JP2008224961A - Electrophotographic toner - Google Patents
Electrophotographic toner Download PDFInfo
- Publication number
- JP2008224961A JP2008224961A JP2007061974A JP2007061974A JP2008224961A JP 2008224961 A JP2008224961 A JP 2008224961A JP 2007061974 A JP2007061974 A JP 2007061974A JP 2007061974 A JP2007061974 A JP 2007061974A JP 2008224961 A JP2008224961 A JP 2008224961A
- Authority
- JP
- Japan
- Prior art keywords
- resin
- succinic acid
- toner
- raw material
- acid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000011347 resin Substances 0.000 claims abstract description 142
- 229920005989 resin Polymers 0.000 claims abstract description 142
- -1 alkyl succinic acid Chemical compound 0.000 claims abstract description 127
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 claims abstract description 57
- 239000001384 succinic acid Substances 0.000 claims abstract description 54
- 238000012643 polycondensation polymerization Methods 0.000 claims abstract description 46
- 238000012644 addition polymerization Methods 0.000 claims abstract description 42
- 238000000034 method Methods 0.000 claims abstract description 33
- 125000000217 alkyl group Chemical group 0.000 claims abstract description 26
- 239000011230 binding agent Substances 0.000 claims abstract description 26
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 14
- 125000003342 alkenyl group Chemical group 0.000 claims abstract description 14
- 239000000805 composite resin Substances 0.000 claims abstract description 14
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 13
- 150000001735 carboxylic acids Chemical class 0.000 claims abstract description 9
- 239000000178 monomer Substances 0.000 claims description 71
- 239000002994 raw material Substances 0.000 claims description 60
- 229920000728 polyester Polymers 0.000 claims description 24
- 125000004432 carbon atom Chemical group C* 0.000 claims description 23
- 238000006068 polycondensation reaction Methods 0.000 claims description 17
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 15
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 claims description 14
- 238000010298 pulverizing process Methods 0.000 claims description 13
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 claims description 12
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims description 10
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 claims description 8
- 239000011976 maleic acid Substances 0.000 claims description 8
- 239000000155 melt Substances 0.000 claims description 7
- 239000004952 Polyamide Substances 0.000 claims description 6
- 239000001530 fumaric acid Substances 0.000 claims description 6
- 238000002290 gas chromatography-mass spectrometry Methods 0.000 claims description 6
- 229920002647 polyamide Polymers 0.000 claims description 6
- 150000001408 amides Chemical class 0.000 claims description 5
- 150000001875 compounds Chemical class 0.000 claims description 5
- 229920006149 polyester-amide block copolymer Polymers 0.000 claims description 4
- 230000000379 polymerizing effect Effects 0.000 claims description 4
- 230000004927 fusion Effects 0.000 abstract description 2
- 235000011044 succinic acid Nutrition 0.000 description 51
- 238000006243 chemical reaction Methods 0.000 description 35
- 239000010936 titanium Substances 0.000 description 27
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 26
- 239000003795 chemical substances by application Substances 0.000 description 20
- 238000004519 manufacturing process Methods 0.000 description 19
- 238000010438 heat treatment Methods 0.000 description 15
- IJGRMHOSHXDMSA-UHFFFAOYSA-N nitrogen Substances N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 15
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 14
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 14
- 239000002245 particle Substances 0.000 description 14
- 125000002947 alkylene group Chemical group 0.000 description 13
- 229910052719 titanium Inorganic materials 0.000 description 12
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 11
- 239000003054 catalyst Substances 0.000 description 11
- 238000006116 polymerization reaction Methods 0.000 description 9
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 8
- 230000032050 esterification Effects 0.000 description 8
- 238000005886 esterification reaction Methods 0.000 description 8
- 238000011156 evaluation Methods 0.000 description 8
- 238000005259 measurement Methods 0.000 description 8
- 229910052757 nitrogen Inorganic materials 0.000 description 8
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 8
- 239000000654 additive Substances 0.000 description 7
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 7
- 150000002148 esters Chemical class 0.000 description 7
- 239000010419 fine particle Substances 0.000 description 7
- 230000009477 glass transition Effects 0.000 description 7
- QHGNHLZPVBIIPX-UHFFFAOYSA-N tin(ii) oxide Chemical compound [Sn]=O QHGNHLZPVBIIPX-UHFFFAOYSA-N 0.000 description 7
- 150000003609 titanium compounds Chemical class 0.000 description 7
- 229920002554 vinyl polymer Polymers 0.000 description 7
- 229940126062 Compound A Drugs 0.000 description 6
- NLDMNSXOCDLTTB-UHFFFAOYSA-N Heterophylliin A Natural products O1C2COC(=O)C3=CC(O)=C(O)C(O)=C3C3=C(O)C(O)=C(O)C=C3C(=O)OC2C(OC(=O)C=2C=C(O)C(O)=C(O)C=2)C(O)C1OC(=O)C1=CC(O)=C(O)C(O)=C1 NLDMNSXOCDLTTB-UHFFFAOYSA-N 0.000 description 6
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- 239000003086 colorant Substances 0.000 description 6
- 238000009826 distribution Methods 0.000 description 6
- 229910052751 metal Inorganic materials 0.000 description 6
- 239000002184 metal Substances 0.000 description 6
- 239000003505 polymerization initiator Substances 0.000 description 6
- 239000000047 product Substances 0.000 description 6
- 150000003839 salts Chemical class 0.000 description 6
- 238000003756 stirring Methods 0.000 description 6
- ARCGXLSVLAOJQL-UHFFFAOYSA-N trimellitic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 description 6
- SRPWOOOHEPICQU-UHFFFAOYSA-N trimellitic anhydride Chemical compound OC(=O)C1=CC=C2C(=O)OC(=O)C2=C1 SRPWOOOHEPICQU-UHFFFAOYSA-N 0.000 description 6
- 239000001993 wax Substances 0.000 description 6
- 230000000996 additive effect Effects 0.000 description 5
- 239000006185 dispersion Substances 0.000 description 5
- 235000011187 glycerol Nutrition 0.000 description 5
- 238000002844 melting Methods 0.000 description 5
- 230000008018 melting Effects 0.000 description 5
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 5
- 229910001220 stainless steel Inorganic materials 0.000 description 5
- 239000010935 stainless steel Substances 0.000 description 5
- 229940014800 succinic anhydride Drugs 0.000 description 5
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 4
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 4
- 101000642536 Apis mellifera Venom serine protease 34 Proteins 0.000 description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 4
- 239000002253 acid Substances 0.000 description 4
- 239000012298 atmosphere Substances 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- 235000014113 dietary fatty acids Nutrition 0.000 description 4
- 239000000975 dye Substances 0.000 description 4
- 230000007613 environmental effect Effects 0.000 description 4
- 239000000194 fatty acid Substances 0.000 description 4
- 229930195729 fatty acid Natural products 0.000 description 4
- 150000004665 fatty acids Chemical class 0.000 description 4
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 4
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 4
- 239000011259 mixed solution Substances 0.000 description 4
- 230000035484 reaction time Effects 0.000 description 4
- 238000010998 test method Methods 0.000 description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 3
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- 239000004743 Polypropylene Substances 0.000 description 3
- 229910020813 Sn-C Inorganic materials 0.000 description 3
- 229910020923 Sn-O Inorganic materials 0.000 description 3
- 229910018732 Sn—C Inorganic materials 0.000 description 3
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 3
- 150000008065 acid anhydrides Chemical class 0.000 description 3
- 125000003545 alkoxy group Chemical group 0.000 description 3
- 125000005907 alkyl ester group Chemical group 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 3
- 239000006229 carbon black Substances 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000010354 integration Effects 0.000 description 3
- 238000004898 kneading Methods 0.000 description 3
- 229920001155 polypropylene Polymers 0.000 description 3
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 3
- 239000012495 reaction gas Substances 0.000 description 3
- YGSDEFSMJLZEOE-UHFFFAOYSA-N salicylic acid Chemical compound OC(=O)C1=CC=CC=C1O YGSDEFSMJLZEOE-UHFFFAOYSA-N 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 238000003786 synthesis reaction Methods 0.000 description 3
- 238000006596 Alder-ene reaction Methods 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 2
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 2
- 150000008064 anhydrides Chemical class 0.000 description 2
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- WTEOIRVLGSZEPR-UHFFFAOYSA-N boron trifluoride Chemical compound FB(F)F WTEOIRVLGSZEPR-UHFFFAOYSA-N 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- YCIMNLLNPGFGHC-UHFFFAOYSA-N catechol Chemical compound OC1=CC=CC=C1O YCIMNLLNPGFGHC-UHFFFAOYSA-N 0.000 description 2
- 150000001793 charged compounds Chemical class 0.000 description 2
- HNEGQIOMVPPMNR-IHWYPQMZSA-N citraconic acid Chemical compound OC(=O)C(/C)=C\C(O)=O HNEGQIOMVPPMNR-IHWYPQMZSA-N 0.000 description 2
- 229940018557 citraconic acid Drugs 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- JQZRVMZHTADUSY-UHFFFAOYSA-L di(octanoyloxy)tin Chemical compound [Sn+2].CCCCCCCC([O-])=O.CCCCCCCC([O-])=O JQZRVMZHTADUSY-UHFFFAOYSA-L 0.000 description 2
- 238000004821 distillation Methods 0.000 description 2
- 239000003792 electrolyte Substances 0.000 description 2
- 239000008151 electrolyte solution Substances 0.000 description 2
- JBKVHLHDHHXQEQ-UHFFFAOYSA-N epsilon-caprolactam Chemical compound O=C1CCCCCN1 JBKVHLHDHHXQEQ-UHFFFAOYSA-N 0.000 description 2
- LYCAIKOWRPUZTN-UHFFFAOYSA-N ethylene glycol Natural products OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 2
- 238000005194 fractionation Methods 0.000 description 2
- 125000000524 functional group Chemical group 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 125000005843 halogen group Chemical group 0.000 description 2
- NAQMVNRVTILPCV-UHFFFAOYSA-N hexane-1,6-diamine Chemical compound NCCCCCCN NAQMVNRVTILPCV-UHFFFAOYSA-N 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 230000002209 hydrophobic effect Effects 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- NNPPMTNAJDCUHE-UHFFFAOYSA-N isobutane Chemical compound CC(C)C NNPPMTNAJDCUHE-UHFFFAOYSA-N 0.000 description 2
- 238000004949 mass spectrometry Methods 0.000 description 2
- 239000012046 mixed solvent Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- CYCFYXLDTSNTGP-UHFFFAOYSA-L octadecanoate;tin(2+) Chemical compound [Sn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CYCFYXLDTSNTGP-UHFFFAOYSA-L 0.000 description 2
- KSCKTBJJRVPGKM-UHFFFAOYSA-N octan-1-olate;titanium(4+) Chemical compound [Ti+4].CCCCCCCC[O-].CCCCCCCC[O-].CCCCCCCC[O-].CCCCCCCC[O-] KSCKTBJJRVPGKM-UHFFFAOYSA-N 0.000 description 2
- FJKROLUGYXJWQN-UHFFFAOYSA-N papa-hydroxy-benzoic acid Natural products OC(=O)C1=CC=C(O)C=C1 FJKROLUGYXJWQN-UHFFFAOYSA-N 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- 239000000049 pigment Substances 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- CYIDZMCFTVVTJO-UHFFFAOYSA-N pyromellitic acid Chemical compound OC(=O)C1=CC(C(O)=O)=C(C(O)=O)C=C1C(O)=O CYIDZMCFTVVTJO-UHFFFAOYSA-N 0.000 description 2
- 229960004889 salicylic acid Drugs 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 description 2
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 2
- 229910001887 tin oxide Inorganic materials 0.000 description 2
- IUTCEZPPWBHGIX-UHFFFAOYSA-N tin(2+) Chemical class [Sn+2] IUTCEZPPWBHGIX-UHFFFAOYSA-N 0.000 description 2
- ZSUXOVNWDZTCFN-UHFFFAOYSA-L tin(ii) bromide Chemical compound Br[Sn]Br ZSUXOVNWDZTCFN-UHFFFAOYSA-L 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- DNIAPMSPPWPWGF-VKHMYHEASA-N (+)-propylene glycol Chemical compound C[C@H](O)CO DNIAPMSPPWPWGF-VKHMYHEASA-N 0.000 description 1
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 1
- XVOUMQNXTGKGMA-OWOJBTEDSA-N (E)-glutaconic acid Chemical compound OC(=O)C\C=C\C(O)=O XVOUMQNXTGKGMA-OWOJBTEDSA-N 0.000 description 1
- OQBLGYCUQGDOOR-UHFFFAOYSA-L 1,3,2$l^{2}-dioxastannolane-4,5-dione Chemical compound O=C1O[Sn]OC1=O OQBLGYCUQGDOOR-UHFFFAOYSA-L 0.000 description 1
- YPFDHNVEDLHUCE-UHFFFAOYSA-N 1,3-propanediol Substances OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 1
- AZQWKYJCGOJGHM-UHFFFAOYSA-N 1,4-benzoquinone Chemical compound O=C1C=CC(=O)C=C1 AZQWKYJCGOJGHM-UHFFFAOYSA-N 0.000 description 1
- OSNILPMOSNGHLC-UHFFFAOYSA-N 1-[4-methoxy-3-(piperidin-1-ylmethyl)phenyl]ethanone Chemical compound COC1=CC=C(C(C)=O)C=C1CN1CCCCC1 OSNILPMOSNGHLC-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- OEPOKWHJYJXUGD-UHFFFAOYSA-N 2-(3-phenylmethoxyphenyl)-1,3-thiazole-4-carbaldehyde Chemical compound O=CC1=CSC(C=2C=C(OCC=3C=CC=CC=3)C=CC=2)=N1 OEPOKWHJYJXUGD-UHFFFAOYSA-N 0.000 description 1
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 1
- FWLHAQYOFMQTHQ-UHFFFAOYSA-N 2-N-[8-[[8-(4-aminoanilino)-10-phenylphenazin-10-ium-2-yl]amino]-10-phenylphenazin-10-ium-2-yl]-8-N,10-diphenylphenazin-10-ium-2,8-diamine hydroxy-oxido-dioxochromium Chemical compound O[Cr]([O-])(=O)=O.O[Cr]([O-])(=O)=O.O[Cr]([O-])(=O)=O.Nc1ccc(Nc2ccc3nc4ccc(Nc5ccc6nc7ccc(Nc8ccc9nc%10ccc(Nc%11ccccc%11)cc%10[n+](-c%10ccccc%10)c9c8)cc7[n+](-c7ccccc7)c6c5)cc4[n+](-c4ccccc4)c3c2)cc1 FWLHAQYOFMQTHQ-UHFFFAOYSA-N 0.000 description 1
- MFYSUUPKMDJYPF-UHFFFAOYSA-N 2-[(4-methyl-2-nitrophenyl)diazenyl]-3-oxo-n-phenylbutanamide Chemical compound C=1C=CC=CC=1NC(=O)C(C(=O)C)N=NC1=CC=C(C)C=C1[N+]([O-])=O MFYSUUPKMDJYPF-UHFFFAOYSA-N 0.000 description 1
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- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 1
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- AGIJRRREJXSQJR-UHFFFAOYSA-N 2h-thiazine Chemical compound N1SC=CC=C1 AGIJRRREJXSQJR-UHFFFAOYSA-N 0.000 description 1
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- 229910015900 BF3 Inorganic materials 0.000 description 1
- 239000005711 Benzoic acid Substances 0.000 description 1
- WVDDGKGOMKODPV-UHFFFAOYSA-N Benzyl alcohol Chemical compound OCC1=CC=CC=C1 WVDDGKGOMKODPV-UHFFFAOYSA-N 0.000 description 1
- KXDHJXZQYSOELW-UHFFFAOYSA-N Carbamic acid Chemical class NC(O)=O KXDHJXZQYSOELW-UHFFFAOYSA-N 0.000 description 1
- 229920000298 Cellophane Polymers 0.000 description 1
- REEFSLKDEDEWAO-UHFFFAOYSA-N Chloraniformethan Chemical compound ClC1=CC=C(NC(NC=O)C(Cl)(Cl)Cl)C=C1Cl REEFSLKDEDEWAO-UHFFFAOYSA-N 0.000 description 1
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 description 1
- FBPFZTCFMRRESA-JGWLITMVSA-N D-glucitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-JGWLITMVSA-N 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- 239000004606 Fillers/Extenders Substances 0.000 description 1
- VQTUBCCKSQIDNK-UHFFFAOYSA-N Isobutene Chemical group CC(C)=C VQTUBCCKSQIDNK-UHFFFAOYSA-N 0.000 description 1
- WHNWPMSKXPGLAX-UHFFFAOYSA-N N-Vinyl-2-pyrrolidone Chemical compound C=CN1CCCC1=O WHNWPMSKXPGLAX-UHFFFAOYSA-N 0.000 description 1
- 239000005642 Oleic acid Substances 0.000 description 1
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 1
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Landscapes
- Developing Agents For Electrophotography (AREA)
Abstract
Description
本発明は、電子写真法、静電記録法、静電印刷法などに用いられる電子写真用トナーに関する。 The present invention relates to an electrophotographic toner used for electrophotography, electrostatic recording, electrostatic printing, and the like.
近年、高画質化の追求から、定着性に優れた小粒径トナーの開発が望まれている。
トナーに用いられる結着樹脂としては、スチレン−アクリル樹脂やポリエステル等が知られているが、耐久性及び定着性に優れる点からポリエステルが使用されている。このようなポリエステルを用いたトナーとして、特に定着性の観点から、炭素数10以上のアルキルコハク酸又はアルケニルコハク酸をカルボン酸成分として含有するポリエステルを結着樹脂として用いる溶融混練粉砕法によるトナーが開示されている(例えば、特許文献1、特許文献2)。
In recent years, from the pursuit of high image quality, development of a small particle size toner excellent in fixability has been desired.
As the binder resin used for the toner, styrene-acrylic resin, polyester, and the like are known, but polyester is used because of its excellent durability and fixability. As a toner using such a polyester, in particular, from the viewpoint of fixability, a toner by a melt-kneading pulverization method using a polyester containing an alkyl succinic acid or alkenyl succinic acid having 10 or more carbon atoms as a carboxylic acid component as a binder resin is used. It is disclosed (for example, Patent Document 1 and Patent Document 2).
しかし、上記のトナーは、高温高湿下での画像安定性、低温定着性、耐オフセット性、耐久性等の観点からは、未だ十分なものではなかった。
本発明は、高温高湿下で安定した画像濃度が得られ、また、低温定着性、耐オフセット性及び耐久性に優れた電子写真用トナーを提供する。
However, the above toner has not been sufficient from the viewpoint of image stability under high temperature and high humidity, low temperature fixability, offset resistance, durability, and the like.
The present invention provides a toner for electrophotography which can obtain a stable image density under high temperature and high humidity, and is excellent in low temperature fixing property, offset resistance and durability.
本発明は、縮重合系樹脂ユニットと付加重合系樹脂ユニットとを有する複合樹脂を含む結着樹脂を含有し、溶融粉砕法により得られる電子写真用トナーであって、前記縮重合系樹脂ユニットが、分岐鎖を有する炭素数9〜14のアルキル基を有するアルキルコハク酸の少なくとも2種、及び/又は分岐鎖を有する炭素数9〜14のアルケニル基を有するアルケニルコハク酸の少なくとも2種を含有するカルボン酸成分由来の構成単位を有する電子写真用トナー、
に関する。
The present invention relates to an electrophotographic toner containing a binder resin including a composite resin having a condensation polymerization resin unit and an addition polymerization resin unit, and obtained by a melt pulverization method, wherein the condensation polymerization resin unit comprises: , Containing at least two kinds of alkyl succinic acid having a branched chain alkyl group having 9 to 14 carbon atoms and / or at least two kinds of alkenyl succinic acid having a branched chain alkyl group having 9 to 14 carbon atoms. An electrophotographic toner having a structural unit derived from a carboxylic acid component;
About.
本発明によれば、高温高湿下でも安定した画像濃度が得られ、また、低温定着性、耐ホットオフセット性及び耐久性に優れた電子写真用トナーを提供することができる。 According to the present invention, a stable image density can be obtained even under high temperature and high humidity, and an electrophotographic toner excellent in low temperature fixability, hot offset resistance and durability can be provided.
本発明の電子写真用トナーは、縮重合系樹脂ユニットと付加重合系樹脂ユニットとを有する複合樹脂を含む結着樹脂(以下、「本発明の結着樹脂」ということがある)を含有し、溶融粉砕法により得られる電子写真用トナーであって、前記縮重合系樹脂ユニットが、分岐鎖を有する炭素数9〜14のアルキル基を有するアルキルコハク酸の少なくとも2種、及び/又は分岐鎖を有する炭素数9〜14のアルケニル基を有するアルケニルコハク酸の少なくとも2種を含有するカルボン酸成分由来の構成単位を有するものである。本発明の電子写真用トナーは、上記構成により、低温定着性、耐ホットオフセット性、耐久性、高温高湿下における画像濃度の安定性等の各々に優れるものであり、また、上記全ての特性において優れたものである。 The toner for electrophotography of the present invention contains a binder resin containing a composite resin having a condensation polymerization resin unit and an addition polymerization resin unit (hereinafter sometimes referred to as “binder resin of the present invention”), An electrophotographic toner obtained by a melt pulverization method, wherein the condensation polymerization resin unit comprises at least two kinds of alkyl succinic acid having a branched chain alkyl group having 9 to 14 carbon atoms and / or a branched chain. It has a structural unit derived from a carboxylic acid component containing at least two alkenyl succinic acids having an alkenyl group having 9 to 14 carbon atoms. The toner for electrophotography of the present invention is excellent in low temperature fixability, hot offset resistance, durability, stability of image density under high temperature and high humidity, etc. due to the above configuration, and all the above characteristics. Is excellent.
本発明の結着樹脂
本発明の結着樹脂は、縮重合系樹脂ユニットと付加重合系樹脂ユニットとを有する複合樹脂を含むものであり、特に縮重合系樹脂ユニットが、分子構造的に多種類の構造異性体から構成されるアルキルコハク酸及び/またはアルケニルコハク酸を含有するカルボン酸成分由来の構成単位を有するものである。このような構成単位を有することにより、エステル結合付近の立体障害が大きくなり、それにより、樹脂の疎水性が高くなり、高温高湿下でも安定した画像濃度が得られる。また、アルキル分布を有することにより、ポリエスエテルの分子量分布が広くなり、低温定着に効果的な低分子量成分、ホットオフセット、耐久性に効果的な高分子量成分を同時にポリマー中に含有することができる。
Binder Resin of the Present Invention The binder resin of the present invention includes a composite resin having a condensation polymerization resin unit and an addition polymerization resin unit. In particular, there are many types of condensation polymerization resin units in terms of molecular structure. It has a structural unit derived from a carboxylic acid component containing alkyl succinic acid and / or alkenyl succinic acid composed of structural isomers of By having such a structural unit, the steric hindrance in the vicinity of the ester bond increases, thereby increasing the hydrophobicity of the resin, and a stable image density can be obtained even under high temperature and high humidity. Further, by having an alkyl distribution, the molecular weight distribution of the polyester is widened, and a low molecular weight component effective for low-temperature fixing, a hot offset, and a high molecular weight component effective for durability can be simultaneously contained in the polymer.
樹脂の疎水性および分子量分布の観点から、アルキルコハク酸は、分岐鎖を有する炭素数9〜14のアルキル基を有するアルキルコハク酸の少なくとも2種からなり、アルケニルコハク酸は、分岐鎖を有する炭素数9〜14のアルケニル基を有するアルケニルコハク酸の少なくとも2種、好ましくは少なくとも3種からなる。本発明においては、カルボン酸成分は、上記アルキルコハク酸及びアルケニルコハク酸を含有するが、上記アルキルコハク酸の少なくとも2種及び/又は上記アルケニルコハク酸の少なくとも2種を含有することが好ましい。分岐鎖を有する炭素数9〜14のアルキル基あるいはアルケニル基としては、具体的には、イソドデセニル基、イソドデシル基等が挙げられる。このような炭素数の異なるアルキル基を有するアルキルコハク酸及び/又は炭素数の異なるアルケニル基を有するアルケニルコハク酸を含有するカルボン酸成分を使用することで、得られるポリエステルの分子量が広がり、該ポリエステルを含有するトナーは、例えば、示差走査熱量分析(DSC)におけるガラス転移点付近の吸熱ピークがブロードとなるため、非常に広範囲な定着領域を持つという効果を奏し、低温定着と耐オフセット性、耐久性という相反する特性を両立できるという驚くべき効果を奏する。 From the viewpoint of the hydrophobicity and molecular weight distribution of the resin, the alkyl succinic acid is composed of at least two types of alkyl succinic acid having a branched chain alkyl group having 9 to 14 carbon atoms, and the alkenyl succinic acid is a carbon having a branched chain. It consists of at least two, preferably at least three, alkenyl succinic acids having several 9 to 14 alkenyl groups. In the present invention, the carboxylic acid component contains the alkyl succinic acid and alkenyl succinic acid, but preferably contains at least two alkyl succinic acids and / or at least two alkenyl succinic acids. Specific examples of the alkyl group or alkenyl group having 9 to 14 carbon atoms having a branched chain include isododecenyl group and isododecyl group. By using such a carboxylic acid component containing an alkyl succinic acid having an alkyl group having a different carbon number and / or an alkenyl succinic acid having an alkenyl group having a different carbon number, the molecular weight of the resulting polyester is expanded, and the polyester For example, since the endothermic peak in the vicinity of the glass transition point in differential scanning calorimetry (DSC) is broad, the toner containing the toner exhibits the effect of having a very wide fixing region, low temperature fixing, offset resistance, and durability. There is a surprising effect that the opposite characteristics of sex can be achieved.
樹脂の疎水性および分子量分布の観点から、アルキルコハク酸は、炭素数9〜14の分岐鎖を有するアルキル基に由来するアルキルコハク酸の構造異性体を含有することが好ましく、アルケニルコハク酸は、炭素数9〜14の分岐鎖を有するアルケニル基に由来するアルケニルコハク酸の構造異性体を含有することが好ましい。同様の観点から、上記アルキルコハク酸及び/又はアルケニルコハク酸は、前記構造異性体を好ましくは20種以上、より好ましくは25種以上、さらに好ましくは30種以上含有する。
尚、本発明においては、上記アルキル基又はアルケニル基に由来するアルキルコハク酸及びアルケニルコハク酸の各々の構造異性体同士は、異なるアルキルコハク酸又はアルケニルコハク酸として扱うものとする。
From the viewpoint of the hydrophobicity and molecular weight distribution of the resin, the alkyl succinic acid preferably contains a structural isomer of alkyl succinic acid derived from an alkyl group having a branched chain having 9 to 14 carbon atoms. It is preferable to contain a structural isomer of alkenyl succinic acid derived from an alkenyl group having a branched chain having 9 to 14 carbon atoms. From the same viewpoint, the alkyl succinic acid and / or alkenyl succinic acid preferably contains 20 or more structural isomers, more preferably 25 or more, and still more preferably 30 or more.
In the present invention, the structural isomers of alkyl succinic acid and alkenyl succinic acid derived from the above alkyl group or alkenyl group are treated as different alkyl succinic acids or alkenyl succinic acids.
樹脂の疎水性および分子量分布の観点から、アルキルコハク酸及び/又はアルケニルコハク酸は、アルキレン基を有する化合物(アルキレン化合物)と、マレイン酸及び/またはフマル酸とから得られるものであることが好ましく、アルキレン化合物とマレイン酸とから得られるものであることがより好ましい。該アルキレン化合物としては、炭素数9〜14のものが好ましく、具体的には、エチレン、プロピレン、イソブチレン、ノルマルブチレン等から得られるアルキレン化合物、例えばエチレン、プロピレン、イソブチレン、ノルマルブチレン等のトリマー、テトラマーなどが好ましく用いられる。また、前記アルキレン化合物は、ガスクロマトグラフィー質量分析において、後述の測定条件で、炭素数9〜14のアルキレン化合物に相当するピークを20以上有することが好ましく、より好ましくは25以上、さらに好ましくは30以上有する。 From the viewpoint of the hydrophobicity and molecular weight distribution of the resin, the alkyl succinic acid and / or alkenyl succinic acid is preferably obtained from a compound having an alkylene group (an alkylene compound) and maleic acid and / or fumaric acid. More preferably, it is obtained from an alkylene compound and maleic acid. As the alkylene compound, those having 9 to 14 carbon atoms are preferable. Specifically, alkylene compounds obtained from ethylene, propylene, isobutylene, normal butylene and the like, for example, trimers and tetramers such as ethylene, propylene, isobutylene and normal butylene, etc. Etc. are preferably used. In addition, in the gas chromatography mass spectrometry, the alkylene compound preferably has 20 or more peaks corresponding to the alkylene compound having 9 to 14 carbon atoms, more preferably 25 or more, and even more preferably 30 under the measurement conditions described later. Have more.
ガスクロマトグラフィー質量分析において観測されるこれらのピークはアルキレン化合物の構造異性体に由来するものと考えられ、この構造異性体を一定数以上有するアルキレン化合物を原料として製造したアルキルコハク酸やアルケニルコハク酸もまた同様の構造異性体を有していると認められる。この構造異性体を一定数以上有するアルキルコハク酸及び/又はアルケニルコハク酸から得られたポリエステルは、立体障害性が極めて高いため疎水性が高く、このポリエステルを含有したトナーは、高温高湿下での画像濃度安定がさらに向上する。また、複数種の異性体を含有することにより、得られる樹脂の分子量分
布が拡大されるため、低温定着性および耐ホットオフセット性もさらに向上する。尚、本発明の目的の観点から、上記ピークの数は多い方が好ましいが、数学的組合せの制約から、おのずから上限は限定される。
These peaks observed in gas chromatography mass spectrometry are considered to be derived from structural isomers of alkylene compounds. Alkyl succinic acid and alkenyl succinic acid produced from raw materials of alkylene compounds having a certain number of structural isomers. Are also found to have similar structural isomers. Polyesters obtained from alkyl succinic acid and / or alkenyl succinic acid having a certain number or more of these structural isomers are highly hydrophobic due to their extremely high steric hindrance, and toners containing this polyester can be used under high temperature and high humidity. The image density stability is further improved. Moreover, since the molecular weight distribution of the obtained resin is expanded by containing a plurality of types of isomers, the low-temperature fixability and the hot offset resistance are further improved. In addition, from the viewpoint of the object of the present invention, it is preferable that the number of peaks is large, but the upper limit is naturally limited due to limitations of mathematical combinations.
アルキルコハク酸及び/又はアルケニルコハク酸は、前記公知のアルキレン化合物と、マレイン酸及び/またはフマル酸とを混合し、加熱することで、エン反応を利用することにより得られるが、製造の容易性の観点から、前記公知のアルキレン化合物、マレイン酸とを混合し、加熱することで、エン反応を利用することにより得る方法が好ましい。分岐鎖を有する炭素数9〜14のアルキル基を有するアルキルコハク酸及び/又は分岐鎖を有する炭素数9〜14のアルケニル基を有するアルケニルコハク酸を得るためには、公知の方法がいずれも使用できる。例えば、アルキレン化合物の合成に用いられるアルキレン化
合物の原料あるいは触媒の種類の選択や、反応速度、反応時間、反応圧力、溶媒などを調整する方法や、アルキルコハク酸及び/又はアルケニルコハク酸製造時における蒸留条件を調整する方法等がいずれも用いられる(特開昭48−23405号公報、特開昭48−23404号公報、米国特許3374285号明細書等参照)。
Alkyl succinic acid and / or alkenyl succinic acid can be obtained by using the ene reaction by mixing the known alkylene compound with maleic acid and / or fumaric acid and heating, but is easy to manufacture. From the viewpoint of the above, a method obtained by mixing the known alkylene compound and maleic acid and heating to utilize the ene reaction is preferable. In order to obtain an alkyl succinic acid having a C 9-14 alkyl group having a branched chain and / or an alkenyl succinic acid having a C 9-14 alkenyl group having a branched chain, any known method may be used. it can. For example, selection of the raw material or catalyst type of the alkylene compound used in the synthesis of the alkylene compound, a method of adjusting the reaction rate, reaction time, reaction pressure, solvent, etc., and production of alkyl succinic acid and / or alkenyl succinic acid Any of the methods for adjusting the distillation conditions can be used (see JP-A-48-23405, JP-A-48-23404, US Pat. No. 3,374,285, etc.).
アルキレン化合物の合成に使用される好適な原料としては、分岐鎖を有するアルキレン化合物であるプロピレン、イソブチレンが挙げられ、構造異性体数を増やす観点から、分子量の小さいプロピレンがより好ましい。
アルキレン化合物の合成に使用される好適な触媒としては、液体リン酸、固体リン酸、タングステン、三フッ化ホウ素錯体等が挙げられる。尚、構造異性体の数の制御容易性の観点から、ランダム重合した後に、蒸留条件(例えば温度)により調整する方法が好ましい。
Suitable raw materials used for the synthesis of the alkylene compound include propylene and isobutylene which are alkylene compounds having a branched chain, and propylene having a small molecular weight is more preferable from the viewpoint of increasing the number of structural isomers.
Suitable catalysts used for the synthesis of the alkylene compound include liquid phosphoric acid, solid phosphoric acid, tungsten, boron trifluoride complex and the like. In addition, from the viewpoint of easy control of the number of structural isomers, a method of adjusting by distillation conditions (for example, temperature) after random polymerization is preferable.
本発明の結着樹脂は、縮重合系樹脂ユニットと付加重合系樹脂ユニットとを有する複合樹脂を含むものであるが、ここで、「縮重合系樹脂ユニットと付加重合系樹脂ユニットとを有する複合樹脂」とは、少なくとも、縮重合系樹脂の原料モノマー及び付加重合系樹脂の原料モノマーを重合させることにより得られる樹脂をいい、具体的には、アルコール成分と、アルキルコハク酸及びアルケニルコハク酸から選ばれる少なくとも一種を含有するカルボン酸成分とを含む縮重合系樹脂の原料モノマーと、付加重合系樹脂の原料モノマーとを重合させることにより得られるものをいう。 The binder resin of the present invention includes a composite resin having a condensation polymerization resin unit and an addition polymerization resin unit. Here, “a composite resin having a condensation polymerization resin unit and an addition polymerization resin unit”. The term “resin” means a resin obtained by polymerizing at least a raw material monomer of a condensation polymerization resin and a raw material monomer of an addition polymerization resin. Specifically, the resin is selected from an alcohol component, alkyl succinic acid and alkenyl succinic acid. It is obtained by polymerizing a raw material monomer of a condensation polymerization resin containing a carboxylic acid component containing at least one kind and a raw material monomer of an addition polymerization resin.
縮重合系樹脂とは、一般に反応時に水やアルコールなどの低分子成分を脱離して得られる樹脂をいい、本発明においては、該縮重合系樹脂として、ポリエステル、ポリエステル・ポリアミド及びポリアミドからなる群より選ばれた少なくとも1種が好ましく、これらの中では低温定着性、耐久性の点から、ポリエステルがより好ましい。また、縮重合系樹脂の原料モノマーとは、上記縮重合系樹脂の重合の原料として用いるモノマーで、上記樹脂の構成単位の少なくとも一部を構成するものである。 The polycondensation resin generally refers to a resin obtained by removing low molecular components such as water and alcohol during the reaction. In the present invention, the polycondensation resin is a group consisting of polyester, polyester / polyamide and polyamide. At least one selected from these is preferred, and among these, polyester is more preferred from the viewpoint of low-temperature fixability and durability. The raw material monomer of the condensation polymerization resin is a monomer used as a raw material for the polymerization of the condensation polymerization resin, and constitutes at least a part of the structural unit of the resin.
縮重合系樹脂ユニットがポリエステルを含む場合、ポリエステルの含有量は、定着性及び耐久性の観点から、縮重合系樹脂ユニット中、60重量%以上が好ましく、70重量%以上がより好ましく、80重量%以上がさらに好ましく、実質100重量%であることが更に好ましい
ポリエステルは、好ましくは、原料モノマーであるアルコール成分と、アルキルコハク酸及びアルケニルコハク酸から選ばれる少なくとも一種を含有するカルボン酸成分とを縮重合させて得ることができる。
アルコール成分としては、ポリオキシプロピレン−2,2−ビス(4−ヒドロキシフェニル)プロパン、ポリオキシエチレン−2,2−ビス(4−ヒドロキシフェニル)プロパン等のビスフェノールAのアルキレンオキシド付加物、エチレングリコール、1,2−プロピレングリコール、1,3−プロパンジオール、1,4−ブタンジオール、2,3−ブタンジオール、ネオペンチルグリコール、ポリエチレングリコール、ポリプロピレングリコール、ビスフェノールA、水素添加ビスフェノールA等のジオール;ソルビトール、ペンタエリスリトール、グリセロール、トリメチロールプロパン等の3価以上の多価アルコール等が挙げられる。これらの中では、帯電性の観点から芳香族系のアルコールであるビスフェノールAのアルキレンオキシド付加物が好ましい。
When the condensation polymerization resin unit contains polyester, the content of the polyester is preferably 60% by weight or more, more preferably 70% by weight or more in the condensation polymerization resin unit, from the viewpoints of fixability and durability. The polyester is preferably an alcohol component as a raw material monomer, and a carboxylic acid component containing at least one selected from alkyl succinic acid and alkenyl succinic acid. It can be obtained by condensation polymerization.
Examples of the alcohol component include polyoxypropylene-2,2-bis (4-hydroxyphenyl) propane, alkylene oxide adducts of bisphenol A such as polyoxyethylene-2,2-bis (4-hydroxyphenyl) propane, ethylene glycol Diols such as 1,2-propylene glycol, 1,3-propanediol, 1,4-butanediol, 2,3-butanediol, neopentyl glycol, polyethylene glycol, polypropylene glycol, bisphenol A, hydrogenated bisphenol A; Examples include trihydric or higher polyhydric alcohols such as sorbitol, pentaerythritol, glycerol, and trimethylolpropane. Among these, an alkylene oxide adduct of bisphenol A which is an aromatic alcohol is preferable from the viewpoint of chargeability.
アルコール成分と上記カルボン酸成分とを縮重合させて得られるポリエステルの原料モノマーである該カルボン酸成分中における、アルキルコハク酸及びアルケニルコハク酸の総含有量は、樹脂の疎水性すなわちトナーの高温高湿下での画像安定性とトナーの定着性、保存性の観点から、3〜50モル%が好ましく、4〜45モル%がより好ましい。5〜43モル%が更に好ましい。 The total content of alkyl succinic acid and alkenyl succinic acid in the carboxylic acid component, which is a raw material monomer of polyester obtained by condensation polymerization of the alcohol component and the carboxylic acid component, is the hydrophobicity of the resin, that is, the high temperature of the toner. From the viewpoints of image stability under humidity, toner fixability, and storage stability, 3 to 50 mol% is preferable, and 4 to 45 mol% is more preferable. 5-43 mol% is still more preferable.
本発明においては、カルボン酸成分として、アルキルコハク酸及びアルケニルコハク酸以外の2価あるいは3価以上のカルボン酸成分を使用することもでき、2価のカルボン酸としては、フタル酸、イソフタル酸、テレフタル酸等の芳香族ジカルボン酸;シュウ酸、マロン酸、マレイン酸、フマル酸、シトラコン酸、イタコン酸、グルタコン酸、コハク酸、アジピン酸、炭素数が1〜7もしくは15以上のアルキル基又は炭素数2〜7もしくは15以上のアルケニル基で置換されたコハク酸等の脂肪族ジカルボン酸;それらの酸無水物及びそれらの酸のアルキル(炭素数1〜3)エステル等が挙げられる。これらの中では
、トナーの耐久性、定着性及び着色剤の分散性の観点から、芳香族ジカルボン酸化合物が好ましい。上記芳香族ジカルボン酸化合物のなかでは、トナーの帯電性及び定着性の観点から、テレフタル酸、イソフタル酸が好ましい。
In the present invention, a divalent or trivalent or higher carboxylic acid component other than alkyl succinic acid and alkenyl succinic acid can be used as the carboxylic acid component. Examples of the divalent carboxylic acid include phthalic acid, isophthalic acid, Aromatic dicarboxylic acids such as terephthalic acid; oxalic acid, malonic acid, maleic acid, fumaric acid, citraconic acid, itaconic acid, glutaconic acid, succinic acid, adipic acid, alkyl groups having 1 to 7 or more carbon atoms or carbon Examples thereof include aliphatic dicarboxylic acids such as succinic acid substituted with alkenyl groups of 2 to 7 or 15; their acid anhydrides and alkyl (carbon number of 1 to 3) esters of these acids. Among these, aromatic dicarboxylic acid compounds are preferable from the viewpoints of toner durability, fixability, and dispersibility of colorants. Among the aromatic dicarboxylic acid compounds, terephthalic acid and isophthalic acid are preferable from the viewpoints of chargeability and fixability of the toner.
また、3価以上の多価カルボン酸化合物としては、1,2,4−ベンゼントリカルボン酸(トリメリット酸)、2,5,7−ナフタレントリカルボン酸、ピロメリット酸等の芳香族カルボン酸、及びこれらの酸無水物、アルキル(炭素数1〜3)エステル等の誘導体が挙げられ、このうち、安価で、反応制御が容易である観点から、トリメリット酸及びその酸無水物が好ましい。
なお、カルボン酸、カルボン酸の無水物、及びカルボン酸のアルキルエステルを、本明細書では以下総称してカルボン酸化合物と呼ぶことがある。
Examples of the trivalent or higher polyvalent carboxylic acid compounds include aromatic carboxylic acids such as 1,2,4-benzenetricarboxylic acid (trimellitic acid), 2,5,7-naphthalenetricarboxylic acid, pyromellitic acid, and Derivatives such as these acid anhydrides and alkyl (C1-C3) esters are mentioned. Of these, trimellitic acid and its acid anhydride are preferred from the viewpoint of being inexpensive and easy to control the reaction.
In addition, carboxylic acid, anhydride of carboxylic acid, and alkyl ester of carboxylic acid may be collectively referred to as a carboxylic acid compound in the present specification.
アルコール成分とカルボン酸成分との縮重合は、エステル化触媒の存在下で行うことが好ましい。上記縮重合に好適に用いられるエステル化触媒としては、ジオクチルスズオキサイド、ジブチルスズオキサイド、チタン化合物、Sn−C結合を有していない錫(II)化合物等が挙げられ、これらのなかでは、本発明の効果がより顕著に発揮されるチタン化合物、Sn−C結合を有していない錫(II)化合物が好ましい。これらはそれぞれ単独で又は2種以上を組み合わせて用いることができる。
チタン化合物としては、Ti−O結合を有するチタン化合物が好ましく、総炭素数1〜28のアルコキシ基、アルケニルオキシ基又はアシルオキシ基を有する化合物がより好ましい。
The condensation polymerization of the alcohol component and the carboxylic acid component is preferably performed in the presence of an esterification catalyst. Examples of the esterification catalyst suitably used for the condensation polymerization include dioctyltin oxide, dibutyltin oxide, titanium compound, tin (II) compound having no Sn-C bond, and the like. Of these, titanium compounds that exhibit the above effect more significantly, and tin (II) compounds having no Sn—C bond are preferred. These can be used alone or in combination of two or more.
As a titanium compound, the titanium compound which has a Ti-O bond is preferable, and the compound which has a C1-28 total carbon number alkoxy group, an alkenyloxy group, or an acyloxy group is more preferable.
チタン化合物の具体例としては、チタンジイソプロピレートビストリエタノールアミネート〔Ti(C6H14O3N)2(C3H7O)2〕、チタンジイソプロピレートビスジエタノールアミネート〔Ti(C4H10O2N)2(C3H7O)2〕、チタンジペンチレートビストリエタノールアミネート〔Ti(C6H14O3N)2(C5H11O)2〕、チタンジエチレートビストリエタノールアミネート〔Ti(C6H14O3N)2(C2H5O)2〕、チタンジヒドロキシオクチレートビストリエタノールアミネート〔Ti(C6H14O3N)2(OHC8H16O)2〕、チタンジステアレートビストリエタノールアミネート〔Ti(C6H14O3N)2(C18H37O)2〕、チタントリイソプロピレートトリエタノールアミネート〔Ti(C6H14O3N)1(C3H7O)3〕、チタンモノプロピレートトリス(トリエタノールアミネート)〔Ti(C6H14O3N)3(C3H7O)1〕等が挙げられ、これらの中ではチタンジイソプロピレートビストリエタノールアミネート、チタンジイソプロピレートビスジエタノールアミネート及びチタンジペンチレートビストリエタノールアミネートが好ましく、これらは、例えばマツモト交商(株)の市販品としても入手可能である。 Specific examples of titanium compounds include titanium diisopropylate bistriethanolamate [Ti (C 6 H 14 O 3 N) 2 (C 3 H 7 O) 2 ], titanium diisopropylate bisdiethanolamate [Ti (C 4 H 10 O 2 N) 2 (C 3 H 7 O) 2 ], titanium dipentylate bistriethanolamate [Ti (C 6 H 14 O 3 N) 2 (C 5 H 11 O) 2 ], titanium diety rate bis triethanolaminate [Ti (C 6 H 14 O 3 N) 2 (C 2 H 5 O) 2 ], titanium dihydroxy octylate bis triethanolaminate [Ti (C 6 H 14 O 3 N) 2 (OHC 8 H 16 O) 2 ], titanium distearate bistriethanolamate [Ti (C 6 H 14 O 3 N) 2 (C 18 H 37 O) 2 ], titanium triisopropylate triethanolamate [Ti (C 6 H 14 O 3 N) 1 ( C 3 7 O) 3], titanium monopropylate tris (triethanolaminate) [Ti (C 6 H 14 O 3 N) 3 (C 3 H 7 O) 1 ], and the like, titanium diisopropylate Among these Preferred are rate bistriethanolamate, titanium diisopropylate bisdiethanolamate, and titanium dipentylate bistriethanolamate, which are also commercially available, for example, from Matsumoto Trading Co., Ltd.
他の好ましいチタン化合物の具体例としては、テトラ−n−ブチルチタネート〔Ti(C4H9O)4〕、テトラプロピルチタネート〔Ti(C3H7O)4〕、テトラテアリルチタネート〔Ti(C18H37O)4〕、テトラミリスチルチタネート〔Ti(C14H29O)4〕、テトラオクチルチタネート〔Ti(C8H17O)4〕、ジオクチルジヒドロキシオクチルチタネート〔Ti(C8H17O)2(OHC8H16O)2〕、ジミリスチルジオクチルチタネート〔Ti(C14H29O)2(C8H17O)2〕等が挙げられ、これらの中ではテトラステアリルチタネート、テトラミリスチルチタネート、テトラオクチルチタネート及びジオクチルジヒドロキシオクチルチタネートが好ましく、これらは、例えばハロゲン化チタンを対応するアルコールと反応させることにより得ることもできるが、ニッソー社等の市販品としても入手可能である。 Specific examples of other preferred titanium compounds include tetra-n-butyl titanate [Ti (C 4 H 9 O) 4 ], tetrapropyl titanate [Ti (C 3 H 7 O) 4 ], tetratearyl titanate [Ti (C 18 H 37 O) 4 ], tetramyristyl titanate [Ti (C 14 H 29 O) 4 ], tetraoctyl titanate [Ti (C 8 H 17 O) 4 ], dioctyl dihydroxyoctyl titanate [Ti (C 8 H 17 O) 2 (OHC 8 H 16 O) 2 ], dimyristyl dioctyl titanate [Ti (C 14 H 29 O) 2 (C 8 H 17 O) 2 ] and the like. Among these, tetrastearyl titanate, Tetramyristyl titanate, tetraoctyl titanate and dioctyl dihydroxy octyl titanate are preferred, such as reacting a titanium halide with the corresponding alcohol. However, it is also available as a commercial product such as Nisso.
Sn−C結合を有していない錫(II)化合物としては、Sn−O結合を有する錫(II)化合物、Sn−X(Xはハロゲン原子を示す)結合を有する錫(II)化合物等が好ましく挙げられ、Sn−O結合を有する錫(II)化合物がより好ましい。
Sn−O結合を有する錫(II)化合物としては、シュウ酸錫(II)、酢酸錫(II)、オクタン酸錫(II)、ラウリル酸錫(II)、ステアリン酸錫(II)、オレイン酸錫(II)等の炭素数2〜28のカルボン酸基を有するカルボン酸錫(II);オクチロキシ錫(II)、ラウロキシ錫(II)、ステアロキシ錫(II)、ジオレイロキシ錫(II)等の炭素数2〜28のアルコキシ基を有するジアルコキシ錫(II);酸化錫(II);硫酸錫(II)等が、Sn−X(Xはハロゲン原子を示す)結合を有する化合物としては、塩化錫(II)、臭化錫(II)等のハロゲン化錫(II)等が挙げられ、これらの中では、帯電立ち上がり効果及び触媒能の点から、(R1COO)2Sn(ここでR1は炭素数5〜19のアルキル基又はアルケニル基を示す)で表される脂肪酸錫(II)、(R2O)2Sn(ここでR2は炭素数6〜20のアルキル基又はアルケニル基を示す)で表されるアルコキシ錫(II)及びSnOで表される酸化錫(II)が好ましく、(R1COO)2Snで表される脂肪酸錫(II)及び酸化錫(II)がより好ましく、オクタン酸錫(II)、ステアリン酸錫(II)及び酸化錫(II)がさらに好ましく用いられる。
上記チタン化合物及び錫(II)化合物は、その各々について2種以上組み合わせて使用することができる。
Examples of the tin (II) compound having no Sn—C bond include a tin (II) compound having a Sn—O bond, a tin (II) compound having a Sn—X (X represents a halogen atom) bond, and the like. Preferred examples include tin (II) compounds having Sn-O bonds.
Examples of the tin (II) compound having a Sn-O bond include tin (II) oxalate, tin (II) acetate, tin (II) octoate, tin (II) laurate, tin (II) stearate, and oleic acid. Tin (II) carboxylate having a carboxylic acid group having 2 to 28 carbon atoms such as tin (II); carbon such as octyloxytin (II), lauroxytin (II), stearoxytin (II), dioleoxytin (II), etc. Dialkoxytin (II) having an alkoxy group of 2 to 28; tin (II) oxide; tin (II) sulfate and the like having Sn—X (X represents a halogen atom) bond includes tin chloride. (II), tin (II) halides such as tin (II) bromide, and the like. Among these, (R 1 COO) 2 Sn (where R 1 fatty acid tin is represented by an alkyl or alkenyl group 5 to 19 carbon atoms) (II), (R 2 O) 2 Sn ( wherein R 2 is also alkyl group having 6 to 20 carbon atoms Alkoxy tin (II) and tin oxide represented by SnO (II) is preferably represented by an alkenyl group), (R 1 COO) fatty tin represented by 2 Sn (II) and tin oxide (II) Are more preferred, and tin (II) octoate, tin (II) stearate and tin (II) oxide are more preferably used.
The titanium compound and tin (II) compound can be used in combination of two or more thereof.
上記エステル化触媒の存在量は、アルコール成分とカルボン酸成分の総量100重量部に対して、0.01〜1.0重量部が好ましく、0.1〜0.6重量部がより好ましい。
アルコール成分とカルボン酸成分との縮重合は、例えば、前記エステル化触媒の存在下、不活性ガス雰囲気中にて、180〜250℃の温度で行うことができる。
The amount of the esterification catalyst present is preferably 0.01 to 1.0 part by weight, more preferably 0.1 to 0.6 part by weight based on 100 parts by weight of the total amount of the alcohol component and the carboxylic acid component.
The polycondensation of the alcohol component and the carboxylic acid component can be performed, for example, at a temperature of 180 to 250 ° C. in an inert gas atmosphere in the presence of the esterification catalyst.
尚、本発明において、ポリエステルには、ポリエステルのみならず、実質的にその特性を損なわない程度に変性されたポリエステルも含まれる。変性されたポリエステルとしては、例えば、特開平11−133668号公報、特開平10−239903号公報、特開平8−20636号公報等に記載の方法によりフェノール、ウレタン、エポキシ等によりグラフト化やブロック化したポリエステルや、ポリエステルユニットを含む2種以上の樹脂ユニットを有する複合樹脂が挙げられる。 In the present invention, polyester includes not only polyester but also polyester modified to such an extent that its properties are not substantially impaired. Examples of the modified polyester include grafting and blocking with phenol, urethane, epoxy and the like by the methods described in JP-A-11-133668, JP-A-10-239903, JP-A-8-20636, and the like. And a composite resin having two or more kinds of resin units including a polyester unit.
縮重合樹脂として挙げられるポリエステル・ポリアミドは、前記のエステルの原料モノマーとして挙げられたアルコール成分及びカルボン酸成分に加えて、アミド成分を形成するための原料モノマーを用い、これらの原料モノマーを縮重合させて得ることができる。また、ポリアミドは、前記のエステルの原料モノマーとして挙げられたカルボン酸成分に加えてアミド成分を形成するための原料モノマーを用い、これらの原料モノマーを縮重合させて得ることができる。
上記アミド成分を形成するために用いる原料モノマーとしては、公知の各種ポリアミン、アミノカルボン酸類、アミノアルコール等が挙げられ、好ましくはヘキサメチレンジアミン及びε-カプロラクタムである。
Polyester and polyamide listed as polycondensation resin, using the raw material monomer for forming the amide component in addition to the alcohol component and carboxylic acid component mentioned as the raw material monomer of the above ester, polycondensation these raw material monomers Can be obtained. Further, the polyamide can be obtained by using a raw material monomer for forming an amide component in addition to the carboxylic acid component mentioned as the raw material monomer for the ester, and subjecting these raw material monomers to condensation polymerization.
Examples of the raw material monomer used to form the amide component include various known polyamines, aminocarboxylic acids, aminoalcohols, etc., preferably hexamethylenediamine and ε-caprolactam.
上記各縮重合樹脂の縮重合反応条件は、その原料モノマー、目的とする樹脂の種類等に応じて、従来公知の縮重合反応条件を基に適宜決定できる。
なお、以上述べた原料モノマーには、通常開環重合モノマーに分類されるものも含まれるが、これらは、他のモノマーの縮重合反応で生成する水等の存在により加水分解して縮重合に供されるため、本発明においては縮重合系樹脂の原料モノマーに含むことができる。
The polycondensation reaction conditions for each of the above polycondensation resins can be appropriately determined based on the conventionally known polycondensation reaction conditions according to the raw material monomers, the type of the target resin, and the like.
The above-mentioned raw material monomers include those normally classified as ring-opening polymerization monomers, but these are hydrolyzed by condensation in the presence of water or the like produced by the condensation polymerization reaction of other monomers. Therefore, in the present invention, it can be included in the raw material monomer of the condensation polymerization resin.
また、付加重合系樹脂とは、一般に付加反応を繰り返し、共有結合の生成と同時に新しい活性点が生成する反応により得られる樹脂をいい、該付加重合系樹脂としては、ラジカル重合反応により得られるビニル系樹脂等が挙げられる。また、付加重合系樹脂の原料モノマーとは、上記付加重合系樹脂の重合の原料として用いるモノマーで、上記樹脂の構成単位の少なくとも一部を構成するものである。
ビニル系樹脂の原料モノマーとしては、スチレン、α-メチルスチレン等のスチレン類;エチレン、プロピレン等のエチレン性不飽和モノオレフィン類;ブタジエン等のジオレフィン類;塩化ビニル等のハロビニル類;酢酸ビニル、プロピオン酸ビニル等のビニルエステル類;(メタ)アクリル酸のアルキル(炭素数1〜18)エステル、(メタ)アクリル酸ジメチルアミノエチル等のエチレン性モノカルボン酸のエステル;ビニルメチルエーテル等のビニルエーテル類;ビニリデンクロリド等のビニリデンハロゲン化物;N-ビニルピロリドン等のN-ビニル化合物類等が挙げられ、これらの中では、帯電性の観点からスチレンが、定着性及びガラス転移点の調整の観点から(メタ)アクリル酸のアルキル(炭素数1〜18)エステルが好ましく、スチレン、2-エチルヘキシルアクリレート、ブチルアクリレート及びアクリル酸の長鎖アルキル(炭素数12〜18)エステルから選ばれる少なくとも1種がより好ましい。なお、本明細書においては、「(メタ)アクリル酸」と記す場合は、アクリル酸とメタクリル酸の双方の場合を含む。
The addition polymerization resin generally means a resin obtained by a reaction in which an addition reaction is repeated and a new active site is generated at the same time as the formation of a covalent bond. The addition polymerization resin is a vinyl resin obtained by a radical polymerization reaction. Based resins and the like. Moreover, the raw material monomer of the addition polymerization resin is a monomer used as a raw material for the polymerization of the addition polymerization resin, and constitutes at least a part of the structural unit of the resin.
As raw material monomers for vinyl resins, styrenes such as styrene and α-methylstyrene; ethylenically unsaturated monoolefins such as ethylene and propylene; diolefins such as butadiene; halovinyls such as vinyl chloride; vinyl acetate, Vinyl esters such as vinyl propionate; alkyl (1 to 18 carbon) esters of (meth) acrylic acid, esters of ethylenic monocarboxylic acids such as dimethylaminoethyl (meth) acrylate; vinyl ethers such as vinyl methyl ether Vinylidene halides such as vinylidene chloride; N-vinyl compounds such as N-vinylpyrrolidone, and the like. Among these, styrene is used from the viewpoint of chargeability, and from the viewpoint of adjustment of fixing property and glass transition point ( Alkyl (carbon number 1-18) esters of (meth) acrylic acid are preferred, More preferred is at least one selected from styrene, 2-ethylhexyl acrylate, butyl acrylate, and long-chain alkyl (carbon number 12 to 18) esters of acrylic acid. In this specification, “(meth) acrylic acid” includes both acrylic acid and methacrylic acid.
ビニル系樹脂の原料モノマーがスチレンと(メタ)アクリル酸のアルキルエステルを含有する場合は、スチレンの含有量は、ビニル系樹脂の原料モノマー中、50〜90重量%が好ましく、75〜85重量%がより好ましい。スチレンの(メタ)アクリル酸のアルキルエステルに対するモノマー比(スチレン/(メタ)アクリル酸のアルキルエステル)は、重量比で50/50〜95/5が好ましく、70/30〜95/5がより好ましい。
なお、ビニル系樹脂の原料モノマーの付加重合には、重合開始剤、架橋剤等を必要に応じて使用してもよい。また、上記付加重合系樹脂の付加重合条件は、その原料モノマー、目的とする樹脂の種類等に応じて、従来公知の付加重合反応条件を基に適宜決定できる。
When the raw material monomer of the vinyl resin contains styrene and an alkyl ester of (meth) acrylic acid, the content of styrene is preferably 50 to 90% by weight, and 75 to 85% by weight in the raw material monomer of the vinyl resin. Is more preferable. The monomer ratio of styrene to the alkyl ester of (meth) acrylic acid (styrene / (meth) acrylic acid alkyl ester) is preferably 50/50 to 95/5, more preferably 70/30 to 95/5 in weight ratio. .
In addition, a polymerization initiator, a crosslinking agent, or the like may be used as necessary for the addition polymerization of the raw material monomer of the vinyl resin. The addition polymerization conditions for the addition polymerization resin can be appropriately determined based on conventionally known addition polymerization reaction conditions depending on the raw material monomer, the type of the target resin, and the like.
本発明において、縮重合系樹脂ユニットの付加重合系樹脂ユニットに対する重量比(縮重合系樹脂ユニット/付加重合系樹脂ユニット)は、概ね、縮重合系樹脂の原料モノマーの付加重合系樹脂の原料モノマーに対する重量比と同等である。本発明においては、上記重合系樹脂の原料モノマーの付加重合系樹脂の原料モノマーに対する重量比(縮重合系樹脂の原料モノマー/付加重合系樹脂の原料モノマー)は、トナーの低温定着性や保存性の点で、連続相が縮重合系樹脂であり分散相が付加重合系樹脂であることが好ましいことから、50/50〜95/5が好ましく、60/40〜95/5がより好ましい。 In the present invention, the weight ratio of the condensation polymerization resin unit to the addition polymerization resin unit (condensation polymerization resin unit / addition polymerization resin unit) is approximately the raw material monomer of the addition polymerization resin of the condensation polymerization resin raw material monomer. Is equivalent to the weight ratio. In the present invention, the weight ratio of the raw material monomer of the polymerization resin to the raw material monomer of the addition polymerization resin (the raw material monomer of the condensation polymerization resin / the raw material monomer of the addition polymerization resin) is determined by the low temperature fixability and storage stability of the toner In this respect, since the continuous phase is preferably a condensation polymerization resin and the dispersed phase is an addition polymerization resin, 50/50 to 95/5 is preferable, and 60/40 to 95/5 is more preferable.
上記縮重合系樹脂ユニットと付加重合系樹脂ユニットとを有する複合樹脂は、縮重合系樹脂の原料モノマーと付加重合系樹脂の原料モノマーに加えて、さらに上記縮重合系樹脂の原料モノマー及び付加重合系樹脂の原料モノマーのいずれとも反応し得る化合物(両反応性モノマー)を用いて得られる樹脂(ハイブリッド樹脂)であることが好ましい。
両反応性モノマーとしては、分子内に、水酸基、カルボキシル基、エポキシ基、第1級アミノ基および第2級アミノ基からなる群より選ばれた少なくとも1種の官能基と、エチレン性不飽和結合とを有する化合物が好ましく、このような両反応性モノマーを用いることにより、分散相となる樹脂の分散性をより一層向上させることができる。両反応性モノマーの具体例としては、アクリル酸、フマル酸、メタクリル酸、シトラコン酸、マレイン酸、(メタ)アクリル酸2−ヒドロキシエチル、(メタ)アクリル酸グリシジル、又はこれらのカルボン酸の無水物、アルキル(炭素数1〜2)エステル等の誘導体等が挙げられ、これらのなかでは反応性の観点からアクリル酸、フマル酸、メタクリル酸、マレイン酸又はこれらのカルボン酸の誘導体が好ましい。上記両反応性モノマーは、1種であるいは2種以上組み合わせて使用することができる。
両反応性モノマーの使用量は、縮重合樹脂ユニットと付加重合樹脂ユニットの相溶性の点から、カルボン酸成分全量に対し、0.1〜10モル%が好ましく、1〜8モル%がより好ましい。なお、ここで、カルボン酸成分は、上記両反応性モノマーがカルボン酸化合物である場合はこれを含む。
In addition to the condensation polymerization resin raw material monomer and the addition polymerization resin raw material monomer, the composite resin having the above condensation polymerization resin unit and the addition polymerization resin unit further includes the above condensation polymerization resin raw material monomer and addition polymerization. A resin (hybrid resin) obtained by using a compound (both reactive monomers) capable of reacting with any of the raw material monomers of the resin is preferable.
As the both reactive monomers, at least one functional group selected from the group consisting of a hydroxyl group, a carboxyl group, an epoxy group, a primary amino group and a secondary amino group in the molecule, and an ethylenically unsaturated bond A compound having the above formula is preferred, and by using such a bireactive monomer, the dispersibility of the resin to be the dispersed phase can be further improved. Specific examples of both reactive monomers include acrylic acid, fumaric acid, methacrylic acid, citraconic acid, maleic acid, 2-hydroxyethyl (meth) acrylate, glycidyl (meth) acrylate, or anhydrides of these carboxylic acids. Derivatives such as alkyl (1 to 2 carbon atoms) esters and the like are mentioned, and among these, acrylic acid, fumaric acid, methacrylic acid, maleic acid or derivatives of these carboxylic acids are preferable from the viewpoint of reactivity. The above-mentioned both reactive monomers can be used alone or in combination of two or more.
The amount of both reactive monomers used is preferably from 0.1 to 10 mol%, more preferably from 1 to 8 mol%, based on the total amount of the carboxylic acid component, from the viewpoint of compatibility between the condensation polymerization resin unit and the addition polymerization resin unit. . In addition, a carboxylic acid component contains this, when the said both reactive monomer is a carboxylic acid compound.
本発明において、縮重合反応と付加重合反応の進行及び完結は、それぞれの反応機構に応じて反応温度及び時間を適宜選択し、反応を進行、完結させればよく、必ずしも時間的に同時である必要はなく、例えば、縮重合系樹脂の原料モノマー、付加重合系樹脂の原料モノマー、両反応性モノマー等を混合し、まず、主として付加重合反応に適した温度条件、例えば50〜180℃で付加重合反応により縮重合反応が可能な官能基を有する付加重合系樹脂を形成させた後、次いで反応温度を縮重合反応に適した温度条件、例えば190〜270℃に上昇させた後、主として縮重合反応により縮重合系樹脂を形成させる方法が挙げられる。 In the present invention, the progress and completion of the polycondensation reaction and the addition polymerization reaction may be appropriately selected in accordance with the respective reaction mechanisms, and the reaction may proceed and be completed, and are not necessarily simultaneous in time. There is no need. For example, the raw material monomer of the condensation polymerization resin, the raw material monomer of the addition polymerization resin, the bireactive monomer, etc. are mixed, and the addition is first performed mainly at a temperature condition suitable for the addition polymerization reaction, for example, 50 to 180 ° C. After forming an addition polymerization resin having a functional group capable of condensation polymerization by polymerization reaction, the reaction temperature is then raised to a temperature condition suitable for the condensation polymerization reaction, for example, 190 to 270 ° C. A method of forming a polycondensation resin by reaction is mentioned.
また、縮重合系樹脂の原料モノマー等を、縮重合反応に適した温度条件、例えば190〜270℃で縮重合反応させ、その後、付加重合系樹脂の原料モノマー、両反応性モノマー、重合開始剤等の混合溶液を加え、付加重合反応に適した温度条件、例えば50〜180℃で反応させる方法も挙げられる。この場合、付加重合反応の後に、更に上記縮重合反応に適した温度条件で縮重合反応を行うこともできる。
本発明の結着樹脂を得るための反応時間は、通常、全体で20〜40時間である。
本発明の結着樹脂は、縮重合系樹脂の原料モノマーと付加重合系樹脂の原料モノマーとを、更に必要に応じ、これらに加え両反応性モノマーを予め混合し、縮重合反応と付加重合反応を同一反応容器内中で並行して行うことにより得ることもできる。
In addition, the raw material monomer of the polycondensation resin is subjected to a polycondensation reaction at a temperature condition suitable for the polycondensation reaction, for example, 190 to 270 ° C., and then the addition monomer of the addition polymerization resin, the bireactive monomer, and the polymerization initiator A method of adding a mixed solution such as the above and reacting at a temperature suitable for the addition polymerization reaction, for example, at 50 to 180 ° C. is also included. In this case, after the addition polymerization reaction, the condensation polymerization reaction can also be performed under a temperature condition suitable for the above condensation polymerization reaction.
The reaction time for obtaining the binder resin of the present invention is usually 20 to 40 hours in total.
The binder resin of the present invention comprises a polycondensation resin raw material monomer and an addition polymerization resin raw material monomer, and if necessary, in addition to these, both reactive monomers are mixed in advance, so that a polycondensation reaction and an addition polymerization reaction are performed. Can also be obtained in parallel in the same reaction vessel.
さらに、本発明の結着樹脂には、トナーの定着性の観点から、離型剤を含有させても良い。離型剤としては、低分子量ポリプロピレン、低分子量ポリエチレン、低分子量ポリプロピレン・ポリエチレン共重合体、マイクロクリスタリンワックス、パラフィンワックス、フィッシャートロプシュワックス等の脂肪族炭化水素系ワックス及びそれらの酸化物脂肪酸アミド類、脂肪酸類、高級アルコール類、脂肪酸金属塩等が挙げられ、これらのなかでは、離型性及び安定性の観点から、脂肪族炭化水素系ワックスが好ましい。
結着樹脂中に離型剤を含有させる方法としては、例えば、離型剤の存在下で縮重合系樹脂の原料モノマー及び付加重合系樹脂の原料モノマーを重合させる方法が挙げられる。
本発明の結着樹脂は、トナーの耐久性の観点から、上記複合樹脂を、50重量%以上含有することが好ましく、より好ましくは80重量%以上、更に好ましくは実質100重量%含有する。
Further, the binder resin of the present invention may contain a release agent from the viewpoint of toner fixability. As release agents, low molecular weight polypropylene, low molecular weight polyethylene, low molecular weight polypropylene / polyethylene copolymer, aliphatic hydrocarbon waxes such as microcrystalline wax, paraffin wax, Fischer-Tropsch wax, and oxide fatty acid amides thereof, Fatty acids, higher alcohols, fatty acid metal salts and the like can be mentioned, and among these, aliphatic hydrocarbon waxes are preferable from the viewpoint of releasability and stability.
Examples of the method of incorporating a release agent in the binder resin include a method of polymerizing the raw material monomer of the condensation polymerization resin and the raw material monomer of the addition polymerization resin in the presence of the release agent.
From the viewpoint of toner durability, the binder resin of the present invention preferably contains 50% by weight or more of the composite resin, more preferably 80% by weight or more, and still more preferably 100% by weight.
本発明の結着樹脂の分子量については、トナー用結着樹脂として使用しうる限りにおいては特に限定されないが、通常は数平均分子量で1,000〜10,000、好ましくは1,500〜8,000、より好ましくは2,000〜4,000である。
軟化点及びガラス転移点は、原料モノマー組成及びその比率、重合開始剤、分子量、触媒量等の調整又は軟化点を高くするため反応時間を長くする等の反応条件の選択により容易に調整することができ、70〜165℃が好ましく、ガラス転移点は、定着性及び耐久性の観点から、40〜85℃が好ましく、45〜75℃がより好ましく、50〜70℃がさらに好ましい。
酸価は6〜35mgKOH/gが好ましい。軟化点や酸価はアルコールとカルボン酸の仕込み比率、縮重合の温度、反応時間を調節することにより所望のものを得ることができる。
The molecular weight of the binder resin of the present invention is not particularly limited as long as it can be used as a binder resin for toner, but is usually 1,000 to 10,000, preferably 1,500 to 8, in terms of number average molecular weight. 000, more preferably 2,000 to 4,000.
The softening point and glass transition point should be easily adjusted by adjusting the raw material monomer composition and ratio, polymerization initiator, molecular weight, catalyst amount, etc., or by selecting reaction conditions such as increasing the reaction time to increase the softening point. 70 to 165 ° C. is preferable, and the glass transition point is preferably 40 to 85 ° C., more preferably 45 to 75 ° C., and still more preferably 50 to 70 ° C. from the viewpoints of fixability and durability.
The acid value is preferably 6 to 35 mgKOH / g. The desired softening point and acid value can be obtained by adjusting the charging ratio of alcohol and carboxylic acid, the temperature of condensation polymerization, and the reaction time.
電子写真用トナー
本発明の電子写真用トナーは、前記縮重合系樹脂ユニットと付加重合系樹脂ユニットとを有する複合樹脂を含む結着樹脂を含有し、溶融粉砕法により得られるものである。
本発明においては、前記分岐鎖を有する炭素数9〜14のアルキル基を有するアルキルコハク酸及び/又は分岐鎖を有する炭素数9〜14のアルケニル基を有するアルケニルコハク酸を含有するカルボン酸成分由来の構成単位は、高温高湿下の画像濃度安定性の観点から、本発明のトナー中に1〜30重量%含有されることが好ましく、より好ましくは3〜20重量%含有される。
本発明の電子写真用トナーには、前記本発明の結着樹脂に、更に必要に応じ、離型剤、着色剤、荷電制御剤、導電性調整剤、体質顔料、繊維状物質等の補強充填剤、酸化防止剤、老化防止剤等の添加剤が、適宜添加されていてもよい。
Electrophotographic Toner The electrophotographic toner of the present invention contains a binder resin containing a composite resin having the condensation polymerization resin unit and the addition polymerization resin unit, and is obtained by a melt pulverization method.
In the present invention, the carboxylic acid component derived from the branched chain alkyl succinic acid having 9 to 14 carbon atoms and / or the branched chain alkenyl succinic acid having 9 to 14 carbon atoms. Is preferably contained in the toner of the present invention in an amount of 1 to 30% by weight, more preferably 3 to 20% by weight, from the viewpoint of image density stability under high temperature and high humidity.
In the electrophotographic toner of the present invention, the binder resin of the present invention is further filled with a release agent, a colorant, a charge control agent, a conductivity adjusting agent, an extender pigment, a fibrous substance, etc., if necessary. Additives such as agents, antioxidants, and anti-aging agents may be added as appropriate.
離型剤は耐オフセット性の観点から含有されることが好ましく、該離型剤としては、前述の結着樹脂に含有させることができる離型剤に加え、カルナバロウワックス、ライスワックス、キャンデリラワックス、木ロウ、ホホバ油等の植物系ワックス;ミツロウ等の動物系ワックス;モンタンワックス等が挙げられ、これらは単独で使用することもできるが、2種以上を組み合わせて使用してもよい。離型剤の融点は、トナーの定着性と耐オフセット性の観点より、60〜140℃が好ましく、60〜100℃がより好ましい。
離型剤の含有量は、結着樹脂100重量部に対して、結着樹脂中への分散性の観点から、0.5〜10重量部が好ましく、1〜8重量部がより好ましく、1.5〜7重量部がさらに好ましい。
The release agent is preferably contained from the viewpoint of offset resistance, and examples of the release agent include carnauba wax, rice wax, and candelilla wax in addition to the release agent that can be contained in the binder resin described above. Plant waxes such as tree wax and jojoba oil; animal waxes such as beeswax; montan wax and the like. These can be used alone or in combination of two or more. The melting point of the release agent is preferably 60 to 140 ° C., more preferably 60 to 100 ° C., from the viewpoints of toner fixing properties and offset resistance.
The content of the release agent is preferably 0.5 to 10 parts by weight, more preferably 1 to 8 parts by weight with respect to 100 parts by weight of the binder resin, from the viewpoint of dispersibility in the binder resin. More preferably, it is 5 to 7 parts by weight.
また、着色剤としては、特に制限はなく公知の着色剤が挙げられ、目的に応じて適宜選択することができる。具体的には、カーボンブラック、クロムイエロー、ハンザイエロー、ベンジジンイエロー、スレンイエロー、キノリンイエロー、パーマネントオレンジGTR、ピラゾロンオレンジ、バルカンオレンジ、ウオッチヤングレッド、パーマネントレッド、ブリリアンカーミン3B、ブリリアンカーミン6B、デュポンオイルレッド、ピラゾロンレッド、リソールレッド、ローダミンBレーキ、レーキレッドC、ベンガル、アニリンブルー、ウルトラマリンブルー、カルコオイルブルー、メチレンブルークロライド、フタロシアニンブルー、フタロシアニングリーン、マラカイトグリーンオクサレート等の種々の顔料やアクリジン系、キサンテン系、アゾ系、ベンゾキノン系、アジン系、アントラキノン系、インジコ系、チオインジコ系、フタロシアニン系、アニリンブラック系、ポリメチン系、トリフェニルメタン系、ジフェニルメタン系、チアジン系、チアゾール系等の各種染料を1種又は2種以上を併せて使用することができる。
着色剤の含有量は、着色力と、画像の透明性の観点から、結着樹脂100重量部に対して、25重量部以下が好ましく、より好ましくは0.01〜10重量部であり、更に好ましくは3〜10重量部である。
Moreover, there is no restriction | limiting in particular as a coloring agent, A well-known coloring agent is mentioned, According to the objective, it can select suitably. Specifically, carbon black, chrome yellow, hansa yellow, benzidine yellow, selenium yellow, quinoline yellow, permanent orange GTR, pyrazolone orange, balkan orange, watch young red, permanent red, brilliantamine 3B, brilliantamine 6B, dupont oil Various pigments and acridines such as red, pyrazolone red, resol red, rhodamine B lake, lake red C, bengal, aniline blue, ultramarine blue, calco oil blue, methylene blue chloride, phthalocyanine blue, phthalocyanine green, malachite green oxalate , Xanthene, azo, benzoquinone, azine, anthraquinone, indico, thioindico, phthalose Nin-based, aniline black, polymethine, triphenylmethane dyes, diphenylmethane dyes, thiazine, various dyes thiazole, etc. may be used in conjunction with one or more kinds.
The content of the colorant is preferably 25 parts by weight or less, more preferably 0.01 to 10 parts by weight, with respect to 100 parts by weight of the binder resin, from the viewpoint of coloring power and image transparency. Preferably it is 3-10 weight part.
荷電制御剤としては、例えば安息香酸の金属塩、サリチル酸の金属塩、アルキルサリチル酸の金属塩、カテコールの金属塩、含金属ビスアゾ染料、テトラフェニルボレート誘導体、第四級アンモニウム塩、アルキルピリジニウム塩などが挙げられる。
荷電制御剤の含有量は、結着樹脂100重量部に対して、10重量部以下が好ましく、0.01〜5重量部がより好ましい。
Examples of charge control agents include benzoic acid metal salts, salicylic acid metal salts, alkyl salicylic acid metal salts, catechol metal salts, metal-containing bisazo dyes, tetraphenylborate derivatives, quaternary ammonium salts, alkylpyridinium salts, and the like. Can be mentioned.
The content of the charge control agent is preferably 10 parts by weight or less, and more preferably 0.01 to 5 parts by weight with respect to 100 parts by weight of the binder resin.
本発明の電子写真用トナーの体積中位粒径(D50)は、高画質化と生産性の観点から、3〜15μmが好ましく、4〜9μmがより好ましい。なお、本明細書において、体積中位粒径(D50)とは、体積分率で計算した累積体積頻度が粒径の小さい方から計算して50%になる粒径を意味する。
また、トナーの軟化点は、低温定着性の観点から、80〜160℃が好ましく、80〜150℃がより好ましく、90〜140℃がさらに好ましい。また、ガラス転移点は、同様の観点から、45〜80℃が好ましく、50〜70℃がより好ましい。
本発明のトナーは、溶融粉砕法により得られるものであるが、該方法については後述する。
The volume median particle size (D 50 ) of the electrophotographic toner of the present invention is preferably from 3 to 15 μm, more preferably from 4 to 9 μm, from the viewpoints of high image quality and productivity. In the present specification, the volume-median particle size (D 50 ) means a particle size at which the cumulative volume frequency calculated by the volume fraction is 50% when calculated from the smaller particle size.
Further, the softening point of the toner is preferably from 80 to 160 ° C., more preferably from 80 to 150 ° C., and further preferably from 90 to 140 ° C. from the viewpoint of low-temperature fixability. Moreover, 45-80 degreeC is preferable from the same viewpoint, and, as for a glass transition point, 50-70 degreeC is more preferable.
The toner of the present invention is obtained by a melt pulverization method, which will be described later.
本発明の電子写真用トナーの製造方法は、少なくとも、縮重合系樹脂ユニットと付加重合系樹脂ユニットとを有する複合樹脂を含む結着樹脂を溶融混練する工程、及び(b)得られた混練物を粉砕する工程を有し、前記縮重合系樹脂ユニットが、分岐鎖を有する炭素数9〜14のアルキル基を有するアルキルコハク酸の少なくとも2種、及び/又は分岐鎖を有する炭素数9〜14のアルケニル基を有するアルケニルコハク酸の少なくとも2種を含有するカルボン酸成分由来の構成単位を有するものである。上記縮重合系樹脂ユニットと付加重合系樹脂ユニットとを有する複合樹脂を含む結着樹脂については、前述の電子写真用トナーの説明においてしたものと同様である。また、その他の原料成分についても前述したとおりである。 The method for producing an electrophotographic toner of the present invention includes a step of melt-kneading a binder resin including a composite resin having at least a condensation polymerization resin unit and an addition polymerization resin unit, and (b) the obtained kneaded product. The polycondensation-based resin unit has at least two kinds of alkyl succinic acid having a branched chain alkyl group having 9 to 14 carbon atoms and / or 9 to 14 carbon atoms having a branched chain. It has a structural unit derived from a carboxylic acid component containing at least two alkenyl succinic acids having an alkenyl group. The binder resin including the composite resin having the condensation polymerization resin unit and the addition polymerization resin unit is the same as that described in the description of the electrophotographic toner. The other raw material components are also as described above.
本発明の電子写真用トナーは溶融粉砕法により得られる。溶融粉砕法によりトナーを製造する方法としては特に制限はないが、好ましくは、上記工程(a)及び工程(b)を有するものである。具体的には、例えば、上記結着樹脂及び必要に応じて使用される離型剤、着色剤、荷電制御剤等をボールミル等の混合機で均一に混合した後、密閉式ニーダー、1軸もしくは2軸の押出機等で溶融混練する工程、及びこの溶融混練物を流動層式ジェットミル、気流式ジェットミル等のジェット式粉砕機、ターボミル等の機械式粉砕機等で粉砕する工程を有し、更に該粉砕の前に必要に応じ冷却し、また粉砕後に必要に応じ分級する工程を有するものである。上記冷却、粉砕及び分級は、いずれも溶融粉砕法において通常使用される方法をいずれも採用することができる。
本発明において用いられる押出混練機の市販品としては、KTK型2軸押出機(神戸製鋼所製)、TEM型2軸押出機(東芝機械社製)、PCM2軸押出機(池貝鉄工社製)等が挙げられるが、これらの中では、原料の分散性の観点から、PCM2軸押出機(池貝鉄工社製)が好ましい。
本発明においては、粉砕機として、気流式ジェットミルが好適に用いられ、その市販品としては、トナー小粒径化の観点から、日本ニューマチック社製の「IDS」シリーズ等が挙げられる。
The electrophotographic toner of the present invention is obtained by a melt pulverization method. Although there is no restriction | limiting in particular as a method of manufacturing a toner by a melt-pulverization method, Preferably, it has the said process (a) and process (b). Specifically, for example, after the binder resin and a release agent, a colorant, a charge control agent, and the like used as necessary are uniformly mixed with a mixer such as a ball mill, a sealed kneader, a single screw or A step of melt-kneading with a twin-screw extruder or the like, and a step of pulverizing the melt-kneaded product with a jet-type pulverizer such as a fluidized bed jet mill or an air-flow type jet mill, or a mechanical pulverizer such as a turbo mill. Further, it has a step of cooling if necessary before the pulverization and classifying as necessary after the pulverization. Any of the methods usually used in the melt pulverization method can be adopted for the cooling, pulverization and classification.
Commercially available extrusion kneaders used in the present invention include a KTK type twin screw extruder (manufactured by Kobe Steel), a TEM type twin screw extruder (manufactured by Toshiba Machine Co., Ltd.), and a PCM twin screw extruder (manufactured by Ikekai Tekko Co., Ltd.). Among these, a PCM twin screw extruder (manufactured by Ikekai Tekko Co., Ltd.) is preferable from the viewpoint of the dispersibility of the raw materials.
In the present invention, an airflow jet mill is suitably used as the pulverizer, and commercially available products include “IDS” series manufactured by Nippon Pneumatic Co., Ltd. from the viewpoint of reducing the toner particle size.
さらに、製造過程における粗粉砕物や、得られたトナーの表面に、必要に応じて外添剤として疎水性シリカ等の流動性向上剤等を添加してもよい。外添剤としては、表面を疎水化処理したシリカ微粒子、酸化チタン微粒子、アルミナ微粒子、酸化セリウム微粒子、カーボンブラック等の無機微粒子やポリカーボネート、ポリメチルメタクリレート、シリコーン樹脂等のポリマー微粒子等、公知の微粒子が使用できる。
外添剤の個数平均粒子径は好ましくは4〜200nm、より好ましくは8〜30nmである。外添剤の個数平均粒子径は、走査型電子顕微鏡又は透過型電子顕微鏡を用いて求められる。
外添剤の配合量は、外添剤による処理前のトナー100重量部に対して、0.8〜5.0重量部が好ましく、1.0〜5.0重量部がより好ましく、1.5〜3.5重量部がさらに好ましい。
本発明の電子写真用トナーは、一成分系現像剤として、又はキャリアと混合して二成分系現像剤として使用することができる。
Furthermore, a fluidity improver such as hydrophobic silica may be added as an external additive to the coarsely pulverized product in the production process or the surface of the obtained toner, if necessary. External additives include known fine particles such as silica fine particles, titanium fine particles, alumina fine particles, cerium oxide fine particles, carbon black and other inorganic fine particles, and polymer fine particles such as polycarbonate, polymethyl methacrylate and silicone resin. Can be used.
The number average particle diameter of the external additive is preferably 4 to 200 nm, more preferably 8 to 30 nm. The number average particle diameter of the external additive is determined using a scanning electron microscope or a transmission electron microscope.
The amount of the external additive is preferably 0.8 to 5.0 parts by weight, more preferably 1.0 to 5.0 parts by weight, with respect to 100 parts by weight of the toner before processing with the external additive. 5 to 3.5 parts by weight are more preferable.
The electrophotographic toner of the present invention can be used as a one-component developer or a two-component developer mixed with a carrier.
以下に実施例等により、本発明を更に具体的に説明する。以下の実施例等においては、各性状値は次の方法により測定、評価した。
1.樹脂の酸価
JIS K0070の方法に基づき測定する。但し、測定溶媒のみJIS K0070の規定のエタノールとエーテルの混合溶媒から、アセトンとトルエンの混合溶媒(アセトン:トルエン=1:1(容量比))とした。
Hereinafter, the present invention will be described more specifically with reference to examples and the like. In the following examples and the like, each property value was measured and evaluated by the following method.
1. Acid value of resin Measured based on the method of JIS K0070. However, only the measurement solvent was changed to a mixed solvent of acetone and toluene (acetone: toluene = 1: 1 (volume ratio)) from a mixed solvent of ethanol and ether specified in JIS K0070.
2.樹脂の軟化点及びガラス転移点
(1)軟化点
フローテスター(島津製作所、CFT−500D)を用い、1gの試料を昇温速度6℃/minで加熱しながら、プランジャーにより1.96MPaの荷重を与え、直径1mm、長さ1mmのノズルから押し出す。温度に対し、フローテスターのプランジャー降下量をプロットし、試料の半量が流出した温度を軟化点とする。
(2)ガラス転移点
示差走査熱量計(セイコー電子工業社製、DSC210)を用いて、試料を0.01〜0.02gをアルミパンに計量し、200℃まで昇温し、その温度から降温速度10℃/minで0℃まで冷却したサンプルを昇温速度10℃/minで昇温し、吸熱の最高ピーク温度以下のベースラインの延長線とピークの立ち上がり部分からピークの頂点までの最大傾斜を示す接線との交点の温度とする。
2. 1. Softening point and glass transition point of resin (1) Softening point Using a flow tester (Shimadzu Corporation, CFT-500D), a 1 g sample was heated at a heating rate of 6 ° C./min and a load of 1.96 MPa was applied by a plunger. And extruded from a nozzle having a diameter of 1 mm and a length of 1 mm. The amount of plunger drop of the flow tester is plotted against the temperature, and the temperature at which half of the sample flows out is taken as the softening point.
(2) Glass transition point Using a differential scanning calorimeter (DSC210, manufactured by Seiko Denshi Kogyo Co., Ltd.), 0.01 to 0.02 g of the sample was weighed into an aluminum pan, heated to 200 ° C., and the temperature decreased from that temperature. A sample cooled to 0 ° C. at a rate of 10 ° C./min is heated at a rate of temperature increase of 10 ° C./min. Is the temperature at the intersection with the tangent line.
3.トナーの粒径
測定機:コールターマルチサイザーII(ベックマンコールター社製)
アパチャー径:50μm
解析ソフト:コールターマルチサイザーアキュコンプ バージョン 1.19(ベックマンコールター社製)
電解液:アイソトンII(ベックマンコールター社製)
分散液:エマルゲン109P(花王社製、ポリオキシエチレンラウリルエーテル、HLB:13.6)を5重量%の濃度となるよう前記電解液に溶解させて分
散液を得る。
分散条件:前記分散液5mlに測定試料10mgを添加し、超音波分散機にて1分間分散させ、その後、電解液25mlを添加し、さらに、超音波分散機にて1分間分散させて、試料分散液を調製する。
測定条件:前記試料分散液を前記電解液100mlに加えることにより、3万個の粒子の粒径を20秒で測定できる濃度に調整した後、3万個の粒子を測定し、その粒度分布から体積中位粒径(D50)を求める。
3. Toner particle size analyzer: Coulter Multisizer II (Beckman Coulter, Inc.)
Aperture diameter: 50 μm
Analysis software: Coulter Multisizer AccuComp version 1.19 (Beckman Coulter)
Electrolyte: Isoton II (Beckman Coulter, Inc.)
Dispersion: Emulgen 109P (manufactured by Kao Corporation, polyoxyethylene lauryl ether, HLB: 13.6) is dissolved in the electrolytic solution to a concentration of 5% by weight to obtain a dispersion.
Dispersion conditions: 10 mg of a measurement sample is added to 5 ml of the dispersion, and dispersed for 1 minute with an ultrasonic disperser, then 25 ml of an electrolyte is added, and further dispersed for 1 minute with an ultrasonic disperser. Prepare a dispersion.
Measurement conditions: By adding the sample dispersion to 100 ml of the electrolyte solution, the particle size of 30,000 particles is adjusted to a concentration that can be measured in 20 seconds, and then 30,000 particles are measured. Determine the volume median particle size (D 50 ).
4.離型剤の融点
示差走査熱量計(セイコー電子工業社製、DSC210)を用いて200℃まで昇温し、その温度から降温速度10℃/分で0℃まで冷却したサンプルを昇温速度10℃/分で測定し、融解熱の最大ピーク温度を融点とする。
4). Melting point of mold release agent A sample was heated to 200 ° C. using a differential scanning calorimeter (DSC210, manufactured by Seiko Denshi Kogyo Co., Ltd.), and the sample was cooled to 0 ° C. at a temperature lowering rate of 10 ° C./min. The maximum peak temperature of heat of fusion is taken as the melting point.
5.質量分析ガスクロマトグラフィーによる分析
質量分析ガスクロマトグラフ(GC/MS)にCIイオンソースと下記分析カラムを取り付け、立上げを行なう。なお、CI反応ガス(メタン)を流し、MS部の真空排気作業から24時間経過後にチューニングを行なう。
5. Analysis by mass spectrometry gas chromatography A CI ion source and the following analysis column are attached to a mass spectrometry gas chromatograph (GC / MS), and the system is started up. In addition, CI reaction gas (methane) is flowed, and tuning is performed after 24 hours from the evacuation work of the MS section.
(1)GC
ガスクロマトグラフ : Agilent社 HP6890N
分析カラム : HP社製 Ultra1(カラム長50m、内径0.
2mm、膜厚0.33μm)
GCオーブン昇温条件: 初期温度 100℃(0min)
第1段階昇温速度 1℃/min(150℃まで)
第2段階昇温速度 10℃/min(300℃まで)
最終温度 300℃(10min)
サンプル注入量 : 1μL
注入口条件 : 注入モード スプリット法
スプリット比 50:1
注入口温度 300℃
キャリアガス : ガス ヘリウム
流量 1ml/min(定流量モード)
(1) GC
Gas chromatograph: Agilent HP6890N
Analysis column: Ultra 1 manufactured by HP (column length 50 m, inner diameter 0.
2mm, film thickness 0.33μm)
GC oven temperature rising condition: Initial temperature 100 ° C. (0 min)
First stage heating rate 1 ° C / min (up to 150 ° C)
Second stage heating rate 10 ° C / min (up to 300 ° C)
Final temperature 300 ℃ (10min)
Sample injection volume: 1 μL
Inlet condition: Injection mode Split method
Split ratio 50: 1
Inlet temperature 300 ° C
Carrier gas: gas helium
Flow rate 1ml / min (constant flow mode)
(2)検出器
質量分析器 : Agilent社製5973N MSD
イオン化法 : 化学イオン化法
反応ガス : イソブタン
温度設定 : 四重極 150℃
イオン源 250℃
検出条件 : スキャン
スキャン範囲 : m/z 75〜300
検出器ON時間 : 5min
キャリブレーション(質量校正および感度調整)
: 反応ガス メタン
キャリブラント PFDTD(ペルフルオロ−
5,8―ジメチル-3,6,9−トリオキシドデカン)
チューニング法 オートチューニング
(2) Detector Mass spectrometer: 5973N MSD manufactured by Agilent
Ionization method: Chemical ionization method Reaction gas: Isobutane Temperature setting: Quadrupole 150 ° C
Ion source 250 ℃
Detection condition: Scan Scan range: m / z 75-300
Detector ON time: 5 min
Calibration (mass calibration and sensitivity adjustment)
: Reaction gas Methane
Calibrant PFDTD (Perfluoro-
5,8-dimethyl-3,6,9-trioxidedecane)
Tuning method Auto tuning
(3)試料調製
プロピレンテトラマーをイソプロピルアルコールに溶解し5%とした。
(データ処理法)
C9〜C14の範囲にある各炭素数のアルケン成分について、それぞれ分子イオンに該当する質量数によるマスクロマトグラムを抽出し、S/N(シグナル/ノイズ比)>3の条件下で、成分毎の積分条件に従い積分を実行する。表1〜5の各々に示す検出結果から、特定アルキル鎖長成分の割合を以下の式により計算する。
特定アルキル鎖長成分の割合=[(特定アルキル鎖長の積分値の総和)/(C9〜C14全ての積分値の総和)]×100(%)
(3) Sample preparation Propylene tetramer was dissolved in isopropyl alcohol to 5%.
(Data processing method)
For the alkene component of each carbon number in the range of C9 to C14, a mass chromatogram based on the mass number corresponding to the molecular ion is extracted, and under the condition of S / N (signal / noise ratio)> 3, Perform integration according to the integration conditions. From the detection results shown in Tables 1 to 5, the ratio of the specific alkyl chain length component is calculated by the following formula.
Ratio of specific alkyl chain length component = [(total of integrated values of specific alkyl chain length) / (total of integrated values of C9 to C14)] × 100 (%)
C9H18
C10H20
C11H22、C12H24及びC13H26
C14H28
本発明において、炭素数9〜14に相当するアルキレン化合物とは、ガスクロマトグラフィー質量分析において、分子イオンに対応するピークのことを言う。 In the present invention, an alkylene compound having 9 to 14 carbon atoms refers to a peak corresponding to a molecular ion in gas chromatography mass spectrometry.
アルキレン化合物Aの製造
新日本石油株式会社製のプロピレンテトラマー(商品名:ライトテトラマー)を用いて、183〜208℃の加熱条件で分留してアルキレン化合物Aを得た。得られたアルキレン化合物Aは,ガスクロマトグラフィー質量分析において、40個のピークを有していた。
Production of alkylene compound A Using propylene tetramer (trade name: light tetramer) manufactured by Nippon Oil Corporation, fractionation was carried out under heating conditions of 183 to 208 ° C. to obtain alkylene compound A. The obtained alkylene compound A had 40 peaks in gas chromatography mass spectrometry.
アルキレン化合物Bの製造
アルキレン化合物Aの製造例の分留条件を171〜175℃に変更した以外は同様にしてアルキレン化合物Bを得た。得られたアルキレン化合物Bはガスクロマトグラフィー質量分析において、25個のピークを有していた。
Production of alkylene compound B An alkylene compound B was obtained in the same manner except that the fractionation conditions in the production example of the alkylene compound A were changed to 171 to 175 ° C. The resulting alkylene compound B had 25 peaks in gas chromatography mass spectrometry.
アルケニル無水コハク酸Aの製造
1Lの日東高圧製オートクレーブにアルキレン化合物A 542.4g、無水マレイン酸157.2g、チェレックス−O 0.4g(堺化学工業(株)社製)、ブチルハイドロキノン(以下、BHQと略)0.1gを仕込み、加圧窒素置換(0.2MPaG)を3回繰り返した。60℃で撹拌開始後、230℃まで1時間かけて昇温して6時間反応を行った。反応温度到達時の圧力は、0.3MPaGであった。反応終了後、80℃まで冷却し、常圧(101.3kPa)に戻して1Lの4つ口フラスコに移しかえた。180℃まで撹拌しながら昇温し、1.3kPaにて残存アルキレン化合物を1時間で留去した。ひきつづき、室温(25℃)まで冷却後、常圧(101.3kPa)に戻して目的物のアルケニル無水コハク酸A(406.1g)を得た。
Production of alkenyl succinic anhydride A Into a 1 L autoclave manufactured by Nitto High Pressure Co., Ltd. 542.4 g of alkylene compound A, 157.2 g of maleic anhydride, 0.4 g of Chelex-O (manufactured by Sakai Chemical Industry Co., Ltd.), butyl hydroquinone , BHQ (abbreviated) 0.1 g was charged, and pressurized nitrogen substitution (0.2 MPaG) was repeated three times. After stirring was started at 60 ° C., the temperature was raised to 230 ° C. over 1 hour and the reaction was performed for 6 hours. The pressure when the reaction temperature was reached was 0.3 MPaG. After completion of the reaction, the reaction mixture was cooled to 80 ° C., returned to normal pressure (101.3 kPa), and transferred to a 1 L four-necked flask. The temperature was increased while stirring to 180 ° C., and the remaining alkylene compound was distilled off at 1.3 kPa over 1 hour. Subsequently, after cooling to room temperature (25 ° C.), the pressure was returned to normal pressure (101.3 kPa) to obtain the target product, alkenyl succinic anhydride A (406.1 g).
アルケニル無水コハク酸Bの製造
原料として、アルキレン化合物Aに代えてアルキレン化合物Bを用いた以外は、アルケニル無水コハク酸Aの製造と同様にしてアルケニル無水コハク酸Bを得た。
Production of alkenyl succinic anhydride B An alkenyl succinic anhydride B was obtained in the same manner as in the production of alkenyl succinic anhydride A except that alkylene compound B was used in place of alkylene compound A as a raw material.
製造例1、2、4〜6及び8(樹脂A,B,D、E、F及びHの製造)
表6に示す無水トリメリット酸を除くポリエステルの原料モノマー、及びエステル化触媒を、温度計、ステンレス製攪拌棒、流下式コンデンサー及び窒素導入管を装備した5リットルの四つ口フラスコに入れ、窒素雰囲気にてマントルヒーター中で、230℃、常圧(101.3kPa)にて10時間反応させ、さらに8kPaにて1時間反応させた。その後、160℃まで冷却し、ビニル系樹脂の原料モノマー、両反応性モノマー、重合開始剤の混合溶液を1時間かけて滴下を行った。その後、30分160℃に保持したのち、210℃まで昇温し、1時間8kPaにて反応を行った。その後、表6に示す量の無水トリメリット酸を添加し、反応させた。重合度は、JIS規格「環球式軟化点試験法」(環球式自動軟化点試験器25D5−ASP−MG型(株)メイテック製、測定熱媒:グリセリン、昇温速度:5℃/min、温度計:JIS B7410 SP34(高軟化点用)、SP33(低軟化点用)に従い軟化点により追跡を行い、軟化点が所定の温度に達したときに反応を終了し、樹脂A,B,D、E、F及びHをそれぞれ得た。
Production Examples 1, 2, 4 to 6 and 8 (Production of resins A, B, D, E, F and H)
The raw material monomer of polyester excluding trimellitic anhydride shown in Table 6 and the esterification catalyst were put into a 5-liter four-necked flask equipped with a thermometer, a stainless steel stirring bar, a flow-down condenser and a nitrogen inlet tube, and nitrogen was added. The reaction was carried out at 230 ° C. and normal pressure (101.3 kPa) for 10 hours in a mantle heater in an atmosphere, and further reacted at 8 kPa for 1 hour. Then, it cooled to 160 degreeC and dripped the mixed solution of the raw material monomer of vinyl-type resin, a bireactive monomer, and a polymerization initiator over 1 hour. Then, after maintaining at 160 ° C. for 30 minutes, the temperature was raised to 210 ° C., and the reaction was performed at 8 kPa for 1 hour. Thereafter, the amount of trimellitic anhydride shown in Table 6 was added and allowed to react. The degree of polymerization is JIS standard “Ring and ball softening point test method” (Ring and ball automatic softening point tester 25D5-ASP-MG type, manufactured by Meitec Co., Ltd., measurement heating medium: glycerin, heating rate: 5 ° C./min, temperature. Total: Followed by the softening point according to JIS B7410 SP34 (for high softening point), SP33 (for low softening point), the reaction was terminated when the softening point reached a predetermined temperature, and resin A, B, D, E, F and H were obtained, respectively.
製造例3(樹脂Cの製造)
表6に示すポリエステルの原料モノマー、及びエステル化触媒を、温度計、ステンレス製攪拌棒、流下式コンデンサー及び窒素導入管を装備した5リットルの四つ口フラスコに入れ、窒素雰囲気にてマントルヒーター中で、160℃まで昇温し、ビニル系樹脂の原料モノマー、両反応性モノマー、重合開始剤の
混合溶液を1時間かけて滴下を行った。その後、30分160℃に保持したのち、230℃へ昇温し、常圧(101.3kPa)にて10時間反応させ、さらに8kPaにて所望の軟化点まで反応させた。重合度は、JIS規格「環球式軟化点試験法」(環球式自動軟化点試験器25D5−ASP−MG型(株)メイテック製、測定熱媒:グリセリン、昇温速度:5℃/min、温度計:JIS B7410 SP34(高軟化点用)、SP33(低軟化点用)に従い軟化点により追跡を行い、軟化点が所定の温度に達したときに反応を終了し、樹脂Cを得た。
Production Example 3 (Production of Resin C)
The polyester raw material monomer and the esterification catalyst shown in Table 6 were placed in a 5-liter four-necked flask equipped with a thermometer, a stainless steel stirring rod, a flow-down condenser and a nitrogen inlet tube, and in a mantle heater in a nitrogen atmosphere. Then, the temperature was raised to 160 ° C., and a mixed solution of the raw material monomer of the vinyl resin, the bireactive monomer, and the polymerization initiator was added dropwise over 1 hour. Then, after maintaining at 160 ° C. for 30 minutes, the temperature was raised to 230 ° C., the reaction was carried out at normal pressure (101.3 kPa) for 10 hours, and further the reaction was carried out at 8 kPa to the desired softening point. The degree of polymerization is JIS standard “Ring and ball softening point test method” (Ring and ball automatic softening point tester 25D5-ASP-MG type, manufactured by Meitec Co., Ltd., measurement heating medium: glycerin, heating rate: 5 ° C./min, temperature. Total: Following the softening point according to JIS B7410 SP34 (for high softening point) and SP33 (for low softening point), the reaction was terminated when the softening point reached a predetermined temperature, and resin C was obtained.
製造例7(樹脂Gの製造)
表6に示す無水トリメリット酸を除くポリエステルの原料モノマー、及びエステル化触媒を、温度計、ステンレス製攪拌棒、流下式コンデンサー及び窒素導入管を装備した5リットルの四つ口フラスコに入れ、窒素雰囲気にてマントルヒーター中で、230℃、常圧(101.3kPa)にて10時間反応させ、さらに8kPaにて1時間反応させた。その後、離型剤HNP−9(日本精鑞製、融点:70℃)を添加し、160℃まで冷却し、ビニル系樹脂の原料モノマー、両反応性モノマー、重合開始剤の混合溶液を1時間かけて滴下を行った。その後、30分160℃に保持したのち、210℃まで昇温し、1時間8kPaにて反応を行った。その後、表6に示す無水トリメリット酸を添加し、反応させた。重合度は、JIS規格「環球式軟化点試験法」(環球式自動軟化点試験器25D5−ASP−MG型(株)メイテック製、測定熱媒:グリセリン、昇温速度:5℃/min、温度計:JIS B7410 SP34(高軟化点用)、SP33(低軟化点用)に従い軟化点により追跡を行い、軟化点が所定の温度に達したときに反応を終了し、樹脂Gを得た。
Production Example 7 (Production of Resin G)
The raw material monomer of polyester excluding trimellitic anhydride shown in Table 6 and the esterification catalyst were put into a 5-liter four-necked flask equipped with a thermometer, a stainless steel stirring bar, a flow-down condenser and a nitrogen inlet tube, and nitrogen was added. The reaction was carried out at 230 ° C. and normal pressure (101.3 kPa) for 10 hours in a mantle heater in an atmosphere, and further reacted at 8 kPa for 1 hour. Thereafter, a release agent HNP-9 (manufactured by Nippon Seiki Co., Ltd., melting point: 70 ° C.) was added and cooled to 160 ° C., and a mixed solution of the vinyl resin raw material monomer, the bireactive monomer and the polymerization initiator was added for 1 hour. It was dripped over. Then, after maintaining at 160 ° C. for 30 minutes, the temperature was raised to 210 ° C., and the reaction was performed at 8 kPa for 1 hour. Thereafter, trimellitic anhydride shown in Table 6 was added and reacted. The degree of polymerization is JIS standard “Ring and ball softening point test method” (Ring and ball automatic softening point tester 25D5-ASP-MG type, manufactured by Meitec Co., Ltd., measurement heating medium: glycerin, heating rate: 5 ° C./min, temperature. Total: Following the softening point according to JIS B7410 SP34 (for high softening point) and SP33 (for low softening point), the reaction was terminated when the softening point reached a predetermined temperature, and resin G was obtained.
製造例9(樹脂Iの製造)
表6に示す無水トリメリット酸を除くポリエステルの原料モノマー、及びエステル化触媒を、温度計、ステンレス製攪拌棒、流下式コンデンサー及び窒素導入管を装備した5リットルの四つ口フラスコに入れ、窒素雰囲気にてマントルヒーター中で、230℃、常圧(101.3kPa)にて10時間反応させ、さらに8kPaにて1時間反応させた。その後、210℃まで冷却し、表6に示す無水トリメリット酸を添加し、反応させた。重合度は、JIS規格「環球式軟化点試験法」(環球式自動軟化点試験器25D5−ASP−MG型(株)メイテック製、測定熱媒:グリセリン、昇温速度:5℃/min、温度計:JIS B7410 SP34(高軟化点用)、SP33(低軟化点用)に従い軟化点により追跡を行い、軟化点が所定の温度に達したときに反応を終了し、樹脂Iを得た。
Production Example 9 (Production of Resin I)
The raw material monomer of polyester excluding trimellitic anhydride shown in Table 6 and the esterification catalyst were put into a 5-liter four-necked flask equipped with a thermometer, a stainless steel stirring bar, a flow-down condenser and a nitrogen inlet tube, and nitrogen was added. The reaction was carried out at 230 ° C. and normal pressure (101.3 kPa) for 10 hours in a mantle heater in an atmosphere, and further reacted at 8 kPa for 1 hour. Then, it cooled to 210 degreeC and added the trimellitic anhydride shown in Table 6 and made it react. The degree of polymerization is JIS standard “Ring and ball softening point test method” (Ring and ball automatic softening point tester 25D5-ASP-MG type, manufactured by Meitec Co., Ltd., measurement heating medium: glycerin, heating rate: 5 ° C./min, temperature. Total: Pursuant to the softening point according to JIS B7410 SP34 (for high softening point) and SP33 (for low softening point), the reaction was terminated when the softening point reached a predetermined temperature, and Resin I was obtained.
実施例1
樹脂A 100重量部、カーボンブラック「MOGUL L」(キャボット社製)4重量部、負帯電性荷電制御剤「ボントロン S−34」(オリエント化学工業社製)1重量部及びポリプロピレンワックス「NP−105」(三井化学社製、融点:140℃)1重量部をヘンシェルミキサーで十分混合した後、同方向回転二軸押出し機(池貝鉄工社製PCM−30)を用い、ロール回転速度200r/min、ロール内の加熱温度80℃で溶融混練した。得られた溶融混練物を冷却、粗粉砕した後、ジェットミル(日本ニューマチック社製IDS−5)にて粉砕し、分級して、体積中位粒径(D50)が8.0μmの粉体のトナーを得た。
Example 1
Resin A 100 parts by weight, carbon black “MOGUL L” (Cabot Corporation) 4 parts by weight, negative charge control agent “Bontron S-34” (Orient Chemical Industries) 1 part by weight and polypropylene wax “NP-105” ”(Mitsui Chemicals Co., Ltd., melting point: 140 ° C.) 1 part by weight was sufficiently mixed with a Henschel mixer, and then using a co-rotating twin screw extruder (Ikegai Iron Works Co., Ltd. PCM-30), a roll rotation speed of 200 r / min, It was melt-kneaded at a heating temperature of 80 ° C. in the roll. The obtained melt-kneaded product is cooled and coarsely pulverized, then pulverized and classified by a jet mill (IDS-5 manufactured by Nippon Pneumatic Co., Ltd.), and powder having a volume-median particle size (D 50 ) of 8.0 μm. A body toner was obtained.
実施例2〜7及び比較例1、2
実施例1において、樹脂Aを表7に示す樹脂に代えた以外は同様にして各トナーを得た。
実施例1〜7及び比較例1、2の各々で得られたトナーについて、以下に示す方法で、低温定着性、耐オフセット性、高温高湿下での現像性、および耐久性を評価した。結果を表7に示す。
Examples 2 to 7 and Comparative Examples 1 and 2
Each toner was obtained in the same manner as in Example 1 except that the resin A was replaced with the resin shown in Table 7.
The toner obtained in each of Examples 1 to 7 and Comparative Examples 1 and 2 was evaluated for low temperature fixability, offset resistance, developability under high temperature and high humidity, and durability by the following methods. The results are shown in Table 7.
〔低温定着性及び耐オフセット性の評価〕
プリンター「ページプレスト N−4」(カシオ計算機社製、定着:接触定着方式、現像方式:非磁性一成分現像方式、現像ロール径:2.3cm)にトナーを実装し、トナー付着量を0.8mg/cm2に調整して未定着画像を得た。得られた未定着画像を接触定着方式の複写機「AR−505」(シャープ社製)の定着機を装置外での定着が可能なように改良した定着機(定着速度:350mm/s)を用いて、定着ロールの温度を100℃から240℃へと10℃ずつ上昇させながら未定着画像を定着させ、定着試験を行った。
各定着温度で得られた画像を、「ユニセフセロハン」(三菱鉛筆社製、幅18mm、JISZ−1522)を貼りつけ、30℃に設定した上記定着機の定着ロールを通過させた後、テープを剥し、テープ剥離前後の光学反射密度を反射濃度計「RD−915」(マクベス社製)を用いて測定した。剥離前後の両者の濃度比(剥離後/剥離前)が最初に98%を超える定着ローラーの温度を最低定着温度とし、以下の評価基準に従って、低温定着性を評価した。また同時に、ホットオフセットの発生を目視にて観察し、以下の評価基準に従って耐オフセット性を評価した。
[Evaluation of low-temperature fixability and offset resistance]
The toner is mounted on the printer “Page Presto N-4” (Casio Computer Co., Ltd., fixing: contact fixing method, developing method: non-magnetic one-component developing method, developing roll diameter: 2.3 cm), and the toner adhesion amount is set to 0.3. An unfixed image was obtained by adjusting to 8 mg / cm 2 . A fixing machine (fixing speed: 350 mm / s) in which the fixing machine of the contact fixing type copying machine “AR-505” (manufactured by Sharp) is improved so that fixing can be performed outside the apparatus is obtained. Using the fixing roll, the unfixed image was fixed while increasing the temperature of the fixing roll from 100 ° C. to 240 ° C. by 10 ° C., and a fixing test was performed.
The image obtained at each fixing temperature was pasted with “UNICEF Cellophane” (Mitsubishi Pencil Co., Ltd., width 18 mm, JISZ-1522), passed through the fixing roll of the fixing machine set to 30 ° C., and then the tape was attached. The optical reflection density before and after peeling and tape peeling was measured using a reflection densitometer “RD-915” (manufactured by Macbeth). The fixing roller temperature at which the concentration ratio between the two before and after peeling (after peeling / before peeling) first exceeded 98% was defined as the lowest fixing temperature, and the low-temperature fixing property was evaluated according to the following evaluation criteria. At the same time, the occurrence of hot offset was visually observed, and the offset resistance was evaluated according to the following evaluation criteria.
評価基準
(低温定着性)
◎:最低定着温度が160℃未満
○:最低定着温度が160℃以上170℃未満
△:最低定着温度が170℃以上180℃未満
×:最低定着温度が180℃以上
Evaluation criteria (low temperature fixability)
A: Minimum fixing temperature is less than 160 ° C. ○: Minimum fixing temperature is 160 ° C. or more and less than 170 ° C. Δ: Minimum fixing temperature is 170 ° C. or more and less than 180 ° C. ×: Minimum fixing temperature is 180 ° C. or more.
(耐オフセット性)
◎:210℃でもホットオフセットは発生しない。
○:180℃以上210℃未満でホットオフセットが発生する。
×:180℃未満でホットオフセットが発生する。
(Offset resistance)
A: Hot offset does not occur even at 2100C.
○: Hot offset occurs at 180 ° C or higher and lower than 210 ° C.
×: Hot offset occurs at less than 180 ° C.
[高温、高湿(H/H)環境下での現像性の評価]
非磁性一成分現像装置として、ステンレス製の現像ロールを装備した「ページプレストN−4」(カシオ計算機社製)にトナーを実装し、40℃、相対湿度90%の環境下で500枚の画像を得た。50枚目と500枚目の画像を透過型マクベス濃度計「TR−927」を用いて画像濃度を測定し、H/H環境帯電安定性(500枚目の画像濃度の値/50枚目の画像濃度の値)として、下記の基準で評価を行った。
評価基準
◎:H/H環境帯電安定性0.90以上
○:H/H環境帯電安定性0.80以上0.90未満
×:H/H環境帯電安定性0.80未満
[Evaluation of developability in high temperature and high humidity (H / H) environment]
As a non-magnetic one-component developing device, toner is mounted on “Page Presto N-4” (manufactured by Casio Computer Co., Ltd.) equipped with a stainless steel developing roll, and 500 images are printed in an environment of 40 ° C. and 90% relative humidity. Got. The image density of the 50th and 500th images was measured using a transmission Macbeth densitometer “TR-927”, and the H / H environmental charge stability (the image density value of the 500th image / 50th image) The image density was evaluated according to the following criteria.
Evaluation criteria A : H / H environmental charging stability 0.90 or more O: H / H environmental charging stability 0.80 or more and less than 0.90 x: H / H environmental charging stability less than 0.80
[耐久性評価]
非磁性一成分現像方式「OKI Microline 18」(沖データ社製)の装置にトナーを実装し、32℃、85%の条件下にて黒化率5.5%の斜めストライプのパターンにて、耐刷を行った。途中、500枚ごとに黒ベタ画像を印字し、画像上のスジを確認した。画像上にスジが目視にて観察された時点までの印字枚数を耐刷枚数とし、以下の基準に従って耐久性の評価を行った。
評価基準
◎:耐刷枚数が5000枚以上
〇:耐刷枚数が2000枚以上〜5000枚未満
×:耐刷枚数が2000枚未満
[Durability evaluation]
Toner is mounted on a non-magnetic one-component development system "OKI Microline 18" (Oki Data Co., Ltd.), and a diagonal stripe pattern with a blackening rate of 5.5% under conditions of 32 ° C and 85%. Printing durability was performed. In the middle, a black solid image was printed every 500 sheets, and streaks on the image were confirmed. The number of printed sheets up to the time when the streak was visually observed on the image was defined as the number of printed sheets, and the durability was evaluated according to the following criteria.
Evaluation Criteria ◎: Printing durability is 5000 or more ○: Printing durability is 2000 or more to less than 5000 ×: Printing durability is less than 2000
本発明のトナーは、高温高湿下でも安定した画像濃度が得られ、また、低温定着性、耐ホットオフセット性及び耐久性に優れていることから、電子写真法、静電記録法、静電印刷法などにおいて使用される電子写真用トナーとして好適に用いることができる。 The toner of the present invention can obtain a stable image density even under high temperature and high humidity, and is excellent in low temperature fixability, hot offset resistance and durability. It can be suitably used as an electrophotographic toner used in a printing method or the like.
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2008256845A (en) * | 2007-04-03 | 2008-10-23 | Kao Corp | Electrophotographic toner |
DE112008004059T5 (en) | 2008-10-29 | 2012-10-04 | Kao Corporation | Electrophotographic toner |
JP2013222002A (en) * | 2012-04-13 | 2013-10-28 | Kao Corp | Electrophotographic toner |
JP2016130797A (en) * | 2015-01-14 | 2016-07-21 | 花王株式会社 | Binder resin composition for toner |
JP2020034891A (en) * | 2018-08-22 | 2020-03-05 | 花王株式会社 | Toner for electrostatic charge image development |
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JPH0594040A (en) * | 1991-09-30 | 1993-04-16 | Nippon Zeon Co Ltd | Electrophotographic toner |
JP2002229254A (en) * | 2000-10-31 | 2002-08-14 | Canon Inc | Toner, image forming method and process cartridge |
JP2008145712A (en) * | 2006-12-08 | 2008-06-26 | Kao Corp | Electrophotographic toner |
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JPS6123693A (en) * | 1984-06-13 | 1986-02-01 | エシル コーポレーション | Liquid fuel for internal combustion engine |
JPH0594040A (en) * | 1991-09-30 | 1993-04-16 | Nippon Zeon Co Ltd | Electrophotographic toner |
JP2002229254A (en) * | 2000-10-31 | 2002-08-14 | Canon Inc | Toner, image forming method and process cartridge |
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Publication number | Priority date | Publication date | Assignee | Title |
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JP2008256845A (en) * | 2007-04-03 | 2008-10-23 | Kao Corp | Electrophotographic toner |
DE112008004059T5 (en) | 2008-10-29 | 2012-10-04 | Kao Corporation | Electrophotographic toner |
US8841057B2 (en) | 2008-10-29 | 2014-09-23 | Kao Corporation | Electrophotographic toner |
JP2013222002A (en) * | 2012-04-13 | 2013-10-28 | Kao Corp | Electrophotographic toner |
JP2016130797A (en) * | 2015-01-14 | 2016-07-21 | 花王株式会社 | Binder resin composition for toner |
JP2020034891A (en) * | 2018-08-22 | 2020-03-05 | 花王株式会社 | Toner for electrostatic charge image development |
JP7178313B2 (en) | 2018-08-22 | 2022-11-25 | 花王株式会社 | Toner for electrostatic charge image development |
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