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JP2008016790A - Kintaro-type metal ceramics material - Google Patents

Kintaro-type metal ceramics material Download PDF

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Publication number
JP2008016790A
JP2008016790A JP2006213858A JP2006213858A JP2008016790A JP 2008016790 A JP2008016790 A JP 2008016790A JP 2006213858 A JP2006213858 A JP 2006213858A JP 2006213858 A JP2006213858 A JP 2006213858A JP 2008016790 A JP2008016790 A JP 2008016790A
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Prior art keywords
metal
ceramic
honeycomb
resin
processed
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JP2006213858A
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Japanese (ja)
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Yoshimasa Matsubara
賢政 松原
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Taisei Kaken KK
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Taisei Kaken KK
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Priority to JP2006213858A priority Critical patent/JP2008016790A/en
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Abstract

【課題】基板や半導体チップなどのミクロ化を実現する。
【解決手段】ハニカム状の多孔セラミックス材に金属や合金材・半導体材・絶縁材(樹脂)を注入・含浸させて、幾層ものセラミックス複合積層材とする。
【選択図】 図1
Miniaturization of a substrate or a semiconductor chip is realized.
A honeycomb-shaped porous ceramic material is injected and impregnated with a metal, an alloy material, a semiconductor material, or an insulating material (resin) to form a multilayer ceramic composite material.
[Selection] Figure 1

Description

本発明は、絶縁体・伝導体・半導体のそれぞれの特徴を複合的に備えた金太郎飴方式の金属セラミックス材に関するものである。   The present invention relates to a metal ceramic material of a Kintaro method, which is provided with composite features of an insulator, a conductor, and a semiconductor.

従来の基板や半導体チップなどでは露光による焼き付けや印刷方式で回路を形成していた。   In conventional substrates and semiconductor chips, circuits are formed by printing by exposure or printing.

従来の基板や半導体チップなどでは露光による焼き付けや印刷方式で回路を形成していたため、二次元的な発想しかなく、ミクロ化が不可能であった。   With conventional substrates and semiconductor chips, circuits were formed by printing by exposure or printing, so there was only a two-dimensional idea and microfabrication was impossible.

本発明の手段は、ハニカム状の多孔セラミックス材に金属や合金材・半導体材・絶縁材(樹脂)を注入・含浸させた、幾層ものセラミックス複合積層材の製造とその加工。   The means of the present invention is to manufacture and process several layers of ceramic composite laminates by injecting and impregnating a honeycomb-like porous ceramic material with metal, alloy material, semiconductor material, or insulating material (resin).

加工法によっては柾目模様や綾格子状に、又円錐形に加工すれば源模様になる。セラミックスのハニカムの壁で仕切られているため、どこで切断しても金太郎飴のように再現性のあるセラミックス−金属−樹脂等を製造することができる。   Depending on the processing method, it becomes a source pattern if it is processed into a checkered pattern or a twill lattice, or processed into a conical shape. Since it is partitioned by a ceramic honeycomb wall, reproducible ceramic-metal-resin or the like can be produced like Kintaro, regardless of where it is cut.

図1のように一部に金属を含浸させた円柱材を、円錐状に加工すればセラミックスと金属の円錐柱となり、電流の流れやすい金属とセラミックス層とが縞模様を形成した摩耗しにくく熱伝導性のよいメタライズセラミックス材となる。これはセンサーや電子回路基板、はんだこてチップなどに使用可能である。   If a cylindrical material partially impregnated with metal as shown in FIG. 1 is processed into a conical shape, it becomes a conical column of ceramics and metal, and a metal and a ceramic layer on which current easily flows form a striped pattern to prevent wear and heat. It becomes a metallized ceramic material with good conductivity. This can be used for sensors, electronic circuit boards, soldering iron chips, and the like.

現状の金型では数ミクロンの空間を持つハニカム状セラミックスを製作することが可能であり、熱特性や電気絶縁性に優れたセラミックス−金属−樹脂複合基板としてあらゆる電子回路や電気回路に使用することができる。   It is possible to manufacture honeycomb-shaped ceramics with a space of several microns with the current mold, and use it for all electronic circuits and electrical circuits as a ceramic-metal-resin composite substrate with excellent thermal characteristics and electrical insulation. Can do.

また、様々な特性を持った金属材や、半導体材、絶縁性の樹脂などをハニカム構造内にマトリックス状に含浸、注入したのち成型することで、多層多重の複合回路を形成し、従来よりもコンパクトな基板やコネクター、LSIチップなどの材料として、使用できる。   In addition, metal materials with various characteristics, semiconductor materials, insulating resins, etc. are impregnated and injected into the honeycomb structure in a matrix, and then molded to form a multilayer multiple composite circuit. It can be used as a material for compact substrates, connectors and LSI chips.

金太郎飴方式であれば立体的な三次元、四次元的な回路も可能となる。   With the Kintaro method, three-dimensional and four-dimensional circuits are possible.

絶縁体・伝導体・半導体のそれぞれの特徴を複合的に備えた金太郎飴方式の金属−セラミックス−半導体−樹脂絶縁体の三次元、四次元的に加工可能な構造材の製作及びその加工製品である。   Manufacture of three-dimensional and four-dimensional structure materials that can be processed in metal, ceramics, semiconductors, and resin insulators of the Kintaro method, which has the characteristics of insulators, conductors, and semiconductors in combination. It is.

図1は円錐状加工の例を説明する図であり、図に於いて、1は円錐状に形成されたはんだこてチップを示している。はんだこてチップ1は、セラミックス母材10の中心に、鉄、ニッケル、タングステンなどの導電体11を含浸させると共に、導電体11を含浸させた部位の周囲に、銅、アルミニウム、金、銀などの超導電体12を含浸させて構成された円柱状の素材15を外周から中心に向けて円錐状に切り取って形成されている。   FIG. 1 is a view for explaining an example of conical processing. In the figure, reference numeral 1 denotes a soldering iron chip formed in a conical shape. The soldering iron chip 1 is impregnated with a conductor 11 such as iron, nickel, or tungsten at the center of a ceramic base material 10, and copper, aluminum, gold, silver, or the like around a portion impregnated with the conductor 11. A cylindrical material 15 formed by impregnating the superconductor 12 is cut out in a conical shape from the outer periphery toward the center.

図2はハニカム構造セラミックスへの含浸例を説明する図であり、ハニカム構造を持ったセラミックス母材20に、半導体21、絶縁体22、金属23をマトリックス状に含浸、注入した後、成型して構成されている。   FIG. 2 is a diagram for explaining an example of impregnation into a honeycomb structure ceramics. A ceramic base material 20 having a honeycomb structure is impregnated with a semiconductor 21, an insulator 22, and a metal 23 in a matrix shape, injected, and molded. It is configured.

円錐状加工の例を説明する図である。It is a figure explaining the example of conical processing. ハニカム構造セラミックスへの含浸例を説明する図である。It is a figure explaining the example of the impregnation to honeycomb structure ceramics.

符号の説明Explanation of symbols

1 はんだこてチップ
10 セラミックス母材
11 導電体
12 超導電体
15 素材
20 セラミックス母材
21 半導体
22 絶縁体
23 金属
DESCRIPTION OF SYMBOLS 1 Soldering iron chip 10 Ceramic base material 11 Conductor 12 Superconductor 15 Material 20 Ceramic base material 21 Semiconductor 22 Insulator 23 Metal

Claims (5)

ハニカム状の多孔セラミック材に金属や合金材・半導電材・絶縁材(樹脂)を注入・含浸させた、幾層ものセラミックス複合積層材の製造とその加工。    Manufacture and processing of multiple layers of ceramic composite laminates by injecting and impregnating honeycomb porous ceramic materials with metal, alloy material, semiconductive material, insulating material (resin). 加工法によっては柾目模様や綾格子状に、又円錐形に加工すれば源模様になる。セラミックスのハニカムの壁で仕切られているため、どこで切断しても金太郎飴のように再現性のあるセラミックス−金属−樹脂等の複合材を製造することが出来る。    Depending on the processing method, it becomes a source pattern if it is processed into a checkered pattern or a twill lattice, or processed into a conical shape. Since it is partitioned by a ceramic honeycomb wall, a reproducible composite material such as ceramic-metal-resin can be manufactured like Kintaro, regardless of where it is cut. 図1のように一部に金属を含浸させた円柱材を、円錐状に加工すればセラミックスと金属の円錐柱となり、電流の流れやすい金属とセラミック層とが縞模様を形成した磨耗しにくく熱伝導性のよいメタライズセラミックス材となる。これはセンサーや電子回路基板、はんだこてチップなどに使用可能である。    If a cylindrical material partially impregnated with metal as shown in Fig. 1 is processed into a conical shape, it becomes a conical column of ceramics and metal, and the metal and the ceramic layer on which current easily flows form a striped pattern to prevent wear and heat. It becomes a metallized ceramic material with good conductivity. This can be used for sensors, electronic circuit boards, soldering iron chips, and the like. 現状の金型では数ミクロンの空間を持つハニカム状セラミックスを製作することが可能であり、熱特性や電機絶縁特性に優れたセラミックス−金属−樹脂複合基板としてあらゆる電子回路や電気回路に使用することが出来る。    It is possible to produce honeycomb ceramics with a space of several microns with the current mold, and use it for all electronic circuits and electrical circuits as a ceramic-metal-resin composite substrate with excellent thermal characteristics and electrical insulation characteristics I can do it. また、様々な特性を持った金属材や、半導電性材、絶縁性の樹脂などをハニカム構造内にマトリックス状に含浸、注入したのち成型することで、多層多重の複合回路を形成し、従来よりもコンパクトな基板やコネクター、LSIチップなどの材料として、使用出来る。    In addition, metal materials with various characteristics, semiconductive materials, insulating resins, etc. are impregnated into the honeycomb structure in a matrix and injected and then molded to form a multilayer multiple composite circuit. It can be used as a material for more compact substrates, connectors, LSI chips, and the like.
JP2006213858A 2006-07-06 2006-07-06 Kintaro-type metal ceramics material Pending JP2008016790A (en)

Priority Applications (1)

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JP2006213858A JP2008016790A (en) 2006-07-06 2006-07-06 Kintaro-type metal ceramics material

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2012062025A1 (en) * 2010-11-10 2012-05-18 Yao Guangchun Rectifier mounted at bottom of reactor

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2012062025A1 (en) * 2010-11-10 2012-05-18 Yao Guangchun Rectifier mounted at bottom of reactor

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