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JP2009214154A - Bulging method and bulging device - Google Patents

Bulging method and bulging device Download PDF

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Publication number
JP2009214154A
JP2009214154A JP2008062263A JP2008062263A JP2009214154A JP 2009214154 A JP2009214154 A JP 2009214154A JP 2008062263 A JP2008062263 A JP 2008062263A JP 2008062263 A JP2008062263 A JP 2008062263A JP 2009214154 A JP2009214154 A JP 2009214154A
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Prior art keywords
rod
diameter portion
raw
seal
tube
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JP2008062263A
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JP4981717B2 (en
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Takuo Kobayashi
卓生 小林
Izuru Hori
出 堀
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Honda Motor Co Ltd
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Honda Motor Co Ltd
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Priority to JP2008062263A priority Critical patent/JP4981717B2/en
Priority to US12/402,207 priority patent/US8091200B2/en
Priority to DE102009012694A priority patent/DE102009012694A1/en
Priority to CN 200910128173 priority patent/CN101530876A/en
Publication of JP2009214154A publication Critical patent/JP2009214154A/en
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Publication of JP4981717B2 publication Critical patent/JP4981717B2/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a bulging method and a bulging device wherein prevention of leakage of pressured liquid, and high speed and high accuracy of tube expansion molding are attained and thereby the occurrence of variation of products is prevented. <P>SOLUTION: A rod 130 has a guide rod 131 and a hollow rod 132. The sealing part 140 on a side in the direction of forming is pressed toward the left end part of the hollow rod 132 by the liquid pressure of the pressure liquid L supplied between a tube stock 2 and the rod 130. Since the sealing part 40 is elastically deformed caused by being pressed by the pressure liquid L, the sealing part follows up the bulging of the tube stock 2. The hollow rod 132 controls the position of the sealing part 140 by its movement and, in such a case, the moving speed of the hollow rod 132 is controlled so as to be not lower than the bulging speed of the tube stock 2. The sealing part 150 on the opposite side in the direction of forming is fixed to the guide rod 131. The position of the sealing part 150 is not sifted or the shape is not changed. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、金型とロッドとの間に配置された素管にその軸線方向の圧縮応力を付与し、素管内に圧液を供給して素管を金型の内面形状に成形するバルジ成形方法およびバルジ成形装置に係り、特に素管とロッドの間をシールするシール方法の改良に関する。   The present invention provides bulge forming in which a compressive stress in the axial direction is applied to an element pipe disposed between a mold and a rod, and pressure is supplied into the element pipe to form the element pipe into the inner shape of the mold. The present invention relates to a method and a bulge forming apparatus, and more particularly to an improvement in a sealing method for sealing between a raw tube and a rod.

容器・加工管や、自動車・各種機械の中空構造部品などの成形には、バルジ成形方法が適用されている。バルジ成形方法では、素管を減肉させることなく局部的に膨出させて拡管させることにより、素管を所望形状に成形している。これにより得られるバルジ成形管としては、多数の膨出部分を有する蛇腹状部分のフレキシブルな曲げを可能としたフレキ管や、通常の管より表面積が大きい特徴を利用して放熱などを行うベローズ管、蛇腹状部分の形状を利用してそこにスプリングのような弾力機能を持たせた蛇腹管などがある。   A bulge forming method is applied to molding containers, processed tubes, and hollow structural parts of automobiles and various machines. In the bulge forming method, the raw pipe is formed into a desired shape by locally expanding and expanding the pipe without reducing the thickness. As a bulge forming tube obtained by this, a flexible tube that allows flexible bending of the bellows-shaped portion having a large number of bulged portions, and a bellows tube that performs heat dissipation using a feature that has a larger surface area than a normal tube There is a bellows tube that uses the shape of the bellows-like portion and has a spring-like elasticity function.

バルジ成形方法では、たとえば図5に示すバルジ成形装置1が用いられる(たとえば特許文献1参照)。図5は、バルジ成形装置1の概略構成を表す側断面図である。なお、図5では、バルジ成形装置1の上半分の構成を表している。また、図示の簡略化のため、全ての図面において、金型10に対する素管2の右端の位置を同じとしている。バルジ成形装置1は、内部に素管2が配置される金型10と、素管2の左端部が突き当てられる突当て金型20を備えている。金型10および突当て金型20は、1対の上型および下型から構成されている。金型10,20は、それらの開放を防止する固定手段(図示略)により固定されている。   In the bulge forming method, for example, a bulge forming apparatus 1 shown in FIG. 5 is used (see, for example, Patent Document 1). FIG. 5 is a side sectional view showing a schematic configuration of the bulge forming apparatus 1. In addition, in FIG. 5, the structure of the upper half of the bulge forming apparatus 1 is represented. For simplification of illustration, the position of the right end of the element tube 2 with respect to the mold 10 is the same in all drawings. The bulge forming apparatus 1 includes a mold 10 in which the raw tube 2 is disposed, and a butting mold 20 against which the left end portion of the raw tube 2 is abutted. The mold 10 and the abutment mold 20 are composed of a pair of upper mold and lower mold. The molds 10 and 20 are fixed by fixing means (not shown) for preventing them from being opened.

金型10の内面は、複数の山部11Aと谷部11Bとが交互に形成された蛇腹形状11を有している。山部11Aおよび谷部11Bは、たとえば周期的に形成されるとともに軸線対称形状を有している。素管2の内部には、その軸線方向に沿って移動可能にロッド30が設けられている。ロッド30の内部には圧液供給流路31が形成され、そこから圧液供給口31Aを通じて素管2とロッド30との間に圧液Lが供給される。   The inner surface of the mold 10 has a bellows shape 11 in which a plurality of peak portions 11A and valley portions 11B are alternately formed. The peak portions 11A and the valley portions 11B are formed, for example, periodically and have an axially symmetrical shape. A rod 30 is provided inside the raw tube 2 so as to be movable along the axial direction thereof. A pressure liquid supply channel 31 is formed inside the rod 30, and the pressure liquid L is supplied from the raw tube 2 and the rod 30 through the pressure liquid supply port 31 </ b> A.

ロッド30の周方向表面には、圧液供給口31Aを間にして1対の溝32,33が形成されている。溝32,33には、素管2とロッド30との間をシールするリング状の1対のシール部40,50が配置されている。ロッド30における成形方向反対側のシール部50よりも左側には、成形に使用された圧液Lを回収するための圧液回収流路(図示略)が形成されている。回収された圧液Lは、圧液供給流路31に供給され、再使用される。ロッド30の右端部には、ロッド30を軸線方向右側(成形方向側)に移動させるための移動機構(図示略)が設けられている。金型10の右側には、突当て金型20に向けて素管2に圧縮応力Fを付与する素管押圧機構(図示略)が設けられている。   A pair of grooves 32 and 33 are formed on the circumferential surface of the rod 30 with the pressure liquid supply port 31A therebetween. In the grooves 32, 33, a pair of ring-shaped seal portions 40, 50 that seal between the raw tube 2 and the rod 30 are disposed. A pressure liquid recovery channel (not shown) for recovering the pressure liquid L used for molding is formed on the left side of the seal portion 50 on the opposite side of the molding direction in the rod 30. The recovered pressure liquid L is supplied to the pressure liquid supply channel 31 and is reused. A movement mechanism (not shown) for moving the rod 30 to the right in the axial direction (molding direction side) is provided at the right end of the rod 30. On the right side of the mold 10, an element tube pressing mechanism (not shown) that applies compressive stress F to the element tube 2 toward the abutting mold 20 is provided.

バルジ成形装置1では、左端部が突当て金型20に突き当てられた素管2に対して、その右端部から軸線方向左側(成形方向反対側)へ圧縮応力Fを付与しながら、圧液供給口31Aから素管2とロッド30との間に圧液Lを供給する。圧液Lは、素管2が金型10の蛇腹形状11の山部11Aに応じて変形可能となるように高圧に設定され、シール部40,50は、素管2とロッド30との間をシールしている。このような状態でロッド30を軸線方向右側に移動させ、金型10の山部11Aに対応する位置に圧液Lが供給される毎に、素管2が高圧の圧液Lによってその山部11Aの形状に応じて膨出する。このようにして素管2には、山部2Aおよび谷部2Bが右側から順に1個ずつ成形されていくことにより、金型10の蛇腹形状11に対応する形状に拡管成形される。   In the bulge forming apparatus 1, while applying compressive stress F from the right end portion to the left side in the axial direction (opposite side in the forming direction), the pressure fluid is applied to the raw tube 2 whose left end portion is abutted against the abutting mold 20. The pressurized liquid L is supplied between the raw tube 2 and the rod 30 from the supply port 31A. The pressure liquid L is set to a high pressure so that the base tube 2 can be deformed according to the peak portion 11 </ b> A of the bellows shape 11 of the mold 10, and the seal portions 40 and 50 are disposed between the base tube 2 and the rod 30. Is sealed. In such a state, each time the rod 30 is moved to the right in the axial direction and the pressure liquid L is supplied to a position corresponding to the peak portion 11A of the mold 10, the base tube 2 is moved to the peak portion by the high pressure liquid L. It bulges according to the shape of 11A. In this way, the base tube 2 is formed into a shape corresponding to the bellows shape 11 of the mold 10 by forming the crest 2A and the trough 2B one by one in order from the right side.

しかしながら、バルジ成形装置1による拡管成形では、素管の膨出のために圧液Lを高圧にしているから、1個目の山部2Aの成形後、圧液供給口31Aが金型10の山部11A,11A間を移動する毎に、シール部40,50による密閉性に次のような問題が生じていた。   However, in the pipe expansion molding by the bulge molding apparatus 1, the pressure liquid L is set to a high pressure for the expansion of the raw tube, so that the pressure liquid supply port 31 </ b> A of the mold 10 is formed after the first peak 2 </ b> A is molded. Whenever it moves between the mountain parts 11A and 11A, the following problems have arisen in the sealing performance by the seal parts 40 and 50.

拡管成形では、たとえば図6(A)に示すように素管2に山部2Aを成形した後、次の山部(3個目の山部)の成形のため、図6(B)に示すように圧液Lの高圧を維持した状態でロッド30を図の矢印方向に移動させると、成形方向側のシール部40が、金型10におけるロッド30との間隔が大きな部分である3個目の山部11Aを通過する。このとき、素管2は、3個目の山部11Aの形状に応じて膨出するため、成形方向側のシール部40には、金型10からの押圧力が加わりくくなる。その結果、第1シール部40による密閉性が低くなり、そこから右側外部へ圧液Lが漏出する虞がある。このため、圧液Lの高圧を維持するために液圧を高める必要が生じ、時間のロスが発生する。   In pipe expansion molding, for example, as shown in FIG. 6 (A), a peak 2A is formed on the raw tube 2, and then the next peak (third peak) is formed as shown in FIG. 6 (B). When the rod 30 is moved in the direction of the arrow in the state in which the high pressure of the pressure liquid L is maintained as described above, the seal portion 40 on the molding direction side is the third portion in which the distance from the rod 30 in the mold 10 is large. Pass through the mountain 11A. At this time, since the raw tube 2 bulges according to the shape of the third peak portion 11A, the pressing force from the mold 10 is not easily applied to the sealing portion 40 on the molding direction side. As a result, the sealing performance by the first seal portion 40 is lowered, and there is a possibility that the pressurized liquid L leaks from the right outside. For this reason, in order to maintain the high pressure of the pressurized liquid L, it is necessary to increase the hydraulic pressure, and time loss occurs.

一方、成形方向反対側のシール部50が、図6(B)に示すように素管2に成形された1個目の山部2Aを通過する時、シール部50とその山部2Aとの間に大きな隙間が形成されるため、そこから左側外部へ圧液Lが漏出する虞がある。このため、圧液Lの高圧を維持するために液圧を高める必要が生じ、時間のロスが発生する。以上のようなシール部40,50による密閉性の問題は、1個目の山部2Aの成形後、圧液供給口31Aが金型10の山部11A,11A間を移動する毎に生じる。   On the other hand, when the seal part 50 on the opposite side in the molding direction passes through the first peak part 2A formed in the raw tube 2 as shown in FIG. 6B, the seal part 50 and the peak part 2A Since a large gap is formed between them, the pressure liquid L may leak out from there to the left side. For this reason, in order to maintain the high pressure of the pressurized liquid L, it is necessary to increase the hydraulic pressure, and time loss occurs. The above-described problem of airtightness due to the seal portions 40 and 50 occurs every time the pressurized liquid supply port 31A moves between the ridge portions 11A and 11A of the mold 10 after the first ridge portion 2A is formed.

なお、成形方向側のシール部40による密閉性の問題については、金型10の蛇腹形状11に対するシール部40,50の位置に応じて圧液Lの液圧設定を高圧と低圧との間で切換える対策が考えられる。   In addition, about the problem of the airtightness by the seal | sticker part 40 by the side of a shaping | molding direction, according to the position of the seal | sticker parts 40 and 50 with respect to the bellows shape 11 of the metal mold | die 10, the hydraulic pressure setting of the hydraulic fluid L is between high pressure and low pressure. Possible measures to switch.

たとえば図7(A)に示すように1個目の山部2Aを成形した後、図7(B)に示すように次の山部の成形のためロッド30を軸線方向右側(図中の矢印方向)に移動させる前に、素管2が変形不能となるように圧液Lを低圧にする。続いて、圧液供給口31Aを2個目の山部11A近傍に到着させ、かつ、成形方向側のシール部40をその2個目の山部11Aの右隣の谷部11Bに到着させることにより、そこでシール部40を保持する。次いで、図7(C)に示すようにロッド30の移動を停止し、圧液Lを高圧にすることにより、素管2に2個目の山部2Aを成形する。   For example, after forming the first peak 2A as shown in FIG. 7A, the rod 30 is moved to the right in the axial direction (arrow in the figure) for forming the next peak as shown in FIG. 7B. Before moving in the direction), the pressure liquid L is set to a low pressure so that the raw tube 2 cannot be deformed. Subsequently, the pressure liquid supply port 31A arrives in the vicinity of the second peak portion 11A, and the seal portion 40 on the molding direction side arrives at the valley portion 11B adjacent to the right of the second peak portion 11A. Therefore, the seal portion 40 is held there. Next, as shown in FIG. 7C, the movement of the rod 30 is stopped, and the pressure liquid L is set to a high pressure, whereby the second peak portion 2 </ b> A is formed on the raw tube 2.

続いて、図7(D)に示すように、図7(B)と同様な動作を行い、圧液Lの液圧を低圧にし、圧液供給口31Aを3個目の山部11A近傍に到着させ、かつ、成形方向側のシール部40をその3個目の山部11Aの右隣の谷部11Bに到着させることにより、そこでシール部40を保持する。このような圧液Lの液圧設定の高圧と低圧との間で切換えを、山部2Aの成形および圧液供給口31Aの山部11A,11A間の移動毎に行うことにより、成形方向側のシール部40による密閉性の問題が解消される。   Subsequently, as shown in FIG. 7 (D), the same operation as in FIG. 7 (B) is performed, the pressure of the pressure liquid L is lowered, and the pressure liquid supply port 31A is placed near the third peak portion 11A. Then, the seal portion 40 on the molding direction side is made to arrive at the valley portion 11B adjacent to the right side of the third peak portion 11A, thereby holding the seal portion 40 there. By switching between the high pressure and the low pressure of the hydraulic pressure setting of the pressure liquid L every time the peak portion 2A is molded and the pressure liquid supply port 31A is moved between the peak portions 11A and 11A, the molding direction side is changed. The problem of airtightness due to the seal part 40 is eliminated.

しかしながら、圧液Lの液圧設定では、素管2の拡管成形のために高圧と低圧との間での切換えを繰り返す必要があるため、その液圧の切換えに時間がかかり、拡管成形を高速に行うことが困難である。また、圧液Lを常に高圧に保持することができないため、素管2の金型10への形状凍結性が低下し、その結果、拡管成形の精度が低下し、製品のバラツキが多くなる虞がある。特に、素管2に多数の山部2Aを有する蛇腹形状を成形する場合、その問題は深刻である。   However, in the hydraulic pressure setting of the hydraulic fluid L, it is necessary to repeatedly switch between high pressure and low pressure for expanding the raw tube 2, so it takes time to switch the hydraulic pressure, and high speed pipe expansion is performed. Difficult to do. Moreover, since the pressurized liquid L cannot always be kept at a high pressure, the shape freezing property of the base tube 2 to the mold 10 is lowered, and as a result, the accuracy of the tube expansion molding is lowered, and the product variation may increase. There is. In particular, when a bellows shape having a large number of peak portions 2A is formed on the raw tube 2, the problem is serious.

特開2001−321841号公報Japanese Patent Laid-Open No. 2001-321841

したがって、本発明は、圧液の漏出防止を図ることができるのはもちろんのこと、高速でかつ高精度な拡管成形を行うことができるとともに、これにより製品のバラツキの発生を防止することができるバルジ成形方法およびバルジ成形装置を提供することを目的とする。   Therefore, according to the present invention, it is possible not only to prevent the leakage of the pressurized liquid, but also to perform high-speed and high-accuracy tube expansion molding, thereby preventing the occurrence of product variations. An object is to provide a bulge forming method and a bulge forming apparatus.

本発明のバルジ成形方法は、複数の山部と谷部とが交互に形成された内面形状を有する金型の内部に素管を配置し、金型に固定されるとともに圧液供給口を有するガイドロッドと、ガイドロッドの周囲に移動可能に配置される中空ロッドとから構成されるロッドを、素管の内部に設け、素管とロッドの間をシールする1対のシール部を圧液供給口を間にして設け、一方のシール部を、素管の軸線方向に沿ってガイドロッドが案内するように配置するとともに、他方のシール部を、ガイドロッドに固定し、素管にその軸線方向の圧縮応力を付与し、圧液供給口から素管内に圧液を供給しながら、中空ロッドを軸線方向に移動させることにより素管を金型の内面形状に成形し、素管の成形時に、一方のシール部を、圧液の液圧で中空ロッドの成形方向反対側の端部に向かって押圧して弾性変形させることにより素管の膨出に追従可能とするとともに、一方のシール部の位置を、中空ロッドの移動により制御することを特徴としている。   In the bulge forming method of the present invention, a raw pipe is disposed inside a mold having an inner surface shape in which a plurality of crests and troughs are alternately formed, and is fixed to the mold and has a pressure liquid supply port. A rod composed of a guide rod and a hollow rod arranged so as to be movable around the guide rod is provided inside the raw pipe, and a pair of seal portions for sealing between the raw pipe and the rod are supplied with pressurized liquid. Provided with an opening in between, one seal part is arranged so that the guide rod guides along the axial direction of the raw tube, and the other seal part is fixed to the guide rod, and the axial direction of the raw pipe is The compressive stress is applied to the inner tube of the die by moving the hollow rod in the axial direction while supplying the pressurized fluid into the elementary tube from the pressurized fluid supply port. One seal part is molded into a hollow rod with hydraulic pressure Thereby enabling follow the bulging of the blank tube by presses and elastically deforms toward the end of the countercurrent opposite, the position of one of the seal portion, and characterized by controlling the movement of the hollow rod.

本発明のバルジ成形方法では、素管にその軸線方向の圧縮応力を付与し、1対のシール部によりシールされた素管内の領域に、ガイドロッドの圧液供給口から圧液を供給しながら、中空ロッドを軸線方向に移動させているので、金型の山部に対応する位置に圧液が供給される毎に、素管が圧液によってその山部の形状に応じて膨出する。このようにして素管には、山部および谷部が中空ロッドの移動方向反対側(成形方向反対側)から順に1個ずつ形成されていき、金型の内面形状に対応する形状に拡管成形される。   In the bulge forming method of the present invention, compressive stress in the axial direction is applied to the raw pipe, and the pressure liquid is supplied from the pressurized liquid supply port of the guide rod to the region in the raw pipe sealed by the pair of seal portions. Since the hollow rod is moved in the axial direction, each time the pressurized liquid is supplied to a position corresponding to the peak portion of the mold, the base tube bulges out according to the shape of the peak portion by the pressurized liquid. In this way, in the raw tube, the crest and trough are formed one by one in order from the opposite side of the hollow rod in the moving direction (opposite side of the forming direction), and expanded to a shape corresponding to the inner shape of the mold. Is done.

ここで、本発明のバルジ成形方法では、素管とロッドとの間をシールする1対のシール部は、次のように素管と密着することができる。一方(成形方向側)のシール部は、素管とロッドとの間に供給された圧液の液圧により、中空ロッドの成形方向反対側の端部に向かって押圧されているので、一方のシール部は、圧液による押圧で弾性変形することにより、素管の膨出に追従可能である。したがって、一方のシール部の形状および弾性特性や、圧液の液圧などを適宜設定することにより、一方のシール部の少なくとも一部は、素管に常に密着することができる。   Here, in the bulge forming method of the present invention, the pair of seal portions for sealing between the raw tube and the rod can be in close contact with the raw tube as follows. The seal part on one side (in the molding direction) is pressed toward the end opposite to the molding direction of the hollow rod by the hydraulic pressure supplied between the raw tube and the rod. The seal portion can follow the bulging of the raw tube by elastically deforming when pressed by the pressure liquid. Therefore, by appropriately setting the shape and elastic characteristics of the one seal part, the hydraulic pressure of the pressurized liquid, etc., at least a part of the one seal part can always be in close contact with the raw tube.

また、中空ロッドの移動により、一方のシールの位置を制御しているので、中空ロッドの移動速度が素管の膨出速度以上となるように制御することができ、これにより一方のシール部を常に、素管の膨出の開始位置およびそれよりも成形方向側に移動させることができる。これにより、一方のシール部は、上記のような圧液の液圧により、中空ロッドの成形方向反対側の端部で押圧されるから、弾性変形量が大きくなる。したがって、一方のシール部の素管の膨出への追従は容易となるから、一方のシール部の少なくとも一部の素管への密着性はさらに高まる。その結果、素管の成形時に常に圧液を高圧に設定しても、成形方向側の外部への圧液の漏出を防止することができる。   In addition, since the position of one seal is controlled by the movement of the hollow rod, the movement speed of the hollow rod can be controlled to be equal to or higher than the bulging speed of the raw tube, so that one seal portion can be controlled. It can always be moved to the starting position of the bulge of the raw tube and to the molding direction side. Thereby, since one seal part is pressed by the edge part by the side of the shaping | molding direction of a hollow rod by the hydraulic pressure of the above pressurized liquids, the amount of elastic deformation becomes large. Therefore, it becomes easy to follow the bulging of the raw pipe of one seal part, and the adhesion to at least a part of the raw pipe of one seal part is further enhanced. As a result, even when the pressure liquid is always set to a high pressure during the molding of the raw tube, the leakage of the pressure liquid to the outside on the molding direction side can be prevented.

また、他方(成形方向反対側)のシール部は、ガイドロッドに固定されているので、そのシール部の位置がすれたり形状が変化したりすることがなく、素管の平坦部に位置することができる。したがって、他方のシール部の形状および弾性特性を適宜設定することにより、そのシール部は常に、素管の平坦部と常に密着することができる。その結果、素管の成形時に常に圧液を高圧に設定しても、成形方向とは反対側の外部への圧液の漏出を防止することができる。   In addition, since the other seal portion (on the opposite side in the molding direction) is fixed to the guide rod, the position of the seal portion is not slipped or changed in shape, and is positioned on the flat portion of the raw tube. Can do. Therefore, by appropriately setting the shape and elastic characteristics of the other seal portion, the seal portion can always be in close contact with the flat portion of the raw tube. As a result, even when the pressure liquid is always set to a high pressure during the molding of the raw tube, the leakage of the pressure liquid to the outside opposite to the molding direction can be prevented.

以上のように本発明のバルジ成形方法では、素管の成形時に常に圧液を高圧に設定しても、圧液の外部への漏出を防止することができるので、液圧の不足分を補填することや液圧を高圧と低圧との間で切換えることが不要となるから、素管の成形を高圧でかつ高速に行うことができる。また、圧液を常に高圧に保持することができるから、素管の金型への形状凍結性が向上し、その結果、拡管成形の精度が向上し、製品のバラツキの発生を防止することができる。   As described above, according to the bulge forming method of the present invention, even if the pressure liquid is always set to a high pressure when forming the raw tube, leakage of the pressure liquid to the outside can be prevented. Therefore, it is not necessary to switch between the high pressure and the low pressure, so that the blank tube can be formed at a high pressure and at a high speed. In addition, since the pressurized liquid can be kept at a high pressure at all times, the shape freezing property of the raw pipe to the mold is improved, and as a result, the accuracy of the tube expansion molding is improved and the occurrence of product variations can be prevented. it can.

また、素管の成形時に移動する中空ロッドは、一方のシール部を介した成形方向反対側の端部のみから液圧を受けるので、ロッドの外周面全体が液圧を受ける従来と比較して、中空ロッドが受ける液圧は小さくなる。これにより、中空ロッドの位置制御に必要な力を小さくすることができるので、中空ロッドの移動機構の小型化を図ることができる。さらに、圧液供給口を、金型に固定されたガイドロッドに形成しているので、圧液供給口への圧液供給路を、そのガイドロッドに形成することができる。したがって、素管の成形時に移動するロッドに圧液供給路を形成する従来と比較して、圧液供給路を簡単に構成することができる。以上のことからコストを低減することができる。   In addition, since the hollow rod that moves during the forming of the raw tube receives the hydraulic pressure only from the end opposite to the molding direction via one seal part, the entire outer peripheral surface of the rod receives the hydraulic pressure compared to the conventional case. The hydraulic pressure received by the hollow rod is reduced. Thereby, since the force required for position control of the hollow rod can be reduced, the moving mechanism of the hollow rod can be reduced in size. Furthermore, since the pressure liquid supply port is formed in the guide rod fixed to the mold, the pressure liquid supply path to the pressure liquid supply port can be formed in the guide rod. Therefore, the pressure liquid supply path can be easily configured as compared with the conventional case in which the pressure liquid supply path is formed in the rod that moves when the raw tube is formed. From the above, the cost can be reduced.

本発明のバルジ成形方法では、種々の構成を用いることができる。たとえば、ガイドロッドを、大径部と、大径部と一体的に形成されるとともに大径部よりも小径である小径部とから構成し、大径部は他方のシール部を固定し、小径部は一方のシール部を素管の軸線方向に案内し、中空ロッドを小径部の周囲に移動可能に配置し、圧液供給口を大径部に形成することができる。この態様では、圧液供給口をガイドロッドの大径部に形成するので、素管の成形開始時の一方のシール部をその大径部の小径部側の端部に突き当てることができる。したがって、素管成形開始時の一方のシール部の初期位置の位置決めを容易に行うことができる。   Various configurations can be used in the bulge forming method of the present invention. For example, the guide rod is composed of a large-diameter portion and a small-diameter portion that is formed integrally with the large-diameter portion and has a smaller diameter than the large-diameter portion, and the large-diameter portion fixes the other seal portion, The part can guide one seal part in the axial direction of the raw tube, dispose the hollow rod so as to be movable around the small diameter part, and form the pressurized liquid supply port in the large diameter part. In this aspect, since the pressure liquid supply port is formed in the large diameter portion of the guide rod, one seal portion at the start of forming the raw tube can be abutted against the end portion of the large diameter portion on the small diameter portion side. Therefore, it is possible to easily position the initial position of one of the seal portions when starting the blank tube forming.

本発明のバルジ成形方法は、バルジ成形装置に適用することができる。すなわち、本発明のバルジ成形装置は、複数の山部と谷部とが交互に形成された内面形状を有するとともに、内部に素管が配置される金型と、素管の内部に設けられるロッドと、圧液供給口を間にして設けられるとともに、前記素管と前記ロッドの間をシールする1対のシール部とを備え、ロッドを、金型に固定されるとともに圧液供給口を有するガイドロッドと、ガイドロッドの周囲に移動可能に配置される中空ロッドとから構成し、一方のシール部を、素管の軸線方向に沿ってガイドロッドにより案内するように配置するとともに、他方のシール部を、ガイドロッドに固定し、素管にその軸線方向の圧縮応力を付与し、圧液供給口から素管内に圧液を供給しながら、中空ロッドを軸線方向に移動させることにより素管を金型の内面形状に成形し、素管の成形時に、一方のシール部を、圧液の液圧で中空ロッドの成形方向反対側の端部に向かって押圧して弾性変形させることにより、素管の膨出に追従可能とするとともに、一方のシール部の位置を、中空ロッドの移動により制御することを特徴としている。本発明のバルジ成形装置は、上記バルジ成形方法と同様な作用・効果を得ることができる。   The bulge forming method of the present invention can be applied to a bulge forming apparatus. That is, the bulge forming apparatus of the present invention has an inner surface shape in which a plurality of crests and troughs are alternately formed, a mold in which a raw pipe is disposed, and a rod provided in the raw pipe And a pair of seal portions for sealing between the raw tube and the rod, and the rod is fixed to the mold and has a pressure liquid supply port. It is composed of a guide rod and a hollow rod arranged so as to be movable around the guide rod, and one seal portion is arranged so as to be guided by the guide rod along the axial direction of the raw tube, and the other seal The tube is fixed to the guide rod, compressive stress in the axial direction is applied to the raw pipe, and the hollow rod is moved in the axial direction while supplying the pressurized liquid into the raw pipe from the pressurized liquid supply port. To the inner shape of the mold When forming the blank tube, one of the seals is pressed against the end of the hollow rod opposite to the molding direction with the pressure of the hydraulic fluid and elastically deformed to follow the expansion of the blank tube. In addition, the position of one seal portion is controlled by the movement of the hollow rod. The bulge forming apparatus of the present invention can obtain the same actions and effects as the above bulge forming method.

また、本発明のバルジ成形装置は、種々の構成を用いることができる。たとえばガイドロッドは、大径部と、大径部と一体的に形成されるとともに大径部よりも小径である小径部とから構成され、大径部は他方のシール部を固定し、小径部は一方のシール部を素管の軸線方向に案内し、中空ロッドは径部の周囲に移動可能に配置され、圧液供給口を大径部に形成するという構成を用いることができる。この態様では、上記バルジ成形方法の態様と同様な作用・効果を得ることができる。   The bulge forming apparatus of the present invention can use various configurations. For example, the guide rod is composed of a large-diameter portion and a small-diameter portion that is formed integrally with the large-diameter portion and has a smaller diameter than the large-diameter portion. The large-diameter portion fixes the other seal portion, and the small-diameter portion Can be configured such that one seal portion is guided in the axial direction of the raw tube, the hollow rod is disposed so as to be movable around the diameter portion, and the pressurized liquid supply port is formed in the large diameter portion. In this aspect, the same actions and effects as in the aspect of the bulge forming method can be obtained.

本発明のバルジ成形方法またはバルジ成形装置によれば、素管の成形時に常に圧液を高圧に設定しても、圧液の外部への漏出を防止することができるので、液圧の不足分を補填することや液圧を高圧と低圧との間で切換えることが不要となるから、素管の成形を高圧でかつ高速に行うことができる。また、圧液を常に高圧に保持することができるから、素管の金型への形状凍結性が向上し、その結果、拡管成形の精度が向上し、製品のバラツキの発生を防止することができる等の効果が得られる。   According to the bulge forming method or the bulge forming apparatus of the present invention, even if the pressure liquid is always set to a high pressure when forming the raw pipe, it is possible to prevent leakage of the pressure liquid to the outside. Therefore, it becomes unnecessary to switch between high pressure and low pressure, so that the raw tube can be formed at high pressure and at high speed. In addition, since the pressurized liquid can be kept at a high pressure at all times, the shape freezing property of the raw pipe to the mold is improved, and as a result, the accuracy of the tube expansion molding is improved and the occurrence of product variations can be prevented. The effect that it can do is acquired.

(A)第1実施形態
(1)実施形態の構成
以下、本発明の第1実施形態について図面を参照して説明する。図1は、本発明の第1施形態に係るバルジ成形装置100の概略構成を表す側断面図である。なお、第1実施形態では、図3と同様な構成要素には同符号を付し、その説明は省略している。
(A) First embodiment
(1) Configuration of Embodiment Hereinafter, a first embodiment of the present invention will be described with reference to the drawings. FIG. 1 is a side sectional view showing a schematic configuration of a bulge forming apparatus 100 according to the first embodiment of the present invention. In the first embodiment, the same components as those in FIG. 3 are denoted by the same reference numerals, and the description thereof is omitted.

素管2の内部には、その軸線方向に沿ってロッド130が設けられている。ロッド130は、素管2に対して固定されるガイドロッド131と、ガイドロッド131の周囲に移動可能に配置される中空ロッド132とから構成されている。ガイドロッド131は、大径部131Aと、大径部131Aよりも小径である小径部131Bとを有している。大径部131Aの左端部は、突当て金型20に固定されている。小径部131Bは、大径部131Aの右端部に一体形成され、軸線方向右側に延在している。中空ロッド132は、素管2と小径部131Bとの間に配置され、小径部131Bに摺接可能となっている。   A rod 130 is provided inside the raw tube 2 along the axial direction thereof. The rod 130 includes a guide rod 131 that is fixed to the raw tube 2 and a hollow rod 132 that is movably disposed around the guide rod 131. The guide rod 131 has a large diameter portion 131A and a small diameter portion 131B having a smaller diameter than the large diameter portion 131A. The left end portion of the large diameter portion 131 </ b> A is fixed to the abutting die 20. The small diameter portion 131B is integrally formed with the right end portion of the large diameter portion 131A and extends to the right in the axial direction. The hollow rod 132 is disposed between the raw tube 2 and the small diameter part 131B, and can slide in contact with the small diameter part 131B.

ロッド130および突当て金型20の内部には圧液供給流路133が形成され、そこから圧液供給口133Aを通じて素管2とロッド130との間に圧液Lが供給される。圧液供給口133Aは、小径部131Bの表面に形成されている。第1実施形態では、拡管成形時、下記のように圧液Lを回収する必要がないので、圧液回収流路は設けなくてもよい。大径部131Bの周方向表面には、溝134が形成されている。   A pressure liquid supply flow path 133 is formed inside the rod 130 and the abutting mold 20, and the pressure liquid L is supplied from the raw tube 2 and the rod 130 through the pressure liquid supply port 133 </ b> A therefrom. The pressurized fluid supply port 133A is formed on the surface of the small diameter portion 131B. In the first embodiment, it is not necessary to recover the pressure liquid L as described below at the time of tube expansion molding, and therefore it is not necessary to provide a pressure liquid recovery flow path. A groove 134 is formed on the circumferential surface of the large-diameter portion 131B.

素管2とロッド130との間には、そこをシールするシール部140(一方のシール部)およびシール部150(他方のシール部)が配置されている。シール部140は、リング状をなし、小径部131Bの周方向表面に摺接可能に配置されている。シール部140,150は弾性を有している。第1実施形態では、素管2の成形時の中空ロッド132の移動方向は右側であるから、シール部140は成形方向側のシール部、シール部150は成形方向反対側のシール部である。   Between the raw tube 2 and the rod 130, a seal part 140 (one seal part) and a seal part 150 (the other seal part) are arranged to seal them. The seal portion 140 has a ring shape and is arranged so as to be slidable on the circumferential surface of the small diameter portion 131B. The seal parts 140 and 150 have elasticity. In the first embodiment, since the moving direction of the hollow rod 132 at the time of forming the raw tube 2 is the right side, the seal part 140 is a seal part on the molding direction side, and the seal part 150 is a seal part on the opposite side in the molding direction.

シール部140は、素管2とロッド130との間に供給された圧液Lの液圧により中空ロッド132の左端部に向かって押圧されて弾性変形するとともに、シール部140の位置は中空ロッド132の移動により制御される。このようなシール部140は、圧液Lの押圧により軸線方向に圧縮され垂直方向に拡がるから、素管2の膨出に追従可能となっている。この場合、シール部140は、素管2の膨出の開始位置である中空ロッド132の左端部に配置されるから、シール部140の素管2の膨出への追従が容易となっている。この場合、シール部140の形状および弾性特性や、圧液Lの液圧、中空ロッド132の移動速度などを適宜設定することにより、シール部140の少なくとも一部は、素管2に常に密着することができる。シール部140の初期位置は、中空ロッド132の左端部により、たとえば金型10における1個目の山部11Aと2個目の山部11Aとの間の谷部11Bの位置に設定されている。なお、シール部140は、中空ロッドの左端部に接着などにより固定してもよい。   The seal portion 140 is elastically deformed by being pressed toward the left end portion of the hollow rod 132 by the hydraulic pressure of the pressurized liquid L supplied between the raw tube 2 and the rod 130, and the position of the seal portion 140 is the hollow rod. Controlled by movement of 132. Such a seal portion 140 is compressed in the axial direction and expanded in the vertical direction by the pressure liquid L, so that it can follow the expansion of the raw tube 2. In this case, since the seal portion 140 is disposed at the left end portion of the hollow rod 132 that is the start position of the bulge of the raw tube 2, it is easy to follow the bulge of the raw tube 2 of the seal portion 140. . In this case, by appropriately setting the shape and elastic characteristics of the seal part 140, the hydraulic pressure of the pressurized liquid L, the moving speed of the hollow rod 132, etc., at least a part of the seal part 140 is always in close contact with the raw tube 2. be able to. The initial position of the seal portion 140 is set to the position of the valley portion 11B between the first peak portion 11A and the second peak portion 11A in the mold 10 by the left end portion of the hollow rod 132, for example. . The seal portion 140 may be fixed to the left end portion of the hollow rod by adhesion or the like.

シール部150は、リング状をなし、溝134に固定されている。この場合、シール部150の形状および弾性特性を適宜設定することにより、シール部150は、素管2の左端部の平坦部に常に密着することができる。   The seal portion 150 has a ring shape and is fixed to the groove 134. In this case, by appropriately setting the shape and elastic characteristics of the seal portion 150, the seal portion 150 can always adhere to the flat portion at the left end portion of the raw tube 2.

(2)実施形態の動作
次に、バルジ成形装置100によるバルジ成形方法について、おもに図2を参照して説明する。
(2) Operation of Embodiment Next, a bulge forming method by the bulge forming apparatus 100 will be described mainly with reference to FIG.

図2に示すように、素管2の左端部を突当て金型20に突き当て、素管2の右端部から軸線方向左側へ圧縮応力Fを付与しながら、1対のシール部140,150によりシールされた領域に圧液供給口133Aから素管2内に圧液Lを供給する。この状態で中空ロッド132を軸線方向右側(図の矢印方向)に移動させることにより、金型10の山部11Aに対応する位置に圧液Lが供給される毎に、素管2が圧液Lによってその山部11Aの形状に応じて膨出する。このようにして素管2には、山部2Aおよび谷部2Bが中空ロッド132の移動方向反対側(成形方向反対側)から順に1個ずつ形成されていき、素管2が金型10の蛇腹形状11に対応する形状に拡管成形される。   As shown in FIG. 2, the pair of seal portions 140 and 150 are applied while the left end portion of the element tube 2 is abutted against the abutting mold 20 and compressive stress F is applied from the right end portion of the element tube 2 to the left in the axial direction. The pressurized liquid L is supplied into the raw tube 2 from the pressurized liquid supply port 133A to the region sealed by the above. By moving the hollow rod 132 to the right in the axial direction (in the direction of the arrow in the figure) in this state, each time the pressurized liquid L is supplied to the position corresponding to the peak portion 11A of the mold 10, the base tube 2 is pressurized. L bulges out according to the shape of the peak 11A. In this way, the peak 2A and the valley 2B are formed in the raw tube 2 one by one in order from the opposite side of the movement direction of the hollow rod 132 (the opposite side of the molding direction). The tube is formed into a shape corresponding to the bellows shape 11.

このような拡管成形において、成形方向側のシール部140は、素管2とロッド130との間に供給された圧液Lの液圧により、中空ロッド132の左端部に向かって押圧されているので、成形方向側のシール部140は、圧液Lによる押圧で弾性変形することにより、素管2の膨出に追従可能である。したがって、成形方向側のシール部140の形状および弾性特性や、圧液Lの液圧などを適宜設定することにより、成形方向側のシール部140の少なくとも一部は、素管2に常に密着することができる。   In such tube expansion molding, the sealing portion 140 on the molding direction side is pressed toward the left end portion of the hollow rod 132 by the hydraulic pressure of the pressurized liquid L supplied between the raw tube 2 and the rod 130. Therefore, the seal portion 140 on the molding direction side can follow the swelling of the raw tube 2 by being elastically deformed by pressing with the pressure liquid L. Therefore, by appropriately setting the shape and elastic characteristics of the sealing portion 140 on the molding direction side, the hydraulic pressure of the pressure liquid L, etc., at least a part of the sealing portion 140 on the molding direction side is always in close contact with the raw tube 2. be able to.

また、中空ロッド132は、その移動により、成形方向側のシール部140の位置を制御しているので、中空ロッド132の移動速度が素管2の膨出速度以上となるように制御することができ、これにより成形方向側のシール部140を常に、素管2の膨出の開始位置およびそれよりも成形方向側に移動させることができる。これにより、成形方向側のシール部140は、上記のような圧液Lの液圧により中空ロッド132の左端部で押圧されるから、弾性変形量が大きくなる。したがって、成形方向側のシール部140の素管2の膨出への追従は容易となるから、成形方向側のシール部140の少なくとも一部の素管2への密着性はさらに高まる。その結果、素管2の成形時に常に圧液Lを高圧に設定しても、成形方向側の外部への圧液Lの漏出を防止することができる。   Further, since the hollow rod 132 controls the position of the seal portion 140 on the molding direction side by its movement, the movement speed of the hollow rod 132 can be controlled to be equal to or higher than the bulging speed of the raw tube 2. Thus, the sealing portion 140 on the molding direction side can always be moved to the starting position of the expansion of the raw tube 2 and to the molding direction side. As a result, the sealing portion 140 on the molding direction side is pressed at the left end portion of the hollow rod 132 by the hydraulic pressure of the pressure fluid L as described above, and thus the amount of elastic deformation increases. Therefore, it becomes easy to follow the bulging of the raw tube 2 of the sealing portion 140 on the molding direction side, and the adhesion to at least a part of the raw tube 2 of the sealing portion 140 on the molding direction side is further enhanced. As a result, even when the pressure liquid L is always set to a high pressure when the raw tube 2 is formed, leakage of the pressure liquid L to the outside on the molding direction side can be prevented.

一方、成形方向反対側のシール部150は、ガイドロッド131に固定されているので、そのシール部150の位置がすれたり形状が変化したりすることがなく、素管2の平坦部に位置することができる。したがって、成形方向反対側のシール部150の形状および弾性特性を適宜設定することにより、そのシール部150は常に、素管2の平坦部と密着することができる。その結果、素管2の成形時に常に圧液Lを高圧に設定しても、成形方向反対側の外部への圧液Lの漏出を防止することができる。   On the other hand, since the seal portion 150 on the opposite side in the molding direction is fixed to the guide rod 131, the position of the seal portion 150 does not slip or change in shape, and is positioned at the flat portion of the raw tube 2. be able to. Therefore, by appropriately setting the shape and elastic characteristics of the seal portion 150 on the opposite side in the molding direction, the seal portion 150 can always be in close contact with the flat portion of the raw tube 2. As a result, even when the pressure liquid L is always set to a high pressure when the raw tube 2 is formed, leakage of the pressure liquid L to the outside on the side opposite to the forming direction can be prevented.

以上のように第1実施形態では、素管2の成形時に常に圧液Lを高圧に設定しても、圧液Lの外部への漏出を防止することができるので、液圧の不足分を補填することや液圧を高圧と低圧との間で切換えることが不要となるから、素管2の成形を高圧でかつ高速に行うことができる。また、圧液Lを常に高圧に保持することができるから、素管2の金型10への形状凍結性が向上し、その結果、拡管成形の精度が向上し、製品のバラツキの発生を防止することができる。   As described above, in the first embodiment, even when the pressure liquid L is always set to a high pressure when the raw tube 2 is formed, leakage of the pressure liquid L to the outside can be prevented. Since it is not necessary to make up or switch the hydraulic pressure between a high pressure and a low pressure, the raw tube 2 can be molded at a high pressure and at a high speed. In addition, since the pressurized liquid L can be maintained at a high pressure at all times, the shape freezing property of the raw tube 2 to the mold 10 is improved, and as a result, the accuracy of the tube expansion molding is improved and the occurrence of product variations is prevented. can do.

また、素管2の成形時に移動する中空ロッド132は、成形方向側のシール部140を介した左端部のみから液圧を受けるので、ロッドの外周面全体が液圧を受ける従来と比較して、中空ロッド132が受ける液圧は小さくなる。これにより、中空ロッド132の位置制御に必要な力を小さくすることができるので、中空ロッド132の移動機構の小型化を図ることができる。さらに、圧液供給口133Aを、突当て金型20に固定されたガイドロッド131に形成しているので、圧液供給口133Aへの圧液供給路133を、そのガイドロッド131に形成することができる。したがって、素管の成形時に移動するロッドに圧液供給路を形成する従来と比較して、圧液供給路133を簡単に構成することができる。以上のことからコストを低減することができる。   Further, since the hollow rod 132 that moves when the raw tube 2 is molded receives the hydraulic pressure only from the left end portion via the sealing portion 140 on the molding direction side, the entire outer peripheral surface of the rod receives the hydraulic pressure as compared with the conventional case. The hydraulic pressure received by the hollow rod 132 is reduced. Thereby, since the force required for position control of the hollow rod 132 can be reduced, the moving mechanism of the hollow rod 132 can be downsized. Further, since the pressurized fluid supply port 133A is formed in the guide rod 131 fixed to the abutting die 20, the pressurized fluid supply path 133 to the pressurized fluid supply port 133A is formed in the guide rod 131. Can do. Therefore, the pressure liquid supply path 133 can be easily configured as compared with the conventional case in which the pressure liquid supply path is formed in the rod that moves when the raw tube is formed. From the above, the cost can be reduced.

(B)第2実施形態
図3は、本発明の第2実施形態に係るバルジ成形装置の概略構成を表す側断面図である。第2実施形態では、第1実施形態と同様な構成要素には同符号を付し、第1実施形態と同様な作用を有する構成要素の説明は省略している。第2実施形態では、圧液供給口133Aを、ガイドロッド131の小径部131Bの表面に形成する代わりに、ガイドロッド131の大径部131Aの表面に形成している。これにより、素管2の成形開始時の成形方向側のシール部140を大径部131Aの右端部に突き当てることができる。したがって、素管成形開始時の成形方向側のシール部140の初期位置の位置決めを容易に行うことができる。
(B) Second Embodiment FIG. 3 is a side sectional view showing a schematic configuration of a bulge forming apparatus according to a second embodiment of the present invention. In the second embodiment, components similar to those in the first embodiment are denoted by the same reference numerals, and descriptions of components having the same functions as those in the first embodiment are omitted. In the second embodiment, the pressurized fluid supply port 133 </ b> A is formed on the surface of the large diameter portion 131 </ b> A of the guide rod 131 instead of being formed on the surface of the small diameter portion 131 </ b> B of the guide rod 131. Thereby, the seal part 140 on the molding direction side at the start of molding of the raw tube 2 can be abutted against the right end part of the large diameter part 131A. Therefore, the initial position of the seal portion 140 on the molding direction side when starting the blank tube molding can be easily performed.

このような第2実施形態では、成形方向側のシール部140の初期位置を上記のように設定した状態から、図4に示すように第1実施形態と同様な素管成形を行うことにより、第1実施形態と同様な作用・効果を得ることができる。   In such a second embodiment, from the state where the initial position of the seal portion 140 on the molding direction side is set as described above, by performing the blank tube molding similar to the first embodiment as shown in FIG. The same operations and effects as those of the first embodiment can be obtained.

本発明の第1実施形態に係るバルジ成形装置の概略構成を表す側断面図である。It is a sectional side view showing a schematic structure of a bulge forming device concerning a 1st embodiment of the present invention. 図1に示すバルジ成形装置を用いたバルジ成形方法の工程を表す側断面図である。It is a sectional side view showing the process of the bulge forming method using the bulge forming apparatus shown in FIG. 本発明の第2実施形態に係るバルジ成形装置の概略構成を表す側断面図である。It is a sectional side view showing a schematic structure of a bulge forming device concerning a 2nd embodiment of the present invention. 図3に示すバルジ成形装置を用いたバルジ成形方法の工程を表す側断面図である。It is a sectional side view showing the process of the bulge forming method using the bulge forming apparatus shown in FIG. 従来のバルジ成形装置の概略構成を表す側断面図である。It is a sectional side view showing the schematic structure of the conventional bulge forming apparatus. 図5のバルジ成形装置を用いたバルジ成形方法の各工程を表し、(A)は素管の2個目の山部の成形直後のバルジ成形装置の概略構成を表す側断面図、(B)は3個目の山部の成形のためにロッドを移動させているときのバルジ成形装置の概略構成を表す側断面図である。Each step of the bulge forming method using the bulge forming apparatus of FIG. 5 is represented, (A) is a side sectional view showing a schematic configuration of the bulge forming apparatus immediately after forming the second peak portion of the raw tube, (B). These are sectional side views showing the schematic structure of the bulge forming apparatus when the rod is moved for forming the third peak. 図5のバルジ成形装置を用いた他のバルジ成形方法の各工程を表し、(A)は素管の1個目の山部の成形直後のバルジ成形装置の概略構成を表す側断面図、(B)は素管の2個目の山部の成形前のバルジ成形装置の概略構成を表す側断面図、(C)は素管の3個目の山部の成形直後のバルジ成形装置の概略構成を表す側断面図、(D)は素管の3個目の山部の成形前のバルジ成形装置の概略構成を表す側断面図である。Each step of another bulge forming method using the bulge forming apparatus of FIG. 5 is represented, (A) is a side sectional view showing a schematic configuration of the bulge forming apparatus immediately after forming the first peak portion of the raw tube, B) is a side sectional view showing a schematic configuration of the bulge forming apparatus before forming the second crest of the element pipe, and (C) is an outline of the bulge forming apparatus immediately after forming the third crest of the element pipe. A side sectional view showing composition, (D) is a side sectional view showing a schematic structure of a bulge forming device before forming the 3rd peak part of a blank tube.

符号の説明Explanation of symbols

2…素管、10…金型、11…蛇腹形状(内面形状)、11A…山部、11B…谷部、20…突当て金型(金型)、100…バルジ成形装置、130…ロッド、131…ガイドロッド、132…中空ロッド、133A…圧液供給口、140…成形方向側のシール部(一方のシール部)、150…成形方向反対側のシール部(他方のシール部)、L…圧液   DESCRIPTION OF SYMBOLS 2 ... Elementary tube, 10 ... Mold, 11 ... Bellows shape (inner surface shape), 11A ... Mountain part, 11B ... Valley part, 20 ... Abutment mold (mold), 100 ... Bulge forming apparatus, 130 ... Rod, 131 ... Guide rod, 132 ... Hollow rod, 133A ... Pressure liquid supply port, 140 ... Seal part on the molding direction side (one seal part), 150 ... Seal part on the opposite side in the molding direction (other seal part), L ... Pressure fluid

Claims (4)

複数の山部と谷部とが交互に形成された内面形状を有する金型の内部に素管を配置し、
前記金型に固定されるとともに圧液供給口を有するガイドロッドと、前記ガイドロッドの周囲に移動可能に配置される中空ロッドとから構成されるロッドを、前記素管の内部に設け、
前記素管と前記ロッドの間をシールする1対のシール部を前記圧液供給口を間にして設け、一方のシール部を、前記素管の軸線方向に沿って前記ガイドロッドが案内するように配置するとともに、他方のシール部を、前記ガイドロッドに固定し、
前記素管にその軸線方向の圧縮応力を付与し、前記圧液供給口から前記素管内に圧液を供給しながら、前記中空ロッドを前記軸線方向に移動させることにより前記素管を前記金型の内面形状に成形し、
前記素管の成形時に、前記一方のシール部を、前記圧液の液圧で前記中空ロッドの成形方向反対側の端部に向かって押圧して弾性変形させることにより前記素管の膨出に追従可能とするとともに、前記一方のシール部の位置を、前記中空ロッドの移動により制御することを特徴とするバルジ成形方法。
Arranging the raw pipe inside the mold having an inner surface shape in which a plurality of peaks and valleys are alternately formed,
A rod composed of a guide rod that is fixed to the mold and has a pressure liquid supply port, and a hollow rod that is movably disposed around the guide rod is provided inside the element tube,
A pair of seal portions for sealing between the raw tube and the rod is provided with the pressure liquid supply port therebetween, and one guide portion is guided by the guide rod along the axial direction of the raw tube. And fixing the other seal part to the guide rod,
The hollow pipe is moved in the axial direction while applying the compressive stress in the axial direction to the raw pipe, and supplying the pressurized liquid into the raw pipe from the pressurized liquid supply port, thereby moving the hollow pipe in the axial direction. To the inner shape of
At the time of forming the raw tube, the one seal part is pressed toward the end of the hollow rod opposite to the forming direction by the hydraulic pressure to be elastically deformed, thereby expanding the raw tube. A bulge forming method characterized in that it can follow and the position of the one seal part is controlled by the movement of the hollow rod.
前記ガイドロッドを、大径部と、前記大径部と一体的に形成されるとともに前記大径部よりも小径である小径部とから構成し、
前記大径部は、前記他方のシール部を固定し、
前記小径部は、前記一方のシール部を前記素管の軸線方向に案内し、
前記中空ロッドを前記小径部の周囲に移動可能に配置し、
前記圧液供給口を前記大径部に形成したことを特徴とする請求項1に記載のバルジ成形方法。
The guide rod is composed of a large-diameter portion and a small-diameter portion that is formed integrally with the large-diameter portion and has a smaller diameter than the large-diameter portion,
The large-diameter portion fixes the other seal portion,
The small diameter portion guides the one seal portion in the axial direction of the raw pipe,
The hollow rod is disposed so as to be movable around the small diameter portion,
The bulge forming method according to claim 1, wherein the pressurized liquid supply port is formed in the large diameter portion.
複数の山部と谷部とが交互に形成された内面形状を有するとともに、内部に素管が配置される金型と、前記素管の内部に設けられるロッドと、前記圧液供給口を間にして設けられるとともに、前記素管と前記ロッドの間をシールする1対のシール部とを備え、
前記ロッドを、前記金型に固定されるとともに前記圧液供給口を有するガイドロッドと、前記ガイドロッドの周囲に移動可能に配置される中空ロッドとから構成し、
一方のシール部を、前記素管の軸線方向に沿って前記ガイドロッドにより案内するように配置するとともに、他方のシール部を、前記ガイドロッドに固定し、
前記素管にその軸線方向の圧縮応力を付与し、前記圧液供給口から前記素管内に圧液を供給しながら、前記中空ロッドを前記軸線方向に移動させることにより前記素管を前記金型の内面形状に成形し、
前記素管の成形時に、前記一方のシール部を、前記圧液の液圧で前記中空ロッドの成形方向反対側の端部に向かって押圧して弾性変形させることにより前記素管の膨出に追従可能とするとともに、前記一方のシール部の位置を、前記中空ロッドの移動により制御することを特徴とするバルジ成形装置。
It has an inner surface shape in which a plurality of crests and troughs are alternately formed, and a mold in which a raw pipe is arranged, a rod provided inside the raw pipe, and the pressurized liquid supply port And a pair of seal portions for sealing between the raw tube and the rod,
The rod is composed of a guide rod that is fixed to the mold and has the pressure liquid supply port, and a hollow rod that is movably disposed around the guide rod,
One seal part is arranged so as to be guided by the guide rod along the axial direction of the raw tube, and the other seal part is fixed to the guide rod,
The hollow pipe is moved in the axial direction while applying the compressive stress in the axial direction to the raw pipe, and supplying the pressurized liquid into the raw pipe from the pressurized liquid supply port, thereby moving the hollow pipe in the axial direction. To the inner shape of
At the time of forming the raw tube, the one seal part is pressed toward the end of the hollow rod opposite to the forming direction by the hydraulic pressure to be elastically deformed, thereby expanding the raw tube. A bulge forming apparatus characterized by being capable of following and controlling the position of the one seal part by movement of the hollow rod.
前記ガイドロッドは、大径部と、前記大径部と一体的に形成されるとともに前記大径部よりも小径である小径部とから構成され、
前記大径部は、前記他方のシール部を固定し、
前記小径部は、前記一方のシール部を前記素管の軸線方向に案内し、
前記中空ロッドは、前記小径部の周囲に移動可能に配置され、
前記圧液供給口は、前記大径部に形成されていることを特徴とする請求項3に記載のバルジ成形装置。
The guide rod is composed of a large-diameter portion and a small-diameter portion that is formed integrally with the large-diameter portion and has a smaller diameter than the large-diameter portion,
The large-diameter portion fixes the other seal portion,
The small diameter portion guides the one seal portion in the axial direction of the raw pipe,
The hollow rod is arranged to be movable around the small diameter portion,
The bulge forming apparatus according to claim 3, wherein the pressurized liquid supply port is formed in the large diameter portion.
JP2008062263A 2008-03-12 2008-03-12 Bulge forming method and bulge forming apparatus Expired - Fee Related JP4981717B2 (en)

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CN107876608A (en) * 2017-12-20 2018-04-06 江门市冈州科技发展有限公司 Gradual liquid is swollen former and the forming method using the equipment
CN108817194A (en) * 2018-04-28 2018-11-16 河南兴迪锻压设备制造有限公司 A kind of more swan necks prepare mold and its hydraulic preparation method
CN111974866A (en) * 2020-07-27 2020-11-24 佛山市永恒液压机械有限公司 Die for forming double-clamping pressure pipe
CN111974866B (en) * 2020-07-27 2024-05-10 佛山市永恒液压机械有限公司 Be used for fashioned mould of two card pressure pipes
CN114056175A (en) * 2020-08-10 2022-02-18 奥动新能源汽车科技有限公司 Elastic component, limiting guide device and electric automobile comprising same
CN114101453A (en) * 2020-08-31 2022-03-01 中核(天津)科技发展有限公司 Method and device for expanding and processing special-shaped pipe fitting

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