本発明は、プレハブ冷蔵庫/冷凍庫、冷蔵/冷凍倉庫、低温貯蔵庫、保冷庫、収納庫、温蔵庫、冷凍/冷蔵車、クリーンルーム等に用いられる断熱パネルの接続構造に関するものである。
The present invention relates to a connection structure for a heat insulating panel used in a prefabricated refrigerator / freezer, a refrigerator / freezer warehouse, a low-temperature storage, a cold storage, a storage, a warm storage, a refrigerator / refrigerator, a clean room, and the like.
従来よりプレハブ冷蔵庫/冷凍庫は、庫内の断熱性や気密性などが重要視されることから、壁面を構成する断熱パネルと断熱パネルとの間のシールに、断熱性や気密性などが優れた湿式のコーキング剤が一般的に用いられていた。即ち、図18に示すような冷蔵用の断熱パネル112は、所定の間隔を存して設けられた一対の表面材114、114の一側縁部に凸枠材120を設けると共に、他側縁部に凹枠材130を設け、両表面材114、114と凸枠材120及び凹枠材130とで囲まれた空間116に発泡ポリウレタン等の断熱材118を充填することによって製造されていた。尚、図19は、冷蔵用の断熱パネル112より厚く構成された冷凍用の断熱パネル112Aである。
Conventionally, prefabricated refrigerators / freezers have been considered to have excellent heat insulation and airtightness in the seal between the heat insulation panel and the heat insulation panel that constitutes the wall because the heat insulation and airtightness inside the warehouse have been regarded as important. Wet caulking agents have been commonly used. That is, the heat insulation panel 112 for refrigeration as shown in FIG. 18 is provided with the convex frame member 120 on one side edge portion of the pair of surface materials 114 and 114 provided at a predetermined interval and the other side edge. It is manufactured by providing a concave frame material 130 at the part and filling a space 116 surrounded by both surface materials 114, 114, the convex frame material 120 and the concave frame material 130 with a heat insulating material 118 such as polyurethane foam. FIG. 19 shows a refrigeration insulation panel 112A that is thicker than the refrigeration insulation panel 112.
そして、断熱パネル112、112を相互に接続する際には、隣接する一方の断熱パネル112(図中左側)の他側縁部に設けられた凹枠材130内に、他方の断熱パネル112(図中右側)の一側縁部に設けられた凸枠材120を係合させる。また、隣接する断熱パネル112と断熱パネル112の凹枠材130と凸枠材120間には湿式のコーキング剤を塗布しておき、両断熱パネル112間をシールしていた。このように、従来ではコーキングによって断熱パネル112間のシール性を確保していたが、湿式のコーキング剤の施工、特に大型の断熱パネルや高所の施工では工数が多くなり、施工・養生に長時間を要していた。
When the heat insulating panels 112 and 112 are connected to each other, the other heat insulating panel 112 (in the concave frame member 130 provided on the other side edge of the adjacent one heat insulating panel 112 (left side in the figure). The convex frame member 120 provided at one side edge of the right side in the figure is engaged. Further, a wet caulking agent is applied between the adjacent heat insulating panel 112 and the concave frame member 130 and the convex frame member 120 of the heat insulating panel 112 to seal between the two heat insulating panels 112. As described above, the sealing performance between the heat insulation panels 112 has been secured by caulking in the past. However, the construction of wet caulking agents, especially large heat insulation panels and high places, requires a large number of man-hours and is effective for construction and curing. It took time.
そこで、これを解決する為、湿式のコーキング剤を必要としない断熱パネルが用いられてきている。この場合、断熱パネル112には図20に示すように、フック部材140と、このフック部材140が係合する受け部材142とからなるロータリーロックが設けられる。また、凸枠材120の両端部には弾性を有する樹脂にて構成されたパッキン146が一体成形される。尚、図21は、図20の冷蔵用の断熱パネル112より厚く構成された冷凍用の断熱パネル112Aで、凸枠材120に凸部124が二箇所、凹枠材130内に凹部134が二箇所設けられている。そして、表面材114に設けられたキャップ144が外されてフック部材140が回動されて突出し、受け部材142に係合して引き付けることにより、隣接する断熱パネル112(112A)を相互に強力に密着させて接続していた。
In order to solve this problem, a heat insulating panel that does not require a wet coking agent has been used. In this case, the heat insulating panel 112 is provided with a rotary lock including a hook member 140 and a receiving member 142 with which the hook member 140 is engaged, as shown in FIG. Further, packings 146 made of an elastic resin are integrally formed at both ends of the convex frame member 120. FIG. 21 shows a refrigeration insulation panel 112A thicker than the refrigeration insulation panel 112 shown in FIG. 20. The projection frame material 120 has two projections 124 and the recess frame material 130 has two recesses 134. There are places. Then, the cap 144 provided on the surface material 114 is removed, the hook member 140 is rotated and protrudes, and the adjacent heat insulating panel 112 (112A) is strongly connected to each other by engaging and attracting the receiving member 142. It was connected in close contact.
これにより、隣接する断熱パネル112を確実に接続すると共に、各断熱パネル112間のシール性を向上していた。しかしながら、このロータリーロックを設けた断熱パネル112は、各断熱パネル112間のシール性及び接続を確実に行えるものであるが、構造が複雑で製造が困難であった。また、ロータリーロック、表面材114や凸枠材120、凹枠材130などの材料費や加工費及び組込費などがかかり、コストアップの要因にもなっていた。特に、断熱パネル112の特注サイズや増設などの改造を行う場合には、ロータリーロックのロック位置を全て設計する必要があり、膨大な設計工数を要していた。また、表面材を加工してフック部材140を取り付けていたので、加工部が露出してしまう。このため、食品を扱う業界では異物混入(キャップ脱落やほこり溜りの懸念)の観点から敬遠される方向にあった。
Thereby, while adjoining heat insulation panel 112 was connected reliably, the sealing performance between each heat insulation panel 112 was improved. However, the heat insulating panel 112 provided with the rotary lock can surely seal and connect the heat insulating panels 112, but the structure is complicated and it is difficult to manufacture. In addition, material costs, processing costs, and assembly costs for the rotary lock, the surface material 114, the convex frame material 120, the concave frame material 130, and the like are incurred, which has been a factor in increasing costs. In particular, when remodeling the heat insulation panel 112 such as a custom size or an extension, it is necessary to design all the lock positions of the rotary lock, which requires enormous design man-hours. Further, since the hook member 140 is attached by processing the surface material, the processed portion is exposed. For this reason, in the food handling industry, there has been a tendency to be avoided from the viewpoint of contamination by foreign matter (cause of cap dropping or dust accumulation).
そこで、二枚の金属板間に断熱材を充填し、各断熱パネルの両側縁部に、互いに嵌合する凹部と凸部とを設け、一方の断熱パネルの縁部に形成された凹部の内面に、接着剤にて断熱性パッキンを接着し、他方の断熱パネルの縁部に形成された凸部の長手方向両側縁に、外側に複数のひれ状摺接片が形成されたパッキンを装着して成る断熱パネルが提案されている。この断熱パネルは、一方の断熱パネルの凹部と、他方の断熱パネルの凸部とをパッキンを介して係合することにより、迅速確実に断熱パネルを複数枚接続すると共に、各断熱パネル同士を断熱性や気密性など良好に接続できる(例えば、特許文献1参照)。
Therefore, a heat insulating material is filled between two metal plates, and a concave portion and a convex portion that are fitted to each other are provided on both side edge portions of each heat insulating panel, and the inner surface of the concave portion formed on the edge portion of one heat insulating panel. Adhere the heat-insulating packing with an adhesive, and attach the packing with a plurality of fin-shaped sliding contact pieces on the outside on both sides in the longitudinal direction of the convex part formed on the edge of the other heat-insulating panel. Insulating panels have been proposed. This thermal insulation panel connects a plurality of thermal insulation panels quickly and reliably by engaging the concave part of one thermal insulation panel and the convex part of the other thermal insulation panel via packing, and insulates each thermal insulation panel from each other. Can be connected well, such as property and airtightness (see, for example, Patent Document 1).
また、端縁を互いに直角方向に折り曲げた一対の表面材と両側の雄型枠材と雌型枠材とで囲まれる空間に断熱材を充填した他の断熱パネルも提案されている。この断熱パネルの雄型枠材は先端に係止爪を有する一対の接続脚を設けると共に、雌型枠材は係止爪と係合する嵌合溝内に鈎状段部を設けている。そして、隣接する断熱パネル同士を雄型枠材の係止爪と雌型枠材の嵌合溝内に設けられた鈎状段部とで係合して接続し、雄型枠材の接続脚間と雌型枠材の中央部とを接続シールで接着し、接続していた(例えば、特許文献2参照)。
実開昭56−65019号公報
実用新案登録第2511184号
In addition, another heat insulating panel in which a heat insulating material is filled in a space surrounded by a pair of surface materials whose edges are bent in a direction perpendicular to each other, a male frame material on both sides, and a female frame material has been proposed. The male frame member of the heat insulating panel is provided with a pair of connecting legs having locking claws at the tip, and the female frame member is provided with a hook-shaped step portion in a fitting groove that engages with the locking claws. Then, the adjacent heat insulation panels are engaged with each other by the engaging claws of the male frame member and the hook-shaped step provided in the fitting groove of the female frame member, and the connection legs of the male frame member are connected. And the central part of the female frame member are adhered and connected with a connection seal (see, for example, Patent Document 2).
Japanese Utility Model Publication No. 56-65019 Utility model registration No. 2511184
しかしながら、前記特許文献1の断熱パネルは、凹枠材内に凸枠材を係合させるだけで、隣接する断熱パネルと断熱パネルとを接続するものであった。また、特許文献2の断熱パネルは、凹枠材と反対側の断熱パネルの側縁部から板状の接続脚を立設させ、その先端を凹枠材内に係合させているだけであり、応力が加わると接続脚が倒れてしまう。このため、双方とも隣接する断熱パネルの接続強度が弱いという欠点があった。
However, the heat insulating panel of Patent Document 1 connects adjacent heat insulating panels and heat insulating panels only by engaging the convex frame material in the concave frame material. In addition, the heat insulating panel of Patent Document 2 is such that a plate-like connection leg is erected from the side edge of the heat insulating panel opposite to the concave frame material, and its tip is engaged in the concave frame material. When the stress is applied, the connecting leg falls down. For this reason, both had the fault that the connection strength of the adjacent heat insulation panel was weak.
本発明は、係る従来技術の課題を解決するために成されたものであり、一対の表面材の端部に設けた凸枠材と凹枠材とを係合したときの接続強度を大幅に向上させた断熱パネルの接続構造を提供することを目的とする。
The present invention has been made to solve the problems of the related art, and greatly increases the connection strength when the convex frame member and the concave frame member provided at the ends of the pair of surface members are engaged. It aims at providing the connection structure of the improved heat insulation panel.
即ち、請求項1の発明の断熱パネルの接続構造は、一対の表面材とその端部に設けられた凸枠材及び/又は凹枠材とで囲まれる空間に断熱材が充填されて成る断熱パネルにおいて、凹枠材の凹部内に突出形成された鏃形状の係合部と、凸枠材の凸部に凹陥形成された被係合部とを備え、凸枠材の凸部が隣接する断熱パネルの凹枠材の凹部内に挿入されたとき、当該凹枠材の係合部が凸枠材の被係合部に係脱可能に係合することを特徴とする。
In other words, the heat insulating panel connection structure according to the first aspect of the present invention is a heat insulating structure in which a space surrounded by a pair of surface materials and convex frame materials and / or concave frame materials provided at the ends thereof is filled with a heat insulating material. The panel includes a hook-shaped engaging portion that protrudes into the concave portion of the concave frame member and an engaged portion that is concavely formed in the convex portion of the convex frame member, and the convex portions of the convex frame member are adjacent to each other. When inserted into the concave portion of the concave frame member of the heat insulating panel, the engaging portion of the concave frame member is detachably engaged with the engaged portion of the convex frame member.
また、請求項2の発明の断熱パネルの接続構造は、一対の表面材とその端部に設けられた凸枠材及び/又は凹枠材とで囲まれる空間に断熱材が充填されて成る断熱パネルにおいて、凸枠材の凸部に突出形成された複数の係合部と、凹枠材の凹部内面に複数形成された被係合部とを備え、凸枠材の凸部が隣接する断熱パネルの凹枠材の凹部内に挿入されたとき、当該凸枠材の各係合部が凹枠材の各被係合部にそれぞれ係脱可能に係合することを特徴とする。
Further, the connection structure of the heat insulation panel according to the invention of claim 2 is a heat insulation in which a space surrounded by the pair of surface materials and the convex frame material and / or the concave frame material provided at the end thereof is filled with the heat insulation material. The panel includes a plurality of engaging portions that are formed to protrude from the convex portion of the convex frame material, and a plurality of engaged portions that are formed on the inner surface of the concave portion of the concave frame material, and the convex portions of the convex frame material are adjacent to each other. When inserted into the concave portion of the concave frame member of the panel, each engaging portion of the convex frame member is detachably engaged with each engaged portion of the concave frame member.
また、請求項3の発明の断熱パネルの接続構造は、上記において、凸部は先細り形状を呈すると共に、凹部は入口方向に拡開する形状を呈し、該凹部内に凸部が挿入されたときの両者の間隔は、凸部の先端側より基部側が徐々に大きくなるよう構成されていることを特徴とする。
In the connection structure of the heat insulation panel of the invention of claim 3, in the above, when the convex portion has a tapered shape, the concave portion has a shape expanding in the inlet direction, and the convex portion is inserted into the concave portion. The distance between the two is characterized in that the base side is gradually larger than the tip side of the convex part.
また、請求項4の発明の断熱パネルの接続構造は、上記各発明において、凸部及び凹部は凸枠材及び凹枠材にそれぞれ複数形成されていることを特徴とする。
According to a fourth aspect of the present invention, there is provided the heat insulating panel connection structure according to any one of the above inventions, wherein a plurality of convex portions and concave portions are respectively formed on the convex frame material and the concave frame material.
また、請求項5の発明の断熱パネルの接続構造は、上記各発明において、凸枠材又は凹枠材には、端部より少許内側に位置してパッキンが形成されていることを特徴とする。
Moreover, the connection structure of the heat insulation panel of the invention of claim 5 is characterized in that, in each of the above inventions, the convex frame material or the concave frame material is formed with a packing located on the inner side slightly from the end. .
請求項1の発明では、断熱パネルの凹枠材の凹部内に突出形成された鏃形状の係合部と、凸枠材の凸部に凹陥形成された被係合部とを備え、凸枠材の凸部が隣接する断熱パネルの凹枠材の凹部内に挿入されたとき、当該凹枠材の係合部が凸枠材の被係合部に係脱可能に係合するようにしているので、凸部が凹部内に進入することに加えた係合部と被係合部との係合によって、隣接する断熱パネル同士を強固に接続することができるようになる。これにより、例えば、従来のように枠材間にコーキング施工をしたり、断熱パネルの接続にロータリーロック等の機械構造を使用しなくても、強固な接続を得ることが可能となり、部品点数や施工・組立工数の大幅な低減を図って、断熱パネルのコストを削減することができるようになる。
The invention according to claim 1 includes a hook-shaped engaging portion that protrudes into the concave portion of the concave frame member of the heat insulating panel, and an engaged portion that is concavely formed in the convex portion of the convex frame member. When the convex portion of the material is inserted into the concave portion of the concave frame material of the adjacent heat insulating panel, the engaging portion of the concave frame material is detachably engaged with the engaged portion of the convex frame material. Therefore, the adjacent heat insulating panels can be firmly connected to each other by the engagement between the engaging portion and the engaged portion in addition to the protrusion entering the recess. Thus, for example, it is possible to obtain a strong connection without performing caulking work between frame members as in the past, or using a mechanical structure such as a rotary lock to connect the heat insulation panel. The cost of the heat insulation panel can be reduced by significantly reducing the number of construction and assembly steps.
また、請求項2の発明では、断熱パネルの凸枠材の凸部に突出形成された複数の係合部と、凹枠材の凹部内面に複数形成された被係合部とを備え、凸枠材の凸部が隣接する断熱パネルの凹枠材の凹部内に挿入されたとき、当該凸枠材の各係合部が凹枠材の各被係合部にそれぞれ係脱可能に係合するようにしているので、凸部が凹部内に進入したときの複数の係合部と被係合部との係合によって、隣接する断熱パネル同士を強固に接続することができるようになる。これにより、同様に枠材間にコーキング施工をしたり、断熱パネルの接続にロータリーロック等の機械構造を使用しなくても、強固な接続を得ることが可能となり、部品点数や施工・組立工数の大幅な低減を図って、断熱パネルのコストを削減することができるようになる。
Further, the invention of claim 2 includes a plurality of engaging portions that are formed to protrude from the convex portion of the convex frame member of the heat insulating panel, and a plurality of engaged portions that are formed on the inner surface of the concave portion of the concave frame member. When the convex part of the frame material is inserted into the concave part of the concave frame material of the adjacent heat insulating panel, each engaging part of the convex frame material is engaged with each engaged part of the concave frame material so as to be detachable. Thus, the adjacent heat insulating panels can be firmly connected to each other by the engagement of the plurality of engaging portions and the engaged portion when the convex portion enters the concave portion. As a result, it is possible to obtain a strong connection without caulking work between the frame materials or using a mechanical structure such as a rotary lock to connect the heat insulation panel. As a result, the cost of the heat insulation panel can be reduced.
また、上記何れの発明においても断熱パネルの廃棄時には各断熱パネルの間を離間する方向に強くこじることにより、係合部がその弾性で変形するので、接続した断熱パネルを比較的簡単に解体することもできるようになるものである。
In any of the above-described inventions, when the heat insulating panel is discarded, the engaging portion is deformed by its elasticity by strongly twisting in the direction of separating the heat insulating panels, so that the connected heat insulating panel is disassembled relatively easily. It will also be possible to do.
また、請求項3の発明では上記に加えて凸部が先細り形状を呈すると共に、凹部は入口方向に拡開する形状を呈し、該凹部内に凸部が挿入されたときの両者の間隔は、凸部の先端側より基部側が徐々に大きくなるよう構成されているので、凹枠材の凹部内に凸枠材の凸部を挿入する際、挿入開始時点では被係合部と係合部は殆ど噛み合うことなく、挿入が完了する段階で複数の被係合部と係合部が噛み合うようになる。これにより、断熱パネルの凸枠材を隣接する断熱パネルの凹枠材内に挿入して接続する際の作業性を大幅に向上させることができるようになる。
Further, in the invention of claim 3, in addition to the above, the convex portion has a tapered shape, the concave portion has a shape expanding in the inlet direction, and the interval between the two when the convex portion is inserted into the concave portion is Since the base side is gradually larger than the tip side of the convex part, when inserting the convex part of the convex frame material into the concave part of the concave frame material, the engaged part and the engaging part are The plurality of engaged portions and the engaging portions are engaged with each other at the stage where the insertion is completed with almost no meshing. Thereby, the workability | operativity at the time of inserting and connecting the convex frame material of a heat insulation panel in the concave frame material of an adjacent heat insulation panel can be improved significantly.
また、請求項4の発明では上記各発明に加えて凸部及び凹部を凸枠材及び凹枠材にそれぞれ複数形成しているので、凸枠材と凹枠材との接続強度を更に向上させることが可能となる。これにより、特に冷凍領域で使用されるプレハブ冷凍庫や冷凍倉庫に極めて好適なものとなる。
Further, in the invention of claim 4, in addition to the above-mentioned inventions, a plurality of convex portions and concave portions are formed in the convex frame material and the concave frame material, respectively, so that the connection strength between the convex frame material and the concave frame material is further improved. It becomes possible. Thereby, it becomes very suitable for the prefabricated freezer and the freezer warehouse especially used in a freezing area.
また、請求項5の発明では、凸枠材又は凹枠材の端部より少許内側に位置してパッキンを形成したので、従来のように断熱パネルと断熱パネルとの隙間に湿式のコーキング剤を用いてシールを行わなくても、好適な断熱性と気密性を確保することができるようになる。
Further, in the invention of claim 5, since the packing is formed on the inner side of the end of the convex frame member or the concave frame member, a wet caulking agent is added to the gap between the heat insulating panel and the heat insulating panel as in the prior art. Even if it is not used and sealed, suitable heat insulation and airtightness can be secured.
特に、断熱パネルが接続された状態で凸枠材又は凹枠材の端部より少許内側に位置してパッキンが設けられているので、パッキンの外側に湿式コーキング剤でシールすることも可能となる。これにより、クリーンルームに使用する際など、断熱パネル間のシール性を更に向上させなければならない場合には、パッキンより外側となる両枠材間に湿式コーキングを行うことも可能となるものである。
In particular, since the packing is provided on the inner side of the end of the convex frame member or the concave frame member with the heat insulation panel connected, it is possible to seal the outer side of the packing with a wet caulking agent. . Thereby, when it is necessary to further improve the sealing performance between the heat insulating panels, such as when used in a clean room, wet coking can be performed between both frame members outside the packing.
以下、本発明の実施の形態を図面に基づいて説明する。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
図1は本発明を適用した一実施例のプレハブ冷蔵庫1(プレハブ冷凍庫1Aも同様)の分解斜視図、図2は本発明の一実施例の断熱パネルの接続構造を適用したプレハブ冷蔵庫1の平断面図(模式図)、図3は本発明の一実施例の断熱パネルの接続構造を適用したプレハブ冷凍庫1Aの一部拡大平断面図(模式図)をそれぞれ示している。
FIG. 1 is an exploded perspective view of a prefabricated refrigerator 1 according to one embodiment to which the present invention is applied (the same applies to the prefabricated freezer 1A), and FIG. 2 is a plan view of the prefabricated refrigerator 1 to which a heat insulating panel connection structure according to one embodiment of the present invention is applied. A sectional view (schematic diagram) and FIG. 3 are respectively a partially enlarged plan sectional view (schematic diagram) of a prefabricated freezer 1A to which the heat insulating panel connection structure of one embodiment of the present invention is applied.
即ち、プレハブ冷蔵庫1は、図1に示すように周囲に立設された複数枚の断熱パネル12(プレハブパネル)と、天井に設けられた天井パネル(断熱パネル)3と、底部に設けられた床パネル(断熱パネル)4と、前面開口に設けられた庫口枠5と、この庫口枠5に回動自在に枢支された扉6(断熱パネル製の断熱扉)等から構成されている。
That is, as shown in FIG. 1, the prefabricated refrigerator 1 has a plurality of heat insulation panels 12 (prefab panel) erected around the periphery, a ceiling panel (heat insulation panel) 3 provided on the ceiling, and a bottom portion. It comprises a floor panel (heat insulation panel) 4, a storage box frame 5 provided in the front opening, a door 6 (heat insulation panel made of heat insulation panel) pivotally supported by the storage box frame 5 and the like. Yes.
扉6は、矩形状に形成された断熱パネルにて構成されていると共に、冷蔵用や冷凍用など多種のプレハブ冷蔵庫に共通して使用されるものであり、所定の外形寸法にて形成されている。扉6の一側(図中右側)には、庫口枠5に回動自在に枢支するためのヒンジ部材(図示せず)が取り付けられており、扉6の前面一側(左側)には、当該扉6を開閉するためのラッチ部材9が取り付けられている。尚、10はベース台枠であり、この上に床パネル4が載置され、周囲に各断熱パネル12が立設される。
The door 6 is composed of a heat insulating panel formed in a rectangular shape, and is used in common with various prefabricated refrigerators such as refrigerators and refrigerators, and is formed with a predetermined outer dimension. Yes. On one side (right side in the figure) of the door 6, a hinge member (not shown) for pivotally supporting the warehouse frame 5 is attached, and on the front side of the door 6 (left side). Is provided with a latch member 9 for opening and closing the door 6. In addition, 10 is a base frame, the floor panel 4 is mounted on this, and each heat insulation panel 12 is standingly arranged by the circumference | surroundings.
プレハブ冷蔵庫1の断熱パネル12は、図2に示すように各断熱パネル12の一側端面とそれに隣接する断熱パネル12の他側端面とが相互に突き合わされた状態で接続され、その内側に貯蔵室(庫内)2が形成されている。詳しくは、図3に示すように、各断熱パネル12は、端部に設けられた凸枠材20と、隣接する他の断熱パネル12の端部に設けられた凹枠材30とが突き合わされて相互に接続(連結)されている。尚、図2、図3では、断熱パネル12の説明を行うため、断熱パネル12を実際より厚く図示(以降各図においても同様に断熱パネルを実際より厚く図示)している。また、図2はプレハブ冷蔵庫1を構成する冷蔵用の断熱パネル12、図3はプレハブ冷凍庫1Aを構成する冷凍用の断熱パネル12をそれぞれ示している。
As shown in FIG. 2, the heat insulation panel 12 of the prefabricated refrigerator 1 is connected so that one end face of each heat insulation panel 12 and the other end face of the heat insulation panel 12 adjacent to each other are in contact with each other, and stored inside thereof. A chamber (inside) 2 is formed. Specifically, as shown in FIG. 3, each heat insulating panel 12 has a protruding frame member 20 provided at an end thereof and a concave frame member 30 provided at an end portion of another adjacent heat insulating panel 12. Are connected to each other. 2 and 3, in order to explain the heat insulation panel 12, the heat insulation panel 12 is shown to be thicker than it actually is (hereinafter, the heat insulation panel is also shown to be thicker than it actually is in each figure). Moreover, FIG. 2 has shown the heat insulation panel 12 for refrigeration which comprises the prefabricated refrigerator 1, and FIG. 3 has each shown the heat insulation panel 12 for freezing which comprises the prefabricated freezer 1A.
冷蔵用の断熱パネル12は、図4に示すように所定の間隔を存して配置された一対の表面材14、14と、この表面材14、14の例えば一側端部(図中右側の断熱パネル12の左側)に設けられた凸枠材20と、他側端部(図中左側の断熱パネル12の右側)に設けられた凹枠材30とから構成されている。表面材14は、アルミ板或いは合成樹脂板などにて構成されると共に、凸枠材20と凹枠材30は弾性を有する硬質樹脂にて構成されている。
As shown in FIG. 4, the heat insulation panel 12 for refrigeration includes a pair of surface materials 14 and 14 arranged at a predetermined interval, and, for example, one side end portion of the surface materials 14 and 14 (on the right side in the drawing). It is comprised from the convex frame material 20 provided in the left side of the heat insulation panel 12, and the concave frame material 30 provided in the other side edge part (right side of the heat insulation panel 12 of the left side in the figure). The surface material 14 is composed of an aluminum plate or a synthetic resin plate, and the convex frame material 20 and the concave frame material 30 are composed of a hard resin having elasticity.
そして、断熱パネル12は、所定の間隔を存して設けられた一対の表面材14、14の一側端部に凸枠材20を、他側端部に凹枠材30をそれぞれ設け、両表面材14、14と凸枠材20及び凹枠材30とで囲まれた空間16にポリウレタン断熱材18を発泡充填することによって構成される。尚、図2や図3に示すように、凸枠材20と凹枠材30の位置は断熱パネル12が取り付けられる位置によって異なる。また、断熱パネル12によっては、両端に凸枠材20が、或いは、両端に凹枠材30、30がそれぞれ取り付けられる場合もある。このようにして構成された断熱パネル12とそれに隣接する断熱パネル12とを接続する際には、一方の断熱パネル12の凹枠材30内に他方の断熱パネル12の凸枠材20を挿入して係合させることにより接続する。尚、断熱パネル12と断熱パネル12との接続については後で詳しく説明する。また、図4では左右に2枚の断熱パネル12、12を図示しており、右側の断熱パネル12は凸枠材20部分のみ、左側の断熱パネル12は凹枠材30部分のみを図示している。
The heat insulating panel 12 is provided with a convex frame member 20 at one end of a pair of surface members 14 and 14 provided at a predetermined interval, and a concave frame member 30 at the other end. The space 16 surrounded by the surface materials 14 and 14 and the convex frame material 20 and the concave frame material 30 is configured by foaming and filling a polyurethane heat insulating material 18. As shown in FIGS. 2 and 3, the positions of the convex frame member 20 and the concave frame member 30 differ depending on the position where the heat insulating panel 12 is attached. Moreover, depending on the heat insulation panel 12, the convex frame material 20 may be attached to both ends, or the concave frame materials 30 and 30 may be attached to both ends, respectively. When connecting the heat insulating panel 12 thus configured and the heat insulating panel 12 adjacent thereto, the convex frame member 20 of the other heat insulating panel 12 is inserted into the concave frame member 30 of one heat insulating panel 12. To be connected. The connection between the heat insulation panel 12 and the heat insulation panel 12 will be described in detail later. 4 shows two heat insulating panels 12 and 12 on the left and right, the right heat insulating panel 12 shows only the convex frame material 20 portion, and the left heat insulating panel 12 shows only the concave frame material 30 portion. Yes.
この凸枠材20と凹枠材30の端部には図5、図6に示すように表面材14縁部の内向きフランジに係合する嵌合部22、32が設けられており、凸枠材20と凹枠材30はこの嵌合部22、32が一対の表面材14、14の縁部に係合されて固定されている。即ち、断熱パネル12の表面材14、14は凸枠材20と凹枠材30で連結され、その状態で断熱材16が充填されて一体化されている。
As shown in FIGS. 5 and 6, fitting portions 22 and 32 that engage with inward flanges on the edge of the surface material 14 are provided at the ends of the convex frame member 20 and the concave frame member 30. The frame member 20 and the concave frame member 30 are fixed by engaging the fitting portions 22 and 32 with the edge portions of the pair of surface members 14 and 14. That is, the surface materials 14 and 14 of the heat insulation panel 12 are connected by the convex frame material 20 and the concave frame material 30, and in that state, the heat insulation material 16 is filled and integrated.
凹枠材30には、断熱パネル12端部の全幅に渡って凹部34が形成されており、この凹部34は一側端の凸枠材20方向(図中左方向)に所定寸法凹陥すると共に、凸枠材20方向(奥方)に向かって幅狭となるように形成されている。この凹部34は所定の幅、所定の深さに形成されて入口が開口すると共に、凸枠材20側(奥側)に底部35が形成されている(図5)。
The concave frame material 30 is formed with a concave portion 34 over the entire width of the end portion of the heat insulating panel 12. The concave portion 34 is recessed by a predetermined dimension in the direction of the convex frame material 20 at the one side end (left direction in the figure). In addition, it is formed so as to become narrower in the direction of the convex frame member 20 (backward). The recess 34 is formed to have a predetermined width and a predetermined depth, and an entrance is opened, and a bottom 35 is formed on the convex frame member 20 side (back side) (FIG. 5).
そして、凹枠材30の凹部34内には当該凹枠材30の長手方向に渡って係合部36が形成されている。この係合部36は凹部34の底部35の略中央に立設されると共に、凹部34の開口方向に所定寸法(開口まで届かない寸法)突出している。この係合部36の先端両側には、底部35方向に行くに従って拡開する係合片37が設けられている。即ち、係合部36は、例えば、釣り針の先端に設けられたカエリのような形状の抜け防止機能を備えた鏃形状を呈しており、この係合部36が後述する凸枠材20の被係合部26に係合されたとき、先端両側の係合片37が被係合部26に係合され、係合部36に応力が加わった場合でも、被係合部26から係合部36が容易に抜けることがない構成とされている。
An engaging portion 36 is formed in the concave portion 34 of the concave frame member 30 over the longitudinal direction of the concave frame member 30. The engaging portion 36 is erected substantially at the center of the bottom 35 of the concave portion 34 and protrudes by a predetermined dimension (a dimension that does not reach the opening) in the opening direction of the concave portion 34. Engagement pieces 37 are provided on both sides of the front end of the engagement portion 36 so as to expand toward the bottom 35. In other words, the engaging portion 36 has, for example, a saddle shape having a function of preventing detachment such as burrs provided at the tip of a fishing hook, and the engaging portion 36 is covered with a convex frame member 20 described later. When engaged with the engaging portion 26, the engaging pieces 37 on both sides of the distal end are engaged with the engaged portion 26, and even when stress is applied to the engaging portion 36, the engaged portion 26 is engaged with the engaging portion. The configuration is such that 36 does not easily come off.
一方、前記凸枠材20には、断熱パネル12端部の全幅に渡って凸部24が形成されており、この凸部24は図6に示すように他側端の凹枠材30から離間する方向(図中左方向)に所定寸法突出すると共に、先端に行くに従って幅狭となる先細り形状に形成されている。この凸部24は、凸枠材20の長手方向に渡って所定の幅、所定の高さに形成されると共に、凹枠材30の凹部34内に挿入係合可能な形状に構成されている。即ち、凸部24の外面と、前記凹部34の内面とは略合致するように構成されている。
On the other hand, a convex portion 24 is formed on the convex frame member 20 over the entire width of the end portion of the heat insulating panel 12, and this convex portion 24 is separated from the concave frame member 30 at the other end as shown in FIG. It is formed in a tapered shape that protrudes by a predetermined dimension in the direction (left direction in the figure) and becomes narrower toward the tip. The convex portion 24 is formed to have a predetermined width and a predetermined height over the longitudinal direction of the convex frame member 20, and is configured to be insertable and engageable in the concave portion 34 of the concave frame member 30. . That is, the outer surface of the convex portion 24 and the inner surface of the concave portion 34 are configured to substantially coincide with each other.
凸枠材20の先端部には、他側端の嵌合部22側に所定寸法凹陥すると共に、凸枠材20の長手方向に延在する被係合部26が形成されており、この被係合部26は凸部24の略中央に設けられている。被係合部26は、凸部24の先端側が開口して断面略V字形状に形成されている。また、被係合部26は、開口両端に被係合片27が設けられると共に、この被係合片27は相互に近接する方向に所定寸法延在している。
At the front end portion of the convex frame member 20, an engaged portion 26 that is recessed in a predetermined dimension on the fitting portion 22 side of the other end and extends in the longitudinal direction of the convex frame member 20 is formed. The engaging portion 26 is provided at the approximate center of the convex portion 24. The engaged portion 26 is formed in a substantially V-shaped cross section by opening the tip end side of the convex portion 24. Further, the engaged portion 26 is provided with engaged pieces 27 at both ends of the opening, and the engaged pieces 27 extend by a predetermined dimension in a direction close to each other.
そして、凸枠材20の凸部24が隣接した断熱パネル12の凹枠材30に設けられた凹部34内に挿入されたとき、凸枠材20の被係合部26に凹枠材30の係合部36が係脱可能に係合する。この場合、被係合部26の両被係合片27、27間の寸法は、係合部36の両係合片37、37の外端間の寸法より少許狭くされている。そして、係合部36が被係合部26内に係合された状態(図4に図示)で、係合部36の係合片37が被係合部26の被係合片27に係合されて、この状態で、凸枠材20は凹枠材30から容易に抜けないようになる。
And when the convex part 24 of the convex frame material 20 is inserted in the recessed part 34 provided in the concave frame material 30 of the adjacent heat insulation panel 12, the concave frame material 30 of the engaged part 26 of the convex frame material 20 is inserted. The engaging part 36 is engaged so that it can be engaged and disengaged. In this case, the dimension between the two engaged pieces 27 and 27 of the engaged part 26 is slightly smaller than the dimension between the outer ends of both the engaging pieces 37 and 37 of the engaging part 36. Then, with the engaging portion 36 engaged in the engaged portion 26 (shown in FIG. 4), the engaging piece 37 of the engaging portion 36 is engaged with the engaged piece 27 of the engaged portion 26. In this state, the convex frame member 20 is not easily removed from the concave frame member 30.
但し、この凸枠材20及び凹枠材30は、弾性を有する硬質樹脂にて構成されているので、凸枠材20と凹枠材30とを強引に引き離せば、凹枠材30から凸枠材20を分離させることができる。即ち、断熱パネル12を廃棄するときには、隣接した各断熱パネル12間を離間させる方向に強くこじれば、係合部36両側の両係合片37が反り返るので、接着剤やコーキングを用いる場合に比して容易に解体することができる。
However, since the convex frame member 20 and the concave frame member 30 are made of a hard resin having elasticity, if the convex frame member 20 and the concave frame member 30 are forcibly separated, the convex frame member 20 and the concave frame member 30 protrude from the concave frame member 30. The frame member 20 can be separated. That is, when the heat insulation panel 12 is discarded, if the two insulation pieces 37 on both sides of the engagement portion 36 are warped if they are strongly twisted in the direction in which the adjacent heat insulation panels 12 are separated from each other, compared with the case where an adhesive or caulking is used. And can be easily dismantled.
また、凸枠材20の外面(凸部24が突出する方向の面)の両側部には、軟質のパッキン29が設けられている。このパッキン29、29は凸枠材20の長手方向の全幅に渡り、二重押出成形などによって一体に形成されている。この場合、パッキン29は凸枠材20の両端部より少許内側(両表面材14、14より所定寸法凸部24側)に形成されている。このパッキン29は、両嵌合部22の外面に設けられると共に、円弧形状に湾曲形成されている。
In addition, soft packings 29 are provided on both sides of the outer surface of the convex frame member 20 (the surface in the direction in which the convex portion 24 protrudes). The packings 29 and 29 are formed integrally by double extrusion molding or the like over the entire width of the convex frame member 20 in the longitudinal direction. In this case, the packing 29 is formed on the inner side of both sides of the convex frame member 20 (on the side of the convex portion 24 with a predetermined dimension from both surface materials 14 and 14). The packing 29 is provided on the outer surfaces of the fitting portions 22 and is curved in an arc shape.
パッキン29は、外側端の基部が両表面材14、14の外面より所定寸法内側に位置し、そこから一旦凸枠材20より離間した後、近接する方向に円弧状に湾曲しながら凸部24の基部近傍まで向い、先端は凸枠材20から離間している。
In the packing 29, the base portion of the outer end is located inside a predetermined dimension from the outer surfaces of the two surface materials 14, 14, and once separated from the convex frame member 20, the convex portion 24 is curved in an arc shape in the approaching direction. The distal end is separated from the convex frame member 20.
そして、断熱パネル12は、凸枠材20が凹枠材30内に挿入され、係合部36の係合片37が被係合部26の被係合片27に係合された状態で、円弧状に形成されたパッキン29の頂点が、凹枠材30の嵌合部32に当接する。このとき、パッキン29は弾性変形して、当該パッキン29の頂点が所定の圧力で嵌合部32に当接し、凸枠材20と凹枠材30との隙間をシールする。これにより、断熱性及び気密性が好適な状態で確保される。
And the heat insulation panel 12 is the state in which the convex frame material 20 was inserted in the concave frame material 30, and the engagement piece 37 of the engagement part 36 was engaged with the engagement piece 27 of the engagement part 26. The apex of the packing 29 formed in an arc shape comes into contact with the fitting portion 32 of the concave frame member 30. At this time, the packing 29 is elastically deformed, and the apex of the packing 29 comes into contact with the fitting portion 32 with a predetermined pressure, thereby sealing the gap between the convex frame member 20 and the concave frame member 30. Thereby, heat insulation and airtightness are ensured in a suitable state.
次に、図7には冷蔵用の断熱パネル12より厚さが厚いプレハブ冷凍庫1A用の断熱パネル12Aを示している。断熱パネル12Aは、前述した実施例と略同じ構成を有している。以下、異なる部分について説明する。尚、前述の実施例と同じ部分にはこれと同じ符号を付し、説明を省略する。
Next, FIG. 7 shows a heat insulation panel 12A for the prefabricated freezer 1A, which is thicker than the heat insulation panel 12 for refrigeration. The heat insulating panel 12A has substantially the same configuration as the above-described embodiment. Hereinafter, different parts will be described. The same parts as those in the above-described embodiment are denoted by the same reference numerals, and description thereof is omitted.
断熱パネル12Aの一側縁部に設けられた凸枠材20には、所定の間隔を存して冷蔵用の断熱パネル12同様の凸部24が2箇所設けられると共に、他側縁部に設けられた凹枠材30にも冷蔵用の断熱パネル12同様の凹部34が2箇所設けられている。凸枠材20に設けられた2箇所の凸部24と凹枠材30に設けられた凹部34は、各断熱パネル12Aの凸枠材20と凹枠材30とが相互に突き合わされた状態で、それぞれ対向する位置に設けられている。そして、凸枠材20の凸部24が隣接した断熱パネル12Aの凹枠材30に設けられた凹部34内に挿入されたとき、凹枠材30の係合部36を凸枠材20の被係合部26に係脱可能に係合できるように構成されている。尚、凸部24及び凹部34は2箇所に限らず、3箇所、4箇所或いはそれ以上設けても差し支えない。
The convex frame member 20 provided at one side edge of the heat insulating panel 12A is provided with two convex portions 24 similar to the heat insulating panel 12 for refrigeration at a predetermined interval, and provided at the other side edge. The recessed frame member 30 is also provided with two recessed portions 34 similar to the refrigerated heat insulating panel 12. The two convex portions 24 provided on the convex frame member 20 and the concave portions 34 provided on the concave frame member 30 are in a state in which the convex frame member 20 and the concave frame member 30 of each heat insulating panel 12A face each other. Are provided at positions facing each other. When the convex portion 24 of the convex frame member 20 is inserted into the concave portion 34 provided in the concave frame member 30 of the adjacent heat insulating panel 12A, the engaging portion 36 of the concave frame member 30 is covered with the convex frame member 20. The engaging portion 26 is configured to be detachably engageable. The convex portion 24 and the concave portion 34 are not limited to two locations, and may be provided at three locations, four locations, or more.
このように、断熱パネル12Aの凸枠材20に複数の凸部24を形成し、凹枠材30にも複数の凹部34を形成して各凹部34内の係合部26を各凸部24の被係合部26に係脱可能に係合することにより、厚さ寸法の大なるプレハブ冷凍庫1A用の断熱パネル1Aであっても、所要の接続強度と断熱性能を得ることができるようになる。尚、同様に廃棄時の解体性も確保される。
In this manner, the plurality of convex portions 24 are formed on the convex frame member 20 of the heat insulating panel 12A, the plurality of concave portions 34 are formed also on the concave frame member 30, and the engaging portion 26 in each concave portion 34 is connected to each convex portion 24. By engaging with the engaged portion 26, the required connection strength and heat insulation performance can be obtained even for the heat insulation panel 1A for the prefabricated freezer 1A having a large thickness. Become. Similarly, dismantling at the time of disposal is ensured.
以上のように、本発明の断熱パネル12の接続構造は、凹枠材30の凹部34内に突出形成された鏃形状の係合部36と、凸枠材20の凸部24に凹陥形成された被係合部26とを備えている。そして、凸枠材20の凸部24が隣接した断熱パネル12の凹枠材30に設けられた凹部34内に挿入されたとき、凹枠材30の係合部36が凸枠材20の被係合部26に係脱可能に係合するので、凸部24が凹部34内に進入することに加えた係合部36と被係合部26との係合によって、隣接する断熱パネル12(12Aも同様。以下、同じ。)同士を強固に接続することができるようになる。
As described above, the connection structure of the heat insulation panel 12 according to the present invention is formed by recessing the hook-shaped engagement portion 36 that is projected and formed in the concave portion 34 of the concave frame member 30 and the convex portion 24 of the convex frame member 20. The engaged portion 26 is provided. When the convex portion 24 of the convex frame member 20 is inserted into the concave portion 34 provided in the concave frame member 30 of the adjacent heat insulating panel 12, the engaging portion 36 of the concave frame member 30 is covered with the convex frame member 20. Since the engaging portion 26 is detachably engaged with the engaging portion 26, the engagement between the engaging portion 36 and the engaged portion 26 in addition to the protrusion 24 entering the recessed portion 34 causes the adjacent heat insulating panel 12 ( The same applies to 12A. The same applies hereinafter.) The two can be firmly connected to each other.
これにより、断熱パネル12の接続に、従来のようにロータリーロックなどを使用しなくても所要の接続強度を得ることが可能となる。従って、表面材14や凸枠材20、或いは、凹枠材30などの加工費、及び、ロータリーロックの材料費や組込費などを削減することができ、断熱パネル12のコストを大幅に低減させることができるようになる。
This makes it possible to obtain the required connection strength without using a rotary lock or the like for connecting the heat insulating panel 12 as in the prior art. Therefore, it is possible to reduce the processing cost of the surface material 14, the convex frame material 20, the concave frame material 30, etc., the material cost of the rotary lock, the installation cost, etc., and the cost of the heat insulation panel 12 is greatly reduced. To be able to.
また、凸枠材20又は凹枠材30には、端部より少許内側に位置してパッキン29を形成しているので、例えば、従来のように断熱パネル12と断熱パネル12との隙間に湿式のコーキング剤を用いてシールを行わなくても、プレハブ冷蔵庫1内の好適な断熱性や気密性を確保することができる。従って、長年の経験や熟練などが無くても、プレハブ冷蔵庫1内の好適な断熱性や気密性などを確実に行うことが可能となる。これにより、断熱パネル12と断熱パネル12との隙間のシールに高度なコーキング施工技能や、コーキングの施工・養生などを行わなくても、短時間、且つ、確実に断熱パネル12と断熱パネル12とのシールを行うことができる。
Moreover, since the packing 29 is formed in the convex frame member 20 or the concave frame member 30 so as to be located slightly inside from the end portion, for example, in a conventional manner, the gap between the heat insulating panel 12 and the heat insulating panel 12 is wet. Even if it does not seal using this caulking agent, the suitable heat insulation and airtightness in the prefabricated refrigerator 1 can be ensured. Therefore, it is possible to reliably perform suitable heat insulation and airtightness in the prefabricated refrigerator 1 even without many years of experience and skill. Accordingly, the heat insulation panel 12 and the heat insulation panel 12 can be surely and for a short time without using advanced caulking construction skills and caulking construction / curing for sealing the gap between the heat insulation panels 12 and 12. Can be sealed.
特に、パッキン29を、断熱パネル12と断熱パネル12とが接続された状態で表面材14より少許内側となる位置に設けているので、隣接する表面材14、14とパッキン29で囲まれる凹みに湿式コーキングを施工することも可能となる。これにより、パッキン29部分のシール性を向上させたいときは、この凹み湿式コーキングを行えば、更にシール性を向上させることが可能となる。
In particular, since the packing 29 is provided at a position that is slightly allowed to the inside of the surface material 14 in a state where the heat insulating panel 12 and the heat insulating panel 12 are connected, the packing 29 is formed in a recess surrounded by the adjacent surface materials 14 and 14 and the packing 29. It is also possible to perform wet coking. Thereby, when it is desired to improve the sealing performance of the packing 29 portion, the sealing performance can be further improved by performing this dent wet coking.
次に、図9乃至図15には本発明の他の実施例の断熱パネル12の接続構造を示している。尚、前述の実施例と同じ部分にはこれと同じ符号を付し、説明を省略する。この実施例2では、実施例1で凸枠材20に設けた被係合部26、凹枠材30に設けた係合部36は設けていない。
Next, FIGS. 9 to 15 show the connection structure of the heat insulation panel 12 of another embodiment of the present invention. The same parts as those in the above-described embodiment are denoted by the same reference numerals, and description thereof is omitted. In the second embodiment, the engaged portion 26 provided on the convex frame member 20 and the engaging portion 36 provided on the concave frame member 30 in the first embodiment are not provided.
この場合のプレハブ冷蔵庫1用の断熱パネル12も、図9に示すように各断熱パネル12の端部が相互に突き合わされた状態で接続され、その内側に貯蔵室(庫内)2が形成されている。詳しくは、図10に示すように、各断熱パネル12は、端部に設けられた凸枠材20と凹枠材30とが突き合わされて相互に接続されている。尚、図9はプレハブ冷蔵庫1用の断熱パネル12、図10はプレハブ冷凍庫1A用の断熱パネル12Aで、この断熱パネル12Aには凸枠材20に凸部24を2箇所、凹枠材30に凹部34を2箇所設けている。また、図9、図10では、断熱パネル12の説明を行うため、断熱パネル12を実際より厚く図示している。
The heat insulation panel 12 for the prefabricated refrigerator 1 in this case is also connected in a state where the end portions of the heat insulation panels 12 are abutted with each other as shown in FIG. ing. Specifically, as shown in FIG. 10, the heat insulating panels 12 are connected to each other by abutment of the convex frame member 20 and the concave frame member 30 provided at the end portions. 9 shows a heat insulating panel 12 for the prefabricated refrigerator 1, and FIG. 10 shows a heat insulating panel 12A for the prefabricated freezer 1A. The heat insulating panel 12A has two convex portions 24 on the convex frame member 20 and a concave frame member 30. Two recesses 34 are provided. Moreover, in FIG. 9, FIG. 10, in order to demonstrate the heat insulation panel 12, the heat insulation panel 12 is shown thicker than actual.
プレハブ冷蔵庫1用の断熱パネル12は、図11に示すように凸枠材20の凸部24外面に複数の係合部28・・が突出形成されると共に、凹枠材30の凹部34内面には複数(係合部28と同数若しくはそれより多い数)の被係合部38・・が形成されている。各被係合部38は、図12に示すように凹部34の底部35両側から開口に向かう各内面に形成され、当該凹部34の開口側の一側が斜めに傾斜したノコギリ刃状を呈している。
As shown in FIG. 11, the heat insulating panel 12 for the prefabricated refrigerator 1 has a plurality of engaging portions 28... Projecting from the outer surface of the convex portion 24 of the convex frame member 20 and the inner surface of the concave portion 34 of the concave frame member 30. Are formed with a plurality of engaged portions 38 (the same number or more than the engaging portions 28). As shown in FIG. 12, each engaged portion 38 is formed on each inner surface facing the opening from both sides of the bottom portion 35 of the recess 34, and has a saw blade shape in which one side of the opening side of the recess 34 is inclined obliquely. .
一方、各係合部28は、図13に示すように凸部24の外面両側に突出形成され、所定厚さのヒレ状(実施例では3枚)を呈している。この係合部28は、凸部24の先端近傍から嵌合部22側に所定の間隔で設けられると共に、凸部24と一体に形成されている。また、係合部28は、凸部24に対して先端側が所定の角度で嵌合部22側に傾斜するかたちとされている。
On the other hand, as shown in FIG. 13, each engaging portion 28 is formed to protrude on both sides of the outer surface of the convex portion 24 and has a fin shape (three in the embodiment) with a predetermined thickness. The engaging portion 28 is provided at a predetermined interval from the vicinity of the tip of the convex portion 24 toward the fitting portion 22 and is formed integrally with the convex portion 24. Further, the engaging portion 28 has a shape in which the tip side is inclined toward the fitting portion 22 side at a predetermined angle with respect to the convex portion 24.
係合部28・・と被係合部38・・は同じピッチで構成されており、各係合部28が各被係合部38に噛み合うように構成されている。このように、凸部24の外面両側に複数の係合部28を設けたことで、凸部24が凹部34内に進入したとき、各係合部28・・と各被係合部38・・とが係合するため、係合箇所の数や接触面積が増大し、凸部24と凹部34との間の接続強度と気密性を高めることができる。また、凸部24の外面両側に設けた複数の係合部28を所定の角度で嵌合部22側に傾斜させているので、凸部24を凹部34内に挿入するときは比較的容易に係合部28は凸部24側に倒れるので、挿入が容易となる。一方、被係合部38に係合した状態では係合部28の反り返り強度が大きくなるので、凹部34内から凸部24が容易に抜けることがなくなる。これにより、隣接する断熱パネル12、12を強固に、且つ、容易に接続することができるようになる。
The engaging portions 28 and the engaged portions 38 are formed at the same pitch, and each engaging portion 28 is configured to mesh with each engaged portion 38. In this way, by providing the plurality of engaging portions 28 on both sides of the outer surface of the convex portion 24, when the convex portion 24 enters the concave portion 34, each engaging portion 28 .. and each engaged portion 38. Because of the engagement, the number of engagement locations and the contact area increase, and the connection strength and airtightness between the convex portion 24 and the concave portion 34 can be increased. Further, since the plurality of engaging portions 28 provided on both sides of the outer surface of the convex portion 24 are inclined toward the fitting portion 22 at a predetermined angle, it is relatively easy to insert the convex portion 24 into the concave portion 34. Since the engaging part 28 falls to the convex part 24 side, insertion becomes easy. On the other hand, when the engagement portion 38 is engaged, the warping strength of the engagement portion 28 is increased, so that the protrusion 24 is not easily pulled out from the recess 34. Thereby, the adjacent heat insulation panels 12 and 12 can be connected firmly and easily.
また、実施例では凸部24先端には凹陥した弾性部25を設けている。この弾性部25により、凸部24の先端は狭まる方向に変形し易くなり、拡開する方向には変形し難くなるので、凸部24を凹部34内に挿入する作業が更に容易になる。
In the embodiment, a concave elastic portion 25 is provided at the tip of the convex portion 24. The elastic portion 25 makes it easier for the tip of the convex portion 24 to be deformed in a narrowing direction and is difficult to deform in an expanding direction, so that the operation of inserting the convex portion 24 into the concave portion 34 is further facilitated.
次に、図14には断熱パネル12より厚さが厚いプレハブ冷凍庫1A用の断熱パネル12Aを示している。尚、前述した実施例と同じ部分にはこれと同じ符号を付し、説明を省略する。
Next, FIG. 14 shows a heat insulating panel 12A for the prefabricated freezer 1A that is thicker than the heat insulating panel 12. The same parts as those in the above-described embodiment are denoted by the same reference numerals, and description thereof is omitted.
断熱パネル12Aの凸枠材20には、所定の間隔を存して断熱パネル12同様の凸部24が2箇所設けられると共に、凹枠材30にも断熱パネル12同様の凹部34が所定の間隔を存して2箇所設けられている。凸枠材20に設けられた2箇所の凸部24と凹枠材30に設けられた凹部34は、各断熱パネル12Aの凸枠材20と凹枠材30とが相互に突き合わされた状態で、それぞれ対向位置に設けられている。そして、凸枠材20の凸部24が隣接した断熱パネル12Aの凹枠材30に設けられた凹部34内に挿入されたとき、凹枠材30の被係合部38に凸枠材20の係合部28を係脱可能に係合できるように構成されている。尚、凸部24及び凹部34は2箇所に限らず、3箇所、4箇所或いはそれ以上設けても差し支えない。
The convex frame member 20 of the heat insulating panel 12A is provided with two convex portions 24 similar to the heat insulating panel 12 with a predetermined interval, and the concave frame member 30 is also provided with a concave portion 34 similar to the heat insulating panel 12 at a predetermined interval. There are two places. The two convex portions 24 provided on the convex frame member 20 and the concave portions 34 provided on the concave frame member 30 are in a state in which the convex frame member 20 and the concave frame member 30 of each heat insulating panel 12A face each other. , Respectively, are provided at opposing positions. And when the convex part 24 of the convex frame material 20 is inserted in the recessed part 34 provided in the concave frame material 30 of 12 A of adjacent heat insulation panels, the convex frame material 20 of the to-be-engaged part 38 of the concave frame material 30 is inserted. It is comprised so that the engaging part 28 can be engaged and disengaged. The convex portion 24 and the concave portion 34 are not limited to two locations, and may be provided at three locations, four locations, or more.
このように、断熱パネル12Aの凸枠材20に複数の凸部24を形成し、凹枠材30にも複数の凹部34を形成して各凹部34内に形成した複数の被係合部38に各凸部24の複数の係合部28が係脱可能に係合することにより、厚さ寸法の大なるプレハブ冷凍庫1A用の断熱パネル1Aであっても、所要の接続強度と断熱性能を得ることができるようになる。尚、同様に廃棄時の解体性も確保される。
As described above, a plurality of protrusions 24 are formed on the convex frame member 20 of the heat insulating panel 12 </ b> A, and a plurality of recessed portions 34 are formed on the concave frame member 30. Even if it is the heat insulation panel 1A for prefabricated freezer 1A with a large thickness dimension, the required connection strength and heat insulation performance are obtained by engaging the plurality of engaging portions 28 of each convex portion 24 in a releasable manner. Be able to get. Similarly, dismantling at the time of disposal is ensured.
以上のように、断熱パネル12(断熱パネル12Aも同様)は、凸枠材20の凸部24に突出形成された複数の係合部28と、凹枠材30の凹部34内面に複数形成された被係合部38とを備えている。そして、凸枠材20の凸部24が隣接する断熱パネル12の凹枠材30の凹部34内に挿入されたとき、この凸枠材20の各係合部28が凹枠材30の各被係合部38にそれぞれ係脱可能に係合するので、凹枠材30内(凹部34内)に凸枠材20(凸部24)を挿入するだけで長年の経験や熟練などが無くても隣接する断熱パネル12を強固に接続することができる。従って、プレハブ冷蔵庫1内の好適な断熱性や気密性などを確保することができる。これにより、断熱パネル12と断熱パネル12との隙間のシールに高度なコーキング施工技能や、コーキングの施工・養生などを行わなくても、短時間、且つ、確実に断熱パネル12と断熱パネル12間のシールを行うことができる。
As described above, the heat insulating panel 12 (the same applies to the heat insulating panel 12 </ b> A) is formed on the inner surface of the concave portion 34 of the concave frame material 30 and the plurality of engaging portions 28 that protrude from the convex portion 24 of the convex frame material 20. And an engaged portion 38. When the convex portion 24 of the convex frame member 20 is inserted into the concave portion 34 of the concave frame member 30 of the adjacent heat insulating panel 12, each engagement portion 28 of the convex frame member 20 is connected to each cover of the concave frame member 30. Since the engaging portions 38 are detachably engaged with each other, the convex frame member 20 (the convex portion 24) is simply inserted into the concave frame member 30 (in the concave portion 34) without many years of experience or skill. Adjacent heat insulation panels 12 can be firmly connected. Accordingly, it is possible to ensure suitable heat insulation and airtightness in the prefabricated refrigerator 1. As a result, a high degree of caulking construction skill and caulking construction / curing are not required for sealing the gap between the heat insulation panel 12 and the heat insulation panel 12. Can be sealed.
特に、この場合も断熱パネル12、12Aの廃棄時には各断熱パネル12の間を離間する方向に強くこじれば、各係合部28が反り返るので接着剤やコーキングを用いる場合に比して容易に解体することができ、便利である。
In particular, in this case as well, when the heat insulation panels 12 and 12A are discarded, if each of the heat insulation panels 12 is strongly squeezed in a direction away from each other, each engagement portion 28 is warped, so that it is easier to disassemble than when using an adhesive or caulking. Can be convenient.
次に、図17には本発明の更に他の実施例の断熱パネル12の接続構造を示している。尚、この場合の断熱パネル12は、前述の実施例2と略同じ構成を有している。以下、異なる部分について説明する。また、前述の実施例1及び実施例2と同じ部分にはこれと同じ符号を付し、説明を省略する。
Next, FIG. 17 shows a connection structure of a heat insulating panel 12 of still another embodiment of the present invention. In addition, the heat insulation panel 12 in this case has a structure substantially the same as Example 2 mentioned above. Hereinafter, different parts will be described. The same parts as those in the first and second embodiments are denoted by the same reference numerals, and description thereof is omitted.
この場合も、前記実施例2同様凸枠材20の凸部24は先細り形状に形成されると共に、凹部34は入口方向に拡開する形状に形成されているが、更に、凹部34内に凸部24が挿入されたときの両者の間隔は、凸部24の先端側より基部側が徐々に大きくなるように構成されている。
In this case as well, the convex part 24 of the convex frame member 20 is formed in a tapered shape and the concave part 34 is formed in a shape expanding in the inlet direction, but is further convex in the concave part 34. The distance between the two when the part 24 is inserted is configured so that the base side gradually becomes larger than the tip side of the convex part 24.
即ち、凹部34の内面(被係合部38が形成された底部35両側から開口に向かう両内面)と凸部24の側面(係合部28が形成された先端両側から基部に向かう両側面)との間隔は、凸部24の先端側で狭く、凸部24の基部側で広くなるように、凹部34の内面の傾斜角度を凸部24の側面の傾斜角度と異なる角度としている。図17に凹部34の内面と凸部24の側面に平行な線をそれぞれ一点鎖線で示すが、両一点鎖線は交差している。尚、実施例2の断熱パネル12では、凹部34の内面と凸部24の側面は略平行となっていた(図16一点鎖線)。また、図16、図17では、被係合部38と係合部28とをオーバーラップして記載しているが、実際は両者が係合された状態となる。
That is, the inner surface of the concave portion 34 (both inner surfaces facing the opening from both sides of the bottom portion 35 where the engaged portion 38 is formed) and the side surface of the convex portion 24 (both side surfaces facing the base portion from both sides of the tip where the engaging portion 28 is formed). The inclination angle of the inner surface of the concave portion 34 is set to be different from the inclination angle of the side surface of the convex portion 24 so that it is narrow on the tip side of the convex portion 24 and wide on the base side of the convex portion 24. In FIG. 17, lines parallel to the inner surface of the concave portion 34 and the side surface of the convex portion 24 are indicated by alternate long and short dashed lines, but the two alternate long and short dashed lines intersect. In addition, in the heat insulation panel 12 of Example 2, the inner surface of the recessed part 34 and the side surface of the convex part 24 were substantially parallel (FIG. 16 dashed-dotted line). In FIGS. 16 and 17, the engaged portion 38 and the engaging portion 28 are described so as to overlap each other, but in actuality, both are engaged.
このように、凹部34の内面と凸部24の側面とを、凸部24の先端側が狭く、凸部24の基部側が広くなるように傾斜させている。これにより、凹枠材30の凹部34内に凸枠材20の凸部24を挿入する際、挿入開始初期では被係合部38と係合部28は噛み合うことなく、挿入完了時近辺だけ全体を噛み合せることができるようになる。
Thus, the inner surface of the concave portion 34 and the side surface of the convex portion 24 are inclined so that the tip side of the convex portion 24 is narrow and the base side of the convex portion 24 is wide. Thus, when the convex portion 24 of the convex frame member 20 is inserted into the concave portion 34 of the concave frame member 30, the engaged portion 38 and the engaging portion 28 are not engaged with each other at the initial stage of the insertion, and only the vicinity when the insertion is completed. Can be engaged with each other.
このように、凹部34内に凸部24を挿入する際、挿入完了時近辺だけ全体を噛み合せるようにしているので、凹枠材30内に凸枠材20を挿入するときの係合距離を短くすることができる。これにより、凸枠材20の凹枠材30内への挿入作業性を大幅に向上させることができる。
As described above, when the convex portion 24 is inserted into the concave portion 34, the entire engagement is made only in the vicinity of the time when the insertion is completed, so the engagement distance when the convex frame material 20 is inserted into the concave frame material 30 is increased. Can be shortened. Thereby, the workability of inserting the convex frame member 20 into the concave frame member 30 can be greatly improved.
尚、各実施例ではパッキン29を凸枠材20(凸枠材20の嵌合部22)に設けたが、パッキン29を設ける箇所は凸枠材20に限らず、凸枠材20の反対側の凹枠材30(凹枠材30の嵌合部32)に設けても差し支えない。この場合も、凸枠材20に設けたパッキン29同様の効果を得ることが可能となる。
In each embodiment, the packing 29 is provided on the convex frame member 20 (the fitting portion 22 of the convex frame member 20). However, the place where the packing 29 is provided is not limited to the convex frame member 20, but the opposite side of the convex frame member 20. Even if it provides in the concave frame material 30 (the fitting part 32 of the concave frame material 30), it does not interfere. Also in this case, the same effect as the packing 29 provided on the convex frame member 20 can be obtained.
また、断熱パネル12(12A)の凸枠材20及び凹枠材30の形状は、本発明の要旨を逸脱しない範囲で適宜変更可能である。
Moreover, the shape of the convex frame material 20 of the heat insulation panel 12 (12A) and the concave frame material 30 can be suitably changed in the range which does not deviate from the summary of this invention.
本発明の断熱パネルの接続構造を適用した実施例のプレハブ冷蔵庫(冷凍庫)の分解斜視図である。It is a disassembled perspective view of the prefabricated refrigerator (freezer) of the Example to which the connection structure of the heat insulation panel of this invention is applied.
本発明の断熱パネルの接続構造を適用した一実施例のプレハブ冷蔵庫の平断面図である(実施例1)。BRIEF DESCRIPTION OF THE DRAWINGS It is a plane sectional view of the prefabricated refrigerator of one Example to which the connection structure of the heat insulation panel of this invention is applied (Example 1).
本発明の断熱パネルの接続構造を適用した一実施例のプレハブ冷凍庫の拡大平断面図である(実施例1)。It is an expansion plane sectional view of the prefabricated freezer of one example to which the connection structure of the heat insulation panel of the present invention is applied (example 1).
本発明を適用した一実施例のプレハブ冷蔵庫用の断熱パネルの接続構造を示す拡大平断面図である(実施例1)。It is an expanded plane sectional view which shows the connection structure of the heat insulation panel for prefabricated refrigerators of one Example to which this invention is applied (Example 1).
図4の断熱パネルの凹枠材部分の拡大平断面図である。It is an expanded plane sectional view of the concave frame material part of the heat insulation panel of FIG.
図4の断熱パネルの凸枠材部分の拡大平断面図である。It is an expanded plane sectional view of the convex frame material part of the heat insulation panel of FIG.
本発明を適用した一実施例のプレハブ冷凍庫用の断熱パネルの接続構造を示す拡大平断面図である(実施例1)。It is an expanded plane sectional view which shows the connection structure of the heat insulation panel for prefabricated freezers of one Example to which this invention is applied (Example 1).
図4の断熱パネルの接続状態を示す斜視図である。It is a perspective view which shows the connection state of the heat insulation panel of FIG.
本発明の断熱パネルの接続構造を適用した他の実施例のプレハブ冷蔵庫の平断面図である(実施例2)。It is a plane sectional view of the prefabricated refrigerator of other examples to which the connection structure of the heat insulation panel of the present invention is applied (example 2).
本発明の断熱パネルの接続構造を適用した他の実施例のプレハブ冷凍庫の拡大平断面図である(実施例2)。It is an expansion plane sectional view of the prefabricated freezer of other examples to which the connection structure of the heat insulation panel of the present invention is applied (example 2).
本発明を適用した他の実施例のプレハブ冷蔵庫用の断熱パネルの接続構造を示す拡大平断面図である(実施例2)。It is an expanded plane sectional view which shows the connection structure of the heat insulation panel for prefabricated refrigerators of the other Example to which this invention is applied (Example 2).
図11の断熱パネルの凹枠材部分の拡大平断面図である。It is an expanded plane sectional view of the concave frame material part of the heat insulation panel of FIG.
図11の断熱パネルの凸枠材部分の拡大平断面図である。It is an expanded plane sectional view of the convex frame material part of the heat insulation panel of FIG.
本発明を適用した他の実施例のプレハブ冷凍庫用の断熱パネルの接続構造を示す拡大平断面図である(実施例2)。It is an expanded plane sectional view which shows the connection structure of the heat insulation panel for the prefabricated freezer of the other Example to which this invention is applied (Example 2).
図11の断熱パネルの接続状態を示す斜視図である。It is a perspective view which shows the connection state of the heat insulation panel of FIG.
図11の断熱パネルの接続構造を示す要部の拡大図である。It is an enlarged view of the principal part which shows the connection structure of the heat insulation panel of FIG.
本発明の更に他の実施例の断熱パネルの接続構造を示す要部の拡大図である(実施例3)。It is an enlarged view of the principal part which shows the connection structure of the heat insulation panel of other Example of this invention (Example 3).
従来の冷蔵用の断熱パネルの平断面図である。It is a plane sectional view of the conventional heat insulation panel for refrigeration.
従来の冷凍用の断熱パネルの平断面図である。It is a plane sectional view of the conventional heat insulation panel for freezing.
もう一つの従来の断熱パネル(冷蔵用)の平断面図である。It is a plane sectional view of another conventional heat insulation panel (for refrigeration).
もう一つの従来の断熱パネル(冷凍用)の平断面図である。It is a plane sectional view of another conventional heat insulation panel (for freezing).
符号の説明Explanation of symbols
1 プレハブ冷蔵庫
1A プレハブ冷凍庫
2 貯蔵室
12(12A) 断熱パネル
14 表面材
18 断熱材
20 凸枠材
24 凸部
26 被係合部
28 係合部
29 パッキン
30 凹枠材
34 凹部
35 底部
36 係合部
38 被係合部
DESCRIPTION OF SYMBOLS 1 Prefabricated refrigerator 1A Prefabricated freezer 2 Storage chamber 12 (12A) Thermal insulation panel 14 Surface material 18 Thermal insulation material 20 Convex frame material 24 Convex part 26 Engagement part 28 Engagement part 29 Packing 30 Concave frame material 34 Concave part 35 Bottom part 36 Engagement Part 38 engaged part