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JP2011214225A - Soundproof hollow synthetic resin material and soundproof structure using the same - Google Patents

Soundproof hollow synthetic resin material and soundproof structure using the same Download PDF

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JP2011214225A
JP2011214225A JP2010080427A JP2010080427A JP2011214225A JP 2011214225 A JP2011214225 A JP 2011214225A JP 2010080427 A JP2010080427 A JP 2010080427A JP 2010080427 A JP2010080427 A JP 2010080427A JP 2011214225 A JP2011214225 A JP 2011214225A
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synthetic resin
soundproof
hollow
resin hollow
hollow material
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Mitsuru Iwaura
充 岩浦
Yuji Shiozaki
優史 塩崎
Shintaro Yamamoto
慎太郎 山本
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Takiron Co Ltd
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Takiron Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a soundproof hollow synthetic resin material which has soundproof properties even when used for a roofing material, a wall material or a window material.SOLUTION: In this soundproof hollow synthetic resin material 100 which is provided with a hollow portion partitioned with a plurality of mutually opposed flat plates and a plurality of ribs, a long solid material 120 is inserted into at least the one hollow portion 113 of a hollow synthetic resin material body 110 having both ends of the hollow portion opened. Even when the soundproof hollow synthetic resin material 100 is used for the roofing material, the wall material or the window material, the soundproof properties are improved by reducing leakage of a sound to an indoor side by means of the long solid material 120 which is inserted through the hollow portion 113 of the hollow synthetic resin material body 110.

Description

本発明は、防音性合成樹脂製中空材及びこれを用いた防音構造に関する。   The present invention relates to a soundproof synthetic resin hollow material and a soundproof structure using the same.

近年、互いに対向する複数の平板と複数のリブによって仕切られた中空部を有する合成樹脂製中空材が、採光用屋根材、壁材又は窓材として使用されている。
このような合成樹脂製中空材は、同じ厚さの合成樹脂製中実材に比べ軽量で断熱性が優れているものの、例えば合成樹脂製中空材の一方の面に雨滴が衝突する音が合成樹脂製中空材の他方の面側に伝わる雨音を低減したいといった防音性の向上が求められることもある。
In recent years, a synthetic resin hollow material having a hollow portion partitioned by a plurality of flat plates and a plurality of ribs facing each other has been used as a lighting roof material, wall material, or window material.
Such a synthetic resin hollow material is lighter and has better heat insulation than a synthetic resin solid material of the same thickness, but for example, the sound of raindrops colliding with one surface of a synthetic resin hollow material is synthesized. In some cases, improvement in soundproofing is desired, for example, in order to reduce rain noise transmitted to the other surface side of the resin hollow material.

屋根材の雨音を低減する方法として特許文献1には、折板屋根の裏面に制振シートを積層する方法が公知技術として記載されている。また、中空材の防音性を向上するための方法として特許文献2では、複数のブリッジにより補強した熱可塑性樹脂製中空状板の表裏各面に、ゴムチップをバインダーで結合したゴムチップシート及び不織布を重ね合わせたゴムチップ・不織布複合シートを張合わせ、さらに前記中空状板の上下各端に、ゴムチップ・不織布複合シートの上下各端部を覆い、その剥離を防止する断面略コの字状カバー部とで構成してなる遮音壁が提案されている。 As a method for reducing the rain noise of the roofing material, Patent Document 1 describes a method of laminating a damping sheet on the back surface of a folded plate roof as a known technique. Further, in Patent Document 2, as a method for improving the soundproofing property of the hollow material, a rubber chip sheet and a nonwoven fabric in which rubber chips are bonded with a binder are laminated on the front and back surfaces of a thermoplastic resin hollow plate reinforced by a plurality of bridges. The laminated rubber chip / nonwoven fabric composite sheet is laminated, and the upper and lower ends of the hollow plate are covered with the upper and lower ends of the rubber chip / nonwoven fabric composite sheet, and the substantially U-shaped cross-section cover section prevents the peeling. A sound insulation wall is proposed.

特開平2000−301640号公報JP 2000-301640 A 特開平07−317022号公報Japanese Patent Application Laid-Open No. 07-317022

しかしながら、特許文献1の折板屋根では折板屋根の裏面に制振シートを積層するため、特許文献2の遮音壁は熱可塑性樹脂製中空状板の表裏各面に、ゴムチップをバインダーで結合したゴムチップシート及び不織布を重ね合わせたゴムチップ・不織布複合シートを張合わせるため、経時により前記制振シート又はゴムチップシートあるいはゴムチップ・不織布複合シートが剥離し防音性が低下する恐れがあり、更に、既設の壁に防音性を付与することが難しかった。     However, in the folded plate roof of Patent Document 1, a vibration damping sheet is laminated on the back surface of the folded plate roof, so the sound insulating wall of Patent Document 2 is a rubber chip in which rubber chips are bonded to the front and back surfaces of a thermoplastic resin hollow plate with a binder. Since the rubber chip / nonwoven fabric composite sheet on which the sheet and the nonwoven fabric are overlapped is laminated, the vibration damping sheet or the rubber chip sheet or the rubber chip / nonwoven fabric composite sheet may be peeled off over time, resulting in a decrease in soundproofing. It was difficult to provide soundproofing.

本発明は上記事情の下になされたもので、その解決しようとする課題は、経時による防音性の低下が軽減され、要求される防音性を容易に付与できる防音性合成樹脂製中空材を提供することにある。   The present invention has been made under the circumstances described above, and the problem to be solved is to provide a soundproof synthetic resin hollow material in which a decrease in soundproofness over time is reduced and the required soundproofness can be easily imparted. There is to do.

上記課題を解決するため、本発明の請求項1に係る防音性合成樹脂製中空材は、互いに対向する複数の平板と複数のリブによって仕切られた中空部を有し、前記中空部の両端が開口している合成樹脂製中空材本体と、前記合成樹脂製中空材本体の少なくとも1つの中空部に挿入された中実長尺材を備えていることを特徴とする。   In order to solve the above problems, a soundproof synthetic resin hollow material according to claim 1 of the present invention has a hollow portion partitioned by a plurality of flat plates and a plurality of ribs facing each other, and both ends of the hollow portion are A synthetic resin hollow material main body having an opening and a solid long material inserted into at least one hollow portion of the synthetic resin hollow material main body are provided.

本発明の請求項2に係る防音性合成樹脂製中空材は、前記中実長尺材の厚さが、前記平板よりも厚いことを特徴とする。   The soundproof synthetic resin hollow material according to claim 2 of the present invention is characterized in that the solid long material is thicker than the flat plate.

本発明の請求項3に係る防音性合成樹脂製中空材は、前記平板が3枚以上であることにより、前記合成樹脂製中空材本体の厚さ方向に少なくとも2以上の中空部を有していることを特徴とする。 The soundproof synthetic resin hollow material according to claim 3 of the present invention has at least two hollow portions in the thickness direction of the synthetic resin hollow material main body because the number of the flat plates is three or more. It is characterized by being.

本発明の請求項4に係る屋根、壁又は窓構造は、前記防音性合成樹脂製中空材1枚、又は前記防音性合成樹脂製中空材を幅方向に2枚以上配したものの、外周部を枠材で覆っていることを特徴とする。   In the roof, wall or window structure according to claim 4 of the present invention, the soundproof synthetic resin hollow material or one or more soundproof synthetic resin hollow materials are arranged in the width direction. It is characterized by being covered with a frame material.

請求項1の発明によれば、互いに対向する複数の平板と複数のリブによって仕切られた中空部を有し、前記中空部の両端が開口している合成樹脂製中空材本体と、前記合成樹脂製中空材本体の少なくとも1つの中空部に挿入された中実長尺材を備えているので、防音性合成樹脂製中空材の防音性を向上することができる。 According to invention of Claim 1, the synthetic resin hollow material main body which has the hollow part partitioned off by the some flat plate which mutually opposed, and the some rib, and the both ends of the said hollow part are open, and the said synthetic resin Since the solid long material inserted into at least one hollow portion of the hollow material main body is provided, the soundproofing property of the soundproof synthetic resin hollow material can be improved.

請求項2の発明によれば、前記中実長尺材の厚さが、前記平板よりも厚いので、後述の重量効果とコインシデンス効果の2つの効果の組み合わせにより防音性合成樹脂製中空材の防音性を更に向上することができる。   According to invention of Claim 2, since the thickness of the said solid elongate material is thicker than the said flat plate, the soundproofing of the soundproofing synthetic resin hollow material by the combination of two effects of the weight effect mentioned later and a coincidence effect The property can be further improved.

請求項3の発明によれば、前記平板が3枚以上であることにより、前記合成樹脂製中空材本体の厚さ方向に少なくとも2以上の中空部を有しているので、中実長尺材を挿入できる中空部の数が増えるため、要求される防音性や重量に合わせて長尺材の数の選択の幅が広がり、防音性合成樹脂製中空材の防音性と重量を調整しやすくなる。   According to invention of Claim 3, since it has at least 2 or more hollow parts in the thickness direction of the said synthetic resin hollow material main body because the said flat plate is 3 or more, it is a solid long material. Since the number of hollow parts that can be inserted increases, the range of selection of the number of long materials is expanded according to the required soundproofing and weight, making it easier to adjust the soundproofing and weight of the soundproofing synthetic resin hollow material. .

請求項4の発明によれば、請求項1ないし請求項3のいずれかに記載の防音性合成樹脂製中空材を1枚、又は防音性合成樹脂製中空材を幅方向に2枚以上配したものの、外周部を枠材で覆うことにより、優れた耐風圧性を有する防音屋根、壁又は窓構造を提供することができるようになる。   According to the invention of claim 4, one soundproof synthetic resin hollow material according to any one of claims 1 to 3 or two or more soundproof synthetic resin hollow materials are arranged in the width direction. However, by covering the outer peripheral portion with a frame material, it is possible to provide a soundproof roof, wall or window structure having excellent wind pressure resistance.

(a)は本発明の一実施形態を示す防音性合成樹脂製中空材の斜視図であり、(b)はその部分拡大図である。(A) is a perspective view of the soundproof synthetic resin hollow material which shows one Embodiment of this invention, (b) is the elements on larger scale. 図1(a)のAA’断面図である。It is AA 'sectional drawing of Fig.1 (a). (a)〜(c)は本発明の他の実施形態を示す防音性合成樹脂製中空材の部分側面図である。(A)-(c) is a partial side view of the soundproofing synthetic resin hollow material which shows other embodiment of this invention. (a)は本発明の一実施形態を示す防音性屋根構造1の斜視図であり、(b)はその部分拡大図である。(A) is a perspective view of the soundproof roof structure 1 which shows one Embodiment of this invention, (b) is the elements on larger scale. は接続材130の断面図である。FIG. 6 is a cross-sectional view of the connection member 130. (a)は横枠材141の斜視図であり、(b)は縦枠材142の斜視図である。(A) is a perspective view of the horizontal frame member 141, and (b) is a perspective view of the vertical frame member 142. (a)は図4のBB’切断端面図であり、(b)はその部分拡大図である。(A) is a BB 'cut end view of FIG. 4, (b) is the elements on larger scale. は図4のCC’断面図である。FIG. 5 is a CC ′ sectional view of FIG. 4.

以下、本発明の最良の実施形態について図面を参照して説明する。但し、本発明は実施形態に記載した構成に限定されるものではなく、その趣旨を逸脱しない範囲において適宜その構成を変更することができる。   DESCRIPTION OF EXEMPLARY EMBODIMENTS Hereinafter, exemplary embodiments of the invention will be described with reference to the drawings. However, the present invention is not limited to the configuration described in the embodiment, and the configuration can be changed as appropriate without departing from the spirit of the present invention.

図1及び図2により、本発明の実施形態に係る防音性合成樹脂製中空材について説明する。   A soundproof synthetic resin hollow material according to an embodiment of the present invention will be described with reference to FIGS. 1 and 2.

図1(a)は、本発明の一実施形態を示す防音性合成樹脂製中空材100の斜視図であり、図1(b)は、図1(a)の幅方向端部の部分拡大図である。また、図2は、図1(a)のAA’線に沿った断面図である。   Fig.1 (a) is a perspective view of the soundproof synthetic resin hollow material 100 which shows one Embodiment of this invention, FIG.1 (b) is the elements on larger scale of the width direction edge part of Fig.1 (a). It is. FIG. 2 is a cross-sectional view taken along the line AA ′ of FIG.

この防音性合成樹脂製中空材100は、図1(a)に示すように、互いに対向する4枚の平板111と複数のリブ112によって仕切られた中空部113及び114を有する合成樹脂製中空材本体110と、前記合成樹脂製中空材本体110の多数の中空部113に挿入された中実長尺材120を備えている。 As shown in FIG. 1A, the soundproof synthetic resin hollow material 100 is a synthetic resin hollow material having hollow portions 113 and 114 partitioned by four flat plates 111 and a plurality of ribs 112 facing each other. The main body 110 and the solid elongate material 120 inserted in many hollow parts 113 of the said synthetic resin hollow material main body 110 are provided.

合成樹脂製中空材本体110の互い対向する4枚の平板111は略同じ長さ及び幅を有しており、111a、111b、111c、111dの順にそれぞれの面が対向するように並列している。また、合成樹脂製中空材本体110の複数のリブ112は、次の3種のリブを備えている。1種のリブは4枚の平板と略垂直で前記平板111a〜dの幅方向両端部で接しているリブ112aであり、もう1種のリブは4枚の平板111a〜dと略垂直で前記平板111a〜dの幅方向の端部以外で接している又は交差しているリブ112bである。更にもう1種のリブは前記平板111a〜111dの幅方向端部付近に後述の中空部114を形成するリブ112cである。リブ112cは図1(b)に示すように平板111a〜dに略垂直なものもあれば略平行なものもある。なお、いずれのリブ112a、112b、112cも略平面状であり、長さは記平板111の長さに略等しい。   The four flat plates 111 of the synthetic resin hollow material body 110 facing each other have substantially the same length and width, and are arranged in parallel so that their surfaces face each other in the order of 111a, 111b, 111c, and 111d. . Further, the plurality of ribs 112 of the synthetic resin hollow material body 110 includes the following three types of ribs. One type of rib is a rib 112a that is substantially perpendicular to the four flat plates and is in contact with both ends in the width direction of the flat plates 111a to 111d, and the other type of rib is substantially perpendicular to the four flat plates 111a to 111d and described above. This is a rib 112b that is in contact with or intersects at other than the ends in the width direction of the flat plates 111a to 111d. Still another type of rib is a rib 112c that forms a hollow portion 114 (described later) in the vicinity of the ends in the width direction of the flat plates 111a to 111d. As shown in FIG. 1B, the rib 112c may be substantially perpendicular to the flat plates 111a to 111d or may be substantially parallel to the flat plates 111a to 111d. Note that each of the ribs 112a, 112b, and 112c is substantially planar, and the length is substantially equal to the length of the recording plate 111.

合成樹脂製中空材本体110には、2種の中空部がある。1種は平板111a〜dとリブ112bにより仕切られた略同形の略矩形断面を有する多数の中空部113である。なお、中空部113には、平板111aと平板111bとリブ112bにより仕切られた中空部113abと、平板111bと平板111cとリブ112bにより仕切られた中空部113bcと、平板111cと平板111dとリブ112bにより仕切られた中空部113cdがある。もう1種の中空部は前記平板111の幅方向端部付近に上述の中空部113とは異なる断面形状を有する中空部114である。また、この中空部113及び114はいずれも平板111及びリブ112の長さ方向に遮るものがないので、合成樹脂製中空材本体110の長さ方向の両端が開口している。 The synthetic resin hollow material body 110 has two types of hollow portions. One type is a large number of hollow portions 113 having a substantially rectangular cross section of substantially the same shape partitioned by flat plates 111a to 111d and ribs 112b. The hollow portion 113 includes a hollow portion 113ab partitioned by a flat plate 111a, a flat plate 111b, and a rib 112b, a hollow portion 113bc partitioned by the flat plate 111b, the flat plate 111c, and the rib 112b, a flat plate 111c, a flat plate 111d, and a rib 112b. There is a hollow portion 113cd partitioned by. Another hollow portion is a hollow portion 114 having a cross-sectional shape different from that of the above-described hollow portion 113 in the vicinity of the width direction end portion of the flat plate 111. Further, since neither of the hollow portions 113 and 114 is obstructed in the length direction of the flat plate 111 and the rib 112, both ends in the length direction of the synthetic resin hollow material body 110 are open.

合成樹脂製中空材本体110の幅方向の両端には、合成樹脂製中空材本体110の長さ方向全長に亘って、厚さ方向の平板111d側に突出した中空の引掛け部115を備えている。また、引掛け部115は、突出片115aと引掛け片115bを備えている。1枚の合成樹脂製中空材本体110の幅方向両端に設けた2つの引掛け部115、115に備えた2つの引掛け片115b、115bは対向するように(共に幅方向中向きに)設けられている。なお、引掛け部115は、後述するように、隣接する合成樹脂製中空材本体110、110を合成樹脂製中空材本体110の幅方向に接続する際に、接続材130により挟持される。   At both ends in the width direction of the synthetic resin hollow material main body 110, there are provided hollow hook portions 115 projecting toward the flat plate 111 d side in the thickness direction over the entire length in the length direction of the synthetic resin hollow material main body 110. Yes. Further, the hooking portion 115 includes a protruding piece 115a and a hooking piece 115b. Two hooking pieces 115b, 115b provided in two hooking portions 115, 115 provided at both ends in the width direction of one synthetic resin hollow material main body 110 are provided so as to face each other (both inward in the width direction). It has been. As will be described later, the hook 115 is sandwiched between the connecting members 130 when connecting the adjacent synthetic resin hollow material bodies 110, 110 in the width direction of the synthetic resin hollow material body 110.

合成樹脂製中空材本体110の各部の寸法は特に限定されないが、本実施形態では合成樹脂製中空材本体110の厚さ(平板111aの外側から平板111dの外側までの距離)が約16mm、幅が600mm、長さが2000mmであり、平板111a、111d及び、リブ112aの厚さは約1mm、平板111b、111c、リブ112b及びリブ112cの厚さは約0.5mmであり、引掛け部115は111d側に約14mm突出しており、リブ112bの間隔は約20mmである。   The dimensions of each part of the synthetic resin hollow material main body 110 are not particularly limited. In this embodiment, the thickness of the synthetic resin hollow material main body 110 (the distance from the outside of the flat plate 111a to the outside of the flat plate 111d) is about 16 mm, and the width. The thickness of the flat plates 111a and 111d and the ribs 112a is about 1 mm, and the thickness of the flat plates 111b and 111c, the ribs 112b and the ribs 112c is about 0.5 mm. Protrudes about 14 mm toward the 111d side, and the interval between the ribs 112b is about 20 mm.

合成樹脂製中空材本体110の材料としては、ポリ塩化ビニル、ポリアクリル、ポリオレフィン、ポリエステルなどの熱可塑性の各種の樹脂を使用できるが、その中でもポリカーボネートは、強度、成形性、価格などのバランスが良く、高品質の合成樹脂製中材本体110を比較的安価に製造できるので、特に好ましく使用される。このようなポリカーボネート製の合成樹脂製中空材本体110の全体又は一部には、紫外線吸収剤、光安定剤及び/又は酸化防止剤等を含有させ、あるいは紫外線吸収剤、光安定剤及び/又は酸化防止剤等を有する層を設けることで耐候性を高めることが好ましい。また、ポリカーボネート製の合成樹脂製中空材本体110の全体あるいは一部には、顔料及び/又は熱線吸収材等の公知な添加材を添加してもよく、防曇、制電及び/又は防汚等の公知な機能層を備えてもよい。   As the material of the hollow body 110 made of synthetic resin, various thermoplastic resins such as polyvinyl chloride, polyacryl, polyolefin, and polyester can be used. Among them, polycarbonate has a balance of strength, moldability, price, and the like. The high-quality synthetic resin-made intermediate material main body 110 can be manufactured at a relatively low cost, and is therefore preferably used. The whole or a part of the synthetic resin hollow material body 110 made of polycarbonate contains an ultraviolet absorber, a light stabilizer and / or an antioxidant, or the ultraviolet absorber, the light stabilizer and / or It is preferable to improve the weather resistance by providing a layer having an antioxidant or the like. Further, a known additive such as a pigment and / or a heat ray absorbing material may be added to the whole or a part of the hollow body 110 made of synthetic resin made of polycarbonate, and may be antifogging, antistatic and / or antifouling. A known functional layer such as the above may be provided.

なお、合成樹脂製中空材本体の平板は4枚に限定されることなく、中空部を形成できる2枚以上であればよい。また、合成樹脂製中空材本体のリブの本数も中空部を形成できる2本以上であればよい。   In addition, the flat plate of a synthetic resin hollow material body is not limited to four, and may be two or more that can form a hollow portion. Moreover, the number of the ribs of the synthetic resin hollow material main body may be two or more that can form the hollow portion.

合成樹脂製中空材本体110の中空部113に挿入される中実長尺材120は、防音性合成樹脂製中空材100の重量を増し、更に合成樹脂製中空材本体110の中空部113の空間を小さくすることで、防音性合成樹脂製中空材100の防音性を向上する役目を果たすものである。   The solid long material 120 inserted into the hollow portion 113 of the synthetic resin hollow material main body 110 increases the weight of the soundproof synthetic resin hollow material 100 and further the space of the hollow portion 113 of the synthetic resin hollow material main body 110. By reducing the value, the soundproofing property of the soundproofing synthetic resin hollow material 100 is improved.

中実長尺材120は、合成樹脂製中空材本体110の中空部113に挿入できる大きさであれば、断面形状は問わないが、本実施形態では図1(b)に示すように中空部113の断面形状よりも全体的に僅かに小さい略矩形の断面形状を有している。 As long as the solid long material 120 is a size that can be inserted into the hollow portion 113 of the synthetic resin hollow material main body 110, the cross-sectional shape is not limited, but in this embodiment, as shown in FIG. It has a substantially rectangular cross-sectional shape that is slightly smaller overall than the cross-sectional shape of 113.

板材の重量を大きくすることで防音性を向上することができる質量効果を考慮すると、合成樹脂製中空材本体110の中空部113に中実長尺材120を挿入することで合成樹脂製中空材本体110の重量が大きくなるので、合成樹脂製中空材本体110の防音性を向上することができる。比重が同じ中実長尺材120であれば中実長尺材120の断面積が大きく且つ長さが長いほうが重量が大きくなるので、中実長尺材120は断面積が大きく且つ長さが長いことが好ましい。更に中実長尺材120の断面積を大きくするには中実長尺材120の幅及び厚さを大きくする必要がある。従って、中空材120は、幅及び厚さが大きく、長さが長いことが好ましい。 In consideration of the mass effect that can improve soundproofing by increasing the weight of the plate material, the synthetic resin hollow material is inserted by inserting the solid long material 120 into the hollow portion 113 of the synthetic resin hollow material body 110. Since the weight of the main body 110 increases, the soundproofing property of the synthetic resin hollow material main body 110 can be improved. If the solid long material 120 having the same specific gravity is used, the solid long material 120 has a larger cross-sectional area and a longer length. Longer is preferred. Furthermore, in order to increase the cross-sectional area of the solid long material 120, it is necessary to increase the width and thickness of the solid long material 120. Therefore, it is preferable that the hollow material 120 has a large width and thickness and a long length.

また、合成樹脂製中空材本体110の中空部113と中実長尺材120の間に大きな隙間があると、風等により、合成樹脂製中空材本体110が振動すると、合成樹脂製中空材本体110の中空部113に挿入された中実長尺材120が中空部113内でガタつくことにより中空部113を形成している平板111やリブ112bに衝突して衝突音が発生する可能性があるので、中実長尺材120は、合成樹脂製中空材本体110の中空部113との隙間が少ないか又は隙間がない断面形状が好ましい。更に、中実長尺材120と合成樹脂製中空材本体110の中空部113との間に隙間(空間)が存在すると、隙間の大きさに起因する共鳴が発生するため、特定の周波数での防音性が低下する。従って中実長尺材120の断面形状は、合成樹脂製中空材本体110の中空部113の断面形状より全体的に僅かに小さく、挿入した際に隙間が極力小さくなる形状がより好ましい。 Further, if there is a large gap between the hollow portion 113 of the synthetic resin hollow material body 110 and the solid long material 120, the synthetic resin hollow material body 110 vibrates when the synthetic resin hollow material body 110 vibrates due to wind or the like. If the solid long material 120 inserted into the hollow portion 113 of the 110 is rattled in the hollow portion 113, it may collide with the flat plate 111 or the rib 112b forming the hollow portion 113 to generate a collision sound. Therefore, the solid long material 120 preferably has a cross-sectional shape with little or no gap with the hollow portion 113 of the synthetic resin hollow material body 110. Furthermore, if a gap (space) exists between the solid long material 120 and the hollow portion 113 of the synthetic resin hollow material main body 110, resonance due to the size of the gap occurs, and therefore at a specific frequency. Sound insulation is reduced. Therefore, the cross-sectional shape of the solid long material 120 is more preferably slightly smaller as a whole than the cross-sectional shape of the hollow portion 113 of the synthetic resin hollow material main body 110, and a shape in which the gap becomes as small as possible when inserted.

また、中実長尺材120の長さは、合成樹脂製中空材本体110の中空部113の長さよりも短い場合には中実長尺材120が中空部113の中で長さ方向に移動する可能性があるのみならず、透光性を有する合成樹脂製中空材本体110では中実長尺材120の有無により透光性に違いが生じるため意匠性が低下することが懸念されるため、図2に示すように、合成樹脂製中空材本体110の長さと略等しく、合成樹脂製中空材本体110の中空部113の全長に亘り挿入されていることが好ましい。   When the length of the solid long material 120 is shorter than the length of the hollow portion 113 of the synthetic resin hollow material main body 110, the solid long material 120 moves in the length direction in the hollow portion 113. In addition, there is a possibility that the design property of the synthetic resin hollow material main body 110 having translucency may be deteriorated due to the difference in translucency depending on the presence or absence of the solid long material 120. As shown in FIG. 2, it is preferable that the length of the hollow portion 113 of the synthetic resin hollow material main body 110 is substantially the same as the length of the synthetic resin hollow material main body 110 and is inserted over the entire length.

中実長尺材120の材料としては、合成樹脂、ガラス、金属などが使用可能であるが、採光用の軽量な屋根材、壁材又は窓材等として使用される防音性合成樹脂製中空材100を得るためには、透光性の合成樹脂が適している。透光性の樹脂としては、ポリ塩化ビニル、ポリアクリル、ポリオレフィン、ポリエステルなどの熱可塑性の各種の樹脂を使用できるが、その中でもポリカーボネートは、強度、成形性、価格などのバランスが良く、高品質の中実長尺材120を比較的安価に製造できるので、特に好ましく使用される。このようなポリカーボネート製の中実長尺材120には、紫外線吸収剤や光安定剤を含有させ、又は紫外線吸収製を有する層を設けることで耐候性を高めることが好ましい。また、ポリカーボネート製の中実長尺材120には紫外線吸収剤、顔料、光拡散剤及び/又は熱線吸収材等の公知な添加材を添加してもよく、紫外線吸収剤、顔料、光拡散剤及び/又は熱線吸収材等の公知な機能層を備えてもよい。   As the material of the solid long material 120, synthetic resin, glass, metal and the like can be used, but a soundproof synthetic resin hollow material used as a light roofing material, wall material or window material for lighting, etc. In order to obtain 100, a light-transmitting synthetic resin is suitable. As the translucent resin, various thermoplastic resins such as polyvinyl chloride, polyacryl, polyolefin and polyester can be used. Among them, polycarbonate has a good balance of strength, moldability, price, etc., and has high quality. Since the solid long material 120 can be manufactured relatively inexpensively, it is particularly preferably used. It is preferable to increase the weather resistance by adding a UV absorber or a light stabilizer to the solid solid material 120 made of such a polycarbonate, or providing a layer having a UV absorber. Further, the polycarbonate solid long material 120 may be added with known additives such as an ultraviolet absorber, a pigment, a light diffusing agent and / or a heat ray absorbing material, and the ultraviolet absorber, the pigment, the light diffusing agent. In addition, a known functional layer such as a heat ray absorbing material may be provided.

また、材料や厚さに起因する特定の周波数で防音性が低下するコインシデンス効果を考慮すると、中実長尺材120は、合成樹脂製中空材本体110と材料及び/又は厚さが異なることが好ましい。これは、材料が同じであれば防音性が低下する特定の周波数は厚さにより決まるため、中実長尺材120と合成樹脂製中空材本体110の平板111の厚さが異なると防音性が低下する特定の周波数は異なることになり、一方の厚さに起因する特定の周波数での防音性の低下を他方で補うことができるためである。また、長尺中空材120と合成樹脂製中空材本体110の厚さが同じ場合には、防音性が低下する特定の周波数は材料により決まるため、中実長尺材120と合成樹脂製中空材本体110材料を厚さが同じであって防音性が低下する特定の周波数が異なる材料を選定することで、一方の材料に起因する特定の周波数での防音性の低下を他方で補うことができる。しかし、長尺中空材120と合成樹脂製中空材本体110の材料が異なり、厚さが同じ場合にも、防音性が低下する特定の周波数が同じになる材料の組み合わせも考えられるので、コインシデンス効果を確実に発現させることができるように長尺中空材120と合成樹脂製中空材本体110は材質が同じで厚さが異なることがより好ましい。また、中実長尺材120と合成樹脂製中空材本体110の材料及び厚さが異なる場合には、それぞれの防音性が低下する特定の周波数が異なるように材料及び厚さを選定することが好ましい。 In addition, considering the coincidence effect that the soundproofness is reduced at a specific frequency due to the material and thickness, the solid long material 120 may be different in material and / or thickness from the synthetic resin hollow material body 110. preferable. This is because if the material is the same, the specific frequency at which the soundproofing property is lowered is determined by the thickness. Therefore, if the thickness of the solid long material 120 and the flat plate 111 of the synthetic resin hollow material body 110 is different, the soundproofing property is obtained. This is because the specific frequency to be reduced is different, and the decrease in soundproofing at the specific frequency due to the thickness of one can be compensated by the other. In addition, when the thickness of the long hollow material 120 and the synthetic resin hollow material main body 110 are the same, the specific frequency at which the soundproofing property is lowered is determined by the material, so the solid long material 120 and the synthetic resin hollow material By selecting a material having the same thickness as the main body 110 and having a different specific frequency at which the soundproofing performance is reduced, it is possible to compensate for the decrease in the soundproofing performance at a specific frequency caused by one material. . However, since the materials of the long hollow material 120 and the synthetic resin hollow material main body 110 are different and have the same thickness, a combination of materials having the same specific frequency at which the soundproofing property is reduced can be considered. It is more preferable that the long hollow material 120 and the synthetic resin hollow material main body 110 are made of the same material and have different thicknesses so that the above can be expressed with certainty. Moreover, when the material and thickness of the solid long material 120 and the synthetic resin hollow material main body 110 are different, the material and the thickness may be selected so that specific frequencies at which the respective soundproofing properties are reduced are different. preferable.

なお、本発明にいう「中実長尺材」とは、実質的に気泡や空間等が内部にない長尺材を意味している。従って、発泡合成樹脂からなる長尺材及び合成樹脂からなる中空の長尺材は本発明にいう「中実長尺材」に包含されない。ただし、製造過程で意図せず発生し得る少量及び/又は極小の気泡等が存在する合成樹脂からなる長尺材は本発明にいう「中実長尺材」に包含される。 In addition, the “solid long material” referred to in the present invention means a long material that is substantially free of bubbles and spaces. Accordingly, a long material made of foamed synthetic resin and a hollow long material made of synthetic resin are not included in the “solid long material” referred to in the present invention. However, a long material made of a synthetic resin in which a small amount and / or extremely small bubbles that can be generated unintentionally in the manufacturing process are included in the “solid long material” of the present invention.

中実長尺材120の数は、防音性合成樹脂製中空材100に要求される重量、防音性及び断熱性等を考慮し適宜選定すればよく、図3(a)〜(c)に示すように、合成樹脂製中空材本体110の中空部113の全て又は一部に挿入されてもよい。また、本実施形態のように合成樹脂製中空材本体110の厚さ方向に中空部113が複数ある場合には厚さ方向の全て又は一部に中実長尺材120を挿入してもよい。なお、中実長尺材120の数が多いと防音性合成樹脂製中空材100の重量が大きくなるため防音性を向上できる一方、軽量という中空材の利点が損なわれる可能性がある。図1(a)に示す防音性合成樹脂製中空材100では、合成樹脂製中空材本体110の中空部113のうち、中空部113cdの全てに中実長尺材120が挿入されている。これは、施工時に屋外側に位置し雨粒が当たる平板111dにより仕切られた中空部113cdに長尺中空材120を挿入することで、防音性合成樹脂製中空材100の最も屋外側で防音性を発現することになり、この結果、防音性合成樹脂製中空材100の内部への音の透過を軽減できるので、中実長尺材120を挿入していない中空部113ab、113bc及び114での共鳴を低減することができるためである。更に、全ての中空部113に中実長尺材120を挿入する場合と比較して、中空部113cdの全てに中実長尺材120が挿入されている場合には、防音性合成樹脂製中空材100の質量の増加を抑制することができる。従って、防音性と中空体の利点である軽量及び優れた断熱性を両立することができる。 The number of the solid long materials 120 may be appropriately selected in consideration of the weight, soundproofing, heat insulating properties, etc. required for the soundproofing synthetic resin hollow material 100, and are shown in FIGS. 3 (a) to 3 (c). Thus, it may be inserted into all or part of the hollow portion 113 of the synthetic resin hollow material body 110. Moreover, when there are a plurality of hollow portions 113 in the thickness direction of the synthetic resin hollow material body 110 as in this embodiment, the solid long material 120 may be inserted in all or part of the thickness direction. . When the number of the solid long members 120 is large, the weight of the soundproofing synthetic resin hollow material 100 is increased, so that the soundproofing property can be improved. On the other hand, the advantage of the lightweight hollow material may be impaired. In the soundproof synthetic resin hollow material 100 shown in FIG. 1 (a), the solid long material 120 is inserted into all the hollow portions 113 cd of the hollow portions 113 of the synthetic resin hollow material main body 110. This is because the long hollow material 120 is inserted into the hollow portion 113cd located on the outdoor side and partitioned by the flat plate 111d on which raindrops hit during construction, so that the soundproofing property on the most outdoor side of the soundproof synthetic resin hollow material 100 is achieved. As a result, sound transmission to the inside of the soundproof synthetic resin hollow material 100 can be reduced, so that resonance in the hollow portions 113ab, 113bc and 114 into which the solid long material 120 is not inserted is achieved. This is because it can be reduced. Furthermore, in comparison with the case where the solid long material 120 is inserted into all the hollow portions 113, when the solid long material 120 is inserted into all the hollow portions 113cd, the soundproof synthetic resin hollow An increase in the mass of the material 100 can be suppressed. Therefore, both the soundproofing and the light weight and excellent heat insulation, which are the advantages of the hollow body, can be achieved.

なお、中実長尺材は中空部114にも挿入することができる。その際に好ましい条件等は上記中空部113に挿入する中実長尺材120と同様であるので説明を省略する。 Note that the solid long material can be inserted into the hollow portion 114. In this case, preferable conditions and the like are the same as those of the solid long material 120 to be inserted into the hollow portion 113, and thus description thereof is omitted.

合成樹脂製中空材本体110の長さ方向の両開口端部は、中実長尺材120を挿入した後に、結露防止及び/又は異物や雨水等が中空部113に浸入することを防止するため、アルミテープ等により封止することが好ましい。 Both ends of the opening in the length direction of the hollow body 110 made of synthetic resin are for preventing dew condensation and / or preventing foreign matter, rainwater, etc. from entering the hollow portion 113 after the solid long material 120 is inserted. It is preferable to seal with aluminum tape or the like.

次に防音性合成樹脂製中空材100を用いた防音性屋根構造1について、図4〜図8を用いて説明する。 Next, the soundproof roof structure 1 using the soundproof synthetic resin hollow material 100 will be described with reference to FIGS.

図4(a)は、本発明の一実施形態を示す防音性屋根構造1の斜視図であり、図4(b)は、図4(a)の防音性屋根用パネル140の横枠材141と縦枠材142の接合部付近の部分拡大図であり、図5は接続材130の断面図であり、図6(a)は、横枠材141の斜視図であり、図6(b)は、縦枠材142の斜視図であり、図7(a)は、図4のBB’線に沿った切断端面図であり、図7(b)は、図7(a)の2枚の防音性合成樹脂製中空材100、100の接続部付近の部分拡大図であり、図8は、図4のCC’線に沿った断面図である。 4A is a perspective view of the soundproof roof structure 1 showing an embodiment of the present invention, and FIG. 4B is a horizontal frame member 141 of the soundproof roof panel 140 of FIG. 4A. FIG. 5 is a sectional view of the connection member 130, FIG. 6 (a) is a perspective view of the horizontal frame member 141, and FIG. 6 (b). FIG. 7A is a perspective view of the vertical frame member 142, FIG. 7A is a cut end view taken along the line BB ′ in FIG. 4, and FIG. 7B is a view of two sheets of FIG. It is the elements on larger scale near the connection part of the soundproof synthetic resin hollow materials 100 and 100, and FIG. 8 is sectional drawing along CC 'line of FIG.

この防音性屋根構造1は、後述する防音性屋根用パネル140と、躯体150からなる。 The soundproof roof structure 1 includes a soundproof roof panel 140 and a casing 150 which will be described later.

防音性屋根用パネル140は、3枚の同じ長さの防音性合成樹脂製中空材100と、隣接する前記防音性合成樹脂製中空材100を接続する2本の接続材130と、接続材130で接続した3枚の防音性合成樹脂製中空材100の長さ方向の両端をそれぞれ外嵌する2本の横枠材141と、接続材130で接続した3枚の防音性合成樹脂製中空材100の幅方向の両端をそれぞれ外嵌する2本の縦枠材142からなる。なお、本実施例では3枚の合成樹脂製中空材本体110の長さはいずれも約2mであり、3枚の合成樹脂製中空材本体110のうち両端に使用する2枚は、屋根の幅に合わせて幅方向の中間部で全長に亘り切断したものを使用している。 The soundproof roof panel 140 includes three soundproof synthetic resin hollow materials 100 having the same length, two connection materials 130 for connecting the adjacent soundproof synthetic resin hollow materials 100, and a connection material 130. The two horizontal frame members 141 that are externally fitted to both ends in the length direction of the three soundproof synthetic resin hollow materials 100 connected in the above, and the three soundproof synthetic resin hollow materials connected by the connection material 130. It consists of two vertical frame members 142 that are fitted around both ends in the width direction of 100. In this embodiment, the lengths of the three synthetic resin hollow material bodies 110 are all about 2 m, and two of the three synthetic resin hollow material bodies 110 used at both ends are the width of the roof. In order to meet this requirement, the entire length is cut at the intermediate portion in the width direction.

図5に示すように、接続材130は、中空の天面部131と、天面部131の両端にそれぞれ下方垂設した中空の2つの側面部132と、2つの側面部132と平行に側面部131の略中央部に垂設した一部中空の仕切り部133を有する断面略E字状の長尺材である。接続材130の2つの側面部132のそれぞれの対向面側は、前述の合成樹脂製中空材本体110の引掛け部115の形状に対応した形状を備えている。 As shown in FIG. 5, the connecting member 130 includes a hollow top surface portion 131, two hollow side surface portions 132 that respectively hang downward from both ends of the top surface portion 131, and the side surface portion 131 parallel to the two side surface portions 132. It is a long material with a substantially E-shaped cross section having a partially hollow partition part 133 suspended from the substantially central part. Each opposing surface side of the two side surface portions 132 of the connecting material 130 has a shape corresponding to the shape of the hook portion 115 of the synthetic resin hollow material body 110 described above.

接続材130の材料としては、合成樹脂、金属などが使用可能であるが、本実施形態ではポリカーボネートを使用している。合成樹脂の場合には、採光性を有する材料を用いると防音性合成樹脂製中空パネルと接続材130を含む屋根、壁又は窓構造等の採光性の低下を抑えられるため好ましい。また、合成樹脂を使用する場合に、接続材130を構成する各部位は中空部にリブを備えてもよく、更に中実としてもよい。一方、金属の場合には軽量で成形性に優れたアルミニウムが好適に用いられる。 As a material of the connecting material 130, synthetic resin, metal, or the like can be used, but in this embodiment, polycarbonate is used. In the case of a synthetic resin, it is preferable to use a material having a daylighting property because a decrease in the daylighting property of a roof, a wall, a window structure or the like including the soundproofing synthetic resin hollow panel and the connecting member 130 is suppressed. Moreover, when using a synthetic resin, each part which comprises the connection material 130 may be equipped with a rib in a hollow part, and is good also as a solid. On the other hand, in the case of metal, aluminum that is lightweight and excellent in formability is preferably used.

図7(b)に示すように、接続材130の天面部131、2つの側面部132及び仕切り部133で形成される2つの空間部134、134には、それぞれ合成樹脂製中空材本体110の引掛け部115が挿入される。なお、空間部134を形成している側面部132の空間部134側の側面は、合成樹脂製中空材本体110の引掛け部115と略同形の断面形状(特に引掛け片115bに対応する凹み部)を有している。また、側面材132と仕切り材133の距離は、合成樹脂製中空材本体110の引掛け部115の幅よりも僅かに幅広くなっている。このため、接続材130は、合成樹脂製中空材110の引掛け部115と組み合わせることにより、接続する2つの合成樹脂製中空材本体110、110の隣接する引掛け部115、115を嵌合し、且つ一度嵌合すると抜け難くなっている。 As shown in FIG. 7 (b), in the two space portions 134 and 134 formed by the top surface portion 131, the two side surface portions 132 and the partition portion 133 of the connecting member 130, the synthetic resin hollow material body 110 is respectively formed. A hook 115 is inserted. Note that the side surface of the side surface portion 132 forming the space portion 134 on the space portion 134 side is substantially the same sectional shape as the hook portion 115 of the synthetic resin hollow material main body 110 (particularly, a recess corresponding to the hook piece 115b). Part). Further, the distance between the side member 132 and the partition member 133 is slightly wider than the width of the hook portion 115 of the synthetic resin hollow material main body 110. Therefore, the connecting member 130 is combined with the hook portion 115 of the synthetic resin hollow material 110 to fit the hook portions 115 and 115 adjacent to the two synthetic resin hollow material bodies 110 and 110 to be connected. And once fitted, it is difficult to come off.

図6(a)に示すように、横枠材141は、側面部141aと、側面部141aの両端に垂設した天面部141bと底面部141cからなる断面コ字状の長尺材であり、その長さL1は連結した合成樹脂製中空材本体110の全幅wに略等しい。側面部141aの高さは、合成樹脂製中空材本体110の引掛け部115がある部分に対応する部分付近では合成樹脂製中空材本体110の厚さTに接続材130の高さH130を加えた長さよりも僅かに高くなっており(H1)、その他の部分では防音性合成樹脂製中空材本体110の厚さTよりも僅かに幅広くなっている(H2)。このため、横枠材141は合成樹脂製中空材本体110の長さ方向端部を外嵌することができる。 As shown in FIG. 6 (a), the lateral frame member 141 is a long material having a U-shaped cross section composed of a side surface portion 141a, a top surface portion 141b and a bottom surface portion 141c that are suspended from both ends of the side surface portion 141a. The length L1 is substantially equal to the full width w of the connected synthetic resin hollow material main body 110. The height of the side surface portion 141a is obtained by adding the height H130 of the connecting material 130 to the thickness T of the synthetic resin hollow material body 110 in the vicinity of the portion corresponding to the portion where the hook portion 115 of the synthetic resin hollow material body 110 is present. The other part is slightly wider than the thickness T of the soundproof synthetic resin hollow material body 110 (H2). For this reason, the horizontal frame member 141 can externally fit the end portion in the length direction of the synthetic resin hollow material main body 110.

縦枠材142は、側面部142aと、側面部142aの両端に垂設した天面部142bと底面部142cからなる断面コの字状の長尺材であり、その長さL2は合成樹脂製中空材本体110の長さLと略等しく、側面材142aの高さは横枠材141の高さと同じH2で、合成樹脂製中空材本体110の厚さTよりも僅かに幅広くなっている。このため縦枠材142は、合成樹脂製中空材本体110の幅方向端部を外嵌することができる。なお、縦枠材142の長さと防音性屋根用パネル140の長さは等しいので、共にL2と記す。 The vertical frame member 142 is a long material having a U-shaped cross section composed of a side surface portion 142a, a top surface portion 142b and a bottom surface portion 142c suspended from both ends of the side surface portion 142a, and its length L2 is a hollow made of synthetic resin. It is substantially equal to the length L of the material main body 110, the height of the side material 142a is the same as H2 of the horizontal frame material 141, and is slightly wider than the thickness T of the synthetic resin hollow material main body 110. For this reason, the vertical frame material 142 can fit the width direction edge part of the synthetic resin hollow material main body 110 externally. In addition, since the length of the vertical frame material 142 and the length of the soundproofing roof panel 140 are equal, both are described as L2.

横枠材141及び縦枠材142の材料は特に制限はないが、用途及び耐荷重等を考慮して適宜選定すればよい。本実施形態ではアルミ材からなる。 The material of the horizontal frame member 141 and the vertical frame member 142 is not particularly limited, but may be appropriately selected in consideration of the application and load resistance. In this embodiment, it consists of an aluminum material.

図4(b)に示すように、防音性屋根用パネル140の横枠材141と縦枠材142の各接合部付近では、横枠材141及び縦枠材142は互いに重ならないように、側面材141a及び142aの端部を、横枠材141の底面材141aを含む面と側面材141b端部のなす角度θ1及び縦枠材142の底面材142aを含む面と側面材142bの端部のなす角度θ2が略45°になるようにそれぞれ切欠いている。この切欠いた端部を含め、横枠材141と縦枠材142が隣接する部位にシーリングすることにより防音性屋根用パネル140の水密性や気密性が向上する。 As shown in FIG. 4 (b), in the vicinity of each joint portion of the horizontal frame member 141 and the vertical frame member 142 of the soundproof roof panel 140, the side frame member 141 and the vertical frame member 142 are arranged so as not to overlap each other. The angle θ1 between the end of the materials 141a and 142a and the end of the side frame 141b and the end of the side frame 142b and the end of the side frame 142b of the vertical frame 142 Notches are formed so that the angle θ2 formed is approximately 45 °. The sealing and sealing of the horizontal frame member 141 and the vertical frame member 142 including the notched end portion improve the watertightness and airtightness of the soundproofing roof panel 140.

また、横枠材141又は縦枠材142と防音性合成樹脂製中空材100の間にパッキン等を挿入することにより、水密性や気密性が向上すると共にガタツキを防止することができる。更にパッキンの露出面を覆うようにシーリングすることにより、防音性屋根用パネル140の防水性や気密性を向上することができる。 Further, by inserting a packing or the like between the horizontal frame member 141 or the vertical frame member 142 and the soundproof synthetic resin hollow material 100, water tightness and air tightness can be improved and rattling can be prevented. Furthermore, by sealing so as to cover the exposed surface of the packing, the waterproofness and airtightness of the soundproofing roof panel 140 can be improved.

図4(a)に示すように、防音性屋根用パネル140は、2本の接続材130を用いて3枚の防音性合成樹脂製中空材100を接続材130により幅方向に接続させたものの四周を、断面コ字状の2本の横枠材141及び断面コ字状の2本の縦枠材142で外嵌して覆っている。このため、防音性屋根パネル140は、風圧等でも防音性合成樹脂製中空材100が外れにくい構造になっている。上述のように、横枠材141及び縦枠材142は、防音性合成樹脂製中空材100及び接続材130を外嵌して覆うことにより、防音性屋根用パネル140に優れた耐風圧性を付与する役割を果たす。 As shown in FIG. 4A, the soundproof roof panel 140 is obtained by connecting three soundproof synthetic resin hollow materials 100 in the width direction by the connection materials 130 using the two connection materials 130. The four circumferences are externally fitted and covered with two horizontal frame members 141 having a U-shaped cross section and two vertical frame members 142 having a U-shaped cross section. For this reason, the soundproofing roof panel 140 has a structure in which the soundproofing synthetic resin hollow material 100 is not easily detached even by wind pressure or the like. As described above, the horizontal frame member 141 and the vertical frame member 142 provide excellent wind pressure resistance to the soundproofing roof panel 140 by covering and covering the soundproofing synthetic resin hollow material 100 and the connecting material 130. To play a role.

躯体150は、一端を地中に埋設した柱材151と、柱材151の他端に延設した梁材152からなる。 The casing 150 includes a column member 151 having one end buried in the ground and a beam member 152 extending to the other end of the column member 151.

柱材151の材料、形状、及び本数は特に制限はないが、用途、屋根の大きさ、及び耐荷重等を考慮して適宜選定すればよい。本実施形態では長さが約2mで断面矩形の中空のアルミ材からなる柱材151を2本使用している。 The material, shape, and number of the column members 151 are not particularly limited, but may be appropriately selected in consideration of the use, the size of the roof, the load resistance, and the like. In this embodiment, two column members 151 made of a hollow aluminum material having a length of about 2 m and a rectangular cross section are used.

梁材152の材料や形状は特に制限はないが、用途、屋根の大きさ、及び耐荷重等を考慮して適宜選定すればよい。本実施形態では長さが防音性屋根用パネル140の長さL2に略等しい約2mで断面矩形の中空のアルミ材からなる。 The material and shape of the beam material 152 are not particularly limited, but may be appropriately selected in consideration of the application, the size of the roof, the load resistance, and the like. In this embodiment, the length is made of a hollow aluminum material having a rectangular shape and a cross section of about 2 m which is substantially equal to the length L2 of the soundproofing roof panel 140.

柱材151で梁材152を支持する方法は、一端、両端、或いは3点以上のいずれでもよく、いずれの方法で支持するかは用途、屋根の大きさ、及び耐荷重等を考慮して適宜選定すればよい。本実施形態では図6(a)に示すように梁材152の一端で柱材151が梁材152を支持している。 The beam member 152 may be supported by the column member 151 at one end, at both ends, or at least three points. The method of supporting the beam member 152 is determined appropriately depending on the application, the size of the roof, the load resistance, and the like. It only has to be selected. In this embodiment, as shown in FIG. 6A, the column material 151 supports the beam material 152 at one end of the beam material 152.

梁材152の上面に防音性屋根用パネル140設置し固定することで防音性屋根構造1が得られる。本実施形態では梁材152の長さは防音性屋根用パネル140の長さL2に略等しいため、梁材152の両端と防音性屋根用パネル140の横枠材141をビスにより固定している。なお、固定方法はビスに限らず公知のあらゆる固定方法を採用することができる。 The soundproof roof structure 1 is obtained by installing and fixing the soundproof roof panel 140 on the upper surface of the beam member 152. In this embodiment, since the length of the beam member 152 is substantially equal to the length L2 of the soundproof roof panel 140, both ends of the beam member 152 and the horizontal frame member 141 of the soundproof roof panel 140 are fixed by screws. . The fixing method is not limited to screws, and any known fixing method can be employed.

柱材151と梁材152なす角度は用途、屋根の大きさ、及び耐荷重等を考慮し適宜選定すればよいが、梁材152上に設置される防音性屋根用パネル140上面の排水性を考慮すると、防音性屋根用パネル140が傾斜していることが好ましいので、柱材151と梁材152なす角度は90度よりも大きいことが好ましい。 The angle formed between the column member 151 and the beam member 152 may be appropriately selected in consideration of the use, the size of the roof, the load resistance, etc., but the drainage of the upper surface of the soundproof roof panel 140 installed on the beam member 152 is improved. In consideration, since the soundproofing roof panel 140 is preferably inclined, the angle formed between the column member 151 and the beam member 152 is preferably larger than 90 degrees.

以上、防音性合成樹脂製中空材100、及びこれを用いた防音性屋根構造1について説明した。本実施形態の防音性合成樹脂製中空材100及びこれを用いた防音性屋根構造1では、合成樹脂製中空材本体110の中空部113に中実長尺材120を挿入することにより防音性を向上することができる。更に中実長尺材120の数を適宜選定することで防音性と重量のバランスの取れた防音性合成樹脂製中空材100及びこれを用いた防音性屋根構造1を得ることができる。 The soundproof synthetic resin hollow material 100 and the soundproof roof structure 1 using the same have been described above. In the soundproof synthetic resin hollow material 100 and the soundproof roof structure 1 using the same according to the present embodiment, the soundproofness is achieved by inserting the solid long material 120 into the hollow portion 113 of the synthetic resin hollow material body 110. Can be improved. Further, by appropriately selecting the number of the solid long materials 120, the soundproof synthetic resin hollow material 100 having a good balance between the soundproofness and the weight and the soundproof roof structure 1 using the same can be obtained.

なお、本発明の防音性合成樹脂製中空材100は、合成樹脂製中空材本体110の中空部に中実長尺材を挿入したものであるから、本発明を利用すれば、既設の屋根、壁又は窓においても、防音性合成樹脂製中空材100の外周部を覆う枠材を外して中実長尺材を挿入することにより、容易に防音性を向上することができる。 In addition, since the soundproof synthetic resin hollow material 100 of the present invention is obtained by inserting a solid long material into the hollow portion of the synthetic resin hollow material main body 110, if the present invention is used, an existing roof, Also in the wall or window, the soundproofness can be easily improved by removing the frame material covering the outer periphery of the soundproof synthetic resin hollow material 100 and inserting the solid long material.

1 防音性屋根構造
100 防音性合成樹脂製中空材
110 合成樹脂製中空材本体
111a〜d 平板
112a〜c リブ
113 中空部
114 中空部
115 引掛け部
120 中実長尺材
130 接続材
140 防音性屋根用パネル
141 横枠材
142 縦枠材
150 躯体
151 柱材
152 梁材
DESCRIPTION OF SYMBOLS 1 Soundproof roof structure 100 Soundproof synthetic resin hollow material 110 Synthetic resin hollow material main body 111a-d Flat plate 112a-c Rib 113 Hollow part 114 Hollow part 115 Hook part 120 Solid long material 130 Connection material 140 Soundproof Roof panel 141 Horizontal frame material 142 Vertical frame material 150 Frame 151 Column material 152 Beam material

Claims (4)

互いに対向する複数の平板と複数のリブによって仕切られた中空部を有し、前記中空部の両端が開口している合成樹脂製中空材本体と、
前記合成樹脂製中空材本体の少なくとも1つの中空部に挿入された中実長尺材を
備えていることを特徴とする防音性合成樹脂製中空材。
A synthetic resin hollow material body having a hollow portion partitioned by a plurality of flat plates and a plurality of ribs facing each other, and both ends of the hollow portion are open,
A soundproof synthetic resin hollow material comprising a solid long material inserted into at least one hollow portion of the synthetic resin hollow material body.
前記中実長尺材の厚さが、前記平板よりも厚いことを特徴とする請求項1に記載の防音性合成樹脂製中空材。   The soundproof synthetic resin hollow material according to claim 1, wherein the solid long material is thicker than the flat plate. 前記平板が3枚以上であり、前記合成樹脂製中空材本体の厚さ方向に少なくとも2以上の中空部を有していることを特徴とする請求項1又は請求項2のいずれかに記載の防音性合成樹脂製中空材。   The said flat plate is 3 or more, It has at least 2 or more hollow part in the thickness direction of the said synthetic resin hollow material main body, Either of Claim 1 or Claim 2 characterized by the above-mentioned. Soundproof synthetic resin hollow material. 請求項1ないし請求項3のいずれかに記載の防音性合成樹脂製中空材を1枚、又は防音性合成樹脂製中空材を幅方向に2枚以上配したものの、外周部を枠材で覆うことを特徴とする屋根、壁又は窓構造。   Although the soundproof synthetic resin hollow material according to any one of claims 1 to 3 is arranged in one piece or two or more soundproof synthetic resin hollow materials in the width direction, an outer peripheral portion is covered with a frame material. A roof, wall or window structure characterized by that.
JP2010080427A 2010-03-31 2010-03-31 Soundproof hollow synthetic resin material and soundproof structure using the same Pending JP2011214225A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108643497A (en) * 2018-06-22 2018-10-12 东阳市天杨建筑工程设计有限公司 Decoration ventilating board

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5430617A (en) * 1977-08-12 1979-03-07 Sanko Kinzoku Kougiyou Kk Roof board for utilizing solar heat
JPS5826099U (en) * 1981-08-11 1983-02-19 筒中プラスチック工業株式会社 soundproof panel
JPS6387020U (en) * 1986-11-27 1988-06-07
JP2004108084A (en) * 2002-09-20 2004-04-08 Yamaha Corp Hollow panel

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5430617A (en) * 1977-08-12 1979-03-07 Sanko Kinzoku Kougiyou Kk Roof board for utilizing solar heat
JPS5826099U (en) * 1981-08-11 1983-02-19 筒中プラスチック工業株式会社 soundproof panel
JPS6387020U (en) * 1986-11-27 1988-06-07
JP2004108084A (en) * 2002-09-20 2004-04-08 Yamaha Corp Hollow panel

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108643497A (en) * 2018-06-22 2018-10-12 东阳市天杨建筑工程设计有限公司 Decoration ventilating board

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