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JP2012148974A - New potassium phosphate compound fertilizer - Google Patents

New potassium phosphate compound fertilizer Download PDF

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JP2012148974A
JP2012148974A JP2012083952A JP2012083952A JP2012148974A JP 2012148974 A JP2012148974 A JP 2012148974A JP 2012083952 A JP2012083952 A JP 2012083952A JP 2012083952 A JP2012083952 A JP 2012083952A JP 2012148974 A JP2012148974 A JP 2012148974A
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potassium
fertilizer
acid
incineration ash
phosphoric acid
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Teruo Urano
輝男 浦野
Yuya Sato
祐也 佐藤
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Murakashi Lime Industry Co Ltd
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Murakashi Lime Industry Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/10Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
    • Y02A40/20Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses

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Abstract

PROBLEM TO BE SOLVED: To provide a new potassium phosphate compound fertilizer in which a hardly soluble phosphoric acid component contained in the incineration ash of poultry manure is decomposed and converted into a substantially effective component having improved solubility by the reaction of the incineration ash with an acid, and in which effective components such as potassium and/or silicic acid are contained in a large amount.SOLUTION: The new potassium phosphate compound fertilizer is obtained by mixing 100 pts.mass of the incineration ash of poultry manure and 1-400 pts.mass of at least one selected from a basic potassium compound powder and a blast furnace granulated slag powder, and then adding a mineral acid to the resulting mixture to react the mixture with the acid. The new potassium phosphate compound fertilizer has a pH of ≤8.0, is solidified and free from adhesiveness, and can be pulverized. In the compound fertilizer, the ratio (C-PO/T-PO) of C-PO(amount of phosphoric acid soluble in a 2% citric acid aqueous solution analyzed by an official fertilizer analysis method) to T-PO(total phosphoric acid amount analyzed by an official fertilizer analysis method) is ≥0.9, and the hardly soluble phosphate contained in the incineration ash of poultry manure is converted into a substantially effective component, and potassium and/or silicic acid are contained in a large amount.

Description

本発明は、鶏ふん焼却灰に、酸などを添加反応させてなる鶏ふん焼却灰に含まれる難溶性りん酸塩を実質的に有効成分に変換した新規りん酸加里複合肥料肥料に関するものである。   TECHNICAL FIELD The present invention relates to a novel phosphate-phosphorus compound fertilizer fertilizer obtained by converting hardly soluble phosphate contained in chicken incineration ash obtained by adding and reacting acid to chicken manure incineration ash into an active ingredient.

従来より、鶏ふんは乾燥処理した乾燥鶏ふん肥料や発酵処理した発酵鶏ふん堆肥として利用されている。鶏ふんなどの家畜排泄物の利用は、農地への有機物の補充、化学肥料の低減など、環境保全型農業の推進のために重要である。一方で、鶏ふんは悪臭、衛生害虫の発生源となるなど公害の原因にもなり、環境面からも適切な処理が求められている。   Conventionally, chicken dung has been used as a dried chicken dung fertilizer that has been dried and fermented chicken dung compost that has been fermented. Use of livestock excrement such as chicken dung is important for promoting environmental conservation agriculture such as supplementing organic matter to farmland and reducing chemical fertilizer. On the other hand, chicken poultry also causes pollution such as a source of malodors and sanitary pests, and appropriate treatment is required from an environmental point of view.

しかしながら、乾燥処理や発酵処理しただけでは、全国の養鶏場から毎日大量に排出される鶏ふんの適正処理には追いつかない。   However, just drying and fermenting cannot keep up with the proper treatment of chicken dung discharged in large quantities every day from chicken farms across the country.

このような状況において、近年、鶏ふんの処理方法として鶏ふんを焼却することで減容化、減菌、ウイルスを除去した臭気のない灰、すなわち鶏ふん焼却灰とすると同時に、発生する廃熱を鶏舎の暖房や発電などに有効利用する方法が多くなってきた。   Under such circumstances, in recent years, chicken poultry has been incinerated as a method of treating chicken poultry, which has been reduced in volume, sterilized, and removed odors with no odors, ie, poultry manure incinerated ash, and at the same time the generated waste heat from the poultry house. There are many ways to use it effectively for heating and power generation.

鶏ふん焼却灰の主成分は、その鶏が摂取してきた飼料によって異なり、さらに焼却温度、焼却条件によっても変動する。
ブロイラーの糞とレイヤー(採卵鶏)の糞とを混合したものを800℃で1.5時間焼却した灰の成分の一例を示すと、CaO32.0%,K2 O15.5%,P2 O5 20.1%,SO3 10.0%,MgO5.5%,Cl5.5%,Na2 O3.0%,SiO2 3.0%,Al2 O3 0.59%,Fe2 O3 0.56%,MnO0.21%,ZnO0.19%、1000℃における強熱減量(Ig.Loss)3.7%である。
なお、%は質量%を示し、以下特に説明しない限り%は質量%を示す。
The main component of chicken manure incineration ash varies depending on the feed that the chicken has ingested, and also varies depending on the incineration temperature and incineration conditions.
An example of components of ash obtained by incinerating a mixture of broiler droppings and layer droppings droppings at 800 ° C. for 1.5 hours is CaO 32.0%, K 2 O 15.5%, P 2 O 5 20. 1%, SO3 10.0%, MgO 5.5%, Cl 5.5%, Na2 O 3.0%, SiO2 3.0%, Al2 O3 0.59%, Fe2 O3 0.56%, MnO 0.21%, ZnO 0.19%, loss on ignition at 1000 ° C. (Ig. Loss) 3.7%.
In addition,% shows the mass% and% shows the mass% unless it demonstrates especially below.

鶏ふん燃焼灰の化学組成を粉末X線回折により同定すると、難溶性のりん酸塩としてりん酸三石灰[Ca3(PO4)2]、ヒドロキシアパタイト[Ca5(PO4)3(OH)]が同定でき、他に塩化カリウム、生石灰、消石灰、炭酸カルシウムなどが同定できた。   When the chemical composition of chicken manure ash is identified by powder X-ray diffraction, tricalcium phosphate [Ca3 (PO4) 2] and hydroxyapatite [Ca5 (PO4) 3 (OH)] can be identified as poorly soluble phosphates. In addition, potassium chloride, quicklime, slaked lime, calcium carbonate, etc. could be identified.

このように鶏ふん焼却灰は、りん酸、カリウム、カルシウム、マグネシウムなどの肥料成分に富んでいる。   Thus, chicken manure incineration ash is rich in fertilizer components such as phosphoric acid, potassium, calcium and magnesium.

しかし、りん酸成分のほとんどは、難溶性のヒドロキシアパタイトまたはりん酸三石灰であり、土中での溶解性が低いため肥効が発現しにくい難点がある。   However, most of the phosphoric acid component is hardly soluble hydroxyapatite or tricalcium phosphate, and since it has low solubility in the soil, there is a difficulty that the fertilization effect is difficult to be expressed.

さらには、鶏ふん中では炭酸カルシウムであったものが、600〜800℃以上で焼却されると生石灰となり、この生石灰は空気中の水分などと反応して消石灰に変化する。このため、該焼却灰は強いアルカリを示すため、アンモニア性窒素肥料や酸性肥料と混合することができない。   Furthermore, what was calcium carbonate in chicken dung becomes quick lime when incinerated at 600 to 800 ° C. or higher, and this quick lime reacts with moisture in the air and changes to slaked lime. For this reason, since this incineration ash shows a strong alkali, it cannot mix with ammonia nitrogen fertilizer and acidic fertilizer.

このため、鶏ふん焼却灰を肥料として使用するには、施用や取り扱いに格段の注意が必要である。また、りん酸成分は難溶性であるため、施用しても効果の薄いケースがあり、肥料としての適用範囲が狭いものであった。   For this reason, in order to use chicken dung incineration ash as a fertilizer, special attention is required for application and handling. Moreover, since the phosphoric acid component is sparingly soluble, there are cases where the effect is low even when applied, and the application range as a fertilizer is narrow.

そのため、鶏ふん焼却灰の一部は肥料として利用されている事例はあるが、多くは肥料としては用いられずに廃棄されており、問題点を解決する手段が待ち望まれている。   For this reason, some chicken incineration ash is partly used as fertilizer, but many are discarded without being used as fertilizer, and a means to solve the problem is awaited.

家畜や家きんの糞尿の焼却灰に酸を添加反応させて肥料を製造するという試みとしては、たとえば下記のものが知られている。   As an attempt to produce fertilizer by adding an acid to the incineration ash of livestock or poultry manure, the following are known, for example.

(1)鶏ふん焼却灰と、りん酸または硫酸を添加反応させて、難溶性のりん酸成分を分解する方法(例えば特許文献1および特許文献2参照)。
(2)鶏ふん焼却灰に少量の増粘剤を加え、含水条件下にて硫酸および/またはりん酸を添加反応させる方法(例えば特許文献3および特許文献4参照)。
(1) A method of decomposing a hardly soluble phosphoric acid component by adding and reacting chicken manure incineration ash with phosphoric acid or sulfuric acid (see, for example, Patent Document 1 and Patent Document 2).
(2) A method in which a small amount of thickener is added to chicken manure incineration ash, and sulfuric acid and / or phosphoric acid is added and reacted under water-containing conditions (see, for example, Patent Document 3 and Patent Document 4).

上記(1)の方法にあっては、鶏ふん焼却灰とりん酸または硫酸とを反応させることで、鶏ふん焼却灰中の難溶性りん酸塩を、より溶解性の高いりん酸塩へと変換するというものである。
しかし、鶏ふん焼却灰単独とりん酸または硫酸との反応は緩慢であり、均一な化学的性質を有する反応物を得るには長期間の熟成を要する不便がある。さらに、反応物を中性付近(pH5〜8)で得る場合、難溶性りん酸塩の有効化は不十分なものである。
In the method of (1) above, by reacting chicken manure incineration ash with phosphoric acid or sulfuric acid, the poorly soluble phosphate in chicken manure incineration ash is converted to a more soluble phosphate. That's it.
However, the reaction between poultry manure incineration ash alone and phosphoric acid or sulfuric acid is slow, and there is an inconvenience that requires long-term aging to obtain a reaction product having uniform chemical properties. Furthermore, when the reaction product is obtained in the vicinity of neutrality (pH 5 to 8), the activation of the poorly soluble phosphate is insufficient.

また、(2)の方法にあっては、増粘剤は、反応を均一に進行しやすくするとともに反応時の炭酸ガスの発生に伴う発泡を緩和させ、さらに分散剤としての役割を果たすものである。
酸による鶏ふん焼却灰中の難溶性りん酸成分の有効化には、反応系の温度をできるだけ高温(70℃以上)に長く保つことが重要であるが、増粘剤の添加は反応系の温度上昇には寄与しないため、この方法では難溶性りん酸塩の有効化は不十分である。
In the method (2), the thickener makes the reaction easy to proceed uniformly, relaxes foaming due to the generation of carbon dioxide during the reaction, and further serves as a dispersant. is there.
It is important to keep the temperature of the reaction system as high as possible (70 ° C or higher) as long as possible in order to activate the sparingly soluble phosphoric acid component in chicken incineration ash by acid, but the addition of a thickener is the temperature of the reaction system. Since this method does not contribute to the increase, the activation of the poorly soluble phosphate is insufficient.

以上、これまでに知られている鶏ふん焼却灰と酸とを反応させる方法による肥料の製造方法は、いずれも難溶性りん酸塩の有効化に効果はあるが、有効化の程度が小さい、熟成に長期間を要するなどの問題があった。   As described above, all of the known methods for producing fertilizers by reacting chicken manure incineration ash with acid are effective for the activation of sparingly soluble phosphate, but the degree of activation is small and aging There were problems such as requiring a long period of time.

そこで本発明者らは、先に、鶏ふん焼却灰にアルカリ土類金属化合物を混合した混合物に鉱酸を添加反応させることで、反応系が高温(70〜100℃)に長く保たれ、鶏ふん焼却灰に含まれる難溶性りん酸塩を効率よく分解(有効化)できることを見出して提案した(特許文献5参照)。   Therefore, the inventors of the present invention first kept the reaction system at a high temperature (70 to 100 ° C.) for a long time by adding and reacting mineral acid with a mixture of the alkaline earth metal compound mixed with the chicken incineration ash. The present inventors have found and found that the poorly soluble phosphate contained in ash can be efficiently decomposed (validated) (see Patent Document 5).

特開2005−126252号公報JP 2005-126252 A 特開2005−145785号公報JP 2005-145785 A 特開昭57−140387号公報Japanese Patent Laid-Open No. 57-140387 特開昭57−140389号公報Japanese Unexamined Patent Publication No. 57-140389 特願2005−123767Japanese Patent Application No. 2005-123767

以上に説明したように、従来の技術では鶏ふん焼却灰に含まれているりん成分を、十分に有効化する技術は確立していない。
そして、本発明者らが先にした提案(特許文献5参照)に記載のりん酸加里複合肥料は改良の余地があり、鶏ふん焼却灰に含まれる難溶性りん酸塩を効率よく有効化するとともに、カリウムおよび/またはケイ酸などの有効成分をさらに多く含む新規りん酸加里複合肥料が求められている。
本発明はこのような事情を考慮してなされたものである。
As explained above, the conventional technology has not yet established a technology for sufficiently activating the phosphorus component contained in chicken manure incineration ash.
And there exists room for improvement in the phosphoric acid potassium compound fertilizer described in the proposal (refer patent document 5) which the present inventors preceded, and while making the poorly soluble phosphate contained in chicken manure incineration ash efficient, Therefore, there is a need for a novel phosphate potassium complex fertilizer that contains more active ingredients such as potassium and / or silicic acid.
The present invention has been made in consideration of such circumstances.

本発明の第1の目的は、鶏ふん焼却灰と酸とを反応させて、鶏ふん焼却灰に含有される難溶性のりん酸成分を分解して、前記鶏ふん焼却灰に含まれる難溶性りん酸塩の溶解性を向上させて実質的に有効成分に変換されており、しかも、カリウムおよび/またはケイ酸などの有効成分をさらに多く含む新規りん酸加里複合肥料を提供することである。   The first object of the present invention is to react chicken poultry incineration ash with acid to decompose the hardly soluble phosphoric acid component contained in poultry manure incineration ash and to produce the poorly soluble phosphate contained in the chicken manure incineration ash. It is intended to provide a novel phosphate potassium complex fertilizer that is substantially converted to an active ingredient by improving its solubility and that contains more active ingredients such as potassium and / or silicic acid.

例えば、鶏ふん焼却灰に酸を添加反応させると、先ず、鶏ふん焼却灰中の遊離石灰と鉱酸との中和反応が起こり、その後に余剰の酸があれば、鶏ふん焼却灰中のヒドロキシアパタイトおよびりん酸三石灰と鉱酸とが反応し、水溶性であるりん酸一石灰Ca(H2 PO4 )2 ・H2 Oおよび/またはク溶性であるりん酸二石灰CaHPO4 、CaHPO4・2H2 Oが生成する。
しかし、ヒドロキシアパタイトおよびりん酸三石灰は酸との反応性が低いため、効率よく分解するには反応系をできるだけ高温(70℃以上)に長く保つ必要がある。
For example, when acid is added to and reacted with chicken manure incineration ash, first, neutralization reaction between free lime and mineral acid in chicken manure incineration ash occurs, and if there is excess acid thereafter, hydroxyapatite in chicken manure incineration ash and The trilime phosphate reacts with the mineral acid to produce water-soluble monocalcium phosphate Ca (H2 PO4) 2 .H2 O and / or water soluble dilime phosphate CaHPO4 and CaHPO4 .2H2 O.
However, since hydroxyapatite and trilime phosphate have low reactivity with acids, it is necessary to keep the reaction system as high as possible (70 ° C. or higher) for as long as possible for efficient decomposition.

本発明者らは、前記特許文献5記載の技術の代替技術を研究した結果、鶏ふん焼却灰と塩基性カリウム化合物粉末または高炉水砕スラグ粉末より選ばれる1種以上とを混合した混合物に鉱酸を作用させれば、鶏ふん焼却灰中の難溶性りん酸成分と鉱酸との反応に先立ち、塩基性カリウム化合物粉末または高炉水砕スラグ粉末との中和反応が起こり、その反応熱により反応系が高温(70〜100℃)に長く保たれ、鶏ふん焼却灰中の難溶性りん酸成分の分解が前記特許文献5の場合と同等に促進されること、さらにカリウムおよび/またはケイ酸などの有効成分をさらに多く含ませることができること、またpHを8.0以下とすることで取り扱いやすく、アンモニア性窒素肥料や他の酸性肥料と混合できることが可能なことを見出し、本発明を完成するに至った。
つまり、本発明は以下の発明を提供する。
As a result of studying alternative techniques to the technique described in Patent Document 5, the present inventors have found that mineral acid is mixed with a mixture obtained by mixing chicken manure incineration ash and at least one selected from basic potassium compound powder or ground granulated blast furnace slag powder. , The neutralization reaction of basic potassium compound powder or blast furnace granulated slag powder occurs prior to the reaction between the sparingly soluble phosphoric acid component in the poultry manure incineration ash and the mineral acid. Is kept at a high temperature (70 to 100 ° C.) for a long time, and the decomposition of the hardly soluble phosphoric acid component in the chicken incineration ash is promoted in the same manner as in the case of the above-mentioned Patent Document 5, and further effective for potassium and / or silicic acid. It has been found that it can contain more components and can be mixed with ammonia nitrogen fertilizer and other acidic fertilizers by adjusting the pH to 8.0 or less. The has been completed.
That is, the present invention provides the following inventions.

本発明の請求項1記載の発明は、鶏ふん焼却灰100質量部に対し、塩基性カリウム化合物粉末または高炉水砕スラグ粉末より選ばれる1種以上を1〜400質量部混合し、これに鉱酸を添加し、反応させて得られる、pHが8.0以下であり、かつ固結して粘着性がなく粉砕可能な新規りん酸加里複合肥料であって、
肥料に含まれるC−P2 O5(肥料公定分析法により分析した2%クエン酸溶水溶液に可溶のりん酸量)とT−P2 O5(肥料公定分析法により分析したりん酸全含有量)の比(C−P2 O5/T−P2 O5)が0.9以上であり、前記鶏ふん焼却灰に含まれる難溶性りん酸塩を実質的に有効成分に変換するとともにカリウムおよび/またはケイ酸を多く含むことを特徴とする新規りん酸加里複合肥料である。
In the invention according to claim 1 of the present invention, 1 to 400 parts by mass of one or more selected from basic potassium compound powder or blast furnace granulated slag powder is mixed with 100 parts by mass of chicken manure incineration ash, and this is mixed with mineral acid. Is a novel phosphoric acid potassium compound fertilizer obtained by adding and reacting, having a pH of 8.0 or less, and solidifying and having no stickiness,
C-P2 O5 (phosphoric acid soluble in 2% aqueous citric acid solution analyzed by fertilizer official analysis method) and T-P2 O5 (total phosphate content analyzed by fertilizer official analysis method) contained in fertilizer The ratio (C—P 2 O 5 / T—P 2 O 5) is 0.9 or more, and the hardly soluble phosphate contained in the chicken manure incineration ash is substantially converted into an active ingredient and contains a large amount of potassium and / or silicic acid. It is a novel phosphate potassium compound fertilizer characterized by containing.

本発明の請求項2記載の発明は、請求項1記載の新規りん酸加里複合肥料において、前記塩基性カリウム化合物が、水酸化カリウム、炭酸カリウム、炭酸水素カリウムから選択される1種または2種以上であることを特徴とする。   The invention according to claim 2 of the present invention is the novel phosphoric acid potassium compound fertilizer according to claim 1, wherein the basic potassium compound is one or two selected from potassium hydroxide, potassium carbonate, and potassium bicarbonate. It is the above.

本発明の請求項3記載の発明は、請求項1あるいは請求項2記載の新規りん酸加里複合肥料において、鉱酸が、りん酸、硫酸のいずれか1種またはその混合物であることを特徴とする。   The invention according to claim 3 of the present invention is characterized in that, in the novel phosphoric acid potassium compound fertilizer according to claim 1 or 2, the mineral acid is any one of phosphoric acid and sulfuric acid, or a mixture thereof. To do.

本発明の新規りん酸加里複合肥料は、鶏ふん焼却灰と塩基性カリウム化合物粉末または高炉水砕スラグ粉末から選ばれる1種以上との混合物に鉱酸を添加反応させ、塩基性カリウム化合物粉末または高炉水砕スラグ粉末と鉱酸との反応熱を利用して、鶏ふん焼却灰と鉱酸との反応を促進するものであり、鶏ふん焼却灰に含まれる難溶性りん酸成分の溶解性を向上させて有効化される比率が従来技術よりも高い。
しかも、カリウムおよび/またはケイ酸をより多く含み、pHが中性付近〜弱酸性であるので、取り扱いやすく、アンモニア性窒素肥料や他の酸性肥料との混合が可能な新規りん酸加里複合肥料である。
The novel phosphoric acid potassium compound fertilizer of the present invention is obtained by reacting a mixture of chicken incineration ash and one or more selected from basic potassium compound powder or blast furnace granulated slag powder, and adding a basic acid to the basic potassium compound powder or blast furnace. Utilizing the heat of reaction between granulated slag powder and mineral acid, the reaction between chicken incineration ash and mineral acid is promoted, improving the solubility of the poorly soluble phosphoric acid component contained in chicken manure incineration ash. The enabled ratio is higher than the prior art.
In addition, it is a novel phosphate potassium complex fertilizer that contains more potassium and / or silicic acid and has a pH of around neutral to slightly acidic so that it is easy to handle and can be mixed with ammoniacal nitrogen fertilizer and other acidic fertilizers. is there.

本発明の請求項1記載の新規りん酸加里複合肥料は、鶏ふん焼却灰100質量部に対し、塩基性カリウム化合物粉末または高炉水砕スラグ粉末より選ばれる1種以上を1〜400質量部混合し、これに鉱酸を添加し、反応させて得られる、pHが8.0以下であり、かつ固結して粘着性がなく粉砕可能な新規りん酸加里複合肥料であって、
肥料に含まれるC−P2 O5(肥料公定分析法により分析した2%クエン酸溶水溶液に可溶のりん酸量)とT−P2 O5(肥料公定分析法により分析したりん酸全含有量)の比(C−P2 O5/T−P2 O5)が0.9以上であり、前記鶏ふん焼却灰に含まれる難溶性りん酸塩を実質的に有効成分に変換するとともにカリウムおよび/またはケイ酸を多く含むことを特徴とする新規りん酸加里複合肥料であり、
塩基性カリウム化合物粉末または高炉水砕スラグ粉末と鉱酸との反応熱を利用して反応系の温度を高温状態(70〜100℃)に長く保つことで、鶏ふん焼却灰と鉱酸との反応を効率よく行うことができ、鶏ふん焼却灰に含まれる難溶性のヒドロキシアパタイト[Ca5(PO4)3(OH) ]およびりん酸三石灰[Ca3(PO4)2]の溶解性を向上させて実質的に有効成分に変換して有効化でき、しかもカリウムおよび/またはケイ酸をより多く含むという顕著な効果を奏する。
確実に中性付近〜弱酸性であるので取り扱いやすく、他の酸性肥料やアンモニア性窒素肥料と混合して利用することも容易にできるという、さらなる顕著な効果を奏する。
本発明の新規りん酸加里複合肥料は、反応の翌日には固結して粘着性がなくなるので、そのまま、乾燥の必要なく、ハンマークラッシャーやチェーンミルなどで粉砕可能であるという、さらなる顕著な効果を奏する。
1 to 400 parts by mass of at least one selected from basic potassium compound powder or granulated blast furnace slag powder is mixed with 100 parts by mass of chicken manure incinerated ash. A novel phosphoric acid potassium compound fertilizer obtained by adding and reacting with a mineral acid, having a pH of 8.0 or less, and solidifying without stickiness,
C-P2 O5 (phosphoric acid soluble in 2% aqueous citric acid solution analyzed by fertilizer official analysis method) and T-P2 O5 (total phosphate content analyzed by fertilizer official analysis method) contained in fertilizer The ratio (C—P 2 O 5 / T—P 2 O 5) is 0.9 or more, and the hardly soluble phosphate contained in the chicken manure incineration ash is substantially converted into an active ingredient and contains a large amount of potassium and / or silicic acid. It is a novel phosphate potassium compound fertilizer characterized by containing,
Reaction of chicken manure incineration ash with mineral acid by keeping the temperature of the reaction system at a high temperature (70-100 ° C) for a long time using the heat of reaction between basic potassium compound powder or granulated blast furnace slag powder and mineral acid Effectively improving the solubility of poorly soluble hydroxyapatite [Ca5 (PO4) 3 (OH)] and tricalcium phosphate [Ca3 (PO4) 2] contained in chicken manure incineration ash It can be converted into an active ingredient and activated, and has a remarkable effect of containing more potassium and / or silicic acid.
Since it is certainly near neutral to slightly acidic, it is easy to handle and can be easily mixed with other acidic fertilizers or ammoniacal nitrogen fertilizers.
Since the novel fertilized potassium phosphate compound fertilizer of the present invention is solidified and loses its adhesiveness on the next day of the reaction, it can be crushed with a hammer crusher, a chain mill or the like without being dried as it is. Play.

本発明の請求項2記載の新規りん酸加里複合肥料は、請求項1記載の新規りん酸加里複合肥料において、前記塩基性カリウム化合物が、水酸化カリウム、炭酸カリウム、炭酸水素カリウムから選択される1種または2種以上であることを特徴とするものであり、
これらは、入手が容易である上、鉱酸との中和がよく行われ中和発熱を利用し反応系の温度を高めて鶏ふん焼却灰と鉱酸との反応をより促進し、より効率よく行えるという、さらなる顕著な効果を奏する。
The novel phosphoric acid potassium compound fertilizer according to claim 2 of the present invention is the novel phosphoric acid potassium compound fertilizer according to claim 1, wherein the basic potassium compound is selected from potassium hydroxide, potassium carbonate, and potassium hydrogen carbonate. 1 type or 2 types or more,
These are easy to obtain, neutralize with mineral acids well, use the heat of neutralization to raise the temperature of the reaction system, and promote the reaction between chicken manure incineration ash and mineral acid more efficiently. There is a further remarkable effect of being able to do it.

本発明の請求項3記載の新規りん酸加里複合肥料は、請求項1あるいは請求項2記載の新規りん酸加里複合肥料において、鉱酸が、りん酸、硫酸のいずれか1種またはその混合物であることを特徴とするものであり、
安価で入手が容易である上、塩基性カリウム化合物粉末または高炉水砕スラグ粉末との中和がよく行われ中和発熱を利用し反応系の温度を高めて鶏ふん焼却灰と鉱酸との反応をより促進し、より効率よく行えるという、さらなる顕著な効果を奏する。
The novel phosphate potassium complex fertilizer according to claim 3 of the present invention is the novel phosphate potassium complex fertilizer according to claim 1 or claim 2, wherein the mineral acid is any one of phosphoric acid and sulfuric acid or a mixture thereof. It is characterized by being,
In addition to being inexpensive and easy to obtain, neutralization with basic potassium compound powder or blast furnace granulated slag powder is often performed, and the reaction between chicken incineration ash and mineral acid is carried out by raising the temperature of the reaction system using the heat of neutralization. Is further promoted and more effective in that it can be performed more efficiently.

以下に、本発明を更に詳細に説明する。
本発明においては、鶏ふん焼却灰に対し、塩基性カリウム化合物粉末または高炉水砕スラグ粉末より選ばれる1種以上を混合し、これに鉱酸を添加して反応させるが、例えば、鶏ふん焼却灰に鉱酸を添加反応させると、先ず、鶏ふん焼却灰中の遊離石灰と鉱酸との中和反応が起こる。
Hereinafter, the present invention will be described in more detail.
In the present invention, one or more selected from basic potassium compound powder or blast furnace granulated slag powder is mixed with chicken manure incineration ash, and a mineral acid is added to this to react. When a mineral acid is added and reacted, a neutralization reaction between free lime and mineral acid in chicken manure incineration ash first occurs.

鶏ふん焼却灰中の遊離石灰と鉱酸との中和反応後に余剰の鉱酸があれば、鶏ふん焼却灰中のヒドロキシアパタイトおよびりん酸三石灰と鉱酸とが反応し、りん酸一石灰[Ca(H2 PO4 )2 ・H2 O]および/またはりん酸二石灰[CaHPO4 、CaHPO4・2H2 O]が生成する。
ヒドロキシアパタイトおよびりん酸三石灰とりん酸または硫酸との反応は次のとおりである。
If there is surplus mineral acid after neutralization reaction between free lime and mineral acid in chicken manure incineration ash, hydroxyapatite and trilime phosphate in chicken manure incineration ash react with mineral acid to produce monolime phosphate [Ca (H2 PO4) 2 .H2 O] and / or dilime phosphate [CaHPO4, CaHPO4 .2H2 O] are produced.
The reaction of hydroxyapatite and trilime phosphate with phosphoric acid or sulfuric acid is as follows.

Ca5 ( PO4)3(OH) +7H3 PO4 + nH2 O→5Ca(H2 PO4 )2 ・H2 O+ nH2 O・・・(1)
Ca3 ( PO4)2 + 4H3 PO4+nH2 O→3Ca(H2 PO4 )2 ・H2 O+nH2 O・・・(2)
2Ca5(PO4)3(OH) +7H2 SO4 + nH2 O→3Ca(H2 PO4 )2 ・H2 O+ 7CaSO4 +nH2 O・・・(3)
2Ca3(PO4)2 + 4H2 SO4 + nH2 O→2Ca(H2 PO4 )2 +4CaSO4 +nH2 O ・・・(4)
Ca5 ( PO4)3(OH) +2H3 PO4 + nH2 O→5CaHPO4 + nH2 O・・・(5)
Ca3 ( PO4)2 + H3 PO4+nH2 O→3CaHPO4 +nH2 O・・(6)Ca5(PO4)3(OH) +2H2 SO4 + nH2 O→3CaHPO4 + 2CaSO4 +nH2 O・・・(7)
Ca3(PO4)2 + H2 SO4 + nH2 O→2CaHPO4 +CaSO4 +nH2 O ・・・(8)
Ca5 (PO4) 3 (OH) + 7H3PO4 + nH2O-> 5Ca (H2PO4) 2 .H2O + nH2O (1)
Ca3 (PO4) 2 + 4H3 PO4 + nH2 O → 3Ca (H2 PO4) 2 .H2 O + nH2 O (2)
2Ca5 (PO4) 3 (OH) + 7H2SO4 + nH2O → 3Ca (H2PO4) 2 H2O + 7CaSO4 + nH2O (3)
2Ca3 (PO4) 2 + 4H2SO4 + nH2O → 2Ca (H2PO4) 2 + 4CaSO4 + nH2O (4)
Ca5 (PO4) 3 (OH) + 2H3PO4 + nH2O → 5CaHPO4 + nH2O (5)
Ca3 (PO4) 2 + H3PO4 + nH2O → 3CaHPO4 + nH2O (6) Ca5 (PO4) 3 (OH) + 2H2SO4 + nH2O → 3CaHPO4 + 2CaSO4 + nH2 O (7)
Ca3 (PO4) 2 + H2SO4 + nH2O → 2CaHPO4 + CaSO4 + nH2O (8)

上記の反応は、反応系の温度が高いほど進行しやすく、温度が低いと反応の進行は緩慢である。つまり、効率よく分解するには、反応系の温度をできるだけ高くし、その状態が長く保たれるようにする必要がある。   The above reaction is more likely to proceed as the temperature of the reaction system is higher, and the reaction proceeds slowly when the temperature is lower. That is, in order to decompose efficiently, it is necessary to make the temperature of the reaction system as high as possible so that the state can be maintained for a long time.

しかし、鶏ふん焼却灰と鉱酸との反応において、初期反応である鶏ふん焼却灰中の遊離石灰と鉱酸との中和反応による反応熱だけでは系内の温度上昇は十分でなく、そのため、ヒドロキシアパタイトおよびりん酸三石灰と鉱酸との反応が進みにくい。   However, in the reaction of chicken manure incineration ash with mineral acid, the reaction temperature due to the neutralization reaction between free lime and mineral acid in chicken manure incineration ash, which is the initial reaction, is not sufficient to raise the temperature in the system. Reaction of apatite and trilime phosphate with mineral acid is difficult to proceed.

鶏ふん焼却灰100質量部に対し、塩基性カリウム化合物粉末または高炉水砕スラグ粉末より選ばれる1種以上を1〜400質量部混合し、これに鉱酸を添加反応させると、先ず、鶏ふん焼却灰中の遊離石灰および塩基性カリウム化合物または高炉水砕スラグと鉱酸との中和反応が優先して起こる。   When 1 to 400 parts by mass of at least one selected from basic potassium compound powder or blast furnace granulated slag powder is mixed with 100 parts by mass of chicken dung incineration ash, and then a mineral acid is added and reacted, first, chicken dung incineration ash The neutralization reaction between the free lime and basic potassium compounds or granulated blast furnace slag and mineral acid takes place preferentially.

塩基性カリウム化合物とりん酸または硫酸との反応を以下に示す。
K2 CO3 +2H3 PO4 →2KH2 PO4 +CO2 +H2 O ・・・(1)
KHCO3 +H3 PO4 →KH2 PO4 +CO2 +H2 O ・・・(2)
KOH+H3 PO4 →KH2 PO4 +H2 O ・・・(3)
K2 CO3 +H2 SO4 →K2 SO4 +CO2 +H2 O ・・・(4)
2KHCO3 +H2 SO4 →K2 SO4 +2CO2 +2H2 O ・・・(5)
2KOH+H2 SO4 →K2 SO4 +H2 O ・・・(6)
The reaction of a basic potassium compound with phosphoric acid or sulfuric acid is shown below.
K2 CO3 + 2H3 PO4-> 2KH2 PO4 + CO2 + H2 O (1)
KHCO3 + H3 PO4 → KH2 PO4 + CO2 + H2 O (2)
KOH + H3 PO4 → KH2 PO4 + H2 O (3)
K2 CO3 + H2 SO4 → K2 SO4 + CO2 + H2 O (4)
2KHCO3 + H2 SO4 → K2 SO4 + 2CO2 + 2H2 O (5)
2KOH + H2SO4 → K2SO4 + H2O (6)

但し、上記(4)〜(6)の反応と平行して硫酸カルシウムが生成する反応が起こる場合には、硫酸カリウムと硫酸カルシウムの複塩である硫酸カリウムカルシウム[K2 Ca(SO4 )2 ・H2 O]が生成することがある。   However, when a reaction in which calcium sulfate is generated occurs in parallel with the reactions (4) to (6) above, potassium calcium sulfate [K2 Ca (SO4) 2 .H2 which is a double salt of potassium sulfate and calcium sulfate. O] may be generated.

高炉水砕スラグにりん酸または硫酸とを反応させた場合、高炉水砕スラグの主成分である石灰成分と反応して、りん酸を反応させた場合はりん酸二石灰が生成し、硫酸を反応させた場合は硫酸カルシウムが生成する。さらに、高炉水砕スラグに含まれるけい酸成分はシリカゲルとなり、このシリカゲルが余剰水分を吸収するため、反応物は粘着性が小さく、サラサラとした粉状となる。   When blast furnace granulated slag is reacted with phosphoric acid or sulfuric acid, it reacts with the lime component, which is the main component of blast furnace granulated slag, and when phosphoric acid is reacted, dilime phosphate is produced, and sulfuric acid is produced. When reacted, calcium sulfate is produced. Furthermore, the silicic acid component contained in the granulated blast furnace slag is silica gel, and this silica gel absorbs excess water. Therefore, the reaction product is less sticky and smooth and powdery.

上記の反応は、いずれも反応に伴う反応発熱量が大きいため、反応系は高温状態(70〜100℃)が長く保たれ、これによりヒドロキシアパタイトおよびりん酸三石灰と鉱酸との反応の進行が促進される。   In any of the above reactions, the reaction calorific value associated with the reaction is large. Therefore, the reaction system is kept at a high temperature (70 to 100 ° C.) for a long time, whereby the reaction of hydroxyapatite and trilime phosphate with mineral acid proceeds. Is promoted.

鶏ふん焼却灰100質量部に対し、塩基性カリウム化合物粉末または高炉水砕スラグ粉末より選ばれる1種以上を1〜400質量部混合するが、1質量部未満では反応発熱量が小さく、ヒドロキシアパタイトおよびりん酸三石灰と鉱酸との反応の進行が促進されない恐れがあり、400質量部を超えても反応の進行は促進されるが、目的とする鶏ふん焼却灰の使用割合が減るので好ましくない。   1 to 400 parts by mass of one or more selected from basic potassium compound powder or blast furnace granulated slag powder is mixed with 100 parts by mass of chicken incineration ash, but less than 1 part by mass generates a small amount of reaction heat, hydroxyapatite and The progress of the reaction between tricalcium phosphate and mineral acid may not be promoted, and even if the amount exceeds 400 parts by mass, the progress of the reaction is promoted, but the use ratio of the intended chicken manure incineration ash decreases, which is not preferable.

本発明において使用される鶏ふん焼却灰は、ニワトリの糞に、羽根などのニワトリ体に由来するもの及びあるいは飼料及びあるいは籾殻、わら、おが屑などの敷料及びあるいは必要によって処方される栄養剤や薬剤などが混入したものを焼却した灰である。   The chicken incineration ash used in the present invention is derived from chicken feces such as chick feces, wings and other chickens, or feed and / or litter such as rice husk, straw, sawdust and / or nutritional agents and drugs prescribed as necessary It is the ash which incinerated what was mixed.

鶏ふん焼却灰に含まれる成分は、そのニワトリが摂取してきた飼料によって異なり、たとえばブロイラー、レイヤー、成育鶏などの種類によって異なる。一般に、ブロイラー、成育鶏の糞の焼却灰はりん酸成分(P2 O5 )及びカリウム成分(K2 O)を多く含み、レイヤーの糞の焼却灰はカルシウム成分(CaO)を多く含む。   Ingredients contained in the chicken incineration ash vary depending on the feed that the chicken has ingested, such as broilers, layers, and growing chickens. In general, broiler and adult chicken dung incineration ash contains a large amount of phosphoric acid component (P2 O5) and potassium component (K2 O), and layer dung incineration ash contains a large amount of calcium component (CaO).

さらには、鶏ふん焼却灰に含まれる成分は焼却温度、焼却条件によっても変動する。一般に鶏ふんの焼却は廃棄を目的の一つとして行われている事例が多く、減容化、完全燃焼させるため、800℃以上の高温で燃焼されている。これよりも低い温度(例えば400〜800℃未満)で焼却したものは、炭化物が多く含まれるため相対的に肥料成分量(りん酸、カリウム)は低くなる。   Furthermore, the components contained in the chicken incineration ash vary depending on the incineration temperature and incineration conditions. In many cases, chicken poultry is incinerated for the purpose of disposal, and is burned at a high temperature of 800 ° C. or higher in order to reduce the volume and complete combustion. Those incinerated at a lower temperature (for example, less than 400 to 800 ° C.) contain a large amount of carbides, so the amount of fertilizer components (phosphoric acid and potassium) is relatively low.

本発明において使用する鶏ふん焼却灰としては、いかなるものでもよいが、好ましくは、ブロイラーの糞または成育鶏の糞を800℃以上の温度で焼却したものである。すなわち、肥料成分量(りん酸、カリウム)に富み、肥料原料としての価値が高いからである。   The chicken incineration ash used in the present invention may be any ash, but is preferably one obtained by incinerating broiler feces or adult chicken feces at a temperature of 800 ° C. or higher. That is, it is rich in fertilizer component amounts (phosphoric acid, potassium) and has high value as a fertilizer raw material.

また、本発明において使用される塩基性カリウム化合物粉末としては、水酸化カリウム、炭酸カリウム、炭酸水素カリウムが挙げられる。強アルカリ性であることが望ましいが、塩基性であればその種類については、特に制限はない。   Examples of the basic potassium compound powder used in the present invention include potassium hydroxide, potassium carbonate, and potassium hydrogen carbonate. Although it is desirable to be strongly alkaline, the type is not particularly limited as long as it is basic.

塩基性カリウム化合物の粒度は細かいほど、鉱酸との反応速度が高まり、反応の均一性も増すので、極力微細にすることが望ましい。但し、必要以上に粉砕すると動力コストがアップするので、通常は一般の工業分野で用いられているものと同様の粒度、たとえば600μm以下とすれば十分である。   The finer the particle size of the basic potassium compound, the higher the reaction rate with the mineral acid and the more uniform the reaction, so it is desirable to make it as fine as possible. However, since the power cost increases when pulverized more than necessary, it is usually sufficient to use the same particle size as that used in the general industrial field, for example, 600 μm or less.

また、本発明において使用される高炉水砕スラグは、製鉄所の高炉より副産される熔融スラグに多量の加圧水を噴射するなどして急激に冷却させ、ガラス質(非晶質)になったスラグを乾燥後に粉砕し微粉末化したものである。
高炉水砕スラグの成分は鉄鉱石中のSiO2 、Al2 O3 などの岩石成分と添加した石灰石からのCaOとが主成分で、一般にはCaO 40〜44%、SiO2 31〜37%、Al2 O3 13〜16%であり、そのほか少量成分としてMgO、FeO、TiO2 や硫酸塩、アルカリが含まれる。
徐冷した場合の高炉水砕スラグの化合物はウォラストナイトCaO・SiO2 、ゲーレナイト2CaO・Al2 O3 ・SiO2 、オケルマナイト2CaO・MgO・SiO2 、モンティセライトCaO・MgO・SiO2 および2CaO・SiO2 、12CaO・Al2 O3 などである。
Moreover, the granulated blast furnace slag used in the present invention was rapidly cooled by injecting a large amount of pressurized water into the molten slag produced as a by-product from the blast furnace of the steelworks, and became glassy (amorphous). Slag is dried and pulverized into a fine powder.
The components of granulated blast furnace slag are mainly composed of rock components such as SiO2 and Al2 O3 in iron ore and CaO from added limestone. Generally, CaO 40-44%, SiO2 31-37%, Al2 O3 13- In addition, MgO, FeO, TiO2, sulfates and alkalis are contained as minor components.
The compounds of granulated blast furnace slag in the case of slow cooling are wollastonite CaO · SiO 2, gelenite 2CaO · Al 2 O 3 · SiO 2, akermanite 2CaO · MgO · SiO 2, Monticellite CaO · MgO · SiO 2 and 2CaO · SiO 2, 12CaO · Al 2 O 3 Etc.

鉱酸としては、りん酸、硫酸のいずれか1種またはその混合物が挙げられる。使用されるりん酸または硫酸は、H3 PO4 またはH2 SO4 を含有するものであれば、いずれのものでもよく、例えばりん酸液であれば、各種産業の製造工程において排出される廃りん酸液や、りん鉱石から湿式法で製造した未精製の濃縮りん酸液である粗製りん酸液を使用することもできる。   Examples of the mineral acid include any one of phosphoric acid and sulfuric acid, or a mixture thereof. Any phosphoric acid or sulfuric acid may be used as long as it contains H3 PO4 or H2 SO4. For example, if phosphoric acid solution is used, waste phosphoric acid solution discharged in various industrial manufacturing processes, It is also possible to use a crude phosphoric acid solution which is an unpurified concentrated phosphoric acid solution produced from a phosphate ore by a wet method.

鉱酸の添加量の下限は、反応物のpHが8.0以下となる量であることが好ましい。反応物のpHが8.0を越えると未反応のアルカリ分が残るばかりか、反応物中にヒドロキシアパタイトおよびりん酸三石灰ともに残存し、鶏ふん焼却灰中の難溶性りん酸成分の有効化に寄与しない。   The lower limit of the addition amount of the mineral acid is preferably such an amount that the pH of the reaction product is 8.0 or less. When the pH of the reaction product exceeds 8.0, not only the unreacted alkali content remains, but both the hydroxyapatite and tricalcium phosphate remain in the reaction product, so that the slightly soluble phosphate component in the chicken incineration ash is activated. Does not contribute.

鶏ふん焼却灰と塩基性カリウム化合物粉末または高炉水砕スラグ粉末との混合物と鉱酸との反応に使用する装置は、粉体と液体との混合が適当にされる形式であれば特に機種は限定されず、例えば、ヘンシェルミキサーやフロージェットミキサーなどのいずれでもよい。   The equipment used for the reaction of the mixture of chicken incineration ash and basic potassium compound powder or granulated blast furnace slag powder with mineral acid is limited in particular as long as the mixing of powder and liquid is appropriate. For example, any of a Henschel mixer and a flow jet mixer may be used.

上記製造方法で得られた反応物である組成物は、ク溶性および水溶性のりん酸およびカリウムを含み、りん酸加里複合肥料として利用できる。
また、この組成物は、反応の翌日には固結して粘着性がなくなるので、そのまま、乾燥の必要なく、ハンマークラッシャーやチェーンミルなどで粉砕可能である。
The composition, which is a reaction product obtained by the above production method, contains phosphoric acid and potassium which are soluble in water and water, and can be used as a phosphate fertilized complex fertilizer.
In addition, since the composition solidifies and loses its tackiness on the next day of the reaction, it can be pulverized as it is without needing to be dried with a hammer crusher or a chain mill.

上記製造方法で得られた反応物は常法のパン型造粒機、ドラム造粒機などで、パルプ工業から副生するリグニンスルホン酸、糖蜜などの粘結剤、りん酸液などを使用し肥料に適した粒度に湿式造粒し乾燥することにより粒状りん酸加里複合肥料とすることができる。   The reaction product obtained by the above production method is a conventional bread granulator, drum granulator, etc., and uses a binder such as lignin sulfonic acid and molasses by-produced from the pulp industry, a phosphoric acid solution, etc. Granular phosphoric acid potassium compound fertilizer can be obtained by wet granulation to a particle size suitable for fertilizer and drying.

次に実施例および比較例により本発明をさらに詳しく説明するが本発明は、下記実施例に何ら制限されるものではない。   EXAMPLES Next, although an Example and a comparative example demonstrate this invention further in detail, this invention is not restrict | limited to the following Example at all.

以下の実施例および比較例において、使用した鶏ふん焼却灰の組成を表1(鶏ふん焼却灰の肥料成分分析結果)および表2(鶏ふん焼却灰の化学成分(蛍光X線分析結果))に示した。   In the following examples and comparative examples, the composition of the used chicken manure incineration ash is shown in Table 1 (analysis result of fertilizer component of chicken manure incineration ash) and Table 2 (chemical component of chicken manure incineration ash (fluorescence X-ray analysis result)). .

鶏ふん焼却灰に、表3に記載した塩基性カリウム化合物粉末または高炉水砕スラグを混合し、表4に記載した鉱酸を添加反応させて、りん酸成分の有効化を確認した。
なお、塩基性カリウム化合物または高炉水砕スラグの混合量、鉱酸の種類および添加量は表5に示すとおりである。
The basic potassium compound powder or blast furnace granulated slag listed in Table 3 was mixed with the chicken manure incinerated ash, and the mineral acid described in Table 4 was added and reacted to confirm the effectiveness of the phosphoric acid component.
In addition, the mixing amount of the basic potassium compound or blast furnace granulated slag, the kind and the addition amount of the mineral acid are as shown in Table 5.

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(実施例1)
表5に示すとおり鶏ふん焼却灰粉末100質量部に炭酸カリウム粉末5質量部の割合で計量し、ミキサーで混合した。該混合粉末と粗製りん酸液60.0質量部を(株)粉研パウテックス製フロージェットミキサーで連続供給させつつ攪拌混合を行い反応させた。
実際の供給量は、表6に示したように、鶏ふん燃焼灰と炭酸カリウム粉末の混合粉末10.0kg/分、粗製りん酸液5.2kg/分を定量供給機でフロージェットミキサーに連続供給させ反応させた。
Example 1
As shown in Table 5, 100 parts by mass of chicken manure incinerated ash powder was weighed at a ratio of 5 parts by mass of potassium carbonate powder and mixed with a mixer. The mixed powder and 60.0 parts by mass of the crude phosphoric acid solution were stirred and mixed to be reacted while being continuously supplied by a flow jet mixer manufactured by Powder Research Powtex Co., Ltd.
As shown in Table 6, the actual supply amount is 10.0 kg / min of mixed poultry manure ash and potassium carbonate powder, and 5.2 kg / min of crude phosphoric acid solution is continuously supplied to the flow jet mixer with a quantitative feeder. And reacted.

Figure 2012148974
Figure 2012148974

反応中は、反応熱により温度が上昇するため水蒸気が激しく発生した。
反応物を一夜静置し、肥料成分を分析するとT−P2 O5 30.1%、C−P2 O5 28.1%、W−P2 O5 10.6%、T−K2 O 11.9%、C−K2 O 11.4%、W−K2 O 10.1%、T−MgO 3.4%、C−MgO 2.8%であり、pHはpH6.5であった。
ここで、T−P2 O5 は肥料公定分析法により分析したりん酸全含有量を示す。
C−P2 O5 は肥料公定分析法により分析した2%クエン酸溶水溶液に可溶のりん酸量を示す。
そして、W−P2 O5 は肥料公定分析法により分析した水に可溶なりん酸量を示す。
なお、W−P2 O5 はC−P2 O5 の内数であり、C−P2 O5 はT−P2 O5 の内数である。
During the reaction, the temperature rose due to the heat of reaction, and steam was generated vigorously.
The reaction product was allowed to stand overnight, and the fertilizer components were analyzed. T-P2 O5 30.1%, C-P2 O5 28.1%, W-P2 O5 10.6%, T-K2 O 11.9%, C -K2 O 11.4%, W-K2 O 10.1%, T-MgO 3.4%, C-MgO 2.8%, and the pH was 6.5.
Here, T-P2 O5 indicates the total phosphoric acid content analyzed by the official fertilizer analysis method.
C-P2 O5 indicates the amount of phosphoric acid soluble in a 2% aqueous solution of citric acid analyzed by the official fertilizer analysis method.
W-P2 O5 indicates the amount of phosphoric acid soluble in water analyzed by the official fertilizer analysis method.
W-P2 O5 is an inner number of C-P2 O5, and C-P2 O5 is an inner number of T-P2 O5.

表7(反応物のりん酸肥料成分(P2 O5 )含有量)には反応物のりん酸成分に着目し、反応後に鶏ふん焼却灰に由来するりん酸成分が、どの程度有効化されたかをク溶率(B/A)で示した。
但し、Aは反応物T−P2 O5 (%)中の鶏ふん焼却灰に由来するりん酸成分量(%)であり、Bは反応物C−P2 O5 (%)中の鶏ふん焼却灰に由来するりん酸成分量(%)である。
In Table 7 (Phosphate fertilizer component (P2 O5) content of the reaction product), pay attention to the phosphate component of the reaction product, and check how much the phosphate component derived from chicken manure incineration ash was activated after the reaction. It showed by the solubility (B / A).
However, A is the amount of phosphoric acid component (%) derived from the chicken incineration ash in the reactant T-P2 O5 (%), and B is derived from the chicken incineration ash in the reactant C-P2 O5 (%). The amount of phosphoric acid component (%).

Figure 2012148974
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ここで表7に示した鶏ふん焼却灰原料中のP2 O5 成分のク溶率(B/A)(%)は、実施例1を例にして、表5に示した原単位を基に、次のようにして求めた。
鶏ふん焼却灰原料中のT−P2 O5 は、表1に示した値から次のように計算して、100質量部×含有量(20.3%)=(20.3質量部)である。
加えた鉱酸原料中のT−P2 O5 は、P2 O5 に換算し、表5に示した値から次のように計算して、54.4質量部×66.2%(H3 PO4 濃度)×72.42%(P2 O5 含有量)=(26.0質量部)である。
したがって、反応物中のT−P2 O5 は、鶏ふん焼却灰原料中のT−P2 O5 :鉱酸原料中のT−P2 O5 =20.3:26.0の比率で両者を含むことになる。
Here, the dissolution rate (B / A) (%) of the P2 O5 component in the chicken manure incineration ash raw material shown in Table 7 is based on the basic unit shown in Table 5 by taking Example 1 as an example. I asked for it.
TP2 O5 in the chicken manure incineration ash raw material is calculated as follows from the values shown in Table 1, and is 100 parts by mass × content (20.3%) = (20.3 parts by mass).
T-P2 O5 in the added mineral acid raw material was converted to P2 O5 and calculated from the values shown in Table 5 as follows. 54.4 parts by mass × 66.2% (H3 PO4 concentration) × 72.42% (P2 O5 content) = (26.0 parts by mass).
Therefore, T-P2 O5 in the reaction product contains both at a ratio of T-P2 O5 in the poultry manure incineration ash raw material: TP2 O5 in the mineral acid raw material = 20.3: 26.0.

一方、表7に示したように、反応物のT−P2 O5 は分析値から30.1%である。
反応物のT−P2 O5 は、鶏ふん焼却灰原料中のT−P2 O5 と鉱酸原料中のT−P2 O5 の合計であり、両者を20.3:26.0の比率で含むから、反応物中の鶏ふん焼却灰原料由来のT−P2 O5 は30.1×[(20.3)/ (20.3+26.0)]=13.2となる(表7中のA参照)。同様にして、鉱酸原料由来のT−P2 O5 は16.9%となる。反応物中の鉱酸原料由来T−P2 O5 はすべて、2%クエン酸水溶液に可溶(すなわちC−P2 O5 )の形態であると考えられる。したがって、反応物C−P2 O5 (%)中の鶏ふん焼却灰原料に由来するりん酸成分量(%)は、反応物のC−P2 O5 (%)から鉱酸原料由来T−P2 O5 (%)を除いたものである。
On the other hand, as shown in Table 7, the TP2 O5 of the reaction product is 30.1% from the analytical value.
The reaction product T-P2 O5 is the total of T-P2 O5 in chicken manure incineration ash raw material and TP2 O5 in mineral acid raw material, and contains both in a ratio of 20.3: 26.0. The TP2 O5 derived from the raw material of incineration ash in the product is 30.1 × [(20.3) / (20.3 + 26.0)] = 13.2 (see A in Table 7). Similarly, TP2 O5 derived from the mineral acid raw material is 16.9%. All of the T-P2 O5 derived from the mineral acid raw material in the reactant is considered to be soluble in a 2% aqueous citric acid solution (i.e., C-P2 O5). Therefore, the amount of phosphoric acid component (%) derived from the chicken incineration ash raw material in the reaction product C-P2 O5 (%) is changed from the C-P2 O5 (%) of the reaction product to the T-P2 O5 (% ) Is excluded.

ここで反応物中の鉱酸原料由来T−P2 O5 は16.9%であるから、鶏ふん焼却灰原料由来C‐P2 O5 =(28.1)−(16.9)=11.2%となる(表7中のB参照)。
以下実施例2〜10、比較例1についても同様にして求めた。
Here, since the TP2 O5 derived from the mineral acid raw material in the reaction product is 16.9%, the poultry manure incineration ash raw material derived C-P2 O5 = (28.1)-(16.9) = 11.2% (See B in Table 7).
Hereinafter, Examples 2 to 10 and Comparative Example 1 were similarly determined.

表7中鶏ふん焼却灰のみを粗製りん酸液で反応させた比較例1のク溶率77.5%と比較すると実施例1は84.8%であり、りん酸成分がより有効化されていることが判る。   In Table 7, compared with 77.5% of the dissolution rate of Comparative Example 1 in which only the chicken ash incineration ash was reacted with the crude phosphoric acid solution, Example 1 was 84.8%, and the phosphoric acid component was made more effective. I know that.

(実施例2〜10)
実施例2〜10についても、表5に示すとおり鶏ふん焼却灰粉末100質量部に炭酸カリウム粉末あるいは高炉水砕スラグを所定の割合で計量し実施例1と同様にフロージェットミキサーで反応させ反応物を得た。このときの、フロージェットミキサー連続反応における設定は表6(フロージェットミキサー連続反応における原料設定)に示す。得られた反応物のT−P2 O5 、C−P2 O5 、W−P2 O5 を測定し、実施例1の場合と同様に鶏ふん焼却灰中のりん酸成分のク溶率を求めた。結果は表7に一括して示した。
(Examples 2 to 10)
In Examples 2 to 10, as shown in Table 5, potassium carbonate powder or blast furnace granulated slag was weighed at a predetermined ratio to 100 parts by mass of chicken incineration ash powder, and reacted with a flow jet mixer in the same manner as in Example 1. Got. The settings in the flow jet mixer continuous reaction at this time are shown in Table 6 (raw material settings in the flow jet mixer continuous reaction). T-P2 O5, C-P2 O5, and W-P2 O5 of the obtained reaction product were measured, and the solubility of the phosphoric acid component in chicken manure incineration ash was determined in the same manner as in Example 1. The results are shown collectively in Table 7.

(比較例1)
表5に示すとおり鶏ふん焼却灰粉末100質量部に対して炭酸カリウム粉末あるいは高炉水砕スラグを添加しない以外は実施例1と同様にフロージェットミキサーで反応させ同様に反応物のT−P2 O5 、C−P2 O5 、W−P2 O5 を測定した。
結果は表7に一括して示した。
なお、フロージェットミキサー連続反応における設定は表6(フロージェットミキサー連続反応における原料設定)に記載したとおりである。
(Comparative Example 1)
As shown in Table 5, except that potassium carbonate powder or ground granulated blast furnace slag is not added to 100 parts by mass of chicken incineration ash powder, the reaction is conducted with a flow jet mixer in the same manner as in Example 1 and the reaction product T-P2 O5, C-P2 O5 and W-P2 O5 were measured.
The results are shown collectively in Table 7.
In addition, the setting in a flow jet mixer continuous reaction is as having described in Table 6 (Raw material setting in a flow jet mixer continuous reaction).

実施例1〜10では、反応物の鶏ふん焼却灰由来P2 O5 成分のク溶率は、比較例1に対し全て高くなっていた。
一方、P2 O5 以外の肥料成分は表8(反応物のP2 O5 以外の肥料成分およびpH)に示すとおりであった。
In Examples 1 to 10, the dissolution rate of the P2 O5 component derived from chicken manure incineration ash as the reactant was higher than that of Comparative Example 1.
On the other hand, fertilizer components other than P2 O5 were as shown in Table 8 (fertilizer components other than P2 O5 and pH of reaction product).

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また、反応物の組成を粉末X線回折で同定した結果を表9に示した。   Table 9 shows the results of identifying the composition of the reaction product by powder X-ray diffraction.

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表7〜9から明らかなように、本発明のりん酸加里複合肥料組成物は、鶏ふん焼却灰由来のP2 O5 のク溶率がほぼ80%を超えており、本発明で目的とするりん酸の有効化に適したものであった。
しかし実施例10のように、塩基性カリウム化合物粉末または高炉水砕スラグの配合比率が300質量部になると、鶏ふん焼却灰の有効化に関してはク溶率90.3%と問題ないが、鶏ふん焼却灰の利用量が少なくなってしまうので好ましくない場合が生じる。
As is apparent from Tables 7 to 9, the phosphate fertilizer compound fertilizer composition of the present invention has a P2 O5 dissolution rate of chicken manure incineration ash exceeding 80%, and the phosphoric acid targeted by the present invention It was suitable for the activation.
However, as in Example 10, when the mixing ratio of basic potassium compound powder or granulated blast furnace slag is 300 parts by mass, there is no problem with the dissolution rate of 90.3% for the activation of chicken manure incineration ash. Since the amount of ash used is reduced, it is not preferable.

それに対して、塩基性カリウム化合物または高炉水砕スラグを配合しない比較例1では、反応時の発熱量が小さく、そのため難溶性りん酸塩の分解(有効化)が充分に進行しない。   On the other hand, in Comparative Example 1 in which the basic potassium compound or blast furnace granulated slag is not blended, the calorific value at the time of reaction is small, and therefore the decomposition (validation) of the hardly soluble phosphate does not proceed sufficiently.

本発明の新規りん酸加里複合肥料は、鶏ふん焼却灰100質量部に対し、塩基性カリウム化合物粉末または高炉水砕スラグ粉末より選ばれる1種以上を1〜400質量部混合し、これに鉱酸を添加し、反応させて得られる、pHが8.0以下であり、かつ固結して粘着性がなく粉砕可能な新規りん酸加里複合肥料であって、
肥料に含まれるC−P2 O5(肥料公定分析法により分析した2%クエン酸溶水溶液に可溶のりん酸量)とT−P2 O5(肥料公定分析法により分析したりん酸全含有量)の比(C−P2 O5/T−P2 O5)が0.9以上であり、前記鶏ふん焼却灰に含まれる難溶性りん酸塩を実質的に有効成分に変換するとともにカリウムおよび/またはケイ酸を多く含むことを特徴とする新規りん酸加里複合肥料であり、
鶏ふん焼却灰と塩基性カリウム化合物粉末または高炉水砕スラグ粉末から選ばれる1種以上との混合物に鉱酸を添加反応させ、塩基性カリウム化合物粉末または高炉水砕スラグ粉末と鉱酸との反応熱を利用して、鶏ふん焼却灰と鉱酸との反応を促進するものであり、効率よく反応を行うことができ、鶏ふん焼却灰に含まれる難溶性のヒドロキシアパタイトおよびりん酸三石灰などの難溶性りん酸成分の溶解性を向上させて実質的に有効成分に変換して有効化でき、しかもカリウムおよび/またはケイ酸をより多く含み、中性付近〜弱酸性とすることで取り扱いやすく、他の酸性肥料およびアンモニア性窒素肥料と混合することができるという顕著な効果が得られるので産業上の利用価値が高い。
1-100 parts by mass of one or more kinds selected from basic potassium compound powder or blast furnace granulated slag powder are mixed with 100 parts by mass of chicken manure incineration ash, and the novel phosphoric acid potassium compound fertilizer of the present invention is mixed with mineral acid. Is a novel phosphoric acid potassium compound fertilizer obtained by adding and reacting, having a pH of 8.0 or less, and solidifying and having no stickiness,
C-P2 O5 (phosphoric acid soluble in 2% aqueous citric acid solution analyzed by fertilizer official analysis method) and T-P2 O5 (total phosphate content analyzed by fertilizer official analysis method) contained in fertilizer The ratio (C—P 2 O 5 / T—P 2 O 5) is 0.9 or more, and the hardly soluble phosphate contained in the chicken manure incineration ash is substantially converted into an active ingredient and contains a large amount of potassium and / or silicic acid. It is a novel phosphate potassium compound fertilizer characterized by containing,
Mineral acid is added to and reacted with a mixture of chicken manure incineration ash and at least one selected from basic potassium compound powder or blast furnace granulated slag powder, and the heat of reaction between the basic potassium compound powder or blast furnace granulated slag powder and mineral acid. Is used to promote the reaction between chicken manure incineration ash and mineral acid, and it can react efficiently, and the poorly soluble hydroxyapatite and trilime phosphate contained in chicken manure incineration ash Improves the solubility of the phosphoric acid component, can be converted into an active ingredient, and can be made effective. Moreover, it contains more potassium and / or silicic acid, and is easy to handle by making it neutral to weakly acidic. Since the remarkable effect that it can mix with an acidic fertilizer and ammonia nitrogen fertilizer is acquired, industrial utility value is high.

Claims (3)

鶏ふん焼却灰100質量部に対し、塩基性カリウム化合物粉末または高炉水砕スラグ粉末より選ばれる1種以上を1〜400質量部混合し、これに鉱酸を添加し、反応させて得られる、pHが8.0以下であり、かつ固結して粘着性がなく粉砕可能な新規りん酸加里複合肥料であって、
肥料に含まれるC−P2 O5(肥料公定分析法により分析した2%クエン酸溶水溶液に可溶のりん酸量)とT−P2 O5(肥料公定分析法により分析したりん酸全含有量)の比(C−P2 O5/T−P2 O5)が0.9以上であり、前記鶏ふん焼却灰に含まれる難溶性りん酸塩を実質的に有効成分に変換するとともにカリウムおよび/またはケイ酸を多く含むことを特徴とする新規りん酸加里複合肥料。
1 to 400 parts by mass of one or more selected from basic potassium compound powder or ground granulated blast furnace slag powder is mixed with 100 parts by mass of chicken manure incinerated ash, and pH is obtained by adding and reacting with mineral acid. Is a new phosphoric acid potassium compound fertilizer which is 8.0 or less and solidifies without stickiness and can be crushed,
C-P2 O5 (phosphoric acid soluble in 2% aqueous citric acid solution analyzed by fertilizer official analysis method) and T-P2 O5 (total phosphate content analyzed by fertilizer official analysis method) contained in fertilizer The ratio (C—P 2 O 5 / T—P 2 O 5) is 0.9 or more, and the hardly soluble phosphate contained in the chicken manure incineration ash is substantially converted into an active ingredient and contains a large amount of potassium and / or silicic acid. A novel phosphate potassium compound fertilizer characterized by containing.
前記塩基性カリウム化合物が、水酸化カリウム、炭酸カリウム、炭酸水素カリウムから選択される1種または2種以上であることを特徴とする請求項1記載の新規りん酸加里複合肥料。   The novel potassium phosphate complex fertilizer according to claim 1, wherein the basic potassium compound is one or more selected from potassium hydroxide, potassium carbonate, and potassium hydrogen carbonate. 鉱酸が、りん酸、硫酸のいずれか1種またはその混合物であることを特徴とする請求項1あるいは請求項2記載の新規りん酸加里複合肥料。   3. The novel phosphoric acid potassium compound fertilizer according to claim 1 or 2, wherein the mineral acid is any one of phosphoric acid and sulfuric acid or a mixture thereof.
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5967389B1 (en) * 2015-03-31 2016-08-10 南国興産株式会社 Method for producing potassium compound from animal dung ashes
JP2018535169A (en) * 2015-09-09 2018-11-29 ツェントゥルム フューア ゾンネンエネルギー−ウント ヴァッサーシュトッフ−フォルシュング バーデン−ヴァルテムベルク ゲマインニュッツィヒ シュティフトゥング How to recover phosphorus
CN112195028A (en) * 2020-09-30 2021-01-08 鞍钢集团矿业有限公司 Alkalized rice soil composite modifier and improvement method

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JPS57140389A (en) * 1981-02-23 1982-08-30 Fukuei Hiriyou Kk Manufacture of composite fertilizer
JPS58151388A (en) * 1982-03-01 1983-09-08 シンセイ物産株式会社 Manufacture of fertilizer from burnt ash of excrements of livestock or poultry
JP2008105898A (en) * 2006-10-25 2008-05-08 Murakashi Sekkai Kogyo Kk New potassium phosphate compound fertilizer and its production method

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS57140389A (en) * 1981-02-23 1982-08-30 Fukuei Hiriyou Kk Manufacture of composite fertilizer
JPS58151388A (en) * 1982-03-01 1983-09-08 シンセイ物産株式会社 Manufacture of fertilizer from burnt ash of excrements of livestock or poultry
JP2008105898A (en) * 2006-10-25 2008-05-08 Murakashi Sekkai Kogyo Kk New potassium phosphate compound fertilizer and its production method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5967389B1 (en) * 2015-03-31 2016-08-10 南国興産株式会社 Method for producing potassium compound from animal dung ashes
JP2018535169A (en) * 2015-09-09 2018-11-29 ツェントゥルム フューア ゾンネンエネルギー−ウント ヴァッサーシュトッフ−フォルシュング バーデン−ヴァルテムベルク ゲマインニュッツィヒ シュティフトゥング How to recover phosphorus
CN112195028A (en) * 2020-09-30 2021-01-08 鞍钢集团矿业有限公司 Alkalized rice soil composite modifier and improvement method

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