JP2009045939A - Toggle type mold clamping device of injection molding machine - Google Patents
Toggle type mold clamping device of injection molding machine Download PDFInfo
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- JP2009045939A JP2009045939A JP2008258672A JP2008258672A JP2009045939A JP 2009045939 A JP2009045939 A JP 2009045939A JP 2008258672 A JP2008258672 A JP 2008258672A JP 2008258672 A JP2008258672 A JP 2008258672A JP 2009045939 A JP2009045939 A JP 2009045939A
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- platen
- mold
- movable
- toggle
- mold clamping
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- 238000001746 injection moulding Methods 0.000 title claims description 5
- 230000007246 mechanism Effects 0.000 claims abstract description 16
- 230000008878 coupling Effects 0.000 abstract 2
- 238000010168 coupling process Methods 0.000 abstract 2
- 238000005859 coupling reaction Methods 0.000 abstract 2
- 238000005452 bending Methods 0.000 description 9
- 238000000465 moulding Methods 0.000 description 7
- 239000002131 composite material Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/03—Injection moulding apparatus
- B29C45/04—Injection moulding apparatus using movable moulds or mould halves
- B29C45/0441—Injection moulding apparatus using movable moulds or mould halves involving a rotational movement
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
Description
この発明は、対称位置の複数組の金型をトグル機構により同時に型締する射出成形機の型締装置に関するものである。 The present invention relates to a mold clamping device of an injection molding machine that simultaneously molds a plurality of sets of symmetric molds by a toggle mechanism.
射出成形機の型締装置には、油圧力によりラムを作動して金型の型締を直接行う直圧式と、動力源で発生する力をトグル機構により拡大して金型の型締を行うトグル式とがある。直圧式では油圧シリンダとラムとを型締装置の中心線上に設置して可動盤の中央を加圧している。 The mold clamping device of the injection molding machine is a direct pressure type that directly clamps the mold by operating the ram by hydraulic pressure, and clamps the mold by expanding the force generated by the power source with a toggle mechanism. There is a toggle type. In the direct pressure type, a hydraulic cylinder and a ram are installed on the center line of the mold clamping device to pressurize the center of the movable platen.
動力源を電動モータとするトグル式では、回転運動を直線運動に変換するねじ軸と、そのねじ軸を移動してトグルリンクを屈伸するするクロスヘッドとを、型締装置の中心線上に設置している。このためトグルリンクの連結は上下位置に制限されるので、直圧式のようにトグルリンクを受圧盤と可動盤の中央部に連結して加圧することができず、可動盤の上下を加圧している。 In the toggle type with an electric motor as the power source, a screw shaft that converts rotational motion into linear motion and a crosshead that moves the screw shaft to bend and stretch the toggle link are installed on the center line of the mold clamping device. ing. For this reason, since the link of the toggle link is limited to the vertical position, it cannot be pressurized by connecting the toggle link to the central part of the pressure receiving plate and the movable plate as in the direct pressure type, and the upper and lower sides of the movable plate are pressurized. Yes.
直圧式では可動盤の中央を加圧しているので、可動盤と型置盤の中央に金型を取付けている場合には、両盤の撓みによる金型への影響は殆どないとされている。しかし、2組の金型を型置盤と可動盤との両側の対称位置に取付けて型締を行うと、盤の中央から両側へ応力が伝達され、また両側にはタイバーによる引張力が作用することなどから、両盤が同方向に反り返るように撓んで、金型の型閉が不均になり易い。このため成形精度が要求される製品の成形には好ましくないとされている。この解決手段として可動盤に2基の型締シリンダを並設し、各型締シリンダのラムにより2組の金型を個々に同時に型締して、型締時の撓みを防止することが行われている。 The direct pressure type pressurizes the center of the movable platen, so when the mold is attached to the center of the movable platen and the mold placement platen, it is said that there is almost no influence on the die due to the bending of both plates. . However, when two sets of molds are mounted at symmetrical positions on both sides of the mold table and the movable plate and the mold is clamped, stress is transmitted from the center of the plate to both sides, and tensile force from the tie bar acts on both sides. For example, the two plates are bent so as to warp in the same direction, and the mold closing tends to be uneven. For this reason, it is said that it is not preferable for molding of products that require molding accuracy. As a solution to this problem, two mold clamping cylinders are arranged in parallel on the movable platen, and two molds are individually clamped simultaneously by the rams of each mold clamping cylinder to prevent bending during mold clamping. It has been broken.
トグル式では、可動盤を上下位置にて加圧しているので、可動盤と型置盤の中央に取付けた金型の型締を行うと、可動盤の上下が型置盤側に撓み、またタイバーによる引張力によって型置盤が可動盤側に撓み易いので、金型に対する型締力が撓みにより減少する傾向にある。この撓みによる型締力の減少手段として、4角錐台形の支持機構の天面に可動盤を取付け、その支持機構により可動盤の中央の金型に型締力が集中するようにしているものがある。
トグル式においても、2組の金型を型置盤と可動盤との両側の対称位置に取付けて型締を行うと、両金型に作用する型締力が可動盤の撓みにより減少し、また型閉が不均一となって外側に開き易い。また可動盤における加圧位置と型取付面が同一位置となる直圧式と異なって、トグル式では型取付面がトグルリンクによる上下加圧位置の中間となるので、直圧式の場合と同様に複数のトグル機構を並設して、金型を同時かつ個々に直接加圧することはできない。このためトグル式では複数組の金型を取付けて複数個の成形品を同時成形したり、或いは二色又複合成形を行うことは困難とされている。 Even in the toggle type, when two sets of molds are mounted at symmetrical positions on both sides of the mold placing plate and the movable plate and the mold is clamped, the mold clamping force acting on both molds is reduced by the bending of the movable plate, Further, the mold closing is uneven and it is easy to open outward. Also, unlike the direct pressure type, where the pressurization position on the movable plate and the mold mounting surface are the same position, the toggle mounting type has the mold mounting surface in the middle of the vertical pressurization position by the toggle link. These toggle mechanisms cannot be juxtaposed to directly pressurize the molds simultaneously and individually. For this reason, it is difficult for the toggle type to attach a plurality of sets of dies and simultaneously mold a plurality of molded products, or to perform two-color or compound molding.
この発明は、上記トグル式型締装置における課題を解決するために考えられたものであって、その目的は、複数のトグル機構の並設によらず、可動盤を型締力が複数組の金型に均一に伝達するように構成することによって、トグル機構による型締では困難とされていた成形精度が高い複数の成形品の同時成形、或いは二色又は複合成形を行うことができる新たなトグル式型締装置を提供することにある。 The present invention has been conceived in order to solve the above-described problems in the toggle type mold clamping device, and its purpose is not to place a plurality of toggle mechanisms side by side, By being configured to transmit uniformly to the mold, new molding can be performed simultaneously, or two-color or composite molding of a plurality of molded products with high molding accuracy, which has been difficult to mold with a toggle mechanism. The object is to provide a toggle type mold clamping device.
上記目的によるこの発明は、型置盤と受圧盤とをタイバーにより連結し、そのタイバーに挿通して型置盤に対し進退自在に設けた可動盤と、その可動盤の型置盤に臨む盤面に設けた回転盤と、受圧盤と可動盤の上下位置にトグルリンクを連結して両盤間に設けたトグル機構とからなり、その回転盤の対称位置に複数の金型を取付けたトグル式型締装置において、上記可動盤と回転盤の当接面を、回転盤の対称位置に設定した複数の型取付面との対応面に制限し、上下位置のトグルリンクによる型締力を上記複数の金型に均一に伝達してなる、というものである。 According to the above-described object, the present invention provides a movable plate that is connected to a mold placing plate and a pressure receiving plate with a tie bar, is inserted through the tie bar, and is movable forward and backward with respect to the mold placing plate, and a surface of the movable plate facing the mold placing plate. Toggle type with a plurality of molds attached to the symmetric position of the rotating disk. In the mold clamping device, the contact surface between the movable platen and the rotating plate is limited to a corresponding surface with a plurality of mold mounting surfaces set at symmetrical positions of the rotating plate, and the mold clamping force by the toggle link at the vertical position is It is that it is uniformly transmitted to the mold.
上記構成では、可動盤と回転盤の当接面を、複数の型取付面との対応面に制限して、トグル機構による型締力が回転盤の型取付面に集中するようにしたので、型締力により可動盤に撓が生じても、複数の金型に型締力を均一に加えて型締することができる。これにより対称位置に複数の金型を取付けた場合に生じがちな撓みによる金型の開きを防止することができ、通常のトグル機構を備えた型締装置でも、複数個の高精度の成形品を同時成形することが可能となる。 In the above configuration, the contact surface between the movable platen and the rotating plate is limited to the corresponding surface with a plurality of mold mounting surfaces, so that the mold clamping force by the toggle mechanism is concentrated on the mold mounting surface of the rotating plate. Even when the movable plate is bent due to the mold clamping force, the mold clamping force can be uniformly applied to the plurality of molds to perform the mold clamping. As a result, it is possible to prevent the mold from opening due to bending that tends to occur when a plurality of molds are mounted in symmetrical positions. Even with a mold clamping device equipped with a normal toggle mechanism, a plurality of high-precision molded products Can be formed simultaneously.
図面は、この発明に係わるトグル式型締装置の細部を省略した図で、1は型置盤、2は受圧盤で四隅のタイバー3,3により連結して機台4上に設置してある。5はタイバー3,3に挿通して型置盤1に対し進退自在に設けた可動盤で型締盤として機能し、その可動盤5と受圧盤2との間に、上下一対のトグルリンク61,61を備えた型締用のトグル機構6が、該トグルリンク61,61を受圧盤2と可動盤5の上下位置にそれぞれ連結して設けてある。
The drawings show details of the toggle type mold clamping device according to the present invention, in which 1 is a mold placing plate, 2 is a pressure receiving plate, and is connected to four
上記受圧盤2の中央には、トグルリンク間の中央に位置するトグル駆動用のねじ軸62が回転自在に横長に挿通して軸承してあり、そのねじ軸62にトグルリンク61,61を、作動リンク63,63を介して屈伸作動するクロスヘッド64が、図示しない電動サーボモータによる該ねじ軸62の回転により進退移動するように螺合して設けてある。
At the center of the
上記可動盤5は、型置盤1に臨む盤面に外周囲が歯車の回転盤12を有し、その回転盤12の回転支持装置13を中央部に備えている。この回転盤12は上記トグル機構6の屈伸作動で可動盤5と共に進退移動し、これにより回転盤12の前面の左右両側の対称位置に取付けた2組の金型7,7の可動型7aと、その可動型7aと位置を同じにして、上記型置盤1の盤面の左右両側に取付けた2組の固定型7bとの型開閉及び型締ができるようにしてある。また可動盤5の下部両側は高さ調整部材8を備えた機台4上のガイド機構9に摺動自在に支持され、これにより平行度を維持している。
The
上記可動盤5と回転盤12の盤面の当接は、可動盤5の前面(型置盤側)に部分的に突設した平坦な凸面10,10により行われ、その凸面10,10による当接面は回転盤12の前面(型置盤側)の対称位置に設定した複数の型取付面11,11との対応面に、該型取付面11と略同一面積をもって形成してある。この凸面10,10による当接面により可動盤5と回転盤12との当接が制限されて、当接面以外では可動盤5と回転盤12の対向面は離れている。
The abutment of the surface of the
このような状態でトグル機構6を伸長作動すると、可動盤5の上下位置のトグルリンク61,61による型締力は、凸面10,10からのみ回転盤12に伝達され、可動盤5にある程度の撓みが生じても、その撓みの影響は回転盤12まで及ばないので、回転盤12が介在しても上下位置のトグルリンク61,61による型締力が、回転盤12の型取付面11,11に集中するようになる。これにより対称位置の2組の金型7,7を型締した際に金型が外側に開き易いという傾向がなくなり、2組の金型7,7を同時に均一な型締力で型締することができる。これは投影面積が異なる2組の金型による成形品の成形でも同様で適用可能となる。
When the
1 型置盤
2 受圧盤
3 タイバー
5 可動盤
6 トグル機構
61 トグルリンク
7 金型
9 ガイド機構
10 凸面(当接面)
11 型取付面
12 回転盤
DESCRIPTION OF SYMBOLS 1
11
Claims (1)
上記可動盤と回転盤の当接面を、回転盤の対称位置に設定した複数の型取付面との対応面に制限し、上下位置のトグルリンクによる型締力を上記複数の金型に均一に伝達してなることを特徴とする射出成形機のトグル式型締装置。 A mold platen and a pressure plate are connected by a tie bar, a movable plate that is inserted through the tie bar so as to be movable forward and backward with respect to the mold platen, and a rotary plate provided on a surface of the movable plate facing the mold platen, In the toggle type clamping device, which consists of a toggle mechanism that is provided between the pressure plates and the movable plate by connecting a toggle link between the two plates, and in which a plurality of dies are attached to the symmetrical position of the rotating plate.
The abutment surface of the movable platen and the rotating plate is limited to the corresponding surface with the multiple mold mounting surfaces set at the symmetrical position of the rotating plate, and the mold clamping force by the toggle link in the vertical position is evenly applied to the multiple molds A toggle type mold clamping device for an injection molding machine, wherein
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JP2008258672A JP4641556B2 (en) | 2008-10-03 | 2008-10-03 | Toggle mold clamping device for injection molding machine |
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JP2004366362A Division JP4229456B2 (en) | 2004-12-17 | 2004-12-17 | Toggle mold clamping device for injection molding machine |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2023286470A1 (en) | 2021-07-16 | 2023-01-19 | 株式会社日本製鋼所 | Mold clamping device and injection molding machine |
WO2023286551A1 (en) | 2021-07-16 | 2023-01-19 | 株式会社日本製鋼所 | Rotary platen, mold clamping device, and injection molding machine |
WO2023286504A1 (en) | 2021-07-16 | 2023-01-19 | 株式会社日本製鋼所 | Mold clamping device and injection molding machine |
WO2023007964A1 (en) | 2021-07-26 | 2023-02-02 | 株式会社日本製鋼所 | Rotary platen positioning mechanism, mold clamping device and injection molding machine |
Citations (6)
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JPH0735020U (en) * | 1993-12-15 | 1995-06-27 | 株式会社新潟鉄工所 | Clamping device for injection molding machine |
JPH08207051A (en) * | 1995-02-03 | 1996-08-13 | Toshiba Fa Syst Eng Kk | Mold clamping device |
JPH08258103A (en) * | 1995-03-20 | 1996-10-08 | Fanuc Ltd | Mold clamping mechanism for injection molding machine |
JPH11170322A (en) * | 1997-12-08 | 1999-06-29 | Sumitomo Heavy Ind Ltd | Mold clamping apparatus |
JP2001179767A (en) * | 1999-12-24 | 2001-07-03 | Nissei Plastics Ind Co | Motor-operated rotary vertical molding machine |
JP2002067113A (en) * | 2000-09-04 | 2002-03-05 | Mitsubishi Heavy Ind Ltd | Mold for injection molding |
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2008
- 2008-10-03 JP JP2008258672A patent/JP4641556B2/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH0735020U (en) * | 1993-12-15 | 1995-06-27 | 株式会社新潟鉄工所 | Clamping device for injection molding machine |
JPH08207051A (en) * | 1995-02-03 | 1996-08-13 | Toshiba Fa Syst Eng Kk | Mold clamping device |
JPH08258103A (en) * | 1995-03-20 | 1996-10-08 | Fanuc Ltd | Mold clamping mechanism for injection molding machine |
JPH11170322A (en) * | 1997-12-08 | 1999-06-29 | Sumitomo Heavy Ind Ltd | Mold clamping apparatus |
JP2001179767A (en) * | 1999-12-24 | 2001-07-03 | Nissei Plastics Ind Co | Motor-operated rotary vertical molding machine |
JP2002067113A (en) * | 2000-09-04 | 2002-03-05 | Mitsubishi Heavy Ind Ltd | Mold for injection molding |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2023286470A1 (en) | 2021-07-16 | 2023-01-19 | 株式会社日本製鋼所 | Mold clamping device and injection molding machine |
WO2023286551A1 (en) | 2021-07-16 | 2023-01-19 | 株式会社日本製鋼所 | Rotary platen, mold clamping device, and injection molding machine |
WO2023286504A1 (en) | 2021-07-16 | 2023-01-19 | 株式会社日本製鋼所 | Mold clamping device and injection molding machine |
WO2023007964A1 (en) | 2021-07-26 | 2023-02-02 | 株式会社日本製鋼所 | Rotary platen positioning mechanism, mold clamping device and injection molding machine |
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