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JP2013028875A - Apparatus for crimping filament tow, and method for manufacturing crimped filament tow - Google Patents

Apparatus for crimping filament tow, and method for manufacturing crimped filament tow Download PDF

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JP2013028875A
JP2013028875A JP2011165673A JP2011165673A JP2013028875A JP 2013028875 A JP2013028875 A JP 2013028875A JP 2011165673 A JP2011165673 A JP 2011165673A JP 2011165673 A JP2011165673 A JP 2011165673A JP 2013028875 A JP2013028875 A JP 2013028875A
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tow
toe
roll
width
pair
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Sadayuki Hamaya
貞行 浜屋
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Mitsubishi Rayon Co Ltd
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Mitsubishi Rayon Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide: an apparatus for stuffing and crimping a filament tow, which does not cause any trouble such as single yarn breakage of the crimped filament tow and catching of the crimped filament tow by a stuffing roll, and frequent repairs and the like by shut-down due to excess abrasion of a pressing plate for preventing tow projection and the like, and is capable of continuously obtaining the high quality crimped filament tow; and a method for manufacturing the crimped filament tow.SOLUTION: In an apparatus for crimping a filament tow, a tow width-restricting part (10a) is disposed on an upstream side of a nip point (9) of stuffing rolls (1, 2) of a tow-introducing part (10) of a pair of filament tow-stuffing rolls, and a tow protrusion-preventing part (11a) for preventing filaments of a filament tow (8) from protruding is then disposed on a roll side face including the nip point (9) of the pair of stuffing rolls (1, 2). The difference between a stuffing roll width A and a distance B between inner wall surfaces of a pair of presser plates (15) for preventing protrusion is set to be not greater than 12 mm and not less than 0.2 mm, and a distance C between a tip end of the tow width-restricting part (10a) and the nip point (9) of the stuffing rolls (1, 2) is set to be not greater than 6.0 mm and greater than 0 mm.

Description

本発明は繊維トウに座屈捲縮を付与する繊維トウの押し込み捲縮装置及び繊維トウの製造方法に関し、さらに詳しくは、押し込みロールを通した繊維トウに対する捲縮付与時における運転操作性に優れ、ダメージのない捲縮繊維トウを連続的に効率よく生産し得る捲縮装置及び捲縮繊維トウの連続製造方法に関する。   The present invention relates to a fiber tow indentation crimping device for imparting buckling crimp to a fiber tow and a method for producing the fiber tow. More specifically, the present invention is excellent in operation operability at the time of crimping to a fiber tow through an indentation roll. The present invention also relates to a crimping apparatus capable of continuously and efficiently producing a crimped fiber tow without damage and a method for continuously producing a crimped fiber tow.

繊維トウへの捲縮付与方式としては、押し込みロールを用いた捲縮装置が広く用いられており、この押し込みロールを用いた捲縮装置は、繊維トウを一対の押し込みロールを通して捲縮室に押し込むことによって捲縮繊維トウを作るものである。この装置により捲縮繊維トウを作るには、押し込みロールが繊維トウに対して所定の把持圧をもって把持することが必要であり、一対の押し込みロールで挟圧された繊維トウはその押し込みロールの間で両側に広がろうとする。この押し込みロールの左右両側面からはみ出そうとする繊維トウのはみ出しを防止するため、押し込みロールにおける繊維トウを把持するニップ点付近の両側面に押え板(摺動板)を押しあてており、この押え板は繊維トウの押し込みロール両側へのはみ出し圧と、押し込みロールの回転による負荷とが継続して同時に繊維トウにかかるため、捲縮装置の運転時間の経過とともに押え板が溝状に摩耗するという問題を有している。   As a method for imparting crimps to fiber tows, a crimping device using a pushing roll is widely used, and the crimping device using the pushing roll pushes the fiber tow into a crimping chamber through a pair of pushing rolls. To make crimped fiber tows. In order to produce a crimped fiber tow with this device, it is necessary for the push roll to grip the fiber tow with a predetermined gripping pressure, and the fiber tow sandwiched between the pair of push rolls is between the push rolls. And try to spread on both sides. In order to prevent the fiber tow from protruding from the left and right side surfaces of the push roll, press plates (sliding plates) are pressed against both sides of the push roll near the nip point for gripping the fiber tow. Since the presser plate continues to be applied to the fiber tow at the same time as the protruding pressure of the fiber tow on both sides of the press roll and the load caused by the rotation of the press roll, the press plate wears in a groove shape as the crimping device runs. Has the problem.

押え板の摩耗が進行すると、繊維トウが当該摩耗部に引っ掛かって切れたり、不均一な捲縮が繊維トウに発生するといった捲縮繊維トウの品質への悪影響が現われる。このため、所定の捲縮品質を維持した捲縮繊維トウを得るために、押え板及び押し込みロールの定期的な交換が必要となる。その交換のため捲縮装置を停止せざるを得ず、この停止に伴い捲縮繊維トウの生産効率の低下をもたらす。そのため、捲縮繊維トウの生産効率の低下を改善し得る装置と方法の開発が強く望まれていた。   As wear of the presser plate progresses, there is an adverse effect on the quality of the crimped fiber tow, such as the fiber tow being caught by the worn part and being cut, or uneven crimping occurring in the fiber tow. For this reason, in order to obtain a crimped fiber tow maintaining a predetermined crimp quality, it is necessary to periodically replace the presser plate and the push roll. The crimping apparatus must be stopped for the replacement, and the production efficiency of the crimped fiber tow is reduced with the stoppage. Therefore, there has been a strong demand for the development of an apparatus and method that can improve the reduction in the production efficiency of crimped fiber tows.

こうした背景から、例えば実開昭49−42249号公報(特許文献1)には繊維トウの捲縮装置における一対の押し込みロールの両側面に押し付けられる一対の押え板(摺動板)の摺動面の一部に耐焼付き性に優れた材質を配し、その一部を除く他のトウ繊維との摺接面に耐磨耗性に優れた材質を配した複合構造とし、耐焼付き性に優れた材質が配された表面を、耐磨耗性に優れた材質が配される表面よりも高くしている。その結果、ニップロールとの焼付きがなく、しかもトウによる摩耗が著しく減少し、捲縮の乱れや糸切れ等を発生することなく長時間の運転が可能となるというものである。   From such a background, for example, Japanese Utility Model Publication No. 49-42249 (Patent Document 1) discloses a sliding surface of a pair of pressing plates (sliding plates) pressed against both side surfaces of a pair of pressing rolls in a fiber tow crimping apparatus. With a composite structure in which a material with excellent seizure resistance is arranged on a part of it, and a material with excellent wear resistance is arranged on the sliding contact surface with other tow fibers except for a part of it, it has excellent seizure resistance The surface on which the material is arranged is made higher than the surface on which the material with excellent wear resistance is arranged. As a result, there is no seizure with the nip roll, and the wear due to the tow is remarkably reduced, and it is possible to operate for a long time without causing any disturbance of crimping or yarn breakage.

また、例えば実開昭50−77554号公報(特許文献2)には、押し込みロールの少なくとも表面を合金工具鋼で構成することにより、ステンレス鋼(SUS420)に比して寿命が著しく向上するばかりでなく、超硬合金と比較して脆くなく加工性に優れているため取り扱いやすく、加工精度が向上するとしている。また、例えば実開昭51−43653号公報(特許文献3)及び実公昭52−13391号公報(特許文献4)によれば、摺動片(押え板)の中心をロールのニップ点から外して配してあり、摺動片(押え板)がその中心回りを自在に回転できるようにしている。これにより、摺動板の摩耗が防止できるというものである。   Further, for example, in Japanese Utility Model Laid-Open No. 50-77554 (Patent Document 2), at least the surface of the pressing roll is made of an alloy tool steel, so that the life is significantly improved as compared with stainless steel (SUS420). However, it is easy to handle because it is not brittle and excellent in workability compared to cemented carbide, and the processing accuracy is improved. Further, for example, according to Japanese Utility Model Publication No. 51-43653 (Patent Document 3) and Japanese Utility Model Publication No. 52-13391 (Patent Document 4), the center of the sliding piece (pressing plate) is removed from the nip point of the roll. The sliding piece (presser plate) can rotate freely around its center. Thereby, the wear of the sliding plate can be prevented.

実開昭49−42249号公報Japanese Utility Model Publication No. 49-42249 実開昭50−77554号公報Japanese Utility Model Publication No. 50-77554 実開昭51−43653号公報Japanese Utility Model Publication No. 51-43653 実公昭52−13391号公報Japanese Utility Model Publication No. 52-13391

しかし、これらの提案は押え板(摺動板)や押し込みロールの寿命延長に効果が認められるものの、押え板、押し込みロール、繊維束相互の摩擦発生要因を根本的に解消するものではなく、捲縮の乱れのような捲縮繊維トウの品質異常を抑制するには十分な効果を得ることができなかった。   However, although these proposals are effective in extending the life of the presser plate (sliding plate) and push-in roll, they do not fundamentally eliminate the cause of friction between the presser plate, push-in roll, and fiber bundle. A sufficient effect could not be obtained to suppress the quality abnormality of the crimped fiber tow such as disorder of crimping.

本発明は、かかる課題を解消すべくなされたものであり、その具体的な目的は、押え板、押し込みロール、繊維束相互の摩擦発生要因を根本的に解消して、高品質な捲縮繊維トウを製造できるトウベルトの押し込み捲縮装置及び捲縮方法を提供することにある。   The present invention has been made in order to eliminate such problems, and its specific purpose is to fundamentally eliminate the cause of friction between the pressing plate, the pressing roll, and the fiber bundle, and to produce high-quality crimped fibers. An object of the present invention is to provide a tow belt pushing crimping apparatus and a crimping method capable of producing a tow.

本発明者等は、この種の押し込み捲縮装置における押え板の寿命延長という難しい手段や装置の運転中に押え板を交換するという危険な行為に頼らずに、これらの問題を根本的に改善し得た構造を有する捲縮装置を開発すべく鋭意検討した結果、押し込みロール前にトウ幅規制部を設けることにより、繊維トウの捲縮乱れが生ずることなく、かつ、押え板の摩耗や破損などの不都合の生じにくい繊維トウの捲縮装置と方法とを開発し得ることを見出し本発明を完成させた。   The present inventors fundamentally improved these problems without relying on the difficult means of extending the life of the presser plate in this type of indentation crimping device and the dangerous act of replacing the presser plate during operation of the device. As a result of intensive studies to develop a crimping device having the structure obtained, by providing a tow width restricting portion before the pushing roll, there is no occurrence of crimp torsion of the fiber tow, and the wear and damage of the presser plate The present inventors have found that a fiber tow crimping apparatus and method that are less likely to cause such inconveniences can be developed.

すなわち、本発明の第1の基本構成は、一対のトウ押し込みロールの両側面にトウのはみ出し防止用押え板が配され、その一対のトウ押し込みロールの後部にクリンパーボックスが配され、連続して供給される繊維トウを前記一対のトウ押し込みロール間を通して前記クリンパーボックスに押し込み、繊維トウに捲縮を付与するトウの押し込み捲縮装置であって、前記トウのはみ出し防止用押え板が、押し込みロールのトウ導入部に配され繊維トウのトウ幅を規制する一対のトウ幅規制部と、トウ導入部から前記押し込みロールのトウ導出部にかけて配され、トウのはみ出しを防止するトウはみ出し防止部とを備えており、前記押し込みロールのロール幅Aと、前記一対のトウ幅規制部の内壁面間距離Bと、トウ幅規制部の先端と押し込みロールのニップ点との間の距離Cとが、以下の(1)及び(2)式を満足してなる繊維トウの押し込み捲縮装置にある。
12mm≧A−B≧0.2mm (1)
6mm≧C>0mm (2)
That is, in the first basic configuration of the present invention, a tow protrusion prevention press plate is arranged on both side surfaces of a pair of toe push-in rolls, and a crimper box is arranged at the rear of the pair of toe push-in rolls. A tow pressing / crimping device that pushes the supplied fiber tow into the crimper box through the pair of tow pressing rolls to impart crimps to the fiber tow, wherein the tow protrusion prevention presser plate is a pressing roll. A pair of tow width regulating portions arranged in the tow introduction portion of the tow and regulating the tow width of the fiber tow, and a tow overhang prevention portion arranged from the tow introduction portion to the tow derivation portion of the pushing roll to prevent the tow from protruding. A roll width A of the push-in roll, a distance B between the inner wall surfaces of the pair of toe width restricting portions, a tip of the toe width restricting portion, and a push-in roll And the distance C between the nip point Le is in the following (1) and (2) crimping device pushing the fiber tows comprising satisfies the equation.
12mm ≧ A−B ≧ 0.2mm (1)
6mm ≧ C> 0mm (2)

好適な態様によれば、前記押し込みロール幅Aと一対のトウ幅規制部の内壁面間距離Bとが、12mm≧A−B≧0.2mmなる条件を満足することが望ましく、より好ましくは押し込みロール幅Aと前記内壁面間距離Bとの差が、2mmから0.2mmの範囲内に設定する。一方、トウ幅規制部の先端と押し込みロールのニップ点との間の好ましい距離Cは、6mm≧C≧0mmであるとよい。そして、前記はみ出し防止用押え板を耐焼付き性に優れた材質から構成し、前記トウ幅規制部は耐磨耗性や耐衝撃性に優れた材質から構成することが望ましい。   According to a preferred aspect, it is desirable that the pushing roll width A and the distance B between the inner wall surfaces of the pair of tow width regulating portions satisfy a condition of 12 mm ≧ A−B ≧ 0.2 mm, more preferably pushing. The difference between the roll width A and the inner wall distance B is set in the range of 2 mm to 0.2 mm. On the other hand, the preferable distance C between the tip of the toe width restricting portion and the nip point of the pushing roll is preferably 6 mm ≧ C ≧ 0 mm. And it is desirable that the protrusion preventing presser plate is made of a material excellent in seizure resistance, and the toe width restricting portion is made of a material excellent in wear resistance and impact resistance.

また、本発明の第2の基本構成は、一対のトウ押し込みロールの両側面にトウのはみ出し防止用押え板を有し、前記一対のトウ押し込みロールの後部にクリンパーボックスが配され、連続して供給される繊維トウを前記一対のトウ押し込みロール間を通して前記クリンパーボックスに押し込み、繊維トウに捲縮を付与することにより捲縮繊維トウを製造する捲縮繊維トウの製造方法であって、
前記繊維トウのはみ出し防止用押え板が、押し込みロールのトウ導入部に配した繊維トウのトウ幅を規制する一対のトウ幅規制部と、トウ導入部から前記押し込みロールのトウ
導出部にかけて配したトウのはみ出しを防止するトウはみ出し防止部とを備えること、
前記押し込みロールのロール幅をA、前記一対のはみ出し防止用押え板の内壁面間距離をB、トウ幅規制部の先端と押し込みロールのニップ点との間の距離をCとするとき、以下の(1)及び(2)式を満足させることを特徴とする、捲縮繊維トウの製造方法にある。
12mm≧A−B≧0.2mm (1)
6mm≧C>0mm (2)
Further, the second basic configuration of the present invention has a toe protrusion prevention presser plate on both side surfaces of the pair of toe push-in rolls, and a crimper box is arranged at the rear part of the pair of toe push-in rolls. A method for producing a crimped fiber tow, wherein a fiber tow to be fed is pushed into the crimper box through the pair of tow pushing rolls and crimped on the fiber tow,
The fiber tow protrusion prevention presser plate is disposed between a pair of tow width restricting portions for restricting the tow width of the fiber tow disposed in the toe introducing portion of the pushing roll and the tow leading portion of the pushing roll from the toe introducing portion. A toe protrusion preventing part for preventing toe protrusion,
When the roll width of the push roll is A, the distance between the inner wall surfaces of the pair of protrusion prevention press plates is B, and the distance between the tip of the toe width regulating portion and the nip point of the push roll is C, the following It exists in the manufacturing method of a crimped fiber tow characterized by satisfying (1) and (2) Formula.
12mm ≧ A−B ≧ 0.2mm (1)
6mm ≧ C> 0mm (2)

ここで、トウ幅規制部の材質は、耐摩耗性や耐衝撃性を備えているものならば、いずれの素材も用いることができ、例えば、ステンレス鋼、合金工具鋼、超硬合金等を用いることができ、特に、耐食性を備えたステンレス鋼を用いることが好ましい。
一方、トウはみ出し防止部の材質は、耐焼き付き性に優れたセラミックスを用いることが好ましい。
Here, any material can be used as the material of the tow width regulating portion as long as it has wear resistance and impact resistance. For example, stainless steel, alloy tool steel, cemented carbide or the like is used. In particular, it is preferable to use stainless steel having corrosion resistance.
On the other hand, it is preferable to use ceramics excellent in seizure resistance as the material of the tow protrusion prevention portion.

本発明に係る繊維トウの押し込み捲縮装置の特徴は、押し込みロールのトウ導入部に前方に一対のトウ幅規制部を配し、押し込みロールのトウ導入部からトウ導出部にわたる押し込みロールの左右側面にトウはみ出し防止部を設けた点にある。トウ捲縮装置にかかる構造を採用することにより、従来のごとき格別にトウ幅規制部を備えていない捲縮装置に比べ、押し込みロールに供給される繊維トウの走行状態に蛇行やゆれを生ずることなく、押し込みロールのニップ点に向けて均等なトウ幅を維持しながら安定して供給できる。   A feature of the fiber toe crimping device according to the present invention is that a pair of tow width restricting portions are arranged in front of the toe introducing portion of the pushing roll, and the left and right side surfaces of the pushing roll extending from the toe introducing portion to the toe leading portion of the pushing roll. The point is that a toe protrusion prevention part is provided. By adopting the structure related to the toe crimping device, compared to the conventional crimping device that does not have a tow width regulating part, the running state of the fiber tow supplied to the pushing roll is caused to meander and sway. And can be stably supplied while maintaining a uniform toe width toward the nip point of the push roll.

トウ幅規制部を通過した繊維トウは、続くトウはみ出し防止部へと送り込まれる。このとき繊維トウは一対の押し込みロールの押圧作用を受けて、幅方向の外側に向けて拡がり始めようとするが、前記トウ導入部及び導出部にかけて配されたトウはみ出し防止部が押し込みロールの側面に圧接しており、上下ロール間の隙間から繊維トウが異常にはみ出そうとしても、それを確実に抑制する。   The fiber tow that has passed through the tow width restricting portion is sent to the subsequent toe protrusion preventing portion. At this time, the fiber tow is subjected to the pressing action of the pair of pushing rolls and starts to spread outward in the width direction, but the tow protrusion preventing portion arranged over the tow introducing portion and the leading portion is a side surface of the pushing roll. Even if the fiber tow tries to protrude abnormally from the gap between the upper and lower rolls, it is reliably suppressed.

このように、本発明では、はみ出し防止用押え板をトウ幅規制部及びはみ出し防止部により構成することにより、一対の押し込みロールの間へと送り込まれる以前に、繊維トウの幅を予め設定されているトウ幅に規制して、その幅をもって一対の押し込みロールの間へと送り込み、そこで繊維トウを徐々に押圧し、押し込みロールのニップ点を通過したのち徐々に押圧が解除されて、前方のクリンパーボックスへと送り込む。クリンパーボックスのトウ出口部はトウの自由な通過が抑止され、押し込みロールから押し出される繊維トウはクリンパーボックス内で波状に屈曲変形しながら、順次トウ出口へと移動する。このとき、繊維トウの構成繊維自体に細かな捲縮がなされる。   As described above, in the present invention, the protrusion plate is configured by the toe width restricting portion and the protrusion preventing portion so that the width of the fiber tow is set in advance before being fed between the pair of pushing rolls. The width of the tow is regulated and fed between the pair of pushing rolls. The fiber tow is gradually pressed there, and after passing through the nip point of the pushing roll, the pressure is gradually released, and the front crimper Send it to the box. The tow exit portion of the crimper box is prevented from freely passing through the tow, and the fiber tow pushed out from the push-in roll moves to the toe exit sequentially while being bent and deformed in a wave shape in the crimper box. At this time, fine crimps are made on the constituent fibers themselves of the fiber tow.

ここで、クリンパーボックスのトウ入口のトウ幅方向の入口幅が前記一対のトウはみ出し防止部の内壁間距離よりも僅かに長く設定されている。そのため、このトウはみ出し防止部の終点とクリンパーボックスのトウ入口との間において繊維トウの左右端縁部に存在する繊維の緻密性が解かれ、繊維トウの幅方向における緻密性が均等となり、そこで捲縮の付与がなされることになり、繊維トウの長さ方向及び幅方向のいずれにあっても均一な捲縮が得られる。更には、前記トウはみ出し防止用押え板に過剰な押圧力を加えなくても、本発明に係る繊維トウの押し込み捲縮装置を、安定して運転できるという大きなメリットがある。   Here, the entrance width in the toe width direction of the toe entrance of the crimper box is set to be slightly longer than the distance between the inner walls of the pair of toe protrusion preventing portions. Therefore, the denseness of the fibers present at the left and right edge portions of the fiber tow is released between the end point of the tow protrusion preventing portion and the toe entrance of the crimper box, and the denseness in the width direction of the fiber tow becomes uniform. Crimping is provided, and uniform crimping is obtained regardless of the length direction and width direction of the fiber tow. Furthermore, there is a great merit that the fiber toe pushing crimping device according to the present invention can be stably operated without applying excessive pressing force to the tow protrusion preventing presser plate.

特に、押し込みロール幅Aと一対のトウはみ出し防止用押え板の内側距離Bとが、12mm≧A−B≧0.2mmなる条件を満足させると、トウの蛇行や押し込みロールでのはみ出しがなく、捲縮繊維トウの品質異常による捲縮装置の運転を停止させることがほとんどなくなる。また、一対の押し込みロールのニップ点とトウ幅規制部の先端との距離(C
)を、6mm≧C≧0mmとすることにより、更に上記した押え板、押し込みロール、繊維束相互の摩擦などの要因による不都合を生ずることなく装置を安定して長期間の運転をすることができる。
In particular, if the width A of the push-in roll and the inner distance B of the pair of toe-preventing presser plates satisfy the condition of 12 mm ≧ A−B ≧ 0.2 mm, the tow meanders and does not protrude from the push-in roll, The operation of the crimping device due to the quality abnormality of the crimped fiber tow is hardly stopped. Also, the distance (C between the nip point of the pair of push rolls and the tip of the toe width regulating portion
) Is set to 6 mm ≧ C ≧ 0 mm, the apparatus can be stably operated for a long time without causing any inconvenience due to the above-described factors such as the pressing plate, the pressing roll, and the friction between the fiber bundles. .

本発明に係る繊維トウの連続捲縮装置の要部を一部切開して示す側面図である。It is a side view which cuts and shows the principal part of the continuous crimping apparatus of the fiber tow concerning this invention. 図1のII-II 線に沿った矢視断面図である。It is arrow sectional drawing along the II-II line | wire of FIG. 図2のIII-III 線に沿った矢視断面図である。FIG. 3 is a cross-sectional view taken along line III-III in FIG. 2. 図3のS部を拡大して示す断面図である。It is sectional drawing which expands and shows the S section of FIG. 本発明におけるトウ幅規制部及びトウはみ出し防止部の構成を示す縦断面図である。It is a longitudinal cross-sectional view which shows the structure of the tow | toe width control part and the toe protrusion prevention part in this invention. 前記トウ幅規制部及びトウはみ出し防止部と押し込みロールとの配置関係を示す側面図である。It is a side view which shows the arrangement | positioning relationship of the said tow | toe width control part and a tow | toe protrusion prevention part, and a pushing roll. 前記トウ幅規制部及びトウはみ出し防止部の斜視図である。It is a perspective view of the tow width restricting portion and the toe protrusion preventing portion.

以下、添付図面に基づいて本発明の代表的な実施形態である繊維トウの捲縮装置について具体的に説明する。
図1及び図2において、符号1,2は上下一対の第1及び第2押し込みロールであって、それぞれが第1及び第2回転軸1a,2aの先端(図2の右端)にて固定支持されている。第1及び第2回転軸1a,2aの途中と他端部(図2の左端部)は下部ハウジング4及び上部ハウジング5に取り付けられた複数の軸受にて回転自在に支持されており、第2回転軸2aの他端は図示せぬ駆動源と連結されている。第1回転軸1aは歯車3を介して第2回転軸2aと連結され、繊維トウ8の押し込み方向に等速度で正回転する。後部ハウジング6の上下部位には、それぞれ水噴射スプレー7a,7bが配されており、各スプレー7a,7bは前記第1及び第2押し込みロール1,2の各表面に向けられ、水噴射によりロールの加熱が防止され、はみ出し防止用押え板のはみ出し防止部11aの摩耗が抑制される。
Hereinafter, a fiber tow crimping apparatus which is a typical embodiment of the present invention will be described in detail with reference to the accompanying drawings.
1 and 2, reference numerals 1 and 2 denote a pair of upper and lower first and second pushing rolls, which are fixedly supported at the tips (right ends in FIG. 2) of the first and second rotating shafts 1a and 2a, respectively. Has been. The middle and the other end (the left end in FIG. 2) of the first and second rotating shafts 1a and 2a are rotatably supported by a plurality of bearings attached to the lower housing 4 and the upper housing 5. The other end of the rotating shaft 2a is connected to a drive source (not shown). The first rotating shaft 1a is connected to the second rotating shaft 2a via the gear 3, and rotates forward at a constant speed in the pushing direction of the fiber tow 8. Water sprays 7a and 7b are respectively disposed on the upper and lower parts of the rear housing 6, and the sprays 7a and 7b are directed to the respective surfaces of the first and second push rolls 1 and 2, and are rolled by water spray. Is prevented, and the wear of the protrusion preventing portion 11a of the protrusion preventing presser plate is suppressed.

前記第1及び第2押し込みロール1,2は同一の径を有しており、その外面中央部にそれぞれヨーク1bと円形プレート2bとが固着されている。この第1及び第2押し込みロール1,2のトウニップ点9を挟んで、図3及びその拡大図である図4に示す、矢印方向に走行する繊維トウ8の進行方向前後にわたり、本発明の特徴部の一部となる繊維トウ8の導入部10と、繊維トウ8の導出部11とを有している。導入部10は、繊維トウ8の第1及び第2押し込みロール1,2への導入領域であり、前記導出部11はニップ点9を過ぎてクリンパーボックス12に押し込まれる領域である。本実施形態では、それぞれの領域が第1及び第2押し込みロール1,2の径の1/4程度の領域である。繊維トウ8は、導入部10にて第1及び第2押し込みロール1,2によって徐々に押圧され、ニップ点9を過ぎて前記導出部11に入ると、前記押圧が徐々に解除される。   The first and second push rolls 1 and 2 have the same diameter, and a yoke 1b and a circular plate 2b are fixed to the center of the outer surface thereof. The present invention is characterized by the fiber tow 8 traveling in the direction of the arrow shown in FIG. 3 and an enlarged view of FIG. It has the introduction part 10 of the fiber tow 8 which becomes a part of the part, and the lead-out part 11 of the fiber tow 8. The introduction portion 10 is a region where the fiber tow 8 is introduced into the first and second push rolls 1 and 2, and the lead-out portion 11 is a region where the fiber tow 8 is pushed into the crimper box 12 after passing the nip point 9. In this embodiment, each area | region is an area | region about 1/4 of the diameter of the 1st and 2nd pushing rolls 1 and 2. FIG. The fiber tow 8 is gradually pressed by the first and second push rolls 1 and 2 at the introduction portion 10, and when the fiber tow 8 enters the lead-out portion 11 past the nip point 9, the pressure is gradually released.

クリンパーボックス12のトウ出口付近には繊維トウ8の通過を抑制する後述するフラッパー12b(図1)が配されているため、第1及び第2押し込みロール1,2により押圧されてクリンパーボックス12に押し出される繊維トウ8は、導出部11において強制的に押し出されて細かな捲縮が付与されながら前進しようとする。ここで、繊維トウ8は第1及び第2押し込みロール1,2の周面の間に形成される三角形状の空間を進み、この空間内を波形に折り畳まれながらクリンパーボックス12内に充填される。この充填された繊維トウ8は前記フラッパー12bの抑制力に抗しながら一定の速度で、クリンパーボックス12のトウ出口から外部へと引き出される。従って、導出部11から捲縮繊維トウ8aのトウ出口までがクリンパーボックス12を構成している。   Since a flapper 12b (FIG. 1), which will be described later, which suppresses the passage of the fiber tow 8 is arranged near the toe exit of the crimper box 12, the crimper box 12 is pressed by the first and second pushing rolls 1 and 2. The extruded fiber tow 8 is forced to be pushed out in the lead-out part 11 and tries to advance while being given a fine crimp. Here, the fiber tow 8 travels through a triangular space formed between the peripheral surfaces of the first and second pushing rolls 1 and 2 and is filled into the crimper box 12 while being folded into a waveform in this space. . The filled fiber tow 8 is pulled out from the toe exit of the crimper box 12 at a constant speed against the restraining force of the flapper 12b. Therefore, the crimper box 12 is configured from the lead-out portion 11 to the toe exit of the crimped fiber tow 8a.

本発明における繊維トウ8のはみ出し防止用押え板15は図4〜図7に示すように、繊維トウ8のトウ幅を一定の幅に規制しながら第1及び第2押し込みロール1,2間に向けて案内する左右一対のトウ幅規制部10aと、第1及び第2押し込みロール1,2の側面からの繊維トウ8のはみ出しを防止する左右一対のはみ出し防止部11aとを備えている。また、前記トウ幅規制部10aと前記はみ出し防止部11aとの背面には、各部材補強支持するバックアップ板10bが固設されている。前記トウ幅規制部10aの全体は、上記ニップ点9寄りの端部が二等辺三角状の楔型とされた矩形板材からなり、その楔型部分10a−2のトウ通過面とは反対側の表面のトウ幅規制部10aの全体長さの略1/2弱を段差を介して切り欠いて第1薄肉部10a−3を形成している。   As shown in FIGS. 4 to 7, the pressing plate 15 for preventing protrusion of the fiber tow 8 according to the present invention is arranged between the first and second pushing rolls 1 and 2 while restricting the tow width of the fiber tow 8 to a constant width. A pair of left and right toe width restricting portions 10a to be directed and a pair of left and right protrusion preventing portions 11a for preventing the fiber tow 8 from protruding from the side surfaces of the first and second push rolls 1 and 2 are provided. Further, a back-up plate 10b for reinforcing and supporting each member is fixed on the back surface of the toe width regulating portion 10a and the protrusion preventing portion 11a. The whole of the toe width restricting portion 10a is made of a rectangular plate material having an isosceles triangular wedge at the end near the nip point 9, and the wedge-shaped portion 10a-2 is opposite to the toe passing surface. The first thin-walled portion 10a-3 is formed by cutting out a little less than half of the entire length of the toe width regulating portion 10a on the surface through a step.

更に前記楔型部分10a−2の先端のトウ通過側表面を段差を介して前記楔型部分10a−2の略1/3の長さ部分を切り欠いて第2薄肉部10a−4を形成している。因みに、本実施形態によれば、前記トウ幅規制部10aの全体長さは94.86mm、本体部分10a−1の肉厚は6.7mm、第1薄肉部10a−3の肉厚は2mm、第2薄肉部10a−4の肉厚は0.6mmである。これらの値は周辺部材の材質や仕様によって変更される。   Further, the toe passage side surface at the tip of the wedge-shaped portion 10a-2 is cut out through a step to form a second thin portion 10a-4 by cutting out about 1/3 of the wedge-shaped portion 10a-2. ing. Incidentally, according to the present embodiment, the overall length of the tow width regulating portion 10a is 94.86 mm, the thickness of the main body portion 10a-1 is 6.7 mm, the thickness of the first thin portion 10a-3 is 2 mm, The thickness of the second thin portion 10a-4 is 0.6 mm. These values are changed depending on the material and specifications of the peripheral member.

また、前記トウ幅規制部10aのトウ通過面の幅方向中央部には、その一端から前記第1薄肉部10a−3の先端まで連続して延びる、凹断面をもつトウ側縁案内溝10a−5が形成されており、同トウ側縁案内溝10a−5の底面に、トウ導入部10に導入された繊維トウ8の幅方向端縁が摺動しながら案内される。このトウ側縁案内溝10a−5の底面は前記第2薄肉部10a−4のトウ通過側の表面と同一平面上にある。トウ側縁案内溝10a−5を通る繊維トウ8のトウ幅は、図4に示すように、トウ導入部10に導入される前のトウ幅よりも小さな幅に規制される。トウ導入部10のトウ通路を挟んで配された左右一対の前記トウ側縁案内溝10a−5の対向する底面間の距離(内壁面間距離)Bは、トウ導入部10に供給される繊維トウ8のトウ幅と、そのトウ幅によって決まる第1及び第2押し込みロール1,2の周面ロール幅Aによって決まる。   In addition, at the center in the width direction of the toe passage surface of the tow width regulating portion 10a, the toe side edge guide groove 10a- having a concave cross section that extends continuously from one end to the tip of the first thin portion 10a-3. 5 is formed, and the edge in the width direction of the fiber tow 8 introduced into the toe introducing portion 10 is guided while sliding on the bottom surface of the toe side edge guiding groove 10a-5. The bottom surface of the toe side edge guide groove 10a-5 is flush with the surface on the toe passage side of the second thin portion 10a-4. The tow width of the fiber tow 8 passing through the toe side edge guide groove 10a-5 is restricted to a width smaller than the tow width before being introduced into the tow introducing portion 10, as shown in FIG. The distance (inner wall surface distance) B between the opposing bottom surfaces of the pair of left and right toe side edge guide grooves 10a-5 disposed across the toe passage of the toe introduction part 10 is a fiber supplied to the toe introduction part 10. It is determined by the toe width of the tow 8 and the circumferential roll width A of the first and second pushing rolls 1 and 2 determined by the toe width.

上記左右一対のはみ出し防止部11aは、図5〜図7に示すように、前記トウ幅規制部10aの上記楔型部分10a−2を構成する第1薄肉部10a−3の段部を起点として、第2薄肉部10a−4の先端を越えて所要の長さ延びている。そのため、このはみ出し防止部11aは、図4及び図6に示すように、第1及び第2押し込みロール1,2によって形成される上記トウ導入部10及びトウ導出部11にわたって、第1及び第2押し込みロール1,2の側面に近接させて配設される。本実施形態によれば、前記はみ出し防止部11aのトウ通過側表面は上記トウ側縁案内溝10a−5の底面及び前記楔型部分10a−2の表面とほぼ同一の平面上にある。因みに、上記トウ幅規制部10aは、その母材がSUS440Cであり、その表面を耐磨耗性及び耐衝撃性に優れたクローム溶射により仕上げている。一方、トウはみ出し防止部11aの材質は、アルミナなどの各種セラミックスが使われており、その肉厚は4.7mm、板幅はトウ幅規制部10aの本体部分10a−1の板幅と等しい22.6mmである。   As shown in FIGS. 5 to 7, the pair of left and right protrusion prevention portions 11 a starts from the step portion of the first thin portion 10 a-3 constituting the wedge-shaped portion 10 a-2 of the toe width regulating portion 10 a. The second thin portion 10a-4 extends beyond the tip of the second thin portion 10a-4 for a required length. Therefore, as shown in FIGS. 4 and 6, the protrusion preventing portion 11 a includes the first and second tow portions over the tow introducing portion 10 and the tow deriving portion 11 formed by the first and second pushing rolls 1 and 2. The push rolls 1 and 2 are disposed close to the side surfaces. According to this embodiment, the toe passage side surface of the protrusion preventing portion 11a is substantially on the same plane as the bottom surface of the toe side edge guide groove 10a-5 and the surface of the wedge-shaped portion 10a-2. Incidentally, the base material of the tow width restricting portion 10a is SUS440C, and its surface is finished by chrome spraying excellent in wear resistance and impact resistance. On the other hand, the ceramic material such as alumina is used as the material of the toe protrusion preventing portion 11a, the thickness thereof is 4.7 mm, and the plate width is equal to the plate width of the main body portion 10a-1 of the toe width regulating portion 10a. .6 mm.

更に、左右の上記トウ幅規制部10aとはみ出し防止部11aの内面間の間隔を調整する規制幅調整装置13が、左右のトウ幅規制部10a及びはみ出し防止部11aの外側に配されている。前記規制幅調整装置13は、図4に示すように、楔板状のスライダー13aと、同楔板状のスライダー13aの底面に取り付けられた調節ねじ13bとを有しており、前記調節ねじ13bを回転させることにより、スライダー13aを長さ方向に変位させて、左右のトウ幅規制部10a及びはみ出し防止用押え板15を互いに接近及び離間方向に移動させ、その間隔を調整して繊維トウ8の幅寸法を規制する。   Further, a regulation width adjusting device 13 that adjusts the distance between the inner surfaces of the left and right tow width regulation parts 10a and the protrusion prevention part 11a is disposed outside the left and right toe width regulation parts 10a and the protrusion prevention part 11a. As shown in FIG. 4, the regulation width adjusting device 13 has a wedge plate-like slider 13a and an adjustment screw 13b attached to the bottom surface of the wedge plate-like slider 13a, and the adjustment screw 13b. By rotating the slider 13a, the slider 13a is displaced in the length direction, the left and right toe width regulating portions 10a and the protrusion plate 15 are moved toward and away from each other, and the distance between them is adjusted to adjust the fiber toe 8 Regulates the width dimension.

一方、前記繊維トウ8の導出部11の下流側に形成されるクリンパーボックス12は、図1に示すように、そのニップ点9側の半部が第1及び第2押し込みロール1,2の周面にほぼ沿った円弧状に形成された、全体が略楔状を呈する上下一対のドクタブレード12aと、各ドクタブレード12aを上下から支持するブラケット14とを備えている。このブラケット14の上下対向面の間に、捲縮繊維トウ8aが通過する捲縮繊維トウ通路12cが形成されており、そのトウ出口側端部に空気圧により上方から下方に向けて付勢するフラッパー12bが設けられている。このフラッパー12bは、クリンパーボックス12内の繊維トウ8をトウ出口に向けて自由に走行できないように繊維トウ8の走行を抑制するものである。クリンパーボックス12のトウ出口側半部の外郭形状は立方体の箱型とされている。このクリンパーボックス12の左右側壁間の間隔は、第1及び第2押し込みロール1,2のロール幅により異なるが、たばこフィルター用のトウ(総繊度19000dtex〜44000dtex)の場合には10mmから21mmまでの間のロール幅Bにするとよい。   On the other hand, the crimper box 12 formed on the downstream side of the lead-out portion 11 of the fiber tow 8 has a half portion on the side of the nip point 9 as shown in FIG. A pair of upper and lower doctor blades 12a, which are formed in an arc shape substantially along the surface and have a substantially wedge shape as a whole, and a bracket 14 for supporting the doctor blades 12a from above and below are provided. A crimped fiber tow passage 12c through which the crimped fiber tow 8a passes is formed between the upper and lower opposing surfaces of the bracket 14, and a flapper that urges the toe outlet side end portion from above to below by air pressure. 12b is provided. The flapper 12b suppresses the traveling of the fiber tow 8 so that the fiber tow 8 in the crimper box 12 cannot freely travel toward the toe exit. The outer shape of the toe exit side half of the crimper box 12 is a cubic box shape. The distance between the left and right side walls of the crimper box 12 varies depending on the roll width of the first and second push rolls 1 and 2, but in the case of a tow for a tobacco filter (total fineness of 19000 dtex to 44000 dtex), from 10 mm to 21 mm The roll width B between them is good.

ここで、特に押し込みロール幅Aと一対のトウはみ出し防止用押え板15の壁面間距離Bとの差が、12mm≧A−B≧0.2mmなる条件を満足させることにより、トウの蛇行や第1及び第2押し込みロール1,2におけるトウのはみ出しがなく、特にはみ出し防止部11aにおける第1及び第2押し込みロール1,2とトウはみ出し防止用押え板15の磨耗と焼き付きが低減され、捲縮繊維トウ8aの品質異常もたらすことなく、繊維トウ8の捲縮装置を長期間にわたって運転をすることができる。また、一対の押し込みロール1,2のニップ点とトウ幅規制部10aの先端との距離(C)を、6mm≧C≧0mmとしておくことにより、更に上記した不都合を生ずることなく装置を運転することができる。   Here, in particular, when the difference between the pushing roll width A and the distance B between the wall surfaces of the pair of tow protrusion prevention pressing plates 15 satisfies the condition of 12 mm ≧ A−B ≧ 0.2 mm, The tow does not protrude from the first and second pushing rolls 1 and 2, and particularly the wear and seizure of the first and second pushing rolls 1 and 2 and the tow protruding prevention pressing plate 15 in the protruding prevention portion 11 a are reduced, and crimping is performed. The crimping device for the fiber tow 8 can be operated for a long period of time without causing an abnormal quality of the fiber tow 8a. Further, by setting the distance (C) between the nip point of the pair of push rolls 1 and 2 and the tip of the tow width regulating portion 10a to be 6 mm ≧ C ≧ 0 mm, the apparatus is operated without causing the above-described disadvantages. be able to.

以下、実験例をもって本発明をより具体的に説明する。
[実験例]
押し込みロールの幅が19mmであり、トウ幅規制部の材質が表面をクローム溶射により仕上げているSUS440Cのステンレス鋼であり、トウはみ出し防止用押え板の材質がアルミナのセラミックである図1、図2に示したたばこフィルター用のアセテート繊維トウの押し込み捲縮装置を用意し、表1に示すように、第1及び第2の押し込みロール幅Aとトウ幅規制部とトウはみ出し防止部とを有する左右一対のトウはみ出し防止用押え板の壁面間距離Bとの差(A−B)を0.4mm、1mm、5mm、10mm、15mmの5通りと、トウ幅規制部先端と押し込みロールのニップ点との距離Cを、各トウ幅規制部とトウはみ出し防止用押え板の壁面間距離Bとの差(A−B)ごとに1mm、3mm、5mm、7mmの4通りの計20通りを、トウ幅規制部を設置した(トウ幅規制部あり)場合と、各20通りのトウ幅規制部を排除した直後(トウ幅規制部なし)の場合とについて、それぞれ3ヵ月間同一条件で運転を続け、その間に発生する装置の調整回数及び捲縮不良の回数を集計するとともに、得られる捲縮繊維トウの捲縮状態の良し悪しを判定した。
Hereinafter, the present invention will be described more specifically with experimental examples.
[Experimental example]
1 and 2 in which the width of the pressing roll is 19 mm, the material of the tow width regulating portion is SUS440C stainless steel whose surface is finished by chrome spraying, and the material of the pressing plate for preventing toe protrusion is alumina ceramic. Prepared as shown in Table 1, and, as shown in Table 1, left and right having first and second push roll widths A, tow width restricting portions, and tow protrusion preventing portions. The difference between the distance B between the wall surfaces of the pair of tow protrusion prevention press plates (A−B) is 0.4 mm, 1 mm, 5 mm, 10 mm, and 15 mm, and the tip of the tow width regulating portion and the nip point of the pushing roll For each of the tow width regulating portions and the distance B between the wall surfaces of the toe protrusion prevention presser plate (A-B), a total of 20 types of 4 mm, 1 mm, 3 mm, 5 mm, and 7 mm. The same conditions for 3 months when the tow width restriction part is installed (with the tow width restriction part) and immediately after the removal of each of the 20 toe width restriction parts (without the tow width restriction part) The operation was continued, and the number of adjustments of the device and the number of crimp failures occurring during that time were tabulated, and whether the crimped state of the resulting crimped fiber tow was good or bad was determined.

本実験で使用した繊維トウは、単糸繊度が3.3dtex、総繊度が40,000dtexのアセテートの繊維トウとした。トウはみ出し防止用押え板を備えつけたときの押し込みロール前後のトウ導入部及びトウ導出部において得られる繊維トウの異常及び捲縮不良の判定は、トウの単糸切れ、捲縮不均一、押し込みロールへの引っ掛かり等の品質異常の発生回数と、それにともなう装置調整の回数とを表1に示した。   The fiber tow used in this experiment was an acetate fiber tow having a single yarn fineness of 3.3 dtex and a total fineness of 40,000 dtex. Abnormality and crimp failure of the fiber tow obtained at the tow introduction part and the tow lead part before and after the push roll when the tow protrusion prevention presser plate is provided is determined by the single tow breakage of the tow, uneven crimping, push roll Table 1 shows the number of occurrences of quality abnormalities such as hooking and the number of device adjustments associated therewith.

Figure 2013028875
Figure 2013028875

表1に示したとおり、本発明の装置によれば、押し込みロール幅Aと一対のはみ出し防止用押え板間の距離Bとの差を12mm以下、0.2mm以上とし、且つトウ幅規制部先端と押し込みロールのニップ点との間の距離Cを6mm以下、0mmより大きくとすることにより、捲縮繊維トウの品質異常が著しく減少していることがわかる。また、前述の範囲を外れた場合では、繊維束端部の捲縮がのこぎり状に乱れ、製品価値を損なう結果となった。   As shown in Table 1, according to the apparatus of the present invention, the difference between the push roll width A and the distance B between the pair of protrusion prevention press plates is 12 mm or less, 0.2 mm or more, and the tip of the tow width regulating portion It can be seen that the quality abnormality of the crimped fiber tow is remarkably reduced by setting the distance C between the nip point of the pressing roll and the nip point of the pushing roll to 6 mm or less and greater than 0 mm. Moreover, when it deviated from the above-mentioned range, the crimp of the fiber bundle end portion was disturbed in a saw-tooth manner, resulting in a loss of product value.

1,2 第1及び第2押し込みロール
1a,2a 第1及び第2回転軸
1b ヨーク
2b 円形プレート
3 歯車
4 下部ハウジング
5 上部ハウジング
6 後部ハウジング
7a,7b 水噴射スプレー
8 繊維トウ
8a 捲縮繊維トウ
9 ニップ点
10 (トウ)導入部
10a トウ幅規制部
10a−1 本体部分
10a−2 楔型部分
10a−3 第1薄肉部
10a−4 第2薄肉部
10a−5 トウ側縁案内溝
10b バックアップ板
11 (トウ)導出部
11a トウはみ出し防止部
12 クリンパーボックス
12a ドクターブレード
12b フラッパー
12c 捲縮繊維トウ通路
13 規制幅調整装置
13a 楔板状のスライダー
13b 調節ねじ
14 ブラケット
15 トウはみ出し防止用押え板
1, 2 1st and 2nd pushing roll 1a, 2a 1st and 2nd rotating shaft 1b Yoke 2b Circular plate 3 Gear 4 Lower housing 5 Upper housing 6 Rear housing 7a, 7b Water spray 8 Fiber toe 8a Crimp fiber tow 9 Nip point 10 (toe) introducing portion 10a toe width regulating portion 10a-1 body portion 10a-2 wedge-shaped portion 10a-3 first thin portion 10a-4 second thin portion 10a-5 toe side edge guide groove 10b backup plate 11 (toe) lead-out part 11a toe protrusion preventing part 12 crimper box 12a doctor blade 12b flapper 12c crimped fiber tow passage 13 regulating width adjusting device 13a wedge-shaped slider 13b adjusting screw 14 bracket 15 toe protruding preventing presser plate

Claims (4)

一対のトウ押し込みロールの両側面にトウのはみ出し防止用押え板が配され、その一対のトウ押し込みロールの後部にクリンパーボックスが配され、連続して供給される繊維トウを前記一対のトウ押し込みロール間を通して前記クリンパーボックスに押し込み、繊維トウに捲縮を付与するトウの押し込み捲縮装置であって、
前記トウのはみ出し防止用押え板は、
押し込みロールのトウ導入部に配され、繊維トウのトウ幅を規制する一対のトウ幅規制部と、トウ導入部から前記押し込みロールのトウ導出部にかけて配され、繊維トウのはみ出しを防止するトウはみ出し防止部とを備えてなり、
前記押し込みロールのロール幅Aと、前記一対のトウ幅規制部の内壁面間距離Bと、トウ幅規制部の先端と押し込みロールのニップ点との間の距離Cとが、以下の(1)及び(2)式を満足してなる繊維トウの捲縮装置。
12mm≧A−B≧0.2mm (1)
6mm≧C>0mm (2)
A presser plate for preventing toe protrusion is arranged on both side surfaces of the pair of toe push rolls, and a crimper box is arranged at the rear of the pair of toe push rolls, so that the fiber tows that are continuously fed are fed to the pair of toe push rolls. A tow pushing and crimping device that pushes into the crimper box through the gap and imparts crimps to the fiber tow,
The presser plate for preventing the protrusion of the tow is
A pair of tow width regulating portions that are arranged in the toe introduction portion of the push roll and regulate the tow width of the fiber tow, and a tow protrusion that is arranged from the tow introduction portion to the toe lead-out portion of the push roll to prevent the fiber tow from protruding. With a prevention part,
The roll width A of the pushing roll, the distance B between the inner wall surfaces of the pair of tow width regulating portions, and the distance C between the tip of the tow width regulating portion and the nip point of the pushing roll are the following (1): And a fiber tow crimping apparatus satisfying the expression (2).
12mm ≧ A−B ≧ 0.2mm (1)
6mm ≧ C> 0mm (2)
前記トウ幅規制部は、そのトウ導入部が走行方向先端部を鋭角とする略二等辺三角形状の楔型を呈する板材からなり、前記トウはみ出し防止部は矩形状の板材からなり、
前記押し込みロールのロール幅Aと一対の前記トウのはみ出し防止用押え板の内壁面間距離Bとが、2mm≧A−B≧0.2mmなる条件を満足することを特徴とする請求項1記載の繊維トウの捲縮装置。
The tow width restricting portion is made of a plate material that exhibits a substantially isosceles triangular wedge shape with the toe introduction portion having an acute angle in the traveling direction tip portion, and the toe protrusion preventing portion is made of a rectangular plate material,
The roll width A of the push-in roll and the distance B between the inner wall surfaces of the pair of toe prevention presser plates satisfy the condition of 2 mm ≧ A−B ≧ 0.2 mm. Fiber tow crimping device.
一対のトウ押し込みロールの両側面に繊維トウのはみ出し防止用押え板を有し、前記一対のトウ押し込みロールの後部にクリンパーボックスが配され、連続して供給される繊維トウを前記一対のトウ押し込みロール間を通して前記クリンパーボックスに押し込み、繊維トウに捲縮を付与することにより捲縮繊維トウを製造する捲縮繊維トウの製造方法であって、
繊維トウの前記はみ出し防止用押え板が、押し込みロールのトウ導入部に配した繊維トウのトウ幅を規制する一対のトウ幅規制部と、トウ導入部から前記押し込みロールのトウ導出部にかけて配した繊維トウのはみ出しを防止するトウはみ出し防止部とを備えること、
前記押し込みロールのロール幅をA、前記一対のはみ出し防止用押え板の内壁面間距離をB、トウ幅規制部の先端と押し込みロールのニップ点との間の距離をCとするとき、以下の(1)及び(2)式を満足させることを特徴とする、捲縮繊維トウの製造方法。
12mm≧A−B≧0.2mm (1)
6mm≧C>0mm (2)
A pair of tow push rolls has press plates for preventing fiber toe from protruding, a crimper box is arranged at the rear of the pair of tow push rolls, and the fiber tows that are continuously fed are pushed into the pair of tow push rolls. A method for producing a crimped fiber tow, wherein the crimped fiber tow is produced by pushing into the crimper box through rolls and imparting crimp to the fiber tow,
The protruding plate for preventing the protrusion of the fiber tow is disposed between a pair of tow width restricting portions for restricting the tow width of the fiber tow disposed in the toe introducing portion of the pushing roll and the tow leading portion of the pushing roll from the toe introducing portion. A toe protrusion preventing part for preventing the fiber toe from protruding,
When the roll width of the push roll is A, the distance between the inner wall surfaces of the pair of protrusion prevention press plates is B, and the distance between the tip of the toe width regulating portion and the nip point of the push roll is C, the following A method for producing a crimped fiber tow, characterized by satisfying the expressions (1) and (2).
12mm ≧ A−B ≧ 0.2mm (1)
6mm ≧ C> 0mm (2)
前記トウ幅規制部は、そのトウ導入部が走行方向先端部を鋭角とする略二等辺三角形状の楔型を呈する板材からなり、前記トウはみ出し防止部は矩形状の板材からなり、
前記押し込みロールのロール幅Aと一対の前記トウのはみ出し防止用押え板の内壁面間距離Bとが、2mm≧A−B>0.2mmなる条件を満足することを特徴とする請求項3記載の捲縮繊維トウの製造方法。
The tow width restricting portion is made of a plate material that exhibits a substantially isosceles triangular wedge shape with the toe introduction portion having an acute angle in the traveling direction tip portion, and the toe protrusion preventing portion is made of a rectangular plate material,
The roll width A of the push-in roll and the distance B between the inner wall surfaces of the pair of tow protrusion prevention press plates satisfy a condition of 2 mm ≧ A−B> 0.2 mm. Method for producing crimped fiber tow.
JP2011165673A 2011-07-28 2011-07-28 Apparatus for crimping filament tow, and method for manufacturing crimped filament tow Withdrawn JP2013028875A (en)

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CN103243424A (en) * 2013-05-29 2013-08-14 江苏广和科发机电制造有限公司 Wavy chemical fiber bundle forming machine
CN103266361A (en) * 2013-05-29 2013-08-28 江苏广和科发机电制造有限公司 Transmission mechanism of chemical fiber tow forming machine
WO2014122741A1 (en) * 2013-02-06 2014-08-14 富山フィルタートウ株式会社 Fiber tow crimping device and method for manufacturing crimped fiber tow
CN113166981A (en) * 2018-12-04 2021-07-23 欧瑞康纺织有限及两合公司 Method for operating a crimping device and crimping device

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014122741A1 (en) * 2013-02-06 2014-08-14 富山フィルタートウ株式会社 Fiber tow crimping device and method for manufacturing crimped fiber tow
JP5635185B1 (en) * 2013-02-06 2014-12-03 富山フィルタートウ株式会社 Fiber tow crimping apparatus and method for producing crimped fiber tow
CN103243424A (en) * 2013-05-29 2013-08-14 江苏广和科发机电制造有限公司 Wavy chemical fiber bundle forming machine
CN103266361A (en) * 2013-05-29 2013-08-28 江苏广和科发机电制造有限公司 Transmission mechanism of chemical fiber tow forming machine
CN103266361B (en) * 2013-05-29 2015-05-06 江苏广和科发机电制造有限公司 Transmission mechanism of chemical fiber tow forming machine
CN103243424B (en) * 2013-05-29 2015-05-06 江苏广和科发机电制造有限公司 Wavy chemical fiber bundle forming machine
CN113166981A (en) * 2018-12-04 2021-07-23 欧瑞康纺织有限及两合公司 Method for operating a crimping device and crimping device
CN113166981B (en) * 2018-12-04 2023-04-11 欧瑞康纺织有限及两合公司 Method for operating a crimping device and crimping device

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