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JP2009001667A - Release sheet for forming recessed part in adhesive layer surface of adhesive sheet - Google Patents

Release sheet for forming recessed part in adhesive layer surface of adhesive sheet Download PDF

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Publication number
JP2009001667A
JP2009001667A JP2007163871A JP2007163871A JP2009001667A JP 2009001667 A JP2009001667 A JP 2009001667A JP 2007163871 A JP2007163871 A JP 2007163871A JP 2007163871 A JP2007163871 A JP 2007163871A JP 2009001667 A JP2009001667 A JP 2009001667A
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Prior art keywords
release sheet
continuous linear
convex portion
pressure
sensitive adhesive
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Japanese (ja)
Inventor
Takayuki Nakajima
孝之 中島
Koji Mizuno
耕治 水野
Yasuki Tsuji
泰揮 辻
Kazuyuki Mori
和之 森
Yoko Ishikura
庸子 石倉
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Nichiban Co Ltd
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Nichiban Co Ltd
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Priority to JP2007163871A priority Critical patent/JP2009001667A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a release sheet in which a linear protruded part is formed on the surface, the release sheet being attached to an attaching surface without involving foam and attached to the attaching surface after readily eliminating foam even when foam is involved, when releasing the release sheet and then attaching an adhesive to an adherend. <P>SOLUTION: The release sheet is used for forming a recessed part on the surface of the adhesive layer of the adhesive sheet. The release sheet includes: a release sheet substrate; a first continuous linear protruded part formed on the sheet substrate; and a second continuous linear protruded part, wherein the first continuous linear protruded part is mutually crossed with the second continuous linear protruded part. As a result, many lattices each composed of four sides having acute angle parts are formed on the longitudinal direction side of the release sheet. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、貼付面に空気を巻き込まずに被着体に貼ることができる粘着シートを形成するために用いられる、粘着シートの粘着剤層表面に凹部を形成するための剥離シートに関する。
更に該剥離シートを用いて得られる粘着シート並びにその粘着剤層表面に凹部を形成する方法に関する。
The present invention relates to a release sheet for forming a recess on the pressure-sensitive adhesive layer surface of a pressure-sensitive adhesive sheet, which is used to form a pressure-sensitive adhesive sheet that can be stuck to an adherend without involving air on the sticking surface.
Furthermore, it is related with the adhesive sheet obtained using this peeling sheet, and the method of forming a recessed part in the adhesive layer surface.

粘着シートは、一般に、基材に粘着剤を塗布乾燥させた後、平滑な面を有する剥離シートを貼り合わせる方法、或いは反対に、剥離シートに粘着剤を塗布乾燥させた後、基材に転写する方法、などの方法により作製される。   The adhesive sheet is generally a method in which a pressure-sensitive adhesive is applied to a substrate and dried, and then a release sheet having a smooth surface is bonded, or conversely, the pressure-sensitive adhesive is applied to the release sheet and dried, and then transferred to the substrate. It is produced by a method such as

このような粘着シートは、被着体に貼付した際に空気の逃げ道がないことから、空気を巻き込みやすく、すなわち気泡ができやすいため、気泡ができた個所に針やナイフで穴を開けて空気を押し出し、見栄えの悪さを解消する必要があった。
また別の方法として、貼付する際に粘着剤層表面に水や石鹸水を吹きかけて粘着強度を一旦弱め、被着体にあてがっておおよその位置を決めて貼付した後、スキージー等を用いて水や石けん水を貼付面から掻き出すなどして貼付する方法も行われていた。
しかしながらこれらの方法は、基材に針等で傷をつけるため耐久性に問題を生じることとなり、また、作業に手間がかかるなどの問題があった。
Since such an adhesive sheet has no air escape path when affixed to an adherend, it is easy to entrain air, that is, air bubbles are easily formed. It was necessary to eliminate the poor appearance.
Another method is to spray the surface of the pressure-sensitive adhesive layer with water or soapy water to weaken the adhesive strength, determine the approximate position by applying it to the adherend, and then apply water using a squeegee. There has also been a method of applying soap and soapy water by scraping it from the application surface.
However, these methods cause problems in durability because the base material is scratched with a needle or the like, and there is a problem that work is troublesome.

こうした問題を改善するための一つの方法として、貼付時に入り込んだ空気を抜けやすくするために、粘着剤層表面に凹凸を設けて空気の通り道を形成した粘着フィルムが提案されている。
例えば粘着フィルム本体と剥離フィルムから構成される粘着加工フィルムにおいて、粘着フィルム本体の粘着面側に所定パターンをもって連続する細凹溝を設けたものが提案されている(特許文献1)。
しかしながら、該細凹溝は相互に積層された粘着フィルム本体と剥離フィルムにおいて、剥離フィルム側からエンボス加工によって押圧することにより形成されているため、剥離フィルムが厚い場合、エンボスの形成が剥離フィルムのみにとどまり、粘着フィルム本体の粘着面までエンボス形成が到達しないという欠点がある。
As one method for improving such a problem, an adhesive film in which air passages are formed by providing irregularities on the surface of the adhesive layer has been proposed in order to make it easier for air that has entered during sticking to escape.
For example, a pressure-sensitive adhesive film composed of a pressure-sensitive adhesive film main body and a release film has been proposed in which a narrow groove continuous with a predetermined pattern is provided on the pressure-sensitive adhesive surface side of the pressure-sensitive adhesive film main body (Patent Document 1).
However, since the narrow groove is formed by pressing embossing from the release film side in the adhesive film main body and the release film laminated to each other, when the release film is thick, only the release film is formed. However, the emboss formation does not reach the adhesive surface of the adhesive film body.

また、フィルム状支持体面に粘着層が形成されていると共に、該粘着層面に深さ30μm以下の凹溝が、その長さ方向に対して斜交するように設けられている表面保護用粘着フィルムが提案されている(特許文献2)。
該凹溝は基材片面に粘着剤を塗布し、乾燥させつつ彫刻ローラーにて粘着層面を押圧することにより形成されており、すなわち、完全に粘着剤が乾燥していない段階で凹溝が形成されるため、粘着層が乾燥不十分となったり、彫刻ローラーによる押圧中に粘着剤が発泡したりする問題がある。たとえ問題なく凹溝が形成できたとしても、粘着シートを貼り合わせる場合、該凹溝の長手方向と垂直あるいは比較的大きな角度を有する方向には気泡が抜けにくいという問題も有する。
In addition, an adhesive layer is formed on the surface of the film-like support, and a concave groove having a depth of 30 μm or less is provided on the surface of the adhesive layer so as to be oblique to the length direction thereof. Has been proposed (Patent Document 2).
The concave groove is formed by applying an adhesive to one side of the substrate and pressing the adhesive layer surface with an engraving roller while drying. That is, the concave groove is formed when the adhesive is not completely dried. Therefore, there is a problem that the pressure-sensitive adhesive layer becomes insufficiently dried or the pressure-sensitive adhesive foams during pressing by the engraving roller. Even if the concave groove can be formed without any problem, when the adhesive sheet is bonded, there is also a problem that bubbles are difficult to escape in the direction perpendicular to the longitudinal direction of the concave groove or at a relatively large angle.

こうした問題に対し、剥離フィルム表面にエンボス加工を施し、これを粘着剤層表面に転写させることにより、粘着剤層表面に凸凹形状を作製する方法が提案されている。
例えば、壁紙等向けの貼着シートにおいて、平滑な表面を有する基材の一面に感圧性粘着剤層を設けた後、一面に多数の凹部を有する剥離シートの該面をあてがい更にこれを押圧することによって凸部を形成する方法が提案されている(特許文献3)。
In order to deal with such problems, a method has been proposed in which an uneven shape is formed on the surface of the pressure-sensitive adhesive layer by embossing the surface of the release film and transferring it to the surface of the pressure-sensitive adhesive layer.
For example, in an adhesive sheet for wallpaper or the like, after a pressure-sensitive adhesive layer is provided on one surface of a substrate having a smooth surface, the surface of the release sheet having a large number of recesses is applied to the surface and further pressed. Thus, a method for forming a convex portion has been proposed (Patent Document 3).

また、基材、粘着剤層、離型紙の順で積層された易剥離性タックラベルにおいて、離型紙の粘着剤層側が凹凸状表面を有することにより、凹凸状表面が粘着剤層に転写され、凹凸状表面を有する粘着剤層が形成される方法が提案されている(特許文献4)。   Moreover, in the easily peelable tack label laminated in the order of the substrate, the pressure-sensitive adhesive layer, and the release paper, the pressure-sensitive adhesive layer side of the release paper has a concave-convex surface, whereby the concave-convex surface is transferred to the pressure-sensitive adhesive layer, A method for forming a pressure-sensitive adhesive layer having an uneven surface has been proposed (Patent Document 4).

さらに、剥離フィルムとして1〜15μmの連続した凸線状にエンボス加工されている合成樹脂フィルムを用い、この連続した凸線が粘着剤層の粘着面に転写されることにより、粘着剤層に連続した凹線を形成した粘着フィルムが提案されている(特許文献5)。
特開平7−138541号公報 実開昭59−44750号公報 実開昭53−162156号公報 実開平7−29569号公報 特開昭59−78285号公報
Furthermore, using a synthetic resin film embossed as a continuous convex line of 1 to 15 μm as a release film, the continuous convex line is transferred to the adhesive surface of the adhesive layer, thereby being continuous with the adhesive layer. An adhesive film in which a concave line is formed has been proposed (Patent Document 5).
JP-A-7-138541 Japanese Utility Model Publication No. 59-44750 Japanese Utility Model Publication No. 53-162156 Japanese Utility Model Publication No. 7-29569 JP 59-78285 A

特許文献4に記載の発明は、そこに記載の図7を参照すると、粘着剤層上に斜め方向にのみ溝状の凹凸が設けられており、溝の形成方向には空気が抜けやすいものの、溝の形成方向に対して垂直或いは比較的大きな角度を有してローラー等により押圧した場合、特に高速回転のローラーにて押圧した場合には、空気が抜けが不十分となるという問題を有している。   In the invention described in Patent Document 4, referring to FIG. 7 described therein, groove-shaped irregularities are provided only on the pressure-sensitive adhesive layer in an oblique direction, and air easily escapes in the groove forming direction. When pressing with a roller or the like perpendicular to the groove forming direction or with a relatively large angle, especially when pressing with a high-speed rotating roller, there is a problem that air is insufficiently released. ing.

また、特許文献5に記載の発明は、そこに記載の実施例によると、剥離フィルム上に粘着剤を塗布して粘着フィルムを作製している。そして連続した凸線の一例として、直線状(図1)、波線状(図2)、格子状(図3)が示されているが、これらエンボス模様がフィルムの長さ方向に対してどのような方向で形成されているかは示されていない。
仮に、剥離フィルムの長さ方向に対して直角或いは比較的大きな角度を有して直線状又は波線状のエンボス模様が形成された剥離フィルムを使用すると、該剥離フィルムのエンボス模様形成面上に粘着剤を塗布する際、気泡を抱き込みやすい。
他方、剥離フィルムの長さ方向に対して同じ方向(平行)又は比較的小さい角度を有して線状のエンボス模様が形成された剥離フィルムを使用した場合、粘着剤塗布時には気泡を抱き込みにくく、更に基材フィルムを貼り合わせた際にも気泡を巻き込みにくい。しかし、粘着シートの使用時に、線状のエンボス模様の形成方向に対して垂直の方向には貼付面にできた気泡が抜けない。
また、図3のように格子状にエンボス模様を形成された剥離フィルムを採用しても、凸線が交差する個所で、剥離フィルムの長さ方向に対して交差の角度が大きいと、前記同様に気泡を抱きこみやすいという欠点がある。
Moreover, according to the Example as described in patent document 5, the adhesive agent is apply | coated on a peeling film and the adhesive film is produced. As an example of continuous convex lines, a straight line shape (FIG. 1), a wavy line shape (FIG. 2), and a lattice shape (FIG. 3) are shown. How are these embossed patterns in the length direction of the film? It is not shown whether it is formed in any direction.
If a release film in which a linear or wavy embossed pattern is formed at a right angle or a relatively large angle with respect to the length direction of the release film is used, the release film adheres to the embossed pattern forming surface of the release film. When applying the agent, it is easy to embrace bubbles.
On the other hand, when using a release film that has the same direction (parallel) or a relatively small angle with respect to the length direction of the release film and a linear embossed pattern is formed, it is difficult to entrap bubbles when applying adhesive. Further, it is difficult to entrap air bubbles when the base film is further bonded. However, when the pressure-sensitive adhesive sheet is used, bubbles formed on the pasting surface do not escape in the direction perpendicular to the formation direction of the linear embossed pattern.
In addition, even if a release film having an embossed pattern formed in a lattice shape as shown in FIG. 3 is used, if the angle of intersection with respect to the length direction of the release film is large where the convex lines intersect, There is a drawback that it is easy to enclose bubbles.

このように、粘着剤層表面に凹溝を設けて、粘着シート貼付時に気泡を巻き込まないようにする方法として多くの提案がなされてきたが、粘着剤を剥離フィルム等に塗布する際に気泡を巻き込んだり、或いは、粘着シートを貼付する際に気泡が抜けにくいものがあるなどの問題があった。   As described above, many proposals have been made as a method of providing a concave groove on the surface of the pressure-sensitive adhesive layer so as not to entrain air bubbles when sticking the pressure-sensitive adhesive sheet. However, when applying a pressure-sensitive adhesive to a release film, etc. There have been problems such as entrainment or the presence of bubbles that are difficult to escape when sticking an adhesive sheet.

本発明は上記問題点を鑑みて為されたものであって、すなわち、気泡を抜くための溝を粘着剤面に形成するに当たって、凸部を形成した剥離紙を粘着シートの粘着剤面に押圧して溝を形成するとき、流れ方向に対して左右に斜めの凸線に加えて、流れ方向に沿った凸線を加えることによって気泡を抱き込みにくく、さらに、被着体に貼付する際、貼付面に気泡を巻き込まずに貼付でき、また気泡を巻き込んだ場合においても容易に気泡を抜いて貼付できる粘着剤層表面を形成するための、表面に凸部を有する剥離シートに関する。   The present invention has been made in view of the above problems, that is, when forming a groove for removing air bubbles on the pressure-sensitive adhesive surface, the release paper on which the convex portion is formed is pressed against the pressure-sensitive adhesive surface of the pressure-sensitive adhesive sheet. Then, when forming the groove, in addition to the convex line oblique to the left and right with respect to the flow direction, it is difficult to embrace the bubbles by adding a convex line along the flow direction, and further when sticking to the adherend, The present invention relates to a release sheet having a convex portion on the surface for forming a pressure-sensitive adhesive layer surface that can be stuck without involving air bubbles on the sticking surface, and that can be easily removed even when air bubbles are involved.

本発明者らは、表面に凸部を有する剥離シートにおいて、剥離シート基材上に設けた連続する線状の凸部の配置方向及び配置間隔を所定のものとすることにより、粘着シートの基材上面に設けられた粘着剤層表面に該剥離シートを圧着する際の空気の抱きこみという問題を改善し、さらに、該剥離シートを圧着した際、粘着剤層表面に剥離シートの凸部が転写され、表面に凹部を有する粘着剤層が形成されることにより、該粘着シートを被着面に貼付する際に起こる空気の巻き込みという問題を解消できることを見出した。
すなわち本発明は、粘着シートの粘着剤層表面に凹部を形成するための剥離シートであって、該剥離シートは、剥離シート基材と、該シート基材上に形成された第一の連続した線状の凸部及び第二の連続した線状の凸部を備えてなり、前記第一の連続した線状の凸部は、該剥離シートの長さ方向に対して右斜め0°より大きく15°未満の角度を有して、100〜2000μmの間隔にて平行に複数本設けられており、前記第二の連続した線状の凸部は、該剥離シートの長さ方向に対して左斜め0°より大きく15°未満の角度を有して、100〜2000μmの間隔にて平行に複数本設けられており、前記第一の連続した線状の凸部と前記第二の連続した線状の凸部は互いに交差して、該剥離シートの長手方向側に鋭角部位を有する四辺からなる格子を多数形成してなることを特徴とする、剥離シートに関する。
In the release sheet having a convex portion on the surface, the present inventors set the arrangement direction and the arrangement interval of the continuous linear convex portions provided on the release sheet substrate to a predetermined one, thereby making the base of the adhesive sheet. The problem of air entrapment when the release sheet is pressure-bonded to the surface of the pressure-sensitive adhesive layer provided on the upper surface of the material is improved. Further, when the release sheet is pressure-bonded, the convex portion of the release sheet is formed on the pressure-sensitive adhesive layer surface. It has been found that the problem of air entrainment that occurs when the pressure-sensitive adhesive sheet is attached to the adherend surface can be solved by forming a pressure-sensitive adhesive layer having a recess on the surface.
That is, the present invention is a release sheet for forming a recess on the pressure-sensitive adhesive layer surface of the pressure-sensitive adhesive sheet, the release sheet comprising a release sheet base material and a first continuous sheet formed on the sheet base material. It comprises a linear convex portion and a second continuous linear convex portion, and the first continuous linear convex portion is larger than 0 ° obliquely to the right with respect to the length direction of the release sheet. A plurality of parallel protrusions having an angle of less than 15 ° are provided in parallel at an interval of 100 to 2000 μm, and the second continuous linear protrusion is on the left with respect to the length direction of the release sheet. The first continuous linear protrusion and the second continuous line are provided in parallel with an angle of greater than 0 ° and less than 15 ° at an interval of 100 to 2000 μm. The convex portions of the shape intersect with each other and consist of four sides having an acute angle portion on the longitudinal direction side of the release sheet. Characterized by comprising forming a number of lattice relates release sheet.

また本発明は、粘着シートの粘着剤層表面に凹部を形成するための剥離シートであって、該剥離シートは、剥離シート基材と、該シート基材上に形成された第三の連続した線状の凸部、第四の連続した線状の凸部及び第五の連続した線状の凸部を備えてなり、前記第三の連続した線状の凸部は、該剥離シートの長さ方向に対して右斜め10乃至45°の角度を有して、100〜2000μmの間隔にて平行に複数本設けられており、前記第四の連続した線状の凸部は、該剥離シートの長さ方向に対して左斜め10乃至45°の角度を有して、100〜2000μmの間隔にて平行に複数本設けられており、前記第五の連続した線状の凸部が、該剥離シートの長さ方向に対して左右斜め10°未満の角度を有して、100〜2000μmの間隔にて平行に複数本設けられており、前記第三の連続した線状の凸部と前記第四の連続した線状の凸部は互いに交差して、さらに、前記第五の連続した線状の凸部の少なくとも一部は、前記第三の連続した線状の凸部と前記第四の連続した線状の凸部との交点を通り、該剥離シートの長手方向側に鋭角部位を有する三辺からなる格子を多数形成してなることを特徴とする、剥離シートに関する。   Moreover, this invention is a peeling sheet for forming a recessed part in the adhesive layer surface of an adhesive sheet, Comprising: This peeling sheet was the 3rd continuous formed on the peeling sheet base material and this sheet base material. A linear convex portion, a fourth continuous linear convex portion, and a fifth continuous linear convex portion, wherein the third continuous linear convex portion is a length of the release sheet. A plurality of parallel convex portions having an angle of 10 to 45 ° diagonally to the right direction are provided in parallel at an interval of 100 to 2000 μm, and the fourth continuous linear convex portion is the release sheet. A plurality of parallel projections at an interval of 100 to 2000 μm with an angle of 10 to 45 ° obliquely to the left with respect to the length direction of With an angle of less than 10 ° diagonally left and right with respect to the length direction of the release sheet, at an interval of 100 to 2000 μm A plurality of lines in a row, the third continuous linear protrusion and the fourth continuous linear protrusion intersect each other, and further, the fifth continuous linear protrusion At least part of the portion passes through the intersection of the third continuous linear convex portion and the fourth continuous linear convex portion, and has three sides having an acute angle portion on the longitudinal direction side of the release sheet It is related with the peeling sheet characterized by forming many grating | lattices consisting of.

上記剥離シートにおいて、前記第一又は第二の連続した線状の凸部の横断面が略三角形及び/又は略四角形の断面を有することが望ましい。
このとき、凸部の横断面が略三角形の断面を有するとき、該凸部の底辺の長さが5乃至100μm、高さが5乃至50μmであることが望ましく、また、凸部の横断面が略四角形の断面を有するとき、該凸部の底辺の長さが5乃至100μm、上辺の長さが0より大きく100μm以下、高さが5乃至50μmであることが望ましい。
In the release sheet, it is desirable that a cross section of the first or second continuous linear protrusion has a substantially triangular and / or substantially quadrangular cross section.
At this time, when the cross section of the convex portion has a substantially triangular cross section, it is desirable that the length of the base of the convex portion is 5 to 100 μm and the height is 5 to 50 μm. When having a substantially rectangular cross section, it is desirable that the length of the bottom of the convex portion is 5 to 100 μm, the length of the upper side is greater than 0 and not more than 100 μm, and the height is 5 to 50 μm.

上記剥離シートにおいて、前記第三乃至第五の連続した線状の凸部の横断面のいずれかが略三角形及び/又は略四角形の断面を有することが望ましい。
このとき、凸部の横断面が略三角形のいずれかが断面を有するとき、該凸部の底辺の長さが5乃至100μm、高さが5乃至50μmであることが望ましく、また、凸部の横断面のいずれかが略四角形の断面を有するとき、該凸部の底辺の長さが5乃至100μm、上辺の長さが0より大きく100μm以下、高さが5乃至50μmであることが望ましい。
In the release sheet, it is desirable that any one of the cross sections of the third to fifth continuous linear protrusions has a substantially triangular and / or substantially rectangular cross section.
At this time, when the convex section has a substantially triangular cross section, the length of the base of the convex section is preferably 5 to 100 μm and the height is preferably 5 to 50 μm. When any of the cross sections has a substantially rectangular cross section, it is desirable that the length of the base of the convex portion is 5 to 100 μm, the length of the upper side is greater than 0 and not more than 100 μm, and the height is 5 to 50 μm.

さらに前記第一又は第二の連続した線状の凸部は、剥離シートの上方から見て、直線状及び/又は周期性を有する波線状の形状を有しており、このとき、前記第一又は第二の連続した線状の凸部のうち少なくとも一部は、剥離シートの上方から見て、周期1000μ
m以上、振幅100μm以下の周期性を有する波線状の形状を有していることが望ましい。
Further, the first or second continuous linear convex portion has a linear shape and / or a wavy shape having periodicity when viewed from above the release sheet. Alternatively, at least a part of the second continuous linear convex portion has a period of 1000 μm as viewed from above the release sheet.
It is desirable to have a wavy line shape having a periodicity of m or more and an amplitude of 100 μm or less.

また、前記第三乃至第五の連続した線状の凸部は、剥離シートの上方から見て、直線状及び/又は周期性を有する波線状の形状を有しており、このとき、前記第三乃至第五の連続した線状の凸部のうち少なくとも一部は、剥離シートの上方から見て、周期1000μm以上、振幅100μm以下の周期性を有する波線状の形状を有していることが望ましい。   The third to fifth continuous linear protrusions have a linear shape and / or a wavy shape having periodicity when viewed from above the release sheet. At least a part of the third to fifth continuous linear protrusions has a wavy line shape having a periodicity with a period of 1000 μm or more and an amplitude of 100 μm or less when viewed from above the release sheet. desirable.

さらに本発明は、粘着シート基材上に形成された粘着剤層の表面に、請求項1乃至請求項12のうち何れか一項に記載の剥離シートを圧着させることにより、該剥離シート表面の凸部が転写されて、連続した線状の凹部が形成された粘着剤層を有する粘着シートに関する。
また、本発明は、粘着シート基材上に形成された粘着剤層の表面に、請求項1乃至請求項12のうち何れか一項に記載の剥離シートを圧着させ、粘着剤層表面に前記剥離シートの凸部形状を転写させることによる、粘着シートの粘着剤層表面に連続した線状の凹部を形成する方法にも関する。
Furthermore, the present invention provides the surface of the release sheet by press-bonding the release sheet according to any one of claims 1 to 12 to the surface of the pressure-sensitive adhesive layer formed on the pressure-sensitive adhesive sheet substrate. The present invention relates to a pressure-sensitive adhesive sheet having a pressure-sensitive adhesive layer in which convex portions are transferred and continuous linear concave portions are formed.
Moreover, this invention makes the peeling sheet as described in any one of Claims 1 thru | or 12 press-fit to the surface of the adhesive layer formed on the adhesive sheet base material, and the said adhesive layer surface is the said The present invention also relates to a method for forming a continuous linear recess on the pressure-sensitive adhesive layer surface of the pressure-sensitive adhesive sheet by transferring the shape of the convex portion of the release sheet.

本発明の剥離シートは、剥離シートの基材上に形成された所定の連続した線状の凸部を粘着シートの粘着剤表面に押圧することにより、所定の形状を有する連続した線状の凹部を粘着剤表面に容易に形成(転写)することができる。
また、本発明の剥離シートは、剥離シートの基材上に形成された所定の連続した線状の凸部により、粘着シート基材の上面に設けられた粘着剤層と剥離シートを押圧する際、界面において空気の抱き込みがなく、また空気を抱き込んだ場合においても押圧によって容易に空気を押し出すことができる。
The release sheet of the present invention is a continuous linear recess having a predetermined shape by pressing a predetermined continuous linear convex portion formed on the substrate of the release sheet against the adhesive surface of the adhesive sheet. Can be easily formed (transferred) onto the pressure-sensitive adhesive surface.
Moreover, when the release sheet of the present invention presses the pressure-sensitive adhesive layer provided on the upper surface of the pressure-sensitive adhesive sheet substrate and the release sheet by a predetermined continuous linear convex portion formed on the base material of the release sheet. There is no air embracing at the interface, and even when air is embraced, the air can be easily pushed out by pressing.

そして本発明の粘着シートは、前記剥離シートから転写されて粘着剤層に形成された連続した線状の凹部により、前記粘着シートを被着体に貼付した際、貼付面に気泡を巻き込まずに貼付でき、また気泡を巻き込んだ場合においても容易に気泡を抜いて貼付することができる。   And the pressure-sensitive adhesive sheet of the present invention has a continuous linear recess formed on the pressure-sensitive adhesive layer transferred from the release sheet, and when the pressure-sensitive adhesive sheet is stuck to an adherend, air bubbles are not caught on the sticking surface. It is possible to stick, and even when bubbles are involved, the bubbles can be easily removed and pasted.

また本発明の粘着シートの粘着剤層表面に連続した線状の凹部を形成する方法によれば、粘着シート基材上に粘着剤を塗布・乾燥させた後、前記剥離シートを押圧するという方法を採用しているため、粘着剤層が未乾燥となったり、あるいは粘着剤層にエンボスローラー等を用いて直接凹部を形成した場合に起こる粘着剤の発泡などの問題点がない。   Further, according to the method of forming a continuous linear recess on the surface of the pressure-sensitive adhesive layer of the pressure-sensitive adhesive sheet of the present invention, after the pressure-sensitive adhesive is applied and dried on the pressure-sensitive adhesive sheet substrate, the release sheet is pressed. Therefore, there is no problem such as foaming of the pressure-sensitive adhesive that occurs when the pressure-sensitive adhesive layer becomes undried or when a concave portion is directly formed in the pressure-sensitive adhesive layer using an embossing roller or the like.

前述の通り、これまでにも剥離シート表面にエンボス加工を施し、これを粘着剤層表面に転写させることにより、粘着剤層表面に凹凸の形状を作製する方法が提案されている(特許文献3乃至5参照)。しかしこれら提案によっても、剥離シートに粘着剤を塗布する際に空気を抱き込みやすく、従って粘着シート基材に貼り合わせた際に気泡ができてしまったり、或いは、被着体に接着する際に粘着剤層からの気泡の抜けが不十分なものとなったりするなど、粘着シートの製造時及び粘着シートの貼付時のいずれにおいても十分満足できるものではないという点で課題を残すものであった。   As described above, a method has been proposed in which an uneven shape is formed on the surface of the pressure-sensitive adhesive layer by embossing the surface of the release sheet and transferring it to the surface of the pressure-sensitive adhesive layer (Patent Document 3). To 5). However, even with these proposals, it is easy to embed air when applying a pressure-sensitive adhesive to the release sheet, so bubbles are formed when bonded to the pressure-sensitive adhesive sheet substrate, or when adhering to an adherend. There was a problem in that it was not fully satisfactory at the time of manufacture of the adhesive sheet and at the time of pasting of the adhesive sheet, such as insufficient air bubbles from the adhesive layer. .

本発明は、まず、表面に凹部が形成された粘着剤層を有する粘着シートの作製方法として、粘着シート基材上に粘着剤を塗布・乾燥させた後、連続した線状の凸部が形成された剥離シートを押圧するという方法を選択した。
また剥離シートとして、その長さ方向に対して、一定の角度を有して交差するように複
数本の連続した線状の凸部が配置されている剥離シートを採用し、その詳細条件を検討した。
In the present invention, first, as a method for producing a pressure-sensitive adhesive sheet having a pressure-sensitive adhesive layer having a concave portion formed on the surface, a continuous linear convex portion is formed after applying and drying the pressure-sensitive adhesive on a pressure-sensitive adhesive sheet substrate. The method of pressing the released release sheet was selected.
Also, as the release sheet, a release sheet in which a plurality of continuous linear protrusions are arranged so as to intersect at a certain angle with respect to the length direction is examined, and the detailed conditions are examined. did.

まず始めに、従来提案されている四角格子状に連続した線状の凸部が配置されている剥離シートについて検討した。
このとき、図1に示すように、剥離シートの長さ方向に対してひし形格子状に連続した線状の凸部を形成し、長さ方向の角(γ)を鋭角としたとき、該剥離シートを粘着剤層に押圧させた際、空気を抱き込みにくく、また、粘着シート貼付時にも空気の巻き込みを抑えられることを見出した。なお、図1において、図の上下方向が剥離シートの長さ方向を表し、1、2が直線状の凸部を示す。
さらに、図1に示すγの角度を様々に変化させて検討を行った結果、γの角度が30°以上の剥離シートを用いた場合、該剥離シートを粘着剤層に押圧ロールを用いて押圧させた際に抱き込んだ空気が抜けにくく、特に凸線が格子状に交差する個所(A点)において、気泡が残存しやすいことがわかった。無論、押圧時に加熱して粘着剤を軟化させることにより、気泡を抜けやすくすることもできるが、この場合、剥離シートに付与した凹凸形状が失われるおそれがあることから、押圧温度を十分に高くすることはできない。
尚、気泡が残存すると基材上の粘着剤層と剥離層が接した状態で製品となるため、経時で気泡はミクロな溝で囲まれた微小な粘着剤層上の中央に集まる傾向にあり、粘着剤層上に気泡の跡が形成され、貼付時、気泡は除去されるが、気泡の跡により外観が悪くなる。
これに対し、γの角度を30°未満とした剥離シートを用いた場合、詳細には、図1において、γを長さ方向に平行な直線で分断した際、αとβの角度が何れも15°未満の場合、粘着剤層に押圧させた際に空気を抱き込むことがなく、粘着シート貼付時にも空気の巻き込みを抑えることを見出した。
First, a release sheet in which linear projections that are continuously arranged in a square lattice shape, which has been conventionally proposed, was studied.
At this time, as shown in FIG. 1, when linear protrusions are formed in a rhombic lattice shape with respect to the length direction of the release sheet and the angle (γ) in the length direction is an acute angle, the release sheet It has been found that when the sheet is pressed against the pressure-sensitive adhesive layer, it is difficult to entrap air, and the air entrainment can be suppressed even when the pressure-sensitive adhesive sheet is stuck. In addition, in FIG. 1, the up-down direction of a figure represents the length direction of a peeling sheet, and 1 and 2 show a linear convex part.
Furthermore, as a result of examining by changing the angle of γ shown in FIG. 1 in various ways, when a release sheet having an angle of γ of 30 ° or more is used, the release sheet is pressed against the adhesive layer using a pressing roll. It was found that the air embraced at the time of evacuation was difficult to escape, and in particular, bubbles were likely to remain at the points where the convex lines intersected in a lattice shape (point A). Of course, by softening the pressure-sensitive adhesive by heating at the time of pressing, it is possible to make it easier for bubbles to escape, but in this case, since the uneven shape imparted to the release sheet may be lost, the pressing temperature is sufficiently high. I can't do it.
If air bubbles remain, the product will be in a state where the adhesive layer on the substrate is in contact with the release layer. Over time, the air bubbles tend to gather at the center of the fine adhesive layer surrounded by micro grooves. A bubble mark is formed on the pressure-sensitive adhesive layer, and the bubble is removed at the time of sticking, but the appearance deteriorates due to the bubble mark.
On the other hand, when a release sheet having an angle γ of less than 30 ° is used, in detail, when γ is divided by a straight line parallel to the length direction in FIG. It has been found that when the angle is less than 15 °, air is not embraced when the pressure-sensitive adhesive layer is pressed, and air entrainment is suppressed even when the pressure-sensitive adhesive sheet is stuck.

さらに本発明者らは、剥離シートに連続した線状の凸部によって形成される空気の通り道を増やすこと、すなわち、従来提案されている四角格子状に形成された連続した線状の凸部を分断して、三角格子状に連続した線状の凸部を有する剥離シートを作成した。このとき、底角が鋭角である二等辺三角形の格子形状を有する連続した線状の凸部を、該三角格子形状の三角形の底辺に相当する部分を剥離シートの長さ方向に対して左右斜め10°未満の角度を有して配置させたとき、該剥離シートを粘着剤層に押圧させた際、空気を抱き込みにくく、また、粘着シート貼付時にも空気の巻き込みを抑えられることを見出した。
さらに該二等辺三角形の底角の数値を様々に変化させて検討した結果、例えば剥離シートの一部の拡大図である図4(及び図5)に示すように、連続した線状の凸部3a、4b及び5a(図5:3a’、4b’、5a’)によって三角格子状の凸部を形成し、点Cにおける連続した線状の凸部3a(図5:3a’)と連続した線状の凸部5a(図5:5a’)又は連続した線状の凸部5a(図5:5a’)と連続した線状の凸部4a(図5:4a’)が交差することによって形成される角度(α’、β’)(図5:α’’、β’’)が10〜45°である場合に、粘着剤層に押圧させた際に空気を抱き込むことがなく、粘着シート貼付時にも空気の巻き込みを抑えることを見出した。
Furthermore, the present inventors increase the passage of air formed by the linear protrusions that are continuous with the release sheet, that is, the continuous linear protrusions that are conventionally formed in a square lattice shape. The release sheet which divided | segmented and has a linear convex part which followed the triangular lattice form was created. At this time, a continuous linear convex portion having an isosceles triangular lattice shape with an acute base angle, a portion corresponding to the triangular base of the triangular lattice shape is inclined left and right with respect to the length direction of the release sheet. When arranged at an angle of less than 10 °, it was found that when the release sheet was pressed against the pressure-sensitive adhesive layer, it was difficult to entrap air, and air entrainment was suppressed even when the pressure-sensitive adhesive sheet was applied. .
Furthermore, as a result of studying various values of the base angle of the isosceles triangle, for example, as shown in FIG. 4 (and FIG. 5) which is an enlarged view of a part of the release sheet, continuous linear convex portions 3a, 4b, and 5a (FIG. 5: 3a ′, 4b ′, 5a ′) form a triangular lattice-shaped convex portion, and the continuous linear convex portion 3a at point C (FIG. 5: 3a ′) is continuous. When the linear convex part 5a (FIG. 5: 5a ′) or the continuous linear convex part 5a (FIG. 5: 5a ′) and the continuous linear convex part 4a (FIG. 5: 4a ′) intersect. When the formed angles (α ′, β ′) (FIG. 5: α ″, β ″) are 10 to 45 °, air is not embraced when pressed to the adhesive layer, It has been found that air entrainment is suppressed even when an adhesive sheet is applied.

以下、本発明の剥離シート及び粘着シートに関する詳細を説明する。   Hereinafter, the detail regarding the peeling sheet and adhesive sheet of this invention is demonstrated.

[剥離シート]
本発明に用いる剥離シートの材料としてはPET(ポリエチレンテレフタレート)フィルム、OPP(二軸延伸ポリプロピレン)フィルム等のフィルムや、紙にポリエチレンをラミネートしたポリエチレンラミネート紙等を使用可能である。
また、PETフィルム、OPPフィルム等のフィルムにポリエチレンをラミネートし、このポリエチレン部分にエンボスを付与して用いることもできる。
[Peeling sheet]
As a material for the release sheet used in the present invention, a film such as a PET (polyethylene terephthalate) film or an OPP (biaxially stretched polypropylene) film, a polyethylene laminated paper obtained by laminating polyethylene on paper, or the like can be used.
In addition, polyethylene such as PET film and OPP film can be laminated and embossed on the polyethylene part.

本発明に用いる剥離シートは、剥離シート基材と、該シート基材上に形成された第一の連続した線状の凸部及び第二の連続した線状の凸部を備えてなり、或いは、剥離シート基材と、該シート基材上に形成された第三の連続した線状の凸部乃至第五の連続した線状の凸部を備えてなる。   The release sheet used in the present invention comprises a release sheet base material, a first continuous linear convex portion and a second continuous linear convex portion formed on the sheet base material, or And a release sheet base material, and a third continuous linear convex portion to a fifth continuous linear convex portion formed on the sheet base material.

本発明に用いる剥離シートに設けられる複数本の第一及び第二、又は第三乃至第五の連続した線状の凸部は、長さ方向に対して一定角度の傾きを持ち、一定の間隔をあけて設けられている。ここで「連続した線状の凸部」とは、凸部が例えば剥離シートの外周のある一辺から別の一辺に到達するまで、実質的につながっていればよく、その途中で一部が分断されて、例えば破線状となっていてもよい。
上述の連続した線状の凸部に関して、図2〜図14を用いて詳細に説明するが、図2〜図14に示した線状の凸部は一例であって、図に示した大きさ、形状等に何等限定されるものではない。
The plurality of first and second, or third to fifth continuous linear protrusions provided on the release sheet used in the present invention have a constant angle with respect to the length direction, and have a constant interval. It is provided with a gap. Here, the “continuous linear convex portion” means that the convex portion may be substantially connected, for example, from one side of the outer periphery of the release sheet to another side, and a part thereof is divided in the middle. For example, it may be a broken line.
Although the above-mentioned continuous linear convex part is demonstrated in detail using FIGS. 2-14, the linear convex part shown in FIGS. 2-14 is an example, Comprising: The magnitude | size shown to a figure The shape is not limited at all.

図2〜図5は本発明の剥離シートを上方から見たときの一部分を拡大して示した模式図である。いずれの図も、図の上下方向が剥離シートの長さ方向を示しており、図中、1(1a、1b)、2(2a、2b)、3a(3a’)、3b(3b’)、4a(4a’)、4b(4b’)、5a(5a’)、5b(5b’)、5cが線状の凸部を表す。   2-5 is the schematic diagram which expanded and showed a part when the peeling sheet of this invention was seen from upper direction. In any figure, the vertical direction of the figure indicates the length direction of the release sheet. In the figure, 1 (1a, 1b), 2 (2a, 2b), 3a (3a ′), 3b (3b ′), 4a (4a ′), 4b (4b ′), 5a (5a ′), 5b (5b ′), and 5c represent linear convex portions.

図2及び図3は本発明の第一形態の剥離シートの模式図を示したものである。剥離シートを上方から見たとき、複数の連続した線状の凸部1及び2によって四角(菱形)格子状の凸部が形成されている。
図3に示すとおり、剥離シート上には、剥離シートの長さ方向(長さ方向に平行な線を点線で示す)に対して角度(α、β)を有して配された複数本の連続した線状の凸部1a(第一の連続した線状の凸部に相当する)と連続した線状の凸部2a(第二の連続した線状の凸部に相当する)が互いに交差して設けられている。
このとき、α、βの角度はいずれも0°より大きく15°未満であり、好ましくはα=βである。
また、連続した線状の凸部1a(又は2a)と隣り合う連続した線状の凸部1b(又は2b)の間隔d1は、100〜2000μmであり、より好ましくは200〜600μm
である。
FIG.2 and FIG.3 shows the schematic diagram of the peeling sheet of the 1st form of this invention. When the release sheet is viewed from above, a plurality of continuous linear protrusions 1 and 2 form a square (diamond) lattice-like protrusion.
As shown in FIG. 3, on the release sheet, a plurality of pieces arranged with an angle (α, β) with respect to the length direction of the release sheet (lines parallel to the length direction are indicated by dotted lines). A continuous linear protrusion 1a (corresponding to a first continuous linear protrusion) and a continuous linear protrusion 2a (corresponding to a second continuous linear protrusion) intersect each other. Is provided.
At this time, the angles α and β are both greater than 0 ° and less than 15 °, and preferably α = β.
The interval d 1 between the continuous linear convex portions 1a (or 2a) adjacent to the continuous linear convex portions 1b (or 2b) is 100 to 2000 μm, more preferably 200 to 600 μm.
It is.

第一形態の剥離シートにおいて、α、βの角度が15°を超える(すなわち、γが30°以上の場合)と、連続した線状の凸部1aと2aの交点Bにおいて、該剥離シートの粘着剤への押圧時に空気を抱き込みやすく、また、該剥離シートを粘着剤に貼り合わせて形成した粘着シートの貼付時にも空気を巻き込みやすくなる。
また、連続した線状の凸部の間隔d1が100μm未満であると、粘着剤に転写されて
形成される凹溝が多くなり、粘着性が悪くなり、2500μmを超えると気泡の抜け道を十分に確保することができない。
In the release sheet of the first form, when the angles α and β exceed 15 ° (that is, when γ is 30 ° or more), at the intersection B between the continuous linear protrusions 1a and 2a, Air is easily entrapped when pressed against the pressure-sensitive adhesive, and air is also easily entrapped when a pressure-sensitive adhesive sheet formed by bonding the release sheet to the pressure-sensitive adhesive is applied.
Further, if the interval d 1 between the continuous linear convex portions is less than 100 μm, the number of concave grooves formed by being transferred to the adhesive increases, and the adhesiveness is deteriorated. Can not be secured.

図4、図5は本発明の第二形態の剥離シートの模式図を示したものである。図4に示す剥離シートは、上方から見たとき、連続した線状の凸部によって三角格子状の凸部が形成されており、図5に示す剥離シートは、三角格子の凸部がさらに底辺に平行な直線状の凸部によって分断されて、三角格子状の凸部と四角(台形)格子状の凸部が形成されている。
本発明の第二形態の剥離シート(図4)においては、連続した複数の線状の凸部3a、3b(第三の連続した線状の凸部に相当する)と4a、4b(第四の連続した線状の凸部に相当する)に加えて、連続した線状の凸部3aと4aの交点Cと、連続した線状の凸部3bと4bの交点C’を結ぶ、連続した複数の線状の凸部5a、5b(第五の連続した線状の凸部に相当、第三と第四の連続した線状の凸部の交点を通る場合)が設けられる。
このとき、α’、β’の角度はいずれも10〜45°であり、好ましくはα=βである。
また、連続した線状の凸部3a(又は4a)と隣り合う連続した線状の凸部3b(又は4b)の間隔d2は、100〜2000μmであり、より好ましくは200〜600μm
である。また凸部5aと5bの間隔d3は、100〜2000μmであり、より好ましく
は200〜600μmである。
4 and 5 show schematic views of the release sheet according to the second embodiment of the present invention. When the release sheet shown in FIG. 4 is viewed from above, the triangular lattice-shaped convex portions are formed by the continuous linear convex portions, and in the release sheet shown in FIG. Are divided by linear convex portions parallel to each other to form triangular lattice-shaped convex portions and square (trapezoidal) lattice-shaped convex portions.
In the release sheet of the second embodiment of the present invention (FIG. 4), a plurality of continuous linear protrusions 3a, 3b (corresponding to a third continuous linear protrusion) and 4a, 4b (fourth). In addition to the continuous linear convex portions 3a and 4a, the continuous intersection C of the continuous linear convex portions 3a and 4a and the continuous intersection C 'of the continuous linear convex portions 3b and 4b are connected. A plurality of linear convex portions 5a and 5b (corresponding to a fifth continuous linear convex portion, passing through the intersection of the third and fourth continuous linear convex portions) are provided.
At this time, the angles α ′ and β ′ are both 10 to 45 °, and preferably α = β.
The distance d 2 of the projecting portion 3b of the continuous linear convex portion 3a (or 4a) and adjacent continuous linear (or 4b) is 100 to 2000, more preferably 200~600μm
It is. The distance d 3 between the convex portions 5a and 5b is 100 to 2000 μm, more preferably 200 to 600 μm.

本発明の別の第二形態の剥離シート(図5)においては、凸部5a’に平行であって、交点C’’を通らない連続した線状の凸部、例えば、連続した線状の凸部5a’と5b’の間に位置する連続した複数の線状の凸部5c(第五の連続した線状の凸部に相当、第三と第四の連続した線状の凸部の交点を通らない場合)がさらに設けられる。剥離シートの長さ方向に平行な線状の凸部同士(例えば図5における5a’と5c、5cと5b’)の間隔d5は、100〜2000μmであり、より好ましくは200〜600μmである。 In the release sheet (FIG. 5) according to another second embodiment of the present invention, a continuous linear convex portion that is parallel to the convex portion 5a ′ and does not pass through the intersection C ″, for example, a continuous linear shape. A plurality of continuous linear protrusions 5c positioned between the protrusions 5a ′ and 5b ′ (corresponding to the fifth continuous linear protrusions, the third and fourth continuous linear protrusions (If it does not pass through the intersection) is further provided. The interval d 5 between the linear protrusions parallel to the length direction of the release sheet (for example, 5a ′ and 5c, 5c and 5b ′ in FIG. 5) is 100 to 2000 μm, more preferably 200 to 600 μm. .

本発明の第二形態の剥離シートにおいて、第五の連続した線状の凸部は第三と第四の連続した線状の凸部の交点の少なくとも一部を通ればよく、該交点を通らない第五の連続した線状の凸部が存在しなくてもよいし、該交点を通る第五の連続した線状の凸部と該交点を通らない第五の連続した線状の凸部が混在してもよい。
この場合、該交点を通る第五の連続した線状の凸部と該交点を通らない第五の連続した線状の凸部の配置(並び)は特に限定されない。例えば、該交点を通る第五の連続した線状の凸部と、該交点を通らない第五の連続した線状の凸部が1本置きに並んでいてもよいし、該交点を通る第五の連続した線状の凸部が二本並んだ隣に該交点を通らない第五の連続した線状の凸部が1本並ぶといった配置でもよい。
In the release sheet according to the second aspect of the present invention, the fifth continuous linear convex portion only needs to pass at least a part of the intersection of the third and fourth continuous linear convex portions, and passes through the intersection. There may be no fifth continuous linear convex part, and the fifth continuous linear convex part passing through the intersection and the fifth continuous linear convex part not passing through the intersection. May be mixed.
In this case, the arrangement (arrangement) of the fifth continuous linear convex portion passing through the intersection and the fifth continuous linear convex portion not passing through the intersection is not particularly limited. For example, a fifth continuous linear protrusion that passes through the intersection point and a fifth continuous linear protrusion that does not pass through the intersection point may be arranged every other line. The arrangement may be such that one fifth continuous linear convex portion that does not pass through the intersection is arranged next to two continuous linear convex portions.

図4又は図5の剥離シートにおいて、α’、β’又はα’’、β’’の角度が45°を超えると、交点C及びC’又はC’’及びC’’’において、該剥離シートの粘着剤への押圧時に空気を抱き込みやすく、また、該剥離シートを粘着剤に貼り合わせて形成した粘着シートの貼付時にも空気を巻き込みやすくなる。また、α’、β’又はα’’、β’’の角度が10°以下であると、交点C、C’又はC’’及びC’’’周辺で粘着剤の凹部分が大きくなり、粘着性が悪くなるだけでなく、気泡が溜まりやすくなる。
また、連続した線状の凸部の間隔d2又はd4が100μm未満であると、粘着剤に転写されて形成される凹溝が多くなるために、粘着性が悪くなり、2500μmを超えると気泡の抜け道を十分に確保することができない。
In the release sheet of FIG. 4 or FIG. 5, when the angle α ′, β ′ or α ″, β ″ exceeds 45 °, the release occurs at the intersections C and C ′ or C ″ and C ′ ″. Air is easily entrapped when the sheet is pressed against the pressure-sensitive adhesive, and air is also easily entrapped when a pressure-sensitive adhesive sheet formed by bonding the release sheet to the pressure-sensitive adhesive is applied. Further, when the angle α ′, β ′ or α ″, β ″ is 10 ° or less, the concave portion of the adhesive increases around the intersections C, C ′ or C ″ and C ′ ″. Not only is the adhesiveness worsened, but bubbles tend to accumulate.
In addition, when the interval d 2 or d 4 between the continuous linear convex portions is less than 100 μm, the number of concave grooves formed by being transferred to the adhesive increases, so that the adhesiveness deteriorates, and when it exceeds 2500 μm. It is not possible to secure a sufficient passage for bubbles.

前記連続した線状の凸部1a、1b、2a、2b、3a(3a’)、3b(3b’)、4a(4a’)、4b(4b’)、5a(5a’)、5b(5b’)及び5cの長手方向に対して直交する断面(横断面)の形状としては、図6に示すように三角形(図6(a))、四角形(図6(b))、台形(図6(c))、半円(図6(d))或いは、四角形と半円の組み合わせ(図6(e))や楕円(図6(f))などの半円以外のドーム形等、様々な形状を挙げることができ、このうち略三角形又は略四角形の断面を有することが望ましい。
本発明の剥離シート10の長手方向の横断面の断面形状において、好適な例の模式図を図7〜図11に示す。
The continuous linear protrusions 1a, 1b, 2a, 2b, 3a (3a ′), 3b (3b ′), 4a (4a ′), 4b (4b ′), 5a (5a ′), 5b (5b ′) ) And 5c, the cross section (transverse cross section) perpendicular to the longitudinal direction is triangular (FIG. 6 (a)), square (FIG. 6 (b)), trapezoid (FIG. c)), semi-circle (Fig. 6 (d)), or a combination of square and semi-circle (Fig. 6 (e)), dome shape other than semi-circle such as ellipse (Fig. 6 (f)) Among them, it is desirable to have a substantially triangular or substantially rectangular cross section.
In the cross-sectional shape of the cross section of the longitudinal direction of the peeling sheet 10 of this invention, the schematic diagram of a suitable example is shown in FIGS.

図7、図8に示すように剥離シート基材20上に設けられた凸部61の横断面が略三角形の断面を有する場合、底辺63の長さ(wb)は5乃至100μm、より好ましくは30乃至60μm、剥離シート基材2の上面62から頂点65の高さ(h)は5乃至50μm、より好ましくは10乃至20μmである。なお、図7及び図8において、dwは凸部
61(例えば図3の1aに相当する)と隣り合う凸部61(例えば図3の1bに相当する)の間隔を示し、100〜2000μmであり、より好ましくは200〜600μmであ
る(なお、図7及び図8の場合には、例えば前述した凸部61の頂点65と隣に位置する凸部61の頂点65の間隔がdwに相当する)。一枚の剥離シート中、dwの値は上記数値範囲内で変化してもよい。
三角形の形状は、二等辺三角形(図7)でも、不等辺三角形(図8)でもよく、また、連続した線状の凸部毎に三角形の形状が異なっていてもよく、さらに一本の連続した線状の凸部において三角形の形状が変化(例えば底辺の増減、高さの増減、底辺の移動など)してもよい。連続した線状の凸部の斜視図にて、凸部の高さの増減がある場合(図13)及び凸部の底辺の増減がある場合(図14)を示す。
さらに図8に示すように、複数の連続した線状の凸部の間の凹部64は、剥離シート基材2の上面62と重複していなくてもよい。なおこの場合、三角形の底辺63の長さwbは、斜辺66、67の延長線と剥離シート基材の上面の交点の間の長さに相当する。
As shown in FIGS. 7 and 8, when the cross section of the convex portion 61 provided on the release sheet substrate 20 has a substantially triangular cross section, the length (wb) of the base 63 is 5 to 100 μm, more preferably 30 to 60 μm, and the height (h) of the apex 65 from the upper surface 62 of the release sheet substrate 2 is 5 to 50 μm, more preferably 10 to 20 μm. 7 and 8, d w indicates the distance between the convex portion 61 (for example, corresponding to 1a in FIG. 3) and the adjacent convex portion 61 (for example, corresponding to 1b in FIG. 3), and is 100 to 2000 μm. More preferably 200 to 600 μm (in the case of FIGS. 7 and 8, for example, the interval between the vertex 65 of the convex portion 61 and the vertex 65 of the convex portion 61 located adjacent thereto corresponds to d w . To do). In a single release sheet, the value of d w may vary within the above numerical range.
The shape of the triangle may be an isosceles triangle (FIG. 7) or an unequal triangle (FIG. 8), and the shape of the triangle may be different for each continuous linear protrusion, and one continuous The shape of the triangle may change (for example, increase / decrease in the base, increase / decrease in the height, movement of the base, etc.) in the linear convex portion. In the perspective view of a continuous linear convex part, the case where there is an increase or decrease in the height of the convex part (FIG. 13) and the case where there is an increase or decrease in the base of the convex part (FIG. 14) are shown.
Furthermore, as shown in FIG. 8, the concave portions 64 between the plurality of continuous linear convex portions may not overlap with the upper surface 62 of the release sheet substrate 2. In this case, the length wb of the base 63 of the triangle corresponds to the length between the extended line of the oblique sides 66 and 67 and the intersection of the upper surface of the release sheet substrate.

図9〜図11に示すように凸部81の横断面が略四角形の断面を有する場合、底辺84の長さ(wb)は5乃至100μm、より好ましくは30乃至60μm、上辺83の長さ(wt)が0より大きく100μm以下、より好ましくは0より大きく20μm以下、剥離シート基材2の上面82からの高さ(h)は5乃至50μm、より好ましくは10乃至20μmである。好ましくはwb>wtである。なお、図9及び図11において、dw
前述の通り凸部81(例えば図3の1aに相当する)と隣り合う凸部81(例えば図3の1bに相当する)の間隔を示し、100〜2000μmであり、より好ましくは200〜600μmである(なお、図9及び図11の場合には、例えば前述した凸部81の上辺83の中点88と隣に位置する凸部81の上辺83の中点88の間隔がdwに相当する)。
一枚の剥離シート中、dwの値は上記数値範囲内で変化してもよい。
As shown in FIGS. 9 to 11, when the cross section of the convex portion 81 has a substantially rectangular cross section, the length (wb) of the base 84 is 5 to 100 μm, more preferably 30 to 60 μm, and the length of the upper side 83 ( wt) is greater than 0 and not greater than 100 μm, more preferably greater than 0 and not greater than 20 μm, and the height (h) from the upper surface 82 of the release sheet substrate 2 is 5 to 50 μm, more preferably 10 to 20 μm. Preferably, wb> wt. 9 and 11, d w represents the interval between the convex portion 81 (for example, corresponding to 1a in FIG. 3) and the adjacent convex portion 81 (for example, corresponding to 1b in FIG. 3), as described above. 9 to 2000 μm, and more preferably 200 to 600 μm (in the case of FIG. 9 and FIG. 11, for example, the above-described middle point 88 of the upper side 83 of the convex portion 81 and the upper side 83 of the convex portion 81 located adjacent thereto. The interval between the midpoints 88 corresponds to d w ).
In a single release sheet, the value of d w may vary within the above numerical range.

図9〜図11に示すように凸部81の横断面が略四角形の断面を有する場合、一例として断面形状は台形(図9)となるが、例えば図10に示すように上辺83が底辺84と平行でない場合や、底辺84と斜辺85又は86が為す角度(δ、ε)が異なっている場合でもよく、また、連続した線状の凸部毎に四角形の形状が異なっていてもよい。さらに、一本の連続した線状の凸部において四角形の形状が変化(例えば底辺の増減、上辺の増減、高さの増減、底辺の左右移動など)してもよい。
さらに図11に示すように、複数の連続した線状の凸部の間の凹部87は、剥離シート基材2の上面82と重複していなくてもよい。なおこの場合、四角形の底辺84の長さwbは斜辺85、86の延長線と剥離シート基材の上面の交点の間の長さに相当する。
As shown in FIGS. 9 to 11, when the cross section of the convex portion 81 has a substantially rectangular cross section, the cross-sectional shape is a trapezoid (FIG. 9) as an example, but for example, as shown in FIG. Or the angle (δ, ε) formed by the base 84 and the hypotenuse 85 or 86 may be different, or the shape of the quadrangle may be different for each continuous linear protrusion. Furthermore, the quadrangular shape may change (for example, increase / decrease in the base, increase / decrease in the top, increase / decrease in the height, horizontal movement of the bottom, etc.) in one continuous linear convex portion.
Furthermore, as shown in FIG. 11, the recessed part 87 between the several continuous linear convex part does not need to overlap with the upper surface 82 of the peeling sheet base material 2. FIG. In this case, the length wb of the bottom side 84 of the quadrangle corresponds to the length between the extended line of the hypotenuses 85 and 86 and the intersection of the upper surface of the release sheet substrate.

また、図7及び図8に示すように、横断面が略三角形の断面を有する連続した線状の凸部61と、図9〜図11に示すように、横断面が略四角形の断面を有する連続した線状の凸部81は、1枚の剥離シート中に混在してもよい。
なお、断面が略三角形の連続した線状の凸部61と、図9〜図11に示す断面が略四角形の連続した線状の凸部81が隣接する場合、例えば、凸部61の頂点65と、凸部81の中点88を、線状の凸部の間隔dwとしてよい。
Moreover, as shown in FIG.7 and FIG.8, the continuous linear convex part 61 whose cross section has a substantially triangular cross section, and as shown in FIGS. 9-11, a cross section has a substantially square cross section. The continuous linear convex part 81 may be mixed in one release sheet.
In addition, when the linear convex part 61 with a substantially triangular cross section and the continuous linear convex part 81 with a substantially rectangular cross section shown in FIGS. 9 to 11 are adjacent to each other, for example, the vertex 65 of the convex part 61 is used. When the midpoint 88 of the protrusion 81 may be a distance d w of the linear convex portion.

断面形状において、上述の略三角形及び略四角形の形状のいずれも、底辺(63又は84)の長さwbが5μm未満であると気泡の抜け道が確保できず、100μm以上であると凹溝が大きくなりすぎて粘着面が小さくなり、粘着性が悪くなる。また、高さhが5μm未満であると気泡の抜け道が確保できず、50μmを超えると粘着剤層の厚さを薄くしすぎることにもつながるだけでなく、粘着剤層に押圧する際に大きな圧力が必要になる。   In the cross-sectional shape, in any of the above-described approximately triangular and approximately quadrangular shapes, if the length (wb) of the base (63 or 84) is less than 5 μm, a bubble passage cannot be secured, and if it is 100 μm or more, the groove is large. If it becomes too much, the adhesive surface becomes small, and the adhesiveness becomes worse. Further, if the height h is less than 5 μm, the passage of bubbles cannot be secured, and if it exceeds 50 μm, not only does the thickness of the pressure-sensitive adhesive layer become excessively thin, but also large when pressed against the pressure-sensitive adhesive layer. Pressure is required.

上記剥離シートの上方から見た連続した線状の凸部は、直線状又は周期性を有する波線状の外観を有してよい。例えば、本発明の第一の形態の剥離シートに設けられた第一及び第二の連続した線状の凸部、又は第二の形態の剥離シートに設けられた第三乃至第五の連続した線状の凸部は、上方から見たとき、いずれも直線状又は波線状の外観を有してもよ
いし、またそれぞれ別々な形状(直線状、波線状)の外観を有してもよい。
周期性を有する波線状としては、例えば三角波、正弦波、あるいは半円を組み合わせた形状等、様々なものであってよい。
また、図12に示すように連続した線状の凸部毎に波線状の形状が異なっていてもよく、さらに一本の連続した線状の凸部において波線状の形状が変化(例えば振幅の増減、周期の増減など)してもよい。
なお剥離シートの上方から見た連続した線状の凸部の外観が周期性を有する波線状である場合、前記凸部の間隔d1は、例えば図12に示すように、周期性を有する波線状の凸
部の中心線(例えば周期関数を想定した場合x軸)と隣の周期性を有する波線状の凸部の中心線との間隔を指す。
The continuous linear convex part seen from the upper side of the said peeling sheet may have a wavy-form external appearance which has linear form or periodicity. For example, the 1st and 2nd continuous linear convex part provided in the peeling sheet of the 1st form of this invention, or the 3rd thru | or 5th continuous provided in the peeling sheet of the 2nd form. Each of the linear convex portions may have a linear or wavy appearance when viewed from above, or may have a different appearance (straight or wavy). .
The wavy line shape having periodicity may be various, such as a triangular wave, a sine wave, or a combination of semicircles.
In addition, as shown in FIG. 12, the wavy shape may be different for each continuous linear convex portion, and the wavy shape changes (for example, the amplitude of one continuous linear convex portion). Increase / decrease, increase / decrease of period, etc.).
In addition, when the appearance of the continuous linear protrusions viewed from above the release sheet is a wavy line having periodicity, the interval d 1 between the protrusions is, for example, a wavy line having periodicity as shown in FIG. The interval between the center line of the convex part (for example, the x-axis when a periodic function is assumed) and the center line of the adjacent wavy convex part having periodicity is indicated.

本発明の剥離シートを上方から見た連続した線状の凸部が、正弦波線状又は三角波線状等のように周期性を有する波線状の外観を有する場合、周期の長さが1000μm以上であり、振幅が100μm以下である波形状であることが望ましい。周期の長さが1000μm未満になっても、振幅が100μmを超えても気泡が抜けにくくなる。   When the continuous linear protrusions when the release sheet of the present invention is viewed from above has a wavy line appearance having periodicity such as a sinusoidal line shape or a triangular wave line shape, the period length is 1000 μm or more. It is desirable that the wave shape has an amplitude of 100 μm or less. Even if the period length is less than 1000 μm, the bubbles are difficult to escape even if the amplitude exceeds 100 μm.

前記剥離シートへの凹凸部の付与は、上記に示した所定の条件で彫刻を施されたエンボスロールと、加圧ロールの間を、所定の条件で剥離シートを通すことにより達成される。
なお剥離シートの剥離処理は、エンボス処理の前後いずれでも可能であり、剥離処理を施さなくてもよい。
The provision of the concavo-convex portion on the release sheet is achieved by passing the release sheet between the embossing roll engraved under the predetermined condition described above and the pressure roll under the predetermined condition.
Note that the release treatment of the release sheet can be performed before or after the embossing treatment, and the release treatment does not have to be performed.

[粘着シート]
粘着シートに用いる基材としてはPETフィルム、OPPフィルム、紙、和紙、布、不織布、これらの複合基材等、様々なものを使用可能である。
また粘着剤はゴム系、アクリル系、シリコン系等、種々のものを使用可能であり、架橋タイプ、非架橋タイプの何れも使用可能である。
粘着シートは、上記基材に粘着剤を塗布し、乾燥させて粘着剤層を形成する。
[Adhesive sheet]
Various substrates such as PET film, OPP film, paper, Japanese paper, cloth, non-woven fabric, and composite substrates thereof can be used as the substrate used for the pressure-sensitive adhesive sheet.
Various adhesives such as rubber-based, acrylic-based, and silicon-based adhesives can be used, and any of a crosslinked type and a non-crosslinked type can be used.
The pressure-sensitive adhesive sheet is formed by applying a pressure-sensitive adhesive to the substrate and drying it.

[粘着剤層における凹部の形成方法]
上述の粘着剤層を形成された粘着シートと、連続した線状の凸部が形成された剥離シートは、粘着剤層表面と凸部が形成された剥離シート表面とを貼り合わせ、空隙を調整した2つの圧着ロールを通過させて圧着することができる。
このとき、剥離シートに形成された連続した線状の凸部が潰れない程度に加熱することにより、粘着剤が軟化し、気泡が抜けやすくなる。例えばポリエチレンに凸部を形成した剥離シートを用いた場合には、60℃〜80℃の温度で加熱しながら圧着することが望ましい。
[Method of forming recess in adhesive layer]
The pressure-sensitive adhesive sheet on which the above-mentioned pressure-sensitive adhesive layer is formed and the release sheet on which continuous linear convex portions are formed are bonded to the surface of the pressure-sensitive adhesive layer and the surface of the release sheet on which convex portions are formed, and the gap is adjusted. The two crimping rolls can be passed through and crimped.
At this time, by heating to such an extent that the continuous linear protrusions formed on the release sheet are not crushed, the pressure-sensitive adhesive is softened and bubbles are easily removed. For example, when a release sheet in which convex portions are formed on polyethylene is used, it is desirable to perform pressure bonding while heating at a temperature of 60 ° C to 80 ° C.

[効果発生のメカニズムの考察]
本発明により奏する「粘着シート製造時に空気の抱き込みを防ぐ」及び「貼付面に空気を巻き込まずに粘着シートを被着体に貼ることができる」という効果は、如何なる原理・作用によって生ずるものかは定かではないが、下記に示す作用によるものと推量される。
本発明の(剥離シート付き)粘着シートは、粘着シートの粘着剤層と剥離シートの凸部形成面は、粘着シート(又は剥離シート)の長さ方向に押圧され、形成される。このとき、粘着剤層と貼り合わせる際に生ずる凸部による抵抗を小さくすることにより、粘着剤層と剥離シートの界面における気泡の抱き込みを低減することができるものとみられる。
したがって、剥離シートの長手方向側に鋭角部位を有する四辺からなる格子を多数形成するか(第一形態の剥離ライナー)、あるいは、長手方向側に鋭角部位を有する三辺からなる格子を多数形成する(第二形態の剥離ライナー)ことによって、上記抵抗を小さくすることができるとみられ、これが粘着シート形成時の気泡の抱き込みの低減につながるものとみられる。
[Consideration of mechanism of effect generation]
What principle and action are the effects of “preventing air entrainment during manufacture of an adhesive sheet” and “adhesive sheet can be applied to an adherend without involving air on the application surface” produced by the present invention? Is not clear, but it is presumed to be due to the following actions.
The pressure-sensitive adhesive sheet (with a release sheet) of the present invention is formed by pressing the pressure-sensitive adhesive layer of the pressure-sensitive adhesive sheet and the convex portion forming surface of the release sheet in the length direction of the pressure-sensitive adhesive sheet (or release sheet). At this time, it is considered that the entrapment of bubbles at the interface between the pressure-sensitive adhesive layer and the release sheet can be reduced by reducing the resistance caused by the convex portions generated when the pressure-sensitive adhesive layer is bonded.
Accordingly, either a large number of four-sided grids having an acute angle part on the longitudinal direction side of the release sheet (first release liner) or a large number of three-sided grids having an acute angle part on the longitudinal side is formed. It is considered that the resistance can be reduced by (release liner of the second form), and this is thought to lead to a reduction in entrapment of bubbles when forming the adhesive sheet.

そして剥離シートに形成された凸部が転写されて形成した粘着剤層の凹部は、粘着剤層表面から粘着剤層中に延びている。この凹部(溝)は、粘着剤層の外周に至り、或いは、粘着剤層上に設けられ、粘着剤層の外周に到達する他の凹部と連通しているため、粘着シートを被着体に貼付する際、この凹部から粘着剤層と被着体表面との界面に存在する気泡を粘着シートの外周に流出させることができる。
このとき、粘着シートの長手方向側に鋭角部位を有する四辺からなる格子を多数形成する(第一形態の剥離ライナー)ことにより、粘着シートの貼付と同時に気泡の流出がスムーズに進み、気泡の巻き込みを低減できるとみられる。また、気泡の流通経路(方向)を増やすこと(第二形態の剥離ライナー)によっても、取り残された気泡の迅速な流出を助け、結果的に気泡の巻き込みを低減することにつながるものとみられる。
And the recessed part of the adhesive layer formed by transferring the convex part formed in the peeling sheet is extended in the adhesive layer from the adhesive layer surface. The recess (groove) reaches the outer periphery of the adhesive layer or is provided on the adhesive layer and communicates with other recesses reaching the outer periphery of the adhesive layer, so that the adhesive sheet is attached to the adherend. When affixing, bubbles existing at the interface between the pressure-sensitive adhesive layer and the adherend surface can flow out from the concave portion to the outer periphery of the pressure-sensitive adhesive sheet.
At this time, by forming a large number of four-sided grids having acute-angled portions on the longitudinal direction side of the pressure-sensitive adhesive sheet (the release liner of the first form), the outflow of bubbles proceeds smoothly simultaneously with the application of the pressure-sensitive adhesive sheet, and the entrainment of bubbles Can be reduced. Further, it is considered that increasing the flow path (direction) of bubbles (second-type release liner) also helps to quickly discharge the remaining bubbles and consequently reduces the entrainment of bubbles.

以下、実施例を挙げて、本発明を更に詳しく説明するが、本発明は、これら実施例に限定されるものでない。   EXAMPLES Hereinafter, although an Example is given and this invention is demonstrated in more detail, this invention is not limited to these Examples.

[剥離シート付き粘着シートの作製]
剥離シートの基材としてポリエチレンテレフタレート(PET#50)フィルムを採用し、これにポリエチレンを溶融して25μmの厚さに塗布した。得られたフィルムのポリエチレン面に剥離処理を施した後、該シートをエンボスロールで加圧する直前に100℃に加温し、後述の所定形状のエンボスパターンを形成できるエンボスロールに通して加圧し、エンボス面を有する剥離フィルムを作製した。
粘着シートの基材としてポリエチレンテレフタレート(PET#125)フィルムを使用し、乾燥後の厚さ25μmにてゴム系粘着剤を塗布し、粘着シートを作製した。
上記エンボス面を有する剥離シートと粘着シートを、加圧ロールを通して貼り合わせ、剥離シート付き粘着シートを得た。
[Production of adhesive sheet with release sheet]
A polyethylene terephthalate (PET # 50) film was adopted as the substrate of the release sheet, and polyethylene was melted and applied to a thickness of 25 μm. After performing a peeling treatment on the polyethylene surface of the obtained film, the sheet is heated to 100 ° C. immediately before being pressed with an embossing roll, and is pressed through an embossing roll that can form an embossing pattern having a predetermined shape described later, A release film having an embossed surface was prepared.
A polyethylene terephthalate (PET # 125) film was used as the base material of the pressure-sensitive adhesive sheet, and a rubber-based pressure-sensitive adhesive was applied at a thickness of 25 μm after drying to produce a pressure-sensitive adhesive sheet.
The release sheet having the embossed surface and the pressure-sensitive adhesive sheet were bonded together through a pressure roll to obtain a pressure-sensitive adhesive sheet with a release sheet.

[評価]
剥離シート付き粘着シートを作製して5日経過後、貼り合わせた両シートの接着面に存在する気泡の有無について、ビデオマイクロスコープで150倍に拡大し、観察した(評価1)。
また、剥離シートを粘着シートから剥がした後の、粘着剤層表面の凹部の形状(状態)も、同様にビデオマイクロスコープで150倍に拡大して観察した(評価2)。
さらに、剥離シートを剥がした後、粘着シートのアクリル板への貼付性と、貼付面の気泡の有無を官能的に又は目視でマクロ的に確認した(評価3)。
[Evaluation]
The adhesive sheet with a release sheet was prepared, and after 5 days, the presence or absence of air bubbles present on the adhesive surfaces of the two sheets bonded together was magnified 150 times with a video microscope and observed (Evaluation 1).
Further, the shape (state) of the concave portion on the surface of the pressure-sensitive adhesive layer after the release sheet was peeled off from the pressure-sensitive adhesive sheet was similarly observed with a video microscope at 150 times (Evaluation 2).
Furthermore, after peeling off the release sheet, the adhesiveness of the adhesive sheet to the acrylic plate and the presence or absence of bubbles on the attachment surface were confirmed sensorially or macroscopically (Evaluation 3).

[剥離シートのエンボスパターン]
実施例1.
断面が図7に示すように底辺の長さ(wb)25μm、高さ(h)20μmの略二等辺三角形である、直線状の凸部を図2及び図3に示す四角格子状に形成した。
直線状の凸部の長さ方向に対する角度を約6°(すなわち図3においてα、βが6°、γが12°)とし、また、直線状の凸部の配置間隔(d1)を300μmとした。
[Embossed pattern of release sheet]
Example 1.
As shown in FIG. 7, linear convex portions having a substantially isosceles triangle with a base length (wb) of 25 μm and a height (h) of 20 μm as shown in FIG. 7 are formed in a square lattice shape shown in FIGS. 2 and 3. .
The angle of the straight protrusions with respect to the length direction is about 6 ° (that is, α, β is 6 °, and γ is 12 ° in FIG. 3), and the arrangement interval (d 1 ) of the straight protrusions is 300 μm. It was.

実施例2.
凸部の断面形状を実施例1と同様にし、線状の凸部を図4のように形成した。
直線状の凸部の長さ方向に対する角度(すなわち図4におけるα’及びβ’)を30°とし、配置間隔(d2)を600μmとした。さらに、長さ方向に平行な直線状の凸部を
、配置間隔(d3)を300μmにて、また、左右斜め方向に形成された直線状の凸部の
交点を通るように配置した。
Example 2
The cross-sectional shape of the convex portion was the same as in Example 1, and the linear convex portion was formed as shown in FIG.
The angles with respect to the length direction of the linear protrusions (namely, α ′ and β ′ in FIG. 4) were 30 °, and the arrangement interval (d 2 ) was 600 μm. Furthermore, the linear protrusions parallel to the longitudinal direction, the arrangement interval (d 3) in 300 [mu] m, were also placed so as to pass through the intersection of the linear convex portion formed in the left and right diagonal directions.

実施例3.
凸部の断面形状を実施例1と同様にし、線状の凸部を図5に示す三角格子状に形成した。
直線状の凸部の長さ方向に対する角度(すなわち図5におけるα’’及びβ’’)を30°とし、配置間隔(d4)を1200μmとした。さらに、長さ方向に平行な直線状の
凸部を、配置間隔(d5)を300μmにて、また、前述の左右斜め方向に形成された直
線状の凸部の交点を通るように配置した(なお、図5にも示されるように、交点を通らない長さ方向に平行な直線状の凸部は、斜め方向に形成された直線状の凸部の交点の中間点を通る)。
Example 3 FIG.
The cross-sectional shape of the convex portions was the same as that in Example 1, and the linear convex portions were formed in the triangular lattice shape shown in FIG.
The angles of the linear protrusions with respect to the length direction (that is, α ″ and β ″ in FIG. 5) were 30 °, and the arrangement interval (d 4 ) was 1200 μm. Furthermore, linear convex portions parallel to the length direction were arranged at an arrangement interval (d 5 ) of 300 μm and passing through the intersections of the linear convex portions formed in the above-described diagonal directions. (Note that, as shown in FIG. 5, the straight convex portion parallel to the length direction that does not pass through the intersection point passes through the intermediate point of the intersection point of the linear convex portion formed in the oblique direction).

比較例1.
凸部の断面形状を実施例1と同様にし、長さ方向に平行な直線状の凸部のみを、配置間隔300μmにて作製した。
比較例2.
凸部の断面形状を実施例1と同様にし、長さ方向に平行な直線状の凸部、並びに長さ方向に直交する方向に線状の凸部を形成した。このとき、長さ方向に平行な凸部の配置間隔を300μm、直交方向の凸部の配置間隔を1200μmとした。
比較例3.
凸部の断面形状を実施例1と同様にし、線状の凸部を図3に示すような四角格子状に形成した。このとき、α、βを30°(すなわちγが60°)とし、直線状の凸部の配置間隔(d1)を300μmとした。
比較例4.
凸部の断面形状を実施例1と同様にし、線状の凸部を図3に示すような四角格子状に形成した。このとき、α、βを22.5°(すなわちγが45°)とし、直線状の凸部の配置間隔(d1)を300μmとした。
比較例5.
凸部の断面形状を実施例1と同様にし、線状の凸部を図3に示すような四角格子状に形成した。このとき、α、βを15°(すなわちγが30°)とし、直線状の凸部の配置間隔(d1)を300μmとした。
比較例6.
凸部の断面形状を実施例1と同様にし、線状の凸部を図3に示すような四角格子状に形成した。このとき、α、βを6°(すなわちγが12°)とし、直線状の凸部の配置間隔(d1)を80μmとした。
比較例7.
凸部の断面形状を実施例1と同様にし、線状の凸部を図3に示すような四角格子状に形成した。このとき、α、βを6°(すなわちγが12°)とし、直線状の凸部の配置間隔(d1)を2500μmとした。
比較例8.
凸部の断面形状を実施例1と同様にし、線状の凸部を図4に示すような三角格子状に形成した。このとき、α’及びβ’を60°とし、d2を600μm、d3を300μmとした。
Comparative Example 1
The cross-sectional shape of the convex portions was the same as in Example 1, and only linear convex portions parallel to the length direction were produced at an arrangement interval of 300 μm.
Comparative Example 2
The cross-sectional shape of the protrusions was the same as in Example 1, and linear protrusions parallel to the length direction and linear protrusions in the direction perpendicular to the length direction were formed. At this time, the arrangement interval of the projections parallel to the length direction was 300 μm, and the arrangement interval of the projections in the orthogonal direction was 1200 μm.
Comparative Example 3
The cross-sectional shape of the convex portions was the same as in Example 1, and the linear convex portions were formed in a square lattice shape as shown in FIG. At this time, α and β were 30 ° (that is, γ was 60 °), and the arrangement interval (d 1 ) of the linear protrusions was 300 μm.
Comparative Example 4
The cross-sectional shape of the convex portions was the same as in Example 1, and the linear convex portions were formed in a square lattice shape as shown in FIG. At this time, α and β were set to 22.5 ° (that is, γ was 45 °), and the arrangement interval (d 1 ) of the linear protrusions was set to 300 μm.
Comparative Example 5
The cross-sectional shape of the convex portions was the same as in Example 1, and the linear convex portions were formed in a square lattice shape as shown in FIG. At this time, α and β were set to 15 ° (that is, γ was 30 °), and the arrangement interval (d 1 ) of the linear protrusions was set to 300 μm.
Comparative Example 6
The cross-sectional shape of the convex portions was the same as in Example 1, and the linear convex portions were formed in a square lattice shape as shown in FIG. At this time, α and β were 6 ° (that is, γ was 12 °), and the arrangement interval (d 1 ) of the linear protrusions was 80 μm.
Comparative Example 7
The cross-sectional shape of the convex portions was the same as in Example 1, and the linear convex portions were formed in a square lattice shape as shown in FIG. At this time, α and β were 6 ° (that is, γ was 12 °), and the arrangement interval (d 1 ) of the linear protrusions was 2500 μm.
Comparative Example 8
The cross-sectional shape of the convex portions was the same as that in Example 1, and the linear convex portions were formed in a triangular lattice shape as shown in FIG. At this time, α ′ and β ′ were 60 °, d 2 was 600 μm, and d 3 was 300 μm.

[試験結果]

Figure 2009001667
[Test results]
Figure 2009001667

表1に示すように、実施例1乃至3のエンボスパターンを有する剥離シートにおいては、粘着シートと貼り合わせた後に粘着面に気泡を生じさせず、また、剥離シートを剥がした後にも粘着剤層表面の形状も気泡の跡がなく良好であった。
さらに、アクリル板への貼付時にも気泡を巻き込むことなく、良好な外観形状にて貼付することができた。
As shown in Table 1, in the release sheets having the embossed patterns of Examples 1 to 3, no air bubbles are formed on the adhesive surface after being bonded to the adhesive sheet, and the adhesive layer is also removed after the release sheet is peeled off. The surface shape was also good with no traces of bubbles.
Furthermore, it was able to be applied with a good external shape without involving bubbles even when being applied to the acrylic plate.

一方、剥離シートの長さ方向に平行な直線状の凸部のみを形成した比較例1においては、粘着シートと貼り合わせた際、粘着面における気泡の巻き込みが無かったが、アクリル板への貼付時に気泡の巻き込みが起こった。剥離シートの長さ方向及び直交する方向に線状の凸部を形成した比較例2は、アクリル板への貼付時には気泡の巻き込みが起こらず、良好な外観を有していたが、粘着シートと張り合わせた際に、粘着面における気泡の巻き込みが起こった。
また、四角格子状に凸部を形成したものの、剥離シートの長さ方向に対する角度が本発明で規定する範囲を超えるもの(比較例3乃至5)、直線状の凸部の配置間隔が規定する範囲外となるもの(比較例6、7)、さらに、三角格子状に凸部を形成したものの、剥離シートの長さ方向に対する角度が本発明で規定する範囲を超えるもの(比較例8)も、粘着シートとの貼り合わせ時の気泡のなさ、剥離シートを剥がした後の粘着剤層表面の形状、アクリル板への貼付時の気泡のなさの全てを満足する結果を得ることはできなかった。
On the other hand, in Comparative Example 1 in which only the linear protrusions parallel to the length direction of the release sheet were formed, there was no entrainment of bubbles on the adhesive surface when bonded to the adhesive sheet. Sometimes entrainment of bubbles occurred. In Comparative Example 2 in which linear protrusions were formed in the length direction of the release sheet and in a direction orthogonal thereto, bubbles were not involved when sticking to the acrylic plate, and had a good appearance. When pasting, bubbles were involved in the adhesive surface.
Moreover, although the convex part was formed in square lattice shape, the angle with respect to the length direction of a peeling sheet exceeds the range prescribed | regulated by this invention (Comparative Examples 3-5), and the arrangement space | interval of a linear convex part prescribes | regulates. Those that are out of the range (Comparative Examples 6 and 7), and those having convex portions formed in a triangular lattice shape, but the angle with respect to the length direction of the release sheet exceeds the range defined in the present invention (Comparative Example 8) It was not possible to obtain a result satisfying all of the absence of bubbles when bonded to the adhesive sheet, the shape of the pressure-sensitive adhesive layer surface after peeling the release sheet, and the absence of bubbles when applied to the acrylic plate .

図1は剥離シートを上方から見たときの一部を拡大した図である。FIG. 1 is an enlarged view of a part of the release sheet as viewed from above. 図2は本発明の第一形態の剥離シートを上方から見たときの模式図を示したものである。FIG. 2 shows a schematic view when the release sheet of the first embodiment of the present invention is viewed from above. 図3は本発明の第一形態の剥離シートを上方から見たときの模式図を示したものである。FIG. 3 shows a schematic view when the release sheet of the first embodiment of the present invention is viewed from above. 図4は本発明の第二形態の剥離シートを上方から見たときの模式図を示したものである。FIG. 4 shows a schematic diagram when the release sheet of the second embodiment of the present invention is viewed from above. 図5は本発明の第二形態の剥離シートを上方から見たときの模式図を示したものである。FIG. 5 shows a schematic diagram when the release sheet of the second embodiment of the present invention is viewed from above. 図6は連続した線状の凸部の、剥離シートの長手方向に対して直交する断面の様々な形状を示した図である。FIG. 6 is a diagram showing various shapes of cross sections orthogonal to the longitudinal direction of the release sheet of continuous linear protrusions. 図7は連続した線状の凸部の、剥離シートの長手方向に対して直交する断面(略三角形)を示した図である。FIG. 7 is a view showing a cross section (substantially triangular) of the continuous linear protrusions orthogonal to the longitudinal direction of the release sheet. 図8は連続した線状の凸部の、剥離シートの長手方向に対して直交する断面(略三角形)を示した図である。FIG. 8 is a view showing a cross section (substantially triangular) of the continuous linear protrusions orthogonal to the longitudinal direction of the release sheet. 図9は連続した線状の凸部の、剥離シートの長手方向に対して直交する断面(略四角形)を示した図である。FIG. 9 is a view showing a cross section (substantially a quadrangle) of continuous linear protrusions orthogonal to the longitudinal direction of the release sheet. 図10は連続した線状の凸部の、剥離シートの長手方向に対して直交する断面(略四角形)を示した図である。FIG. 10 is a view showing a cross section (substantially square) of the continuous linear protrusions orthogonal to the longitudinal direction of the release sheet. 図11は連続した線状の凸部の、剥離シートの長手方向に対して直交する断面(略四角形)を示した図である。FIG. 11 is a view showing a cross section (substantially square) of the continuous linear protrusions orthogonal to the longitudinal direction of the release sheet. 図12は本発明の剥離シートの上方からみた模式図を示す図である。FIG. 12 is a diagram showing a schematic view of the release sheet of the present invention as viewed from above. 図13は略三角形の断面を有する連続した線状の凸部の斜視図を示した図である。FIG. 13 is a perspective view of a continuous linear protrusion having a substantially triangular cross section. 図14は略三角形の断面を有する連続した線状の凸部の斜視図を示した図である。FIG. 14 is a diagram showing a perspective view of a continuous linear convex portion having a substantially triangular cross section.

符号の説明Explanation of symbols

1(1a、1b)、2(2a、2b)、3a(3a’)、3b(3b’)、4a(4a’)、4b(4b’)、5a(5a’)、5b(5b’)、5c ・・・ 線状の凸部
10 ・・・ 剥離シート
20 ・・・ 剥離シート基材
61 ・・・ 略三角形の断面を有する凸部
62 ・・・ 剥離シート基材の上面
63 ・・・ 略三角形の底辺
64 ・・・ 複数の線状の凸部の間の凹部
65 ・・・ 略三角形の頂点
66 ・・・ 略三角形の斜辺
67 ・・・ 略三角形の斜辺
81 ・・・ 略四角形の断面を有する凸部
82 ・・・ 剥離シート基材の上面
83 ・・・ 略四角形の上辺
84 ・・・ 略四角形の底辺
85 ・・・ 略四角形の斜辺
86 ・・・ 略四角形の斜辺
87 ・・・ 複数の線状の凸部の間の凹部
88 ・・・ 略四角形の凸部の上辺の中点
1 (1a, 1b), 2 (2a, 2b), 3a (3a ′), 3b (3b ′), 4a (4a ′), 4b (4b ′), 5a (5a ′), 5b (5b ′), 5c ... linear convex part 10 ... release sheet 20 ... release sheet substrate 61 ... convex part 62 having a substantially triangular cross-section ... upper surface 63 of the release sheet substrate ... Triangular base 64 ... Concave portion 65 between a plurality of linear convex parts ... Abbreviated triangular vertex 66 ... Abnormal triangular hypotenuse 67 ... Abnormal triangular hypotenuse 81 ... Substantially rectangular cross section Convex part 82 ... Upper surface 83 of release sheet substrate ... Upper side 84 of substantially quadrilateral ... Basic side 85 of substantially quadrilateral ... Oblique side 86 of substantially square ... Concave portion 88 between the plurality of linear convex portions ... Midpoint of the upper side of the substantially rectangular convex portion

Claims (14)

粘着シートの粘着剤層表面に凹部を形成するための剥離シートであって、
該剥離シートは、剥離シート基材と、該シート基材上に形成された第一の連続した線状の凸部及び第二の連続した線状の凸部を備えてなり、
前記第一の連続した線状の凸部は、該剥離シートの長さ方向に対して右斜め0°より大きく15°未満の角度を有して、100〜2000μmの間隔にて平行に複数本設けられており、
前記第二の連続した線状の凸部は、該剥離シートの長さ方向に対して左斜め0°より大きく15°未満の角度を有して、100〜2000μmの間隔にて平行に複数本設けられており、
前記第一の連続した線状の凸部と前記第二の連続した線状の凸部は互いに交差して、該剥離シートの長手方向側に鋭角部位を有する四辺からなる格子を多数形成してなることを特徴とする、剥離シート。
A release sheet for forming a recess on the pressure-sensitive adhesive layer surface of the pressure-sensitive adhesive sheet,
The release sheet comprises a release sheet base material, a first continuous linear convex portion and a second continuous linear convex portion formed on the sheet base material,
The first continuous linear convex portions have an angle of more than 0 ° and less than 15 ° obliquely to the length direction of the release sheet, and a plurality of parallel projections are spaced in parallel at an interval of 100 to 2000 μm. Provided,
The second continuous linear convex portions have an angle of more than 0 ° and less than 15 ° to the left with respect to the length direction of the release sheet, and a plurality of parallel projections in parallel at an interval of 100 to 2000 μm. Provided,
The first continuous linear convex portion and the second continuous linear convex portion intersect with each other to form a large number of lattices having four sides having an acute angle portion on the longitudinal direction side of the release sheet. A release sheet characterized by comprising:
粘着シートの粘着剤層表面に凹部を形成するための剥離シートであって、
該剥離シートは、剥離シート基材と、該シート基材上に形成された第三の連続した線状の凸部、第四の連続した線状の凸部及び第五の連続した線状の凸部を備えてなり、
前記第三の連続した線状の凸部は、該剥離シートの長さ方向に対して右斜め10乃至45°の角度を有して、100〜2000μmの間隔にて平行に複数本設けられており、
前記第四の連続した線状の凸部は、該剥離シートの長さ方向に対して左斜め10乃至45°の角度を有して、100〜2000μmの間隔にて平行に複数本設けられており、
前記第五の連続した線状の凸部が、該剥離シートの長さ方向に対して左右斜め10°未満の角度を有して、100〜2000μmの間隔にて平行に複数本設けられており、
前記第三の連続した線状の凸部と前記第四の連続した線状の凸部は互いに交差して、さらに、前記第五の連続した線状の凸部の少なくとも一部は、前記第三の連続した線状の凸部と前記第四の連続した線状の凸部との交点を通り、該剥離シートの長手方向側に鋭角部位を有する三辺からなる格子を多数形成してなることを特徴とする、剥離シート。
A release sheet for forming a recess on the pressure-sensitive adhesive layer surface of the pressure-sensitive adhesive sheet,
The release sheet includes a release sheet base material, a third continuous linear convex portion, a fourth continuous linear convex portion, and a fifth continuous linear shape formed on the sheet base material. With convex parts,
A plurality of the third continuous linear protrusions are provided in parallel at an interval of 100 to 2000 μm with an angle of 10 to 45 ° to the right with respect to the length direction of the release sheet. And
The fourth continuous linear protrusions are provided in parallel with an angle of 10 to 45 ° to the left with respect to the length direction of the release sheet and at an interval of 100 to 2000 μm. And
A plurality of the fifth continuous linear convex portions are provided in parallel at an interval of 100 to 2000 μm with an angle of less than 10 ° diagonally to the length direction of the release sheet. ,
The third continuous linear convex portion and the fourth continuous linear convex portion intersect each other, and at least a part of the fifth continuous linear convex portion is the first continuous linear convex portion. A large number of three-sided grids having an acute angle portion on the longitudinal direction side of the release sheet are formed through the intersection of three continuous linear convex portions and the fourth continuous linear convex portion. A release sheet characterized by that.
前記第一又は第二の連続した線状の凸部の横断面が略三角形及び/又は略四角形の断面を有する、請求項1に記載の剥離シート。 The release sheet according to claim 1, wherein the first or second continuous linear convex portion has a substantially triangular and / or substantially rectangular cross section. 前記第一又は第二の連続した線状の凸部の横断面が略三角形の断面を有するとき、該凸部の底辺の長さが5乃至100μm、高さが5乃至50μmである、請求項3記載の剥離シート。 When the cross section of the first or second continuous linear convex portion has a substantially triangular cross section, the base has a length of 5 to 100 µm and a height of 5 to 50 µm. 3. A release sheet according to 3. 前記第一又は第二の連続した線状の凸部の横断面が略四角形の断面を有するとき、該凸部の底辺の長さが5乃至100μm、上辺の長さが0より大きく100μm以下、高さが5乃至50μmである、請求項3記載の剥離シート。 When the cross section of the first or second continuous linear convex portion has a substantially rectangular cross section, the length of the bottom side of the convex portion is 5 to 100 μm, the length of the upper side is greater than 0 and 100 μm or less, The release sheet according to claim 3, wherein the height is 5 to 50 µm. 前記第三乃至第五の連続した線状の凸部の横断面のいずれかが略三角形及び/又は略四角形の断面を有する、請求項2に記載の剥離シート。 The release sheet according to claim 2, wherein any one of the cross sections of the third to fifth continuous linear protrusions has a substantially triangular and / or substantially rectangular cross section. 前記第三乃至第五の連続した線状の凸部の横断面のいずれかが略三角形の断面を有するとき、該凸部の底辺の長さが5乃至100μm、高さが5乃至50μmである、請求項6記載の剥離シート When any of the cross sections of the third to fifth continuous linear convex portions has a substantially triangular cross section, the length of the base of the convex portion is 5 to 100 μm and the height is 5 to 50 μm. The release sheet according to claim 6. 前記第三乃至第五の連続した線状の凸部の横断面のいずれかが略四角形の断面を有するとき、該凸部の底辺の長さが5乃至100μm、上辺の長さが0より大きく100μm以下、高さが5乃至50μmである、請求項6記載の剥離シート。 When any of the cross sections of the third to fifth continuous linear convex portions has a substantially quadrangular cross section, the length of the base of the convex portion is 5 to 100 μm and the length of the upper side is greater than zero. The release sheet according to claim 6, which is 100 µm or less and has a height of 5 to 50 µm. 前記第一又は第二の連続した線状の凸部は、剥離シートの上方から見て、直線状及び/又は周期性を有する波線状の形状を有している、請求項1及び請求項3乃至請求項5のうち何れか一項に記載の剥離シート。 The first or second continuous linear convex portion has a linear shape and / or a wavy shape having periodicity when viewed from above the release sheet. The release sheet according to any one of claims 5 to 5. 前記第一又は第二の連続した線状の凸部のうち少なくとも一部は、剥離シートの上方から見て、周期1000μm以上、振幅100μm以下の周期性を有する波線状の形状を有している、請求項9に記載の剥離シート。 At least a part of the first or second continuous linear convex portion has a wavy shape having a periodicity with a period of 1000 μm or more and an amplitude of 100 μm or less when viewed from above the release sheet. The release sheet according to claim 9. 前記第三乃至第五の連続した線状の凸部は、剥離シートの上方から見て、直線状及び/又は周期性を有する波線状の形状を有している、請求項2及び請求項6乃至請求項8のうち何れか一項に記載の剥離シート。 The third to fifth continuous linear convex portions have a linear shape and / or a wavy shape having periodicity when viewed from above the release sheet. The peeling sheet as described in any one of thru | or 8 thru | or 8. 前記第三乃至第五の連続した線状の凸部のうち少なくとも一部は、剥離シートの上方から見て、周期1000μm以上、振幅100μm以下の周期性を有する波線状の形状を有している、請求項11に記載の剥離シート。 At least a part of the third to fifth continuous linear convex portions has a wavy shape having a periodicity of a period of 1000 μm or more and an amplitude of 100 μm or less when viewed from above the release sheet. The release sheet according to claim 11. 粘着シート基材上に形成された粘着剤層の表面に、請求項1乃至請求項12のうち何れか一項に記載の剥離シートを圧着させることにより、該剥離シート表面の凸部が転写されて、連続した線状の凹部が形成された粘着剤層を有する粘着シート。 The convex part of this release sheet surface is transcribe | transferred by crimping | bonding the release sheet as described in any one of Claims 1 thru | or 12 to the surface of the adhesive layer formed on the adhesive sheet base material. A pressure-sensitive adhesive sheet having a pressure-sensitive adhesive layer in which continuous linear recesses are formed. 粘着シート基材上に形成された粘着剤層の表面に、請求項1乃至請求項12のうち何れか一項に記載の剥離シートを圧着させ、粘着剤層表面に前記剥離シートの凸部形状を転写させることによる、粘着シートの粘着剤層表面に連続した線状の凹部を形成する方法。 The release sheet according to any one of claims 1 to 12 is pressure-bonded to the surface of the pressure-sensitive adhesive layer formed on the pressure-sensitive adhesive sheet substrate, and the convex shape of the release sheet is formed on the surface of the pressure-sensitive adhesive layer. A method of forming a continuous linear recess on the pressure-sensitive adhesive layer surface of the pressure-sensitive adhesive sheet.
JP2007163871A 2007-06-21 2007-06-21 Release sheet for forming recessed part in adhesive layer surface of adhesive sheet Pending JP2009001667A (en)

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JP2010180271A (en) * 2009-02-03 2010-08-19 Lintec Corp Easily pastable self-adhesive sheet and method for producing the same
WO2016059932A1 (en) * 2014-10-17 2016-04-21 ニチバン株式会社 Easy sticking pressure-sensitive adhesive tape or sheet
JP2017121437A (en) * 2016-01-08 2017-07-13 株式会社ニトムズ Article support tool for wall paper and anchor sheet for attaching article
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JPWO2021166188A1 (en) * 2020-02-20 2021-08-26

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010180271A (en) * 2009-02-03 2010-08-19 Lintec Corp Easily pastable self-adhesive sheet and method for producing the same
WO2016059932A1 (en) * 2014-10-17 2016-04-21 ニチバン株式会社 Easy sticking pressure-sensitive adhesive tape or sheet
JP2017121437A (en) * 2016-01-08 2017-07-13 株式会社ニトムズ Article support tool for wall paper and anchor sheet for attaching article
WO2017119438A1 (en) * 2016-01-08 2017-07-13 株式会社ニトムズ Wallpaper article supporting tool and anchor sheet for attaching article
TWI665085B (en) * 2016-01-08 2019-07-11 日商尼托母斯股份有限公司 Wallpaper support and anchor sheet for article installation
WO2019009318A1 (en) * 2017-07-07 2019-01-10 株式会社ニトムズ Wall surface attachment tool
JP2019015342A (en) * 2017-07-07 2019-01-31 株式会社ニトムズ Wall mounted article set
WO2019131865A1 (en) * 2017-12-28 2019-07-04 ニチバン株式会社 Separator, and adhesive tape or sheet with separator
JPWO2021166188A1 (en) * 2020-02-20 2021-08-26
WO2021166188A1 (en) * 2020-02-20 2021-08-26 リンテック株式会社 Release liner, adhesive sheet, and method for manufacturing adhesive sheet

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