JP2012513514A - Rubber composition containing blocked mercaptosilane coupling agent - Google Patents

Abstract

The present invention provides a rubber composition containing no zinc or less than 0.5 phr of zinc that can be used in the manufacture of tires.
Based on the following components: at least one diene elastomer; at least one sulfur-based crosslinking system; at least one inorganic filler as a reinforcing filler; at least one blocked mercaptosilane of the general formula I : (R ³ O) R ² R ¹ -Si-Z-S-C (= O) -A (wherein R ¹ and R ² are the same or different and are straight chain having 1 to 18 carbon atoms Or a monovalent hydrocarbon group selected from branched alkyl, cycloalkyl, or aryl; R ³ is a monovalent hydrocarbon selected from linear or branched alkyl having 1 to 4 carbon atoms A is a base group; A is a monovalent hydrocarbon-based group selected from linear, branched or alkyl, cycloalkyl or aryl having 1 to 18 carbon atoms; Z is carbon (A divalent linking group containing 1 to 18 atoms) .
[Selection figure] None

Description

  The present invention relates in particular to diene rubber compositions reinforced with inorganic fillers such as silica, which can be used for the manufacture of tire semi-finished products such as tires or treads.

Vulcanization of diene elastomers with sulfur is widely used in the rubber industry, particularly in the tire industry. To vulcanize the diene elastomer, in addition to sulfur, various vulcanization accelerators and one or more vulcanization activators, specifically zinc derivatives such as zinc oxide (ZnO) or zinc stearate A relatively complex vulcanization system containing zinc of fatty acids such as is used.
The mid-term objective of tire manufacturers is to remove zinc or its derivatives from its rubber compound because the relatively toxic nature of these compounds is known, especially with respect to water and water products. Classification R50) according to European Directive 67/548 / EEC of December 9, 1996).
However, excluding zinc oxide, in particular, rubber compositions reinforced with inorganic fillers such as silica, processability characteristics of the rubber composition in the raw state due to a decrease in scorch time that is unacceptable from an industrial point of view. It can be seen that decreases significantly. The “scorch” phenomenon occurs during the preparation of rubber compositions, in internal mixers, in early vulcanization (“scorching”), at very high viscosity in the raw state, and finally industrially works and processes It is recalled that this occurs rapidly in rubber compositions where it is almost impossible.
To respond to the problem of zinc exclusion, zinc oxide is converted to other metal oxides, such as MgO, or salts or oxidations of transition metals belonging to groups IIA, IVA, VA, VIA, VIIA or VIIIA of the Periodic Table of Elements. It was naturally proposed to replace the product, in particular with cobalt or nickel (see patent document US Pat. No. 6,506,827 and WO 2003/054081).
In addition to the fact that such a solution does not meet the requirements of rubber compositions reinforced with inorganic fillers, at least some of these propose to replace one metal with another. Is semi-sustainable, mostly determined to eventually disperse into the environment due to tire wear debris, especially tread wear debris, inevitably resulting from various frictions due to braking, acceleration and cornering forces In the long term from the perspective of "development" and environmental protection.

  Among the many existing coupling agents that result in a bond between the reinforcing inorganic filler and the diene elastomer, Applicant surprisingly found that the rubber composition was produced without replacing zinc with other metals. Certain specific coupling agents can significantly reduce or completely reduce zinc in rubber compounds reinforced with inorganic fillers such as silica, while protecting against early scorching problems during processing. I found it possible to even eliminate it.

As a result, a first object of the present invention is a rubber composition used to make tires which is free of or contains little zinc (ie less than 0.5 phr of zinc). Coupling) comprising at least one diene elastomer, at least one reinforcing filler mainly consisting of inorganic fillers, at least one sulfur-based crosslinking system and at least one blocked mercaptosilane of the general formula I Regarding the composition, characterized in that it is based on:

(R ³ O) R ² R ¹ − Si − Z − S − C (= O) − A

(Where
-R ¹ and R ² are the same or different and represent a monovalent hydrocarbon-based group selected from linear, branched or alkyl, cycloalkyl or aryl having 1 to 18 carbon atoms;
-R ³ represents a monovalent hydrocarbon-based group selected from linear or branched alkyl having 1 to 4 carbon atoms;
-A represents hydrogen or a monovalent hydrocarbon-based group selected from straight-chain or branched alkyl, cycloalkyl or aryl having 1 to 18 carbon atoms;
-Z represents a divalent linking group containing 1 to 18 carbon atoms).

Advantageously, the diene elastomer is selected from the group consisting of polybutadiene, synthetic polyisoprene, natural rubber, butadiene copolymers, isoprene copolymers and mixtures of these elastomers.
Preferably, the reinforcing inorganic filler is the main reinforcing filler; more preferably a siliceous filler or an aluminum filler.
The present invention also provides a method for preparing a composition containing no zinc or less than 0.5 phr of zinc, comprising: (i) at least one diene elastomer; (ii) at least one reinforcing agent. Inorganic fillers as fillers, (iii) at least one block tomercaptosilane of general formula I:

(R ³ O) R ² R ¹ − Si − Z − S − C (= O) − A

(Where
-R ¹ and R ^{2 are the} same or different and represent a monovalent hydrocarbon-based group selected from linear, branched or alkyl, cycloalkyl or aryl having 1 to 18 carbon atoms;
-R ³ represents a monovalent hydrocarbon-based group selected from linear or branched alkyl having 1 to 4 carbon atoms;
-A represents hydrogen or a monovalent hydrocarbon-based group selected from straight-chain or branched alkyl, cycloalkyl or aryl having 1 to 18 carbon atoms;
-Z represents a divalent linking group containing 1 to 18 carbon atoms)
And (iv) said method, characterized in that at least one sulfur-based vulcanization system is incorporated by at least kneading.

The present invention further provides at least one reinforcing agent comprising at least one diene elastomer, predominantly inorganic filler, which is free of zinc or contains little or no zinc (ie contains less than 0.5 phr of zinc). Tires or semi-finished products, in particular treads, comprising rubber compositions, characterized in that they are based on fillers, at least one sulfur-based crosslinking system and at least one coupling agent consisting of the block tomercaptosilane of the general formula I About:

(R ³ O) R ² R ¹ − Si − Z − S − C (= O) − A

(Where
-R ¹ and R ² are the same or different and represent a monovalent hydrocarbon-based group selected from linear, branched or alkyl, cycloalkyl or aryl having 1 to 18 carbon atoms;
-R ³ represents a monovalent hydrocarbon-based group selected from linear or branched alkyl having 1 to 4 carbon atoms;
-A represents hydrogen or a monovalent hydrocarbon-based group selected from straight-chain or branched alkyl, cycloalkyl or aryl having 1 to 18 carbon atoms;
-Z represents a divalent linking group containing 1 to 18 carbon atoms).

I. Measurements and Tests Used Assess the rubber composition before and after curing as indicated below.
I-1. Use the vibration viscosity meter described in Mooney Plastic French Standard NF T 43-005 (1991). Mooney plasticity is measured according to the following theory: The green (ie, prior to curing) composition is molded in a cylindrical container heated to 100 ° C. After preheating for 1 minute, the rotor is rotated in the specimen at 2 rpm, and after 4 minutes, the operating torque that maintains this motion is measured. Mooney plasticity (ML 1 + 4) is expressed in “Mooney units” (MU, where 1 MU = 0.83 Newton meters).
I-2. Scorch time Measured at 130 ° C according to French standard NF T 43-005. The change in consistencyometric index as a function of time is evaluated against the above standard by the parameter T5 in the case of minutes (in the case of large rotors) and is 5 less than the lowest value measured for this index. It makes it possible to determine the scorch time of a rubber composition, defined as the time required to obtain an increase in unit high consistency measurement index (expressed in MU).
I-3. Tensile test This tensile test makes it possible to determine the elastic stress and properties at break. Unless otherwise indicated, it is performed in accordance with the French standard NF T 46-002 of September 1988. Nominal secant modulus (or apparent stress, MPa) is measured at 10% elongation (denoted as M10), 100% elongation (denoted as M100), and 300% elongation (denoted as M300). Tensile strength (MPa) and elongation at break (%) are also measured.
I-4. Dynamic Characteristics The dynamic characteristics ΔG ^* and tan (δ) _max are measured with a clay analyzer (Metravib VA4000) according to ASTM standard D 5992-96. The response of a vulcanized composition sample (cylindrical specimen with a thickness of 4 mm and a cross-sectional area of 400 mm ² ) subjected to alternating single shear sinusoidal stress at a frequency of 10 Hz under standard temperature (23 ° C.) conditions is standard ASTM D Record according to 1349-99. Scanning with a strain amplitude in the range of 0.1 to 50% (forward cycle) and then 50% to 0.1% (return cycle) is performed. The results used are the composite dynamic shear modulus (G ^* ) and the loss factor (tan δ). In the return cycle, the actually measured maximum value of tan δ (tan (δ) _max ) and the difference in composite modulus (ΔG ^* ) between the values of 0.1% strain and 50% strain (Payne effect) are shown.

II. Detailed Description of the Invention Therefore, the composition of the present invention comprises at least: (i) one (at least one) diene elastomer, (ii) one (at least one) reinforcing filler as a reinforcing filler (Iii) based on a specific blocked tomercaptosilane of the general formula (I) as one (at least one) inorganic filler / diene elastomer coupling agent (phr = parts by weight per 100 parts by weight of elastomer).
The phrase “composition based on” is to be understood in this application to mean a composition comprising a reaction product and / or a mixture of various components used, and these base components (e.g. coupling Some of the agents can react or are intended to react with each other, at least in part, during the manufacture of each phase of the composition, in particular during its vulcanization (curing). is doing.
In the present description, unless otherwise indicated, all the percentages indicated are% by weight.

II-1. Diene Elastomer A “diene” elastomer or rubber is generally understood to mean an elastomer obtained at least partially (ie, a homopolymer or copolymer) from a diene monomer (even if the monomer is conjugated). Or two carbon-carbon double bonds that may not be conjugated).
Diene elastomers can be classified in known ways into two classes: those that are said to be “essentially unsaturated” and those that are said to be “essentially saturated”. The phrase “essentially unsaturated diene elastomer” is intended to mean a diene elastomer obtained at least in part from a conjugated diene monomer having a content of more than 15% (mol%) units of diene (conjugated diene). Understood. Thus, for example, diene elastomers such as butyl rubber or EPDM type diene / α-olefin copolymers are not included in this definition, whereas they are described as “essentially saturated diene elastomers” (low Content or very low content of diene derived units, always less than 15%). Within the category of “essentially unsaturated” diene elastomers, the phrase “highly unsaturated diene elastomer” particularly means a diene elastomer having a content of diene-derived units (conjugated diene) greater than 50%. To be understood.
Given these definitions, it will be understood that, more specifically, diene elastomers that can be used in the compositions of the present invention mean the following:
(a)-a homopolymer obtained by polymerizing a conjugated diene monomer having 4 to 12 carbon atoms;
(b)-a copolymer obtained by copolymerizing one or more conjugated dienes with each other or with one or more vinyl aromatic compounds having 8 to 20 carbon atoms;
(c)-a ternary copolymer obtained by copolymerizing ethylene, an α-olefin having 3 to 6 carbon atoms and a non-conjugated diene monomer having 6 to 12 carbon atoms, for example, ethylene; Elastomers obtained from propylene and non-conjugated diene monomers of the type described above, such as in particular 1,4-hexadiene, ethylidene norbornene or dichloropentadiene;
(d)-Variations of copolymers of isobutene and isoprene (butyl rubber) and of this type of halogenated, in particular chlorinated or brominated.

While the present invention applies to any type of diene elastomer, those skilled in the art of tires will appreciate that they are preferably used with essentially unsaturated diene elastomers, particularly of the types (a) or (b) above. I will.
Suitable conjugated dienes are in particular 1,3-butadiene, 2-methyl-1,3-butadiene, such as 2,3-di (C ₁ -C ₅ ) alkyl-1,3-butadiene, such as 2, 3-dimethyl-1,3-butadiene, 2,3-diethyl-1,3-butadiene, 2-methyl-3-ethyl-1,3-butadiene or 2-methyl-3-isopropyl-1,3-butadiene, Aryl-1,3-butadiene, 1,3-pentadiene or 2,4-hexadiene. Suitable vinyl aromatic compounds are, for example, styrene, ortho-, meta- and para-methylstyrene, commercially available “vinyltoluene” mixtures, para- (tert-butylstyrene, methoxystyrene, chlorostyrene, vinylmesitylene, divinylbenzene. And vinyl naphthalene.
The copolymer may comprise 99% to 20% by weight of diene units and 1% to 80% by weight of vinyl aromatic units. Elastomers can have any microstructure and depend on the polymerization conditions used, in particular the presence or absence of modifiers and / or randomizers and the amount of modifiers and / or randomizers used. The elastomer will be, for example, a block, random, continuous or microcontinuous elastomer and can be prepared as a dispersion or solution; coupling with coupling agents and / or star branching agents or functionalizing agents And / or can be star-branched or functionalized. When coupling with carbon black, mention may be made, for example, of functional groups containing C-Sn bonds or aminated functional groups, such as benzophenone; when coupling with reinforcing inorganic fillers such as silica, for example A silanol functional group or a polysiloxane functional group having a silanol terminal (for example, described in French Patent No. 2 740 778 or US Pat. No. 6,013 718), an alkoxysilane group (French Patent invention No. 2 765 882 or U.S. Pat.No. 5,977 238), carboxyl group (for example, WO 01/92402 pamphlet or U.S. Pat.No. 6,815,473), Written in WO 2004/096865 pamphlet or US 2006/0089445 Has been being) or polyether groups (e.g., described in EP 1 127 909 Pat or US Patent No. 6 503 973 Pat) can be exemplified. Other examples of functionalized elastomers include epoxidized type elastomers (eg, SBR, BR, NR or IR).

Polybutadienes in particular have a 1,2-unit content (mol%) of 4% to 80% or a cis-1,4 unit content (mol%) of more than 80%, polyisoprene, butadiene / Styrene copolymer, particularly Tg (measured according to glass transition temperature, Tg, ASTM D3418) 0 ° C to -70 ° C, more specifically -10 ° C to -60 ° C, styrene content 5% to 60% Butadiene / isoprene having a mass, more specifically 20% to 50%, a 1,2-bond content of the butadiene moiety of 4% to 75% and a trans-1,4 bond content of 10% to 80%. Copolymers, particularly those having an isoprene content of 5% to 90% by weight and Tg of −40 ° C. to −80 ° C., or isoprene-styrene copolymers, especially those having a styrene content of 5% to 50% by weight and Tg of −25 ° C. Those with ~ -50 ° C are suitable In the case of a butadiene / styrene / isoprene copolymer, the styrene content is 5% to 50% by mass, more specifically 10% to 40%, and the isoprene content is 15% to 60% by mass, more specifically 20% by mass. -50 mass%, butadiene content 5 mass% to 50 mass%, more specifically 20% to 40%, butadiene part 1,2-unit content (mol%) 4% to 85%, butadiene part Trans 1,4-unit content (mol%) of 6% to 80%, isoprene portion 1,2-unit and 3,4-unit content 5% to 70%, isoprene portion trans 1,4- Particularly suitable are butadiene / styrene / isoprene copolymers having a unit content of 10% to 50% and more generally having a Tg of -20 ° C to -70 ° C.
In short, the diene elastomer of the composition of the invention is particularly preferably composed of polybutadiene (BR), synthetic polyisoprene (IR), natural rubber (NR), butadiene copolymer, isoprene copolymer and mixtures of these elastomers (highly Selected from the group of unsaturated) diene elastomers. Such polymers are more preferably butadiene / styrene copolymers (SBR), isoprene / butadiene copolymers (BIR), isoprene / styrene copolymers (SIR), isoprene / butadiene / styrene copolymers (SBIR) and mixtures of such copolymers. Selected from the group consisting of

According to one specific embodiment, the diene elastomer is predominantly (ie above 50 phr) SBR prepared in emulsion (“ESBR”) or SBR prepared in solution (“SSBR”). Even SBR / BR, SBR / NR (or SBR / IR), BR / NR (or BR / IR) or SBR / BR / NR (or SBR / BR / IR) blends (mixtures) are SBR . In the case of SBR (ESBR or SSBR) elastomers, in particular, a moderate styrene content, for example 20% to 35% by weight, or a high styrene content, for example 35 to 45%, a content of vinyl bonds in the butadiene part of 15%. SBR with ~ 70%, trans-1,4-bond content (mol%) of 15% to 75% and Tg of -10 ° C to -55 ° C is used; It can be used as a mixture with BR in which the cis-1,4-linkage preferably exceeds 90% (mol%).
According to another specific embodiment, the diene elastomer used is predominantly (over 50 phr) isoprene elastomer. This is particularly true when the composition of the present invention is used in tires in certain treads (e.g. for industrial vehicles), crown reinforcement plies (e.g. working plies, protective plies or hoop plies), carcass reinforcement plies, sidewalls, beads, It is an example where it is intended to construct a protector, a sublayer, a rubber matrix of a rubber block and another inner liner showing the interface between the aforementioned tire zones.
The phrase “isoprene elastomer” is a diene selected from the group consisting of isoprene homopolymers or copolymers, in other words natural rubber (NR), synthetic polyisoprene (IR), various isoprene copolymers and mixtures of these elastomers in a known manner. It is understood to mean an elastomer. In particular, among isoprene copolymers, mention may be made of isobutene / isoprene (butyl rubber-IIR), isoprene / styrene (SIR), isoprene / butadiene (BIR) or isoprene / butadiene / styrene (SBIR) copolymers. The isoprene elastomer is preferably natural rubber or synthetic cis-1,4-polyisoprene; preferably, in these synthetic polyisoprenes, the content (mol%) of cis-1,4-bond is 90% More preferably more than 98% of polyisoprene is used.

According to other specific embodiments, particularly for tire sidewalls, the composition of the present invention is at least one essential component for an airtight inner liner (or other air impermeable element) of a tubeless tire. Saturated diene elastomers, in particular at least one EPDM copolymer or butyl rubber (which may optionally be chlorinated or brominated) can be used either alone or as a highly unsaturated diene as previously described. Even if used as a mixture with elastomers, especially NR or IR, BR or SBR.
According to another preferred embodiment of the present invention, the rubber composition comprises a (one or more) “high Tg” diene elastomer exhibiting a Tg of 70 ° C. to 0 ° C. and a Tg of −110 ° C. to −80 ° C. Preferably, it comprises a blend of (one or more) “low Tg” diene elastomers exhibiting −105 ° C. to −90 ° C. High Tg elastomers are preferably S-SBR, E-SBR, natural rubber, synthetic polyisoprene (cis-1,4-bond content (mole%) preferably greater than 95%), BIR, SIR, SBIR And selected from the group consisting of mixtures of these elastomers. The low Tg elastomer preferably comprises butadiene units in a content (mol%) equal to at least 70%; preferably from polybutadiene (BR) with a cis-1,4-bond content (mol%) greater than 90%. Become.
According to another specific embodiment of the invention, the rubber composition comprises, for example, 30-100 phr, especially 50-100 phr high Tg elastomer, 0-70 phr, especially 0-50 phr low Tg elastomer. In another example, 100 phr as a whole contains one or more SBRs prepared in solution.
According to another specific embodiment of the invention, the diene elastomer of the composition of the invention comprises BR (as a low Tg elastomer) with a cis-1,4-bond content (mol%) of more than 90%. Includes blends with one or more S-SBR or E-SBR (high Tg elastomer).
The compositions of the present invention can contain a single diene elastomer or a mixture of several diene elastomers, where the diene elastomer is any type of synthetic elastomer other than a diene elastomer, or a polymer other than an elastomer, such as a thermoplastic. It can be used in combination with even polymers.

II-2. Reinforcing inorganic filler The phrase “reinforcing inorganic filler” is used herein in a known manner, in contrast to carbon black, whatever the color and origin (natural or synthetic). It should be understood to mean an inorganic filler or mineral filler, also known as “white filler”, “transparent filler” or even “non-black filler”, which is itself Thus, it is possible to reinforce a rubber composition intended for the manufacture of tire treads without including means other than the intermediate coupling agent, in other words, the conventional tire-grade carbon black, especially for treads, is reinforced. In the sex role, it can be replaced; such fillers are generally identified in a known manner by the presence of surface hydroxyl (—OH) groups.
Preferably, the reinforcing inorganic filler is a siliceous filler or an aluminum filler or a mixture of these two types of fillers.
Silica used (SiO ₂₎ is known to those skilled in the art reinforcing silica, in particular BET surface area and a CTAB specific surface area both 450m less than ² / g, preferably precipitated silica or pyrogenic silica is 30 to 400 m ² / g possible. Highly dispersible precipitated silica (referred to as “HDS”) is particularly preferred when the present invention is used for the manufacture of tires with low rolling resistance. In particular, examples of such silicas include Ultrasil 7000 silica from Degussa, Zeosil 1165MP, 1135MP and 1115MP silica from Rhodia, Hi-Sil EZ150G silica from PPG, Zeopol 8715, 8745 or 8755 silica from Huber. Can do.
The reinforcing alumina (Al ₂ O ₃ ) used preferably has a BET surface area in the range of 30 to 400 m ² / g, more preferably 60 to 250 m ² / g, and an average particle size of at most 500 nm, more preferably Is a highly dispersible alumina equal to at most 200 nm. In particular, non-limiting examples of such reinforcing alumina include “Baikalox A125” or “CR125” (Baikowski), “APA-100RDX” (Condea), “Aluminoxid C” (Degussa) or “AKP-G015” (Sumitomo). Chemicals) alumina.

Other examples of inorganic fillers that can be used in the tread rubber composition of the present invention include aluminum hydroxide (oxide), aluminosilicate, titanium oxide, silicon carbide or silicon nitride, such as WO 99/28376. No. pamphlet, No. 00/73372 pamphlet, No. 02/053634 pamphlet, No. 2004/003067 pamphlet, and No. 2004/056915 pamphlet.
When the tread of the present invention is intended for a tire with low rolling resistance, the reinforcing inorganic filler used preferably has a BET surface area of 60 to 350 m ² / g, especially when it is silica. One advantageous embodiment of the invention is that reinforcing inorganic fillers having a high BET specific surface area of 130-300 m ² / g, in particular silica, are recognized because of the high reinforcing power of such fillers. To use. According to another preferred embodiment of the invention, it is possible to use reinforcing inorganic fillers, in particular silica, having a BET specific surface area of less than 130 m ² / g, preferably 60 to 130 m ² / g (for example WO 03/002648 pamphlet and 03/002649 pamphlet).
The physical state in which the reinforcing inorganic filler is supplied is not critical, even if it is in the form of powder, microbeads, granules, balls or other suitable densified form. Of course, the phrase “reinforcing inorganic filler” is also understood to mean a mixture of various reinforcing inorganic fillers, in particular a mixture of the above highly dispersible siliceous fillers or aluminum fillers.
How the content of reinforcing inorganic fillers depends on the type of inorganic filler used and on the type of tire involved, for example tires for motorcycles, passenger cars or utility vehicles, for example vans or heavy vehicles Those skilled in the art will know what to adjust. Preferably, this content of reinforcing inorganic filler will be selected from 20 to 200 phr, more preferably from 30 to 150 phr, in particular more than 50 phr, more preferably still from 60 to 140 phr.
In this description, the BET specific surface area is determined by a known method by gas adsorption using the Brunauer-Emmett-Teller method described in “The Journal of the American Chemical Society”, Vol. 60, page 309, February 1938. Details are determined according to the French standard NF ISO 9277 of December 1996 (multi-point volume method (5 points)-gas: nitrogen-degassing: 1 hour at 160 ° C-relative pressure range p / po: 0.05 to 0.17). The CTAB specific surface area is an external surface determined according to French standard NF T 45-007 (Method B) of November 1987.

Finally, other types of reinforcing fillers, in particular organic fillers, can be used as fillers equivalent to the reinforcing inorganic fillers described in this section, but this reinforcing filler is an inorganic layer, for example One skilled in the art understands that the use of a coupling agent is necessary to establish a bond between the filler and the elastomer that is covered with silica or has functional sites, in particular hydroxyl sites, on its surface. I will. Examples of such organic fillers include, for example, functionalized polyvinyl aromatic organic fillers described in International Publication Nos. 2006/069792 and 2006/069793.
Reinforcing inorganic fillers can also be used in combination with organic reinforcing fillers, particularly carbon blacks, such as HAF, ISAF or SAF type blacks, typically used in tires, particularly tire treads (e.g. N115 , N134, N234, N330, N339, N347 or N375 black, or depending on the target application, a higher grade black, eg N660, N683 or N772). These carbon blacks can be used in an isolated state, commercially available, or in other forms, for example, as a support for some of the rubber additives used. Carbon black may already be incorporated into the elastomer, for example in the form of a masterbatch (see, for example, WO 97/36724 or 99/16600).
The amount of carbon black present in the total reinforcing filler may vary to a large extent, but preferably a reinforcing inorganic filler is the main reinforcing filler. Advantageously, carbon black is used in a very small proportion with a preferred content of less than 10 phr. In the ranges shown, the carbon black coloring properties (black pigment colorant) and UV stabilizing properties are beneficial without further adversely affecting the typical performance exhibited by the reinforcing inorganic filler. Of course, the composition of the present invention itself may not be completely free of carbon black.

II-3. Coupling Agent Here, the phrase “coupling agent” is used in a known manner to establish a sufficient bond of chemical and / or physical properties between the inorganic filler and the diene elastomer. It is recalled that it is understood to mean a substance that can be; such a coupling agent that is at least difunctional has, for example, the simplified general formula “YZX”:
-Y represents a functional group ("Y" functional group) that can be physically and / or chemically bonded to the inorganic filler, such bond is probably for example a silicon atom of the coupling agent And surface hydroxyl (OH) groups of inorganic fillers (e.g., surface silanols that are silica);
-X represents a functional group "X" functional group that can be physically and / or chemically bonded to the diene elastomer, for example via a sulfur atom;
-Z represents a divalent group capable of binding Y to X.
Coupling agents, particularly silica / diene elastomer coupling agents, have been described in a number of documents, with bifunctional organosilanes having alkoxy functionality as the “Y” functionality (ie, “alkoxysilane” by definition) and As "X" functional groups, those functional groups that can react with diene elastomers, such as polysulfide functional groups, are best known.
Among the known alkoxysilane-polysulfide compounds, “Si69” (or 50 wt% on carbon black) from Degussa in the form of a commercially available mixture of polysulfides S _x (wherein the average value of x is about 4) Bis (3-triethoxysilylpropyl) tetrasulfide of the formula [(C ₂ H ₅ O) ₃ Si (CH ₂ ) ₃ S ₂ ] ₂ , sold especially under the name “X50S”) Special mention must be made of "TESPT".

TESPT, known for a very long time, is still regarded today as a product that provides the best compromise in terms of scorch safety, hysteresis and reinforcement for rubber compositions reinforced with reinforcing inorganic fillers such as silica. Yes. In this respect, it is the standard coupling agent for those skilled in the art of silica filled tires with low rolling resistance and is often described as a “green tire” (or “energy-saving green tire”) that can save energy.
This TESPT coupling agent is not suitable for the composition of the present invention which contains no or very little zinc (ie contains less than 0.5 phr, preferably less than 0.3 phr zinc). The invention has shown that the compositions of the present invention require the use of specific blocked tomercaptosilanes.
It is now recalled that blocked mercaptosilanes, well known to those skilled in the art, are precursors of silanes that can form mercaptosilanes during the preparation of rubber compositions (e.g., U.S. Pat. 2002/0115767 A1 or WO 02/48256). The molecules of these silane precursors, hereinafter referred to as blocked mercaptosilanes, have protecting groups in place of the corresponding mercaptosilane hydrogen atoms. Blocked mercaptosilane is a more reactive mercaptosilane, defined as a silane having a molecular structure containing at least one thiol (—SH) (mercapto-) group bonded to a carbon atom and at least one silicon atom. It can be unprotected by replacing the protecting group with a hydrogen atom during compounding and curing, as will be formed. These blocked tomercaptosilane coupling agents can be used alone or in the presence of a blocked tomercaptosilane activator, whose role is to initiate the reactivity of the blocked tomercaptosilane, Accelerate or raise.

Specific block tomercaptosilanes corresponding to general formula (I) are used:

(R ³ O) R ² R ¹ − Si − Z − S − C (= O) − A

(Where
-R ¹ and R ² are the same or different and represent a monovalent hydrocarbon-based group selected from linear, branched or alkyl, cycloalkyl or aryl having 1 to 18 carbon atoms;
-R ³ represents a monovalent hydrocarbon-based group selected from linear or branched alkyl having 1 to 4 carbon atoms;
-A represents hydrogen or a monovalent hydrocarbon-based group selected from straight-chain or branched alkyl, cycloalkyl or aryl having 1 to 18 carbon atoms;
-Z represents a divalent linking group containing 1 to 18 carbon atoms).
Z may contain one or more heteroatoms selected from O, S and N.
Preferably:
-R ¹ and R ² are selected from methyl, ethyl, n-propyl and isopropyl, preferably methyl and ethyl;
-R ³ is selected from methyl and ethyl;
-A is selected from alkyl and phenyl groups having 1 to 18 carbon atoms;
- Z is selected from C ₁ -C ₁₈ alkylene and C ₆ -C ₁₂ arylene.

According to one embodiment, Z is selected from C ₁ -C ₁₀ alkylene, more preferably Z is selected from C ₁ -C ₄ alkylene.
According to another embodiment, R ¹ and R ² are methyl.
Preferably A is selected from alkyl and phenyl groups having 1 to 7 carbon atoms.
One particularly suitable coupling agent is S-octanoyl mercaptopropylethoxydimethylsilane, whose formula (I) is that R ¹ and R ² are methyl, A is heptyl and R ³ is ethyl. And Z is propylene.
Such compounds corresponding to the above general formula (I) are known as coupling agents for compositions containing silica as reinforcing filler, the synthesis of which is described in particular in WO 2008/055986 Has been.
The person skilled in the art knows how to adjust the content of the blocked tomercaptosilane of formula (I) as a function of the specific embodiment of the invention, in particular as a function of the amount of reinforcing inorganic filler used. A preferred content is 2% to 20% by weight relative to the amount of reinforcing inorganic filler; more specifically, a content of less than 15% is preferred.
In view of the amounts indicated above, generally the blocked tomercaptosilane content is preferably 2 to 15 phr. Below the indicated minimum, the risk of impact is insufficient, but above the recommended maximum, generally no further improvement is observed, but the cost of the composition increases. For these various reasons, this content is still more preferably 4-12 phr.

II-5. Various Additives The rubber composition of the present invention can also be made into conventional additives customarily used in elastomer compositions intended for the manufacture of tires, especially treads, such as plasticizers or aromatics. Even non-aromatic extender oils, pigments, protective agents such as anti-ozone waxes, chemical ozone degradation inhibitors, antioxidants, anti-fatigue substances, reinforcing resins such as WO 02/10269 Cross-linked systems, vulcanization based on methylene acceptors (eg phenol-novolak resins) or methylene donors (eg HMT or H3M), sulfur or sulfur donors and / or peroxides and / or bismaleimides as described in the brochure All or part of accelerators, vulcanization activators, of course, excluding zinc-based activators (or less than 0.5 phr zinc in the composition, preferably according to less than 0.3 phr) It can be included.
Preferably, these compositions are preferred non-aromatic or very weak aromatic plasticizers as naphthenic oil, paraffin oil, MES oil, TDAE oil, glycerol ester (especially trioleate), high Tg, preferably At least one compound selected from the group consisting of hydrocarbon-based plastic resins above 30 ° C. and mixtures of such compounds.
These compositions may also include, in addition to the coupling agent, a coating activator, a coating for coating the reinforcing inorganic filler (e.g. containing only a Y functional group) or more generally, In a known manner, it can contain processing aids that can improve the ability to be processed in the raw state by improving the dispersion of the inorganic filler in the rubber matrix and reducing the viscosity of the composition; These materials include, for example, hydrolyzable silanes such as alkyl alkoxy silanes (particularly alkyl triethoxy silanes), hydroxy silanes, polyols, polyethers (eg polyethylene glycol), primary, secondary or tertiary amines (e.g. Alkanolamines), hydroxylated or hydrolysable POS, such as α, ω-dihydroxypolyorganosiloxanes (especially α, ω-dihydroxypolydimethyl) Siloxane), fatty acids such as stearic acid.

II-6. Production of Rubber Composition The rubber composition of the present invention is produced in a suitable mixer according to the general procedure well known to those skilled in the art, using two continuous preparation phases: high temperature, maximum 130 ° C. to 200 ° C. A temperature, preferably from 145 ° C. to 185 ° C. following a first phase of thermomechanical work or kneading (often described as the “non-productive” phase), typically a temperature below 120 ° C., For example, a finish phase that incorporates a second phase of mechanical work at 60 ° C. to 100 ° C. (often described as a “production” phase), a crosslinking system or a vulcanization system.
According to one preferred embodiment of the present invention, all the base components of the composition of the present invention except the vulcanization system, i.e. the reinforcing inorganic filler, the coupling agent of formula (I) and the carbon black are added to the diene elastomer. It is intimately incorporated by kneading during the so-called first non-production phase. That is, at least these various base components are introduced into a mixer and kneaded thermomechanically in one or more steps until a maximum temperature of 130 ° C. to 200 ° C., preferably 145 ° C. to 185 ° C. is reached.
As an example, the first (non-production) phase is carried out in a single thermomechanical stage, during which all necessary components, except for the vulcanization system, optional supplemental coatings or processing aids and others The various additives are introduced into a suitable mixer, for example a standard internal mixer. The total kneading time of the non-production phase is preferably 1 to 15 minutes. After cooling the mixture thus obtained during the first non-production phase, the vulcanization system is then incorporated at low temperatures, typically in an external mixer such as an open mill. Next, all ingredients are mixed for several minutes, for example 2-15 minutes (production phase).

If a coating is used, it can be incorporated during the completely non-production phase, simultaneously with the inorganic filler, or completely during the production phase, simultaneously with the vulcanization system, or partly over two continuous phases.
It should be noted that all or part of the coating can be introduced in a form supported on a solid (previously placed on the support) that is compatible with the chemical structure corresponding to the compound. . For example, when split between the two continuous phases above, introducing a second portion of the coating into the external mixer after being placed on the support to facilitate its incorporation and its dispersion Can be advantageous.
The vulcanization system itself is preferably based on sulfur and primary vulcanization accelerators, especially sulfenamide type accelerators. In this vulcanization system, various known vulcanization activations which exclude zinc and zinc derivatives such as ZnO or correspond to a zinc content of the composition of less than 0.5 phr, preferably less than 0.3 phr. Agents or secondary accelerators, such as fatty acids such as stearic acid, guanidine derivatives (particularly diphenylguanidine) and the like may be added. The sulfur content is preferably 0.5 to 3.0 phr, and the content of primary accelerator is preferably 0.5 to 5.0 phr.
The final composition thus obtained is then, for example, in the form of a film or a sheet, in particular for laboratory evaluation, calendered or used for example as a tire tread for passenger cars. Extruded in the form of
Vulcanization (or curing) is a known method, generally at temperatures between 130 ° C. and 200 ° C., especially depending on the curing temperature, the vulcanization system selected and the vulcanization kinetics of the composition in question. For example, it is performed for a sufficient time that may vary from 5 to 90 minutes.
The present invention relates to the rubber compositions described above both in the “raw” state (ie before curing) and in the “cured” or vulcanized state (ie after crosslinking or vulcanization). The composition of the present invention can be used alone or as a blend (ie, as a mixture) with any other rubber composition that can be used in the manufacture of tires.

III. Exemplary Embodiments of the Invention
III-1 Synthesis of S-octanoylmercaptopropylethoxydimethylsilane having CAS No. [1025494-66-8]

The synthesis of this compound is described in Example No. 10 of French Patent No. 2 908 410 (WO 2008/055986 A2 pamphlet). There is no indication of purity in this procedure (although the author describes a yellow oil, the product of 99.5% purity is colorless). It is possible to prepare the product directly from chlorosilane as described in the previous patent application, using a procedure starting from alkoxysilane. It is possible to separate the final product with a molar purity of 99.5%.
General scheme:

a) Synthesis of S- (ethanoyl) mercaptopropylethoxydimethylsilane C having CAS No. [1024594-63-5]

Under argon, thioacetic acid (25.5 g, 0.335 mol) is added to allyldimethylchlorosilane A with CAS No. [4028-23-3] (45.1 g, 0.335 mol) at ambient temperature. The reaction is exothermic. The reaction medium is stirred at 85-95 ° C. for 3.5 hours. After returning to ambient temperature, the unseparated intermediate silane B was added to a solution of triethylamine (51.2 g, 0.506 mol) in absolute ethanol (200 ml) at 0 ° C. under argon for 15-20 minutes. Added. After stirring for 15 hours at ambient temperature, the precipitate of triethylamine hydrochloride Et ₃ N · HCl is filtered. After evaporation of the solvent under reduced pressure at 40 ° C., the resulting mixture is returned to a solution in heptane (200 ml) and the Et ₃ N · HCl residue is removed by filtration. After evaporating the solvent at 45 ° C. under reduced pressure, 64% of S- (ethanoyl) mercaptopropylethoxydimethylsilane C with CAS No. [1024594-63-5] (47.2 g, 0.215 mol) was added. Get in yield.
NMR analysis confirms the structure of the product obtained with a molar purity of 94%.
b) Preparation of 3-mercaptopropylethoxydimethylsilane D having CAS No. [141137-15-7]:

Under argon, solid sodium ethylate (2.02 g, 0.030 mol) was dissolved in S- (ethanoyl) mercaptopropylethoxydimethylsilane C (65.4 g, 0.297 mol) in absolute ethanol (230 ml). Add to solution at ambient temperature. The reaction medium is refluxed for 2.5 hours. After returning to ambient temperature, the NaCl precipitate is filtered and washed with heptane (350 ml). After evaporating the solvent under reduced pressure at 45 ° C., the oil obtained is purified by vacuum distillation (60 ° C./10 mbar). 3-mercaptopropylethoxydimethylsilane D having CAS No. [141137-15-7] (34.7 g, 0.195 mol) is obtained in 66% yield.
NMR analysis confirms the structure of the product obtained with a molar purity of 99.5%.
c) Preparation of S-octanoyl mercaptopropylethoxydimethylsilane E with CAS No. [1024594-66-8]

To a solution of 3-mercaptopropyldimethylethoxysilane (34.0 g, 0.191 mol) in triethylamine (19.2 g, 0.191 mol) and cyclohexane (400 ml) at 5 ° C. under argon was added octanoyl chloride (3. 31.0 g, 0.191 mol) is added dropwise at 8 ° C. over 15 minutes. The reaction medium is stirred at ambient temperature for 15 hours. The precipitate of triethylamine hydrochloride Et ₃ N · HCl is filtered. The resulting mixture is purified by flash chromatography (eluent: petroleum ether, 500-600 ml). After evaporating the solvent at 24 ° C. under reduced pressure, S-octanoyl mercaptopropylethoxydimethylsilane E having CAS No. [10254594-66-8] (45.0 g, 0.148 mol) was obtained in a yield of 78%. To obtain a colorless liquid.
NMR analysis confirms the structure of the product obtained with a molar purity of 99.5%.
III-2 Synthesis of Compound Octylmethyldihydroxysilane This example demonstrates the preparation of octylmethyldihydroxysilane of the formula:

The procedure described in JA Cella & JC Carpenter, “Procedures for the preparation of silanols”, Journal of Organometallic Chemistry, 480 (1994), 23-26, for the preparation of dimethyldihydroxysilane (or dimethylsilanediol). The compound (CAS No. 156218-16-5) was synthesized by matching.
The synthetic scheme is as follows:

All reaction components are purchased from Sigma Aldrich and used without purification.
The procedure is as follows in more detail. Dichlorooctylmethylsilane (CAS No. 14799-93-0) (50.0 g, ie 0.22 mol) was triethylamine in a solution in anhydrous diethyl ether (300 ml) in a dropping funnel previously dried in an oven. (45.4 g, 0.45 mol, 2.04 eq), water (8.6 g, 0.48 mol, 2.2 eq), diethyl ether (700 ml) and enough to have a homogeneous medium To a 2 liter round bottom flask equipped with a mechanical stirrer containing a solution of fresh acetone (about 70 ml) is added dropwise at 0 ° C. under a nitrogen atmosphere. The addition of dichlorooctylmethylsilane is carried out over a period of about 1 hour and the resulting suspension is stirred at 0 ° C. for a further 30 minutes. The triethylamine hydrochloride precipitate is removed by filtration and washed once with ether (ca. 100 ml). This solution is concentrated on a rotary evaporator at ambient temperature to about 1/10 of the original volume. Excess pentane (about 50-100 ml) is added and evaporation is continued. The precipitate is collected by filtration and washed twice with pentane to remove traces of triethylamine.
After evaporating the residual solvent under reduced pressure, a white solid is obtained (31.7 g, 76%, melting point 58 ° C.). The washings are evaporated again and the resulting solid is washed once with pentane. After removing the residual solvent under reduced pressure, a second portion of octylmethylsilanediol is obtained (4.9 g, 12%, melting point 57 ° C.). ¹ H and ²⁹ Si NMR analysis show that the resulting product actually corresponds to the above formula; according to this synthetic example, the purity obtained is 99% without additional purification steps. Over.

III-3 Preparation of Rubber Composition The following tests are performed as follows: diene elastomer (SBR and BR blend), silica supplemented with a small amount of carbon black, coupling agent, then 1-2 minutes. After kneading, the various other components except the vulcanization system are introduced into an internal mixer that is 70% full and has an initial vessel temperature of about 90 ° C. The thermomechanical operation (non-production phase) is then carried out in one stage (equal to a total duration of kneading of about 5 minutes) until a maximum “reduction” temperature of about 165 ° C. is reached. The mixture thus obtained is recovered and cooled, and then the coating agent (if present) and the vulcanization system (sulfur and sulfenamide accelerator) are added to an external mixer at 70 ° C. The combined mixture is mixed for about 5-6 minutes (production phase).
The composition thus obtained is then subjected to physical or mechanical properties measurement, in the form of a sheet (thickness 2 to 3 mm) or a thin film of rubber, or to the desired dimensions, for example a semi-finished tire. After cutting and / or assembling as a product, in particular as a tire tread, it is calendered in the form of shape elements that can be used directly.

III-4 Evaluation of Rubber Composition The purpose of this test is to compare with a rubber composition that uses a coupling agent that is commonly used in rubber compositions for tire treads that do not contain zinc but have silica as a reinforcing filler. It is to show the improved properties of the zinc-free rubber composition of the present invention.
For this purpose, six compositions based on diene elastomers (SBR / BR blends) reinforced with highly dispersible silica (HDS) were prepared, which differ essentially in the following technical properties: :
-Composition C1 is a "conventional" control composition containing zinc (1.5 phr ZnO) as a coupling agent and the compound TESPT (trade name: "Si69");
-Composition C2 corresponds to composition C1, but does not contain zinc;
-Composition C3 contains the compound MESPT (trade name: "RP74"), which does not contain zinc and is often used in tire treads as a coupling agent;
-Composition C4 contains a block tomercaptosilane (trade name: "Silane NXT") that does not contain zinc and is different from the present invention as a coupling agent;
-Composition C5 according to the invention does not contain zinc and contains S-octanoyl mercaptopropylethoxydimethylsilane as coupling agent;
-Composition C6 of the present invention does not contain zinc and contains S-octanoyl mercaptopropylethoxydimethylsilane as a coupling agent and a coating agent, octylmethyldihydroxysilane.
Therefore, only compositions C5 and C6 are the present invention.
In order to be able to compare the properties of these compositions, the coupling agents of compositions C2-C6 are used in equimolar content in the silicon compared to the control composition C1.
The conventional coupling agent used in control composition C1 is TESPT. Recall that TESPT is bis (3-triethoxysilylpropyl) tetrasulfide having the structural formula (Et = ethyl):

  The coupling agent used in composition C3 is MESPT. It is recalled that MESPT is bis (3-dimethylethoxysilylpropyl) tetrasulfide having the structural formula (Et = ethyl):

  The coupling agent used in composition C4 is silane NXT. It is recalled that NXT is S-octanoyl mercaptopropyltriethoxysilane having the structural formula (Et = ethyl):

Tables 1 and 2 show the composition before and after formulation of various compositions (Table 1-content of various products expressed in parts by weight relative to 100 parts of phr or elastomer) and curing (about 40 minutes at 150 ° C). It exhibits these properties; the vulcanization system consists of sulfur and sulfenamide.
Examining the results from Table 2 regarding the properties prior to curing, first, a book containing a block tomercaptosilane of the general formula (I) compared to the control composition C1 containing the conventionally used content of zinc. Only the inventive compositions, C5 and C6, significantly improve the processability of the composition (which has a much smaller Mooney value than composition C1), but both are acceptable scorch times T5 (close to or identical to that of C1) ) Can be maintained.
Other compositions C2, C3 or C4 with properties unacceptable for use in tires are either due to the scorch time being too short (C2 and C4) or due to the too high viscosity in the uncured state ( C3, Mooney value is very high).
Furthermore, the composition of the present invention that resists wear as a characteristic of C5 and C6 of the present invention compared to the control composition C1, which shows a significant improvement in elongation at break from the findings of the properties of these compositions after curing. It can be seen that the reinforcing index (M300 / M100 ratio) maintains a clear indication for those skilled in the art of the very good suitability of the object. Furthermore, very surprisingly, for the compositions C5 and C6 of the present invention, the substantial reduction in hysteresis compared to the control composition C1, the tan (δ) _max and ΔG are greatly reduced. ^As can be seen by the value of ^* . This is a recognized indicator of a decrease in tire rolling resistance and consequently a decrease in energy consumption of an automobile fitted with such a tire; a composition comprising both the coupling agent and the coating of the present invention This is even more so for object C6.

The non-inventive composition C4 also has a low hysteresis relative to the composition C1, but this property cannot be used in this case, which indicates the very short scorch time of the composition C4 that cannot be used for tires. Recognize.
The composition of the present invention containing the blocked tomercaptosilane of the formula (I) as a coupling agent is blocked without using zinc, unlike the composition containing other coupling agents. Obviously it is possible to obtain properties that are equivalent or even improved relative to conventional control compositions, including mercaptosilanes with different formulas (workability, elongation at break, hysteresis) I understand.
Furthermore, it can be seen that the use of the block tomercaptosilane of the present invention is particularly advantageous from an environmental point of view. Overcoming the problems associated with removing zinc and releasing volatile organic compounds (VOCs) both during the manufacture of the rubber compositions themselves and during the curing of rubber products incorporating these compositions Makes it possible to reduce the amount. Indeed, the blocked tomercaptosilane of the present invention has only a single alkoxy functional group for the silicon atom, while TESPT has three alkoxy functional groups for the silicon atom; In the case of octanoyl mercaptopropylethoxydimethylsilane or TESPT, an alcohol such as ethanol can be liberated.

(１)乾燥SBR(９％のMES油による油展SBR、即ち、SSBR + ７６ phrに等しい油の合計)として表される２５％のスチレン、５９％の１,２-ポリブタジエン単位及び２０％のトランス-１,４-ポリブタジエン単位(Tg =-２４℃)含量を有するSSBR;
(２) ０.７％の１,２-; １.７％のトランス-１,４; ９８％のシス-１,４-(Tg =-１０５℃)を有するBR(Nd);
(３) マイクロパールの形のRhodia製"ZEOSIL １１６５ MP"シリカ(BET及びCTAB: 約１５０-１６０m２/g);
(４) TESPT(Degussa製"SI６９");
(５) MESPT(Rhodia製"RP７４");
(６) S-オクタノイルメルカプトプロピルトリエトキシシラン(GE Silicones製"シランNXTTM");
(７) S-オクタノイルメルカプトプロピルエトキシジメチルシラン(合成生成物);
(８) オクチルメチルジヒドロキシシラン(合成生成物);
(９) N２３４(Degussa);
(１０) MES油(Shell製"Catyte L１２０enex SNR");
(１１) ポリリモネン樹脂(DRT製"Dercolyte L１２０");
(１２) ジフェニルグアニジン(Flexsys製Perkacit DPG);
(１３) マクロクリスタリンとミクロクリスタリン抗オゾンワックスの混合物;
(１４) 酸化亜鉛(工業グレード - Umicore );
(１５) N-１,３-ジメチルブチル-N-フェニル-パラ-フェニレンジアミン(Flexsys製"Santoflex ６-PPD");
(１６) ステアリン("Pristerene ４９３１"- Uniqema);
(１７) N-シクロヘキシル-２-ベンゾチアジルスルフェンアミド(Flexsys製"Santocure CBS")。 Table 1

(1) 25% styrene, 59% 1,2-polybutadiene units and 20% expressed as dry SBR (oil-extended SBR with 9% MES oil, ie sum of oils equal to SSBR + 76 phr) SSBR having a trans-1,4-polybutadiene unit (Tg = -24 ° C) content;
(2) 0.7% 1,2-; 1.7% trans-1,4; BR (Nd) with 98% cis-1,4- (Tg = -105 ° C.);
(3) Rhodia “ZEOSIL 1165 MP” silica (BET and CTAB: about 150-160 m 2 / g) in the form of micropearls;
(4) TESPT (Degussa "SI69");
(5) MESPT (Rhodia "RP74");
(6) S-octanoyl mercaptopropyltriethoxysilane (GE Silicones "Silane NXTTM");
(7) S-octanoyl mercaptopropylethoxydimethylsilane (synthesis product);
(8) Octylmethyldihydroxysilane (synthesis product);
(9) N234 (Degussa);
(10) MES oil (Shell "Catyte L120enex SNR");
(11) Polylimonene resin ("Dercolyte L120" made by DRT);
(12) Diphenylguanidine (Perkacit DPG from Flexsys);
(13) A mixture of macrocrystalline and microcrystalline anti-ozone wax;
(14) Zinc oxide (industrial grade-Umicore);
(15) N-1,3-dimethylbutyl-N-phenyl-para-phenylenediamine ("Santoflex 6-PPD" from Flexsys);
(16) Stearin ("Pristerene 4931"-Uniqema);
(17) N-cyclohexyl-2-benzothiazylsulfenamide ("Santocure CBS" from Flexsys).

Table 2

Claims (20)

A rubber composition containing no zinc or less than 0.5 phr of zinc that can be used in the manufacture of a tire, said composition based on:
-At least one diene elastomer;
-At least one sulfur-based crosslinking system;
-Inorganic fillers as at least one reinforcing filler;
-At least one blocked tomercaptosilane of the following general formula I:

(R ³ O) R ² R ¹ − Si − Z − S − C (= O) − A

(Where
-R ¹ and R ² are the same or different and represent a monovalent hydrocarbon-based group selected from linear, branched or alkyl, cycloalkyl or aryl having 1 to 18 carbon atoms;
-R ³ represents a monovalent hydrocarbon-based group selected from linear or branched alkyl having 1 to 4 carbon atoms;
-A represents hydrogen or a monovalent hydrocarbon-based group selected from straight-chain or branched alkyl, cycloalkyl or aryl having 1 to 18 carbon atoms;
-Z represents a divalent linking group containing 1 to 18 carbon atoms).   The composition of claim 1, wherein Z contains one or more heteroatoms selected from O, S and N. -R ¹ and R ² are selected from methyl, ethyl, n-propyl and isopropyl, preferably methyl and ethyl;
-R ³ is selected from methyl and ethyl;
-A is selected from alkyl and phenyl groups having 1 to 18 carbon atoms;
- Z is, C ₁ -C ₁₈ alkylene and C ₆ -C ₁₂ composition according to claim 1 or 2 selected from arylene. Z is selected from C ₁ -C ₁₀ alkylene, A composition according to claim 3. The composition according to claim ₄ , wherein Z is selected from C ₁ -C ₄ alkylene. The composition according to any one of claims 3 to 5, wherein R ¹ and R ² are methyl.   The composition according to any one of claims 3 to 6, wherein A is selected from an alkyl having 1 to 7 carbon atoms and a phenyl group. The composition according to any one of claims 3 to 7, wherein R ¹ and R ² are methyl, A is heptyl, R ³ is ethyl, and Z is propylene.   9. A composition according to any one of the preceding claims, wherein the diene elastomer is selected from the group consisting of polybutadiene, synthetic polyisoprene, natural rubber, butadiene copolymer, isoprene copolymer and mixtures of these elastomers.   The composition according to any one of claims 1 to 9, wherein the reinforcing inorganic filler is a main reinforcing filler.   The composition according to any one of claims 1 to 10, wherein the reinforcing inorganic filler is a siliceous filler or an aluminum filler.   12. A composition according to any one of the preceding claims, wherein the amount of reinforcing inorganic filler is greater than 50 phr, preferably 60-140 phr.   The content of coupling agent is from 2% to 20% by weight, based on the amount of reinforcing inorganic filler; preferably, the content is less than 15%. The composition as described.   14. A composition according to any one of the preceding claims, wherein the content of coupling agent is 2 to 15 phr, preferably 4 to 12 phr. A process for preparing a composition containing no zinc or less than 0.5 phr of zinc, comprising:
(i) at least one diene elastomer;
(ii) an inorganic filler as at least one reinforcing filler;
(iii) at least one block tomercaptosilane of the following general formula I:
(R ³ O) R ² R ¹ − Si − Z − S − C (= O) − A
(Where
-R ¹ and R ² are the same or different and represent a monovalent hydrocarbon-based group selected from linear, branched or alkyl, cycloalkyl or aryl having 1 to 18 carbon atoms;
-R ³ represents a monovalent hydrocarbon-based group selected from linear or branched alkyl having 1 to 4 carbon atoms;
-A represents hydrogen or a monovalent hydrocarbon-based group selected from straight-chain or branched alkyl, cycloalkyl or aryl having 1 to 18 carbon atoms;
-Z represents a divalent linking group containing 1 to 18 carbon atoms)
as well as
(iv) Said process, characterized in that at least one sulfur-based vulcanization system is incorporated at least by kneading. Method according to claim 15, characterized in that it comprises the following steps:
-In the first phase, the maximum temperature reaches 130 ° C to 200 ° C more than once by thermomechanically kneading all ingredients with reinforcing filler and blocked mercaptosilane to the diene elastomer in the mixer Incorporating steps up to;
-Cooling the mixture to a temperature below 100 ° C;
-Then, in the second phase, incorporating a vulcanization system;
-Kneading everything up to a maximum temperature of 120 ° C or lower; and
-A step of extruding or calendering the rubber composition thus obtained.   17. A method according to claim 16, wherein the coating is introduced completely or partially during the first phase.   17. A method according to claim 16, wherein the coating is introduced completely or partially during the second phase.   A tire or semi-finished product comprising the rubber composition according to any one of claims 1 to 14.   A tire tread comprising the rubber composition according to any one of claims 1 to 14.