JP2008213027A - Arc welding machine for ac/dc - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To solve the problem that, for the purpose of preventing the cutting of a d.c. arc or an a.c. arc, two kinds of d.c. power circuits with different voltages are required, thus a circuit constitution is made complicated. <P>SOLUTION: In an arc welding machine where a d.c. conversion circuit is formed by a change-over-switch in d.c. and an a.c. conversion circuit is formed in an a.c., so as to output the d.c.-a.c., the arc welding machine is provided with: a superpose-reignition power circuit where a rectification circuit is connected to the second winding in the main transformer, superpose voltage is generated by the first smoothing circuit in d.c., and reignition voltage is generated by the second smoothing circuit in a.c.; and a superpose-reignition control circuit where superpose voltage is applied to a space between an electrode and a workpiece in a d.c. mode, and when the electrode is changed from the minus state to the plus state in a.c., reignition voltage with a square wave shape in which peak value steeply changes is superposed on the secondary side voltage of the main transformer, and is applied to a space between the electrode and the workpiece. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

  The present invention relates to an improvement of a re-ignition generating circuit and a super-poise circuit built in an AC / DC arc welder.

  In a conventional AC / DC arc welding machine, a re-ignition generating circuit for AC arc welding and a super-poise circuit for DC arc welding are separately provided to prevent arc breakage.

  FIG. 6 is an electrical connection diagram of a conventional AC / DC arc welder, in which a main thyristor circuit SCR formed by a pair of opposing first thyristor elements SR1 to SR4 is used as an output control element, and a torch Electric power is supplied between the electrode E with built-in TH and the workpiece M. In the figure, a switching contact MS of a main circuit switch MS using an electromagnetic switch is provided on the primary side of the main transformer INT, and the main thyristor circuit SCR, DC is connected to the first secondary winding of the main transformer INT. A reactor DCL and a coupling coil CC are provided to form a DC / AC conversion circuit section.

  In FIG. 6, the main transformer INT2 is a first secondary winding that converts a commercial AC power source into a voltage suitable for arc machining and outputs it, and a second voltage that is converted into a voltage suitable for a super-poise voltage and output. The secondary winding is formed of a third secondary winding that converts to a voltage suitable for the re-ignition voltage and outputs the voltage.

  The super-poise power supply circuit is formed by the second secondary rectifier circuit DR2, the fourth resistor R4, the fifth resistor R5, the third capacitor C3 and the first diode D1 shown in FIG. Is a DC power source having a discharge time constant of about 10 ms at about 100 V, for example.

  The re-ignition power supply circuit is formed by the third secondary rectifier circuit DR3, the sixth resistor R6, the fourth capacitor C4, the second diode D2, and the sixth thyristor element SR6 shown in FIG. For example, a DC power supply having a discharge time constant of about 1 ms at a voltage of 200 V as a starting voltage. The eighth change-over switch SW8 and the ninth change-over switch SW9 are change-over switches for selecting a super-poise voltage or a re-ignition voltage.

  The control switch PS opens and closes the input of the commercial AC power supply. When the commercial AC power is input, the main circuit switch MS starts its operation, closes the main circuit switching contact MS, and inputs the commercial AC power to the primary side of the main transformer INT.

  The DC / AC setting circuit DA sets the DC mode or the AC mode. In the DC mode, the DC / AC setting signal Da is set to the Low level, and in the AC mode, the DC / AC setting signal Da is set to the High level and output. . The main thyristor control circuit SC starts operation when the activation signal Ts is input from the activation switch TS, and outputs the first main control signal Sc1 and the second main control signal Sc2 when the setting is in the DC mode, and the AC In the mode, the first main control signal Sc1 and the second main control signal Sc2 are alternately output, and the DC / AC switching signal Cs is output at a high level.

  The thyristor drive circuit SD always outputs the second thyristor drive signal S2 and the third thyristor drive signal S3 in the DC mode, and outputs the fourth thyristor drive signal S4 in response to the first main control signal Sc1. In response to the second main control signal Sc2, the first thyristor drive signal S1 is output. In the AC mode, the second thyristor drive signal S2 and the fourth thyristor drive signal S4 are output in response to the first main control signal Sc1, and the first thyristor drive is output in response to the second main control signal Sc2. The signal S1 and the third thyristor drive signal S3 are output.

  The thyristor gate circuit SG stops output when the setting is in the DC mode, and outputs the first main control signal Sc1 as the sixth thyristor drive signal S6 when the setting is in the AC mode.

  In the DC / AC conversion circuit, when the DC / AC switching signal Cs is at the low level, the first switching switch SW1, the second switching switch SW2, and the third switching switch SW3, which are AC / DC switching switches, are set to the DC side. 7, the main thyristor circuit SCR is connected in parallel to the first secondary winding of the main transformer INT2, and one output of the main thyristor circuit SCR is connected to the DC reactor DCL, the coupling coil CC, and the workpiece. M is connected in series and the other output of the main thyristor circuit SCR is connected to the electrode E with built-in torch TH to form a DC conversion circuit. When the DC / AC switching signal Cs is at the high level, the first switching is performed. With the switch SW1, the second changeover switch SW2 and the third changeover switch SW3 set to the AC side, as shown in FIG. 9, the first secondary of the main transformer INT2 is in the AC mode as shown in FIG. The input of the main thyristor circuit SCR is connected to one of the windings, the DC reactor DCL is connected to the middle of the main thyristor circuit SCR, the coupling coil CC is connected in series to the output of the main thyristor circuit SCR, and the main transformer INT2 An AC conversion circuit is formed by connecting the other secondary winding of 1 to an electrode E with a built-in torch TH.

Next, the operation in the direct current mode will be described.
FIG. 8 is a waveform timing chart for explaining the operation when the DC mode is set and the conventional DC converter circuit shown in FIG. 7 is formed. In FIG. 8, the waveform in FIG. 8A shows the waveform of the commercial AC power supply AC, the waveform in FIG. 8B shows the first main control signal Sc1, and the waveform in FIG. (D) shows the DC / AC setting signal Da, (E) shows the first thyristor drive signal S1, and (F) shows the main control signal Sc2. The waveform in FIG. 4 shows the fourth thyristor drive signal S4, the waveform in FIG. 5G shows the sixth thyristor drive signal S6, and the waveform in FIG. 1H shows the output current waveform of the main thyristor circuit SCR. The waveform of (I) in the figure shows the second thyristor drive signal S2 and the third thyristor drive signal S3.

  When the first thyristor drive signal S1 and the fourth thyristor drive signal S4 shown in FIG. 8E and FIG. 8F are applied to the main thyristor circuit SCR at time t = t1 shown in FIG. The first thyristor element SR1 and the third thyristor element SR3 become conductive. At this time, since the inductance of the direct current reactor DCL is large, the output current Io shown in FIG. 11H only slightly increases, and energy is stored in the direct current reactor DCL at time t = t1 to t2.

  At time t = t2 to t3, the direct current reactor DCL becomes an energy source, and the stored energy is released to continue to flow current. Subsequently, at time t = t3 to t4, the polarity of the commercial AC power supply AC shown in FIG. 8A is reversed. However, since the second thyristor element SR2 and the third thyristor element SR3 are turned on, the DC reactor is turned on. The DCL serves as an energy supply source, and continues to pass a current through the load via the second thyristor element SR2 and the third thyristor element SR3.

  At time t = t4, the third thyristor element SR3 and the fourth thyristor element SR4 form a short circuit, and the current flowing through the third thyristor element SR3 becomes zero and is cut off by this short circuit current. Further, at time t = t1 to t4, a super-poise voltage of, for example, about 100 V is applied between the electrode E and the workpiece M from the super-poise power supply circuit via the fifth resistor and the first diode. .

  From time t = t4 to t5, the second thyristor element SR2 and the fourth thyristor element SR4 are conductive and perform the same operation as time t = t1 to t2. Then, after time t = t5, the same operation as described above is repeated.

Next, the operation in the AC mode will be described.
FIG. 10 is a waveform timing diagram for explaining the operation when the AC mode is set and the conventional AC conversion circuit unit shown in FIG. 9 is formed. 10, the waveform in FIG. 10A shows the waveform of the commercial AC power supply AC, the waveform in FIG. 10B shows the first main control signal Sc1, and the waveform in FIG. 10C shows the second waveform. (D) shows the DC / AC setting signal Da, and the waveform (E) shows the first thyristor drive signal S1 and the third thyristor drive signal S3. The waveform of FIG. 4F shows the second thyristor drive signal S2 and the fourth thyristor drive signal S4, and the waveform of FIG. 4G shows the sixth thyristor drive signal S6. The waveform (H) shows the output current waveform of the main thyristor circuit SCR.

  At time t = t1 shown in FIG. 7, when the first main control signal Sc1 shown in FIG. 7B is input to the first thyristor drive circuit SD1, the first thyristor drive circuit SD1 is shown in FIG. The second thyristor drive signal S2 and the fourth thyristor drive signal S4 shown in FIG. 2 are output to turn on the second thyristor element SR2 and the fourth thyristor element SR4, and the thyristor gate circuit SG The main control signal Sc1 is selected and output as a sixth thyristor drive signal S6 shown in FIG. 9G to make the sixth thyristor element SR6 conductive, and is generated by the re-ignition power supply circuit shown in FIG. For example, a re-ignition voltage of 200 V is supplied when the electrode E with a built-in torch TH is switched from minus to plus to prevent arc break at polarity switching.

  At time t = t1 to t2 shown in FIG. 10, since the inductance of the DC reactor DCL is large, the output current Io shown in FIG. 10 (H) only increases slightly, and energy is stored in the DC reactor DCL.

  At time t = t2 to t4, the direct current reactor DCL becomes an energy source, and the stored energy is released to keep the current flowing. Therefore, the output current shown in FIG. 10 (H) does not reverse the polarity of Io.

  At time t = t4, the first thyristor drive signal S1 and the third thyristor drive signal S3 shown in FIG. 10E are output, and all of the first thyristor element SR1 to the fourth thyristor element SR4 are turned on. Become. At this moment, the DC reactor DCL is short-circuited by the four thyristor elements, and a current of 1/2 Io flows through each thyristor element. At this time, the main thyristor circuit SCR is short-circuited, the inductance is reduced, a reverse current starts to flow through the main thyristor circuit SCR, and the current flowing through the second thyristor element SR2 and the fourth thyristor element SR4 Shut off when zero. At time t = t4, the thyristor gate circuit SG does not select the second main control signal Sc2, and the sixth thyristor element SR5 is cut off.

  From time t = t4 to t5, the first thyristor element SR1 and the third thyristor element SR3 are turned on, but since the inductance of the DC reactor DCL is large, the output current Io shown in FIG. The energy is stored in the direct current reactor DCL. Then, after time t = t5, the same operation as described above is performed. (For example, Patent Document 1)

Japanese Patent Laid-Open No. 2003-340752

  In the direct current mode of the AC / DC arc welder, for example, at a small current of about several A, the energy necessary for holding the arc is insufficient and an arc break occurs. In order to prevent this arc break, a super-poose power supply circuit that generates a DC super-poise voltage with a large discharge time constant of about 100 V is provided, and the super-poose voltage is always applied between the electrode with the built-in torch and the workpiece. And has responded to the arc break. Also, in the AC mode, when a metal that is easily oxidized, such as aluminum, is used as a work piece, when a sinusoidal AC current is supplied to the aluminum, the oxide film on the surface of the aluminum is cleaned for a period of time that becomes a plus electrode with a built-in torch. Although it is removed by the action, the energy required for switching from the negative electrode to the positive electrode is insufficient, and it becomes difficult to re-ignite the arc. In order to facilitate the re-ignition of the arc, a re-ignition power supply circuit that generates a re-ignition voltage with a small discharge time constant of about 200 V is provided separately, and the re-ignition voltage is switched when the polarity of the electrode is switched. It has been applied between the built-in electrode and the workpiece to facilitate re-ignition of the arc.

  However, in order to prevent arc breakage and improve weldability, two types of DC power supply circuits, a super-poise power supply circuit and a re-ignition power supply circuit with different output voltages and discharge time constants, are required, which complicates the circuit configuration. Yes. In addition, the secondary side of the main transformer requires two secondary windings corresponding to the DC power supply circuit, which complicates the structure of the main transformer, leading to an increase in cost and size of the device.

  Accordingly, an object of the present invention is to provide an AC / DC arc welder that can solve the above-described problems.

  In order to solve the above-described problem, a first invention is a pair of a main transformer that converts a commercial AC power source into a voltage suitable for arc welding and a first secondary winding of the main transformer. A main thyristor circuit formed by the thyristor element and an AC / DC changeover switch for changing the welding current to AC or DC are connected to the output side of the main thyristor circuit, and in the DC mode, a DC conversion circuit is formed by the AC / DC changeover switch to form an AC mode. A DC / AC converter circuit that forms an AC converter circuit by the AC / DC switch, and a main thyristor circuit that conducts the main thyristor circuit in the DC mode and alternately turns on a pair of opposing thyristor elements in the AC mode. And a thyristor control circuit, wherein the main transformer is provided with a second secondary winding, and the second secondary winding is provided with a secondary. When the current circuit is connected and the mode is changed to the DC mode by the changeover switch, the output of the secondary rectifier circuit is output by a first smoothing circuit comprising a first resistor having a predetermined value and a first capacitor having a predetermined capacity. When a super-poise voltage converted into a direct current is generated and an AC mode is set by the changeover switch, the output of the secondary rectifier circuit is greater than the value of the first resistor and the second resistor and the first capacitor. A super-poise / re-ignition power supply circuit for generating a re-ignition voltage to be smoothed by a second smoothing circuit comprising a second capacitor having a smaller capacity, and A thyristor element for ignition and a current limiting resistor are connected in series between the positive terminal of the starting power supply circuit and the work piece, and the negative end of the superpoise re-starting power supply circuit. Was connected to the electrode, the thyristor element for ignition was always ignited, and the super-poise voltage was applied between the electrode and the workpiece via the current limiting resistor, and the mode was changed to the AC mode by the changeover switch. When a thyristor element for ignition is connected between a positive terminal of the superpoise re-ignition power circuit, a first secondary winding of the main transformer, and a contact point of the main thyristor circuit, the superpouse Connect the negative terminal of the re-ignition power supply circuit to the workpiece, and re-ignit the rectangular wave shape whose peak value changes sharply by igniting the thyristor element for ignition when switching from negative electrode to positive electrode An AC / DC arc welder comprising: a super-poise / re-ignition control circuit for applying a voltage between the electrode and the workpiece by superimposing a voltage on a secondary side voltage of the main transformer It is.

  According to the present invention, the super-poise / re-ignition power supply circuit uses two resistors having a large and small resistance value and two capacitors having a large and small capacitance value. A capacitor with a large discharge current is selected to form a first smoothing circuit to generate a DC superpoise voltage with a large discharge time constant. In the AC mode, a resistor with a large resistance value and a capacitor with a small capacitance are selected to perform a second smoothing. Since a re-ignition voltage with a small discharge time constant is generated by forming a circuit, it is possible to consolidate the super-pouse power supply circuit and the re-ignition power supply circuit, which have been used in the past, into one power supply circuit. The configuration is simplified.

  Furthermore, a short-wave rectangular re-ignition voltage whose peak value changes sharply when switching from the electrode negative to the electrode positive between the input and output of the main thyristor circuit in the AC mode is the first voltage of the main transformer. This is supplied to the contact point between the secondary winding and the main thyristor circuit. At this time, the main thyristor circuit is reverse-biased momentarily, and the conduction between the second thyristor element and the fourth thyristor element is delayed. When this conduction delay occurs, the re-ignition voltage of about 100 V and the output voltage of the first secondary winding of the main transformer circuit of about 90 V are superimposed, and a voltage of about 190 V is applied to the electrode and workpiece to be built in the torch. Applied between Since about 190V is approximately the same value as about 200V of the conventional re-ignition power supply circuit, the third secondary winding of the main transformer that converts and outputs the voltage suitable for re-ignition is unnecessary. Thus, the structure of the main transformer is simplified, leading to a reduction in the size of the device.

  FIG. 1 shows an AC / DC arc welder according to an embodiment of the present invention, and components having the same reference numerals as those in the electrical connection diagram of the AC / DC arc welder of the prior art shown in FIG. Only components having different reference numerals will be described.

  As shown in FIG. 1, the super-poise / re-ignition power supply circuit includes a first secondary rectifier circuit DR1, a first resistor R1 (for example, 20Ω), a second resistor R2 (for example, 100Ω), a first resistor The capacitor C1 (for example, 470 μF), the second capacitor C2 (for example, 40 μF) and the firing thyristor element SR5 are used for discharging by combining two resistors having different resistance values and two capacitors having different capacities. A super-poise voltage having a constant of about 10 ms and an output voltage of about 100 V and a re-ignition voltage having a discharge time constant of about 1 ms and an output voltage of about 100 V are generated.

  When the DC mode is set by the DC / AC setting circuit DA, the main thyristor control circuit SC sets the DC / AC switching signal Cs to the low level, and the first to seventh switching switches SW1 to SW7 shown in FIG. Switch everything to the DC side.

  When the sixth selector switch SW6 and the seventh selector switch SW7 are on the DC side, the super-poise / re-ignition power supply circuit selects the first resistor R1 and the first capacitor C1 shown in FIG. A super-poise power supply circuit shown in FIG. 2 is formed to generate a super-poise voltage having a discharge time constant of about 10 ms and an output voltage of about 100V.

  Subsequently, when the fourth changeover switch SW4 and the fifth changeover switch SW5 are on the DC side, the negative side of the super-poise power supply circuit is connected to the electrode in FIG. 2, and the positive side is the thyristor element SR5 for firing, the current limiting resistor. It is connected to the coupling coil CC via the device R3.

  The ignition thyristor control circuit SDA outputs the first main control signal Sc1 and the second main control signal Sc2 as the ignition thyristor drive signal S5 when the DC / AC setting signal Da is at a low level, and the ignition thyristor control circuit SDA The thyristor drive signal S5 is set to a high level, and the firing thyristor element SR5 is always turned on to operate as a diode.

  FIG. 3 is a waveform timing chart for explaining the operation in the DC mode. 3, the waveform in FIG. 3A shows the waveform of the commercial AC power supply AC, the waveform in FIG. 3B shows the first main control signal Sc1, and the waveform in FIG. 3C shows the second waveform. (D) shows the DC / AC setting signal Da, (E) shows the first thyristor drive signal S1, and (F) shows the main control signal Sc2. The waveform of (G) shows the fourth thyristor drive signal S4, the waveform of (G) shows the firing thyristor drive signal S5, and the waveform of (H) shows the output current waveform of the main thyristor circuit SCR. The waveform of (I) in the figure shows the second thyristor drive signal S2 and the third thyristor drive signal S3.

  When the first thyristor drive signal S1 and the fourth thyristor drive signal S4 shown in FIGS. 5E and 5F are applied to the main thyristor circuit SCR at time t = t1 shown in FIG. The thyristor element SR1 and the third thyristor element SR3 become conductive. At this time, since the inductance of the DC reactor DCL is large, the output current shown in FIG. 5H only increases Io slightly, and energy is stored in the DC reactor DCL at time t = t1 to t2. Further, at time t = t1, the ignition thyristor drive signal S5 shown in FIG. 5G is applied to the ignition thyristor element SR5 and becomes conductive, and the super-poise voltage becomes the current limiting resistor R3 and the coupling coil. It is applied between the electrode E of the built-in torch TH and the workpiece M via CC.

  At time t = t2 to t3, the direct current reactor DCL becomes an energy source, and the stored energy is released to continue to flow current. Subsequently, at time t = t3 to t4, the second thyristor element SR2 and the third thyristor element SR3 are conductive even if the polarity of the commercial AC power supply AC shown in FIG. The DC reactor DCL serves as an energy supply source, and continues to pass a current to the load via the second thyristor element SR2 and the third thyristor element SR3.

  At time t = t4, the third thyristor element SR3 and the fourth thyristor element SR4 form a short circuit, and the current flowing through the third thyristor element SR3 becomes zero and is cut off by this short circuit current. At this time, since the conduction of the firing thyristor element SR5 is maintained by the firing thyristor drive signal S5 shown in FIG. 4G, the super-poise voltage is applied between the electrode E of the built-in torch TH and the workpiece M. Continue applying.

  From time t = t4 to t5, the second thyristor element SR2 and the fourth thyristor element SR4 are conductive and perform the same operation as time t = t1 to t2. Then, after time t = t5, the same operation as described above is repeated.

  As described above, for example, a small current of about several A has insufficient energy necessary for arc maintenance, but the necessary energy is supplied by continuously applying the superpoise voltage to prevent arc break at a small current.

Next, the operation in the AC mode will be described.
When the AC mode is set by the DC / AC setting circuit DA, the main thyristor control circuit SC sets the DC / AC switching signal Cs to the High level, and the first to seventh switching switches SW1 to SW7 shown in FIG. Switch everything to the AC side.

  When the sixth selector switch SW6 and the seventh selector switch SW7 are on the AC side, the super-poise / re-ignition power supply circuit selects the second resistor R2 and the second capacitor C2 shown in FIG. A re-ignition power supply circuit shown in FIG. 4 is formed, and a re-ignition voltage having a discharge time constant of about 1 ms and an output voltage of about 100 V is generated.

  Subsequently, when the fourth changeover switch SW4 and the fifth changeover switch SW5 are on the AC side, the negative side of the re-ignition power supply circuit shown in FIG. 4 is the output side of the main thyristor circuit SCR and the input side of the coupling coil CC. The positive side is connected to one of the first secondary windings of the main transformer INT1 and the input side contact of the main thyristor circuit SCR via the firing thyristor element SR5.

  The firing thyristor control circuit SDA selects only the first main control signal Sc1 when the DC / AC setting signal Da is at a high level, and outputs it as the firing thyristor drive signal S5, thereby turning on the firing thyristor element SR5. .

  FIG. 5 is a waveform timing chart for explaining the operation in the AC mode. 5, the waveform in FIG. 5A shows the waveform of the commercial AC power supply AC, the waveform in FIG. 5B shows the first main control signal Sc1, and the waveform in FIG. The waveform of FIG. 4D shows the DC / AC setting signal Da, and the waveform of FIG. 4E shows the first thyristor drive signal S1 and the third thyristor drive signal S3. (F) shows the second thyristor drive signal S2 and the fourth thyristor drive signal S4, and the waveform (G) shows the firing thyristor drive signal S5. The waveform in FIG. (H) shows the output current waveform of the main thyristor circuit SCR, and the waveform in (I) shows the charge / discharge voltage of the second capacitor C2.

  When the first main control signal Sc1 shown in FIG. 5B is input to the first thyristor drive circuit SD1 at time t = t1 shown in FIG. 5, the first thyristor drive circuit SD1 The second thyristor drive signal S2 and the fourth thyristor drive signal S4 shown in F) are output to make the second thyristor element SR2 and the fourth thyristor element SR4 conductive. At this time, the firing thyristor control circuit SDA selects the first main control signal Sc1 and outputs it as the firing thyristor drive signal S5 because the DC / AC setting signal Da shown in FIG. The firing thyristor element SR5 is conducted.

  In the re-ignition switching circuit shown in FIG. 4, when the ignition thyristor element SR5 is turned on, for example, when the re-ignition voltage of 100 V is switched from the positive electrode to the negative electrode, the input / output of the main thyristor SCR shown in FIG. Supply in between.

  At time t = t1, when a re-ignition voltage with a short discharge time constant, for example, about 100 V, is applied between the input and output of the main thyristor SCR, the second thyristor element SR2 that operates when the electrode is positive and the second thyristor element SR2 Since the thyristor element SR4 of 4 is reverse-biased for a moment, conduction is delayed. At this time, when the re-ignition voltage is supplied to the contact point between the first secondary winding of the main transformer and the main thyristor circuit, the re-ignition voltage is about 100 V and the first secondary voltage of the main transformer circuit INT1. The output voltage of the winding, about 90V, is superimposed, and when the square-wave voltage of about 190V, whose superimposed peak value changes sharply, is switched from the electrode plus to the electrode minus, the electrode E of the TH with built-in torch and the covered voltage are applied. Applied to the workpiece M to prevent arc breakage.

  Subsequently, the second thyristor element SR2 and the fourth thyristor element SR4 are turned on, and the charge charged in the capacitor C1 is discharged, and the time of time t = t1 to t12 shown in FIG. A pulsed discharge current flows in the output current of the circuit SCR.

  At time t = t3, the second capacitor C2 becomes a reverse voltage, and the firing thyristor element SR5 is cut off. At this time, the current rectified by the first secondary rectifier circuit DR1 shown in FIG. 4 charges the second capacitor C2 via the second resistor R2, and is charged by time t = t7 of the next cycle. Complete.

  The operation of the main thyristor circuit SCR after time t = t2 is the same as the waveform timing chart of the conventional AC mode shown in FIG.

It is an electrical connection diagram of an AC / DC arc welder according to an embodiment of the present invention. It is an electrical connection diagram of the AC / DC arc welder when the DC mode is set. It is a waveform timing diagram explaining the operation in the direct current mode. It is an electrical connection diagram of an AC / DC arc welder when the AC mode is set. It is a waveform timing diagram explaining operation | movement of alternating current mode. It is an electrical connection figure of the power supply apparatus for arc processing in a prior art. FIG. 6 is an electrical connection diagram of an AC / DC arc welder when the DC mode of the prior art is set. It is a waveform timing diagram for demonstrating the operation | movement of the conventional DC mode. FIG. 6 is an electrical connection diagram of the AC / DC arc welder when the AC mode of the prior art is set. It is a waveform timing diagram for demonstrating the operation | movement of the conventional alternating current mode.

Explanation of symbols

CC coupling coil C1 first capacitor C2 second capacitor Cs DC / AC switching signal DA DC / AC setting circuit Da DC / AC setting signal D1 first diode D2 second diode DR1 first secondary rectifier circuit DR2 Second secondary rectifier circuit DR3 Third secondary rectifier circuit DCL DC reactor INT1 Main transformer INT2 Main transformer M Workpiece MS Main circuit switch PS Control switch R1 First resistor R2 Second resistor Resistor R3 current limiting resistor R4 fourth resistor R5 fifth resistor R6 sixth resistor SC main thyristor control circuit Sc1 first main control signal Sc2 second main control signal SD thyristor drive circuit S1 first Thyristor drive signal S2 second thyristor drive signal S3 third thyristor drive signal S4 fourth thyristor drive signal S5 Firing thyristor drive signal S6 Sixth thyristor driving signal SG Thyristor gate circuit SDA Firing thyristor control circuit SR1 First thyristor element SR2 Second thyristor element SR3 Third thyristor element SR4 Fourth thyristor element SR5 ignition thyristor element SW1 first selector switch SW2 second selector switch SW3 third selector switch SW4 fourth selector switch SW5 fifth selector switch SW6 sixth selector switch SW7 seventh selector switch SW8 seventh selector switch SW8 8 switch SW9 9th switch TH torch TS start switch Ts start signal

Claims (1)

  A main transformer that converts a commercial AC power source into a voltage suitable for arc welding, a main thyristor circuit formed by a pair of thyristor elements opposed to the first secondary winding of the main transformer, and a welding current as an AC Alternatively, a DC / AC switching switch for DC connection is connected to the output side of the main thyristor circuit, and a DC conversion circuit is formed by the AC / DC switching switch in the DC mode, and an AC conversion circuit is formed by the AC / DC switching switch in the AC mode. In an AC / DC arc welder provided with an AC conversion circuit and a main thyristor control circuit that conducts the main thyristor circuit in the DC mode and alternately turns on a pair of opposing thyristor elements in the AC mode, The main transformer is provided with a second secondary winding, a secondary rectifier circuit is connected to the second secondary winding, and a DC switch is operated by a changeover switch. The output of the secondary rectifier circuit is generated by the first smoothing circuit composed of a first resistor having a predetermined value and a first capacitor having a predetermined capacity, and a super-poose voltage is generated. The output of the secondary rectifier circuit is composed of a second resistor larger than the value of the first resistor and a second capacitor smaller than the capacity of the first capacitor when the mode is changed to the AC mode by the changeover switch. A super-poise / re-ignition power supply circuit that generates a re-ignition voltage that is smoothed by the second smoothing circuit, and a plus terminal of the super-pouse / re-ignition power supply circuit when the mode is switched to DC mode by the changeover switch and the workpiece An ignition thyristor element and a current limiting resistor are connected in series with the object, and the negative terminal of the superpouse / re-ignition power supply circuit is connected to an electrode, so that the ignition thyristor element is normally connected. A positive terminal of the super-pouse / re-ignition power circuit when the super-poise voltage is applied between the electrode and the work piece through the current-limiting resistor and is switched to the AC mode by the changeover switch. An ignition thyristor element is connected between the first secondary winding of the main transformer and the contact point of the main thyristor circuit, and the negative terminal of the superpoise re-ignition power supply circuit is connected to the workpiece. Is connected to, and when switching from negative electrode to positive electrode, the ignition thyristor element is ignited, and a rectangular wave reignition voltage whose peak value changes sharply is superimposed on the secondary side voltage of the main transformer. An AC / DC arc welder comprising: a super-poise / re-ignition control circuit that is applied between the electrode and the workpiece.

Images