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JP2010017668A - Method for treating slurry generated in iron mill - Google Patents

Method for treating slurry generated in iron mill Download PDF

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JP2010017668A
JP2010017668A JP2008181968A JP2008181968A JP2010017668A JP 2010017668 A JP2010017668 A JP 2010017668A JP 2008181968 A JP2008181968 A JP 2008181968A JP 2008181968 A JP2008181968 A JP 2008181968A JP 2010017668 A JP2010017668 A JP 2010017668A
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slurry
regulation
yard
tank
solid content
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Yoshiyuki Kawano
喜之 川野
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JFE Steel Corp
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JFE Steel Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To inexpensively treat various slurries generated in an iron mill with high efficiency. <P>SOLUTION: Various slurries generated in an iron mill are divided into regulation-requiring slurry requiring at least either pH regulation or solid content concentration regulation and regulation-nonrequiring slurry not requiring both of pH regulation and solid content concentration regulation. This regulation-nonrequiring slurry is fed to a slurry receiving tank 11, and the regulation-requiring slurry is fed to a raw water tank 12, and is mixed with yard waster water. Next, the mixture in the raw water tank 12 is transferred to a neutralization tank 13, is subjected to pH regulation with a neutralizer, and is thereafter transferred to a flocculation tank 14, and a solid content is flocculated using a flocculant. The flocculated solid content is precipitated in a precipitation tank 15, and is subjected to solid-liquid separation into precipitate-containing slurry and a supernatant liquid. The precipitate-containing slurry is fed to the slurry receiving tank 11, and is mixed with the regulation-nonrequiring slurry, and moisture is removed by a dehydrator 17. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、製鉄所内で発生した各種スラリーを処理する方法に関する。   The present invention relates to a method for treating various slurries generated in an ironworks.

製鉄所内においては、性状の異なる様々なスラリー(以降においては、このような様々なスラリーをまとめて各種スラリーと記すこともある)が排出される。例えば、スラリーを構成する液体や固形分の種類が異なるのは勿論のこと、液性,固形分濃度,固形分の粒径等が異なる様々なスラリーが排出される。そして、排出された各種スラリーは回収され、1箇所に集められて脱水処理される。   In the steelworks, various slurries having different properties (hereinafter, such various slurries may be collectively referred to as various slurries) are discharged. For example, various types of slurries with different liquidity, solid content concentration, solid content particle size, etc. are discharged as well as different types of liquid and solid content constituting the slurry. And the various slurry discharged | emitted is collect | recovered, and it collects in one place and dehydrates.

ここで、従来の各種スラリーの処理方法の一例を、図2を参照しながら説明する。まず、回収された各種スラリーを、スラリー受入槽31に集める。そして、中和槽32に移し、中和剤を投入してpH調整する。このような前処理が施された各種スラリーを脱水機33に送り、脱水ケーキと脱水濾液とに分ける。脱水濾液は凝集槽34に送り、凝集剤を投入して、脱水濾液に残った少量の固形分を凝集させる。   Here, an example of a conventional method for treating various slurries will be described with reference to FIG. First, the collected various slurries are collected in the slurry receiving tank 31. And it moves to the neutralization tank 32 and throws in a neutralizer and adjusts pH. The various slurries subjected to such pretreatment are sent to a dehydrator 33 and separated into a dehydrated cake and a dehydrated filtrate. The dehydrated filtrate is sent to the coagulation tank 34, and a flocculant is added to agglomerate a small amount of solid content remaining in the dehydrated filtrate.

そして、凝集し沈殿しやすくなった固形分を含む脱水濾液を、凝集槽34から沈殿槽35に移して静置し、固形分を沈殿させる。固形分が十分に沈殿したら、沈殿物と上澄み液とを固液分離する。すなわち、上澄み液は処理水槽36に送り、その後は自然界に放流してもよいし、冷却水等に利用してもよい。また、沈殿物を多く含むスラリーは、スラリー受入槽31に戻し、新たに回収した各種スラリーと共に処理する。
特開平11−319891号公報 特開2008−114142号公報
Then, the dehydrated filtrate containing the solid content that is easily aggregated and precipitated is transferred from the aggregation tank 34 to the precipitation tank 35 and allowed to stand to precipitate the solid content. When the solid content is sufficiently precipitated, the precipitate and the supernatant are separated into solid and liquid. That is, the supernatant liquid may be sent to the treated water tank 36 and thereafter discharged to the natural world, or may be used for cooling water or the like. The slurry containing a large amount of precipitate is returned to the slurry receiving tank 31 and processed together with various newly collected slurries.
Japanese Patent Laid-Open No. 11-319891 JP 2008-114142 A

製鉄所内で排出される各種スラリーの中には、その性状によっては、脱水処理の前に前処理を行うことが好ましいものがある。例えば、酸性又は塩基性のスラリーは、前処理として中和(pH調整)を行うことが好ましい。そのため、上記したように、集められた各種スラリーのpH調整を行うための中和槽が設けられている。
また、脱水処理においては、固形分濃度や固形分の粒径等のスラリーの性状によって、脱水機の運転条件を最適値に設定することが好ましいが、排出される各種スラリーの性状はその都度異なるので、脱水機の運転条件をスラリーの性状に応じて最適値に設定することは困難であった。そこで、固形分濃度については、どのような固形分濃度のスラリーが排出されても一定の運転条件で脱水機を運転できるように、集められた各種スラリーを大きなバッファ槽で希釈(固形分の濃度調整)して、各種スラリーの性状を平滑化すればよいが、そのためには設備(バッファ槽)を増設する必要があるので、各種スラリーの処理設備の建設コストが向上することとなる。固形分の濃度調整を行わない場合には、スラリーの性状によって、脱水機の脱水処理性能が十分に発揮されない場合があった。
このように、従来の各種スラリーの処理には、処理性能やコストの面で改善すべき点があった。
そこで、本発明は、上記のような従来技術が有する問題点を解決し、製鉄所内で発生した各種スラリーを効率良く安価に処理する方法を提供することを課題とする。
Some of the various types of slurry discharged in the steelworks are preferably pretreated before dehydration depending on their properties. For example, it is preferable to neutralize (pH adjustment) the acidic or basic slurry as a pretreatment. Therefore, as described above, a neutralization tank for adjusting the pH of the collected various slurries is provided.
Further, in the dehydration treatment, it is preferable to set the operating conditions of the dehydrator to an optimum value depending on the properties of the slurry such as the solid content concentration and the particle size of the solid content, but the properties of the various slurries discharged are different each time. Therefore, it has been difficult to set the operating conditions of the dehydrator to an optimum value according to the properties of the slurry. Therefore, with regard to the solid content concentration, the collected various slurries are diluted in a large buffer tank (solid concentration) so that the dehydrator can be operated under a constant operating condition no matter what solid content slurry is discharged. The properties of the various slurries may be smoothed by adjustment, but this requires an additional facility (buffer tank), which increases the construction cost of the various slurry processing facilities. When the concentration of solid content is not adjusted, the dehydrating performance of the dehydrator may not be sufficiently exhibited depending on the properties of the slurry.
As described above, the conventional processing of various slurries has to be improved in terms of processing performance and cost.
Then, this invention makes it a subject to solve the problem which the above prior arts have, and to provide the method of processing various slurry generated in an ironworks efficiently and cheaply.

前記課題を解決するため、本発明は次のような構成からなる。すなわち、本発明に係る製鉄所内発生スラリーの処理方法は、製鉄所内で発生した各種スラリーを、pH調整及び固形分濃度調整の少なくとも一方が必要な要調整スラリーと、前記両調整が不要な調整不要スラリーと、に分け、鉄鉱石が積み付けられたヤードから排出されるヤード排水の処理工程に前記両スラリーを組み込んで、前記ヤード排水とともに処理する処理方法であって、前記要調整スラリーを前記ヤード排水と混合し、この混合物にpH調整を施した後に凝集剤を添加して固形分を凝集させ、凝集した前記固形分を沈殿させて上澄み液と沈殿物を含むスラリーとに分け、この沈殿物を含むスラリーに前記調整不要スラリーを混合して脱水処理を行うことを特徴とする。   In order to solve the above problems, the present invention has the following configuration. That is, the processing method of the slurry generated in the steelworks according to the present invention is the need for adjustment of the various slurries generated in the steelworks, the adjustment slurry that requires at least one of pH adjustment and solid content concentration adjustment, and the adjustment that does not require the both adjustments. The slurry is divided into slurry, and the both slurries are incorporated into a treatment process of the yard drainage discharged from the yard where the iron ore is stacked, and the slurry is treated together with the yard drainage. After mixing with waste water and adjusting the pH of the mixture, a flocculant is added to agglomerate the solid content, the agglomerated solid content is precipitated and separated into a supernatant and a slurry containing the precipitate. It is characterized in that a dehydration process is performed by mixing the slurry that does not require adjustment with a slurry containing.

本発明に係る製鉄所内発生スラリーの処理方法は、製鉄所内で発生した各種スラリーを効率良く安価に処理することができる。   The method for treating a slurry generated in a steelworks according to the present invention can efficiently and inexpensively treat various slurries generated in the steelworks.

まず、従来のヤード排水の処理工程について、図3を参照しながら説明する。製鉄所内においては、鉱石運搬船等で運ばれてきた鉄鉱石(例えば粉鉱石)は、野外に設けられたヤード上に山状に積み付けられる。ところが、ヤード上に積み付けされた鉄鉱石のうち微細なものが風により飛散して粉塵公害が発生するおそれがあるので、粉塵発生を抑えるために、山状に積み付けられた鉄鉱石に散水して湿潤状態とする場合がある。   First, a conventional yard drainage treatment process will be described with reference to FIG. In an ironworks, iron ore (for example, powdered ore) carried by an ore carrier is stacked in a mountain shape on a yard provided outdoors. However, because fine iron ore stacked on the yard may be scattered by the wind and cause dust pollution, water is sprayed on the iron ore stacked in a mountain shape to suppress dust generation. May be in a wet state.

そうすると、微細な鉄鉱石が散水により流されるため、浮遊物質(以降はSSと記す)を含むヤード散水がヤードから排出されることとなる。このヤード散水は、排出基準以上のSSを含有することがあるので、ヤード散水を河川等の自然界に放流するためには、SSを除去する処理を施す必要がある。また、ヤード上に積み付けられた鉄鉱石に雨が降った場合も、SSを含む雨水がヤードから排出されることとなるので、上記ヤード散水の場合と同様にSSを除去する処理を施す必要がある。そのため、製鉄所内には、SSを含むヤード散水及び雨水(本発明においては、ヤードから排出されるSSを含むヤード散水及び雨水を「ヤード排水」と称する)を処理する処理設備が設けられている。   Then, since fine iron ore is washed away by watering, the yard watering containing floating substances (hereinafter referred to as SS) is discharged from the yard. Since this yard sprinkling may contain SS exceeding the discharge standard, in order to discharge the yard sprinkling to the natural world such as a river, it is necessary to perform a process for removing the SS. In addition, even if it rains on iron ore loaded on the yard, rainwater containing SS is discharged from the yard, so it is necessary to perform a process for removing SS as in the case of the yard watering. There is. Therefore, in the steelworks, a processing facility for processing yard sprinkling and rainwater including SS (in the present invention, yard sprinkling and rainwater including SS discharged from the yard is referred to as “yard drainage”) is provided. .

図示しないヤードから排出されたヤード排水は、原水槽21に集められる。そして、原水槽21のヤード排水を配管を通じて中和槽22に移し、消石灰等の中和剤を投入してpH調整する。次に、SSは粒子が微細で沈殿しにくいため、pH調整されたヤード排水を凝集槽23に移し、凝集剤を投入して凝集させる。そして、凝集し沈殿しやすくなったSSを含むヤード排水を、凝集槽23から配管を通じて沈殿槽24に移して静置し、SSを沈殿させる。   Yard drainage discharged from a yard not shown is collected in the raw water tank 21. And the yard drainage of the raw | natural water tank 21 is moved to the neutralization tank 22 through piping, and neutralizing agents, such as slaked lime, are thrown in and pH adjustment is carried out. Next, since SS particles are fine and difficult to precipitate, the pH-adjusted yard drainage is transferred to the agglomeration tank 23, and a flocculant is added to cause aggregation. Then, the yard drainage containing SS that has been easily aggregated and precipitated is transferred from the aggregation tank 23 to the precipitation tank 24 through a pipe and allowed to stand to precipitate SS.

SSが十分に沈殿したら、沈殿物と上澄み液とを固液分離する。すなわち、上澄み液は処理水槽25に送り、沈殿物を多く含むスラリーは、スラリー貯槽26を経由して脱水機27に送り水分を除去する。そして、脱水機27から排出された脱水濾液は、原水槽21に戻し新たなヤード排水とともに処理する。また、脱水機27から排出された脱水ケーキは、廃棄又は再資源化する。なお、処理水槽25に送った上澄み液は、自然界に放流してもよいし、冷却水等に利用してもよい。   When SS is sufficiently precipitated, the precipitate and the supernatant are separated into solid and liquid. That is, the supernatant liquid is sent to the treated water tank 25, and the slurry containing a large amount of precipitate is sent to the dehydrator 27 via the slurry storage tank 26 to remove moisture. And the dehydrated filtrate discharged | emitted from the dehydrator 27 is returned to the raw | natural water tank 21, and is processed with a new yard drainage. Further, the dehydrated cake discharged from the dehydrator 27 is discarded or recycled. In addition, the supernatant liquid sent to the treated water tank 25 may be discharged to the natural world, or may be used for cooling water or the like.

次に、本発明に係る製鉄所内発生スラリーの処理方法の実施の形態を、図1を参照しながら詳細に説明する。図1の処理設備は、製鉄所内で発生した各種スラリー及びヤード排水を合わせて処理する処理設備であり、図3のような従来のヤード排水の処理工程に前記各種スラリーを組み込んで処理するというものである。
製鉄所内で発生した各種スラリーを、pH調整及び固形分濃度調整の少なくとも一方が必要な要調整スラリーと、pH調整及び固形分濃度調整がいずれも不要な調整不要スラリーと、に分ける。そして、調整不要スラリーはスラリー受入槽11に送り、一旦貯蔵する。なお、製鉄所内で発生する各種スラリーとしては、原料処理設備,高炉集塵機,転炉集塵機等から発生する鉄鉱石粉,石灰石粉を固形分として含有するものが多い。
Next, an embodiment of the method for treating a slurry generated in an ironworks according to the present invention will be described in detail with reference to FIG. The processing facility of FIG. 1 is a processing facility for processing various slurries and yard wastewater generated in the steelworks, and is a process for incorporating the various slurries into the conventional yard drainage treatment process as shown in FIG. It is.
The various slurries generated in the steelworks are divided into a slurry requiring adjustment that requires at least one of pH adjustment and solid content concentration adjustment, and a slurry that does not require adjustment of pH and solid content concentration. The adjustment-free slurry is sent to the slurry receiving tank 11 and temporarily stored. The various slurries generated in the steelworks often contain iron ore powder and limestone powder generated from raw material processing equipment, blast furnace dust collectors, converter dust collectors and the like as solids.

一方、要調整スラリーは、図示しないヤードから排出されたヤード排水が集められた原水槽12に送り、ヤード排水と混合する。ヤード排水の量は要調整スラリーと比べると極めて大量であるので、要調整スラリーはヤード排水によって高倍率に希釈されて、要調整スラリーとヤード排水との混合物における要調整スラリー中の固形分の比率は極めて低くなる。製鉄所内で発生する要調整スラリーの固形分濃度はその都度異なるが、上記のようにヤード排水によって高倍率に希釈されるので、どのような固形分濃度の要調整スラリーが排出されたとしても、混合物の性状はほぼ一定となる。   On the other hand, the adjustment-needed slurry is sent to the raw water tank 12 where the yard drainage discharged from the yard not shown is collected and mixed with the yard drainage. Since the amount of yard drainage is extremely large compared to the adjustment required slurry, the adjustment required slurry is diluted at high magnification by the yard drainage, and the ratio of the solid content in the adjustment required slurry in the mixture of the adjustment required slurry and the yard drainage. Is extremely low. The solid content concentration of the adjustment slurry generated in the steelworks is different each time, but since it is diluted at a high magnification by the yard drainage as described above, no matter what the concentration adjustment slurry is discharged, The properties of the mixture are almost constant.

次に、原水槽12内の混合物を配管を通じて中和槽13に移し、消石灰等の中和剤を投入してpH調整する。要調整スラリー中の固形分やヤード排水中のSSは粒子が微細で沈殿しにくいため、pH調整された混合物を凝集槽14に移し、凝集剤を投入して凝集させる。凝集剤の種類は特に限定されるものではなく、一般的なものが使用可能である。そして、凝集し沈殿しやすくなった要調整スラリーの固形分やSSを含む混合物を、凝集槽14から配管を通じて沈殿槽15に移して静置し、要調整スラリーの固形分やSSを沈殿させる。   Next, the mixture in the raw water tank 12 is transferred to the neutralization tank 13 through a pipe, and a pH is adjusted by introducing a neutralizing agent such as slaked lime. Since the solid content in the slurry to be adjusted and the SS in the yard drainage are fine and difficult to precipitate, the pH-adjusted mixture is transferred to the agglomeration tank 14, and a flocculant is added to agglomerate. The kind of the flocculant is not particularly limited, and general ones can be used. Then, the solid content and SS-containing mixture of the adjustment-needed slurry that has become easy to aggregate and settle are transferred from the aggregation tank 14 to the precipitation tank 15 through a pipe and allowed to stand, thereby precipitating the solid content and SS of the adjustment-needed slurry.

要調整スラリーの固形分やSSが十分に沈殿したら、沈殿物と上澄み液とを固液分離する。すなわち、上澄み液は処理水槽16に送り、沈殿物を多く含むスラリーはスラリー受入槽11に送る。そして、沈殿物を多く含むスラリーと調整不要スラリーとをスラリー受入槽11内で混合し、該混合スラリーをスラリー受入槽11から脱水機17に送って水分を除去する。脱水機17から排出された脱水濾液は、原水槽12に戻して新たなヤード排水や要調整スラリーとともに処理する。また、脱水機17から排出された脱水ケーキは、廃棄又は再資源化する。   When the solid content and SS of the slurry to be adjusted are sufficiently precipitated, the precipitate and the supernatant are separated into solid and liquid. That is, the supernatant liquid is sent to the treated water tank 16, and the slurry containing a large amount of precipitate is sent to the slurry receiving tank 11. Then, a slurry containing a large amount of precipitate and an adjustment-free slurry are mixed in the slurry receiving tank 11, and the mixed slurry is sent from the slurry receiving tank 11 to the dehydrator 17 to remove moisture. The dehydrated filtrate discharged from the dehydrator 17 is returned to the raw water tank 12 and processed together with new yard drainage and adjustment slurry. Further, the dehydrated cake discharged from the dehydrator 17 is discarded or recycled.

上記のような各種スラリー及びヤード排水を合わせて処理する本実施形態の処理設備(図1)は、従来の各種スラリーの処理設備(図2)及び従来のヤード排水の処理設備(図3)と比べて、以下のような種々の利点がある。例えば、固形分濃度等の性状の異なるスラリーが排出されても、ヤード排水により希釈されて性状が平滑化されるので、一定の運転条件で脱水機を運転できる。よって、製鉄所内で発生した各種スラリーを効率良く処理することができる。   The processing equipment (FIG. 1) of the present embodiment that processes the various slurries and yard wastewater as described above is combined with the conventional various slurry processing equipment (FIG. 2) and the conventional yard wastewater treatment equipment (FIG. 3). In comparison, there are various advantages as follows. For example, even if slurries having different properties such as solid content are discharged, the properties are smoothed by being diluted with yard drainage, so that the dehydrator can be operated under certain operating conditions. Therefore, various slurries generated in the steelworks can be processed efficiently.

また、各種スラリーをヤード排水の処理設備に組み込んで処理しているので、従来の各種スラリーの処理設備と従来のヤード排水の処理設備とに共通する装置や槽を集約することができる。よって、処理設備のトータルの建設コストを低くすることができる。
具体的には、従来は、各種スラリーの処理設備とヤード排水の処理設備とのそれぞれに脱水機が備えられていたが、本実施形態では1つの脱水機しか必要ない。また、上記のように要調整スラリーを希釈して性状を平滑化するためには、大きなバッファ槽が必要となるが、従来ヤード排水を処理していた大きな槽を利用して希釈が行われるため、新たにバッファ槽を増設する必要がない。
In addition, since various types of slurry are incorporated and processed in the yard wastewater treatment facility, apparatuses and tanks common to the conventional various slurry treatment facilities and the conventional yard wastewater treatment facility can be integrated. Therefore, the total construction cost of the processing equipment can be reduced.
Specifically, conventionally, each of the various slurry processing equipment and the yard drainage processing equipment has been provided with a dehydrator. However, in this embodiment, only one dehydrator is required. Moreover, in order to dilute the adjustment-necessary slurry as described above and smooth the properties, a large buffer tank is required, but dilution is performed using a large tank that has conventionally treated yard wastewater. There is no need to add a new buffer tank.

本発明に係る製鉄所内発生スラリーの処理方法の一実施形態を示す図であり、各種スラリーの処理設備の構成を説明する系統図である。BRIEF DESCRIPTION OF THE DRAWINGS It is a figure which shows one Embodiment of the processing method of the slurry generated in the steelworks which concerns on this invention, and is a systematic diagram explaining the structure of the processing equipment of various slurry. 従来の各種スラリーの処理設備の構成を説明する系統図である。It is a systematic diagram explaining the structure of the processing equipment of the conventional various slurry. 従来のヤード排水の処理設備の構成を説明する系統図である。It is a systematic diagram explaining the structure of the processing equipment of the conventional yard drainage.

符号の説明Explanation of symbols

11 スラリー受入槽
12 原水槽
13 pH調整槽
14 凝集槽
15 沈殿槽
16 処理水槽
17 脱水機
11 Slurry receiving tank 12 Raw water tank 13 pH adjusting tank 14 Coagulation tank 15 Precipitation tank 16 Treated water tank 17 Dehydrator

Claims (1)

製鉄所内で発生した各種スラリーを、pH調整及び固形分濃度調整の少なくとも一方が必要な要調整スラリーと、前記両調整が不要な調整不要スラリーと、に分け、鉄鉱石が積み付けられたヤードから排出されるヤード排水の処理工程に前記両スラリーを組み込んで、前記ヤード排水とともに処理する処理方法であって、
前記要調整スラリーを前記ヤード排水と混合し、この混合物にpH調整を施した後に凝集剤を添加して固形分を凝集させ、凝集した前記固形分を沈殿させて上澄み液と沈殿物を含むスラリーとに分け、この沈殿物を含むスラリーに前記調整不要スラリーを混合して脱水処理を行うことを特徴とする製鉄所内発生スラリーの処理方法。
The various slurries generated in the steelworks are divided into the required adjustment slurry that requires at least one of pH adjustment and solid content concentration adjustment, and the adjustment-free slurry that does not require both adjustments, and from the yard where iron ore is stacked Incorporating both of the slurries into the processing process of the discharged yard wastewater, and processing with the yard wastewater,
The slurry to be adjusted is mixed with the yard drainage, and after adjusting the pH of the mixture, a flocculant is added to agglomerate the solids, and the agglomerated solids are precipitated to contain a supernatant and a precipitate. And the slurry containing this precipitate is mixed with the slurry that does not require adjustment to perform a dehydration process.
JP2008181968A 2008-07-11 2008-07-11 Method for treating slurry generated in iron mill Pending JP2010017668A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014087799A (en) * 2014-01-17 2014-05-15 Ecoscience:Kk Polluted water purification system
JP2016098408A (en) * 2014-11-21 2016-05-30 新日鐵住金株式会社 Method for flocculating iron ore fine particle in iron ore suspended sludge water, method for recovering the same, and method for producing sintered ore using the recovered iron ore

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014087799A (en) * 2014-01-17 2014-05-15 Ecoscience:Kk Polluted water purification system
JP2016098408A (en) * 2014-11-21 2016-05-30 新日鐵住金株式会社 Method for flocculating iron ore fine particle in iron ore suspended sludge water, method for recovering the same, and method for producing sintered ore using the recovered iron ore

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