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JP2010172988A - Pressing force detecting device of polishing apparatus - Google Patents

Pressing force detecting device of polishing apparatus Download PDF

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JP2010172988A
JP2010172988A JP2009016237A JP2009016237A JP2010172988A JP 2010172988 A JP2010172988 A JP 2010172988A JP 2009016237 A JP2009016237 A JP 2009016237A JP 2009016237 A JP2009016237 A JP 2009016237A JP 2010172988 A JP2010172988 A JP 2010172988A
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polishing
drive shaft
head
rotation axis
reflecting member
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JP2010172988A5 (en
JP5344290B2 (en
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Eiji Matsukawa
英二 松川
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Nikon Corp
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  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a pressing force detecting device capable of exactly detecting a pressing force acting on a polishing part. <P>SOLUTION: A drive shaft 30 of a polishing head is rotatably movably supported in a rotating axis direction at a support frame 23 and driven by a head rotating mechanism 40 and a head elevating/lowering mechanism 50. The drive shaft 30 and the polishing head 70 are elastically, relatively connected so as to be displaceable in a rotating axis direction by a coupling part 60, and a relative and displacement detection part 110 for detecting the relative displacement of the drive shaft 30 and the polishing head 70 in a non-contact manner is arranged at the coupling part 60. A calculation processing device 120 calculates a polishing load based on the detected relative displacement amount and an elastic modulus of the coupling part 60. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、研磨パッドを回転させて研磨対象物に押接し研磨加工を行う研磨装置において、研磨対象物に対する研磨パッドの押圧力を検出する押圧力検出装置に関する。   The present invention relates to a pressing force detecting device that detects a pressing force of a polishing pad against a polishing object in a polishing apparatus that rotates a polishing pad and presses the polishing object to perform polishing.

上記のような押圧力検出装置が設けられた研磨装置として、ガラス基板や石英基板、半導体ウェハなどの研磨対象物を平坦に化学的機械研磨するCMP(Chemical Mechanical Polish)装置が知られている。CMP装置には種々の形態があるが、例えば、研磨対象物を保持するワーク保持部に対向して設けられた研磨アームに、駆動軸が回転自在かつ回転軸方向に移動自在に支持されてアーム内部に設けられた回転機構及び軸移動機構によって駆動され、この駆動軸の軸端に接続された研磨ヘッドを回転させ、スラリーを供給しながら研磨対象物に研磨パッドを押圧させて研磨加工を行うように構成される。   2. Description of the Related Art As a polishing apparatus provided with a pressing force detection apparatus as described above, a CMP (Chemical Mechanical Polish) apparatus is known that performs chemical mechanical polishing on a polishing target such as a glass substrate, a quartz substrate, or a semiconductor wafer in a flat manner. There are various types of CMP apparatuses. For example, a drive shaft is supported by a polishing arm provided opposite to a work holding unit that holds an object to be polished so that the drive shaft can rotate and move in the direction of the rotation axis. It is driven by a rotating mechanism and a shaft moving mechanism provided inside, and a polishing head connected to the shaft end of the drive shaft is rotated, and a polishing pad is pressed against the object to be polished while supplying slurry to perform polishing. Configured as follows.

このような研磨装置において駆動軸を回転軸方向に移動させ、研磨パッドを研磨対象物に押圧させる軸移動機構のアクチュエータとして、エアシリンダが広く一般的に用いられている。このようなCMP装置において、研磨対象物に対する研磨パッドの押圧力(研磨荷重、研磨圧力)を検出する押圧力検出装置は、エアシリンダのシリンダ室に供給されるエアの圧力を圧力検出器により検出し、検出されたシリンダ室の内圧と、既知であるピストンの受圧面積とから算出するように構成されていた。あるいはピストンロッドと駆動軸とを連結する連結部に、荷重またはひずみを検出する検出器を設け、検出器によって検出された荷重またはひずみから研磨対象物に対する研磨パッドの押圧力を算出するように構成されていた(例えば特許文献1、特許文献2を参照)。   In such a polishing apparatus, an air cylinder is widely used as an actuator of an axis moving mechanism that moves a drive shaft in the direction of the rotation axis and presses a polishing pad against an object to be polished. In such a CMP apparatus, the pressure detection device for detecting the pressure (polishing load, polishing pressure) of the polishing pad against the object to be polished detects the pressure of the air supplied to the cylinder chamber of the air cylinder by the pressure detector. Then, it is configured to calculate from the detected internal pressure of the cylinder chamber and the known pressure receiving area of the piston. Alternatively, a detector for detecting a load or strain is provided at the connecting portion that connects the piston rod and the drive shaft, and the pressing force of the polishing pad against the object to be polished is calculated from the load or strain detected by the detector. (For example, refer to Patent Document 1 and Patent Document 2).

特開2002−254305号公報JP 2002-254305 A 特開2004−319730号公報JP 2004-319730 A

しかしながら、上記のような従来の押圧力検出装置では、検出器により検出される検出値に、エアシリンダのピストンやピストンロッドのシール部に生じる摩擦抵抗、駆動軸を回転自在に支持するボールベアリングの転がり抵抗、駆動軸を回転軸方向に移動自在に支持するボールスプラインの転がり抵抗などが含まれており、研磨パッドと研磨対象物との間に現実に作用する押圧力との間に誤差が生じる、という課題があった。さらに、これらの抵抗は駆動軸の回転速度や移動速度、温度、各部の潤滑状態等により複雑に変化するため、一義的に補正することも困難であった。   However, in the conventional pressing force detection device as described above, the detection value detected by the detector includes the friction resistance generated in the piston or piston rod seal portion of the air cylinder and the ball bearing that rotatably supports the drive shaft. Includes rolling resistance, rolling resistance of a ball spline that supports the drive shaft so as to be movable in the direction of the rotation axis, and an error occurs between the pressing force actually acting between the polishing pad and the object to be polished. There was a problem. Furthermore, these resistances change in a complicated manner depending on the rotational speed and moving speed of the drive shaft, the temperature, the lubrication state of each part, etc., and thus it was difficult to unambiguously correct them.

本発明は上記のような課題に鑑みてなされたものであり、研磨パッドと研磨対象物との間すなわち研磨加工部に作用する押圧力をより正確に検出可能な押圧力検出装置を提供することを目的とする。   The present invention has been made in view of the above problems, and provides a pressing force detection device capable of more accurately detecting a pressing force acting between a polishing pad and an object to be polished, that is, a polishing processing portion. With the goal.

上記目的を達成するため、本発明は、基台(例えば、実施形態における支持フレーム23)に回転可能かつ回転軸方向に移動可能に配設された駆動軸と、駆動軸にカップリング部を介して接続された研磨ヘッドと、研磨ヘッドに対向して設けられ研磨対象物を保持するワーク保持部とを備え、駆動軸を回転させるとともに回転軸方向に移動させて研磨ヘッドに装着された研磨パッドをワーク保持部に保持された研磨対象物に押接し研磨加工を行うように構成された研磨装置の押圧力検出装置である。そのうえで、カップリング部は、駆動軸と研磨ヘッドとを駆動軸の回転方向に一体回転させるとともに、回転軸方向には駆動軸と研磨ヘッドとを弾性的に相対変位可能に接続するように構成されるとともに、カップリング部における駆動軸と研磨ヘッドとの回転軸方向の相対変位量を非接触で検出する相対変位検出手段(例えば、実施形態における相対変位検出部110)と、予め設定されたカップリング部の弾性係数および相対変位検出手段により検出された駆動軸と研磨ヘッドとの回転軸方向の相対変位量に基づいて、研磨対象物に対する研磨パッドの押圧力を算出する演算処理部とを備えて研磨装置の押圧力検出装置が構成される。   In order to achieve the above object, the present invention provides a drive shaft disposed on a base (for example, the support frame 23 in the embodiment) so as to be rotatable and movable in the direction of the rotation axis, and a coupling portion on the drive shaft. A polishing pad mounted on the polishing head by rotating the drive shaft and moving it in the direction of the rotation axis. A pressing force detection device of a polishing apparatus configured to perform a polishing process by pressing a workpiece against a polishing object held by a workpiece holding unit. In addition, the coupling unit is configured to integrally rotate the drive shaft and the polishing head in the rotation direction of the drive shaft, and to connect the drive shaft and the polishing head in an elastically displaceable manner in the rotation axis direction. And a relative displacement detection means (for example, the relative displacement detection unit 110 in the embodiment) that detects the relative displacement amount of the drive shaft and the polishing head in the rotational axis direction in the coupling unit in a non-contact manner, and a preset cup. An arithmetic processing unit that calculates the pressing force of the polishing pad against the object to be polished based on the elastic coefficient of the ring part and the relative displacement amount of the drive shaft and the polishing head detected by the relative displacement detection means. Thus, a pressing force detection device of the polishing apparatus is configured.

なお、前記カップリング部において、駆動軸と研磨ヘッドとが回転軸と直交方向に延びて平行に設けられた複数の板バネ(平行板ばね)により接続されることが好ましい。   In the coupling portion, the drive shaft and the polishing head are preferably connected by a plurality of leaf springs (parallel leaf springs) extending in a direction orthogonal to the rotation shaft and provided in parallel.

また、前記相対変位検出手段は、前記カップリング部において対向する駆動軸および研磨ヘッドの対向部に設けられ回転軸を含む軸平面において反射面が同一の傾斜角で平行に配設された第1反射部材および第2反射部材と、前記対向部の外周側に位置して前記基台に設けられ、前記軸平面において回転軸に直交するプローブ光を出射して第1反射部材を照明する光源、および回転軸を挟んで光源と反対側に設けられプローブ光が第1反射部材および第2反射部材に反射されて出射する反射光を受光して当該反射光の位置を検出する位置検出器とからなり、前記演算処理部は、位置検出器から入力される反射光の位置の変化から駆動軸と研磨ヘッドとの回転軸方向の相対変位量を算出し、算出された相対変位量および予め設定されたカップリング部の弾性係数に基づいて研磨対象物に対する研磨パッドの押圧力を算出することが好ましい。   Further, the relative displacement detection means includes a first reflecting surface disposed in parallel at the same inclination angle on an axial plane including a rotating shaft provided on a driving shaft and a facing portion of the polishing head facing each other in the coupling portion. A light source that illuminates the first reflecting member by emitting probe light that is provided on the base and located on the outer peripheral side of the opposing portion, and is orthogonal to the rotation axis in the axial plane; And a position detector that is provided on the opposite side of the light source across the rotation axis and receives the reflected light that is emitted when the probe light is reflected by the first reflecting member and the second reflecting member and detects the position of the reflected light. The arithmetic processing unit calculates a relative displacement amount in the rotation axis direction between the drive shaft and the polishing head from a change in the position of the reflected light input from the position detector, and the calculated relative displacement amount is set in advance. Cup It is preferable to calculate the pressing force of the polishing pad for polishing the object based on the elastic modulus of the grayed portion.

この場合において、前記カップリング部は、駆動軸に回転軸方向に延びて設けられた有底円筒状の外筒部と、研磨ヘッドに回転軸方向に延びて設けられ外筒部の内部に配設されるヘッド軸と、外筒部内において回転軸と直交方向に延び外筒部とヘッド軸とを接続する複数の板バネとからなり、前記第1反射部材および前記第2反射部材は、一方が外筒部の底部に設けられ、他方が前記底部と対向するヘッド軸の軸端部に設けられ、第1反射部材の反射面が配向する外筒部の周面には光源から出射されたプローブ光を外筒部内の第1反射部材に導入する光導入部が形成され、第2反射部材の反射面が配向する外筒部の周面には第1反射部材および第2反射部材に反射された反射光を外筒部から導出する光導出部が形成されることが好ましい。   In this case, the coupling portion includes a bottomed cylindrical outer cylinder portion provided on the drive shaft so as to extend in the rotation axis direction, and a polishing head provided on the polishing head so as to extend in the rotation axis direction. And a plurality of leaf springs extending in a direction orthogonal to the rotation axis in the outer tube portion and connecting the outer tube portion and the head shaft, and the first reflecting member and the second reflecting member are Is provided at the bottom of the outer cylinder, the other is provided at the shaft end of the head shaft facing the bottom, and the peripheral surface of the outer cylinder where the reflecting surface of the first reflecting member is oriented is emitted from the light source. A light introduction part for introducing the probe light into the first reflection member in the outer cylinder part is formed, and the reflection surface of the second reflection member is oriented on the peripheral surface of the outer cylinder part and is reflected by the first reflection member and the second reflection member. It is preferable that a light deriving portion for deriving the reflected light from the outer tube portion is formed.

本発明によれば、駆動軸が回転され回転軸方向に移動されて研磨パッドが研磨対象物に押圧されると、このときの押圧力に応じて駆動軸と研磨ヘッドとが弾性的に相対変位する。この相対変位量は非接触の相対変位検出手段により検出され、検出された相対変位量とカップリング部の弾性係数に基づいて演算処理部により押圧力が算出される。このため、算出された押圧力に、駆動軸を回転軸方向に移動させるアクチュエータの摩擦抵抗や、駆動軸を支持するボールベアリング、ボールスプライン等の転がり抵抗などが含まれず、これらの抵抗に起因する誤差を排除することができる。従って、研磨加工部に作用する押圧力をより正確に検出可能な押圧力検出装置を提供することができる。   According to the present invention, when the drive shaft is rotated and moved in the direction of the rotation axis and the polishing pad is pressed against the object to be polished, the drive shaft and the polishing head are elastically displaced relative to each other according to the pressing force at this time. To do. This relative displacement amount is detected by a non-contact relative displacement detection means, and the pressing force is calculated by the arithmetic processing unit based on the detected relative displacement amount and the elastic coefficient of the coupling portion. For this reason, the calculated pressing force does not include the frictional resistance of the actuator that moves the drive shaft in the direction of the rotation axis, the rolling resistance of ball bearings, ball splines, etc. that support the drive shaft, and is caused by these resistances Errors can be eliminated. Therefore, it is possible to provide a pressing force detection device that can detect the pressing force acting on the polishing portion more accurately.

なお、カップリング部において駆動軸と研磨ヘッドとを回転軸と直交方向に延びる平行板ばねにより接続する構成によれば、駆動軸と研磨ヘッドとの接続部において摩擦抵抗や転がり抵抗を生じることがなく、押圧力の検出精度をさらに向上させることができる。また、駆動軸と研磨ヘッドの対向部に第1、第2反射部材を設け、基台側に光源と位置検出器を設けた構成によれば、回転体側に電子部品や電気配線等を設けることなく押圧力検出装置を構成することができ、これにより簡明な構成であり、かつ長期信頼性の高い押圧力検出装置を提供することができる。   In addition, according to the configuration in which the drive shaft and the polishing head are connected by the parallel leaf spring extending in the direction orthogonal to the rotation axis in the coupling portion, friction resistance and rolling resistance may be generated in the connection portion between the drive shaft and the polishing head. Therefore, the detection accuracy of the pressing force can be further improved. Moreover, according to the structure which provided the 1st, 2nd reflection member in the opposing part of a drive shaft and a grinding | polishing head, and provided the light source and the position detector in the base side, an electronic component, an electrical wiring, etc. are provided in the rotary body side. Therefore, it is possible to provide a pressing force detection device with a simple structure and high long-term reliability.

本発明の構成例として示す押圧力検出装置の概要構成図である。It is a schematic block diagram of the pressing force detection apparatus shown as a structural example of this invention. 本発明を適用した研磨装置の概要構成図である。1 is a schematic configuration diagram of a polishing apparatus to which the present invention is applied. カップリング部を構成する板バネの構成例を示す平面図である。It is a top view which shows the structural example of the leaf | plate spring which comprises a coupling part. (a)は駆動軸と研磨ヘッドとが一体的に上下移動したときの光路変化を示す説明図、(b)は駆動軸と研磨ヘッドとが上下方向に相対変位したときの光路変化を示す説明図である。(a) is an explanatory view showing an optical path change when the drive shaft and the polishing head are integrally moved up and down, and (b) is an explanation showing an optical path change when the drive shaft and the polishing head are relatively displaced in the vertical direction. FIG. (a)は図1中のV−V矢視方向に見た相対変位検出部の模式図、(b)は相対変位検出部の他の構成例を示す(a)と同一方向の矢視図である。(a) is a schematic diagram of a relative displacement detection unit viewed in the direction of arrows V-V in FIG. 1, and (b) is an arrow view in the same direction as (a) showing another configuration example of the relative displacement detection unit. It is. 図5(b)に示す相対変位検出部の正面方向から見た構成図である。It is the block diagram seen from the front direction of the relative displacement detection part shown in FIG.5 (b).

以下、本発明を実施するための形態について、図面を参照しながら説明する。本発明を適用した研磨装置の概要構成図を図2に示しており、まず研磨装置1の全体構成について概要説明する。   Hereinafter, embodiments for carrying out the present invention will be described with reference to the drawings. FIG. 2 shows a schematic configuration diagram of a polishing apparatus to which the present invention is applied. First, an overall configuration of the polishing apparatus 1 will be described.

研磨装置1は、研磨対象物であるガラス基板や石英基板など(以下、基板という)Wを保持するワーク保持部10と、ワーク保持部10に対して研磨アーム21を水平揺動させるアーム揺動機構20、研磨アーム21の先端部に回転可能かつ上下に移動可能に設けられワーク保持部10に保持された基板Wと対向して配設される研磨ヘッド70、研磨加工部にスラリーを供給するスラリー供給機構(不図示)、研磨ヘッド70の回転及び上下移動、研磨アームの揺動、研磨加工部へのスラリーの供給など、研磨装置1の作動を制御する制御装置80などを備えて構成される。   The polishing apparatus 1 includes a work holding unit 10 that holds a glass substrate or a quartz substrate (hereinafter referred to as a substrate) W that is an object to be polished, and an arm swing that horizontally swings a polishing arm 21 with respect to the work holding unit 10. Slurry is supplied to the polishing head 70 and the polishing processing section provided opposite to the substrate W held on the workpiece holding section 10 provided at the tip end of the mechanism 20 and the polishing arm 21 so as to be rotatable and vertically movable. A slurry supply mechanism (not shown), a control device 80 for controlling the operation of the polishing apparatus 1 such as rotation and vertical movement of the polishing head 70, rocking of the polishing arm, and supply of slurry to the polishing processing unit are configured. The

ワーク保持部10は、基板Wを研磨対象面が上向きの水平姿勢で着脱自在に吸着保持する基板ホルダ11と、この基板ホルダ11と繋がって下方に延びる基板駆動軸14と、基板駆動軸14を介して基板ホルダ11を回転駆動する基板回転機構15などから構成される。   The work holding unit 10 includes a substrate holder 11 that detachably sucks and holds the substrate W in a horizontal posture with the surface to be polished facing upward, a substrate driving shaft 14 that is connected to the substrate holder 11 and extends downward, and a substrate driving shaft 14. And a substrate rotating mechanism 15 for rotating the substrate holder 11 via the substrate holder 11.

ワーク保持部10と隣接してアーム揺動機構20が設けられ、アーム揺動機構20の研磨アーム21の先端部に研磨ヘッド70が設けられる。アーム揺動機構20は、研磨装置1のテーブルTから上方に突出する基部21a及び基部21aの上端部と繋がって水平に延びるアーム部21bを有する研磨アーム21と、この研磨アーム21を水平揺動させるアーム揺動モータ22を備えて構成される。ワーク保持部10とアーム揺動機構20とは、アーム揺動モータ22により研磨アーム21を水平揺動させたときの研磨ヘッド70の揺動軌跡上に基板ホルダ11が位置するように相互位置が規定される。そのため、研磨アーム21を揺動して研磨ヘッド70を基板ホルダ11と対向させ、研磨パッドを基板Wに押接させた状態で揺動可能になっている。   An arm swinging mechanism 20 is provided adjacent to the work holding unit 10, and a polishing head 70 is provided at the tip of the polishing arm 21 of the arm swinging mechanism 20. The arm swinging mechanism 20 includes a base 21a protruding upward from the table T of the polishing apparatus 1 and a polishing arm 21 having an arm portion 21b extending horizontally connected to the upper end of the base 21a, and the polishing arm 21 horizontally swinging. An arm swinging motor 22 is provided. The workpiece holder 10 and the arm swing mechanism 20 are positioned so that the substrate holder 11 is positioned on the swing locus of the polishing head 70 when the polishing arm 21 is horizontally swinged by the arm swing motor 22. It is prescribed. Therefore, the polishing arm 21 can be swung so that the polishing head 70 faces the substrate holder 11 and the polishing pad is pressed against the substrate W.

アーム部21bの先端側に、上下に延びる回転軸CLまわりに回転自在かつ回転軸方向(上下方向)に移動自在に駆動軸30が配設され、この駆動軸30の上方に、駆動軸30を回転させるヘッド回転機構40及び駆動軸30を上下移動させるヘッド昇降機構50が設けられ、駆動軸30の下部に、カップリング部60を介して研磨ヘッド70が接続されている。なお、ヘッド回転機構40、ヘッド昇降機構50、カップリング部60等については後に詳述する。   A drive shaft 30 is disposed on the distal end side of the arm portion 21b so as to be rotatable around a rotation axis CL extending vertically and movable in the direction of the rotation axis (vertical direction). The drive shaft 30 is disposed above the drive shaft 30. A head rotating mechanism 40 for rotating and a head lifting / lowering mechanism 50 for moving the drive shaft 30 up and down are provided, and a polishing head 70 is connected to the lower portion of the drive shaft 30 via a coupling unit 60. The head rotation mechanism 40, the head lifting mechanism 50, the coupling unit 60, and the like will be described in detail later.

研磨ヘッド70は、パッド保持部72と、パッド保持部72の中心から上方に延びるヘッド軸74とを有し、ヘッド軸74がカップリング部60を介して駆動軸30に接続される。パッド保持部72の下面には研磨パッド73が貼り付けられ、研磨面が下向きの水平姿勢で、ワーク保持部10に保持された基板Wと対向して配設される。研磨パッド73は、研磨対象物の材質や研磨加工の内容に応じて適宜選択して装着され、例えば、独立発泡構造を有する硬質ポリウレタン製のパッドが用いられる。   The polishing head 70 has a pad holding portion 72 and a head shaft 74 extending upward from the center of the pad holding portion 72, and the head shaft 74 is connected to the drive shaft 30 via the coupling portion 60. A polishing pad 73 is affixed to the lower surface of the pad holding portion 72 and is disposed opposite to the substrate W held by the workpiece holding portion 10 in a horizontal posture with the polishing surface facing downward. The polishing pad 73 is appropriately selected and mounted according to the material of the object to be polished and the content of the polishing process. For example, a hard polyurethane pad having an independent foam structure is used.

このように概要構成される研磨装置1では、アーム揺動機構20により研磨アーム21を水平揺動させて研磨ヘッド70をワーク保持部10の上方に移動させ、ワーク保持部10の基板回転機構15及びヘッド回転機構40により基板ホルダ11及び研磨ヘッド70を回転させ、ヘッド昇降機構50により研磨ヘッド70を下降させて研磨パッド73を基板Wに押接させて、加工液供給装置から研磨加工部にスラリーを供給しながら研磨パッド73を水平揺動させることにより、基板Wの研磨対象面をCMP加工することができる。   In the polishing apparatus 1 configured as described above, the arm swing mechanism 20 horizontally swings the polishing arm 21 to move the polishing head 70 above the workpiece holding unit 10, and the substrate rotation mechanism 15 of the workpiece holding unit 10. Then, the substrate holder 11 and the polishing head 70 are rotated by the head rotating mechanism 40, the polishing head 70 is lowered by the head lifting mechanism 50, and the polishing pad 73 is pressed against the substrate W. By polishing the polishing pad 73 horizontally while supplying the slurry, the polishing target surface of the substrate W can be subjected to CMP processing.

この研磨装置1において、カップリング部60を中心として、基板Wに対する研磨パッドの押圧力(研磨荷重)を検出する押圧力検出装置100が設けられている。図1に、駆動軸30を回転させるヘッド回転機構40、駆動軸30を上下移動させるヘッド昇降機構50、駆動軸30とヘッド軸とを接続するカップリング部60を含み、押圧力検出装置100の概要構成を示しており、以下、この図1を参照しながら押圧力検出装置100について詳細に説明する。   In this polishing apparatus 1, a pressing force detection device 100 that detects the pressing force (polishing load) of the polishing pad against the substrate W is provided with the coupling unit 60 as the center. FIG. 1 includes a head rotation mechanism 40 that rotates the drive shaft 30, a head lifting mechanism 50 that moves the drive shaft 30 up and down, and a coupling unit 60 that connects the drive shaft 30 and the head shaft. A schematic configuration is shown, and the pressing force detection device 100 will be described in detail below with reference to FIG.

駆動軸30は、大別的には、回転軸CLに沿って上下に延びる円柱ロッド状の軸部31と、この軸部31の下部に下方に開いて設けられた有底円筒状の外筒部32とからなり、例えば、ステンレス合金等の金属材料の棒材を旋削して軸部31と外筒部32とを形成した後、軸線CLを中心とした同一軸上に連結されて一体的に構成される。   The drive shaft 30 is roughly divided into a cylindrical rod-shaped shaft portion 31 that extends vertically along the rotation axis CL, and a bottomed cylindrical outer cylinder that is provided below the shaft portion 31 so as to open downward. For example, after turning a rod of a metal material such as a stainless alloy to form the shaft portion 31 and the outer cylinder portion 32, the shaft portion 31 and the outer cylinder portion 32 are connected together on the same axis with the axis line CL as a unit. Configured.

研磨アーム21の内部には、各機構の取り付けベースとなる支持フレーム部23,24が形成されている。駆動軸30は、軸部31においてボールスプライン25に支持されるとともに、このボールスプライン25のハウジングと支持フレーム部24との間に設けられたボールベアリング26を介して支持フレーム部24に支持されている。このため、駆動軸30は、ボールスプライン25の作用により支持フレーム部23,24に対して上下移動自在に配設され、ボールベアリング26の作用によりボールスプライン25とともに支持フレーム部23,24に対して回転自在に配設される。なお支持フレーム部23,24は一体的に連結固定されている。   Inside the polishing arm 21, support frame portions 23 and 24 serving as attachment bases of the respective mechanisms are formed. The drive shaft 30 is supported by the ball spline 25 at the shaft portion 31 and supported by the support frame portion 24 via a ball bearing 26 provided between the housing of the ball spline 25 and the support frame portion 24. Yes. For this reason, the drive shaft 30 is disposed so as to be movable up and down with respect to the support frame portions 23 and 24 by the action of the ball spline 25, and to the support frame portions 23 and 24 together with the ball spline 25 by the action of the ball bearing 26. It is rotatably arranged. The support frame portions 23 and 24 are integrally connected and fixed.

ヘッド回転機構40は、支持フレーム部23に固定されたヘッド駆動モータ41と、ヘッド駆動モータのスピンドルに固定されたタイミングプーリ42、ボールスプライン25のハウジングに固定されたタイミングプーリ43、及びこれらのタイミングプーリ42,43に巻きかけられたタイミングベルト44などから構成される。このような構成のヘッド回転機構40では、ヘッド駆動モータ41を回転駆動したときにスピンドルの回転がタイミングベルト44を介してボールスプライン25のハウジングに伝達され、ボールスプライン25とともに駆動軸30が回転される。   The head rotation mechanism 40 includes a head drive motor 41 fixed to the support frame portion 23, a timing pulley 42 fixed to the spindle of the head drive motor, a timing pulley 43 fixed to the housing of the ball spline 25, and timings thereof. A timing belt 44 is wound around pulleys 42 and 43. In the head rotation mechanism 40 having such a configuration, when the head drive motor 41 is driven to rotate, the rotation of the spindle is transmitted to the housing of the ball spline 25 via the timing belt 44, and the drive shaft 30 is rotated together with the ball spline 25. The

ヘッド昇降機構50は、シリンダボディが支持フレーム部23に固定され、ピストンロッドが駆動軸の軸部31に接続された昇降シリンダ51を主体として構成される。昇降シリンダ51のピストンロッドと駆動軸の軸部31とは、回転軸方向の力を伝達可能なスラストベアリング(不図示)を介して接続されており、ピストンロッドの伸縮による上下方向の力すなわち昇降シリンダ51の推力が駆動軸30に伝達される一方、駆動軸30の回転に伴う角度方向の力が昇降シリンダ51に伝わらないようになっている。そのため、昇降シリンダ51のチューブ側シリンダ室にエアを供給してピストンロッドを伸張させ、またはロッド側シリンダ室にエアを供給してピストンロッドを縮小させることにより、ヘッド回転機構40により回転駆動された状態の駆動軸30を上下移動させることができる。   The head lifting mechanism 50 is mainly composed of a lifting cylinder 51 having a cylinder body fixed to the support frame portion 23 and a piston rod connected to the shaft portion 31 of the drive shaft. The piston rod of the elevating cylinder 51 and the shaft portion 31 of the drive shaft are connected via a thrust bearing (not shown) capable of transmitting a force in the direction of the rotation axis. While the thrust of the cylinder 51 is transmitted to the drive shaft 30, the force in the angular direction accompanying the rotation of the drive shaft 30 is not transmitted to the elevating cylinder 51. Therefore, air is supplied to the tube side cylinder chamber of the elevating cylinder 51 and the piston rod is extended, or air is supplied to the rod side cylinder chamber and the piston rod is contracted to rotate the head rotating mechanism 40. The drive shaft 30 in the state can be moved up and down.

このように上下移動可能に配設された駆動軸30に、カップリング部を介して研磨ヘッド70が接続される。カップリング部は、駆動軸30と研磨ヘッド70とを回転軸CLまわりに一体回転させる一方、回転軸CLが延びる方向すなわち上下方向には駆動軸30と研磨ヘッド70とを弾性的に相対変位可能に接続するように構成される。   The polishing head 70 is connected to the drive shaft 30 disposed so as to be movable up and down through the coupling portion. The coupling unit integrally rotates the drive shaft 30 and the polishing head 70 around the rotation axis CL, while the drive shaft 30 and the polishing head 70 can be elastically relatively displaced in the extending direction of the rotation shaft CL, that is, in the vertical direction. Configured to connect to.

このような機能を備えたカップリング部の構成例として、図1には平行板ばねを用いた構成を示しており、このカップリング部60は、駆動軸30に設けられて下方に開く有底円筒状の外筒部32と、研磨ヘッド70に設けられて上方に延びるヘッド軸74と、外筒部32内において回転軸CLと直交方向に延び、外筒部32とヘッド軸74とを接続する複数(図1において2枚)の板バネ61とから構成される。   FIG. 1 shows a configuration using a parallel leaf spring as a configuration example of a coupling portion having such a function. The coupling portion 60 is provided on the drive shaft 30 and has a bottomed bottom. A cylindrical outer cylinder part 32, a head shaft 74 provided on the polishing head 70 and extending upward, and extending in the direction perpendicular to the rotation axis CL in the outer cylinder part 32, connect the outer cylinder part 32 and the head axis 74. And a plurality of (two in FIG. 1) leaf springs 61.

上下平行に設けられた板ばね61は、例えば図3(a)(b)(c)に示すように、薄板金属材料の円盤に円弧溝状のスリット62を複数形成し、あるいは扇状の打ち抜き開口63を複数形成し、または帯板状の板ばね64を複数組み合わせるなどにより、所要の弾性係数(バネ定数)に応じて材質や板厚、形状を適宜調整して構成される。外筒部32及びヘッド軸74は、この上下の板バネ61の配設間隔に合わせた寸法の間隔保持部材を挟んで上下複数に分割して形成されており、分割された上下の外筒部材(軸部材)と間隔保持部材との間に板バネ61を挟んでこれらを一体的に連結固定することにより、ヘッド軸74が駆動軸30の軸心に位置して外筒部32の内部に配設され、上下の板バネ61,61が平行に配設された一体のカップリング部60が形成される。   For example, as shown in FIGS. 3A, 3B, and 3C, the leaf springs 61 provided in parallel in the vertical direction are formed by forming a plurality of arc-shaped slits 62 in a disk of a thin metal material, or fan-shaped punching openings. A plurality of 63 or a plurality of strip-shaped plate springs 64 are combined to appropriately adjust the material, plate thickness, and shape in accordance with a required elastic coefficient (spring constant). The outer cylinder portion 32 and the head shaft 74 are divided into a plurality of upper and lower outer cylinder members, with an interval holding member having a size matching the arrangement interval of the upper and lower leaf springs 61 interposed therebetween. These are integrally connected and fixed by sandwiching the leaf spring 61 between the (shaft member) and the spacing member, so that the head shaft 74 is positioned at the axis of the drive shaft 30 and inside the outer cylinder portion 32. An integral coupling portion 60 is formed in which the upper and lower leaf springs 61 and 61 are disposed in parallel.

カップリング部60が形成されると、研磨ヘッド70は、平行板ばねの作用により駆動軸30に対して回転軸方向には所定の弾性係数で相対変位可能に接続され、回転角度方向には板バネ61の剛性により相対変位することなく(変位量が極めて微小であり)駆動軸30と研磨ヘッド70とが一体的に回転される。このとき、ヘッド軸74は、平行板バネの作用により回転軸CLに沿って鉛直に上下移動する。なお、基板Wが平行平板でないような場合、例えば、大きな曲率を有する曲面であるような場合には、ヘッド軸74とパッド保持部72とを球面軸受けを介して接続することにより、ヘッド軸74が傾斜することなく回転軸CLに沿って鉛直に上下移動する。   When the coupling portion 60 is formed, the polishing head 70 is connected to the drive shaft 30 so as to be relatively displaceable with a predetermined elastic coefficient in the rotation axis direction by the action of a parallel leaf spring, and in the rotation angle direction, the plate is disposed in the rotation angle direction. Due to the rigidity of the spring 61, the drive shaft 30 and the polishing head 70 are integrally rotated without relative displacement (the displacement amount is extremely small). At this time, the head shaft 74 moves vertically up and down along the rotation axis CL by the action of the parallel leaf spring. When the substrate W is not a parallel flat plate, for example, when the substrate W is a curved surface having a large curvature, the head shaft 74 is connected to the head shaft 74 through a spherical bearing. Moves vertically along the rotation axis CL without tilting.

押圧力検出装置100は、このカップリング部60における駆動軸30と研磨ヘッド70との回転軸方向の相対変位量を非接触で検出する相対変位検出部110と、相対変位検出部110により検出された相対変位量及び予め設定されたカップリング部60の弾性係数に基づいて研磨パッド73の押圧力を算出する演算処理部120とにより構成される。演算処理部120は、マイクロコンピュータを利用して構成される制御装置80に設けられており、制御装置80内のメモリーにカップリング部60の回転軸方向の弾性係数(上下の板バネ61,61により構成される平行板バネのバネ定数)kが予め設定され記憶されている。   The pressing force detection device 100 is detected by a relative displacement detection unit 110 that detects the relative displacement amount of the drive shaft 30 and the polishing head 70 in the rotation axis direction of the coupling unit 60 in a non-contact manner, and the relative displacement detection unit 110. And an arithmetic processing unit 120 that calculates the pressing force of the polishing pad 73 based on the relative displacement amount and the elastic coefficient of the coupling unit 60 set in advance. The arithmetic processing unit 120 is provided in a control device 80 configured using a microcomputer, and an elastic coefficient (upper and lower leaf springs 61, 61) in the rotational axis direction of the coupling unit 60 is stored in a memory in the control device 80. The spring constant (k) of the parallel leaf spring constituted by the above is preset and stored.

相対変位検出部110は、カップリング部において対向する駆動軸30および研磨ヘッド70の対向部に設けられ、回転軸CLを含む平面(軸平面)において反射面が同一の傾斜角で平行に配設された第1反射部材111及び第2反射部材112と、これらの反射部材の対向部の外周側に位置して支持フレーム部24に設けられ、軸平面において回転軸に直交する水平方向にプローブ光PBを出射して第1反射部材を照明する光源115、および回転軸CLを挟んで光源115と反対側に設けられプローブ光が第1反射部材111および第2反射部材112に反射されて出射する反射光RBを受光して当該反射光の位置を検出する位置検出器116とから構成される。   The relative displacement detector 110 is provided in the opposing part of the driving shaft 30 and the polishing head 70 facing each other in the coupling part, and the reflecting surface is arranged in parallel at the same inclination angle on the plane (axial plane) including the rotation axis CL. The first reflecting member 111 and the second reflecting member 112, and the probe light in the horizontal direction perpendicular to the rotation axis in the axial plane is provided on the support frame portion 24 located on the outer peripheral side of the opposing portion of these reflecting members. A light source 115 that emits PB and illuminates the first reflecting member, and a probe light provided on the opposite side of the light source 115 across the rotation axis CL is reflected by the first reflecting member 111 and the second reflecting member 112 and emitted. The position detector 116 is configured to receive the reflected light RB and detect the position of the reflected light.

図1に示す構成形態では、第1反射部材111及び第2反射部材112として反射鏡を用い、第1反射部材111を回転軸CLに対して45度の傾斜角でヘッド軸74の上端に固定し、第2反射部材112をその直上に位置する外筒部32の底部中心に同一の傾斜角で反斜面が平行に対向するように固定した場合を例示する。なお、反射部材111,112はプリズム等を用いてもよく、第1反射部材111及び第2反射部材112の傾斜角は反斜面が対向して平行に配設されれば他の角度(例えば60度等)であってもよい。   In the configuration shown in FIG. 1, reflecting mirrors are used as the first reflecting member 111 and the second reflecting member 112, and the first reflecting member 111 is fixed to the upper end of the head shaft 74 at an inclination angle of 45 degrees with respect to the rotation axis CL. Then, the case where the second reflecting member 112 is fixed to the center of the bottom portion of the outer cylinder portion 32 located immediately above the same so that the anti-inclined surfaces face each other at the same inclination angle is illustrated. The reflecting members 111 and 112 may use prisms or the like, and the inclination angles of the first reflecting member 111 and the second reflecting member 112 may be other angles (for example, 60) as long as the anti-inclined surfaces are arranged in parallel. Degree).

光源115は、支持フレーム部24に固定されて下方に延びるステー117の下端に設けられており、例えば、LEDあるいはレーザダイオード等を用い、回転軸CLに向けて出射されるプローブ光PBが平行光若しくはわずかに収束光となるように、ビーム発散角を調整する光学系を必要に応じて付設して構成される。   The light source 115 is provided at the lower end of a stay 117 that is fixed to the support frame portion 24 and extends downward. For example, an LED or a laser diode is used, and the probe light PB emitted toward the rotation axis CL is parallel light. Alternatively, an optical system that adjusts the beam divergence angle is attached as necessary so that the light is slightly convergent.

位置検出器116は、回転軸CLを挟んで光源115と反対側、すなわち、平面視において光源115から出射されて回転軸CLを通るプローブ光PBの光軸の延長線上に位置し、支持フレーム部24から下方に延びるステー118の下端に設けられている。位置検出器116は、第1、第2反射部材111,112により反射されて水平に出射する反射光RBを受光して、反射光RBの回転軸方向の位置を検出するセンサであり、例えば、PSD(Position Sensor Diode)が用いられる。   The position detector 116 is located on the opposite side of the light source 115 across the rotation axis CL, that is, on the extension line of the optical axis of the probe light PB emitted from the light source 115 and passing through the rotation axis CL in plan view. 24 is provided at the lower end of a stay 118 that extends downward from 24. The position detector 116 is a sensor that receives the reflected light RB that is reflected horizontally by the first and second reflecting members 111 and 112 and detects the position of the reflected light RB in the rotation axis direction. A PSD (Position Sensor Diode) is used.

外筒部32には、前述した第1反射部材111及び第2反射部材112の反斜面が45度の傾斜角で対向する軸平面(駆動軸30が図1に示す角度位置の状態、便宜的に「計側角度面」という)において、第1反射部材111の反射面が配向する周面(図1において右方の周面)に、光源115から水平に出射されたプローブ光PBを外筒部32内の第1反射部材111に導入する光導入部33が開口形成され、第2反射部材112の反射面が配向する周面(図1において左方の周面)に、第1反射部材111及び第2反射部材112に反射されて水平に伝播する反射光RBを外筒部32から導出する光導出部34が開口形成されている。なお、光導入部33及び光導出部34に、光源115から出射された光を透過する窓部材(例えばガラス窓)を設けてもよい。   The outer cylindrical portion 32 has an axial plane in which the anti-inclined surfaces of the first reflecting member 111 and the second reflecting member 112 are opposed at an inclination angle of 45 degrees (the driving shaft 30 is in an angular position state shown in FIG. The probe light PB emitted horizontally from the light source 115 on the circumferential surface (the right circumferential surface in FIG. 1) on which the reflective surface of the first reflective member 111 is oriented. A light introducing portion 33 to be introduced into the first reflecting member 111 in the portion 32 is formed in an opening, and the first reflecting member is formed on the peripheral surface (the left peripheral surface in FIG. 1) on which the reflecting surface of the second reflecting member 112 is oriented. A light deriving portion 34 for deriving the reflected light RB reflected by the 111 and the second reflecting member 112 and propagating horizontally from the outer tube portion 32 is formed as an opening. Note that a window member (for example, a glass window) that transmits light emitted from the light source 115 may be provided in the light introducing unit 33 and the light deriving unit 34.

このため、光源115から回転軸に向けて水平に出射されたプローブ光PBは、駆動軸30が計測角度面の角度位置にあるときに、光導入部33から外筒部32内に入射し、反斜面が平行に対向配置された一対の平行ミラーを構成する第1反射部材111及び第2反射部材112に反射され、この反射光RBが光導出部34から位置検出器116に入射する。位置検出器116は、検出した反射光の回転軸方向の位置に応じた検出信号を演算処理部120に出力する。   For this reason, the probe light PB emitted horizontally from the light source 115 toward the rotation axis enters the outer cylindrical portion 32 from the light introducing portion 33 when the drive shaft 30 is at the angular position of the measurement angle plane. Reflected by the first reflecting member 111 and the second reflecting member 112 constituting a pair of parallel mirrors whose opposite slopes are arranged opposite to each other in parallel, the reflected light RB enters the position detector 116 from the light deriving unit 34. The position detector 116 outputs a detection signal corresponding to the position of the detected reflected light in the rotation axis direction to the arithmetic processing unit 120.

ここで、研磨パッド73と基板Wとが当接していない状態、又は、研磨パッド73と基板Wとの間の荷重が変化しないで曲率を有する基板W面上を揺動する状態では、駆動軸30を上下移動させても板バネ61に作用する荷重は変化しない。このためカップリング部60を介して接続された駆動軸30と研磨ヘッド70とが一体的に上下し、第1反射部材111と第2反射部材112とは相対位置関係を保持した状態で上下移動する。図4(a)は、このときの光路変化を示したものであり、第1反射部材111及び第2反射部材112が上下移動しても平行ミラーの作用により位置検出器116に入射する反射光RBの軸方向位置は変化しない。   Here, in a state where the polishing pad 73 and the substrate W are not in contact with each other, or in a state where the load between the polishing pad 73 and the substrate W is not changed and the surface of the substrate W having a curvature is swung, the drive shaft is driven. Even if 30 is moved up and down, the load acting on the leaf spring 61 does not change. For this reason, the drive shaft 30 and the polishing head 70 connected via the coupling unit 60 move up and down integrally, and the first reflecting member 111 and the second reflecting member 112 move up and down while maintaining the relative positional relationship. To do. FIG. 4A shows the change in the optical path at this time. Even if the first reflecting member 111 and the second reflecting member 112 move up and down, the reflected light is incident on the position detector 116 due to the action of the parallel mirror. The RB axial position does not change.

一方、研磨パッド73が基板Wに当接した状態から、駆動軸30を下動させて研磨パッド73を基板Wに押圧すると、板バネ61の中心部に上向きの荷重が作用して弾性変形し、外筒部32に対してヘッド軸74が回転軸方向に相対変位する。研磨パッド73と基板Wとの当接部には、外筒部32とヘッド軸74との相対変位量xと、平行板バネのバネ定数kとの積に相当する荷重F(F=kx)が作用する。   On the other hand, when the polishing pad 73 is in contact with the substrate W and the drive shaft 30 is moved downward to press the polishing pad 73 against the substrate W, an upward load acts on the central portion of the leaf spring 61 and elastically deforms. The head shaft 74 is displaced relative to the outer cylinder portion 32 in the rotation axis direction. At the contact portion between the polishing pad 73 and the substrate W, a load F (F = kx) corresponding to the product of the relative displacement amount x between the outer cylinder portion 32 and the head shaft 74 and the spring constant k of the parallel leaf spring. Works.

図4(b)は、上記のように駆動軸30と研磨ヘッド70とが回転軸方向に相対変位したときの光路変化の状況を示したものであり、外筒部32に設けられた第2反射部材112に対して、ヘッド軸74に設けられた第1反射部材111が上方に移動したときの変化を一点鎖線で示し、第1反射部材111が下方に移動したときの変化を二点鎖線で示している。この図から明らかなように、第1反射部材111が上下にxだけ相対変位すると、位置検出器116に入射する反射光は、上下逆方向に同一変位量xだけ変位する。従って、位置検出器116において検出される反射光RBの位置を検出し、その変化量を算出することにより駆動軸30と研磨ヘッド70との相対変位量xを求めることができる。このことから解るように、光源115と位置検出器116の配置は逆であってもよい。   FIG. 4B shows the state of the optical path change when the drive shaft 30 and the polishing head 70 are relatively displaced in the direction of the rotation axis as described above, and the second is provided in the outer cylinder portion 32. A change when the first reflection member 111 provided on the head shaft 74 moves upward relative to the reflection member 112 is indicated by a one-dot chain line, and a change when the first reflection member 111 moves downward is indicated by a two-dot chain line. Is shown. As is apparent from this figure, when the first reflecting member 111 is relatively displaced up and down by x, the reflected light incident on the position detector 116 is displaced by the same displacement amount x in the up and down direction. Therefore, the relative displacement amount x between the drive shaft 30 and the polishing head 70 can be obtained by detecting the position of the reflected light RB detected by the position detector 116 and calculating the amount of change. As understood from this, the arrangement of the light source 115 and the position detector 116 may be reversed.

位置検出器116において検出された反射光RBの位置の検出信号は演算処理部120に入力されており、演算処理部120は、駆動軸30の回転に伴って断続的に入力される検出信号から駆動軸30と研磨ヘッド70との回転軸方向の相対変位量xを逐次求め、求められた相対変位量xと、メモリー内に予め設定記憶されていたカップリング部60の弾性係数kとに基づいて、基板Wに対する研磨パッド73の押圧力、すなわち研磨荷重Fを算出する。   The detection signal of the position of the reflected light RB detected by the position detector 116 is input to the arithmetic processing unit 120, and the arithmetic processing unit 120 receives the detection signal input intermittently as the drive shaft 30 rotates. The relative displacement amount x in the rotation axis direction between the drive shaft 30 and the polishing head 70 is sequentially obtained, and based on the obtained relative displacement amount x and the elastic coefficient k of the coupling unit 60 that is preset and stored in the memory. Thus, the pressing force of the polishing pad 73 against the substrate W, that is, the polishing load F is calculated.

制御装置80は、このようにして算出された研磨荷重Fと、基板Wの加工プログラムにおいて設定された研磨荷重(荷重指令)とを対比し、その対比結果に基づいて昇降シリンダ51に供給するエアの圧力をフィードバック制御する。これにより、基板Wは加工プログラムにおいて設定された研磨荷重で高精度に研磨加工される。   The control device 80 compares the polishing load F thus calculated with the polishing load (load command) set in the processing program for the substrate W, and supplies air to the lift cylinder 51 based on the comparison result. Feedback control of the pressure. Thereby, the substrate W is polished with high accuracy by the polishing load set in the processing program.

なお、図4中に第1反射部材111および第2反射部材112の反斜面の傾斜角θを付記したが、本構成形態のように傾斜角θ=45度とした場合に、駆動軸30及び研磨ヘッド70の相対変位量xと、位置検出器116に入射する反射光RBの位置の変化量とが同一となり、押圧力検出装置の構成を小型かつ簡明に構成できる。一方、傾斜角θを45度よりも大きく設定した場合(例えばθ=60度とした場合)には、駆動軸30と研磨ヘッド70との相対変位量xに対して、位置検出器116に入射する反射光RBの回転軸方向の位置変化量が拡大される。よって、このような構成によれば、研磨荷重をより高精度に検出し、フィードバック制御することが可能となる。   In FIG. 4, the inclination angle θ of the anti-inclined surfaces of the first reflecting member 111 and the second reflecting member 112 is added. However, when the inclination angle θ is 45 degrees as in this configuration, the drive shaft 30 and The relative displacement amount x of the polishing head 70 and the amount of change in the position of the reflected light RB incident on the position detector 116 are the same, and the configuration of the pressing force detection device can be made small and simple. On the other hand, when the inclination angle θ is set to be larger than 45 degrees (for example, when θ = 60 degrees), the relative displacement amount x between the drive shaft 30 and the polishing head 70 is incident on the position detector 116. The amount of change in position of the reflected light RB in the rotation axis direction is enlarged. Therefore, according to such a configuration, it is possible to detect the polishing load with higher accuracy and perform feedback control.

以上では、第1反射部材111および第2反射部材112を回転軸CL上に対向配設して一対の平行ミラーを構成した例を示したが、第1反射部材111および第2反射部材112は、回転軸から離れた位置に、一対もしくは複数対設けて構成することも可能である。図5(a)に、図1中のV−V矢視方向に見た模式図を比較対象として示すとともに、他の構成形態の相対変位検出部110´を(a)と同一方矢視方向に見た矢視図を図5(b)に示し、正面方向から見た構成図を図6に示す。   In the above, an example in which the first reflecting member 111 and the second reflecting member 112 are arranged to face each other on the rotation axis CL to configure a pair of parallel mirrors has been described. It is also possible to provide a pair or a plurality of pairs at a position away from the rotation axis. FIG. 5A shows a schematic diagram viewed in the direction of arrows V-V in FIG. 1 as a comparison target, and the relative displacement detector 110 ′ of another configuration form is shown in the same direction of arrow as in FIG. FIG. 5 (b) shows an arrow view seen in FIG. 5, and FIG. 6 shows a configuration diagram seen from the front direction.

この相対変位検出部110´では、ヘッド軸74の上部に外筒部32の底面と対向して円盤状の反射部材支持部75が固定されており、この反射部材支持部75と外筒部32の底面の所定半径位置に、第1反射部材111および第2反射部材112が、奇数対(図5において3対)、等角度ピッチで対向配置される。各第1反射部材111の反斜面が配向する外筒部32の周面及び各第2反射部材112の反斜面が配向する外筒部32の周面には、それぞれ回転軸CLを通る直線上に位置して光導入部33及び光導出部34が開口形成されている。   In the relative displacement detection unit 110 ′, a disk-like reflection member support portion 75 is fixed to the upper portion of the head shaft 74 so as to face the bottom surface of the outer cylinder portion 32, and the reflection member support portion 75 and the outer cylinder portion 32 are fixed. The first reflecting member 111 and the second reflecting member 112 are arranged to be opposed to each other at an odd angle pair (three pairs in FIG. 5) at an equal angular pitch at a predetermined radial position on the bottom surface. The circumferential surface of the outer cylindrical portion 32 where the anti-inclined surface of each first reflecting member 111 is oriented and the circumferential surface of the outer cylindrical portion 32 where the anti-inclining surface of each second reflecting member 112 is oriented are on a straight line passing through the rotation axis CL. The light introduction part 33 and the light lead-out part 34 are formed in an opening.

そのため、光源115から回転軸CLに向けて水平に出射され、光導入部33から外筒部内に導入されたプローブ光PBが、第1、第2反射部材111,112に反射されて平面視において回転軸CL上を通り、光導出部34から水平に出射して位置検出器116に入射する。駆動軸30と研磨ヘッド70との相対変位は、既述した押圧力検出装置100と同様に検出される。このような構成によれば、駆動軸30が一回転する間に、第1、第2反射部材111,112の配設対の数に応じて複数の検出信号が取得できる。従ってこのような構成によれば、駆動軸30と研磨ヘッド70との相対変位、すなわちこれに基づいて算出される研磨荷重及びその時間変化を、より短い時間インターバルで検出でき、より高速のフィードバック制御が可能となる。   Therefore, the probe light PB emitted horizontally from the light source 115 toward the rotation axis CL and introduced from the light introduction part 33 into the outer cylinder part is reflected by the first and second reflection members 111 and 112 and seen in a plan view. The light passes through the rotation axis CL, is emitted horizontally from the light derivation unit 34, and enters the position detector 116. The relative displacement between the drive shaft 30 and the polishing head 70 is detected in the same manner as the pressing force detection device 100 described above. According to such a configuration, a plurality of detection signals can be acquired according to the number of arranged pairs of the first and second reflecting members 111 and 112 while the drive shaft 30 makes one rotation. Therefore, according to such a configuration, the relative displacement between the drive shaft 30 and the polishing head 70, that is, the polishing load calculated based on the displacement and the time change thereof can be detected in a shorter time interval, and higher-speed feedback control can be performed. Is possible.

以上説明したように、本発明の押圧力検出装置100においては、支持フレーム部23,24に回転自在かつ回転軸方向に移動自在に支持されて駆動される駆動軸30に対し、この駆動軸30と研磨ヘッド70とを回転軸方向にのみ弾性的に相対変位可能に接続するカップリング部60を設け、このカップリング部60において駆動軸30と研磨ヘッド70との相対変位を相対変位検出部110により非接触で検出し、検出された相対変位量およびカップリング部の弾性係数に基づいて研磨荷重が算出される。そのため、算出された研磨荷重に、昇降シリンダ51の摺動抵抗やボールベアリング26、ボールスプライン25の転がり抵抗などの損失成分が含まれるようなことがなく、これらの抵抗に起因する誤差を排除して研磨荷重を正確に検出することができる。これにより研磨加工のプレストン方程式の圧力項を一定あるいはダイナミックに制御することが可能となり、研磨性能・研磨加工精度を向上させることができる。   As described above, in the pressing force detection device 100 of the present invention, the drive shaft 30 is driven with respect to the drive shaft 30 that is supported and driven by the support frame portions 23 and 24 so as to be rotatable and movable in the rotation axis direction. And a polishing head 70 are connected to be elastically displaceable only in the direction of the rotation axis, and the relative displacement between the drive shaft 30 and the polishing head 70 is detected by the relative displacement detector 110. Thus, the polishing load is calculated based on the detected relative displacement amount and the elastic coefficient of the coupling portion. For this reason, the calculated polishing load does not include loss components such as the sliding resistance of the elevating cylinder 51 and the rolling resistance of the ball bearing 26 and the ball spline 25, and errors due to these resistances are eliminated. Thus, the polishing load can be accurately detected. As a result, the pressure term of the Preston equation for polishing can be controlled to be constant or dynamic, and the polishing performance and polishing accuracy can be improved.

また、カップリング部60において駆動軸30と研磨ヘッド70とを板ばね61で接続することにより、この接続部に抵抗成分を含むようなこともなく、研磨荷重の検出精度を向上させることができる。さらに、第1、第2反射部材111,112が外筒部32の内部上方に設けられているため、スラリー等が反斜面に付着して検出精度が低下するようなことがなく、高い検出精度を長期間安定的に維持することができる。   In addition, by connecting the drive shaft 30 and the polishing head 70 with the leaf spring 61 in the coupling portion 60, it is possible to improve the detection accuracy of the polishing load without including a resistance component in the connection portion. . Further, since the first and second reflecting members 111 and 112 are provided in the upper part of the outer cylindrical portion 32, the detection accuracy does not decrease due to the slurry or the like adhering to the anti-slope, and high detection accuracy. Can be stably maintained for a long time.

なお、以上説明した実施形態では、相対変位検出部として、光源115から出射した光がカップリング部60において回転軸CLの軸心を通る構成を例示したが、軸心から離れた位置を通るよう構成し、これに合わせた半径位置に一対の平行ミラー111,112を対向配置してもよい。また、一対の平行ミラー111,112と光源115及び位置検出器116で構成した場合を例示したが、相対変位検出部は、駆動軸30と研磨ヘッド70との相対変位量を非接触で検出可能であればよく、例えば外筒部32に対するヘッド軸74の相対移動量を、静電容量式センサや磁気センサ等により検出するように構成してもよい。   In the above-described embodiment, the configuration in which the light emitted from the light source 115 passes through the axis of the rotation axis CL in the coupling unit 60 is illustrated as the relative displacement detection unit, but passes through a position away from the axis. A pair of parallel mirrors 111 and 112 may be arranged to face each other at a radial position according to the configuration. Moreover, although the case where it comprised with a pair of parallel mirror 111,112, the light source 115, and the position detector 116 was illustrated, the relative displacement detection part can detect the relative displacement amount of the drive shaft 30 and the grinding | polishing head 70 by non-contact. For example, the relative movement amount of the head shaft 74 with respect to the outer cylindrical portion 32 may be detected by a capacitance sensor, a magnetic sensor, or the like.

CL 回転軸
W 基板(研磨対象物)
PB プローブ光
RB 反射光
1 研磨装置
10 ワーク保持部
23,24 支持フレーム部(基台)
30 駆動軸(31:軸部、32:外筒部)
40 ヘッド回転機構
50 ヘッド昇降機構
60 カップリング部(61:板バネ)
70 研磨ヘッド(73:研磨パッド、74:ヘッド軸)
100 押圧力検出装置
110、110´ 相対変位検出部(相対変位検出手段)
111 第1反射部材
112 第2反射部材
115 光源
116 位置検出器
120 演算処理部
CL rotation axis W substrate (object to be polished)
PB Probe light RB Reflected light 1 Polishing apparatus 10 Work holding part 23, 24 Support frame part (base)
30 drive shaft (31: shaft portion, 32: outer cylinder portion)
40 Head rotation mechanism 50 Head lifting mechanism 60 Coupling part (61: leaf spring)
70 Polishing head (73: Polishing pad, 74: Head shaft)
100 Pressing force detection device 110, 110 'Relative displacement detector (relative displacement detector)
111 First reflective member 112 Second reflective member 115 Light source 116 Position detector 120 Arithmetic processing unit

Claims (4)

基台に回転可能かつ回転軸方向に移動可能に配設された駆動軸と、前記駆動軸にカップリング部を介して接続された研磨ヘッドと、前記研磨ヘッドに対向して設けられ研磨対象物を保持するワーク保持部とを備え、前記駆動軸を回転させるとともに前記回転軸方向に移動させて前記研磨ヘッドに装着された研磨パッドを前記ワーク保持部に保持された研磨対象物に押接し研磨加工を行うように構成された研磨装置において、
前記カップリング部は、前記駆動軸と前記研磨ヘッドとを前記駆動軸の回転方向に一体回転させるとともに、前記回転軸方向には前記駆動軸と前記研磨ヘッドとを弾性的に相対変位可能に接続するように構成され、
前記カップリング部における前記駆動軸と前記研磨ヘッドとの前記回転軸方向の相対変位量を非接触で検出する相対変位検出手段と、
予め設定された前記カップリング部の弾性係数および前記相対変位検出手段により検出された前記駆動軸と前記研磨ヘッドとの前記回転軸方向の相対変位量に基づいて、前記研磨対象物に対する前記研磨パッドの押圧力を算出する演算処理部とを備えたことを特徴とする研磨装置の押圧力検出装置。
A drive shaft disposed on the base so as to be rotatable and movable in the direction of the rotation axis, a polishing head connected to the drive shaft via a coupling portion, and a polishing object provided facing the polishing head A workpiece holding unit that holds the workpiece, and rotates the drive shaft and moves in the direction of the rotation axis so that the polishing pad mounted on the polishing head is pressed against the object to be polished held by the workpiece holding unit for polishing. In a polishing apparatus configured to perform processing,
The coupling unit integrally rotates the drive shaft and the polishing head in the rotation direction of the drive shaft, and connects the drive shaft and the polishing head in the rotation axis direction so that they can be elastically displaced relative to each other. Configured to
A relative displacement detection means for detecting a relative displacement amount in the rotation axis direction between the drive shaft and the polishing head in the coupling portion in a non-contact manner;
The polishing pad with respect to the object to be polished based on a preset elastic coefficient of the coupling portion and a relative displacement amount of the driving shaft and the polishing head detected by the relative displacement detecting unit in the rotation axis direction. An apparatus for calculating a pressing force of a polishing apparatus, comprising: an arithmetic processing unit that calculates a pressing force of the polishing apparatus.
前記カップリング部において、前記駆動軸と前記研磨ヘッドとが前記回転軸と直交方向に延びて平行に設けられた複数の板バネにより接続されることを特徴とする請求項1に記載の研磨装置の押圧力検出装置。   2. The polishing apparatus according to claim 1, wherein in the coupling portion, the drive shaft and the polishing head are connected by a plurality of plate springs extending in a direction orthogonal to the rotation shaft and provided in parallel. Pressure detection device. 前記相対変位検出手段は、
前記カップリング部において対向する前記駆動軸および前記研磨ヘッドの対向部に設けられ、前記回転軸を含む軸平面において反射面が同一の傾斜角で平行に配設された第1反射部材および第2反射部材と、
前記対向部の外周側に位置して前記基台に設けられ、前記軸平面において前記回転軸に直交するプローブ光を出射して前記第1反射部材を照明する光源、および前記回転軸を挟んで前記光源と反対側に設けられ前記プローブ光が前記第1反射部材および前記第2反射部材に反射されて出射する反射光を受光して当該反射光の位置を検出する位置検出器とからなり、
前記演算処理部は、前記位置検出器から入力される前記反射光の位置の変化から前記駆動軸と前記研磨ヘッドとの前記回転軸方向の相対変位量を算出し、前記算出された相対変位量および予め設定された前記カップリング部の弾性係数に基づいて前記研磨対象物に対する前記研磨パッドの押圧力を算出することを特徴とする請求項1または2に記載の研磨装置の押圧力検出装置。
The relative displacement detection means is
A first reflecting member and a second reflecting member, which are provided at opposing portions of the driving shaft and the polishing head facing each other in the coupling portion, and whose reflecting surfaces are arranged in parallel at the same inclination angle on an axial plane including the rotating shaft. A reflective member;
A light source that is located on the outer peripheral side of the facing portion and is provided on the base, emits probe light orthogonal to the rotation axis in the axial plane to illuminate the first reflecting member, and sandwiches the rotation axis A position detector that is provided on the opposite side of the light source and receives reflected light that is reflected and emitted by the first reflecting member and the second reflecting member and detects the position of the reflected light;
The arithmetic processing unit calculates a relative displacement amount in the rotation axis direction of the drive shaft and the polishing head from a change in the position of the reflected light input from the position detector, and calculates the calculated relative displacement amount. The pressing force detection device for a polishing apparatus according to claim 1, wherein the pressing force of the polishing pad against the object to be polished is calculated based on a preset elastic coefficient of the coupling portion.
前記カップリング部は、前記駆動軸に前記回転軸方向に延びて設けられた有底円筒状の外筒部と、前記研磨ヘッドに前記回転軸方向に延びて設けられ前記外筒部の内部に配設されるヘッド軸と、前記外筒部内において前記回転軸と直交方向に延び前記外筒部と前記ヘッド軸とを接続する前記複数の板バネとからなり、
前記第1反射部材および前記第2反射部材は、一方が前記外筒部の底部に設けられ、他方が前記底部と対向する前記ヘッド軸の軸端部に設けられ、
前記第1反射部材の反射面が配向する前記外筒部の周面には、前記光源から出射された前記プローブ光を前記外筒部内の前記第1反射部材に導入する光導入部が形成され、前記第2反射部材の反射面が配向する前記外筒部の周面には、前記第1反射部材および前記第2反射部材に反射された前記反射光を前記外筒部から導出する光導出部が形成されることを特徴とする請求項3に記載の研磨装置の押圧力検出装置。
The coupling portion includes a bottomed cylindrical outer cylinder portion provided on the drive shaft so as to extend in the rotation axis direction, and is provided on the polishing head so as to extend in the rotation axis direction. A head shaft disposed; and the plurality of leaf springs extending in a direction orthogonal to the rotation axis in the outer cylinder portion and connecting the outer cylinder portion and the head shaft.
One of the first reflecting member and the second reflecting member is provided at the bottom portion of the outer cylinder portion, and the other is provided at the shaft end portion of the head shaft facing the bottom portion,
A light introduction part for introducing the probe light emitted from the light source into the first reflection member in the outer cylinder part is formed on the peripheral surface of the outer cylinder part where the reflection surface of the first reflection member is oriented. A light derivation for deriving the reflected light reflected by the first reflecting member and the second reflecting member from the outer tube portion on the peripheral surface of the outer tube portion where the reflecting surface of the second reflecting member is oriented. The pressing force detection device for a polishing apparatus according to claim 3, wherein a portion is formed.
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