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JP2011022446A - Fixing device, image forming apparatus, and magnetic field generating device - Google Patents

Fixing device, image forming apparatus, and magnetic field generating device Download PDF

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Publication number
JP2011022446A
JP2011022446A JP2009168593A JP2009168593A JP2011022446A JP 2011022446 A JP2011022446 A JP 2011022446A JP 2009168593 A JP2009168593 A JP 2009168593A JP 2009168593 A JP2009168593 A JP 2009168593A JP 2011022446 A JP2011022446 A JP 2011022446A
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magnetic
magnetic field
fixing
temperature
magnetic core
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Takeshi Haruhara
剛 春原
Motofumi Baba
基文 馬場
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Fujifilm Business Innovation Corp
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Fuji Xerox Co Ltd
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Priority to JP2009168593A priority Critical patent/JP2011022446A/en
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  • General Induction Heating (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To reduce variation in the calorific value occurring in the longitudinal direction of the fixing member in a fixing device of electromagnetic induction heating type. <P>SOLUTION: This fixing device includes a plurality of magnetic cores 89 for adjustment, which are arranged between a plurality of magnetic path forming members for forming a magnetic path of an alternating-current magnetic field generated by an exciting coil 82 and guiding the alternating-current magnetic field toward a fixing belt and perform adjustment so as to reduce the intensity in the fixing belt width direction of the alternating-current magnetic field guided to the fixing belt along the magnetic path formed by a plurality of magnetic cores 84. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、定着装置、画像形成装置、および磁界生成装置に関する。   The present invention relates to a fixing device, an image forming apparatus, and a magnetic field generation device.

電子写真方式を用いた複写機、プリンタ等の画像形成装置に搭載する定着装置として、電磁誘導加熱方式を用いたものが知られている。
例えば特許文献1には、磁束発生手段としての電磁誘導コイルが磁性金属製の芯金シリンダからなる定着ロールの内部に配置され、電磁誘導コイルにて生成した誘導磁界により定着ロールに渦電流を誘起させて、定着ロールを直接的に加熱する電磁誘導加熱方式の定着装置が記載されている。
As a fixing device mounted on an image forming apparatus such as a copying machine or a printer using an electrophotographic system, an apparatus using an electromagnetic induction heating system is known.
For example, in Patent Document 1, an electromagnetic induction coil as a magnetic flux generating means is arranged inside a fixing roll made of a core metal cylinder made of magnetic metal, and an eddy current is induced in the fixing roll by an induced magnetic field generated by the electromagnetic induction coil. An electromagnetic induction heating type fixing device that directly heats the fixing roll is described.

特開2003−186322号公報JP 2003-186322 A

ここで一般に、電磁誘導方式により加熱される定着部材を熱容量の小さいベルト部材で構成することにより、定着部材を定着設定温度まで上昇させる時間が短縮される。しかしその反面、ベルト部材で構成された定着部材は熱容量が小さいことから、例えば定着部材を加熱するために構成された各種部材の配置状態等によって、定着部材の発熱量が長手方向に不均一となることがある。
本発明は、電磁誘導加熱方式の定着装置において定着部材の長手方向に生じる発熱量のばらつきを低減することを目的とする。
Here, in general, the fixing member heated by the electromagnetic induction method is constituted by a belt member having a small heat capacity, so that the time for raising the fixing member to the fixing set temperature is shortened. However, on the other hand, since the heat capacity of the fixing member constituted by the belt member is small, the heat generation amount of the fixing member is not uniform in the longitudinal direction due to, for example, the arrangement state of various members configured to heat the fixing member. May be.
An object of the present invention is to reduce variations in the amount of heat generated in the longitudinal direction of a fixing member in an electromagnetic induction heating type fixing device.

請求項1に記載の発明は、導電層を有し、当該導電層が電磁誘導加熱されることで記録材にトナーを定着する定着部材と、前記定着部材の前記導電層を電磁誘導加熱する交流磁界を生成する磁界生成部材と、前記定着部材に対向し、かつ当該定着部材の幅方向に沿って当該幅方向と交差する方向に向けて並ぶように配置され、前記磁界生成部材にて生成された交流磁界の磁路を形成し、当該交流磁界を当該定着部材に向けて誘導する複数の磁路形成部材と、前記複数の磁路形成部材相互の間に配置され、当該複数の磁路形成部材により形成された前記磁路に沿って前記定着部材に誘導される交流磁界の前記定着部材幅方向における強弱を低減するように調整する複数の調整磁性部材とを備えたことを特徴とする定着装置である。   According to the first aspect of the present invention, there is provided a fixing member that has a conductive layer, and the conductive layer is electromagnetically heated to fix the toner on the recording material, and an alternating current that electromagnetically heats the conductive layer of the fixing member. A magnetic field generating member that generates a magnetic field; and a magnetic field generating member that is arranged to face the fixing member and to be aligned along a width direction of the fixing member in a direction intersecting the width direction. A plurality of magnetic path forming members that form a magnetic path of the alternating magnetic field and guide the alternating magnetic field toward the fixing member, and the plurality of magnetic path forming members are disposed between the plurality of magnetic path forming members. A plurality of adjusting magnetic members for adjusting the AC magnetic field induced by the fixing member along the magnetic path formed by the members so as to reduce the strength in the fixing member width direction; Device.

請求項2に記載の発明は、前記複数の調整磁性部材各々は、両隣に配置された前記磁路形成部材各々とは前記定着部材の幅方向に離間して配置されたことを特徴とする請求項1記載の定着装置である。
請求項3に記載の発明は、前記複数の調整磁性部材各々は、前記複数の磁路形成部材各々よりも前記磁界生成部材に近い位置に配置されたことを特徴とする請求項1記載の定着装置である。
請求項4に記載の発明は、前記複数の調整磁性部材各々は、前記定着部材の幅方向両端部に配置された前記磁路形成部材よりも内側に配置された当該磁路形成部材よりもさらに内側の領域に配置されたことを特徴とする請求項1記載の定着装置である。
請求項5に記載の発明は、前記複数の磁路形成部材は、前記磁界生成部材と対向する内周面が前記定着部材の移動方向に向けて円弧形状に形成されるとともに、前記定着部材の移動方向に向けて円弧形状に形成され、前記磁界生成部材を前記定着部材と予め定めた間隙を有する位置に設定する位置設定面と、当該定着部材の移動方向と直交する方向に沿って平行に配置された一対の凸状部で構成され、前記磁路形成部材を当該位置設定面と予め定めた間隙を有する位置に設定する位置設定部とを有する位置設定部材をさらに備え、前記複数の調整磁性部材各々は、前記位置設定部材の前記位置設定面上に配置されたことを特徴とする請求項1記載の定着装置である。
The invention according to claim 2 is characterized in that each of the plurality of adjusting magnetic members is arranged apart from each of the magnetic path forming members arranged on both sides in the width direction of the fixing member. The fixing device according to Item 1.
According to a third aspect of the present invention, each of the plurality of adjusting magnetic members is disposed closer to the magnetic field generating member than each of the plurality of magnetic path forming members. Device.
According to a fourth aspect of the present invention, each of the plurality of adjusting magnetic members is more than the magnetic path forming member disposed inside the magnetic path forming member disposed at both ends in the width direction of the fixing member. The fixing device according to claim 1, wherein the fixing device is disposed in an inner region.
According to a fifth aspect of the present invention, in the plurality of magnetic path forming members, an inner peripheral surface facing the magnetic field generating member is formed in an arc shape toward the moving direction of the fixing member, and the fixing member A position setting surface that is formed in an arc shape toward the moving direction and sets the magnetic field generating member at a position having a predetermined gap from the fixing member, and parallel to a direction orthogonal to the moving direction of the fixing member A plurality of adjustments, further comprising a position setting member that includes a pair of convex portions arranged, and has a position setting portion that sets the magnetic path forming member at a position having a predetermined gap with the position setting surface. The fixing device according to claim 1, wherein each magnetic member is disposed on the position setting surface of the position setting member.

請求項6に記載の発明は、トナー像を形成するトナー像形成手段と、前記トナー像形成手段によって形成された前記トナー像を記録材上に転写する転写手段と、前記記録材上に転写された前記トナー像を当該記録材に定着する定着手段とを有し、前記定着手段は、導電層を有し、当該導電層が電磁誘導加熱されることで前記記録材にトナーを定着する定着部材と、前記定着部材の前記導電層を電磁誘導加熱する交流磁界を生成する磁界生成部材と、前記定着部材に対向し、かつ当該定着部材の幅方向に沿って当該幅方向と交差する方向に向けて並ぶように配置され、前記磁界生成部材にて生成された交流磁界の磁路を形成し、当該交流磁界を当該定着部材に向けて誘導する複数の磁路形成部材と、前記複数の磁路形成部材相互の間に配置され、当該複数の磁路形成部材により形成された前記磁路に沿って前記定着部材に誘導される交流磁界の前記定着部材幅方向における強弱を低減するように調整する複数の調整磁性部材とを備えたことを特徴とする画像形成装置である。   According to a sixth aspect of the present invention, there is provided a toner image forming unit that forms a toner image, a transfer unit that transfers the toner image formed by the toner image forming unit onto a recording material, and a toner image forming unit that is transferred onto the recording material. A fixing member for fixing the toner image to the recording material, the fixing device having a conductive layer, and fixing the toner to the recording material by electromagnetically heating the conductive layer. A magnetic field generating member that generates an alternating magnetic field that electromagnetically heats the conductive layer of the fixing member; and a direction that faces the fixing member and intersects the width direction along the width direction of the fixing member. A plurality of magnetic path forming members that are arranged so as to form a magnetic path of an alternating magnetic field generated by the magnetic field generating member and guide the alternating magnetic field toward the fixing member, and the plurality of magnetic paths Between the forming members A plurality of adjusting magnetic members that adjust the AC magnetic field induced by the fixing member along the magnetic paths formed by the plurality of magnetic path forming members so as to reduce the strength in the fixing member width direction; An image forming apparatus characterized by the above.

請求項7に記載の発明は、前記定着手段の前記複数の調整磁性部材各々は、両隣に配置された前記磁路形成部材各々とは前記定着部材の幅方向に離間して配置されたことを特徴とする請求項6記載の画像形成装置である。
請求項8に記載の発明は、前記定着手段の前記複数の調整磁性部材各々は、前記複数の磁路形成部材各々よりも前記磁界生成部材に近い位置に配置されたことを特徴とする請求項6記載の画像形成装置である。
請求項9に記載の発明は、前記定着手段の前記複数の調整磁性部材各々は、前記定着部材の幅方向両端部に配置された前記磁路形成部材よりも内側に配置された当該磁路形成部材よりもさらに内側の領域に配置されたことを特徴とする請求項6記載の画像形成装置である。
請求項10に記載の発明は、前記定着手段は、前記定着部材を挟んで前記磁界生成部材と対向して配置され、透磁率が減少を開始する透磁率変化開始温度までの温度範囲にて当該磁界生成部材で発生させた交流磁界の磁路を形成し、当該透磁率変化開始温度を超える温度範囲にて当該磁界生成部材で発生された交流磁界を透過させる第2の磁路形成部材をさらに備えたことを特徴とする請求項6記載の画像形成装置である。
According to a seventh aspect of the present invention, each of the plurality of adjusting magnetic members of the fixing unit is disposed apart from each of the magnetic path forming members disposed on both sides in the width direction of the fixing member. The image forming apparatus according to claim 6.
The invention according to claim 8 is characterized in that each of the plurality of adjusting magnetic members of the fixing unit is disposed at a position closer to the magnetic field generating member than each of the plurality of magnetic path forming members. 6. The image forming apparatus according to 6.
According to a ninth aspect of the present invention, each of the plurality of adjusting magnetic members of the fixing unit is formed with the magnetic path formed inside the magnetic path forming members disposed at both ends in the width direction of the fixing member. The image forming apparatus according to claim 6, wherein the image forming apparatus is disposed in a region further inside than the member.
According to a tenth aspect of the present invention, the fixing unit is disposed opposite to the magnetic field generation member with the fixing member interposed therebetween, and the fixing unit is in a temperature range up to a magnetic permeability change start temperature at which the magnetic permeability starts decreasing. A second magnetic path forming member that forms a magnetic path of an alternating magnetic field generated by the magnetic field generating member and transmits the alternating magnetic field generated by the magnetic field generating member in a temperature range that exceeds the permeability change start temperature; The image forming apparatus according to claim 6, wherein the image forming apparatus is provided.

請求項11に記載の発明は、導電層を有し記録材にトナーを定着する定着部材の当該導電層を電磁誘導加熱する交流磁界を生成する磁界生成部材と、前記定着部材の幅方向に沿って配列され、前記磁界生成部材にて生成された交流磁界の磁路を形成し、当該交流磁界を前記定着部材に向けて誘導する複数の磁路形成部材と、前記定着部材に対向し、かつ当該定着部材の幅方向に沿って当該幅方向と交差する方向に向けて並ぶように配置され、前記磁界生成部材にて生成された交流磁界の磁路を形成し、当該交流磁界を当該定着部材に向けて誘導する複数の磁路形成部材と、前記複数の磁路形成部材相互の間に配置され、当該複数の磁路形成部材により形成された前記磁路に沿って前記定着部材に誘導される交流磁界の前記定着部材幅方向における強弱を低減するように調整する複数の調整磁性部材とを備えたことを特徴とする磁界生成装置である。   According to an eleventh aspect of the present invention, there is provided a magnetic field generating member for generating an alternating magnetic field for electromagnetically heating the conductive layer of the fixing member having a conductive layer and fixing toner on the recording material, and along the width direction of the fixing member. A plurality of magnetic path forming members that form a magnetic path of an alternating magnetic field generated by the magnetic field generating member and guide the alternating magnetic field toward the fixing member; and Arranged along the width direction of the fixing member in a direction crossing the width direction, forming a magnetic path of an alternating magnetic field generated by the magnetic field generating member, and the alternating magnetic field is transferred to the fixing member A plurality of magnetic path forming members that are guided toward the head and the plurality of magnetic path forming members, and are guided to the fixing member along the magnetic paths formed by the plurality of magnetic path forming members. In the width direction of the fixing member. A magnetic field generating apparatus characterized by comprising a plurality of adjustment magnetic members be adjusted to reduce the strength that.

請求項12に記載の発明は、前記複数の調整磁性部材各々は、両隣に配置された前記磁路形成部材各々とは前記定着部材の幅方向に離間して配置されたことを特徴とする請求項11記載の磁界生成装置である。
請求項13に記載の発明は、前記複数の調整磁性部材各々は、前記複数の磁路形成部材各々よりも前記磁界生成部材に近い位置に配置されたことを特徴とする請求項11記載の磁界生成装置である。
請求項14に記載の発明は、前記複数の調整磁性部材各々は、前記定着部材の幅方向両端部に配置された前記磁路形成部材よりも内側に配置された当該磁路形成部材よりもさらに内側の領域に配置されたことを特徴とする請求項11記載の磁界生成装置である。
The invention according to claim 12 is characterized in that each of the plurality of adjusting magnetic members is disposed apart from each of the magnetic path forming members disposed on both sides in the width direction of the fixing member. Item 12. The magnetic field generation device according to Item 11.
According to a thirteenth aspect of the present invention, in the magnetic field according to the eleventh aspect, each of the plurality of adjusting magnetic members is disposed closer to the magnetic field generating member than each of the plurality of magnetic path forming members. It is a generation device.
According to a fourteenth aspect of the present invention, each of the plurality of adjusting magnetic members is more than the magnetic path forming member disposed inside the magnetic path forming member disposed at both ends in the width direction of the fixing member. The magnetic field generation device according to claim 11, wherein the magnetic field generation device is arranged in an inner region.

請求項1の発明によれば、本発明を採用しない場合に比べ、電磁誘導加熱方式の定着装置において定着部材の長手方向に生じる発熱量のばらつきを低減することができる。
請求項2の発明によれば、本発明を採用しない場合に比べ、磁路形成部材に誘導される磁力線の増加を抑え、交流磁界の定着部材幅方向における強弱をより低減することができる。
請求項3の発明によれば、本発明を採用しない場合に比べ、磁界生成部材にて生成された交流磁界を磁路形成部材よりも小さい体積で構成された調整磁性部材の内部に、より効率的に誘導することができる。
請求項4の発明によれば、本発明を採用しない場合に比べ、定着部材両端部領域での温度がそれ以外である内側領域での温度よりも高くなることを抑制することができる。
請求項5の発明によれば、本発明を採用しない場合に比べ、磁路形成部材の形状にばらつきが生じても定着部材に誘導される磁力線は定着部材の移動方向に対称性を維持するとともに、定着部材の長手方向における磁力線の均一性も向上させることができる。
According to the first aspect of the present invention, it is possible to reduce variation in the amount of heat generated in the longitudinal direction of the fixing member in the electromagnetic induction heating type fixing device as compared with the case where the present invention is not adopted.
According to the second aspect of the present invention, compared to the case where the present invention is not adopted, it is possible to suppress an increase in the lines of magnetic force induced by the magnetic path forming member and to further reduce the strength of the alternating magnetic field in the fixing member width direction.
According to the third aspect of the present invention, compared with the case where the present invention is not adopted, the AC magnetic field generated by the magnetic field generating member is more efficiently contained in the adjusting magnetic member having a smaller volume than the magnetic path forming member. Can be guided.
According to the fourth aspect of the present invention, it is possible to suppress the temperature at the fixing member both end regions from becoming higher than the temperature at the other inner region as compared with the case where the present invention is not adopted.
According to the fifth aspect of the present invention, the lines of magnetic force induced in the fixing member maintain symmetry in the moving direction of the fixing member even when the shape of the magnetic path forming member varies as compared with the case where the present invention is not adopted. Further, the uniformity of the lines of magnetic force in the longitudinal direction of the fixing member can be improved.

請求項6の発明によれば、本発明を採用しない場合に比べ、画像形成装置に搭載される電磁誘導加熱方式の定着装置において定着部材の長手方向に生じる発熱量のばらつきを低減することができる。
請求項7の発明によれば、本発明を採用しない場合に比べ、磁路形成部材に誘導される磁力線の増加を抑え、交流磁界の定着部材幅方向における強弱をより低減することができる。
請求項8の発明によれば、本発明を採用しない場合に比べ、磁界生成部材にて生成された交流磁界を磁路形成部材よりも小さい体積で構成された調整磁性部材の内部に、より効率的に誘導することができる。
請求項9の発明によれば、本発明を採用しない場合に比べ、定着部材両端部領域での温度がそれ以外である内側領域での温度よりも高くなることを抑制することができる。
請求項10の発明によれば、本発明を採用しない場合に比べ、非通紙領域での定着部材の温度の過剰な上昇を抑制することができる。
According to the sixth aspect of the present invention, it is possible to reduce variations in the amount of heat generated in the longitudinal direction of the fixing member in the electromagnetic induction heating type fixing device mounted on the image forming apparatus, compared to the case where the present invention is not adopted. .
According to the seventh aspect of the present invention, compared to the case where the present invention is not adopted, it is possible to suppress an increase in the lines of magnetic force induced by the magnetic path forming member and to further reduce the strength of the alternating magnetic field in the fixing member width direction.
According to the invention of claim 8, compared with the case where the present invention is not adopted, the AC magnetic field generated by the magnetic field generating member is more efficiently contained in the adjusting magnetic member having a smaller volume than the magnetic path forming member. Can be guided.
According to the ninth aspect of the present invention, compared to the case where the present invention is not adopted, it is possible to suppress the temperature in the both end region of the fixing member from becoming higher than the temperature in the other inner region.
According to the tenth aspect of the present invention, it is possible to suppress an excessive increase in the temperature of the fixing member in the non-sheet passing region as compared with the case where the present invention is not adopted.

請求項11の発明によれば、本発明を採用しない場合に比べ、電磁誘導加熱方式の定着装置において定着部材の長手方向に生じる発熱量のばらつきを低減することができる。
請求項12の発明によれば、本発明を採用しない場合に比べ、磁路形成部材に誘導される磁力線の増加を抑え、交流磁界の定着部材幅方向における強弱をより低減することができる。
請求項13の発明によれば、本発明を採用しない場合に比べ、磁界生成部材にて生成された交流磁界を磁路形成部材よりも小さい体積で構成された調整磁性部材の内部に、より効率的に誘導することができる。
請求項14の発明によれば、本発明を採用しない場合に比べ、定着部材両端部領域での温度がそれ以外である内側領域での温度よりも高くなることを抑制することができる。
According to the eleventh aspect of the present invention, it is possible to reduce variations in the amount of heat generated in the longitudinal direction of the fixing member in the electromagnetic induction heating type fixing device as compared with the case where the present invention is not adopted.
According to the twelfth aspect of the present invention, compared with the case where the present invention is not adopted, it is possible to suppress an increase in the lines of magnetic force induced by the magnetic path forming member and to further reduce the strength of the AC magnetic field in the fixing member width direction.
According to the invention of claim 13, compared with the case where the present invention is not adopted, the AC magnetic field generated by the magnetic field generating member is more efficient inside the adjusting magnetic member having a smaller volume than the magnetic path forming member. Can be guided.
According to the fourteenth aspect of the present invention, compared to the case where the present invention is not adopted, it is possible to suppress the temperature in the both end region of the fixing member from becoming higher than the temperature in the other inner region.

本実施の形態の定着装置が適用される画像形成装置の構成例を示した図である。1 is a diagram illustrating a configuration example of an image forming apparatus to which a fixing device according to an exemplary embodiment is applied. 本実施の形態の定着ユニットの構成を示す正面図である。FIG. 2 is a front view illustrating a configuration of a fixing unit of the present embodiment. 図2における定着ユニットのII−II断面図である。FIG. 3 is a II-II sectional view of the fixing unit in FIG. 2. 定着ベルトの断面層構成図である。FIG. 3 is a cross-sectional layer configuration diagram of a fixing belt. (a)がエンドキャップ部材の側面図であり、(b)がZ方向から見たエンドキャップ部材の平面図である。(a) is a side view of an end cap member, (b) is a top view of the end cap member seen from the Z direction. IHヒータの構成を説明する断面図である。It is sectional drawing explaining the structure of an IH heater. 定着ベルトの温度が透磁率変化開始温度以下の温度範囲にある場合の磁力線の状態を説明する図である。It is a figure explaining the state of a line of magnetic force in case the temperature of a fixing belt exists in the temperature range below the magnetic permeability change start temperature. 小サイズ紙を連続して通紙した際の定着ベルトの幅方向の温度分布の概略を示した図である。FIG. 6 is a diagram illustrating an outline of a temperature distribution in a width direction of a fixing belt when small-size paper is continuously passed. 非通紙領域での定着ベルトの温度が透磁率変化開始温度を超えた温度範囲にある場合の磁力線の状態を説明する図である。FIG. 6 is a diagram for explaining a state of magnetic lines of force when the temperature of the fixing belt in a non-sheet passing region is in a temperature range exceeding the permeability change start temperature. 感温磁性部材に形成されるスリットを示した図である。It is the figure which showed the slit formed in a temperature sensitive magnetic member. IHヒータの積層構造を説明する図である。It is a figure explaining the laminated structure of an IH heater. 磁心が支持体に形成された一対の磁心支持部によって支持される状態を示した断面構成図である。It is a section lineblock diagram showing the state where a magnetic core is supported by a pair of magnetic core support parts formed in a support. 磁心および調整用磁心の支持体上における長手方向の配列を説明する図である。It is a figure explaining the arrangement | sequence of the longitudinal direction on the support body of a magnetic core and an adjustment magnetic core. 定着ベルトに生じる温度リップルを磁心相互の間に調整用磁心を配置した構成と、磁心だけを配置した構成とにおいて比較した図である。FIG. 6 is a diagram comparing temperature ripple generated in the fixing belt between a configuration in which an adjustment magnetic core is disposed between magnetic cores and a configuration in which only the magnetic core is disposed. 定着ベルトの両端部における温度を両端部に位置する磁心相互の間に調整用磁心を配置した構成と、両端部に位置する磁心相互の間に調整用磁心を配置しない構成とにおいて比較した図である。FIG. 6 is a diagram comparing the temperature at both ends of the fixing belt between a configuration in which an adjustment magnetic core is disposed between the magnetic cores located at both ends and a configuration in which no adjustment magnetic core is disposed between the magnetic cores located at both ends. is there. 調整用磁心がその両隣に配置される磁心と重複して配置された場合に定着ベルトに生じる温度リップルと、調整用磁心と磁心とが重複することによる磁力の変化とを説明するための図である。FIG. 6 is a diagram for explaining temperature ripples generated in the fixing belt when the adjustment magnetic core is arranged overlapping with the magnetic cores arranged on both sides thereof, and a change in magnetic force due to the adjustment magnetic core and the magnetic core overlapping. is there. 調整用磁心とその両隣に配置される磁心との間隔と、温度リップルの大きさとの関係を示した図である。It is the figure which showed the relationship between the space | interval of the magnetic core for adjustment, and the magnetic core arrange | positioned on the both sides, and the magnitude | size of a temperature ripple. 調整用磁心の配置位置に関する励磁コイルとの距離と、温度リップルの大きさとの関係を示した図である。It is the figure which showed the relationship between the distance with the exciting coil regarding the arrangement position of the magnetic core for adjustment, and the magnitude | size of a temperature ripple. 温度リップルの大きさを比較した際の調整用磁心の配置位置を示す断面構成図である。It is a cross-sectional block diagram which shows the arrangement position of the magnetic core for adjustment at the time of comparing the magnitude | size of a temperature ripple.

以下、添付図面を参照して、本発明の実施の形態について詳細に説明する。
<画像形成装置の説明>
図1は本実施の形態の定着装置が適用される画像形成装置の構成例を示した図である。図1に示す画像形成装置1は、所謂タンデム型のカラープリンタであり、画像データに基づき画像形成を行う画像形成部10、画像形成装置1全体の動作を制御する制御部31を備えている。さらには、例えばパーソナルコンピュータ(PC)3や画像読取装置(スキャナ)4等との通信を行って画像データを受信する通信部32、通信部32にて受信された画像データに対し予め定めた画像処理を施す画像処理部33を備えている。
Embodiments of the present invention will be described below in detail with reference to the accompanying drawings.
<Description of Image Forming Apparatus>
FIG. 1 is a diagram illustrating a configuration example of an image forming apparatus to which the fixing device of the present embodiment is applied. An image forming apparatus 1 shown in FIG. 1 is a so-called tandem color printer, and includes an image forming unit 10 that forms an image based on image data and a control unit 31 that controls the operation of the entire image forming apparatus 1. Further, for example, a communication unit 32 that receives image data by communicating with a personal computer (PC) 3 or an image reading device (scanner) 4, and a predetermined image for the image data received by the communication unit 32. An image processing unit 33 that performs processing is provided.

画像形成部10は、一定の間隔を置いて並列的に配置されるトナー像形成手段の一例である4つの画像形成ユニット11Y,11M,11C,11K(「画像形成ユニット11」とも総称する)を備えている。各画像形成ユニット11は、静電潜像を形成してトナー像を保持する像保持体の一例としての感光体ドラム12、感光体ドラム12の表面を予め定めた電位で一様に帯電する帯電器13、帯電器13によって帯電された感光体ドラム12を各色画像データに基づき露光するLED(Light Emitting Diode)プリントヘッド14、感光体ドラム12上に形成された静電潜像を現像する現像器15、転写後の感光体ドラム12表面を清掃するドラムクリーナ16を備えている。
画像形成ユニット11各々は、現像器15に収納されるトナーを除いて略同様に構成され、それぞれがイエロー(Y)、マゼンタ(M)、シアン(C)、黒(K)のトナー像を形成する。
The image forming unit 10 includes four image forming units 11Y, 11M, 11C, and 11K (also collectively referred to as “image forming unit 11”), which are examples of toner image forming units arranged in parallel at a predetermined interval. I have. Each image forming unit 11 forms an electrostatic latent image and a photosensitive drum 12 as an example of an image holding body that holds a toner image, and charging that uniformly charges the surface of the photosensitive drum 12 with a predetermined potential. 13, an LED (Light Emitting Diode) print head 14 that exposes the photosensitive drum 12 charged by the charger 13 based on each color image data, and a developer that develops an electrostatic latent image formed on the photosensitive drum 12. 15. A drum cleaner 16 for cleaning the surface of the photosensitive drum 12 after transfer is provided.
Each of the image forming units 11 is configured in substantially the same manner except for the toner stored in the developing device 15, and each forms a toner image of yellow (Y), magenta (M), cyan (C), and black (K). To do.

また、画像形成部10は、各画像形成ユニット11の感光体ドラム12にて形成された各色トナー像が多重転写される中間転写ベルト20、各画像形成ユニット11にて形成された各色トナー像を中間転写ベルト20に順次転写(一次転写)する一次転写ロール21を備えている。さらに、中間転写ベルト20上に重畳して転写された各色トナー像を記録材(記録紙)である用紙Pに一括転写(二次転写)する二次転写ロール22、二次転写された各色トナー像を用紙P上に定着させる定着手段(定着装置)の一例としての定着ユニット60を備えている。なお、本実施の形態の画像形成装置1では、中間転写ベルト20、一次転写ロール21、および二次転写ロール22により転写手段が構成される。   The image forming unit 10 also receives the intermediate transfer belt 20 onto which the color toner images formed on the photosensitive drums 12 of the image forming units 11 are transferred, and the color toner images formed on the image forming units 11. A primary transfer roll 21 that sequentially transfers (primary transfer) to the intermediate transfer belt 20 is provided. Further, a secondary transfer roll 22 that batch-transfers (secondary transfer) each color toner image transferred and superimposed on the intermediate transfer belt 20 onto a sheet P that is a recording material (recording paper), and each color toner that is secondarily transferred. A fixing unit 60 is provided as an example of a fixing unit (fixing device) that fixes the image on the paper P. In the image forming apparatus 1 of the present embodiment, the intermediate transfer belt 20, the primary transfer roll 21, and the secondary transfer roll 22 constitute a transfer unit.

本実施の形態の画像形成装置1では、制御部31による動作制御の下で、次のようなプロセスによる画像形成処理が行われる。すなわち、PC3やスキャナ4からの画像データは通信部32にて受信され、画像処理部33により予め定めた画像処理が施された後、各色毎の画像データとなって各画像形成ユニット11に送られる。そして、例えば黒(K)色トナー像を形成する画像形成ユニット11Kでは、感光体ドラム12が矢印A方向に回転しながら帯電器13により予め定めた電位で一様に帯電され、画像処理部33から送信されたK色画像データに基づきLEDプリントヘッド14が感光体ドラム12を走査露光する。それにより、感光体ドラム12上にはK色画像に関する静電潜像が形成される。感光体ドラム12上に形成されたK色静電潜像は現像器15により現像され、感光体ドラム12上にK色トナー像が形成される。同様に、画像形成ユニット11Y,11M,11Cにおいても、それぞれイエロー(Y)、マゼンタ(M)、シアン(C)の各色トナー像が形成される。   In the image forming apparatus 1 of the present embodiment, under the operation control by the control unit 31, image forming processing is performed by the following process. That is, the image data from the PC 3 or the scanner 4 is received by the communication unit 32, subjected to predetermined image processing by the image processing unit 33, and then sent to each image forming unit 11 as image data for each color. It is done. For example, in the image forming unit 11K that forms a black (K) toner image, the photosensitive drum 12 is uniformly charged at a predetermined potential by the charger 13 while rotating in the arrow A direction, and the image processing unit 33 is charged. The LED print head 14 scans and exposes the photosensitive drum 12 based on the K-color image data transmitted from. As a result, an electrostatic latent image relating to the K color image is formed on the photosensitive drum 12. The K-color electrostatic latent image formed on the photosensitive drum 12 is developed by the developing unit 15, and a K-color toner image is formed on the photosensitive drum 12. Similarly, yellow (Y), magenta (M), and cyan (C) color toner images are formed in the image forming units 11Y, 11M, and 11C, respectively.

各画像形成ユニット11の感光体ドラム12に形成された各色トナー像は、一次転写ロール21により矢印B方向に移動する中間転写ベルト20上に順次静電転写(一次転写)され、各色トナーが重畳された重畳トナー像が形成される。中間転写ベルト20上の重畳トナー像は、中間転写ベルト20の移動に伴って二次転写ロール22が配置された領域(二次転写部T)に搬送される。重畳トナー像が二次転写部Tに搬送されると、そのタイミングに合わせて用紙保持部40から用紙Pが二次転写部Tに供給される。そして、重畳トナー像は、二次転写部Tにて二次転写ロール22が形成する転写電界により、搬送されてきた用紙P上に一括して静電転写(二次転写)される。   Each color toner image formed on the photosensitive drum 12 of each image forming unit 11 is sequentially electrostatically transferred (primary transfer) onto the intermediate transfer belt 20 that moves in the direction of arrow B by the primary transfer roll 21, and each color toner is superimposed. A superimposed toner image is formed. The superimposed toner image on the intermediate transfer belt 20 is conveyed to a region (secondary transfer portion T) where the secondary transfer roll 22 is disposed as the intermediate transfer belt 20 moves. When the superimposed toner image is conveyed to the secondary transfer unit T, the paper P is supplied from the paper holding unit 40 to the secondary transfer unit T in accordance with the timing. The superimposed toner image is collectively electrostatically transferred (secondary transfer) onto the conveyed paper P by the transfer electric field formed by the secondary transfer roll 22 in the secondary transfer portion T.

その後、重畳トナー像が静電転写された用紙Pは、定着ユニット60まで搬送される。定着ユニット60に搬送された用紙P上のトナー像は、定着ユニット60によって熱および圧力を受け、用紙P上に定着される。そして、定着画像が形成された用紙Pは、画像形成装置1の排出部に設けられた用紙積載部45に搬送される。
一方、一次転写後に感光体ドラム12に付着しているトナー(一次転写残トナー)、および二次転写後に中間転写ベルト20に付着しているトナー(二次転写残トナー)は、それぞれドラムクリーナ16、およびベルトクリーナ25によって除去される。
このようにして、画像形成装置1での画像形成処理がプリント枚数分のサイクルだけ繰り返し実行される。
Thereafter, the sheet P on which the superimposed toner image is electrostatically transferred is conveyed to the fixing unit 60. The toner image on the paper P conveyed to the fixing unit 60 receives heat and pressure by the fixing unit 60 and is fixed on the paper P. Then, the paper P on which the fixed image is formed is conveyed to a paper stacking unit 45 provided in the discharge unit of the image forming apparatus 1.
On the other hand, the toner (primary transfer residual toner) adhering to the photosensitive drum 12 after the primary transfer and the toner (secondary transfer residual toner) adhering to the intermediate transfer belt 20 after the secondary transfer are respectively drum cleaner 16. , And the belt cleaner 25.
In this way, the image forming process in the image forming apparatus 1 is repeatedly executed for the number of printed sheets.

<定着ユニットの構成の説明>
次に、本実施の形態の定着ユニット60について説明する。
図2および図3は本実施の形態の定着ユニット60の構成を示す図であり、図2は正面図、図3は図2におけるII−II断面図である。
まず、断面図である図3に示すように、定着ユニット60は、交流磁界を生成する磁界生成装置の一例としてのIH(Induction Heating)ヒータ80、IHヒータ80により電磁誘導加熱されてトナー像を定着する定着部材の一例としての定着ベルト61、定着ベルト61に対向するように配置された加圧ロール62、定着ベルト61を介して加圧ロール62から押圧される押圧パッド63を備えている。
さらに、定着ユニット60は、押圧パッド63等の構成部材を支持するホルダ65、IHヒータ80にて生成された交流磁界を誘導して磁路を形成する感温磁性部材64、感温磁性部材64を通過した磁力線を誘導する誘導部材66、定着ベルト61からの用紙Pの剥離を補助する剥離補助部材173を備えている。
<Description of fixing unit configuration>
Next, the fixing unit 60 of this embodiment will be described.
2 and 3 are views showing the configuration of the fixing unit 60 of the present embodiment, FIG. 2 is a front view, and FIG. 3 is a sectional view taken along line II-II in FIG.
First, as shown in FIG. 3 which is a cross-sectional view, the fixing unit 60 is heated by electromagnetic induction by an IH (Induction Heating) heater 80 and an IH heater 80 as an example of a magnetic field generation device that generates an alternating magnetic field, thereby generating a toner image. A fixing belt 61 as an example of a fixing member to be fixed, a pressure roll 62 disposed so as to face the fixing belt 61, and a pressure pad 63 pressed from the pressure roll 62 via the fixing belt 61 are provided.
Further, the fixing unit 60 includes a holder 65 that supports constituent members such as the pressure pad 63, a temperature-sensitive magnetic member 64 that induces an alternating magnetic field generated by the IH heater 80 to form a magnetic path, and a temperature-sensitive magnetic member 64. A guide member 66 that guides the lines of magnetic force that have passed through the sheet and a peeling assisting member 173 that assists in peeling the paper P from the fixing belt 61 are provided.

<定着ベルトの説明>
定着ベルト61は、原形が円筒形状の無端のベルト部材で構成され、例えば原形(円筒形状)時の直径が30mm、幅方向長が370mmに形成されている。また、図4(定着ベルト61の断面層構成図)に示したように、定着ベルト61は、基材層611、基材層611の上に積層された導電発熱層612、トナー像の定着性を向上させる弾性層613、最上層に被覆された表面離型層614からなる多層構造のベルト部材である。
<Description of fixing belt>
The fixing belt 61 is formed of an endless belt member having an original cylindrical shape, and has a diameter of 30 mm and a length in the width direction of 370 mm in the original shape (cylindrical shape), for example. Further, as shown in FIG. 4 (cross-sectional layer configuration diagram of the fixing belt 61), the fixing belt 61 includes a base material layer 611, a conductive heat generating layer 612 laminated on the base material layer 611, and a toner image fixability. The belt member has a multilayer structure including an elastic layer 613 for improving the surface and a surface release layer 614 coated on the uppermost layer.

基材層611は、薄層の導電発熱層612を支持するとともに、定着ベルト61全体としての機械的強度を形成する耐熱性のシート状部材で構成される。また、基材層611は、IHヒータ80にて生成された交流磁界が感温磁性部材64まで作用するように、磁界を通過させる物性(比透磁率、固有抵抗)を持った材質、厚さで形成される。一方、基材層611自身は、磁界の作用により発熱しないか、または発熱し難く構成される。
具体的には、基材層611として、例えば、厚さ30〜200μm(好ましくは50〜150μm)の非磁性ステンレススチール等の非磁性金属や、厚さ60〜200μmの樹脂材料等が用いられる。
The base material layer 611 is composed of a heat-resistant sheet-like member that supports the thin conductive heat generating layer 612 and forms the mechanical strength of the fixing belt 61 as a whole. In addition, the base material layer 611 is made of a material having a physical property (relative magnetic permeability, specific resistance) that allows the magnetic field to pass therethrough so that the AC magnetic field generated by the IH heater 80 acts to the temperature-sensitive magnetic member 64, and the thickness. Formed with. On the other hand, the base material layer 611 itself is configured not to generate heat or hardly generate heat due to the action of a magnetic field.
Specifically, as the base material layer 611, for example, a nonmagnetic metal such as nonmagnetic stainless steel having a thickness of 30 to 200 μm (preferably 50 to 150 μm), a resin material having a thickness of 60 to 200 μm, or the like is used.

導電発熱層612は、導電層の一例であって、IHヒータ80にて生成される交流磁界によって電磁誘導加熱される電磁誘導発熱体層である。すなわち、導電発熱層612は、IHヒータ80からの交流磁界が厚さ方向に通過することにより、渦電流を発生させる層である。
通常、IHヒータ80に交流電流を供給する励磁回路(後段の図6も参照)の電源として、安価に製造できる汎用電源が使用される。そのため、IHヒータ80により生成される交流磁界の周波数は、一般に、汎用電源による20k〜100kHzとなる。それにより、導電発熱層612は、周波数20k〜100kHzの交流磁界が侵入し通過するように構成される。
The conductive heating layer 612 is an example of a conductive layer, and is an electromagnetic induction heating element layer that is electromagnetically heated by an alternating magnetic field generated by the IH heater 80. That is, the conductive heat generating layer 612 is a layer that generates an eddy current when the AC magnetic field from the IH heater 80 passes in the thickness direction.
In general, a general-purpose power source that can be manufactured at low cost is used as a power source for an excitation circuit that supplies an alternating current to the IH heater 80 (see also FIG. 6 below). Therefore, the frequency of the alternating magnetic field generated by the IH heater 80 is generally 20 k to 100 kHz by a general-purpose power source. Thereby, the conductive heat generating layer 612 is configured such that an alternating magnetic field having a frequency of 20 k to 100 kHz enters and passes therethrough.

導電発熱層612に交流磁界が侵入できる領域は、交流磁界が1/eに減衰する領域である「表皮深さ(δ)」として規定され、次の(1)式から導かれる。(1)式において、fは交流磁界の周波数(例えば、20kHz)、ρは固有抵抗値(Ω・m)、μは比透磁率である。
そのため、導電発熱層612の厚さは、周波数20k〜100kHzの交流磁界が導電発熱層612を侵入し通過するように、(1)式で規定される導電発熱層612の表皮深さ(δ)よりも薄層に構成される。また、導電発熱層612を構成する材料として、例えば、Au,Ag,Al,Cu,Zn,Sn,Pb,Bi,Be,Sb等の金属や、これらの金属合金が用いられる。
The region where the alternating magnetic field can enter the conductive heat generating layer 612 is defined as “skin depth (δ)”, which is a region where the alternating magnetic field attenuates to 1 / e, and is derived from the following equation (1). (1) In the equation, f is the AC magnetic field frequency (e.g., 20 kHz), [rho is resistivity (Omega · m), the mu r is the relative permeability.
Therefore, the thickness of the conductive heat generating layer 612 is determined by the skin depth (δ) of the conductive heat generating layer 612 defined by the equation (1) such that an alternating magnetic field having a frequency of 20 k to 100 kHz penetrates and passes through the conductive heat generating layer 612. It is configured in a thinner layer. Further, as a material constituting the conductive heat generating layer 612, for example, a metal such as Au, Ag, Al, Cu, Zn, Sn, Pb, Bi, Be, Sb, or a metal alloy thereof is used.

Figure 2011022446
Figure 2011022446

具体的には、導電発熱層612として、厚さ2〜20μm、固有抵抗2.7×10−8Ω・m以下の例えばCu等の非磁性金属(比透磁率が概ね1)が用いられる。
また、定着ベルト61が定着設定温度まで加熱されるまでに要する時間(以下、「ウォームアップタイム」)を短縮する観点からも、導電発熱層612は、薄層に構成するのが好ましい。
Specifically, a nonmagnetic metal such as Cu having a thickness of 2 to 20 μm and a specific resistance of 2.7 × 10 −8 Ω · m or less (relative magnetic permeability is approximately 1) is used as the conductive heating layer 612.
Further, from the viewpoint of shortening the time required for the fixing belt 61 to be heated to the fixing set temperature (hereinafter referred to as “warm-up time”), the conductive heat generating layer 612 is preferably formed as a thin layer.

次に、弾性層613は、シリコーンゴム等の耐熱性の弾性体で構成される。定着対象となる用紙Pに保持されるトナー像は、粉体である各色トナーが積層して形成されている。そのため、ニップ部Nにおいてトナー像の全体に均一に熱を供給するには、用紙P上のトナー像の凹凸に倣って定着ベルト61表面が変形することが好ましい。そこで、弾性層613には、例えば厚みが100〜600μm、硬度が10°〜30°(JIS−A)のシリコーンゴムが好適である。
表面離型層614は、用紙P上に保持された未定着トナー像と直接接触するため、離型性の高い材質が使用される。例えば、PFA(テトラフルオロエチレンパーフルオロアルキルビニルエーテル重合体)、PTFE(ポリテトラフルオロエチレン)、シリコーン共重合体、またはこれらの複合層等が用いられる。表面離型層614の厚さとしては、薄すぎると、耐摩耗性の面で充分でなく、定着ベルト61の寿命を短くする。その一方で、厚すぎると、定着ベルト61の熱容量が大きくなりすぎ、ウォームアップタイムが長くなる。そこで、表面離型層614の厚さとして、耐摩耗性と熱容量とのバランスを考慮し、1〜50μmが好適である。
Next, the elastic layer 613 is composed of a heat-resistant elastic body such as silicone rubber. The toner image held on the sheet P to be fixed is formed by laminating each color toner as powder. Therefore, in order to supply heat uniformly to the entire toner image at the nip portion N, it is preferable that the surface of the fixing belt 61 is deformed following the unevenness of the toner image on the paper P. Therefore, for example, silicone rubber having a thickness of 100 to 600 μm and a hardness of 10 ° to 30 ° (JIS-A) is suitable for the elastic layer 613.
Since the surface release layer 614 is in direct contact with the unfixed toner image held on the paper P, a material having a high release property is used. For example, PFA (tetrafluoroethylene perfluoroalkyl vinyl ether polymer), PTFE (polytetrafluoroethylene), silicone copolymer, or a composite layer thereof is used. If the thickness of the surface release layer 614 is too thin, it is not sufficient in terms of wear resistance, and the life of the fixing belt 61 is shortened. On the other hand, if it is too thick, the heat capacity of the fixing belt 61 becomes too large and the warm-up time becomes long. Therefore, the thickness of the surface release layer 614 is preferably 1 to 50 μm in consideration of the balance between wear resistance and heat capacity.

<押圧パッドの説明>
押圧パッド63は、押圧部材の一例であって、シリコーンゴム等やフッ素ゴム等の弾性体で構成され、加圧ロール62と対向する位置にてホルダ65に支持される。そして、定着ベルト61を介して加圧ロール62から押圧される状態で配置され、加圧ロール62との間でニップ部Nを形成する。
また、押圧パッド63は、ニップ部Nの入口側(用紙Pの搬送方向上流側)のプレニップ領域63aと、ニップ部Nの出口側(用紙Pの搬送方向下流側)の剥離ニップ領域63bとで異なるニップ圧が設定されている。すなわち、プレニップ領域63aでは、加圧ロール62側の面がほぼ加圧ロール62の外周面に倣う円弧形状に形成され、均一で幅の広いニップ部Nを形成する。また、剥離ニップ領域63bでは、剥離ニップ領域63bを通過する定着ベルト61の曲率半径が小さくなるように、加圧ロール62表面から局所的に大きなニップ圧で押圧されるように形成される。それにより、剥離ニップ領域63bを通過する用紙Pに定着ベルト61表面から離れる方向のカール(ダウンカール)を形成して、用紙Pに対する定着ベルト61表面からの剥離を促進させている。
<Description of pressing pad>
The pressing pad 63 is an example of a pressing member, and is constituted by an elastic body such as silicone rubber or fluorine rubber, and is supported by the holder 65 at a position facing the pressure roll 62. Then, it is arranged in a state of being pressed from the pressure roll 62 via the fixing belt 61, and a nip portion N is formed with the pressure roll 62.
The pressing pad 63 includes a pre-nip region 63a on the inlet side of the nip portion N (upstream side in the conveyance direction of the paper P) and a peeling nip region 63b on the outlet side of the nip portion N (downstream side in the conveyance direction of the paper P). Different nip pressures are set. That is, in the pre-nip region 63 a, the surface on the pressure roll 62 side is formed in an arc shape that substantially follows the outer peripheral surface of the pressure roll 62, thereby forming a uniform and wide nip portion N. Further, the peeling nip region 63b is formed so as to be locally pressed from the surface of the pressure roll 62 with a large nip pressure so that the radius of curvature of the fixing belt 61 passing through the peeling nip region 63b becomes small. As a result, a curl (down curl) in a direction away from the surface of the fixing belt 61 is formed on the paper P passing through the peeling nip region 63b to promote the peeling of the paper P from the surface of the fixing belt 61.

なお、本実施の形態では、押圧パッド63による剥離の補助手段として、ニップ部Nの下流側に、剥離補助部材173を配置している。剥離補助部材173は、剥離バッフル171が定着ベルト61の回転移動方向と対向する向き(所謂カウンタ方向)に定着ベルト61と近接する状態でホルダ172によって支持される。そして、押圧パッド63の出口にて用紙Pに形成されたカール部分を剥離バッフル171により支持することで、用紙Pが定着ベルト61方向に向かうことを抑制する。   In the present embodiment, a peeling assisting member 173 is arranged on the downstream side of the nip portion N as a peeling assisting means by the pressing pad 63. The peeling auxiliary member 173 is supported by the holder 172 in a state where the peeling baffle 171 is close to the fixing belt 61 in a direction opposite to the rotational movement direction of the fixing belt 61 (so-called counter direction). The curled portion formed on the paper P at the outlet of the pressing pad 63 is supported by the peeling baffle 171 to suppress the paper P from moving toward the fixing belt 61.

<感温磁性部材の説明>
次に、感温磁性部材64は、定着ベルト61の内周面に倣った円弧形状で形成され、定着ベルト61の内周面とは予め定めた間隙(例えば、0.5〜2.5mm)を有するように近接はさせるが、非接触で配置される。感温磁性部材64を定着ベルト61と近接させて配置するのは、感温磁性部材64の温度が定着ベルト61の温度に対応して変化する、すなわち、感温磁性部材64の温度が定着ベルト61の温度と略同じ温度となるように構成するためである。また、感温磁性部材64を定着ベルト61と非接触で配置するのは、画像形成装置1のメインスイッチがオンされ、定着ベルト61が定着設定温度まで加熱される際に、定着ベルト61の熱が感温磁性部材64に流入するのを抑制して、ウォームアップタイムの短縮を図るためである。
<Description of temperature-sensitive magnetic member>
Next, the temperature-sensitive magnetic member 64 is formed in an arc shape that follows the inner peripheral surface of the fixing belt 61, and a predetermined gap (for example, 0.5 to 2.5 mm) from the inner peripheral surface of the fixing belt 61. Although they are close to each other, they are arranged in a non-contact manner. The temperature-sensitive magnetic member 64 is disposed close to the fixing belt 61 because the temperature of the temperature-sensitive magnetic member 64 changes corresponding to the temperature of the fixing belt 61, that is, the temperature of the temperature-sensitive magnetic member 64 is changed. This is because the temperature is substantially the same as the temperature 61. Further, the temperature-sensitive magnetic member 64 is disposed in a non-contact manner with the fixing belt 61 because the heat of the fixing belt 61 is increased when the main switch of the image forming apparatus 1 is turned on and the fixing belt 61 is heated to the fixing set temperature. This is to prevent the temperature from flowing into the temperature-sensitive magnetic member 64 and shorten the warm-up time.

また、感温磁性部材64は、その磁気特性の透磁率が急変する温度である「透磁率変化開始温度」(後段参照)が各色トナー像が溶融する定着設定温度以上であって、定着ベルト61の弾性層613や表面離型層614の耐熱温度よりも低い温度範囲内に設定された材質で構成される。すなわち、感温磁性部材64は、定着設定温度を含む温度領域において強磁性と非磁性(常磁性)との間を可逆的に変化する特性(「感温磁性」)を有する材質で構成される。そして、感温磁性部材64は、第2の磁路形成部材として機能し、強磁性を呈する透磁率変化開始温度以下の温度範囲においてIHヒータ80にて生成され定着ベルト61を透過した磁力線を内部に誘導して、感温磁性部材64の内部を通過する磁路を形成する。それにより、感温磁性部材64は、定着ベルト61とIHヒータ80の励磁コイル82(後段の図6参照)とを内部に包み込むような閉磁路を形成する。一方、透磁率変化開始温度を超える温度範囲においては、感温磁性部材64は、IHヒータ80にて生成され定着ベルト61を透過した磁力線を、感温磁性部材64の厚さ方向に横切るように透過させる。それにより、IHヒータ80にて生成され定着ベルト61を透過した磁力線は、感温磁性部材64を透過し、誘導部材66の内部を通過してIHヒータ80に戻る磁路を形成する。
なお、ここでの「透磁率変化開始温度」とは、透磁率(例えば、JIS C2531で測定される透磁率)が連続的に低下を開始する温度であり、例えば感温磁性部材64等の部材を透過する磁束量(磁力線の数)が変化し始める温度点をいう。したがって、透磁率変化開始温度は、磁性が消失する温度であるキュリー点に近い温度となるが、キュリー点とは異なる概念を有するものである。
Further, the temperature-sensitive magnetic member 64 has a “permeability change start temperature” (see below), which is a temperature at which the magnetic permeability of the magnetic characteristics changes suddenly, equal to or higher than a fixing set temperature at which each color toner image is melted. The elastic layer 613 and the surface release layer 614 are made of a material set in a temperature range lower than the heat resistant temperature. That is, the temperature-sensitive magnetic member 64 is made of a material having a characteristic (“temperature-sensitive magnetism”) that reversibly changes between ferromagnetic and non-magnetic (paramagnetic) in a temperature range including the fixing set temperature. . The temperature-sensitive magnetic member 64 functions as a second magnetic path forming member, and generates magnetic lines of force generated by the IH heater 80 and transmitted through the fixing belt 61 within a temperature range equal to or lower than the permeability change start temperature exhibiting ferromagnetism. Thus, a magnetic path passing through the inside of the temperature-sensitive magnetic member 64 is formed. As a result, the temperature-sensitive magnetic member 64 forms a closed magnetic path that encloses the fixing belt 61 and the exciting coil 82 of the IH heater 80 (see FIG. 6 at a later stage). On the other hand, in the temperature range exceeding the permeability change start temperature, the temperature-sensitive magnetic member 64 crosses the magnetic field lines generated by the IH heater 80 and transmitted through the fixing belt 61 in the thickness direction of the temperature-sensitive magnetic member 64. Make it transparent. Thereby, the magnetic lines of force generated by the IH heater 80 and transmitted through the fixing belt 61 form a magnetic path that passes through the temperature-sensitive magnetic member 64, passes through the inside of the guide member 66, and returns to the IH heater 80.
The “permeability change start temperature” here is a temperature at which the magnetic permeability (for example, the magnetic permeability measured by JIS C2531) starts to decrease continuously. For example, a member such as the temperature-sensitive magnetic member 64 This is the temperature point at which the amount of magnetic flux that passes through (the number of lines of magnetic force) starts to change. Therefore, the permeability change start temperature is a temperature close to the Curie point, which is the temperature at which magnetism disappears, but has a concept different from the Curie point.

感温磁性部材64に用いる材質としては、透磁率変化開始温度が例えば140(定着設定温度)〜240℃の範囲内に設定された例えばFe−Ni合金(パーマロイ)等の二元系感温磁性合金やFe−Ni−Cr合金等の三元系の感温磁性合金等が用いられる。例えば、Fe−Niの二元系感温磁性合金においては約Fe64%、Ni36%(原子数比)とすることで225℃前後に透磁率変化開始温度を設定することができる。このようなパーマロイや感温磁性合金等の金属合金等は、成型性や加工性に優れ、熱伝導性も高く安価である等の理由から、感温磁性部材64に適する。その他の材質としては、Fe,Ni,Si,B,Nb,Cu,Zr,Co,Cr,V,Mn,Mo等からなる金属合金が用いられる。
また、感温磁性部材64は、IHヒータ80により生成された交流磁界(磁力線)に対する表皮深さδ(上記(1)式参照)よりも厚い厚さで形成される。具体的には、例えばFe−Ni合金を用いた場合には50〜300μm程度に設定される。なお、感温磁性部材64の構成や機能に関しては、後段でさらに詳述する。
As a material used for the temperature-sensitive magnetic member 64, a binary system temperature-sensitive magnetism such as an Fe-Ni alloy (permalloy) whose magnetic permeability change start temperature is set in a range of 140 (fixing set temperature) to 240 ° C., for example. A ternary temperature-sensitive magnetic alloy such as an alloy or Fe—Ni—Cr alloy is used. For example, in a Fe-Ni binary temperature-sensitive magnetic alloy, the magnetic permeability change start temperature can be set to around 225 ° C. by setting it to about Fe 64% and Ni 36% (atomic ratio). Such metal alloys such as permalloy and temperature-sensitive magnetic alloy are suitable for the temperature-sensitive magnetic member 64 because they are excellent in moldability and workability, have high thermal conductivity, and are inexpensive. As other materials, a metal alloy made of Fe, Ni, Si, B, Nb, Cu, Zr, Co, Cr, V, Mn, Mo or the like is used.
Further, the temperature-sensitive magnetic member 64 is formed with a thickness greater than the skin depth δ (see the above formula (1)) with respect to the AC magnetic field (lines of magnetic force) generated by the IH heater 80. Specifically, for example, when an Fe—Ni alloy is used, the thickness is set to about 50 to 300 μm. The configuration and function of the temperature-sensitive magnetic member 64 will be described in further detail later.

<ホルダの説明>
押圧パッド63を支持するホルダ65は、押圧パッド63が加圧ロール62からの押圧力を受けた状態での撓み量が一定量以下となるように、剛性の高い材料で構成される。それにより、ニップ部Nにおける長手方向の圧力(ニップ圧N)の均一性を維持している。さらに、本実施の形態の定着ユニット60では、電磁誘導を用いて定着ベルト61を加熱する構成を採用していることから、ホルダ65は、誘導磁界に影響を与えないか、または与え難い材料であり、かつ、誘導磁界から影響を受けないか、または受け難い材料で構成される。例えば、ガラス混入PPS(ポリフェニレンサルファイド)等の耐熱性樹脂や、例えばAl,Cu,Ag等の非磁性金属材料等が用いられる。
<Description of holder>
The holder 65 that supports the pressing pad 63 is made of a material having high rigidity so that the amount of bending in a state where the pressing pad 63 receives the pressing force from the pressing roll 62 becomes a certain amount or less. Thereby, the uniformity of the pressure in the longitudinal direction (nip pressure N) at the nip portion N is maintained. Furthermore, since the fixing unit 60 according to the present embodiment employs a configuration in which the fixing belt 61 is heated using electromagnetic induction, the holder 65 is made of a material that does not affect or hardly gives influence to the induced magnetic field. It is made of a material that is not affected or hardly affected by the induced magnetic field. For example, a heat-resistant resin such as glass-mixed PPS (polyphenylene sulfide) or a nonmagnetic metal material such as Al, Cu, or Ag is used.

<誘導部材の説明>
誘導部材66は、感温磁性部材64の内周面に倣った円弧形状で形成され、感温磁性部材64の内周面とは予め定めた間隙(例えば、1.0〜5.0mm)を有する非接触に配置される。また、誘導部材66は、例えばAg,Cu,Alといった固有抵抗値が比較的小さい非磁性金属で構成される。そして、感温磁性部材64が透磁率変化開始温度以上の温度に上昇した際に、IHヒータ80により生成された交流磁界(磁力線)を誘導して、定着ベルト61の導電発熱層612よりも渦電流Iが発生し易い状態を形成する。それにより、誘導部材66の厚さは、渦電流Iが流れ易いように、表皮深さδ(上記(1)式参照)よりも充分に厚い予め定めた厚さ(例えば、1.0mm)で形成される。
<Description of induction member>
The induction member 66 is formed in an arc shape that follows the inner peripheral surface of the temperature-sensitive magnetic member 64, and has a predetermined gap (for example, 1.0 to 5.0 mm) from the inner peripheral surface of the temperature-sensitive magnetic member 64. Having a non-contact arrangement. The induction member 66 is made of a nonmagnetic metal having a relatively small specific resistance value, such as Ag, Cu, or Al. Then, when the temperature-sensitive magnetic member 64 rises to a temperature equal to or higher than the permeability change start temperature, an alternating magnetic field (line of magnetic force) generated by the IH heater 80 is induced, and the vortex is more vortexed than the conductive heating layer 612 of the fixing belt 61. A state in which the current I is easily generated is formed. Thereby, the thickness of the induction member 66 is a predetermined thickness (for example, 1.0 mm) sufficiently thicker than the skin depth δ (see the above formula (1)) so that the eddy current I can easily flow. It is formed.

<定着ベルトの駆動機構の説明>
次に、定着ベルト61の駆動機構について説明する。
正面図である図2に示したように、ホルダ65(図3参照)の軸方向両端部には、定着ベルト61の両端部の断面形状を円形に維持しながら定着ベルト61を周方向に回転駆動するエンドキャップ部材67が固定されている。そして、定着ベルト61は、両端部からエンドキャップ部材67を介した回転駆動力を直接的に受けて、例えば140mm/sのプロセススピードで図3の矢印C方向に回転移動する。
ここで図5は、(a)がエンドキャップ部材67の側面図であり、(b)がZ方向から見たエンドキャップ部材67の平面図である。図5に示したように、エンドキャップ部材67は、定着ベルト61の両端部内側に嵌合される固定部67a、固定部67aより外径が大きく形成され、定着ベルト61に装着された際に定着ベルト61よりも半径方向に張り出すように形成されたフランジ部67d、回転駆動力が伝達されるギヤ部67b、ホルダ65の両端部に形成された支持部65aと結合部材166を介して回転自在に結合されたベアリング軸受部67cを備える。そして、上記図2に示したように、ホルダ65の両端部の支持部65aが定着ユニット60の筐体69の両端部に固定されることで、エンドキャップ部材67は、支持部65aに結合されたベアリング軸受部67cを介して回転自在に支持される。
エンドキャップ部材67を構成する材質としては、機械的強度や耐熱性の高い所謂エンジニアリングプラスチックスが用いられる。例えば、フェノール樹脂、ポリイミド樹脂、ポリアミド樹脂、ポリアミドイミド樹脂、PEEK樹脂、PES樹脂、PPS樹脂、LCP樹脂等が適する。
<Description of Fixing Belt Drive Mechanism>
Next, a driving mechanism for the fixing belt 61 will be described.
As shown in FIG. 2 which is a front view, the fixing belt 61 is rotated in the circumferential direction while maintaining the cross-sectional shape of both ends of the fixing belt 61 in a circular shape at both axial ends of the holder 65 (see FIG. 3). An end cap member 67 to be driven is fixed. The fixing belt 61 directly receives the rotational driving force from both ends via the end cap member 67, and rotates and moves in the direction of arrow C in FIG. 3 at a process speed of 140 mm / s, for example.
5A is a side view of the end cap member 67, and FIG. 5B is a plan view of the end cap member 67 viewed from the Z direction. As shown in FIG. 5, the end cap member 67 is formed with a fixing portion 67 a fitted inside the both ends of the fixing belt 61 and has an outer diameter larger than that of the fixing portion 67 a, and when the end cap member 67 is attached to the fixing belt 61. Rotating through a flange portion 67d formed so as to project radially from the fixing belt 61, a gear portion 67b to which rotational driving force is transmitted, a support portion 65a formed at both ends of the holder 65, and a coupling member 166. A bearing bearing portion 67c that is freely coupled is provided. Then, as shown in FIG. 2, the support portions 65a at both ends of the holder 65 are fixed to both ends of the casing 69 of the fixing unit 60, whereby the end cap member 67 is coupled to the support portion 65a. It is rotatably supported via the bearing bearing portion 67c.
As a material constituting the end cap member 67, so-called engineering plastics having high mechanical strength and heat resistance are used. For example, phenol resin, polyimide resin, polyamide resin, polyamideimide resin, PEEK resin, PES resin, PPS resin, LCP resin and the like are suitable.

そして、図2に示すように、定着ユニット60では、駆動モータ90からの回転駆動力が伝達ギヤ91,92を介してシャフト93に伝達され、シャフト93に結合された伝達ギヤ94,95から両エンドキャップ部材67のギヤ部67b(図5参照)に伝達される。それによって、エンドキャップ部材67から定着ベルト61に回転駆動力が伝わり、エンドキャップ部材67と定着ベルト61とが一体となって回転駆動される。
このように、定着ベルト61が定着ベルト61の両端部から駆動力を直接受けて回転するので、定着ベルト61は安定して回転する。
As shown in FIG. 2, in the fixing unit 60, the rotational driving force from the drive motor 90 is transmitted to the shaft 93 via the transmission gears 91 and 92, and both are transmitted from the transmission gears 94 and 95 coupled to the shaft 93. It is transmitted to the gear portion 67b (see FIG. 5) of the end cap member 67. As a result, a rotational driving force is transmitted from the end cap member 67 to the fixing belt 61, and the end cap member 67 and the fixing belt 61 are integrally rotated.
Thus, the fixing belt 61 rotates by receiving the driving force directly from both ends of the fixing belt 61, so that the fixing belt 61 rotates stably.

ここで、定着ベルト61が両端部のエンドキャップ部材67から駆動力を直接受けて回転する場合には、一般に、0.1〜0.5N・m程度のトルクが作用する。ところが、本実施の形態の定着ベルト61では、基材層611を機械的強度の高い例えば非磁性ステンレススチール等で構成している。そのため、定着ベルト61全体に0.1〜0.5N・m程度のねじりトルクが作用した場合でも、定着ベルト61には座屈等が生じ難い。
また、エンドキャップ部材67のフランジ部67dにより定着ベルト61の片寄りを抑えているが、その際の定着ベルト61には、一般に、端部(フランジ部67d)側から軸方向に向けて1〜5N程度の圧縮力が働く。しかし、定着ベルト61がこのような圧縮力を受けた場合においても、定着ベルト61の基材層611が非磁性ステンレススチール等で構成されていることから、座屈等の発生が抑制される。
上記のように、本実施の形態の定着ベルト61においては、定着ベルト61の両端部から駆動力を直接受けて回転するので、安定した回転が行われる。また、その際に、定着ベルト61の基材層611を機械的強度の高い例えば非磁性ステンレススチール等で構成することで、ねじりトルクや圧縮力に対して座屈等が発生し難い構成を実現している。さらには、基材層611および導電発熱層612を薄層に形成して、定着ベルト61全体としての柔軟性/フレキシブル性を確保しているので、ニップ部Nに倣った変形と形状復元とが行われる。
Here, when the fixing belt 61 rotates by receiving a driving force directly from the end cap members 67 at both ends, a torque of about 0.1 to 0.5 N · m is generally applied. However, in the fixing belt 61 of the present embodiment, the base material layer 611 is made of, for example, nonmagnetic stainless steel having high mechanical strength. For this reason, even when a torsional torque of about 0.1 to 0.5 N · m acts on the entire fixing belt 61, buckling or the like hardly occurs in the fixing belt 61.
Further, the flange portion 67d of the end cap member 67 suppresses the deviation of the fixing belt 61. In general, the fixing belt 61 at that time is generally 1 to 5 in the axial direction from the end portion (flange portion 67d) side. A compressive force of about 5N works. However, even when the fixing belt 61 receives such a compressive force, since the base material layer 611 of the fixing belt 61 is made of nonmagnetic stainless steel or the like, occurrence of buckling or the like is suppressed.
As described above, the fixing belt 61 according to the present embodiment rotates by receiving the driving force directly from both ends of the fixing belt 61, so that stable rotation is performed. At that time, the base material layer 611 of the fixing belt 61 is made of, for example, non-magnetic stainless steel having high mechanical strength, thereby realizing a structure in which buckling or the like hardly occurs against torsion torque or compression force. is doing. Furthermore, since the base material layer 611 and the conductive heat generating layer 612 are formed in a thin layer to ensure the flexibility / flexibility of the fixing belt 61 as a whole, deformation and shape restoration following the nip portion N are prevented. Done.

図3に戻り、加圧ロール62は、定着ベルト61に対向するように配置され、定着ベルト61に従動して図3の矢印D方向に、例えば140mm/sのプロセススピードで回転する。そして、加圧ロール62と押圧パッド63とにより定着ベルト61を挟持した状態でニップ部Nを形成し、このニップ部Nに未定着トナー像を保持した用紙Pを通過させることで、熱および圧力を加えて未定着トナー像を用紙Pに定着する。
加圧ロール62は、例えば直径18mmの中実のアルミニウム製コア(円柱状芯金)621と、コア621の外周面に被覆された例えば厚さ5mmのシリコーンスポンジ等の耐熱性弾性体層622と、さらに例えば厚さ50μmのカーボン配合のPFA等の耐熱性樹脂被覆または耐熱性ゴム被覆による離型層623とが積層されて構成される。そして、押圧バネ68(図2参照)により例えば25kgfの荷重で定着ベルト61を介して押圧パッド63を押圧している。
Returning to FIG. 3, the pressure roll 62 is arranged so as to face the fixing belt 61, and rotates in the direction of arrow D in FIG. 3 at a process speed of 140 mm / s, for example, following the fixing belt 61. Then, a nip portion N is formed in a state where the fixing belt 61 is sandwiched between the pressure roll 62 and the pressing pad 63, and the sheet P holding the unfixed toner image is passed through the nip portion N, so that the heat and pressure To fix the unfixed toner image on the paper P.
The pressure roll 62 includes, for example, a solid aluminum core (cylindrical metal core) 621 having a diameter of 18 mm, and a heat-resistant elastic body layer 622 such as a silicone sponge having a thickness of 5 mm, which is coated on the outer peripheral surface of the core 621. Further, for example, a release layer 623 made of a heat-resistant resin coating such as PFA containing carbon having a thickness of 50 μm or a heat-resistant rubber coating is laminated. Then, the pressing pad 63 is pressed through the fixing belt 61 with a load of 25 kgf, for example, by a pressing spring 68 (see FIG. 2).

<IHヒータの説明>
続いて、定着ベルト61の導電発熱層612に交流磁界を作用させて電磁誘導加熱するIHヒータ80について説明する。
図6は、本実施の形態のIHヒータ80の構成を説明する断面図である。図6に示したように、IHヒータ80は、例えば耐熱性樹脂等の非磁性体から構成される支持体81、交流磁界を生成する磁界生成部材の一例としての励磁コイル82を備えている。また、励磁コイル82を支持体81上に固定する例えばシリコーンゴム等の弾性体で構成された弾性支持部材83、定着ベルト61の幅方向に沿って複数配置され、励磁コイル82にて生成された交流磁界の磁路を形成する磁心84を備えている。さらには、定着ベルト61の幅方向に沿って複数配置され、励磁コイル82にて生成された交流磁界を支持体81長手方向に均すための調整磁性部材の一例としての調整用磁心89、磁心84を上部から覆うように保持する保持部材の一例としての磁心保持部材87、磁心保持部材87を介して磁心84を支持体81側に加圧する例えばシリコーンゴム等の弾性体で構成された加圧部材86、磁界を遮蔽して外部への漏洩を抑制するシールド85、励磁コイル82に交流電流を供給する励磁回路88を備えている。
<Description of IH heater>
Next, the IH heater 80 that performs electromagnetic induction heating by applying an AC magnetic field to the conductive heat generating layer 612 of the fixing belt 61 will be described.
FIG. 6 is a cross-sectional view illustrating the configuration of the IH heater 80 of the present embodiment. As shown in FIG. 6, the IH heater 80 includes a support 81 made of a nonmagnetic material such as a heat resistant resin, and an exciting coil 82 as an example of a magnetic field generating member that generates an alternating magnetic field. Also, a plurality of elastic support members 83 made of an elastic material such as silicone rubber for fixing the excitation coil 82 on the support body 81 are arranged along the width direction of the fixing belt 61, and are generated by the excitation coil 82. The magnetic core 84 which forms the magnetic path of an alternating magnetic field is provided. Further, an adjustment magnetic core 89 as an example of an adjustment magnetic member that is arranged along the width direction of the fixing belt 61 and equalizes the alternating magnetic field generated by the excitation coil 82 in the longitudinal direction of the support 81, a magnetic core A magnetic core holding member 87 as an example of a holding member that holds the cover 84 from above, and pressurizing the magnetic core 84 toward the support 81 via the magnetic core holding member 87, for example, a pressure formed of an elastic body such as silicone rubber A member 86, a shield 85 that shields the magnetic field and suppresses leakage to the outside, and an excitation circuit 88 that supplies an alternating current to the excitation coil 82 are provided.

支持体81は、断面が定着ベルト61の表面形状に沿って湾曲した形状で形成され、励磁コイル82を支持する上部面(以下、「支持面」)81aが定着ベルト61表面と予め定めた間隙(例えば、0.5〜2mm)を保つように形成され設定されている。また、支持面81aの中央には、磁心84を支持する一対の磁心支持部(凸状部)81b1,81b2が支持体81の長手方向(=定着ベルト61移動方向と直交する方向)に沿って平行に配置されている。磁心支持部81b1,81b2は、磁心84と支持面81aとの間隙を一定に保つとともに、磁心84を定着ベルト61の回転方向に沿って移動可能に支持する。
また、支持面81aの両側部には、磁心支持部81b1,81b2に支持された磁心84における定着ベルト61移動方向(円弧方向)への移動を予め定めた範囲内に規制するとともに、磁心84における定着ベルト61幅方向(=移動方向と直交する方向)の位置を設定する磁心規制部81cが配置されている。
支持体81を構成する材質としては、例えば、耐熱ガラス、ポリカーボネート、ポリエーテルサルフォン、PPS(ポリフェニレンサルファイド)等の耐熱性樹脂、またはこれらにガラス繊維を混合した耐熱性樹脂等の耐熱性のある非磁性材料が用いられる。
The support 81 is formed in a shape whose cross section is curved along the surface shape of the fixing belt 61, and an upper surface (hereinafter referred to as “supporting surface”) 81 a that supports the exciting coil 82 has a predetermined gap from the surface of the fixing belt 61. (For example, 0.5 to 2 mm) is formed and set. Further, in the center of the support surface 81a, a pair of magnetic core support portions (convex portions) 81b1 and 81b2 that support the magnetic core 84 are along the longitudinal direction of the support body 81 (= direction perpendicular to the moving direction of the fixing belt 61). They are arranged in parallel. The magnetic core support portions 81 b 1 and 81 b 2 keep the gap between the magnetic core 84 and the support surface 81 a constant and support the magnetic core 84 so as to be movable along the rotation direction of the fixing belt 61.
Further, on both sides of the support surface 81a, the movement of the magnetic core 84 supported by the magnetic core support portions 81b1 and 81b2 in the moving direction (arc direction) of the fixing belt 61 is restricted within a predetermined range. A magnetic core restricting portion 81c that sets the position in the width direction of the fixing belt 61 (= direction orthogonal to the moving direction) is disposed.
Examples of the material constituting the support 81 include heat-resistant resins such as heat-resistant glass, polycarbonate, polyethersulfone, and PPS (polyphenylene sulfide), or heat-resistant resins obtained by mixing glass fibers with these materials. A non-magnetic material is used.

励磁コイル82は、相互に絶縁された例えば直径0.17mmの銅線材を例えば90本束ねたリッツ線が長円形状や楕円形状、長方形状等の中空きの閉ループ状に巻かれて構成される。そして、励磁コイル82に励磁回路88から予め定めた周波数の交流電流が供給されることにより、励磁コイル82の周囲には、閉ループ状に巻かれたリッツ線を中心とする交流磁界が生成される。励磁回路88から励磁コイル82に供給される交流電流の周波数は、一般に、上記した汎用電源により生成される20k〜100kHzが用いられる。
弾性支持部材83は、例えばシリコーンゴム等やフッ素ゴム等の弾性体で構成されたシート状部材である。弾性支持部材83は、励磁コイル82が支持体81の支持面81aに密着して固定されるように、励磁コイル82を支持体81に対して押圧するように設定されている。
The exciting coil 82 is configured by winding, for example, 90 litz wires, which are bundled with, for example, 90 copper wires having a diameter of 0.17 mm and wound in a closed loop with a hollow shape such as an ellipse, an ellipse, or a rectangle. . Then, when an alternating current having a predetermined frequency is supplied to the exciting coil 82 from the exciting circuit 88, an alternating magnetic field centered around a litz wire wound in a closed loop is generated around the exciting coil 82. . Generally, the frequency of the alternating current supplied from the excitation circuit 88 to the excitation coil 82 is 20 k to 100 kHz generated by the general-purpose power source.
The elastic support member 83 is a sheet-like member made of an elastic body such as silicone rubber or fluorine rubber. The elastic support member 83 is set to press the excitation coil 82 against the support 81 so that the excitation coil 82 is fixed in close contact with the support surface 81a of the support 81.

磁心84は、例えば焼成フェライト、フェライト樹脂、非晶質合金(アモルファス合金)、やパーマロイ、感温磁性合金等の高透磁率の酸化物や合金材質で構成される円弧形状の強磁性体が用いられ、磁路形成部材として機能する。磁心84は、励磁コイル82にて生成された交流磁界による磁力線(磁束)を内部に誘導し、磁心84から定着ベルト61を横切って感温磁性部材64方向に向かい、感温磁性部材64の中を通過して磁心84に戻るといった磁力線の通路(磁路)を形成する。すなわち、励磁コイル82にて生成された交流磁界が磁心84の内部と感温磁性部材64の内部とを通過するように構成して、磁力線が定着ベルト61と励磁コイル82とを内部に包み込むような閉磁路を形成する。それにより、励磁コイル82にて生成された交流磁界の磁力線が定着ベルト61の磁心84と対向する領域に集中される。
ここで、磁心84は磁路形成による損失が小さい材料が望ましい。具体的には、磁心84は渦電流損を小さくする形態(スリット等による電流経路遮断や分断化、薄板束ね等)での使用が望ましく、ヒステリシス損の小さい材料で形成されることが望ましい。
また、定着ベルト61の回転方向に沿った磁心84の長さは、感温磁性部材64の定着ベルト61の回転方向に沿った長さよりも小さく構成される。それにより、磁力線のIHヒータ80周辺への漏洩が減り、力率が向上する。さらには、定着ユニットを構成する金属製部材への電磁誘導を抑え、定着ベルト61(導電発熱層612)での発熱効率を高める。
For the magnetic core 84, for example, an arc-shaped ferromagnetic body made of a high-permeability oxide or alloy material such as sintered ferrite, ferrite resin, amorphous alloy (amorphous alloy), permalloy, or temperature-sensitive magnetic alloy is used. And functions as a magnetic path forming member. The magnetic core 84 induces a magnetic force line (magnetic flux) generated by the alternating magnetic field generated by the exciting coil 82, and crosses the fixing belt 61 from the magnetic core 84 toward the temperature-sensitive magnetic member 64. A path of magnetic lines of force (magnetic path) is formed so as to pass through and return to the magnetic core 84. That is, the AC magnetic field generated by the excitation coil 82 is configured to pass through the inside of the magnetic core 84 and the inside of the temperature-sensitive magnetic member 64 so that the magnetic lines of force wrap the fixing belt 61 and the excitation coil 82 inside. A closed magnetic circuit is formed. As a result, the magnetic field lines of the alternating magnetic field generated by the exciting coil 82 are concentrated in a region facing the magnetic core 84 of the fixing belt 61.
Here, the magnetic core 84 is preferably made of a material having a small loss due to magnetic path formation. Specifically, the magnetic core 84 is desirably used in a form that reduces the eddy current loss (current path interruption or division by slits, thin plate bundling, etc.), and is preferably formed of a material having a small hysteresis loss.
Further, the length of the magnetic core 84 along the rotation direction of the fixing belt 61 is configured to be smaller than the length of the temperature-sensitive magnetic member 64 along the rotation direction of the fixing belt 61. Thereby, the leakage of magnetic lines of force to the periphery of the IH heater 80 is reduced, and the power factor is improved. Furthermore, electromagnetic induction to the metal member constituting the fixing unit is suppressed, and the heat generation efficiency in the fixing belt 61 (conductive heat generation layer 612) is increased.

磁心保持部材87の各々は、SUSや樹脂等の非磁性体で形成され、磁心84の内周面を除く側面(定着ベルト61の移動方向と直交する方向側の側面)の一部または全部と、外周面(定着ベルト61の配置側とは反対方向側の側面)の一部または全部とを覆うようにして磁心84各々を保持する。それにより、磁心保持部材87は、磁心84の動きを予め定めた領域内に制限している。そのため、例えば磁心84に何らかの衝撃が加わって割れが生じた場合にも、その破片がIHヒータ80内の他の領域に移動(飛散)することが抑制される。それによって、磁心84の破片が励磁コイル82によって生成された交流磁界を集中させ、移動先の領域にて破片に対向する定着ベルト61に異常昇温が発生することを抑える機能を果たす。
また、磁心保持部材87は、加圧部材86からの押圧力を磁心84に伝達し、磁心84を支持体81に設けられた磁心支持部(凸状部)81b1,81b2側に加圧する機能を有する。
Each of the magnetic core holding members 87 is formed of a non-magnetic material such as SUS or resin, and part or all of the side surfaces (side surfaces on the direction orthogonal to the moving direction of the fixing belt 61) excluding the inner peripheral surface of the magnetic core 84. Each of the magnetic cores 84 is held so as to cover a part or all of the outer peripheral surface (the side surface opposite to the side where the fixing belt 61 is disposed). Thereby, the magnetic core holding member 87 restricts the movement of the magnetic core 84 within a predetermined region. Therefore, for example, even when some impact is applied to the magnetic core 84 to cause a crack, the fragments are prevented from moving (scattering) to other regions in the IH heater 80. As a result, the fragment of the magnetic core 84 concentrates the alternating magnetic field generated by the exciting coil 82, and functions to suppress the occurrence of abnormal temperature rise in the fixing belt 61 facing the fragment in the movement destination region.
The magnetic core holding member 87 has a function of transmitting the pressing force from the pressing member 86 to the magnetic core 84 and pressurizing the magnetic core 84 toward the magnetic core support portions (convex portions) 81b1 and 81b2 provided on the support body 81. Have.

調整用磁心89は、例えば焼成フェライト、フェライト樹脂、非晶質合金(アモルファス合金)、やパーマロイ、整磁鋼等の高透磁率の酸化物や合金材質で構成される直方体形状(ブロック形状)の強磁性体が用いられる。そして、調整用磁心89は、励磁コイル82の周囲に配置された磁心84および感温磁性部材64により形成される交流磁界について、定着ベルト61に誘導される磁界の支持体81長手方向(=定着ベルト61の幅方向)に生じる強弱を均す(低減する)ための調整磁性部材として機能する。支持体81長手方向に生じる磁界の強さが平均化されることにより、定着ベルト61の幅方向の温度むら(温度のばらつき、温度リップル)が低減される。調整用磁心89は、磁心支持部81b1,81b2の内側領域に形成された空間(磁心支持部81b1,81b2内壁で囲まれた領域)に配置される。   The adjustment magnetic core 89 has a rectangular parallelepiped shape (block shape) made of a high permeability oxide such as sintered ferrite, ferrite resin, amorphous alloy (amorphous alloy), permalloy, magnetic shunt steel, or alloy material. A ferromagnetic material is used. Then, the adjustment magnetic core 89 has a longitudinal direction (= fixing) of a magnetic field induced by the fixing belt 61 with respect to an AC magnetic field formed by the magnetic core 84 and the temperature-sensitive magnetic member 64 arranged around the exciting coil 82. It functions as an adjusting magnetic member for leveling (reducing) the strength generated in the width direction of the belt 61. By averaging the strength of the magnetic field generated in the longitudinal direction of the support 81, temperature unevenness (temperature variation, temperature ripple) in the width direction of the fixing belt 61 is reduced. The adjustment magnetic core 89 is disposed in a space (region surrounded by the inner walls of the magnetic core support portions 81b1 and 81b2) formed in the inner region of the magnetic core support portions 81b1 and 81b2.

<定着ベルトが発熱する状態の説明>
引き続いて、IHヒータ80により生成された交流磁界によって定着ベルト61が発熱する状態を説明する。
まず、上記したように、感温磁性部材64の透磁率変化開始温度は、各色トナー像を定着する定着設定温度以上であって定着ベルト61の耐熱温度以下となる温度範囲内(例えば、140〜240℃)に設定されている。そして、定着ベルト61の温度が透磁率変化開始温度以下の状態にある場合には、定着ベルト61に近接する感温磁性部材64の温度も定着ベルト61の温度に対応して、透磁率変化開始温度以下となる。そのため、感温磁性部材64は強磁性を呈するので、IHヒータ80により生成された交流磁界の磁力線Hは、定着ベルト61を透過した後、感温磁性部材64の内部を広がり方向に沿って通過する磁路を形成する。ここでの「広がり方向」とは、感温磁性部材64の厚さ方向と直交する方向を意味する。
<Description of the state in which the fixing belt generates heat>
Subsequently, a state in which the fixing belt 61 generates heat by the alternating magnetic field generated by the IH heater 80 will be described.
First, as described above, the permeability change start temperature of the temperature-sensitive magnetic member 64 is within a temperature range that is not less than the set fixing temperature for fixing each color toner image and not more than the heat resistance temperature of the fixing belt 61 (for example, 140 to 240 ° C.). When the temperature of the fixing belt 61 is equal to or lower than the magnetic permeability change start temperature, the temperature of the temperature-sensitive magnetic member 64 adjacent to the fixing belt 61 is also started corresponding to the temperature of the fixing belt 61. Below temperature. Therefore, since the temperature-sensitive magnetic member 64 exhibits ferromagnetism, the magnetic field lines H of the alternating magnetic field generated by the IH heater 80 pass through the fixing belt 61 and then pass through the inside of the temperature-sensitive magnetic member 64 along the spreading direction. To form a magnetic path. Here, the “spreading direction” means a direction orthogonal to the thickness direction of the temperature-sensitive magnetic member 64.

図7は、定着ベルト61の温度が透磁率変化開始温度以下の温度範囲にある場合の磁力線(H)の状態を説明する図である。図7に示したように、定着ベルト61の温度が透磁率変化開始温度以下の温度範囲にある場合には、IHヒータ80により生成された交流磁界の磁力線Hは、定着ベルト61を透過し、感温磁性部材64の内部を広がり方向(厚さ方向と直交する方向)に沿って通過する磁路を形成する。そのため、定着ベルト61の導電発熱層612を横切る領域での単位面積あたりの磁力線Hの数(磁束密度)は多くなる。   FIG. 7 is a diagram for explaining the state of the lines of magnetic force (H) when the temperature of the fixing belt 61 is in the temperature range equal to or lower than the permeability change start temperature. As shown in FIG. 7, when the temperature of the fixing belt 61 is in a temperature range equal to or lower than the permeability change start temperature, the magnetic field lines H of the alternating magnetic field generated by the IH heater 80 are transmitted through the fixing belt 61. A magnetic path passing through the inside of the temperature-sensitive magnetic member 64 along the spreading direction (direction orthogonal to the thickness direction) is formed. Therefore, the number of magnetic field lines H (magnetic flux density) per unit area in the region crossing the conductive heat generating layer 612 of the fixing belt 61 increases.

すなわち、IHヒータ80の磁心84から磁力線Hが放射されて定着ベルト61の導電発熱層612を横切る領域R1,R2を通過した後、磁力線Hは強磁性体である感温磁性部材64の内部に誘導される。そのため、定着ベルト61の導電発熱層612を厚さ方向に横切る磁力線Hは感温磁性部材64の内部に進入するように集中し、領域R1,R2での磁束密度は高くなる。また、感温磁性部材64の内部を広がり方向に沿って通過した磁力線Hが再び磁心84に戻るに際しても、導電発熱層612を厚さ方向に横切る領域R3では、感温磁性部材64内の磁位の低い部分から集中して磁心84に向けて放射される。そのため、定着ベルト61の導電発熱層612を厚さ方向に横切る磁力線Hは、感温磁性部材64から集中して磁心84に向かうこととなり、領域R3での磁束密度も高くなる。   That is, after the magnetic field lines H are radiated from the magnetic core 84 of the IH heater 80 and pass through the regions R1 and R2 across the conductive heat generating layer 612 of the fixing belt 61, the magnetic field lines H enter the inside of the temperature-sensitive magnetic member 64 which is a ferromagnetic material. Be guided. Therefore, the magnetic field lines H crossing the conductive heat generating layer 612 of the fixing belt 61 in the thickness direction are concentrated so as to enter the inside of the temperature-sensitive magnetic member 64, and the magnetic flux density in the regions R1 and R2 increases. Further, even when the magnetic field lines H that have passed through the inside of the temperature-sensitive magnetic member 64 along the spreading direction return to the magnetic core 84 again, in the region R3 that crosses the conductive heating layer 612 in the thickness direction, the magnetic field in the temperature-sensitive magnetic member 64 is increased. It is radiated toward the magnetic core 84 in a concentrated manner from the lower part. Therefore, the magnetic force lines H that cross the conductive heat generating layer 612 of the fixing belt 61 in the thickness direction are concentrated from the temperature-sensitive magnetic member 64 toward the magnetic core 84, and the magnetic flux density in the region R3 is also increased.

磁力線Hが厚さ方向に横切る定着ベルト61の導電発熱層612では、単位面積当たりの磁力線Hの数(磁束密度)の変化量に比例した渦電流Iが発生する。それにより、図7に示したように、磁束密度の変化量が大きい領域R1,R2および領域R3では、大きな渦電流Iが発生する。導電発熱層612に生じた渦電流Iは、導電発熱層612の固有抵抗値Rと渦電流Iの二乗の積であるジュール熱W(W=IR)を発生させる。それにより、大きな渦電流Iが発生した導電発熱層612では、大きなジュール熱Wが発生する。
このように、定着ベルト61の温度が透磁率変化開始温度以下の温度範囲にある場合には、磁力線Hが導電発熱層612を横切る領域R1,R2や領域R3において大きな熱が発生する。それにより、定着ベルト61は加熱される。
In the conductive heating layer 612 of the fixing belt 61 where the magnetic lines H cross in the thickness direction, an eddy current I proportional to the amount of change in the number of magnetic lines H per unit area (magnetic flux density) is generated. Thereby, as shown in FIG. 7, a large eddy current I is generated in the regions R1, R2 and R3 where the amount of change in magnetic flux density is large. The eddy current I generated in the conductive heat generation layer 612 generates Joule heat W (W = I 2 R), which is the product of the specific resistance value R of the conductive heat generation layer 612 and the square of the eddy current I. Thereby, a large Joule heat W is generated in the conductive heat generating layer 612 where the large eddy current I is generated.
As described above, when the temperature of the fixing belt 61 is in the temperature range equal to or lower than the permeability change start temperature, large heat is generated in the regions R1 and R2 and the region R3 where the lines of magnetic force H cross the conductive heat generating layer 612. Thereby, the fixing belt 61 is heated.

ところで、本実施の形態の定着ユニット60では、定着ベルト61の内周面側において定着ベルト61に近接させて感温磁性部材64を配置している。それにより、励磁コイル82にて生成された磁力線Hを内部に誘導する磁心84と、定着ベルト61を厚さ方向に横切って透過した磁力線Hを内部に誘導する感温磁性部材64とが近接した構成を実現している。そのため、IHヒータ80(励磁コイル82)により生成された交流磁界は、磁路が短いループを形成するので、磁路内での磁束密度や磁気結合度は高まる。それにより、定着ベルト61の温度が透磁率変化開始温度以下の温度範囲にある場合、定着ベルト61にはさらに効率的に熱が発生する。   By the way, in the fixing unit 60 of the present embodiment, the temperature-sensitive magnetic member 64 is disposed in the vicinity of the fixing belt 61 on the inner peripheral surface side of the fixing belt 61. As a result, the magnetic core 84 that guides the magnetic force lines H generated by the exciting coil 82 to the inside and the temperature-sensitive magnetic member 64 that guides the magnetic force lines H transmitted through the fixing belt 61 in the thickness direction are close to each other. The configuration is realized. For this reason, the AC magnetic field generated by the IH heater 80 (excitation coil 82) forms a loop with a short magnetic path, so that the magnetic flux density and the magnetic coupling degree in the magnetic path increase. Accordingly, when the temperature of the fixing belt 61 is in a temperature range equal to or lower than the magnetic permeability change start temperature, heat is more efficiently generated in the fixing belt 61.

<定着ベルトの非通紙部の昇温を抑制する機能の説明>
次に、定着ベルト61の非通紙部の昇温を抑制する機能について説明する。
ここでまず、定着ユニット60に小サイズの用紙P(小サイズ紙P1)を連続して通紙した場合について述べる。図8は、小サイズ紙P1を連続して通紙した際の定着ベルト61の幅方向の温度分布の概略を示した図である。図8においては、画像形成装置1にて使用される用紙Pの最大サイズ幅(例えば、A3横幅)である最大通紙領域をFf、最大サイズ用紙Pよりも横幅の小さな小サイズ紙P1(例えば、A4縦送り)が通過する領域(小サイズ紙通紙領域)をFs、小サイズ紙P1が通過しない非通紙領域をFbとする。なお、画像形成装置1では中央位置基準で通紙が行われるものとする。
<Description of function for suppressing temperature rise of non-sheet passing portion of fixing belt>
Next, the function of suppressing the temperature rise at the non-sheet passing portion of the fixing belt 61 will be described.
First, a case where small-size paper P (small-size paper P1) is continuously passed through the fixing unit 60 will be described. FIG. 8 is a diagram showing an outline of the temperature distribution in the width direction of the fixing belt 61 when the small size paper P1 is continuously fed. In FIG. 8, the maximum sheet passing area which is the maximum size width (for example, A3 width) of the sheet P used in the image forming apparatus 1 is Ff, and the small size sheet P1 (for example, smaller than the maximum size sheet P) (for example, , A4 (vertical feed) passes through the area (small size paper passing area) as Fs, and the non-sheet passing area through which the small size paper P1 does not pass is Fb. In the image forming apparatus 1, it is assumed that the sheet is passed based on the center position.

図8に示したように、小サイズ紙P1が連続して通紙された場合に、小サイズ紙P1が通過する小サイズ紙通紙領域Fsでは定着のための熱が消費される。そのため、制御部31(図1参照)による定着設定温度での温度調整制御が行われ、小サイズ紙通紙領域Fsでの定着ベルト61の温度は定着設定温度の近傍範囲内に維持される。その一方で、非通紙領域Fbにおいても、小サイズ紙通紙領域Fsと同様の温度調整制御が行われる。しかし、非通紙領域Fbでは定着のための熱が消費されない。そのために、非通紙領域Fbの温度は、定着設定温度よりも高い温度に上昇し易い。そして、その状態で小サイズ紙P1の連続通紙を続けると、非通紙領域Fbの温度が例えば定着ベルト61の弾性層613や表面離型層614の耐熱温度よりも上昇して、定着ベルト61を損傷させる場合がある。   As shown in FIG. 8, when the small size paper P1 is continuously passed, heat for fixing is consumed in the small size paper passing area Fs through which the small size paper P1 passes. Therefore, the temperature adjustment control at the fixing set temperature is performed by the control unit 31 (see FIG. 1), and the temperature of the fixing belt 61 in the small size paper passing area Fs is maintained within the range near the fixing set temperature. On the other hand, temperature adjustment control similar to that of the small-size paper passing area Fs is performed also in the non-paper passing area Fb. However, heat for fixing is not consumed in the non-sheet passing area Fb. For this reason, the temperature of the non-sheet passing area Fb is likely to rise to a temperature higher than the fixing set temperature. Then, when the continuous passage of the small size paper P1 is continued in this state, the temperature of the non-sheet passing region Fb rises, for example, higher than the heat resistance temperature of the elastic layer 613 and the surface release layer 614 of the fixing belt 61, and the fixing belt. 61 may be damaged.

そこで、上記したように、本実施の形態の定着ユニット60では、感温磁性部材64は、定着設定温度以上であって、例えば定着ベルト61の弾性層613や表面離型層614の耐熱温度以下の温度範囲内に透磁率変化開始温度が設定された例えばFe−Ni合金等で構成されている。すなわち、図8に示したように、感温磁性部材64の透磁率変化開始温度Tcuは、定着設定温度Tf以上であって、例えば弾性層613や表面離型層614の耐熱温度Tlim以下の温度領域に設定されている。   Therefore, as described above, in the fixing unit 60 of the present embodiment, the temperature-sensitive magnetic member 64 is equal to or higher than the preset fixing temperature and is, for example, equal to or lower than the heat resistance temperature of the elastic layer 613 and the surface release layer 614 of the fixing belt 61. For example, an Fe—Ni alloy or the like having a magnetic permeability change start temperature set within the temperature range is used. That is, as shown in FIG. 8, the magnetic permeability change start temperature Tcu of the temperature-sensitive magnetic member 64 is equal to or higher than the fixing set temperature Tf, for example, a temperature equal to or lower than the heat resistance temperature Tlim of the elastic layer 613 and the surface release layer 614. It is set in the area.

それにより、小サイズ紙P1が連続通紙されると、定着ベルト61の非通紙領域Fbでの温度は、感温磁性部材64の透磁率変化開始温度を超える。それによって、定着ベルト61に近接する感温磁性部材64の非通紙領域Fbでの温度も定着ベルト61の温度に対応して、定着ベルト61と同様に透磁率変化開始温度を超える。そのため、非通紙領域Fbでの感温磁性部材64は比透磁率が1に近づき、強磁性体としての性質が消失する。感温磁性部材64の比透磁率が低下して1に近づくことで、非通紙領域Fbでの磁力線Hは感温磁性部材64の内部に誘導されず、感温磁性部材64を透過するようになる。そのため、定着ベルト61の非通紙領域Fbでは、導電発熱層612を通過した後の磁力線Hは拡散し、導電発熱層612を横切る磁力線Hの磁束密度は低下する。それにより、導電発熱層612で発生する渦電流Iは減少して、定着ベルト61での発熱量(ジュール熱W)は低減される。その結果、非通紙領域Fbでの過剰な温度上昇は抑えられ、定着ベルト61の損傷が抑制される。
このように、感温磁性部材64は、定着ベルト61の温度を検知する検知部としての機能と、検知した定着ベルト61の温度に応じて定着ベルト61の過度の温度上昇を抑制する昇温抑制部としての機能とを併せ持っている。
Accordingly, when the small size paper P1 is continuously passed, the temperature in the non-sheet passing region Fb of the fixing belt 61 exceeds the magnetic permeability change start temperature of the temperature-sensitive magnetic member 64. Accordingly, the temperature in the non-sheet passing region Fb of the temperature-sensitive magnetic member 64 adjacent to the fixing belt 61 also exceeds the permeability change start temperature in the same manner as the fixing belt 61 corresponding to the temperature of the fixing belt 61. For this reason, the temperature-sensitive magnetic member 64 in the non-sheet-passing region Fb has a relative magnetic permeability close to 1, and the properties as a ferromagnetic material disappear. The relative magnetic permeability of the temperature-sensitive magnetic member 64 decreases and approaches 1 so that the magnetic field lines H in the non-sheet-passing region Fb are not guided into the temperature-sensitive magnetic member 64 but pass through the temperature-sensitive magnetic member 64. become. Therefore, in the non-sheet passing region Fb of the fixing belt 61, the magnetic field lines H after passing through the conductive heat generating layer 612 are diffused, and the magnetic flux density of the magnetic field lines H crossing the conductive heat generating layer 612 is reduced. Thereby, the eddy current I generated in the conductive heat generation layer 612 is reduced, and the heat generation amount (Joule heat W) in the fixing belt 61 is reduced. As a result, an excessive temperature rise in the non-sheet passing area Fb is suppressed, and damage to the fixing belt 61 is suppressed.
As described above, the temperature-sensitive magnetic member 64 functions as a detection unit that detects the temperature of the fixing belt 61 and suppresses an increase in temperature that suppresses an excessive temperature increase of the fixing belt 61 according to the detected temperature of the fixing belt 61. It also has a function as a department.

感温磁性部材64を通過した後の磁力線Hは、誘導部材66(図3参照)に到達してこの内部に誘導される。磁束が誘導部材66に到達してその内部に誘導されるようになると、導電発熱層612より渦電流Iの流れ易い誘導部材66の方に多くの渦電流Iが流れる。そのため、導電発熱層612で流れる渦電流量はさらに抑制され、非通紙領域Fbでの温度上昇は抑えられる。   The lines of magnetic force H after passing through the temperature-sensitive magnetic member 64 reach the guide member 66 (see FIG. 3) and are guided into this. When the magnetic flux reaches the induction member 66 and is induced therein, more eddy current I flows toward the induction member 66 where the eddy current I flows more easily than the conductive heat generation layer 612. Therefore, the amount of eddy current flowing in the conductive heat generating layer 612 is further suppressed, and the temperature rise in the non-sheet passing region Fb is suppressed.

その際に、誘導部材66が励磁コイル82からの磁力線Hの殆どを誘導して定着ユニット60からの磁力線Hの漏洩を抑えるように、誘導部材66の厚さ、材質、および形状が選定される。具体的には、誘導部材66を表皮深さδが充分に厚い材料で構成すればよい。それにより、誘導部材66に渦電流Iが流れても発熱量も極力小さくなる。本実施の形態では、誘導部材66を感温磁性部材64に沿う略円形形状の厚さ1mmのAl(アルミニウム)で構成し、感温磁性部材64とは非接触(平均的な距離を例えば4mm)に配置している。その他の材料としては、AgやCuが好適である。   At this time, the thickness, material, and shape of the guiding member 66 are selected so that the guiding member 66 guides most of the magnetic force lines H from the exciting coil 82 and suppresses leakage of the magnetic force lines H from the fixing unit 60. . Specifically, the guide member 66 may be made of a material having a sufficiently thick skin depth δ. Thereby, even if the eddy current I flows through the induction member 66, the amount of heat generation is also minimized. In the present embodiment, the guide member 66 is made of Al (aluminum) having a substantially circular shape with a thickness of 1 mm along the temperature-sensitive magnetic member 64, and is not in contact with the temperature-sensitive magnetic member 64 (an average distance of, for example, 4 mm). ). As other materials, Ag and Cu are suitable.

ところで、その後、定着ベルト61の非通紙領域Fbでの温度が感温磁性部材64の透磁率変化開始温度よりも低くなると、感温磁性部材64の非通紙領域Fbでの温度も透磁率変化開始温度よりも低くなる。それにより、感温磁性部材64は再び強磁性に変化して磁力線Hが感温磁性部材64の内部に誘導されるので、導電発熱層612に渦電流Iが多く流れるようになる。そのため、定着ベルト61が再び加熱されるようになる。   By the way, when the temperature in the non-sheet-passing region Fb of the fixing belt 61 becomes lower than the magnetic permeability change start temperature of the temperature-sensitive magnetic member 64, the temperature in the non-sheet-passing region Fb of the temperature-sensitive magnetic member 64 is also permeable. It becomes lower than the change start temperature. As a result, the temperature-sensitive magnetic member 64 changes to ferromagnetic again, and the magnetic field lines H are induced inside the temperature-sensitive magnetic member 64, so that a large amount of eddy current I flows through the conductive heating layer 612. Therefore, the fixing belt 61 is heated again.

図9は、非通紙領域Fbでの定着ベルト61の温度が透磁率変化開始温度を超えた温度範囲にある場合の磁力線Hの状態を説明する図である。図9に示したように、定着ベルト61の温度が非通紙領域Fbにて透磁率変化開始温度を超えた温度範囲にある場合には、非通紙領域Fbの感温磁性部材64は比透磁率が低下する。そのため、IHヒータ80により生成された交流磁界の磁力線Hは感温磁性部材64を容易に透過するように変化する。それにより、IHヒータ80(励磁コイル82)により生成された交流磁界の磁力線Hは、磁心84から定着ベルト61側に向けて拡散するように放射され、誘導部材66に到達するようになる。   FIG. 9 is a diagram illustrating the state of the lines of magnetic force H when the temperature of the fixing belt 61 in the non-sheet passing region Fb is in the temperature range exceeding the permeability change start temperature. As shown in FIG. 9, when the temperature of the fixing belt 61 is in the temperature range exceeding the permeability change start temperature in the non-sheet passing area Fb, the temperature-sensitive magnetic member 64 in the non-sheet passing area Fb has a ratio. Magnetic permeability decreases. Therefore, the magnetic field lines H of the alternating magnetic field generated by the IH heater 80 change so as to easily pass through the temperature-sensitive magnetic member 64. Accordingly, the magnetic field lines H of the alternating magnetic field generated by the IH heater 80 (excitation coil 82) are radiated so as to diffuse from the magnetic core 84 toward the fixing belt 61 and reach the induction member 66.

すなわち、IHヒータ80の磁心84から磁力線Hが放射されて定着ベルト61の導電発熱層612を横切る領域R1,R2では、磁力線Hが感温磁性部材64に誘導され難いため、放射状に拡散する。それにより、定着ベルト61の導電発熱層612を厚さ方向に横切る磁力線Hの磁束密度(単位面積当たりの磁力線Hの数)が減少する。また、磁力線Hが再び磁心84に戻る際に導電発熱層612を厚さ方向に横切る領域R3でも、拡散した広い領域から磁力線Hが磁心84に戻ることとなるため、定着ベルト61の導電発熱層612を厚さ方向に横切る磁力線Hの磁束密度が減少する。
そのため、定着ベルト61の温度が透磁率変化開始温度を超える温度範囲にある場合には、領域R1,R2や領域R3において導電発熱層612を厚さ方向に横切る磁力線Hの磁束密度が減少することとなる。それにより、磁力線Hが厚さ方向に横切る導電発熱層612に発生する渦電流Iは減り、定着ベルト61に発生するジュール熱Wは減少する。それにより、定着ベルト61の温度は低下する。
That is, in the regions R1 and R2 where the magnetic force lines H are radiated from the magnetic core 84 of the IH heater 80 and cross the conductive heat generating layer 612 of the fixing belt 61, the magnetic force lines H are difficult to be guided to the temperature-sensitive magnetic member 64 and thus diffuse radially. As a result, the magnetic flux density (number of magnetic force lines H per unit area) of the magnetic field lines H crossing the conductive heat generating layer 612 of the fixing belt 61 in the thickness direction decreases. Further, even in the region R3 that crosses the conductive heat generating layer 612 in the thickness direction when the magnetic force line H returns to the magnetic core 84 again, the magnetic force line H returns to the magnetic core 84 from the diffused wide region. The magnetic flux density of the magnetic field lines H crossing 612 in the thickness direction decreases.
Therefore, when the temperature of the fixing belt 61 is in a temperature range exceeding the permeability change start temperature, the magnetic flux density of the magnetic field lines H that cross the conductive heating layer 612 in the thickness direction decreases in the regions R1, R2, and R3. It becomes. As a result, the eddy current I generated in the conductive heating layer 612 where the magnetic field lines H cross in the thickness direction is reduced, and the Joule heat W generated in the fixing belt 61 is reduced. As a result, the temperature of the fixing belt 61 decreases.

このように、非通紙領域Fbでの定着ベルト61の温度が透磁率変化開始温度以上の温度範囲にある場合において、非通紙領域Fbでの感温磁性部材64の内部に磁力線Hが誘導され難くなり、励磁コイル82により生成された交流磁界の磁力線Hは、定着ベルト61の導電発熱層612を厚さ方向を拡散しながら横切る。そのため、励磁コイル82により生成された交流磁界の磁路は長いループを形成することとなり、定着ベルト61の導電発熱層612を通過する磁路での磁束密度は減少する。
それにより、例えば小サイズ紙P1が連続通紙されて、温度が上昇した非通紙領域Fbでは、定着ベルト61の導電発熱層612に発生する渦電流Iが減って、定着ベルト61の非通紙領域Fbでの発熱量(ジュール熱W)は低減する。その結果、非通紙領域Fbでの過剰な温度上昇は抑えられる。
As described above, when the temperature of the fixing belt 61 in the non-sheet-passing area Fb is in the temperature range equal to or higher than the magnetic permeability change start temperature, the magnetic field lines H are induced inside the temperature-sensitive magnetic member 64 in the non-sheet-passing area Fb. The magnetic field lines H of the alternating magnetic field generated by the exciting coil 82 cross the conductive heat generating layer 612 of the fixing belt 61 while diffusing in the thickness direction. Therefore, the magnetic path of the alternating magnetic field generated by the exciting coil 82 forms a long loop, and the magnetic flux density in the magnetic path passing through the conductive heating layer 612 of the fixing belt 61 decreases.
Thereby, for example, in the non-sheet passing region Fb where the small size paper P1 is continuously passed and the temperature rises, the eddy current I generated in the conductive heat generating layer 612 of the fixing belt 61 is reduced and the fixing belt 61 is not passed. The amount of heat generation (joule heat W) in the paper region Fb is reduced. As a result, an excessive temperature rise in the non-sheet passing area Fb can be suppressed.

<感温磁性部材の昇温を抑制する構成の説明>
感温磁性部材64が上記した非通紙領域Fbでの過剰な温度上昇を抑える機能を果たすには、感温磁性部材64の長手方向の領域毎の温度がそれに対向する定着ベルト61の長手方向の領域毎の温度に対応して変化し、上記した定着ベルト61の温度を検知する検出部としての機能を果たす必要がある。
そのために、感温磁性部材64自身に関しては、磁力線Hによって誘導加熱され難い構成が採用される。すなわち、定着ベルト61の温度が透磁率変化開始温度以下であり、感温磁性部材64が強磁性を呈する状態であっても、IHヒータ80からの磁力線Hの中には、感温磁性部材64を厚さ方向に横切る磁力線Hは存在する。それにより、感温磁性部材64内部には弱い渦電流Iが発生しており、感温磁性部材64自身においても若干の発熱が生じる。そのため、例えば、大量の画像形成が連続して行われた場合等には、感温磁性部材64に自己発熱した熱が蓄積され、通紙領域(図8参照)でも感温磁性部材64の温度が上昇傾向を呈する。このように渦電流損による自己発熱が大きいと感温磁性部材64の温度が上昇して、意図せず透磁率変化開始温度まで到達してしまい、通紙領域と非通紙領域の磁気特性に差が殆どなくなって昇温抑制効果が充分得られないことがある。そこで、感温磁性部材64の温度と定着ベルト61の温度との対応関係が維持され、感温磁性部材64が定着ベルト61の温度を検知する検知部として精度良く機能するために、感温磁性部材64自身に発生するジュール熱Wを抑える必要がある。
<Description of the configuration for suppressing the temperature rise of the temperature-sensitive magnetic member>
In order for the temperature-sensitive magnetic member 64 to perform the function of suppressing the excessive temperature rise in the non-sheet passing region Fb described above, the temperature of each region in the longitudinal direction of the temperature-sensitive magnetic member 64 is the longitudinal direction of the fixing belt 61 facing it. It is necessary to fulfill a function as a detection unit that detects the temperature of the fixing belt 61 and changes according to the temperature of each region.
Therefore, regarding the temperature-sensitive magnetic member 64 itself, a configuration that is difficult to be induction-heated by the magnetic field lines H is adopted. That is, even if the temperature of the fixing belt 61 is equal to or lower than the permeability change start temperature and the temperature-sensitive magnetic member 64 exhibits ferromagnetism, the temperature-sensitive magnetic member 64 is included in the magnetic force lines H from the IH heater 80. There is a magnetic field line H that crosses in the thickness direction. As a result, a weak eddy current I is generated inside the temperature-sensitive magnetic member 64, and a slight amount of heat is generated in the temperature-sensitive magnetic member 64 itself. For this reason, for example, when a large amount of image formation is continuously performed, the self-heat generated heat is accumulated in the temperature-sensitive magnetic member 64, and the temperature of the temperature-sensitive magnetic member 64 is also in the paper passing area (see FIG. 8). Shows an upward trend. Thus, when the self-heating due to eddy current loss is large, the temperature of the temperature-sensitive magnetic member 64 rises and unintentionally reaches the temperature at which the permeability change starts, and the magnetic characteristics of the paper passing area and the non-paper passing area are improved. The difference is almost eliminated and the temperature rise suppression effect may not be obtained sufficiently. Therefore, the correspondence between the temperature of the temperature-sensitive magnetic member 64 and the temperature of the fixing belt 61 is maintained, and the temperature-sensitive magnetic member 64 functions as a detection unit that detects the temperature of the fixing belt 61 with high accuracy. It is necessary to suppress the Joule heat W generated in the member 64 itself.

そこで、感温磁性部材64での渦電流損やヒステリシス損を小さくするために、まず第1として、感温磁性部材64は、磁力線Hによって誘導加熱され難い物性(固有抵抗値および透磁率)を持った材質が選定される。
また、第2として、感温磁性部材64の厚さは、少なくとも透磁率変化開始温度以下の温度範囲にて磁力線Hが感温磁性部材64の厚さ方向に横切り難いように、強磁性を呈する状態での表皮深さδよりも厚く形成される。
Therefore, in order to reduce the eddy current loss and hysteresis loss in the temperature-sensitive magnetic member 64, first, the temperature-sensitive magnetic member 64 has physical properties (specific resistance value and magnetic permeability) that are difficult to be induction-heated by the lines of magnetic force H. Selected material is selected.
Second, the thickness of the temperature-sensitive magnetic member 64 exhibits ferromagnetism so that the magnetic field lines H are difficult to cross in the thickness direction of the temperature-sensitive magnetic member 64 at least in the temperature range below the permeability change start temperature. It is formed thicker than the skin depth δ in the state.

さらに、第3として、感温磁性部材64には、磁力線Hによって発生する渦電流Iの流れを分断する複数のスリット64sが形成される。誘導加熱され難いように感温磁性部材64の材質や厚さを選定しても、感温磁性部材64内部に発生する渦電流Iを0とすることは困難である。そこで、感温磁性部材64に発生した渦電流Iの流れを複数のスリット64sにより分断することで、渦電流Iを減少させて、感温磁性部材64に発生するもジュール熱Wを低く抑えている。   Third, the temperature-sensitive magnetic member 64 is formed with a plurality of slits 64 s that divide the flow of the eddy current I generated by the lines of magnetic force H. Even if the material and thickness of the temperature-sensitive magnetic member 64 are selected so that induction heating is difficult, it is difficult to set the eddy current I generated in the temperature-sensitive magnetic member 64 to zero. Therefore, by dividing the flow of the eddy current I generated in the temperature-sensitive magnetic member 64 by the plurality of slits 64s, the eddy current I is reduced and the Joule heat W generated in the temperature-sensitive magnetic member 64 is kept low. Yes.

図10は、感温磁性部材64に形成されるスリット64sを示した図である。図10(a)は、感温磁性部材64がホルダ65に設置された状態の側面図であり、(b)は、(a)の上方(z方向)から見た平面図である。図10に示したように、感温磁性部材64では、磁力線Hによって発生する渦電流Iの流れる方向に直交して複数のスリット64sが形成される。そのため、スリット64sが無い場合には感温磁性部材64の長手方向の全体に亘って大きな渦となって流れる渦電流I(図10(b)破線)が、スリット64sにより分断される。それにより、スリット64sを形成した場合には、感温磁性部材64内を流れる渦電流I(図10(a)実線)は、スリット64sとスリット64sとの間の領域内での小さな渦となり、全体としての渦電流Iの電流量は低減される。その結果、感温磁性部材64での発熱量(ジュール熱W)は減少し、発熱し難い構成が実現する。したがって、複数のスリット64sは、渦電流Iを分断する渦電流分断部として機能する。   FIG. 10 is a view showing slits 64 s formed in the temperature-sensitive magnetic member 64. FIG. 10A is a side view showing a state in which the temperature-sensitive magnetic member 64 is installed on the holder 65, and FIG. 10B is a plan view seen from above (a direction). As shown in FIG. 10, in the temperature-sensitive magnetic member 64, a plurality of slits 64 s are formed orthogonal to the direction in which the eddy current I generated by the lines of magnetic force H flows. Therefore, when there is no slit 64s, the eddy current I (broken line in FIG. 10B) that flows as a large eddy over the entire longitudinal direction of the temperature-sensitive magnetic member 64 is divided by the slit 64s. Accordingly, when the slit 64s is formed, the eddy current I flowing through the temperature-sensitive magnetic member 64 (solid line in FIG. 10A) becomes a small eddy in the region between the slit 64s and the slit 64s, The amount of eddy current I as a whole is reduced. As a result, the amount of heat generated by the temperature-sensitive magnetic member 64 (Joule heat W) is reduced, and a configuration that hardly generates heat is realized. Therefore, the plurality of slits 64 s function as an eddy current dividing unit that divides the eddy current I.

なお、図10に例示した感温磁性部材64では、スリット64sを渦電流Iの流れる方向に直交して形成したが、渦電流Iの流れを分断する構成であれば、例えば渦電流Iの流れる方向に対して傾斜したスリットを形成してもよい。また、図10に示したようなスリット64sを感温磁性部材64の幅方向の全域に亘って形成する構成の他に、感温磁性部材64の幅方向の一部に形成してもよい。また、感温磁性部材64に発生する熱量に応じて、スリットの数、位置、傾斜角等を設定してもよい。
また、スリットの傾斜角が最大となった状態として、感温磁性部材64がスリット部で小片に分割された状態となる小片分割群となってもよく、このような形態であっても本発明の効果は同様に得られる。
In the temperature-sensitive magnetic member 64 illustrated in FIG. 10, the slit 64s is formed perpendicular to the direction in which the eddy current I flows. However, if the flow of the eddy current I is divided, for example, the eddy current I flows. You may form the slit inclined with respect to the direction. In addition to the configuration in which the slits 64 s as shown in FIG. 10 are formed over the entire region in the width direction of the temperature-sensitive magnetic member 64, the slit 64 s may be formed in a part in the width direction of the temperature-sensitive magnetic member 64. Further, the number, position, inclination angle, and the like of the slits may be set according to the amount of heat generated in the temperature-sensitive magnetic member 64.
Moreover, as a state where the inclination angle of the slit is maximized, the temperature-sensitive magnetic member 64 may be a small piece divided group in which the temperature-sensitive magnetic member 64 is divided into small pieces at the slit portion. The effect of is obtained similarly.

<IHヒータでの励磁コイル、磁心、調整用磁心の固定方法の説明>
次に、本実施の形態のIHヒータ80における励磁コイル82、磁心84、および調整用磁心89の支持体81への固定方法について述べる。
本実施の形態のIHヒータ80では、励磁コイル82は、支持体81の支持面81a上に設置され、弾性支持部材83により支持面81aに向けて押圧される。それにより、励磁コイル82は、支持面81aに密着するように固定される。
すなわち、弾性支持部材83は、ヤング率が低い例えばシリコーンゴム等やフッ素ゴム等のシート状弾性体で構成されている。そして、弾性支持部材83は、励磁コイル82を支持体81の支持面81aに向けて押圧するように配置される。それにより、弾性支持部材83は、励磁コイル82を支持面81aに向けて密着させ固定する。ここでの支持面81aは定着ベルト61表面と予め定めた間隙(設計値)を保つように形成/設定されている。そのため、励磁コイル82は、励磁コイル82全体が定着ベルト61表面と予め定めた間隙を保つように設定される。
<Description of fixing method of exciting coil, magnetic core and adjusting magnetic core in IH heater>
Next, a method of fixing the exciting coil 82, the magnetic core 84, and the adjusting magnetic core 89 in the IH heater 80 of the present embodiment to the support 81 will be described.
In the IH heater 80 of the present embodiment, the excitation coil 82 is installed on the support surface 81a of the support 81 and is pressed toward the support surface 81a by the elastic support member 83. Thereby, the exciting coil 82 is fixed so as to be in close contact with the support surface 81a.
That is, the elastic support member 83 is formed of a sheet-like elastic body such as silicone rubber or fluorine rubber having a low Young's modulus. The elastic support member 83 is disposed so as to press the excitation coil 82 toward the support surface 81 a of the support 81. Thereby, the elastic support member 83 fixes the exciting coil 82 in close contact with the support surface 81a. Here, the support surface 81a is formed / set to maintain a predetermined gap (design value) with the surface of the fixing belt 61. Therefore, the excitation coil 82 is set so that the entire excitation coil 82 maintains a predetermined gap from the surface of the fixing belt 61.

また、定着ベルト61の幅方向に沿って複数配置された磁心84各々は、定着ベルト61の移動方向(=幅方向と直交する方向)に向けて円弧形状に形成されている。そして、磁心84の内周側円弧面(後段図11の84b)は、定着ベルト61の移動方向に関して励磁コイル82が配置される領域全体を覆う(ラップする)ように形成されている。
磁心84各々は、支持面81a上に長手方向中心軸(後段図11のaxis)に沿って互いに平行に配置された一対の磁心支持部81b1,81b2(後段図11,図12参照)に磁心84の内周側円弧面84bが支持されることで、磁心84と支持面81aとの間隙が一定に保たれるように設定される。その際に、磁心84は、端部84a(後段図11,図12参照)が支持面81aの定着ベルト61移動方向両側部に配置された磁心規制部81cの間で、定着ベルト61移動方向に沿って移動自在に支持される。また、磁心84は、磁心規制部81cに設けられた位置決め部(図11では不図示)により、定着ベルト61移動方向に直交する方向(=定着ベルト61の幅方向)での位置が設定される。
A plurality of magnetic cores 84 arranged along the width direction of the fixing belt 61 are formed in an arc shape toward the moving direction of the fixing belt 61 (= direction perpendicular to the width direction). The inner circumferential arc surface (84b in FIG. 11) is formed so as to cover (wrap) the entire region where the exciting coil 82 is disposed in the moving direction of the fixing belt 61.
Each of the magnetic cores 84 is formed on a pair of magnetic core support portions 81b1 and 81b2 (see the subsequent stage FIGS. 11 and 12) disposed in parallel with each other along the longitudinal center axis (axis in the rear stage FIG. 11) on the support surface 81a. The inner circumferential arc surface 84b is supported so that the gap between the magnetic core 84 and the support surface 81a is kept constant. At that time, the end portion 84a (see FIGS. 11 and 12 in the subsequent stage) of the magnetic core 84 is moved in the moving direction of the fixing belt 61 between the magnetic core restricting portions 81c arranged on both sides of the supporting surface 81a in the moving direction of the fixing belt 61. It is supported movably along. Further, the position of the magnetic core 84 in the direction orthogonal to the moving direction of the fixing belt 61 (= the width direction of the fixing belt 61) is set by a positioning portion (not shown in FIG. 11) provided in the magnetic core restricting portion 81c. .

そして、磁心84各々は、内周側円弧面84bが一対の磁心支持部81b1,81b2に支持された状態で、その内周側円弧面84bを除く側面(後段図11の84c)および外周側円弧面(後段図11の84d)を覆うようにして、磁心保持部材87によって保持される。
磁心84各々は、磁心保持部材87によって保持された状態で、シールド85の下部面側と磁心保持部材87との間に配置された加圧部材86により上部側から支持体81側に向けて加圧される。それにより、各磁心84は、上部面側の磁心保持部材87と下部面側の弾性支持部材83とにより挟まれるように押圧されることで、IHヒータ80内部で固定される。
Each of the magnetic cores 84 includes a side surface (84c in FIG. 11 in the subsequent stage) and an outer peripheral arc in a state where the inner peripheral arc surface 84b is supported by the pair of magnetic core support portions 81b1 and 81b2. It is held by the magnetic core holding member 87 so as to cover the surface (84d in the later stage FIG. 11).
Each of the magnetic cores 84 is held by the magnetic core holding member 87 and is applied from the upper side toward the support 81 side by a pressure member 86 disposed between the lower surface side of the shield 85 and the magnetic core holding member 87. Pressed. Accordingly, each magnetic core 84 is fixed inside the IH heater 80 by being pressed so as to be sandwiched between the magnetic core holding member 87 on the upper surface side and the elastic support member 83 on the lower surface side.

一方、調整用磁心89は、磁心支持部81b1,81b2の内側領域に形成された空間(磁心支持部81b1,81b2内壁で囲まれた領域)において、定着ベルト61の幅方向に沿って磁心84と磁心84との間に配置される。その際に、調整用磁心89は、定着ベルト61幅方向の両隣に配置される磁心84とは、定着ベルト61の幅方向に離間した状態(重なりを持たない配置状態)で配置される。また、調整用磁心89の定着ベルト61の幅方向位置は、位置規定部材(後段図11,13の81e)によって設定される。   On the other hand, the adjustment magnetic core 89 is formed with the magnetic core 84 along the width direction of the fixing belt 61 in a space formed in the inner region of the magnetic core support portions 81b1 and 81b2 (region surrounded by the inner walls of the magnetic core support portions 81b1 and 81b2). It is arranged between the magnetic core 84. At this time, the adjustment magnetic core 89 is arranged in a state of being separated from the magnetic core 84 arranged on both sides in the width direction of the fixing belt 61 in the width direction of the fixing belt 61 (arrangement state without overlapping). Further, the position of the adjustment magnetic core 89 in the width direction of the fixing belt 61 is set by a position defining member (81e in the subsequent stage FIGS. 11 and 13).

<IHヒータの積層構造の説明>
図11は、本実施の形態のIHヒータ80の積層構造を説明する図である。
図11に示したように、励磁コイル82は、位置設定部材の一例としての支持体81の支持面81a上にて、励磁コイル82の閉ループ中空部82aが、支持面81aの長手方向中心軸(axis)に沿って互いに一定の間隔を持って平行に配置された位置設定部の一例としての一対の磁心支持部(凸状部)81b1,81b2を囲むようにして設置される。支持面81aは、略円形状の軌道を描きながら回転移動する定着ベルト61との間隙が規定値(設計値)に設定された位置設定面として形成されている。それにより、励磁コイル82が支持面81aに密着して配置されることで、励磁コイル82と定着ベルト61との間隙が設計値に設定されることとなる。ここでの支持面81aの長手方向中心軸(axis)は、定着ベルト61の移動方向と直交する方向と一致するように設定されている。
<Description of laminated structure of IH heater>
FIG. 11 is a diagram for explaining a laminated structure of the IH heater 80 of the present embodiment.
As shown in FIG. 11, the exciting coil 82 is configured such that the closed loop hollow portion 82a of the exciting coil 82 is disposed on the supporting surface 81a of the supporting member 81 as an example of the position setting member. Axis) is installed so as to surround a pair of magnetic core support portions (convex portions) 81b1 and 81b2 as an example of a position setting portion arranged in parallel with a certain distance from each other. The support surface 81a is formed as a position setting surface in which a gap with the fixing belt 61 that rotates and moves while drawing a substantially circular path is set to a specified value (design value). As a result, the exciting coil 82 is disposed in close contact with the support surface 81a, so that the gap between the exciting coil 82 and the fixing belt 61 is set to a design value. Here, the longitudinal center axis (axis) of the support surface 81 a is set to coincide with the direction orthogonal to the moving direction of the fixing belt 61.

本実施の形態のIHヒータ80では、励磁コイル82を支持面81aに密着させるために、支持面81a上に配置される励磁コイル82は、弾性支持部材83により支持面81a側に向けて押圧されるように構成されている。
具体的には、磁心84は、励磁コイル82の上部に配置される際に、磁心84の内周側円弧面84bが支持面81a上に設けられた一対の磁心支持部81b1,81b2によって支持される。それにより、磁心84と支持面81aとの間隙が予め定めた間隙に設定される(図6も参照)。そしてこの場合に、磁心84と励磁コイル82との間に配置される弾性支持部材83の厚さは、磁心支持部81b1,81b2に内周側円弧面84bが支持された際の磁心84と支持面81aとの間隙よりも厚く形成されている。また、磁心84は、シールド85が支持体81に取り付けられることで、シールド85と磁心保持部材87との間に配置された加圧部材86により、磁心保持部材87を介して支持体81側に押圧される。それにより、弾性支持部材83は磁心84を介して加圧部材86から支持体81側への押圧力を受けて弾性(圧縮)変形し、それにより生じる弾性力により励磁コイル82を支持面81a側に向けて押圧する。それによって、励磁コイル82は支持面81aに密着され固定される。そして、支持面81aは定着ベルト61表面と予め定めた間隙(設計値)を保つように形成/設定されているため、励磁コイル82と定着ベルト61との距離が設計値に設定される。
なお、加圧部材86としては、例えばシリコーンゴム等やフッ素ゴム等の弾性体の他に、バネ等の弾性部材を用いてもよい。
In the IH heater 80 of the present embodiment, the excitation coil 82 disposed on the support surface 81a is pressed toward the support surface 81a by the elastic support member 83 in order to bring the excitation coil 82 into close contact with the support surface 81a. It is comprised so that.
Specifically, when the magnetic core 84 is disposed above the exciting coil 82, the inner peripheral arcuate surface 84b of the magnetic core 84 is supported by a pair of magnetic core support portions 81b1 and 81b2 provided on the support surface 81a. The Thereby, the gap between the magnetic core 84 and the support surface 81a is set to a predetermined gap (see also FIG. 6). In this case, the thickness of the elastic support member 83 disposed between the magnetic core 84 and the exciting coil 82 is the same as that of the magnetic core 84 when the inner circumferential arc surface 84b is supported by the magnetic core support portions 81b1 and 81b2. It is formed thicker than the gap with the surface 81a. Further, the magnetic core 84 is attached to the support body 81 via the magnetic core holding member 87 by the pressing member 86 disposed between the shield 85 and the magnetic core holding member 87 by attaching the shield 85 to the support body 81. Pressed. Thereby, the elastic support member 83 is elastically (compressed) deformed by receiving a pressing force from the pressure member 86 to the support 81 side through the magnetic core 84, and the exciting coil 82 is moved to the support surface 81a side by the elastic force generated thereby. Press toward. Thereby, the exciting coil 82 is brought into close contact with and fixed to the support surface 81a. Since the support surface 81a is formed / set to maintain a predetermined gap (design value) with the surface of the fixing belt 61, the distance between the excitation coil 82 and the fixing belt 61 is set to the design value.
As the pressure member 86, for example, an elastic member such as a spring may be used in addition to an elastic body such as silicone rubber or fluorine rubber.

一般に、励磁コイル82にて交流磁界が生成されると、励磁コイル82近傍に配置された磁心84や定着ベルト61の内周面側に配置された感温磁性部材64等との間で相互に磁力が作用する。それにより、励磁コイル82自身に振動(磁歪)が発生する。そのため、支持体81に対して例えば接着剤等の所謂「剛性体」(ヤング率が高い材質)を用いて励磁コイル82を固定したとすると、長期に亘る累積使用による励磁コイル82の振動が要因となって、励磁コイル82を固定する接着剤等の剛性体と励磁コイル82との間に剥離が生じ易くなる。励磁コイル82が接着剤等から剥離すると、励磁コイル82の支持面81a上での位置がずれたり、或いは、励磁コイル82に変形が生じたりする。そうなると、励磁コイル82の定着ベルト61との距離が当初の設計値から外れ、磁心84を経て定着ベルト61を通過する磁力線の密度(磁束密度)に、定着ベルト61表面での部分的なばらつきが生じる。その結果、定着ベルト61で発生する渦電流Iの大きさに不均一が生じ、定着ベルト61表面での発熱量が長手方向にばらついて、定着ムラが生じる場合がある。   In general, when an alternating magnetic field is generated by the exciting coil 82, the magnetic core 84 disposed in the vicinity of the exciting coil 82, the temperature-sensitive magnetic member 64 disposed on the inner peripheral surface side of the fixing belt 61, etc. Magnetic force acts. Thereby, vibration (magnetostriction) is generated in the excitation coil 82 itself. Therefore, if the excitation coil 82 is fixed to the support 81 using a so-called “rigid body” (material having a high Young's modulus) such as an adhesive, vibration of the excitation coil 82 due to long-term cumulative use is a factor. Thus, peeling between the rigid body such as an adhesive for fixing the exciting coil 82 and the exciting coil 82 is likely to occur. When the exciting coil 82 is peeled off from the adhesive or the like, the position of the exciting coil 82 on the support surface 81a is shifted or the exciting coil 82 is deformed. As a result, the distance between the exciting coil 82 and the fixing belt 61 deviates from the original design value, and the density of magnetic lines of force (magnetic flux density) passing through the fixing belt 61 via the magnetic core 84 varies partially on the surface of the fixing belt 61. Arise. As a result, the magnitude of the eddy current I generated in the fixing belt 61 may be non-uniform, and the amount of heat generated on the surface of the fixing belt 61 may vary in the longitudinal direction, resulting in uneven fixing.

また、接着剤等の剛性体を用いて励磁コイル82を支持体81に固定する場合には、接着剤等が固化するまでの間、励磁コイル82の全面を支持体81との位置ずれが生じないように固定しておく必要がある。ところが、励磁コイル82は例えばリッツ線を閉ループ状に束ねて接着されたものであるため、変形が生じ易い。そのため、接着剤等が固化するまでの間に励磁コイル82が変形や位置ずれを起こし、励磁コイル82の支持体81に対する位置精度が低下する場合がある。励磁コイル82の支持体81に対する位置精度が低下すると、上記と同様に、定着ベルト61表面での発熱量に部分的なばらつきが生じる。   Further, when the excitation coil 82 is fixed to the support 81 using a rigid body such as an adhesive, the entire surface of the excitation coil 82 is displaced from the support 81 until the adhesive or the like is solidified. It is necessary to fix so that there is no. However, since the exciting coil 82 is, for example, a litz wire bundled in a closed loop and bonded, the deformation is likely to occur. For this reason, the exciting coil 82 may be deformed or displaced until the adhesive or the like is solidified, and the positional accuracy of the exciting coil 82 with respect to the support 81 may be lowered. When the positional accuracy of the excitation coil 82 with respect to the support 81 is lowered, the amount of heat generated on the surface of the fixing belt 61 is partially varied as described above.

そこで、本実施の形態のIHヒータ80では、例えばシリコーンゴム等やフッ素ゴム等の弾性体で構成された弾性支持部材83が、励磁コイル82を支持体81に対して押圧することで支持面81aに密着するように支持する構成を採用している。弾性体で構成された弾性支持部材83は、励磁コイル82の振動を吸収しながら、励磁コイル82の振動に合わせて弾性支持部材83自身が弾性変形する。それにより、定着ユニット60の長期に亘る累積使用によって励磁コイル82の振動の累積数が多大となっても、弾性支持部材83と励磁コイル82との間は剥離せず、支持体81と励磁コイル82との間を初期に設定された両者の位置関係に維持する。
また、弾性支持部材83は、製造時に厚さ(設定値)が予め定めた寸法精度に収まるように管理できる。それにより、励磁コイル82を支持面81a上に支持する押圧力が長手方向に亘ってほぼ均等となるように設定することは容易である。さらには、本実施の形態のIHヒータ80では、励磁コイル82の長手方向に沿って分割して設けられた複数の磁心84が、後段で説明するように弾性支持部材83を長手方向に亘って均一に押圧する。それにより、励磁コイル82と支持面81aとの密着性が長手方向に亘って高められる。
加えて、IHヒータ80の製造時には、接着剤等が固化するまでの時間を要さず、短時間で励磁コイル82が取り付けられる。
Therefore, in the IH heater 80 of the present embodiment, the elastic support member 83 made of an elastic body such as silicone rubber or fluorine rubber presses the excitation coil 82 against the support 81 to support the surface 81a. The structure which supports so that it may closely_contact | adhere to is employ | adopted. The elastic support member 83 formed of an elastic body elastically deforms itself according to the vibration of the excitation coil 82 while absorbing the vibration of the excitation coil 82. Accordingly, even if the cumulative number of vibrations of the excitation coil 82 becomes large due to the cumulative use of the fixing unit 60 over a long period of time, the elastic support member 83 and the excitation coil 82 are not separated, and the support 81 and the excitation coil are separated. 82 is maintained in the initial positional relationship.
Further, the elastic support member 83 can be managed so that the thickness (set value) is within a predetermined dimensional accuracy at the time of manufacture. Thereby, it is easy to set the pressing force for supporting the exciting coil 82 on the support surface 81a so as to be substantially uniform over the longitudinal direction. Furthermore, in the IH heater 80 of the present embodiment, a plurality of magnetic cores 84 provided by being divided along the longitudinal direction of the exciting coil 82 causes the elastic support member 83 to extend in the longitudinal direction as will be described later. Press evenly. Thereby, the adhesiveness of the exciting coil 82 and the support surface 81a is improved over the longitudinal direction.
In addition, when the IH heater 80 is manufactured, the exciting coil 82 is attached in a short time without requiring time until the adhesive or the like is solidified.

<磁心および調整用磁心の支持方法の説明>
また、図11に示したように、定着ベルト61の幅方向に沿って複数配置された磁心84各々は、その内周側円弧面84bが支持面81a上に長手方向中心軸axisに沿って互いに一定の間隔を持って平行に配置された一対の磁心支持部81b1,81b2によって支持される。この場合に、磁心84各々と磁心支持部81b1,81b2との間には、接着剤は用いられない。
次の図12は、磁心84が支持体81に形成された一対の磁心支持部81b1,81b2によって支持される状態を示した断面構成図である。図12に示したように、一対の磁心支持部81b1,81b2は、定着ベルト61表面と予め定めた間隙g1を保つように設計された支持面81a上に配置されている。また、磁心支持部81b1および磁心支持部81b2は、支持面81aの長手方向中心軸axis(図11も参照)に対して対称な位置に配置されている。すなわち、磁心支持部81b1外壁と長手方向中心軸axisとの距離と、磁心支持部81b2外壁と長手方向中心軸axisとの距離とは、等しく(=w)設定されている。また、磁心支持部81b1外壁の高さと磁心支持部81b2外壁の高さとは、等しく(=h)設定されている。なお、長手方向中心軸axisは、上記図11にも示したが、定着ベルト61の移動方向と直交する直線であって、励磁コイル82の中心軸と支持面81aとが交差する長手方向に沿った直線と一致する。
一方、各磁心84の内周側円弧面84bは、各磁心84が一対の磁心支持部81b1,81b2によって支持された際に、円弧面(cir1)で形成された支持面81aとは予め定めた間隙g2が設定される円弧(cir2)を構成するように設計されている。
<Description of support method of magnetic core and adjustment core>
Also, as shown in FIG. 11, the plurality of magnetic cores 84 arranged along the width direction of the fixing belt 61 have inner circular arc surfaces 84b on the support surface 81a along the longitudinal center axis axis. It is supported by a pair of magnetic core support portions 81b1 and 81b2 arranged in parallel with a constant interval. In this case, no adhesive is used between each of the magnetic cores 84 and the magnetic core support portions 81b1 and 81b2.
FIG. 12 is a cross-sectional configuration diagram illustrating a state in which the magnetic core 84 is supported by a pair of magnetic core support portions 81b1 and 81b2 formed on the support body 81. As shown in FIG. 12, the pair of magnetic core support portions 81b1 and 81b2 are arranged on a support surface 81a designed to maintain a predetermined gap g1 with the surface of the fixing belt 61. Further, the magnetic core support portion 81b1 and the magnetic core support portion 81b2 are disposed at positions symmetrical with respect to the longitudinal center axis axis (see also FIG. 11) of the support surface 81a. That is, the distance between the outer wall of the magnetic core support portion 81b1 and the longitudinal center axis axis and the distance between the outer wall of the magnetic core support portion 81b2 and the longitudinal center axis axis are set equal (= w). Further, the height of the outer wall of the magnetic core support portion 81b1 and the height of the outer wall of the magnetic core support portion 81b2 are set equal (= h). The longitudinal center axis axis is also a straight line perpendicular to the moving direction of the fixing belt 61 as shown in FIG. 11, and is along the longitudinal direction where the center axis of the exciting coil 82 and the support surface 81a intersect. Match the straight line.
On the other hand, the inner circumferential arc surface 84b of each magnetic core 84 is predetermined as a support surface 81a formed by an arc surface (cir1) when each magnetic core 84 is supported by the pair of magnetic core support portions 81b1 and 81b2. It is designed to constitute an arc (cir2) in which the gap g2 is set.

そのため、図12に示したように、各磁心84の内周側円弧面84bが磁心支持部81b1外壁の頂点b1と磁心支持部81b2外壁の頂点b2とで支持されることにより、一対の磁心支持部81b1,81b2が配置された領域において、各磁心84は、頂点b1と頂点b2とを通る円弧(cir2)に沿って移動自在に支持される。その際に、各磁心84は、支持面81aの両側部に配置された磁心規制部81c相互の間でのみ移動するように規制される。
それにより、各磁心84の内周側円弧面84bと支持面81aとの間隙gは、上流側領域と下流側領域とでほぼ対称に設定される。すなわち、長手方向中心軸axisからの距離が等しい上流側領域の位置と下流側領域の位置とは、内周側円弧面84bと支持面81aとの間隙gがほぼ等しく設定される。そのため、励磁コイル82にて発生した交流磁界は、磁心84の定着ベルト61の移動方向の上流側領域と下流側領域とに均等に振り分けられる。
Therefore, as shown in FIG. 12, the inner circumferential arc surface 84b of each magnetic core 84 is supported by the apex b1 of the outer wall of the magnetic core support part 81b1 and the apex b2 of the outer wall of the magnetic core support part 81b2. In the region where the portions 81b1 and 81b2 are disposed, each magnetic core 84 is supported so as to be movable along an arc (cir2) passing through the apex b1 and the apex b2. At that time, the magnetic cores 84 are restricted so as to move only between the magnetic core restricting parts 81c arranged on both sides of the support surface 81a.
As a result, the gap g between the inner circumferential arc surface 84b of each magnetic core 84 and the support surface 81a is set to be approximately symmetrical between the upstream region and the downstream region. That is, the gap g between the inner circumferential arc surface 84b and the support surface 81a is set to be approximately equal between the position of the upstream region and the position of the downstream region that are equal in distance from the longitudinal center axis axis. Therefore, the alternating magnetic field generated by the exciting coil 82 is equally distributed to the upstream region and the downstream region of the magnetic core 84 in the moving direction of the fixing belt 61.

また、磁心規制部81cによって規制される磁心84の移動範囲は、製造時に生じる各磁心84の曲率等の形状のばらつきに対応させて設定されている。それにより、各磁心84毎の形状(特に、内周側円弧面84bの曲率)にばらつきが発生した場合にも、各磁心84は磁心支持部81b1,81b2上において移動自在に支持されるという、上記の支持構成が維持される。そのため、各磁心84の内周側円弧面84bと支持面81aとの間隙gは、各磁心84の形状にばらつきが存在しても、上流側領域と下流側領域とにおいて対称性がほぼ維持される。   Further, the moving range of the magnetic core 84 restricted by the magnetic core restricting portion 81c is set in correspondence with the variation in shape such as the curvature of each magnetic core 84 that occurs during manufacturing. Thereby, even when variations occur in the shape of each magnetic core 84 (particularly, the curvature of the inner circumferential arc surface 84b), each magnetic core 84 is supported movably on the magnetic core support portions 81b1 and 81b2. The above support configuration is maintained. For this reason, the gap g between the inner circumferential arc surface 84b and the support surface 81a of each magnetic core 84 is substantially maintained in symmetry between the upstream region and the downstream region even if the shape of each magnetic core 84 varies. The

一般に、磁心84を構成するフェライトは、成型後の熱処理によって形状にばらつきが生じ易く、寸法精度を高めることが難しい材質である。そのため、成型および熱処理された磁心84の形状に基づいて磁心84と励磁コイル82との位置を設定する構成を構築すると、両者間の位置精度は低下する。そして、磁心84と励磁コイル82との位置関係にばらつきが生じることにより、IHヒータ80から出力される交流磁界は大きな影響を受ける。実験によれば、例えば、磁心84と励磁コイル82との間隙が0.5mm変動すると、励磁コイル82と励磁回路88とで構成される電気回路の抵抗やインダクタンスは10%程度変化する。そのため、磁心84と励磁コイル82との位置精度が低下することにより、例えば、長手方向中心軸axisを中心とする上流側領域と下流側領域とにおいて磁心84内部を通る磁力線の分布が変動し、定着ベルト61表面での発熱量に部分的なばらつきが生じる。
このようなフェライトからなる円弧形状の磁心84には、特に磁心84の内周側円弧面84bの曲率にばらつきが生じ易い。そこで、本実施の形態では、一対の磁心支持部81b1,81b2と内周側円弧面84bとを用いた上記の支持構成を採用する。それにより、磁心84の内周側円弧面84bの曲率にばらつきが生じた場合であっても、磁心84の内周側円弧面84bと励磁コイル82を支持する支持面81aとの間隙gが、長手方向中心軸axisを中心とした上流側領域と下流側領域とにおいてほぼ対称となるように構成される。
In general, the ferrite constituting the magnetic core 84 is a material that tends to vary in shape due to heat treatment after molding, and it is difficult to increase the dimensional accuracy. For this reason, when a configuration in which the positions of the magnetic core 84 and the exciting coil 82 are set based on the shape of the molded and heat-treated magnetic core 84, the positional accuracy between the two is lowered. The variation in the positional relationship between the magnetic core 84 and the excitation coil 82 causes the AC magnetic field output from the IH heater 80 to be greatly affected. According to the experiment, for example, when the gap between the magnetic core 84 and the excitation coil 82 varies by 0.5 mm, the resistance and inductance of the electric circuit composed of the excitation coil 82 and the excitation circuit 88 change by about 10%. Therefore, when the positional accuracy between the magnetic core 84 and the exciting coil 82 is lowered, for example, the distribution of the lines of magnetic force passing through the magnetic core 84 in the upstream region and the downstream region centered on the longitudinal central axis axis varies. Partial variation occurs in the amount of heat generated on the surface of the fixing belt 61.
In the arc-shaped magnetic core 84 made of such ferrite, the curvature of the inner circumferential arc surface 84b of the magnetic core 84 is likely to vary. Therefore, in the present embodiment, the above-described support configuration using the pair of magnetic core support portions 81b1 and 81b2 and the inner circumferential arc surface 84b is employed. Thereby, even when the curvature of the inner circumferential arc surface 84b of the magnetic core 84 varies, the gap g between the inner circumferential arc surface 84b of the magnetic core 84 and the support surface 81a that supports the exciting coil 82 is The upstream region and the downstream region around the central axis in the longitudinal direction are configured to be substantially symmetrical.

続いて、図12に示したように、調整用磁心89各々は、一対の磁心支持部81b1,81b2が配置された領域の内部に配置される。すなわち、磁心支持部81b1,81b2により囲まれる領域は、その底面部81fが支持面81aを形成する円弧面(cir1)と接する平面で形成されている。そして、調整用磁心89各々は、磁心支持部81b1,81b2内壁で囲まれた領域内の底面部81f上において、定着ベルト61の幅方向に沿って磁心84と磁心84との間に配置される。その際に、調整用磁心89各々は、底面部81fに設けられた位置規定部材81eによって、両隣に配置される磁心84とは定着ベルト61の幅方向に離間した状態(定着ベルト61の幅方向に重なりを持たない配置状態)で設定される。
調整用磁心89各々は、支持面81aを形成する円弧面(cir1)と接する底面部81f上に設置されるため、調整用磁心89各々と定着ベルト61との間隔は、支持面81a上に設置された励磁コイル82とほぼ同様の間隔に設定される。すなわち、調整用磁心89各々は、磁心84各々よりも励磁コイル82に近接した位置に設置されている。
Subsequently, as shown in FIG. 12, each of the adjustment magnetic cores 89 is disposed inside a region where the pair of magnetic core support portions 81 b 1 and 81 b 2 are disposed. That is, the region surrounded by the magnetic core support portions 81b1 and 81b2 is formed by a plane in which the bottom surface portion 81f is in contact with the circular arc surface (cir1) that forms the support surface 81a. Each of the adjustment magnetic cores 89 is disposed between the magnetic core 84 and the magnetic core 84 along the width direction of the fixing belt 61 on the bottom surface portion 81f in the region surrounded by the inner walls of the magnetic core support portions 81b1 and 81b2. . At this time, each of the adjustment magnetic cores 89 is separated from the magnetic cores 84 arranged on both sides by the position defining member 81e provided on the bottom surface portion 81f (in the width direction of the fixing belt 61). (Arrangement state without overlapping).
Since each of the adjustment magnetic cores 89 is installed on the bottom surface portion 81f in contact with the circular arc surface (cir1) forming the support surface 81a, the distance between each of the adjustment magnetic cores 89 and the fixing belt 61 is set on the support surface 81a. The interval is set to be approximately the same as that of the excitation coil 82. That is, each of the adjustment magnetic cores 89 is installed at a position closer to the exciting coil 82 than each of the magnetic cores 84.

<磁心および調整用磁心の長手方向の配列の説明>
次の図13は、磁心84および調整用磁心89の支持体81上における長手方向の配列を説明する図である。
図13に示したように、磁心84各々は、その内周側円弧面84b(上記図12参照)が支持体81の支持面81a上に配置された一対の磁心支持部81b1,81b2によって支持される。また、支持体81(支持面81a)の両側部に配置された磁心規制部81cには、磁心84の支持体81上における長手方向(=定着ベルト61幅方向)の位置を定める一対の長手位置設定部材81dが磁心84の配置数だけ形成されている。そして、磁心84各々は、一対の長手位置設定部材81dにより支持体81上における長手方向位置が設定される。
<Description of longitudinal arrangement of magnetic core and adjustment core>
FIG. 13 is a diagram for explaining the arrangement of the magnetic core 84 and the adjustment magnetic core 89 in the longitudinal direction on the support 81.
As shown in FIG. 13, each of the magnetic cores 84 is supported by a pair of magnetic core support portions 81b1 and 81b2 whose inner circumferential arc surface 84b (see FIG. 12) is disposed on the support surface 81a of the support 81. The Further, the magnetic core regulating portions 81c disposed on both sides of the support 81 (support surface 81a) have a pair of longitudinal positions that determine the position of the magnetic core 84 in the longitudinal direction (= the fixing belt 61 width direction) on the support 81. There are as many setting members 81d as the number of magnetic cores 84 arranged. Each magnetic core 84 has its longitudinal position set on the support 81 by a pair of longitudinal position setting members 81d.

一方、調整用磁心89は、一対の磁心支持部81b1,81b2によって囲まれる領域の内部にて、底面部81fに設けられた位置規定部材81e(上記図12も参照)によって、両隣に配置される磁心84とは定着ベルト61の幅方向に離間した状態(定着ベルト61の幅方向に重複した領域を持たない配置状態)で設定される。
その場合に、調整用磁心89は、IHヒータ80の一方の端部に配置された磁心84R1,磁心84R2、および他方の端部に配置された磁心84L1,磁心84L2相互の間には設置されない。また、磁心支持部81b1,81b2によって囲まれる領域の底面部81fに配置されることで、調整用磁心89の配置位置は、磁心84よりも励磁コイル82に近接させた位置に設定される。
On the other hand, the adjustment magnetic core 89 is disposed adjacent to each other by a position defining member 81e (see also FIG. 12 above) provided in the bottom surface portion 81f inside the region surrounded by the pair of magnetic core support portions 81b1 and 81b2. The magnetic core 84 is set in a state of being separated in the width direction of the fixing belt 61 (an arrangement state in which there is no overlapping region in the width direction of the fixing belt 61).
In that case, the adjusting magnetic core 89 is not installed between the magnetic core 84R1 and the magnetic core 84R2 arranged at one end of the IH heater 80 and between the magnetic core 84L1 and the magnetic core 84L2 arranged at the other end. Further, the arrangement position of the adjusting magnetic core 89 is set closer to the exciting coil 82 than the magnetic core 84 by being disposed on the bottom surface portion 81f of the region surrounded by the magnetic core support portions 81b1 and 81b2.

<調整用磁心の機能の説明>
続いて、磁心84相互の間に配置された調整用磁心89の機能を説明する。
まず、IHヒータ80に設けられた磁心84各々は、励磁コイル82にて生成された交流磁界が磁心84各々の内部と感温磁性部材64の内部とを通過するように構成して、磁力線が定着ベルト61と励磁コイル82とを内部に包み込むような閉磁路を形成する。それにより、励磁コイル82にて生成された交流磁界の磁力線が定着ベルト61の磁心84と対向する領域に効率的に集中させるように構成されている。
<Description of function of adjustment core>
Next, the function of the adjustment magnetic core 89 disposed between the magnetic cores 84 will be described.
First, each of the magnetic cores 84 provided in the IH heater 80 is configured so that the AC magnetic field generated by the exciting coil 82 passes through each of the magnetic cores 84 and the inside of the temperature-sensitive magnetic member 64, so A closed magnetic path is formed so as to enclose the fixing belt 61 and the exciting coil 82 inside. As a result, the magnetic field lines of the alternating magnetic field generated by the exciting coil 82 are configured to be efficiently concentrated in a region facing the magnetic core 84 of the fixing belt 61.

この場合に、磁心84各々の間隔を狭くして励磁コイル82の幅方向全域に亘って敷き詰めるようにして配置する構成や、磁心84を励磁コイル82の幅方向に亘って形成された一体構成とする方法もある。ところが、このような構成では、IHヒータ80全体の重量が大きくなり、また製造コストも高価なものとなる。さらには、上記したように、磁心84をフェライトによって構成する場合には、成型後の熱処理によって磁心84の形状にばらつきが生じ易く、磁心84の寸法精度を高めることが難しい。そのため、磁心84を励磁コイル82の幅方向に敷き詰めるように長尺で形成したり、一体構成とすると、長手方向において磁心84と励磁コイル82との間隔のばらつきが大きくなる。その結果、定着ベルト61に供給する磁力線が不均一となって、定着ベルト61の発熱量にも長手方向においてばらつきが生じ易くなる。
その一方で、円弧状に形成した複数の磁心84を、励磁コイル82の長手方向に沿って相互に離間させて配置することによっても、定着ベルト61と励磁コイル82とを内部に包み込むような閉磁路を形成し、励磁コイル82にて生成された交流磁界の磁力線を定着ベルト61の磁心84と対向する領域に効率的に集中させるように構成することは可能である。
そこで、本実施の形態では、円弧状に形成した複数の磁心84を、励磁コイル82の長手方向に沿って相互に離間させて配置している。
In this case, a configuration in which the intervals between the magnetic cores 84 are narrowed so as to be spread over the entire width direction of the exciting coil 82, or an integrated configuration in which the magnetic core 84 is formed across the width direction of the exciting coil 82. There is also a way to do it. However, in such a configuration, the weight of the entire IH heater 80 is increased, and the manufacturing cost is also expensive. Furthermore, as described above, when the magnetic core 84 is made of ferrite, the shape of the magnetic core 84 is likely to vary due to the heat treatment after molding, and it is difficult to increase the dimensional accuracy of the magnetic core 84. For this reason, if the magnetic core 84 is formed so as to be spread out in the width direction of the excitation coil 82 or is integrally formed, the variation in the distance between the magnetic core 84 and the excitation coil 82 in the longitudinal direction increases. As a result, the lines of magnetic force supplied to the fixing belt 61 become non-uniform, and the amount of heat generated by the fixing belt 61 tends to vary in the longitudinal direction.
On the other hand, a plurality of magnetic cores 84 formed in an arc shape are arranged so as to be spaced apart from each other along the longitudinal direction of the exciting coil 82, thereby closing the magnetic field so as to enclose the fixing belt 61 and the exciting coil 82. It is possible to form a path so that the magnetic field lines of the alternating magnetic field generated by the exciting coil 82 are efficiently concentrated in a region facing the magnetic core 84 of the fixing belt 61.
Therefore, in the present embodiment, a plurality of magnetic cores 84 formed in an arc shape are arranged apart from each other along the longitudinal direction of the exciting coil 82.

ところが、複数の磁心84を励磁コイル82の長手方向に沿って相互に離間させて配置すると、定着ベルト61の長手方向において、磁心84と対向する領域での磁力は相対的に高くなり、磁心84と磁心84との間に挟まれた領域での磁力は相対的に低くなる。それにより、上記図7に示した領域R1,R2、さらには領域R3においては、長手方向に磁力の強弱が磁心84の配置位置に対応して生じ、定着ベルト61の温度に「温度リップル」と呼ばれる温度の高低が発生する。
すなわち、磁心84が配置された領域と対向する定着ベルト61の長手方向領域では、磁力が相対的に高いために磁束の変化率が相対的に大きい。そのため、発生する渦電流Iが大きくなり、大きなジュール熱W(=IR)が発生する。一方、磁心84と磁心84との間に挟まれた定着ベルト61の長手方向領域では、磁力が相対的に低いために磁束の変化率が相対的に小さくなる。そのために、発生する渦電流Iが少なくなり、ジュール熱Wも小さくなる。
なお、本明細書で使用する「温度リップル」とは、定着ベルト61の幅方向に生じる現象としての温度の波状のばらつきを意味する場合と、波状のばらつきにおける温度の高い部分と低い部分との温度差(温度の高低差)を意味する場合との双方がある。
However, when a plurality of magnetic cores 84 are arranged apart from each other along the longitudinal direction of the exciting coil 82, the magnetic force in the region facing the magnetic core 84 is relatively high in the longitudinal direction of the fixing belt 61. And the magnetic force in the region sandwiched between the magnetic core 84 and the magnetic core 84 are relatively low. As a result, in the regions R1 and R2 shown in FIG. 7 and further in the region R3, the strength of the magnetic force is generated in the longitudinal direction corresponding to the arrangement position of the magnetic core 84, and the temperature of the fixing belt 61 is expressed as “temperature ripple”. The so-called high and low temperatures occur.
That is, in the longitudinal direction region of the fixing belt 61 facing the region where the magnetic core 84 is disposed, the rate of change of the magnetic flux is relatively large because the magnetic force is relatively high. Therefore, the generated eddy current I increases, and a large Joule heat W (= I 2 R) is generated. On the other hand, in the longitudinal direction region of the fixing belt 61 sandwiched between the magnetic core 84 and the magnetic core 84, the magnetic flux change rate is relatively small because the magnetic force is relatively low. Therefore, the generated eddy current I is reduced and the Joule heat W is also reduced.
Note that the term “temperature ripple” used in this specification refers to a case where a wavy variation in temperature as a phenomenon occurring in the width direction of the fixing belt 61 and a portion where the temperature is high and a portion where the temperature is low in the wavy variation. There are both cases where a temperature difference (temperature difference) is meant.

そこで、本実施の形態のIHヒータ80では、励磁コイル82の長手方向に沿って相互に離間させて配置された複数の磁心84相互の間に調整用磁心89を配置している。それにより、磁心84が配置された領域と、磁心84と磁心84との間に挟まれた領域との間における磁力の均一化を図っている。すなわち、磁心84に誘導される励磁コイル82からの磁束の一部を調整用磁心89に誘導することで、定着ベルト61における磁心84が配置された領域での磁力を低減させる。その一方で、磁束の一部を磁心84相互の間に配置された調整用磁心89に誘導させることで、磁心84と磁心84との間に挟まれた領域での磁力を増加させる。それにより、上記図7に示した領域R1,R2、さらには領域R3において、長手方向に沿って生じる磁力の強弱の幅を小さくして、定着ベルト61の「温度リップル」を低減する。   Therefore, in the IH heater 80 of the present embodiment, the adjusting magnetic core 89 is disposed between the magnetic cores 84 that are spaced apart from each other along the longitudinal direction of the exciting coil 82. Thereby, the magnetic force is made uniform between the region where the magnetic core 84 is disposed and the region sandwiched between the magnetic core 84 and the magnetic core 84. That is, by guiding a part of the magnetic flux from the exciting coil 82 induced in the magnetic core 84 to the adjusting magnetic core 89, the magnetic force in the region where the magnetic core 84 is disposed in the fixing belt 61 is reduced. On the other hand, the magnetic force in the region sandwiched between the magnetic core 84 and the magnetic core 84 is increased by inducing a part of the magnetic flux to the adjusting magnetic core 89 disposed between the magnetic cores 84. Thereby, in the regions R1 and R2 shown in FIG. 7 and further in the region R3, the width of the strength of the magnetic force generated along the longitudinal direction is reduced, and the “temperature ripple” of the fixing belt 61 is reduced.

ここで、図14は、定着ベルト61に生じる温度リップルを磁心84相互の間に調整用磁心89を配置した構成と、磁心84だけを配置した構成とにおいて比較した図である。
図14に示したように、磁心84だけを配置した構成における定着ベルト温度(図中破線)には、磁心84が配置された領域と、磁心84と磁心84との間に挟まれた領域とにおける温度の高低が発生する。その一方で、調整用磁心89を配置した構成における定着ベルト温度(図中実線)には、磁心84が配置された領域と、磁心84と磁心84との間に挟まれた領域とにおける温度の高低が低減されている。
Here, FIG. 14 is a diagram comparing the temperature ripple generated in the fixing belt 61 between a configuration in which the adjustment magnetic core 89 is disposed between the magnetic cores 84 and a configuration in which only the magnetic core 84 is disposed.
As shown in FIG. 14, the fixing belt temperature (broken line in the figure) in the configuration in which only the magnetic core 84 is disposed includes a region where the magnetic core 84 is disposed, and a region sandwiched between the magnetic core 84 and the magnetic core 84. High and low temperatures occur. On the other hand, the fixing belt temperature (solid line in the figure) in the configuration in which the adjustment magnetic core 89 is disposed has the temperature in the region where the magnetic core 84 is disposed and the region sandwiched between the magnetic core 84 and the magnetic core 84. The height is reduced.

<調整用磁心が両端部に配置されないことの説明>
続いて、IHヒータ80の一方の端部に配置された磁心84R1,磁心84R2、および他方の端部に配置された磁心84L1,磁心84L2相互の間には、調整用磁心89を設置しない点に関して説明する。
<Explanation that adjustment magnetic core is not arranged at both ends>
Subsequently, the adjustment core 89 is not provided between the magnetic core 84R1 and the magnetic core 84R2 arranged at one end of the IH heater 80 and between the magnetic core 84L1 and the magnetic core 84L2 arranged at the other end. explain.

上記したように、本実施の形態では、磁心84各々により磁力線が定着ベルト61と励磁コイル82とを内部に包み込むような閉磁路を形成し、磁心84各々が定着ベルト61と対向する領域に磁力線が効率的に集中するように構成している。
ところが、IHヒータ80においては、両端部に配置された磁心84R1,磁心84R2、および磁心84L1,磁心84L2(上記図13参照)の外側には、当然のことながら磁心84は配置されていない。それにより、励磁コイル82にて生成された交流磁界による磁力は、IHヒータ80の両端部よりも外側の領域で急激に低下する。そこで、上記図13に示したように、定着ベルト61の幅方向両端部での交流磁界が低下するのを抑制するために、磁心84R1,磁心84R2の配置間隔DR、および磁心84L1,磁心84L2の配置間隔DLを、磁心84R2および磁心84L2よりも内側に配置されるそれ以外の磁心84相互の間隔Dよりも狭く設定している(DR,DL<D)。それにより、IHヒータ80の両端部領域での磁力線を、それよりも内側に位置する領域での磁力線よりも集中させることで、定着ベルト61の幅方向両端部での交流磁界(磁力)の低下を抑えている。それによって、IHヒータ80の両端部領域にて磁力が急激に低下する領域が、定着ベルト61の最大通紙領域Ff(図8参照)よりも外側となるように構成している。そのため、IHヒータ80の長手方向寸法が大きくなることが抑えられ、また、最大通紙領域Ff内におけるIHヒータ80からの磁力は、その全域において予め定めた規定値以上に設定される。その結果、定着ベルト61の最大通紙領域Ff全域において有効に熱が発生するとともに、定着ユニット60の大型化が抑えられる。
As described above, in the present embodiment, each magnetic core 84 forms a closed magnetic path so that the magnetic lines of force enclose the fixing belt 61 and the exciting coil 82 therein, and each magnetic core 84 has a magnetic line of force in a region facing the fixing belt 61. Is configured to concentrate efficiently.
However, in the IH heater 80, of course, the magnetic core 84 is not disposed outside the magnetic core 84R1, the magnetic core 84R2, and the magnetic core 84L1 and the magnetic core 84L2 (see FIG. 13) disposed at both ends. As a result, the magnetic force generated by the alternating magnetic field generated by the exciting coil 82 rapidly decreases in the region outside the both ends of the IH heater 80. Therefore, as shown in FIG. 13, in order to suppress the reduction of the AC magnetic field at both ends in the width direction of the fixing belt 61, the arrangement interval DR of the magnetic core 84R1 and the magnetic core 84R2, and the magnetic core 84L1 and the magnetic core 84L2. The arrangement interval DL is set narrower than the interval D between the other magnetic cores 84 arranged inside the magnetic core 84R2 and the magnetic core 84L2 (DR, DL <D). As a result, the magnetic field lines at both end regions of the IH heater 80 are concentrated more than the magnetic field lines at the inner region, thereby reducing the alternating magnetic field (magnetic force) at both end portions in the width direction of the fixing belt 61. Is suppressed. Thereby, the region where the magnetic force suddenly decreases in both end regions of the IH heater 80 is configured to be outside the maximum sheet passing region Ff (see FIG. 8) of the fixing belt 61. Therefore, an increase in the longitudinal dimension of the IH heater 80 is suppressed, and the magnetic force from the IH heater 80 in the maximum sheet passing area Ff is set to a predetermined value or more in the entire area. As a result, heat is effectively generated in the entire maximum sheet passing area Ff of the fixing belt 61, and an increase in the size of the fixing unit 60 is suppressed.

この場合に、調整用磁心89が、相互の間隔が相対的に狭められた両端部の磁心84R1と磁心84R2との間、および磁心84L1と磁心84L2との間にも配置されると、調整用磁心89は両端部領域での磁力を全体として高めるように作用する。すなわち、磁心84R1と磁心84R2との間、および磁心84L1と磁心84L2との間に調整用磁心89が配置されると、両端部領域において磁性体が占める空間の割合(空間密度)が増加し、両端部領域での磁力が想定以上に集中する。それとともに、両端部に隣接する領域の磁力線は、それぞれ磁心84R1および磁心84R2側、磁心84L1および磁心84L2側に誘導される。そのために、両端部に隣接する領域においては、磁力が低下する傾向を示す。   In this case, if the adjustment magnetic core 89 is also arranged between the magnetic cores 84R1 and 84R2 at both ends, which are relatively narrowed from each other, and between the magnetic core 84L1 and the magnetic core 84L2, the adjustment magnetic core 89 is adjusted. The magnetic core 89 acts to increase the magnetic force at both end regions as a whole. That is, when the adjusting core 89 is disposed between the magnetic core 84R1 and the magnetic core 84R2 and between the magnetic core 84L1 and the magnetic core 84L2, the proportion of the space occupied by the magnetic material (spatial density) in both end regions increases. The magnetic force in both end regions concentrates more than expected. At the same time, the magnetic field lines in the regions adjacent to both ends are guided to the magnetic core 84R1 and magnetic core 84R2 side, and to the magnetic core 84L1 and magnetic core 84L2 side, respectively. Therefore, in the area | region adjacent to both ends, a magnetic force tends to fall.

ここで、図15は、定着ベルト61の両端部における温度を両端部に位置する磁心84相互の間に調整用磁心89を配置した構成と、両端部に位置する磁心84相互の間に調整用磁心89を配置しない構成とにおいて比較した図である。
図15に示したように、両端部に位置する磁心84相互の間に調整用磁心89を配置した構成においては、定着ベルト温度(図中破線)が、調整用磁心89を配置しない構成での定着ベルト温度(図中実線)に比べて高くなる。具体的には、調整用磁心89を配置した構成における定着ベルトの両端部での温度(図中破線)は、中央部よりも5〜10℃程度高くなる。それに対し、調整用磁心89を配置しない構成における定着ベルト61の両端部での温度(図中実線)は、5℃以下に収まる。
また、その一方で、調整用磁心89が配置された両端部の磁心84に隣接する領域では、温度が低下するが、調整用磁心89が配置されない両端部の磁心84に隣接する領域では、温度の目立った低下は認められない。
Here, FIG. 15 illustrates a configuration in which the adjustment magnetic core 89 is disposed between the magnetic cores 84 located at both ends of the fixing belt 61 and the temperature between the magnetic cores 84 located at both ends. It is the figure compared with the structure which does not arrange | position the magnetic core 89. FIG.
As shown in FIG. 15, in the configuration in which the adjustment magnetic core 89 is disposed between the magnetic cores 84 located at both ends, the fixing belt temperature (broken line in the figure) is such that the adjustment magnetic core 89 is not disposed. It becomes higher than the fixing belt temperature (solid line in the figure). Specifically, the temperature (broken line in the figure) at both ends of the fixing belt in the configuration in which the adjustment magnetic core 89 is disposed is about 5 to 10 ° C. higher than the central portion. On the other hand, the temperature (solid line in the figure) at both ends of the fixing belt 61 in a configuration in which the adjustment magnetic core 89 is not disposed is within 5 ° C. or less.
On the other hand, in the region adjacent to the magnetic core 84 at both ends where the adjustment magnetic core 89 is disposed, the temperature decreases, but in the region adjacent to the magnetic core 84 at both ends where the adjustment magnetic core 89 is not disposed, the temperature is decreased. There is no noticeable decline in

このように、相互の間隔が相対的に狭められた両端部の磁心84R1と磁心84R2との間、および磁心84L1と磁心84L2との間に調整用磁心89が配置されると、調整用磁心89は両端部領域での磁力を全体として高めるように作用する。それとともに、両端部の磁心84に隣接する領域では、温度が低下する。それにより、調整用磁心89は、定着ベルト61の両端部近傍における温度のばらつきを却って大きくする。
そのため、本実施の形態のIHヒータ80では、一方の端部に配置された磁心84R1,磁心84R2、および他方の端部に配置された磁心84L1,磁心84L2相互の間には、調整用磁心89を設置しない構成を採用している。
As described above, when the adjusting core 89 is disposed between the magnetic cores 84R1 and 84R2 at both end portions where the distance between them is relatively narrow, and between the magnetic core 84L1 and the magnetic core 84L2, the adjusting magnetic core 89 is disposed. Acts to increase the overall magnetic force in the end regions. At the same time, the temperature decreases in the region adjacent to the magnetic core 84 at both ends. As a result, the adjustment magnetic core 89 increases the temperature variation in the vicinity of both end portions of the fixing belt 61.
Therefore, in the IH heater 80 of the present embodiment, the adjustment core 89 is disposed between the magnetic core 84R1 and the magnetic core 84R2 disposed at one end and between the magnetic core 84L1 and the magnetic core 84L2 disposed at the other end. The configuration that does not install is adopted.

<調整用磁心と磁心との配置位置関係についての説明>
次に、調整用磁心89は、その両隣に配置される磁心84とは定着ベルト61の幅方向に離間した状態(定着ベルト61の幅方向に重複した領域を持たない配置状態)で設定される点を説明する。
ここで、図16は、調整用磁心89がその両隣に配置される磁心84と重複して配置された場合に定着ベルト61に生じる温度リップルと、調整用磁心89と磁心84とが重複することによる磁力の変化とを説明するための図である。
図16に示したように、調整用磁心89がその両隣に配置される磁心84と重複して配置されると、その重複領域では、磁心84に誘導される磁力線に加えて、調整用磁心89に誘導される磁力線が重ね合わされる。そのため、磁心84の両側部における調整用磁心89との重複領域では、磁力は強められる。それにより、磁心84が配置された領域では、全体として磁力が強まる結果となる。その結果、定着ベルト61に生じる温度リップルを大きくすることとなる。
そのため、本実施の形態のIHヒータ80では、調整用磁心89は、その両隣に配置される磁心84とは定着ベルト61の幅方向に離間した状態(定着ベルト61の幅方向に重複した領域を持たない配置状態)で配置される。
<Explanation of the positional relationship between the adjusting magnetic core and the magnetic core>
Next, the adjustment magnetic core 89 is set in a state of being separated from the magnetic cores 84 arranged on both sides thereof in the width direction of the fixing belt 61 (arrangement state having no overlapping region in the width direction of the fixing belt 61). Explain the point.
Here, FIG. 16 shows that the temperature ripple generated in the fixing belt 61 and the adjustment magnetic core 89 and the magnetic core 84 overlap when the adjustment magnetic core 89 overlaps with the magnetic core 84 arranged on both sides thereof. It is a figure for demonstrating the change of the magnetic force by.
As shown in FIG. 16, when the adjustment magnetic core 89 is arranged so as to overlap with the magnetic core 84 arranged on both sides thereof, the adjustment magnetic core 89 is added to the magnetic field lines induced in the magnetic core 84 in the overlapping region. The magnetic lines of force induced by are superimposed. Therefore, the magnetic force is strengthened in the overlapping region with the adjustment magnetic core 89 on both sides of the magnetic core 84. As a result, in the region where the magnetic core 84 is disposed, the magnetic force increases as a whole. As a result, the temperature ripple generated in the fixing belt 61 is increased.
Therefore, in the IH heater 80 according to the present embodiment, the adjustment magnetic core 89 is separated from the magnetic core 84 arranged on both sides thereof in the width direction of the fixing belt 61 (an overlapping region in the width direction of the fixing belt 61). (Arrangement state without having).

続く図17は、調整用磁心89とその両隣に配置される磁心84との間隔と、温度リップルの大きさとの関係を示した図である。
図17に示したように、調整用磁心89と磁心84との間隔は、1mm以上4mm以下の範囲が好ましい。
すなわち、調整用磁心89と磁心84とを相互に重複しないが連続的に配置する場合(相互の間隔が0mm)には、上記と同様に、磁心84の両側部において調整用磁心89からの影響を受け、結果として磁心84が配置された領域全体としての磁力が強められる。それにより、定着ベルト61の温度リップルに関して、例えば画像の光沢の差(ばらつき)に関する評価に基づき設定した許容レベルである温度リップル3℃以下を実現することは難しい。
その一方で、調整用磁心89と磁心84との間隔を5mmよりも大きく設定する場合には、調整用磁心89をその両側の磁心84の双方から5mmよりも大きく離す必要から、調整用磁心89の大きさを小さく構成する必要が生じる。また、磁心84に誘導される励磁コイル82からの磁束の一部を調整用磁心89に誘導させるという本来の作用が、磁心84から離れ過ぎると充分に機能しなくなる。それにより、定着ベルト61の温度リップルに関して、上記の許容レベルである温度リップル3℃以下を実現することは難しい。
そのため、調整用磁心89と磁心84との間隔は、1mm以上4mm以下の範囲が好ましい。
FIG. 17 is a diagram showing the relationship between the distance between the adjustment magnetic core 89 and the magnetic core 84 arranged on both sides thereof and the magnitude of the temperature ripple.
As shown in FIG. 17, the distance between the adjusting magnetic core 89 and the magnetic core 84 is preferably in the range of 1 mm to 4 mm.
In other words, when the adjustment magnetic core 89 and the magnetic core 84 are continuously arranged without mutual overlap (the mutual interval is 0 mm), the influence from the adjustment magnetic core 89 on both sides of the magnetic core 84 is the same as described above. As a result, the magnetic force of the entire region where the magnetic core 84 is disposed is increased. As a result, regarding the temperature ripple of the fixing belt 61, it is difficult to achieve a temperature ripple of 3 ° C. or less, which is an allowable level set based on, for example, an evaluation relating to a difference (variation) in image gloss.
On the other hand, when the interval between the adjustment magnetic core 89 and the magnetic core 84 is set to be larger than 5 mm, the adjustment magnetic core 89 needs to be separated from both of the magnetic cores 84 on both sides by more than 5 mm. It is necessary to make the size of the small. In addition, if the original action of inducing a part of the magnetic flux from the exciting coil 82 induced in the magnetic core 84 to the adjusting magnetic core 89 is too far from the magnetic core 84, it will not function sufficiently. As a result, it is difficult to achieve a temperature ripple of 3 ° C. or less, which is the above-described allowable level, with respect to the temperature ripple of the fixing belt 61.
Therefore, the distance between the adjustment magnetic core 89 and the magnetic core 84 is preferably in the range of 1 mm to 4 mm.

<励磁コイルとの位置関係における調整用磁心の配置位置についての説明>
次に、調整用磁心89は、磁心84よりも励磁コイル82に近接させて配置される点に関して説明する。
上記図12に示したように、調整用磁心89は、一対の磁心支持部81b1,81b2によって囲まれる領域の底面部81fに支持されて配置される。それにより、調整用磁心89の配置位置は、磁心84よりも励磁コイル82に近接させた位置に設定される。
調整用磁心89は、上記したように、磁心84相互の間に配置されることにより、磁心84に誘導される励磁コイル82からの磁束の一部を調整用磁心89に誘導させる。それにより、定着ベルト61における磁心84が配置された領域での磁力を低減させる。その一方で、磁束の一部を磁心84相互の間に配置された調整用磁心89に誘導させることで、磁心84と磁心84との間に挟まれた領域での磁力を増加させる。それにより、定着ベルト61の幅方向の温度リップルを低減している。
<Explanation of Arrangement Position of Adjustment Core in Positional Relationship with Excitation Coil>
Next, the adjustment magnetic core 89 will be described in terms of being disposed closer to the exciting coil 82 than the magnetic core 84.
As shown in FIG. 12, the adjustment magnetic core 89 is supported and disposed on the bottom surface portion 81f of the region surrounded by the pair of magnetic core support portions 81b1 and 81b2. Thereby, the arrangement position of the adjustment magnetic core 89 is set to a position closer to the exciting coil 82 than the magnetic core 84.
As described above, the adjustment magnetic core 89 is disposed between the magnetic cores 84, thereby causing the adjustment magnetic core 89 to induce a part of the magnetic flux from the exciting coil 82 induced in the magnetic core 84. Thereby, the magnetic force in the region where the magnetic core 84 in the fixing belt 61 is disposed is reduced. On the other hand, the magnetic force in the region sandwiched between the magnetic core 84 and the magnetic core 84 is increased by inducing a part of the magnetic flux to the adjusting magnetic core 89 disposed between the magnetic cores 84. Thereby, the temperature ripple in the width direction of the fixing belt 61 is reduced.

ところが、調整用磁心89は、励磁コイル82全体を覆うように円弧形状に形成されている磁心84とは異なり、その各々が励磁コイル82の閉ループ中空部82a(図11参照)に収まるような大きさで形成されている。そのため、磁心84に比較して、調整用磁心89が誘導可能な磁力線は少ない。
そのため、本実施の形態のIHヒータ80では、調整用磁心89の配置位置を磁心84よりも励磁コイル82に近接させた位置に設定することで、励磁コイル82にて生成された磁力線を効率的に調整用磁心89内部に誘導するように構成している。それにより、磁心84よりも小さい体積で構成された調整用磁心89を用いても、定着ベルト61の幅方向の温度リップルを効率的に低減する。
However, unlike the magnetic core 84 that is formed in an arc shape so as to cover the entire excitation coil 82, the adjustment magnetic core 89 is large enough to fit in the closed loop hollow portion 82a (see FIG. 11) of the excitation coil 82. Is formed. Therefore, compared to the magnetic core 84, there are few magnetic lines of force that the adjusting magnetic core 89 can guide.
Therefore, in the IH heater 80 of the present embodiment, by setting the arrangement position of the adjustment magnetic core 89 closer to the excitation coil 82 than the magnetic core 84, the magnetic field lines generated by the excitation coil 82 can be efficiently used. It is configured to guide the inside of the adjusting magnetic core 89. Accordingly, even if the adjustment magnetic core 89 having a smaller volume than the magnetic core 84 is used, the temperature ripple in the width direction of the fixing belt 61 is efficiently reduced.

次の図18は、調整用磁心89の配置位置に関する励磁コイル82との距離と、温度リップルの大きさとの関係を示した図である。また、図19は、温度リップルの大きさを比較した際の調整用磁心89の配置位置を示す断面構成図である。
図18では、調整用磁心89を励磁コイル82の位置に対応する磁心支持部81b1,81b2によって囲まれる領域の底面部81f(=図19の「位置A」)に配置した場合と、調整用磁心89を磁心84に対応する位置(=図19の「位置B」)に配置した場合とを比較したものである。位置Aおよび位置Bともに、調整用磁心89は支持体81の支持面81aの長手方向中心軸(axis)に沿って配置している。
図18に示したように、調整用磁心89を位置Aに配置した場合には、温度リップルの大きさは、例えば画像の光沢の差(ばらつき)に関する評価に基づき設定した許容レベルである温度リップル3℃以下が実現される。その一方で、調整用磁心89を位置Bに配置した場合には、温度リップルの大きさは5℃程度となり、許容レベルを実現することは困難となる。
そのため、調整用磁心89は、磁心84よりも励磁コイル82に近接させた位置に配置される。特に、調整用磁心89は、励磁コイル82に最も近接するとともに、励磁コイル82にて生成された磁力線の通過密度が最も高い閉ループ中空部82a内(例えば、図19の「位置A」)、または閉ループ中空部82aを一部として含む領域内に配置するのが好ましい。
Next, FIG. 18 is a diagram showing the relationship between the distance from the exciting coil 82 and the magnitude of the temperature ripple with respect to the arrangement position of the adjustment magnetic core 89. FIG. 19 is a cross-sectional configuration diagram showing an arrangement position of the adjustment magnetic core 89 when the magnitude of the temperature ripple is compared.
In FIG. 18, the adjustment magnetic core 89 is disposed on the bottom surface portion 81f (= “position A” in FIG. 19) of the region surrounded by the magnetic core support portions 81b1 and 81b2 corresponding to the position of the excitation coil 82, and the adjustment magnetic core. This is a comparison with a case where 89 is arranged at a position corresponding to the magnetic core 84 (= “position B” in FIG. 19). In both positions A and B, the adjustment magnetic core 89 is disposed along the longitudinal central axis (axis) of the support surface 81a of the support 81.
As shown in FIG. 18, when the adjustment magnetic core 89 is arranged at the position A, the magnitude of the temperature ripple is, for example, a temperature ripple that is an allowable level set based on an evaluation regarding the difference (variation) in the gloss of the image. 3 degrees C or less is implement | achieved. On the other hand, when the adjustment magnetic core 89 is arranged at the position B, the magnitude of the temperature ripple is about 5 ° C., and it is difficult to achieve the allowable level.
Therefore, the adjustment magnetic core 89 is disposed at a position closer to the excitation coil 82 than the magnetic core 84. In particular, the adjusting magnetic core 89 is closest to the exciting coil 82 and is in the closed loop hollow portion 82a where the passing density of the magnetic force lines generated by the exciting coil 82 is highest (for example, “position A” in FIG. 19), or It is preferable to arrange in a region including the closed loop hollow portion 82a as a part.

以上説明したように、本実施の形態の画像形成装置1に備えられる定着ユニット60では、定着ベルト61を電磁誘導加熱するIHヒータ80において、励磁コイル82の長手方向に沿って相互に離間させて配置された複数の磁心84相互の間に、励磁コイル82の長手方向に沿って調整用磁心89を配置している。それにより、長手方向に沿って生じる磁力の強弱の幅を小さくして、定着ベルト61の温度リップルを低減している。   As described above, in the fixing unit 60 provided in the image forming apparatus 1 of the present embodiment, the fixing belt 61 is separated from each other along the longitudinal direction of the excitation coil 82 in the IH heater 80 that electromagnetically heats the fixing belt 61. An adjusting magnetic core 89 is arranged along the longitudinal direction of the exciting coil 82 between the arranged magnetic cores 84. Thereby, the width of the strength of the magnetic force generated along the longitudinal direction is reduced, and the temperature ripple of the fixing belt 61 is reduced.

なお、本実施の形態では、感温磁性部材64を定着ベルト61とは非接触で配置し、感温磁性部材64自体は発熱し難い構成とした定着ユニット60について説明したが、本実施の形態のIHヒータ80は、感温磁性部材64を定着ベルト61と接触させて配置し、感温磁性部材64自体も発熱する構成の定着ユニット60についても適用できる。   In the present embodiment, the fixing unit 60 is described in which the temperature-sensitive magnetic member 64 is disposed in a non-contact manner with the fixing belt 61 and the temperature-sensitive magnetic member 64 itself does not easily generate heat. The IH heater 80 can be applied to the fixing unit 60 in which the temperature-sensitive magnetic member 64 is disposed in contact with the fixing belt 61 and the temperature-sensitive magnetic member 64 itself generates heat.

1…画像形成装置、60…定着ユニット、61…定着ベルト、62…加圧ロール、64…感温磁性部材、80…IHヒータ、81…支持体、81a…支持面、81b1,81b2…磁心支持部、81c…磁心規制部、82…励磁コイル、84…磁心、87…磁心保持部材、89…調整用磁心、611…基材層、612…導電発熱層 DESCRIPTION OF SYMBOLS 1 ... Image forming apparatus, 60 ... Fixing unit, 61 ... Fixing belt, 62 ... Pressure roll, 64 ... Temperature-sensitive magnetic member, 80 ... IH heater, 81 ... Support body, 81a ... Support surface, 81b1, 81b2 ... Magnetic core support Part, 81c ... magnetic core regulating part, 82 ... excitation coil, 84 ... magnetic core, 87 ... magnetic core holding member, 89 ... adjusting magnetic core, 611 ... base material layer, 612 ... conductive heating layer

Claims (14)

導電層を有し、当該導電層が電磁誘導加熱されることで記録材にトナーを定着する定着部材と、
前記定着部材の前記導電層を電磁誘導加熱する交流磁界を生成する磁界生成部材と、
前記定着部材に対向し、かつ当該定着部材の幅方向に沿って当該幅方向と交差する方向に向けて並ぶように配置され、前記磁界生成部材にて生成された交流磁界の磁路を形成し、当該交流磁界を当該定着部材に向けて誘導する複数の磁路形成部材と、
前記複数の磁路形成部材相互の間に配置され、当該複数の磁路形成部材により形成された前記磁路に沿って前記定着部材に誘導される交流磁界の前記定着部材幅方向における強弱を低減するように調整する複数の調整磁性部材と
を備えたことを特徴とする定着装置。
A fixing member having a conductive layer and fixing the toner to the recording material by electromagnetic induction heating of the conductive layer;
A magnetic field generating member for generating an alternating magnetic field for electromagnetically heating the conductive layer of the fixing member;
It is arranged so as to face the fixing member and line up in a direction intersecting the width direction along the width direction of the fixing member, and forms a magnetic path of an alternating magnetic field generated by the magnetic field generation member. A plurality of magnetic path forming members for guiding the alternating magnetic field toward the fixing member;
Reduced strength in the fixing member width direction of an AC magnetic field that is arranged between the plurality of magnetic path forming members and is guided to the fixing member along the magnetic path formed by the plurality of magnetic path forming members. A fixing device comprising: a plurality of adjusting magnetic members that adjust so as to perform the adjustment.
前記複数の調整磁性部材各々は、両隣に配置された前記磁路形成部材各々とは前記定着部材の幅方向に離間して配置されたことを特徴とする請求項1記載の定着装置。   The fixing device according to claim 1, wherein each of the plurality of adjusting magnetic members is disposed apart from each of the magnetic path forming members disposed on both sides in the width direction of the fixing member. 前記複数の調整磁性部材各々は、前記複数の磁路形成部材各々よりも前記磁界生成部材に近い位置に配置されたことを特徴とする請求項1記載の定着装置。   The fixing device according to claim 1, wherein each of the plurality of adjusting magnetic members is disposed at a position closer to the magnetic field generating member than each of the plurality of magnetic path forming members. 前記複数の調整磁性部材各々は、前記定着部材の幅方向両端部に配置された前記磁路形成部材よりも内側に配置された当該磁路形成部材よりもさらに内側の領域に配置されたことを特徴とする請求項1記載の定着装置。   Each of the plurality of adjusting magnetic members is disposed in a region further inside than the magnetic path forming member disposed inside the magnetic path forming member disposed at both ends in the width direction of the fixing member. The fixing device according to claim 1, wherein: 前記複数の磁路形成部材は、前記磁界生成部材と対向する内周面が前記定着部材の移動方向に向けて円弧形状に形成されるとともに、
前記定着部材の移動方向に向けて円弧形状に形成され、前記磁界生成部材を前記定着部材と予め定めた間隙を有する位置に設定する位置設定面と、当該定着部材の移動方向と直交する方向に沿って平行に配置された一対の凸状部で構成され、前記磁路形成部材を当該位置設定面と予め定めた間隙を有する位置に設定する位置設定部とを有する位置設定部材をさらに備え、
前記複数の調整磁性部材各々は、前記位置設定部材の前記位置設定面上に配置されたことを特徴とする請求項1記載の定着装置。
The plurality of magnetic path forming members have an inner circumferential surface facing the magnetic field generating member formed in an arc shape toward the moving direction of the fixing member,
A position setting surface that is formed in an arc shape toward the moving direction of the fixing member and sets the magnetic field generating member at a position having a predetermined gap from the fixing member, and a direction orthogonal to the moving direction of the fixing member A position setting member comprising a pair of convex portions arranged parallel to each other, and having a position setting portion for setting the magnetic path forming member at a position having a predetermined gap with the position setting surface;
The fixing device according to claim 1, wherein each of the plurality of adjusting magnetic members is disposed on the position setting surface of the position setting member.
トナー像を形成するトナー像形成手段と、
前記トナー像形成手段によって形成された前記トナー像を記録材上に転写する転写手段と、
前記記録材上に転写された前記トナー像を当該記録材に定着する定着手段とを有し、
前記定着手段は、
導電層を有し、当該導電層が電磁誘導加熱されることで前記記録材にトナーを定着する定着部材と、
前記定着部材の前記導電層を電磁誘導加熱する交流磁界を生成する磁界生成部材と、
前記定着部材に対向し、かつ当該定着部材の幅方向に沿って当該幅方向と交差する方向に向けて並ぶように配置され、前記磁界生成部材にて生成された交流磁界の磁路を形成し、当該交流磁界を当該定着部材に向けて誘導する複数の磁路形成部材と、
前記複数の磁路形成部材相互の間に配置され、当該複数の磁路形成部材により形成された前記磁路に沿って前記定着部材に誘導される交流磁界の前記定着部材幅方向における強弱を低減するように調整する複数の調整磁性部材と
を備えたことを特徴とする画像形成装置。
Toner image forming means for forming a toner image;
Transfer means for transferring the toner image formed by the toner image forming means onto a recording material;
Fixing means for fixing the toner image transferred onto the recording material to the recording material;
The fixing means is
A fixing member having a conductive layer and fixing the toner to the recording material by electromagnetic induction heating of the conductive layer;
A magnetic field generating member for generating an alternating magnetic field for electromagnetically heating the conductive layer of the fixing member;
It is arranged so as to face the fixing member and line up in a direction intersecting the width direction along the width direction of the fixing member, and forms a magnetic path of an alternating magnetic field generated by the magnetic field generation member. A plurality of magnetic path forming members for guiding the alternating magnetic field toward the fixing member;
Reduced strength in the fixing member width direction of an AC magnetic field that is arranged between the plurality of magnetic path forming members and is guided to the fixing member along the magnetic path formed by the plurality of magnetic path forming members. An image forming apparatus comprising: a plurality of adjusting magnetic members that adjust so as to perform the adjustment.
前記定着手段の前記複数の調整磁性部材各々は、両隣に配置された前記磁路形成部材各々とは前記定着部材の幅方向に離間して配置されたことを特徴とする請求項6記載の画像形成装置。   The image according to claim 6, wherein each of the plurality of adjusting magnetic members of the fixing unit is disposed apart from each of the magnetic path forming members disposed on both sides in the width direction of the fixing member. Forming equipment. 前記定着手段の前記複数の調整磁性部材各々は、前記複数の磁路形成部材各々よりも前記磁界生成部材に近い位置に配置されたことを特徴とする請求項6記載の画像形成装置。   The image forming apparatus according to claim 6, wherein each of the plurality of adjusting magnetic members of the fixing unit is disposed closer to the magnetic field generating member than each of the plurality of magnetic path forming members. 前記定着手段の前記複数の調整磁性部材各々は、前記定着部材の幅方向両端部に配置された前記磁路形成部材よりも内側に配置された当該磁路形成部材よりもさらに内側の領域に配置されたことを特徴とする請求項6記載の画像形成装置。   Each of the plurality of adjusting magnetic members of the fixing unit is disposed in a region further inside than the magnetic path forming member disposed inside the magnetic path forming member disposed at both ends in the width direction of the fixing member. The image forming apparatus according to claim 6, wherein the image forming apparatus is an image forming apparatus. 前記定着手段は、前記定着部材を挟んで前記磁界生成部材と対向して配置され、透磁率が減少を開始する透磁率変化開始温度までの温度範囲にて当該磁界生成部材で発生させた交流磁界の磁路を形成し、当該透磁率変化開始温度を超える温度範囲にて当該磁界生成部材で発生された交流磁界を透過させる第2の磁路形成部材をさらに備えたことを特徴とする請求項6記載の画像形成装置。   The fixing unit is disposed opposite to the magnetic field generating member with the fixing member interposed therebetween, and an AC magnetic field generated by the magnetic field generating member in a temperature range up to a magnetic permeability change starting temperature at which the magnetic permeability starts decreasing. And a second magnetic path forming member that transmits an alternating magnetic field generated by the magnetic field generating member in a temperature range exceeding the permeability change start temperature. 6. The image forming apparatus according to 6. 導電層を有し記録材にトナーを定着する定着部材の当該導電層を電磁誘導加熱する交流磁界を生成する磁界生成部材と、
前記定着部材の幅方向に沿って配列され、前記磁界生成部材にて生成された交流磁界の磁路を形成し、当該交流磁界を前記定着部材に向けて誘導する複数の磁路形成部材と、
前記定着部材に対向し、かつ当該定着部材の幅方向に沿って当該幅方向と交差する方向に向けて並ぶように配置され、前記磁界生成部材にて生成された交流磁界の磁路を形成し、当該交流磁界を当該定着部材に向けて誘導する複数の磁路形成部材と、
前記複数の磁路形成部材相互の間に配置され、当該複数の磁路形成部材により形成された前記磁路に沿って前記定着部材に誘導される交流磁界の前記定着部材幅方向における強弱を低減するように調整する複数の調整磁性部材と
を備えたことを特徴とする磁界生成装置。
A magnetic field generating member for generating an alternating magnetic field for electromagnetically heating the conductive layer of the fixing member having a conductive layer and fixing toner on the recording material;
A plurality of magnetic path forming members arranged along the width direction of the fixing member, forming a magnetic path of an alternating magnetic field generated by the magnetic field generating member, and guiding the alternating magnetic field toward the fixing member;
It is arranged so as to face the fixing member and line up in a direction intersecting the width direction along the width direction of the fixing member, and forms a magnetic path of an alternating magnetic field generated by the magnetic field generation member. A plurality of magnetic path forming members for guiding the alternating magnetic field toward the fixing member;
Reduced strength in the fixing member width direction of an AC magnetic field that is arranged between the plurality of magnetic path forming members and is guided to the fixing member along the magnetic path formed by the plurality of magnetic path forming members. A magnetic field generating device comprising: a plurality of adjusting magnetic members that adjust so as to perform the adjustment.
前記複数の調整磁性部材各々は、両隣に配置された前記磁路形成部材各々とは前記定着部材の幅方向に離間して配置されたことを特徴とする請求項11記載の磁界生成装置。   12. The magnetic field generating apparatus according to claim 11, wherein each of the plurality of adjusting magnetic members is disposed apart from each of the magnetic path forming members disposed on both sides in the width direction of the fixing member. 前記複数の調整磁性部材各々は、前記複数の磁路形成部材各々よりも前記磁界生成部材に近い位置に配置されたことを特徴とする請求項11記載の磁界生成装置。   The magnetic field generation device according to claim 11, wherein each of the plurality of adjusting magnetic members is disposed at a position closer to the magnetic field generation member than each of the plurality of magnetic path forming members. 前記複数の調整磁性部材各々は、前記定着部材の幅方向両端部に配置された前記磁路形成部材よりも内側に配置された当該磁路形成部材よりもさらに内側の領域に配置されたことを特徴とする請求項11記載の磁界生成装置。   Each of the plurality of adjusting magnetic members is disposed in a region further inside than the magnetic path forming member disposed inside the magnetic path forming member disposed at both ends in the width direction of the fixing member. The magnetic field generation device according to claim 11, wherein
JP2009168593A 2009-07-17 2009-07-17 Fixing device, image forming apparatus, and magnetic field generating device Pending JP2011022446A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013041223A (en) * 2011-08-19 2013-02-28 Fuji Xerox Co Ltd Fixing device and image forming apparatus
US9110414B2 (en) 2013-04-22 2015-08-18 Kabushiki Kaisha Toshiba Fixing device and image forming apparatus
US9152107B2 (en) 2013-04-22 2015-10-06 Kabushiki Kaisha Toshiba Fixing device and image forming apparatus

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JP2006171273A (en) * 2004-12-15 2006-06-29 Matsushita Electric Ind Co Ltd Heating device
JP2006267742A (en) * 2005-03-24 2006-10-05 Fuji Xerox Co Ltd Fixing device
JP2008152247A (en) * 2006-11-24 2008-07-03 Fuji Xerox Co Ltd Fixing device and image forming device

Patent Citations (3)

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Publication number Priority date Publication date Assignee Title
JP2006171273A (en) * 2004-12-15 2006-06-29 Matsushita Electric Ind Co Ltd Heating device
JP2006267742A (en) * 2005-03-24 2006-10-05 Fuji Xerox Co Ltd Fixing device
JP2008152247A (en) * 2006-11-24 2008-07-03 Fuji Xerox Co Ltd Fixing device and image forming device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013041223A (en) * 2011-08-19 2013-02-28 Fuji Xerox Co Ltd Fixing device and image forming apparatus
US9110414B2 (en) 2013-04-22 2015-08-18 Kabushiki Kaisha Toshiba Fixing device and image forming apparatus
US9152107B2 (en) 2013-04-22 2015-10-06 Kabushiki Kaisha Toshiba Fixing device and image forming apparatus
US9389558B2 (en) 2013-04-22 2016-07-12 Kabushiki Kaisha Toshiba Fixing device and image forming apparatus

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