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JP2010256528A - Image forming apparatus - Google Patents

Image forming apparatus Download PDF

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Publication number
JP2010256528A
JP2010256528A JP2009105079A JP2009105079A JP2010256528A JP 2010256528 A JP2010256528 A JP 2010256528A JP 2009105079 A JP2009105079 A JP 2009105079A JP 2009105079 A JP2009105079 A JP 2009105079A JP 2010256528 A JP2010256528 A JP 2010256528A
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recording material
transfer
photosensitive drum
image
image forming
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JP2009105079A
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Japanese (ja)
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Jun Asami
順 浅見
Eiji Uekawa
英治 植川
Kan Takeda
敢 竹田
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Canon Inc
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Canon Inc
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an image forming apparatus which can yield an excellent image by preventing a rear end memory image from occurring even if excessive transfer current flows at an edge portion at the rear end of recording material. <P>SOLUTION: In the image forming apparatus, an image is formed by making the recording material pass through a transfer nip part between a surface of a photoreceptor drum and a transfer means abutting thereon, and transferring a toner image on the surface of the photoreceptor drum to the recording material by the transfer means to which transfer bias is applied. The image forming apparatus includes: a current detection means for detecting current flowing from the transfer means to the photoreceptor drum when the transfer bias is applied to the transfer means; and a control means for controlling image forming operation. In the image forming apparatus, if the current detected by the current detection means exceeds a predetermined threshold when the rear end of preceding recording material passes through the transfer nip part during the continuous printing of the recording material, the control means controls feed of following recording material so that an interval, between the rear end of the preceding recording material and the leading end of the following recording material when the following recording material reaches the transfer nip part, is equal to or more one round (65 mm) of the surface of the photoreceptor drum. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、電子写真方式によって画像形成を行う複写機、プリンタ、ファクシミリ等の画像形成装置に関し、特にその感光ドラムの後端メモリによる画像劣化の抑制に関するものである。   The present invention relates to an image forming apparatus such as a copying machine, a printer, and a facsimile machine that forms an image by an electrophotographic method, and more particularly to suppression of image deterioration by a rear end memory of the photosensitive drum.

図11は、従来の電子写真方式の画像形成装置の一例を示す概略構成図である。この画像形成装置は、矢印a方向(時計方向)に回転するドラム状の電子写真感光体(以下、感光ドラムという)1を備え、その周囲に帯電ローラ2、露光装置3、現像装置4、転写ローラ5、クリーニング装置6が配設されている。感光ドラム1と転写ローラ5間の転写ニップ部Nの記録材Pの搬送方向上流側には、給紙カセット7、給紙ローラ8、プレフィードセンサ9、レジストローラ対10、トップセンサ11、転写ガイド12が設けられている。転写ニップ部Nの記録材Pの搬送方向下流側には、除電針13、搬送ガイド14、定着装置15、排紙ローラ対16が設けられている。   FIG. 11 is a schematic configuration diagram illustrating an example of a conventional electrophotographic image forming apparatus. The image forming apparatus includes a drum-shaped electrophotographic photosensitive member (hereinafter referred to as a photosensitive drum) 1 that rotates in the direction of an arrow a (clockwise), and a charging roller 2, an exposure device 3, a developing device 4, and a transfer around the drum-shaped electrophotographic photosensitive member. A roller 5 and a cleaning device 6 are provided. On the upstream side in the conveyance direction of the recording material P at the transfer nip N between the photosensitive drum 1 and the transfer roller 5, a paper feed cassette 7, a paper feed roller 8, a pre-feed sensor 9, a registration roller pair 10, a top sensor 11, a transfer A guide 12 is provided. On the downstream side of the transfer nip N in the conveyance direction of the recording material P, a static elimination needle 13, a conveyance guide 14, a fixing device 15, and a discharge roller pair 16 are provided.

画像形成時において、転写ローラ5には転写バイアス電源(不図示)からトナー像を転写するのに必要な転写バイアスVtrが印加され、感光ドラム1と転写ローラ5間の転写ニップ部Nを通過する記録材Pに電荷を与える。これにより、感光ドラム1上のトナー像を記録材P上に転写する。転写後は、定電圧制御により転写ローラ5に印加する電圧を、転写弱バイアス(転写バイアスVtrをオフ、または転写バイアスVtrよりも小さい弱バイアスVlow)に切り替えることによって、非転写時のドラムメモリや紙跡の発生などを防止している。この転写バイアスの切替えを、図12に示すように、記録材Pの画像形成領域(印字可能領域)Sを、先端P1、後端P2、左右端P3から各々bmm(例えば5mm)だけ内側とした例で説明する。すなわち、図13に示すように、転写後の転写バイアスVtrから弱バイアスVlowへの切替えは、転写電流不足でトナーが飛び散らないように、記録材Pの後端P2から距離c(c<b)mmだけ内側の非画像領域S′で行っている(特許文献1参照)。ここで、記録材Pの搬送方向は矢印A方向である。   During image formation, a transfer bias Vtr necessary for transferring a toner image is applied to the transfer roller 5 from a transfer bias power source (not shown), and passes through a transfer nip N between the photosensitive drum 1 and the transfer roller 5. Charge is applied to the recording material P. As a result, the toner image on the photosensitive drum 1 is transferred onto the recording material P. After the transfer, the voltage applied to the transfer roller 5 by constant voltage control is switched to the transfer weak bias (transfer bias Vtr is turned off or weak bias Vlow smaller than the transfer bias Vtr). Prevents the occurrence of paper marks. As shown in FIG. 12, the transfer bias is switched such that the image forming area (printable area) S of the recording material P is set to the inner side by bmm (for example, 5 mm) from the front end P1, the rear end P2, and the left and right ends P3. This will be explained with an example. That is, as shown in FIG. 13, switching from the transfer bias Vtr after transfer to the weak bias Vlow is performed at a distance c (c <b) from the rear end P2 of the recording material P so that the toner does not scatter due to insufficient transfer current. This is performed in the non-image area S ′ which is inner by mm (see Patent Document 1). Here, the conveyance direction of the recording material P is an arrow A direction.

感光ドラム1は、本従来例では負帯電のOPC感光体であり、所定のプロセススピードで矢印a方向に回転駆動される。帯電ローラ2は、感光ドラム1表面に所定の押圧力で接触し、帯電バイアス電源(不図示)から印加される帯電バイアスによって、感光ドラム1を所定の極性、電位に帯電する。露光装置3は、不図示のレーザ光を発光するレーザーダイオード、コリメータレンズ、ポリゴンミラー、fθレンズなどを有している。露光装置3は、入力される画像情報に応じてオン/オフ制御されたレーザ光Lを出射して帯電ローラ2で一様に帯電された感光ドラム1上を、その回転方向とは直角な方向に走査して露光する。この露光により、レーザ光Lが走査された部分の電荷が除去され、感光ドラム1表面に静電潜像が形成される。現像装置4は、内部に固定されたマグネットローラ(不図示)が設けられた回転自在の現像スリーブ4aを備えている。そして、現像剤(トナー)を薄層に現像スリーブ4a上にコーティングし、現像位置にて感光ドラム1表面に形成された静電潜像にトナーを付着させてトナー像として現像(可視像化)する。現像スリーブ4aには、現像バイアス電源(不図示)から現像バイアスが印加される。転写ローラ5は、感光ドラム1表面に所定の押圧力で接触して転写ニップ部Nを形成し、転写バイアス電源(不図示)から印加される転写バイアスにより、感光ドラム1と転写ローラ5との間の転写ニップ部Nにて感光ドラム1表面のトナー像を記録材Pに転写する。転写ローラ5は、矢印b方向(反時計方向)に回転される。定着装置15は、定着ローラ15aと加圧ローラ15bを有しており、定着ローラ15aと加圧ローラ15b間にてトナー像が転写された記録材Pを加熱、加圧して記録材P表面にトナー像を熱定着する。   In this conventional example, the photosensitive drum 1 is a negatively charged OPC photosensitive member, and is driven to rotate in the direction of arrow a at a predetermined process speed. The charging roller 2 contacts the surface of the photosensitive drum 1 with a predetermined pressing force, and charges the photosensitive drum 1 to a predetermined polarity and potential by a charging bias applied from a charging bias power source (not shown). The exposure apparatus 3 includes a laser diode (not shown) that emits laser light, a collimator lens, a polygon mirror, an fθ lens, and the like. The exposure device 3 emits a laser beam L that is on / off controlled in accordance with input image information and is uniformly charged by the charging roller 2 on the photosensitive drum 1 in a direction perpendicular to the rotation direction. Scan for exposure. By this exposure, the electric charge in the portion scanned with the laser beam L is removed, and an electrostatic latent image is formed on the surface of the photosensitive drum 1. The developing device 4 includes a rotatable developing sleeve 4a provided with a magnet roller (not shown) fixed therein. Then, a thin layer of developer (toner) is coated on the developing sleeve 4a, and the toner is attached to the electrostatic latent image formed on the surface of the photosensitive drum 1 at the developing position to develop it as a toner image (visualization). ) A developing bias is applied to the developing sleeve 4a from a developing bias power source (not shown). The transfer roller 5 is brought into contact with the surface of the photosensitive drum 1 with a predetermined pressing force to form a transfer nip portion N. The transfer bias applied from a transfer bias power source (not shown) causes the transfer between the photosensitive drum 1 and the transfer roller 5. The toner image on the surface of the photosensitive drum 1 is transferred to the recording material P at the transfer nip portion N between them. The transfer roller 5 is rotated in the direction of arrow b (counterclockwise). The fixing device 15 has a fixing roller 15a and a pressure roller 15b, and heats and presses the recording material P on which the toner image is transferred between the fixing roller 15a and the pressure roller 15b, so that the surface of the recording material P is heated. Heat-fix the toner image.

次に、前記した画像形成装置の画像形成動作について説明する。画像形成動作開始信号が発せられると、給紙カセット7内の記録材Pが給紙ローラ8により1枚ずつ給紙されてレジストローラ対10まで搬送される。この際、プレフィードセンサ9で記録材Pの搬送が検知される。一方、感光ドラム1は駆動手段(不図示)により矢印a方向に回転駆動され、帯電ローラ2によって所定の電位に帯電される。そして、露光装置3から画像信号に対応したレーザ光Lが感光ドラム1上に照射され、感光ドラム1上の電位はレーザ光Lが照射された部分の電位が上昇し、静電潜像が形成される。そして、感光ドラム1上に形成された静電潜像に、感光ドラム1の帯電極性(負極性)と同極性の現像バイアスが印加された現像装置4の現像スリーブ4aによりトナーを付着させて可視像化する。そして、トップセンサ11で記録材Pの先端が検知された後、感光ドラム1の回転に同期させてレジストローラ対10により記録材Pが転写ガイド12を介して、感光ドラム1と転写ローラ5との間の転写ニップ部Nに給送される。そして、転写ローラ5に転写バイアス電源(不図示)からトナーと逆極性(正極性)の転写バイアスが印加され、感光ドラム1から記録材P上にトナー像が転写される。そして、トナー像が転写された記録材Pは、転写ローラ5とは逆極性(負極性)の電荷が付与された除電針13により除電され、記録材Pの自重により感光ドラム1から分離される。感光ドラム1から分離され記録材Pは、搬送ガイド14を通して定着装置15へ搬送され、定着装置15の定着ローラ15aと加圧ローラ15bによる加熱、加圧により転写トナー像が記録材P表面に熱定着され、排紙ローラ対16により外部に排出される。   Next, an image forming operation of the above-described image forming apparatus will be described. When an image forming operation start signal is issued, the recording material P in the paper feed cassette 7 is fed one by one by the paper feed roller 8 and conveyed to the registration roller pair 10. At this time, the conveyance of the recording material P is detected by the pre-feed sensor 9. On the other hand, the photosensitive drum 1 is rotationally driven in the direction of arrow a by a driving means (not shown), and is charged to a predetermined potential by the charging roller 2. Then, the laser beam L corresponding to the image signal is irradiated on the photosensitive drum 1 from the exposure device 3, and the potential on the photosensitive drum 1 is increased at the portion irradiated with the laser beam L, so that an electrostatic latent image is formed. Is done. Then, toner can be attached to the electrostatic latent image formed on the photosensitive drum 1 by the developing sleeve 4a of the developing device 4 to which a developing bias having the same polarity as the charging polarity (negative polarity) of the photosensitive drum 1 is applied. Visualize. After the leading edge of the recording material P is detected by the top sensor 11, the recording material P is transferred by the registration roller pair 10 via the transfer guide 12 in synchronism with the rotation of the photosensitive drum 1. Is fed to the transfer nip N between the two. Then, a transfer bias having a polarity opposite to that of the toner (positive polarity) is applied to the transfer roller 5 from a transfer bias power source (not shown), and the toner image is transferred from the photosensitive drum 1 onto the recording material P. The recording material P onto which the toner image has been transferred is neutralized by the neutralizing needle 13 to which a charge having a polarity (negative polarity) opposite to that of the transfer roller 5 is applied, and is separated from the photosensitive drum 1 by the weight of the recording material P. . The recording material P separated from the photosensitive drum 1 is conveyed to the fixing device 15 through the conveyance guide 14, and the transferred toner image is heated on the surface of the recording material P by heating and pressing by the fixing roller 15 a and the pressure roller 15 b of the fixing device 15. The paper is fixed and discharged to the outside by a pair of paper discharge rollers 16.

一方、トナー像転写後の感光ドラム1表面は、その表面がクリーニング装置6によって残留トナー(転写残トナー)やその他の付着物が除去されてクリーニングされ、次の画像形成に供される。ところで、前記した画像形成時において、転写ローラ5には転写バイアス電源(不図示)からトナー像を転写するのに必要な転写バイアスVtrが印加され、感光ドラム1と転写ローラ5間の転写ニップ部Nを通過する記録材Pに電荷を与える。これにより、感光ドラム1上のトナー像を記録材P上に転写する。転写後は、定電圧制御により転写ローラ5に印加する電圧を、転写弱バイアス(転写バイアスVtrをオフ、または転写バイアスVtrよりも小さい弱バイアスVlow)に切り替えることによって、非転写時のドラムメモリや紙跡の発生などを防止している。この転写バイアスの切替えを、図12に示すように、記録材Pの画像形成領域(印字可能領域)Sを、先端P1、後端P2、左右端P3から各々bmm(例えば5mm)だけ内側とした例で説明する。すなわち、図13に示すように、転写後の転写バイアスVtrから弱バイアスVlowへの切替えは、転写電流不足でトナーが飛び散らないように、記録材Pの後端P2から距離c(c<b)mmだけ内側の非画像領域S′で行っている(特許文献1参照)。ここで、記録材Pの搬送方向は矢印A方向である。   On the other hand, the surface of the photosensitive drum 1 after the transfer of the toner image is cleaned by removing residual toner (transfer residual toner) and other adhering substances by the cleaning device 6 and used for the next image formation. By the way, at the time of image formation described above, a transfer bias Vtr necessary for transferring a toner image is applied to the transfer roller 5 from a transfer bias power source (not shown), and a transfer nip portion between the photosensitive drum 1 and the transfer roller 5 is applied. Charge is applied to the recording material P passing through N. As a result, the toner image on the photosensitive drum 1 is transferred onto the recording material P. After the transfer, the voltage applied to the transfer roller 5 by constant voltage control is switched to the transfer weak bias (transfer bias Vtr is turned off or weak bias Vlow smaller than the transfer bias Vtr). Prevents the occurrence of paper marks. As shown in FIG. 12, the transfer bias is switched such that the image forming area (printable area) S of the recording material P is set to the inner side by bmm (for example, 5 mm) from the front end P1, the rear end P2, and the left and right ends P3. This will be explained with an example. That is, as shown in FIG. 13, switching from the transfer bias Vtr after transfer to the weak bias Vlow is performed at a distance c (c <b) from the rear end P2 of the recording material P so that the toner does not scatter due to insufficient transfer current. This is performed in the non-image area S ′ which is inner by mm (see Patent Document 1). Here, the conveyance direction of the recording material P is an arrow A direction.

特開2001−75378号公報JP 2001-75378 A

前述の従来の転写バイアスの切替えにおいて、記録材Pの後端P2での転写バイアスから弱バイアスへの切替えタイミングは、記録材Pの後端P2が転写ニップ部N上流のトップセンサ11を通過した時間と、このトップセンサ11と転写ニップ部N間の距離、及び記録材Pの搬送スピードから、記録材Pの後端P2が転写ニップ部Nに到達する時間を逆算して決定している。しかしながら、トップセンサ11と転写ニップN間の距離は、製造される各画像形成装置によって若干のばらつきがあり、また、記録材Pの搬送スピードも、転写ローラ5の外径、記録材Pの紙種、印字比率などに左右され、わずかに変化する。このため、これらのばらつきによって、転写バイアスから転写弱バイアスへの切替えタイミングが少しずれるといった問題があった。また、トップセンサ11は、図14に示すように、通過する記録材Pの接触によって可動自在なセンサーレバー21と、可動したセンサーレバー21を非接触で検知するフォトインタラプタ22を備えており、通過する記録材Pの先端と後端を検知する。しかしながら、前記した従来のトップセンサ11では、センサーレバー21上のどこを記録材Pが通過するかによってセンサーレバー21の可動範囲が異なる。このため、フォトインタラプタ22がセンサーレバー21を検知するまでの時間に誤差が生じ、これによっても転写バイアスの切替えタイミングがずれるといった問題があった。しかも、この転写バイアス切替えタイミングのずれは、プロセススピードが速いほど大きくなるため、近年の画像形成装置の高速化により、記録材Pの後端の非画像領域でこのずれを吸収することが困難になっている。このため、図15(a)に示すように、転写バイアス切替えタイミングが記録材Pの後端側にずれると、記録材Pの後端のエッジ部分で過剰な転写電流が感光ドラム1側に流れ、感光ドラム1上に記録材Pの後端で流れた過剰電流によって電位が変動する。この電位変動が、後続の記録材Pへの印字の際に感光ドラム1上にすじとなって現れる現象が発生してしまう。なお、本明細書では、この感光ドラム上のすじ状の電位むらを後端メモリといい、この後端メモリにより後続の記録材上に発生する画像を後端メモリ画像という。   In the conventional transfer bias switching described above, the timing of switching from the transfer bias to the weak bias at the rear end P2 of the recording material P is such that the rear end P2 of the recording material P passes through the top sensor 11 upstream of the transfer nip N. From the time, the distance between the top sensor 11 and the transfer nip N, and the conveyance speed of the recording material P, the time for the trailing edge P2 of the recording material P to reach the transfer nip N is determined by back calculation. However, the distance between the top sensor 11 and the transfer nip N varies slightly depending on each image forming apparatus to be manufactured. Also, the conveyance speed of the recording material P depends on the outer diameter of the transfer roller 5 and the paper of the recording material P. Slightly changes depending on the seed and printing ratio. For this reason, there is a problem that the timing for switching from the transfer bias to the weak transfer bias is slightly shifted due to these variations. Further, as shown in FIG. 14, the top sensor 11 includes a sensor lever 21 that is movable by the contact of the passing recording material P, and a photo interrupter 22 that detects the movable sensor lever 21 in a non-contact manner. The leading edge and the trailing edge of the recording material P to be detected are detected. However, in the conventional top sensor 11 described above, the movable range of the sensor lever 21 differs depending on where the recording material P passes on the sensor lever 21. For this reason, an error occurs in the time until the photo interrupter 22 detects the sensor lever 21, and this also causes a problem that the transfer bias switching timing is shifted. In addition, since the shift in the transfer bias switching timing increases as the process speed increases, it is difficult to absorb this shift in the non-image area at the rear end of the recording material P due to the recent increase in the speed of the image forming apparatus. It has become. For this reason, as shown in FIG. 15A, when the transfer bias switching timing is shifted to the rear end side of the recording material P, an excessive transfer current flows to the photosensitive drum 1 side at the edge portion of the rear end of the recording material P. The potential fluctuates due to an excess current flowing on the photosensitive drum 1 at the rear end of the recording material P. A phenomenon occurs in which this potential fluctuation appears as a streak on the photosensitive drum 1 during subsequent printing on the recording material P. In the present specification, the streaky potential unevenness on the photosensitive drum is referred to as a rear end memory, and an image generated on a subsequent recording material by the rear end memory is referred to as a rear end memory image.

本発明は、このような状況のもとでなされたもので、記録材の後端のエッジ部分で過剰な転写電流が流れた場合でも、後端メモリ画像の発生を防止して良好な画像を得ることができる画像形成装置を提供することを課題とするものである。   The present invention has been made under such circumstances, and even when an excessive transfer current flows at the edge portion of the trailing edge of the recording material, the occurrence of a trailing edge memory image is prevented and a good image is obtained. An object of the present invention is to provide an image forming apparatus that can be obtained.

前記課題を解決するため、本発明では画像形成装置を次の(1)ないし(3)のとおりに構成する。   In order to solve the above problems, in the present invention, the image forming apparatus is configured as described in the following (1) to (3).

(1)感光ドラムの表面を一様に帯電する帯電手段と、前記帯電手段で帯電された前記感光ドラムの表面を、露光し静電潜像を形成する露光手段と、前記露光手段で形成された静電潜像をトナーにより現像する現像手段と、前記現像手段で現像された前記感光ドラムの表面のトナー像を記録材に転写する転写手段とを備え、前記感光ドラムの表面とこれに当接する前記転写手段との間の転写ニップ部に、前記記録材を通過させて、転写バイアスが印加された前記転写手段により前記感光ドラムの表面のトナー像を前記記録材に転写して画像形成を行う画像形成装置において、
前記転写手段に前記転写バイアスを印加した際に、前記転写手段から前記感光ドラムに流れる電流を検出する電流検出手段と、画像形成動作を制御する制御手段とを備え、
前記制御手段は、前記記録材の連続プリント中における、先行する記録材の後端が前記転写ニップ部を通過する際に、前記電流検出手段による検出電流が所定の閾値を超えた場合に、前記後続の記録材が前記転写ニップ部に到達するときの、前記先行する記録材の後端と前記後続の記録材の先端との間隔が、前記感光ドラムの表面の1周分以上になるように、前記後続の記録材の給紙を制御する画像形成装置。
(1) A charging unit that uniformly charges the surface of the photosensitive drum, an exposure unit that exposes the surface of the photosensitive drum charged by the charging unit to form an electrostatic latent image, and the exposure unit. Developing means for developing the electrostatic latent image with toner, and transfer means for transferring the toner image on the surface of the photosensitive drum developed by the developing means to a recording material. The recording material is passed through a transfer nip between the transfer means and the transfer means, and the toner image on the surface of the photosensitive drum is transferred to the recording material by the transfer means to which a transfer bias is applied to form an image. In the image forming apparatus to perform,
A current detection means for detecting a current flowing from the transfer means to the photosensitive drum when the transfer bias is applied to the transfer means; and a control means for controlling an image forming operation.
In the continuous printing of the recording material, when the trailing edge of the preceding recording material passes through the transfer nip portion, the control unit is configured to detect the current when the current detection unit exceeds a predetermined threshold. The interval between the trailing edge of the preceding recording material and the leading edge of the succeeding recording material when the succeeding recording material reaches the transfer nip portion is equal to or more than one round of the surface of the photosensitive drum. An image forming apparatus for controlling feeding of the succeeding recording material.

(2)感光ドラムの表面を一様に帯電する帯電手段と、前記帯電手段で帯電された前記感光ドラムの表面を露光し静電潜像を形成する露光手段と、前記露光手段で形成された静電潜像をトナーにより現像する現像手段と、前記現像手段で現像された前記感光ドラムの表面のトナー像を記録材に転写する転写手段とを備え、前記感光ドラムの表面とこれに当接する前記転写手段との間の転写ニップ部に、前記記録材を通過させて、転写バイアスが印加された前記転写手段により前記感光ドラムの表面のトナー像を前記記録材に転写して画像形成を行う画像形成装置において、
前記転写手段に前記転写バイアスを印加した際に、前記転写手段から前記感光ドラムに流れる電流を検出する電流検出手段と、画像形成動作を制御する制御手段とを備え、
前記制御手段は、前記記録材の連続プリント中における、先行する記録材の後端が前記転写ニップ部を通過する際に、前記電流検出手段による検出電流が所定の閾値を超えた場合に、前記電流検出手段による検出電流が前記所定の閾値を超えた以降に前記帯電手段で前記感光ドラムを帯電する際に、前記検出電流が所定の閾値を超える前記感光ドラムの表面の領域で、帯電出力を一時的に強める補正を行う画像形成装置。
(2) formed by a charging unit that uniformly charges the surface of the photosensitive drum, an exposure unit that exposes the surface of the photosensitive drum charged by the charging unit to form an electrostatic latent image, and the exposure unit. A developing unit that develops the electrostatic latent image with toner; and a transfer unit that transfers the toner image on the surface of the photosensitive drum developed by the developing unit to a recording material. The surface of the photosensitive drum is in contact with the surface. The recording material is passed through a transfer nip portion with the transfer device, and the toner image on the surface of the photosensitive drum is transferred to the recording material by the transfer device to which a transfer bias is applied, thereby forming an image. In the image forming apparatus,
A current detection means for detecting a current flowing from the transfer means to the photosensitive drum when the transfer bias is applied to the transfer means; and a control means for controlling an image forming operation.
In the continuous printing of the recording material, when the trailing edge of the preceding recording material passes through the transfer nip portion, the control unit is configured to detect the current when the current detection unit exceeds a predetermined threshold. When the photosensitive drum is charged by the charging unit after the detection current detected by the current detection unit exceeds the predetermined threshold, a charging output is generated in a region of the surface of the photosensitive drum where the detection current exceeds the predetermined threshold. An image forming apparatus that performs correction that temporarily increases.

本発明によれば、記録材の後端のエッジ部分で過剰な転写電流が流れた場合でも、後端メモリ画像の発生を防止して良好な画像を得ることができる画像形成装置を提供する。   According to the present invention, there is provided an image forming apparatus capable of obtaining a good image by preventing the occurrence of a rear end memory image even when an excessive transfer current flows in the rear end edge portion of the recording material.

実施例1における転写バイアス制御系を示す概略構成図Schematic configuration diagram showing a transfer bias control system in Embodiment 1 感光ドラムと転写ローラ間の転写ニップ部を示す側面図Side view showing transfer nip portion between photosensitive drum and transfer roller 感光ドラムと転写ローラ間の転写ニップ部を示す正面図Front view showing the transfer nip between the photosensitive drum and the transfer roller 転写ローラの抵抗測定方法を示す図Diagram showing transfer roller resistance measurement method 実施例1における転写バイアスの切替えタイミングを示す図The figure which shows the transfer bias switching timing in Example 1. FIG. 実施例1における転写バイアス切替え時の転写電流を示す図The figure which shows the transfer current at the time of transfer bias switching in Example 1 実施例1におけるタイミングチャートを示す図The figure which shows the timing chart in Example 1. 実施例2におけるタイミングチャートを示す図The figure which shows the timing chart in Example 2. 実施例3におけるタイミングチャートを示す図The figure which shows the timing chart in Example 3. 実施例4におけるタイミングチャートを示す図The figure which shows the timing chart in Example 4. 画像形成装置の概略構成を示す断面図Sectional drawing which shows schematic structure of image forming apparatus 従来例における記録材の画像形成領域と余白を説明する図The figure explaining the image formation area and margin of a recording material in a conventional example 従来例における記録材の画像形成領域と転写バイアス切替え位置の説明図Explanatory drawing of image forming area and transfer bias switching position of recording material in conventional example 従来例におけるトップセンサの構成を示す図The figure which shows the structure of the top sensor in a prior art example 紙間と後端メモリ画像の発生の関係を示す図The figure which shows the relationship between the space between papers and the occurrence of the trailing edge memory

以下、本発明を実施するための形態を実施例により詳しく説明する。   Hereinafter, the form for implementing this invention is demonstrated in detail by an Example.

実施例1である“画像形成装置”について説明する。本実施例の概略構成は図11と同様である。   An “image forming apparatus” that is Embodiment 1 will be described. The schematic configuration of this embodiment is the same as that shown in FIG.

感光ドラム1は、本実施例では負帯電のOPC感光体であり、所定のプロセススピードで矢印a方向に回転駆動される。帯電ローラ2は、感光ドラム1表面に所定の押圧力で接触し、帯電バイアス電源(不図示)から印加される帯電バイアスによって、感光ドラム1を所定の極性、電位に帯電する。露光装置3は、不図示のレーザ光を発光するレーザーダイオード、コリメータレンズ、ポリゴンミラー、fθレンズなどを有している。露光装置3は、入力される画像情報に応じてオン/オフ制御されたレーザ光Lを出射して帯電ローラ2で一様に帯電された感光ドラム1上を、その回転方向とは直角な方向に走査して露光する。この露光により、レーザ光Lが走査された部分の電荷が除去され、感光ドラム1表面に静電潜像が形成される。現像装置4は、内部に固定されたマグネットローラ(不図示)が設けられた回転自在の現像スリーブ4aを備えている。そして、現像剤(トナー)を薄層に現像スリーブ4a上にコーティングし、現像位置にて感光ドラム1表面に形成された静電潜像にトナーを付着させてトナー像として現像(可視像化)する。現像スリーブ4aには、現像バイアス電源(不図示)から現像バイアスが印加される。転写ローラ5は、感光ドラム1表面に所定の押圧力で接触して転写ニップ部Nを形成し、転写バイアス電源(不図示)から印加される転写バイアスにより、感光ドラム1と転写ローラ5との間の転写ニップ部Nにて感光ドラム1表面のトナー像を記録材Pに転写する。転写ローラ5は、矢印b方向(反時計方向)に回転される。定着装置15は、定着ローラ15aと加圧ローラ15bを有しており、定着ローラ15aと加圧ローラ15b間にてトナー像が転写された記録材Pを加熱、加圧して記録材P表面にトナー像を熱定着する。   In this embodiment, the photosensitive drum 1 is a negatively charged OPC photosensitive member, and is driven to rotate in the direction of arrow a at a predetermined process speed. The charging roller 2 contacts the surface of the photosensitive drum 1 with a predetermined pressing force, and charges the photosensitive drum 1 to a predetermined polarity and potential by a charging bias applied from a charging bias power source (not shown). The exposure apparatus 3 includes a laser diode (not shown) that emits laser light, a collimator lens, a polygon mirror, an fθ lens, and the like. The exposure device 3 emits a laser beam L that is on / off controlled in accordance with input image information and is uniformly charged by the charging roller 2 on the photosensitive drum 1 in a direction perpendicular to the rotation direction. Scan for exposure. By this exposure, the electric charge in the portion scanned with the laser beam L is removed, and an electrostatic latent image is formed on the surface of the photosensitive drum 1. The developing device 4 includes a rotatable developing sleeve 4a provided with a magnet roller (not shown) fixed therein. Then, a thin layer of developer (toner) is coated on the developing sleeve 4a, and the toner is attached to the electrostatic latent image formed on the surface of the photosensitive drum 1 at the developing position to develop it as a toner image (visualization). ) A developing bias is applied to the developing sleeve 4a from a developing bias power source (not shown). The transfer roller 5 is brought into contact with the surface of the photosensitive drum 1 with a predetermined pressing force to form a transfer nip portion N. The transfer bias applied from a transfer bias power source (not shown) causes the transfer between the photosensitive drum 1 and the transfer roller 5. The toner image on the surface of the photosensitive drum 1 is transferred to the recording material P at the transfer nip portion N between them. The transfer roller 5 is rotated in the direction of arrow b (counterclockwise). The fixing device 15 has a fixing roller 15a and a pressure roller 15b, and heats and presses the recording material P on which the toner image is transferred between the fixing roller 15a and the pressure roller 15b, so that the surface of the recording material P is heated. Heat-fix the toner image.

次に、前記した画像形成装置の画像形成動作について説明する。画像形成動作開始信号が発せられると、給紙カセット7内の記録材Pが給紙ローラ8により1枚ずつ給紙されてレジストローラ対10まで搬送される。この際、プレフィードセンサ9で記録材Pの搬送が検知される。一方、感光ドラム1は駆動手段(不図示)により矢印a方向に回転駆動され、帯電ローラ2によって所定の電位に帯電される。そして、露光装置3から画像信号に対応したレーザ光Lが感光ドラム1上に照射され、感光ドラム1上の電位はレーザ光Lが照射された部分の電位が上昇し、静電潜像が形成される。そして、感光ドラム1上に形成された静電潜像に、感光ドラム1の帯電極性(負極性)と同極性の現像バイアスが印加された現像装置4の現像スリーブ4aによりトナーを付着させて可視像化する。そして、トップセンサ11で記録材Pの先端が検知された後、感光ドラム1の回転に同期させてレジストローラ対10により記録材Pが転写ガイド12を介して、感光ドラム1と転写ローラ5との間の転写ニップ部Nに給送される。そして、転写ローラ5に転写バイアス電源(不図示)からトナーと逆極性(正極性)の転写バイアスが印加され、感光ドラム1から記録材P上にトナー像が転写される。そして、トナー像が転写された記録材Pは、転写ローラ5とは逆極性(負極性)の電荷が付与された除電針13により除電され、記録材Pの自重により感光ドラム1から分離される。感光ドラム1から分離され記録材Pは、搬送ガイド14を通して定着装置15へ搬送され、定着装置15の定着ローラ15aと加圧ローラ15bによる加熱、加圧により転写トナー像が記録材P表面に熱定着され、排紙ローラ対16により外部に排出される。   Next, an image forming operation of the above-described image forming apparatus will be described. When an image forming operation start signal is issued, the recording material P in the paper feed cassette 7 is fed one by one by the paper feed roller 8 and conveyed to the registration roller pair 10. At this time, the conveyance of the recording material P is detected by the pre-feed sensor 9. On the other hand, the photosensitive drum 1 is rotationally driven in the direction of arrow a by a driving means (not shown), and is charged to a predetermined potential by the charging roller 2. Then, the laser beam L corresponding to the image signal is irradiated on the photosensitive drum 1 from the exposure device 3, and the potential on the photosensitive drum 1 is increased at the portion irradiated with the laser beam L, so that an electrostatic latent image is formed. Is done. Then, toner can be attached to the electrostatic latent image formed on the photosensitive drum 1 by the developing sleeve 4a of the developing device 4 to which a developing bias having the same polarity as the charging polarity (negative polarity) of the photosensitive drum 1 is applied. Visualize. After the leading edge of the recording material P is detected by the top sensor 11, the recording material P is transferred by the registration roller pair 10 via the transfer guide 12 in synchronism with the rotation of the photosensitive drum 1. Is fed to the transfer nip N between the two. Then, a transfer bias having a polarity opposite to that of the toner (positive polarity) is applied to the transfer roller 5 from a transfer bias power source (not shown), and the toner image is transferred from the photosensitive drum 1 onto the recording material P. The recording material P onto which the toner image has been transferred is neutralized by the neutralizing needle 13 to which a charge having a polarity (negative polarity) opposite to that of the transfer roller 5 is applied, and is separated from the photosensitive drum 1 by the weight of the recording material P. . The recording material P separated from the photosensitive drum 1 is conveyed to the fixing device 15 through the conveyance guide 14, and the transferred toner image is heated on the surface of the recording material P by heating and pressing by the fixing roller 15 a and the pressure roller 15 b of the fixing device 15. The paper is fixed and discharged to the outside by a pair of paper discharge rollers 16.

一方、トナー像転写後の感光ドラム1表面は、その表面がクリーニング装置6によって残留トナー(転写残トナー)やその他の付着物が除去されてクリーニングされ、次の画像形成に供される。   On the other hand, the surface of the photosensitive drum 1 after the transfer of the toner image is cleaned by removing residual toner (transfer residual toner) and other adhering substances by the cleaning device 6 and used for the next image formation.

図1は、本実施例の画像形成装置の転写バイアス制御系を示す概略構成図であり、図2は、感光ドラムと転写ローラ間の転写ニップ部近傍を示す側面図、図3は、感光ドラムと転写ローラ間の転写ニップ部近傍を示す正面図である。なお、図11の画像形成装置と同一部材には同一符号を付し、画像形成動作等、重複する説明は省略する。   FIG. 1 is a schematic configuration diagram illustrating a transfer bias control system of the image forming apparatus according to the present exemplary embodiment, FIG. 2 is a side view illustrating the vicinity of a transfer nip portion between a photosensitive drum and a transfer roller, and FIG. 3 is a photosensitive drum. 2 is a front view showing the vicinity of a transfer nip portion between the transfer roller and the transfer roller. Note that the same members as those in the image forming apparatus in FIG. 11 are denoted by the same reference numerals, and redundant descriptions such as image forming operations are omitted.

A 転写ローラ
本実施例の転写ローラ5は、図2、図3に示すように、鉄、SUS等の芯金5a上にEPDM、シリコーン、NBR、ウレタン等のゴムを用いたソリッド状(充填肉質)、または発泡スポンジ状の中抵抗の弾性層5bを形成したゴムローラである。そして、ローラ硬度25〜70度(Asker−C/1kg荷重時)、抵抗値10〜1010Ωの範囲のものを使用した。転写ローラ5の弾性層5bは、1次加硫後に2次加硫し、その後表面を研磨して外径形状を所望の寸法としたものを用いた。本実施例で使用した転写ローラ5は、直径6mmのFeの芯金5a上に、1×10ΩのNBR系のイオン導電性スポンジゴムからなる弾性層(中抵抗弾性層)5bを形成したものである。そして、ローラ硬度30度(Asker−C/総荷重1000g時)、外径を12.5mm、長手寸法を218mmとしたスポンジタイプの導電性・弾性ローラである。また、転写ローラ5は加圧バネ5dにより、長手両端部の芯金5aから軸受け5cを介して感光ドラム1に加圧力Fで圧接され、転写ニップ部Nを形成する。本実施例では、総圧1Kgで転写ローラ5を感光ドラム1に圧接した。
A Transfer Roller As shown in FIG. 2 and FIG. 3, the transfer roller 5 of this embodiment is a solid (filled meat) using rubber such as EPDM, silicone, NBR, urethane on a core metal 5a such as iron or SUS. Or a rubber roller formed with a foamed sponge-like medium resistance elastic layer 5b. A roller having a hardness of 25 to 70 degrees (when Asker-C / 1 kg load) and a resistance value of 10 6 to 10 10 Ω was used. The elastic layer 5b of the transfer roller 5 was obtained by performing secondary vulcanization after primary vulcanization and then polishing the surface so that the outer diameter shape has a desired dimension. In the transfer roller 5 used in this example, an elastic layer (medium resistance elastic layer) 5b made of NBR ion conductive sponge rubber having a diameter of 1 × 10 8 Ω was formed on an iron core 5a having a diameter of 6 mm. Is. A sponge type conductive / elastic roller having a roller hardness of 30 degrees (Asker-C / total load of 1000 g), an outer diameter of 12.5 mm, and a longitudinal dimension of 218 mm. Further, the transfer roller 5 is pressed against the photosensitive drum 1 by the pressing force 5d from the core metal 5a at both ends of the longitudinal axis through the bearing 5c by the pressure spring 5d, thereby forming a transfer nip portion N. In this embodiment, the transfer roller 5 is pressed against the photosensitive drum 1 with a total pressure of 1 kg.

図4は、転写ローラ5の抵抗測定法を示す図である。図4に示すように、アルミシリンダー40に総圧1000g(片側500g)で転写ローラ5を当接させて回転させ、任意の電圧(たとえば+2.0KV)を直流高圧電源41より芯金5aに印加する。そして、そのときに抵抗42の両端に発生する電圧値の最大値、最小値を電圧計43で読みとる。読みとった電圧値から回路中に流れる電圧値の平均値を求め、転写ローラ5の抵抗値を算出する。なお、測定環境は、温度20℃、湿度60%とした。   FIG. 4 is a diagram illustrating a method for measuring the resistance of the transfer roller 5. As shown in FIG. 4, the transfer roller 5 is brought into contact with the aluminum cylinder 40 with a total pressure of 1000 g (500 g on one side) and rotated, and an arbitrary voltage (for example, +2.0 KV) is applied from the DC high voltage power source 41 to the metal core 5a. To do. Then, the maximum value and the minimum value of the voltage value generated at both ends of the resistor 42 at that time are read by the voltmeter 43. An average value of the voltage values flowing in the circuit is obtained from the read voltage value, and the resistance value of the transfer roller 5 is calculated. The measurement environment was a temperature of 20 ° C. and a humidity of 60%.

B 転写バイアス制御
図1を参照し説明する。本画像形成装置では、転写バイアス制御を以下に述べるPTVC(Programable Transfer Voltage Control)制御法によって行っている。PTVC制御法では、感光ドラム1と転写ローラ5間の転写ニップ部Nに搬送される記録材Pの通過信号がトップセンサ11から制御装置(DCコントローラ)30に入力される。そして、制御装置30は、所望の転写出力電圧に対応したパルス幅を持つPWM信号をローパス・フィルター(Low Pass Filter)31に出力する。前記PWM信号のパルス幅は、制御装置30内の転写出力テーブル(不図示)に予め格納されている。
このPWM信号はローパス・フィルター31でDC化され、アンプ(AMP)32によって増幅されて転写出力電圧Vtとなり、転写用高圧電源33に入力される。転写用高圧電源33は入力された転写出力電圧Vtにもとづいて転写電圧Vtrが転写ローラ5に印加される。この時に流れた電流値Itは電流検出回路34で検出され、前記電流値Itに対応した信号がA/Dコンバータ35を介して制御装置30に入力される。そして、定電圧制御をしたい場合には、予め制御装置30内に設定されたPWM信号と転写出力対応テーブルから判断し、所望の電圧値に対応したパルス幅のPWM信号を出力する。また、定電流制御したい場合は、制御装置30からのPWM信号のパルス幅を徐々に上げていき制御装置30に入力される前記電流値Itに対応した信号が所望の電流値(一定電流値)に対応した値になるまで続ける。そして、その後電流値変化に伴って電圧(パルス幅)を追従させて定電流制御を行う。
B Transfer Bias Control A description will be given with reference to FIG. In this image forming apparatus, the transfer bias control is performed by the PTVC (Programmable Transfer Voltage Control) control method described below. In the PTVC control method, a passing signal of the recording material P conveyed to the transfer nip N between the photosensitive drum 1 and the transfer roller 5 is input from the top sensor 11 to the control device (DC controller) 30. Then, the control device 30 outputs a PWM signal having a pulse width corresponding to a desired transfer output voltage to a low-pass filter (Low Pass Filter) 31. The pulse width of the PWM signal is stored in advance in a transfer output table (not shown) in the control device 30.
This PWM signal is converted to DC by the low-pass filter 31, amplified by an amplifier (AMP) 32 to become a transfer output voltage Vt, and input to the transfer high-voltage power supply 33. The transfer high-voltage power supply 33 applies a transfer voltage Vtr to the transfer roller 5 based on the input transfer output voltage Vt. The current value It flowing at this time is detected by the current detection circuit 34, and a signal corresponding to the current value It is input to the control device 30 via the A / D converter 35. When constant voltage control is desired, the PWM signal preset in the control device 30 and a transfer output correspondence table are used for determination, and a PWM signal having a pulse width corresponding to a desired voltage value is output. When constant current control is desired, the pulse width of the PWM signal from the control device 30 is gradually increased, and a signal corresponding to the current value It input to the control device 30 is a desired current value (constant current value). Continue until the value corresponding to. Then, constant current control is performed by following the voltage (pulse width) with a change in current value.

次に、本実施例における転写バイアス制御について説明する。
ホストコンピュータ(不図示)から画像形成信号(プリント信号)を受け、感光ドラム1の一様の帯電が終了した時点で、感光ドラム1と転写ローラ5が直接当接した状態でPTVC検知を一度行う。このPTVC検知では、転写用高圧電源33からの出力電圧を徐々に上昇させて、予め設定された一定電流値に転写電流が到達した時の電圧値をVtoとして制御装置30内に保持される。この検知電圧値Vtoと、予め制御装置30内に格納されている以下の転写制御式により、転写時に印加する転写電圧Vtrを決定する。
Vtr=αVto+β…(1)
なお、前記式(1)のVtoは、PTVC検知時に所定の検出電流を転写ローラ5に流した時に発生する発生電圧であり、α及びβは転写の系によって任意に決まる常数である。
Next, transfer bias control in this embodiment will be described.
When an image formation signal (print signal) is received from a host computer (not shown) and uniform charging of the photosensitive drum 1 is completed, PTVC detection is performed once with the photosensitive drum 1 and the transfer roller 5 in direct contact with each other. . In this PTVC detection, the output voltage from the transfer high-voltage power supply 33 is gradually increased, and the voltage value when the transfer current reaches a preset constant current value is held in the control device 30 as Vto. The transfer voltage Vtr to be applied at the time of transfer is determined based on the detected voltage value Vto and the following transfer control expression stored in the controller 30 in advance.
Vtr = αVto + β (1)
Note that Vto in the equation (1) is a voltage generated when a predetermined detection current is passed through the transfer roller 5 at the time of PTVC detection, and α and β are constants arbitrarily determined by the transfer system.

転写電圧Vtrの決定後、画像形成のための準備が終了した時点で印字動作を開始し、感光ドラム1上のトナー像と同期をとって記録材Pを感光ドラム1と転写ローラ5間の転写ニップ部Nに給送する。記録材Pと感光ドラム1上のトナー像の同期は、トップセンサ11を記録材Pが通過してからのタイマーカウントで行い、記録材Pの先端が転写ニップ部Nに入ると同時に、前記の転写電圧Vtrを定電圧印加して転写を行う。また、記録材Pがトップセンサ11を通過したら再度タイマーカウントを開始し、記録材Pの後端が転写ニップ部Nに到達する時間を逆算する。そして、記録材Pの後端通過の一定時間前に転写バイアスVtrを搬送される記録材Pの1枚目と2枚目の間(以下、紙間という)で印加する転写弱バイアス(紙間バイアス)Vlowに切り替える。たとえば、トップセンサ11と転写ニップN間の距離をD(mm)、プロセススピードをS(mm/sec)とすると、トップセンサ11を通過してから記録材Pの後端が転写ニップ部Nに到達するまでの時間Tは、T=D/S(sec)である。記録材Pの後端からc(mm)の位置で転写バイアスを転写弱バイアスに切り替えたい場合は、記録材Pの後端がトップセンサ11を通過してから、(D−c)/S(sec)後に転写バイアスから転写弱バイアスに切り替える。   After the determination of the transfer voltage Vtr, the printing operation is started when the preparation for image formation is completed, and the recording material P is transferred between the photosensitive drum 1 and the transfer roller 5 in synchronization with the toner image on the photosensitive drum 1. Feed to the nip N. The recording material P and the toner image on the photosensitive drum 1 are synchronized by a timer count after the recording material P passes through the top sensor 11, and at the same time as the leading edge of the recording material P enters the transfer nip portion N, Transfer is performed by applying a constant transfer voltage Vtr. When the recording material P passes the top sensor 11, the timer count is started again, and the time for the trailing end of the recording material P to reach the transfer nip N is calculated backward. Then, a transfer weak bias (between sheets) applied between the first sheet and the second sheet (hereinafter referred to as sheet spacing) of the recording sheet P to which the transfer bias Vtr is conveyed a certain time before the trailing edge of the recording sheet P passes. Bias) Switch to Vlow. For example, if the distance between the top sensor 11 and the transfer nip N is D (mm) and the process speed is S (mm / sec), the rear end of the recording material P passes through the top sensor 11 and then reaches the transfer nip N. The time T to reach is T = D / S (sec). When it is desired to switch the transfer bias to the weak transfer bias at a position c (mm) from the rear end of the recording material P, the rear end of the recording material P passes through the top sensor 11 and then (D−c) / S ( sec) and then the transfer bias is switched to the transfer weak bias.

C 転写バイアスの切替え
次に、本実施例における転写バイアス制御による転写バイアスの切替え(転写バイアスから転写弱バイアスに切替え)について説明する。本実施例では、図5に示すように、記録材Pの画像形成領域(印字可能領域)Sを、先端P1(不図示)、後端P2、左右端P3から各々5mmだけ内側とした場合で説明する。この場合、図5に示すように、転写後の転写バイアスVtrから弱バイアスVlowへの切替えは、記録材Pの後端P2から距離2mmだけ内側の非画像領域S′で行っている。これは、前述したトップセンサ11等のタイミングの誤差により、転写バイアス切替えタイミングが±3mm前後することを見込んだ上で、弱バイアスVlowの影響を受けて画像域のトナーが飛び散らないようにして決めた位置である。
一方、逆に、転写バイアスVtrから弱バイアスVlowへの切替えタイミングが、同じくトップセンサ11等のタイミングの誤差により、記録材Pの後端側にずれた場合、後端メモリ画像が発生する。すなわち、転写バイアスVtrの影響を受けて、記録材Pの後端のエッジ部分で過剰な転写電流が流れると、その過剰電流によって感光ドラム1上の電位が変動することにより、次の記録材Pの画像域に後端メモリ画像が発生する。とくに、記録材Pの後端で電流が集中して流れやすい抵抗値の低い状態の記録材Pで顕著に発生する。
C Transfer Bias Switching Next, transfer bias switching (switching from transfer bias to weak transfer bias) by transfer bias control in this embodiment will be described. In this embodiment, as shown in FIG. 5, the image forming area (printable area) S of the recording material P is set 5 mm inside from the front end P1 (not shown), the rear end P2, and the left and right ends P3. explain. In this case, as shown in FIG. 5, switching from the transfer bias Vtr after transfer to the weak bias Vlow is performed in the non-image area S ′ at a distance of 2 mm from the rear end P2 of the recording material P. This is determined so that the transfer bias switching timing is about ± 3 mm due to the timing error of the top sensor 11 and the like, and the toner in the image area is not scattered by the influence of the weak bias Vlow. It is the position.
On the other hand, when the switching timing from the transfer bias Vtr to the weak bias Vlow is shifted to the rear end side of the recording material P due to a timing error of the top sensor 11 or the like, a rear end memory image is generated. That is, when an excessive transfer current flows at the trailing edge portion of the recording material P due to the influence of the transfer bias Vtr, the potential on the photosensitive drum 1 fluctuates due to the excess current, and the next recording material P The rear end memory image is generated in the image area. In particular, it occurs remarkably in the recording material P in a state where the resistance value is low and the current tends to flow at the rear end of the recording material P.

D 転写過電流検出による処理
図6は、転写バイアスVtrから弱バイアスVlowへ切替えタイミング時における転写電流の変化を示した図である。転写中に流れる転写電流は、記録材Pや転写ローラ5の抵抗値に依存して変化する。おおよそ、印字時での転写バイアスVtrにより流れる転写電流は8〜10μA、紙間時での転写弱バイアスVlowにより流れる転写電流は非通紙時で5〜7μAに制御している。しかし、前述のタイムラグなどで、転写バイアスの切替えタイミングが遅れて、記録材Pの後端エッジ部分にも転写バイアスVtrが印加された場合、感光ドラム1上に12μA以上もの過電流が流れることがある。
D Processing by Detection of Transfer Overcurrent FIG. 6 is a diagram showing a change in transfer current at the switching timing from the transfer bias Vtr to the weak bias Vlow. The transfer current that flows during transfer varies depending on the resistance values of the recording material P and the transfer roller 5. In general, the transfer current that flows due to the transfer bias Vtr at the time of printing is controlled to 8 to 10 μA, and the transfer current that flows due to the weak transfer bias Vlow at the time of paper is controlled to 5 to 7 μA when the sheet is not passing. However, when the transfer bias switching timing is delayed due to the above-described time lag and the transfer bias Vtr is applied to the trailing edge portion of the recording material P, an overcurrent of 12 μA or more may flow on the photosensitive drum 1. is there.

そこで、本実施例では、紙後端の5mm内側から6mmの間(転写バイアス切替えタイミングの前後±3mm、時間T1の間)電流検出回路34で感光ドラム1に流れる電流値を1msec毎に検出する。制御装置30で10msec間(1mm)の検出電流値の平均電流値が12μA(請求項でいう所定の閾値に相当)以上と算出した場合には、感光ドラム1上に過電流が流れていると判断する。そして、次の記録材P’の給紙タイミングや、それに同期する、画像書き出しを変更制御し、さらに、帯電、露光、現像の出力タイミングも変更制御している。図15(a)に示すように、前述の後端メモリ画像は、1枚目の記録材Pの後端で集中的に流れた電流によって感光ドラム1上にできたメモリが、感光ドラム1の1周後に2枚目の記録材P上にすじ画像として発生する現象である。しかし、図15(b)に示すように、この感光ドラム1上のメモリは帯電を繰り返すごとに減衰し、通常は感光ドラム1の2周目に印字が行われるときにはこのメモリはほぼ消失する。よって、紙間(1枚目の記録材Pの後端と2枚目の記録材P’の先端の間隔)が感光ドラム1の1周分以上あれば画像上に後端メモリ画像は現れにくい。
そこで、本実施例では、前述の制御装置30により、ドラム1上に12μA以上の過電流が流れていると判断した場合には、次の記録材Pまでの紙間を感光ドラム1の1周分以上の長さ分確保する。これにより、次の記録材Pの給紙タイミングを所定より遅らせるとともに、それに同期して、画像書き出しを行うために、帯電、露光、現像、転写バイアスの出力タイミングを変更している。
Therefore, in this embodiment, the current value flowing through the photosensitive drum 1 is detected every 1 msec by the current detection circuit 34 between 6 mm from the inner side 5 mm from the rear end of the paper (± 3 mm before and after the transfer bias switching timing, during time T1). . When the control device 30 calculates that the average current value of the detected current value for 10 msec (1 mm) is 12 μA or more (corresponding to a predetermined threshold in the claims), it is assumed that an overcurrent flows on the photosensitive drum 1. to decide. Then, the feed timing of the next recording material P ′ and the image writing in synchronization therewith are changed and controlled, and the output timings of charging, exposure and development are also changed and controlled. As shown in FIG. 15A, the above-mentioned rear end memory image has a memory formed on the photosensitive drum 1 by the current intensively flowing at the rear end of the first recording material P. This is a phenomenon that occurs as a streak image on the second recording material P after one round. However, as shown in FIG. 15B, the memory on the photosensitive drum 1 is attenuated every time charging is repeated, and this memory is generally lost when printing is performed on the second round of the photosensitive drum 1. Therefore, if the gap between the sheets (the distance between the trailing edge of the first recording material P and the leading edge of the second recording material P ′) is equal to or greater than one turn of the photosensitive drum 1, the trailing edge memory image is unlikely to appear on the image. .
Therefore, in this embodiment, when the control device 30 determines that an overcurrent of 12 μA or more is flowing on the drum 1, the space between the sheets up to the next recording material P is one turn of the photosensitive drum 1. Secure at least a minute. As a result, the timing for feeding the next recording material P is delayed from the predetermined timing, and the output timing of charging, exposure, development, and transfer bias is changed in synchronization with the writing of the image.

図7は本実施例における、連続プリント中での、給紙、トップセンサ、帯電、露光、現像、転写バイアス、過電流検出の、出力ONとOFFを切り替えるタイミングチャートを示す。
本実施例では、まず、ホストコンピュータ(不図示)から、複数枚の連続プリント信号を受けると、1枚目の印字(画像形成)を開始するとともに、給紙を開始する(S1)。そして、記録材Pがトップセンサ11を通過してトップ信号(Top信号)が出力(オン)されると(S2)、制御装置30がタイマーカウントを開始する。そして、転写ニップ部Nにて感光ドラム1上の画像と同期をとって記録材Pの先端で転写バイアスVtrを印加する(S3)。また、記録材Pの後端がトップセンサ11を通過してトップ信号(Top信号)がオフされると(S4)、制御装置30がタイマーカウントを再び開始し、転写ニップ部Nにて記録材Pの後端5mm内側を予測して、過電流検出を開始する(S5)。その直後、記録材Pの後端2mm内側のタイミングで、転写電圧Vtrを転写弱バイアスVtoに切り替える(S6)。そして、過電流検出を時間T1作動させた後、記録材Pの後端が転写ニップ部N後1mmの位置に到達したタイミングで、過電流検出を終了するとともに、制御装置30にて過電流を検出したか否かの判断を行う(S7)。その結果、過電流を検出しなかった場合には、図7中の点線に示すように、記録材Pとの紙間を65mm確保したタイミングにて、次の記録材P’の給紙動作を開始する(S8)。その後、記録材P’の先端がトップセンサ11を通過してトップ信号(Top信号)が出力(オン)されると(S9)、制御装置30がタイマーカウントを開始する。そして、転写ニップ部Nの画像位置と同期をとり、感光ドラム1上への帯電、露光、現像、及び、転写バイアスVtrの出力を開始する(S10、11、12、13)。
FIG. 7 shows a timing chart for switching output ON and OFF for paper feeding, top sensor, charging, exposure, development, transfer bias, and overcurrent detection during continuous printing in this embodiment.
In this embodiment, when a plurality of continuous print signals are received from a host computer (not shown), first printing (image formation) is started and paper feeding is started (S1). When the recording material P passes through the top sensor 11 and a top signal (Top signal) is output (turned on) (S2), the control device 30 starts a timer count. Then, the transfer bias Vtr is applied at the leading end of the recording material P in synchronization with the image on the photosensitive drum 1 at the transfer nip N (S3). When the rear end of the recording material P passes through the top sensor 11 and the top signal (Top signal) is turned off (S4), the control device 30 starts the timer count again, and the recording material is recorded at the transfer nip portion N. Predicting the inside of the rear end 5 mm of P, overcurrent detection is started (S5). Immediately thereafter, the transfer voltage Vtr is switched to the transfer weak bias Vto at a timing 2 mm inside the rear end of the recording material P (S6). Then, after the overcurrent detection is activated for a time T1, at the timing when the trailing edge of the recording material P reaches the position 1 mm after the transfer nip portion N, the overcurrent detection is completed and the control device 30 detects the overcurrent. It is determined whether or not it has been detected (S7). As a result, when an overcurrent is not detected, as shown by the dotted line in FIG. 7, the feeding operation of the next recording material P ′ is performed at a timing at which 65 mm space between the recording material P and the recording material P is secured. Start (S8). Thereafter, when the leading edge of the recording material P ′ passes through the top sensor 11 and a top signal (Top signal) is output (ON) (S9), the control device 30 starts a timer count. Then, in synchronization with the image position of the transfer nip portion N, charging, exposure, development, and output of the transfer bias Vtr onto the photosensitive drum 1 are started (S10, 11, 12, 13).

一方、S7にて過電流を検出した場合には、図7中の実線に示すとおり、記録材Pとの紙間を80mm確保したタイミングで、次の記録材P’の給紙動作を開始する(S14)。その後、記録材P’の先端がトップセンサ11を通過してトップ信号(Top信号)が出力(オン)されると(S15)、制御装置30がタイマーカウントを開始する。そして、転写ニップ部Nの画像位置と同期をとり、感光ドラム1上への帯電、露光、現像、及び、転写バイアスVtrの出力を随時開始する(S16、17、18、19)。なお、本実施例の画像形成装置は、プロセススピード100m/sec、A4/16.5ppm(分当たりのA4印字の枚数)、連続通紙時の紙間が65mm、その他の各種位置関係は以下のとおりである。
・トップセンサ11の記録材先端検知位置と転写ニップ間の距離が45mm
・トップセンサ11の記録材後端検知位置と転写ニップ間の距離が25mm
・給紙ローラと転写ニップ間の距離が60mm
・ドラム1周は75mm
・帯電と転写ニップ間の距離が40mm(回転方向では35mm)
・露光と転写ニップ間の距離が35mm(回転方向では40mm)
・現像と転写ニップ間の距離が20mm(回転方向では55mm)
・過電流検出作動時間T1=60msec(作動距離6mm)
On the other hand, when an overcurrent is detected in S7, as shown by the solid line in FIG. 7, the feeding operation of the next recording material P ′ is started at a timing when 80 mm is maintained between the recording material P and the sheet. (S14). Thereafter, when the leading edge of the recording material P ′ passes through the top sensor 11 and a top signal (Top signal) is output (ON) (S15), the control device 30 starts timer counting. Then, in synchronism with the image position of the transfer nip N, charging, exposure, development, and output of the transfer bias Vtr on the photosensitive drum 1 are started at any time (S16, 17, 18, 19). The image forming apparatus of this embodiment has a process speed of 100 m / sec, A4 / 16.5 ppm (number of A4 prints per minute), a sheet interval of 65 mm during continuous paper feeding, and other various positional relationships. It is as follows.
・ The distance between the recording material leading edge detection position of the top sensor 11 and the transfer nip is 45 mm.
-The distance between the recording material trailing edge detection position of the top sensor 11 and the transfer nip is 25 mm.
・ Distance between paper feed roller and transfer nip is 60mm
・ The drum circumference is 75mm.
・ Distance between charging and transfer nip is 40mm (35mm in the rotation direction)
-Distance between exposure and transfer nip is 35mm (40mm in the rotation direction)
・ Distance between development and transfer nip is 20mm (55mm in the rotation direction)
・ Overcurrent detection operating time T1 = 60 msec (operating distance 6 mm)

以上説明したように、本実施例では、記録材Pの後端で過電流を検出すると、次の記録材P’の給紙、帯電、露光、現像の出力開始タイミングを、一律、150msec(15mm相当)遅らせて紙間を65mmから80mmに延長する。このように、紙間をドラム1周分(75mm)以上確保することで、記録材Pの後端で発生した後端メモリ領域は、帯電を1回分多く経由した後に、次の記録材P’の画像領域に到達する。そのため、帯電を繰り返すことでこの後端メモリはほぼ消失し、記録材P’の画像上に後端メモリ画像が発生するのを防止できる。   As described above, in this embodiment, when an overcurrent is detected at the rear end of the recording material P, the output start timing of the next recording material P ′ is uniformly 150 msec (15 mm). Equivalent) Delay the paper interval from 65 mm to 80 mm. In this way, by ensuring at least one drum circumference (75 mm) between the paper sheets, the trailing edge memory area generated at the trailing edge of the recording material P passes through a large amount of charging once, and then the next recording material P ′. To reach the image area. Therefore, the rear end memory is almost lost by repeating charging, and the rear end memory image can be prevented from being generated on the image of the recording material P ′.

E 評価
本実施例では、30℃85%の高温多湿環境(以下、HHと示す)で、抵抗1.0E+08Ω(HHで2kV印加時)の転写ローラを使用し、含水率10%以上の低抵抗紙、8%の中抵抗紙、6%以下の高抵抗紙、各々連続31枚プリントした場合の例である。表1は、後端メモリ画像の発生レベルを確認しての評価結果である。なお、前述のように、本実施例は、記録材Pの後端で過電流12μA以上を検出すると、紙間を65mmから80mmに延ばし、それに同期するタイミングで画像の書き出しタイミングを変更する。比較例1は、過電流が流れても、紙間は65mmのままで画像の書き出しタイミングも変更しない例である。また、記録材Pに印字する画像は、後端メモリ画像が目立ちやすい孤立ドット画像と、比較的目立ちにくい濃い目のハーフトーン(以下、HTと示す)の2種類で評価した。
E Evaluation In this example, a transfer roller having a resistance of 1.0E + 08Ω (when 2 kV is applied at HH) in a high-temperature and high-humidity environment (hereinafter referred to as HH) at 30 ° C. and 85% is used, and a low resistance with a moisture content of 10% or more. This is an example in which 31 sheets of paper, 8% medium resistance paper, and 6% or less high resistance paper are printed continuously. Table 1 shows an evaluation result obtained by confirming the generation level of the rear end memory image. As described above, in the present embodiment, when an overcurrent of 12 μA or more is detected at the rear end of the recording material P, the paper interval is increased from 65 mm to 80 mm, and the image writing timing is changed at a timing synchronized therewith. Comparative Example 1 is an example in which, even when an overcurrent flows, the interval between sheets remains 65 mm and the image writing timing is not changed. In addition, the images printed on the recording material P were evaluated by two types: an isolated dot image in which the rear end memory image is conspicuous and a dark halftone (hereinafter referred to as HT) that is relatively inconspicuous.

Figure 2010256528
Figure 2010256528

前記の結果より、比較例1は、常に紙間がドラム1周分より短いので、比較的目立ちにくい高抵抗紙やHT画像も含め、かなりの頻度で後端メモリ画像の発生が確認された。一方、本実施例は、過電流を検出すると紙間をドラム1周以上に延長するため、比較例1に比べて、後端メモリ画像の発生頻度は少なくなる。一部、厳しめの条件として、過電流が流れやすい低抵抗紙で、かつ、後端メモリ画像が目立ちやすい孤立ドットを印字した場合には、紙間をドラム1周以上確保しても後端メモリ画像の発生を完全に抑えることは困難であった。しかし、比較例1からの改善効果は明らかであり、中抵抗紙や高抵抗紙、HT画像など、発生レベルが軽微なメモリに関しては、本実施例でほとんど後端メモリ画像が発生しなくなることを確認した。   From the above results, in Comparative Example 1, since the paper interval was always shorter than one drum, it was confirmed that the rear end memory image was generated with a considerable frequency including high resistance paper and HT image which are relatively inconspicuous. On the other hand, in the present embodiment, when the overcurrent is detected, the interval between the sheets is extended to one or more rounds of the drum. In some stricter conditions, when low-resistance paper that is prone to overcurrent flow and isolated dots that have a noticeable rear-end memory image are printed, the rear-end is required even if one or more drum cycles are secured. It has been difficult to completely suppress the generation of memory images. However, the improvement effect from the comparative example 1 is clear, and with respect to a memory having a slight generation level such as medium resistance paper, high resistance paper, and HT image, the rear end memory image is hardly generated in this embodiment. confirmed.

このように、本実施例では、記録材Pの後端で過電流を検出すると、次の記録材P’の給紙タイミングと、画像書き出しタイミングを補正して、紙間をドラム1周分以上設ける構成としている。そのおかげで、過電流で感光ドラム上に電位むらが(後端メモリ)生じても、この領域に帯電を1回多く与える(帯電は2回以上となる)ことで、このむらを平滑化することができる。これにより、次の記録材P’に生じる後端メモリ画像を防止して、良好な画像を得ることができる。なお、過電流が15μA以上を大幅に超えるような場合には、紙間をドラム2周分以上設けることで、過電流を受けた領域に帯電をさらに1回以上多く与えても良い。また、過電流検出の電流値に応じて、後続紙の給紙タイミングや画像書き出しタイミングの補正量をさらに調整しても良い。   As described above, in this embodiment, when an overcurrent is detected at the rear end of the recording material P, the sheet feeding timing of the next recording material P ′ and the image writing timing are corrected, and the interval between the sheets is equal to or more than one round of the drum. It is set as the structure to provide. Thanks to this, even if potential unevenness (rear edge memory) occurs on the photosensitive drum due to overcurrent, this unevenness is smoothed by giving this area one more charge (charging is performed twice or more). be able to. As a result, it is possible to prevent a rear end memory image generated on the next recording material P ′ and obtain a good image. When the overcurrent greatly exceeds 15 μA or more, the space between the papers may be provided for two or more drums, so that the region subjected to the overcurrent may be charged more once or more. Further, the amount of correction for the feeding timing of the succeeding paper and the image writing timing may be further adjusted according to the current value of the overcurrent detection.

なお、実施例では、紙間が搬送中に変わらない場合を想定している。しかし、複数の給紙カセットを使用する場合には、紙間が搬送中に変わることもあるが、要は、後続の記録材が転写ニップ部に達するときに、ドラム1周分以上の紙間がとれれば、後端メモリ領域は2回以上帯電されるので、後端メモリ画像の発生を抑制できる。   In the embodiment, it is assumed that the interval between sheets does not change during conveyance. However, when using a plurality of paper feed cassettes, the gap between sheets may change during conveyance, but the point is that when the subsequent recording material reaches the transfer nip portion, the gap between the sheets more than one round of the drum. If it is possible, the rear end memory area is charged twice or more, so that the generation of the rear end memory image can be suppressed.

実施例2である“画像形成装置”について説明する。本実施例は、実施例1と同様の構成において、先行する記録材Pの後端で過電流を検出すると、この過電流で生じた感光ドラム上の電位むらを平滑化するために、この電位むら領域を帯電するタイミングにおいて、一時的に帯電出力を強めに補正して出力する例である。なお、画像形成装置の各部の機能、動作等については、実施例1で説明したものと同様であるため説明を省略する。   An “image forming apparatus” that is Embodiment 2 will be described. In the present embodiment, in the same configuration as in the first embodiment, when an overcurrent is detected at the trailing end of the preceding recording material P, the potential unevenness on the photosensitive drum caused by the overcurrent is smoothed. In this example, the charging output is temporarily corrected to be slightly stronger at the timing of charging the uneven area. Note that functions, operations, and the like of the respective units of the image forming apparatus are the same as those described in the first embodiment, and thus description thereof is omitted.

図8は本実施例における、トップセンサ、帯電、露光、現像、転写バイアス、過電流検出の、出力ONとOFFを切り替えるタイミングチャートを示す。実施例1と同一動作については説明を省略する。本実施例では、記録材Pがトップセンサ11を通過してトップ信号(Top信号)が出力(オン)されると(S2)、制御装置30がタイマーカウントを開始し(S3)、記録材Pの後端で過電流を検出する(S7)。そして、これ以降に感光ドラム上の後端メモリ領域が最初に帯電器に到達するタイミングにて、一時的に帯電出力をVh1に変更する(S20)。その後、帯電出力Vh1は、過電流を検出した時間T2だけ継続して印加された後、元の紙間帯電出力Vpr*に戻される(S21)。そして、感光ドラム1周分の時間が経過して、再び、後端メモリ領域を帯電するタイミングがくると、帯電出力は再度Vh1に変更される(S22)(請求項でいう、帯電出力を一時的に強める補正を、前記感光ドラムの複数周回にわたり行うに相当)。そして、再び、時間T2が経過すると帯電出力は元の帯電出力Vprに戻される(S23)。なお、本実施例における各種パラメータは以下のとおりである。   FIG. 8 is a timing chart for switching the output ON and OFF of the top sensor, charging, exposure, development, transfer bias, and overcurrent detection in this embodiment. The description of the same operation as that of the first embodiment is omitted. In this embodiment, when the recording material P passes through the top sensor 11 and a top signal (Top signal) is output (ON) (S2), the control device 30 starts a timer count (S3), and the recording material P An overcurrent is detected at the rear end (S7). Thereafter, at the timing when the rear end memory area on the photosensitive drum first reaches the charger, the charging output is temporarily changed to Vh1 (S20). Thereafter, the charging output Vh1 is continuously applied for the time T2 when the overcurrent is detected, and then returned to the original sheet-to-paper charging output Vpr * (S21). Then, when the time for charging the rear end memory area comes again after the time for one rotation of the photosensitive drum has elapsed, the charging output is changed to Vh1 again (S22) (the charging output in the claims is temporarily changed). This is equivalent to performing correction for increasing the number of revolutions of the photosensitive drum). When the time T2 has elapsed again, the charging output is returned to the original charging output Vpr (S23). Various parameters in this example are as follows.

時間T2
10msec(過電流検出の最小単位)以上、60msec(過電流検出時間)未満
紙間帯電出力VPr=−1000V
補正帯電出力Vh1=−1100V
Time T2
10 msec (minimum unit of overcurrent detection) or more and less than 60 msec (overcurrent detection time) Inter-sheet charging output VPr = −1000 V
Corrected charging output Vh1 = −1100V

以上、本実施例では、記録材Pの後端で過電流を検出すると、感光ドラム1上で過電流を受けた領域に対し、一時的に帯電出力をΔ100V強めに補正して出力する。また、前述と同様の手法にて、後端メモリ画像の発生レベルを確認した。表2はその評価結果である。   As described above, in the present embodiment, when an overcurrent is detected at the rear end of the recording material P, the charging output is temporarily corrected to be slightly stronger by Δ100 V and output to the region on the photosensitive drum 1 that has received the overcurrent. Further, the generation level of the rear end memory image was confirmed by the same method as described above. Table 2 shows the evaluation results.

Figure 2010256528
Figure 2010256528

前記の結果より、比較例1からの改善効果は明らかである。実施例1と同様に、低抵抗紙の孤立ドット画像には、後端メモリ画像が軽微に発生するものの、その他の条件においては、常に良好な画像を得ることができる。このように、本実施例では、記録材Pの後端で過電流を検出すると、この過電流で生じた感光ドラム上の電位むらを帯電するタイミングにおいて、一時的に帯電出力を強めに補正している。その結果、正規の帯電出力で帯電する場合に比べ、感光ドラム上の電位むらをより平滑化することが可能となり、高温多湿環境における後端メモリ画像の発生レベルを抑制し、良好な画像を得ることができる。   From the above results, the improvement effect from Comparative Example 1 is clear. Similar to the first embodiment, the rear end memory image is slightly generated in the isolated dot image of the low resistance paper, but a good image can always be obtained under other conditions. As described above, in this embodiment, when an overcurrent is detected at the rear end of the recording material P, the charging output is temporarily corrected to be slightly stronger at the timing of charging the potential unevenness on the photosensitive drum caused by the overcurrent. ing. As a result, it is possible to further smooth the potential unevenness on the photosensitive drum as compared with the case where charging is performed with a normal charging output, and the generation level of the rear end memory image in a high-temperature and high-humidity environment is suppressed, and a good image is obtained. be able to.

実施例3である“画像形成装置”について説明する。本実施例は、先行する記録材Pの後端で過電流を検出すると、紙間を感光ドラム1周分以上(80mm)設けるとともに、次の記録材P’までの2回の帯電において、感光ドラム1上の過電流を受けた領域に対して、2回とも帯電出力を強めに出力する例である。なお、本実施例の画像形成装置は、実施例1についての図と同様の構成のため説明を省略する。また、画像形成装置の各部の機能、動作等についても説明を省略する。   An “image forming apparatus” that is Embodiment 3 will be described. In this embodiment, when an overcurrent is detected at the rear end of the preceding recording material P, the space between the sheets is provided for one or more rotations of the photosensitive drum (80 mm), and the photosensitive is performed in the two charging until the next recording material P ′. This is an example in which the charging output is strongly output twice in the region of the drum 1 that has received the overcurrent. Note that the image forming apparatus according to the present exemplary embodiment has the same configuration as that of the first exemplary embodiment, and a description thereof will be omitted. Further, description of functions and operations of each unit of the image forming apparatus will be omitted.

本実施例では、実施例1と同様に、まず記録材Pの後端で過電流を検出すると、給紙や画像の書き込みタイミングを補正して、紙間を感光ドラム1周分以上(80mm)を確保する。そして、この過電流で生じた感光ドラム上の電位むらを平滑化するため、次の記録材P’までの2回の帯電において、2回とも帯電出力を強めに補正する。図9は本実施例における、トップセンサ、帯電、露光、現像、転写バイアス、過電流検出の、出力ONとOFFを切り替えるタイミングチャートを示す。実施例1と同一動作については説明を省略する。
本実施例では、記録材Pがトップセンサ11を通過してトップ信号(Top信号)が出力(オン)されると(S2)、制御装置30がタイマーカウントを開始し、記録材Pの後端で過電流を検出する(S7)。そして、感光ドラム上の後端メモリ領域が最初に帯電器に到達するタイミングにて、一時的に帯電出力をVh1に変更する(S20)。その後、帯電出力Vh1は、過電流を検出した時間T2だけ継続して印加された後、元の紙間帯電出力Vpr*に戻される(S21)。そして、感光ドラム1周分の時間が経過して、再び、後端メモリ領域を帯電するタイミングがくると、帯電出力は再度Vh1に変更される(S22)。そして、再び、時間T2が経過すると帯電出力は元の帯電出力Vprに戻される(S23)。なお、本実施例における各種パラメータは以下のとおりである。
In this embodiment, as in the first embodiment, when an overcurrent is first detected at the rear end of the recording material P, the timing of paper feeding and image writing is corrected, and the interval between the sheets is equal to or more than one rotation of the photosensitive drum (80 mm). Secure. Then, in order to smooth the potential unevenness on the photosensitive drum caused by this overcurrent, the charging output is corrected to be stronger in both of the two charging operations up to the next recording material P ′. FIG. 9 is a timing chart for switching the output ON and OFF for the top sensor, charging, exposure, development, transfer bias, and overcurrent detection in this embodiment. The description of the same operation as that of the first embodiment is omitted.
In this embodiment, when the recording material P passes through the top sensor 11 and a top signal (Top signal) is output (ON) (S2), the control device 30 starts the timer count, and the trailing edge of the recording material P is reached. Then, an overcurrent is detected (S7). Then, at the timing when the rear end memory area on the photosensitive drum first reaches the charger, the charging output is temporarily changed to Vh1 (S20). Thereafter, the charging output Vh1 is continuously applied for the time T2 when the overcurrent is detected, and then returned to the original sheet-to-paper charging output Vpr * (S21). When the time for one rotation of the photosensitive drum has elapsed and the timing for charging the rear end memory area comes again, the charging output is changed to Vh1 again (S22). When the time T2 has elapsed again, the charging output is returned to the original charging output Vpr (S23). Various parameters in this example are as follows.

時間T2
10msec(過電流検出の最小単位)以上、60msec(過電流検出時間)未満
紙間帯電出力VPr=−1000V
補正帯電出力Vhigh=−1100V
Time T2
10 msec (minimum unit of overcurrent detection) or more and less than 60 msec (overcurrent detection time) Inter-sheet charging output VPr = −1000 V
Corrected charging output Vhigh = -1100V

以上説明したように、本実施例では、記録材Pの後端で過電流を検出すると、紙間を感光ドラム1周分以上(80mm)設ける。そして、次の記録材P’までの2回の帯電において、感光ドラム1上の過電流を受けた領域に対して、2回とも帯電出力をΔ100V強めに出力している。そこで、前述と同様の手法にて、後端メモリ画像の発生レベルを確認した。表3はその評価結果である。   As described above, in this embodiment, when an overcurrent is detected at the rear end of the recording material P, a space between the sheets of the photosensitive drum is one round (80 mm) or more. In the two charging operations up to the next recording material P ′, the charging output is output slightly stronger by Δ100 V in both the areas on the photosensitive drum 1 that have received the overcurrent. Therefore, the generation level of the rear end memory image was confirmed by the same method as described above. Table 3 shows the evaluation results.

Figure 2010256528
Figure 2010256528

前記の結果より、本実施例では、実施例1、2でも抑えきれないような低抵抗紙で孤立ドット画像をプリントした条件においても、後端メモリ画像の発生を抑え、常に良好な画像を得ることができる。このように、本実施例では、記録材Pの後端で過電流を検出すると、次の記録材P’の給紙タイミングと、画像書き出しタイミングをずらして、紙間を感光ドラム1周分以上設ける構成としている。そのおかげで、過電流で感光ドラム上に電位むらが生じても、この領域に帯電を2回以上与えることできるので、電位むらを平滑化することができる。さらに、この過電流で生じた感光ドラム上の電位むらを帯電するタイミングにおいて、一時的に帯電出力を強めに補正しているので、正規の帯電出力のまま帯電するよりも、さらに電位むらを平滑化することが可能となる。その結果、高温多湿環境における低抵抗紙に対しても、後端メモリ画像の発生を抑制し、良好な画像を得ることができる。   From the above results, in this embodiment, even when the isolated dot image is printed with low resistance paper that cannot be suppressed even in the first and second embodiments, the generation of the rear end memory image is suppressed, and a good image is always obtained. be able to. As described above, in this embodiment, when an overcurrent is detected at the rear end of the recording material P, the feeding timing of the next recording material P ′ and the image writing timing are shifted, and the interval between the sheets is equal to or more than one rotation of the photosensitive drum. It is set as the structure to provide. Thanks to this, even if potential unevenness occurs on the photosensitive drum due to an overcurrent, this region can be charged twice or more, so that the potential unevenness can be smoothed. In addition, since the charging output is temporarily corrected to be slightly stronger at the timing of charging the potential unevenness on the photosensitive drum caused by this overcurrent, the potential unevenness is smoothed more than charging with the regular charging output. Can be realized. As a result, it is possible to suppress the generation of the trailing edge memory image and obtain a good image even for low resistance paper in a high temperature and humidity environment.

実施例4である“画像形成装置”について説明する。本実施例は、実施例3と同様の構成において、帯電補正の1回目と2回目とで帯電出力の補正量が異なる例である。なお、本実施例の画像形成装置は、実施例1についての図と同様の構成のため説明を省略する。また、画像形成装置の各部の機能、動作等についても説明を省略する。   An “image forming apparatus” that is Embodiment 4 will be described. The present embodiment is an example in which the charge output correction amount differs between the first charge correction and the second charge correction in the same configuration as the third embodiment. Note that the image forming apparatus according to the present exemplary embodiment has the same configuration as that of the first exemplary embodiment, and a description thereof will be omitted. Further, description of functions and operations of each unit of the image forming apparatus will be omitted.

実施例2、3でも説明したように、後端メモリ画像を防止するには、記録材Pの後端で発生した過電流による感光ドラムの電位むらを帯電で平滑化することが賢明である。実施例3のように、紙間を感光ドラム1周分確保すれば、電位むら領域を1回多く帯電することができ、その上、帯電出力を強めに補正することで、電位むらはさらに平滑化することができる。   As described in the second and third embodiments, in order to prevent the rear end memory image, it is wise to smooth the uneven potential of the photosensitive drum due to the overcurrent generated at the rear end of the recording material P by charging. As in the third embodiment, if one sheet of photosensitive drum is provided between the sheets, the potential unevenness region can be charged once more, and the potential unevenness can be further smoothed by correcting the charging output to be stronger. Can be

しかし、この帯電出力の補正が強すぎると、過帯電の影響で感光ドラムが逆側への電位むらを生じ、黒すじとなって発生する後端メモリ画像とは逆に、白すじの現象が起こるおそれもある。とくに、2回目の帯電補正においては、1回目の帯電補正で電位むらが平滑化されてきたことを考慮して帯電補正量をやや少なくすることが好ましい。しかも、2回目の帯電は、次の記録材P’への画像書き出しをスタートした後のタイミングでもあり、過帯電した場合の影響がそのまま次の記録材P’に白すじ画像となって現れるおそれもある。   However, if the correction of the charging output is too strong, the photosensitive drum will be uneven in potential due to overcharging, and the phenomenon of white streaks will occur, contrary to the trailing edge memory image that occurs as black streaks. It can happen. In particular, in the second charge correction, it is preferable to reduce the charge correction amount slightly in consideration of the potential unevenness being smoothed in the first charge correction. In addition, the second charging is a timing after the start of image writing on the next recording material P ′, and the influence of overcharging may appear as a white streak image on the next recording material P ′. There is also.

そこで、本実施例では、図10のタイミングチャートに示すように、以下の動作を実行している。本実施例では、記録材Pがトップセンサ11を通過してトップ信号(Top信号)が出力(オン)されると(S2)、制御装置30がタイマーカウントを開始し、記録材Pの後端で過電流を検出する(S7)。そして、感光ドラム上の後端メモリ領域が最初に帯電器に到達するタイミングにて、一時的に帯電出力をVh2に変更する(S20)。その後、帯電出力Vh2は、過電流を検出した時間T2だけ継続して印加された後、元の紙間帯電出力Vpr*に戻される(S21)。そして、感光ドラム1周分の時間が経過して、再び、後端メモリ領域を帯電するタイミングがくると、1回目の帯電Vh2より補正量を少なくしたVh3に帯電出力は変更される(S24)。この処理は請求項でいう、周回が進むにつれて前記帯電出力を一時的に強める補正の度合いを弱めるに相当する。そして、再び、時間T2が経過すると帯電出力は元の帯電出力Vprに戻される(S25)。なお、本実施例における各種パラメータは以下のとおりである。
時間T2=10msec(過電流検出の最小単位)から60msec(過電流検出時間)
紙間帯電出力VPr=−1000V
補正帯電出力Vh2=−1120V
補正帯電出力Vh1=−1050V
Therefore, in this embodiment, the following operations are executed as shown in the timing chart of FIG. In this embodiment, when the recording material P passes through the top sensor 11 and a top signal (Top signal) is output (ON) (S2), the control device 30 starts the timer count, and the trailing edge of the recording material P is reached. Then, an overcurrent is detected (S7). Then, at the timing when the rear end memory area on the photosensitive drum first reaches the charger, the charging output is temporarily changed to Vh2 (S20). Thereafter, the charging output Vh2 is continuously applied for the time T2 when the overcurrent is detected, and then returned to the original sheet-to-paper charging output Vpr * (S21). Then, when the time for charging the rear end memory area comes again after the time for one rotation of the photosensitive drum has elapsed, the charging output is changed to Vh3 in which the correction amount is smaller than that of the first charging Vh2 (S24). . This processing is equivalent to weakening the degree of correction that temporarily increases the charging output as the circulation proceeds. When the time T2 has elapsed again, the charging output is returned to the original charging output Vpr (S25). Various parameters in this example are as follows.
Time T2 = 10 msec (minimum unit of overcurrent detection) to 60 msec (overcurrent detection time)
Paper-to-paper charging output VPr = -1000V
Corrected charging output Vh2 = −1120V
Corrected charging output Vh1 = −1050V

Figure 2010256528
Figure 2010256528

以上のように、本実施例は、後端メモリ画像の発生を防止するための帯電出力の補正が、逆に過帯電を引き起こして白すじがでてしまうことを防止したものである。電位むらが大きい1回目は帯電を若干強めにして、電位むらがやや平滑化されてきた2回目は帯電を極端に弱めに補正している。その結果、表4に示す実施例1と同様の評価でも後端メモリ画像の発生は見られず、過帯電による白すじの発生も抑えることができる。   As described above, in this embodiment, the correction of the charge output for preventing the occurrence of the rear end memory image prevents the occurrence of white streaks due to overcharging. In the first time when the potential unevenness is large, the charging is slightly strengthened, and in the second time when the potential unevenness is slightly smoothed, the charging is corrected extremely weakly. As a result, even in the same evaluation as in Example 1 shown in Table 4, the generation of the rear end memory image is not seen, and the occurrence of white stripes due to overcharging can be suppressed.

実施例5である“画像形成装置”について説明する。本実施例は、実施例2、3、4の帯電出力の補正に関して、過電流検出の電流値に応じて、帯電出力の補正量を変える例である。なお、画像形成装置の各部の機能、動作等については、実施例1から4で説明したものと同様であるので説明を省略する。
実施例2から4でも説明したように、後端メモリ画像を防止するには、記録材Pの後端で発生した過電流による感光ドラムの電位むらを帯電で平滑化することが賢明である。しかし、この電位むらは、記録材Pの後端で流れた電流値によって異なるため、この電流値によって、帯電出力の補正値を決めることが好ましい。たとえば、12μA程度の過電流ならば、帯電出力をわずかに強く補正するだけで後端メモリ画像を防止できるが、15μA以上の過電流になると、かなりの補正量を必要とする。また、15μA以上の過電流が流れる場合を想定して、帯電出力の補正を強めにしておくと、前述のように、過帯電の影響で白すじ現象が起こるおそれもある。そこで、本実施例では、表5に示すように、過電流検出の電流値に応じて、帯電出力の補正量を変えている。
An “image forming apparatus” that is Embodiment 5 will be described. This embodiment is an example in which the correction amount of the charging output is changed according to the current value of the overcurrent detection regarding the correction of the charging output of the second, third, and fourth embodiments. Note that functions, operations, and the like of each unit of the image forming apparatus are the same as those described in the first to fourth embodiments, and thus description thereof is omitted.
As described in the second to fourth embodiments, in order to prevent the rear end memory image, it is wise to smooth the uneven potential of the photosensitive drum due to the overcurrent generated at the rear end of the recording material P by charging. However, since this potential unevenness varies depending on the current value flowing at the rear end of the recording material P, it is preferable to determine the correction value of the charging output based on this current value. For example, if the overcurrent is about 12 μA, the rear end memory image can be prevented by correcting the charging output slightly strongly. However, if the overcurrent exceeds 15 μA, a considerable amount of correction is required. Further, assuming that the overcurrent of 15 μA or more flows, if the correction of the charging output is strengthened, as described above, the white streak phenomenon may occur due to the influence of overcharging. Therefore, in this embodiment, as shown in Table 5, the charging output correction amount is changed according to the current value of the overcurrent detection.

Figure 2010256528
Figure 2010256528

Figure 2010256528
Figure 2010256528

以上説明したように、本実施例では、過電流検出の電流値に応じて、帯電出力の補正量を変えることで、15μA以上の過電流が流れた場合には帯電出力の補正を強く、逆に、12μA未満の過電流であれば帯電出力の補正は弱めに設定している。それゆえ、流れ込んだ電流量で異なる感光ドラム上の電位むらに対し、常に、それを平滑化するのに最適な帯電出力を与えることができる。その結果、表6に示す実施例1と同様の評価でも後端メモリ画像の発生は見られず、同時に、過帯電による白すじの発生も抑えることができ、常に良好な画像を得ることができる。   As described above, in this embodiment, by changing the correction amount of the charging output according to the current value of the overcurrent detection, when the overcurrent of 15 μA or more flows, the correction of the charging output is strong and reversed. In addition, if the overcurrent is less than 12 μA, the charging output correction is set to be weak. Therefore, it is possible to always provide the optimum charging output for smoothing the potential unevenness on the photosensitive drum which is different depending on the amount of the flowing current. As a result, even in the same evaluation as in Example 1 shown in Table 6, the generation of the rear end memory image is not observed, and at the same time, the generation of white streaks due to overcharging can be suppressed, and a good image can always be obtained. .

1 感光ドラム
2 帯電
3 露光装置
4 現像装置
5 転写ローラ
30 DCコントローラ
N 転写ニップ部
DESCRIPTION OF SYMBOLS 1 Photosensitive drum 2 Charging 3 Exposure apparatus 4 Developing apparatus 5 Transfer roller 30 DC controller N Transfer nip part

Claims (6)

感光ドラムの表面を一様に帯電する帯電手段と、前記帯電手段で帯電された前記感光ドラムの表面を露光し静電潜像を形成する露光手段と、前記露光手段で形成された静電潜像をトナーにより現像する現像手段と、前記現像手段で現像された前記感光ドラムの表面のトナー像を記録材に転写する転写手段とを備え、前記感光ドラムの表面とこれに当接する前記転写手段との間の転写ニップ部に、前記記録材を通過させて、転写バイアスが印加された前記転写手段により前記感光ドラムの表面のトナー像を前記記録材に転写して画像形成を行う画像形成装置において、
前記転写手段に前記転写バイアスを印加した際に、前記転写手段から前記感光ドラムに流れる電流を検出する電流検出手段と、画像形成動作を制御する制御手段とを備え、
前記制御手段は、前記記録材の連続プリント中における、先行する記録材の後端が前記転写ニップ部を通過する際に、前記電流検出手段による検出電流が所定の閾値を超えた場合に、後続の記録材が前記転写ニップ部に到達するときの、前記先行する記録材の後端と前記後続の記録材の先端との間隔が、前記感光ドラムの表面の1周分以上になるように、前記後続の記録材の給紙を制御することを特徴とする画像形成装置。
A charging unit that uniformly charges the surface of the photosensitive drum; an exposure unit that exposes the surface of the photosensitive drum charged by the charging unit to form an electrostatic latent image; and an electrostatic latent image formed by the exposure unit. A developing means for developing an image with toner; and a transfer means for transferring a toner image on the surface of the photosensitive drum developed by the developing means to a recording material, the transfer means contacting the surface of the photosensitive drum and the transfer means. The image forming apparatus performs image formation by passing the recording material through a transfer nip between the photosensitive drum and the transfer unit to which a transfer bias is applied to transfer a toner image on the surface of the photosensitive drum to the recording material. In
A current detection means for detecting a current flowing from the transfer means to the photosensitive drum when the transfer bias is applied to the transfer means; and a control means for controlling an image forming operation.
The control means performs subsequent processing when the current detected by the current detection means exceeds a predetermined threshold when the trailing edge of the preceding recording material passes through the transfer nip portion during continuous printing of the recording material. When the recording material reaches the transfer nip portion, the interval between the trailing edge of the preceding recording material and the leading edge of the succeeding recording material is equal to or more than one round of the surface of the photosensitive drum. An image forming apparatus that controls feeding of the subsequent recording material.
前記記録材の連続プリント中における、先行する記録材の後端が前記転写ニップ部を通過する際に、前記電流検出手段による検出電流が所定の閾値を超えた場合に、後続の記録材が前記転写ニップ部に到達するときの、前記先行する記録材の後端と前記後続の記録材の先端との間隔が、前記感光ドラムの表面の1周分以上になるように、前記後続の記録材の給紙を制御するとともに、前記電流検出手段による検出電流が前記所定の閾値を超えた以降に前記帯電手段で前記感光ドラムを帯電する際に、前記検出電流が所定の閾値を超える前記感光ドラムの表面の領域で、帯電出力を一時的に強める補正を行うことを特徴とする請求項1に記載の画像形成装置。   When the current detected by the current detection means exceeds a predetermined threshold when the trailing edge of the preceding recording material passes through the transfer nip portion during continuous printing of the recording material, the subsequent recording material is The succeeding recording material so that the distance between the trailing edge of the preceding recording material and the leading edge of the succeeding recording material when reaching the transfer nip portion is equal to or more than one round of the surface of the photosensitive drum. The photosensitive drum exceeds the predetermined threshold when the charging unit charges the photosensitive drum after the current detected by the current detection unit exceeds the predetermined threshold. The image forming apparatus according to claim 1, wherein correction for temporarily increasing the charging output is performed in a surface area of the image forming apparatus. 感光ドラムの表面を一様に帯電する帯電手段と、前記帯電手段で帯電された前記感光ドラムの表面を露光し静電潜像を形成する露光手段と、前記露光手段で形成された静電潜像をトナーにより現像する現像手段と、前記現像手段で現像された前記感光ドラムの表面のトナー像を記録材に転写する転写手段とを備え、前記感光ドラムの表面とこれに当接する前記転写手段との間の転写ニップ部に、前記記録材を通過させて、転写バイアスが印加された前記転写手段により前記感光ドラムの表面のトナー像を前記記録材に転写して画像形成を行う画像形成装置において、
前記転写手段に前記転写バイアスを印加した際に、前記転写手段から前記感光ドラムに流れる電流を検出する電流検出手段と、画像形成動作を制御する制御手段とを備え、
前記制御手段は、前記記録材の連続プリント中における、先行する記録材の後端が前記転写ニップ部を通過する際に、前記電流検出手段による検出電流が所定の閾値を超えた場合に、前記電流検出手段による検出電流が前記所定の閾値を超えた以降に前記帯電手段で前記感光ドラムを帯電する際に、前記検出電流が所定の閾値を超える前記感光ドラムの表面の領域で、帯電出力を一時的に強める補正を行うことを特徴とする画像形成装置。
A charging unit that uniformly charges the surface of the photosensitive drum; an exposure unit that exposes the surface of the photosensitive drum charged by the charging unit to form an electrostatic latent image; and an electrostatic latent image formed by the exposure unit. A developing means for developing an image with toner; and a transfer means for transferring a toner image on the surface of the photosensitive drum developed by the developing means to a recording material, the transfer means contacting the surface of the photosensitive drum and the transfer means. The image forming apparatus performs image formation by passing the recording material through a transfer nip between the photosensitive drum and the transfer unit to which a transfer bias is applied to transfer a toner image on the surface of the photosensitive drum to the recording material. In
A current detection means for detecting a current flowing from the transfer means to the photosensitive drum when the transfer bias is applied to the transfer means; and a control means for controlling an image forming operation.
In the continuous printing of the recording material, when the trailing edge of the preceding recording material passes through the transfer nip portion, the control unit is configured to detect the current when the current detection unit exceeds a predetermined threshold. When the photosensitive drum is charged by the charging unit after the detection current detected by the current detection unit exceeds the predetermined threshold, a charging output is generated in a region of the surface of the photosensitive drum where the detection current exceeds the predetermined threshold. An image forming apparatus that performs correction to temporarily increase.
前記制御手段は、前記検出電流が所定の閾値を超える前記感光ドラムの表面の領域に対する帯電出力を一時的に強める補正を、前記感光ドラムの複数周回にわたり行うことを特徴とする請求項2または3に記載の画像形成装置。   4. The control unit according to claim 2, wherein correction for temporarily increasing a charging output for a region of the surface of the photosensitive drum where the detected current exceeds a predetermined threshold is performed over a plurality of turns of the photosensitive drum. The image forming apparatus described in 1. 制御手段は、前記帯電出力を一時的に強める補正を、前記感光ドラムの複数周回にわたり行う場合に、周回が進むにつれて前記帯電出力を一時的に強める補正の度合いを弱めることを特徴とする請求項4に記載の画像形成装置。   The control means reduces the degree of correction that temporarily increases the charging output as the rotation proceeds when the correction that temporarily increases the charging output is performed over a plurality of rotations of the photosensitive drum. 5. The image forming apparatus according to 4. 制御手段は、前記帯電出力を一時的に強める補正を行う際に、前記電流検出手段による検出電流が所定の閾値を超えた場合の検出電流値にもとづいて、前記帯電出力を一時的に強める補正の補正量を変更することを特徴とする請求項2から請求項5のいずれか一項に記載の画像形成装置。   When the control means performs correction for temporarily increasing the charging output, correction for temporarily increasing the charging output based on a detected current value when a detection current detected by the current detection means exceeds a predetermined threshold. The image forming apparatus according to claim 2, wherein the correction amount is changed.
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012226193A (en) * 2011-04-21 2012-11-15 Brother Ind Ltd Image forming apparatus
US9042795B2 (en) 2012-08-31 2015-05-26 Kyocera Document Solutions Inc. Image forming apparatus
JP2019124891A (en) * 2018-01-19 2019-07-25 キヤノン株式会社 Image formation device
WO2021215298A1 (en) * 2020-04-20 2021-10-28 ブラザー工業株式会社 Image forming apparatus
JP7707005B2 (en) 2021-09-17 2025-07-14 キヤノン株式会社 Image forming device

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012226193A (en) * 2011-04-21 2012-11-15 Brother Ind Ltd Image forming apparatus
US9042795B2 (en) 2012-08-31 2015-05-26 Kyocera Document Solutions Inc. Image forming apparatus
JP2019124891A (en) * 2018-01-19 2019-07-25 キヤノン株式会社 Image formation device
JP7071133B2 (en) 2018-01-19 2022-05-18 キヤノン株式会社 Image forming device
WO2021215298A1 (en) * 2020-04-20 2021-10-28 ブラザー工業株式会社 Image forming apparatus
JP7707005B2 (en) 2021-09-17 2025-07-14 キヤノン株式会社 Image forming device

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