JP2010138342A - Production method of polymerization stock solution for polybenzoazole - Google Patents
Production method of polymerization stock solution for polybenzoazole Download PDFInfo
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- 238000006116 polymerization reaction Methods 0.000 title claims abstract description 53
- 239000011550 stock solution Substances 0.000 title claims abstract description 25
- 238000004519 manufacturing process Methods 0.000 title claims description 16
- 125000003118 aryl group Chemical group 0.000 claims abstract description 28
- 239000000243 solution Substances 0.000 claims abstract description 21
- 238000000034 method Methods 0.000 claims abstract description 13
- 239000011261 inert gas Substances 0.000 claims abstract description 8
- 238000009775 high-speed stirring Methods 0.000 claims abstract description 7
- 239000002904 solvent Substances 0.000 claims abstract description 7
- -1 and NH Inorganic materials 0.000 claims description 35
- 229920000137 polyphosphoric acid Polymers 0.000 claims description 25
- 150000004982 aromatic amines Chemical class 0.000 claims description 18
- 125000004432 carbon atom Chemical group C* 0.000 claims description 16
- 229910052786 argon Inorganic materials 0.000 claims description 14
- 229910052760 oxygen Inorganic materials 0.000 claims description 10
- 229910052717 sulfur Inorganic materials 0.000 claims description 10
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 7
- 239000006185 dispersion Substances 0.000 claims description 6
- 229910052783 alkali metal Inorganic materials 0.000 claims description 5
- 239000002253 acid Substances 0.000 claims description 4
- 150000001340 alkali metals Chemical class 0.000 claims description 3
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 2
- 229920000388 Polyphosphate Polymers 0.000 claims description 2
- 239000001257 hydrogen Substances 0.000 claims description 2
- 229910052739 hydrogen Inorganic materials 0.000 claims description 2
- 239000001205 polyphosphate Substances 0.000 claims description 2
- 235000011176 polyphosphates Nutrition 0.000 claims description 2
- 239000002994 raw material Substances 0.000 abstract description 8
- 238000002360 preparation method Methods 0.000 abstract description 5
- 238000009987 spinning Methods 0.000 abstract description 5
- 239000000126 substance Substances 0.000 abstract description 5
- 125000001142 dicarboxylic acid group Chemical group 0.000 abstract description 4
- 125000000524 functional group Chemical group 0.000 abstract description 4
- 238000000465 moulding Methods 0.000 abstract description 2
- 238000003756 stirring Methods 0.000 abstract description 2
- 239000011541 reaction mixture Substances 0.000 abstract 2
- 238000010438 heat treatment Methods 0.000 abstract 1
- 230000001771 impaired effect Effects 0.000 abstract 1
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 18
- 239000007864 aqueous solution Substances 0.000 description 13
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 9
- 238000006243 chemical reaction Methods 0.000 description 9
- 229910052757 nitrogen Inorganic materials 0.000 description 9
- DLYUQMMRRRQYAE-UHFFFAOYSA-N tetraphosphorus decaoxide Chemical compound O1P(O2)(=O)OP3(=O)OP1(=O)OP2(=O)O3 DLYUQMMRRRQYAE-UHFFFAOYSA-N 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- 150000003839 salts Chemical class 0.000 description 6
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 5
- 238000002156 mixing Methods 0.000 description 5
- 239000000178 monomer Substances 0.000 description 5
- 125000004430 oxygen atom Chemical group O* 0.000 description 5
- 229920000642 polymer Polymers 0.000 description 5
- OYFRNYNHAZOYNF-UHFFFAOYSA-N 2,5-dihydroxyterephthalic acid Chemical compound OC(=O)C1=CC(O)=C(C(O)=O)C=C1O OYFRNYNHAZOYNF-UHFFFAOYSA-N 0.000 description 4
- DPYROBMRMXHROQ-UHFFFAOYSA-N 4,6-diaminobenzene-1,3-diol Chemical compound NC1=CC(N)=C(O)C=C1O DPYROBMRMXHROQ-UHFFFAOYSA-N 0.000 description 4
- KUMOYHHELWKOCB-UHFFFAOYSA-N 4,6-diaminobenzene-1,3-diol;dihydrochloride Chemical compound Cl.Cl.NC1=CC(N)=C(O)C=C1O KUMOYHHELWKOCB-UHFFFAOYSA-N 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 4
- 239000007863 gel particle Substances 0.000 description 4
- 238000006068 polycondensation reaction Methods 0.000 description 4
- AFVFQIVMOAPDHO-UHFFFAOYSA-N Methanesulfonic acid Chemical compound CS(O)(=O)=O AFVFQIVMOAPDHO-UHFFFAOYSA-N 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 239000000835 fiber Substances 0.000 description 3
- 230000003287 optical effect Effects 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 239000002244 precipitate Substances 0.000 description 3
- HSTOKWSFWGCZMH-UHFFFAOYSA-N 3,3'-diaminobenzidine Chemical compound C1=C(N)C(N)=CC=C1C1=CC=C(N)C(N)=C1 HSTOKWSFWGCZMH-UHFFFAOYSA-N 0.000 description 2
- AHUNLCWALDZRQE-UHFFFAOYSA-N 5-amino-2-azaniumyl-4-sulfanylbenzenethiolate Chemical compound NC1=CC(S)=C(N)C=C1S AHUNLCWALDZRQE-UHFFFAOYSA-N 0.000 description 2
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- WCUXLLCKKVVCTQ-UHFFFAOYSA-M Potassium chloride Chemical compound [Cl-].[K+] WCUXLLCKKVVCTQ-UHFFFAOYSA-M 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- 239000003963 antioxidant agent Substances 0.000 description 2
- 230000003078 antioxidant effect Effects 0.000 description 2
- 150000004984 aromatic diamines Chemical class 0.000 description 2
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 238000000354 decomposition reaction Methods 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 150000002736 metal compounds Chemical class 0.000 description 2
- 229920002577 polybenzoxazole Polymers 0.000 description 2
- 238000005070 sampling Methods 0.000 description 2
- 238000003786 synthesis reaction Methods 0.000 description 2
- GZNAASVAJNXPPW-UHFFFAOYSA-M tin(4+) chloride dihydrate Chemical compound O.O.[Cl-].[Sn+4] GZNAASVAJNXPPW-UHFFFAOYSA-M 0.000 description 2
- FWPIDFUJEMBDLS-UHFFFAOYSA-L tin(II) chloride dihydrate Substances O.O.Cl[Sn]Cl FWPIDFUJEMBDLS-UHFFFAOYSA-L 0.000 description 2
- HSSYVKMJJLDTKZ-UHFFFAOYSA-N 3-phenylphthalic acid Chemical compound OC(=O)C1=CC=CC(C=2C=CC=CC=2)=C1C(O)=O HSSYVKMJJLDTKZ-UHFFFAOYSA-N 0.000 description 1
- DWUUPAUTLKFPLO-UHFFFAOYSA-N 4,6-diaminobenzene-1,3-dithiol Chemical compound NC1=CC(N)=C(S)C=C1S DWUUPAUTLKFPLO-UHFFFAOYSA-N 0.000 description 1
- 0 C*c1cc(O)c(*)cc1* Chemical compound C*c1cc(O)c(*)cc1* 0.000 description 1
- 229910021591 Copper(I) chloride Inorganic materials 0.000 description 1
- VMQMZMRVKUZKQL-UHFFFAOYSA-N Cu+ Chemical compound [Cu+] VMQMZMRVKUZKQL-UHFFFAOYSA-N 0.000 description 1
- QXNVGIXVLWOKEQ-UHFFFAOYSA-N Disodium Chemical class [Na][Na] QXNVGIXVLWOKEQ-UHFFFAOYSA-N 0.000 description 1
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- FXQJZTBMBKSXIB-UHFFFAOYSA-N N1=C(C(=CC=C1)C(=O)O)C(=O)O.[Na].[Na] Chemical compound N1=C(C(=CC=C1)C(=O)O)C(=O)O.[Na].[Na] FXQJZTBMBKSXIB-UHFFFAOYSA-N 0.000 description 1
- ABLZXFCXXLZCGV-UHFFFAOYSA-N Phosphorous acid Chemical compound OP(O)=O ABLZXFCXXLZCGV-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical group C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-N Sulfurous acid Chemical compound OS(O)=O LSNNMFCWUKXFEE-UHFFFAOYSA-N 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 229910001508 alkali metal halide Inorganic materials 0.000 description 1
- 150000008045 alkali metal halides Chemical class 0.000 description 1
- ANUAIBBBDSEVKN-UHFFFAOYSA-N benzene-1,2,4,5-tetramine Chemical compound NC1=CC(N)=C(N)C=C1N ANUAIBBBDSEVKN-UHFFFAOYSA-N 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 238000012790 confirmation Methods 0.000 description 1
- OXBLHERUFWYNTN-UHFFFAOYSA-M copper(I) chloride Chemical compound [Cu]Cl OXBLHERUFWYNTN-UHFFFAOYSA-M 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 239000012024 dehydrating agents Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- WOHZWJJTCARTKY-UHFFFAOYSA-N furan-2,3,4,5-tetramine Chemical compound NC=1OC(N)=C(N)C=1N WOHZWJJTCARTKY-UHFFFAOYSA-N 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 229910052734 helium Inorganic materials 0.000 description 1
- 239000001307 helium Substances 0.000 description 1
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 1
- 125000001072 heteroaryl group Chemical group 0.000 description 1
- 150000004677 hydrates Chemical class 0.000 description 1
- 150000003840 hydrochlorides Chemical class 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 1
- LVPMIMZXDYBCDF-UHFFFAOYSA-N isocinchomeronic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)N=C1 LVPMIMZXDYBCDF-UHFFFAOYSA-N 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229940098779 methanesulfonic acid Drugs 0.000 description 1
- KYTZHLUVELPASH-UHFFFAOYSA-N naphthalene-1,2-dicarboxylic acid Chemical compound C1=CC=CC2=C(C(O)=O)C(C(=O)O)=CC=C21 KYTZHLUVELPASH-UHFFFAOYSA-N 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000001103 potassium chloride Substances 0.000 description 1
- 235000011164 potassium chloride Nutrition 0.000 description 1
- BLFHNSQIZCUTLB-UHFFFAOYSA-N pyrazine-2,3,5,6-tetramine Chemical compound NC1=NC(N)=C(N)N=C1N BLFHNSQIZCUTLB-UHFFFAOYSA-N 0.000 description 1
- IAYUQKZZQKUOFL-UHFFFAOYSA-N pyridine-2,3,5,6-tetramine Chemical compound NC1=CC(N)=C(N)N=C1N IAYUQKZZQKUOFL-UHFFFAOYSA-N 0.000 description 1
- GJAWHXHKYYXBSV-UHFFFAOYSA-N pyridinedicarboxylic acid Natural products OC(=O)C1=CC=CN=C1C(O)=O GJAWHXHKYYXBSV-UHFFFAOYSA-N 0.000 description 1
- GJAWHXHKYYXBSV-UHFFFAOYSA-L quinolinate(2-) Chemical compound [O-]C(=O)C1=CC=CN=C1C([O-])=O GJAWHXHKYYXBSV-UHFFFAOYSA-L 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 230000001603 reducing effect Effects 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 150000003464 sulfur compounds Chemical class 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Landscapes
- Polymers With Sulfur, Phosphorus Or Metals In The Main Chain (AREA)
- Macromolecular Compounds Obtained By Forming Nitrogen-Containing Linkages In General (AREA)
Abstract
Description
本発明は、特定の官能基を有する芳香族ジカルボン酸基を含むポリベンゾアゾールの製造原料である重合原液の調製方法、およびそれからのポリベンゾアゾールの製造方法に関する。 The present invention relates to a method for preparing a polymerization stock solution that is a raw material for producing polybenzoazole containing an aromatic dicarboxylic acid group having a specific functional group, and a method for producing polybenzoazole therefrom.
ポリベンゾビスオキサゾールに代表されるポリベンゾアゾールは優れた物性を有する重縮合系ポリマーであり、ポリベンゾビスオキサゾール系化合物については広範な紹介例がある(例えば、特許文献1を参照)。 Polybenzoazole represented by polybenzobisoxazole is a polycondensation polymer having excellent physical properties, and there are extensive examples of introduction of polybenzobisoxazole compounds (see, for example, Patent Document 1).
ポリベンゾアゾールの製造方法としては、4,6−ジアミノ−1,3−ベンゼンジオール、2,5−ジアミノ−1,4−ベンゼンジチオールなどの芳香族アミンと、テレフタル酸、ナフタレンジカルボン酸、ビフェニルジカルボン酸などの芳香族ジカルボン酸とを、ポリリン酸などの脱水作用を有する溶剤中で重縮合反応させる方法が最も一般的である。 As a production method of polybenzoazole, aromatic amines such as 4,6-diamino-1,3-benzenediol and 2,5-diamino-1,4-benzenedithiol, terephthalic acid, naphthalenedicarboxylic acid, biphenyldicarboxylic acid are used. The most common method is a polycondensation reaction between an aromatic dicarboxylic acid such as an acid in a solvent having a dehydrating action such as polyphosphoric acid.
またポリベンゾアゾールの原料として、芳香族アミン誘導体と芳香族ジカルボン酸との塩を用いる製造方法や、芳香族アミン誘導体と芳香族ジカルボン酸塩からポリベンゾアゾールを製造する方法が紹介されている(例えば、特許文献2および3)。
また、特定官能基を有する2種の芳香族ジカルボン酸基を含むポリベンゾアゾールも報告されている(例えば、特許文献4)。
In addition, a production method using a salt of an aromatic amine derivative and an aromatic dicarboxylic acid as a raw material of polybenzoazole, and a method of producing polybenzoazole from an aromatic amine derivative and an aromatic dicarboxylate are introduced ( For example, Patent Documents 2 and 3).
Moreover, polybenzoazole containing two kinds of aromatic dicarboxylic acid groups having a specific functional group has also been reported (for example, Patent Document 4).
本発明は、紡糸や成形時に異物や工程トラブルの原因となるゲル状異物が少ないポリベンゾアゾールを製造する為の重合原液の調製法を提供することを目的とする。 An object of the present invention is to provide a method for preparing a polymerization stock solution for producing a polybenzoazole that has few gel-like foreign matters that cause foreign matters and process troubles during spinning and molding.
本発明者らは、ポリベンゾアゾール、特に特定官能基を有する2種の芳香族ジカルボン酸基を含むポリベンゾアゾールの原料の調製において、原料を溶媒に添加し、撹拌および昇温して重合反応させた際、得られたポリベンゾアゾールがゲル状物を多く含むものとなり、これを紡糸すると断糸が多発するなど糸の生産性を悪くなることを見出した。そして、この解決方法として、重合原液を、減圧下または不活性ガス雰囲気下で高速撹拌装置を用いて分散処理した後に重合反応させることにより、得られるポリベンゾアゾール溶液中のゲル状物の発生を抑制することに成功し、本発明に到達した。すなわち本発明は以下を要旨とするものである。 In the preparation of a raw material of polybenzoazole, in particular, a polybenzoazole containing two kinds of aromatic dicarboxylic acid groups having a specific functional group, the raw material is added to a solvent, stirred and heated to conduct a polymerization reaction. It was found that the resulting polybenzoazole contained a large amount of gel-like material, and spinning the yarn resulted in poor yarn productivity, such as frequent yarn breakage. As a solution to this problem, the polymerization stock solution is subjected to a dispersion reaction using a high-speed stirrer under reduced pressure or under an inert gas atmosphere, and then subjected to a polymerization reaction, thereby generating a gel-like substance in the obtained polybenzoazole solution. The present invention has been achieved successfully. That is, the gist of the present invention is as follows.
1. 下記一般式(A)および(B)
で表される芳香族アミン誘導体およびその塩酸塩からなる群から選択される少なくとも1種と、下記式(C)および(D)
で表される芳香族ジカルボン酸誘導体の少なくとも1種とを、溶媒中にて反応させて、下記式(E)〜(H)で表される有機塩化合物の少なくとも1種を得て、これをP2O5濃度75質量%以上のポリリン酸中に、下記式(E)〜(H)の有機塩化合物合計の濃度が10〜40質量%になるように加え、減圧下または不活性ガス雰囲気下で高速撹拌装置を用いて分散処理することを特徴とする、ポリベンゾアゾール重合原液の製造方法。
1. The following general formulas (A) and (B)
At least one selected from the group consisting of an aromatic amine derivative represented by the formula (I) and a hydrochloride thereof, and the following formulas (C) and (D):
And at least one organic salt compound represented by the following formulas (E) to (H) is reacted with at least one aromatic dicarboxylic acid derivative represented by formula (E): In polyphosphoric acid having a P 2 O 5 concentration of 75% by mass or more, it is added so that the total concentration of the organic salt compounds of the following formulas (E) to (H) is 10 to 40% by mass, under reduced pressure or in an inert gas atmosphere A method for producing a polybenzoazole polymerization stock solution, characterized in that the dispersion treatment is performed using a high-speed stirring device.
2. 高速撹拌装置の回転数が200〜2500rpmである上記1項に記載のポリベンゾアゾール重合原液の製造方法。
3. 高速撹拌装置がプラネタリーミキサであり、その公転回転数が200〜2000rpm、自転回転数が80〜800rpmであることを特徴とする上記2項に記載のポリベンゾアゾール重合原液の製造方法。
4. 上記1〜3項のいずれかに記載の方法で得られる、請求項1記載の式(E)〜(H)の有機塩化合物の少なくとも1種類が、P2O5濃度が75%以上のポリリン酸溶媒に、該式(E)〜(H)の有機塩化合物合計の濃度が5〜40質量%となる濃度にて分散されているポリベンゾアゾール重合原液。
5. 上記4項に記載の重合原液を用いて重合反応させ、ポリベンゾアゾールをポリリン酸溶液にて得ることを特徴とするポリベンゾアゾールの製造方法。
6. 上記5項に記載のポリベンゾアゾールの製造方法によって得られたポリベンゾアゾールのポリリン酸溶液であり、該溶液中に存在するゲル状異物数が、幅0.06−0.12mm、長さ5cmの繊維状に引き伸ばした該溶液サンプル中に10個以下であるポリベンゾアゾールのポリリン酸溶液。
2. 2. The method for producing a polybenzoazole polymerization stock solution as described in 1 above, wherein the high-speed stirring device has a rotational speed of 200 to 2500 rpm.
3. 3. The method for producing a polybenzoazole polymerization stock solution according to the above item 2, wherein the high-speed stirring device is a planetary mixer, the revolution speed is 200 to 2000 rpm, and the rotation speed is 80 to 800 rpm.
4). Obtained by the method according to any one of the above 1 to 3, wherein, at least one is, P 2 O 5 concentration of 75% or more polyphosphates of organic salt compound of formula according to claim 1, wherein (E) ~ (H) A polybenzoazole polymerization stock solution dispersed in an acid solvent at a concentration such that the total concentration of the organic salt compounds of the formulas (E) to (H) is 5 to 40% by mass.
5). 5. A method for producing polybenzoazole, characterized in that a polybenzoazole is obtained in a polyphosphoric acid solution by performing a polymerization reaction using the polymerization stock solution described in 4 above.
6). A polyphosphorazole solution of polybenzoazole obtained by the method for producing polybenzoazole according to 5 above, wherein the number of gel-like foreign substances present in the solution is 0.06 to 0.12 mm in width and 5 cm in length. A polyphosphoric acid solution of polybenzoazole which is 10 or less in the solution sample stretched into a fibrous form.
ポリベンゾアゾールの原料の調製において反応溶液中のゲル状物の発生を抑えることができるので、ポリベンゾアゾールを紡糸したときの糸の生産性を向上することが期待される。 Since the generation of gel-like substances in the reaction solution can be suppressed in the preparation of the polybenzoazole raw material, it is expected to improve the productivity of the yarn when the polybenzoazole is spun.
本発明の重合原液の成分である、前記式(E)〜(H)の有機塩化合物を得る方法の例を以下に示す。
まず、4,6−ジアミノ−1,3−ベンゼンジオール、2,5−ジアミノ−1,4−ベンゼンジチオール、2,4−ジアミノ−1,5−ベンゼンジチオール、1,2,4,5−テトラアミノベンゼン、3,3’,4,4’−ビフェニルテトラミン、3,3’,4,4’−テトラアミノジフェニルオキシド、2,3,5,6−テトラアミノピリジン、2,3,5,6−テトラアミノピラジン、2,3,4,5−テトラアミノチオフェン、2,3,4,5−テトラアミノフランなど前記式(A)および(B)で表される芳香族アミン誘導体およびその塩酸塩から選ばれる群から選択される少なくとも1種を、窒素やヘリウムなどの不活性ガスで脱気した水または塩酸などの強酸の水溶液に溶解し、芳香族アミン誘導体塩酸塩または芳香族アミン誘導体の水溶液とする。この際、芳香族アミン誘導体の分解を抑制するために還元作用を有する化合物を、芳香族アミン誘導体塩酸塩水溶液に添加してもよい。そのような化合物としては、スズ(II)、鉄(II)、銅(I)などの金属塩、あるいはホスホン酸や亜硫酸などのリン、硫黄化合物があげられるが、特にスズ(II)化合物の使用が好ましい。
The example of the method of obtaining the organic salt compound of said Formula (E)-(H) which is a component of the polymerization undiluted | stock solution of this invention is shown below.
First, 4,6-diamino-1,3-benzenediol, 2,5-diamino-1,4-benzenedithiol, 2,4-diamino-1,5-benzenedithiol, 1,2,4,5-tetra Aminobenzene, 3,3 ′, 4,4′-biphenyltetramine, 3,3 ′, 4,4′-tetraaminodiphenyl oxide, 2,3,5,6-tetraaminopyridine, 2,3,5,6 -Aromatic amine derivatives represented by the above formulas (A) and (B) such as tetraaminopyrazine, 2,3,4,5-tetraaminothiophene, 2,3,4,5-tetraaminofuran, and hydrochlorides thereof At least one selected from the group selected from the group consisting of water degassed with an inert gas such as nitrogen and helium or an aqueous solution of strong acid such as hydrochloric acid, and the aromatic amine derivative hydrochloride or aromatic amine derivative Use aqueous solution. At this time, in order to suppress the decomposition of the aromatic amine derivative, a compound having a reducing action may be added to the aromatic amine derivative hydrochloride aqueous solution. Examples of such compounds include metal salts such as tin (II), iron (II), and copper (I), and phosphorus and sulfur compounds such as phosphonic acid and sulfurous acid. Is preferred.
また、前記式(C)および(D)の芳香族ジカルボン酸誘導体(芳香族ジカルボン酸自身も含む)から選ばれる群から選択される少なくとも1種を、水酸化ナトリウム、水酸化カリウムなどのアルカリ金属水酸化物を含む水溶液または水に溶解し、芳香族ジカルボン酸アルカリ金属塩の水溶液とする、この水溶液についても不活性ガスで脱気しておくことが好ましい。ついで、該芳香族アミン誘導体塩酸塩水溶液と該芳香族ジカルボン酸アルカリ金属塩水溶液を混合することで、塩交換反応が起こり、芳香族アミン誘導体/芳香族ジカルボン酸からなる前記式(E)〜(H)の有機塩化合物が白色沈殿として形成され、塩化ナトリウムや塩化カリウムなどのアルカリ金属ハロゲン化物が副生する。
上記の混合時の温度は、少なくとも70℃以上、より好ましくは80℃以上、特に望ましくは90℃以上である。
In addition, at least one selected from the group selected from the aromatic dicarboxylic acid derivatives (including aromatic dicarboxylic acid itself) of the formulas (C) and (D) is an alkali metal such as sodium hydroxide or potassium hydroxide. It is preferable to deaerate this aqueous solution by dissolving it in an aqueous solution containing a hydroxide or water to obtain an aqueous solution of an alkali metal salt of an aromatic dicarboxylic acid. Next, by mixing the aromatic amine derivative hydrochloride aqueous solution and the aromatic dicarboxylic acid alkali metal salt aqueous solution, a salt exchange reaction takes place, and the above-mentioned formulas (E) to (E) comprising aromatic amine derivative / aromatic dicarboxylic acid The organic salt compound of H) is formed as a white precipitate, and alkali metal halides such as sodium chloride and potassium chloride are by-produced.
The mixing temperature is at least 70 ° C. or more, more preferably 80 ° C. or more, and particularly preferably 90 ° C. or more.
なお、前記記載から明らかなように、前記式(A)、(B)、(E)、(F)、(G)、および(H)における4価の芳香族基Ar1は、ピリジン環等の複素芳香族基も含むものである。また、4価の芳香族基Ar1は、炭素数が5〜12のものであると好ましく、炭素数6〜10のものであるとより好ましい。そして、前記式(A)、(B)、(E)、(F)、(G)、および(H)において、Xが酸素原子またはNHであると好ましく、Xが酸素原子またはNHで、かつAr1が炭素数5〜12の4価の芳香族基であるとより好ましく、Xが酸素原子またはNHで、かつAr1が炭素数6〜10の4価の芳香族基であるとより好ましい。 As is clear from the above description, the tetravalent aromatic group Ar 1 in the formulas (A), (B), (E), (F), (G), and (H) is a pyridine ring or the like. The heteroaromatic group is also included. In addition, the tetravalent aromatic group Ar 1 preferably has 5 to 12 carbon atoms, and more preferably 6 to 10 carbon atoms. In the formulas (A), (B), (E), (F), (G), and (H), X is preferably an oxygen atom or NH, X is an oxygen atom or NH, and Ar 1 is more preferably a tetravalent aromatic group having 5 to 12 carbon atoms, X is more preferably an oxygen atom or NH, and Ar 1 is a tetravalent aromatic group having 6 to 10 carbon atoms. .
さらに、前記式(D)、(F)、および(H)においては、YがCHのものが好ましく、式(F)、および(H)においてはYがCHで、Xが酸素原子またはNHで、かつAr1が炭素数5〜12の4価の芳香族基であるとより好ましく、YがCHで、Xが酸素原子またはNHで、かつAr1が炭素数6〜10の4価の芳香族基であるとより好ましい。 Further, in the formulas (D), (F), and (H), Y is preferably CH. In formulas (F) and (H), Y is CH and X is an oxygen atom or NH. And Ar 1 is more preferably a tetravalent aromatic group having 5 to 12 carbon atoms, Y is CH, X is an oxygen atom or NH, and Ar 1 is a tetravalent aromatic group having 6 to 10 carbon atoms. A group is more preferable.
また前記式(A)および(B)から選ばれる1種以上の芳香族アミン誘導体の水溶液、前記式(C)および(D)から選らばれる1種以上の芳香族ジカルボン酸誘導体の濃度のいずれも、0.2mol/L以上が好ましく、0.3mol/L以上であるとより好ましく、0.4mol/L以上であると特に好ましい。 In addition, any one of an aqueous solution of one or more aromatic amine derivatives selected from the above formulas (A) and (B) and a concentration of one or more aromatic dicarboxylic acid derivatives selected from the above formulas (C) and (D) 0.2 mol / L or more is preferable, 0.3 mol / L or more is more preferable, and 0.4 mol / L or more is particularly preferable.
ポリベンゾアゾール重合原液は、ポリリン酸に対し、前記式(E)〜(H)の有機塩化合物合計で(該有機塩化合物1種類のみを含む重合原液の場合は当該成分の濃度)5〜40質量%、より好ましくは10〜25質量%、特に好ましくは10〜20質量%を減圧下または不活性雰囲気下で高速撹拌装置を用いて分散処理して、スラリー化することにより調製される。 The polybenzoazole polymerization stock solution is a total of the organic salt compounds of the above formulas (E) to (H) with respect to polyphosphoric acid (in the case of a polymerization stock solution containing only one kind of the organic salt compound, the concentration of the component) is 5 to 40. It is prepared by dispersing and mass-treating 10% by mass, more preferably 10 to 25% by mass, and particularly preferably 10 to 20% by mass using a high-speed stirrer under reduced pressure or under an inert atmosphere.
ポリリン酸に対する前記式(E)〜(H)の有機塩化合物合計の濃度が、5質量%未満では反応時に十分な重合速度が得られず、40質量%より多い場合は、混合が困難になり、均一な重合原液を得ることが困難となるので好ましくない。 When the total concentration of the organic salt compounds of the formulas (E) to (H) with respect to polyphosphoric acid is less than 5% by mass, a sufficient polymerization rate cannot be obtained during the reaction, and when it is more than 40% by mass, mixing becomes difficult. It is not preferable because it is difficult to obtain a uniform polymerization stock solution.
実用上有用な重合度を得るために、芳香族アミン誘導体および芳香族カルボン酸をポリリン酸中に分散した重合原液を調製する際に、各モノマーのモル数が下記式(2)、(3)
0.8≦(a+b)/(c+d)≦1.2 (2)
0.1≦c/d≦10.0 (3)
(aは前記式(A)で表される芳香族アミン誘導体、bは前記式(B)で表される芳香族アミン誘導体、cは前記式(C)で表される芳香族ジカルボン酸誘導体、dは前記式(D)で表される芳香族ジカルボン酸誘導体の各仕込みモル数である。)
を同時に満たすことが好ましい。
In order to obtain a practically useful degree of polymerization, when preparing a polymerization stock solution in which an aromatic amine derivative and an aromatic carboxylic acid are dispersed in polyphosphoric acid, the number of moles of each monomer is represented by the following formulas (2) and (3).
0.8 ≦ (a + b) / (c + d) ≦ 1.2 (2)
0.1 ≦ c / d ≦ 10.0 (3)
(A is an aromatic amine derivative represented by the formula (A), b is an aromatic amine derivative represented by the formula (B), c is an aromatic dicarboxylic acid derivative represented by the formula (C), d is the number of moles charged for the aromatic dicarboxylic acid derivative represented by the formula (D).
Are preferably satisfied simultaneously.
(a+b)/(c+d)が0.8より小さい場合や1.2より大きい場合には、重合度の十分なポリマーを得ることが困難である場合がある。(a+b)/(c+d)の下限としては、0.9以上が好ましく、より好ましくは0.93以上、さらに好ましくは0.95以上である。また、(a+b)/(c+d)の上限としては、1.1以下が好ましく、より好ましくは1.07以下、さらに好ましくは1.05以下である。従って、本発明における(a+b)/(c+d)の最適範囲は0.95≦(a+b)/(c+d)≦1.05ということができる。 When (a + b) / (c + d) is smaller than 0.8 or larger than 1.2, it may be difficult to obtain a polymer having a sufficient degree of polymerization. The lower limit of (a + b) / (c + d) is preferably 0.9 or more, more preferably 0.93 or more, and still more preferably 0.95 or more. Moreover, as an upper limit of (a + b) / (c + d), 1.1 or less is preferable, More preferably, it is 1.07 or less, More preferably, it is 1.05 or less. Therefore, the optimum range of (a + b) / (c + d) in the present invention can be 0.95 ≦ (a + b) / (c + d) ≦ 1.05.
c/dが0.1より小さい場合や10.0より大きい場合は所定の効果を得る事が出来ない。c/dの下限としては、0.11以上が好ましく、より好ましくは0.125以上、さらに好ましくは0.15以上である。また、c/dの上限としては、9.0以下が好ましく、より好ましくは8.0以下、さらに好ましくは7.0以下である。従って、本発明におけるg/hの最適範囲は0.15≦g/h≦7.0ということができる。 When c / d is smaller than 0.1 or larger than 10.0, a predetermined effect cannot be obtained. The lower limit of c / d is preferably 0.11 or more, more preferably 0.125 or more, and still more preferably 0.15 or more. Moreover, as an upper limit of c / d, 9.0 or less is preferable, More preferably, it is 8.0 or less, More preferably, it is 7.0 or less. Therefore, it can be said that the optimum range of g / h in the present invention is 0.15 ≦ g / h ≦ 7.0.
(A)、(B)はそれぞれ単独で用いても、併用してもよく、(A):(B)のモル比は0:100〜100:0の任意の比率で適宜選択できる。
また、反応時に十分速い重合速度を得るために、P2O5濃度75%以上、より好ましくは80%以上のポリリン酸を使用するが、P2O5濃度を高めるために、五酸化リンを適当量添加しても構わない。この場合には五酸化リンとポリリン酸の合計量に対して芳香族アミンおよびまたは芳香族カルボン酸を5〜40質量%、より好ましくは10〜25質量%、特に好ましくは10〜20質量%を添加する。
(A) and (B) may be used alone or in combination, and the molar ratio of (A) :( B) can be appropriately selected at an arbitrary ratio of 0: 100 to 100: 0.
In order to obtain a sufficiently high polymerization rate during the reaction, polyphosphoric acid having a P 2 O 5 concentration of 75% or more, more preferably 80% or more is used, but in order to increase the P 2 O 5 concentration, phosphorus pentoxide is used. An appropriate amount may be added. In this case, 5 to 40% by mass, more preferably 10 to 25% by mass, and particularly preferably 10 to 20% by mass of the aromatic amine and / or aromatic carboxylic acid with respect to the total amount of phosphorus pentoxide and polyphosphoric acid. Added.
また、重合反応を阻害しない金属化合物を酸化防止剤として、前記式(A)および(B)から選ばれる1種類以上の芳香族アミン誘導体化合物に対し、0.1〜3.0モル%、好ましくは0.2〜2.0モル%添加しても良い。なお前記金属化合物の具体例としてはTiCl3、CuCl、SnCl2等もしくはこれらの水和物が挙げられ、本発明では、SnCl2あるいはその水和物が好ましい。 Further, 0.1 to 3.0 mol%, preferably 0.1 to 3.0 mol%, based on one or more aromatic amine derivative compounds selected from the formulas (A) and (B), using a metal compound that does not inhibit the polymerization reaction as an antioxidant. May be added in an amount of 0.2 to 2.0 mol%. Specific examples of the metal compound include TiCl 3 , CuCl, SnCl 2 and the like or hydrates thereof. In the present invention, SnCl 2 or a hydrate thereof is preferable.
高速撹拌装置を用いて、ポリリン酸に前記式(E)〜(H)の有機塩化合物を分散処理する際、高速撹拌装置の回転数が200〜2500rpmであると好ましい。高速撹拌装置としては通常のバッチ式攪拌装置など種々の高性能攪拌装置が挙げられるが、自転および公転する無軸、一軸および二軸のいずれかのプラネタリーミキサ、一軸もしくは二軸混練機、押出機などがより好ましく、これらの少なくとも一種および数種類の混練機を組み合わせたものもより好ましい。 When the organic salt compounds of the above formulas (E) to (H) are dispersed in polyphosphoric acid using a high-speed stirrer, the rotational speed of the high-speed stirrer is preferably 200 to 2500 rpm. The high-speed stirrer includes various high-performance stirrers such as ordinary batch-type stirrers. However, the rotating and revolving planetary mixers, uniaxial or biaxial mixers, uniaxial or biaxial kneaders, extrusion More preferably, a combination of at least one kind and several kinds of kneaders is more preferred.
なかでも、後に重合を行う際に原料のモルバランスを保つため、重合容器に重合原液を移す際に釜残が少ないという点で、無軸のプラネタリーミキサが特に好ましい。プラネタリーミキサで、ポリリン酸に前記式(E)〜(H)の有機塩化合物を分散処理する際、その公転回転数が200〜2000rpmであると好ましく、1000〜2000rpmであるとより好ましく、自転回転数は80〜800rpmであると好ましく、400〜800rpmであるとより好ましい。 Among these, a non-axial planetary mixer is particularly preferable in that the residual amount of the kettle is small when the polymerization stock solution is transferred to the polymerization vessel in order to maintain the molar balance of the raw materials when the polymerization is performed later. When the organic salt compounds of the above formulas (E) to (H) are dispersed in polyphosphoric acid using a planetary mixer, the revolution speed is preferably 200 to 2000 rpm, more preferably 1000 to 2000 rpm, and rotation. The number of rotations is preferably 80 to 800 rpm, and more preferably 400 to 800 rpm.
上記の分散処理は、減圧下または不活性ガス雰囲気下で行うことが好ましく、減圧条件としては、80kPa(600mmHg)以下であると好ましく、13.3kPa(100mmHg)以下であるとより好ましく、6.7kPa(50mmHg)以下であるとさらに好ましく、2.7kPa(20mmHg)以下であると特に好ましい。不活性ガスとしては、窒素、二酸化炭素、アルゴンなどの希ガス類などが挙げられるが、コスト面で最も好ましいものは窒素である。 The dispersion treatment is preferably performed under reduced pressure or in an inert gas atmosphere. The reduced pressure condition is preferably 80 kPa (600 mmHg) or less, more preferably 13.3 kPa (100 mmHg) or less, and 6. It is further preferably 7 kPa (50 mmHg) or less, and particularly preferably 2.7 kPa (20 mmHg) or less. Examples of the inert gas include nitrogen, carbon dioxide, and rare gases such as argon, but nitrogen is most preferable in terms of cost.
本発明の芳香族ジアミン/芳香族ジカルボン酸塩を用い、ポリベンゾアゾールを製造する方法は、米国特許4,533,693号などの方法を適用すればよい。すなわち、脱水剤と溶媒を兼ねたポリリン酸を重合溶媒に用い、芳香族ジアミン/芳香族ジカルボン酸塩を、70〜220℃で加熱混合することで、重縮合させ、ポリベンゾアゾールのポリリン酸溶液(ドープ)を得る。また重縮合の際には、ポリリン酸の脱水作用を高めるため、さらに無水リン酸を添加することも行われる。 As a method for producing polybenzoazole using the aromatic diamine / aromatic dicarboxylate of the present invention, a method such as US Pat. No. 4,533,693 may be applied. That is, polyphosphoric acid serving as a dehydrating agent and a solvent is used as a polymerization solvent, and aromatic diamine / aromatic dicarboxylate is heated and mixed at 70 to 220 ° C. to cause polycondensation, and a polyphosphoric acid solution of polybenzoazole (Dope) is obtained. In the polycondensation, phosphoric anhydride is further added to enhance the dehydrating action of polyphosphoric acid.
ポリベンゾアゾールの分解及び着色を防ぐため、反応は乾燥した不活性ガス雰囲気下で行うことが望ましい。
このようにして製造されるポリベンゾアゾールの特有粘度は、0.03g/100mLの濃度のメタンスルホン酸溶液で25℃にて測定した値で5.0〜15の範囲のものが好ましい。
In order to prevent decomposition and coloring of polybenzoazole, the reaction is desirably performed in a dry inert gas atmosphere.
The specific viscosity of the polybenzoazole thus produced is preferably in the range of 5.0 to 15 as measured at 25 ° C. with a methanesulfonic acid solution having a concentration of 0.03 g / 100 mL.
このようにして製造されるポリベンゾアゾールのポリリン酸溶液(ドープ)中のゲル状粒子の生成およびその数は、幅0.06−0.12mm、長さ5cmの繊維状に引き伸ばした該溶液サンプルを光学顕微鏡で目視により確認して、ゲル状異物数を測定できる。該サンプル中のゲル状異物数が、10個以下であるポリベンゾアゾールのポリリン酸溶液は、引き続いて、紡糸工程に掛けられた際、断糸などの製造中のトラブルが少ないので好ましい。 Formation of gel particles in a polyphosphoric acid solution (dope) of polybenzoazole produced in this way and the number thereof were stretched into a fibrous form having a width of 0.06-0.12 mm and a length of 5 cm. Can be measured by visual observation with an optical microscope, and the number of gel-like foreign matters can be measured. A polyphosphoric acid solution of polybenzoazole in which the number of gel-like foreign matters in the sample is 10 or less is preferable because there are few troubles during production such as yarn breakage when it is subsequently subjected to a spinning process.
以上のようにして得られたポリベンゾアゾールのポリリン酸溶液(ドープ)は、150〜220℃の温度で紡糸ノズルあるいはダイから押出し、水洗によりポリリン酸を抽出し、乾燥することで、高強度、高弾性率、高耐熱性を有する繊維やフィルムに成形加工される。この際、加工に適した重合度に調整するため、必要に応じて、末端停止剤添加や特開平09−296041号公報に示されている方法で、重合度制御を行う方が望ましい。 The polyphosphoric acid solution (dope) of polybenzoazole obtained as described above is extruded from a spinning nozzle or die at a temperature of 150 to 220 ° C., extracted by washing with water, and dried to obtain high strength. It is molded into a fiber or film having a high elastic modulus and high heat resistance. At this time, in order to adjust the degree of polymerization suitable for processing, it is desirable to control the degree of polymerization by adding a terminal terminator or a method disclosed in JP-A-09-296041 as necessary.
以下、実施例及び比較例により本発明をさらに具体的に説明するが、本発明はこれらによっていささかも限定されるものではない。なお、以下の実施例における各測定値は次の方法により求めた値である。
(1)特有粘度(ηinh)は、メタンスルホン酸を用いてポリマー濃度0.03g/dLで25℃において測定した相対粘度(ηrel)を基に下記式により求めた値である。
ηinh[dL/g]=(lnηrel)/C
(ηrelは相対粘度、Cは濃度[g/dL]を表す)
(2)重合反応中におけるゲル状粒子の確認は、重合中にドープを繊維状に細長く引き伸ばし、5cmにカットし、5cm間にあるゲル状粒子の数を光学顕微鏡にて目視により計測した。
EXAMPLES Hereinafter, although an Example and a comparative example demonstrate this invention further more concretely, this invention is not limited at all by these. In addition, each measured value in the following examples is a value obtained by the following method.
(1) The specific viscosity (η inh ) is a value obtained from the following formula based on the relative viscosity (η rel ) measured at 25 ° C. using methanesulfonic acid at a polymer concentration of 0.03 g / dL.
η inh [dL / g] = (lnη rel ) / C
(Η rel is relative viscosity, C is concentration [g / dL])
(2) The confirmation of the gel-like particles during the polymerization reaction was performed by extending the dope into a fiber shape during the polymerization and cutting it to 5 cm, and visually measuring the number of gel-like particles between 5 cm with an optical microscope.
[参考例1](モノマーの合成、重合)(N−PBO)
4,6−ジアミノ−1,3−ベンゼンジオール二塩酸塩7質量部を、窒素で脱気した水33質量部に溶解した。ピリジンジカルボン酸5.347質量部を、1M水酸化ナトリウム水溶液64質量部に溶解し窒素で脱気した。4,6−ジアミノ−1,3−ベンゼンジオール二塩酸塩水溶液を、ピリジンジカルボン酸二ナトリウム塩水溶液に10分間かけて滴下し、4,6−ジアミノ−1,3−ベンゼンジオール/ピリジンジカルボン酸塩(以下、N−PBOと略記することがある)の白色沈殿を形成させた。この際、反応温度は90℃に維持した。得られた塩を、ろ過し、窒素で脱気した水3000質量部に分散混合し、再度ろ過を行った。この分散混合、ろ過操作を3回繰り返し行った。
[Reference Example 1] (Synthesis and polymerization of monomer) (N-PBO)
7 parts by mass of 4,6-diamino-1,3-benzenediol dihydrochloride was dissolved in 33 parts by mass of water deaerated with nitrogen. 5.347 parts by mass of pyridinedicarboxylic acid was dissolved in 64 parts by mass of 1M aqueous sodium hydroxide solution and degassed with nitrogen. An aqueous solution of 4,6-diamino-1,3-benzenediol dihydrochloride is dropped into an aqueous solution of disodium pyridinedicarboxylic acid over 10 minutes, and 4,6-diamino-1,3-benzenediol / pyridinedicarboxylate is added. A white precipitate (hereinafter sometimes abbreviated as N-PBO) was formed. At this time, the reaction temperature was maintained at 90 ° C. The obtained salt was filtered, dispersed and mixed in 3000 parts by mass of water deaerated with nitrogen, and filtered again. This dispersion mixing and filtration operation was repeated three times.
[参考例2](モノマーの合成)(OH−PBO)
4,6−ジアミノ−1,3−ベンゼンジオール二塩酸塩7質量部を、窒素で脱気した水33質量部に溶解した。2,5−ジヒドロキシテレフタル酸6.180質量部を、1M水酸化ナトリウム水溶液64質量部に溶解し窒素で脱気した。4,6−ジアミノ−1,3−ベンゼンジオール二塩酸塩水溶液を、2,5−ジヒドロキシテレフタル酸二ナトリウム塩水溶液に10分間かけて滴下し、4,6−ジアミノ−1,3−ベンゼンジオール/2,5−ジヒドロキシテレフタル酸塩(以下、OH−PBOと略記することがある)の白色沈殿を形成させた。この際、反応温度は90℃に維持した。得られた塩を、ろ過し、窒素で脱気した水3000質量部に分散混合し、再度ろ過を行った。この分散混合、ろ過操作を3回繰り返し行った。
[Reference Example 2] (Synthesis of monomer) (OH-PBO)
7 parts by mass of 4,6-diamino-1,3-benzenediol dihydrochloride was dissolved in 33 parts by mass of water deaerated with nitrogen. 6.180 parts by mass of 2,5-dihydroxyterephthalic acid was dissolved in 64 parts by mass of 1M aqueous sodium hydroxide solution and degassed with nitrogen. An aqueous solution of 4,6-diamino-1,3-benzenediol dihydrochloride is dropped into an aqueous solution of disodium salt of 2,5-dihydroxyterephthalate over 10 minutes, and 4,6-diamino-1,3-benzenediol / A white precipitate of 2,5-dihydroxyterephthalate (hereinafter sometimes abbreviated as OH-PBO) was formed. At this time, the reaction temperature was maintained at 90 ° C. The obtained salt was filtered, dispersed and mixed in 3000 parts by mass of water deaerated with nitrogen, and filtered again. This dispersion mixing and filtration operation was repeated three times.
[実施例]参考例1および2で得られた2種類の塩をモル比が下記式(4)
(OH−PBO)/(N−PBO)=2 (4)
となるように、OH−PBO4.803質量部、N−PBO8.726質量部を秤量し、ポリリン酸43.3質量部に添加した。加えて芳香族アミンの酸化防止剤として塩化スズ(II)2水和物を0.1質量部添加した。ポリリン酸中におけるポリマー濃度は14.56質量%であった。これらを無軸式プラネタリーミキサ(株式会社シンキー製 あわとり練太郎(登録商標))にて自転速度800rpm、公転速度2000rpmで1.33kPaにて60秒混合し、これを3回繰り返して重合原液を調製した。重合原液を100mLフラスコ反応器に移し、五酸化二リン15質量部を添加し、重合を開始した。重合は4時間かけて80℃から180℃まで昇温して、180℃で撹拌しながら重合反応を行い、反応開始から19時間後にサンプリングを行い、幅0.06−0.12mmの繊維状に引き伸ばしたドープを、長さ5cmにカットし、光学顕微鏡にてドープ中のゲル状粒子の数を計測した。
[Example] The two salts obtained in Reference Examples 1 and 2 have a molar ratio of the following formula (4).
(OH-PBO) / (N-PBO) = 2 (4)
Then, 4.803 parts by mass of OH-PBO and 8.726 parts by mass of N-PBO were weighed and added to 43.3 parts by mass of polyphosphoric acid. In addition, 0.1 part by mass of tin (II) chloride dihydrate was added as an antioxidant for the aromatic amine. The polymer concentration in polyphosphoric acid was 14.56% by mass. These were mixed for 60 seconds at 1.33 kPa at a rotation speed of 800 rpm and a revolution speed of 2000 rpm with a non-axial planetary mixer (Shinky Co., Ltd. Awatori Nertaro (registered trademark)), and this was repeated three times to obtain a polymerization stock solution. Was prepared. The polymerization stock solution was transferred to a 100 mL flask reactor, 15 parts by mass of diphosphorus pentoxide was added, and polymerization was started. The polymerization is carried out by raising the temperature from 80 ° C. to 180 ° C. over 4 hours, performing the polymerization reaction with stirring at 180 ° C., sampling 19 hours after the start of the reaction, and forming a fiber having a width of 0.06-0.12 mm. The stretched dope was cut into a length of 5 cm, and the number of gel-like particles in the dope was measured with an optical microscope.
[比較例]実施例と同じ仕込み量でモノマーおよびポリリン酸、塩化スズ(II)二水和物、五酸化二リンを秤量し、100mLフラスコに同時に添加し、重合を開始した。重合および重合中のサンプリングとドープ中のゲル状粒子数の計測は実施例と同様に行った。
表1に得られたポリマードープの特有粘度と重合時間中におけるゲル状粒子数を示す。
[Comparative Example] Monomer, polyphosphoric acid, tin (II) chloride dihydrate, and diphosphorus pentoxide were weighed in the same amount as in the examples, and simultaneously added to a 100 mL flask to initiate polymerization. Polymerization, sampling during polymerization, and measurement of the number of gel particles in the dope were performed in the same manner as in the examples.
Table 1 shows the specific viscosity of the polymer dope obtained and the number of gel particles during the polymerization time.
表1より、重合前にモノマーをポリリン酸中に混合させる前処理を行った方が前処理を行わない場合よりゲル状粒子数が低減し、均一なドープが得られることがわかった。また、特有粘度の値から重合反応速度が速くなり、反応時間が短縮されることがわかった。 From Table 1, it was found that the number of gel particles was reduced and the uniform dope was obtained when the pretreatment in which the monomer was mixed in the polyphosphoric acid before the polymerization was performed, compared with the case where the pretreatment was not performed. Further, it was found from the value of the specific viscosity that the polymerization reaction rate was increased and the reaction time was shortened.
Claims (6)
で表される芳香族アミン誘導体およびその塩酸塩からなる群から選択される少なくとも1種と、下記式(C)および(D)
で表される芳香族ジカルボン酸誘導体の少なくとも1種とを、溶媒中にて反応させて、下記式(E)〜(H)で表される有機塩化合物の少なくとも1種を得て、これをP2O5濃度75質量%以上のポリリン酸中に、下記式(E)〜(H)の有機塩化合物合計の濃度が5〜40質量%になるように加え、減圧下または不活性ガス雰囲気下で高速撹拌装置を用いて分散処理することを特徴とする、ポリベンゾアゾール重合原液の製造方法。
At least one selected from the group consisting of an aromatic amine derivative represented by the formula (I) and a hydrochloride thereof, and the following formulas (C) and (D):
And at least one organic salt compound represented by the following formulas (E) to (H) is reacted with at least one aromatic dicarboxylic acid derivative represented by formula (E): In polyphosphoric acid having a P 2 O 5 concentration of 75% by mass or more, it is added so that the total concentration of the organic salt compounds of the following formulas (E) to (H) is 5 to 40% by mass, under reduced pressure or in an inert gas atmosphere A method for producing a polybenzoazole polymerization stock solution, characterized in that the dispersion treatment is performed using a high-speed stirring device.
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