節弁の容量係数に基づいて設定することが好ましい。 In the method for controlling the introduction of combustion air in the coke dry fire extinguishing equipment according to the present invention, when switching from the forced introduction to the natural suction or from the natural suction to the forced introduction, the valve opening degree of the flow control valve is It is preferable to set based on the capacity coefficient of the flow rate control valve calculated using the amount of air necessary for combustion of the combustion gas and the inlet side pressure and the outlet side pressure of the flow rate control valve.

本発明に係るコークス乾式消火設備における燃焼用空気の導入制御方法において、空気の前記自然吸引時に、前記燃焼ガスの濃度が増加して、該燃焼ガスの燃焼に必要な空気量が前記圧力差から決まる自然吸引空気量を超えると、前記自然吸引を停止し前記強制導入を開始し、空気の前記強制導入時に、前記燃焼ガスの濃度が低下して、該燃焼ガスの燃焼に必要な空気量が前記圧力差から決まる自然吸引空気量以下になると、前記強制導入を停止し前記自然吸引を開始することが好ましい。 In the method for controlling the introduction of combustion air in the coke dry fire extinguishing facility according to the present invention, the concentration of the combustion gas increases during the natural suction of air, and the amount of air necessary for combustion of the combustion gas is determined from the pressure difference. When the amount of natural suction air that is determined is exceeded, the natural suction is stopped and the forced introduction is started, and at the time of forced introduction of air, the concentration of the combustion gas decreases, and the amount of air necessary for combustion of the combustion gas is reduced. It is preferable to stop the forced introduction and start the natural suction when the amount of natural suction air determined by the pressure difference is less than or equal.

本発明に係るコークス乾式消火設備における燃焼用空気の導入制御方法においては、コークス乾式消火設備の冷却室に、冷却室内の循環ガスと大気との圧力差を利用して空気を自然吸引する吸気口と、空気を強制導入する空気ファンと、吸気口又は空気ファンを介して導入される空気量を燃焼ガスの濃度に応じて調節する流量調節弁とを備えた空気導入手段を取り付け、燃焼ガスの燃焼に必要な空気を、燃焼ガスの濃度が定常負荷操業時の濃度より減少する過程では自然吸引により、燃焼ガスの濃度が定常負荷操業時の濃度に向けて増加する過程では強制導入によりそれぞれ取り入れるので、従来の循環ガスの流れ方向に沿って複数の吹込み口を設け、循環ガス中の燃焼ガスの量又は赤熱コークスの持ち込む入熱量に応じて複数の吹込み口の中から一つの吹込み口を選択し、選択した吹込み口から空気を吹込む方法と比較して、装置構成を簡単にすることができ、設備コストの低減を図ることができる。
そして、燃焼ガスの濃度が低下するコークス乾式消火設備の低負荷操業時は、空気ファンの運転を停止することができるので、従来のコークス乾式消火設備と比較して、空気ファンの消費エネルギーを低減(例えば、約25%削減)することができ、設備のランニングコストを削減することができる。
In the method for controlling the introduction of combustion air in the coke dry fire extinguishing equipment according to the present invention, the air inlet that naturally sucks air into the cooling chamber of the coke dry fire extinguishing equipment using the pressure difference between the circulating gas in the cooling chamber and the atmosphere And an air fan that forcibly introduces air and a flow rate adjusting valve that adjusts the amount of air introduced through the intake port or the air fan according to the concentration of the combustion gas. Air required for combustion is introduced by natural suction when the concentration of combustion gas decreases from the concentration during steady load operation and by forced introduction when the concentration of combustion gas increases toward the concentration during steady load operation Therefore, a plurality of inlets are provided along the flow direction of the conventional circulating gas, and a plurality of inlets are provided depending on the amount of combustion gas in the circulating gas or the amount of heat input brought into the red hot coke. From selecting one blowing port, as compared to blown method air from blowing port selected, it is possible to simplify the device configuration, it is possible to reduce the equipment cost.
And during low-load operation of the coke dry fire extinguishing equipment, where the concentration of combustion gas decreases, the operation of the air fan can be stopped, reducing the energy consumption of the air fan compared to the conventional coke dry fire extinguishing equipment (For example, about 25% reduction), and the running cost of the equipment can be reduced.

本発明に係るコークス乾式消火設備における燃焼用空気の導入制御方法において、強制導入から自然吸引に又は自然吸引から強制導入に切換える際に、流量調節弁の弁開度を、燃焼ガスの燃焼に必要な空気量と、流量調節弁の入側圧力及び出側圧力とを用いて算出する流量調節弁の容量係数に基づいて設定する場合、空気導入方法の切換え時に、切換え後に必要とする空気量に応じた弁開度を事前に設定するので、空気導入方法の切換え時に生じる空気導入手段内の急激な圧力変動による流量調節弁の応答遅れを最小にして、必要とする空気量を確実に導入することができる。その結果、循環ガス中の燃焼ガスの濃度をより正確に制御できるようになり、コークス乾式消火設備の安全かつ安定操業に寄与することができる。
更に、循環ガス中の燃焼ガスの濃度の正確な制御を行うことにより、循環ガス中の酸素濃度の上昇を防止することができ、コークス乾式消火設備において循環ガスに曝される金属部材の高温酸化腐食を防止することができ、コークス乾式消火設備の安定操業を更に促進することができる。
In the method for controlling the introduction of combustion air in the coke dry fire extinguishing equipment according to the present invention, when switching from forced introduction to natural suction or from natural suction to forced introduction, the valve opening of the flow control valve is necessary for combustion of combustion gas. Set based on the capacity coefficient of the flow control valve calculated using the correct air amount and the inlet side pressure and the outlet side pressure of the flow control valve. Since the valve opening is set in advance, the required air volume is reliably introduced by minimizing the response delay of the flow control valve due to sudden pressure fluctuations in the air introduction means that occur when switching the air introduction method. be able to. As a result, the concentration of the combustion gas in the circulating gas can be more accurately controlled, which can contribute to the safe and stable operation of the coke dry fire extinguishing equipment.
Furthermore, by accurately controlling the concentration of the combustion gas in the circulating gas, it is possible to prevent an increase in the oxygen concentration in the circulating gas, and high-temperature oxidation of metal members exposed to the circulating gas in the coke dry fire extinguishing equipment. Corrosion can be prevented and stable operation of the coke dry fire extinguishing equipment can be further promoted.

本発明に係るコークス乾式消火設備における燃焼用空気の導入制御方法において、空気の自然吸引時に、燃焼ガスの濃度が増加して、燃焼ガスの燃焼に必要な空気量が圧力差から決まる自然吸引空気量を超えると、自然吸引を停止し強制導入を開始し、空気の強制導入時に、燃焼ガスの濃度が低下して、燃焼ガスの燃焼に必要な空気量が圧力差から決まる自然吸引空気量以下になると、強制導入を停止し自然吸引を開始する場合、コークス乾式消火設備の操作員が、例えば、赤熱コークスの装入量の変動に応じて、あるいは循環ガス中の燃焼ガスの濃度変動に応じて、空気導入方法を換える場合と比較して、空気導入方法の切換え判断が画一的に行われることになって、コークス乾式消火設備の操業を安定化することができる。 In the method for controlling the introduction of combustion air in the coke dry fire extinguishing equipment according to the present invention, the natural suction air in which the concentration of the combustion gas increases during the natural suction of the air and the amount of air necessary for the combustion of the combustion gas is determined from the pressure difference If the amount exceeds, the natural suction is stopped and forced introduction is started.When forced air is introduced, the concentration of the combustion gas decreases, and the amount of air required for combustion gas combustion is less than the amount of natural suction air determined from the pressure difference. Then, when the forced introduction is stopped and the natural suction is started, the operator of the coke dry fire extinguishing equipment, for example, according to the change in the amount of red hot coke charged or according to the change in the concentration of the combustion gas in the circulating gas Thus, compared with the case where the air introduction method is changed, the determination of switching the air introduction method is made uniformly, and the operation of the coke dry fire extinguishing equipment can be stabilized.

本発明の一実施の形態に係るコークス乾式消火設備における燃焼用空気の導入制御方法が適用されるコークス乾式消火設備の説明図である。It is explanatory drawing of the coke dry fire extinguishing equipment to which the introduction control method of the combustion air in the coke dry fire extinguishing equipment concerning one embodiment of the present invention is applied. 同コークス乾式消火設備における燃焼用空気の導入制御方法が適用されるコークス乾式消火設備の空気導入手段の説明図である。It is explanatory drawing of the air introduction means of the coke dry fire extinguishing equipment to which the introduction control method of the combustion air in the coke dry fire extinguishing equipment is applied. 空気導入手段の流量調節弁のCv値と弁開度の関係を示すグラフである。It is a graph which shows the relationship between Cv value and valve opening degree of the flow control valve of an air introduction means. リングダクト内圧力と空気導入手段の吸気口を介して導入される必要空気量の関係を示すグラフである。It is a graph which shows the relationship between the pressure in a ring duct, and the amount of required air introduce | transduced via the inlet port of an air introduction means. (A)〜(D)はそれぞれ、投入コークス量及び燃焼ガスの濃度の時間変動パターン、必要空気量の時間変動パターン、空気ファンの運転状態の時間変動パターン、流量調節弁の弁開度の時間変動パターンの説明図である。(A) to (D) are the time variation pattern of the input coke amount and the concentration of the combustion gas, the time variation pattern of the required air amount, the time variation pattern of the operating state of the air fan, and the valve opening time of the flow control valve, respectively. It is explanatory drawing of a fluctuation pattern. 空気の導入を自然吸引から強制導入に切換える場合において、(A)は流量調節弁の弁開度をCv値に基づいて事前設定した際の弁開度の応答性と空気量の時間変化の関係を示す説明図、(B)は流量調節弁の弁開度を必要な空気量に基づいて設定した際の弁開度の応答性と空気量の時間変化の関係を示す説明図である。In the case of switching the introduction of air from natural suction to forced introduction, (A) shows the relationship between the responsiveness of the valve opening when the valve opening of the flow control valve is preset based on the Cv value and the time variation of the air amount. (B) is explanatory drawing which shows the relationship between the responsiveness of a valve opening degree, and the time change of an air quantity at the time of setting the valve opening degree of a flow control valve based on required air quantity.

続いて、添付した図面を参照しつつ、本発明を具体化した実施の形態につき説明し、本発明の理解に供する。
先ず、本発明の一実施の形態に係るコークス乾式消火設備における燃焼用空気の導入制御方法が適用されるコークス乾式消火設備(CDQ)10について説明する。
図1に示すように、コークス乾式消火設備10は、図示しないコークス炉から排出された赤熱コークスを上部から受入れ下方に向けて移動させながら、下部に吹き込まれる循環ガス(主成分は窒素ガス)で冷却する冷却室(チャンバー)11と、冷却室11に一側が接続し、冷却室11内で赤熱コークスと熱交換して高温となった循環ガスを外部に取り出す1次ダクト12と、1次ダクト12の他側と接続し、1次ダクト12を介して流入する高温の循環ガスとの間で熱交換を行って蒸気を発生させる廃熱回収ボイラ13と、廃熱回収ボイラ13から排出される温度の低下した循環ガスを冷却室11の下部に戻す2次ダクト14とを有している。
Next, embodiments of the present invention will be described with reference to the accompanying drawings for understanding of the present invention.
First, the coke dry fire extinguishing equipment (CDQ) 10 to which the combustion air introduction control method in the coke dry fire extinguishing equipment according to one embodiment of the present invention is applied will be described.
As shown in FIG. 1, the coke dry fire extinguishing equipment 10 receives a red hot coke discharged from a coke oven (not shown) from the upper part and moves it downward while circulating gas (main component is nitrogen gas) blown into the lower part. A cooling chamber (chamber) 11 for cooling, one side connected to the cooling chamber 11, a primary duct 12 for exchanging heat with reddish coke in the cooling chamber 11 and taking out the circulating gas that has become high temperature, and a primary duct The waste heat recovery boiler 13 is connected to the other side of the heat exchanger 12 and exchanges heat with the hot circulating gas flowing in via the primary duct 12 to generate steam, and is discharged from the waste heat recovery boiler 13. And a secondary duct 14 for returning the circulating gas whose temperature has decreased to the lower part of the cooling chamber 11.

なお、符号15は、冷却室11の上部に設けられて赤熱コークスを冷却室11内に投入する装入装置、符号16は、1次ダクト12に設けられた1次ダストキャッチャー、符号17は1次ダストキャッチャー16で捕捉したダストを取り出すダスト排出装置である。また、符号18、19は、それぞれ2次ダクト14に設けられた2次ダストキャッチャー、ガス循環ファン、符号20は、循環ガスと水を熱交換させて循環ガスの温度を更に下げる給水予熱器、符号21は、冷却室11の下部から冷却されたコークスを取り出すコークス排出装置である。 Reference numeral 15 is a charging device provided at the upper part of the cooling chamber 11 for charging red hot coke into the cooling chamber 11, reference numeral 16 is a primary dust catcher provided in the primary duct 12, reference numeral 17 is 1 This is a dust discharge device for taking out the dust captured by the next dust catcher 16. Reference numerals 18 and 19 are secondary dust catchers and gas circulation fans provided in the secondary duct 14, respectively. Reference numeral 20 is a water supply preheater that further reduces the temperature of the circulation gas by exchanging heat between the circulation gas and water. Reference numeral 21 denotes a coke discharging device that takes out the cooled coke from the lower portion of the cooling chamber 11.

冷却室11は、冷却室11の上部側に設けられ、投入された赤熱コークスの一時保管が行われるプレチャンバー22と、プレチャンバー22の下部と連通して冷却室11の下部側に設けられ、吹き込まれる循環ガスでコークスを冷却するクーリングチャンバー23と、クーリングチャンバー23と連通してクーリングチャンバー23の上部外側に設けられ、1次ダクト12の一側が接続されるリングダクト24とを有している。このような構成のため、赤熱コークスと循環ガスとの接触により、循環ガス中にコークスの未燃分であるCO、H等の可燃ガスからなる燃焼ガスが混入する。その結果、リングダクト24を経由して1次ダクト12内に流入する循環ガス中には、燃焼ガスが含まれることになる。
なお、リングダクト24内の循環ガスを1次ダクト12及び廃熱回収ボイラ13を介して、2次ダクト14に設けられたガス循環ファン19で排気する場合、クーリングチャンバー23の下部に吹込まれた循環ガスは、クーリングチャンバー23に堆積したコークス層を通過してリングダクト24内に流入するため圧損が発生し、リングダクト24内を大気圧より低く(負圧に)することができる。
The cooling chamber 11 is provided on the upper side of the cooling chamber 11 and is provided on the lower side of the cooling chamber 11 in communication with the prechamber 22 in which the stored red hot coke is temporarily stored, and the lower portion of the prechamber 22. A cooling chamber 23 that cools the coke with the circulating gas that is blown in, and a ring duct 24 that communicates with the cooling chamber 23 and is provided outside the upper portion of the cooling chamber 23 and to which one side of the primary duct 12 is connected. . Due to such a configuration, combustion gas composed of combustible gas such as CO, H 2, etc., which is unburned coke, is mixed in the circulating gas due to contact between red hot coke and the circulating gas. As a result, the circulating gas flowing into the primary duct 12 via the ring duct 24 contains combustion gas.
When the circulating gas in the ring duct 24 is exhausted by the gas circulation fan 19 provided in the secondary duct 14 via the primary duct 12 and the waste heat recovery boiler 13, it is blown into the lower part of the cooling chamber 23. Since the circulating gas passes through the coke layer deposited in the cooling chamber 23 and flows into the ring duct 24, pressure loss occurs, and the inside of the ring duct 24 can be made lower than atmospheric pressure (negative pressure).

このため、リングダクト24に空気導入手段25を接続してリングダクト24内に空気を導入することにより、循環ガス中の燃焼ガスの一部を燃焼させて、循環ガスに含まれる燃焼ガスの濃度を一定範囲に管理している。そして、空気導入手段25は、図2に示すように、リングダクト24内の循環ガスと大気との圧力差を利用して空気を自然吸引する、開閉弁26を備えた吸気口27と、空気を強制吸引(強制導入)する空気ファン28と、吸気口27又は空気ファン28を介して導入される空気量を、循環ガス中の燃焼ガスの濃度に応じて調節する流量調節弁29と、空気流量を測定して流量調節弁29による調節結果を確認する流量計30と、流量調節弁29を通過した空気をリングダクト24まで案内する空気導入管31とを有している。 For this reason, by connecting the air introduction means 25 to the ring duct 24 and introducing air into the ring duct 24, a part of the combustion gas in the circulation gas is burned, and the concentration of the combustion gas contained in the circulation gas Are managed within a certain range. As shown in FIG. 2, the air introduction means 25 includes an intake port 27 having an on-off valve 26 that naturally sucks air using a pressure difference between the circulating gas in the ring duct 24 and the atmosphere, and an air An air fan 28 forcibly suctioning (forcibly introducing), a flow rate adjusting valve 29 for adjusting the amount of air introduced through the intake port 27 or the air fan 28 according to the concentration of the combustion gas in the circulating gas, and air It has a flow meter 30 that measures the flow rate and confirms the adjustment result by the flow rate control valve 29, and an air introduction pipe 31 that guides the air that has passed through the flow rate control valve 29 to the ring duct 24.

ここで、空気導入手段25は、リングダクト24内の循環ガス中に含まれる燃焼ガスの濃度を測定する燃焼ガス濃度計、リングダクト24内の循環ガスの圧力を測定するガス圧力計、流量計30の上流側に配置され、吸気口27又は空気ファン28を介して導入される空気の圧力及び温度をそれぞれ測定する流入空気圧力計及び流入空気温度計を有している。 Here, the air introduction means 25 includes a combustion gas concentration meter that measures the concentration of the combustion gas contained in the circulating gas in the ring duct 24, a gas pressure meter that measures the pressure of the circulating gas in the ring duct 24, and a flow meter. 30 has an inflow air pressure gauge and an inflow air thermometer for measuring the pressure and temperature of air introduced through the air inlet 27 or the air fan 28, respectively.

また、空気導入手段25は、(1)コークス炉が定常負荷操業状態で、一定量の赤熱コークスがCDQ10に装入されて循環ガス中の燃焼ガスの濃度が一定値(定常負荷操業時の濃度)の場合、(2)コークス炉が最低負荷操業状態に変わり、CDQ10に装入される赤熱コークス量が減少して循環ガス中の燃焼ガスの濃度が、定常負荷操業時の濃度から減少する場合、(3)コークス炉の最低負荷操業が継続し、CDQ10に装入される赤熱コークス量が最低値となって循環ガス中の燃焼ガスの濃度が一定値(低負荷操業時の濃度)の場合、及び(4)コークス炉の操業度が定常負荷操業に戻って燃焼ガスの濃度が定常負荷操業時の濃度に向けて増加する場合のいずれかにおいて、燃焼ガス濃度計による燃焼ガスの濃度の測定結果から、燃焼ガスの燃焼に必要な空気量(以下、単に必要空気量という)を求める機能と、求めた必要空気量が得られるように流量調節弁29の弁開度を設定する指令信号を出力する機能を備えた弁開度設定部(図示せず)を有している。 In addition, the air introduction means 25 is (1) the coke oven is in a steady load operation state, a certain amount of red hot coke is charged into the CDQ 10, and the concentration of the combustion gas in the circulating gas is a constant value (concentration during steady load operation). ) (2) When the coke oven changes to the minimum load operation state, the amount of red hot coke charged into the CDQ10 decreases, and the concentration of the combustion gas in the circulating gas decreases from the concentration during steady load operation (3) When the minimum load operation of the coke oven continues, the amount of red hot coke charged into the CDQ10 is the minimum value, and the concentration of the combustion gas in the circulating gas is a constant value (concentration during low load operation) And (4) measurement of the concentration of combustion gas with a combustion gas densitometer when the coke oven operation rate returns to steady load operation and the concentration of combustion gas increases towards the concentration during steady load operation. From the results, fuel A function for obtaining an air amount necessary for gas combustion (hereinafter simply referred to as a necessary air amount) and a function for outputting a command signal for setting the valve opening degree of the flow control valve 29 so that the obtained necessary air amount can be obtained. It has a provided valve opening setting unit (not shown).

更に、空気導入手段25は、必要空気量が、リングダクト24内の循環ガスの圧力と大気圧との圧力差を利用して、空気導入手段25における開閉弁26が開状態の吸気口27、流量計30、弁開度100%状態の流量調節弁29、及び空気導入管31からなる空気流路を介して、リングダクト24内に流入できる空気量(以下、自然吸引空気量)を超えるか否かを判断して、a)空気の自然吸引時に(開閉弁26を開けて空気ファン28を停止している時に)必要空気量が自然吸引空気量を超える場合は、開閉弁26を閉じて空気ファン28の運転を開始し、b)空気の強制導入時に(開閉弁26を閉じて空気ファン28を運転している時に)必要空気量が自然吸引空気量以下になる場合は、空気ファン28を停止し開閉弁26を開けて自然吸引を開始する指令信号を出力する機能を備えた空気導入切換え判断部(図示せず)を有している。 Further, the air introduction means 25 uses an intake port 27 in which the on-off valve 26 in the air introduction means 25 is in an open state by using the pressure difference between the pressure of the circulating gas in the ring duct 24 and the atmospheric pressure. Exceeds the amount of air that can flow into the ring duct 24 (hereinafter referred to as “natural suction air amount”) through the air flow path that includes the flow meter 30, the flow rate adjustment valve 29 with 100% valve opening, and the air introduction pipe 31. A) When the required air amount exceeds the natural suction air amount (when the on-off valve 26 is opened and the air fan 28 is stopped) during natural air suction, the on-off valve 26 is closed. The operation of the air fan 28 is started. B) When the required amount of air is less than or equal to the natural suction air amount when the air is forcibly introduced (when the on-off valve 26 is closed and the air fan 28 is operated), the air fan 28 Stop and open the on-off valve 26 Air introduction switching determination unit having a function of outputting a command signal for starting the suction has a (not shown).

更にまた、空気導入手段25は、必要空気のリングダクト24内への取り込みを、強制導入から自然吸引に又は自然吸引から強制導入に切換える際に、流量調節弁29の弁開度を、必要空気量と、流量調節弁29の入側圧力及び出側圧力とを用いて算出する流量調節弁29の容量係数(以下、Cv値という)を算出する機能と、予め入力されている、図3に示すCv値と流量調節弁29の弁開度(度)との関係(使用する流量調節弁29毎に予め得られている)に基づいて、算出されたCv値に対応する弁開度値を求める機能と、流量調節弁29の弁開度を求めた弁開度値に設定する指令信号を出力する機能を備えた切換え時弁開度設定部(図示せず)を有している。
なお、Cv値の算出は、燃焼ガス濃度計で測定される燃焼ガスの濃度の値に基づいて算出される必要空気量V、流量調節弁29の両側に配置された入側空気圧力計及び出側空気圧力計でそれぞれ測定される入側圧力P(強制導入時は空気ファン28のファン吐出圧(単位は絶対圧力)、自然吸引時は大気圧)、出側圧力P(リングダクト24内の循環ガスの圧力(単位は絶対圧力))、流入空気温度計で測定された空気の温度T、空気の温度Tから決まる空気の比重Gを用いて、次式で求められる。
Cv=(V/273)・{GT/(P−P)(P+P)}1/2
Furthermore, when the air introduction means 25 switches the intake of the required air into the ring duct 24 from forced introduction to natural suction or from natural suction to forced introduction, the air flow control means 29 sets the valve opening degree of the flow control valve 29 to the necessary air. 3 and a function for calculating a capacity coefficient (hereinafter referred to as Cv value) of the flow rate control valve 29 that is calculated using the amount and the inlet side pressure and the outlet side pressure of the flow rate control valve 29. Based on the relationship between the indicated Cv value and the valve opening degree (degree) of the flow control valve 29 (obtained in advance for each flow control valve 29 to be used), the valve opening value corresponding to the calculated Cv value is obtained. A switching valve opening setting unit (not shown) having a function to obtain and a function to output a command signal for setting the valve opening of the flow rate adjusting valve 29 to the obtained valve opening value is provided.
The Cv value is calculated based on the required air amount V calculated based on the combustion gas concentration value measured by the combustion gas concentration meter, the inlet side air pressure gauges and the outlet air pressure meters arranged on both sides of the flow rate control valve 29. Entry side pressure P 1 measured by the side air pressure gauge (fan discharge pressure (unit is absolute pressure) when forced introduction, absolute pressure when natural suction), exit side pressure P 2 (ring duct 24 The pressure of the circulating gas (in absolute units), the air temperature T measured by the inflow air thermometer, and the air specific gravity G determined from the air temperature T are obtained by the following equation.
Cv = (V / 273) · {GT / (P 1 −P 2 ) (P 1 + P 2 )} 1/2

そして、空気導入手段25には、弁開度設定部、空気導入切換え判断部、及び切換え時弁開度設定部からそれぞれ出力される指令信号に基づいて、流量調節弁29の弁開度調整、開閉弁26の開閉、及び空気ファン28のオンオフをそれぞれ行う駆動部(図示せず)を有している。そして、駆動部には、流量計30の測定値に基づいて、必要空気量がリングダクト24内に流入するように、流量調節弁29の弁開度の調整を行う機能が設けられている。
なお、流量計30で流量を測定する場合、吸気口27を介して導入される自然吸引空気の圧力及び温度と、空気ファン28を介して導入される強制導入空気の圧力及び温度は異なる。このため、流量計30は、自然吸引空気及び強制導入空気のいずれか一方の設計仕様の流量計を使用し、計測部には、流量計30が設計仕様と異なる条件で使用される場合に、測定値の換算を行う補正機能が設けられている。
The air introduction means 25 includes a valve opening adjustment of the flow rate adjustment valve 29 based on command signals output from the valve opening setting unit, the air introduction switching determination unit, and the switching valve opening setting unit, respectively. A drive unit (not shown) for opening and closing the on-off valve 26 and turning on and off the air fan 28 is provided. The drive unit is provided with a function of adjusting the valve opening degree of the flow rate control valve 29 so that the required air amount flows into the ring duct 24 based on the measurement value of the flow meter 30.
When the flow rate is measured by the flow meter 30, the pressure and temperature of the natural suction air introduced through the air inlet 27 and the pressure and temperature of the forced air introduced through the air fan 28 are different. For this reason, the flow meter 30 uses a flow meter having a design specification of either one of natural suction air and forced introduction air, and when the flow meter 30 is used under conditions different from the design specification, A correction function for converting the measured value is provided.

空気導入切換え判断部では、先ず、リングダクト24内の循環ガスの圧力と大気圧との圧力差と自然吸引空気量との対応関係を予め求めておき、この対応関係を、リングダクト24内の循環ガスの圧力(以下、リングダクト内圧という)と自然吸引空気量との関係に変換した情報が、演算部に入力されている。リングダクト内圧と必要空気量との関係の一例を、図4に示す。なお、リングダクト24内では、自然吸引空気量と必要空気量とは同義となるので、図4では、縦軸を必要空気量として表記している。 In the air introduction switching determination unit, first, a correspondence relationship between the pressure difference between the circulating gas pressure in the ring duct 24 and the atmospheric pressure and the amount of natural suction air is obtained in advance, and this correspondence relationship is determined in the ring duct 24. Information converted into the relationship between the pressure of the circulating gas (hereinafter referred to as ring duct internal pressure) and the amount of natural suction air is input to the calculation unit. An example of the relationship between the ring duct internal pressure and the required air amount is shown in FIG. In the ring duct 24, the natural suction air amount and the necessary air amount are synonymous, and therefore, the vertical axis is shown as the necessary air amount in FIG.

次いで、燃焼ガス濃度計で燃焼ガスの濃度を測定して求めた必要空気量が、ガス圧力計で測定したリングダクト内圧に対して決まる自然吸引空気量以下の場合(図4の斜線領域に存在する場合)は、空気の自然吸引により必要空気量の導入が可能と判断される。一方、求めた必要空気量が、測定したリングダクト内圧に対応する自然吸引空気量を超える場合(図4の斜線領域の外側に存在する場合)は、空気の自然吸引により必要空気量の導入が不可能と判断される。 Next, when the required air amount obtained by measuring the concentration of the combustion gas with the combustion gas concentration meter is less than the natural suction air amount determined with respect to the internal pressure of the ring duct measured with the gas pressure meter (present in the shaded area in FIG. 4) In the case of (if), it is determined that the necessary amount of air can be introduced by natural suction of air. On the other hand, when the calculated required air amount exceeds the natural suction air amount corresponding to the measured internal pressure of the ring duct (when it exists outside the shaded area in FIG. 4), the necessary air amount is not introduced due to the natural suction of air. It is judged impossible.

ここで、図4の斜線領域(曲線を含んで、曲線の下側領域)は、リングダクト内圧と大気圧との圧力差が、開閉弁26が開状態の吸気口27、流量計30、弁開度100%状態の流量調節弁29、及び空気導入管31からなる空気流路における圧損(流量調節弁29を除いた空気流路の圧損ΔPd部分と流量調節弁29の圧損ΔPv部分の和)に勝って、空気が空気流路を通過してリングダクト24内に流入可能を範囲を示している。
このため、圧力差と自然吸引空気量との対応関係を求める際に、自然吸引空気量と圧損(空気流路の圧損ΔPd及び流量調節弁29の圧損ΔPv)との関係を予め求めておき、燃焼ガス濃度計で燃焼ガスの濃度を測定して求めた必要空気量に対して、自然吸引空気量と圧損との関係から求められる圧損ΔPd及び圧損ΔPvを求め、ガス圧力計で測定したリングダクト内圧がΔPd+ΔPvの値以上の場合、空気の自然吸引により必要空気量の導入が可能と判断し、ΔPd+ΔPvの値がガス圧力計で測定したリングダクト内圧を超える場合、空気の自然吸引により必要空気量の導入が不可能と判断する。
Here, the hatched area (including the curve, the lower area of the curve) in FIG. 4 is that the pressure difference between the ring duct internal pressure and the atmospheric pressure is the intake port 27, flow meter 30, valve Pressure loss in the air flow path composed of the flow rate control valve 29 in the 100% opening state and the air introduction pipe 31 (the sum of the pressure loss ΔPd portion of the air flow path excluding the flow rate control valve 29 and the pressure loss ΔPv portion of the flow rate control valve 29) The range in which air can flow into the ring duct 24 through the air flow path is shown.
For this reason, when determining the correspondence between the pressure difference and the natural suction air amount, the relationship between the natural suction air amount and the pressure loss (the pressure loss ΔPd of the air flow path and the pressure loss ΔPv of the flow rate control valve 29) is determined in advance. A ring duct measured with a gas pressure gauge by obtaining pressure loss ΔPd and pressure loss ΔPv obtained from the relationship between the amount of natural suction air and pressure loss with respect to the required air amount obtained by measuring the concentration of combustion gas with a combustion gas concentration meter. When the internal pressure is greater than or equal to ΔPd + ΔPv, it is determined that the necessary amount of air can be introduced by natural air suction. When the value of ΔPd + ΔPv exceeds the ring duct internal pressure measured with a gas pressure gauge, the necessary air amount is obtained by natural air suction. It is judged that the introduction of is impossible.

そして、求めた必要空気量が、測定したリングダクト内圧に対応する自然吸引空気量以下の場合、空気の自然吸引により必要空気量の導入が可能と判断されると、空気の自然吸引時では自然吸引を継続する指令信号が、空気の強制導入時では、空気の強制導入を停止して空気の自然吸引を開始する指令信号がそれぞれ出力される。一方、求めた必要空気量が、測定したリングダクト内圧に対応する自然吸引空気量を超える場合は、空気の自然吸引により必要空気量の導入が不可能と判断され、空気の自然吸引時では空気の自然吸引を停止して空気の強制導入を開始する指令信号が、空気の強制導入時では空気の強制導入を継続する指令信号をそれぞれ出力される。 If the calculated required air volume is equal to or less than the natural suction air volume corresponding to the measured ring duct internal pressure, it is determined that the required air volume can be introduced by natural air suction. When the command signal for continuing the suction is forcibly introduced, a command signal for stopping the forced introduction of air and starting the natural suction of air is output. On the other hand, if the calculated required air volume exceeds the natural suction air volume corresponding to the measured ring duct internal pressure, it is determined that the required air volume cannot be introduced due to natural air suction. The command signal for stopping the natural suction and starting the forced introduction of air is outputted, and the command signal for continuing the forced introduction of air is outputted at the time of forced introduction of air.

続いて、本発明の一実施の形態に係るコークス乾式消火設備における燃焼用空気の導入制御方法について説明する。
本実施の形態に係るコークス乾式消火設備における燃焼用空気の導入制御方法は、コークス乾式消火設備(CDQ)10の廃熱回収ボイラ13に流入する循環ガスに、循環ガスに含まれる燃焼ガスを燃焼させるための空気を導入する方法であって、コークス乾式消火設備10に装入された赤熱コークスを受入れて冷却する冷却室11のリングダクト24に、循環ガスと大気との圧力差を利用して空気を自然吸引する吸気口27と、空気を強制吸引する空気ファン28と、吸気口27又は空気ファン28を介し空気導入管31を経由して導入される空気量を、循環ガス中の燃焼ガスの濃度に応じて調節する流量調節弁29とを備えた空気導入手段25を取り付け、燃焼ガスの濃度が定常負荷操業時の濃度より減少する過程では、空気導入手段25の空気ファン28を停止し吸気口27の設けられた開閉弁26を開けて空気を自然吸引し、燃焼ガスの濃度が定常負荷操業時の濃度に向けて増加する過程では、空気導入手段25の吸気口27に設けられた開閉弁26を閉じ空気ファン28を運転して空気を強制導入している。以下、詳細に説明する。
Then, the introduction control method of the combustion air in the coke dry fire extinguishing equipment which concerns on one embodiment of this invention is demonstrated.
The method for controlling the introduction of combustion air in the coke dry fire extinguishing equipment according to the present embodiment combusts the combustion gas contained in the circulating gas into the circulating gas flowing into the waste heat recovery boiler 13 of the coke dry fire extinguishing equipment (CDQ) 10. The air is introduced into the ring duct 24 of the cooling chamber 11 that receives and cools the red hot coke charged in the coke dry fire extinguishing equipment 10 by utilizing the pressure difference between the circulating gas and the atmosphere. The intake port 27 that naturally sucks air, the air fan 28 that forcibly sucks air, and the amount of air introduced via the air inlet tube 31 via the intake port 27 or the air fan 28 are converted into the combustion gas in the circulating gas. An air introduction means 25 having a flow rate adjusting valve 29 that adjusts according to the concentration of the gas is attached, and in the process in which the concentration of the combustion gas decreases from the concentration during steady load operation, the air introduction means 2 In the process in which the air fan 28 is stopped and the on-off valve 26 provided with the intake port 27 is opened to naturally suck air, and the concentration of the combustion gas increases toward the concentration during steady load operation, The on-off valve 26 provided at the intake port 27 is closed and the air fan 28 is operated to forcibly introduce air. Details will be described below.

コークス炉が定常負荷操業状態では、図5(A)に示すように、プレチャンバー22内の循環ガスには、赤熱コークスの装入毎に燃焼ガスが一定量混入することになって、燃焼ガス濃度計で測定されるリングダクト24内の循環ガス中の燃焼ガスの濃度値は略一定となる。このため、図5(B)に示すように、弁開度設定部で求められる必要空気量は一定となり、この必要空気量をリングダクト24内に導入するため空気導入切換え判断部から駆動部に指令信号が出力され、図5(C)に示すように、開閉弁26を閉じて空気ファン28を運転(ON)すると共に、図5(D)に示すように、流量調節弁29の弁開度が一定の値に調節される。 When the coke oven is in a steady load operation state, as shown in FIG. 5 (A), the circulating gas in the pre-chamber 22 is mixed with a certain amount of combustion gas every time when the red hot coke is charged. The concentration value of the combustion gas in the circulating gas in the ring duct 24 measured by the densitometer is substantially constant. For this reason, as shown in FIG. 5 (B), the required air amount obtained by the valve opening setting unit is constant, and the air introduction switching determining unit introduces the necessary air amount into the ring duct 24 to the drive unit. As shown in FIG. 5 (C), the command signal is output, and the on / off valve 26 is closed and the air fan 28 is operated (ON), and the flow rate adjusting valve 29 is opened as shown in FIG. 5 (D). The degree is adjusted to a constant value.

コークス炉が最低負荷操業状態に変わると、図5(A)に示すように、コークス炉からCDQ10に装入される赤熱コークス量が急減少するため、コークス炉が最低負荷操業状態になってから時間が経過すると、燃焼ガス濃度計で測定されるリングダクト24内の循環ガス中の燃焼ガスの濃度は低下を開始する。このため、図5(B)に示すように、弁開度設定部で算出する必要空気量も徐々に低下するので、弁開度設定部から駆動部に出力される流量調節弁29用の指令信号により、図5(D)に示すように、流量調節弁29の弁開度が徐々に減少する。なお、燃焼ガスの濃度が低下して必要空気量が減少しても、空気導入切換え判断部で、必要空気量が自然吸引空気量を超える状態であると判断される場合は、図5(C)に示すように空気ファン28は継続して運転される。 When the coke oven changes to the minimum load operation state, as shown in FIG. 5 (A), the amount of red hot coke charged to the CDQ 10 from the coke oven rapidly decreases, so the coke oven has entered the minimum load operation state. When time elapses, the concentration of the combustion gas in the circulating gas in the ring duct 24 measured by the combustion gas concentration meter starts to decrease. For this reason, as shown in FIG. 5 (B), the required air amount calculated by the valve opening setting unit gradually decreases, so the command for the flow rate control valve 29 output from the valve opening setting unit to the drive unit. With the signal, as shown in FIG. 5D, the valve opening degree of the flow control valve 29 gradually decreases. If the air introduction switching determination unit determines that the required air amount exceeds the natural suction air amount even when the concentration of the combustion gas decreases and the required air amount decreases, FIG. ), The air fan 28 is continuously operated.

コークス炉が最低負荷操業状態になってから更に時間が経過して、図5(A)に示すように、燃焼ガス濃度計で測定される循環ガス中の燃焼ガスの濃度が更に低下し、図5(B)に示すように、燃焼ガスの濃度を基に弁開度設定部で算出される必要空気量が、ガス圧力計で測定されるリングダクト24内の循環ガスの圧力と大気圧との圧力差を利用して、開閉弁26を開けた状態で吸気口27から自然吸引される自然吸引空気量に等しくなったと空気導入切換え判断部で判断された時点で、図5(C)に示すように、開閉弁26を閉じて空気ファン28を運転する強制導入を停止し、空気ファン28を停止して開閉弁26を開けて吸気口27を介した空気の自然吸引を開始する。 As more time elapses after the coke oven reaches the minimum load operation state, as shown in FIG. 5 (A), the concentration of the combustion gas in the circulating gas measured by the combustion gas concentration meter further decreases. As shown in FIG. 5 (B), the required air amount calculated by the valve opening setting unit based on the concentration of the combustion gas is determined by the pressure of the circulating gas and the atmospheric pressure in the ring duct 24 measured by the gas pressure gauge. When the air introduction switching determination unit determines that the amount of natural suction air naturally sucked from the intake port 27 with the on-off valve 26 opened is determined using the pressure difference of FIG. As shown, the forced introduction of operating the air fan 28 by closing the on-off valve 26 is stopped, the air fan 28 is stopped, the on-off valve 26 is opened, and the natural suction of air through the intake port 27 is started.

なお、空気ファン28を停止して開閉弁26を開けて吸気口27を介した空気の自然吸引を開始する場合、先ず、切換え時弁開度設定部では、燃焼ガス濃度計で測定される燃焼ガスの濃度と、流量調節弁29の両側に配置された入側空気圧力計及び出側空気圧力計でそれぞれ測定された入側圧力及び出側圧力、空気温度計で測定された空気の温度を用いて流量調節弁29のCv値を算出し、予め切換え時弁開度設定部に入力されている、図3に示すCv値と流量調節弁29の弁開度の関係に基づいて、弁開度を設定する。次いで、切換え時弁開度設定部から設定した弁開度の指令信号が駆動部に入力され、流量調節弁29の弁の操作が行われる。その結果、図5(B)に示す自然吸引が開始された時点で、図5(D)に示すように、流量調節弁29の弁開度は、設定された値に変わる。 When the air fan 28 is stopped and the on-off valve 26 is opened to start the natural suction of air through the intake port 27, first, the switching valve opening setting unit first performs combustion measured by a combustion gas concentration meter. The gas concentration, the inlet and outlet pressures measured by the inlet and outlet air pressure gauges arranged on both sides of the flow control valve 29, and the air temperature measured by the air thermometer, respectively. 3 is used to calculate the Cv value of the flow control valve 29, and based on the relationship between the Cv value and the valve opening of the flow control valve 29 shown in FIG. Set the degree. Next, a valve opening command signal set from the switching valve opening setting unit is input to the drive unit, and the valve of the flow rate adjustment valve 29 is operated. As a result, when the natural suction shown in FIG. 5 (B) is started, as shown in FIG. 5 (D), the valve opening degree of the flow rate control valve 29 changes to the set value.

空気の自然吸引による必要空気量のリングダクト24内への供給が開始されてから時間が経過して図5(A)に示すように、燃焼ガスの濃度が低下することに伴って、図5(B)に示すように、弁開度設定部で求められる必要空気量が低下するので、図5(D)に示すように、流量調節弁29の弁開度も低下する。そして、図5(A)に示すように、燃焼ガスの濃度が一定値になると、図5(B)、(D)に示すように、弁開度設定部で求められる必要空気量も一定となり、流量調節弁29の弁開度も一定となる。 As time passes after the supply of the required amount of air by the natural suction of air into the ring duct 24 is started, as shown in FIG. 5 (A), as the concentration of the combustion gas decreases, FIG. As shown in FIG. 5B, the required air amount determined by the valve opening setting unit is reduced, so that the valve opening of the flow rate adjusting valve 29 is also reduced as shown in FIG. As shown in FIG. 5 (A), when the concentration of the combustion gas becomes a constant value, as shown in FIGS. 5 (B) and 5 (D), the required air amount obtained by the valve opening setting unit becomes constant. The valve opening degree of the flow control valve 29 is also constant.

コークス炉が最低負荷操業状態から定常負荷操業状態に復帰すると、図5(A)に示すように、コークス炉からCDQ10に装入される赤熱コークス量が急増加するため、燃焼ガス濃度計を用いて測定されるリングダクト24内の循環ガス中の燃焼ガスの濃度は上昇を開始する。このため、図5(B)に示すように、弁開度設定部で算出される必要空気量も徐々に上昇するので、弁開度設定部から駆動部に出力される流量調節弁29用の指令信号により、図5(D)に示すように、流量調節弁29の弁開度が徐々に増加する。なお、燃焼ガスの濃度が上昇して必要空気量が増加しても、空気導入切換え判断部において必要空気量が自然吸引空気量以下の状態であると判断されている場合、図5(C)に示すように空気ファン28は停止状態となっている。 When the coke oven returns from the minimum load operation state to the steady load operation state, as shown in FIG. 5 (A), the amount of red hot coke charged into the CDQ 10 from the coke oven increases rapidly, so a combustion gas concentration meter is used. The concentration of the combustion gas in the circulating gas in the ring duct 24 thus measured starts to rise. For this reason, as shown in FIG. 5 (B), the required air amount calculated by the valve opening setting unit gradually increases, so that the flow control valve 29 output from the valve opening setting unit to the drive unit is used. With the command signal, as shown in FIG. 5D, the valve opening degree of the flow control valve 29 is gradually increased. In addition, even if the concentration of the combustion gas increases and the required air amount increases, if the air introduction switching determination unit determines that the required air amount is equal to or less than the natural suction air amount, FIG. As shown, the air fan 28 is in a stopped state.

コークス炉が定常負荷操業状態になってから更に時間が経過して、図5(A)に示すように、燃焼ガス濃度計を用いて測定される循環ガス中の燃焼ガスの濃度が更に上昇して、図5(B)に示すように、空気導入切換え判断部が、燃焼ガスの濃度を基に弁開度設定部で算出される必要空気量が自然吸引空気量を超える(即ち、ガス濃度計で測定される燃焼ガスの濃度を基に弁開度設定部で算出した必要空気量を取り込むためには、吸気口27を介した自然吸引を止めて、空気ファン28の運転を行う)と判断すると、空気導入切換え判断部から開閉弁26を閉じて空気ファン28を運転する指令信号が駆動部に出力されて、開閉弁26を閉じると共に、図5(C)に示すように、空気ファン28を運転して強制導入が開始される。 As time elapses after the coke oven enters the steady load operation state, as shown in FIG. 5A, the concentration of the combustion gas in the circulating gas measured using the combustion gas concentration meter further increases. Then, as shown in FIG. 5 (B), the air introduction switching determination unit determines that the required air amount calculated by the valve opening setting unit based on the combustion gas concentration exceeds the natural suction air amount (that is, the gas concentration). In order to take in the necessary air amount calculated by the valve opening setting unit based on the concentration of the combustion gas measured by the meter, the natural suction through the intake port 27 is stopped and the air fan 28 is operated) When the determination is made, a command signal for operating the air fan 28 by closing the opening / closing valve 26 is output from the air introduction switching determination unit to the drive unit, the opening / closing valve 26 is closed, and as shown in FIG. The forced introduction is started by driving 28.

ここで、開閉弁26を閉じて空気ファン28の運転を開始する場合、先ず、切換え時弁開度設定部では、燃焼ガス濃度計で測定される燃焼ガスの濃度と、流量調節弁29の両側に配置された入側空気圧力計及び出側空気圧力計でそれぞれ測定された入側圧力及び出側圧力、空気温度計で測定された空気の温度を用いて流量調節弁29のCv値を算出し、予め切換え時弁開度設定部に入力されている、図3に示すCv値と流量調節弁29の弁開度の関係に基づいて、弁開度を設定する。次いで、切換え時弁開度設定部から設定した弁開度の指令信号が駆動部に入力され、流量調節弁29の弁の操作が行われる。その結果、図5(B)に示す必要空気量の強制導入が開始された時点で、図5(D)に示すように、流量調節弁29の弁開度は、設定された値に変わる。 Here, when the on-off valve 26 is closed and the operation of the air fan 28 is started, first, in the switching valve opening degree setting unit, the concentration of the combustion gas measured by the combustion gas concentration meter and both sides of the flow rate control valve 29 are set. The Cv value of the flow control valve 29 is calculated using the inlet side pressure and the outlet side pressure measured by the inlet side air pressure gauge and the outlet side air pressure gauge, respectively, and the air temperature measured by the air thermometer. Then, the valve opening is set based on the relationship between the Cv value and the valve opening of the flow rate control valve 29 shown in FIG. Next, a valve opening command signal set from the switching valve opening setting unit is input to the drive unit, and the valve of the flow rate adjustment valve 29 is operated. As a result, when the forced introduction of the required air amount shown in FIG. 5 (B) is started, as shown in FIG. 5 (D), the valve opening degree of the flow control valve 29 changes to a set value.

空気の強制導入による必要空気量のリングダクト24内への供給が開始されてから時間が経過して図5(A)に示すように、燃焼ガスの濃度が上昇することに伴って、図5(B)に示すように、弁開度設定部で算出される必要空気量が増大するので、図5(D)に示すように、流量調節弁29の弁開度も増加する。そして、図5(A)に示すように、燃焼ガスの濃度が一定値になると、図5(B)、(D)に示すように、弁開度設定部で算出される必要空気量も一定となり、流量調節弁29の弁開度も一定となる。 As time passes after the supply of the required amount of air by forced introduction of air into the ring duct 24 is started, as shown in FIG. 5 (A), as the concentration of the combustion gas increases, FIG. As shown in (B), since the required air amount calculated by the valve opening setting unit increases, the valve opening of the flow control valve 29 also increases as shown in FIG. As shown in FIG. 5 (A), when the concentration of the combustion gas becomes a constant value, the required air amount calculated by the valve opening setting unit is also constant as shown in FIGS. 5 (B) and 5 (D). Thus, the valve opening degree of the flow control valve 29 is also constant.

以上のように、必要空気量をリングダクト24内に供給するに際して、自然吸引から強制導入に切換える場合、流量調節弁29の弁開度を、流量調節弁29のCv値に基づいて設定するので、切換え後に必要空気量に応じた弁開度を事前に設定することになって、図6(A)に示すように、空気導入方法の切換え時に生じる空気導入手段25内(空気流路内)の急激な圧力変動による流量調節弁29の応答遅れを最小にして、必要とする風量の空気を確実に導入することができる。 As described above, when the required amount of air is supplied into the ring duct 24, when switching from natural suction to forced introduction, the valve opening degree of the flow control valve 29 is set based on the Cv value of the flow control valve 29. Then, the valve opening degree corresponding to the required air amount is set in advance after switching, and as shown in FIG. 6 (A), in the air introducing means 25 (in the air flow path) generated at the time of switching the air introducing method. It is possible to minimize the delay in the response of the flow control valve 29 due to the sudden pressure fluctuation, and to reliably introduce the required air volume.

一方、従来のように、自然吸引から強制導入に切換える場合、流量調節弁の弁開度を必要空気量に基づいて設定する場合、図6(B)に示すように、空気導入方法の切換え時に生じる空気導入手段内(空気流路内)の急激な圧力変動による流量調節弁29の応答遅れが大きくなって、切換え直後は、必要とする風量の空気を導入できない空気量過少領域が、次いで、必要とする風量を超える空気が導入される空気量過剰領域が発生した後、必要とする風量の空気が導入される領域になる。 On the other hand, when switching from natural suction to forced introduction as in the prior art, when setting the valve opening of the flow control valve based on the required air amount, as shown in FIG. The response delay of the flow rate control valve 29 due to a sudden pressure fluctuation in the air introduction means (in the air flow path) is increased, and immediately after switching, an area where the required air volume cannot be introduced is an area where the air volume is too low. After an excessive air volume region where air exceeding the required air volume is introduced is generated, it becomes an area where air of the required air volume is introduced.

その結果、本実施の形態では、循環ガス中の燃焼ガスの濃度をより正確に制御できるようになり、コークス乾式消火設備の安全かつ安定操業に寄与することができる。更に、循環ガス中の燃焼ガスの濃度の正確な制御が可能になり、循環ガス中の酸素濃度の上昇を防止することができ、コークス乾式消火設備10において循環ガスに曝される金属部材の高温酸化腐食を防止することができ、コークス乾式消火設備10の安定操業を更に促進することができる。 As a result, in the present embodiment, the concentration of the combustion gas in the circulating gas can be more accurately controlled, which can contribute to the safe and stable operation of the coke dry fire extinguishing equipment. Furthermore, it is possible to accurately control the concentration of the combustion gas in the circulating gas, prevent an increase in the oxygen concentration in the circulating gas, and the high temperature of the metal member exposed to the circulating gas in the coke dry fire extinguishing equipment 10. Oxidative corrosion can be prevented, and stable operation of the coke dry fire extinguishing equipment 10 can be further promoted.

更に、空気の自然吸引時に、燃焼ガスの濃度が増加して、必要空気量が自然吸引空気量を超えると、自然吸引を停止し強制導入を開始し、空気の強制導入時に、燃焼ガスの濃度が低下して、必要空気量が自然吸引空気量以下になると、強制導入を停止し自然吸引を開始する場合、操作員が、例えば、赤熱コークスの装入量の変動に応じて、あるいは循環ガス中の燃焼ガスの濃度変動に応じて、空気導入方法を切換える場合と比較して、空気導入方法の切換え判断を画一的に行うことができ、コークス乾式消火設備10の操業を安定化することが可能になる。 Furthermore, if the concentration of combustion gas increases during the natural suction of air and the required amount of air exceeds the amount of natural suction air, the natural suction is stopped and forced introduction is started. When the required air volume falls below the natural suction air volume and the forced introduction is stopped and the natural suction is started, the operator may, for example, respond to fluctuations in the charging amount of red hot coke or the circulating gas. Compared with the case where the air introduction method is changed according to the concentration fluctuation of the combustion gas in the inside, the judgment of switching the air introduction method can be made uniformly, and the operation of the coke dry fire extinguishing equipment 10 can be stabilized. Is possible.

以上、本発明を、実施の形態を参照して説明してきたが、本発明は何ら上記した実施の形態に記載した構成に限定されるものではなく、特許請求の範囲に記載されている事項の範囲内で考えられるその他の実施の形態や変形例も含むものである。
更に、本実施の形態とその他の実施の形態や変形例にそれぞれ含まれる構成要素を組合わせたものも、本発明に含まれる。
As described above, the present invention has been described with reference to the embodiment. However, the present invention is not limited to the configuration described in the above-described embodiment, and the matters described in the scope of claims. Other embodiments and modifications conceivable within the scope are also included.
Further, the present invention also includes a combination of components included in the present embodiment and other embodiments and modifications.

10:コークス乾式消火設備、11:冷却室、12:1次ダクト、13:廃熱回収ボイラ、14:2次ダクト、15:装入装置、16:1次ダストキャッチャー、17:ダスト排出装置、18:2次ダストキャッチャー、19:ガス循環ファン、20:給水予熱器、21:コークス排出装置、22:プレチャンバー、23:クーリングチャンバー、24:リングダクト、25:空気導入手段、26:開閉弁、27:吸気口、28:空気ファン、29:流量調節弁、30:流量計、31:空気導入管 10: Coke dry fire extinguishing equipment, 11: cooling chamber, 12: primary duct, 13: waste heat recovery boiler, 14: secondary duct, 15: charging device, 16: primary dust catcher, 17: dust discharging device, 18: secondary dust catcher, 19: gas circulation fan, 20: feed water preheater, 21: coke discharge device, 22: pre-chamber, 23: cooling chamber, 24: ring duct, 25: air introduction means, 26: on-off valve 27: Intake port, 28: Air fan, 29: Flow control valve, 30: Flow meter, 31: Air introduction pipe

Claims (3)

コークス乾式消火設備の廃熱回収ボイラに流入する循環ガスに、該循環ガスに含まれる燃焼ガスを燃焼させるための空気を導入するコークス乾式消火設備における燃焼用空気の導入制御方法において、
前記コークス乾式消火設備に装入された赤熱コークスを受入れて冷却する冷却室に、前記循環ガスと大気との圧力差を利用して空気を自然吸引する吸気口と、空気を強制導入する空気ファンと、前記吸気口又は前記空気ファンを介して導入される空気量を、前記循環ガス中の前記燃焼ガスの濃度に応じて調節する流量調節弁とを備えた空気導入手段を取り付け、
前記燃焼ガスの濃度が定常負荷操業時の濃度より減少する過程で、前記空気導入手段の前記空気ファンを停止し前記吸気口を開けて空気を自然吸引し、前記燃焼ガスの濃度が前記定常負荷操業時の濃度に向けて増加する過程で、前記空気導入手段の前記吸気口を閉じ前記空気ファンを運転して空気を強制導入することを特徴とするコークス乾式消火設備における燃焼用空気の導入制御方法。
In the introduction control method of combustion air in the coke dry fire extinguishing equipment, which introduces air for burning the combustion gas contained in the circulating gas into the circulating gas flowing into the waste heat recovery boiler of the coke dry fire extinguishing equipment,
A cooling chamber that receives and cools reddish coke charged in the coke dry fire extinguishing equipment, naturally sucks air using a pressure difference between the circulating gas and the atmosphere, and an air fan that forcibly introduces air And an air introduction means comprising a flow rate adjusting valve for adjusting the amount of air introduced through the intake port or the air fan according to the concentration of the combustion gas in the circulating gas,
In the process in which the concentration of the combustion gas is lower than the concentration at the time of steady load operation, the air fan of the air introduction means is stopped and the intake port is opened to naturally suck air, and the concentration of the combustion gas is the steady load. Combustion air introduction control in a coke dry fire extinguishing system, wherein the air inlet is closed and the air fan is operated to forcibly introduce air in the process of increasing toward the concentration during operation Method.
請求項1記載のコークス乾式消火設備における燃焼用空気の導入制御方法において、前記強制導入から前記自然吸引に又は前記自然吸引から前記強制導入に切換える際に、前記流量調節弁の弁開度を、前記燃焼ガスの燃焼に必要な空気量と、前記流量調節弁の入側圧力及び出側圧力とを用いて算出する該流量調節弁の容量係数に基づいて設定することを特徴とするコークス乾式消火設備における燃焼用空気の導入制御方法。 In the method for controlling the introduction of combustion air in the coke dry fire extinguishing equipment according to claim 1, when switching from the forced introduction to the natural suction or from the natural suction to the forced introduction, the valve opening degree of the flow rate control valve, Coke dry fire extinguishing, which is set based on an air amount necessary for combustion of the combustion gas and a capacity coefficient of the flow rate control valve calculated using an inlet side pressure and an outlet side pressure of the flow rate control valve Introduction control method of combustion air in equipment. 請求項1又は2記載のコークス乾式消火設備における燃焼用空気の導入制御方法において、空気の前記自然吸引時に、前記燃焼ガスの濃度が増加して、該燃焼ガスの燃焼に必要な空気量が前記圧力差から決まる自然吸引空気量を超えると、前記自然吸引を停止し前記強制導入を開始し、空気の前記強制導入時に、前記燃焼ガスの濃度が低下して、該燃焼ガスの燃焼に必要な空気量が前記圧力差から決まる自然吸引空気量以下になると、前記強制導入を停止し前記自然吸引を開始することを特徴とするコークス乾式消火設備における燃焼用空気の導入制御方法。
The method for controlling the introduction of combustion air in a coke dry fire extinguishing system according to claim 1 or 2, wherein the concentration of the combustion gas increases during the natural suction of air, and the amount of air necessary for combustion of the combustion gas is When the amount of natural suction air determined by the pressure difference is exceeded, the natural suction is stopped and the forced introduction is started. At the time of forced introduction of air, the concentration of the combustion gas decreases, and is necessary for combustion of the combustion gas. A combustion air introduction control method in a coke dry fire extinguishing system, wherein when the air amount becomes equal to or less than a natural suction air amount determined from the pressure difference, the forced introduction is stopped and the natural suction is started.
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Publication number Priority date Publication date Assignee Title
CN104650930A (en) * 2013-11-18 2015-05-27 上海梅山钢铁股份有限公司 Dry quenching air introduction control method
CN110437850A (en) * 2019-08-23 2019-11-12 西安华江环保科技股份有限公司 A kind of double super generating electricity circulating water cooling systems of Dry Quenching

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JPH0873861A (en) * 1994-09-01 1996-03-19 Nkk Corp Method for controlling prechamber pressure for coke dry extinguisher
JPH0959644A (en) * 1995-08-17 1997-03-04 Nkk Corp Method for blowing air in for coke dry-quenching equipment

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JPH0873861A (en) * 1994-09-01 1996-03-19 Nkk Corp Method for controlling prechamber pressure for coke dry extinguisher
JPH0959644A (en) * 1995-08-17 1997-03-04 Nkk Corp Method for blowing air in for coke dry-quenching equipment

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104650930A (en) * 2013-11-18 2015-05-27 上海梅山钢铁股份有限公司 Dry quenching air introduction control method
CN110437850A (en) * 2019-08-23 2019-11-12 西安华江环保科技股份有限公司 A kind of double super generating electricity circulating water cooling systems of Dry Quenching

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