JP2011076081A - Optical laminated body, polarizing plate, and display device using the same - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide an optical laminated body of one layer constitution which has excellent antistatic characteristics, and also has excellent light resistance, saponification resistance and scratch resistance, to provide a polarizing plate, and to provide a display device using the same. <P>SOLUTION: The optical laminated body is obtained by providing the surface of a translucent substrate at least with an optical functional layer at least comprising a conductive material directly or via the other layer, and is characterized in that the surface resistivity after carbon arc type light resistance testing for the surface in the optical laminated layer body is ≤1.0×10<SP>12</SP>Ω/sq., and also, the ratio in the surface resistivity before and after carbon arc type light resistance testing, (R2/R1: R1= the surface resistivity before carbon arc type light resistance testing; and R2=the surface resistivity after carbon arc type light resistance testing) is ≤10<SP>4</SP>. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

  The present invention relates to an optical laminate, a polarizing plate, and a display device using the same.

  Display devices such as liquid crystal displays (LCDs) and plasma displays (PDPs) are capable of visually recognizing images by reflecting indoor lighting such as fluorescent lamps, sunlight from windows, and operator shadows on the display surface. Sex is disturbed. Therefore, on these display surfaces, in order to improve the visibility of the image, the surface reflected light can be diffused, regular reflection of external light can be suppressed, and reflection of the external environment can be prevented (has antiglare properties). ) A functional film such as an antiglare film having a fine relief structure is provided on the outermost surface.

  These functional films have an antiglare layer in which a fine concavo-convex structure is formed on a translucent substrate such as polyethylene terephthalate (hereinafter referred to as “PET”) or triacetyl cellulose (hereinafter referred to as “TAC”). One layer provided and one obtained by laminating a low refractive index layer on a light diffusing layer are generally manufactured and sold, and development of a functional film that provides a desired function by a combination of layer configurations is in progress.

  On the outermost surface of the display, there are problems such as dust adhering due to static electricity and defects in liquid crystal display operation, and an optical laminate having an antistatic function is required. In particular, with the increase in contrast of displays, the adhesion of dust has become more conspicuous, and therefore an optical laminate having an antistatic function is required.

  As an antistatic antiglare film having an antistatic function, a film in which a transparent conductive layer and an antiglare layer are sequentially laminated on a transparent substrate film has been proposed (for example, see Patent Document 1).

  In addition, by adding a resin layer containing a quaternary ammonium salt compound for imparting antistatic properties and adding light-transmitting fine particles for imparting antiglare properties, the antistatic preventive agent having a single layer structure is provided. A dazzling film can be obtained (see, for example, Patent Documents 2 and 3).

  In addition, an optical laminate using an organic conductive material such as polyaniline or polythiophene as a conductive material has been proposed. An organic conductive material is inferior in light resistance as compared with an inorganic material, and therefore cannot be maintained in antistatic performance, so that improvement is required. Here, in order to improve light resistance, a method of mixing with a resin having a high glass transition point has been proposed (for example, see Patent Document 4).

JP 2002-254573 A WO2007 / 032170 Publication JP 2009-66891 A JP 2008-181120 A

  An optical laminate used for a display is required to have antistatic performance. Here, light resistance is required such that the antistatic performance is not changed by light such as sunlight so that it can withstand use in outdoor applications. Moreover, the protective film of the polarizing plate used for a display can improve the adhesiveness of a polarizer and a protective film by processing, such as saponification, when bonding a polarizer and a triacetylcellulose type protective film. Usually done. For this reason, the saponification resistance that does not change the antistatic performance is required for the optical functional layer and the optical laminate laminated on the triacetyl cellulose-based protective film.

  As in Patent Document 1, an antistatic antiglare film having an antistatic function has been proposed in which a transparent conductive layer and an antiglare layer are sequentially laminated on a transparent substrate film. Although it is excellent in antistatic property, anti-glare property, etc., there is a problem that the cost increases due to the constitution in which two layers are laminated on the transparent substrate film.

  As in Patent Documents 2 and 3, by applying a resin layer containing a quaternary ammonium salt compound for imparting antistatic properties and adding translucent fine particles for imparting antiglare properties, Although an optical laminate having a structure in which one layer is laminated on a transparent substrate film can be obtained, problems such as a decrease in conductivity due to a saponification treatment occur in this configuration.

  An optical laminate using a conductive polymer such as polyaniline or polythiophene is required to be improved because an organic conductive material is inferior in light resistance as compared with an inorganic material and thus cannot retain antistatic performance. . Here, as in Patent Document 4, a method of mixing with a resin having a high glass transition point is proposed for improving light resistance, but the surface of the resin itself having a high glass transition point used here is low due to its low hardness. There is a problem that hardness is low and scratch resistance is lowered.

  In view of the above-described present situation, the present invention has an optical laminate, a polarizing plate, and a display using the same, having a single-layer structure, excellent antistatic performance, and excellent light resistance, saponification resistance, and scratch resistance. The object is to provide an apparatus.

  The present invention achieves the above-mentioned object by the following technical configuration.

(1) An optical laminate in which at least an optical functional layer containing at least a conductive material is provided on a translucent substrate directly or via another layer, and the carbon arc light resistance of the surface of the optical laminate is provided. Surface resistivity after test is 1.0 × 10 ¹² Ω / □ or less, and ratio of surface resistivity before and after carbon arc type light resistance test (R2 / R1; R1 = surface before carbon arc type light resistance test) Resistivity, R2 = surface resistivity after carbon arc light resistance test) is 10 ⁴ or less.
(2) The optical laminate according to (1) above, wherein the saturation voltage after the carbon arc light resistance test is 1.5 kV or less.
(3) The optical functional layer contains a resin component and at least one inorganic component capable of forming irregularities by light-transmitting fine particles or aggregation, as described in (1) or (2) above Optical laminate.
(4) The optical layered body according to any one of (1) to (3), wherein the optical functional layer contains an ionizing radiation curable fluorinated acrylate.
(5) The optical layered body according to any one of (1) to (4), wherein the optical functional layer contains a complex of a π-conjugated conductive polymer and a polymer dopant.
(6) The optical layered body according to any one of (1) to (5) above, wherein the surface resistivity after saponification is 1.0 × 10 ¹⁰ Ω / □ or less.
(7) A polarizing plate, wherein the optical laminate according to any one of (1) to (6) is laminated on a polarizing substrate.
(8) A display device comprising the optical laminate according to any one of (1) to (6).

  According to the present invention, there are provided an optical laminate, a polarizing plate and a display device using the same, which have a single layer structure, excellent antistatic performance, and excellent light resistance, saponification resistance and scratch resistance. be able to.

It is sectional drawing of an optical laminated body.

The optical laminate according to this embodiment has a basic configuration in which an optical functional layer containing a resin component and a conductive material is laminated on a translucent substrate. As an optical functional layer forming material, an optical functional layer further having antiglare properties can be provided by adding translucent fine particles or an inorganic component capable of forming irregularities by aggregation.
Here, the optical functional layer may be laminated on the translucent substrate directly or via another layer, and may be laminated on one side or both sides of the translucent substrate. Furthermore, the optical layered body may have other layers. Here, as other layers, for example, a light diffusion layer, an antifouling layer, a polarizing substrate, a low reflection layer, other function-imparting layers (for example, an antistatic layer, an ultraviolet / near infrared (NIR) absorption layer, a neon cut layer, etc. , Electromagnetic wave shielding layer, hard coat layer). In addition, the position of the other layer is, for example, on the light-transmitting substrate opposite to the optical function layer in the case of a polarizing substrate, and on the optical function layer in the case of a low reflection layer. In the case of the functional provision layer, it is the lower layer of the optical functional layer. A laminate in which a polarizing substrate, a translucent substrate, and an optical functional layer are sequentially laminated can be used as a polarizing plate. Hereinafter, each component (translucent substrate, resin component, etc.) of the optical laminate according to the best mode will be described in detail.

<Translucent substrate>
The translucent substrate according to the best mode is not particularly limited as long as it is translucent, and glass such as quartz glass and soda glass can be used. PET, triacetyl cellulose (TAC), polyethylene naphthalate (PEN), polymethyl methacrylate (PMMA), polycarbonate (PC), polyimide (PI), polyethylene (PE), polypropylene (PP), polyvinyl alcohol (PVA), polyvinyl chloride (PVC), cycloolefin copolymer (COC) Various resin films such as norbornene-containing resin, polyethersulfone, cellophane, and aromatic polyamide can be suitably used. In addition, when using for PDP and LCD, it is more preferable to use 1 type chosen from a PET film, a TAC film, and a norbornene-containing resin film.

Although the transparency of these light-transmitting substrate, the better the high total light transmittance (JIS
K7105) is 80% or more, more preferably 90% or more. Further, the thickness of the translucent substrate is preferably thin from the viewpoint of weight reduction, but considering the productivity and handling properties, the thickness of the translucent substrate is in the range of 1 to 700 μm, preferably 25 to 250 μm. Is preferred.

  The surface of the translucent substrate is treated with alkali treatment, corona treatment, plasma treatment, sputtering treatment and other primer treatments, primer coatings such as surfactants and silane coupling agents, and thin film dry coatings such as Si deposition. The adhesion between the optical substrate and the optical functional layer can be improved, and the physical strength and chemical resistance of the optical functional layer can be improved. Also, when another layer is provided between the translucent substrate and the optical functional layer, it is possible to improve the adhesion of each layer interface by the same method as described above, and to improve the physical strength and chemical resistance of the optical functional layer. Can be improved.

<Optical function layer>
The optical functional layer contains a resin component and a conductive material, and is formed by curing the resin component. In addition to the resin component and the conductive material, it is preferable to add a light-transmitting fine particle or an inorganic component capable of forming irregularities by agglomeration to the optical functional layer because it further has antiglare properties.

[Resin component]
As the resin component constituting the optical functional layer, a resin having sufficient strength as a cured film and having transparency can be used without particular limitation. Examples of the resin component include a thermosetting resin, a thermoplastic resin, an ionizing radiation curable resin, and a two-component mixed resin. Among these, simple curing can be performed by electron beam or ultraviolet irradiation. An ionizing radiation curable resin that can be efficiently cured by a processing operation is preferable.

Examples of the ionizing radiation curable resin include monomers and oligomers having radical polymerizable functional groups such as acryloyl group, methacryloyl group, acryloyloxy group, and methacryloyloxy group, and cationic polymerizable functional groups such as epoxy group, vinyl ether group, and oxetane group. In addition, a composition in which prepolymers are used alone or appropriately mixed is used. Examples of monomers include methyl acrylate, methyl methacrylate, methoxy polyethylene methacrylate, cyclohexyl methacrylate, phenoxyethyl methacrylate, ethylene glycol dimethacrylate, dipentaerythritol hexaacrylate, trimethylolpropane trimethacrylate, pentaerythritol triacrylate, and the like. it can. As oligomers and prepolymers, polyester acrylate, polyurethane acrylate, polyfunctional urethane acrylate, epoxy acrylate, polyether acrylate, acrylate compounds such as alkit acrylate, melamine acrylate, silicone acrylate, unsaturated polyester, tetramethylene glycol diglycidyl ether, Epoxy compounds such as propylene glycol diglycidyl ether, neopentyl glycol diglycidyl ether, bisphenol A diglycidyl ether and various alicyclic epoxies, 3-ethyl-3-hydroxymethyloxetane, 1,4-bis {[((3- Oxeta such as ethyl-3-oxetanyl) methoxy] methyl} benzene, di [1-ethyl (3-oxetanyl)] methyl ether Mention may be made of the compound. These can be used alone or in combination.
Among these ionizing radiation curable resins, polyfunctional monomers having 3 or more (meth) acryloyloxy groups and polyfunctional urethane acrylates can increase the curing speed and improve the hardness of the cured product. Also, when used by mixing with a conductive material, highly crosslinked intramolecular chain to conductive material is fixed, it becomes defect occurs hardly dropout or the like of the conductive material component by saponification and light resistance tests, There is an effect that a decrease in conductivity due to a saponification treatment and a decrease in antistatic property due to a light resistance test are less likely to occur.
In addition, when polyfunctional urethane acrylate is used, the hardness and flexibility of the cured product can be imparted, and further, the effect of increasing the viscosity when formed into a paint can be imparted. Can be improved.

An ionizing radiation curable fluorinated acrylate can be used as the ionizing radiation curable resin. Ionizing radiation curable fluorinated acrylates are ionizing radiation curable compared to other fluorinated acrylates, resulting in excellent chemical resistance due to cross-linking between molecules and sufficient antifouling even after saponification treatment. The effect of expressing sex is achieved.
When used in admixture with conductive materials, by fluorine component fluorinated acrylate is unevenly distributed in the vicinity of the surface layer of the optical functional layer, defect occurs hardly dropout or the like of the conductive material component by saponification and light resistance test Thus, there is an effect that a decrease in antistatic property due to saponification treatment and a decrease in antistatic property due to a light resistance test are less likely to occur. Here, the “surface layer” will be described with reference to FIG. FIG. 1 shows an optical laminate 1 in which an optical functional layer 20 is laminated on a translucent substrate 10. In FIG. 1, an antiglare layer is shown as an example of the optical functional layer. An optical laminate having an antiglare layer as the optical functional layer is preferable because it can be used as an antiglare film having antiglare properties. The surface side where the distance of the optical functional layer 20 is separated from the translucent substrate 10 is the surface layer 21.
Here, when the fluorosurfactant is replaced with ionizing radiation curable fluorinated acrylate, (1) the fluorine component excessively bleeds out to the surface and impairs the function of the conductive agent. (2) Fluorine interface Since the activator is not an ionizing radiation curable type, the components are dropped during the saponification treatment, and the conductive components are also dropped, resulting in the loss of antistatic properties.
Examples of the ionizing radiation curable fluorinated acrylate include 2- (perfluorodecyl) ethyl methacrylate, 2- (perfluoro-7-methyloctyl) ethyl methacrylate, 3- (perfluoro-7-methyloctyl) -2- Hydroxypropyl methacrylate, 2- (perfluoro-9-methyldecyl) ethyl methacrylate, 3- (perfluoro-8-methyldecyl) -2-hydroxypropyl methacrylate, 3-perfluorooctyl-2-hydroxylpropyl acrylate, 2- (per Fluorodecyl) ethyl acrylate, 2- (perfluoro-9-methyldecyl) ethyl acrylate, pentadecafluorooctyl (meth) acrylate, unadecafluorohexyl (meth) acrylate, nonafluoropentyl (meth) ) Acrylate, heptafluorobutyl (meth) acrylate, octafluoropentyl (meth) acrylate, pentafluoropropyl (meth) acrylate, trifluoro (meth) acrylate, trifluoroisopropyl (meth) acrylate, trifluoroethyl (meth) acrylate, The following compounds (i) to (xxx) can be used. The following compounds all show the case of acrylate, and any acryloyl group in the formula can be changed to a methacryloyl group.

  These can be used alone or in combination. Of the fluorinated acrylates, a fluorinated alkyl group-containing urethane acrylate having a urethane bond is preferred from the viewpoint of scratch resistance, elongation and flexibility of the cured product. Of the fluorinated acrylates, polyfunctional fluorinated acrylates are preferred. Here, the polyfunctional fluorinated acrylate means one having 2 or more (preferably 3 or more, more preferably 4 or more) (meth) acryloyloxy groups.

The ionizing radiation curable resin can be cured by irradiation with an electron beam as it is, but in the case of curing by ultraviolet irradiation, it is necessary to add a photopolymerization initiator. In addition, as a radiation used, any of an ultraviolet-ray, visible light, infrared rays, and an electron beam may be sufficient. Further, these radiations may be polarized or non-polarized.
Photopolymerization initiators include radical polymerization initiators such as acetophenone, benzophenone, thioxanthone, benzoin, and benzoin methyl ether, and cationic polymerization starts such as aromatic diazonium salts, aromatic sulfonium salts, aromatic iodonium salts, and metallocene compounds. The agents can be used alone or in appropriate combination.

  Moreover, additives, such as a leveling agent, can be contained in ionizing radiation curable resin. The leveling agent has a function of uniforming the tension on the surface of the coating film and correcting defects before forming the coating film, and a substance having a lower interfacial tension and surface tension than the ionizing radiation curable resin is used.

The compounding amount of the resin component such as ionizing radiation curable resin is 50% by mass or more, and preferably 60% by mass or more with respect to the total mass of the solid component in the resin composition constituting the optical functional layer. Although an upper limit is not specifically limited, For example, it is 99.6 mass%. If it is less than 50% by mass, there is a problem that sufficient hardness cannot be obtained.
The solid content of the resin component such as ionizing radiation curable resin includes all solid content other than the inorganic component described later, and only the solid content of the resin component such as ionizing radiation curable resin. In addition, the solid content of other optional components is included.

[Conductive material]
The optical functional layer of the present invention contains a conductive material. The addition of the conductive material, it is possible to effectively prevent the dust deposition on the surface of the optical stack. Specific examples of conductive materials include quaternary ammonium salts, pyridinium salts, various cationic compounds having a cationic group such as primary to tertiary amino groups, sulfonate groups, sulfate ester bases, phosphate ester bases, anionic compounds having an anionic group such as phosphonate, such as amino acid-based, amphoteric compounds such as amino acid esters, amino alcohols, glycerin-based, nonionic compounds such as polyethylene glycol-based, tin and titanium alkoxide Examples thereof include metal chelate compounds such as organometallic compounds and acetylacetonate salts thereof, and compounds obtained by increasing the molecular weight of the compounds listed above. In addition, a monomer or oligomer having a tertiary amino group, a quaternary ammonium group, or a metal chelate portion and polymerizable by ionizing radiation, or an organometallic compound such as a coupling agent having a functional group, etc. Polymerizable compounds can also be used as antistatic agents.

Moreover, electroconductive fine particles are mentioned. Specific examples of the conductive fine particles include those made of a metal oxide. Examples of such metal oxides include ZnO, CeO ₂ , Sb ₂ O ₂ , Sb ₂ O ₃ , Sb ₂ O ₅ , SnO ₂ , and indium tin oxide, which is often abbreviated as ITO, In ₂ O ₃ , Al ₂ O ₃ , antimony-doped tin oxide (abbreviation: ATO), aluminum-doped zinc oxide (abbreviation: AZO), and the like can be given. The fine particles refer to those having a so-called submicron size of 1 micron or less, and preferably those having an average particle size of 0.1 nm to 0.1 μm.

As another specific example of the conductive materials include π-conjugated conductive polymer. The π-conjugated conductive polymer is not particularly limited as long as the main chain is a polymer composed of π-conjugated system. For example, aliphatic conjugated polyacetylene, polyacene, polyazulene, aromatic conjugated polyphenylene, Heterocyclic conjugated polypyrrole, polythiophene, polyisothianaphthene, heteroatom-containing polyaniline, polythienylene vinylene, mixed conjugated poly (phenylene vinylene), conjugated systems with multiple conjugated chains in the molecule Selected from the group consisting of a double-chain conjugated system, a derivative of these conductive polymers, and a conductive complex that is a polymer obtained by grafting or block-copolymerizing these conjugated polymer chains to a saturated polymer. At least one can be mentioned. Among these, it is more preferable to use a conjugated conductive polymer such as polythiophene, polyaniline, and polypyrrole. By using the π-conjugated conductive polymer, excellent antistatic performance can be exhibited, and at the same time, the total light transmittance of the optical laminate can be increased and the haze value can be decreased. In addition, for the purpose of improving conductivity and antistatic performance, anions such as organic sulfonic acid and iron chloride can be added as a dopant (electron donor) and used as a composite. In consideration of the effect of dopant addition, a composite of a π-conjugated conductive polymer and a polymer dopant is particularly preferable because of its high transparency and antistatic properties.
Polystyrene sulfonate doped poly (3,4-ethylenedioxythiophene) (abbreviated as PEDOT-PSS) as a complex of π-conjugated conductive polymer and polymer dopant has relatively high thermal stability and coating film formation. This is preferable in that later transparency is advantageous.
The conductive material essentially contains 0.3 to 20.0 mass% with respect to the total mass of solid components in the resin composition, and 0.5 to 15.0 mass% is particularly preferable. If the amount of the conductive material is less than 0.3 wt%, the antistatic property is hardly exhibited. When the blending amount of the conductive material is more than 20% by mass, the transparency may be impaired.
Here, when a complex of π-conjugated conductive polymer and polymer dopant is mixed with ionizing radiation curable resin and cured by radiation, the complex is uniform in the optical functional layer (in-plane and in the depth direction). The antistatic property is hardly lowered by the saponification treatment or the light resistance test. Further, as an ionizing radiation curable resin, a monomer, oligomer, or prepolymer having 3 (more preferably 4, more preferably 5) or more (meth) acryloyloxy groups in one molecule, such as a polyfunctional acrylate Using a mixture of polyfunctional urethane acrylate or polyfunctional fluorinated acrylate, a composite of a π-conjugated conductive polymer and a polymeric dopant in the gaps between the resin component molecules that are strongly crosslinked after radiation curing By fixing the antistatic property, the antistatic property is hardly lowered by the saponification treatment or the light resistance test. In addition, the composite of the π-conjugated conductive polymer and the polymer dopant is not unevenly distributed near the surface layer of the optical functional layer and is appropriately dispersed in the thickness direction, thereby reducing the antistatic property by the light resistance test. Can be suppressed.
Among the conductive materials, a composite of a π-conjugated conductive polymer and a polymer dopant can provide antistatic properties with a relatively small addition amount compared to other conductive materials. For this reason, it is preferable from the point that mixing with the translucent fine particle for providing anti-glare property and the inorganic component which can form an unevenness | corrugation by aggregation is comparatively easy.
There is a method of adding an ultraviolet absorber to a mixture of a resin component and a conductive material in order to improve a decrease in antistatic property due to a light resistance test. However, in this method, when an ionizing radiation curable resin having excellent hardness is used as the resin component, there is a problem that curing due to irradiation of ultraviolet rays is hindered, so that the scratch resistance required for the optical laminate tends to decrease. In the present invention, since a decrease in antistatic property due to light resistance can be suppressed without using an ultraviolet absorber, both scratch resistance and antistatic property, which have been difficult in the past, can be achieved.

[Translucent fine particles]
By including translucent fine particles in the optical functional layer, irregularities can be formed on the surface layer of the optical functional layer. As the translucent fine particles, organic translucent resin fine particles made of acrylic resin, polystyrene resin, styrene-acrylic copolymer, polyethylene resin, epoxy resin, silicone resin, polyvinylidene fluoride, polyfluoroethylene resin, silica, Inorganic light-transmitting fine particles such as alumina, titania, zirconia, calcium oxide, tin oxide, indium oxide, and antimony oxide can be used.
The refractive index of the translucent fine particles is preferably 1.40 to 1.75. When the refractive index is less than 1.40 or greater than 1.75, the difference in refractive index from the translucent substrate or the resin matrix becomes large. Too much, the total light transmittance decreases. Further, the difference in refractive index between the translucent fine particles and the resin component is preferably 0.2 or less. The average particle diameter of the translucent fine particles is preferably in the range of 0.3 to 10 μm, and more preferably 1 to 8 μm. When the particle size is smaller than 0.3 μm, the antiglare property is lowered. When the particle size is larger than 10 μm, it is not preferable because glare occurs and the surface unevenness becomes too large and the surface becomes whitish. Further, the ratio of the light-transmitting fine particles contained in the resin is not particularly limited, but 1 to 20 parts by mass with respect to 100 parts by mass of the resin composition is sufficient for satisfying characteristics such as an antiglare function and glare. Preferably, it is easy to control the fine uneven shape and haze value on the surface of the resin layer. Here, "refractive index" refers to the measurements in accordance with JIS K-7142. Further, “average particle diameter” refers to an average value of the diameters of 100 particles actually measured with an electron microscope.

[Inorganic component capable of forming irregularities by aggregation]
Further, the optical functional layer of the present invention can be produced by forming irregularities by utilizing aggregation of inorganic components. Any inorganic component may be used as long as it is contained in the optical functional layer and aggregates during film formation to form surface irregularities. Examples of the inorganic component include metal oxide sols such as silica sol and zirconia sol, aerosil, swellable clay, and layered organic clay. Among these inorganic components, layered organic clay is preferable from the viewpoint that surface irregularities can be stably formed. The reason why the layered organic clay can stably form surface irregularities is that the layered organic clay is highly compatible with the resin component (organic component) and also has cohesiveness. It is easy to form an intricate structure, and surface irregularities can be easily formed during film formation.
In the present invention, the layered organic clay refers to an organic onium ion introduced between the layers of the swellable clay. The layered organic clay has low dispersibility with respect to a specific solvent. When a layered organic clay and a solvent having specific properties are used as a coating material for forming an optical functional layer, fine particles are formed in the optical functional layer by selecting the solvent. An optical functional layer having surface irregularities is formed without inclusion.

(Swelling clay)
The swellable clay is not limited as long as it has a cation exchange ability and swells by taking water between the layers of the swellable clay. Even if it is a natural product, it is a synthetic product (including substitution products and derivatives). May be. Moreover, the mixture of a natural product and a synthetic product may be sufficient.
Examples of the swellable clay include mica, synthetic mica, vermiculite, montmorillonite, iron montmorillonite, beidellite, saponite, hectorite, stevensite, nontronite, magadiite, isallite, kanemite, layered titanic acid, smectite, and synthetic smectite. Etc. These swellable clays may be used alone or in combination.

(Organic onium ion)
The organic onium ion is not limited as long as it can be organicized using the cation exchange property of the swellable clay.
Examples of onium ions include quaternary ammonium salts such as dimethyl distearyl ammonium salt and trimethyl stearyl ammonium salt, ammonium salts having a benzyl group or a polyoxyethylene group, phosphonium salts, pyridinium salts, and imidazolium salts. The ion which consists of can be used. Examples of the salt include salts with anions such as Cl ⁻ , Br ⁻ , NO ₃ ⁻ , OH ⁻ , and CH ₃ COO ⁻ . As the salt, a quaternary ammonium salt is preferably used.
The functional group of the organic onium ion is not limited, but it is preferable to use a material containing any one of an alkyl group, a benzyl group, a polyoxypropylene group, and a phenyl group because antiglare properties are easily exhibited.

  The preferred range of the alkyl group is 1 to 30 carbon atoms, such as methyl, ethyl, propyl, isopropyl, butyl, pentyl, hexyl, heptyl, octyl, nonyl, decyl, undecyl, dodecyl, tridecyl, tetradecyl, pentadecyl, octadecyl, etc. Is mentioned.

The preferable range of n in the polyoxypropylene group [(CH ₂ CH (CH ₃ ) O) _n H or (CH ₂ CH ₂ CH ₂ O) _n H] is 1 to 50, more preferably 5 to 50. The more the number of moles added, the better the dispersibility in the organic solvent, but if it is too much, the product will become sticky, so if the emphasis is placed on the dispersibility in the solvent, the number of n is 20-50 are more preferable. Moreover, when the number of n is 5-20, a product is non-adhesive and the grindability is excellent. Further, from the viewpoint of dispersibility and handling, the total number of n in the quaternary ammonium is preferably 5-50.

  Specific examples of the quaternary ammonium salt include tetraalkylammonium chloride, tetraalkylammonium bromide, polyoxypropylene / trialkylammonium chloride, polyoxypropylene / trialkylammonium bromide, di (polyoxypropylene) / dialkylammonium. Examples thereof include chloride, di (polyoxypropylene) · dialkylammonium bromide, tri (polyoxypropylene) · alkylammonium chloride, tri (polyoxypropylene) · alkylammonium bromide and the like.

In the quaternary ammonium ion of the general formula (I), R ¹ is preferably a methyl group or a benzyl group. R ² is preferably an alkyl group having 1 to 12 carbon atoms, and particularly preferably an alkyl group having 1 to 4 carbon atoms. R ³ is preferably an alkyl group having 1 to 25 carbon atoms. R ⁴ is preferably an alkyl group having 1 to 25 carbon atoms, a (CH ₂ CH (CH ₃ ) O) _n H group or a (CH ₂ CH ₂ CH ₂ O) _n H group. n is preferably 5 to 50.

  The compounding amount of the layered organic clay is 0.1 to 10% by mass and particularly preferably 0.2 to 5% by mass with respect to the total mass of the solid components in the resin composition. When the blending amount of the layered organic clay is 0.1% by mass, a sufficient number of surface irregularities are not formed and the antiglare property is insufficient. When the blending amount of the layered organic clay exceeds 10% by mass, the number of surface irregularities increases and there is a problem that visibility is impaired.

As a solvent, it is preferable to contain the 1st solvent and the 2nd solvent as a solvent which forms the surface unevenness | corrugation for obtaining anti-glare property.
By adding the first solvent and the second solvent to the above-described resin composition of the present invention, a coating material that can form the optical functional layer of the present invention can be obtained. Since the coating material capable of forming the optical functional layer of the present invention contains the first solvent and the second solvent described above, it has been conventionally considered essential for creating the uneven surface shape of the optical functional layer. without addition of fine particles, it is capable of creating a surface irregularity shape of the optical functional layer.

A 1st solvent means what can be disperse | distributed in the state with transparency, without producing turbidity substantially in layered organic clay. “Substantially no turbidity” includes not turbidity at all, but also includes those that can be regarded as not turbid. Specifically, the first solvent is one having a haze value of 10% or less of a mixed solution obtained by adding 1000 parts by mass of the first solvent to 100 parts by mass of the layered organic clay. The haze value of the mixed solution obtained by adding and mixing the first solvent is preferably 8% or less, and more preferably 6% or less. The lower limit of the haze value of the mixture is not particularly limited, for example, 0.1%.
As the first solvent, for example, a so-called small-polar solvent (nonpolar solvent) can be used. This is because the layered organoclay is organically treated and thus easily dispersed by the solvent. The first solvent that can be used differs depending on the type of layered organic clay, but for example, when synthetic smectite is used as the layered organic clay, an aromatic solvent such as benzene, toluene, xylene, etc. should be used as the first solvent. Can do. These first solvents may be used alone or in combination.

A 2nd solvent means what can be disperse | distributed in the state which made the layered organic clay turbid. Specifically, the second solvent is one having a haze value of 30% or more of a mixed solution obtained by adding 1000 parts by mass of the second solvent to 100 parts by mass of the layered organic clay. The haze value of the mixed solution obtained by adding the second solvent and mixing is preferably 40% or more, and more preferably 50% or more. In addition, although the upper limit of the haze value of a liquid mixture is not specifically limited, For example, it is 99%.
As the second solvent, for example, a so-called polar solvent can be used. This is because the layered organoclay has been organically treated and thus is difficult to disperse by the solvent. The second solvent that can be used differs depending on the type of layered organic clay, but for example, when synthetic smectite is used as the layered organic clay, the second solvent is water, methanol, ethanol, propanol, isopropanol, methyl ethyl ketone, isopropyl alcohol, etc. Can be used. These second solvents may be used alone or in combination.

  Here, it is preferable to use a mixture of the first solvent and the second solvent because surface irregularities for obtaining antiglare properties can be easily formed. The mixing ratio of the first solvent and the second solvent is preferably a mass ratio in the range of 10:90 to 90:10 because surface irregularities for obtaining antiglare properties can be easily formed. The mixing ratio of the first solvent and the second solvent is preferably in the range of 15:85 to 85:15, and more preferably in the range of 20:80 to 80:20, by mass ratio. If the first solvent is less than 10 parts by mass, there is a problem in that appearance defects due to undissolved substances occur. If the first solvent exceeds 90 parts by mass, there is a problem that surface irregularities for obtaining sufficient antiglare property cannot be obtained.

Moreover, the compounding quantity of a resin composition and a solvent (what combined the 1st solvent and the 2nd solvent) should just be the range of 70: 30-30: 70 by mass ratio.
When the resin composition is less than 30 parts by mass, there are problems that drying unevenness occurs and the appearance is deteriorated, the number of surface irregularities is increased, and visibility is impaired.
If the resin composition exceeds 70 parts by mass, the solubility of the solid content tends to be impaired, so that there is a problem that the film cannot be formed.

When combining the method of forming irregularities with an inorganic component and the method of applying irregularities with fine particles, it can be combined with the method of forming irregularities by aggregation of inorganic components and the method of forming irregularities with fine particles. By adding translucent fine particles to the resin composition, it becomes easy to adjust the shape and number of surface irregularities of the optical functional layer.
When the optical functional layer is formed by adding fine particles to the coating for forming the optical functional layer, the fine particles are unevenly distributed at the edge of the convex portion (the concave portion of the optical functional layer) formed by aggregation of the inorganic components.
The reason why the fine particles are unevenly distributed at the edge of the convex portion is considered as follows.
The fine particles begin to be unevenly distributed at the edge of the aggregate structure at the same time as the inorganic material component forms an aggregate structure in the convection domain in the coating layer after coating. When the fluidity of the coating liquid is lost by the drying step, the fine particles are fixed and finally unevenly distributed at the edge of the convex portion.
By adding fine particles, there is an advantage that the shape of surface irregularities formed by aggregation of inorganic components can be adjusted. By adjusting the shape of the surface of the optical functional layer, the scratch resistance and surface hardness of the surface of the optical functional layer can be improved.

<Optical laminate>
After coating the optical functional layer-forming paint containing the above-mentioned components directly on the translucent substrate or through another layer, the coating is irradiated with heat or ionizing radiation (for example, electron beam or ultraviolet irradiation). The optical functional layer can be formed by curing the coating material for forming an optical functional layer to obtain the optical laminate of the present invention. In addition, even if it is a case where at least one kind of inorganic component capable of forming irregularities by translucent fine particles or agglomeration is not included as a component of the optical functional layer, the first solvent and the second solvent described above should be used. Can do.
The optical functional layer may be formed on one side or both sides of the translucent substrate.

  The thickness of the optical functional layer is preferably in the range of 1.0 to 12.0 μm, more preferably in the range of 2.0 to 11.0 μm, and still more preferably in the range of 3.0 to 10.0 μm. is there. When the optical functional layer is thinner than 1.0 μm, curing failure due to oxygen inhibition occurs during ultraviolet curing, and the scratch resistance of the optical functional layer is likely to deteriorate. When the optical functional layer is thicker than 12.0 μm, curling due to curing shrinkage of the optical functional layer, generation of microcracks, decrease in adhesion to the translucent substrate, and further decrease in light transmission may occur. End up. And it becomes a cause of the cost increase by the increase in the amount of required coating materials accompanying the increase in film thickness.

The surface resistivity measured from the surface of the optical functional layer of the optical laminate is required to be 1.0 × 10 ¹² Ω / □ or less. If it exceeds 1.0 × 10 ¹² Ω / □, sufficient antistatic performance may not be obtained. The surface resistivity is preferably in the range of 1.0 × 10 ¹² Ω / □ to 1.0 × 10 ¹⁰ Ω / □ in which the electrostatic charge is charged, but decays immediately. It is 0 × 10 ¹⁰ Ω / □ or less, and 1.0 × 10 ⁹ Ω / □ or less is particularly preferable. The lower limit is not limited, but is, for example, 1.0 × 10 ⁶ Ω / □ or less.
When the optical laminated body is mounted on a PVA (PATTERNED VERTICAL ALIGNMENT) liquid crystal, the surface resistivity needs to be 1.0 × 10 ¹⁰ Ω / □ or less. Exceeding this causes problems in image display, such as liquid crystal inversion due to electrostatic charging of the display surface.

The optical layered body preferably has a saturation voltage at the outermost surface of 1.5 kV or less. The saturation voltage can be reduced to 1.5 kV or less by adding a conductive material exhibiting good conductivity in the optical functional layer or increasing the amount of the conductive material added. Saturated charging voltage and the surface resistivity is correlated, saturated electrification voltage, the surface resistivity as lower lower.
When the saturation band voltage is more than 1.5 kV, in particular, in an IPS mode liquid crystal display, a potential is applied between the electrodes arranged in the horizontal direction, so that the display may be easily disturbed due to charging of the surface of the liquid crystal display. There is.
The saturation voltage is more preferably 1.0 kV or less, and further preferably 0.5 kV or less. Although a lower limit is not limited, For example, it is 0.01 kV.

The saturation voltage can be measured according to JIS L1094, and a half-life measurement method can be mentioned. The half-life assay, static Honest Meter H-0110 (Shishido Electrostatic Ltd., measurement condition: applied voltage 10 kV, distance 20mm, 25 ℃, 40% RH) can be measured using a commercially available measuring instrument, such as it can.
As a specific measuring method, for example, a sample (4 cm × 4 cm) is fixed on a turntable and rotated to apply a voltage, and the withstand voltage value (kV) on the sample surface is measured by the measuring instrument. By drawing a decay curve of withstand voltage with respect to time, the half-life (time until the charge amount reaches half of the initial value) and the saturation voltage can be measured.

An optical layered body provided with optical functional layers such as an antiglare layer and a hard coat layer used in displays is assumed to be used outdoors and is required to have light resistance. There is a method of performing a light resistance test by natural exposure with sunlight. However, since a long time is required until the deterioration occurs, an accelerated test in which artificial light is irradiated is usually performed. For the accelerated test, a carbon arc type light resistance tester using an ultraviolet carbon arc lamp as a light source can be used. Test conditions by the carbon arc type light resistance tester are defined in JIS K 5600-7-5, and values measured according to the test conditions are used in this specification.
The optical function layer provided on the light-transmitting substrate may be deteriorated due to structural changes such as molecular chain cleavage due to ultraviolet rays emitted from the light resistance tester. For this reason, the optical functional layer and the optical layered body laminated on the light-transmitting substrate are required to have light resistance, and in particular, to reduce deterioration of antistatic property by a light resistance test.

The polarizing plate used for the liquid crystal display is a triacetyl cellulose-based protective film provided with an optical functional layer such as an antiglare layer or a hard coat layer, and a polarizer obtained by stretching a dyed polyvinyl alcohol. The triacetylcellulose-based protective film is laminated. In the present specification, the terms “polarizer” and “polarizing substrate” are used, but these indicate the same thing.
When laminating a polarizer and a triacetyl cellulose-based protective film, a saponification treatment is performed to improve the adhesion between the polarizer and the protective film. Here, the saponification treatment is performed for the purpose of hydrophilizing the surface of the triacetyl cellulose film in which a coating layer (optical functional layer) such as an antiglare layer is not provided. However, since the saponification treatment is performed by immersing the entire film provided with a coating layer such as an optical functional layer in various solutions, the surface of the coating layer such as an optical functional layer provided on triacetyl cellulose is also treated. Will be.
Hydrophilization of the surface of triacetyl cellulose by saponification treatment can be confirmed by measuring the contact angle of water, and the contact angle of water on the surface of the triacetyl cellulose film is 55 ° or more before treatment, but 20 ° or less after treatment. Then, it can be said that the saponification process is appropriately performed.
The saponification treatment is performed through immersion in an alkaline aqueous solution, washing with water, neutralization by immersion in an aqueous acid solution, washing with water, and heat drying. Here, the saponification treatment may cause deterioration of characteristics due to elution of the components forming the coating layer provided on the triacetyl cellulose into an alkaline aqueous solution or an acid aqueous solution. For this reason, the optical functional layer and the optical laminate laminated on the triacetyl cellulose-based protective film are required to have saponification resistance, and in particular, to reduce deterioration of antistatic properties due to saponification treatment.
Furthermore, the triacetylcellulose-based protective film used for the polarizing plate is laminated on the triacetylcellulose-based protective film because a coating layer such as a saponified antiglare layer is exposed on the surface and used. The optical functional layer and the optical laminate need to have both saponification resistance and light resistance.

The optical layered body of the present invention including the optical functional layer has excellent light resistance and saponification resistance.
That is, the optical functional layer and the optical laminate of the present invention have a carbon arc type light resistance under conditions of irradiance of 500 W / m ² (measurement wavelength range of 300 to 700 nm) and a black panel temperature of 50 ± 5 ° C. for 80 hours. The ratio (R2 / R1) between the surface resistivity R2 after the property test and the surface resistivity R1 when untreated is required to be 10 ⁴ or less, preferably 10 ³ or less, and preferably 10 ² or less. It is particularly preferred that In the optical functional layer and the optical laminate of the present invention, the ratio (R3 / R1) of the surface resistivity R1 when untreated and the surface resistivity R3 after saponification treatment is preferably 10 or less, It is more preferably 5.0 or less, and particularly preferably 1.0 or less. Further, surface resistivity R4 after carbon arc light resistance test under conditions of saponification treatment and irradiance of 500 W / m ² (measurement wavelength range of 300 to 700 nm) and black panel temperature of 50 ± 5 ° C. for 80 hours. And the surface resistivity R1 when untreated (R4 / R1) is preferably 10 ⁴ or less, more preferably 10 ³ or less, and particularly preferably 102 ² or less.

  The optical function layer and optical laminate of the present invention preferably have an image sharpness in the range of 5.0 to 80.0 (value measured using a 0.5 mm optical comb in accordance with JIS K7105), and 20.0 to 75. 0 is more preferable. If the image clarity is less than 5.0, the contrast deteriorates, and if it exceeds 80.0, the antiglare property deteriorates, so that it is not suitable for an optical laminate used for the display surface.

  In the optical functional layer and the optical layered body of the present invention, the total light transmittance according to JIS K7105 is preferably 91.0% or more, more preferably 92.0%, and further preferably 93.0% or more. When the total light transmittance is less than 91.0%, the contrast is deteriorated and the optical laminate used for the display surface is not suitable.

  The optical layered body of the present invention has a fine uneven shape on the surface of the optical functional layer. Here, the fine concavo-convex shape preferably has an average inclination angle calculated from an average inclination obtained according to ASME 95 in the range of 0.2 to 1.4, more preferably 0.25 to 1.2. More preferably, it is 0.25 to 1.0. When the average inclination angle is less than 0.2, the antiglare property is deteriorated, and when the average inclination angle exceeds 1.4, the contrast is deteriorated, so that it is not suitable for the optical laminate used for the display surface.

  In the optical layered body of the present invention, the surface roughness Ra is preferably 0.05 to 0.2 μm, and more preferably 0.05 to 0.15 μm, as the fine uneven shape of the optical functional layer. Preferably, it is 0.05-0.10 micrometer. When the surface roughness Ra is less than 0.05 μm, the antiglare property of the optical laminate is insufficient. If the surface roughness Ra is more than 0.2 μm, the contrast of the optical laminate is deteriorated.

<Method for producing optical laminate>
As a method for applying the coating material for forming an optical functional layer on the translucent substrate, a normal coating method or printing method is applied. More specifically, air doctor coating, bar coating, blade coating, knife coating, reverse coating, transfer roll coating, gravure roll coating, kiss coating, cast coating, spray coating, slot orifice coating, calendar coating, dam coating, dip coating Coating such as die coating, intaglio printing such as gravure printing, printing such as stencil printing such as screen printing, and the like can be used.

  EXAMPLES Hereinafter, although this invention is demonstrated using an Example, this invention is not restrict | limited to these.

(Production Example 1) Production of synthetic smectite 4L of water was placed in a 10L beaker, 860 g of No. 3 water glass (SiO ₂ 28%, Na ₂ O 9%, molar ratio 3.22) was dissolved, and 162% of 95% sulfuric acid was stirred. Add at once while obtaining a silicate solution. Next, 560 g of MgCl ₂ · 6H ₂ O primary reagent (purity 98%) was dissolved in 1 L of water, and this was added to the silicic acid solution to prepare a homogeneous mixed solution. This was added dropwise over 5 minutes while stirring 2N -NaOH solution 3.6 L. The obtained reaction precipitate was immediately filtered by a cross flow method (cross flow filter (ceramic membrane filter: pore size 2 μm, tubular type, filtration area 400 cm ² ), manufactured by NGK Co., Ltd., pressure: 2 kg / cm ² , filter cloth: Tetoron 1310] and sufficiently washed with water, and then a solution consisting of 200 ml of water and 14.5 g of Li (OH) · H ₂ O was added to form a slurry. This was transferred to an autoclave and subjected to a hydrothermal reaction at 41 kg / cm ² and 250 ° C. for 3 hours. After cooling, the reaction product was taken out, dried at 80 ° C., and pulverized to obtain a synthetic smectite represented by the following formula. When this synthetic smectite was analyzed, the following composition was obtained. Na _0.4 Mg _2.6 Li _0.4 Si ₄ O ₁₀ (OH) ₂
The cation exchange capacity measured by the methylene blue adsorption method was 110 meq / 100 g.

(Production Example 2) Production of synthetic smectite-based layered organic clay A 20 g of synthetic smectite synthesized in Production Example 1 was dispersed in 1000 ml of tap water to obtain a suspension. 500 ml of an aqueous solution in which a quaternary ammonium salt of the following formula (II) (containing 98%) corresponding to 1.00 times the cation exchange capacity of the synthetic smectite is dissolved, is added to the synthetic smectite suspension; The reaction was allowed to proceed for 2 hours at room temperature with stirring. The product was subjected to solid-liquid separation and washing to remove by-product salts, and then dried to obtain a synthetic smectite-based layered organic clay A.

(Production Example 3) Synthesis of ionizing radiation curable fluorinated acrylate solution B In a 500 ml reaction flask, air bubbling was performed on 100 ml of MIBK (methyl isobutyl ketone) in 22.2 g (0.1 mol) of isophorone diisocyanate. Then, a solution of 59.6 g (0.20 mol) of pentaerythritol triacrylate in 50 ml of MIBK was added dropwise at 25 ° C. After completion of dropping, 0.3 g of dibutyltin dilaurate was added, and the mixture was further stirred with heating at 70 ° C. for 4 hours. After completion of the reaction, the reaction solution was washed with 100 ml of 5% hydrochloric acid. After separating the organic layer, the solvent was distilled off under reduced pressure at 40 ° C. or less to obtain 80.5 g of a colorless transparent viscous liquid urethane acrylate. Into a 200 ml reaction flask, 40.8 g (0.05 mol) of the prepared urethane acrylate, 71.9 g (0.15 mol) of perfluorooctylethyl mercaptan, and 60 g of MIBK were added to make uniform. To this mixed solution, 1.0 g of triethylamine was gradually added at 25 ° C. After the addition was completed, the mixture was further stirred at 50 ° C. for 3 hours. After completion of the reaction, triethylamine is distilled off under reduced pressure using an evaporator under conditions of 50 ° C. or lower, and further dried with a vacuum pump, thereby containing a fluorinated alkyl group-containing urethane acrylate represented by Structural Formula 1, and an acryloyl group. An ionizing radiation curable fluorinated acrylate B liquid comprising a mixture further containing a compound in which the position of the addition reaction between and perfluorooctylethyl mercaptan is different from that of the structural formula 1 was obtained.

(Production Example 4) Synthesis of polystyrene sulfonic acid 206 g of sodium styrene sulfonate was dissolved in 1000 ml of ion-exchanged water, and 1.14 g of ammonium persulfate oxidizing agent solution previously dissolved in 10 ml of water was stirred at 80 ° C. The solution was added dropwise for 20 minutes and the solution was stirred for 12 hours. To the obtained sodium styrenesulfonate-containing solution, 1000 ml of sulfuric acid diluted to 10% by mass was added, about 1000 ml of the polystyrenesulfonic acid-containing solution was removed using an ultrafiltration method, and 2000 ml of ion-exchanged water was added to the remaining liquid. And about 2000 ml solution was removed using ultrafiltration. The above ultrafiltration operation was repeated three times. Further, about 2000 ml of ion-exchanged water was added to the obtained filtrate, and about 2000 ml of solution was removed using an ultrafiltration method. This ultrafiltration operation was repeated three times. Water in the obtained solution was removed under reduced pressure to obtain a colorless polystyrene sulfonic acid solid.

(Production Example 5) Synthesis of polystyrene sulfonate-doped poly (3,4-ethylenedioxythiophene) (PSS-PEDOT) Synthesis was performed in 14.2 g of 3,4-ethylenedioxythiophene and 36.7 g of Production Example 4. A solution of polystyrene sulfonic acid dissolved in 2000 ml of ion-exchanged water was mixed at 20 ° C. Keeping thus obtained mixed solution to 20 ° C., stirred while slowly adding an oxidation catalyst solution of ammonium persulfate and 8.0g of ferric sulfate 29.64g dissolved in ion-exchanged water 200 ml, The reaction was stirred for 3 hours. 2000 ml of ion-exchanged water was added to the resulting reaction solution, and about 2000 ml of solution was removed using an ultrafiltration method. This operation was repeated three times. Then, 200 ml of sulfuric acid diluted to 10% by mass and 2000 ml of ion-exchanged water are added to the resulting solution, and about 2000 ml of solution is removed using an ultrafiltration method, and 2000 ml of ion-exchanged water is added thereto. About 2000 ml of liquid was removed using an ultrafiltration method. This operation was repeated three times. Furthermore, 2000 ml of ion-exchanged water was added to the obtained solution, and about 2000 ml of the solution was removed using an ultrafiltration method. This operation was repeated 5 times to obtain an aqueous solution of 1.5% by mass of blue polystyrenesulfonic acid doped poly (3,4-ethylenedioxythiophene) (PSS-PEDOT).

(Production Example 6) polystyrene sulfonic acid doped poly (3,4-ethylenedioxythiophene) (PSS-PEDOT) of isopropyl alcohol dispersion liquid C Creating Production Example 5 Synthesis polystyrene sulfonate-doped poly (3,4-ethylene di 100 g of a 1.5 mass% aqueous dispersion of (oxythiophene) (PSS-PEDOT) was placed in a flask, 100 g of isopropyl alcohol was added, and 0.5 ml of 10% hydrochloric acid was added with stirring. Thereafter, stirring was continued for 30 minutes, and then left for 1 hour. The obtained gel-like product was filtered under reduced pressure using a glass filter, and then 200 g of isopropyl alcohol was added, followed by vacuum filtration for 8 times. The solid content was taken out from the glass filter in a state where it was not completely dried, and the solid content mass was calculated from the reduced heating mass to obtain 15 g of a wet blue solid having a solid content of 7.8%. After taking 15 g of isopropyl alcohol in a beaker and adding 0.4 g of an amine alkylene oxide adduct (trade name: Esomine C / 15, manufactured by Lion Akzo), 15 g of the obtained wet blue solid is added, and an emulsifying disperser (product) name: TK homodisper using Tokushu Kika Kogyo), the 10-minute treatment at a rotation speed of 4000 rpm, PSS-PEDOT isopropyl alcohol dispersion (C solution) (solid content concentration 5%, water content 20 %Less than).
The average particle size of the obtained PSS-PEDOT isopropyl alcohol dispersion (solid content concentration 5%, water content 20% or less) was measured using a nanotrack particle size distribution analyzer UPA-EX150 (manufactured by Nikkiso Co., Ltd.). Measured in disperse mode. Here, the average particle diameter (d50) was 20 nm, and d90 was 40 nm.

(Production Example 7) Quaternary ammonium base-containing copolymer D solution Production example In a flask equipped with a stirrer, a nitrogen gas introduction tube, a thermometer, and a reflux condenser, n-butyl methacrylate 40 g, light ester DQ-100 (Kyoei Chemical Co., Ltd.) Ltd.) 50 g, N, N-dimethylaminoethyl methacrylate 5g, acrylic acid 5g, methanol 60 g, was charged with methyl cellosolve 60 g, after stirred for 30 minutes while introducing nitrogen gas nitrogen substitution in the flask, the flask Was heated to 75 ° C. Next, 0.5 g of AIBN (azobisisobutyronitrile) was added into the flask. While maintaining the contents in the flask at 75 ° C., 0.5 g of AIBN was added twice every hour. Nine hours after the first AIBN addition, the mixture was cooled to room temperature to obtain a quaternary ammonium base-containing copolymer D solution having a polymer concentration of 45%. When the obtained copolymer was measured by GPC, the mass average molecular weight was 100,000. Moreover, it was 12.15 when SP value of the polymer was measured.

  Optical function obtained by stirring the predetermined mixture described in Table 1 containing the layered organic clay A, ionizing radiation curable fluorinated acrylate B liquid, and PSS-PEDOT isopropyl alcohol dispersion C liquid with a disper for 30 minutes. A layer-forming coating material is applied on one side of a transparent substrate TAC film (Fuji Film Co., Ltd .; TD80UL) with a film thickness of 80 μm and a total light transmittance of 92% (line speed: 20 m / min) Then, after preliminary drying at 30 to 50 ° C. for 20 seconds, drying at 100 ° C. for 1 minute, and irradiation with ultraviolet rays in a nitrogen atmosphere (nitrogen gas replacement) (lamp; condensing high-pressure mercury lamp, lamp output; 120 W / cm, The coating film was cured by performing the number of lamps: 4 lamps, irradiation distance: 20 cm). Thus, the optical laminated body of Example 1 which has an optical functional layer with a thickness of 5.5 micrometers was obtained.

  An optical laminated body of Example 2 having an optical functional layer with a thickness of 5.8 μm was obtained in the same manner as in Example 1 except that the coating material for forming the optical functional layer was changed to the predetermined mixed liquid shown in Table 1. .

[Comparative Example 1]
An optical functional layer having a thickness of 4.0 μm was formed in the same manner as in Example 1 except that the coating for forming the optical functional layer was changed to the predetermined mixed solution described in Table 1 containing the quaternary ammonium base-containing copolymer D solution. The optical laminated body of the comparative example 1 which has was obtained.

[Comparative Example 2]
Comparative Example 2 having an optical functional layer having a thickness of 5.6 μm was obtained in the same manner as in Example 1 except that the coating material for forming the optical functional layer was changed to the predetermined mixed liquid described in Table 1 that did not contain a conductive material. An optical laminate was obtained.

<Evaluation method>
Next, the following items were evaluated for the optical laminates of Examples and Comparative Examples.

(Saponification treatment)
The saponification process of an optical laminated body follows the following procedures. When the contact angle of water on the surface of the TAC film constituting the optical laminate was measured, it was 55 ° or more before the saponification treatment and was 20 ° or less after the saponification treatment. Confirmed that it was done.
(1) Immerse in a 6% sodium hydroxide aqueous solution at 55 ° C. for 2 minutes.
(2) Wash with water for 30 seconds.
(3) Immerse in 0.1 N sulfuric acid at 35 ° C. for 30 seconds.
(4) Wash with water for 30 seconds.
(5) Hot air drying at 120 ° C. for 1 minute.
About each optical laminated body obtained above, the surface resistivity (R1) of the initial stage (the stage which is not performing a saponification process and a weather resistance test) and the surface resistivity (R3) after a saponification process were measured. Here, what R3 / R1 is less than 10 ○, and as × 10 or more.

(Light resistance test)
The light resistance test was performed under the following conditions.
Testing machine: Carbon arc light resistance tester (Suga Test Instruments Co., Ltd. light resistance tester)
Product name: “UV Auto Fade Meter U48AU-B”)
Test conditions; black panel temperature; 50 ± 5 ° C
Irradiance: 500 W / m ² (measurement wavelength range 300 to 700 nm)
Irradiation time: 80 hours About the optical laminated body obtained above, the surface resistivity (R1) at the initial stage (stage where saponification treatment and weather resistance test are not performed), the surface resistivity after the carbon arc type light resistance test ( R2) was measured. The case where R2 / R1 was 10 ⁴ or less was evaluated as “◯”, and the case where it exceeded 10 ⁴ was evaluated as “X”. Moreover, about the optical laminated body obtained above, the surface resistivity (R1) of the initial stage (the stage which is not performing a saponification process and a weather resistance test), the surface resistivity after a saponification process and a carbon arc type light resistance test (R4) was measured. The case where R4 / R1 is less than 10 ⁴ is evaluated as ◯, and the case where R4 / R1 exceeds 10 ⁴ is evaluated as ×.

(Total light transmittance)
The total light transmittance was measured using a haze meter (trade name: NDH2000, manufactured by Nippon Denshoku) in accordance with JIS K7105.

(Haze value)
The haze value was measured according to JIS K7105 using a haze meter (trade name: NDH2000, manufactured by Nippon Denshoku).

(Surface roughness)
The surface roughness Ra was measured according to JIS B0601-1994 using a surface roughness measuring instrument (trade name: Surfcorder SE1700α, manufactured by Kosaka Laboratory Ltd.).

(Average tilt angle)
The average inclination angle was determined according to ASME95 using a surface roughness measuring instrument (trade name: Surfcorder SE1700α, manufactured by Kosaka Laboratories), and the average inclination angle was calculated according to the following formula.
Average inclination angle = tan ⁻¹ (average inclination)

(Image clarity)
According to JIS K7105, a measuring device (trade name: ICM-1DP, manufactured by Suga Test Instruments Co., Ltd.) was used, and the measuring device was set to a transmission mode, and measurement was performed at an optical comb width of 0.5 mm.

(Anti-glare)
The antiglare property was set to ○ when the value of image clarity was 0 to 80, and × when 81 to 100.

(Surface resistivity)
The surface resistivity was measured using a high resistivity meter (trade name: Hiresta-UP, manufactured by Mitsubishi Chemical Corporation) according to JIS K6911. The measurement was carried out under conditions of 20 ° C. and 65% RH after conditioning the sample for 1 hour in an environment of 20 ° C. and 65% RH. The surface resistivity was measured from the surface side of the optical functional layer of the optical laminate with an applied voltage of 250 V and an application time of 10 seconds.
1.0 × 10 ⁹ Ω / □ when: ^{◎, 1.0 × 10 9 Ω /} □ ultra 1.0 × ¹⁰ 10 Ω / □ when: ^{○, 1.0 × 10 10 Ω /} □ super to 1 .0 × 10 ¹² Ω / □ when: △, was × when more than 1.0 × ^{10 12} Ω / □.

(Saturation band voltage)
Saturated electrification voltage, using a static Honest Meter H-0110 (manufactured by Shishido Electrostatic, Ltd.), applied voltage 10 kV, distance 20 mm, 25 ° C., under the conditions of RH 40%, measured in accordance with JIS L1094.

(Scratch resistance)
Steel wool # 0000 manufactured by Nippon Steel Wool Co., Ltd. was attached to an abrasion resistance tester (Abrasion Tester, Model; 339 manufactured by Fu Chien Co., Ltd.), and the optical functional layer surface was reciprocated 10 times at a load of 250 g / cm ² . Thereafter, scratches on the worn parts were confirmed under a fluorescent lamp. When the number of scratches was 0, ◎, when the number of scratches was less than 1-10, ◯, when the number of scratches was less than 10-30, Δ, and when the number of scratches was 30 or more, x.

(Light room contrast)
Bright room contrast is a liquid crystal display device (trade name: LC-37GX1W, manufactured by Sharp Corporation) through a colorless and transparent adhesive layer on the surface opposite to the surface on which the optical functional layer is formed in the optical laminates of Examples and Comparative Examples. bonded to the screen surface, a fluorescent lamp from the direction of the upper front 60 ° of the liquid crystal display device screen (trade name: HH4125GL, manufactured by National Co.) after the illuminance of the liquid crystal display surface is 200 lux at a liquid crystal display The luminance when the device is in white display and black display is measured with a color luminance meter (trade name: BM-5A, manufactured by Topcon Corporation), and the resulting luminance (cd / m ² ) and white display in black display are obtained. When the luminance (cd / m ² ) at the time was calculated by the following formula, the value was 800 when the value was 800 or less, and when the value was 801 or more, the result was ○.
Contrast = Brightness of white display / Brightness of black display

(Dark room contrast)
The dark room contrast is that of the liquid crystal display device (trade name: LC-37GX1W, manufactured by Sharp Corporation) through a colorless and transparent adhesive layer on the surface opposite to the surface on which the optical functional layer is formed in the optical laminates of Examples and Comparative Examples. The black display was obtained by measuring the luminance when the liquid crystal display device was set to white display and black display under dark room conditions with a color luminance meter (trade name: BM-5A, manufactured by Topcon Corporation). value when calculated in the luminance (cd / ^{m 2)} and the white display of the luminance (cd / ^{m 2)} the following equation when there is, × when 900-1100, when 1,101 to 1300 △, 1301 to In the case of 1500, it was rated as “good”.
Contrast = Brightness of white display / Brightness of black display

  The obtained results are shown in Tables 2 and 3.

  As described above, according to the present invention, an optical laminate, a polarizing plate, and a display using the same, having a single-layer structure, excellent antistatic performance, and excellent saponification resistance, light resistance, and scratch resistance. An apparatus can be provided.

DESCRIPTION OF SYMBOLS 1 Optical laminated body 10 Translucent base | substrate 20 Optical functional layer 21 Surface layer

Claims (8)

An optical laminate in which at least an optical functional layer containing at least a conductive material is provided on a light-transmitting substrate directly or via another layer, the surface of the optical laminate after a carbon arc type light resistance test The surface resistivity is 1.0 × 10 ¹² Ω / □ or less, and the ratio of the surface resistivity before and after the carbon arc type light resistance test (R2 / R1; R1 = surface resistivity before the carbon arc type light resistance test, R2 = surface resistivity after carbon arc type light resistance test) is 10 ⁴ or less.   2. The optical laminate according to claim 1, wherein a saturation voltage after the carbon arc type light resistance test is 1.5 kV or less.   The optical layered product according to claim 1 or 2, wherein the optical functional layer contains a resin component and at least one inorganic component capable of forming irregularities by light-transmitting fine particles or aggregation.   The optical layered product according to any one of claims 1 to 3, wherein the optical functional layer contains an ionizing radiation curable fluorinated acrylate.   The optical layered product according to any one of claims 1 to 4, wherein the optical functional layer contains a composite of a π-conjugated conductive polymer and a polymer dopant. 6. The optical laminate according to claim 1, wherein the surface resistivity after saponification is 1.0 × 10 ¹⁰ Ω / □ or less.   A polarizing plate comprising the optical laminate according to any one of claims 1 to 6 laminated on a polarizing substrate. A display device comprising the optical layered body according to claim 1.