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JP2010239694A - Fixing member of stator winding and rotary electric machine - Google Patents

Fixing member of stator winding and rotary electric machine Download PDF

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Publication number
JP2010239694A
JP2010239694A JP2009082502A JP2009082502A JP2010239694A JP 2010239694 A JP2010239694 A JP 2010239694A JP 2009082502 A JP2009082502 A JP 2009082502A JP 2009082502 A JP2009082502 A JP 2009082502A JP 2010239694 A JP2010239694 A JP 2010239694A
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Japan
Prior art keywords
fixing member
stator
stator winding
main body
fixed
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JP2009082502A
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Japanese (ja)
Inventor
Masaomi Dobashi
正臣 土橋
Seiji Tachibana
誠治 橘
Kazuhiro Nohata
和宏 野畑
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Denso Corp
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Denso Corp
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  • Iron Core Of Rotating Electric Machines (AREA)
  • Insulation, Fastening Of Motor, Generator Windings (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a fixing member of a stator winding which is interposed between a stator winding of a rotary electric machine and a stator core and is also suppressed in the removal thereof, and to provide a rotary electric machine. <P>SOLUTION: In the rotary electric machine 1 including a stator core 30 and a stator winding 4, the stator member 5 of the stator winding 4 is intervened between at least one end face of the stator core 30 and a turn part 45 of the stator winding 4 at the stator 3 to regulate the displacement between the stator winding 4 and the stator core 30; and the stator core 30 includes a plurality of circumferentially arranged split cores, and the stator member 5 includes teeth 52 regulating the displacement between the stator winding 4 and the stator core 30, and body parts 51 fitted with the radial ends of the teeth 52. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、固定子コアと固定子巻線との位置のズレを規制する固定子巻線の固定部材及び回転電機に関する。   The present invention relates to a stator winding fixing member and a rotating electrical machine that regulate a positional deviation between a stator core and a stator winding.

近年、電動機および発電機として使用される回転電機において、小型高出力および品質の向上が求められている。
例えば、車両に搭載される回転電機においては、車両のエンジンルームで回転電機を搭載するためのスペースが小さくなってきている一方で、車両負荷の増大による発電出力の向上が求められている。また、信頼性の向上も求められている。
特許文献1および2には、固定子コアと固定子巻線との間に絶縁スペーサ(固定部材)を設置している回転電機が開示されている。
In recent years, rotating electric machines used as electric motors and generators have been required to be small and have high output and improved quality.
For example, in a rotating electrical machine mounted on a vehicle, a space for mounting the rotating electrical machine in an engine room of the vehicle is becoming smaller, and an improvement in power generation output due to an increase in vehicle load is required. There is also a need for improved reliability.
Patent Documents 1 and 2 disclose a rotating electrical machine in which an insulating spacer (fixing member) is installed between a stator core and a stator winding.

近年は、回転電機の固定子コアに、複数の分割コアを周方向に配列したものが用いられている。この分割コアを用いてなる固定子コアにおいては、少なくとも分割コアの周方向の当接部(当接面)を挟んだ周方向の両側に、この絶縁スペーサを挿入している。この絶縁スペーサの具体的な例としては、図14に示したように、固定子巻線を挟み込む略コ字状の絶縁スペーサをあげることができる。   In recent years, a stator core of a rotating electrical machine in which a plurality of divided cores are arranged in the circumferential direction has been used. In the stator core using this divided core, the insulating spacers are inserted at least on both sides in the circumferential direction across the circumferential contact portion (contact surface) of the divided core. As a specific example of this insulating spacer, as shown in FIG. 14, a substantially U-shaped insulating spacer that sandwiches the stator winding can be cited.

そして、固定子コアは、多数の分割コアを組み合わせて形成しており、一つの回転電機の固定子を形成するためには多数の絶縁スペーサが要求されている。この結果、絶縁スペーサの数や組付けに起因するコストが高くなるという問題があった。具体的には、図14に示した場合には、分割コアの周方向の当接部(当接面)をまたいだ状態で絶縁スペーサが組み付けられる。このため、絶縁スペーサの数が、分割コアの周方向の当接部の数と同じ数となっていた。   The stator core is formed by combining a large number of divided cores, and a large number of insulating spacers are required to form a stator of one rotating electrical machine. As a result, there is a problem that the cost due to the number and assembly of the insulating spacers increases. Specifically, in the case shown in FIG. 14, the insulating spacer is assembled in a state of straddling the circumferential contact portion (contact surface) of the split core. For this reason, the number of insulating spacers is the same as the number of contact portions in the circumferential direction of the split core.

さらに、従来の絶縁スペーサは、固定子コアおよび固定子巻線の間に挿入してあるのみであり、両者のいずれにも支持されていない。このため、回転電機の使用時に振動や熱・機械ストレス等により絶縁スペーサがズレたり脱落する可能性がある。絶縁スペーサが脱落すると、固定子巻線と固定子コアとの接触が起こり固定子巻線を構成する固定子巻線の絶縁性能の低下や振動等のストレスが加わることにより巻線が損傷し、回転電機の信頼性が低下するおそれがある。   Furthermore, the conventional insulating spacer is only inserted between the stator core and the stator winding, and is not supported by both of them. For this reason, there is a possibility that the insulating spacer is displaced or dropped due to vibration, heat, mechanical stress or the like when the rotating electric machine is used. When the insulating spacer is removed, the stator winding and the stator core come into contact with each other, and the winding is damaged due to a decrease in the insulation performance of the stator winding constituting the stator winding and stress such as vibration. There is a possibility that the reliability of the rotating electrical machine is lowered.

特開2000−166158号公報JP 2000-166158 A 特開2006−33918号公報JP 2006-33918 A

本発明は上記実状に鑑みてなされたものであり、回転電機の固定子巻線と固定子コアとの間に介在するとともに脱落が抑えられた固定子巻線の固定部材および回転電機を提供することを課題とする。   The present invention has been made in view of the above circumstances, and provides a stator member for fixing a stator winding and a rotating electrical machine that are interposed between a stator winding and a stator core of a rotating electrical machine and are prevented from falling off. This is the issue.

上記課題を解決するために本発明者は検討を重ねた結果、固定子巻線の固定部材が、同時に多数箇所で固定子コアと固定子巻線との間に介在する構成とすることで上記課題を解決できることを見出した。   As a result of repeated studies by the present inventor in order to solve the above-described problems, the above-described configuration is such that the fixing member of the stator winding is interposed between the stator core and the stator winding at a number of locations at the same time. I found that the problem could be solved.

すなわち、請求項1に記載の本発明の固定子巻線の固定部材は、周方向に交互に異なる複数の磁極を形成している回転子と内周側または外周側で向き合う、深さ方向が径方向に一致するスロットを周方向に複数有する固定子コアと、周方向の異なるスロットに収容されるスロット収容部と、スロットの外部でスロット収容部同士を接続しているターン部と、を有する複数の導線を固定子コアに巻回してなる固定子巻線と、を備えた回転電機の固定子で固定子コアの少なくとも一方の端面と固定子巻線のターン部との間に介在して固定子巻線と固定子コアの変移を規制する固定子巻線の固定部材であって、固定子コアは、周方向に配列した複数の分割コアよりなり、固定部材は、周方向に並んだ二つの分割コアの当接部の両側に介在して固定子巻線と固定子コアの変移を規制する歯部と、周方向に並んだ少なくとも4つの分割コアにわたって周方向にそって伸び、歯部の径方向の端部が固定された本体部と、を有することを特徴とする。   That is, the fixing member of the stator winding according to the first aspect of the present invention has a depth direction that faces the rotor that forms a plurality of magnetic poles alternately different in the circumferential direction on the inner circumferential side or the outer circumferential side. A stator core having a plurality of radially matching slots in the circumferential direction; a slot accommodating portion accommodated in a different slot in the circumferential direction; and a turn portion connecting the slot accommodating portions to each other outside the slot. A stator winding formed by winding a plurality of conductive wires around the stator core, and a stator of a rotating electric machine provided between at least one end surface of the stator core and a turn portion of the stator winding. A stator winding fixing member that regulates the transition between the stator winding and the stator core, and the stator core includes a plurality of divided cores arranged in the circumferential direction, and the fixing members are arranged in the circumferential direction. Stator intervening on both sides of the contact part of the two split cores A tooth portion that regulates the transition of the wire and the stator core, and a main body portion that extends along the circumferential direction over at least four divided cores arranged in the circumferential direction and to which the radial end portion of the tooth portion is fixed. It is characterized by that.

請求項1に記載の本発明の固定子巻線の固定部材は、ターン部と固定子コアの端面との間に介在して固定子巻線と固定子コアの変移を規制している。そして、本発明の固定部材は、固定部材の歯部が固定子巻線の周方向で複数箇所にわたって介在する構成となっている。そして、複数の歯部のそれぞれが抜ける径方向は、異なっている。この結果、本発明の固定子巻線の固定部材は、固定子巻線と固定子コアの間からの脱落が抑えられる。   The fixing member for the stator winding according to the first aspect of the present invention is interposed between the turn portion and the end face of the stator core to regulate the transition of the stator winding and the stator core. And the fixing member of this invention becomes a structure which the tooth | gear part of a fixing member interposes in multiple places in the circumferential direction of a stator winding | coil. And the radial direction from which each of the plurality of tooth portions is different is different. As a result, the fixing member of the stator winding of the present invention can be prevented from falling off between the stator winding and the stator core.

さらに、本発明の固定子巻線の固定部材は、固定部材のティース部が固定子巻線の周方向で複数箇所にわたって介在する構成となっており、固定子を形成するときに必要な数及び組み付けコストを低減できる効果を発揮する。
この結果、本発明の固定子巻線の固定部材を用いた回転電機に振動や熱・機械ストレス等が付与されても、固定部材が脱落しなくなった。この結果、回転電機の性能の低下が抑えられる。さらに、部品点数の減少及び組み付けに要するコストを低減することができる。
Furthermore, the fixing member of the stator winding of the present invention has a configuration in which the teeth portion of the fixing member is interposed over a plurality of locations in the circumferential direction of the stator winding, and the number necessary for forming the stator and Demonstrates the effect of reducing assembly costs.
As a result, even when vibration, heat, mechanical stress, or the like is applied to the rotating electrical machine using the stator winding fixing member of the present invention, the fixing member does not fall off. As a result, a decrease in performance of the rotating electrical machine can be suppressed. Furthermore, the number of parts and the cost required for assembly can be reduced.

請求項2に記載の本発明の固定子巻線の固定部材は、本体部が全周にわたってのびていることを特徴とする。請求項2に記載の本発明の固定部材は、本体部が全周にわたってのびていることで、固定子コアの一方の端面側に必要な固定部材の数を減らすことができる。この結果、固定子を形成するときに必要な数及び組み付けコストを低減できる効果を発揮する。さらに、固定部材の固定子巻線と固定子コアの間からの脱落が抑えられる。   The fixing member for the stator winding according to the second aspect of the present invention is characterized in that the main body portion extends over the entire circumference. The fixing member of the present invention according to claim 2 can reduce the number of fixing members required on one end face side of the stator core because the main body portion extends over the entire circumference. As a result, the number and assembly costs required when forming the stator can be reduced. Furthermore, dropping of the fixing member from between the stator winding and the stator core is suppressed.

請求項3に記載の本発明の固定子巻線の固定部材は、固定部材は、本体部の歯部が固定された部分が、径方向に変移可能に形成されていることを特徴とする。請求項3に記載の本発明の固定部材は、本体部の歯部が固定された部分が、径方向に変移可能に形成されており、これにより組付けを行うことができる。すなわち、固定子巻線が固定子コアに組み付けられた状態で、本発明の固定部材を組み付けることができる。具体的には、固定子巻線が固定子コアに組み付けられた状態で、固定部材の歯部をターン部と固定子コアの端面との間に介在させる(挿入する)ときに、歯部が固定された部分が径方向に変移することで、所定の位置に組付けを行うことができる。   The fixing member of the stator winding according to the third aspect of the present invention is characterized in that the fixing member is formed such that a portion to which the tooth portion of the main body portion is fixed can be shifted in the radial direction. In the fixing member according to the third aspect of the present invention, the portion to which the tooth portion of the main body portion is fixed is formed so as to be capable of shifting in the radial direction. That is, the fixing member of the present invention can be assembled in a state where the stator winding is assembled to the stator core. Specifically, when the stator winding is assembled to the stator core and the tooth portion of the fixing member is interposed (inserted) between the turn portion and the end surface of the stator core, the tooth portion is As a result of the fixed portion shifting in the radial direction, assembly can be performed at a predetermined position.

請求項4に記載の本発明の固定子巻線の固定部材は、本体部の歯部が固定された部分に挟まれた部分の径方向の少なくとも一方に切り欠きを有することを特徴とする。請求項4に記載の本発明の固定部材は、本体部の歯部が固定された部分に挟まれた部分の径方向の少なくとも一方に切り欠きを有することで、本体部の歯部が固定された部分が、径方向に変移可能となる。   According to a fourth aspect of the present invention, there is provided a stator winding fixing member having a notch in at least one of the radial directions of a portion sandwiched between portions where the tooth portions of the main body portion are fixed. The fixing member of the present invention according to claim 4 has a notch in at least one of the radial directions of the portion sandwiched by the portion where the tooth portion of the main body portion is fixed, so that the tooth portion of the main body portion is fixed. The part can be shifted in the radial direction.

請求項5に記載の本発明の固定子巻線の固定部材は、本体部の歯部が固定された部分に挟まれた部分は、歯部が固定された部分よりも、薄肉化されていることを特徴とする。請求項5に記載の本発明の固定部材は、本体部の歯部が固定された部分に挟まれた部分が、他の部分よりも、薄肉化されることで、本体部の歯部が固定された部分が、径方向に変移可能となる。   In the stator winding fixing member according to the fifth aspect of the present invention, the portion sandwiched between the portions of the main body portion where the tooth portions are fixed is thinner than the portion where the tooth portions are fixed. It is characterized by that. The fixing member of the present invention according to claim 5 is such that the portion sandwiched between the portions of the main body portion where the tooth portions are fixed is thinner than the other portions, so that the tooth portions of the main body portion are fixed. The formed portion can be shifted in the radial direction.

請求項6に記載の本発明の固定子巻線の固定部材は、本体部の歯部が固定された部分に挟まれた部分は、歯部が固定された部分を形成する材質より軟質の材質により形成されていることを特徴とする。請求項6に記載の本発明の固定部材は、本体部の歯部が固定された部分に挟まれた部分が、他の部分よりも、軟質の材質により形成されることで、本体部の歯部が固定された部分が、径方向に変移可能となる。   The fixing member of the stator winding of the present invention according to claim 6 is such that the portion sandwiched between the portions of the main body portion where the tooth portions are fixed is softer than the material forming the portion where the tooth portions are fixed. It is formed by these. The fixing member according to the sixth aspect of the present invention is such that the portion sandwiched between the portions where the tooth portions of the main body portion are fixed is formed of a softer material than the other portions. The portion to which the portion is fixed can be shifted in the radial direction.

請求項7に記載の本発明の固定子巻線の固定部材は、周方向で隣接する端部同士が互いに固定されることを特徴とする。請求項7に記載の本発明の固定部材は、周方向で隣接する端部同士が互いに固定されることで、本体部が周方向で連続することとなり、固定部材の固定子巻線と固定子コアの間からの脱落が抑えられる。   The fixing member for the stator winding according to the seventh aspect of the present invention is characterized in that ends adjacent in the circumferential direction are fixed to each other. In the fixing member of the present invention according to claim 7, the end portions adjacent to each other in the circumferential direction are fixed to each other, so that the main body portion is continuous in the circumferential direction, and the stator winding and the stator of the fixing member Omission from the core is suppressed.

ここで、周方向で隣接する端部同士を固定する方法は、特に限定されるものではなく、たとえば、一方の端部に突起を形成し他方の端部に突起が係止される径止部を形成する方法、両端部を別部材で固定する方法、両端部を溶着等で互いに接合する方法をあげることができる。   Here, the method of fixing the end portions adjacent in the circumferential direction is not particularly limited. For example, a diameter stop portion in which a protrusion is formed at one end and the protrusion is locked at the other end. , A method of fixing both ends with separate members, and a method of joining both ends together by welding or the like.

請求項8に記載の本発明の固定子巻線の固定部材は、歯部と本体部とが一体に形成されていることを特徴とする。請求項8に記載の本発明の固定部材は、歯部と本体部とが一体に形成されており、固定部材の製造に要するコストの上昇を抑えることができる。   The fixing member for the stator winding according to the eighth aspect of the present invention is characterized in that the tooth portion and the main body portion are integrally formed. In the fixing member according to the eighth aspect of the present invention, the tooth portion and the main body portion are integrally formed, and an increase in cost required for manufacturing the fixing member can be suppressed.

請求項9に記載の本発明の固定子巻線の固定部材は、歯部と本体部とが接合されていることを特徴とする。請求項9に記載の本発明の固定部材は、歯部と本体部とが接合されており、歯部と本体部とを別々の材質により形成することができる。さらに、複数の歯部のそれぞれの材質や形状を異なるものとすることができる。   A stator winding fixing member according to a ninth aspect of the present invention is characterized in that a tooth portion and a main body portion are joined. In the fixing member of the present invention according to claim 9, the tooth part and the main body part are joined, and the tooth part and the main body part can be formed of different materials. Furthermore, the material and shape of each of the plurality of tooth portions can be different.

請求項10に記載の本発明の固定子巻線の固定部材は、固定子コア又は固定子巻線の少なくとも一方に固定されることを特徴とする。請求項10に記載の本発明の固定部材は、固定子コア又は固定子巻線の少なくとも一方に固定されており、固定部材の固定子巻線と固定子コアの間からの脱落が抑えられる。   The fixing member for the stator winding according to the tenth aspect of the present invention is fixed to at least one of the stator core and the stator winding. According to the tenth aspect of the present invention, the fixing member of the present invention is fixed to at least one of the stator core and the stator winding, and the falling of the fixing member from between the stator winding and the stator core is suppressed.

請求項11に記載の本発明の回転電機は、請求項1〜10のいずれかに記載の固定子巻線の固定部材,請求項11に記載の回転電機の固定子を用いてなることを特徴とする。すなわち、固定部材が固定子巻線と固定子コアの間からの脱落が抑えられること並びにそれ自身及び組み付けに要するコストが低下している。   A rotating electrical machine according to an eleventh aspect of the present invention includes the stator winding fixing member according to any one of the first to tenth aspects, and the rotating electrical machine stator according to the eleventh aspect. And That is, the fixing member is prevented from falling off between the stator winding and the stator core, and the cost required for itself and assembly is reduced.

第一実施形態の固定部材を示した図である。It is the figure which showed the fixing member of 1st embodiment. 第一実施形態の固定部材を示した図である。It is the figure which showed the fixing member of 1st embodiment. 第一実施形態の回転電機の構成を示した図である。It is the figure which showed the structure of the rotary electric machine of 1st embodiment. 第一実施形態の回転電機の固定子巻線を構成する各相巻線の構成を示す断面図である。It is sectional drawing which shows the structure of each phase coil | winding which comprises the stator winding | coil of the rotary electric machine of 1st embodiment. 第一実施形態の回転電機の固定子巻線の結線を示した図である。It is the figure which showed the connection of the stator winding | coil of the rotary electric machine of 1st embodiment. 第一実施形態の回転電機の巻線集積体を示した図である。It is the figure which showed the winding integration body of the rotary electric machine of 1st embodiment. 第一実施形態の回転電機の巻線集積体を巻回した巻回体を示した図である。It is the figure which showed the wound body which wound the winding integration body of the rotary electric machine of 1st embodiment. 第一実施形態の固定部材の溶着された端部を示した図である。It is the figure which showed the edge part by which the fixing member of 1st embodiment was welded. 第二実施形態の固定部材を示した図である。It is the figure which showed the fixing member of 2nd embodiment. 第二実施形態の固定部材の構成を示した断面図である。It is sectional drawing which showed the structure of the fixing member of 2nd embodiment. 第三実施形態の固定部材を示した図である。It is the figure which showed the fixing member of 3rd embodiment. 第一実施形態の固定部材の固定された端部を示した図である。It is the figure which showed the fixed edge part of the fixing member of 1st embodiment. 第一実施形態の固定部材の固定された端部を示した図である。It is the figure which showed the fixed edge part of the fixing member of 1st embodiment. 従来の固定部材(絶縁スペーサ)を示した図である。It is the figure which showed the conventional fixing member (insulating spacer).

以下、実施の形態を用いて本発明を具体的に説明する。   Hereinafter, the present invention will be specifically described with reference to embodiments.

(第一実施形態)
(固定部材)
本実施形態の固定部材は、固定子巻線4と固定子コア30とを備えた固定子3と回転子2とを備えた回転電機1に用いられる。
本実施形態の固定部材5を図1に示した。固定部材5は、図1に示したように、略帯状の本体部51、本体部51の一方の側端から突出した歯部52と、を有する、略櫛状の帯状の部材である。本実施形態の固定部材5は、その材質が限定されるものではなく、従来公知の電気絶縁性を備えた材質により形成することができる。本実施形態においては、熱硬化性樹脂であるフェノール樹脂を用いた。また、金属製の心材の表面に電気絶縁性を備えた樹脂層を備えた構成としてもよい。
(First embodiment)
(Fixing member)
The fixing member of this embodiment is used in a rotating electrical machine 1 including a stator 3 including a stator winding 4 and a stator core 30 and a rotor 2.
The fixing member 5 of this embodiment is shown in FIG. As shown in FIG. 1, the fixing member 5 is a substantially comb-like band-shaped member having a substantially band-shaped main body 51 and a tooth portion 52 protruding from one side end of the main body 51. The material of the fixing member 5 of this embodiment is not limited, and can be formed of a conventionally known material having electrical insulation. In this embodiment, a phenol resin that is a thermosetting resin is used. Moreover, it is good also as a structure provided with the resin layer provided with the electrical insulation on the surface of metal core materials.

本体部51は、略帯状を有し、一方の側端から歯部52が突出している。また、本体部51の一方の側端側の端部であって、隣接する二つの歯部52,52の間には、略帯状の幅が短くなった切り欠き53が設けられている。この切り欠き53は、一方の側端から他方側に向かって、切り書きの幅が短くなる略V字状で形成されている。切り欠き53の略V字状は、二つの歯部52,52の中央部で、開口の幅が最も短くなるように形成されている。本体部51は、切り欠き53を有することで、切り欠き53を支点にしてその両側が、互いに揺動可能となっている。   The main body 51 has a substantially band shape, and a tooth portion 52 protrudes from one side end. In addition, a notch 53 having a substantially strip-like width is provided between two adjacent tooth portions 52 and 52 on one side end side of the main body 51. This notch 53 is formed in a substantially V shape in which the width of the cut becomes shorter from one side end to the other side. The substantially V-shape of the notch 53 is formed so that the width of the opening is the shortest at the center of the two tooth portions 52 and 52. The main body 51 has a notch 53 so that both sides of the notch 53 can swing with respect to the notch 53 as a fulcrum.

本体部51は、固定子コア30が、所定の数の分割コアを周方向に配設して形成されているときに、少なくとも4つの分割コアにわたる長さに形成されている。本実施形態においては、固定子3を形成したときに、固定子コア30の全周にわたる長さで形成されている。   The main body 51 is formed to have a length that extends over at least four divided cores when the stator core 30 is formed by arranging a predetermined number of divided cores in the circumferential direction. In the present embodiment, when the stator 3 is formed, the stator 3 is formed with a length over the entire circumference.

歯部52は、本体部51の一方の側端から突出した先細形状を有している。歯部52の形状は、本実施形態においては、先細の略台形形状を有しているが、これに限定されるものではなく、固定子巻線4と固定子コア30との間の形状により決定できる。さらに、歯部52の歯部52の幅方向(本体部51ののびる方向)の端部は、厚さが徐々に変化するように、テーパ状をなしていてもよい。   The tooth part 52 has a tapered shape protruding from one side end of the main body part 51. In the present embodiment, the shape of the tooth portion 52 has a tapered substantially trapezoidal shape, but is not limited to this, and depends on the shape between the stator winding 4 and the stator core 30. Can be determined. Furthermore, the end of the tooth portion 52 in the width direction (the direction in which the main body portion 51 extends) of the tooth portion 52 may be tapered so that the thickness gradually changes.

本実施形態の固定部材5は、歯部52が径方向内方に向いた状態で、固定子巻線4と固定子コア30の間に、歯部52を挿入することで組み付けられる。このとき、二つの歯部52,52の間に切り欠き53が形成されており、歯部52が径方向内方にむかって挿入されたときに、図2に示したように、切り欠き53の開口の幅が短くなることで、本体部51が湾曲する。つまり、組み付け時には、切り欠き53の両側の部分(歯部52が固定された部分)は、径方向内方に変移する。   The fixing member 5 of the present embodiment is assembled by inserting the tooth portion 52 between the stator winding 4 and the stator core 30 with the tooth portion 52 facing inward in the radial direction. At this time, a notch 53 is formed between the two tooth portions 52, 52, and when the tooth portion 52 is inserted radially inward, as shown in FIG. The main body 51 is curved by reducing the width of the opening. That is, at the time of assembling, the portions on both sides of the notch 53 (portions where the tooth portion 52 is fixed) shift inward in the radial direction.

(回転電機)
本実施形態の固定部材5が組み付けられる回転電機1及び固定子3について説明する。
本実施形態の回転電機の構成を図3に示した。本実施形態の回転電機1は、略有底筒状の一対のハウジング部材100,101とが開口部同士で接合されてなるハウジング10と、ハウジング10に軸受け110,111を介して回転自在に支承される回転軸20に固定された回転子2と、ハウジング10の内部で回転子2を包囲する位置でハウジング10に固定された固定子3と、を備えている。
(Rotating electric machine)
The rotating electrical machine 1 and the stator 3 to which the fixing member 5 of this embodiment is assembled will be described.
The configuration of the rotating electrical machine of this embodiment is shown in FIG. The rotating electrical machine 1 according to the present embodiment includes a housing 10 in which a pair of substantially bottomed cylindrical housing members 100 and 101 are joined to each other through an opening, and is rotatably supported by the housing 10 via bearings 110 and 111. And a stator 3 fixed to the housing 10 at a position surrounding the rotor 2 inside the housing 10.

回転子2は、永久磁石により周方向に交互に異なる磁極を、固定子3の内周側と向き合う外周側に複数形成している。回転子2の磁極の数は、回転電機により異なるため限定されるものではない。本実施形態においては、8極(N極:4、S極:4)の回転子が用いられている。
固定子3は、固定子コア30と、複数の各相巻線から形成される三相の固定子巻線4と、固定子コア30と固定子巻線4との間に配された絶縁紙(図示せず)と、を備えた構成を有している。
The rotor 2 is formed with a plurality of magnetic poles that are alternately different in the circumferential direction by permanent magnets on the outer peripheral side facing the inner peripheral side of the stator 3. The number of magnetic poles of the rotor 2 is not limited because it varies depending on the rotating electric machine. In this embodiment, an 8-pole rotor (N pole: 4, S pole: 4) is used.
The stator 3 includes a stator core 30, a three-phase stator winding 4 formed from a plurality of phase windings, and an insulating paper disposed between the stator core 30 and the stator winding 4. (Not shown).

固定子コア30は、内周に複数のスロットが形成された円環状を有している。複数のスロットは、その深さ方向が径方向と一致するように形成されている。固定子コア30に形成されたスロットの数は、回転子2の磁極数に対し、固定子巻線4の一相あたり2個の割合で形成されている。すなわち、8×3×2=48個のスロットが形成されている。   The stator core 30 has an annular shape in which a plurality of slots are formed on the inner periphery. The plurality of slots are formed such that the depth direction thereof coincides with the radial direction. The number of slots formed in the stator core 30 is two per one phase of the stator winding 4 with respect to the number of magnetic poles of the rotor 2. That is, 8 × 3 × 2 = 48 slots are formed.

固定子コア30は、所定の数の分割コアを周方向に配設して形成されている。本実施形態においては、24個である。分割コアは、ひとつのスロットを区画するとともに、周方向で隣接する分割コアとの間でひとつのスロットを区画する形状(径方向内方に伸びるティース部と、ティース部が形成されるバックコア部)に形成されている。   The stator core 30 is formed by arranging a predetermined number of divided cores in the circumferential direction. In the present embodiment, there are 24. The split core partitions one slot and also forms one slot between the circumferentially adjacent split cores (a teeth portion extending radially inward and a back core portion on which the teeth portion is formed) ).

固定子コア30(を構成する分割コア)は、0.3mmの厚さの電磁鋼板410枚を積層させて形成されている。なお、積層された電磁鋼板の間には、絶縁薄膜が配置されている。なお、固定子コア30は、この電磁鋼板の積層体からだけでなく、従来公知の金属薄板および絶縁薄膜を用いて形成してもよい。   The stator core 30 (a divided core constituting the stator core 30) is formed by laminating 410 electromagnetic steel sheets having a thickness of 0.3 mm. An insulating thin film is disposed between the laminated electromagnetic steel sheets. The stator core 30 may be formed not only from the laminated body of electromagnetic steel sheets but also using conventionally known metal thin plates and insulating thin films.

固定子巻線4は、複数の巻線40を所定の巻回方法で巻回してなる。固定子巻線4を構成する巻線40は、図4(A)に示したように、銅製の導体41と、導体41の外周を覆い導体41を絶縁する内層420及び外層421からなる絶縁皮膜42とから形成されている。内層420および外層421を合わせた絶縁皮膜42の厚みは、100μm〜200μmの間に設定されている。このように、内層420および外層421からなる絶縁皮膜42の厚みが厚いので、巻線40同士を絶縁するために巻線40同士の間に絶縁紙等を挟み込んで絶縁する必要がなくなっているが、線材同士を絶縁するためにあるいは固定子コア30との間に絶縁紙を配してもよい。   The stator winding 4 is formed by winding a plurality of windings 40 by a predetermined winding method. As shown in FIG. 4 (A), the winding 40 constituting the stator winding 4 includes a copper conductor 41 and an insulating film comprising an inner layer 420 and an outer layer 421 covering the outer periphery of the conductor 41 and insulating the conductor 41. 42. The thickness of the insulating film 42 including the inner layer 420 and the outer layer 421 is set between 100 μm and 200 μm. As described above, since the insulating film 42 made of the inner layer 420 and the outer layer 421 is thick, it is not necessary to insulate the windings 40 with insulating paper or the like between them. Insulating paper may be disposed between the stator cores 30 to insulate the wires from each other.

外層421はナイロン等の絶縁材、内層420は外層よりもガラス転移温度の高い熱可塑性樹脂またはポリアミドイミド等の絶縁材で形成されている。これにより、回転電機に発生する熱により外層421は内層420よりも早く軟化するので、同じスロットに設置されている巻線40同士が外層421同士で熱接着する。その結果、同じスロットに設置されている複数の巻線40が一体化し巻線40同士が剛体化するので、スロット内の線巻線40の機械的強度が向上する。また、過剰な振動が発生しても、内層420と導体41の接着箇所よりも内層420と外層421との接着箇所が先に剥離するので、内層420と導体41との接着を維持し絶縁を確保できる。   The outer layer 421 is formed of an insulating material such as nylon, and the inner layer 420 is formed of an insulating material such as a thermoplastic resin or a polyamideimide having a glass transition temperature higher than that of the outer layer. As a result, the outer layer 421 is softened faster than the inner layer 420 by the heat generated in the rotating electrical machine, so that the windings 40 installed in the same slot are thermally bonded to each other by the outer layer 421. As a result, the plurality of windings 40 installed in the same slot are integrated to make the windings 40 rigid, so that the mechanical strength of the wire winding 40 in the slot is improved. In addition, even if excessive vibration occurs, the bonding portion between the inner layer 420 and the outer layer 421 is peeled off before the bonding portion between the inner layer 420 and the conductor 41. Therefore, the adhesion between the inner layer 420 and the conductor 41 is maintained and insulation is maintained. It can be secured.

さらに、固定子巻線4の巻線40は、図4(B)に示したように、内層420および外層421からなる絶縁皮膜42の外周をエポキシ樹脂等からなる融着材43で被覆してもよい。これにより、回転電機に発生する熱により融着材43は絶縁皮膜42よりも早く溶融するので、同じスロットに設置されている複数の巻線40同士が融着材43同士により熱接着する。その結果、同じスロットに設置されている複数の巻線40が一体化し巻線40同士が剛体化することで、スロットの巻線40の機械的強度が向上する。   Further, as shown in FIG. 4B, the winding 40 of the stator winding 4 is formed by covering the outer periphery of the insulating film 42 made of the inner layer 420 and the outer layer 421 with a fusion material 43 made of epoxy resin or the like. Also good. As a result, the fusion material 43 is melted faster than the insulating film 42 by the heat generated in the rotating electrical machine, so that the plurality of windings 40 installed in the same slot are thermally bonded by the fusion material 43. As a result, the plurality of windings 40 installed in the same slot are integrated to make the windings 40 rigid, thereby improving the mechanical strength of the winding 40 in the slot.

固定子巻線4を構成する巻線40の絶縁皮膜42には、ポリフェニレンサルファイド(PPS)よりなる皮膜を用いても良い。
固定子巻線4は、図5に示したように、それぞれ二本の三相巻線(U1,U2,V1,V2,W1,W2)により形成されている。
A coating made of polyphenylene sulfide (PPS) may be used for the insulating coating 42 of the winding 40 constituting the stator winding 4.
As shown in FIG. 5, the stator winding 4 is formed by two three-phase windings (U1, U2, V1, V2, W1, W2).

そして、固定子巻線4は、所定の波形形状に成形した12本の巻線40を所定の状態に積み重ねて帯状に形成した巻線集積体46(図6)を渦巻き状に巻き付けることにより円筒状に形成されている(図7)。なお、本実施形態では、巻線集積体46が6周巻き付けられている。   The stator winding 4 is a cylinder formed by winding a winding assembly 46 (FIG. 6) formed in a strip shape by stacking twelve windings 40 formed in a predetermined waveform shape in a predetermined state. (FIG. 7). In the present embodiment, the winding integrated body 46 is wound six times.

固定子巻線4は、固定子コア30に形成されたスロットに収容される直線状のスロット収容部44と、隣り合ったスロット収容部44同士を接続するターン部45と、を備えている。スロット収容部44は、所定のスロット数(本実施形態では3相×2個=6個)ごとのスロットに収容されている。ターン部45は、固定子コア30の軸方向の端面から突出して形成されている。   The stator winding 4 includes a linear slot accommodating portion 44 that is accommodated in a slot formed in the stator core 30 and a turn portion 45 that connects the adjacent slot accommodating portions 44 to each other. The slot accommodating portion 44 is accommodated in a slot for each predetermined number of slots (in this embodiment, 3 phases × 2 = 6). The turn portion 45 is formed so as to protrude from the end surface of the stator core 30 in the axial direction.

そして、固定子巻線4は、複数の巻線40を一方の端部が固定子コア30の軸方向の端面から突出した状態で、周方向に沿って波状に巻装して形成されている。固定子巻線4の巻線40は、径方向外方から径方向内方に向かって巻装されている。最内周面側で巻線40の端部が固定子巻線4の端面から突出している。
ここで、固定子巻線4の巻線40の巻回方法は、特に限定されるものではなく、固定子巻線4の1相は、周方向に沿って波状でありかつ異なる巻装方向に巻装された2本の巻線を巻装方向が反転する折り返し部で接続された構成としてもよい。
The stator winding 4 is formed by winding a plurality of windings 40 in a wavy shape along the circumferential direction with one end protruding from the axial end surface of the stator core 30. . The winding 40 of the stator winding 4 is wound from the radially outer side toward the radially inner side. The end of the winding 40 protrudes from the end surface of the stator winding 4 on the innermost peripheral surface side.
Here, the winding method of the winding 40 of the stator winding 4 is not particularly limited, and one phase of the stator winding 4 is wavy along the circumferential direction and has different winding directions. It is good also as a structure connected by the folding | turning part which the winding direction reverses two wound coil | windings.

(製造方法)
本実施形態の製造方法を説明する。
まず、所定の波形形状に成形した12本の巻線40を所定の状態に積み重ねて、図6に示されたように、帯状に形成する。そして、所定の状態に積み重ねて帯状に形成した巻線集積体46を、渦巻き状に巻回して図7に示した円筒状に成形する。これにより、固定子巻線4が形成された。
(Production method)
The manufacturing method of this embodiment will be described.
First, twelve windings 40 formed in a predetermined waveform shape are stacked in a predetermined state to form a strip shape as shown in FIG. Then, the winding integrated body 46 formed in a strip shape by being stacked in a predetermined state is wound into a spiral shape and formed into the cylindrical shape shown in FIG. Thereby, the stator winding | coil 4 was formed.

つづいて、複数の分割コアを固定子巻線4に組み付けて、スロットに固定子巻線4のスロット収容部が収容された状態の固定子コア30を形成する。固定子コア30の形成は、ティース部が固定子巻線4のスロット収容部の間の空間に挿入されるように、分割コアを固定子巻線4の径方向外方から内方にむかって変移することで行われる。   Subsequently, the plurality of split cores are assembled to the stator winding 4 to form the stator core 30 in a state where the slot accommodating portion of the stator winding 4 is accommodated in the slot. The stator core 30 is formed by separating the split core from the radially outer side to the inner side of the stator winding 4 so that the tooth portion is inserted into the space between the slot accommodating portions of the stator winding 4. It is done by changing.

その後、固定部材5を、固定子巻線4と固定子コア30の間に組み付ける。本実施形態においては、固定部材5は、固定子コア30の二つの端面のいずれにも組み付けられる。固定部材5が固定子コア30の両端面側に組み付けられるときに、底面側から組み付けることが好ましい。   Thereafter, the fixing member 5 is assembled between the stator winding 4 and the stator core 30. In the present embodiment, the fixing member 5 is assembled to either of the two end surfaces of the stator core 30. When the fixing member 5 is assembled to both end surface sides of the stator core 30, it is preferable to assemble from the bottom surface side.

固定部材5は、歯部52が、固定子巻線4と固定子コア30の間を、固定子巻線4の径方向外方から内方にむかって挿入して組み付けられる。固定部材5の組付けは、帯状の長さ方向の一方の端部側の歯部52から、周方向に沿って順々に挿入を続けて、全ての歯部52を挿入することで組み付けられる。本実施形態の固定部材5は、本体部51が切り欠き53を有することで、本体部51が周方向に沿って湾曲可能となっており、挿入を簡単に行うことができる。   The fixing member 5 is assembled by inserting a tooth portion 52 between the stator winding 4 and the stator core 30 from the radially outer side of the stator winding 4 to the inner side. The fixing member 5 is assembled by inserting all the tooth portions 52 by sequentially inserting the tooth members 52 on one end side in the longitudinal direction of the belt-like shape in the circumferential direction. . In the fixing member 5 of the present embodiment, since the main body 51 has the notch 53, the main body 51 can be bent along the circumferential direction, and can be easily inserted.

そして、全ての歯部52を挿入したら、本体部51の両端部をレーザ溶着して固定する(図8)。これにより、固定部材5が、固定子コア30と固定子巻線4との間に介在して、両者の変移を規制するようになる。
その後、従来公知の方法を用いて、回転電機1が製造される。なお、上記の製造方法は、一つの例であり、上記の各工程の間に、記載されない公知の工程が施されてもよい。
When all the tooth portions 52 are inserted, both end portions of the main body portion 51 are fixed by laser welding (FIG. 8). As a result, the fixing member 5 is interposed between the stator core 30 and the stator winding 4 so as to regulate the transition between them.
Then, the rotary electric machine 1 is manufactured using a conventionally well-known method. In addition, said manufacturing method is an example, The well-known process which is not described may be given between each said process.

本実施形態の固定部材5は、ターン部45と固定子コア30の端面との間に介在して固定子巻線4と固定子コア30の変移を規制している。そして、本実施形態の固定部材5は、固定部材5の歯部52が固定子巻線4の周方向で複数箇所にわたって介在する構成となっている。そして、複数の歯部52のそれぞれが周方向にわたってのびる本体部51と一体に形成されており、かつ本体部51が円環状をなすように端部が溶着されたことで、本実施形態の固定部材5は、歯部52が固定子巻線4と固定子コア30の間からの脱落が抑えられる。
さらに、本実施形態の固定部材5は、固定部材5の歯部52が固定子巻線4の周方向で複数箇所にわたって介在する構成となっており、固定子を形成するときに必要な数及び組み付けコストを低減できる効果を発揮する。
The fixing member 5 of the present embodiment is interposed between the turn portion 45 and the end face of the stator core 30 to restrict the transition of the stator winding 4 and the stator core 30. The fixing member 5 of the present embodiment is configured such that the tooth portion 52 of the fixing member 5 is interposed at a plurality of locations in the circumferential direction of the stator winding 4. Each of the plurality of tooth parts 52 is formed integrally with the main body part 51 extending in the circumferential direction, and the end part is welded so that the main body part 51 forms an annular shape. In the member 5, the tooth portion 52 is prevented from falling off between the stator winding 4 and the stator core 30.
Furthermore, the fixing member 5 of the present embodiment has a configuration in which the tooth portions 52 of the fixing member 5 are interposed over a plurality of locations in the circumferential direction of the stator winding 4, and the number necessary for forming the stator and Demonstrates the effect of reducing assembly costs.

そして、本実施形態の固定部材5を用いた固定子3及び回転電機1に振動や熱・機械ストレス等が付与されても、固定部材5が脱落しなくなっている。この結果、回転電機1の性能の低下が抑えられる。さらに、部品点数の減少及び組み付けに要するコストを低減することができる。
加えて、本実施形態の固定部材5は、本体部51が全周にわたってのびていることで、固定子コア30の一方の端面側に必要な固定部材5の数を減らすことができる。この結果、固定子3を形成するときに必要な数及び組み付けコストを低減できた。
And even if a vibration, a heat | fever, mechanical stress, etc. are provided to the stator 3 and the rotary electric machine 1 using the fixing member 5 of this embodiment, the fixing member 5 does not drop out. As a result, a decrease in performance of the rotating electrical machine 1 can be suppressed. Furthermore, the number of parts and the cost required for assembly can be reduced.
In addition, the fixing member 5 of the present embodiment can reduce the number of fixing members 5 required on one end face side of the stator core 30 because the main body 51 extends over the entire circumference. As a result, the number and assembly cost required when forming the stator 3 can be reduced.

(第二実施形態)
本実施形態は、固定部材5の本体部51の長さが、固定子コア30が複数の分割コアから形成された状態で、4つの分割コアにわたる長さに形成されていること以外は、第一実施形態と同様な固定部材である。なお、本実施形態においては、隣接する固定部材5の本体部51の端部同士が、溶着により接合されている。
本実施形態においても、第一実施形態と同様な効果を発揮できる。
(Second embodiment)
In the present embodiment, the length of the main body 51 of the fixing member 5 is the same as that of the first embodiment except that the stator core 30 is formed of a plurality of divided cores and is formed to have a length extending over four divided cores. It is a fixing member similar to one embodiment. In the present embodiment, the end portions of the main body portions 51 of the adjacent fixing members 5 are joined by welding.
Also in this embodiment, the same effect as the first embodiment can be exhibited.

(第三実施形態)
本実施形態は、図9〜10に示したように、本体部51の隣接する二つの歯部52,52が突出した部分の間の部分が、歯部52,52が突出した部分よりも薄肉化した薄肉部54となっていること以外は、第一実施形態と同様な固定部材である。ここで、図9は本実施形態の固定部材を、図10は図9中のII線における断面図である。本体部51は、薄肉部54を有することで、薄肉部54を支点にしてその両側が、互いに揺動可能となっている。
本実施形態は、薄肉部54が第一実施形態の切り欠き53と同様に機能することから、第一実施形態と同様な効果を発揮できる。
(Third embodiment)
In the present embodiment, as shown in FIGS. 9 to 10, the portion between the adjacent protruding tooth portions 52 and 52 of the main body 51 is thinner than the protruding portion of the tooth portions 52 and 52. The fixing member is the same as that of the first embodiment except that the thinned portion 54 is formed. Here, FIG. 9 is a fixing member of the present embodiment, and FIG. 10 is a cross-sectional view taken along the line II in FIG. Since the main body 51 has the thin portion 54, both sides thereof can swing with respect to the thin portion 54 as a fulcrum.
In the present embodiment, since the thin portion 54 functions in the same manner as the notch 53 of the first embodiment, the same effect as that of the first embodiment can be exhibited.

(第四実施形態)
本実施形態は、図11に示したように、本体部51の隣接する二つの歯部52,52が突出した部分の間の部分が、連結部55で連結した構成となっていること以外は、第一実施形態と同様な固定部材である。この連結部55は、本体部51の歯部52が突出した部分よりも軟質の材質よりなる部品を接合してなる。連結部55が変形することで、連結部55を支点にしてその両側が、互いに揺動可能となっている。
本実施形態は、連結部55が第一実施形態の切り欠き53と同様に機能することから、第一実施形態と同様な効果を発揮できる。
(Fourth embodiment)
In the present embodiment, as shown in FIG. 11, the portion between the portions where the two adjacent tooth portions 52, 52 of the main body portion 51 protrude is connected by a connecting portion 55. The fixing member is the same as that of the first embodiment. The connecting portion 55 is formed by joining components made of a softer material than the portion of the main body portion 51 from which the tooth portion 52 protrudes. As the connecting portion 55 is deformed, both sides of the connecting portion 55 can swing with respect to the connecting portion 55 as a fulcrum.
In the present embodiment, since the connecting portion 55 functions in the same manner as the cutout 53 of the first embodiment, the same effect as that of the first embodiment can be exhibited.

(第五実施形態)
本実施形態は、本体部51に歯部52が接合されて形成されたこと以外は、第一実施形態と同様な固定部材である。
本実施形態は、製造方法が異なるのみであり、第一実施形態と同様な効果を発揮できる。さらに、歯部52と本体部51とを別々の材質により形成することができる。複数の歯部52のそれぞれの材質や形状を異なるものとすることができる。
(Fifth embodiment)
The present embodiment is a fixing member similar to the first embodiment except that the tooth portion 52 is joined to the main body portion 51.
This embodiment differs only in the manufacturing method, and can exhibit the same effect as the first embodiment. Furthermore, the tooth part 52 and the main body part 51 can be formed of different materials. The material and shape of each of the plurality of tooth portions 52 can be different.

(変形形態)
上記の各実施形態においては、固定部材5の周方向で隣接する端部はレーザ溶着で接合されているが、これに限定されるものではない。
接合される二つの端部の一方に、他方側に突出した締結部560を形成し、二つの端部の他方に、締結部560が係止される係止部561を形成し、締結部560を係止部561に係止する形態としてもよい(図12)。
(Deformation)
In each of the above embodiments, the end portions adjacent to each other in the circumferential direction of the fixing member 5 are joined by laser welding, but the present invention is not limited to this.
A fastening portion 560 protruding to the other side is formed on one of the two end portions to be joined, and a locking portion 561 on which the fastening portion 560 is locked is formed on the other of the two end portions, and the fastening portion 560 is formed. It is good also as a form which latches to the latching | locking part 561 (FIG. 12).

接合される二つの端部のそれぞれに係止部571を形成しておき、締結部材570を二つの係止部571に係止する形態としてもよい(図13)。
さらに、図11〜12に示した形態において、締結部560と係止部561、及び締結部材570と係止部571、をそれぞれ溶着してもよい。
It is good also as a form which forms the latching | locking part 571 in each of the two edge parts joined, and latches the fastening member 570 to the two latching | locking parts 571 (FIG. 13).
Furthermore, in the form shown in FIGS. 11-12, you may weld the fastening part 560 and the latching | locking part 561, and the fastening member 570 and the latching | locking part 571, respectively.

1:回転電機 10:ハウジング
110,111:軸受け
2:回転子 20:回転軸
3:固定子 30:固定子コア
4:固定子巻線 40:巻線
41:導体 42:絶縁皮膜
43:融着材 44:スロット収容部
45:ターン部 46:巻線集積体
5:固定部材 51:本体部
52:歯部 53:切り欠き
54:薄肉部 55:連結部
560:締結部 561:係止部
570:締結部材 571:係止部
1: rotating electric machine 10: housing 110, 111: bearing 2: rotor 20: rotating shaft 3: stator 30: stator core 4: stator winding 40: winding 41: conductor 42: insulating film 43: fusion Material 44: Slot accommodating portion 45: Turn portion 46: Winding assembly 5: Fixing member 51: Main body portion 52: Tooth portion 53: Notch 54: Thin portion 55: Connection portion 560: Fastening portion 561: Locking portion 570 : Fastening member 571: Locking portion

Claims (11)

周方向に交互に異なる複数の磁極を形成している回転子と内周側または外周側で向き合う、深さ方向が径方向に一致するスロットを周方向に複数有する固定子コアと、
周方向の異なる該スロットに収容されるスロット収容部と、該スロットの外部で該スロット収容部同士を接続しているターン部と、を有する複数の導線を該固定子コアに巻回してなる固定子巻線と、
を備えた回転電機の固定子で該固定子コアの少なくとも一方の端面と該固定子巻線の該ターン部との間に介在して該固定子巻線と該固定子コアの変移を規制する固定子巻線の固定部材であって、
該固定子コアは、周方向に配列した複数の分割コアよりなり、
該固定部材は、周方向に並んだ二つの該分割コアの当接部の両側に介在して該固定子巻線と該固定子コアの変移を規制する歯部と、周方向に並んだ少なくとも4つの分割コアにわたって周方向にそって伸び、該歯部の径方向の端部が固定された本体部と、を有することを特徴とする固定子巻線の固定部材。
A stator core having a plurality of slots in the circumferential direction facing the rotor on which the magnetic poles alternately differing in the circumferential direction are opposed to the inner circumferential side or the outer circumferential side, the depth direction matching the radial direction;
A fixed structure formed by winding a plurality of conducting wires each having a slot accommodating portion accommodated in the circumferentially different slot and a turn portion connecting the slot accommodating portions outside the slot around the stator core. Child windings,
A stator of a rotating electric machine having a stator, and interposed between at least one end face of the stator core and the turn portion of the stator winding to regulate the transition of the stator winding and the stator core A stator winding fixing member,
The stator core is composed of a plurality of divided cores arranged in the circumferential direction,
The fixing member is interposed on both sides of a contact portion between two divided cores arranged in the circumferential direction, and includes at least a tooth portion that regulates the transition of the stator winding and the stator core, and is arranged in the circumferential direction. A stator winding fixing member, comprising: a main body portion extending along a circumferential direction over four divided cores and having a radial end portion of the tooth portion fixed thereto.
前記固定部材は、前記本体部が全周にわたってのびている請求項1記載の固定子巻線の固定部材。   The stator member for a stator winding according to claim 1, wherein the main body portion extends over the entire circumference. 前記固定部材は、前記本体部の前記歯部が固定された部分が、径方向に変移可能に形成されている請求項1〜2のいずれかに記載の固定子巻線の固定部材。   The fixing member of the stator winding according to claim 1, wherein the fixing member is formed such that a portion of the main body portion to which the tooth portion is fixed can be changed in a radial direction. 前記固定部材は、前記本体部の前記歯部が固定された部分に挟まれた部分の径方向の少なくとも一方に切り欠きを有する請求項3記載の固定子巻線の固定部材。   The fixing member for a stator winding according to claim 3, wherein the fixing member has a notch in at least one of a radial direction of a portion sandwiched between portions where the tooth portions of the main body portion are fixed. 前記固定部材は、前記本体部の前記歯部が固定された部分に挟まれた部分は、該歯部が固定された部分よりも、薄肉化されている請求項3記載の固定子巻線の固定部材。   The stator winding according to claim 3, wherein a portion of the fixing member sandwiched between portions of the main body portion where the tooth portion is fixed is thinner than a portion where the tooth portion is fixed. Fixed member. 前記固定部材は、前記本体部の前記歯部が固定された部分に挟まれた部分は、該歯部が固定された部分を形成する材質より軟質の材質により形成されている請求項3記載の固定子巻線の固定部材。   4. The fixing member according to claim 3, wherein a portion sandwiched between portions of the main body portion where the tooth portion is fixed is formed of a softer material than a material forming the portion where the tooth portion is fixed. Stator winding fixing member. 前記固定子部材は、周方向で隣接する端部同士が互いに固定される請求項1〜6のいずれかに記載の固定子巻線の固定部材。   The stator member fixing member according to any one of claims 1 to 6, wherein end portions adjacent to each other in the circumferential direction are fixed to each other. 前記固定部材は、前記歯部と前記本体部とが一体に形成されている請求項1〜7のいずれかに記載の固定子巻線の固定部材。   The stator winding fixing member according to claim 1, wherein the tooth portion and the main body portion are integrally formed with the fixing member. 前記固定部材は、前記歯部と前記本体部とが接合されている請求項1〜7のいずれかに記載の固定子巻線の固定部材。   The said fixing member is a fixing member of the stator winding | coil in any one of Claims 1-7 with which the said tooth | gear part and the said main-body part are joined. 前記固定部材は、前記固定子コア又は前記固定子巻線の少なくとも一方に固定される請求項1〜9のいずれかに記載の固定子巻線の固定部材。   The fixing member for a stator winding according to any one of claims 1 to 9, wherein the fixing member is fixed to at least one of the stator core or the stator winding. 請求項1〜10のいずれかに記載の固定子巻線の固定部材を用いてなることを特徴とする回転電機。   A rotating electrical machine comprising the stator winding fixing member according to any one of claims 1 to 10.
JP2009082502A 2009-03-30 2009-03-30 Fixing member of stator winding and rotary electric machine Pending JP2010239694A (en)

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