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JP2007327460A - Exhaust emission control device - Google Patents

Exhaust emission control device Download PDF

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Publication number
JP2007327460A
JP2007327460A JP2006160814A JP2006160814A JP2007327460A JP 2007327460 A JP2007327460 A JP 2007327460A JP 2006160814 A JP2006160814 A JP 2006160814A JP 2006160814 A JP2006160814 A JP 2006160814A JP 2007327460 A JP2007327460 A JP 2007327460A
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Prior art keywords
exhaust gas
ozone
particulate matter
dpf
temperature
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JP2006160814A
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JP4582806B2 (en
Inventor
Yuji Sakakibara
雄二 榊原
Yoshihiko Ito
由彦 伊藤
Koji Yokota
幸治 横田
Koji Sakano
幸次 坂野
Hiroto Hirata
裕人 平田
Masaru Kakihana
大 垣花
Masaya Ibe
将也 井部
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Toyota Motor Corp
Toyota Central R&D Labs Inc
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Toyota Motor Corp
Toyota Central R&D Labs Inc
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Priority to JP2006160814A priority Critical patent/JP4582806B2/en
Application filed by Toyota Motor Corp, Toyota Central R&D Labs Inc filed Critical Toyota Motor Corp
Priority to DE602007001799T priority patent/DE602007001799D1/en
Priority to KR1020097000271A priority patent/KR101020222B1/en
Priority to US12/303,814 priority patent/US8484952B2/en
Priority to EP07767092A priority patent/EP1999346B1/en
Priority to PCT/JP2007/061845 priority patent/WO2007142355A1/en
Priority to CN2007800208722A priority patent/CN101460719B/en
Publication of JP2007327460A publication Critical patent/JP2007327460A/en
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Publication of JP4582806B2 publication Critical patent/JP4582806B2/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • F01N3/023Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles
    • F01N3/029Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles by adding non-fuel substances to exhaust
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • F01N3/023Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/92Chemical or biological purification of waste gases of engine exhaust gases
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/92Chemical or biological purification of waste gases of engine exhaust gases
    • B01D53/94Chemical or biological purification of waste gases of engine exhaust gases by catalytic processes
    • B01D53/9404Removing only nitrogen compounds
    • B01D53/9409Nitrogen oxides
    • B01D53/9431Processes characterised by a specific device
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/92Chemical or biological purification of waste gases of engine exhaust gases
    • B01D53/94Chemical or biological purification of waste gases of engine exhaust gases by catalytic processes
    • B01D53/944Simultaneously removing carbon monoxide, hydrocarbons or carbon making use of oxidation catalysts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/009Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00 having two or more separate purifying devices arranged in series
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • F01N3/023Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles
    • F01N3/0231Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles using special exhaust apparatus upstream of the filter for producing nitrogen dioxide, e.g. for continuous filter regeneration systems [CRT]
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • F01N3/033Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters in combination with other devices
    • F01N3/035Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters in combination with other devices with catalytic reactors, e.g. catalysed diesel particulate filters
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/18Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control
    • F01N3/20Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control specially adapted for catalytic conversion ; Methods of operation or control of catalytic converters
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/18Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control
    • F01N3/20Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control specially adapted for catalytic conversion ; Methods of operation or control of catalytic converters
    • F01N3/206Adding periodically or continuously substances to exhaust gases for promoting purification, e.g. catalytic material in liquid form, NOx reducing agents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2251/00Reactants
    • B01D2251/10Oxidants
    • B01D2251/104Ozone
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2240/00Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being
    • F01N2240/38Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being an ozone (O3) generator, e.g. for adding ozone after generation of ozone from air

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Environmental & Geological Engineering (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Biomedical Technology (AREA)
  • Toxicology (AREA)
  • Exhaust Gas After Treatment (AREA)
  • Processes For Solid Components From Exhaust (AREA)
  • Exhaust Gas Treatment By Means Of Catalyst (AREA)
  • Filtering Of Dispersed Particles In Gases (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide an exhaust emission control device capable of attaining PM purification efficiency of a high level, by sufficiently restraining reduction in an oxidation speed of PM by NOx, by efficiently using ozone, when oxidizing and removing the PM by using the ozone, in a device for purifying exhaust gas exhausted from an internal combustion engine such as a diesel engine, by using a particulate matter collecting device for collecting the PM in the exhaust gas. <P>SOLUTION: This exhaust emission control device is characterized by having an exhaust gas passage 15 connected to the internal combustion engine 10, the particulate matter collecting device 30 arranged in the exhaust gas passage 15 and collecting particulate matter in the exhaust gas, an ozone supply means 40 connected to the exhaust gas passage 15 on the upstream side of the particulate matter collecting device 30 and capable of supplying the ozone to the particulate matter collecting device 30, and an NO oxidizing catalyst 20 arranged in the exhaust gas passage 15 on the upstream side of the ozone supply means 40 and oxidizing NO in the exhaust gas. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、排ガス浄化装置に関し、より詳しくは、排ガス中の粒子状物質を捕集する粒子状物質捕集装置を用いてディーゼルエンジン等の内燃機関から排出された排ガスを浄化する装置に関する。   The present invention relates to an exhaust gas purification apparatus, and more particularly to an apparatus for purifying exhaust gas discharged from an internal combustion engine such as a diesel engine using a particulate matter collection device that collects particulate matter in the exhaust gas.

一般に、ディーゼルエンジンの排ガスには、炭素を主成分とする粒子状物質(以下、「PM(Particulate Matter)」という)が含まれ、大気汚染の原因となることが知られている。そこで、排ガスからこれらの粒子状物質を捕捉して除去するための装置や方法が種々提案されており、例えば、(i)燃料を強制的に噴射供給することによりディーゼルパティキュレートフィルタ(以下、「DPF」という)の温度を上昇させて捕集したPMを酸化・燃焼させる方法、(ii)排ガス中のNOからNOを生成させ、NOによりPMを酸化させる方法(例えば、特表2002−531762号公報(特許文献1))、(iii)触媒化したDPFを用いてPMの酸化を図る方法(例えば、特開平6−272541号公報(特許文献2)、特開平9−125931号公報(特許文献3))が提案されている。 In general, exhaust gas from a diesel engine contains particulate matter (hereinafter referred to as “PM (Particulate Matter)”) containing carbon as a main component, and is known to cause air pollution. Therefore, various apparatuses and methods for capturing and removing these particulate substances from exhaust gas have been proposed. For example, (i) a diesel particulate filter (hereinafter, “ (Ii) a method in which the collected PM is oxidized and burned by raising the temperature of the DPF, and (ii) a method in which NO 2 is produced from NO in the exhaust gas and the PM is oxidized by NO 2 No. 531762 (Patent Document 1), (iii) a method for oxidizing PM using a catalyzed DPF (for example, JP-A-6-272541 (Patent Document 2), JP-A-9-125931 ( Patent Document 3)) has been proposed.

しかし、(i)の方法では、燃料を強制的に噴射供給するため燃費の悪化を招くと共に、PMが急激に燃焼し、その際の反応熱に由来する急激な温度変化によってDPFが破損することがあるという問題があった。また、(ii)の方法では、NOによるPMの酸化速度が十分でないため、エンジンから排出されるPMを完全に酸化除去することが困難であるという問題があった。さらに、(iii)の方法では、触媒及びPMが共に固体であるため、両者が十分に接触せずPMの酸化反応が不十分であるという問題があった。 However, in the method (i), the fuel is forcibly injected and fuel consumption is deteriorated, and PM burns rapidly, and the DPF is damaged due to a rapid temperature change derived from the reaction heat at that time. There was a problem that there was. Further, the method (ii) has a problem that it is difficult to completely oxidize and remove PM discharged from the engine because the oxidation rate of PM by NO 2 is not sufficient. Furthermore, in the method (iii), since the catalyst and the PM are both solid, there is a problem that the two are not sufficiently in contact with each other and the PM oxidation reaction is insufficient.

そこで、最近、NOに比較して酸化力の強いオゾン(O)を用いてPMを酸化して処理する技術が開示されている(例えば、特表2005−502823号公報(特許文献4))。この特許文献4に記載されたディーゼルエンジンの排ガスを後処理する方法では、パティキュレートフィルタの上流に、プラズマにより排ガスから酸化剤としてのオゾン又はNOを生成する装置を設け、排ガスの温度に応じて低温時にはオゾン及びNOを、高温時にはNOを選択的に用いることにより、パティキュレートフィルタに捕集されたPMを酸化除去するようにしている。 Therefore, recently, a technique for oxidizing and treating PM using ozone (O 3 ) having a stronger oxidizing power than NO 2 has been disclosed (for example, Japanese Translation of PCT International Publication No. 2005-502823 (Patent Document 4)). ). In the method for post-processing the exhaust gas of a diesel engine described in Patent Document 4, an apparatus for generating ozone or NO 2 as an oxidant from the exhaust gas by plasma is provided upstream of the particulate filter, depending on the temperature of the exhaust gas. ozone and NO 2 at low temperatures Te, at high temperatures by using selectively the NO 2, has a PM trapped in the particulate filter so as to remove oxide.

しかしながら、特許文献4に記載の方法では、排ガスの成分である酸素からプラズマによりオゾンを生成し、生成されたオゾンと共にNO等を含む排ガスをパティキュレートフィルタに導入するようにしているので、酸化力の強いオゾンがパティキュレートフィルタに入る前に排ガス中のNO等と反応して消費されてしまい、PMの酸化除去に使用されるオゾンの量が少なくなり、十分な浄化効率が得られず、PMの酸化速度が低下するという問題があった。
特表2002−531762号公報 特開平6−272541号公報 特開平9−125931号公報 特表2005−502823号公報
However, in the method described in Patent Document 4, ozone is generated by plasma from oxygen which is a component of exhaust gas, and exhaust gas containing NO x and the like is introduced into the particulate filter together with the generated ozone. Before the strong ozone enters the particulate filter, it reacts with NO x in the exhaust gas and is consumed, and the amount of ozone used for the oxidation removal of PM decreases and sufficient purification efficiency cannot be obtained. There was a problem that the oxidation rate of PM decreased.
Special Table 2002-53762 JP-A-6-272541 JP-A-9-125931 JP 2005-502823 A

本発明は、上記従来技術の有する課題に鑑みてなされたものであり、排ガス中のPMを捕集する粒子状物質捕集装置を用いてディーゼルエンジン等の内燃機関から排出された排ガスを浄化する装置において、オゾンを用いてPMを酸化除去する際に、オゾンを効率的に使用可能とし、NO等によるPMの酸化速度の低下を十分に抑制して高水準のPM浄化効率を達成することが可能な排ガス浄化装置を提供することを目的とする。 This invention is made | formed in view of the subject which the said prior art has, and purifies the exhaust gas discharged | emitted from internal combustion engines, such as a diesel engine, using the particulate matter collection device which collects PM in exhaust gas. In the equipment, when oxidizing and removing PM using ozone, ozone can be used efficiently, and a high level of PM purification efficiency is achieved by sufficiently suppressing a decrease in the oxidation rate of PM due to NO x or the like. An object of the present invention is to provide an exhaust gas purifying apparatus capable of performing the above.

本発明者らは、上記目的を達成すべく鋭意研究を重ねた結果、オゾンは排ガス中のNOやHCと反応し易い性質を有しているが、特にNOと反応し易いため、オゾン供給手段の上流側にNO酸化触媒を配置することによって、NOとの反応によるオゾンの消費が抑制され、PMの酸化速度の低下が十分に抑制されて高水準のPM浄化効率が達成されるようになることを見出し、本発明を完成するに至った。 The present inventors have made intensive studies to achieve the above object, the ozone has a property of easily reacting with NO x and HC in exhaust gas, particularly liable to react NO, and ozone supply By arranging the NO oxidation catalyst upstream of the means, the consumption of ozone due to the reaction with NO x is suppressed, the decrease in the PM oxidation rate is sufficiently suppressed, and a high level of PM purification efficiency is achieved. As a result, the present invention has been completed.

すなわち、本発明の排ガス浄化装置は、
内燃機関に接続された排ガス通路と、
前記排ガス通路内に配置され、排ガス中の粒子状物質を捕集する粒子状物質捕集装置と、
前記粒子状物質捕集装置より上流側の前記排ガス通路に接続され、前記粒子状物質捕集装置にオゾンを供給可能なオゾン供給手段と、
前記オゾン供給手段より上流側の前記排ガス通路内に配置され、排ガス中のNOを酸化するNO酸化触媒と、
を備えることを特徴とするものである。
That is, the exhaust gas purification apparatus of the present invention is
An exhaust gas passage connected to the internal combustion engine;
A particulate matter collecting device disposed in the exhaust gas passage for collecting particulate matter in the exhaust gas;
An ozone supply means connected to the exhaust gas passage upstream of the particulate matter collection device and capable of supplying ozone to the particulate matter collection device;
A NO oxidation catalyst which is disposed in the exhaust gas passage upstream of the ozone supply means and oxidizes NO in the exhaust gas;
It is characterized by providing.

上記本発明の排ガス浄化装置によれば、オゾン供給手段の上流側にNO酸化触媒が配置されるので、オゾン供給手段の上流側で予めNO酸化触媒により排ガス中のNOの少なくとも一部がNOに酸化され、特にオゾンと反応し易いNOの量が低減される。それにより、排ガス中のNOによるオゾンの消費が抑制され、より多くの量のオゾンが粒子状物質捕集装置におけるPMの酸化除去に使用されるようになるため、PMの酸化速度の低下が十分に抑制され、高水準のPM浄化効率が達成されるようになる。 According to the exhaust gas purification apparatus of the present invention, since the NO oxidation catalyst is disposed upstream of the ozone supply means, at least a part of NO in the exhaust gas is NO 2 by the NO oxidation catalyst in advance on the upstream side of the ozone supply means. In particular, the amount of NO that is oxidized and easily reacts with ozone is reduced. Thereby, the consumption of ozone by NO x in the exhaust gas is suppressed, because more amount of ozone is to be used for the oxidation removal of PM in the particulate matter trapping device, decrease in the oxidation rate of PM is Sufficiently suppressed and a high level of PM purification efficiency is achieved.

本発明の排ガス浄化装置は、前記粒子状物質捕集装置を通る排ガスの温度を測定又は推定する排ガス温度検知手段と、前記排ガス温度検知手段により検知された排ガス温度に基づいて前記オゾン供給手段を制御するオゾン供給制御手段とを更に備えることが好ましく、その際、前記オゾン供給制御手段が、前記排ガス温度が50℃以上の第一の所定温度以上で且つ300℃以下の第二の所定温度以下の範囲内のときにオゾンを供給するように前記オゾン供給手段を制御することが特に好ましい。   The exhaust gas purifying apparatus of the present invention comprises an exhaust gas temperature detecting means for measuring or estimating a temperature of exhaust gas passing through the particulate matter collecting device, and the ozone supply means based on the exhaust gas temperature detected by the exhaust gas temperature detecting means. It is preferable to further comprise an ozone supply control means for controlling, in which case the ozone supply control means has the exhaust gas temperature not lower than a first predetermined temperature not lower than 50 ° C. and not higher than a second predetermined temperature not higher than 300 ° C. It is particularly preferable to control the ozone supply means so as to supply ozone when the value is within the range.

排ガス温度が50℃以上のときにNO酸化触媒によりNOがより効率良くNOに酸化される傾向にあり、また、排ガス温度が300℃以下のときにNOとオゾンとの反応性がNOとオゾンとの反応性に比べてより高くなる傾向にある。そのため、このような本発明の好適な排ガス浄化装置によれば、排ガス中のNOによるオゾンの消費がより確実に抑制されるようになるため、PMの酸化速度の低下がより十分に抑制され、より高水準のPM浄化効率が達成されるようになる。 When the exhaust gas temperature is 50 ° C. or higher, NO tends to be more efficiently oxidized to NO 2 by the NO oxidation catalyst, and when the exhaust gas temperature is 300 ° C. or lower, the reactivity between NO and ozone is NO 2 . It tends to be higher than the reactivity with ozone. Therefore, according to the preferred exhaust gas purifying apparatus of the present invention, since the consumption of ozone by NO x in the exhaust gas is more reliably suppressed, the decrease in the PM oxidation rate is more sufficiently suppressed. Therefore, a higher level of PM purification efficiency is achieved.

本発明によれば、排ガス中のPMを捕集する粒子状物質捕集装置を用いてディーゼルエンジン等の内燃機関から排出された排ガスを浄化する装置において、オゾンを用いてPMを酸化除去する際に、オゾンを効率的に使用可能とし、NO等によるPMの酸化速度の低下を十分に抑制して高水準のPM浄化効率を達成することが可能な排ガス浄化装置を提供することが可能となる。 According to the present invention, in a device for purifying exhaust gas discharged from an internal combustion engine such as a diesel engine using a particulate matter collecting device that collects PM in exhaust gas, when oxidizing and removing PM using ozone In addition, it is possible to provide an exhaust gas purification device that can efficiently use ozone and sufficiently suppress a decrease in the oxidation rate of PM due to NO x or the like and achieve a high level of PM purification efficiency. Become.

以下、図面を参照しながら本発明の好適な実施形態について詳細に説明する。なお、以下の説明及び図面中、同一又は相当する要素には同一の符号を付し、重複する説明は省略する。   Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the drawings. In the following description and drawings, the same or corresponding elements are denoted by the same reference numerals, and duplicate descriptions are omitted.

図1に、内燃機関に接続された本発明の排ガス浄化装置の好適な一実施形態の模式図を示す。図1中、10は圧縮着火式内燃機関(すなわちディーゼルエンジン)であり、11は吸気ポートに連通されている吸気マニフォルド、12は排気ポートに連通されている排気マニフォルド、13は燃焼室である。そして、不図示の燃料タンクから高圧ポンプ17に供給された燃料が、高圧ポンプ17によりコモンレール18に圧送されて高圧状態で蓄圧され、このコモンレール18内の高圧燃料が燃料噴射弁14から燃焼室13内に直接噴射供給される。ディーゼルエンジン10からの排ガスは、排気マニフォルド12からターボチャージャ19を経た後にその下流の排ガス通路15に流され、以下に詳述するように浄化処理された後、大気に排出される。なお、ディーゼルエンジンの形態としてはこのようなコモンレール式燃料噴射装置を備えたものに限らない。   FIG. 1 shows a schematic diagram of a preferred embodiment of the exhaust gas purification apparatus of the present invention connected to an internal combustion engine. In FIG. 1, 10 is a compression ignition type internal combustion engine (ie, diesel engine), 11 is an intake manifold communicated with an intake port, 12 is an exhaust manifold communicated with an exhaust port, and 13 is a combustion chamber. The fuel supplied from a fuel tank (not shown) to the high pressure pump 17 is pumped to the common rail 18 by the high pressure pump 17 and accumulated in a high pressure state. The high pressure fuel in the common rail 18 is transferred from the fuel injection valve 14 to the combustion chamber 13. Injected directly into the inside. The exhaust gas from the diesel engine 10 passes from the exhaust manifold 12 through the turbocharger 19 and then flows into the exhaust gas passage 15 downstream thereof. After being purified as described in detail below, the exhaust gas is discharged to the atmosphere. In addition, as a form of a diesel engine, it is not restricted to the thing provided with such a common rail type fuel injection device.

図1に示す排ガス通路15には、上流側から順に、排ガス中のNOを酸化するNO酸化触媒20と、排ガス中の粒子状物質(PM)を捕集する粒子状物質捕集装置としてのディーゼルパティキュレートフィルタ(以下、「DPF」という)30とが直列に配置されている。   In the exhaust gas passage 15 shown in FIG. 1, in order from the upstream side, a NO oxidation catalyst 20 that oxidizes NO in the exhaust gas, and diesel as a particulate matter collection device that collects particulate matter (PM) in the exhaust gas. A particulate filter (hereinafter referred to as “DPF”) 30 is arranged in series.

本発明にかかるNO酸化触媒20としては、多孔質酸化物担体と、それに担持された貴金属とを備えており、排ガス中のNOをNOに効率良く酸化することができるものが好適に用いられる。このような多孔質酸化物担体を構成する金属酸化物としては、特に限定されないが、例えば、アルミナ、シリカ、チタニア、ジルコニア、セリア、セリア−アルミナ固溶体、セリア−チタニア固溶体、セリア−ジルコニア固溶体、ジルコニア−チタニア固溶体、シリカ−アルミナ固溶体、ゼオライト等を挙げることができる。また、多孔質酸化物担体は、一種の金属酸化物を単独で、或いは二種以上の金属酸化物を組み合わせ、あるいは複合酸化物として用いることができる。このような多孔質酸化物担体の量も特に限定されないが、後述する基材1リットル当たり30〜400gの範囲であることが好ましい。 As the NO oxidation catalyst 20 according to the present invention, a catalyst that includes a porous oxide carrier and a noble metal supported thereon and can efficiently oxidize NO in exhaust gas to NO 2 is preferably used. . The metal oxide constituting such a porous oxide carrier is not particularly limited. For example, alumina, silica, titania, zirconia, ceria, ceria-alumina solid solution, ceria-titania solid solution, ceria-zirconia solid solution, zirconia -A titania solid solution, a silica-alumina solid solution, a zeolite, etc. can be mentioned. In addition, the porous oxide carrier can be used as a single oxide of a single metal oxide, a combination of two or more metal oxides, or a composite oxide. The amount of the porous oxide carrier is not particularly limited, but is preferably in the range of 30 to 400 g per liter of the base material described later.

また、貴金属としては、白金(Pt)、パラジウム(Pd)、ロジウム(Rh)、イリジウム(Ir)、ルテニウム(Ru)が挙げられる。これらの中でも、NOの酸化活性が高いという観点からPtが特に好ましい。このような貴金属の担持量も特に限定されないが、後述する基材1リットル当たり0.1〜20gの範囲であることが好ましい。   Examples of the noble metal include platinum (Pt), palladium (Pd), rhodium (Rh), iridium (Ir), and ruthenium (Ru). Among these, Pt is particularly preferable from the viewpoint of high NO oxidation activity. The amount of such noble metal supported is not particularly limited, but is preferably in the range of 0.1 to 20 g per liter of the base material described later.

また、多孔質酸化物担体にV、Cr、Mn、Fe、Co、Ni、Cu、Zn、Mo、Ag、In等の金属を担持してもよい。   Moreover, you may carry | support metals, such as V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Mo, Ag, In, on a porous oxide support | carrier.

本発明にかかるNO酸化触媒20の形態も特に制限されず、ハニカム形状のモノリス触媒、ペレット形状のペレット触媒等の形態とすることができる。ここで用いられる基材も特に制限されず、モノリス状基材、ペレット状基材、プレート状基材等が好適に採用されるが、中でもモノリス状基材を用いると本発明の効果がより確実に達成される傾向にある。また、このような基材の材質も特に制限されないが、コーディエライト、炭化ケイ素、ムライト等のセラミックスからなる基材や、クロム、ニッケル及びアルミニウムを含むステンレススチール等の金属からなる基材が好適に採用される。   The form of the NO oxidation catalyst 20 according to the present invention is not particularly limited, and may be in the form of a honeycomb-shaped monolith catalyst, a pellet-shaped pellet catalyst, or the like. The substrate used here is not particularly limited, and a monolith substrate, a pellet substrate, a plate substrate and the like are preferably employed. Among them, the effect of the present invention is more sure when a monolith substrate is used. Tend to be achieved. Also, the material of such a substrate is not particularly limited, but a substrate made of a ceramic such as cordierite, silicon carbide, mullite, or a substrate made of a metal such as stainless steel including chromium, nickel and aluminum is preferable. Adopted.

このような本発明にかかるNO酸化触媒20の具体例としては、例えば、特開平8−103636号公報、特開平8−243356号公報、特開平9−299795号公報、特開2001−115824号公報、特開2002−35587号公報、特開2002−89246号公報、特開2003−80033号公報、特開2003−205223号公報、特開2004−167354号公報、特開2006−46286号公報に記載のNO酸化触媒が挙げられる。   Specific examples of the NO oxidation catalyst 20 according to the present invention include, for example, JP-A-8-103636, JP-A-8-243356, JP-A-9-299795, and JP-A-2001-115824. , JP 2002-35587 A, JP 2002-89246 A, JP 2003-80033 A, JP 2003-205223 A, JP 2004-167354 A, JP 2006-46286 A. NO oxidation catalyst.

本発明にかかるDPF30としては、その形態は特に制限されず、図1に示すようなウォールフロー型のものであっても、或いはフォーム型のものであってもよい。なお、ウォールフロー型のDPFは、下流側に詰栓が施された第1通路と、上流側に詰栓が施された第2通路とが交互に区画形成されたハニカム構造を有しており、排ガスは第1通路から流路壁面を通過して第2通路に流入して下流側に流れ、その際に排ガス中のPMが流路壁面によって捕集される。このようなDPF30の材質も特に制限されないが、コージェライト、炭化ケイ素、シリカ、アルミナ、ムライト等のセラミックスからなる基材や、クロム、ニッケル及びアルミニウムを含むステンレススチール等の金属からなる基材が好適に採用される。なお、DPF30に貴金属等の触媒がコートされていると、OがPMを酸化する前に分解され易くなる傾向にあるため、DPF30には触媒がコートされていないことが好ましい。 The form of the DPF 30 according to the present invention is not particularly limited, and may be a wall flow type as shown in FIG. 1 or a foam type. The wall flow type DPF has a honeycomb structure in which a first passage with a plug on the downstream side and a second passage with a plug on the upstream side are alternately formed. The exhaust gas passes from the first passage through the flow passage wall surface, flows into the second passage and flows downstream, and at that time, PM in the exhaust gas is collected by the flow passage wall surface. The material of the DPF 30 is not particularly limited, but a base material made of a ceramic such as cordierite, silicon carbide, silica, alumina, mullite, or a base material made of a metal such as stainless steel including chromium, nickel, and aluminum is preferable. Adopted. Note that if the DPF 30 is coated with a catalyst such as a noble metal, it tends to be decomposed before O 3 oxidizes PM. Therefore, it is preferable that the DPF 30 is not coated with a catalyst.

図1に示す本発明の排ガス浄化装置においては、上述のNO酸化触媒20とDPF30との間、すなわちNO酸化触媒20の下流側且つDPF30の上流側に、DPF30にオゾン(O)を供給可能なオゾン供給手段40が接続されている。かかるオゾン供給手段40は、オゾン発生手段としてのオゾン発生器41と、オゾン発生器41にオゾン供給通路42を介して接続されたオゾン供給ノズル43とを備えている。 In the exhaust gas purification apparatus of the present invention shown in FIG. 1, ozone (O 3 ) can be supplied to the DPF 30 between the NO oxidation catalyst 20 and the DPF 30, that is, downstream of the NO oxidation catalyst 20 and upstream of the DPF 30. A simple ozone supply means 40 is connected. The ozone supply means 40 includes an ozone generator 41 as an ozone generation means, and an ozone supply nozzle 43 connected to the ozone generator 41 via an ozone supply passage 42.

本発明にかかるオゾン発生器41としては、高電圧を印加可能な放電管内に原料となる空気又は酸素を流しつつオゾンを発生させる形態や、他の任意の形式のものを用いることができるが、オゾン発生器41に供給するガスに窒素が存在するとNOが生成するため、酸素のみを供給することが好ましい。 As the ozone generator 41 according to the present invention, a form in which ozone is generated while flowing air or oxygen as a raw material in a discharge tube to which a high voltage can be applied, and other arbitrary types can be used. Since NO x is generated when nitrogen is present in the gas supplied to the ozone generator 41, it is preferable to supply only oxygen.

なお、ここで原料となる空気又は酸素は、特許文献4の場合と異なり、排ガス通路外から取り込まれる気体、例えば外気に含まれる気体であり、特許文献4のように排ガス通路内の排ガスに含まれる気体ではない。また、オゾン発生器41においては、高温の原料気体を用いるよりも低温の原料気体を用いた方がオゾンの生成効率が高い。従って、このように排ガス通路外の気体を用いてオゾンを生成することにより、特許文献4の場合に比べてオゾン生成効率を向上させることが可能である。   Note that air or oxygen as a raw material here is a gas taken from outside the exhaust gas passage, for example, a gas contained in the outside air, unlike the case of Patent Document 4, and is contained in the exhaust gas in the exhaust gas passage as in Patent Document 4. It is not a gas. Further, in the ozone generator 41, the ozone generation efficiency is higher when the low temperature source gas is used than when the high temperature source gas is used. Therefore, by generating ozone using the gas outside the exhaust gas passage in this way, it is possible to improve the ozone generation efficiency as compared with the case of Patent Document 4.

本発明にかかるオゾン供給ノズル43は、これから噴射供給されたオゾンが排ガス中のNO等と反応して消費されにくくなるように、DPF30の直上流位置に配置され、そこからDPF30に向かってオゾンを供給することが好ましい。また、DPF30の上流端面全体に満遍なくオゾンを供給できるよう、DPF30の上流端面の全直径に及ぶような複数のオゾン供給口44を有していることが好ましい。なお、オゾン供給手段40の形態としては、このようなオゾン供給ノズル43を有するもの以外にも種々の形態が可能であり、例えば一つのオゾン供給口しか有しないような場合は、オゾン供給口とDPFの上流端面との距離を、その上流端面全体に満遍なくオゾンが行き渡るような距離だけ離間させることが好ましい。 The ozone supply nozzle 43 according to the present invention is arranged at a position immediately upstream of the DPF 30 so that the ozone supplied and supplied from this reacts with NO x or the like in the exhaust gas and is not easily consumed. Is preferably supplied. Moreover, it is preferable to have a plurality of ozone supply ports 44 that extend over the entire diameter of the upstream end surface of the DPF 30 so that ozone can be uniformly supplied to the entire upstream end surface of the DPF 30. As the form of the ozone supply means 40, various forms other than those having the ozone supply nozzle 43 are possible. For example, when only one ozone supply port is provided, It is preferable that the distance from the upstream end face of the DPF be separated by a distance that allows ozone to spread throughout the entire upstream end face.

さらに、図1に示す本発明の排ガス浄化装置においては、DPF30を通る排ガスの温度を測定する排ガス温度検知手段として温度センサー50が設けられており、温度センサー50により検知された排ガス温度に基づいてオゾン供給手段40を制御するオゾン供給制御手段としてのECU100に電気的に接続されている。なお、本発明にかかる排ガス温度検知手段は、温度センサー50に限定されず、エンジンの運転状況等に基づいてECU100内に保存されたエンジン特性マップデータ等を用いてDPF30を通る排ガスの温度を推定する手段であってもよい。また、本発明の排ガス浄化装置においては、図示しないが、DPF30の上下流側の差圧によってPMの捕集量や詰まり具合を検出する排気圧センサ、DPF30に流入する排ガスの空燃比を検出する空燃比センサ等を備えていてもよい。   Further, in the exhaust gas purification apparatus of the present invention shown in FIG. 1, a temperature sensor 50 is provided as exhaust gas temperature detection means for measuring the temperature of the exhaust gas passing through the DPF 30, and based on the exhaust gas temperature detected by the temperature sensor 50. The ECU 100 is electrically connected to an ECU 100 serving as an ozone supply control unit that controls the ozone supply unit 40. The exhaust gas temperature detecting means according to the present invention is not limited to the temperature sensor 50, and the temperature of the exhaust gas passing through the DPF 30 is estimated using engine characteristic map data stored in the ECU 100 based on the operating state of the engine and the like. It may be a means to do. In the exhaust gas purification apparatus of the present invention, although not shown, an exhaust pressure sensor that detects the amount of PM trapped and the degree of clogging by the differential pressure on the upstream and downstream sides of the DPF 30, and the air-fuel ratio of the exhaust gas flowing into the DPF 30 are detected. An air-fuel ratio sensor or the like may be provided.

以上説明した図1に示す本発明の排ガス浄化装置によれば、排ガス中のNOの少なくとも一部(好ましくは全部)が、前述のNO酸化触媒20によりNOに酸化される。そして、その排ガス中にオゾン供給手段40からオゾンが供給されると、以下の反応式にしたがってNOとオゾンとが反応してオゾンが消費され得る。
NO+O→NO+O…(1)
NO+O→NO+O…(2)
2NO→2NO+O…(3)。
According to the exhaust gas purification apparatus of the present invention shown in FIG. 1 described above, at least a part (preferably all) of NO in the exhaust gas is oxidized to NO 2 by the NO oxidation catalyst 20 described above. When the ozone from the ozone supply means 40 to the flue gas is supplied, ozone reacts with NO x and ozone in accordance with the following reaction formula can be consumed.
NO + O 3 → NO 2 + O 2 (1)
NO 2 + O 3 → NO 3 + O 2 (2)
2NO 3 → 2NO 2 + O 2 (3).

しかしながら、オゾンとNOxとの反応性は、NOよりもNOの方が低いことから、上述のように予め排ガス中のNOをNOに酸化しておくことにより、(1)の反応で消費されるオゾンが抑制され、より多くの量のオゾンが続いてのDPF30におけるPMの酸化除去に使用されるようになるため、PMの酸化速度の低下が十分に抑制され、高水準のPM浄化効率が達成されるようになる。 However, since the reactivity between ozone and NOx is lower in NO 2 than NO, it is consumed in the reaction (1) by previously oxidizing NO in exhaust gas to NO 2 as described above. Is suppressed, and a larger amount of ozone is subsequently used for the oxidation removal of PM in the DPF 30. Therefore, a decrease in the oxidation rate of PM is sufficiently suppressed, and a high level of PM purification efficiency is achieved. Will be achieved.

そして、DPF30においては、以下に示すオゾンとPMとの反応により、PMはCO及びCOとして除去される。
C+O→CO+O…(4)
C+2O→CO+2O…(5)。
Then, in the DPF 30, by reaction with ozone and PM shown below, PM is removed as CO and CO 2.
C + O 3 → CO + O 2 (4)
C + 2O 3 → CO 2 + 2O 2 (5).

なお、本発明者らによれば、以下の知見が得られている。すなわち、約200℃以上でOの分解が始まり、また、200℃以上でNOによりPMが酸化され始める。さらに、図2に示すように、オゾンの投入量が500ppmの場合は、300℃以下(好ましくは250℃以下)でオゾンとNOxとの反応性がNOよりもNOの方が低くなっており、300℃を超えるとNOとオゾンとの反応性が高くなる傾向にある。 According to the present inventors, the following knowledge has been obtained. That is, decomposition of O 3 starts at about 200 ° C. or higher, and PM starts to be oxidized by NO 2 at 200 ° C. or higher. Furthermore, as shown in FIG. 2, when the input amount of ozone is 500 ppm, the reactivity of ozone with NOx at 300 ° C. or less (preferably 250 ° C. or less) has become lower in NO 2 than NO When the temperature exceeds 300 ° C., the reactivity between NO 2 and ozone tends to increase.

したがって、本発明の排ガス浄化装置においては、DPF30を通る排ガス温度が50℃以上(より好ましくは100℃以上)の第一の所定温度以上で且つ300℃以下(より好ましくは250℃以下)の第二の所定温度以下の範囲内のときに、オゾン供給手段40からオゾンを供給するようにし、300℃(より好ましくは250℃)を超えた高温領域においてはオゾンを供給せずにNO酸化触媒で生成したNOのみでPMを酸化することが好ましい。このようにオゾン供給手段40を制御すれば、排ガス中のNOによるオゾンの消費がより確実に抑制されるようになるため、PMの酸化速度の低下がより十分に抑制され、より高水準のPM浄化効率が達成されるようになる。 Therefore, in the exhaust gas purification apparatus of the present invention, the exhaust gas temperature passing through the DPF 30 is a first predetermined temperature that is 50 ° C. or higher (more preferably 100 ° C. or higher) and 300 ° C. or lower (more preferably 250 ° C. or lower). The ozone is supplied from the ozone supply means 40 when the temperature is within a predetermined temperature range, and in a high temperature region exceeding 300 ° C. (more preferably 250 ° C.), ozone is not supplied and the NO oxidation catalyst is used. It is preferable to oxidize PM only with the produced NO 2 . By controlling the ozone supply means 40 in this way, the consumption of ozone by NO x in the exhaust gas is more reliably suppressed, so that the reduction in the oxidation rate of PM is more sufficiently suppressed and a higher level is achieved. PM purification efficiency is achieved.

なお、このようなオゾンの供給タイミングとしては、DPF30におけるPMの捕集量が所定値以上となったときが好ましい。   Note that the ozone supply timing is preferably when the amount of PM collected in the DPF 30 is equal to or greater than a predetermined value.

また、NO酸化触媒20によりNOをNOにより確実に酸化するためには、50℃以上の温度が必要であり、100℃以上の温度であることがより好ましいことから、NO酸化触媒20はできる限り排ガス通路15の上流側に設置することが好ましい。 Further, in order to reliably oxidize NO with NO 2 by the NO oxidation catalyst 20, a temperature of 50 ° C. or higher is necessary, and a temperature of 100 ° C. or higher is more preferable. As long as it is installed on the upstream side of the exhaust gas passage 15, it is preferable.

さらに、本発明の排ガス浄化装置においては、EGR装置等の他の排ガス浄化デバイスを併用し、予め排ガス中のNO量を低減させておくことが好ましい。このように予め排ガス中のNO量を低減させておくと、オゾンの消費量がより減少してPMの酸化効率がより向上する傾向にある。 Furthermore, in the exhaust gas purifying apparatus of the present invention, it is preferable to reduce the amount of NO x in the exhaust gas in advance by using another exhaust gas purifying device such as an EGR device in combination. With such advance is previously reduced amount of NO x in the exhaust gas tends to further improve oxidation efficiency of the PM decreases more the consumption of ozone.

以上、本発明の排ガス浄化装置の好適な一実施形態について説明してきたが、本発明は他の実施形態を採ることも可能である。例えば、前記実施形態ではPM捕集装置としてウォールフロー型のDPFを採用したが、他にも様々なフィルタ構造を採用することができる。また、基材の形状や構造も、前述のようなハニカム状のほか、板状、筒状、ペレット状、メッシュ状(例えば、無機繊維の織布又は不織布、金属製の網)等が可能である。   The preferred embodiment of the exhaust gas purifying apparatus of the present invention has been described above, but the present invention can adopt other embodiments. For example, in the above embodiment, a wall flow type DPF is employed as the PM trapping device, but various other filter structures can be employed. In addition to the honeycomb shape as described above, the shape and structure of the substrate can also be a plate shape, a cylindrical shape, a pellet shape, a mesh shape (for example, a woven or non-woven fabric of inorganic fibers, a metal net), etc. is there.

また、本発明は、圧縮着火式内燃機関としてのディーゼルエンジン以外にも、PM発生の可能性のある全ての内燃機関に適用できる。例えば、直噴の火花点火式内燃機関、より具体的には直噴リーンバーンガソリンエンジンである。このエンジンでは筒内燃焼室に燃料が直接噴射されるが、燃料噴射量が多い高負荷域では燃料が燃焼しきらず、PMが発生する可能性がある。このようなエンジンに本発明を適用しても、前記と同様の作用効果が十分期待できる。   Further, the present invention can be applied to all internal combustion engines that may generate PM, in addition to a diesel engine as a compression ignition type internal combustion engine. For example, a direct injection spark ignition internal combustion engine, more specifically, a direct injection lean burn gasoline engine. In this engine, fuel is directly injected into the in-cylinder combustion chamber. However, in a high load region where the fuel injection amount is large, the fuel does not completely burn and PM may be generated. Even if the present invention is applied to such an engine, the same effect as described above can be sufficiently expected.

以下、実施例及び比較例に基づいて本発明をより具体的に説明するが、本発明は以下の実施例に限定されるものではない。   EXAMPLES Hereinafter, although this invention is demonstrated more concretely based on an Example and a comparative example, this invention is not limited to a following example.

(1)実験装置
図3に、実施例及び比較例で用いた実験装置の模式図を示す。図3に示す実験装置60においては、後述する模擬ガス(MG)が、上流側石英管61内に配置されたNO酸化触媒62を通過した後、下流側石英管63内に配置されたDPF64を通過して、図示しない排気ダクトから外部に排出される。そして、図示しないオゾン発生器から供給された酸素及びオゾン(又は酸素のみ)が、上流側石英管61と下流側石英管63との間に配置された三方エルボ65から注入ガスとして供給され、模擬ガスと混合された後に模擬ガスと共にDPF64に供給される。また、上流側石英管61と下流側石英管63との外周部にはそれぞれ電気ヒータ66,67が設けられ、NO酸化触媒62とDPF64との温度が制御されるようになっている。さらに、NO酸化触媒62とDPF64との直上流位置における温度をそれぞれ計測するための温度センサ68,69が設けられている。
(1) Experimental apparatus In FIG. 3, the schematic diagram of the experimental apparatus used by the Example and the comparative example is shown. In the experimental apparatus 60 shown in FIG. 3, a simulation gas (MG), which will be described later, passes through the NO oxidation catalyst 62 disposed in the upstream side quartz tube 61, and then the DPF 64 disposed in the downstream side quartz tube 63 is used. It passes through and is discharged outside through an exhaust duct (not shown). Then, oxygen and ozone (or only oxygen) supplied from an ozone generator (not shown) are supplied as an injection gas from a three-way elbow 65 disposed between the upstream side quartz tube 61 and the downstream side quartz tube 63, and simulated. After being mixed with the gas, it is supplied to the DPF 64 together with the simulated gas. Electric heaters 66 and 67 are provided on the outer peripheral portions of the upstream side quartz tube 61 and the downstream side quartz tube 63, respectively, so that the temperatures of the NO oxidation catalyst 62 and the DPF 64 are controlled. Furthermore, temperature sensors 68 and 69 are provided for measuring temperatures at the positions immediately upstream of the NO oxidation catalyst 62 and the DPF 64, respectively.

(2)実験条件
温度センサ68,69によって検出される温度が200℃となるように電気ヒータ66,67を制御した。また、模擬ガスの組成は、それぞれ体積濃度で、NOが210ppm、Oが5%、HOが3%、残部がNとし、模擬ガスの流量は9.5L/minとした。さらに、注入ガスの組成は、オゾン発生器の電源をオンにしてオゾン供給を行う場合はオゾン(O)が10000ppmで残部がOとし、他方、オゾン発生器の電源をオフにしてオゾン供給を行わない場合はOのみとし、注入ガスの流量は0.5L/minとした。
(2) Experimental conditions The electric heaters 66 and 67 were controlled so that the temperature detected by the temperature sensors 68 and 69 was 200 ° C. The composition of the simulated gas was volume concentration, NO was 210 ppm, O 2 was 5%, H 2 O was 3%, the balance was N 2, and the flow rate of the simulated gas was 9.5 L / min. Furthermore, the composition of the injected gas is that ozone is supplied with the ozone generator turned on and the ozone (O 3 ) is 10,000 ppm and the remainder is O 2 , while the ozone generator is turned off and the ozone is supplied. When not performed, only O 2 was used, and the flow rate of the injection gas was 0.5 L / min.

(3)実験方法
温度センサ68,69によって検出される温度が一定(200℃)になるまではNを流しておき、その温度が一定となった後、NOを含有する前記模擬ガスを流し、それと同時にオゾン発生器にOを導入した。そして、オゾンを発生させる場合は、Oを導入するのと同時にオゾン発生器の電源をオンにした。
(3) Experimental method N 2 is allowed to flow until the temperature detected by the temperature sensors 68 and 69 becomes constant (200 ° C.). After that temperature becomes constant, the simulated gas containing NO is allowed to flow. At the same time, O 2 was introduced into the ozone generator. When ozone was generated, the ozone generator was turned on simultaneously with the introduction of O 2 .

なお、DPF64におけるPMの酸化量(酸化速度)は、図示しない排ガス分析器で検出したCO及びCO濃度から算出した。すなわち、模擬ガス流量と、検出された体積濃度と、計測時間との積を1mol分の体積(例えば22.4L)で除することにより、その計測時間中のmol数が得られ、このmol数に基づいてPMの酸化量(酸化速度)が算出される。 Note that the oxidation amount (oxidation rate) of PM in the DPF 64 was calculated from the CO and CO 2 concentrations detected by an exhaust gas analyzer (not shown). That is, by dividing the product of the simulated gas flow rate, the detected volume concentration, and the measurement time by the volume of 1 mol (for example, 22.4 L), the number of mols in the measurement time can be obtained. Based on this, the oxidation amount (oxidation rate) of PM is calculated.

(4)実施例及び比較例
(実施例1)
以下に示す仕様のNO酸化触媒62とDPF64とをそれぞれ配置し、オゾン発生器の電源をオンにした状態で、PMの酸化量(酸化速度)を測定した。
(4) Examples and Comparative Examples (Example 1)
The NO oxidation catalyst 62 and the DPF 64 having the specifications shown below were arranged, and the oxidation amount (oxidation rate) of PM was measured in a state where the power source of the ozone generator was turned on.

<NO酸化触媒>
直径30mm、長さ50mm、セル壁厚4mil(milli inch length、1/1000inch)、セル数400cpsi(cells per square inch)のコージェライト製ハニカム構造体にZrOをコートしたものを用いた。ZrOのコート量は120g/Lであった。なお、分母のL(リットル)は、触媒1L当たりを意味する(以下同様)。これに、ジニトロジアンミン白金を含む水溶液を用いてPtを担持せしめ、乾燥後、300℃で1時間焼成してNO酸化触媒を得た。Ptの担持量は10g/Lであった。このようにして得られたNO酸化触媒62を上流側石英管61内に配置し、実験を行った。
<NO oxidation catalyst>
A cordierite honeycomb structure coated with ZrO 2 having a diameter of 30 mm, a length of 50 mm, a cell wall thickness of 4 mil (milli inch length, 1/1000 inch), and a cell count of 400 cpsi (cells per square inch) was used. The coating amount of ZrO 2 was 120 g / L. The denominator L (liter) means per 1 L of catalyst (the same applies hereinafter). This was supported with Pt using an aqueous solution containing dinitrodiammine platinum, dried, and calcined at 300 ° C. for 1 hour to obtain a NO oxidation catalyst. The amount of Pt supported was 10 g / L. The NO oxidation catalyst 62 obtained in this way was placed in the upstream side quartz tube 61 for experiments.

<DPF>
直径30mm、長さ50mm、セル壁厚12mil、セル数300cpsiのコージェライト製DPF(触媒はコートしていない)にPMを堆積させたものを用いた。PMの堆積には、ディーゼルエンジン(排気量2L)の排気管に、直径30mm、長さ50mmのコージェライト製ハニカム構造体を12個並列に設置できる容器を配置し、ここに2000rpm、30Nmの運転条件の排ガスを1時間流通させてPMを捕集した。このようにしてPMを堆積させたDPF64を、PMが堆積している面を上流側にして、下流側石英管63内に配置し、実験を行った。
<DPF>
A cordierite DPF (catalyst is not coated) having a diameter of 30 mm, a length of 50 mm, a cell wall thickness of 12 mil, and a cell number of 300 cpsi was used. For PM accumulation, a container capable of installing 12 cordierite honeycomb structures with a diameter of 30 mm and a length of 50 mm in parallel is arranged in the exhaust pipe of a diesel engine (displacement 2 L), and operation at 2000 rpm and 30 Nm is arranged here. PM was collected by flowing an exhaust gas under conditions for 1 hour. The DPF 64 on which PM was deposited in this way was placed in the downstream side quartz tube 63 with the surface on which the PM was deposited positioned upstream, and experiments were conducted.

(比較例1)
上流側石英管61内にNO酸化触媒62を配置せず、実施例1で用いたDPFと同様のPMを堆積させたDPF64のみを下流側石英管63内に配置し、模擬ガスにNOを含有させずに流すようにした以外は実施例1と同様にして(オゾン発生器の電源はオン)、PMの酸化量(酸化速度)を測定した。
(Comparative Example 1)
The NO oxidation catalyst 62 is not disposed in the upstream side quartz tube 61, and only the DPF 64 on which PM similar to the DPF used in Example 1 is deposited is disposed in the downstream side quartz tube 63, and the simulated gas contains NO. Except that the flow was not performed, the oxidation amount (oxidation rate) of PM was measured in the same manner as in Example 1 (the power supply of the ozone generator was turned on).

(比較例2)
上流側石英管61内にNO酸化触媒62を配置せず、実施例1で用いたDPFと同様のPMを堆積させたDPF64のみを下流側石英管63内に配置するようにした以外は実施例1と同様にして(模擬ガスはNOを含有、オゾン発生器の電源はオン)、PMの酸化量(酸化速度)を測定した。
(Comparative Example 2)
Example except that the NO oxidation catalyst 62 is not arranged in the upstream side quartz tube 61 and only the DPF 64 on which PM similar to the DPF used in Example 1 is deposited is arranged in the downstream side quartz tube 63. In the same manner as in No. 1 (simulated gas contains NO, the power supply of the ozone generator is turned on), the oxidation amount (oxidation rate) of PM was measured.

(比較例3)
オゾン発生器の電源をオフにしてオゾンを供給しないようにした以外は実施例1と同様にして(NO酸化触媒を使用、模擬ガスはNOを含有)、PMの酸化量(酸化速度)を測定した。
(Comparative Example 3)
The amount of PM oxidation (oxidation rate) is measured in the same manner as in Example 1 (NO oxidation catalyst is used, the simulation gas contains NO) except that the ozone generator is turned off and ozone is not supplied. did.

(5)実験結果
実施例1及び比較例1〜3において、Nから模擬ガスに切り替えてから(オゾン発生器にOを導入してから)10分後のPM酸化速度を図4に示す。図中、縦軸のPM酸化速度の単位g/h/Lは、DPF1リットル当たり且つ1時間当たりに酸化されたPMのグラム数を表す。
(5) Experimental results In Example 1 and Comparative Examples 1 to 3, the PM oxidation rate 10 minutes after switching from N 2 to the simulated gas (after introducing O 2 into the ozone generator) is shown in FIG. . In the figure, the unit g / h / L of the PM oxidation rate on the vertical axis represents the number of grams of PM oxidized per liter of DPF and per hour.

先ず、比較例1の結果と比較例2の結果との比較から、NOが存在するとオゾンによるPM酸化速度が大きく低下することが確認された。それに対して、実施例1においてNO酸化触媒によりNOの85%をNOに酸化するようにすると、実施例1の結果と比較例2の結果との比較から、オゾンとNOとの反応が抑制され、オゾンによるPM酸化速度の低下が十分に抑制されることが確認された。また、実施例1の結果と比較例3の結果との比較から、オゾンが供給されないと、PM酸化速度が著しく低下することが確認された。 First, from the comparison between the result of Comparative Example 1 and the result of Comparative Example 2, it was confirmed that when NO is present, the PM oxidation rate by ozone is greatly reduced. On the other hand, if 85% of NO is oxidized to NO 2 by the NO oxidation catalyst in Example 1, the reaction between ozone and NO x is found from the comparison between the result of Example 1 and the result of Comparative Example 2. It was confirmed that the decrease in the PM oxidation rate due to ozone was sufficiently suppressed. Further, from the comparison between the result of Example 1 and the result of Comparative Example 3, it was confirmed that the PM oxidation rate was significantly reduced when ozone was not supplied.

以上説明したように、本発明によれば、排ガス中のPMを捕集する粒子状物質捕集装置を用いてディーゼルエンジン等の内燃機関から排出された排ガスを浄化する装置において、オゾンを用いてPMを酸化除去する際に、オゾンを効率的に使用可能とし、NO等によるPMの酸化速度の低下を十分に抑制して高水準のPM浄化効率を達成することが可能な排ガス浄化装置を提供することが可能となる。 As described above, according to the present invention, ozone is used in an apparatus for purifying exhaust gas discharged from an internal combustion engine such as a diesel engine using a particulate matter collecting apparatus that collects PM in exhaust gas. An exhaust gas purifying apparatus that can efficiently use ozone when oxidizing and removing PM, and can sufficiently suppress a decrease in the oxidation rate of PM due to NO x or the like to achieve a high level of PM purification efficiency. It becomes possible to provide.

内燃機関に接続された本発明の排ガス浄化装置の好適な一実施形態の模式図である。1 is a schematic view of a preferred embodiment of an exhaust gas purification apparatus of the present invention connected to an internal combustion engine. NO又はNOと反応して減少するオゾンの割合と温度との関係を示すグラフである。Is a graph showing the relationship between the ratio and the temperature of the ozone decreases react with NO or NO 2. 実施例及び比較例で用いた実験装置(排ガス浄化装置)の模式図である。It is a schematic diagram of the experimental apparatus (exhaust gas purification apparatus) used in the examples and comparative examples. 実施例1及び比較例1〜3におけるPM酸化速度の比較を示すグラフである。It is a graph which shows the comparison of PM oxidation rate in Example 1 and Comparative Examples 1-3.

符号の説明Explanation of symbols

10…ディーゼルエンジン、15…排ガス通路、20…NO酸化触媒、30…DPF、40…オゾン供給手段、41…オゾン発生器、42…オゾン供給通路、43…オゾン供給ノズル、44…オゾン供給口、50…温度センサー、100…ECU。   DESCRIPTION OF SYMBOLS 10 ... Diesel engine, 15 ... Exhaust gas passage, 20 ... NO oxidation catalyst, 30 ... DPF, 40 ... Ozone supply means, 41 ... Ozone generator, 42 ... Ozone supply passage, 43 ... Ozone supply nozzle, 44 ... Ozone supply port, 50 ... temperature sensor, 100 ... ECU.

Claims (3)

内燃機関に接続された排ガス通路と、
前記排ガス通路内に配置され、排ガス中の粒子状物質を捕集する粒子状物質捕集装置と、
前記粒子状物質捕集装置より上流側の前記排ガス通路に接続され、前記粒子状物質捕集装置にオゾンを供給可能なオゾン供給手段と、
前記オゾン供給手段より上流側の前記排ガス通路内に配置され、排ガス中のNOを酸化するNO酸化触媒と、
を備えることを特徴とする排ガス浄化装置。
An exhaust gas passage connected to the internal combustion engine;
A particulate matter collecting device disposed in the exhaust gas passage for collecting particulate matter in the exhaust gas;
An ozone supply means connected to the exhaust gas passage upstream of the particulate matter collection device and capable of supplying ozone to the particulate matter collection device;
A NO oxidation catalyst which is disposed in the exhaust gas passage upstream of the ozone supply means and oxidizes NO in the exhaust gas;
An exhaust gas purification apparatus comprising:
前記粒子状物質捕集装置を通る排ガスの温度を測定又は推定する排ガス温度検知手段と、
前記排ガス温度検知手段により検知された排ガス温度に基づいて前記オゾン供給手段を制御するオゾン供給制御手段と、
を更に備えることを特徴とする請求項1に記載の排ガス浄化装置。
Exhaust gas temperature detection means for measuring or estimating the temperature of the exhaust gas passing through the particulate matter collection device;
Ozone supply control means for controlling the ozone supply means based on the exhaust gas temperature detected by the exhaust gas temperature detection means;
The exhaust gas purification apparatus according to claim 1, further comprising:
前記オゾン供給制御手段が、前記排ガス温度が50℃以上の第一の所定温度以上で且つ300℃以下の第二の所定温度以下の範囲内のときにオゾンを供給するように前記オゾン供給手段を制御することを特徴とする請求項2に記載の排ガス浄化装置。   The ozone supply control means is configured to supply ozone when the exhaust gas temperature is within a range of a first predetermined temperature of 50 ° C. or higher and a second predetermined temperature of 300 ° C. or lower. It controls, The exhaust gas purification apparatus of Claim 2 characterized by the above-mentioned.
JP2006160814A 2006-06-09 2006-06-09 Exhaust gas purification device Expired - Fee Related JP4582806B2 (en)

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US12/303,814 US8484952B2 (en) 2006-06-09 2007-06-06 Device for purification of exhaust gas
EP07767092A EP1999346B1 (en) 2006-06-09 2007-06-06 Device for purification of exhaust gas
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WO2007142355A1 (en) 2007-12-13

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