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JP2008272768A - Double kin panel joints and structures - Google Patents

Double kin panel joints and structures Download PDF

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Publication number
JP2008272768A
JP2008272768A JP2007116382A JP2007116382A JP2008272768A JP 2008272768 A JP2008272768 A JP 2008272768A JP 2007116382 A JP2007116382 A JP 2007116382A JP 2007116382 A JP2007116382 A JP 2007116382A JP 2008272768 A JP2008272768 A JP 2008272768A
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joint
double skin
surface plate
skin panel
friction stir
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JP4516976B2 (en
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Yoshitomo Watanabe
慶知 渡邉
Daisuke Otsuka
大輔 大塚
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Nippon Sharyo Ltd
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Nippon Sharyo Ltd
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Abstract

【課題】生産性を向上させるダブルスキンパネルの接合継手及構造体を提供することを目的とする。
【解決手段】ダブルスキンパネル11A,11B同士を幅方向に突き合わせ、上面板側又は下面板側の少なくとも一方を固定ピン式の摩擦攪拌接合用工具によって摩擦攪拌接合するための接合継手であって、上面板21および下面板22のそれぞれ延長上に形成された上下の接合部25,26が、第1ダブルスキンパネルでは、面外方向外側を向いて傾斜した傾斜面が形成され、第2ダブルスキンパネルでは、面外方向内側を向いて傾斜した傾斜面が形成され、接合部同士が幅方向に嵌り込むようにしたものであり、その接合部の間に連結されて摩擦攪拌接合用工具1の荷重を支える端部リブ24a,24bが、第1及び第2ダブルスキンパネルの一方又は両方に形成された接合継手。
【選択図】 図1
An object of the present invention is to provide a joint structure and a structure for a double skin panel that improve productivity.
A joint joint for abutting double skin panels 11A and 11B in the width direction and performing friction stir welding on at least one of an upper surface plate side or a lower surface plate side with a fixed pin type friction stir welding tool, In the first double skin panel, the upper and lower joint portions 25 and 26 formed on the respective extensions of the upper surface plate 21 and the lower surface plate 22 are formed with inclined surfaces that are inclined outwardly in the out-of-plane direction. In the panel, an inclined surface inclined toward the inner side in the out-of-plane direction is formed, and the joint portions are fitted in the width direction, and the friction stir welding tool 1 is connected between the joint portions. A joint joint in which end ribs 24a and 24b for supporting a load are formed on one or both of the first and second double skin panels.
[Selection] Figure 1

Description

本発明は、上面板と下面板が複数のリブで連結された形状のダブルスキンパネル同士を接合するダブルキンパネルの接合継手および、その接合継手によって複数のダブルスキンパネルが接合して構成された構造体に関する。   The present invention is configured by joining a double-kin panel that joins double skin panels having a shape in which an upper surface plate and a lower surface plate are connected by a plurality of ribs, and a plurality of double skin panels joined by the joint. Concerning the structure.

最近、鉄道車両や航空機などの外板接合に、アーク溶接などに比べて入熱量が少なく溶接ひずみを抑える摩擦攪拌接合が注目されている。図11は、ダブルスキンパネルについて従来の接合継手を示した概念図である。被接合部材であるダブルスキンパネル100A,100Bは、上面板101と下面板102が複数の傾斜したリブ103によって連結され、接合端部には垂直な端部リブ104が設けられている。そして、ダブルスキンパネル100A,100Bが、図示するように上面板101と下面板102の接合端面同士突き合わせて配置され、それぞれ摩擦攪拌接合用工具1によって接合される。   Recently, friction stir welding, which has less heat input compared to arc welding or the like and suppresses welding distortion, has been attracting attention for joining outer plates of railway vehicles and aircraft. FIG. 11 is a conceptual diagram showing a conventional joint joint for a double skin panel. In the double skin panels 100A and 100B as the members to be joined, the upper surface plate 101 and the lower surface plate 102 are connected by a plurality of inclined ribs 103, and vertical end ribs 104 are provided at the joining end portions. Then, the double skin panels 100A and 100B are arranged so that the joining end surfaces of the upper surface plate 101 and the lower surface plate 102 face each other as illustrated, and are joined by the friction stir welding tool 1 respectively.

固定ピン式の摩擦攪拌接合用工具1は、上面板101同士或いは下面板102同士を突き合わせた接合部を、回転体2から突設された攪拌軸(プローブ)3が回転しながら押し込まれ、接合部が連続する接合線に沿って移動する。それにより、ダブルスキンパネル100A,100Bの接合部は、機械的攪拌によって周囲の材料が塑性流動し、移動するプローブ3の後方に流れる。そして、互いに混じり合った可塑性材は摩擦熱を失って急速に冷却固化して接合が完結する。ダブルスキンパネル100A,100Bは、上面板101同士が接合され後、反転して下面板102同士の接合が同様に行われる。
特開2004−042115号公報
The fixed pin type friction stir welding tool 1 is pressed by a stirring shaft (probe) 3 projecting from a rotating body 2 while a joint portion where upper surface plates 101 or lower surface plates 102 are butted together is rotated. The part moves along a continuous joining line. As a result, the joint portions of the double skin panels 100A and 100B flow behind the moving probe 3 because the surrounding material plastically flows by mechanical stirring. The plastic materials mixed with each other lose frictional heat and rapidly cool and solidify to complete the joining. In the double skin panels 100A and 100B, after the upper surface plates 101 are joined together, they are reversed and the lower surface plates 102 are joined together in the same manner.
JP 2004-042115 A

ところで、図12は、鉄道車両用構体の外観を示した図である。この鉄道車両用構体200は、側構体201、屋根構体202そして台枠203が周方向に接合され、長手方向端部には妻構体204を接合して構成されている。側構体201や屋根構体202は、複数の長尺なダブルスキンパネル210が幅方向(周方向)に突き合わされ、隣り合うもの同士が車体長さの20〜25mもの距離にわたって摩擦攪拌接合されている。従って、鉄道車両用構体200の側構体201や屋根構体202が、図11に示すようなダブルスキンパネル100A,100Bなどによって構成される。   Incidentally, FIG. 12 is a view showing the appearance of the railway vehicle structure. This railcar structure 200 is constructed by joining a side structure 201, a roof structure 202 and a frame 203 in the circumferential direction, and joining a wife structure 204 at the end in the longitudinal direction. In the side structure 201 and the roof structure 202, a plurality of long double skin panels 210 are abutted in the width direction (circumferential direction), and adjacent ones are friction stir welded over a distance of 20 to 25 m of the vehicle body length. . Therefore, the side structure 201 and the roof structure 202 of the railway vehicle structure 200 are constituted by double skin panels 100A and 100B as shown in FIG.

しかし、従来のダブルスキンパネル100A,100Bの接合継手は、その接合継手が面内方向(接合する板材を水平に置いた場合の水平方向)に直交する面同士を突き合わせるよう構成されたものであるため、長い距離にわたって接合するには問題があった。すなわち、摩擦攪拌接合時には、突き合わせ面同士が隙間無く、ずれないようにダブルスキンパネル100A,100Bを押さえるための治具が必要である。そのため、面内方向に押し付け合うための治具とともに、面外方向(接合する板材を水平に置いた場合の垂直方向)にずれないようするための治具が必要であり、接合作業が繁雑になって作業性を低下させてしまっていた。また、多くの治具を使ったとしても、長い距離にわたって接合する接合端面の寸法管理は厳しく、その点で鉄道車両用構体のコストアップとなってしまっていた。   However, the joint joints of the conventional double skin panels 100A and 100B are configured such that the joint joints face each other perpendicular to the in-plane direction (the horizontal direction when the plate materials to be joined are placed horizontally). Therefore, there is a problem in joining over a long distance. That is, at the time of friction stir welding, a jig for pressing the double skin panels 100A and 100B is necessary so that the butted surfaces do not have a gap and do not shift. Therefore, in addition to the jig for pressing in the in-plane direction, a jig to prevent displacement in the out-of-plane direction (vertical direction when the plates to be joined are placed horizontally) is necessary, and the joining work is complicated. As a result, workability was reduced. Even if many jigs are used, the dimensional control of the joining end faces to be joined over a long distance is strict, which increases the cost of the railway vehicle structure.

そこで、本発明は、かかる課題を解決すべく、生産性を向上させるダブルスキンパネルの接合継手及構造体を提供することを目的とする。   Therefore, an object of the present invention is to provide a double skin panel joint and structure for improving productivity in order to solve such problems.

本発明に係るダブルスキンパネルの接合継手は、上面板と下面板とが幅方向に並んだ複数のリブによって連結されたダブルスキンパネルであって、そのダブルスキンパネル同士を幅方向に突き合わせ、上面板側又は下面板側の少なくとも一方を固定ピン式の摩擦攪拌接合用工具によって摩擦攪拌接合するための接合継手であって、前記ダブルスキンパネルの上面板および下面板のそれぞれ延長上に形成された上下の接合部が、一方の第1ダブルスキンパネルでは、面外方向外側を向いて傾斜した傾斜面が形成され、他方の第2ダブルスキンパネルでは、面外方向内側を向いて傾斜した傾斜面が形成され、第1ダブルスキンパネルの接合部が第2ダブルスキンパネルの接合部に対して幅方向に嵌り込むようにしたものであり、その接合部の間に連結されて前記摩擦攪拌接合用工具の荷重を支える端部リブが、前記第1及び第2ダブルスキンパネルの一方又は両方に形成されたものであることを特徴とする。   The joint joint of a double skin panel according to the present invention is a double skin panel in which an upper surface plate and a lower surface plate are connected by a plurality of ribs arranged in the width direction, the double skin panels are butted together in the width direction, A joint joint for friction stir welding at least one of the face plate side or the bottom plate side with a fixed pin type friction stir welding tool, formed on the respective extensions of the upper surface plate and the lower surface plate of the double skin panel In one first double skin panel, the upper and lower joints are inclined surfaces that are inclined outward in the out-of-plane direction, and in the other second double skin panel, the inclined surfaces are inclined inward in the out-of-plane direction. Is formed, and the joint portion of the first double skin panel is fitted in the width direction with respect to the joint portion of the second double skin panel. The end ribs to support the load of the friction stir welding tool is sintered, characterized in that it is one which is formed in one or both of the first and second double-skin panels.

また、本発明に係るダブルスキンパネルの接合継手は、前記接合部の傾斜面が平面又は円弧面であることが好ましい。
また、本発明に係るダブルスキンパネルの接合継手は、前記接合部の傾斜面の傾斜角は、前記上面板又は下面板と直交する面外方向をゼロ度とした場合に、10度から60度の範囲内にあることが好ましい。
また、本発明に係るダブルスキンパネルの接合継手は、前記接合部の傾斜した円弧面は、その傾斜角が、前記上面板又は下面板と直交する面外方向をゼロ度とした場合に10度から60度の範囲内にあり、かつ、当該円弧面の曲率が、円弧面の長さをLとした場合に0.7L以上であることが好ましい。
Moreover, it is preferable that the joint surface of the double skin panel which concerns on this invention WHEREIN: The inclined surface of the said junction part is a plane or a circular arc surface.
Further, in the joint joint of the double skin panel according to the present invention, the inclination angle of the inclined surface of the joint portion is 10 degrees to 60 degrees when the out-of-plane direction perpendicular to the upper surface plate or the lower surface plate is zero degrees. It is preferable to be within the range.
Further, in the joint joint of the double skin panel according to the present invention, the inclined arc surface of the joint portion has an inclination angle of 10 degrees when the out-of-plane direction perpendicular to the upper surface plate or the lower surface plate is zero degrees. And the curvature of the arc surface is preferably 0.7 L or more when the length of the arc surface is L.

また、本発明に係るダブルスキンパネルの接合継手は、前記第1及び第2ダブルスキンパネルの上面板又は下面板の一方には、その上面板又は下面板の延長上に張出し部が形成され、その張出し部をボビンツール式の摩擦攪拌接合用工具で挟み込んで摩擦攪拌接合するようにしたものであることが好ましい。
また、本発明に係るダブルスキンパネルの接合継手は、前記第1及び第2ダブルスキンパネルの上面板又は下面板の一方には、その上面板又は下面板の延長上に突設部が形成され、重ね合わせた当該突設部をアーク溶接、レーザ溶接またはレーザハイブリッド溶接によって接合するものであることが好ましい。
Further, in the joint joint of the double skin panel according to the present invention, a protruding portion is formed on one of the upper surface plate and the lower surface plate of the first and second double skin panels on the extension of the upper surface plate or the lower surface plate, It is preferable that the overhang portion is sandwiched by a bobbin tool type friction stir welding tool so as to be friction stir welded.
In the joint joint for a double skin panel according to the present invention, one of the upper surface plate and the lower surface plate of the first and second double skin panels is provided with a projecting portion on the extension of the upper surface plate or the lower surface plate. It is preferable that the superposed protruding portions are joined by arc welding, laser welding, or laser hybrid welding.

本発明に係る構造体は、上面板と下面板とが幅方向に並んだ複数のリブによって連結されたダブルスキンパネルであって、そのダブルスキンパネル同士を幅方向に突き合わせ、上面板側又は下面板側の少なくとも一方を固定ピン式の摩擦攪拌接合用工具によって摩擦攪拌接合されたものであって、前記ダブルスキンパネルの上面板および下面板のそれぞれ延長上に形成された上下の接合部が、一方の第1ダブルスキンパネルでは、面外方向外側を向いて傾斜した傾斜面が形成され、他方の第2ダブルスキンパネルでは、面外方向内側を向いて傾斜した傾斜面が形成され、第1ダブルスキンパネルの接合部が第2ダブルスキンパネルの接合部に対して幅方向に嵌り込むようにしたものであり、その接合部の間に連結されて前記摩擦攪拌接合用工具の荷重を支える端部リブが、前記第1及び第2ダブルスキンパネルの一方又は両方に形成されたものであることを特徴とする。   A structure according to the present invention is a double skin panel in which an upper surface plate and a lower surface plate are connected by a plurality of ribs arranged in the width direction, the double skin panels are butted together in the width direction, and the upper surface plate side or lower surface At least one of the face plate side is friction stir welded by a fixed pin type friction stir welding tool, and the upper and lower joints formed on the extensions of the upper surface plate and the lower surface plate of the double skin panel, One first double skin panel is formed with an inclined surface that is inclined outwardly in the out-of-plane direction, and the other second double skin panel is formed with an inclined surface that is inclined inwardly in the out-of-plane direction. The joint portion of the double skin panel is fitted in the width direction with respect to the joint portion of the second double skin panel, and the friction stir welding work is connected between the joint portions. The end ribs supporting the load, characterized in that it is one which is formed in one or both of the first and second double-skin panels.

よって、本発明に係るダブルスキンパネルの接合継手によれば、傾斜した接合部を突き合わせるので、第1ダブルスキンパネルの接合部が第2ダブルスキンパネルの接合部に対して幅方向に嵌り込む。そのため、面内方向に押し付け合うことで、第1及び第2ダブルスキンパネルが面外方向へずれなくなって、ダブルスキンパネルを面内方向に押さえつける治具があれば十分であり、面外方向のずれを防止する治具を使用しなくても、接合継手の適切な突き合わせ状態で摩擦攪拌接合することができる。また、傾斜した接合部を突き合わせるようにしたことで、寸法公差の精度を下げることなどができ、そのことによって生産性を向上させることが可能になった。よって、寸法公差の精度を下げて生産性を向上させたダブルスキンパネルそれ自体のみならず、治具を簡略化でき、ダブルスキンパネルからなる構造体の生産コストを下げることが可能になる。   Therefore, according to the joint joint of the double skin panel which concerns on this invention, since the inclined junction part is faced | matched, the junction part of a 1st double skin panel fits in the width direction with respect to the junction part of a 2nd double skin panel. . Therefore, it is sufficient if there is a jig for pressing the double skin panel in the in-plane direction because the first and second double skin panels do not shift in the out-of-plane direction by pressing in the in-plane direction. Even without using a jig for preventing displacement, friction stir welding can be performed in an appropriate butted state of the joint joint. Further, since the inclined joints are brought into contact with each other, it is possible to reduce the accuracy of dimensional tolerances, thereby improving the productivity. Therefore, not only the double skin panel itself, which has improved the productivity by reducing the accuracy of dimensional tolerance, but also the jig can be simplified, and the production cost of the structure composed of the double skin panel can be reduced.

次に、本発明に係るダブルスキンパネルの接合継手及びダブルスキンパネルが接続された構造体について、その実施形態を図面を参照しながら以下に説明する。図1は、ダブルスキンパネルの接合用継手について第1実施形態を示した図である。
本実施形態のダブルスキンパネル11A,11Bは押出し中空形材であり、上面板21と下面板22および、その上面板21と下面板22を連結する複数の傾斜したリブ23によってトラス構造になっている。ダブルスキンパネル11A,11Bは同じように構成されたものであって、幅方向(図面左右方向)両端に、図示するような一組の接合継手が形成されたものである。
Next, an embodiment of a double skin panel joint according to the present invention and a structure to which the double skin panel is connected will be described below with reference to the drawings. FIG. 1 is a view showing a first embodiment of a joint for joining a double skin panel.
The double skin panels 11 </ b> A and 11 </ b> B of this embodiment are extruded hollow shapes, and have a truss structure by the upper surface plate 21 and the lower surface plate 22 and a plurality of inclined ribs 23 that connect the upper surface plate 21 and the lower surface plate 22. Yes. The double skin panels 11A and 11B are configured in the same manner, and are formed with a pair of joint joints as illustrated at both ends in the width direction (left and right direction in the drawing).

このダブルスキンパネル11A,11Bは、図12に示す鉄道車両用構体200を構成するためのものであって、特にその接合継手は、固定ピン式の摩擦攪拌接合用工具1によって接合するための形状をしたものである。そして、図示するように突き合わせた接合部が摩擦攪拌接合用工具1によって上下両側から接合され、例えば上面板21が鉄道車両用構体200の車体外側になり、下面板22がその車体内側になる。摩擦攪拌接合用工具1は、回転体2から同軸に攪拌軸(プローブ)3が突設され、そのプローブ3が接合部に回転しながら押し込まれ、材料を軟化させ塑性流動化して接合するようにしたものである。   The double skin panels 11A and 11B are for constituting the railway vehicle structure 200 shown in FIG. 12, and in particular, the joint is a shape for joining with the fixed pin type friction stir welding tool 1. It is what you did. Then, as shown in the drawing, the joined portions butted together are joined from the upper and lower sides by the friction stir welding tool 1, and for example, the upper surface plate 21 is on the outer side of the vehicle body of the railcar structure 200 and the lower surface plate 22 is on the inner side of the vehicle body. In the friction stir welding tool 1, a stirring shaft (probe) 3 is provided coaxially from a rotating body 2, and the probe 3 is pushed into the joint while being rotated, so that the material is softened and plasticized to be joined. It is a thing.

ダブルスキンパネル11A,11Bの接合継手には、ほぼ平行な上面板21と下面板22に垂直な端部リブ24a,24bが設けられている。そして、その上面板21及び下面板22と、端部リブ24a,24bとの各接続部分には、傾斜面の形成された上下に鏡対称形状の接合部25,25と26,26が形成されている。端部リブ24a側に形成された上下の接合部25は、対向する接合部26を受けるように、面外方向外側を向いた傾斜面が形成されている。一方、端部リブ24b側に形成された上下の接合部26は、ダブルスキンパネル11Bの上面及び下面が張り出すように突き出し、面外方向内側を向いた傾斜面が形成されている。   The joints of the double skin panels 11A and 11B are provided with end ribs 24a and 24b perpendicular to the substantially parallel upper surface plate 21 and lower surface plate 22, respectively. Then, at the connecting portions of the upper surface plate 21 and the lower surface plate 22 and the end ribs 24a and 24b, joint portions 25, 25 and 26, 26 having mirror symmetry shapes are formed on the upper and lower sides where the inclined surfaces are formed. ing. The upper and lower joint portions 25 formed on the end rib 24a side are formed with inclined surfaces facing outward in the out-of-plane direction so as to receive the opposite joint portions 26. On the other hand, the upper and lower joint portions 26 formed on the end rib 24b side protrude so that the upper surface and the lower surface of the double skin panel 11B protrude, and an inclined surface facing inward in the out-of-plane direction is formed.

こうして、接合部25,26は、互いに端部リブ24a,24bから面内方向に同じ角度の傾斜面をもって突き出し、上下一対の接合部26,26の間の接合部25,25が面内方向に嵌り込むよう構成されている。そして、嵌め合わされたダブルスキンパネル11A,11Bの接合部には、図示するように端部リブ24a,24bとの間には隙間28が構成される。   Thus, the joint portions 25 and 26 protrude from the end ribs 24a and 24b with inclined surfaces having the same angle in the in-plane direction, and the joint portions 25 and 25 between the pair of upper and lower joint portions 26 and 26 are in the in-plane direction. It is configured to fit. A gap 28 is formed between the end ribs 24a and 24b at the joint between the fitted double skin panels 11A and 11B as shown in the figure.

ダブルスキンパネル11A,11Bの接合継手は、端部リブ24a,24bの肉厚が異なっており、接合部25の形成された端部リブ24a側の肉厚が厚くなっている。これは、摩擦攪拌接合用工具1の中心軸が端部リブ24a側に偏った位置で摩擦攪拌接合するためである。ダブルスキンパネル11A,11Bの表面に現れる継ぎ目を摩擦攪拌しなければならないからである。   In the joint joint of the double skin panels 11A and 11B, the thicknesses of the end ribs 24a and 24b are different, and the thickness of the end rib 24a side where the joint portion 25 is formed is thick. This is because the friction stir welding is performed at a position where the central axis of the friction stir welding tool 1 is biased toward the end rib 24a. This is because the seams appearing on the surfaces of the double skin panels 11A and 11B must be frictionally stirred.

図9に示すように、摩擦攪拌接合用工具1の中心軸を基準にして、接合部25,26の傾斜面の傾斜角θを考えた場合、この傾斜角θが大きいと、摩擦攪拌接合用工具1のプローブ3の直径に対して接合部の面内方向幅Tが大きすぎてしまう。一方で、接合部25,26の傾斜角が小さいと、面内方向に嵌り込んで安定した接合を可能とする効果が十分に得られなくなってしまう。そこで、検討したところ、傾斜角θは10度から60度の間である場合に好ましい結果がえられた。   As shown in FIG. 9, when the inclination angle θ of the inclined surfaces of the joint portions 25 and 26 is considered with reference to the central axis of the friction stir welding tool 1, if the inclination angle θ is large, the friction stir welding The in-plane width T of the joint is too large with respect to the diameter of the probe 3 of the tool 1. On the other hand, if the inclination angles of the joint portions 25 and 26 are small, the effect of fitting in the in-plane direction and enabling stable joining cannot be obtained sufficiently. Therefore, as a result of investigation, a preferable result was obtained when the inclination angle θ was between 10 degrees and 60 degrees.

よって、以上のように構成されたダブルスキンパネル11A,11Bの接合継手は、従来の問題点を解消し、生産性を向上させたものとなった。
先ず、傾斜面を有する接合部25,26が楔のように嵌り合って、面内方向に押し付け合うことで、ダブルスキンパネル11A,11Bが面外方向へずれなくなる。そのため、ダブルスキンパネル11A,11Bを面内方向に押さえつける治具があれば十分であり、面外方向のずれを防止する治具を使用しなくても、接合継手の適切な突き合わせ状態で摩擦攪拌接合することができるようになった。特に、ダブルスキンパネル11A,11Bによって鉄道車両用構体を構成する場合には、20m以上にわたって図1に示すような突き合わせ状態を維持しなければならないが、本実施形態では面内方向の押さえつけだけで可能になるため、極めて作業性の易いものとなった。
Therefore, the joint joint of the double skin panels 11A and 11B configured as described above has solved the conventional problems and has improved productivity.
First, the joint portions 25 and 26 having inclined surfaces are fitted like wedges and pressed in the in-plane direction, so that the double skin panels 11A and 11B are not displaced in the out-of-plane direction. Therefore, it is sufficient if there is a jig for pressing the double skin panels 11A and 11B in the in-plane direction, and the friction stirrer can be performed with the joint joint properly butted without using a jig for preventing the out-of-plane displacement. It became possible to join. In particular, when the structure for a railway vehicle is constituted by the double skin panels 11A and 11B, the butted state as shown in FIG. 1 must be maintained for 20 m or more, but in this embodiment, only pressing in the in-plane direction is required. As a result, it became extremely easy to work.

また、接合部25,26の接合端面を傾斜させたことにより、面内方向の開口寸法許容量が、垂直な接合端面の突き合わせに比べて広がる。そのため、摩擦攪拌接合用工具1で摩擦攪拌接合を行う場合に、ダブルスキンパネル11A,11Bの接合端面について寸法公差の精度を下げることなどができ、そのことによって生産性の向上を図ることが可能になった。
よって、寸法公差の精度を下げて生産コストを低下させたダブルスキンパネル11A,11Bそれ自体のみならず、治具を簡略化して製造可能な鉄道車両用構体の生産コストを抑えることが可能になった。
In addition, by inclining the joint end faces of the joint portions 25 and 26, the permissible opening size in the in-plane direction is widened as compared to the butting of the vertical joint end faces. Therefore, when performing friction stir welding with the friction stir welding tool 1, it is possible to reduce the accuracy of dimensional tolerances on the joining end surfaces of the double skin panels 11A and 11B, thereby improving productivity. Became.
Therefore, not only the double skin panels 11A and 11B themselves that have reduced the production tolerance by reducing the accuracy of the dimensional tolerance, but also the production cost of the railway vehicle structure that can be manufactured by simplifying the jig can be suppressed. It was.

続いて、接合継手の他の実施形態について説明する。図2乃至図8は、ダブルスキンパネルの接合用継手について第2乃至第8実施形態を示した図である。ダブルスキンパネルは、いずれも第1実施形態と同様に押出し中空形材であり、上面板21と下面板22および、複数の傾斜したリブ23によって構成されている。そして、幅方向(図面左右方向)両端に、それぞれ図示するような一組の接合継手が形成されている。そのため、ダブルスキンパネルは、その接合継手が摩擦攪拌接合され、図11に示す鉄道車両用構体200を構成する。   Next, another embodiment of the joint joint will be described. 2 to 8 are views showing second to eighth embodiments of a joint for joining a double skin panel. The double skin panel is an extruded hollow member as in the first embodiment, and is composed of an upper surface plate 21, a lower surface plate 22, and a plurality of inclined ribs 23. A pair of joint joints as shown in the figure are formed at both ends in the width direction (left and right direction in the drawing). Therefore, the joint joint of the double skin panel is friction stir welded to form a railway vehicle structure 200 shown in FIG.

図2に示す、ダブルスキンパネル12A,12Bに形成された第2実施形態の接合用継手は、第1実施形態と同様に、肉厚の異なる端部リブ31a,31bが設けられ、面内方向に突き出るように接合部32,33が形成されている。ただし、本実施形態では、接合部32,33に傾斜した円弧面が形成され、上下の接合部32,32及び33,33はそれぞれ鏡対称形状に形成されている。傾斜方向は、前記第1実施形態と同様であり、接合部32は、面外方向外側を向いて形成され、接合部33は、面外方向内側を向いて形成されている。従って、接合部32,33は、上下一対の接合部33,33の間の接合部32,32が面内方向に嵌り込むよう構成されている。   The joint for joint of the second embodiment formed on the double skin panels 12A and 12B shown in FIG. 2 is provided with end ribs 31a and 31b having different thicknesses in the in-plane direction as in the first embodiment. Joints 32 and 33 are formed so as to protrude into the area. However, in this embodiment, the circular arc surface which inclined in the junction parts 32 and 33 is formed, and the upper and lower junction parts 32 and 32 and 33 and 33 are each formed in the mirror symmetrical shape. The inclination direction is the same as in the first embodiment, the joint portion 32 is formed facing outward in the out-of-plane direction, and the joint portion 33 is formed facing inward in the out-of-plane direction. Accordingly, the joint portions 32 and 33 are configured such that the joint portions 32 and 32 between the pair of upper and lower joint portions 33 and 33 are fitted in the in-plane direction.

ここで、図10に示すように、接合部32,33の円弧面を直線とし、摩擦攪拌接合用工具1の中心軸を基準にしてその傾斜角θを考えた場合、第1実施形態と同様に、斜角θは10度から60度の間であることが好ましい。また、円弧面の曲率Rは、図示するように円弧面の長さをLとした場合に、0.7L以上であることが好ましかった。   Here, as shown in FIG. 10, when the arc surfaces of the joint portions 32 and 33 are straight lines and the inclination angle θ is considered with respect to the central axis of the friction stir welding tool 1, the same as in the first embodiment. In addition, the oblique angle θ is preferably between 10 degrees and 60 degrees. Further, the curvature R of the arc surface is preferably 0.7 L or more when the length of the arc surface is L as shown in the figure.

本実施形態によれば、円弧面を有する接合部32,33が楔のように嵌り合って、面内方向に押し付け合うので、ダブルスキンパネル12A,12Bが面外方向へずれなくなる。そのため、鉄道車両用構体を構成するように接合部の距離が長くても、面内方向の押さえつけだけで接合可能な状態にできるので、極めて作業性の易いものとなった。また、傾斜した円弧面の突き合わせにより、面内方向の開口寸法許容量が、垂直な接合端面の突き合わせに比べて広がるため、接合端面について寸法公差の精度を下げることなどができ、そのことによって生産性を向上させることが可能になった。よって、寸法公差の精度を下げて生産コストを低下させたダブルスキンパネル12A,12Bそれ自体のみならず、治具を簡略化して製造可能な鉄道車両用構体の生産コストを抑えることが可能になった。   According to the present embodiment, the joint portions 32 and 33 having arcuate surfaces are fitted like wedges and pressed in the in-plane direction, so that the double skin panels 12A and 12B are not displaced in the out-of-plane direction. For this reason, even if the distance between the joint portions is long so as to constitute a railway vehicle structure, the joint can be made by simply pressing in the in-plane direction, which makes it extremely easy to work. In addition, due to the matching of the inclined circular arc surfaces, the in-plane opening size tolerance is wider than that of the vertical joining end surfaces, so that the accuracy of dimensional tolerances on the joining end surfaces can be reduced, thereby producing It became possible to improve the performance. Therefore, not only the double skin panels 12A and 12B themselves, which have been reduced in production accuracy by reducing the accuracy of dimensional tolerances, but also the production cost of a railway vehicle structure that can be manufactured by simplifying a jig can be suppressed. It was.

図3に示す、ダブルスキンパネル13A,13Bに形成された第3実施形態の接合用継手は、一方にのみ端部リブ35を設け、摩擦攪拌接合用工具1(図1参照)による摩擦攪拌時の荷重を受けるようにしている。他方の接端部は端部リブのない解放端になっている。そして、接合部36,37には第1実施形態と同様に傾斜面が形成され、上下の接合部36,36及び37,37はそれぞれ鏡対称形状に形成されている。従って、接合時には、上下一対の接合部37,37の間に接合部36,36が面内方向に嵌り込むことになる。   The joint for coupling of the third embodiment formed on the double skin panels 13A and 13B shown in FIG. 3 is provided with end ribs 35 only on one side, and during friction stirring by the friction stir welding tool 1 (see FIG. 1). To receive the load. The other contact end is an open end without end ribs. The joint portions 36 and 37 are formed with inclined surfaces as in the first embodiment, and the upper and lower joint portions 36 and 36 and 37 and 37 are formed in a mirror-symmetric shape. Therefore, at the time of joining, the joining parts 36 and 36 are fitted between the pair of upper and lower joining parts 37 and 37 in the in-plane direction.

また、図4に示す、ダブルスキンパネル14A,14Bに形成された第4実施形態の接合用継手も、一方にのみ端部リブ41を設け、摩擦攪拌接合用工具1(図1参照)による摩擦攪拌時の荷重を受けるようにしている。他方の接端部は端部リブのない解放端になっている。そして、接合部42,43には第2実施形態と同様に傾斜した円弧面が形成され、上下の接合部42,42及び43,43はそれぞれ鏡対称形状に形成されている。従って、接合時には、上下一対の接合部43,43の間に接合部42,42が面内方向に嵌り込むことになる。   Further, in the joint for joint of the fourth embodiment formed on the double skin panels 14A and 14B shown in FIG. 4, the end rib 41 is provided only on one side, and the friction by the friction stir welding tool 1 (see FIG. 1) is provided. The load at the time of stirring is received. The other contact end is an open end without end ribs. And the circular arc surface which inclined like the 2nd Embodiment is formed in the junction parts 42 and 43, and the upper and lower junction parts 42 and 42 and 43 and 43 are each formed in the mirror symmetrical shape. Therefore, at the time of joining, the joining parts 42 and 42 are fitted in the in-plane direction between the pair of upper and lower joining parts 43 and 43.

よって、第3及び第4実施形態によれば、傾斜面や円弧面を有する接合部が楔のように嵌り合って、面内方向に押し付け合うので、ダブルスキンパネル13A,13B又は14A,14Bが面外方向へずれなくなった。そのため、鉄道車両用構体を構成するように接合部の距離が長くても、面内方向の押さえつけだけで接合可能な状態にでき、極めて作業性の易いものとなった。また、傾斜した円弧面の突き合わせにより、面内方向の開口寸法許容量が、垂直な接合端面の突き合わせに比べて広がるため、接合端面について寸法公差の精度を下げることなどができ、そのことによって生産性を向上させることが可能になった。更に、接合部の端部リブを1本にしたため、ダブルスキンパネル13B,14Bの面外方向の寸法精度は低下するが、その分軽量化することが可能になった。   Therefore, according to the third and fourth embodiments, the joint portion having the inclined surface or the arc surface is fitted like a wedge and pressed in the in-plane direction, so that the double skin panels 13A, 13B or 14A, 14B are No longer out of plane. Therefore, even if the distance between the joints is long so as to constitute a railway vehicle structure, it can be joined by simply pressing in the in-plane direction, and the workability is extremely easy. In addition, due to the matching of the inclined circular arc surfaces, the in-plane opening size tolerance is wider than that of the vertical joining end surfaces, so that the accuracy of dimensional tolerances on the joining end surfaces can be reduced, thereby producing It became possible to improve the performance. Furthermore, since the end rib of the joint portion is made one, the dimensional accuracy in the out-of-plane direction of the double skin panels 13B and 14B is lowered, but the weight can be reduced accordingly.

図5に示す、ダブルスキンパネル15A,15Bに形成された第5実施形態の接合用継手は、一方にのみ端部リブ45を設け、摩擦攪拌時の荷重を受けるようにしている。また、本実施形態では、上面板21側を固定ピン式の摩擦攪拌接合用工具1によって接合する一方で、下面板22側をボビンツール式の摩擦攪拌接合用工具によって接合するようにしている。そして、上面板21側には、第1実施形態と同様に傾斜面をもった接合部46,47が形成され、下面板22側には、張出し部48,49が形成され、傾斜面同士が突き当てられている。   The joint for joint of the fifth embodiment formed on the double skin panels 15A and 15B shown in FIG. 5 is provided with an end rib 45 only on one side so as to receive a load during friction stirring. In this embodiment, the upper surface plate 21 side is joined by the fixed pin type friction stir welding tool 1, while the lower surface plate 22 side is joined by the bobbin tool type friction stir welding tool. Then, joint portions 46 and 47 having inclined surfaces are formed on the upper surface plate 21 side, and overhang portions 48 and 49 are formed on the lower surface plate 22 side, and the inclined surfaces are formed with each other. It has been hit.

また、図6に示す、ダブルスキンパネル16A,16Bに形成された第6実施形態の接合用継手も、一方にのみ端部リブ51を設け、摩擦攪拌時の荷重を受けるようにしている。そして、上面板21側を固定ピン式の摩擦攪拌接合用工具1によって接合する一方で、下面板22側をボビンツール式の摩擦攪拌接合用工具によって接合するようにしている。上面板21側には、第2実施形態と同様に傾斜した円弧面をもった接合部52,53が形成され、下面板22側には張出し部54,55が形成され、円弧面同士が突き当てられている。   In addition, the joint for joint of the sixth embodiment formed on the double skin panels 16A and 16B shown in FIG. 6 is also provided with the end rib 51 only on one side so as to receive the load at the time of friction stirring. The upper surface plate 21 side is joined by the fixed pin type friction stir welding tool 1, while the lower surface plate 22 side is joined by the bobbin tool type friction stir welding tool. Similar to the second embodiment, joints 52 and 53 having inclined arc surfaces are formed on the upper surface plate 21 side, and overhang portions 54 and 55 are formed on the lower surface plate 22 side, and the arc surfaces protrude from each other. It has been applied.

よって、第5及び第6実施形態によれば、傾斜面や円弧面を有する接合部が楔のように嵌り合って、面内方向に押し付け合うので、ダブルスキンパネル15A,15B/16A,16Bが面外方向へずれなくなる。そのため、鉄道車両用構体を構成するように接合部の距離が長くても、面内方向の押さえつけだけで接合可能な状態にでき、極めて作業性の易いものとなった。また、傾斜した円弧面の突き合わせにより、面内方向の開口寸法許容量が、垂直な接合端面の突き合わせに比べて広がるため、接合端面について寸法公差の精度を下げることなどができ、そのことによって生産性を向上させることが可能になった。更に、接合部の端部リブを1本にしたため、ダブルスキンパネル15B,16Bの面外方向の寸法精度は低下するが、その分軽量化することが可能になった。   Therefore, according to the fifth and sixth embodiments, the joint portion having the inclined surface or the arc surface fits like a wedge and presses in the in-plane direction, so that the double skin panels 15A, 15B / 16A, 16B It will not slip out of the plane. Therefore, even if the distance between the joints is long so as to constitute a railway vehicle structure, it can be joined by simply pressing in the in-plane direction, and the workability is extremely easy. In addition, due to the matching of the inclined circular arc surfaces, the in-plane opening size tolerance is wider than that of the vertical joining end surfaces, so that the accuracy of dimensional tolerances on the joining end surfaces can be reduced, thereby producing It became possible to improve the performance. Furthermore, since the end ribs of the joint portion are made one, the dimensional accuracy in the out-of-plane direction of the double skin panels 15B and 16B is lowered, but the weight can be reduced accordingly.

図7に示す、ダブルスキンパネル17A,17Bに形成された第7実施形態の接合用継手は、肉厚の異なる端部リブ56a,56bが設けられている。そして、上面板21側を固定ピン式の摩擦攪拌接合用工具1によって接合する一方で、下面板22側は、MIG溶接やTIG溶接等のアーク溶接、或いはレーザ溶接やレーザハイブリッド溶接によって接合するようにしたものである。そこで、上面板21側には、第1実施形態と同様に傾斜面をもった接合部57,58が形成され、傾斜面同士が突き当てられている。また、下面板22側には突設部59,60が形成され、図示するように突設部59側が突設部60の内側に入り込むように構成されている。   The joint for coupling of the seventh embodiment formed on the double skin panels 17A and 17B shown in FIG. 7 is provided with end ribs 56a and 56b having different thicknesses. And while the upper surface plate 21 side is joined by the fixed pin type friction stir welding tool 1, the lower surface plate 22 side is joined by arc welding such as MIG welding or TIG welding, or laser welding or laser hybrid welding. It is a thing. Therefore, joint portions 57 and 58 having inclined surfaces are formed on the upper surface plate 21 side as in the first embodiment, and the inclined surfaces are abutted against each other. Further, projecting portions 59 and 60 are formed on the lower surface plate 22 side, and the projecting portion 59 side is configured to enter the inside of the projecting portion 60 as shown in the figure.

また、図8に示す、ダブルスキンパネル18A,18Bに形成された第8実施形態の接合用継手は、肉厚の異なる端部リブ61a,61bが設けられている。そして、本実施形態でも、上面板21側を固定ピン式の摩擦攪拌接合用工具1によって接合する一方で、下面板22側は、MIG溶接やTIG溶接等のアーク溶接、或いはレーザ溶接やレーザハイブリッド溶接によって接合するようにしたものである。そこで、上面板21側には、第2実施形態と同様に傾斜した円弧面をもった接合部62,63が形成され、円弧面同士が突き当てられている。また、下面板22側には突設部64,65が形成され、図示するように突設部64側が突設部65の内側に入り込むように構成されている。   Further, the joint for coupling of the eighth embodiment formed on the double skin panels 18A and 18B shown in FIG. 8 is provided with end ribs 61a and 61b having different thicknesses. In this embodiment, the upper plate 21 side is joined by the fixed pin type friction stir welding tool 1, while the lower plate 22 side is joined by arc welding such as MIG welding or TIG welding, or laser welding or laser hybrid. They are joined by welding. Therefore, on the upper surface plate 21 side, joints 62 and 63 having inclined arc surfaces are formed as in the second embodiment, and the arc surfaces are abutted against each other. Further, projecting portions 64 and 65 are formed on the lower surface plate 22 side, and the projecting portion 64 side is configured to enter inside the projecting portion 65 as shown in the figure.

よって、第7及び第8実施形態によれば、上下の一方を重ね合わせにし、他方を傾斜面や円弧面を有する接合部が楔のように嵌り合って、面内方向に押し付け合うので、ダブルスキンパネル17A,17B/18A,18Bが面外方向へずれなくなった。そのため、鉄道車両用構体を構成するように接合部の距離が長くても、面内方向の押さえつけだけで接合可能な状態にでき、極めて作業性の易いものとなった。また、傾斜した円弧面の突き合わせにより、面内方向の開口寸法許容量が、垂直な接合端面の突き合わせに比べて広がるため、接合端面について寸法公差の精度を下げることなどができる。更に、後から接合する下面板22側をアーク溶接などによるため、この点でも寸法精度を下げることができ、生産性を向上させることが可能になった。   Therefore, according to the seventh and eighth embodiments, one of the upper and lower sides is overlapped, and the other is joined like a wedge with a joint having an inclined surface or an arc surface, and pressed in the in-plane direction. The skin panels 17A, 17B / 18A, 18B are not displaced in the out-of-plane direction. Therefore, even if the distance between the joints is long so as to constitute a railway vehicle structure, it can be joined by simply pressing in the in-plane direction, and the workability is extremely easy. In addition, since the tolerance of the opening dimension in the in-plane direction is widened by the butting of the inclined arc surfaces, compared with the butting of the vertical joining end surfaces, the accuracy of the dimensional tolerance can be reduced for the joining end surfaces. Furthermore, since the bottom plate 22 side to be joined later is arc welding or the like, the dimensional accuracy can be lowered also in this respect, and the productivity can be improved.

以上、本発明に係るダブルスキンパネルの接合継手及び構造体について実施形態を説明したが、本発明はこれらに限定されることなく、その趣旨を逸脱しない範囲で様々な変更が可能である。   As mentioned above, although embodiment was described about the joint joint and structure of the double skin panel which concern on this invention, this invention is not limited to these, A various change is possible in the range which does not deviate from the meaning.

ダブルスキンパネルの接合用継手について第1実施形態を示した図である。It is the figure which showed 1st Embodiment about the coupling joint of a double skin panel. ダブルスキンパネルの接合用継手について第2実施形態を示した図である。It is the figure which showed 2nd Embodiment about the coupling joint of a double skin panel. ダブルスキンパネルの接合用継手について第3実施形態を示した図である。It is the figure which showed 3rd Embodiment about the coupling joint of a double skin panel. ダブルスキンパネルの接合用継手について第4実施形態を示した図である。It is the figure which showed 4th Embodiment about the coupling joint of a double skin panel. ダブルスキンパネルの接合用継手について第5実施形態を示した図である。It is the figure which showed 5th Embodiment about the coupling joint of a double skin panel. ダブルスキンパネルの接合用継手について第6実施形態を示した図である。It is the figure which showed 6th Embodiment about the coupling joint of a double skin panel. ダブルスキンパネルの接合用継手について第7実施形態を示した図である。It is the figure which showed 7th Embodiment about the coupling joint of a double skin panel. ダブルスキンパネルの接合用継手について第8実施形態を示した図である。It is the figure which showed 8th Embodiment about the coupling joint of a double skin panel. 接合部に形成した傾斜面の傾斜角を示した図である。It is the figure which showed the inclination-angle of the inclined surface formed in the junction part. 接合部に形成した円弧面の曲率について示した図である。It is the figure shown about the curvature of the circular arc surface formed in the junction part. ダブルスキンパネルについて従来の接合継手を示した概念図である。It is the conceptual diagram which showed the conventional joint joint about the double skin panel. 鉄道車両用構体の外観を示した図である。It is the figure which showed the external appearance of the structure for rail vehicles.

符号の説明Explanation of symbols

1 摩擦攪拌接合用工具
2 回転体
3 攪拌軸(プローブ)
11A,11B ダブルスキンパネル
21 上面板
22 下面板
23 リブ
24a,24b 端部リブ
25,26 接合部
200 鉄道車両用構体
1 Friction stir welding tool 2 Rotating body 3 Stirring shaft (probe)
11A, 11B Double skin panel 21 Upper surface plate 22 Lower surface plate 23 Ribs 24a, 24b End ribs 25, 26 Junction 200 Structure for railway vehicle

Claims (7)

上面板と下面板とが幅方向に並んだ複数のリブによって連結されたダブルスキンパネルであって、そのダブルスキンパネル同士を幅方向に突き合わせ、上面板側又は下面板側の少なくとも一方を固定ピン式の摩擦攪拌接合用工具によって摩擦攪拌接合するための接合継手において、
前記ダブルスキンパネルの上面板および下面板のそれぞれ延長上に形成された上下の接合部が、一方の第1ダブルスキンパネルでは、面外方向外側を向いて傾斜した傾斜面が形成され、他方の第2ダブルスキンパネルでは、面外方向内側を向いて傾斜した傾斜面が形成され、第1ダブルスキンパネルの接合部が第2ダブルスキンパネルの接合部に対して幅方向に嵌り込むようにしたものであり、
その接合部の間に連結されて前記摩擦攪拌接合用工具の荷重を支える端部リブが、前記第1及び第2ダブルスキンパネルの一方又は両方に形成されたものであることを特徴とするダブルスキンパネルの接合継手。
A double skin panel in which an upper surface plate and a lower surface plate are connected by a plurality of ribs arranged in the width direction, the double skin panels are butted together in the width direction, and at least one of the upper surface plate side or the lower surface plate side is fixed pin In a joint for friction stir welding with a friction stir welding tool of the formula,
In the first double skin panel, the upper and lower joints formed on the respective upper and lower surface plates of the double skin panel are formed with an inclined surface inclined toward the outside in the out-of-plane direction, and the other In the second double skin panel, an inclined surface that is inclined inward in the out-of-plane direction is formed so that the joint portion of the first double skin panel fits in the width direction with respect to the joint portion of the second double skin panel. Is,
An end rib connected between the joints and supporting the load of the friction stir welding tool is formed on one or both of the first and second double skin panels. Skin panel joints.
請求項1に記載するダブルスキンパネルの接合継手において、
前記接合部の傾斜面が、平面又は円弧面であることを特徴とするダブルスキンパネルの接合継手。
In the joint joint of the double skin panel according to claim 1,
The joint of the double skin panel, wherein the inclined surface of the joint is a flat surface or an arc surface.
請求項1又は請求項2に記載するダブルスキンパネルの接合継手において、
前記接合部の傾斜面の傾斜角は、前記上面板又は下面板と直交する面外方向をゼロ度とした場合に、10度から60度の範囲内にあることを特徴とするダブルスキンパネルの接合継手。
In the joint joint of the double skin panel according to claim 1 or claim 2,
The angle of inclination of the inclined surface of the joint portion is in the range of 10 degrees to 60 degrees when the out-of-plane direction orthogonal to the upper surface plate or the lower surface plate is zero degrees. Joint joint.
請求項1乃至請求項3のいずれかに記載するダブルスキンパネルの接合継手において、
前記接合部の傾斜した円弧面は、その傾斜角が、前記上面板又は下面板と直交する面外方向をゼロ度とした場合に10度から60度の範囲内にあり、かつ、当該円弧面の曲率が、円弧面の長さをLとした場合に0.7L以上であることを特徴とするダブルスキンパネルの接合継手。
In the joint joint of the double skin panel according to any one of claims 1 to 3,
The inclined arc surface of the joint portion has an inclination angle within a range of 10 degrees to 60 degrees when the out-of-plane direction orthogonal to the upper surface plate or the lower surface plate is zero degrees, and the arc surface The double-skin panel joint is characterized in that the curvature is 0.7 L or more when the length of the arc surface is L.
請求項1乃至請求項4のいずれかに記載するダブルスキンパネルの接合継手において、
前記第1及び第2ダブルスキンパネルの上面板又は下面板の一方には、その上面板又は下面板の延長上に張出し部が形成され、その張出し部をボビンツール式の摩擦攪拌接合用工具で挟み込んで摩擦攪拌接合するようにしたものであることを特徴とするダブルスキンパネルの接合継手。
In the joint joint of the double skin panel according to any one of claims 1 to 4,
One of the upper surface plate and the lower surface plate of the first and second double skin panels is formed with an overhang portion on the extension of the upper surface plate or the lower surface plate, and the overhang portion is a bobbin tool type friction stir welding tool. A joint joint for a double skin panel, characterized by being sandwiched and friction stir welded.
請求項1乃至請求項4のいずれかに記載するダブルスキンパネルの接合継手において、
前記第1及び第2ダブルスキンパネルの上面板又は下面板の一方には、その上面板又は下面板の延長上に突設部が形成され、重ね合わせた当該突設部をアーク溶接、レーザ溶接またはレーザハイブリッド溶接によって接合するものであることを特徴とするダブルスキンパネルの接合継手。
In the joint joint of the double skin panel according to any one of claims 1 to 4,
One of the upper surface plate or the lower surface plate of the first and second double skin panels is provided with a protruding portion on the extension of the upper surface plate or the lower surface plate, and the overlapping protruding portion is arc welded or laser welded. Alternatively, a joint joint for double skin panels, which is joined by laser hybrid welding.
上面板と下面板とが幅方向に並んだ複数のリブによって連結されたダブルスキンパネルであって、そのダブルスキンパネル同士を幅方向に突き合わせ、上面板側又は下面板側の少なくとも一方を固定ピン式の摩擦攪拌接合用工具によって摩擦攪拌接合された構造体において、
前記ダブルスキンパネルの上面板および下面板のそれぞれ延長上に形成された上下の接合部が、一方の第1ダブルスキンパネルでは、面外方向外側を向いて傾斜した傾斜面が形成され、他方の第2ダブルスキンパネルでは、面外方向内側を向いて傾斜した傾斜面が形成され、第1ダブルスキンパネルの接合部が第2ダブルスキンパネルの接合部に対して幅方向に嵌り込むようにしたものであり、その接合部の間に連結されて前記摩擦攪拌接合用工具の荷重を支える端部リブが、前記第1及び第2ダブルスキンパネルの一方又は両方に形成されたものであることを特徴とするダブルスキンパネルからなる構造体。
A double skin panel in which an upper surface plate and a lower surface plate are connected by a plurality of ribs arranged in the width direction, the double skin panels are butted together in the width direction, and at least one of the upper surface plate side or the lower surface plate side is fixed pin In the structure subjected to friction stir welding by the friction stir welding tool of the formula,
In the first double skin panel, the upper and lower joints formed on the respective upper and lower surface plates of the double skin panel are formed with an inclined surface inclined toward the outside in the out-of-plane direction, and the other In the second double skin panel, an inclined surface that is inclined inward in the out-of-plane direction is formed so that the joint portion of the first double skin panel fits in the width direction with respect to the joint portion of the second double skin panel. End ribs connected between the joints and supporting the load of the friction stir welding tool are formed on one or both of the first and second double skin panels. A structure consisting of a characteristic double skin panel.
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JP2010149157A (en) * 2008-12-25 2010-07-08 Nippon Sharyo Seizo Kaisha Ltd Laser welding joint for double skin panel
JP2013027923A (en) * 2011-06-21 2013-02-07 Nippon Light Metal Co Ltd Double-skin panel assembly, and friction stir welding method for double-skin panel
CN103551730A (en) * 2013-11-05 2014-02-05 黄山学院 Device capable of improving performance of friction stir welding seam
EP2862795A1 (en) * 2013-10-17 2015-04-22 Airbus Operations GmbH Method of joining panels for an airframe
CN111360408A (en) * 2020-03-18 2020-07-03 上海中船临港船舶装备有限公司 H04MnNi2Ti steel sandwich structure laser GMAW composite welding method
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CN112222599A (en) * 2020-09-15 2021-01-15 上海航天设备制造总厂有限公司 Method for eliminating incomplete penetration and weak connection of friction stir welding root

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