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JP2012179636A - Connection mechanism of traveling rail for automatic machine - Google Patents

Connection mechanism of traveling rail for automatic machine Download PDF

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JP2012179636A
JP2012179636A JP2011044419A JP2011044419A JP2012179636A JP 2012179636 A JP2012179636 A JP 2012179636A JP 2011044419 A JP2011044419 A JP 2011044419A JP 2011044419 A JP2011044419 A JP 2011044419A JP 2012179636 A JP2012179636 A JP 2012179636A
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rail
connection
unit
traveling
automatic machine
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JP5812629B2 (en
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Noriaki Shinohara
紀昭 篠原
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Universal Shipbuilding Corp
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Universal Shipbuilding Corp
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Abstract

PROBLEM TO BE SOLVED: To provide the connection mechanism of a traveling rail for an automatic machine, which attains high rigid connection despite of simplified connection mechanism and is usable even when no support is provided on the lower side.SOLUTION: A unit rail 10 is formed so as to have a thickness enough to bear traveling of the automatic machine, and a key 21 for rail connection projecting from the connection surface of the unit rail 10 is inserted into a key groove 31 for rail connection provided on a connection surface as a matching member to be engaged with each other. At the same time, a hook 22 provided on the side surface of the unit rail 10 is engaged in a state that it is overlaid on the side surface of a unit rail 10 as a matching member, and the overlaid portions are joined by a cam lever 33, thereby connecting the unit rail 10 with each other.

Description

本発明は、溶接機や切断機等の自動機の走行用レールの接続機構に関するものである。   The present invention relates to a connecting mechanism for a traveling rail of an automatic machine such as a welding machine or a cutting machine.

従来の自動溶接機台車用の走行レールとして、鋼板部材上に着脱自在に固定可能な自動溶接機用走行レールがある(例えば、特許文献1参照)。   As a traveling rail for a conventional automatic welding machine carriage, there is a traveling rail for an automatic welding machine that can be detachably fixed on a steel plate member (see, for example, Patent Document 1).

上記特許文献1の走行レールは、鋼板部材によって下側から支えられた状態で使用されるものであるが、下側に支えの無い状態を含む任意の場所で使用可能な走行レールもある(例えば、特許文献2参照)。特許文献2の技術では、円管の外周に十字型断面の突条を有する複数の管状レールのそれぞれの一端に小径突出部を設けると共に他端に大径孔部を設け、管状レールの小径突出部を他の管状レールの大径孔部に挿入することで管状レール同士を接続し、更に、各管状レールのそれぞれに設けた突条同士をレールクランパーによって挟み込むことにより、軸を中心とした同軸的相対回転を禁止した接続を行うようにしている。   The traveling rail of Patent Document 1 is used in a state where it is supported from below by a steel plate member, but there is also a traveling rail that can be used in any place including a state where there is no support on the lower side (for example, , See Patent Document 2). In the technique of Patent Document 2, a small-diameter protrusion of a tubular rail is provided by providing a small-diameter protrusion at one end of each of a plurality of tubular rails having a cross-shaped cross-section on the outer periphery of the circular tube, and providing a large-diameter hole at the other end. The tubular rails are connected to each other by inserting the portion into the large-diameter hole of another tubular rail, and the ridges provided on each tubular rail are sandwiched by rail clampers, so that the axis is coaxial. The connection that prohibits relative rotation is performed.

実開平5−24186号公報(図1)Japanese Utility Model Publication No. 5-24186 (FIG. 1) 特開平9−234591号公報(図1)JP-A-9-234591 (FIG. 1)

特許文献1の技術では、鋼板上に走行レールを設置することを前提としているため、走行レール同士の接続部の剛性は低く、走行レールの下側に支えがないと機能しない構造となっている。   In the technique of Patent Document 1, since it is premised that the traveling rail is installed on the steel plate, the rigidity of the connecting portion between the traveling rails is low, and the structure does not function unless it is supported on the lower side of the traveling rail. .

特許文献2の技術では、小径突出部と大径孔部との嵌め合いと、レールクランパーによる突条の挟み込みで管状レール同士を接続する構造であり、この構造で高い剛性を得ようとすると、嵌め合い精度を厳しく設計する必要がある。しかし、嵌め合い精度を厳しくすると、少しの傷が生じても抜き差しができなくなり、現場での使用に耐えられなくなる可能性があるという問題があった。   In the technique of Patent Document 2, it is a structure in which the tubular rails are connected by fitting between the small-diameter protruding portion and the large-diameter hole portion and sandwiching the ridge by the rail clamper, and when trying to obtain high rigidity with this structure, It is necessary to design the fitting accuracy strictly. However, if the fitting accuracy is tightened, there is a problem that even if a slight scratch occurs, it cannot be inserted and removed, and there is a possibility that it cannot be used on site.

本発明は上記課題を解決するためになされたもので、単純な接続機構でありながら剛性の高い接続が可能で、下側に支えが無くても使用可能な自動機用走行レールの接続機構を提供することを目的とする。   SUMMARY OF THE INVENTION The present invention has been made to solve the above-described problems. A connection mechanism for a traveling rail for an automatic machine that can be connected even if it is a simple connection mechanism and has high rigidity and can be used without a support on the lower side. The purpose is to provide.

本発明に係る自動機用走行レールの接続機構は、自動機が走行する自動機用走行レールを構成する単位レール同士を接続する接続機構であって、単位レールを自動機の走行に耐えうる十分な強度を有する厚みに形成し、単位レールの接続面に突出して設けたレール接続用キーを接続相手の接続面に設けたレール接続用キー溝に挿入して係止すると共に、単位レールの側面に設けたフック部を、接続相手の側面に重ね合わせた状態で係止させ、その重ね合わせた部分をカムレバーで締結することにより単位レール同士を接続固定するものである。   The connection mechanism of the automatic machine traveling rail according to the present invention is a connection mechanism for connecting the unit rails constituting the automatic machine traveling rail on which the automatic machine travels, and the unit rail is sufficiently capable of withstanding the traveling of the automatic machine. The rail connection key formed on the connecting surface of the unit rail is inserted into and locked in the rail connecting key groove provided on the connection surface of the connection partner, and the side surface of the unit rail is formed. The unit rails are locked and connected to each other by fastening the hooks provided on the side of the connection partner in a state of being overlapped, and fastening the overlapped portion with a cam lever.

本発明によれば、単位レールを自動機の走行に耐えうる十分な強度を有する厚みに形成し、また、単位レールに設けたレール接続用キーを接続相手の単位レールに設けたレール接続用キー溝に挿入して係止すると共に、単位レールの側面に設けたフック部を、接続相手の側面に重ね合わせた状態で係止させ、その重ね合わせた部分をカムレバーで締結することにより単位レール同士を接続固定するため、単位レール同士の密着性を確保できることができ、剛性の高い接続が可能となる。その結果、下側に支えがなくても使用可能な走行レールを得ることができる。   According to the present invention, the unit rail is formed to a thickness having sufficient strength to withstand the running of the automatic machine, and the rail connection key provided on the unit rail is provided with the rail connection key provided on the unit rail. The unit rails are inserted and locked in the groove, and the hooks provided on the side surfaces of the unit rails are overlapped with the side surfaces of the connection counterparts, and the overlapped portions are fastened with cam levers. Since the connection is fixed, the adhesion between the unit rails can be ensured, and a connection with high rigidity becomes possible. As a result, it is possible to obtain a traveling rail that can be used without any support on the lower side.

本発明の一実施の形態に係る自動機用走行レールの接続機構の接続動作を示す図である。It is a figure which shows the connection operation | movement of the connection mechanism of the traveling rail for automatic machines which concerns on one embodiment of this invention. 図1の接続機構の接続部分の一方側の斜視図である。It is a perspective view of the one side of the connection part of the connection mechanism of FIG. 図1の接続機構の接続部分の他方側の斜視図である。It is a perspective view of the other side of the connection part of the connection mechanism of FIG. 図1の接続機構の接続部分を接続した状態の斜視図である。It is a perspective view of the state which connected the connection part of the connection mechanism of FIG. 図1の自動機用走行レールの使用例を示す図である。It is a figure which shows the usage example of the traveling rail for automatic machines of FIG.

図1は、本発明の一実施の形態に係る自動機用走行レールの接続機構の接続動作を示す図で、接続機構の平面図である。図1(1)の(a)は、図1(1)の(b)のフック部の側面図である。図2は、図1の接続機構の接続部分の一方側の斜視図である。図3は、図1の接続機構の接続部分の他方側の斜視図である。図4は、図1の接続機構の接続部分を接続した状態の斜視図である。
走行レール1は、複数の板状の単位レール10を接続することにより構成される。各単位レール10の両端部分の一方が差込部20、他方が受け部30となっている。単位レール10同士の接続は差込部20と受け部30との接続により行われる。走行レール1は、本例ではアルミ合金(A2024−T351)製であり、走行レール1上を走行する自動機、例えば自動溶接台車が走行するのに十分な強度を有する厚みに形成されている。
FIG. 1 is a diagram showing a connection operation of a connection mechanism for a traveling rail for an automatic machine according to an embodiment of the present invention, and is a plan view of the connection mechanism. (A) of FIG. 1 (1) is a side view of the hook part of (b) of FIG. 1 (1). FIG. 2 is a perspective view of one side of a connection portion of the connection mechanism of FIG. FIG. 3 is a perspective view of the other side of the connection portion of the connection mechanism of FIG. FIG. 4 is a perspective view showing a state in which connection portions of the connection mechanism of FIG. 1 are connected.
The traveling rail 1 is configured by connecting a plurality of plate-shaped unit rails 10. One of both end portions of each unit rail 10 is an insertion portion 20 and the other is a receiving portion 30. Connection between the unit rails 10 is performed by connection between the insertion portion 20 and the receiving portion 30. In this example, the traveling rail 1 is made of an aluminum alloy (A2024-T351), and is formed to have a thickness that is strong enough for an automatic machine that travels on the traveling rail 1, for example, an automatic welding carriage.

単位レール10には、走行方向に伸びるレール溝11が走行方向に直交する直交方向に複数並設されている。差込部20及び受け部30は単位レール10の両端面(接続面)から一定の長さ距離内の部分を指しているが、レール溝11のうち差込部20及び受け部30のレール溝12の深さは、その他の部分よりも浅く形成され、走行レール1の接続部分として高い剛性を有するように構成されている。   A plurality of rail grooves 11 extending in the traveling direction are arranged in the unit rail 10 in a direction orthogonal to the traveling direction. Although the insertion part 20 and the receiving part 30 point out the part within a fixed length distance from the both end surfaces (connection surface) of the unit rail 10, the insertion part 20 and the rail groove of the receiving part 30 among the rail grooves 11 The depth 12 is formed shallower than the other portions, and is configured to have high rigidity as a connecting portion of the traveling rail 1.

差込部20の接続面には、差込方向(単位レール10の長手方向)(図1矢印A方向)に突出するレール接続用キー21が設けられている。レール接続用キー21は略直方体状に形成され、後述のカムレバー33の締結方向(図1の下方向)の先端側の端面に、締結方向に突出する係止部21aを有している。レール接続用キー21はSUS製であり、その肉厚(図1の紙面に直交する方向の厚み)は接続部として十分な剛性を得られる厚みに設定される。   On the connection surface of the insertion portion 20, a rail connection key 21 that protrudes in the insertion direction (longitudinal direction of the unit rail 10) (the arrow A direction in FIG. 1) is provided. The rail connection key 21 is formed in a substantially rectangular parallelepiped shape, and has a locking portion 21a that protrudes in the fastening direction on the end surface of the distal end side in the fastening direction (downward direction in FIG. 1) of the cam lever 33 described later. The rail connection key 21 is made of SUS, and its thickness (thickness in the direction orthogonal to the paper surface of FIG. 1) is set to a thickness that provides sufficient rigidity as a connection portion.

また、受け部30の接続面には、差込部20のレール接続用キー21が挿入して係止するレール接続用キー溝31を有している。レール接続用キー溝31はレール接続用キー21の係止部21aに噛み合う凹部31aを有している。   In addition, the connection surface of the receiving portion 30 has a rail connection key groove 31 into which the rail connection key 21 of the insertion portion 20 is inserted and locked. The rail connection keyway 31 has a recess 31 a that meshes with the locking portion 21 a of the rail connection key 21.

また、差込部20の側面には、接続相手の単位レール10の側面に係止するレール接続用フック22が設けられている。レール接続用フック22は、差込方向と直交する方向に突出する突出部23と突出部23の端部から接続相手側に延びるフック部24とを有している。フック部24は、接続状態において接続相手の側面の外側に重なるように形成されており、フック部24の差込方向の先端面には切欠き24aが形成されている。   Further, a rail connection hook 22 that is engaged with the side surface of the unit rail 10 to be connected is provided on the side surface of the insertion portion 20. The rail connecting hook 22 has a protruding portion 23 that protrudes in a direction orthogonal to the insertion direction and a hook portion 24 that extends from the end of the protruding portion 23 toward the connection counterpart. The hook part 24 is formed so as to overlap the outside of the side surface of the connection partner in the connected state, and a notch 24a is formed on the front end surface of the hook part 24 in the insertion direction.

受け部30の側面には、前記差込方向と直交する方向に突出する突出部32が形成され、突出部32にカムレバー33が取り付けられている。なお、ここでは差込部20にレール接続用フック22を設け、受け部30にカムレバー33を設けた例を示したが、逆の構成、すなわち差込部20にカムレバー33を設け、受け部30にレール接続用フック22を設けた構成としてもよい。   A protrusion 32 that protrudes in a direction perpendicular to the insertion direction is formed on the side surface of the receiving portion 30, and a cam lever 33 is attached to the protrusion 32. Here, an example in which the rail connection hook 22 is provided in the insertion portion 20 and the cam lever 33 is provided in the receiving portion 30 is shown, but the reverse configuration, that is, the cam lever 33 is provided in the insertion portion 20 and the receiving portion 30 is provided. Alternatively, the rail connection hook 22 may be provided.

以上のように構成された各単位レール10同士を接続して走行レール1を構成する際には、図1(2)に示すように、差込部20に設けたレール接続用キー21を、受け部30のレール接続用キー溝31に挿入する。このとき、レール接続用フック22のフック部24が受け部30の突出部32の外側に重ね合わされた状態で突出部32に係止されると共に、カムレバー33の軸部がフック部24の切欠き24aの底部に位置した状態となる。   When connecting the unit rails 10 configured as described above to configure the traveling rail 1, as shown in FIG. 1 (2), the rail connection key 21 provided in the insertion portion 20 is It is inserted into the rail connecting key groove 31 of the receiving portion 30. At this time, the hook portion 24 of the rail connection hook 22 is locked to the protruding portion 32 in a state of being superimposed on the outer side of the protruding portion 32 of the receiving portion 30, and the shaft portion of the cam lever 33 is notched to the notch of the hook portion 24. It will be in the state located in the bottom part of 24a.

そして、カムレバー33を矢印B方向に回動させることにより、図1(3)に示すように、レール接続用キー21がレール接続用キー溝31内でスライドして係止部21aがレール接続用キー溝31の凹部31aに噛み合って係止すると共に、受け部30の突出部32に重なり合ったレール接続用フック22がカムレバー33により締結され、差込部20と受け部30とが強固に接続固定される。   Then, by rotating the cam lever 33 in the direction of arrow B, as shown in FIG. 1 (3), the rail connection key 21 slides in the rail connection key groove 31, and the locking portion 21a is used for rail connection. The rail connecting hook 22 that overlaps the protruding portion 32 of the receiving portion 30 is fastened by the cam lever 33 so that the insertion portion 20 and the receiving portion 30 are firmly connected and fixed. Is done.

以上のようにして強固に接続された走行レールの使用例を次の図5に示す。
図5は、図1の自動機用走行レールの使用状態の一例を示す図である。
走行レール1は、例えば船殻ブロックのロンジフェース40上に架設した状態で使用され、走行レール1の上面を、この例では溶接ロボット(例えば、約60kg)50が走行する。走行レール1は、上述したように走行レール1上を走行する自動機の走行に耐えうる十分な強度を有する厚みに形成されており、また、単位レール10の接続部は十分な剛性を有しているため、走行レール1が一部床面から浮いた状態で下側に支えのない状態であっても使用可能である。
FIG. 5 shows an example of use of the traveling rails firmly connected as described above.
FIG. 5 is a diagram illustrating an example of a usage state of the traveling rail for the automatic machine illustrated in FIG. 1.
The traveling rail 1 is used, for example, in a state of being installed on the long face 40 of the hull block, and a welding robot (for example, about 60 kg) 50 travels on the upper surface of the traveling rail 1 in this example. As described above, the traveling rail 1 is formed to have a thickness sufficient to withstand the traveling of the automatic machine traveling on the traveling rail 1, and the connecting portion of the unit rail 10 has sufficient rigidity. Therefore, even if the traveling rail 1 is partially lifted from the floor surface and is not supported on the lower side, it can be used.

以上説明したように本実施の形態によれば、レール接続用キー21を接続相手の単位レール10に設けたレール接続用キー溝31に挿入して係止すると共に、レール接続用フック22を接続相手の単位レール10の側面に重ね合わせた状態で係止させ、その重ね合わせた部分をカムレバー33で締め付けるようにしたため、容易な作業性を考慮した上で接続部の剛性を確保することができる。また、単位レール10を自動機の走行に耐えうる十分な強度を有する厚みに形成し、接続面の面積を大きく確保しているため、接続面同士の密着性を確保することができ、接続部の剛性を高めることができる。その結果、下側に支えがなくても使用可能な走行レールを得ることができる。   As described above, according to the present embodiment, the rail connection key 21 is inserted and locked in the rail connection key groove 31 provided in the unit rail 10 of the connection partner, and the rail connection hook 22 is connected. Since it is engaged with the side of the mating unit rail 10 in a state of being overlapped and the overlapped portion is tightened by the cam lever 33, the rigidity of the connecting portion can be secured in consideration of easy workability. . In addition, since the unit rail 10 is formed to a thickness having sufficient strength to withstand the running of the automatic machine and the area of the connection surface is large, the adhesion between the connection surfaces can be ensured. The rigidity of can be increased. As a result, it is possible to obtain a traveling rail that can be used without any support on the lower side.

また、単位レール10を自動機の走行に耐えうる十分な強度を有する厚みに形成すると共に、レール接続用キー21の肉厚を、接続部として十分な剛性を得られる厚みとしたため、単位レール10上を走行する自動機から重力方向の荷重が作用しても座屈等の変形が生じない構成とすることができる。   In addition, the unit rail 10 is formed to a thickness that has sufficient strength to withstand the running of the automatic machine, and the thickness of the rail connection key 21 is set to a thickness that provides sufficient rigidity as a connection portion. Even if a load in the direction of gravity is applied from an automatic machine that travels above, deformation such as buckling does not occur.

また、レール接続用キー21とレール接続用キー溝31との間には、カムレバー33を締め付けた際にレール接続用キー21がレール接続用キー溝31内をスライド可能な程度に寸法的な余裕があるため、接続/取り外しが容易である。   In addition, there is a dimensional margin between the rail connection key 21 and the rail connection key groove 31 so that the rail connection key 21 can slide in the rail connection key groove 31 when the cam lever 33 is tightened. Therefore, connection / removal is easy.

以上に説明したように、本例の接続構造は、シンプルな構造で工具無しで容易に走行レール1の接続/取り外しが可能であり、また十分な剛性を有するため、走行時の安定性や精度を要求される溶接ロボットや、自動溶接台車の走行用レールの接続機構として適したものとすることができる。   As described above, the connection structure of the present example has a simple structure and can be easily connected / disconnected with the traveling rail 1 without tools, and has sufficient rigidity, so that stability and accuracy during traveling can be achieved. It can be made suitable as a connection mechanism for a traveling robot of a welding robot or an automatic welding carriage.

なお、本例では自動溶接台車の走行用レールとして説明したが、自動溶接台車に限られず、切断装置台車用の走行レールとしても適用可能である。   In this example, the traveling rail of the automatic welding cart has been described. However, the rail is not limited to the automatic welding cart, and can be applied as a traveling rail for the cutting device carriage.

また、接続機構の材質が、単位レール10はアルミ合金(A2024−T351)製、レール接続用キー21はSUS製として説明したが、用途に合わせ剛性が確保される材質であれば他の材質でもよい。   In addition, the connection mechanism has been described with the unit rail 10 made of an aluminum alloy (A2024-T351) and the rail connection key 21 made of SUS. Good.

1 走行レール
10 単位レール
11 レール溝
12 レール溝
20 差込部
21 レール接続用キー
21a 係止部
22 レール接続用フック
23 突出部
24 フック部
24a 切欠き
30 受け部
31 レール接続用キー溝
31a 凹部
32 突出部
33 カムレバー
40 支柱
50 溶接ロボット
DESCRIPTION OF SYMBOLS 1 Traveling rail 10 Unit rail 11 Rail groove 12 Rail groove 20 Insertion part 21 Rail connection key 21a Locking part 22 Rail connection hook 23 Protrusion part 24 Hook part 24a Notch 30 Receiving part 31 Rail connection key groove 31a Recessed part 32 Projection 33 Cam Lever 40 Prop 50 Welding Robot

Claims (2)

自動機が走行する自動機用走行レールを構成する単位レール同士を接続する接続機構であって、
前記単位レールを前記自動機の走行に耐えうる十分な強度を有する厚みに形成し、前記単位レールの接続面に突出して設けたレール接続用キーを接続相手の接続面に設けたレール接続用キー溝に挿入して係止すると共に、前記単位レールの側面に設けたフック部を、接続相手の側面に重ね合わせた状態で係止させ、その重ね合わせた部分をカムレバーで締結することにより前記単位レール同士を接続固定することを特徴とする自動機用走行レールの接続機構。
A connection mechanism that connects unit rails that constitute a traveling rail for an automatic machine on which an automatic machine travels,
A rail connection key in which the unit rail is formed to a thickness having sufficient strength to withstand running of the automatic machine, and a rail connection key provided on the connection surface of the connection partner is provided on the connection surface of the unit rail. The unit is inserted into the groove and locked, and the hook portion provided on the side surface of the unit rail is locked in a state of being overlapped with the side surface of the connection partner, and the overlapped portion is fastened with a cam lever. A mechanism for connecting a traveling rail for an automatic machine, wherein the rails are connected and fixed to each other.
前記単位レールには、走行方向に伸びるレール溝が形成されており、前記単位レール同士の接続面から一定の長さ距離内の前記レール溝は、その他の部分よりも浅く形成されていることを特徴とする請求項1記載の自動機用走行レールの接続機構。   The unit rail is formed with a rail groove extending in the traveling direction, and the rail groove within a certain distance from the connecting surface of the unit rails is formed shallower than other portions. 2. The connecting mechanism for a traveling rail for an automatic machine according to claim 1.
JP2011044419A 2011-03-01 2011-03-01 Connection mechanism for running rail for automatic machine Expired - Fee Related JP5812629B2 (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3176587A (en) * 1961-05-05 1965-04-06 North American Aviation Inc Multiple purpose fabrication method
US4179066A (en) * 1978-02-10 1979-12-18 The Quaker Oats Company Means for joining toy track sections
JPS5919130U (en) * 1982-07-28 1984-02-06 株式会社島津製作所 Lever swing type locking device
JPH09234591A (en) * 1996-02-29 1997-09-09 Mitsubishi Heavy Ind Ltd Disassembly/assembly automatic welding equipment
JP3080755U (en) * 2001-03-30 2001-10-05 學燦 廖 Folding pedestal with multiple security lock effect
JP2008279495A (en) * 2007-05-14 2008-11-20 Universal Shipbuilding Corp Automatic welding robot for longitudinal butt joint

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3176587A (en) * 1961-05-05 1965-04-06 North American Aviation Inc Multiple purpose fabrication method
US4179066A (en) * 1978-02-10 1979-12-18 The Quaker Oats Company Means for joining toy track sections
JPS5919130U (en) * 1982-07-28 1984-02-06 株式会社島津製作所 Lever swing type locking device
JPH09234591A (en) * 1996-02-29 1997-09-09 Mitsubishi Heavy Ind Ltd Disassembly/assembly automatic welding equipment
JP3080755U (en) * 2001-03-30 2001-10-05 學燦 廖 Folding pedestal with multiple security lock effect
JP2008279495A (en) * 2007-05-14 2008-11-20 Universal Shipbuilding Corp Automatic welding robot for longitudinal butt joint

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