JP2013023561A - Pigment composition for color filter, method for producing the same, and color filter - Google Patents
Pigment composition for color filter, method for producing the same, and color filter Download PDFInfo
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- JP2013023561A JP2013023561A JP2011158902A JP2011158902A JP2013023561A JP 2013023561 A JP2013023561 A JP 2013023561A JP 2011158902 A JP2011158902 A JP 2011158902A JP 2011158902 A JP2011158902 A JP 2011158902A JP 2013023561 A JP2013023561 A JP 2013023561A
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- color filter
- pigment
- polyurethane resin
- pigment composition
- green
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- FIHBHSQYSYVZQE-UHFFFAOYSA-N 6-prop-2-enoyloxyhexyl prop-2-enoate Chemical compound C=CC(=O)OCCCCCCOC(=O)C=C FIHBHSQYSYVZQE-UHFFFAOYSA-N 0.000 description 1
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- Optical Filters (AREA)
Abstract
Description
本発明は、コントラストの耐熱性に優れたカラーフィルタが得られるポリハロゲン化亜鉛フタロシアニン顔料組成物、その製造方法及び当該顔料組成物を緑色画素部に含有する、高温で長期間の液晶表示を行なってもコントラスト低下が少ない画像が得られるカラーフィルタに関する。 The present invention provides a polyhalogenated zinc phthalocyanine pigment composition capable of obtaining a color filter excellent in heat resistance of contrast, a method for producing the same, and a liquid crystal display for a long time at a high temperature containing the pigment composition in a green pixel portion. The present invention also relates to a color filter that can obtain an image with little reduction in contrast.
ポリハロゲン化金属フタロシアニン顔料として、C.I.ピグメントグリーン58の様なポリハロゲン化亜鉛フタロシアニン顔料が知られており、これはそれ以外のポリハロゲン化異種金属フタロシアニン顔料に無い特異的な性質を示す。 As a polyhalogenated metal phthalocyanine pigment, C.I. I. Polyhalogenated zinc phthalocyanine pigments such as CI Pigment Green 58 are known, which exhibit unique properties not found in other polyhalogenated heterometallic phthalocyanine pigments.
具体的には、このポリハロゲン化亜鉛フタロシアニン顔料を液晶表示装置のカラーフィルタの緑色画素部への適用が知られている。このポリハロゲン化亜鉛フタロシアニン顔料を含有する緑色画素部は、Tmaxが従来のポリハロゲン化銅フタロシアニン顔料を含有する緑色画素部に比べ高波長側にあるため高色純度となり、黄色顔料と混色した場合においても緑色領域の光透過量も多く、高色純度カラーフィルタに好適に使用できる(特許文献1)。 Specifically, application of this polyhalogenated zinc phthalocyanine pigment to a green pixel portion of a color filter of a liquid crystal display device is known. The green pixel part containing this polyhalogenated zinc phthalocyanine pigment has high color purity because Tmax is on the higher wavelength side compared to the conventional green pixel part containing polyhalogenated copper phthalocyanine pigment. Can also be used suitably for high color purity color filters (Patent Document 1).
この優れたポリハロゲン化亜鉛フタロシアニン顔料にあっても、輝度の耐熱性が充分でないことから、従来は、ポリハロゲン化亜鉛フタロシアニン顔料に、線状(リニアー)のポリウレタン樹脂を含有させた顔料組成物を用いることで、より輝度の耐熱性に優れた液晶表示が可能となるカラーフィルタ緑色画素部が用いられている(特許文献2)。 Even in this excellent polyhalogenated zinc phthalocyanine pigment, since the heat resistance of luminance is not sufficient, conventionally, a pigment composition in which a linear (linear) polyurethane resin is contained in a polyhalogenated zinc phthalocyanine pigment. The color filter green pixel part which enables the liquid crystal display excellent in the heat resistance of the brightness | luminance by using is used (patent document 2).
しかしながら、ポリハロゲン化亜鉛フタロシアニン顔料に、線状(リニアー)のポリウレタン樹脂を含有させた顔料組成物を用いて得た上記したカラーフィルタでは、液晶表示装置が高温での熱履歴を受けた際に画像表示のコントラストの低下の程度が、未処理のポリハロゲン化亜鉛フタロシアニン顔料に比べれば抑制されるものの、コントラストの低下自体を避けることはやはり出来ず、未だ満足できるものではない。 However, in the above-described color filter obtained by using a pigment composition in which a linear (linear) polyurethane resin is contained in a polyhalogenated zinc phthalocyanine pigment, the liquid crystal display device receives a thermal history at a high temperature. Although the degree of contrast reduction in image display is suppressed as compared with untreated polyhalogenated zinc phthalocyanine pigments, it is still impossible to avoid the contrast reduction itself, which is not yet satisfactory.
本発明が解決しようとする課題は、高温での熱履歴を受けても色相が変化しない、より耐熱性に優れたカラーフィルタの緑色画素部の形成に適した、ポリハロゲン化金属フタロシアニン顔料組成物を提供することにある。
また本発明が解決しようとする課題は、前記顔料組成物の好適な製造方法を提供すること、及び前記顔料組成物を緑色画素部に含有する、高温で長期間の画像表示を行なってもコントラスト低下がないカラーフィルタを提供することにある。
The problem to be solved by the present invention is a polyhalogenated metal phthalocyanine pigment composition suitable for the formation of a green pixel portion of a color filter having a more excellent heat resistance, the hue of which does not change even when subjected to a thermal history at a high temperature. Is to provide.
Further, the problem to be solved by the present invention is to provide a suitable method for producing the pigment composition, and to provide a contrast even when image display is performed at a high temperature for a long time, containing the pigment composition in a green pixel portion. The object is to provide a color filter which does not deteriorate.
本発明者等は、各種ポリウレタン樹脂をC.I.ピグメントグリーン58に含ませた上で、熱履歴を与えたときの色相変化の評価を行なったところ、エポキシ架橋したポリウレタン樹脂を含有させることで、架橋していないポリウレタン樹脂を含有させた場合に比べて、コントラストの耐熱性により優れたカラーフィルタが得られること、この様なポリハロゲン化金属フタロシアニン顔料組成物を緑色画素部に含有してなるカラーフィルタは高温で長期間の画像表示を行なっても、従来の様なコントラスト低下がないことを見い出し、本発明を完成するに至った。 The present inventors have made various polyurethane resins C.I. I. Pigment Green 58 was used to evaluate the change in hue when heat history was applied. By including an epoxy-crosslinked polyurethane resin, compared to the case where an uncrosslinked polyurethane resin was included. In addition, a color filter excellent in heat resistance of contrast can be obtained, and a color filter containing such a polyhalogenated metal phthalocyanine pigment composition in a green pixel portion can display an image for a long time at a high temperature. The present inventors have found that there is no contrast reduction as in the prior art and have completed the present invention.
即ち本発明は、C.I.ピグメントグリーン58(A)と、エポキシ架橋ポリウレタン樹脂(B)とを含有し、質量基準でC.I.ピグメントグリーン58(A)100部当たり、エポキシ架橋ポリウレタン樹脂(B)不揮発分0.1〜10部であることを特徴とする、カラーフィルタ用顔料組成物を提供する。
また本発明は、C.I.ピグメントグリーン58(A)と、非架橋ポリウレタン樹脂水性分散体と、水溶性多官能エポキシ化合物とを、不揮発分の質量基準でC.I.ピグメントグリーン58(A)100部当たり、非架橋ポリウレタン樹脂と水溶性多官能エポキシ化合物の合計が0.1〜10部となる様に混合した後、架橋させ液媒体を除去することを特徴とするカラーフィルタ用顔料組成物の製造方法を提供する。
さらに本発明は、上記のカラーフィルタ用顔料組成物または上記製造方法で得られたカラーフィルタ用顔料組成物を緑色画素部に含有してなるカラーフィルタを提供する。
That is, the present invention relates to C.I. I. Pigment Green 58 (A) and an epoxy-crosslinked polyurethane resin (B), and C.I. I. Provided is a pigment composition for a color filter, wherein the epoxy-crosslinked polyurethane resin (B) has a nonvolatile content of 0.1 to 10 parts per 100 parts of Pigment Green 58 (A).
The present invention also relates to C.I. I. CI Pigment Green 58 (A), an aqueous non-crosslinked polyurethane resin dispersion, and a water-soluble polyfunctional epoxy compound are mixed with C.I. I. The mixture is mixed so that the total of the non-crosslinked polyurethane resin and the water-soluble polyfunctional epoxy compound is 0.1 to 10 parts per 100 parts of Pigment Green 58 (A), and then the liquid medium is removed by crosslinking. A method for producing a color filter pigment composition is provided.
Furthermore, this invention provides the color filter formed by containing the pigment composition for color filters mentioned above or the pigment composition for color filters obtained by the said manufacturing method in a green pixel part.
本発明のカラーフィルタ用顔料組成物は、C.I.ピグメントグリーン58にエポキシ架橋ポリウレタン樹脂を含有しているので高温での熱履歴を受けてもより色相が変化しない、より耐熱性に優れるという格別顕著な効果を奏する。
本発明のカラーフィルタ用顔料組成物を含有するカラーフィルタは、従来のポリハロゲン化金属フタロシアニン顔料組成物を含有するカラーフィルタに比べて、高温で長期間の画像表示を行なっても、コントラスト低下がないという格別顕著な効果を奏する。
The pigment composition for a color filter of the present invention includes C.I. I. Since Pigment Green 58 contains an epoxy-crosslinked polyurethane resin, the hue does not change even when subjected to a heat history at a high temperature, and the heat resistance is excellent.
The color filter containing the color filter pigment composition of the present invention has a reduced contrast even when an image is displayed at a high temperature for a long period of time, compared to a color filter containing a conventional polyhalogenated metal phthalocyanine pigment composition. There is a remarkable effect that there is no.
以下、本発明を詳細に説明する。以下、C.I.ピグメントグリーン58(A)は、顔料(A)または前者顔料(A)と略記することがある。同様に、エポキシ架橋ポリウレタン樹脂(B)は、樹脂(B)または後者樹脂(B)と略記することがある。
本発明におけるカラーフィルタ用顔料組成物は、C.I.ピグメントグリーン58(A)と、エポキシ架橋ポリウレタン樹脂(B)とを含有し、質量基準で前者顔料(A)100部当たり、後者樹脂(B)0.1〜10部であることを特徴とする。
Hereinafter, the present invention will be described in detail. Hereinafter, C.I. I. Pigment Green 58 (A) may be abbreviated as pigment (A) or former pigment (A). Similarly, the epoxy-crosslinked polyurethane resin (B) may be abbreviated as the resin (B) or the latter resin (B).
The pigment composition for a color filter in the present invention includes C.I. I. It contains CI Pigment Green 58 (A) and an epoxy-crosslinked polyurethane resin (B), and is 0.1 to 10 parts of the latter resin (B) per 100 parts of the former pigment (A) on a mass basis. .
本発明者等は、試行錯誤により、種種のポリウレタン樹脂を顔料(A)に含有させて、カラーフィルタ用感光性組成物の耐熱性を比較対比したところ、エポキシ架橋ポリウレタン樹脂(B)を少量含ませて得た顔料組成物だけが、カラーフィルタとした際に、特異的に高温で長期間の使用においても色相変化が小さく、しかもコントラスト低下なく、より耐熱性に優れることを見い出した。 As a result of trial and error, the present inventors included various types of polyurethane resins in the pigment (A) and compared the heat resistance of the photosensitive composition for color filters. As a result, the present inventors contained a small amount of the epoxy-crosslinked polyurethane resin (B). Only the pigment composition thus obtained was found to be excellent in heat resistance when used as a color filter, with a small change in hue even when used for a long time at a specific high temperature, and without a decrease in contrast.
本発明における顔料(A)は、ポリハロゲン化亜鉛フタロシアニン顔料であるC.I.ピグメントグリーン58である。 The pigment (A) in the present invention is C.I. which is a polyhalogenated zinc phthalocyanine pigment. I. Pigment Green 58.
本発明においてカラーフィルタ用顔料(A)は、一次粒子の平均粒子径が0.01〜0.30μm、なかでも0.01〜0.10μmのC.I.ピグメントグリーン58であることが好ましい。 In the present invention, the color filter pigment (A) has a primary particle average particle size of 0.01 to 0.30 μm, particularly 0.01 to 0.10 μm. I. Pigment Green 58 is preferable.
なお、本発明における一次粒子の平均粒子径とは、透過型電子顕微鏡JEM−2010(日本電子株式会社製)で視野内の粒子を撮影し、二次元画像上の、凝集体を構成する顔料(A)または本発明の顔料組成物の一次粒子の50個につき、その長い方の径(長径)を各々求め、それを平均した値である。この際、試料である顔料(A)または本発明の顔料組成物は、これを溶媒に超音波分散させてから顕微鏡で撮影する。また、透過型電子顕微鏡の代わりに走査型電子顕微鏡を使用してもよい。 In addition, the average particle diameter of the primary particles in the present invention refers to a pigment that forms an aggregate on a two-dimensional image obtained by photographing particles in the field of view with a transmission electron microscope JEM-2010 (manufactured by JEOL Ltd.). For 50 primary particles of A) or the pigment composition of the present invention, the longer diameter (major diameter) is determined and averaged. At this time, the pigment (A) as a sample or the pigment composition of the present invention is ultrasonically dispersed in a solvent and then photographed with a microscope. A scanning electron microscope may be used instead of the transmission electron microscope.
エポキシ架橋ポリウレタン樹脂(B)を含まない、C.I.ピグメントグリーン58としては、DIC(株)製FASTOGEN(登録商標)GREEN A−110、A−210、A−310などが挙げられる。 No epoxy cross-linked polyurethane resin (B), C.I. I. Examples of the pigment green 58 include FASTOGEN (registered trademark) GREEN A-110, A-210, and A-310 manufactured by DIC Corporation.
C.I.ピグメントグリーン58は、C.I.ピグメントグリーン36に比べて、カラーフィルタとした場合、高色純度となり、より高水準の輝度とより理想的なRGB色再現性を達成できる。 C. I. Pigment Green 58 is a C.I. I. Compared to Pigment Green 36, when a color filter is used, the color purity is high, and a higher level of brightness and more ideal RGB color reproducibility can be achieved.
本発明におけるエポキシ架橋ポリウレタン樹脂(B)は、エポキシ基の開環に基づく架橋された部位と、一分子中にウレタン結合2以上を必須として含んだポリウレタン樹脂である。このエポキシ架橋ポリウレタン樹脂(B)には、ウレタン結合だけでなく更に尿素結合を含んだ、エポキシ架橋ポリウレタンポリ尿素樹脂等もふくまれる。 The epoxy-crosslinked polyurethane resin (B) in the present invention is a polyurethane resin containing a crosslinked site based on the ring opening of an epoxy group and two or more urethane bonds in one molecule as essential components. This epoxy-crosslinked polyurethane resin (B) includes not only urethane bonds but also epoxy-crosslinked polyurethane polyurea resins containing urea bonds.
エポキシ架橋ポリウレタン樹脂(B)の原料となる非架橋ポリウレタン樹脂としては、例えば、ポリエーテル系ポリウレタン樹脂、ポリエーテルエステル系ポリウレタン樹脂、ポリエステル系ポリウレタン樹脂等が挙げられるが、ポリエステル系ポリウレタン樹脂が、架橋した後に、後記するカラーフィルタとした際の耐熱性に優れる点で好ましい。これら非架橋ポリウレタン樹脂が後記する様にして架橋されることで、それぞれ対応するエポキシ架橋ポリウレタン樹脂となる。 Examples of the non-crosslinked polyurethane resin that is a raw material for the epoxy-crosslinked polyurethane resin (B) include polyether polyurethane resins, polyether ester polyurethane resins, polyester polyurethane resins, and the like. After that, it is preferable in that it has excellent heat resistance when used as a color filter to be described later. These non-crosslinked polyurethane resins are crosslinked as will be described later, whereby corresponding epoxy-crosslinked polyurethane resins are obtained.
非架橋ポリウレタン樹脂としては、有機ジイソシアネートとジオールと必要に応じて二官能鎖伸長剤のみを反応させた線状の熱可塑性ポリウレタン樹脂であることが、架橋後の皮膜特性に優れ取扱いが容易な点でも好ましい。 The non-crosslinked polyurethane resin is a linear thermoplastic polyurethane resin obtained by reacting only an organic diisocyanate, a diol, and, if necessary, a bifunctional chain extender. However, it is preferable.
非架橋ポリウレタン樹脂としては、後記する感光性組成物の調製の際に用いられるバインダー樹脂や単量体が(メタ)アクリル酸エステル樹脂や(メタ)アクリル酸エステルである場合に、優れた分散安定性を発揮できる点で、主鎖に芳香環を含む直鎖芳香族単位とアニオン性基とを含むポリウレタン樹脂であることが、架橋後における密着性・耐久性の様な皮膜特性に優れる点で好ましく、なかでも、主鎖に芳香環を含む直鎖芳香族単位とアニオン性基とを含む、脂肪族または脂環式ジイソシアネートを用いて得たポリエステル系ポリウレタン樹脂であることが、更に架橋後の耐熱性に優れ、長期間液晶表示をさせた際の画像のコントラストの低下がない点で特に好ましい。尚、ここでアニオン性基とは、例えば、カルボキシル基、スルホン酸基等の酸基又はこれらの酸基を塩基にて中和した塩をいう。架橋ポリウレタン樹脂の優れた耐熱性は、後に詳記する耐熱性試験を行なうことで初めて知見されるものであり、耐熱性試験を行なわない常態での観察からは到底知得できないものである。 Non-crosslinked polyurethane resin has excellent dispersion stability when the binder resin or monomer used in the preparation of the photosensitive composition described later is a (meth) acrylate resin or a (meth) acrylate ester. It is a polyurethane resin containing a linear aromatic unit containing an aromatic ring in the main chain and an anionic group in that it has excellent film properties such as adhesion and durability after crosslinking. Among them, a polyester-based polyurethane resin obtained by using an aliphatic or alicyclic diisocyanate containing a linear aromatic unit having an aromatic ring in the main chain and an anionic group is more preferable after crosslinking. It is particularly preferable in that it has excellent heat resistance and does not cause a decrease in image contrast when subjected to liquid crystal display for a long time. Here, the anionic group means, for example, an acid group such as a carboxyl group or a sulfonic acid group or a salt obtained by neutralizing these acid groups with a base. The excellent heat resistance of the crosslinked polyurethane resin is discovered for the first time by conducting a heat resistance test described in detail later, and cannot be known from observation under normal conditions without the heat resistance test.
この特に好ましい非架橋ポリウレタン樹脂としては、前記した直鎖芳香族ポリエステル単位を含有する、主鎖に芳香環を含む直鎖芳香族単位と、アニオン性基とを含み、有機ジイソシアネートとしては脂肪族ジイソシアネートまたは脂環式ジイソシアネートを用いて得たポリウレタン樹脂が挙げられる。後記する様に、カラーフィルタの画素部を形成する際に用いる顔料は、ポリウレタン樹脂を含有させない場合のコントラストに比べて、非架橋ポリウレタン樹脂を含有させた場合のそれは、小さくなるのが一般的であるが、C.I.ピグメントグリーン58に上記特に好ましいエポキシ架橋ポリウレタン樹脂を含有させた場合は、逆に非架橋ポリウレタン樹脂を含有させた場合に比べてコントラストが高くなるという特異性がある。 As this particularly preferred non-crosslinked polyurethane resin, it contains a linear aromatic unit containing the above-mentioned linear aromatic polyester unit, an aromatic ring in the main chain, and an anionic group, and the organic diisocyanate is an aliphatic diisocyanate. Or the polyurethane resin obtained using alicyclic diisocyanate is mentioned. As will be described later, the pigment used when forming the pixel portion of the color filter is generally smaller when the non-crosslinked polyurethane resin is contained than the contrast when the polyurethane resin is not contained. There are C.I. I. When the above-mentioned particularly preferable epoxy-crosslinked polyurethane resin is contained in Pigment Green 58, there is a specificity that the contrast is higher than when the non-crosslinked polyurethane resin is contained.
エポキシ架橋ポリウレタン樹脂(B)は、非架橋ポリウレタン樹脂を多官能エポキシ化合物で架橋したものをいう。この架橋は、非架橋ポリウレタン樹脂の存在下で多官能エポキシ化合物を開環重合させても良いが、特段の反応開始剤を用いることなく、非架橋ポリウレタン樹脂分子と多官能エポキシ化合物とが化学的に結合した架橋とすることが出来る点で、上記した様なアニオン性基を有する非架橋ポリウレタン樹脂のアニオン性基と多官能エポキシ化合物のエポキシ基とを反応させるようにすることが好ましい。 The epoxy crosslinked polyurethane resin (B) refers to a non-crosslinked polyurethane resin crosslinked with a polyfunctional epoxy compound. In this crosslinking, the polyfunctional epoxy compound may be subjected to ring-opening polymerization in the presence of the non-crosslinked polyurethane resin, but the non-crosslinked polyurethane resin molecule and the polyfunctional epoxy compound are chemically synthesized without using a special reaction initiator. It is preferable that the anionic group of the non-crosslinked polyurethane resin having an anionic group as described above is reacted with the epoxy group of the polyfunctional epoxy compound in that it can be crosslinked by bonding.
本発明のカラーフィルタ用顔料組成物は、例えば、C.I.ピグメントグリーン58(A)と、非架橋ポリウレタン樹脂水性分散体と、水溶性多官能エポキシ化合物とを混合した後、架橋させ液媒体を除去することで製造することが出来る。 The pigment composition for a color filter of the present invention includes, for example, C.I. I. Pigment Green 58 (A), a non-crosslinked polyurethane resin aqueous dispersion, and a water-soluble polyfunctional epoxy compound are mixed and then crosslinked to remove the liquid medium.
非架橋ポリウレタン樹脂に対する水溶性多官能エポキシ化合物の使用量は、用いる非架橋ポリウレタン樹脂のエポキシ基と反応しうる官能基の含有量及び水溶性多官能エポキシ化合物の官能基数によっても異なるが、質量換算で、非架橋ポリウレタン樹脂の不揮発分100部に対し水溶性多官能エポキシ化合物の不揮発分は、1〜10部とすることが、得られた顔料組成物でカラーフィルタ緑色画素部を調製した際の、コントラストや輝度などの諸特性に優れるので好ましい。 The amount of the water-soluble polyfunctional epoxy compound used for the non-crosslinked polyurethane resin varies depending on the content of the functional group capable of reacting with the epoxy group of the non-crosslinked polyurethane resin to be used and the number of functional groups of the water-soluble polyfunctional epoxy compound. The non-crosslinked polyurethane resin has a non-volatile content of 100 parts, and the water-soluble polyfunctional epoxy compound has a non-volatile content of 1 to 10 parts when the color filter green pixel part is prepared with the obtained pigment composition. It is preferable because of its excellent characteristics such as contrast and brightness.
エポキシ架橋ポリウレタン樹脂(B)は、その不揮発分をそのまま前記顔料(A)と混合することにより、本発明の顔料組成物としても良いが、顔料(A)と、非架橋ポリウレタン樹脂と水溶性多官能エポキシ化合物とを液媒体に溶解または分散させた溶液や分散液とを混合した後、架橋し液媒体を除去することで、顔料(A)とより均一に樹脂(B)と混合した顔料組成物を調製することができる。この混合は、攪拌下に行なうことが好ましい。中でも、顔料(A)と、非架橋ポリウレタン樹脂と水溶性多官能エポキシ化合物とを液媒体に溶解または分散させた溶液や分散液とを混合攪拌して、加熱を行なうことで、加熱を行なわない場合に比べて樹脂(B)を更に均一かつ確実に顔料(A)の表面を被覆することができると共に、架橋反応も充分に行うことが出来るので好ましい。また、加圧加熱を行なうことで、単なる加熱の場合の顔料(A)粒子の表面への樹脂(B)の被覆のみならず、顔料(A)粒子の細孔の様な空隙部分への樹脂(B)の浸透を促進することができ、より被覆の効果が高まる。 The epoxy crosslinked polyurethane resin (B) may be used as the pigment composition of the present invention by mixing its non-volatile content with the pigment (A) as it is, but the pigment (A), the non-crosslinked polyurethane resin, and the water-soluble A pigment composition in which a pigment (A) and a resin (B) are mixed more uniformly by mixing a solution or dispersion in which a functional epoxy compound is dissolved or dispersed in a liquid medium and then crosslinking and removing the liquid medium. Product can be prepared. This mixing is preferably performed with stirring. In particular, heating is performed by mixing and stirring a pigment (A), a solution or dispersion in which a non-crosslinked polyurethane resin and a water-soluble polyfunctional epoxy compound are dissolved or dispersed in a liquid medium, and heating. Compared to the case, the resin (B) is more preferable because the surface of the pigment (A) can be more uniformly and reliably coated and the crosslinking reaction can be sufficiently performed. Further, by applying pressure and heating, not only the coating of the resin (B) on the surface of the pigment (A) particles in the case of simple heating, but also the resin in the voids such as the pores of the pigment (A) particles. The penetration of (B) can be promoted, and the effect of coating is further increased.
このとき、液媒体として、水のみまたは水を主体として水溶性有機溶媒を含む液媒体(水性媒体という)を用いる様にすると、液媒体として、有機溶媒のみを用いて前記混合加熱を行う場合に比べて、顔料(A)自体の結晶形状等の変化が少なく、色相変化が小さくなるので好ましい。非架橋ポリウレタン樹脂を水性媒体中に分散させた分散体は、非架橋ポリウレタン樹脂水性分散体と呼ばれる。 At this time, when a liquid medium containing only a water or a water-soluble organic solvent mainly containing water (referred to as an aqueous medium) is used as the liquid medium, the mixing heating is performed using only the organic solvent as the liquid medium. In comparison, the change in the crystal shape and the like of the pigment (A) itself is small and the hue change is small, which is preferable. A dispersion in which a non-crosslinked polyurethane resin is dispersed in an aqueous medium is called a non-crosslinked polyurethane resin aqueous dispersion.
本発明に用いられる、非架橋ポリウレタン樹脂としては、例えば、ハイドラン(登録商標)AP−40F、同AP−30F、同AP−20(以上、DIC(株)製)、スーパーフレックス460、同460S、同126(以上、第一工業製薬(株)製)等の市販の非架橋ポリウレタン樹脂水性分散体が挙げられる。 Examples of the non-crosslinked polyurethane resin used in the present invention include, for example, Hydran (registered trademark) AP-40F, AP-30F, AP-20 (above, manufactured by DIC Corporation), Superflex 460, 460S, Examples thereof include commercially available non-crosslinked polyurethane resin aqueous dispersions such as 126 (above, manufactured by Daiichi Kogyo Seiyaku Co., Ltd.).
本発明に用いられる水溶性多官能エポキシ化合物とは、分子中に2〜6のエポキシ基を含有し水に溶解するエポキシ化合物をいい、具体的には、例えばソルビトールポリグリシジルエーテル、他の還元もしくは非還元糖又はポリサッカライドポリグリシジルエーテルあるいはセルロース誘導体のポリグリシジルエーテル、ポリグリセロールグリシジルエーテル、ペンタエリスリトールポリグリシジルエーテル、トリメチロールプロパンポリグリシジルエーテル、グリセロールポリグリシジルエーテル、ポリ(エチレングリコール)ジグリシジルエーテル、ポリ(ビニルアルコール)グリシジルエーテル及びポリ(プロピレングリコール)ジグリシジルエーテル等が挙げられる。 The water-soluble polyfunctional epoxy compound used in the present invention refers to an epoxy compound containing 2 to 6 epoxy groups in the molecule and dissolved in water. Specifically, for example, sorbitol polyglycidyl ether, other reduction or Non-reducing sugar or polysaccharide polyglycidyl ether or cellulose derivative polyglycidyl ether, polyglycerol glycidyl ether, pentaerythritol polyglycidyl ether, trimethylolpropane polyglycidyl ether, glycerol polyglycidyl ether, poly (ethylene glycol) diglycidyl ether, poly (Vinyl alcohol) glycidyl ether, poly (propylene glycol) diglycidyl ether, and the like.
上記した様な水溶性多官能エポキシ化合物は、例えば、ナガセケムテックス(株)のデナコールEXシリーズ製品として市販されているが、別途に乳化剤等を併用しなくともそのままで完全水溶性を有していると共に反応開始剤を用いなくともより反応性に富む点で、同社製デナコールEX−500シリーズや600シリーズを用いることが好ましい。 The water-soluble polyfunctional epoxy compounds as described above are commercially available, for example, as Denasel EX series products of Nagase ChemteX Corporation, but they have completely water-solubility as they are without using an emulsifier separately. In addition, it is preferable to use Denacol EX-500 series or 600 series manufactured by the same company because it is more reactive without using a reaction initiator.
上記した液媒体として、水のみまたは水を主体として水溶性有機溶媒を含む液媒体(水性媒体という)を用いる様にすると、万一、架橋に関与しなった水溶性多官能エポキシ化合物が残存しても、液媒体の除去によりそれを除去することが出来る。 If a liquid medium (called an aqueous medium) containing only water or water as a main component and containing a water-soluble organic solvent is used as the liquid medium described above, the water-soluble polyfunctional epoxy compound that has not been involved in crosslinking should remain. However, it can be removed by removing the liquid medium.
本発明では、顔料(A)と、非架橋ポリウレタン樹脂と水溶性多官能エポキシ化合物とを不揮発分の質量基準で前者顔料(A)100部当たり、後者の非架橋ポリウレタン樹脂と水溶性多官能エポキシ化合物との合計が0.1〜10部となる様に、中でも、架橋皮膜の適度の強靭性やカラーフィルタ特性により優れる点で0.5〜8部、特に3〜7部となる様に混合し架橋した後、液媒体を除去して、顔料組成物の製造することが好ましい。この様にして仕込んだ後者の非架橋ポリウレタン樹脂と水溶性多官能エポキシ化合物とは、架橋してエポキシ架橋ポリウレタン樹脂となり、顔料(A)と混合される結果、後記する処理を行なっても、流出することなく、質量基準でその不揮発分の少なくとも70%が、顔料(A)にとどまる。 In the present invention, the latter non-crosslinked polyurethane resin and the water-soluble polyfunctional epoxy are added to the pigment (A), non-crosslinked polyurethane resin and water-soluble polyfunctional epoxy compound per 100 parts of the former pigment (A) on a mass basis of the nonvolatile content. Mixed so that the total amount with the compound is 0.1 to 10 parts, especially 0.5 to 8 parts, especially 3 to 7 parts in terms of excellent toughness and color filter characteristics of the crosslinked film. After the crosslinking, the liquid medium is preferably removed to produce a pigment composition. The latter non-crosslinked polyurethane resin and water-soluble polyfunctional epoxy compound charged in this way are cross-linked to become an epoxy-crosslinked polyurethane resin, and are mixed with the pigment (A). Without, the pigment (A) remains at least 70% of its non-volatile content on a mass basis.
顔料(A)と非架橋ポリウレタン樹脂と水溶性多官能エポキシ化合物との加熱は、両者を混合した後、密閉系にて、温度100〜150℃での攪拌下、30分〜5時間の範囲にて行なうことができる。こうして密閉系で加熱を行なうことで、加圧状態が形成され、前記した様に、顔料粒子の空隙にまで、エポキシ架橋ポリウレタン樹脂(B)が浸透することになり、単に粒子表面だけを被覆するのに比べて、より優れた効果が発現される。 The heating of the pigment (A), the non-crosslinked polyurethane resin and the water-soluble polyfunctional epoxy compound is carried out in a range of 30 minutes to 5 hours with stirring at a temperature of 100 to 150 ° C. in a closed system after mixing the two. Can be done. By heating in a closed system in this way, a pressurized state is formed, and as described above, the epoxy-crosslinked polyurethane resin (B) penetrates into the voids of the pigment particles and simply covers only the particle surface. As compared with the above, a more excellent effect is exhibited.
顔料(A)と混合した、非架橋ポリウレタン樹脂と水溶性多官能エポキシ化合物とが架橋反応を起していることは、例えば、仕込み時(加熱前)及び加熱後における赤外線吸収スペクトル(IR)におけるエポキシ基に基づく特定波数でのピーク強度の低下または消失により、容易に確認することが出来る。また別法として、エポキシ架橋ポリウレタン樹脂は、非架橋ポリウレタン樹脂に比べて相対的に有機溶剤への溶解性が低下することから、例えば、架橋前後における有機溶剤を用いた際の樹脂溶解量の変化から架橋程度を求めることも出来る。架橋有無までは特定できないが、エポキシ化合物の顔料への吸着等を確認するための簡便な方法としては、水溶性多官能エポキシ化合物は水性媒体に溶解することから、ガスクロマトグラフィー(GPC)などで、架橋前の仕込み量に対して、架橋後の水性媒体に含有している、回収された、架橋に関与しなかった未反応の水溶性多官能エポキシ化合物の量からも、架橋程度を推定することは出来る。 The non-crosslinked polyurethane resin and the water-soluble polyfunctional epoxy compound mixed with the pigment (A) cause a crosslinking reaction, for example, in the infrared absorption spectrum (IR) at the time of preparation (before heating) and after heating. It can be easily confirmed by the decrease or disappearance of the peak intensity at a specific wave number based on the epoxy group. As another method, since the epoxy crosslinked polyurethane resin has a relatively low solubility in an organic solvent compared to a non-crosslinked polyurethane resin, for example, a change in the amount of resin dissolved when an organic solvent is used before and after crosslinking. The degree of crosslinking can also be determined from Although it is not possible to specify the presence or absence of cross-linking, as a simple method for confirming the adsorption of the epoxy compound to the pigment and the like, since the water-soluble polyfunctional epoxy compound is dissolved in an aqueous medium, gas chromatography (GPC) etc. The degree of crosslinking is estimated from the amount of recovered unreacted water-soluble polyfunctional epoxy compound not involved in crosslinking, which is contained in the aqueous medium after crosslinking, relative to the charged amount before crosslinking. I can do it.
こうして加熱を行なった混合物は、例えば冷却し、そこから液媒体を除去し、必要に応じて、固形物を洗浄、濾過、乾燥、粉砕等をすることにより、顔料(A)とエポキシ架橋ポリウレタン樹脂(B)とを含有する本発明の顔料組成物の粉体を得ることが出来る。 The mixture thus heated is cooled, for example, and the liquid medium is removed therefrom. If necessary, the solid is washed, filtered, dried, pulverized, etc., so that the pigment (A) and the epoxy crosslinked polyurethane resin are obtained. The powder of the pigment composition of this invention containing (B) can be obtained.
洗浄としては、水洗、湯洗のいずれも採用できる。洗浄回数は、1〜5回の範囲で繰り返すことも出来る。洗浄することで、顔料(A)に吸着していない樹脂(B)を容易に除去することが出来る。必要であれば、結晶状態を変化させない様に、酸洗浄、アルカリ洗浄、溶剤洗浄を行ってもよい。カラーフィルタ用顔料組成物に含有された、有効成分である、エポキシ架橋ポリウレタン樹脂(B)不揮発分の量(いわゆる歩留まり)は、例えば顔料組成物の溶媒抽出による樹脂抽出量から、或いは、仕込んだ非架橋ポリウレタン樹脂と水溶性多官能エポキシ化合物の合計不揮発分に対する濾液中の流出量から求めることが出来る。 As washing, either water washing or hot water washing can be employed. The number of washings can be repeated in the range of 1 to 5 times. By washing, the resin (B) not adsorbed on the pigment (A) can be easily removed. If necessary, acid cleaning, alkali cleaning, and solvent cleaning may be performed so as not to change the crystal state. The amount of non-volatile content (so-called yield) of the epoxy-crosslinked polyurethane resin (B), which is an active ingredient, contained in the pigment composition for color filters is, for example, from the amount of resin extracted by solvent extraction of the pigment composition or charged It can be determined from the outflow amount in the filtrate with respect to the total nonvolatile content of the non-crosslinked polyurethane resin and the water-soluble polyfunctional epoxy compound.
上記した濾別、洗浄後の乾燥としては、例えば、乾燥機に設置した加熱源による80〜120℃の加熱等により、顔料の脱水及び/又は脱溶剤をする回分式あるいは連続式の乾燥等が挙げられ、乾燥機としては一般に箱型乾燥機、バンド乾燥機、スプレードライアー等がある。特にスプレードライ乾燥はペースト作成時に易分散であるため好ましい。また、乾燥後の粉砕は、比表面積を大きくしたり一次粒子の平均粒子径を小さくするための操作ではなく、例えば箱型乾燥機、バンド乾燥機を用いた乾燥の場合のように顔料がランプ状等のとなった際に顔料を解して粉末化するために行うものであり、例えば、乳鉢、ハンマーミル、ディスクミル、ピンミル、ジェットミル等による粉砕等が挙げられる。こうして、顔料(A)と樹脂(B)とを含有するカラーフィルタ用顔料組成物を主成分として含む乾燥粉末が得られる。 Examples of the drying after filtration and washing described above include batch-type or continuous drying in which the pigment is dehydrated and / or desolvated by heating at 80 to 120 ° C. with a heating source installed in a dryer. Examples of the dryer generally include a box dryer, a band dryer, and a spray dryer. In particular, spray dry drying is preferable because it is easily dispersed during paste preparation. In addition, the pulverization after drying is not an operation for increasing the specific surface area or reducing the average particle diameter of the primary particles, but for example, the pigment is a lamp as in the case of drying using a box dryer or a band dryer. When it becomes a shape, etc., it is performed in order to break the pigment into powder, and examples thereof include mortar, hammer mill, disc mill, pin mill, jet mill and the like. In this way, a dry powder containing a color filter pigment composition containing the pigment (A) and the resin (B) as a main component is obtained.
本発明のカラーフィルタ用顔料組成物は、公知慣用の用途にいずれも使用できるが、特に一次粒子の平均粒子径が0.01〜0.10μmであると、顔料凝集も比較的弱く、着色すべき合成樹脂等への分散性がより良好となる。 The pigment composition for a color filter of the present invention can be used for any known and commonly used applications. However, when the average particle diameter of primary particles is 0.01 to 0.10 μm, pigment aggregation is relatively weak and coloring is performed. Dispersibility into power synthetic resin and the like becomes better.
本発明のカラーフィルタ用顔料組成物は、カラーフィルタ緑色画素部に使用する場合においては、カラーフィルタ用感光性組成物への顔料分散が容易であり、カラーフィルタ用感光性組成物を硬化する際に多用される365nmにおける遮光性は低下し、レジストの光硬化感度の低下がなく、現像時の膜へりやパターン流れも起こり難くなるので好ましい。近年要求されている鮮明度と明度とのいずれもが高いカラーフィルタ緑色画素部がより簡便に得られる。 When the color filter pigment composition of the present invention is used for a color filter green pixel portion, the pigment dispersion in the color filter photosensitive composition is easy, and the color filter photosensitive composition is cured. The light-shielding property at 365 nm, which is frequently used in the film, is reduced, the photocuring sensitivity of the resist is not lowered, and film edge and pattern flow during development are less likely to occur. A color filter green pixel portion having both high sharpness and high brightness demanded in recent years can be obtained more easily.
本発明のカラーフィルタ用顔料組成物の一次粒子は、更に縦横のアスペクト比が1〜3であると、各用途分野において粘度特性が向上し、流動性がより高くなる。アスペクト比を求めるには、まず、一次粒子の平均粒子径を求める場合と同様に、透過型電子顕微鏡または走査型電子顕微鏡で視野内の粒子を撮影する。そして、二次元画像上の、凝集体を構成する一次粒子の50個につき長い方の径(長径)と、短い方の径(短径)の平均値を求め、これらの値を用いて算出する。 When the primary particle of the pigment composition for a color filter of the present invention has an aspect ratio of 1 to 3 in the longitudinal and lateral directions, the viscosity characteristics are improved in each application field, and the fluidity is further increased. In order to obtain the aspect ratio, first, as in the case of obtaining the average particle diameter of the primary particles, the particles in the field of view are photographed with a transmission electron microscope or a scanning electron microscope. Then, an average value of the longer diameter (major axis) and the shorter diameter (minor axis) is obtained for 50 primary particles constituting the aggregate on the two-dimensional image, and the average value is calculated using these values. .
本発明のカラーフィルタ用顔料組成物を、少なくともカラーフィルタの緑色画素部に含有させることで、本発明のカラーフィルタを得ることが出来る。カラーフィルタ分野においては、従来の印刷インキや塗料の様な汎用用途とは異なり、彩度値の取扱いが大変厳密であり、極僅か彩度値の向上させるのにも困難を伴うが、本発明の顔料組成物をカラーフィルタの調製に用いることにより、色純度が向上しより広いRGB色再現域の液晶表示装置が得られる。 The color filter of the present invention can be obtained by containing the pigment composition for a color filter of the present invention at least in the green pixel portion of the color filter. In the field of color filters, unlike conventional printing inks and paints such as general-purpose applications, the saturation value handling is very strict, and it is difficult to improve the saturation value very slightly. By using this pigment composition for the preparation of a color filter, the color purity is improved and a liquid crystal display device having a wider RGB color reproduction range can be obtained.
C.I.ピグメントグリーン58を含有する本発明の好適なカラーフィルタ用顔料組成物は、カラーフィルタの緑色画素部を得る場合に、特段に黄色顔料を調色のために併用することなく、或いは併用するにしてもより少量で済むため、380〜780nmの全域における光透過率の低下も最小限に防止できる。特に、より黄味かつより高着色力を有するため、同等の色濃度であれば、黄色顔料はより少ない併用量で良いため、さらに透過率を上げることも出来、有利である。 C. I. The pigment composition for a color filter suitable for use in the present invention, which contains CI Pigment Green 58, is used in combination with or without a yellow pigment in particular for color matching when obtaining a green pixel portion of a color filter. Therefore, a decrease in light transmittance in the entire region of 380 to 780 nm can be prevented to a minimum. In particular, since it has a more yellowish color and higher coloring power, if the color density is the same, the yellow pigment may be used in a smaller amount, which is advantageous because the transmittance can be further increased.
また、C.I.ピグメントグリーン58を含有する本発明の好適なカラーフィルタ用顔料組成物は、前記した様に、380〜780nmにおける分光透過スペクトルの透過率が最大となる波長(Tmax)は、510〜520nmであり、その透過曲線の半値幅が110nm以下と非常にシャープである。(この波長は、後記する様な感光性樹脂による影響を受けない。)。 In addition, C.I. I. As described above, the preferred color filter pigment composition of the present invention containing CI Pigment Green 58 has a wavelength (Tmax) at which the transmittance of the spectral transmission spectrum at 380 to 780 nm is maximum, and is 510 to 520 nm. The half-value width of the transmission curve is as sharp as 110 nm or less. (This wavelength is not affected by the photosensitive resin as described later.)
本発明における分光透過スペクトルとは、日本工業規格JIS Z 8722(色の測定方法−反射及び透過物体色)の第一種分光測光器に準じて求められるもので、ガラス基板等の上に前記所定乾燥膜厚に製膜した顔料組成物を含む樹脂被膜について所定波長領域の光を走査照射して、各波長における各透過率値をプロットしたものである。カラーフィルタとしての透過率は、例えば樹脂のみで同一乾燥膜厚となした被膜について同様に求めた分光透過スペクトルで補正すること(ベースライン補正等)によって、より精度良く求めることが出来る。 The spectral transmission spectrum in the present invention is obtained according to the first-class spectrophotometer of Japanese Industrial Standard JIS Z 8722 (color measurement method-reflective and transmissive object color). The resin film containing the pigment composition formed into a dry film thickness is obtained by plotting each transmittance value at each wavelength by scanning and irradiating light in a predetermined wavelength region. The transmittance as a color filter can be determined with higher accuracy by correcting (baseline correction or the like), for example, with a spectral transmission spectrum similarly determined for a film having the same dry film thickness only with a resin.
本発明のカラーフィルタ用顔料組成物は、それだけをそのままカラーフィルタの緑色画素部の製造に用いることが出来るが、必要ならば、経済性を考慮して、公知慣用の緑色や黄色の、顔料や顔料誘導体を併用しても良い。 The pigment composition for a color filter of the present invention can be used as it is for the production of a green pixel portion of a color filter, but if necessary, in consideration of economy, a known conventional green or yellow pigment or A pigment derivative may be used in combination.
上記した目的でC.I.ピグメントグリーン 7、同36の様な緑色顔料を併用する他に、特性を出現させるため調色用に黄色顔料を使用することがある。ここで併用できる黄色顔料としては、例えばC.I.ピグメント イエロー 83、同110、同138、同139、同150、同180、同185等の黄色有機顔料が挙げられる。 For the above purpose, C.I. I. In addition to using green pigments such as CI Pigment Green 7 and 36, yellow pigments may be used for toning to bring out characteristics. Examples of yellow pigments that can be used here include C.I. I. And yellow organic pigments such as CI Pigment Yellow 83, 110, 138, 139, 150, 180, and 185.
本発明のカラーフィルタ用顔料組成物は、公知の方法でカラーフィルタの緑色画素部のパターンの形成に用いることが出来る。典型的には、本発明のカラーフィルタ用顔料組成物と、感光性樹脂とを必須成分して含むカラーフィルタ緑色画素部用感光性組成物を得ることが出来る。 The pigment composition for a color filter of the present invention can be used for forming a pattern of a green pixel portion of a color filter by a known method. Typically, a photosensitive composition for a color filter green pixel portion containing the pigment composition for a color filter of the present invention and a photosensitive resin as essential components can be obtained.
カラーフィルタの製造方法としては、例えば、このカラーフィルタ用顔料組成物を感光性樹脂からなる分散媒に分散させた後、スピンコート法、ロールコート法、インクジェット法等でガラス等の透明基板上に塗布し、ついでこの塗布膜に対して、フォトマスクを介して紫外線によるパターン露光を行った後、未露光部分を溶剤等で洗浄して緑色パターンを得る、フォトリソグラフィーと呼ばれる方法が挙げられる。 As a method for producing a color filter, for example, this pigment composition for a color filter is dispersed in a dispersion medium made of a photosensitive resin, and then applied onto a transparent substrate such as glass by a spin coating method, a roll coating method, an ink jet method, or the like. There is a method called photolithography in which a coating pattern is applied to the coating film, followed by pattern exposure with ultraviolet rays through a photomask, and then an unexposed portion is washed with a solvent or the like to obtain a green pattern.
その他、電着法、転写法、ミセル電解法、PVED(Photovoltaic Electrodeposition)法の方法で緑色画素部のパターンを形成して、カラーフィルタを製造してもよい。なお、赤色画素部のパターンおよび青色画素部のパターンも公知の顔料を使用して、同様の方法で形成できる。本発明のカラーフィルタ用顔料組成物は、熱履歴を受けても色相変化が小さいため、例えば、ベーキングを工程に含む様なカラーフィルタの製造方法においては、極めて有用である。 In addition, the color filter may be manufactured by forming a pattern of the green pixel portion by an electrodeposition method, a transfer method, a micellar electrolysis method, or a PVED (Photovoltaic Electrodeposition) method. In addition, the pattern of a red pixel part and the pattern of a blue pixel part can also be formed by the same method using a well-known pigment. The color filter pigment composition of the present invention is extremely useful in, for example, a method for producing a color filter in which baking is included in the process because the hue change is small even when subjected to a thermal history.
カラーフィルタ緑色画素部用感光性組成物を調製するには、例えば、本発明のカラーフィルタ用顔料組成物と、感光性樹脂と、光重合開始剤と、前記樹脂を溶解する有機溶剤とを必須成分として混合する。その製造方法としては、本発明のカラーフィルタ用顔料組成物と有機溶剤と必要に応じて分散剤を用いて分散液を調製してから、そこに感光性樹脂等を加えて調製する方法が一般的である。 In order to prepare the photosensitive composition for the color filter green pixel portion, for example, the pigment composition for the color filter of the present invention, a photosensitive resin, a photopolymerization initiator, and an organic solvent that dissolves the resin are essential. Mix as an ingredient. As the production method, a method of preparing a dispersion liquid using the pigment composition for a color filter of the present invention, an organic solvent, and a dispersant as required, and adding a photosensitive resin or the like to the dispersion liquid is generally used. Is.
必要に応じて用いる分散剤としては、例えばビックケミー社のディスパービック(DisperbyK登録商標)130、ディスパービック161、ディスパービック162、ディスパービック163、ディスパービック170、エフカ社のエフカ46、エフカ47等が挙げられる。また、レベンリグ剤、カップリング剤、カチオン系の界面活性剤なども併せて使用可能である。 Dispersants used as necessary include, for example, Big Chemie Dispersic (DisperbyK registered trademark) 130, Dispersic 161, Dispersic 162, Dispersic 163, Dispersic 170, Efka 46, Efka 47, and the like. It is done. In addition, a revenig rigging agent, a coupling agent, a cationic surfactant, and the like can be used together.
有機溶剤としては、例えばトルエンやキシレン、メトキシベンゼン等の芳香族系溶剤、酢酸エチルや酢酸ブチル、プロピレングリコールモノメチルエーテルアセテート、プロピレングリコールモノエチルエーテルアセテート等の酢酸エステル系溶剤、エトキシエチルプロピオネート等のプロピオネート系溶剤、メタノール、エタノール等のアルコール系溶剤、ブチルセロソルブ、プロピレングリコールモノメチルエーテル、ジエチレングリコールエチルエーテル、ジエチレングリコールジメチルエーテル等のエーテル系溶剤、メチルエチルケトン、メチルイソブチルケトン、シクロヘキサノン等のケトン系溶剤、ヘキサン等の脂肪族炭化水素系溶剤、N,N−ジメチルホルムアミド、γ−ブチロラクタム、N−メチル−2−ピロリドン、アニリン、ピリジン等の窒素化合物系溶剤、γ−ブチロラクトン等のラクトン系溶剤、カルバミン酸メチルとカルバミン酸エチルの48:52の混合物のようなカルバミン酸エステル、水等がある。有機溶剤としては、特にプロピオネート系、アルコール系、エーテル系、ケトン系、窒素化合物系、ラクトン系、水等の極性溶媒で水可溶のものが適している。 Examples of the organic solvent include aromatic solvents such as toluene, xylene, and methoxybenzene, acetate solvents such as ethyl acetate and butyl acetate, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, and ethoxyethyl propionate. Propionate solvents, alcohol solvents such as methanol and ethanol, ether solvents such as butyl cellosolve, propylene glycol monomethyl ether, diethylene glycol ethyl ether and diethylene glycol dimethyl ether, ketone solvents such as methyl ethyl ketone, methyl isobutyl ketone and cyclohexanone, fats such as hexane Group hydrocarbon solvents, N, N-dimethylformamide, γ-butyrolactam, N-methyl-2-pyrrolidone, ani Emissions, nitrogen compound-based solvent such as pyridine, a lactone-based solvents such as γ- butyrolactone, carbamic acid esters such as a mixture of 48:52 of methyl carbamate and ethyl carbamate, there is water. As the organic solvent, polar solvents such as propionate-based, alcohol-based, ether-based, ketone-based, nitrogen compound-based, lactone-based, water and the like that are water-soluble are particularly suitable.
本発明のカラーフィルタ用顔料組成物100質量部当たり、300〜1000質量部の有機溶剤と、必要に応じて0〜100質量部の分散剤及び/又は0〜20質量部のフタロシアニン誘導体とを、均一となる様に攪拌分散して分散液を得ることができる。次いでこの分散液に、本発明のカラーフィルタ用顔料組成物1質量部当たり、3〜20質量部の感光性樹脂、感光性樹脂1質量部当たり0.05〜3質量部の光重合開始剤と、必要に応じてさらに有機溶剤を添加し、均一となる様に攪拌分散してカラーフィルタ緑色画素部用感光性組成物を得ることができる。 300 to 1000 parts by mass of an organic solvent and 100 to 100 parts by mass of a dispersant and / or 0 to 20 parts by mass of a phthalocyanine derivative as required per 100 parts by mass of the pigment composition for a color filter of the present invention, A dispersion can be obtained by stirring and dispersing so as to be uniform. Subsequently, 3 to 20 parts by mass of the photosensitive resin per 1 part by mass of the pigment composition for a color filter of the present invention and 0.05 to 3 parts by mass of a photopolymerization initiator per 1 part by mass of the photosensitive resin are added to the dispersion. Further, if necessary, an organic solvent can be further added and stirred and dispersed so as to be uniform, whereby a photosensitive composition for a color filter green pixel portion can be obtained.
この際に使用可能な感光性樹脂としては、例えばウレタン系樹脂、アクリル系樹脂、ポリアミド酸系樹脂、ポリイミド系樹脂、スチレンマレイン酸系樹脂、スチレン無水マレイン酸系樹脂等の熱可塑性樹脂や、例えば1,6−ヘキサンジオールジアクリレート、エチレングリコールジアクリレート、ネオペンチルグリコールジアクリレート、トリエチレングリコールジアクリレート、ビス(アクリロキシエトキシ)ビスフェノールA、3−メチルペンタンジオールジアクリレート等のような2官能モノマー、トリメチルロールプロパトントリアクリレート、ペンタエリスリトールトリアクリレート、トリス(2−ヒドロキシエチル)イソシアネート、ジペンタエリスリトールヘキサアクリレート、ジペンタエリスリトールペンタアクリレート等のような多官能モノマー等の光重合性モノマーが挙げられる。 Examples of photosensitive resins that can be used in this case include urethane resins, acrylic resins, polyamic acid resins, polyimide resins, styrene maleic acid resins, styrene maleic anhydride resins, and the like, Bifunctional monomers such as 1,6-hexanediol diacrylate, ethylene glycol diacrylate, neopentyl glycol diacrylate, triethylene glycol diacrylate, bis (acryloxyethoxy) bisphenol A, 3-methylpentanediol diacrylate, Trimethylol propaton triacrylate, pentaerythritol triacrylate, tris (2-hydroxyethyl) isocyanate, dipentaerythritol hexaacrylate, dipentaerythritol pentaacrylate It includes photopolymerizable monomers such as polyfunctional monomers such as.
光重合開始剤としては、例えばアセトフェノン、ベンゾフェノン、ベンジルジメチルケタノール、ベンゾイルパーオキサイド、2−クロロチオキサントン、1,3−ビス(4'−アジドベンザル)−2−プロパン、1,3−ビス(4'−アジドベンザル)−2−プロパン−2'−スルホン酸、4,4'−ジアジドスチルベン−2,2'−ジスルホン酸等がある。 Examples of the photopolymerization initiator include acetophenone, benzophenone, benzyldimethylketanol, benzoyl peroxide, 2-chlorothioxanthone, 1,3-bis (4′-azidobenzal) -2-propane, 1,3-bis (4 ′). -Azidobenzal) -2-propane-2'-sulfonic acid, 4,4'-diazidostilbene-2,2'-disulfonic acid and the like.
こうして調製されたカラーフィルタ緑色画素部用感光性組成物は、フォトマスクを介して紫外線によるパターン露光を行った後、未露光部分を有機溶剤やアルカリ水等で洗浄することによりカラーフィルタとなすことができる。 The thus-prepared photosensitive composition for green color pixel portion of the color filter becomes a color filter by performing pattern exposure with ultraviolet rays through a photomask and then washing the unexposed portion with an organic solvent or alkaline water. Can do.
本発明のカラーフィルタ用顔料組成物は、より黄味の緑色で着色力が高く、高色純度でコントラストの高い明るい緑色を発色する。従って、詳記したカラーフィルタ用以外にも、塗料、プラスチック、印刷インク、ゴム、レザー、捺染、電子トナー、ジェットインキ、熱転写インキなどの着色に適する。 The pigment composition for a color filter of the present invention develops a bright green color with a yellowish green color and high coloring power, high color purity and high contrast. Therefore, it is suitable for coloring paints, plastics, printing inks, rubbers, leathers, textile printing, electronic toners, jet inks, thermal transfer inks and the like in addition to the color filters described in detail.
次に本発明の実施例を示して具体的に説明する。以下、断りのない限り、%は質量%、部は質量部を意味する。 Next, examples of the present invention will be shown and described in detail. Hereinafter, unless otherwise indicated,% means mass%, and part means mass part.
FASTOGEN(登録商標)GREEN A−110(DIC株式会社製C.I.ピグメントグリーン58)20gと、ハイドラン(登録商標) AP−40F(DIC株式会社製ポリウレタン樹脂水性分散体。不揮発分(質量換算)22.5%。主鎖に芳香環を含む直鎖芳香族単位とアニオン性基とを含む、脂肪族または脂環式ジイソシアネートを用いて得たポリエステル系のポリウレタン樹脂)4.44gと、デナコールEX−614B(ナガセケムテックス社製ソルビトールポリグリシジルエーテル。3官能と4官能の上記グリシジルエーテルを含む混合物。)0.22gをイオン交換水500gとを、1リットル容量のオートクレーブに仕込み、攪拌しながら2時間で130℃まで昇温し、そのままの温度にて5時間で加熱攪拌を行ない、水中で、顔料に吸着させたポリウレタン樹脂のエポキシ架橋を行った。 20 g of FASTOGEN (registered trademark) GREEN A-110 (CI Pigment Green 58 manufactured by DIC Corporation), and Hydran (registered trademark) AP-40F (polyurethane resin aqueous dispersion manufactured by DIC Corporation. Nonvolatile content (mass conversion) 22.5%, a polyester-based polyurethane resin obtained by using an aliphatic or cycloaliphatic diisocyanate containing a linear aromatic unit having an aromatic ring in the main chain and an anionic group), and Denacol EX -614B (Sorbitol polyglycidyl ether manufactured by Nagase ChemteX Corporation. Mixture containing trifunctional and tetrafunctional glycidyl ether) 0.22 g of ion-exchanged water 500 g was charged into a 1 liter autoclave and stirred. The temperature is raised to 130 ° C over time, and the mixture is heated and stirred at the same temperature for 5 hours. There, in water, it was epoxy crosslinking of the polyurethane resin adsorbed to the pigment.
その後室温となるまで放冷し、吸引濾過し固形分を得て、濾紙上の固形物を温イオン交換水4リットルにて洗浄した。この洗浄液からは未反応の上記デナコールEX−614Bは検出されなかった。こうして得られた顔料組成物のウエットケーキを乾燥機中90℃で12時間乾燥させ、ラボミルにて粉砕を行なった。 Thereafter, the mixture was allowed to cool to room temperature and suction filtered to obtain a solid, and the solid on the filter paper was washed with 4 liters of warm ion-exchanged water. From this washing solution, the unreacted Denacol EX-614B was not detected. The wet cake of the pigment composition thus obtained was dried in a dryer at 90 ° C. for 12 hours and pulverized with a lab mill.
こうして得られた乾燥した顔料組成物の溶媒抽出による樹脂抽出量から、仕込んだハイドラン AP−40Fの不揮発分の少なくとも80%(質量換算)が、FASTOGEN(登録商標)GREEN A−110に付着していることが確認できた。また、高感度にて測定したこの顔料組成物のIRスペクトルからは、架橋前の水溶性多官能エポキシ化合物であるデナコールEX−614Bのエポキシ基に基づく特異吸収は観察されなかった。以上のことから、得られた顔料組成物は、エポキシ架橋ポリウレタン樹脂とC.I.ピグメントグリーン58とを含有するものであると推察された。
このカラーフィルタ用顔料組成物の一次粒子の平均粒子径は0.01〜0.10μm、アスペクト比は1〜3の範囲にあった。
From the amount of resin extracted by solvent extraction of the dried pigment composition thus obtained, at least 80% (in terms of mass) of the charged hydran AP-40F adhered to FASTOGEN (registered trademark) GREEN A-110. It was confirmed that Moreover, the specific absorption based on the epoxy group of Denacol EX-614B which is a water-soluble polyfunctional epoxy compound before bridge | crosslinking was not observed from IR spectrum of this pigment composition measured with high sensitivity. From the above, the obtained pigment composition is composed of epoxy crosslinked polyurethane resin and C.I. I. It was inferred that it contained CI Pigment Green 58.
The average particle diameter of the primary particles of the pigment composition for a color filter was 0.01 to 0.10 μm, and the aspect ratio was in the range of 1 to 3.
<カラーフィルタ緑色画素部用組成物の調製>
上記実施例1で得られた乾燥したカラーフィルタ用顔料組成物2.48質量部、ビックケミー・ジャパン(株)製分散剤 BYK−LPN6919(固形分60%)の1.24質量部、DIC(株)製アクリル樹脂溶液 ユニディック(登録商標)ZL−295(固形分40%)1.86質量部、プロピレングリコールモノメチルエーテルアセテート10.92質量部、の混合物に0.3〜0.4mmφジルコンビーズを加え、東洋精機(株)製ペイントコンディショナーで3時間分散して着色組成物(I)を得た。
得られた着色組成物(I)4.0質量部、プロピレングリコールモノメチルエーテルアセテート2.00質量部、上記ユニディック(登録商標)ZL−295の2.10質量部を上記ペイントコンディショナーで攪拌し、カラーフィルタ緑色画素部を形成するための組成物を得た。
<Preparation of composition for color filter green pixel part>
2.48 parts by mass of the dried pigment composition for a color filter obtained in Example 1 above, 1.24 parts by mass of a dispersant BYK-LPN6919 (solid content 60%) manufactured by Big Chemie Japan Co., Ltd., DIC Corporation ) Acrylic Resin Solution Unidic (registered trademark) ZL-295 (solid content 40%) 1.86 parts by mass and propylene glycol monomethyl ether acetate 10.92 parts by mass 0.3 to 0.4 mmφ zircon beads In addition, a colored composition (I) was obtained by dispersing for 3 hours with a paint conditioner manufactured by Toyo Seiki Co., Ltd.
4.0 parts by weight of the obtained colored composition (I), 2.00 parts by weight of propylene glycol monomethyl ether acetate and 2.10 parts by weight of the above Unidic (registered trademark) ZL-295 were stirred with the paint conditioner, A composition for forming a color filter green pixel portion was obtained.
<CF試験用ガラス基板作製>
続いて上記の組成物をスピンコーターによりソーダガラス製のガラス基板上に塗布した。スピンコーターの回転数は600、800、1000、1200rpmとし、組成物の塗布膜厚の異なる4種のガラス板を作成した。こうして得られた、組成物が塗布された各ガラス板を90℃で3分間加熱し、カラーフィルタ緑色画素部を得た。
<Production of glass substrate for CF test>
Then, said composition was apply | coated on the glass substrate made from soda glass with a spin coater. The number of rotations of the spin coater was 600, 800, 1000, and 1200 rpm, and four types of glass plates having different coating film thicknesses of the composition were prepared. Each glass plate coated with the composition thus obtained was heated at 90 ° C. for 3 minutes to obtain a color filter green pixel portion.
<カラーフィルタ緑色画素部の評価>
得られたガラス基板を用いて各種カラーフィルタ特性を評価した。
色相(x、y)および輝度(Y値)は大塚電子(株)製の顕微分光光度計MCPD−3000を使用して求めた。まず膜厚の異なる4種のガラス板それぞれについてC光源測色における色度座標x値とy値およびCIE発色系色度におけるY値を測定した。それをもとに4点からなるx-Yグラフを作成し、その近似直線上のy=0.420におけるY値を輝度とした。輝度が大きいほど視覚明度が高いことを意味する。
<Evaluation of color filter green pixel part>
Various color filter characteristics were evaluated using the obtained glass substrate.
Hue (x, y) and luminance (Y value) were determined using a microspectrophotometer MCPD-3000 manufactured by Otsuka Electronics Co., Ltd. First, the chromaticity coordinate x value and y value in C light source colorimetry and the Y value in CIE color development chromaticity were measured for each of four types of glass plates having different film thicknesses. Based on this, an x-Y graph consisting of four points was created, and the Y value at y = 0.420 on the approximate line was taken as the luminance. Higher brightness means higher visual brightness.
また、初期コントラストは当該カラーフィルタ緑色画素部を2枚の偏光板の間に設置し、偏光板の外側の一方には光源を、更に反対側にはトプコンテクノハウス製色彩輝度計BM−5Aを設置して、2枚の偏光板の偏光軸が平行のときと垂直のときの輝度を測定した。平行時と垂直時の輝度の比を各ガラス板のコントラストとし、4枚のガラス板について測定することで色度座標yとコントラストとのグラフを作成し、その近似直線上のy=0.420における値を当該緑色画素部のコントラストとした。 For initial contrast, the color filter green pixel part is installed between two polarizing plates, a light source is installed on the outside of the polarizing plate, and a color luminance meter BM-5A made by Topcon Technohouse is installed on the other side. Thus, the luminance was measured when the polarization axes of the two polarizing plates were parallel and perpendicular. A graph of chromaticity coordinates y and contrast is created by measuring the ratio of the luminance at the time of parallel and vertical and the contrast of each glass plate, and measuring four glass plates, and y = 0.420 on the approximate line. The value at is taken as the contrast of the green pixel portion.
耐熱性は、上記の初期コントラストを測定したカラーフィルタ緑色画素部を設けたガラス基板を230℃の乾燥機に1時間入れ、取り出して放冷した後に、同様にコントラストを測定し、初期コントラストに対する熱履歴を受けた後のコントラストを求めた。 For heat resistance, the glass substrate provided with the color filter green pixel portion for which the initial contrast was measured was placed in a dryer at 230 ° C. for 1 hour, taken out and allowed to cool, and then the contrast was measured in the same manner, and the heat for the initial contrast was measured. The contrast after receiving the history was determined.
〔比較例1〕
ナガセケムテックス社製デナコールEX−614Bを用いない以外は実施例1と同様に順に顔料組成物を調製し、その後も実施例1と同様にして<カラーフィルタ緑色画素部用組成物の調製>、<CF試験用ガラス基板作製>及び<カラーフィルタ緑色画素部の評価>を行なった。
得られた乾燥した顔料組成物の溶媒抽出による樹脂抽出量から、仕込んだハイドラン(登録商標) AP−40Fの不揮発分の少なくとも80%(質量換算)が、FASTOGEN(登録商標)GREEN A−110に付着していることが確認できた。この顔料組成物の一次粒子の平均粒子径は0.01〜0.10μm、アスペクト比は1〜3の範囲にあった。
[Comparative Example 1]
A pigment composition was prepared in the same manner as in Example 1 except that Denasel EX-614B manufactured by Nagase ChemteX Corporation was not used, and thereafter, in the same manner as in Example 1, <Preparation of Color Filter Green Pixel Part Composition><Production of glass substrate for CF test> and <Evaluation of color filter green pixel portion> were performed.
Based on the amount of resin extracted by solvent extraction of the obtained dried pigment composition, at least 80% (in terms of mass) of the hydran (registered trademark) AP-40F charged was converted into FASTOGEN (registered trademark) GREEN A-110. It was confirmed that they were attached. The primary particles of the pigment composition had an average particle diameter of 0.01 to 0.10 μm and an aspect ratio of 1 to 3.
これら実施例1及び比較例1の評価結果を表1にまとめて示した。 The evaluation results of Example 1 and Comparative Example 1 are summarized in Table 1.
表1 Table 1
表1から明らかなように、実施例1と比較例1の熱履歴の負荷後におけるコントラスト対比から、本発明のカラーフィルタ用顔料組成物から作られた緑色画素部を有する実施例1のカラーフィルタは、比較例1の従来のカラーフィルタ用顔料組成物から作られた緑色画素部を有するそれに対し、耐熱性が著しく優れていることがわかる。
尚、実施例1と比較例1の輝度対比から、初期でも熱履歴の負荷後でも、本発明のカラーフィルタ用顔料組成物から作られた緑色画素部を有する実施例1のカラーフィルタは、比較例1の従来のカラーフィルタ用顔料組成物から作られた緑色画素部を有するそれに対し、絶対値としての輝度が高く、耐熱性に優れていることがわかる。
As is apparent from Table 1, the color filter of Example 1 having a green pixel portion made from the pigment composition for a color filter of the present invention based on contrast contrast after loading of the thermal history of Example 1 and Comparative Example 1 It can be seen that heat resistance is remarkably superior to that having a green pixel portion made from the conventional pigment composition for color filter of Comparative Example 1.
In addition, from the luminance contrast of Example 1 and Comparative Example 1, the color filter of Example 1 having a green pixel portion made from the pigment composition for a color filter of the present invention was compared, both at the initial stage and after loading of the thermal history. It can be seen that the green pixel portion made from the conventional color filter pigment composition of Example 1 has a high luminance as an absolute value and is excellent in heat resistance.
一方、実施例1と比較例1の対比から、一見すると、比較例1の従来のカラーフィルタ用顔料組成物から作られた緑色画素部の方が、本発明のカラーフィルタ用顔料組成物から作られた緑色画素部を有する実施例1のカラーフィルタに比べて、初期コントラストにおいてはその絶対値が高く優れている様に見えるものの、比較例1の従来のカラーフィルタ用顔料組成物から作られた緑色画素部が熱履歴の負荷後のコントラストが初期よりも大きく低下するのに対して、本発明のカラーフィルタ用顔料組成物から作られた緑色画素部を有する実施例1のカラーフィルタは、比較例1の結果とは真逆に、熱履歴の負荷後のコントラストが初期よりもむしろ大きく向上するという従来の当業者の常識を覆す極めて特異な効果を有していることがわかる。 On the other hand, from a comparison between Example 1 and Comparative Example 1, at first glance, the green pixel portion made from the conventional color filter pigment composition of Comparative Example 1 was made from the color filter pigment composition of the present invention. Compared with the color filter of Example 1 having a green pixel portion, it was made from the conventional pigment composition for color filter of Comparative Example 1 although its absolute value was high and excellent in initial contrast. The contrast of the green pixel portion having a green pixel portion made from the pigment composition for color filter of the present invention is compared with the contrast of the green pixel portion after the thermal history is greatly reduced compared to the initial value. Contrary to the result of Example 1, it can be seen that it has a very unique effect that overturns the conventional wisdom of those skilled in the art that the contrast after loading of thermal history is greatly improved rather than initial. .
この様に、エポキシ架橋ポリウレタン樹脂を含む本発明のカラーフィルタ用顔料組成物は、非架橋ポリウレタン樹脂を含む従来のカラーフィルタ用顔料組成物より、耐熱性に優れ、高彩度であり、より色純度の高い色度を有し、さらに非常に高い着色力を示す。したがって、本発明のカラーフィルタ用顔料組成物は、より理想的なRGB色再現域のディスプレー等の大画面用カラーフィルタの緑色画素部のパターン形成に最適である。 As described above, the color filter pigment composition of the present invention containing an epoxy-crosslinked polyurethane resin is superior in heat resistance, high saturation, and color purity to a conventional color filter pigment composition containing a non-crosslinked polyurethane resin. It has a high chromaticity and a very high coloring power. Therefore, the pigment composition for a color filter of the present invention is optimal for pattern formation of a green pixel portion of a color filter for a large screen such as a more ideal RGB color reproduction range display.
本発明は、コントラストの耐熱性に優れたカラーフィルタが得られるC.I.ピグメントグリーン58の顔料組成物及びその簡便な製造方法並びに前記顔料組成物を緑色画素部に含有する、高温で長期間の液晶表示を行なってもコントラスト低下が無いか少ない画像が得られるカラーフィルタを提供できる。 The present invention provides a color filter that provides a color filter excellent in heat resistance of contrast. I. Pigment Green 58 pigment composition, a simple production method thereof, and a color filter containing the pigment composition in a green pixel portion and capable of obtaining an image with little or no contrast reduction even when liquid crystal display is performed for a long time at a high temperature. Can be provided.
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