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JP2010095006A - Electric power steering device - Google Patents

Electric power steering device Download PDF

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Publication number
JP2010095006A
JP2010095006A JP2007007302A JP2007007302A JP2010095006A JP 2010095006 A JP2010095006 A JP 2010095006A JP 2007007302 A JP2007007302 A JP 2007007302A JP 2007007302 A JP2007007302 A JP 2007007302A JP 2010095006 A JP2010095006 A JP 2010095006A
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JP
Japan
Prior art keywords
worm
worm wheel
shaft
peripheral surface
housing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2007007302A
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Japanese (ja)
Inventor
Toru Segawa
徹 瀬川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NSK Ltd
Original Assignee
NSK Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NSK Ltd filed Critical NSK Ltd
Priority to JP2007007302A priority Critical patent/JP2010095006A/en
Priority to PCT/JP2007/058555 priority patent/WO2008087749A1/en
Publication of JP2010095006A publication Critical patent/JP2010095006A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D5/00Power-assisted or power-driven steering
    • B62D5/04Power-assisted or power-driven steering electrical, e.g. using an electric servo-motor connected to, or forming part of, the steering gear
    • B62D5/0409Electric motor acting on the steering column
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C27/00Elastic or yielding bearings or bearing supports, for exclusively rotary movement
    • F16C27/04Ball or roller bearings, e.g. with resilient rolling bodies
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H55/00Elements with teeth or friction surfaces for conveying motion; Worms, pulleys or sheaves for gearing mechanisms
    • F16H55/02Toothed members; Worms
    • F16H55/22Toothed members; Worms for transmissions with crossing shafts, especially worms, worm-gears
    • F16H55/24Special devices for taking up backlash
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/08Structural association with bearings
    • H02K7/081Structural association with bearings specially adapted for worm gear drives
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00Bearings with rolling contact, for exclusively rotary movement
    • F16C19/02Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows
    • F16C19/04Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for radial load mainly
    • F16C19/06Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for radial load mainly with a single row or balls
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2326/00Articles relating to transporting
    • F16C2326/20Land vehicles
    • F16C2326/24Steering systems, e.g. steering rods or columns
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2361/00Apparatus or articles in engineering in general
    • F16C2361/61Toothed gear systems, e.g. support of pinion shafts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2380/00Electrical apparatus
    • F16C2380/26Dynamo-electric machines or combinations therewith, e.g. electro-motors and generators
    • F16C2380/27Motor coupled with a gear, e.g. worm gears
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H1/00Toothed gearings for conveying rotary motion
    • F16H1/02Toothed gearings for conveying rotary motion without gears having orbital motion
    • F16H1/04Toothed gearings for conveying rotary motion without gears having orbital motion involving only two intermeshing members
    • F16H1/12Toothed gearings for conveying rotary motion without gears having orbital motion involving only two intermeshing members with non-parallel axes
    • F16H1/16Toothed gearings for conveying rotary motion without gears having orbital motion involving only two intermeshing members with non-parallel axes comprising worm and worm-wheel
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/02Gearboxes; Mounting gearing therein
    • F16H57/021Shaft support structures, e.g. partition walls, bearing eyes, casing walls or covers with bearings
    • F16H2057/0213Support of worm gear shafts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/12Arrangements for adjusting or for taking-up backlash not provided for elsewhere
    • F16H2057/126Self-adjusting during operation, e.g. by a spring
    • F16H2057/127Self-adjusting during operation, e.g. by a spring using springs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/02Gearboxes; Mounting gearing therein
    • F16H57/021Shaft support structures, e.g. partition walls, bearing eyes, casing walls or covers with bearings

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Power Engineering (AREA)
  • Power Steering Mechanism (AREA)
  • Gear Transmission (AREA)
  • Gears, Cams (AREA)
  • Vibration Prevention Devices (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To realize a structure without generating an unpleasant abnormal sound and vibration, without changing steering force by the rotational direction of a steering wheel, by setting a meshing state of a worm tooth and a worm wheel substantially constant regardless of the transmission direction of motive power. <P>SOLUTION: An elastic holding member 21 is arranged between an outer peripheral surface of an outer ring 20 and an inner peripheral surface of a holding cylindrical part 24 for constituting a rolling bearing 8a for supporting a cip part of a worm shaft 7a. This elastic holding member 21 includes a semicylindrical part 22 and a pair of elastic arm parts extending to the worm wheel 4 side from both end parts in the circumferential direction of this semicylindrical part 22. An opposite side half part of the worm wheel 4 of the outer ring 20 is held by the semicylindrical part 22, and a chip part of both elastic arm parts is elastically allowed to abut on the inner peripheral surface of the holding cylindrical part 24. With this constitution, the chip part of the worm shaft 7a is less likely to be displaced in the axial direction of a worm wheel 4. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

この発明に係る電動式パワーステアリング装置は、自動車の操舵装置として利用するもので、電動モータを補助動力として利用する事により、運転者がステアリングホイールを操作する為に要する力の軽減を図るものである。本発明は、この様な電動式パワーステアリング装置を構成するウォーム式減速機部分で、歯打ち音と呼ばれる不快な異音が発生する事を抑えられ、しかも、ステアリングホイールの操作感を良好にできる構造の実現を意図して発明したものである。   The electric power steering apparatus according to the present invention is used as a steering apparatus for an automobile, and uses an electric motor as auxiliary power to reduce the force required for the driver to operate the steering wheel. is there. The present invention can suppress the generation of an unpleasant noise called a rattling noise in the worm type reduction gear portion constituting such an electric power steering apparatus, and can improve the operational feeling of the steering wheel. Invented with the intention of realizing the structure.

操舵輪(フォークリフト等の特殊車両を除き、通常は前輪)に舵角を付与する際に運転者がステアリングホイールを操作する為に要する力の軽減を図る為の装置として、パワーステアリング装置が広く使用されている。又、この様なパワーステアリング装置で、補助動力源として電動モータを使用する電動式パワーステアリング装置も、近年普及し始めている。電動式パワーステアリング装置は、油圧式のパワーステアリング装置に比べて小型・軽量にでき、補助動力の大きさ(トルク)の制御が容易で、しかもエンジンの動力損失が少ない等の利点がある。   A power steering device is widely used as a device to reduce the force required for the driver to operate the steering wheel when giving a steering angle to the steered wheels (usually the front wheels except for special vehicles such as forklifts) Has been. In addition, an electric power steering apparatus that uses an electric motor as an auxiliary power source in such a power steering apparatus has begun to spread in recent years. The electric power steering device can be made smaller and lighter than the hydraulic power steering device, has advantages such as easy control of the magnitude (torque) of auxiliary power and less power loss of the engine.

電動式パワーステアリング装置の構造は、各種知られているが、何れの構造の場合でも、ステアリングホイールの操作によって回転させられ、回転に伴って操舵輪に舵角を付与する回転軸に電動モータの補助動力を、減速機を介して付与する。この減速機として一般的には、ウォーム減速機が使用されている。ウォーム減速機を使用した電動式パワーステアリング装置の場合、上記電動モータにより回転駆動されるウォームと、上記回転軸と共に回転するウォームホイールとを噛合させて、上記電動モータの補助動力をこの回転軸に伝達自在とする。但し、ウォーム減速機の場合、何らの対策も施さないと、上記ウォームと上記ウォームホイールとの噛合部に存在するバックラッシュに基づき、上記回転軸の回転方向を変える際に、歯打ち音と呼ばれる不快な異音が発生する場合がある。   Various structures of the electric power steering apparatus are known. In any structure, the electric motor is attached to the rotating shaft that is rotated by the operation of the steering wheel and gives a steering angle to the steered wheel as the wheel rotates. Auxiliary power is applied through a speed reducer. In general, a worm reducer is used as the reducer. In the case of an electric power steering device using a worm speed reducer, a worm that is rotationally driven by the electric motor and a worm wheel that rotates together with the rotating shaft are engaged with each other, and auxiliary power of the electric motor is applied to the rotating shaft. Communicate freely. However, in the case of a worm reducer, if no measures are taken, it is called a rattling sound when changing the rotation direction of the rotating shaft based on the backlash existing in the meshing portion of the worm and the worm wheel. Unpleasant noise may occur.

この様な歯打ち音の発生を抑えられる構造として従来から、特許文献1〜3に記載されている様に、ばね等の弾性部材によりウォームをウォームホイールに向け弾性的に押圧する事が考えられている。図7〜10は、このうちの特許文献2に記載された電動式パワーステアリング装置の1例を示している。ステアリングホイール1により所定方向に回転させられる、回転軸であるステアリングシャフト2の前端部は、ハウジング3の内側に回転自在に支持しており、この部分にウォームホイール4を固定している。このウォームホイール4と噛合し、電動モータ5により回転駆動されるウォーム歯6を軸方向中間部に設けたウォーム軸7の両端部は、深溝型玉軸受等の1対の転がり軸受8a、8bにより、上記ハウジング3内に回転自在に支持されている。更に、上記ウォーム軸7の先端部で上記転がり軸受8aよりも突出した部分に押圧駒9を外嵌し、この押圧駒9と上記ハウジング3との間に、弾性部材であるコイルばね10を設けている。具体的には、このハウジング3内に、上記転がり軸受8aを保持する為のホルダ11を内嵌固定し、このホルダ11の側面に突設した1対の係止部12、12に、上記コイルばね10の両端部に設けた折り曲げ部13、13を係止している。そして、このコイルばね10により、上記押圧駒9を介して、上記ウォーム歯6を上記ウォームホイール4に向け押圧している。この様な構成により、これらウォーム歯6とウォームホイール4との間のバックラッシュを抑え、上記歯打ち音の発生を抑えている。   Conventionally, as described in Patent Documents 1 to 3, it is considered that the worm is elastically pressed toward the worm wheel by an elastic member such as a spring as a structure that can suppress the generation of such rattling noise. ing. 7 to 10 show an example of the electric power steering apparatus described in Patent Document 2 among them. A front end portion of a steering shaft 2 that is a rotating shaft that is rotated in a predetermined direction by the steering wheel 1 is rotatably supported inside the housing 3, and the worm wheel 4 is fixed to this portion. Both ends of the worm shaft 7 that meshes with the worm wheel 4 and is rotationally driven by the electric motor 5 are provided at the intermediate portion in the axial direction by a pair of rolling bearings 8a and 8b such as deep groove ball bearings. The housing 3 is rotatably supported. Further, a pressing piece 9 is externally fitted to a portion protruding from the rolling bearing 8 a at the tip of the worm shaft 7, and a coil spring 10 as an elastic member is provided between the pressing piece 9 and the housing 3. ing. Specifically, a holder 11 for holding the rolling bearing 8 a is fitted and fixed in the housing 3, and a pair of locking portions 12, 12 protruding from the side surface of the holder 11 are connected to the coil. The bent portions 13 and 13 provided at both ends of the spring 10 are locked. The coil spring 10 presses the worm teeth 6 toward the worm wheel 4 through the pressing piece 9. With such a configuration, backlash between the worm teeth 6 and the worm wheel 4 is suppressed, and generation of the rattling noise is suppressed.

但し、上述した様な、特許文献2に記載された従来構造の場合、上記ウォーム軸7の先端部が上記ハウジング3の内側に、上記ウォームホイール4に対して遠近動する方向(図8〜10の上下方向)の変位だけでなく、このウォームホイール4の軸方向(図8〜9の表裏方向、図10の左右方向)の変位も可能に支持されている。即ち、上記従来構造の場合には、図9の右端部に示す様に、上記ウォーム軸7の先端部を上記ウォームホイール4に対する遠近動を可能に支持する為に、このウォーム軸7の先端部に弾性材製のブッシュ14を外嵌し、このブッシュ14を、上記転がり軸受8aにより、上記ハウジング3に対し回転自在に支持している。上記バックラッシュを抑える際には、上記ブッシュ14を弾性変形させる。この様な従来構造の場合、上記ウォーム軸7の先端部が、上記バックラッシュを解消する為に変位させる必要がある、上記遠近動する方向だけでなく、このバックラッシュ解消の面からは変位させる事が不要である、上記軸方向にも変位可能になる。そして、この軸方向の変位に基づいて、上記ウォーム歯6と上記ウォームホイール4との噛合状態が不適正になったり、或いは、これらウォーム歯6とウォームホイール4との噛合部で、歯打ち音の如き不快な異音や振動が発生したりする可能性がある。   However, in the case of the conventional structure described in Patent Document 2 as described above, the direction in which the tip of the worm shaft 7 moves toward and away from the worm wheel 4 inside the housing 3 (FIGS. 8 to 10). The worm wheel 4 is supported not only in the vertical direction but also in the axial direction of the worm wheel 4 (front and back directions in FIGS. 8 to 9 and left and right direction in FIG. 10). That is, in the case of the conventional structure, as shown at the right end of FIG. 9, the tip of the worm shaft 7 is supported in order to support the tip of the worm shaft 7 so that the worm wheel 4 can move in the distance direction. A bush 14 made of an elastic material is externally fitted to the housing 3, and the bush 14 is rotatably supported with respect to the housing 3 by the rolling bearing 8a. When the backlash is suppressed, the bush 14 is elastically deformed. In the case of such a conventional structure, the tip portion of the worm shaft 7 needs to be displaced in order to eliminate the backlash. It is possible to displace in the axial direction as well. Based on this axial displacement, the meshing state between the worm teeth 6 and the worm wheel 4 becomes inappropriate, or the rattling noise is generated at the meshing portion between the worm teeth 6 and the worm wheel 4. Such an unpleasant noise or vibration may occur.

例えば、上記ウォーム軸7の中心軸が、このウォームホイール4の中心軸に対し直交する仮想平面上(図8〜9に表われた面上)に存在した状態で、このウォームホイール4と上記ウォーム歯6との噛合状態が適正になる場合、上記ウォーム軸7の先端部が上記ブッシュ14の弾性変形分、上記ウォームホイール4の軸方向に変位すると、上記噛合状態が不適正になる。この弾性変形分の変位は僅かであり、この噛合状態が不適正になる程度は僅かであるが、不適正になる事で、上記ウォームホイール4と上記ウォーム歯6との噛合部の摩擦損失が大きくなる。そして、この摩擦損失が大きくなる分、前記電動モータ5から前記ステアリングシャフト2に付加される補助動力の大きさ(トルク)が変化(低減)する。又、変化する程度は、上記噛合状態が不適正の程度が大きくなる程著しくなる。   For example, in a state where the central axis of the worm shaft 7 exists on a virtual plane (on the surface shown in FIGS. 8 to 9) orthogonal to the central axis of the worm wheel 4, the worm wheel 4 and the worm When the meshing state with the teeth 6 is appropriate, the meshing state becomes inappropriate when the tip of the worm shaft 7 is displaced in the axial direction of the worm wheel 4 by the elastic deformation of the bush 14. The displacement of this elastic deformation is slight, and the degree to which the meshing state becomes inappropriate is slight. However, the frictional loss at the meshing portion between the worm wheel 4 and the worm tooth 6 is caused by improperness. growing. As the friction loss increases, the magnitude (torque) of auxiliary power applied from the electric motor 5 to the steering shaft 2 changes (reduces). Further, the degree of change becomes more significant as the degree of inappropriateness of the meshing state increases.

一方、上記ウォーム軸7の先端部を上記ウォームホイール4の軸方向に変位させる力は、上記噛合部から、上記補助動力を伝達する事に伴う反力として加わる。従って、上記ウォーム軸7の先端部が上記軸方向に変位する方向は、補助動力の伝達方向、即ち、上記ステアリングシャフト2の回転方向が逆転すれば、逆転する。そして、このステアリングシャフト2が所定方向に回転する状態での上記動力損失の大きさと、同じく逆方向に回転する状態での動力損失の大きさとが異なると、前記ステアリングホイール1の操作に要する力(操舵力)が、このステアリングホイール1の回転方向により互いに異なる状態が発生する可能性がある。この様な状態は、ステアリングホイール1を操作する運転者に違和感を与える為、好ましくない。   On the other hand, the force that displaces the tip of the worm shaft 7 in the axial direction of the worm wheel 4 is applied as a reaction force accompanying the transmission of the auxiliary power from the meshing portion. Therefore, the direction in which the tip of the worm shaft 7 is displaced in the axial direction is reversed when the transmission direction of the auxiliary power, that is, the rotation direction of the steering shaft 2 is reversed. If the magnitude of the power loss when the steering shaft 2 rotates in a predetermined direction is different from the magnitude of the power loss when the steering shaft 2 rotates in the opposite direction, the force required to operate the steering wheel 1 ( There is a possibility that different states may occur depending on the rotation direction of the steering wheel 1. Such a state is not preferable because it gives an uncomfortable feeling to the driver who operates the steering wheel 1.

更には、補助動力の伝達開始や上記ステアリングシャフト2の回転方向の逆転が急激に行なわれ、上記ウォーム軸7の先端部が上記ウォームホイール4の軸方向に急激に変位した場合には、前記歯打ち音の如き不快な異音や振動が発生する。特許文献1、3には、図8〜9とは異なる構造の電動式パワーステアリング装置が記載されているが、上述の様な問題に関しては、同様に発生する。   Further, when the transmission of auxiliary power or the reverse rotation of the steering shaft 2 is suddenly performed, and the tip of the worm shaft 7 is suddenly displaced in the axial direction of the worm wheel 4, the teeth Unpleasant noises and vibrations such as beating sounds occur. Patent Documents 1 and 3 describe an electric power steering device having a structure different from that shown in FIGS. 8 to 9, but the above-described problem occurs in the same manner.

特開2000−43739号公報JP 2000-43739 A 特開2004−306898号公報JP 2004-306898 A 特表2006−513906号公報JP-T-2006-513906

本発明は、上述の様な事情に鑑み、ウォーム歯とウォームホイールとの噛合状態を、動力の伝達方向に拘らず一定にできて、運転者がステアリングホイールに加える必要がある操舵力が、このステアリングホイールの回転方向により変化する事がなく、歯打ち音の如き不快な異音や振動が発生する事がない、電動式パワーステアリング装置を実現すべく発明したものである。   In view of the circumstances as described above, the present invention can make the meshing state of the worm teeth and the worm wheel constant regardless of the transmission direction of the power, and the steering force that the driver needs to apply to the steering wheel is The present invention has been invented to realize an electric power steering device that does not change depending on the rotation direction of the steering wheel and does not generate unpleasant noises and vibrations such as rattling noises.

本発明の電動式パワーステアリング装置は、前述した従来から知られている電動式パワーステアリング装置と同様に、ハウジングと、回転軸と、ウォームホイールと、ウォームと、電動モータとを備える。
このうちのハウジングは、車体等の固定の部分に支持されて、操舵時にも回転する事はない。
又、上記回転軸は、上記ハウジングに対し回転自在に設けられて、ステアリングホイールの操作によって回転させられ、回転に伴って操舵輪に舵角を付与する。この様な回転軸としては、例えば前述の図7に示した構造でのステアリングシャフト2、或いは、中間シャフト15、更には、ステアリングギヤ16の入力軸(ピニオン軸)が採用可能である。 又、上記ウォームホイールは、上記ハウジングの内部で上記回転軸の一部に、この回転軸と同心に(締り嵌めによる外嵌固定、キー係合、スプライン係合等により相対回転を阻止された状態で)支持されて、この回転軸と共に回転する。
又、上記ウォームは、ウォーム軸の軸方向中間部にウォーム歯を設けて成る。そして、このウォーム歯を上記ウォームホイールと噛合させた状態で、上記ウォーム軸の軸方向両端部をそれぞれ軸受により、上記ハウジングに対し回転自在に支持している。
更に、上記電動モータは、上記ウォーム軸の基端部と出力軸の先端部とを回転力の伝達を自在に係合させて、このウォーム軸を両方向に回転駆動自在としている。
そして、このウォーム軸の先端部と上記ハウジングの内面との間に設けた弾性部材により、このウォーム歯を上記ウォームホイールに向け押圧している。
The electric power steering apparatus according to the present invention includes a housing, a rotating shaft, a worm wheel, a worm, and an electric motor, similarly to the above-described conventionally known electric power steering apparatus.
Of these, the housing is supported by a fixed part such as a vehicle body and does not rotate during steering.
The rotating shaft is rotatably provided with respect to the housing, and is rotated by an operation of a steering wheel, and gives a steering angle to the steered wheels in accordance with the rotation. As such a rotating shaft, for example, the steering shaft 2 or the intermediate shaft 15 having the structure shown in FIG. 7 and the input shaft (pinion shaft) of the steering gear 16 can be employed. Further, the worm wheel is concentric with a part of the rotating shaft inside the housing, concentric with the rotating shaft (a state in which relative rotation is prevented by an external fitting fixing by an interference fit, a key engagement, a spline engagement, etc. Supported) and rotate with this axis of rotation.
The worm is provided with worm teeth at an intermediate portion in the axial direction of the worm shaft. Then, in a state where the worm teeth are engaged with the worm wheel, both end portions in the axial direction of the worm shaft are rotatably supported with respect to the housing by bearings.
Further, the electric motor is configured such that the worm shaft can be driven to rotate in both directions by engaging the proximal end portion of the worm shaft and the distal end portion of the output shaft so as to be able to freely transmit the rotational force.
The worm teeth are pressed toward the worm wheel by an elastic member provided between the tip of the worm shaft and the inner surface of the housing.

特に、本発明の電動式パワーステアリング装置に於いては、上記ウォーム軸の先端部を上記ハウジングに対し回転自在に支持する為の先端側軸受の外周面と、このハウジングの内面との間に、弾性保持部材を設けている。
この弾性保持部材は、弾性板製で、半円筒部及びこの半円筒部の円周方向両端部から上記ウォームホイールの側に延出する1対の弾性腕部とを備える。
この様な弾性保持部材は、上記半円筒部により先端側軸受の外周面のうちで上記ウォームホイールと反対側半部を抱持すると共に、上記両弾性腕部の先端部を上記ハウジングの内面に弾性的に当接させた状態で、上記両周面同士の間に設けている。
In particular, in the electric power steering device of the present invention, between the outer peripheral surface of the tip side bearing for rotatably supporting the tip of the worm shaft relative to the housing, and the inner surface of the housing, An elastic holding member is provided.
The elastic holding member is made of an elastic plate, and includes a semi-cylindrical portion and a pair of elastic arm portions extending from both circumferential ends of the semi-cylindrical portion toward the worm wheel.
In such an elastic holding member, the semi-cylindrical part holds the half part opposite to the worm wheel in the outer peripheral surface of the tip side bearing, and the tip parts of the both elastic arm parts are attached to the inner surface of the housing. It is provided between the two peripheral surfaces in a state of elastic contact.

上述の様な本発明の電動式パワーステアリング装置を実施する場合に、例えば請求項2に記載した様に、上記先端側軸受を、内輪の外周面に設けた内輪軌道と外輪の内周面に設けた外輪軌道との間に複数個の玉を設けたラジアル玉軸受とする。
又、上記ハウジングのうちで上記先端側軸受を設置した部分を、円筒状の内周面を有する保持円筒部とする。
そして、上記半円筒部により上記外輪の外周面のうちでウォームホイールと反対側半部を抱持し、上記1対の弾性腕部の先端部を互いに近付く方向に折り曲げる事で形成した突き当て部を、上記保持円筒部の内周面に当接させる。
When implementing the electric power steering apparatus of the present invention as described above, for example, as described in claim 2, the tip side bearing is provided on the inner ring raceway provided on the outer peripheral surface of the inner ring and the inner peripheral surface of the outer ring. A radial ball bearing provided with a plurality of balls between the provided outer ring raceway.
Moreover, let the part which installed the said front end side bearing among the said housing be a holding | maintenance cylindrical part which has a cylindrical internal peripheral surface.
And the abutting part formed by holding the half part opposite to the worm wheel in the outer peripheral surface of the outer ring by the semi-cylindrical part and bending the tip part of the pair of elastic arm parts toward each other Is brought into contact with the inner peripheral surface of the holding cylindrical portion.

又、上述の様な本発明の電動式パワーステアリング装置を実施する場合に、好ましくは、請求項3に記載した様に、上記ウォーム軸の軸方向に関し、上記半円筒部の両端縁のうちでウォーム歯と反対側端縁の1乃至複数個所に、径方向内方に折れ曲がった抜け止め用舌片を形成する。又、上記両端縁のうちでウォーム歯側の端縁の複数個所に、径方向外方に90度未満だけ折れ曲がったガイド用舌片を形成する。
尚、上記弾性保持部材を構成する弾性板の種類は、ステンレスのばね鋼、亜鉛メッキしたばね鋼等、特に問わないが、好ましくは請求項4に記載した様に、上記弾性保持部材を、銅、又は、燐青銅の如き銅系合金製とする。
Further, when the electric power steering device of the present invention as described above is implemented, preferably, as described in claim 3, the axial direction of the worm shaft is within the both end edges of the semi-cylindrical portion. A retaining tongue piece bent inward in the radial direction is formed at one or a plurality of positions on the edge opposite to the worm tooth. In addition, guide tongue pieces that are bent by less than 90 degrees radially outward are formed at a plurality of positions on the worm tooth side edge among the both end edges.
The type of the elastic plate constituting the elastic holding member is not particularly limited, such as stainless spring steel, galvanized spring steel, etc. Preferably, as described in claim 4, the elastic holding member is made of copper. Or made of a copper-based alloy such as phosphor bronze.

上述の様な構成を有する本発明によれば、電動モータの回転力をステアリングシャフト等の回転軸に伝達する為のウォーム式減速機を構成するウォーム歯とウォームホイールとの噛合状態を、動力の伝達方向に拘らず一定若しくはほぼ一定にできる。そして、運転者がステアリングホイールに加える必要がある操舵力が、このステアリングホイールの回転方向により、ほぼ若しくは殆ど変化する事のない、電動式パワーステアリング装置を実現できる。又、補助動力の伝達開始やステアリングシャフトの回転方向の逆転が急激に行なわれ、ウォーム軸の先端部が上記ウォームホイールの軸方向に急激に変位する傾向になった場合にも、歯打ち音の如き不快な異音や振動が発生する事を防止できる。   According to the present invention having the above-described configuration, the meshing state of the worm teeth and the worm wheel constituting the worm type reduction gear for transmitting the rotational force of the electric motor to the rotation shaft such as the steering shaft is determined by the power. It can be made constant or almost constant regardless of the transmission direction. In addition, it is possible to realize an electric power steering apparatus in which the steering force that the driver needs to apply to the steering wheel hardly or hardly changes depending on the rotation direction of the steering wheel. In addition, when the transmission of auxiliary power is started or the rotation direction of the steering shaft is reversed suddenly, the tip of the worm shaft tends to be suddenly displaced in the axial direction of the worm wheel. Such an unpleasant noise and vibration can be prevented.

即ち、本発明の電動式パワーステアリング装置の場合には、ウォーム軸の先端部を支持する先端側軸受が、弾性保持部材の半円筒部により抱持されている。又、この半円筒部が上記ウォームホイールの軸方向に変位する為には、上記弾性保持部材を構成する1対の弾性腕部のうち、変位しようとする方向に存在する弾性腕部の弾性に打ち勝たなければならない。従って、上記先端側軸受は、上記ウォームホイールの中心軸に対し直交する仮想平面上では容易に変位できるが、このウォームホイールの軸方向に変位する事に対しては比較的大きな抵抗が加わる。勿論、上記先端側軸受により支持された、上記ウォーム軸の先端部に関しても同様である。上記抵抗の大きさは、上記弾性保持部材を構成する弾性板の弾力に基づいて調節できるし、この弾力を大きくすれば、上記ウォーム軸の先端部が上記ウォームホイールの軸方向に、殆ど変位しない様にできる。この為、上記弾性保持部材をハウジング内に組み込む作業が面倒にならない範囲内で、上記弾性板の弾力を大きくすれば、上述の様に、上記噛合状態を動力の伝達方向に拘らず一定にできて、上記ステアリングホイールの回転方向により上記操舵力が変化する事を防止できる。同時に、上記異音や振動が発生する事を防止できる。   That is, in the case of the electric power steering apparatus of the present invention, the front end side bearing that supports the front end portion of the worm shaft is held by the semi-cylindrical portion of the elastic holding member. Further, in order for the semi-cylindrical portion to be displaced in the axial direction of the worm wheel, the elasticity of the elastic arm portion existing in the direction to be displaced among the pair of elastic arm portions constituting the elastic holding member. You must overcome it. Therefore, the front end bearing can be easily displaced on a virtual plane orthogonal to the central axis of the worm wheel, but a relatively large resistance is applied to displacement in the axial direction of the worm wheel. Of course, the same applies to the tip of the worm shaft supported by the tip bearing. The magnitude of the resistance can be adjusted based on the elasticity of the elastic plate constituting the elastic holding member, and if this elasticity is increased, the tip of the worm shaft is hardly displaced in the axial direction of the worm wheel. I can do it. For this reason, as described above, the meshing state can be made constant regardless of the transmission direction of the power by increasing the elasticity of the elastic plate within a range in which the work of incorporating the elastic holding member into the housing is not troublesome. Thus, the steering force can be prevented from changing depending on the rotation direction of the steering wheel. At the same time, it is possible to prevent the abnormal noise and vibration from occurring.

又、請求項3に記載した様に、上記弾性保持部材の半円筒部に抜け止め用舌片やガイド用舌片を設ければ、この弾性保持部材の内径側に上記先端側軸受を組み込む作業を容易に行なえる他、ハウジング内にこれら弾性保持部材及び先端側軸受を組み込んだ後、この弾性保持部材が所定位置から脱落する事を防止できる。
更に、請求項4に記載した様に、上記弾性保持部材を、ばね鋼等に比べて軟らかい燐青銅の如き銅系合金製とすれば、この弾性保持部材の加工を容易に行なえる他、この弾性保持部材と相手部材(ハウジング及び先端側軸受)との衝突に伴って異音や振動が発生する事を防止できる。
According to a third aspect of the present invention, when a retaining tongue piece or a guide tongue piece is provided on the semi-cylindrical portion of the elastic holding member, the work for assembling the tip end bearing on the inner diameter side of the elastic holding member In addition, it is possible to prevent the elastic holding member from falling out of a predetermined position after the elastic holding member and the front end side bearing are assembled in the housing.
Furthermore, as described in claim 4, if the elastic holding member is made of a copper-based alloy such as phosphor bronze which is softer than spring steel or the like, the elastic holding member can be easily processed. It is possible to prevent abnormal noise and vibration from occurring due to the collision between the elastic holding member and the counterpart member (housing and front end side bearing).

図1〜6は、総ての請求項に対応する、本発明の実施の形態の1例を示している。尚、本例の電動式パワーステアリング装置の特徴は、電動モータ5の回転力をステアリングシャフト2(図7参照)等の回転軸に伝達する為のウォーム減速機17を構成する、ウォーム歯6aとウォームホイール4との噛合部のバックラッシュを解消できる構造で、しかも、この噛合部の噛合状態を、上記ウォーム減速機17部分での動力の伝達方向に拘らず一定にすると共に、上記噛合部での異音や騒音の発生をより効果的に防止できる構造にある。その他、電動式パワーステアリング装置全体の構造及び作用に就いては、前述の特許文献2に記載された従来構造と同様であるから、この従来構造と同等部分に関する図示並びに説明は、省略若しくは簡略にし、以下、本例の特徴部分を中心に説明する。   1 to 6 show an example of an embodiment of the present invention corresponding to all claims. The electric power steering device of this example is characterized by the worm teeth 6a constituting the worm speed reducer 17 for transmitting the rotational force of the electric motor 5 to a rotating shaft such as the steering shaft 2 (see FIG. 7). The structure that can eliminate the backlash of the meshing portion with the worm wheel 4, and the meshing state of the meshing portion is made constant regardless of the transmission direction of the power in the worm speed reducer 17 portion. The structure can more effectively prevent the generation of abnormal noise and noise. In addition, since the structure and operation of the entire electric power steering apparatus are the same as those of the conventional structure described in the above-mentioned Patent Document 2, illustrations and explanations relating to parts equivalent to the conventional structure are omitted or simplified. Hereinafter, the characteristic part of this example will be mainly described.

ウォーム18は、ウォーム軸7aの軸方向中間部に上記ウォーム歯6aを設けて成る。そして、このウォーム歯6aを上記ウォームホイール4と噛合させた状態で、上記ウォーム軸7aの軸方向両端部を、それぞれが単列深溝型の玉軸受である1対の転がり軸受8a、8b(基端側の転がり軸受8bに関しては、図8〜9参照)により、ハウジング3aに対し回転自在に支持している。これら両転がり軸受8a、8bのうち、上記基端側の転がり軸受8bは、前述した特許文献1〜3に記載された従来構造と同様に、上記ハウジング3aに対し上記ウォーム軸7aを、若干の揺動変位を可能に支持している。この揺動変位の角度は僅少であるから、単列深溝型の玉軸受のモーメント剛性が低い事により、容易に吸収できる。この点は、上記従来構造の場合と同様であるから、図示並びに詳しい説明は省略する。   The worm 18 is formed by providing the worm teeth 6a at the intermediate portion in the axial direction of the worm shaft 7a. Then, in a state where the worm teeth 6a are engaged with the worm wheel 4, both ends in the axial direction of the worm shaft 7a are paired with a pair of rolling bearings 8a and 8b (base bearings), each of which is a single row deep groove type ball bearing. The rolling bearing 8b on the end side is rotatably supported with respect to the housing 3a by referring to FIGS. Of these two rolling bearings 8a and 8b, the rolling bearing 8b on the base end side has the worm shaft 7a slightly connected to the housing 3a in the same manner as the conventional structure described in Patent Documents 1 to 3 described above. Supports oscillating displacement. Since the angle of this oscillating displacement is small, it can be easily absorbed by the low moment rigidity of the single row deep groove ball bearing. Since this point is the same as in the case of the conventional structure, illustration and detailed description are omitted.

これに対して、上記ウォーム軸7aの先端部を支持する転がり軸受8aは、本発明特有の構造により、上記ハウジング3a内に、回転及び上記ウォームホイール4に対する若干の遠近動(図1〜2の上下方向の変位)を可能に、但し、このウォームホイール4の軸方向(図1の表裏方向、図2、4の左右方向)の変位を制限した状態で支持している。この為に、上記転がり軸受8aの内輪19を上記ウォーム軸7aの先端部に締り嵌めで外嵌固定し、外輪20を弾性保持部材21の半円筒部22に抱持している。   On the other hand, the rolling bearing 8a that supports the tip of the worm shaft 7a is rotated and slightly moved in the housing 3a with respect to the worm wheel 4 (see FIGS. 1-2). (Displacement in the vertical direction) is possible, however, the worm wheel 4 is supported in a state in which the displacement in the axial direction (front and back direction in FIG. 1, left and right direction in FIGS. 2 and 4) is limited. For this purpose, the inner ring 19 of the rolling bearing 8a is externally fixed to the tip of the worm shaft 7a by an interference fit, and the outer ring 20 is held by the semi-cylindrical portion 22 of the elastic holding member 21.

この弾性保持部材21は、燐青銅板等の弾性板を曲げ成形して成るもので、上記半円筒部22、及び、この半円筒部22の円周方向両端縁部のうち、前記ウォ−ム歯6a側の半部から上記ウォームホイール4の側に延出する、1対の弾性腕部23、23を備える。上記半円筒部22の自由状態での内径は、上記外輪20の外径と同じか、この外径よりも僅かに小さくしている。又、上記半円筒部22の自由状態での外径は、上記ウォーム軸7aの先端部を回転自在に支持する為に上記ハウジング3aの一部に設けた保持円筒部24のうちの小径部36の内径と同じか、この内径よりも僅かに大きくしている。又、上記両弾性腕部23、23は、上記保持円筒部24内への組み付け状態で互いにほぼ平行であり、それぞれの先端部を互いに近付く方向に少し(90度未満)折り曲げる事で、突き当て部25、25を形成している。図示の例では、これら両突き当て部25、25を、それぞれ凸円弧状としている。又、上記ウォーム軸7aの軸方向に関し、上記半円筒部22の両端縁のうちで前記ウォーム歯6aと反対側端縁の複数個所(図示の例では3個所)に、径方向内方に直角に折れ曲がった抜け止め用舌片26、26を形成している。更に、上記両端縁のうちで上記ウォーム歯6a側の端縁の複数個所(図示の例では3個所)に、径方向外方に少し(90度未満だけ)折れ曲がったガイド用舌片27、27を形成している。   The elastic holding member 21 is formed by bending an elastic plate such as a phosphor bronze plate. Of the semi-cylindrical portion 22 and both circumferential edges of the semi-cylindrical portion 22, the worm A pair of elastic arm portions 23, 23 extending from the half portion on the tooth 6 a side to the worm wheel 4 side is provided. The inner diameter of the semi-cylindrical portion 22 in the free state is the same as or slightly smaller than the outer diameter of the outer ring 20. The outer diameter of the semi-cylindrical portion 22 in the free state is such that the small-diameter portion 36 of the holding cylindrical portion 24 provided in a part of the housing 3a in order to rotatably support the tip portion of the worm shaft 7a. It is the same as or slightly larger than the inner diameter. The elastic arm portions 23 and 23 are substantially parallel to each other in the assembled state in the holding cylindrical portion 24, and abut each other by bending each tip portion slightly (less than 90 degrees) in a direction approaching each other. Portions 25 and 25 are formed. In the example shown in the drawing, both the abutting portions 25 and 25 each have a convex arc shape. In addition, with respect to the axial direction of the worm shaft 7a, the two ends of the semi-cylindrical portion 22 are perpendicular to the radially inward at a plurality of locations (three locations in the illustrated example) opposite to the worm teeth 6a. The tongue pieces 26, 26 for retaining are bent. Further, the guide tongue pieces 27, 27 bent slightly outward (less than 90 degrees) radially outwardly at a plurality of locations (three locations in the illustrated example) on the worm teeth 6a side among the both end edges. Is forming.

この様な形状を有する上記弾性保持部材21は、図1〜2に示す様に、先端側軸受である前記転がり軸受8aを構成する外輪20の外周面と上記保持円筒部24の内周面との間に組み付ける。即ち、上記弾性保持部材21を構成する上記半円筒部22により、上記外輪20の外周面のうちで上記ウォームホイール4と反対側半部を抱持する。組付け作業は、先ず、上記転がり軸受8aを構成する外輪20を上記半円筒部22に、上記ガイド用舌片27、27を設けた側から、この外輪20の軸方向端面と上記各抜け止め用舌片26、26の内側面とが突き当たるまで押し込む事により行なう。押し込み完了後の状態で、上記両弾性腕部23、23が、それぞれ上記外輪20の外周面から径方向外方に突出した状態となるので、これら両弾性腕部23、23を、この外輪20の外周面に近付く方向に弾性変形させつつ、上記弾性保持部材21を上記保持円筒部24のうちの大径部37内に押し込む。押し込んだ状態で、上記両弾性腕部23、23の先端部に設けた上記両突き当て部25、25を、上記保持円筒部24のうちの大径部37の内周面に、弾性的に当接させる。又、上記弾性保持部材21の半円筒部22は、上記保持円筒部24のうちの小径部36内に、緩く嵌合する。   As shown in FIGS. 1 and 2, the elastic holding member 21 having such a shape includes an outer peripheral surface of the outer ring 20 and an inner peripheral surface of the holding cylindrical portion 24 that constitute the rolling bearing 8 a that is a front end side bearing. Assemble between. That is, the semi-cylindrical portion 22 constituting the elastic holding member 21 holds the half portion on the opposite side to the worm wheel 4 in the outer peripheral surface of the outer ring 20. First, the outer ring 20 constituting the rolling bearing 8a is attached to the semi-cylindrical portion 22 from the side where the guide tongue pieces 27, 27 are provided, and the axial end face of the outer ring 20 and the above-mentioned retaining members. This is done by pushing the tongues 26, 26 until they abut against the inner surface. In a state after the pushing-in is completed, the both elastic arm portions 23, 23 project from the outer peripheral surface of the outer ring 20 radially outward, so that both the elastic arm portions 23, 23 are connected to the outer ring 20. The elastic holding member 21 is pushed into the large diameter portion 37 of the holding cylindrical portion 24 while being elastically deformed in a direction approaching the outer peripheral surface of the holding cylindrical portion 24. In the pushed state, the both abutting portions 25, 25 provided at the distal end portions of the both elastic arm portions 23, 23 are elastically applied to the inner peripheral surface of the large-diameter portion 37 of the holding cylindrical portion 24. Make contact. The semi-cylindrical portion 22 of the elastic holding member 21 is loosely fitted into the small diameter portion 36 of the holding cylindrical portion 24.

この様に、上記弾性保持部材21及び上記転がり軸受8aを上記保持円筒部24内に組み付けた状態で上記外輪20は、図1〜2から明らかな通り、上記ウォームホイール4に近付く方向(図1〜2の下方)には比較的容易に変位できるが、このウォームホイール4の軸方向(図1の表裏方向、図2の左右方向)には変位しにくくなる。即ち、このウォームホイール4の軸方向に変位する為には、上記両弾性腕部23、23のうちの変位しようとする側に存在する弾性腕部23を弾性変形させる必要がある。従って、上記転がり軸受8aにより回転自在に支持された、前記ウォーム軸7aの先端部に関しても、上記ウォームホイール4に近付く方向には比較的容易に変位できるが、このウォームホイール4の軸方向には変位しにくくなる。   As described above, the outer ring 20 approaches the worm wheel 4 in the state where the elastic holding member 21 and the rolling bearing 8a are assembled in the holding cylindrical portion 24 as shown in FIGS. Can be displaced relatively easily (below -2), but is less likely to be displaced in the axial direction of the worm wheel 4 (the front-back direction in FIG. 1, the left-right direction in FIG. 2). That is, in order to displace the worm wheel 4 in the axial direction, it is necessary to elastically deform the elastic arm portion 23 existing on the side of the elastic arm portions 23, 23 to be displaced. Accordingly, the tip portion of the worm shaft 7a that is rotatably supported by the rolling bearing 8a can also be displaced relatively easily in the direction approaching the worm wheel 4, but in the axial direction of the worm wheel 4, It becomes difficult to displace.

上述の様にして、上記保持円筒部24の内側に、回転自在及び所定方向(上記ウォームホイール4に近付く方向)への変位を可能に支持された、上記ウォーム軸7aの先端部で、上記転がり軸受8aを構成する内輪19よりも突出した部分の外周面と上記保持円筒部24の奥部内周面との間に、押圧スリーブ28と、弾性部材であるコイルばね10aとを設けている。このうちの押圧スリーブ28は、ポリアミド、ポリフェニレンサルファイド、ポリアセタール等の合成樹脂を射出成形して成るもので、円板部29と、この円板部29の中心部に設けた中心円筒部30と、この中心円筒部30の周囲の径方向反対側2個所位置に設けられた1対の受部31、31と、中心孔32とを備える。この中心孔32は、上記ウォーム軸7aの先端部で上記内輪19よりも突出した部分をがたつきなく、且つ、回転自在に挿入可能な内径を有する。又、上記両受部31、31は、上記ウォームホイール4と反対側に向いている。   As described above, the rolling is performed at the tip of the worm shaft 7a that is supported inside the holding cylindrical portion 24 so as to be rotatable and displaceable in a predetermined direction (direction approaching the worm wheel 4). A pressing sleeve 28 and a coil spring 10a, which is an elastic member, are provided between the outer peripheral surface of the portion protruding from the inner ring 19 constituting the bearing 8a and the inner peripheral surface of the rear portion of the holding cylindrical portion 24. Of these, the pressing sleeve 28 is formed by injection molding a synthetic resin such as polyamide, polyphenylene sulfide, polyacetal, etc., and includes a disk part 29 and a central cylindrical part 30 provided at the center part of the disk part 29, A pair of receiving portions 31, 31 provided at two positions on the opposite side in the radial direction around the central cylindrical portion 30 and a central hole 32 are provided. The center hole 32 has an inner diameter that allows the end portion of the worm shaft 7a to protrude from the inner ring 19 without being rattled and can be inserted rotatably. The both receiving portions 31, 31 are directed to the opposite side of the worm wheel 4.

又、上記コイルばね10aは、ばね鋼の如き弾性を有する1本の金属製線材を巻回する事により構成したもので、コイル部33と、1対の係止部34、34とを備える。これら両係止部34、34は、このコイル部33の径方向に関してほぼ反対側から径方向内方に突出している。但し、上記コイルばね10aの自由状態で、上記両係止部34、34の位置は、少し円周方向片側(ウォームホイール4側)に偏っている。この様なコイルばね10aは、上記押圧スリーブ28を介して、上記保持円筒部24の奥部内周面と上記ウォーム軸7aの先端部で上記内輪19よりも突出した部分との間に、この先端部を上記ウォームホイール4に向け弾性的に押圧する状態で設けている。この為に、上記コイルばね10aのコイル部33を上記押圧スリーブ28の中心円筒部30の周囲に配置した状態で、上記両係止部34、34を上記受部31、31に係止している。これら両係止部34、34をこれら受部31、31に係止し、外力が加わらない状態では、上記コイル部33の一部が、図6に示す様に、前記押圧スリーブ28の円板部29の外周縁よりも上記ウォームホイール4と反対側に大きく突出する。   The coil spring 10a is formed by winding a single metal wire having elasticity such as spring steel, and includes a coil portion 33 and a pair of locking portions 34 and 34. Both the locking portions 34, 34 protrude radially inward from the substantially opposite side with respect to the radial direction of the coil portion 33. However, in the free state of the coil spring 10a, the positions of the locking portions 34, 34 are slightly biased to one side in the circumferential direction (worm wheel 4 side). Such a coil spring 10a is provided between the distal end of the holding cylindrical portion 24 and a portion protruding from the inner ring 19 at the distal end portion of the worm shaft 7a via the pressing sleeve 28. The portion is provided in a state where it is elastically pressed toward the worm wheel 4. For this purpose, both the locking portions 34, 34 are locked to the receiving portions 31, 31 with the coil portion 33 of the coil spring 10 a being disposed around the central cylindrical portion 30 of the pressing sleeve 28. Yes. In a state where both the locking portions 34 and 34 are locked to the receiving portions 31 and 31 and no external force is applied, a part of the coil portion 33 is a disk of the pressing sleeve 28 as shown in FIG. It protrudes larger on the side opposite to the worm wheel 4 than the outer peripheral edge of the portion 29.

上述の様な上記押圧スリーブ28と上記コイルばね10aとは、前記弾性保持部材21及び前記転がり軸受8aを上記保持円筒部24内に組み付けるのに先立って、この保持円筒部24内に組み付けておくか、或いは、上記ウォーム軸7aの先端部で上記内輪19よりも突出した部分に組み付けておく。前者の場合には、上記コイルばね10aの弾力により、上記押圧スリーブ28の外周縁部に設けた円弧壁部35の外周面を上記保持円筒部24の内周面に押し付けて、上記押圧スリーブ28をこの保持円筒部24内で、組立完了後の位置近傍に仮止めしておく。この状態から、上記コイルばね10aの弾性に抗して上記押圧スリーブ28を上記ウォームホイール4から離れる方向に少しだけ変位させ、上記ウォーム軸7aの先端部を前記中心孔32内に挿入しつつ、上記弾性保持部材21及び上記転がり軸受8aを上記保持円筒部24内に組み付ける。   The pressing sleeve 28 and the coil spring 10a as described above are assembled in the holding cylindrical portion 24 before the elastic holding member 21 and the rolling bearing 8a are assembled in the holding cylindrical portion 24. Alternatively, it is assembled to a portion protruding from the inner ring 19 at the tip of the worm shaft 7a. In the former case, due to the elasticity of the coil spring 10a, the outer peripheral surface of the arc wall portion 35 provided at the outer peripheral edge portion of the pressing sleeve 28 is pressed against the inner peripheral surface of the holding cylindrical portion 24, and the pressing sleeve 28 is pressed. Is temporarily fixed in the holding cylindrical portion 24 in the vicinity of the position after the assembly is completed. From this state, the pressing sleeve 28 is slightly displaced in the direction away from the worm wheel 4 against the elasticity of the coil spring 10a, and the tip of the worm shaft 7a is inserted into the center hole 32, The elastic holding member 21 and the rolling bearing 8 a are assembled in the holding cylindrical portion 24.

これに対して後者の場合には、上記ウォーム軸7aの先端部に、上記弾性保持部材21及び上記転がり軸受8aを組み付けてから、上記押圧スリーブ28及び上記コイルばね10aを組み付けた後、上記保持円筒部24内に、これら各部材28、10a、21、8aを順次組み付ける。即ち、このうちのコイルばね10aのコイル部33を、上記ウォーム軸7aの中心軸を基準として、上記ウォームホイール4に近付く方向に弾性変形させつつ、このウォーム軸7aの先端部を上記保持円筒部24内に挿入する事で、上記コイル部33をこの保持円筒部24内に押し込む。そして、このまま上記ウォーム軸7aの挿入作業を継続する事で、上記弾性保持部材21及び上記転がり軸受8aを上記保持円筒部24内に組み付ける。   On the other hand, in the latter case, after the elastic holding member 21 and the rolling bearing 8a are assembled to the tip of the worm shaft 7a, the pressing sleeve 28 and the coil spring 10a are assembled, and then the holding is performed. These members 28, 10 a, 21, 8 a are sequentially assembled in the cylindrical portion 24. That is, the coil portion 33 of the coil spring 10a is elastically deformed in the direction approaching the worm wheel 4 with respect to the central axis of the worm shaft 7a, and the tip end portion of the worm shaft 7a is moved to the holding cylindrical portion. The coil part 33 is pushed into the holding cylindrical part 24 by being inserted into the holding cylindrical part 24. Then, the elastic holding member 21 and the rolling bearing 8a are assembled in the holding cylindrical portion 24 by continuing the insertion operation of the worm shaft 7a as it is.

何れにしても、上記各部材28、10a、21、8aの組付け完了後の状態では、上記ウォーム軸7aの先端部がこの保持円筒部24内に、上記ウォームホイール4に近づく方向の弾力を付与された状態で支持される。この状態で上記ウォーム軸7aは、上記ウォームホイール4に対して遠近動する方向(図1、2、4の上下方向)の変位は比較的自由にできるが、このウォームホイール4の軸方向(図1の表裏方向、図2、4の左右方向)に変位しようとした場合には大きな抵抗を受ける。   In any case, in the state after the assembly of each of the members 28, 10a, 21, 8a, the tip of the worm shaft 7a has elasticity in the direction approaching the worm wheel 4 in the holding cylindrical portion 24. Supported in the applied state. In this state, the worm shaft 7a can be displaced relatively freely in the direction of moving in the direction of the worm wheel 4 (the vertical direction in FIGS. 1, 2, and 4), but the axial direction of the worm wheel 4 (see FIG. 1 is subjected to a large resistance when attempting to move in the front and back direction of FIG.

上述の様な構成を有する本例の電動式パワーステアリング装置によれば、前記電動モータ5の回転力を前記ステアリングシャフト2に伝達する為のウォーム式減速機17を構成する前記ウォーム歯6aと上記ウォームホイール4との噛合状態を、動力の伝達方向に拘らず、ほぼ一定にできる。そして、進路変更時に、運転者がステアリングホイール1(図7参照)に加える必要がある操舵力が、このステアリングホイール1の回転方向により変化する事を抑えられる。又、上記電動モータ5の起動に伴う補助動力の伝達開始や、この電動モータ5の回転方向の変換に基づく上記ステアリングシャフト2の回転方向の変換が急激に行なわれ、上記ウォーム軸7aの先端部が上記ウォームホイール4の軸方向に急激に変位する傾向になった場合にも、歯打ち音の如き不快な異音や振動が発生する事を防止できる。   According to the electric power steering apparatus of this example having the above-described configuration, the worm teeth 6a constituting the worm-type speed reducer 17 for transmitting the rotational force of the electric motor 5 to the steering shaft 2 and the above-mentioned The meshing state with the worm wheel 4 can be made almost constant regardless of the transmission direction of power. And it can suppress that the steering force which a driver | operator needs to apply to the steering wheel 1 (refer FIG. 7) at the time of course change changes with the rotation direction of this steering wheel 1. FIG. Further, the start of transmission of auxiliary power accompanying the start-up of the electric motor 5 and the change of the rotation direction of the steering shaft 2 based on the change of the rotation direction of the electric motor 5 are abruptly performed, and the tip of the worm shaft 7a. Even when there is a tendency to suddenly displace in the axial direction of the worm wheel 4, it is possible to prevent generation of unpleasant noises and vibrations such as rattling noises.

即ち、本例の電動式パワーステアリング装置の場合には、上記ウォーム軸7aの先端部を支持する前記転がり軸受8aの外輪20が、前記弾性保持部材21を構成する前記両弾性腕部23、23に案内されている。そして、上記ウォームホイール4の中心軸に対し直交する仮想平面上での上記外輪20の変位は、小さな力で可能である。これに対して、上記転がり軸受8aにより支持された、上記ウォーム軸7aの先端側が、上記ウォームホイール4の軸方向に変位するには、上記両弾性腕部23、23のうちの、変位しようとする側に存在する弾性腕部23を弾性変形させる必要がある。この為、上記外輪20を含んで構成する、上記転がり軸受8aにより回転自在に支持された、上記ウォーム軸7aの先端部は、上記ウォームホイール4の中心軸に対し直交する仮想平面上では容易に変位できるが、このウォームホイール4の軸方向に変位する事に対しては比較的大きな抵抗が加わる。   That is, in the case of the electric power steering apparatus of this example, the outer ring 20 of the rolling bearing 8a that supports the tip of the worm shaft 7a is the elastic arm portions 23, 23 constituting the elastic holding member 21. It is guided to. The outer ring 20 can be displaced with a small force on a virtual plane orthogonal to the central axis of the worm wheel 4. On the other hand, in order to displace the front end side of the worm shaft 7a supported by the rolling bearing 8a in the axial direction of the worm wheel 4, the elastic arm portions 23, 23 of the both elastic arm portions 23, 23 are to be displaced. It is necessary to elastically deform the elastic arm portion 23 existing on the side to be operated. For this reason, the tip of the worm shaft 7a, which includes the outer ring 20 and is rotatably supported by the rolling bearing 8a, is easy on a virtual plane orthogonal to the central axis of the worm wheel 4. Although it can be displaced, a relatively large resistance is applied to the displacement of the worm wheel 4 in the axial direction.

この抵抗の大きさは、上記弾性保持部材21を構成する弾性板の弾力に基づいて調節できるし、この弾力を大きくすれば、上記ウォーム軸7aの先端部が上記ウォームホイール4の軸方向に、殆ど変位しない様にできる。この為、上記弾性保持部材21を前記ハウジング3aの保持円筒部24内に組み込む作業が面倒にならない範囲内で、上記弾性板の弾力を大きくすれば、前述の様に、上記噛合状態を動力の伝達方向に拘らず一定にできて、前記ステアリングホイール1の回転方向により上記操舵力が変化する事を防止できる。同時に、上記異音や振動が発生する事を防止できる。   The magnitude of this resistance can be adjusted based on the elasticity of the elastic plate constituting the elastic holding member 21. If this elasticity is increased, the tip of the worm shaft 7a is moved in the axial direction of the worm wheel 4. Almost no displacement is possible. For this reason, if the elasticity of the elastic plate is increased within the range in which the work of incorporating the elastic holding member 21 into the holding cylindrical portion 24 of the housing 3a is not troublesome, as described above, the meshing state is changed to the power. The steering force can be kept constant regardless of the transmission direction, and the steering force can be prevented from changing depending on the rotation direction of the steering wheel 1. At the same time, it is possible to prevent the abnormal noise and vibration from occurring.

本発明の実施の形態の1例を示す、要部切断面図。The principal part cutaway view which shows an example of embodiment of this invention. 図1のA−A断面図。AA sectional drawing of FIG. 弾性保持部材の斜視図。The perspective view of an elastic holding member. 図1のB−B断面図。BB sectional drawing of FIG. 押圧スリーブとコイルばねとの分解斜視図。The exploded perspective view of a press sleeve and a coil spring. 押圧スリーブとコイルばねとを組み合わせた後、ウォーム軸の先端部と保持円筒部との間に組み付ける以前の状態で図4と同方向から見た図。The figure seen from the same direction as FIG. 4 in the state before assembling between the front-end | tip part of a worm shaft, and a holding | maintenance cylindrical part, after combining a press sleeve and a coil spring. 従来構造の1例を示す、部分切断側面図。The partially cut side view which shows an example of a conventional structure. 図7の拡大C−C断面図。The expanded CC sectional view of FIG. 図8の右下部拡大図。The lower right enlarged view of FIG. 図9のD−D断面図。DD sectional drawing of FIG.

符号の説明Explanation of symbols

1 ステアリングホイール
2 ステアリングシャフト
3、3a ハウジング
4 ウォームホイール
5 電動モータ
6、6a ウォーム歯
7、7a ウォーム軸
8a、8b 転がり軸受
9 押圧駒
10、10a コイルばね
11 ホルダ
12 係止部
13 折り曲げ部
14 ブッシュ
15 中間シャフト
16 ステアリングギヤ
17 ウォーム減速機
18 ウォーム
19 内輪
20 外輪
21 弾性保持部材
22 半円筒部
23 弾性腕部
24 保持円筒部
25 突き当て部
26 抜け止め用舌片
27 ガイド用舌片
28 押圧スリーブ
29 円板部
30 中心円筒部
31 受部
32 中心孔
33 コイル部
34 係止部
35 円弧壁部
36 小径部
37 大径部
DESCRIPTION OF SYMBOLS 1 Steering wheel 2 Steering shaft 3, 3a Housing 4 Worm wheel 5 Electric motor 6, 6a Worm tooth 7, 7a Worm shaft 8a, 8b Rolling bearing 9 Pressing piece 10, 10a Coil spring 11 Holder 12 Locking part 13 Bending part 14 Bush DESCRIPTION OF SYMBOLS 15 Intermediate shaft 16 Steering gear 17 Worm speed reducer 18 Worm 19 Inner ring 20 Outer ring 21 Elastic holding member 22 Semi-cylindrical part 23 Elastic arm part 24 Holding cylindrical part 25 Butting part 26 Retaining tongue piece 27 Guide tongue piece 28 Pressing sleeve 29 Disc part 30 Central cylindrical part 31 Receiving part 32 Center hole 33 Coil part 34 Locking part 35 Arc wall part 36 Small diameter part 37 Large diameter part

Claims (4)

固定の部分に支持されて回転する事のないハウジングと、このハウジングに対し回転自在に設けられて、ステアリングホイールの操作によって回転させられ、回転に伴って操舵輪に舵角を付与する回転軸と、上記ハウジングの内部でこの回転軸の一部に、この回転軸と同心に支持されて、この回転軸と共に回転するウォームホイールと、ウォーム軸の軸方向中間部にウォーム歯を設けて成り、このウォーム歯を上記ウォームホイールと噛合させた状態で、上記ウォーム軸の軸方向両端部をそれぞれ軸受により上記ハウジングに対し回転自在に支持されたウォームと、上記ウォーム軸の基端部と出力軸の先端部とを回転力の伝達を自在に係合させた電動モータとを備え、このウォーム軸の先端部と上記ハウジングの内面との間に設けた弾性部材により、このウォーム歯を上記ウォームホイールに向け押圧している電動式パワーステアリング装置に於いて、上記ウォーム軸の先端部を上記ハウジングに対し回転自在に支持する為の先端側軸受の外周面とこのハウジングの内面との間に、弾性板製で半円筒部及びこの半円筒部の円周方向両端部から上記ウォームホイールの側に延出する1対の弾性腕部とを備えた弾性保持部材を、上記半円筒部により先端側軸受の外周面のうちで上記ウォームホイールと反対側半部を抱持すると共に、上記両弾性腕部の先端部を上記ハウジングの内面に弾性的に当接させた状態で設けた事を特徴とする電動式パワーステアリング装置。   A housing that is supported by a fixed portion and does not rotate; a rotating shaft that is rotatably provided to the housing and is rotated by an operation of a steering wheel; A worm wheel that is supported concentrically with the rotary shaft inside the housing and rotates together with the rotary shaft, and a worm tooth is provided at an axially intermediate portion of the worm shaft. With the worm teeth meshed with the worm wheel, both end portions of the worm shaft in the axial direction are rotatably supported by the housing by bearings, the worm shaft proximal end portion, and the output shaft distal end And an electric motor that freely engages transmission of rotational force, and is provided between the tip of the worm shaft and the inner surface of the housing. Thus, in the electric power steering apparatus in which the worm teeth are pressed toward the worm wheel, the outer peripheral surface of the tip side bearing for rotatably supporting the tip of the worm shaft with respect to the housing, and An elastic holding member provided between the inner surface of the housing and made of an elastic plate and provided with a semi-cylindrical portion and a pair of elastic arm portions extending from both circumferential ends of the semi-cylindrical portion toward the worm wheel. The semi-cylindrical part holds the half part opposite to the worm wheel in the outer peripheral surface of the tip side bearing, and the tip parts of both elastic arm parts are elastically brought into contact with the inner surface of the housing. An electric power steering device characterized by being provided in a state. 先端側軸受が、内輪の外周面に設けた内輪軌道と外輪の内周面に設けた外輪軌道との間に複数個の玉を設けたラジアル玉軸受であり、ハウジングのうちで上記先端側軸受を設置した部分が、円筒状の内周面を有する保持円筒部であり、半円筒部が上記外輪の外周面のうちでウォームホイールと反対側半部を抱持しており、1対の弾性腕部の先端部を互いに近付く方向に折り曲げる事で形成した突き当て部を上記保持円筒部の内周面に当接させている、請求項1に記載した電動式パワーステアリング装置。   The tip side bearing is a radial ball bearing in which a plurality of balls are provided between an inner ring raceway provided on the outer peripheral surface of the inner ring and an outer ring raceway provided on the inner peripheral surface of the outer ring. Is a holding cylindrical part having a cylindrical inner peripheral surface, and the semi-cylindrical part is holding the half part opposite to the worm wheel in the outer peripheral surface of the outer ring. 2. The electric power steering apparatus according to claim 1, wherein an abutting portion formed by bending the distal end portion of the arm portion in a direction approaching each other is brought into contact with the inner peripheral surface of the holding cylindrical portion. ウォーム軸の軸方向に関し、半円筒部の両端縁のうちでウォーム歯と反対側端縁の1乃至複数個所に、径方向内方に折れ曲がった抜け止め用舌片が形成されており、上記両端縁のうちで上記ウォーム歯側の端縁の複数個所に、径方向外方に90度未満だけ折れ曲がったガイド用舌片が形成されている、請求項1〜2のうちの何れか1項に記載した電動式パワーステアリング装置。   With respect to the axial direction of the worm shaft, a retaining tongue piece bent inward in the radial direction is formed at one or a plurality of positions on the edge opposite to the worm tooth among both end edges of the semi-cylindrical portion. The guide tongue piece bent by less than 90 degrees radially outward is formed at a plurality of positions on the worm tooth side edge among the edges, according to any one of claims 1 and 2. The described electric power steering device. 弾性保持部材を構成する弾性板が銅又は銅系合金製である、請求項1〜3のうちの何れか1項に記載した電動式パワーステアリング装置。   The electric power steering apparatus according to any one of claims 1 to 3, wherein an elastic plate constituting the elastic holding member is made of copper or a copper-based alloy.
JP2007007302A 2007-01-16 2007-01-16 Electric power steering device Pending JP2010095006A (en)

Priority Applications (2)

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JP2007007302A JP2010095006A (en) 2007-01-16 2007-01-16 Electric power steering device
PCT/JP2007/058555 WO2008087749A1 (en) 2007-01-16 2007-04-19 Electric power steering device

Applications Claiming Priority (1)

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