JP2010018719A - Silicon-containing curable composition - Google Patents
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本発明は、ケイ素含有硬化性組成物、及びそれを硬化させたに硬化物に関する。詳しくは、LED用封止材料等の電気・電子材料として有用なケイ素含有硬化性組成物及びその硬化物に関する。 The present invention relates to a silicon-containing curable composition and a cured product obtained by curing the composition. Specifically, the present invention relates to a silicon-containing curable composition useful as an electric / electronic material such as an LED sealing material and a cured product thereof.
発光ダイオード(LED)等の光半導体素子の発光素子は、直接大気と触れると大気中の水分や浮遊するゴミ等により急速にその発光特性が低下するため、通常、封止剤で封止された構造となっている。このような発光素子を封止する封止剤には、接着力が高く力学的な耐久性に優れることから、ビスフェノール型エポキシ樹脂、脂環式エポキシ樹脂等のエポキシ樹脂が用いられてきた(例えば、特許文献1参照)。近年、LEDは、自動車用ヘッドライトや照明等の高輝度が要求される用途に用いられるようになり、発光素子を封止する封止剤には、点灯時の発熱量の増大に耐え得る高い耐熱性とともに、高輝度化に伴う光劣化を防ぐ高い耐光性が要求されている。
しかしながら、エポキシ樹脂を用いた従来の封止剤は、充分な耐熱性及び耐光性を有するとは言い難く、自動車用ヘッドライトや照明等の高輝度が要求される用途では、エポキシ樹脂からなる封止剤では対応できない場合があった。また、エポキシ樹脂は、青色から紫外領域の短波長の光に対する透過性が低く、更に、光劣化や熱劣化により着色を生じる場合があるため、近年開発された青色発光ダイオード、紫外発光ダイオード、及び、これらと蛍光体とを組み合わせた白色発光ダイオード等の封止剤に使用できないことがあるという問題があった。
一方、シリコーン樹脂は、青色から紫外領域の短波長の光に対する透過性が高いことから、エポキシ樹脂に代えてLEDの発光素子を封止する封止剤に用いる方法が知られている(例えば、特許文献2及び3参照)。しかしながら、シリコーン樹脂は、アウトガス成分(揮発成分)が多いため電子部材の製造工程等では汚染問題から使用が限定されており、軟質で表面タック性を有しているため、表面に埃が容易に付着し光の透過性が低下するという欠点があった。アウトガス成分が少ないシリコーン樹脂としては、1分子中に2個以上のSi−H基を含有するプレポリマーと、Si−H基との反応性を有する炭素−炭素二重結合を1分子中に2個以上含有する環状シロキサン化合物とを反応させたシリコーン樹脂(例えば、特許文献4参照)が知られているが、光劣化や表面タックを改良させるものではなかった。
Light-emitting elements such as light-emitting diodes (LEDs) are usually sealed with a sealant because their light-emitting characteristics deteriorate rapidly due to moisture in the atmosphere or floating dust when they come into direct contact with the atmosphere. It has a structure. As a sealant for sealing such a light emitting element, an epoxy resin such as a bisphenol type epoxy resin or an alicyclic epoxy resin has been used because of its high adhesive strength and excellent mechanical durability (for example, , See Patent Document 1). In recent years, LEDs have come to be used in applications that require high brightness, such as automotive headlights and lighting, and sealants that seal light emitting elements are high enough to withstand an increase in the amount of heat generated during lighting. In addition to heat resistance, high light resistance is required to prevent light deterioration associated with higher brightness.
However, it is difficult to say that a conventional sealant using an epoxy resin has sufficient heat resistance and light resistance. For applications that require high brightness such as automotive headlights and lighting, a sealant made of an epoxy resin is difficult. In some cases, it was not possible to use a stop agent. In addition, epoxy resin has low transmittance for light having a short wavelength in the blue to ultraviolet region, and may cause coloration due to light deterioration or heat deterioration. Therefore, recently developed blue light emitting diodes, ultraviolet light emitting diodes, and However, there is a problem in that they may not be used for sealants such as white light emitting diodes in which these are combined with a phosphor.
On the other hand, since the silicone resin has high transparency to short-wavelength light in the blue to ultraviolet region, a method of using it as a sealant for sealing a light emitting element of an LED instead of an epoxy resin is known (for example, (See Patent Documents 2 and 3). However, silicone resin has many outgas components (volatile components), so its use is limited due to contamination problems in the manufacturing process of electronic components, etc., and since it is soft and has surface tackiness, dust on the surface is easy. There was a drawback that the light transmittance was reduced due to adhesion. As a silicone resin having a small outgas component, a prepolymer containing two or more Si-H groups in one molecule and two carbon-carbon double bonds having reactivity with Si-H groups are contained in one molecule. A silicone resin (for example, see Patent Document 4) obtained by reacting at least one cyclic siloxane compound is known, but it does not improve photodegradation or surface tack.
従って、本発明の目的は、光劣化や熱劣化による着色が少なく、硬質で埃付着が少なく、電気・電子材料、特に発光素子用封止剤として有用なケイ素含有硬化性組成物を提供することにある。 Accordingly, an object of the present invention is to provide a silicon-containing curable composition which is less colored due to light deterioration and heat deterioration, is hard and has little dust adhesion, and is useful as a sealing agent for electrical and electronic materials, particularly light emitting devices. It is in.
本発明者らは、上記課題を解決すべく鋭意検討した結果、特定のケイ素含有化合物の構造とプレポリマーに着目し、本発明を完成するに至った。
即ち本発明は、
(A)成分として、1分子中に2個以上のSi−H基を有する、下記一般式(1)で表される環状シロキサン化合物(a−1)と、下記一般式(2)で表される脂環構造含有不飽和化合物(a−2)とを、反応後の1分子中に2個以上のSi−H基が残存するような割合でヒドロシリル化反応させることによって得られる、分子中に2個以上のSi−H基を有するプレポリマーと、
(B)成分として、Si−H基との反応性を有する炭素−炭素二重結合を1分子中に2個以上有する、下記一般式(3)で表される環状シロキサン化合物と、
(C)成分として、ヒドロシリル化触媒とを、
含有することを特徴とする、ケイ素含有硬化性組成物を提供することにより、上記目的を達成したものである。
As a result of intensive studies to solve the above problems, the present inventors have focused on the structure and prepolymer of a specific silicon-containing compound, and have completed the present invention.
That is, the present invention
As the component (A), a cyclic siloxane compound (a-1) represented by the following general formula (1) having two or more Si-H groups in one molecule and the following general formula (2) In the molecule obtained by subjecting the alicyclic structure-containing unsaturated compound (a-2) to a hydrosilylation reaction in such a ratio that two or more Si-H groups remain in one molecule after the reaction. A prepolymer having two or more Si-H groups;
As the component (B), a cyclic siloxane compound represented by the following general formula (3) having two or more carbon-carbon double bonds having reactivity with the Si-H group in one molecule;
As component (C), a hydrosilylation catalyst,
The above object is achieved by providing a silicon-containing curable composition characterized by containing.
(式中、R1、R2及びR3はそれぞれ同一でも異なっていてもよい炭素原子数1〜6のアルキル基又はフェニル基を表し、aは2〜10の数を表し、bは0〜8の数を表す。) (Wherein, R 1, R 2 and R 3 represent different and have a good C 1 -C 6 alkyl group or a phenyl group each identical, a is a number from 2 to 10, b is 0 Represents the number 8)
(式中、R4、R5及びR6はそれぞれ同一でも異なっていてもよい炭素原子数1〜6のアルキル基又はフェニル基であり、pは2〜10の数であり、qは0〜8の数である。)
また、本発明は、上記ケイ素含有硬化性組成物を加熱硬化させたケイ素含有硬化物を提供するものである。
(Wherein a R 4, R 5 and an alkyl group or a phenyl group R 6 is 1 to 6 carbon atoms which may the same as or different from each other, p is a number from 2 to 10, q is 0 It is a number of 8.)
Moreover, this invention provides the silicon-containing hardened | cured material which heat-hardened the said silicon-containing curable composition.
本発明によれば、光劣化や熱劣化による着色が少なく、硬質で埃付着が少なく、電気・電子材料、特に発光素子用封止剤として有用なケイ素含有硬化性組成物を提供できる。 According to the present invention, it is possible to provide a silicon-containing curable composition that is less colored due to light degradation and heat degradation, is hard and has little dust adhesion, and is useful as an encapsulant for electric / electronic materials, particularly light-emitting elements.
以下、本発明のケイ素含有硬化性組成物について、好ましい実施形態に基づき詳細に説明する。 Hereinafter, the silicon-containing curable composition of the present invention will be described in detail based on preferred embodiments.
まず本発明に係る(A)成分であるプレポリマーについて説明する。
本発明に係る(A)成分のプレポリマーは、1分子中に2個以上のSi−H基を有する、上記一般式(1)で表される環状シロキサン化合物(a−1)と、上記一般式(2)で表される脂環構造含有不飽和化合物(a−2)とを、反応後の1分子中に2個以上のSi−H基が残存するような割合でヒドロシリル化反応させることによって得られる、1分子中に2個以上のSi−H基を有する化合物である。
First, the prepolymer which is the component (A) according to the present invention will be described.
The prepolymer of the component (A) according to the present invention has a cyclic siloxane compound (a-1) represented by the above general formula (1) having two or more Si—H groups in one molecule, and the above general Hydrosilylation reaction of the alicyclic structure-containing unsaturated compound (a-2) represented by the formula (2) at such a ratio that two or more Si-H groups remain in one molecule after the reaction. Is a compound having two or more Si—H groups in one molecule.
上記一般式(1)において、R1、R2及びR3で表される炭素数1〜6のアルキル基としては、メチル、エチル、プロピル、イソプロピル、ブチル、イソブチル、2級ブチル、t−ブチル、ペンチル、イソペンチル、2級ペンチル、t−ペンチル、ヘキシル、2級ヘキシル基が挙げられる。R1としては、工業的入手が容易であることからメチル基が好ましく、R2及びR3は、本発明のケイ素含有硬化性組成中のアウトガス成分を低くできることから、メチル基またはフェニル基が好ましく、光劣化が起こりにくくなることから、メチル基が更に好ましい。aとしては、硬化反応の架橋密度が高くなり硬質で埃付着が少なくなることから3〜7が好ましく、4〜6が更に好ましい。また、製造の容易さから、a+bの値が4〜8であることが好ましく、4〜6であることが更に好ましく、4〜5が最も好ましい。 In the general formula (1), the alkyl group having 1 to 6 carbon atoms represented by R 1, R 2 and R 3, methyl, ethyl, propyl, isopropyl, butyl, isobutyl, secondary butyl, t- butyl , Pentyl, isopentyl, secondary pentyl, t-pentyl, hexyl and secondary hexyl groups. R 1 is preferably a methyl group because it is easily available industrially, and R 2 and R 3 are preferably a methyl group or a phenyl group because the outgas component in the silicon-containing curable composition of the present invention can be lowered. Further, a methyl group is more preferable because photodegradation is less likely to occur. As a, since the crosslinking density of hardening reaction becomes high and it becomes hard and dust adhesion decreases, 3-7 are preferable and 4-6 are still more preferable. In view of ease of production, the value of a + b is preferably 4 to 8, more preferably 4 to 6, and most preferably 4 to 5.
(a−1)成分の具体例としては、2,4,6,8−テトラメチルシクロテトラシロキサン、2,4,6,8−テトラメチルシクロテトラシロキサン、2,4,6,8−テトラメチル−2−フェニルシクロテトラシロキサン、2,4,6,8−テトラメチル−2,4−ジフェニルシクロテトラシロキサン、2,4,6−テトラメチル−8−フェニルシクロテトラシロキサン、2,4−テトラメチル−6,8−ジフェニルシクロテトラシロキサン、2,4,6,8,10−ペンタメチルシクロペンタシロキサン、2,4,6,8,10,12−ヘキサメチルシクロヘキサシロキサン等が挙げられ、工業的に入手が容易であり、Si−H官能基数が適当であることから、2,4,6,8−テトラメチルシクロテトラシロキサン及び2,4,6,8,10−ペンタメチルシクロペンタシロキサンが好ましく、2,4,6,8−テトラメチルシクロテトラシロキサンがさらに好ましい。(a−1)成分は単独で使用しても2種以上を組み合わせて使用してもよい。 Specific examples of the component (a-1) include 2,4,6,8-tetramethylcyclotetrasiloxane, 2,4,6,8-tetramethylcyclotetrasiloxane, 2,4,6,8-tetramethyl. -2-phenylcyclotetrasiloxane, 2,4,6,8-tetramethyl-2,4-diphenylcyclotetrasiloxane, 2,4,6-tetramethyl-8-phenylcyclotetrasiloxane, 2,4-tetramethyl -6,8-diphenylcyclotetrasiloxane, 2,4,6,8,10-pentamethylcyclopentasiloxane, 2,4,6,8,10,12-hexamethylcyclohexasiloxane, etc. Are easily available and the number of Si-H functional groups is appropriate, so that 2,4,6,8-tetramethylcyclotetrasiloxane and 2,4,6,8 Preferably 10 pentamethylcyclopentasiloxane, more preferably 2,4,6,8-tetramethylcyclotetrasiloxane. The component (a-1) may be used alone or in combination of two or more.
(a−2)成分は、上記一般式(2)で表される脂環構造含有不飽和化合物であり、具体例として、1,2,3−トリビニルシクロヘキサン、1,2,4−トリビニルシクロヘキサン、1,3,5−トリビニルシクロヘキサンが挙げられが、工業的に入手が容易なことから、1,2,4−トリビニルシクロヘキサンが好ましい。 The component (a-2) is an alicyclic structure-containing unsaturated compound represented by the general formula (2). Specific examples thereof include 1,2,3-trivinylcyclohexane and 1,2,4-trivinyl. Although cyclohexane and 1,3,5-trivinylcyclohexane are mentioned, 1,2,4-trivinylcyclohexane is preferable because it is easily available industrially.
本発明に係る(A)成分のプレポリマーは、上記の(a−1)成分と(a−2)成分とをヒドロシリル化反応することによって得られる。(a−1)成分と(a−2)成分との配合比率は、(A)成分のプレポリマー1分子中に、2個以上のSi−H基を含有するようなる配合比率であれば、特に限定されないが、好ましくは、プレポリマーの粘度の点から、(a−1)成分中のSi−H基の数(X)と、(a−2)成分中のSi−H基との反応性を有する炭素−炭素二重結合の数(Y)との比は、X:Y=10:1〜8:1が好ましく、X:Y=7:1〜5:1で更に好ましく、X:Y=4:1〜2:1が最も好ましい。 The prepolymer of the component (A) according to the present invention is obtained by subjecting the component (a-1) and the component (a-2) to a hydrosilylation reaction. If the blending ratio of the component (a-1) and the component (a-2) is a blending ratio that contains two or more Si—H groups in one molecule of the prepolymer (A), Although not particularly limited, preferably, from the point of viscosity of the prepolymer, the reaction between the number (X) of Si-H groups in the component (a-1) and the Si-H groups in the component (a-2) The ratio to the number of carbon-carbon double bonds having a property (Y) is preferably X: Y = 10: 1 to 8: 1, more preferably X: Y = 7: 1 to 5: 1, and X: Y = 4: 1 to 2: 1 is most preferable.
本発明に係る(A)成分のプレポリマーのSi−H基の濃度は、硬化性及び保存安定性の点から、0.0001〜100mmol/gが好ましく、0.01〜40mmol/gが更に好ましく、0.1〜20mmol/gが最も好ましい。なお、Si−H基の濃度は、1H−NMR分析のピークの積分値の比から求めることができる。 The concentration of the Si—H group of the prepolymer of the component (A) according to the present invention is preferably 0.0001 to 100 mmol / g, more preferably 0.01 to 40 mmol / g, from the viewpoint of curability and storage stability. 0.1-20 mmol / g is most preferable. The concentration of Si-H groups can be determined from the ratio of the integrated value of the peaks of the 1 H-NMR analysis is.
本発明に係る(A)成分のプレポリマーは、耐熱性及びハンドリング性の点から、重量平均分子量が500〜50万であることが好ましく、1000〜30万が更に好ましく、5000〜5万が最も好ましい。尚、本プレポリマーの重量平均分子量は、テトラヒドロフランを溶媒としたGPC測定により求められる、ポリスチレン換算の重量平均分子量をいう。
(A)成分のプレポリマーが有するSi−H基の数は、Si−H基の濃度と重量平均分子量との積から求めることができる。
The prepolymer of the component (A) according to the present invention preferably has a weight average molecular weight of 500 to 500,000, more preferably 1,000 to 300,000, most preferably 5,000 to 50,000, from the viewpoint of heat resistance and handling properties. preferable. In addition, the weight average molecular weight of this prepolymer means the weight average molecular weight of polystyrene conversion calculated | required by GPC measurement which used tetrahydrofuran as the solvent.
The number of Si—H groups contained in the prepolymer (A) can be determined from the product of the concentration of Si—H groups and the weight average molecular weight.
(a−1)成分と(a−2)成分とのヒドロシリル化反応は、触媒を用いて行うことが好ましく、ヒドロシリル化触媒としては、例えば、白金系触媒、パラジウム系触媒、ロジウム系触媒等が挙げられる。白金系触媒としては、例えば、塩化白金酸、塩化白金酸とアルコール、アルデヒド、ケトン等との錯体、白金−オレフィン錯体、白金−カルボニルビニルメチル錯体(Ossko触媒)、白金−ジビニルテトラメチルジシロキサン錯体(KaRstedt触媒)、白金−シクロビニルメチルシロキサン錯体、白金−オクチルアルデヒド錯体、白金−ホスフィン錯体(例えば、Pt[P(C6H5)3]4、PtCl[P(C6H5)3]3、Pt[P(C4H9)3)4]、白金−ホスファイト錯体(例えば、Pt[P(OC6H5)3]4)、Pt[P(OC4H9)3]4)、ジカルボニルジクロロ白金等が挙げられる。パラジウム系触媒又はロジウム系触媒としては、例えば、上記白金系触媒の白金原子の代わりにパラジウム原子又はロジウム原子を含有する化合物が挙げられる。これらは1種で用いてもよく、2種以上を併用してもよい。ヒドロシリル化触媒としては、反応性の点から、白金系触媒が好ましく、白金−ジビニルテトラメチルジシロキサン錯体及び白金−カルボニルビニルメチル錯体が更に好ましく、白金−カルボニルビニルメチル錯体が最も好ましい。また、触媒の使用量は反応性の点から、(a−1)成分と(b−1)成分との合計量の5質量%以下が好ましく、0.0001〜1.0質量%が更に好ましく、0.001〜0.1質量%が最も好ましい。 The hydrosilylation reaction between the component (a-1) and the component (a-2) is preferably performed using a catalyst. Examples of the hydrosilylation catalyst include a platinum-based catalyst, a palladium-based catalyst, and a rhodium-based catalyst. Can be mentioned. Examples of platinum-based catalysts include chloroplatinic acid, complexes of chloroplatinic acid and alcohols, aldehydes, ketones, etc., platinum-olefin complexes, platinum-carbonylvinylmethyl complexes (Ossko catalysts), platinum-divinyltetramethyldisiloxane complexes. (KaRstedt catalyst), platinum-cyclovinylmethylsiloxane complex, platinum-octylaldehyde complex, platinum-phosphine complex (for example, Pt [P (C 6 H 5 ) 3 ] 4 , PtCl [P (C 6 H 5 ) 3 ] 3 , Pt [P (C 4 H 9 ) 3 ) 4 ], platinum-phosphite complexes (eg, Pt [P (OC 6 H 5 ) 3 ] 4 ), Pt [P (OC 4 H 9 ) 3 ] 4 ), Dicarbonyldichloroplatinum and the like. Examples of the palladium catalyst or rhodium catalyst include compounds containing a palladium atom or a rhodium atom instead of the platinum atom of the platinum catalyst. These may be used alone or in combination of two or more. The hydrosilylation catalyst is preferably a platinum-based catalyst from the viewpoint of reactivity, more preferably a platinum-divinyltetramethyldisiloxane complex and a platinum-carbonylvinylmethyl complex, and most preferably a platinum-carbonylvinylmethyl complex. Moreover, the usage-amount of a catalyst is 5 mass% or less of the total amount of (a-1) component and (b-1) component from a reactive point, and 0.0001-1.0 mass% is still more preferable. 0.001 to 0.1% by mass is most preferable.
(a−1)成分と(a−2)成分とのヒドロシリル化の反応条件は特に限定されず、上記触媒を使用して従来公知の条件で行なえばよいが、反応速度の点から、室温(25℃)〜130℃で行なうのが好ましく、反応時にトルエン、ヘキサン、メチルイソブチルケトン、シクロペンタノン、プロピレングリコールモノメチルエーテルアセテート等の従来公知の溶媒を使用してもよい。 The reaction conditions for hydrosilylation of the component (a-1) and the component (a-2) are not particularly limited, and may be carried out under the conditions known in the art using the above catalyst. 25 ° C.) to 130 ° C., and a conventionally known solvent such as toluene, hexane, methyl isobutyl ketone, cyclopentanone, propylene glycol monomethyl ether acetate may be used during the reaction.
本発明に係る(A)成分のプレポリマーは、1分子中に2個以上のSi−H基を有する、上記一般式(1)で表される環状シロキサン化合物である(a−1)成分と、上記一般式(2)で表される脂環構造含有不飽和化合物である(a−2)成分とを、反応後の1分子中に2個以上のSi−H基が残存するような割合でヒドロシリル化反応させることによって得られる、1分子中に2個以上のSi−H基を有する化合物である。本発明では、プレポリマー化してから、これを硬化性組成物の配合成分とすることで低沸点物を除去できるので、アウトガス成分が極めて少ない硬化組成物が得られる。また、本発明では、(a−2)成分が脂環構造であるので硬化収縮性が小さい硬化物が得られる。更に、本発明に係る(a−1)成分が、環状シロキサン化合物であることから、鎖状化合物の場合に比べて、硬化物の物理的強度(剛直性)、耐クラック性等を向上させることができる。 The prepolymer of the component (A) according to the present invention is a cyclic siloxane compound represented by the general formula (1) having two or more Si-H groups in one molecule, and the component (a-1) The ratio of the component (a-2) which is an alicyclic structure-containing unsaturated compound represented by the general formula (2) such that two or more Si-H groups remain in one molecule after the reaction. It is a compound having two or more Si—H groups in one molecule, obtained by hydrosilylation reaction. In the present invention, since a low-boiling point product can be removed by making it a prepolymer and then using it as a blending component of the curable composition, a cured composition having an extremely small outgas component can be obtained. Moreover, in this invention, since (a-2) component is an alicyclic structure, hardened | cured material with small cure shrinkage property is obtained. Furthermore, since the component (a-1) according to the present invention is a cyclic siloxane compound, the physical strength (rigidity), crack resistance, etc. of the cured product are improved as compared with the case of a chain compound. Can do.
次に本発明に係る(B)成分について説明する。本発明の(B)成分は、Si−H基との反応性を有する炭素−炭素二重結合を1分子中に2個以上有する、上記一般式(3)で表される環状シロキサン化合物である。R4、R5及びR6で表されるアルキル基としては、上記一般式(1)の説明で例示した基が挙げられる。R4、R5及びR6としては、工業的に入手が容易なことから、メチル基又はフェニル基が好ましい。pは、硬化物の架橋密度の点から2〜4が好ましく、p+qの値は、製造の容易さから4〜8が好ましく、4〜6が更に好ましい。 Next, the component (B) according to the present invention will be described. The component (B) of the present invention is a cyclic siloxane compound represented by the above general formula (3) having two or more carbon-carbon double bonds having reactivity with Si-H groups in one molecule. . Examples of the alkyl group represented by R 4 , R 5 and R 6 include the groups exemplified in the description of the general formula (1). As R 4 , R 5 and R 6 , a methyl group or a phenyl group is preferable because it is easily available industrially. p is preferably 2 to 4 from the viewpoint of the crosslinking density of the cured product, and the value of p + q is preferably 4 to 8 and more preferably 4 to 6 in terms of ease of production.
硬化物の物性の点から好ましい(B)成分の具体例としては、2,4,6−トリメチル−2,4,6−トリビニルシクロトリシロキサン、2,4,6,6,8,8−ヘキサメチル−2,4−ジビニルシクロテトラシロキサン、2,4,6,8,8−ペンタメチル−2,4,6−トリビニルシクロテトラシロキサン、2,4,6,8−テトラメチル−2,4,6,8−テトラビニルシクロテトラシロキサン、2,4,6,8−テトラメチル−8−フェニル−2,4,6−トリビニルシクロテトラシロキサン、2,4,6,8−テトラメチル−6,8−ジフェニル−2,4−ジビニルシクロテトラシロキサン、2,4,6,8−テトラフェニル−2,4,6,8−テトラビニルシクロテトラシロキサン2,4,6,8,10−ペンタメチル−2,4,6,8,10−ペンタビニルシクロペンタシロキサン、2,4,6,8,10,12−ヘキサメチル−2,4,6,8,10,12−ヘキサビニルシクロヘキサシロキサン等が挙げられる。 Specific examples of the component (B) that are preferable from the viewpoint of physical properties of the cured product include 2,4,6-trimethyl-2,4,6-trivinylcyclotrisiloxane, 2,4,6,6,8,8- Hexamethyl-2,4-divinylcyclotetrasiloxane, 2,4,6,8,8-pentamethyl-2,4,6-trivinylcyclotetrasiloxane, 2,4,6,8-tetramethyl-2,4 6,8-tetravinylcyclotetrasiloxane, 2,4,6,8-tetramethyl-8-phenyl-2,4,6-trivinylcyclotetrasiloxane, 2,4,6,8-tetramethyl-6, 8-diphenyl-2,4-divinylcyclotetrasiloxane, 2,4,6,8-tetraphenyl-2,4,6,8-tetravinylcyclotetrasiloxane 2,4,6,8,10-pentamethyl-2 , , 6,8,10- penta vinyl cyclopentasiloxane, 2,4,6,8,10,12-hexamethyl-2,4,6,8,10,12-hexa vinyl cyclohexasiloxane and the like.
工業的な入手の容易さから、2,4,6,8−テトラメチル−2,4,6,8−テトラビニルシクロテトラシロキサン、2,4,6,8−テトラメチル−8−フェニル−2,4,6−トリビニルシクロテトラシロキサン、2,4,6,8−テトラメチル−6,8−ジフェニル−2,4−ジビニルシクロテトラシロキサン、2,4,6,8,10−ペンタメチル−2,4,6,8,10−ペンタビニルシクロペンタシロキサン、2,4,6,8,10,12−ヘキサメチル−2,4,6,8,10,12−ヘキサビニルシクロヘキサシロキサンが好ましく、2,4,6,8,10−ペンタメチル−2,4,6,8,10−ペンタビニルシクロペンタシロキサン、2,4,6,8,10,12−ヘキサメチル−2,4,6,8,10,12−ヘキサビニルシクロヘキサシロキサンが更に好ましく、2,4,6,8−テトラメチル−2,4,6,8−テトラビニルシクロテトラシロキサンが最も好ましい。 2,4,6,8-tetramethyl-2,4,6,8-tetravinylcyclotetrasiloxane, 2,4,6,8-tetramethyl-8-phenyl-2 because of industrial availability , 4,6-trivinylcyclotetrasiloxane, 2,4,6,8-tetramethyl-6,8-diphenyl-2,4-divinylcyclotetrasiloxane, 2,4,6,8,10-pentamethyl-2 4,6,8,10-pentavinylcyclopentasiloxane, 2,4,6,8,10,12-hexamethyl-2,4,6,8,10,12-hexavinylcyclohexasiloxane is preferred. , 4,6,8,10-pentamethyl-2,4,6,8,10-pentavinylcyclopentasiloxane, 2,4,6,8,10,12-hexamethyl-2,4,6,8,10 , 12-hex Vinyl cyclohexanol siloxane, and most preferably 2,4,6,8-tetramethyl-2,4,6,8-tetravinylcyclotetrasiloxane.
本発明に係る(B)成分は、Si−H基との反応性を有する炭素−炭素二重結合を1分子中に2個以上含有する環状シロキサン化合物であることから、シロキサン化合物でないものに比べて、耐熱性、透明性等が優れ、且つ環状化合物であることにより、鎖状化合物に比べて、硬化物の物理的強度(剛直性)、耐塩基性、耐クラック性等が優れている。 Since the component (B) according to the present invention is a cyclic siloxane compound containing two or more carbon-carbon double bonds having reactivity with Si-H group in one molecule, it is compared with a component that is not a siloxane compound. In addition, since it is excellent in heat resistance, transparency, and the like, and is a cyclic compound, the physical strength (rigidity), base resistance, crack resistance, and the like of the cured product are excellent as compared with the chain compound.
本発明のケイ素含有硬化性組成物中、(A)成分と(B)成分の含有量は、Si−H基と、Si−H基と反応性を有する炭素−炭素二重結合の比を考慮して適宜決めればよいが、Si−H基と、Si−H基と反応性を有する炭素−炭素二重結合の当量比が、0.9〜10が好ましく、1.0〜5.0が更に好ましく、1.1〜3.0が最も好ましい。質量%でいうと、(A)成分の含有量は、50〜98質量%が好ましく、70〜97質量%が更に好ましく、85〜95質量%が最も好ましい。(B)成分の含有量は、2〜50質量%が好ましく、3〜30質量%が更に好ましく、5〜15質量%が最も好ましい。 In the silicon-containing curable composition of the present invention, the content of the component (A) and the component (B) considers the ratio of Si—H groups and carbon-carbon double bonds that are reactive with Si—H groups. The equivalent ratio of the Si-H group and the carbon-carbon double bond having reactivity with the Si-H group is preferably 0.9 to 10, and preferably 1.0 to 5.0. More preferred is 1.1 to 3.0. In terms of mass%, the content of the component (A) is preferably 50 to 98 mass%, more preferably 70 to 97 mass%, and most preferably 85 to 95 mass%. The content of the component (B) is preferably 2 to 50% by mass, more preferably 3 to 30% by mass, and most preferably 5 to 15% by mass.
次に、本発明に係る(C)成分であるヒドロシリル化触媒について説明する。
本発明に係る(C)成分としては、ヒドロシリル化反応の触媒活性があれば、特に限定されず、公知の化合物を用いることができる。このような触媒としては、例えば、白金系触媒、パラジウム系触媒、ロジウム系触媒等が挙げられる。白金系触媒としては、例えば、塩化白金酸、塩化白金酸とアルコール、アルデヒド、ケトン等との錯体、白金−オレフィン錯体、白金−カルボニルビニルメチル錯体(Ossko触媒)、白金−ジビニルテトラメチルジシロキサン錯体(KaRstedt触媒)、白金−シクロビニルメチルシロキサン錯体、白金−オクチルアルデヒド錯体、白金−ホスフィン錯体(例えば、Pt[P(C6H5)3]4、PtCl[P(C6H5)3]3、Pt[P(C4H9)3)4])、白金−ホスファイト錯体(例えば、Pt[P(OC6H5)3]4、Pt[P(OC4H9)3]4)、ジカルボニルジクロロ白金等が挙げられる。パラジウム系触媒又はロジウム系触媒としては、例えば、上記白金系触媒の白金原子の代わりにパラジウム原子又はロジウム原子を含有する化合物が挙げられる。これらは1種で用いてもよく、2種以上を併用してもよい。ヒドロシリル化触媒としては、反応性の点から、白金系触媒が好ましく、白金−ジビニルテトラメチルジシロキサン錯体及び白金−カルボニルビニルメチル錯体が更に好ましく、白金−カルボニルビニルメチル錯体が最も好ましい。また、触媒の使用量は、反応性の点から(a−1)成分と(b−1)成分との合計量の5質量%以下が好ましく、0.0001〜1.0質量%が更に好ましく、0.001〜0.1質量%が最も好ましい。
Next, the hydrosilylation catalyst which is the component (C) according to the present invention will be described.
The component (C) according to the present invention is not particularly limited as long as it has catalytic activity for hydrosilylation reaction, and a known compound can be used. Examples of such a catalyst include a platinum-based catalyst, a palladium-based catalyst, and a rhodium-based catalyst. Examples of platinum-based catalysts include chloroplatinic acid, complexes of chloroplatinic acid and alcohols, aldehydes, ketones, etc., platinum-olefin complexes, platinum-carbonylvinylmethyl complexes (Ossko catalysts), platinum-divinyltetramethyldisiloxane complexes. (KaRstedt catalyst), platinum-cyclovinylmethylsiloxane complex, platinum-octylaldehyde complex, platinum-phosphine complex (for example, Pt [P (C 6 H 5 ) 3 ] 4 , PtCl [P (C 6 H 5 ) 3 ] 3 , Pt [P (C 4 H 9 ) 3 ) 4 ]), platinum-phosphite complexes (eg, Pt [P (OC 6 H 5 ) 3 ] 4 , Pt [P (OC 4 H 9 ) 3 ] 4 ), Dicarbonyldichloroplatinum and the like. Examples of the palladium catalyst or rhodium catalyst include compounds containing a palladium atom or a rhodium atom instead of the platinum atom of the platinum catalyst. These may be used alone or in combination of two or more. The hydrosilylation catalyst is preferably a platinum-based catalyst from the viewpoint of reactivity, more preferably a platinum-divinyltetramethyldisiloxane complex and a platinum-carbonylvinylmethyl complex, and most preferably a platinum-carbonylvinylmethyl complex. Further, the amount of the catalyst used is preferably 5% by mass or less, more preferably 0.0001 to 1.0% by mass of the total amount of the component (a-1) and the component (b-1) from the viewpoint of reactivity. 0.001 to 0.1% by mass is most preferable.
本発明のケイ素含有硬化性組成物中、(C)成分の含有量は、反応性、硬化性及び保存安定性の点から、5質量%以下が好ましく、0.0001〜1.0質量%が更に好ましく、0.001〜0.1質量%が最も好ましい。尚、本発明に係る(A)成分のプレポリマーの反応時に使用した触媒が失活しないで残存している場合には、残存している触媒を(C)成分として使用してもよい。 In the silicon-containing curable composition of the present invention, the content of the component (C) is preferably 5% by mass or less, preferably 0.0001 to 1.0% by mass from the viewpoints of reactivity, curability and storage stability. More preferred is 0.001 to 0.1% by mass. In addition, when the catalyst used at the time of the reaction of the prepolymer of the component (A) according to the present invention remains without being deactivated, the remaining catalyst may be used as the component (C).
本発明のケイ素含有硬化性組成物は、上記の(A)〜(C)成分以外に、必要に応じて、耐候性付与剤、無機性フィラー、帯電防止剤等を含有してもよい。 The silicon-containing curable composition of the present invention may contain a weather resistance imparting agent, an inorganic filler, an antistatic agent and the like, if necessary, in addition to the components (A) to (C).
耐候性付与剤としては、光安定剤、紫外線吸収剤、フェノール系酸化防止剤、硫黄系酸化防止剤、リン系酸化防止剤が挙げられる。光安定剤としては、ヒンダードアミン類が挙げられ、紫外線吸収剤としては、2−ヒドロキシベンゾフェノン類、ベンゾトリアゾール類、2−(2−ヒドロキシフェニル)トリアジン類、ベンゾエート類、シアノアクリレート類等が挙げられ、フェノール系酸化防止剤としては、トリエチレングリコール−ビス[3−(3−t−ブチル−5−メチル−4−ヒドロキシフェニル)プロピオネート]、2,6−ジ−t−ブチル−メチルフェノール(BHT又はDBPC)等が挙げられ、硫黄系酸化防止剤としては、ジアルキルチオジプロピオネート類、β―アルキルメルカプトプロピオン酸エステル類等が挙げられ、リン系酸化防止剤としては、有機ホスファイト類が挙げられる。本発明のケイ素含有硬化性組成物における耐候性付与剤の含有量は、透明性、耐熱性、電気特性、硬化性、力学特性、保存安定性及びハンドリングの点から、0.0001〜10質量%が好ましく、0.005〜5質量%が更に好ましく、0.05〜1質量%が最も好ましい。 Examples of the weather resistance-imparting agent include a light stabilizer, an ultraviolet absorber, a phenol-based antioxidant, a sulfur-based antioxidant, and a phosphorus-based antioxidant. Examples of the light stabilizer include hindered amines, and examples of the ultraviolet absorber include 2-hydroxybenzophenones, benzotriazoles, 2- (2-hydroxyphenyl) triazines, benzoates, and cyanoacrylates. Examples of phenolic antioxidants include triethylene glycol-bis [3- (3-t-butyl-5-methyl-4-hydroxyphenyl) propionate], 2,6-di-t-butyl-methylphenol (BHT or DBPC) and the like, examples of the sulfur-based antioxidant include dialkylthiodipropionates, β-alkyl mercaptopropionic acid esters, and the like, and examples of the phosphorus-based antioxidant include organic phosphites. . The content of the weather resistance imparting agent in the silicon-containing curable composition of the present invention is 0.0001 to 10% by mass in terms of transparency, heat resistance, electrical properties, curability, mechanical properties, storage stability, and handling. Is preferable, 0.005-5 mass% is still more preferable, and 0.05-1 mass% is the most preferable.
無機性フィラーは、いわゆる充填剤、鉱物等の無機材料及びそれを有機変性処理等により改質したものを指す。具体的には、例えば、コロイダルシリカ、シリカフィラー、シリカゲル等の二酸化ケイ素類;酸化アルミニウム、酸化亜鉛、酸化チタン、酸化ベリリウム等の金属酸化物;マイカ、モンモリロナイト、けい石、珪藻土、セリサイト、カオリナイト、フリント、長石粉、蛭石、アタパルジャイト、タルク、ミネソタイト、パイロフィライト等の鉱物類;窒化ケイ素、窒化アルミニウム、窒化ホウ素、炭化ケイ素等のセラミックス類;これらを有機変性処理等によって改質したものが挙げられる。これらの無機性フィラーの粒径は、耐熱性の点から100μm以下が好ましく、50μm以下がより好ましい。本発明のケイ素含有硬化性組成物における無機性フィラー含有量は、透明性を重視する場合には使用しない又はできる限り少ない使用が好ましいので0〜10質量%が好ましく、耐熱性向上、増粘、チクソ性付与を目的として使用する場合には10〜90質量%が好ましい。 The inorganic filler refers to a so-called filler, an inorganic material such as a mineral, and a material obtained by modifying the inorganic material by an organic modification treatment or the like. Specifically, for example, silicon dioxides such as colloidal silica, silica filler, silica gel; metal oxides such as aluminum oxide, zinc oxide, titanium oxide, beryllium oxide; mica, montmorillonite, silica, diatomaceous earth, sericite, kaori Minerals such as knight, flint, feldspar powder, aragonite, attapulgite, talc, minnesotite, pyrophyllite; ceramics such as silicon nitride, aluminum nitride, boron nitride, silicon carbide; these have been modified by organic modification treatment, etc. Things. The particle size of these inorganic fillers is preferably 100 μm or less and more preferably 50 μm or less from the viewpoint of heat resistance. The inorganic filler content in the silicon-containing curable composition of the present invention is preferably 0 to 10% by mass because it is not used or is preferably used as little as possible when importance is placed on transparency. When used for the purpose of imparting thixotropy, 10 to 90% by mass is preferable.
上記帯電防止剤としては 、例えば、アルキルトリメチルアンモニウム塩、ジアルキルジメチルアンモニウム塩、トリアルキルメチルアンモニウム塩、アルキルベンジルジメチルアンモニウム塩、ポリアミン四級塩等のカチオン系帯電防止剤;高級脂肪酸塩、アルケニルコハク酸塩、N−アシルアミノ酸塩、アルキルアミノ脂肪酸塩、アルキルスルホン酸塩、アルファオレフィンスルホン酸塩、アルキルベンゼンスルホン酸塩、アルキルナフタレンスルホン酸塩、アルファスルホ脂肪酸エステル塩、高級アルコール硫酸エステル塩、高級アルコールエチレンオキシド付加物硫酸エステル塩、高級アルコールリン酸エステル塩、高級アルコールエチレンオキシド付加物リン酸エステル塩等のアニオン系帯電防止剤;多価アルコールアルキルエーテル、多価アルコール脂肪酸エステル、多価アルコール脂肪酸エステルのエチレンオキシド付加物、ポリエチレングリコール脂肪酸エステル、脂肪酸エステルポリエチレングリコール、高級アルコールエチレンオキシド付加物、アルキルフェノールエチレンオキシド付加物、ジエタノールアミン脂肪酸アミド等のノニオン系帯電防止剤;アルキルジメチルアミノ酢酸ベタイン等の両性型アルキルベタイン、イミダゾリン型両性活性剤、アルキルアミンオキシド等の両性帯電防止剤が挙げられる。本発明のケイ素含有硬化性組成物における耐候性付与剤の含有量は、0.0001〜10質量%が好ましく、0.005〜5質量%が更に好ましく、0.05〜1質量%が最も好ましい。 Examples of the antistatic agent include cationic antistatic agents such as alkyltrimethylammonium salts, dialkyldimethylammonium salts, trialkylmethylammonium salts, alkylbenzyldimethylammonium salts, polyamine quaternary salts; higher fatty acid salts, alkenylsuccinic acid Salt, N-acyl amino acid salt, alkylamino fatty acid salt, alkyl sulfonate, alpha olefin sulfonate, alkyl benzene sulfonate, alkyl naphthalene sulfonate, alpha sulfo fatty acid ester salt, higher alcohol sulfate ester salt, higher alcohol ethylene oxide Anionic antistatic agents such as adduct sulfate ester salt, higher alcohol phosphate ester salt, higher alcohol ethylene oxide adduct phosphate ester salt; polyhydric alcohol alkyl ether Nonionic antistatic agents such as polyethylene glycol fatty acid ester, ethylene oxide adduct of polyhydric alcohol fatty acid ester, polyethylene glycol fatty acid ester, fatty acid ester polyethylene glycol, higher alcohol ethylene oxide adduct, alkylphenol ethylene oxide adduct, diethanolamine fatty acid amide; Examples include amphoteric antistatic agents such as amphoteric alkylbetaines such as alkyldimethylaminoacetic acid betaine, imidazoline amphoteric activators, and alkylamine oxides. The content of the weather resistance imparting agent in the silicon-containing curable composition of the present invention is preferably 0.0001 to 10% by mass, more preferably 0.005 to 5% by mass, and most preferably 0.05 to 1% by mass. .
次に本発明の硬化物について述べる。
本発明のケイ素含有硬化性組成物は、加熱することにより硬化させることができ、硬化物とすることができる。この硬化反応は、本発明のケイ素含有硬化性組成物の配合成分を使用直前に混合する方法、あらかじめ全部を混合しておき硬化反応を行うときに加熱等により硬化する方法等、いずれの方法で行ってもよい。硬化させる場合の温度は35〜350℃が好ましく、50〜250℃が更に好ましく、100〜230℃が最も更に好ましい。硬化反応は一定の温度で行ってもよいが、必要に応じて多段階あるいは連続的に温度を変化させてもよい。硬化時間は0.01〜10時間が好ましく、0.05〜6時間がより好ましい。
Next, the cured product of the present invention will be described.
The silicon-containing curable composition of the present invention can be cured by heating and can be a cured product. This curing reaction may be performed by any method, such as a method of mixing the compounding components of the silicon-containing curable composition of the present invention immediately before use, a method of mixing all in advance and curing by heating or the like when performing the curing reaction. You may go. The temperature for curing is preferably 35 to 350 ° C, more preferably 50 to 250 ° C, and most preferably 100 to 230 ° C. The curing reaction may be performed at a constant temperature, but the temperature may be changed in multiple steps or continuously as required. The curing time is preferably from 0.01 to 10 hours, more preferably from 0.05 to 6 hours.
硬化物の形状は、用途に応じて種々とりうるので特に限定されないが、例えば、フィルム状、シート状、チューブ状、ロッド状、塗膜状、バルク状などの形状とすることができる。
本発明の硬化物を成形する方法も従来の熱硬化性樹脂の成形方法をはじめとして種々の方法をとることができる。例えば、キャスト法、プレス法、注型法、トランスファー成形法、コーティング法、RIM法などの成形方法を適用することができる。成形型は研磨ガラス、硬質ステンレス研磨板、ポリカーボネート板、ポリエチレンテレフタレート板、ポリメチルメタクリレート板等を適用することができる。
The shape of the cured product is not particularly limited because it can take various forms depending on the application, but can be, for example, a film shape, a sheet shape, a tube shape, a rod shape, a coating film shape, a bulk shape, or the like.
The method for molding the cured product of the present invention can be various methods including a conventional method for molding a thermosetting resin. For example, a molding method such as a cast method, a press method, a casting method, a transfer molding method, a coating method, or a RIM method can be applied. As the mold, polishing glass, hard stainless steel polishing plate, polycarbonate plate, polyethylene terephthalate plate, polymethyl methacrylate plate, or the like can be applied.
上記成形型との離型性を向上させるためポリエチレンテレフタレートフィルム、ポリカーボネートフィルム、ポリ塩化ビニルフィルム、ポリエチレンフィルム、ポリテトラフルオロエチレンフィルム、ポリプロピレンフィルム、ポリイミドフィルム等を適用することができる。 A polyethylene terephthalate film, a polycarbonate film, a polyvinyl chloride film, a polyethylene film, a polytetrafluoroethylene film, a polypropylene film, a polyimide film, or the like can be applied to improve releasability from the mold.
本発明の硬化物の成形時に、必要に応じて、各種処理を施すこともできる。例えば、成形時に発生するボイドの抑制のために組成物あるいは一部反応させた組成物を遠心、減圧などにより脱泡する処理、プレス時に一旦圧力を開放する処理等を適用することもできる。 When the cured product of the present invention is molded, various treatments can be performed as necessary. For example, a treatment for defoaming a composition or a partially reacted composition by centrifugation, decompression, etc., or a treatment for releasing pressure once during pressing can be applied to suppress voids generated during molding.
本発明のケイ素含有硬化性組成物は、アウトガス成分が少なく、透明性に優れ、その硬化物は、耐熱性、耐クラック性、耐埃付着性に優れ、光劣化や熱劣化が起こりにくい。このため、本発明のケイ素含有硬化性組成物は、光学用材料をはじめ各種用途に使用できる。光学用材料とは、光をその材料中を通過させる用途に用いる材料一般をいい、LED用封止剤の他、以下のものが挙げられる。 The silicon-containing curable composition of the present invention has few outgas components and is excellent in transparency, and the cured product is excellent in heat resistance, crack resistance and dust resistance, and hardly undergoes light deterioration and heat deterioration. For this reason, the silicon-containing curable composition of the present invention can be used for various applications including optical materials. The optical material means a general material used for the purpose of allowing light to pass through the material. In addition to the LED sealant, the following materials can be mentioned.
液晶ディスプレイ分野では、基板材料、導光板、プリズムシート、偏向板、位相差板、視野角補正フィルム、偏光子保護フィルム等の液晶用フィルム等である。
プラズマディスプレイ分野では、プラズマディスプレイの封止剤、反射防止フィルム、光学補正フィルム、ハウジング材、前面ガラスの保護フィルム、前面ガラス代替材料等である。
LED表示装置では、LEDのモールド材、LEDの封止剤、前面ガラスの保護フィルム、前面ガラス代替材料等である。
In the liquid crystal display field, it is a film for a liquid crystal such as a substrate material, a light guide plate, a prism sheet, a deflection plate, a retardation plate, a viewing angle correction film, and a polarizer protective film.
In the field of plasma displays, they are sealing agents for plasma displays, antireflection films, optical correction films, housing materials, front glass protective films, front glass substitute materials, and the like.
In LED display devices, they are LED molding materials, LED sealants, front glass protective films, front glass substitute materials, and the like.
有機EL(エレクトロルミネッセンス)ディスプレイ分野では、前面ガラスの保護フィルム、前面ガラス代替材料等である。 In the organic EL (electroluminescence) display field, it is a protective film for a front glass, a front glass substitute material, and the like.
光記録分野では、VD(ビデオディスク)、CD/CD−ROM、CD−R/RW、DVD−R/DVD−RAM、MO/MD、PD(相変化ディスク)、光カード用のディスク基板材料、ピックアップレンズ、保護フィルム、封止剤等である。 In the optical recording field, VD (video disc), CD / CD-ROM, CD-R / RW, DVD-R / DVD-RAM, MO / MD, PD (phase change disc), disc substrate material for optical cards, Pickup lenses, protective films, sealants and the like.
光学機器分野では、レンズ用材料、ファインダプリズム、ターゲットプリズム、ファインダーカバー、受光センサー部、ファインダー、保護フィルム等である。 In the field of optical equipment, it is a lens material, a finder prism, a target prism, a finder cover, a light receiving sensor part, a finder, a protective film, and the like.
光部品分野では、光ファイバー材料、レンズ、導波路、素子の封止剤、フェルール、光受動部品、光回路部品ではレンズ、導波路、素子の封止剤等である。 In the field of optical components, optical fiber materials, lenses, waveguides, device sealants, ferrules, optical passive components, and optical circuit components include lenses, waveguides, device sealants, and the like.
自動車・輸送機分野では、自動車用のランプリフレクタ、ベアリングリテーナー、ギア部分、耐蝕コート、スイッチ部分、ヘッドランプ、電装部品、各種内外装品、インテリアパネル、内装材、保護・結束用ワイヤーネス、ガラス代替品等である。 In the field of automobiles and transport equipment, automotive lamp reflectors, bearing retainers, gear parts, corrosion-resistant coatings, switch parts, headlamps, electrical parts, various interior and exterior products, interior panels, interior materials, protective and binding wireness, glass It is an alternative product.
光学用材料以外の用途としては、エポキシ樹脂等の熱硬化性樹脂が使用される一般の用途が挙げられ、例えば、接着剤、塗料、コーティング剤、成形材料(シート、フィルム、FRP等を含む)、絶縁材料(プリント基板、電線被覆等を含む)、封止剤の他、他樹脂等への添加剤等が挙げられる。 Applications other than optical materials include general applications in which thermosetting resins such as epoxy resins are used. For example, adhesives, paints, coating agents, molding materials (including sheets, films, FRP, etc.) In addition to insulating materials (including printed circuit boards and wire coatings), sealants, additives to other resins, and the like.
接着剤としては、土木用、建築用、自動車用、一般事務用、医療用の接着剤の他、電子材料用の接着剤が挙げられる。これらのうち電子材料用の接着剤としては、ビルドアップ基板等の多層基板の層間接着剤、ダイボンディング剤、アンダーフィル等の半導体用接着剤、BGA補強用アンダーフィル、異方性導電性フィルム(ACF)、異方性導電性ペースト(ACP)等の実装用接着剤等が挙げられる。 Examples of the adhesive include civil engineering, architectural, automotive, general office, and medical adhesives, and electronic material adhesives. Among these, adhesives for electronic materials include interlayer adhesives for multilayer substrates such as build-up substrates, die bonding agents, semiconductor adhesives such as underfills, BGA reinforcing underfills, anisotropic conductive films ( ACF) and an adhesive for mounting such as anisotropic conductive paste (ACP).
封止剤としては、コンデンサ、トランジスタ、ダイオード、発光ダイオード、IC、LSIなど用のポッティング、ディッピング、トランスファーモールド封止、IC、LSI類のCOB、COF、TABなど用のといったポッティング封止、フリップチップなどの用のアンダーフィル、BGA、CSPなどのICパッケージ類実装時の封止(補強用アンダーフィル)などを挙げることができる。 As sealing agents, potting, dipping, transfer mold sealing for capacitors, transistors, diodes, light-emitting diodes, ICs, LSIs, potting sealings for ICs, LSIs such as COB, COF, TAB, flip chip For example, underfill for sealing, and sealing (reinforcing underfill) when mounting IC packages such as BGA and CSP.
以下、実施例により本発明を更に説明するが、本発明はこれらの実施例によって限定されるものではない。尚、実施例中の「部」や「%」は質量基準によるものである。 EXAMPLES Hereinafter, although an Example demonstrates this invention further, this invention is not limited by these Examples. In the examples, “parts” and “%” are based on mass.
[合成例1](A)成分:プレポリマーA−1の合成
窒素ガス導入管、温度計、冷却管、攪拌装置を備えた500mlフラスコに(a−1)成分として2,4,6,8−テトラメチルシクロテトラシロキサン54g(0.225モル)、(a−2)成分として1,2,4−トリビニルシクロヘキサン16.2g(0.1モル)触媒として白金-ジビニルテトラメチルジシロキサン錯体0.002g及び溶媒としてトルエン80gを仕込み、105℃で2時間反応させた。その後、70℃で溶媒を減圧留去しプレポリマーA−1を得た。プレポリマーA−1のGPC分析により求めた重量平均分子量は16,000であり、H−NMR分析により求めた1gあたりのSiH基の含有量は8.5mmolであり、重量平均分子量とSi−H基の濃度とから得られた1分子あたりのSi−H基の数は142である。
[Synthesis Example 1] Component (A): Synthetic nitrogen gas introduction tube of prepolymer A-1, thermometer, condenser, and 500 ml flask equipped with a stirrer were 2, 4, 6, 8 as component (a-1). -54 g (0.225 mol) of tetramethylcyclotetrasiloxane, 16.2 g (0.1 mol) of 1,2,4-trivinylcyclohexane as component (a-2), platinum-divinyltetramethyldisiloxane complex 0 as catalyst 0.002 g and 80 g of toluene as a solvent were charged and reacted at 105 ° C. for 2 hours. Thereafter, the solvent was distilled off under reduced pressure at 70 ° C. to obtain Prepolymer A-1. The weight average molecular weight determined by GPC analysis of the prepolymer A-1 was 16,000, the content of SiH groups per gram determined by H-NMR analysis was 8.5 mmol, and the weight average molecular weight and Si-H The number of Si—H groups per molecule obtained from the group concentration is 142.
[合成例2](A)成分:プレポリマーA−2の合成
(a−1)成分として2,4,6−テトラメチル−8−フェニルシクロテトラシロキサン77.1g(0.225モル)を使用した以外は、合成例1と同様の操作を行いプレポリマーA−2を得た。プレポリマーA−2のGPC分析により求めた重量平均分子量は12,000であり、H−NMR分析により求めた1gあたりのSiH基の含有量は6.4mmolであり、重量平均分子量とSi−H基の濃度とから得られた1分子あたりのSi−H基の数は77である。
Synthesis Example 2 Component (A): Synthesis of Prepolymer A-2 As component (a-1), 77.1 g (0.225 mol) of 2,4,6-tetramethyl-8-phenylcyclotetrasiloxane was used. Except that, prepolymer A-2 was obtained in the same manner as in Synthesis Example 1. The weight average molecular weight determined by GPC analysis of the prepolymer A-2 was 12,000, the content of SiH groups per gram determined by H-NMR analysis was 6.4 mmol, and the weight average molecular weight and Si-H The number of Si—H groups per molecule obtained from the group concentration is 77.
[合成例3](A)成分:プレポリマーA−3の合成
(a−2)成分として1,2,4−トリビニルシクロヘキサン24.3g(0.15モル)を使用した以外は、合成例2と同様の操作を行いプレポリマーA−3を得た。プレポリマーA−3のGPC分析により求めた重量平均分子量は8,000であり、H−NMR分析により求めた1gあたりのSiH基の含有量は5.4mmolであり、重量平均分子量とSi−H基の濃度とから得られた1分子あたりのSi−H基の数は43である。
[Synthesis Example 3] Component (A): Synthesis of Prepolymer A-3 Synthesis Example except that 24.3 g (0.15 mol) of 1,2,4-trivinylcyclohexane was used as the component (a-2). The same operation as 2 was performed to obtain a prepolymer A-3. The weight average molecular weight determined by GPC analysis of prepolymer A-3 was 8,000, the content of SiH groups per gram determined by H-NMR analysis was 5.4 mmol, and the weight average molecular weight and Si-H The number of Si—H groups per molecule obtained from the group concentration is 43.
[比較品]比較のプレポリマーA’−1
合成例1において、1,2,4−トリビニルシクロヘキサンを両末端にビニル基を有する直鎖状ポリジメチルシロキサン(分子量20000、1分子あたりのSi−H基の含有量は2個)100g(0.005モル)、に変えたほかは、同様の操作を行いプレポリマーA’−1を得た。プレポリマーA’−1のGPC分析により求めた重量平均分子量は25000、H−NMR分析により求めた1gあたりのSiH基の含有量は0.35mmol、重量平均分子量とSi−H基の含有量とから得られた1分子あたりのSi−H基の数は8.75である。
[Comparative Product] Comparative Prepolymer A′-1
In Synthesis Example 1, 1,2,4-trivinylcyclohexane is a linear polydimethylsiloxane having vinyl groups at both ends (molecular weight 20000, content of Si-H groups per molecule is 2) 100 g (0 0.005 mol), prepolymer A′-1 was obtained in the same manner. The weight average molecular weight determined by GPC analysis of prepolymer A′-1 was 25000, the content of SiH groups per gram determined by H-NMR analysis was 0.35 mmol, the weight average molecular weight and the content of Si—H groups The number of Si—H groups per molecule obtained from is 8.75.
[比較品]比較のプレポリマーA’−2
合成例1において、1,2,4−トリビニルシクロヘキサンをp−ジビニルベンゼン13g(0.1モル)に変えたほかは、同様の操作を行いプレポリマーA’−2を得た。プレポリマーA’−2のGPC分析により求めた重量平均分子量は30000であり、H−NMR分析により求めた1gあたりのSiH基の含有量は5.9mmolであり、重量平均分子量とSi−H基の含有量とから得られた1分子あたりのSi−H基の数は177である。
[Comparative Product] Comparative Prepolymer A'-2
A prepolymer A′-2 was obtained in the same manner as in Synthesis Example 1 except that 1,2,4-trivinylcyclohexane was changed to 13 g (0.1 mol) of p-divinylbenzene. The weight average molecular weight determined by GPC analysis of the prepolymer A′-2 was 30,000, the content of SiH groups per gram determined by H-NMR analysis was 5.9 mmol, and the weight average molecular weight and Si—H group were The number of Si—H groups per molecule obtained from the content of 177 is 177.
[実施例1]
(A)成分として合成例1で得られたプレポリマーA−1を100部、(B)成分として2,4,6,8−テトラメチル−2,4,6,8−テトラビニルシクロテトラシロキサンを10部を配合して、本発明のケイ素含有硬化性組成物1を得た。尚、100部のケイ素含有硬化性組成物1には、プレポリマーA−1由来の白金-ジビニルテトラメチルジシロキサン錯体((C)成分に相当)が0.003部含まれている。
ガラス板に縦20mm、横20mmの正方形の穴のあいた厚3mmのシリコーンシートをのせ、軽く減圧して気泡を除いたケイ素含有硬化性組成物1を、その穴に流し込んだ後、ガラス板を載せた。これを、恒温槽に入れて130℃1時間加熱後、更に200℃3時間加熱して実施例1の硬化物を得た。
[Example 1]
100 parts of the prepolymer A-1 obtained in Synthesis Example 1 as the component (A) and 2,4,6,8-tetramethyl-2,4,6,8-tetravinylcyclotetrasiloxane as the component (B) 10 parts of was mixed to obtain a silicon-containing curable composition 1 of the present invention. In addition, 100 parts of silicon-containing curable composition 1 contains 0.003 part of a platinum-divinyltetramethyldisiloxane complex (corresponding to the component (C)) derived from the prepolymer A-1.
Place a 3mm thick silicone sheet with square holes of 20mm in length and 20mm in width on a glass plate. After pouring the silicon-containing curable composition 1 from which bubbles were removed by light pressure reduction into the holes, place the glass plate on it. It was. This was put in a thermostatic bath, heated at 130 ° C. for 1 hour, and further heated at 200 ° C. for 3 hours to obtain a cured product of Example 1.
[実施例2]
(A)成分として合成例2で得られたプレポリマーA−2を使用したほかは、実施例1と同様の操作を行い実施例2の硬化物を得た。尚、100部のケイ素含有硬化性組成物2には、プレポリマーA−2由来の白金-ジビニルテトラメチルジシロキサン錯体((C)成分に相当)が0.003部含まれている。
[Example 2]
The cured product of Example 2 was obtained by performing the same operation as in Example 1 except that the prepolymer A-2 obtained in Synthesis Example 2 was used as the component (A). In addition, 100 parts of silicon-containing curable composition 2 contains 0.003 part of platinum-divinyltetramethyldisiloxane complex (corresponding to component (C)) derived from prepolymer A-2.
[実施例3]
(B)成分として2,4,6,8−テトラメチル−8−フェニル−2,4,6−トリビニルシクロテトラシロキサンを使用したほかは、実施例1と同様の操作を行い実施例4の硬化物を得た。尚、100部のケイ素含有硬化性組成物4には、プレポリマーA−1由来の白金-ジビニルテトラメチルジシロキサン錯体((C)成分に相当)が0.003部含まれている。
[Example 3]
The same operation as in Example 1 was performed except that 2,4,6,8-tetramethyl-8-phenyl-2,4,6-trivinylcyclotetrasiloxane was used as the component (B). A cured product was obtained. In addition, 100 parts of silicon-containing curable composition 4 contains 0.003 part of platinum-divinyltetramethyldisiloxane complex (corresponding to component (C)) derived from prepolymer A-1.
[比較例1]
透明性の高いエポキシ樹脂として、3,4−エポキシシクロヘキセニルメチル−3’,4’−エポキシシクロヘキセンカルボキシレート43部、4−メチルシクロヘキセン−1,2−ジカルボン酸無水物56部及び触媒(エアープロダクツ社製、商品名:アンカミンK54)1部を配合して、エポキシ樹脂組成物を得た。硬化条件を150℃1時間に変えたほかは、実施例1と同様の操作を行い比較例1の硬化物を得た。
[Comparative Example 1]
As a highly transparent epoxy resin, 43 parts of 3,4-epoxycyclohexenylmethyl-3 ′, 4′-epoxycyclohexene carboxylate, 56 parts of 4-methylcyclohexene-1,2-dicarboxylic acid anhydride and a catalyst (air products) An epoxy resin composition was obtained by blending 1 part of a trade name, Ancamine K54). A cured product of Comparative Example 1 was obtained by performing the same operation as in Example 1 except that the curing conditions were changed to 150 ° C. for 1 hour.
[比較例2]
比較のプレポリマーA−1’を30部、両末端にビニル基を有する直鎖状ポリジメチルシロキサン(25000でSi−H基はH−NMRから1gあたりのSiH基の含有量は0.35mmol)を70部使用したほかは、実施例1と同様の操作を行い比較例2の硬化物を得た。
[Comparative Example 2]
30 parts of comparative prepolymer A-1 ′ and linear polydimethylsiloxane having vinyl groups at both ends (25000, Si—H groups are 0.35 mmol of SiH groups per gram from H-NMR) The cured product of Comparative Example 2 was obtained by performing the same operation as in Example 1, except that 70 parts of was used.
[比較例3]
比較のプレポリマーA−2’を90部、2,4,6,8−テトラメチル−2,4,6,8−テトラビニルシクロテトラシロサン10部使用したほかは、実施例1と同様の操作を行い比較例3の硬化物を得た。
実施例1〜4及び比較例1〜3の硬化物について、下記に示す方法で、熱着色性、硬さ、埃付着性及び耐候性を測定した。結果を表1に示す。
[Comparative Example 3]
Example 1 except that 90 parts of comparative prepolymer A-2 ′ and 10 parts of 2,4,6,8-tetramethyl-2,4,6,8-tetravinylcyclotetrasilosane were used. Operation was performed and the hardened | cured material of the comparative example 3 was obtained.
About the hardened | cured material of Examples 1-4 and Comparative Examples 1-3, thermal coloring property, hardness, dust adhesion, and a weather resistance were measured by the method shown below. The results are shown in Table 1.
[熱着色性試験方法]
厚さ3mmの硬化物試験片を200℃恒温槽に6時間加熱保存し、加熱前後の400nm及び700nmの光の透過率を測定することにより熱着色性を評価した。加熱前後の透過率の低下が大きいほど着色が大きいことを示す。
[Thermal coloring test method]
A cured product test piece having a thickness of 3 mm was heated and stored in a thermostat bath at 200 ° C. for 6 hours, and the thermal colorability was evaluated by measuring the transmittance of light at 400 nm and 700 nm before and after heating. It shows that coloring is so large that the fall of the transmittance | permeability before and behind a heating is large.
[硬さ試験方法]
JIS K6253(加硫ゴム及び熱可塑性ゴム−硬さの求め方)に準拠し、硬化物試験片のデュロメータ硬さ(ショア硬さ)を測定した。表中、AはタイプAデュロメータ、DはタイプDデュロメータの値であることを示す。
[Hardness test method]
In accordance with JIS K6253 (vulcanized rubber and thermoplastic rubber—how to obtain hardness), the durometer hardness (Shore hardness) of the cured specimen was measured. In the table, A indicates a type A durometer, and D indicates a value of a type D durometer.
[埃付着性試験方法]
硬化物試験片を粉末状シリカゲル(和光純薬社製、商品名ワコーゲルC−100)の入ったビーカーに、全体が埋まるまで入れた。この試験片を縦方向に5cm離したところからガラス板上に落下させ、表面にシリカゲルの付着の有無を目視にて判定した。シリカゲルが付着しているものは、表面にタックがあり埃が付着しやすいことを示す。
[Dust adhesion test method]
The cured product test piece was put in a beaker containing powdered silica gel (manufactured by Wako Pure Chemical Industries, Ltd., trade name: Wakogel C-100) until it was completely filled. The test piece was dropped on a glass plate from a position 5 cm apart in the vertical direction, and the presence or absence of silica gel was visually determined on the surface. When silica gel is adhered, it indicates that the surface is tacky and dust tends to adhere.
[耐光性試験方法]
硬化物試験片に、5mmの距離から照度5000mW/cm2の光線を、温度100℃で24時間照射した後、外観を目視し、下記の基準にて耐光性を評価した。なお、照射には、光源に超高圧水銀ランプ(三永電機社製、商品名UVF352S)を用い分光フィルタ(旭テクノガラス社製、商品名UV−33)で300nm以下の波長成分をカットした光線を用いた。
○:試験片が透明で、変化がない。
△:試験片にやや濁りが見られる。
×:試験片が明らかな濁りが見られる。
[Light resistance test method]
The cured product test piece was irradiated with a light beam having an illuminance of 5000 mW / cm 2 from a distance of 5 mm for 24 hours at a temperature of 100 ° C., then the appearance was visually observed, and the light resistance was evaluated according to the following criteria. In addition, for irradiation, a light beam obtained by cutting a wavelength component of 300 nm or less with a spectral filter (manufactured by Asahi Techno Glass Co., Ltd., trade name UV-33) using an ultra-high pressure mercury lamp (manufactured by Mitsunaga Electric Co., Ltd., trade name UVF352S) as a light source. Was used.
○: The test piece is transparent and does not change.
Δ: Some turbidity is observed in the test piece.
X: Obvious turbidity of the test piece is observed.
Claims (2)
(B)成分として、Si−H基との反応性を有する炭素−炭素二重結合を1分子中に2個以上有する、下記一般式(3)で表される環状シロキサン化合物と、
(C)成分として、ヒドロシリル化触媒とを、
含有することを特徴とする、ケイ素含有硬化性組成物。
As the component (B), a cyclic siloxane compound represented by the following general formula (3) having two or more carbon-carbon double bonds having reactivity with the Si-H group in one molecule;
As component (C), a hydrosilylation catalyst,
Silicon-containing curable composition characterized by containing.
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