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JP2007285330A - Method of forming rivet-like fastening member, rivet-like fastening member, and intermediate material for forming rivet-like fastening member - Google Patents

Method of forming rivet-like fastening member, rivet-like fastening member, and intermediate material for forming rivet-like fastening member Download PDF

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JP2007285330A
JP2007285330A JP2006110354A JP2006110354A JP2007285330A JP 2007285330 A JP2007285330 A JP 2007285330A JP 2006110354 A JP2006110354 A JP 2006110354A JP 2006110354 A JP2006110354 A JP 2006110354A JP 2007285330 A JP2007285330 A JP 2007285330A
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rivet
semi
braid
fastening member
cured
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Yasushi Kageyama
裕史 影山
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Toyota Motor Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To form a lightweight rivet-like fastening member by a rather simple method. <P>SOLUTION: This rivet-like fastening member 10 is formed in a tubular hole extended through plate materials 6, 8. The rivet-like fastening member comprises a tubular shaft part 12 and head-like parts 14, 15 on both sides of the plate materials 6, 8. To form the rivet-like fastening member 10, a semi-hardened braiding knitted in a tubular shape to include carbon fibers and a thermosetting resin in a semi-hardened state is so inserted into a fastening hole that its both ends can be projected therefrom. A mold releasing guide shaft is inserted into the tubular hollow portion of the braiding. With the mold releasing guide shaft used as a guide, both ends of the semi-hardened braiding are pressed and spread into a head shape by a proper pressing patch to form the braiding into a rivet-like shape, and the semi-hardened resin is thermally set. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明はリベット状締結部材の形成方法、リベット状締結部材及びリベット状締結部材形成用の中間素材に係り、特に、複数の部品を通して設けられた締結用穴に挿入し、締結用穴の両側に突き出る部分を頭状に広げ締結を行うリベット状締結部材の形成方法と、その方法によって形成されたリベット状締結部材、及びその方法に用いられるリベット状締結部材形成用の中間素材に関する。   The present invention relates to a method for forming a rivet-like fastening member, a rivet-like fastening member, and an intermediate material for forming a rivet-like fastening member, and in particular, is inserted into a fastening hole provided through a plurality of parts, on both sides of the fastening hole. The present invention relates to a method for forming a rivet-like fastening member that widens and protrudes a protruding portion, and a rivet-like fastening member formed by the method, and an intermediate material for forming a rivet-like fastening member used in the method.

航空機、車両等の軽量化のために、繊維強化樹脂が用いられる。繊維強化樹脂は、例えばカーボン繊維強化樹脂(Carbon Fiber Reinforced Plastic:CFRP)等であって、強度の優れたカーボンファイバ等を樹脂に強化材として配合したものであり、これを用いて樹脂成形技術を適用することで、一体化されて高強度で軽量の枠体等の製品を得ることができる。しかしながら、CFRPを一体化成形した製品は、材料のリサイクルに難点があり、またCFRP等の材料自体も高価であることから、CFRP等を用いて形状の簡単な複数の部品を作り、これを接合して所望の形状の製品とすることが行われる。   In order to reduce the weight of aircraft, vehicles, etc., fiber reinforced resin is used. The fiber reinforced resin is, for example, carbon fiber reinforced resin (CFRP) or the like, and is obtained by blending carbon fiber having excellent strength with a resin as a reinforcing material. By applying, it is possible to obtain a product such as a high-strength and lightweight frame body integrated. However, CFRP-integrated products have difficulties in recycling materials, and the materials themselves such as CFRP are also expensive. Therefore, CFRP is used to make multiple simple parts and join them together. Thus, a product having a desired shape is obtained.

複数の部品の接合方法、特に複数の板材を積層して接合する方法としては、リベット技術や、ボルトとナットによる締結方法が広く用いられる。金属リベットや金属ボルト等を用いると、金属製のため締結部材の重量が重くなり、CFRPを用いて軽量化する目的にそぐわない。そこで締結部材の軽量化が検討されている。   As a method for joining a plurality of components, particularly a method for laminating and joining a plurality of plate members, a rivet technique and a fastening method using bolts and nuts are widely used. If a metal rivet, a metal bolt, or the like is used, the fastening member becomes heavy because it is made of metal, which is not suitable for the purpose of reducing the weight using CFRP. Therefore, the weight reduction of the fastening member has been studied.

例えば、特許文献1には、十分高い強度と耐蝕性を有し、コストの低い接合方法として、耐蝕性材料の2あるいはそれ以上の部材をボルト−ナット等の機械的接合具による圧着下で接着し、ついでその機械的接合具を取り除き、取り除いた部分に未硬化の繊維強化熱硬化性樹脂を充填し、熱硬化性樹脂を硬化させてリベットを形成することが開示されている。   For example, in Patent Document 1, two or more members of a corrosion-resistant material are bonded under pressure with a mechanical joint such as a bolt-nut as a low cost joining method having sufficiently high strength and corrosion resistance. Then, it is disclosed that the mechanical joint is removed, the removed portion is filled with an uncured fiber reinforced thermosetting resin, and the thermosetting resin is cured to form a rivet.

また、特許文献2には、リベットの形成材料として繊維硬化樹脂でエポキシ樹脂マトリクスを用いた場合にエポキシ樹脂が熱硬化性樹脂であるために頭部の形成が不十分になる課題を解決するものとして、繊維強化樹脂で熱可塑性樹脂をマトリクス樹脂として用いることが開示されている。ここでは、型内に繊維を所定のリベット形状に配置し、型閉めした後、重合触媒と開始剤を含む溶融したω−ラクタム類を注入し、これを加熱しモノマーキャスティング法により成形し、マトリクス樹脂をナイロン(ポリアミド樹脂)としている。そして、リベットを形成した後、被締結材の取付穴にこのリベットを通し、頭部形成用の凹部を有する成型用型を用いて加熱により頭部を形成することが述べられている。   Further, Patent Document 2 solves the problem that the formation of the head becomes insufficient because the epoxy resin is a thermosetting resin when an epoxy resin matrix is used as a rivet forming material with a fiber curable resin. It is disclosed that a thermoplastic resin is used as a matrix resin as a fiber reinforced resin. Here, the fibers are arranged in a predetermined rivet shape in the mold, and after closing the mold, molten ω-lactams containing a polymerization catalyst and an initiator are injected, and this is heated and molded by the monomer casting method. The resin is nylon (polyamide resin). And after forming a rivet, passing this rivet through the attachment hole of a to-be-fastened material, and forming a head by heating using the shaping | molding type | mold which has the recessed part for head formation is described.

また、特許文献3には、多数本の繊維を束ね用金属環で繊維束とし、これを被結合物に設けられた貫通したリベット用皿穴に挿入し、液体状の樹脂を注入し、乾燥硬化させることが開示されている。   Further, in Patent Document 3, a large number of fibers are bundled with a metal ring for bundling, and this is inserted into a through-hole for rivets provided in an object to be bonded, and a liquid resin is injected and dried. Curing is disclosed.

特開昭52−15958号公報JP 52-15958 A 特開平4−244609号公報JP-A-4-244609 特開平6−173914号公報JP-A-6-173914

上記のように、樹脂を用いてリベット状とし、部品間の接合を行うことが提案されている。しかし、特許文献1の方法は複雑な工程を必要とし、特許文献2の方法は熱可塑性樹脂によって頭部を形成するので、強度的に課題を残す。また、特許文献3の方法は、金属環を用いて樹脂を束ねるので、工程が複雑な上、重量が増加する。このように、従来技術によれば、樹脂を用いた軽量化リベット技術が試みられているが、複雑な工程を必要とするか、強度的あるいは軽量化の面で課題を残し、不十分である。   As described above, it has been proposed to use a resin to form a rivet and to join parts together. However, the method of Patent Document 1 requires a complicated process, and the method of Patent Document 2 forms a head portion with a thermoplastic resin, so that a problem remains in strength. Moreover, since the method of patent document 3 bundles resin using a metal ring, a process is complicated and a weight increases. As described above, according to the prior art, a lightweight rivet technology using a resin has been attempted, but a complicated process is required, or a problem is left in terms of strength or weight reduction, which is insufficient. .

本発明の目的は、比較的簡単な方法で軽量なリベット状締結部材を形成する方法を提供することである。また他の目的は、軽量なリベット状締結部材を提供することである。さらに、比較的簡単な方法で軽量なリベット状締結部材を形成する方法に用いられる中間素材を提供することである。以下の手段は、これらの目的の少なくとも1つに貢献する。   It is an object of the present invention to provide a method for forming a lightweight rivet-like fastening member in a relatively simple manner. Another object is to provide a lightweight rivet-like fastening member. It is another object of the present invention to provide an intermediate material used in a method for forming a lightweight rivet-like fastening member by a relatively simple method. The following means contribute to at least one of these purposes.

本発明に係るリベット状締結部材の形成方法は、複数の部品を通して設けられた締結用穴に挿入し、締結用穴の両側に突き出る部分を頭状に広げ締結を行うリベット状締結部材の形成方法であって、繊維を筒状に編み半硬化状態の熱硬化性樹脂を含ませた半硬化編組、又は半硬化状態の樹脂と繊維を筒状に編んだ半硬化編組を、両端を突き出るように締結用穴に挿入する編組挿入工程と、半硬化編組の筒状中空部分に、離型用ガイド軸を挿入するガイド挿入工程と、離型用ガイド軸を案内として、半硬化編組の両端を押しつぶして頭状に広げ、リベット状形状に成形する成形工程と、半硬化編組に含まれる半硬化樹脂を熱硬化させる硬化工程と、を含むことを特徴とする。   The method for forming a rivet-like fastening member according to the present invention is a method for forming a rivet-like fastening member that is inserted into a fastening hole provided through a plurality of parts, and a portion protruding from both sides of the fastening hole is widened in a head shape and fastened. The fiber is knitted in a semi-cured braid containing a thermosetting resin in a semi-cured state, or a semi-cured braid in which a semi-cured resin and a fiber are knitted in a tubular shape so as to protrude from both ends. Braid insertion process for inserting into the fastening hole, guide insertion process for inserting the release guide shaft into the cylindrical hollow part of the semi-cured braid, and crushing both ends of the semi-cured braid using the release guide shaft as a guide And forming into a rivet shape, and a curing step of thermally curing a semi-cured resin contained in the semi-cured braid.

また、本発明に係るリベット状締結部材は、複数の部品を通して設けられた締結用穴に挿入し、締結用穴の両側に突き出る部分を頭状に広げ締結を行うリベット状締結部材であって、筒状に編まれた繊維の間に熱硬化性樹脂が含まれている複合編組、又は繊維と熱硬化性樹脂とが筒状に編まれている複合編組が締結用穴の内壁に固着し、筒状内径が滑らかである軸部と、締結用穴の両側に突き出る複合編組の部分がつぶされ、締結用穴の径を超えて広げられた両側頭状部と、を有することを特徴とする。   Further, the rivet-like fastening member according to the present invention is a rivet-like fastening member that is inserted into a fastening hole provided through a plurality of parts, and a portion protruding to both sides of the fastening hole is widened in a head shape and fastened. A composite braid in which a thermosetting resin is contained between fibers knitted in a cylindrical shape, or a composite braid in which fibers and a thermosetting resin are knitted in a cylindrical shape are fixed to the inner wall of the fastening hole, It has a shaft portion having a smooth cylindrical inner diameter, and both side head-shaped portions that are crushed and widened beyond the diameter of the fastening hole, with the portion of the composite braid protruding on both sides of the fastening hole. .

また、両側頭状部は、軸部の筒状内径と連通している頭部穴を有することが好ましい。   Moreover, it is preferable that a both-side head-shaped part has a head hole connected with the cylindrical internal diameter of a axial part.

また、本発明に係るリベット状締結部材において、軸部の複合編組の筒状内径部及び頭部穴に充填される補強部を有することが好ましい。   Moreover, the rivet-shaped fastening member according to the present invention preferably has a cylindrical inner diameter portion of the composite braid of the shaft portion and a reinforcing portion filled in the head hole.

また、頭部穴は、楕円形状又は多角形状又は複数の放射状稜部を有する星型形状のいずれか1であることが好ましい。   Further, the head hole is preferably any one of an elliptical shape, a polygonal shape, or a star shape having a plurality of radial ridges.

また、本発明に係るリベット状締結部材において、複合編組の繊維は、カーボン繊維又はガラス繊維又はアラミド繊維であることが好ましい。   In the rivet-shaped fastening member according to the present invention, the fiber of the composite braid is preferably a carbon fiber, a glass fiber, or an aramid fiber.

また、本発明に係るリベット状締結部材形成用の中間素材は、複数の部品を通して設けられた締結用穴に挿入し、締結用穴の両側に突き出る部分を頭状に広げ締結を行うリベット状締結部材を形成するための中間素材であって、締結用穴の長さ寸法より長い長手寸法を有し、繊維を筒状に編み半硬化状態の熱硬化性樹脂を含ませた半硬化編組、又は半硬化状態の樹脂と繊維を筒状に編んだ半硬化編組と、半硬化編組の長手寸法より長い長手寸法を有し、半硬化編組の筒状内径部に挿入され、半硬化樹脂に対し離型性を有する材料で構成される離型ガイド軸と、を含むことを特徴とする。   In addition, the intermediate material for forming a rivet-like fastening member according to the present invention is inserted into a fastening hole provided through a plurality of parts, and a portion protruding from both sides of the fastening hole is widened into a head shape and fastened. A semi-cured braid that is an intermediate material for forming a member, has a longitudinal dimension longer than the length dimension of the fastening hole, and includes a thermosetting resin in a semi-cured state in which the fibers are knitted into a tubular shape, or Semi-cured braid in which semi-cured resin and fiber are knitted into a cylindrical shape, and has a longer dimension than the longitudinal dimension of the semi-cured braid. And a release guide shaft made of a material having moldability.

また、離型ガイド軸は、プラスチックチューブであることが好ましい。   The release guide shaft is preferably a plastic tube.

上記構成の少なくとも1つにより、繊維を筒状に編み半硬化状態の熱硬化性樹脂を含ませた半硬化編組、又は半硬化状態の樹脂と繊維を筒状に編んだ半硬化編組を用いる。そして、半硬化樹脂の状態のままの半硬化編組を、両端を突き出るように締結用穴に挿入し、半硬化編組の筒状中空部分に離型用ガイド軸を挿入し、離型用ガイド軸を案内として、半硬化編組の両端を押しつぶして頭状に広げ、リベット状形状に成形する。その後、半硬化樹脂は熱硬化される。これにより、繊維と熱硬化性樹脂とが絡まった複合編組と、その両端が押しつぶされて広げられた頭状部とで、リベット状形状の締結部材が形成される。   With at least one of the above-described configurations, a semi-cured braid in which a thermosetting resin in a semi-cured state is included in a knitted fiber or a semi-cured braid in which a semi-cured resin and a fiber are knitted in a tubular shape is used. Then, the semi-cured braid in the state of the semi-cured resin is inserted into the fastening hole so as to protrude both ends, the release guide shaft is inserted into the cylindrical hollow portion of the semi-cured braid, and the release guide shaft As a guide, both ends of the semi-cured braid are crushed and spread into a head shape and formed into a rivet shape. Thereafter, the semi-cured resin is thermally cured. Thus, a rivet-shaped fastening member is formed by the composite braid in which the fiber and the thermosetting resin are entangled and the head-shaped portion that is crushed and widened at both ends.

筒状に編まれた状態の半硬化編組は十分に変形可能であり、離型用ガイドの外形と、締結用穴の内径とに案内されて、両端を押すことで、締結用穴から突き出る部分を折畳むようにして押しつぶし、広げて、いわゆるリベットの頭状部を容易に形成できる。その後熱硬化してそのリベット状形状を固めることで、繊維と熱硬化樹脂が絡まって十分な強度を有する軽量締結部材とすることができる。   The semi-cured braid in the state of being knitted in a cylindrical shape is fully deformable, and is guided by the outer shape of the mold release guide and the inner diameter of the fastening hole, and protrudes from the fastening hole by pushing both ends. The rivet can be crushed and expanded so that a so-called rivet head can be easily formed. Thereafter, the rivet-like shape is cured by thermosetting, whereby a lightweight fastening member having sufficient strength can be obtained by entanglement of the fibers and the thermosetting resin.

このようにして形成されるリベット状締結部材は、筒状に編まれた繊維の間に熱硬化性樹脂が含まれている複合編組、又は繊維と熱硬化性樹脂とが筒状に編まれている複合編組が締結用穴の内壁に固着し、筒状内径が滑らかである軸部と、締結用穴の両側に突き出る複合編組の部分がつぶされ、締結用穴の径を超えて広げられた両側頭状部とを有するので、繊維と熱硬化樹脂が絡まって十分な強度を有し、軽量である。   The rivet-shaped fastening member formed in this way is a composite braid in which a thermosetting resin is contained between fibers knitted into a cylinder, or a fiber and a thermosetting resin knitted into a cylinder. The composite braid is fixed to the inner wall of the fastening hole, the shaft part with a smooth cylindrical inner diameter, and the part of the composite braid protruding on both sides of the fastening hole are crushed and expanded beyond the diameter of the fastening hole Since both sides have a head-like portion, the fibers and the thermosetting resin are entangled with each other to have sufficient strength and light weight.

また、両側頭状部は、軸部の筒状内径と連通している頭部穴を有するので、軽量である。また、必要があれば、この連通穴を用いて、例えば、締結された両部材の両側を接続する配線を通し、あるいは冷却用の風を流すこと等ができ、便利である。   Moreover, since both side head-shaped parts have the head hole connected with the cylindrical internal diameter of a shaft part, they are lightweight. Further, if necessary, this communication hole can be conveniently used, for example, through a wire connecting both sides of the fastened members, or by flowing cooling air.

また、軸部の複合編組の筒状内径部及び頭部穴を充填して補強部とするので、さらに強度を向上させることができる。   Further, since the cylindrical inner diameter portion and the head hole of the composite braid of the shaft portion are filled into the reinforcing portion, the strength can be further improved.

また、頭部穴は、楕円形状又は多角形状又は複数の放射状稜部を有する星型形状等とするので、締結対象の部品とリベット状締結部材との係合面積を増加させて、締結をさらに強固にすることができる。また、楕円形を用いるときに引っ張り方向に楕円形の長軸を合わせ、必要があれば頭部穴を補強材で充填する等によって、その方向の締結強度をさらに増すことができる。   Further, since the head hole has an elliptical shape, a polygonal shape, or a star shape having a plurality of radial ridges, the engagement area between the component to be fastened and the rivet-like fastening member is increased, and fastening is further performed. Can be strong. Further, when using an ellipse, the fastening strength in that direction can be further increased by aligning the major axis of the ellipse with the pulling direction and, if necessary, filling the head hole with a reinforcing material.

また、複合編組の繊維は、カーボン繊維又はガラス繊維又はアラミド繊維であるので、十分な強度を確保することができる。   Further, since the fibers of the composite braid are carbon fibers, glass fibers, or aramid fibers, sufficient strength can be ensured.

また、中間素材として、締結用穴の長さ寸法より長い長手寸法を有する半硬化編組と、それより長い長手寸法を有する離型ガイド軸とを含むこととするので、この中間素材を準備し、これを締結用穴に挿入し、両端を押しつぶし広げて頭状とし、その後熱硬化するのみで、容易にリベット状締結部材を形成できる。   In addition, as an intermediate material, it includes a semi-cured braid having a longitudinal dimension longer than the length of the fastening hole and a release guide shaft having a longitudinal dimension longer than that, so prepare this intermediate material, A rivet-like fastening member can be easily formed simply by inserting this into a fastening hole, crushing and expanding both ends to form a head shape, and then thermosetting.

また、離型ガイド軸は、プラスチックチューブであるので、簡単な切断工具で簡単に長手寸法を調整できる。例えば、ハサミ等を用いて、複合編組も、離型ガイド軸も、簡単に任意の長さに切ることができる。   Further, since the release guide shaft is a plastic tube, the longitudinal dimension can be easily adjusted with a simple cutting tool. For example, by using scissors or the like, both the composite braid and the release guide shaft can be easily cut to an arbitrary length.

以下に図面を用いて、本発明に係る実施の形態につき、詳細に説明する。以下では、CFRPの板材を2枚重ねて締結するのに用いられるリベット状締結部材の形成について説明するが、共通の締結用穴を有していれば、板材の枚数はそれ以上の枚数であってもよい。また、板材の材質はCFRP以外のものであってもよい。また、締結対象は、共通の締結用穴を有していれば、板以外の形状を有する部品、製品であってもよい。また、以下で述べる寸法等は、説明のための一例であり、締結対象の要求仕様に合わせ、適宜変更することができる。   Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. In the following, the formation of a rivet-like fastening member used for fastening two CFRP plate members together is described. However, if a common fastening hole is provided, the number of plate members is more than that. May be. The material of the plate material may be other than CFRP. Further, the fastening target may be a part or product having a shape other than the plate as long as it has a common fastening hole. Further, the dimensions and the like described below are examples for explanation, and can be appropriately changed according to the required specifications to be fastened.

図1は、リベット状締結部材10の様子を示す図で、(a)が平面図、(b)が断面図である。ここでは、締結対象として、2枚のCFRP製の板材6,8も図示されている。リベット状締結部材10は、板材6,8に共通して通されて設けられた締結用穴に形成されており、筒状の軸部12と、頭状部14,15とを有する。頭状部14,15は、積層された2枚の板材両側に形成されている。平面図である図1(a)には、頭状部14,15と軸部12を通している筒状の中空部として頭部穴16が示されている。軸部12と、頭状部14,15とは、後述するように、カーボン繊維と熱硬化性樹脂とがからまって筒状となっている複合編組で構成され、頭状部14,15は、複合編組が締結用穴の両側に突き出る複合編組の部分がつぶされ、締結用穴の径を超えて広げられた部分である。   1A and 1B are views showing a state of the rivet-like fastening member 10, wherein FIG. 1A is a plan view and FIG. 1B is a cross-sectional view. Here, two CFRP plate members 6 and 8 are also illustrated as fastening objects. The rivet-like fastening member 10 is formed in a fastening hole that is provided through the plate members 6 and 8 in common, and has a cylindrical shaft portion 12 and head-like portions 14 and 15. The head-like parts 14 and 15 are formed on both sides of the two laminated plate materials. In FIG. 1A, which is a plan view, a head hole 16 is shown as a cylindrical hollow portion passing through the head portions 14 and 15 and the shaft portion 12. As will be described later, the shaft portion 12 and the head-like portions 14 and 15 are composed of a composite braid in which carbon fibers and a thermosetting resin are entangled, and the head-like portions 14 and 15 are The part of the composite braid from which the composite braid protrudes on both sides of the fastening hole is crushed, and the part is expanded beyond the diameter of the fastening hole.

かかる構成のリベット状締結部材10の形成方法、とくに、複合編組の内容等につき、図2のフローチャート、及び図3から図5を用いて詳細に説明する。図2は、リベット状締結部材の形成方法の各手順を示すフローチャートであり、図3は、編組と離型用ガイド軸とを含む中間素材の説明図、図4は中間素材を締結用穴に挿入する様子を示す図、図5は、編組の両端を押しつぶす様子を示す図である。   A method of forming the rivet-shaped fastening member 10 having such a configuration, particularly the content of the composite braid, will be described in detail with reference to the flowchart of FIG. 2 and FIGS. FIG. 2 is a flowchart showing each procedure of a method for forming a rivet-like fastening member, FIG. 3 is an explanatory view of an intermediate material including a braid and a release guide shaft, and FIG. 4 is an intermediate material used as a fastening hole. The figure which shows a mode that it inserts, FIG. 5 is a figure which shows a mode that the both ends of a braid are crushed.

リベット状締結部材10を形成するには、まず締結用穴に適した外形の編組を準備する。編組は「へんそ」と呼ばれるもので、繊維を筒状に編んだものである。編組は、円筒状のマンドレルを用いて、カーボン繊維(Carbon Fiber:CF)あるいはガラス繊維(Glass Fiber:GF)あるいはアラミド繊維(Alamid Fiber:AF)を軸上に連続的に編むことで得ることができ、マンドレルの軸径を変更することで、任意の外径の編組とすることができる。編組は、CFやGFの他に、樹脂繊維をまぜて編むこともできる。ここでは、半硬化状態の樹脂繊維とCF繊維とを筒状に編んだ半硬化編組を用いる。   In order to form the rivet-like fastening member 10, first, a braid having an outer shape suitable for a fastening hole is prepared. The braid is a so-called “henso” and is made by knitting fibers into a cylindrical shape. The braid can be obtained by continuously knitting carbon fibers (Carbon Fiber: CF), glass fibers (Glass Fiber: GF), or aramid fibers (Alamid Fiber: AF) on a shaft using a cylindrical mandrel. It is possible to make a braid with an arbitrary outer diameter by changing the shaft diameter of the mandrel. The braid can be knitted by mixing resin fibers in addition to CF and GF. Here, a semi-cured braid in which semi-cured resin fibers and CF fibers are knitted into a cylindrical shape is used.

半硬化状態の樹脂繊維としては、エポキシ樹脂あるいはポリエステル樹脂等の熱硬化樹脂を処理して、まだ架橋反応を起こさない程度の粘性としたものを用いることができる。半硬化状態の樹脂繊維は、その後の適当な熱処理によって、架橋反応を起こさせて十分な強度を有するものとすることができる。この半硬化状態の樹脂繊維とCF繊維とを筒状に編んだ半硬化編組に代えて、CF繊維のみで筒状に編んだ編組を用意し、これに半硬化状態の熱硬化性樹脂を含ませ、半硬化編組としたものを用いてもよい。このようにして、半硬化編組が準備される(S10)。   As the resin fiber in a semi-cured state, it is possible to use a resin fiber having a viscosity that does not cause a crosslinking reaction by treating a thermosetting resin such as an epoxy resin or a polyester resin. The semi-cured resin fiber can have a sufficient strength by causing a crosslinking reaction by an appropriate heat treatment thereafter. Instead of the semi-cured braid in which the semi-cured resin fibers and CF fibers are knitted into a cylindrical shape, a braid knitted in a cylindrical shape with only CF fibers is prepared, and this includes a semi-cured thermosetting resin. Alternatively, a semi-cured braid may be used. In this way, a semi-cured braid is prepared (S10).

図3(a)に、半硬化状態の樹脂繊維とCF繊維とを筒状に編んだ半硬化編組20の様子を示す。半硬化編組20は、半硬化状態の樹脂繊維とCF繊維とを筒状に5重に重ねて編んだもので、自由状態で外径が約10mmで軸方向の長さが約15mm、5重に重ねられた肉厚が約0.2mmである。自由状態の外径は、締結用穴の直径よりやや細めのものし、自由状態の長さは、締結用穴の長さより十分長くする。もちろん、締結仕様に合わせ、これ以外の寸法の半硬化編組20を用いることができる。半硬化編組20は、連続的に編まれて長いチューブ状となっている原材料から、ハサミ等の適当な切断工具で、所望の長さに切断することで得ることができる。   FIG. 3A shows a state of a semi-cured braid 20 in which semi-cured resin fibers and CF fibers are knitted into a cylindrical shape. The semi-cured braid 20 is a semi-cured resin fiber and CF fiber that are knitted in a five-ply shape in a cylindrical shape, and has an outer diameter of about 10 mm and an axial length of about 15 mm and five layers in a free state. Is about 0.2 mm thick. The outer diameter in the free state is slightly narrower than the diameter of the fastening hole, and the length in the free state is sufficiently longer than the length of the fastening hole. Of course, a semi-cured braid 20 with other dimensions can be used according to the fastening specifications. The semi-cured braid 20 can be obtained by cutting from a raw material that is continuously knitted into a long tube shape to a desired length with an appropriate cutting tool such as scissors.

半硬化編組の準備と合わせ、離型用ガイド軸が準備される(S12)。図3(a)には、2つで一対の離型用ガイド軸22,23が示されている。離型用ガイド軸22,23は、以後の処理を行う際に、半硬化編組20の軸方向の変形の案内となる機能を有するもので、半硬化編組20とくっつかず、特に熱硬化処理の後で容易に外すことができるように、離型性のよい材料から構成されるものが用いられる。離型用ガイド軸22,23は、中実の棒材でもよく、適当な肉厚を有するチューブでもよい。離型用ガイド軸22,23の外径は、半硬化編組20の内径よりやや細めで、2つで1組の軸方向の全長は、半硬化編組20の自由状態の軸方向の長さよりやや長めとする。図3(a)の例では、半硬化編組20の上記の寸法に合わせ、外径が約9mm、2つで1組の長さが約18mmで、肉厚0.2mmのプラスチックチューブが、離型用ガイド軸22,23として示されている。この場合、離型用ガイド軸22,23は、長いプラスチックチューブの原材料から、ハサミ等の適当な切断工具で、所望の長さに切断することで得ることができる。プラスチックチューブとしては、たとえば、テフロン(登録商標)のチューブを用いることができる。また、離型用ガイド軸を2つで1組とするのは、半硬化編組20への挿入及び取り外しを容易にするためであって、締結用穴の長さが短い場合には、1つの部品で構成してもよい。逆に、締結用穴の長さが長すぎるときは、3以上の部品で構成してもよい。   Along with the preparation of the semi-cured braid, a release guide shaft is prepared (S12). FIG. 3A shows two pairs of release guide shafts 22 and 23. The release guide shafts 22 and 23 have a function of guiding the deformation of the semi-cured braid 20 in the axial direction when the subsequent processing is performed. A material composed of a material having a good releasability is used so that it can be easily removed later. The release guide shafts 22 and 23 may be solid bars or tubes having an appropriate thickness. The outer diameters of the release guide shafts 22 and 23 are slightly thinner than the inner diameter of the semi-cured braid 20, and the total axial length of one pair is slightly larger than the axial length of the semi-cured braid 20 in the free state. Longer. In the example of FIG. 3 (a), a plastic tube having an outer diameter of about 9 mm, two pairs of about 18 mm, and a wall thickness of 0.2 mm is separated from the above-mentioned dimension of the semi-cured braid 20. It is shown as mold guide shafts 22 and 23. In this case, the release guide shafts 22 and 23 can be obtained by cutting the raw material of the long plastic tube into a desired length with an appropriate cutting tool such as scissors. As the plastic tube, for example, a Teflon (registered trademark) tube can be used. Further, the reason why two release guide shafts are used as one set is to facilitate the insertion and removal from the semi-cured braid 20, and when the length of the fastening holes is short, You may comprise with components. Conversely, when the length of the fastening hole is too long, it may be composed of three or more parts.

離型用ガイド軸22,23は、半硬化編組20の内径中空部に挿入されて、中間素材30とされる(S14)。図3(b)には、中間素材30の様子が示されている。中間素材30を予め準備することで、締結用穴が複数ある場合に、連続的作業によって締結を効率的に進めることができる。したがって、半硬化編組20と離型用ガイド軸22,23を中間素材30の形態にまとめなくても、それぞれを独立して準備し、次の挿入工程で順次挿入するものとしてもよい。   The release guide shafts 22 and 23 are inserted into the inner diameter hollow portion of the semi-cured braid 20 to form the intermediate material 30 (S14). FIG. 3B shows the state of the intermediate material 30. By preparing the intermediate material 30 in advance, when there are a plurality of fastening holes, the fastening can be efficiently advanced by continuous work. Therefore, even if the semi-cured braid 20 and the release guide shafts 22 and 23 are not combined into the form of the intermediate material 30, they may be prepared independently and sequentially inserted in the next insertion step.

次に、中間素材30が締結用穴に挿入される(S16)。図4にはその様子が示される。すなわち図4(a)には、2枚の板材6,8が、締結用穴4を合わせて積層されている様子が示され、(b)には、締結用穴4に中間素材30が挿入される様子が示されている。このように、締結用穴4に中間素材30が挿入された状態では、半硬化編組20の両端部が、締結用穴4の両側からそれぞれ突き出しており、さらに半硬化編組20の両端部から、離型用ガイド軸22,23の端部がそれぞれ突き出している。   Next, the intermediate material 30 is inserted into the fastening hole (S16). This is shown in FIG. That is, FIG. 4A shows a state in which two plate members 6 and 8 are laminated together with the fastening holes 4, and FIG. 4B shows that the intermediate material 30 is inserted into the fastening holes 4. The state of being done is shown. Thus, in a state where the intermediate material 30 is inserted into the fastening hole 4, both end portions of the semi-cured braid 20 protrude from both sides of the fastening hole 4, and further from both end portions of the semi-cured braid 20, End portions of the release guide shafts 22 and 23 protrude.

この状態で、締結用穴4の両側に、成形用型がセットされる(S18)。成形用型は、締結用穴4の両側から突き出している半硬化編組20の部分を押しつぶし広げて、頭状部を成形するためのものである。その際に、離型用ガイド軸22,23が案内として機能する。   In this state, molding dies are set on both sides of the fastening hole 4 (S18). The molding die is for crushing and expanding the portion of the semi-cured braid 20 protruding from both sides of the fastening hole 4 to mold the head portion. At that time, the release guide shafts 22 and 23 function as a guide.

図5は、成形用型40が2枚の板材6,8を挟んでセットされる様子を示す図である。成形用型40は、積層された2枚の板材6,8の上面側に上型42、下面側に下型43が配置される。いずれも押え板44,45と、押え板44,45に荷重を加えるためのフランジ46,47とから構成される。押え板44,45は、離型用ガイド軸22,23を通すための貫通穴を有し、半硬化編組の両端部にそれぞれあてがわれる板状部材である。1組の押え板44,45の貫通穴に離型用ガイド軸22,23の両側先端部を通し、1組のフランジ46,47にそれぞれ押え力を加えることで、1組の押え板44,45は半硬化編組の両端部をそれぞれ押しつぶす方向に移動する。半硬化編組は、締結用穴にその外周側を案内され、離型用ガイド軸22,23にその内径側を案内され、1組の押え板44,45に両端部を押されて、軸方向に圧縮され、その両側先端部18,19は、それぞれ折畳まれるようにして押しつぶされ、広げられる。これによって、締結用穴の貫通部分には、軸方向に編組が圧縮された軸部が形成され、締結用穴の両側開口の部分、すなわち板材6,8の表面側には編組が押しつぶされ折畳まれて径方向に広げられた頭状部が形成される(S20)。   FIG. 5 is a view showing a state where the molding die 40 is set with two plate members 6 and 8 sandwiched therebetween. In the molding die 40, an upper die 42 is disposed on the upper surface side of the two stacked plate members 6 and 8, and a lower die 43 is disposed on the lower surface side. Both are composed of presser plates 44 and 45 and flanges 46 and 47 for applying a load to the presser plates 44 and 45. The holding plates 44 and 45 are plate-like members that have through holes for passing the release guide shafts 22 and 23 and are respectively applied to both ends of the semi-cured braid. By passing the tip portions on both sides of the release guide shafts 22 and 23 through the through holes of the set of holding plates 44 and 45, a pressing force is applied to the set of flanges 46 and 47, respectively. 45 moves in the direction which crushes the both ends of a semi-hardened braid, respectively. The semi-cured braid is guided by the fastening hole on the outer peripheral side, guided by the release guide shafts 22 and 23 on the inner diameter side, and pressed at both ends by a set of holding plates 44 and 45 in the axial direction. The two side end portions 18 and 19 are crushed and expanded so as to be folded. As a result, a shaft portion in which the braid is compressed in the axial direction is formed in the penetration portion of the fastening hole, and the braid is crushed and folded on the opening portions on both sides of the fastening hole, that is, on the surface side of the plate members 6 and 8. A head-like portion that is folded and widened in the radial direction is formed (S20).

再び図2へ戻り、次に離型用ガイド軸22,23が取り外される(S22)。もっとも、この取り外しは、S20以後であればいつでもよく、例えば、処理が全部終了して最後に取り外すものとしてもよい。そして、硬化処理が行われる(S24)。硬化処理は、半硬化状態の熱硬化樹脂に架橋反応を起こさせて硬化させるために行われる加熱処理である。例えば、150℃30分程度の熱処理が行われる。これによって、S20によって成形された形状がそのまま固められ、図1で説明した軸部12と頭状部14,15の形状となる。そして、半硬化状態の樹脂が架橋反応を起こして固まるときに、軸部12は、締結用穴の内壁に固着し、頭状部14,15は、板材6,8の表面に固着する。その後、型が取り外される(S26)。   Returning again to FIG. 2, the release guide shafts 22 and 23 are then removed (S22). However, this removal may be performed at any time after S20. For example, the removal may be performed at the end after all the processes are completed. Then, a curing process is performed (S24). The curing process is a heating process that is performed in order to cause a cross-linking reaction in a semi-cured thermosetting resin to be cured. For example, heat treatment is performed at 150 ° C. for about 30 minutes. Thereby, the shape formed by S20 is hardened as it is, and the shape of the shaft portion 12 and the head-like portions 14 and 15 described in FIG. When the semi-cured resin is solidified by a crosslinking reaction, the shaft portion 12 is fixed to the inner wall of the fastening hole, and the head portions 14 and 15 are fixed to the surfaces of the plate members 6 and 8. Thereafter, the mold is removed (S26).

上記のように、離型用ガイド軸22,23はこの後で取り外してもよい。また、S20の成形時に、頭状部がしっかり成形されてその形状が戻ることが少ないようであれば、型外しをS20の直後に行ってもよい。   As described above, the release guide shafts 22 and 23 may be removed thereafter. Further, when the head portion is firmly formed and the shape is less likely to return during the molding of S20, the mold may be removed immediately after S20.

このようにして、図1で説明したリベット状締結部材10の形成が行われる。上記のように、半硬化編組20は、軸方向に圧縮され、両端は押しつぶされて広げられ頭状部となるので、カーボン繊維と半硬化樹脂とは絡み合って圧縮された状態となる。そして熱硬化処理が行われて半硬化樹脂が硬化するので、軸部12も頭部14,15も、カーボン繊維と硬化した樹脂とが圧縮され絡み合った圧縮複合編組となる。いわば圧縮織物を樹脂で固めたものとなる。したがって、リベット状締結部材10は、軸方向の引っ張り、圧縮にも強く、また、軸方向に垂直なせん断にも強い。   In this way, the rivet-like fastening member 10 described with reference to FIG. 1 is formed. As described above, the semi-cured braid 20 is compressed in the axial direction, and both ends are crushed and widened to form a head-like portion, so that the carbon fiber and the semi-cured resin are intertwined and compressed. Since the thermosetting treatment is performed and the semi-cured resin is cured, both the shaft portion 12 and the head portions 14 and 15 are compressed composite braids in which the carbon fibers and the cured resin are compressed and intertwined. In other words, a compressed fabric is hardened with resin. Therefore, the rivet-like fastening member 10 is strong against tensile and compression in the axial direction, and is strong against shear perpendicular to the axial direction.

なお、離型用ガイド軸22,23は、S20の成形のときに、圧縮される半硬化編組の内径を案内するので、軸部12の内壁は、離型用ガイド軸22,23の表面粗さと同程度の滑らかさとなる。また、離型用ガイド軸22,23が取り外された後は、貫通穴となっており、頭状部14,15には、その開口である頭部穴16が見えることになる。したがって、この貫通穴を通して、2つの板材6,8は連通していることになり、例えば、必要があれば、配線、配管等をこの貫通穴を用いて通すことができ、また、冷却流体をこの貫通穴を通して供給、排出、循環させることもできる。   Since the release guide shafts 22 and 23 guide the inner diameter of the semi-cured braid to be compressed during the molding of S20, the inner wall of the shaft portion 12 is roughened on the surface of the release guide shafts 22 and 23. And the same level of smoothness. Further, after the release guide shafts 22 and 23 are removed, they are through holes, and the head-shaped holes 16 that are the openings can be seen in the head-shaped portions 14 and 15. Therefore, the two plate members 6 and 8 are in communication with each other through the through hole. For example, if necessary, wiring, piping, etc. can be passed through the through hole, and cooling fluid can be passed. It is also possible to supply, discharge and circulate through this through hole.

頭部穴の形状は、円形の他に、離型用ガイド軸22,23の外形によって様々なものとすることができる。図6は、円形以外の頭部穴の形状の例を示すものである。図6(a)は、楕円形状の頭部穴である。この形状は、楕円形状の向きを、板材6,8の引っ張り、圧縮、せん断等の外力の加わる方向に合わせることで、外力に対する抵抗力を強くすることができる。例えば、締結用穴を円形とするときは、楕円形状の短軸方向を外力の向きとすることで、リベット状締結部材10の肉厚の多い方向に外力がかかるようにできる。また、次に述べるように、頭部穴に適当な補強材を充填する場合には、楕円形状の長軸方向を外力の向きとするほうが抵抗力を大きくすることができる。図6(b)は、多角形の頭部穴、(c)は、複数の放射状稜部を有する星形の頭部穴の例を示す図である。締結用穴の形状を頭部穴の形状に合わせることとすれば、これらの角部によって、編組と締結用穴との間の係合を確実にでき、締結の強度を向上させることができる。また、次に述べるように、頭部穴に適当な補強材を充填する場合には、これらの角部によって、補強材と編組との間の係合を確実にでき、締結の強度を向上させることができる。   The shape of the head hole can be varied depending on the outer shape of the release guide shafts 22 and 23 in addition to the circular shape. FIG. 6 shows an example of the shape of the head hole other than circular. FIG. 6A shows an elliptical head hole. In this shape, the resistance force to the external force can be strengthened by adjusting the direction of the elliptical shape to the direction in which the external force such as pulling, compression, shearing of the plate members 6 and 8 is applied. For example, when the fastening hole is circular, the external force can be applied in the direction in which the thickness of the rivet-like fastening member 10 is large by setting the direction of the external force in the minor axis direction of the ellipse. Further, as described below, when the head hole is filled with an appropriate reinforcing material, the resistance force can be increased by setting the major axis direction of the elliptical shape as the direction of the external force. FIG. 6B is a diagram illustrating an example of a polygonal head hole, and FIG. 6C is a diagram illustrating an example of a star-shaped head hole having a plurality of radial ridges. If the shape of the fastening hole is matched with the shape of the head hole, the engagement between the braid and the fastening hole can be ensured by these corner portions, and the fastening strength can be improved. In addition, as described below, when the head hole is filled with an appropriate reinforcing material, these corner portions can ensure the engagement between the reinforcing material and the braid, thereby improving the fastening strength. be able to.

図7は、頭部穴を含めて貫通穴の部分を適当な補強材50で充填する例を示す図である。補強材50としては、エポキシ樹脂等を用いることができる。補強材50の硬化処理は、半硬化編組の硬化処理と同時に行うものとしてもよい。その場合の補強材50の充填は、図2のS20の後で、離型用ガイド軸22,23を取り外した後に行うことがよい。補強材50を充填することで、リベット状締結部材の締結強度をいっそう向上させることができる。   FIG. 7 is a diagram illustrating an example in which a portion of the through hole including the head hole is filled with an appropriate reinforcing material 50. As the reinforcing material 50, an epoxy resin or the like can be used. The curing process of the reinforcing material 50 may be performed simultaneously with the curing process of the semi-cured braid. The filling of the reinforcing material 50 in that case is preferably performed after removing the release guide shafts 22 and 23 after S20 in FIG. By filling the reinforcing material 50, the fastening strength of the rivet-like fastening member can be further improved.

図8は、頭部穴を含め頭状部の部分を、別の被覆材52で覆う例を示す図である。図8の例では、被覆材52は板材6の側の頭状部14の部分にのみ設けられるが、これを板材8の側の頭状部15に設けてもよく、あるいは板材6,8の双方の側に設けてもよい。被覆材52は、頭部穴の開口をふさぐ目的に用いることができ、また、板材6又は板材8に接着することで、リベット状締結部材の締結強度をいっそう向上させることもできる。被覆材52は、エポキシ樹脂板を用いることができる。被覆材52は、例えば板材6,8を成形した際に生じる端材を利用することができる。例えば、半硬化のエポキシ樹脂板で頭部穴を覆いしっかり板材6又は板材8に押し付け、これを、半硬化編組20の硬化処理と同時に硬化処理するものとしてもよい。また、この被覆材52を、図7で説明した補強材50の充填と組み合わせることで、いっそう締結強度を向上させることができる。   FIG. 8 is a diagram illustrating an example in which the head portion including the head hole is covered with another covering material 52. In the example of FIG. 8, the covering material 52 is provided only on the head portion 14 on the plate material 6 side, but this may be provided on the head portion 15 on the plate material 8 side. It may be provided on both sides. The covering material 52 can be used for the purpose of closing the opening of the head hole, and can be further improved in the fastening strength of the rivet-like fastening member by bonding to the plate material 6 or the plate material 8. As the covering material 52, an epoxy resin plate can be used. As the covering material 52, for example, an end material generated when the plate materials 6 and 8 are formed can be used. For example, the head hole may be covered with a semi-cured epoxy resin plate and firmly pressed against the plate material 6 or the plate material 8 and cured at the same time as the semi-cured braid 20 is cured. Further, the fastening strength can be further improved by combining the covering material 52 with the filling of the reinforcing material 50 described in FIG.

本発明に係る実施の形態のリベット状締結部材の平面図と断面図である。It is the top view and sectional drawing of a rivet-like fastening member of an embodiment concerning the present invention. 本発明に係る実施の形態において、リベット状締結部材の形成方法の各手順を示すフローチャートである。In embodiment which concerns on this invention, it is a flowchart which shows each procedure of the formation method of a rivet-like fastening member. 本発明に係る実施の形態において、編組と離型用ガイド軸とを含む中間素材を説明する図である。In embodiment which concerns on this invention, it is a figure explaining the intermediate material containing a braiding and the guide shaft for mold release. 本発明に係る実施の形態において、中間素材を締結用穴に挿入する様子を示す図である。In embodiment which concerns on this invention, it is a figure which shows a mode that an intermediate material is inserted in the hole for fastening. 本発明に係る実施の形態において、編組の両端を押しつぶす様子を示す図である。In embodiment which concerns on this invention, it is a figure which shows a mode that both ends of a braid are crushed. 本発明に係る実施の形態において、円形以外の頭部穴の形状の例を示す図である。In embodiment which concerns on this invention, it is a figure which shows the example of the shape of head holes other than circular. 本発明に係る実施の形態において、頭部穴を含めて貫通穴の部分を適当な補強材で充填する例を示す図である。In embodiment which concerns on this invention, it is a figure which shows the example which fills the part of a through hole including a head hole with a suitable reinforcing material. 本発明に係る実施の形態において、頭部穴を含め頭状部の部分を別の被覆材で覆う例を示す図である。In embodiment which concerns on this invention, it is a figure which shows the example which covers the part of a head-shaped part including a head hole with another coating | covering material.

符号の説明Explanation of symbols

4 締結用穴、6,8 板材、10 リベット状締結部材、12 軸部、14,15 頭状部、16 頭部穴、18,19 両側先端部、20 半硬化編組、22,23 離型用ガイド軸、30 中間素材、40 成形用型、42 上型、43 下型、44,45 押さえ板、46,47 フランジ、50 補強材、52 被覆材。   4 fastening holes, 6, 8 plate material, 10 rivet-like fastening members, 12 shaft parts, 14, 15 head parts, 16 head holes, 18, 19 both ends, 20 semi-cured braids, 22, 23 for release Guide shaft, 30 intermediate material, 40 mold for molding, 42 upper mold, 43 lower mold, 44, 45 holding plate, 46, 47 flange, 50 reinforcing material, 52 coating material.

Claims (8)

複数の部品を通して設けられた締結用穴に挿入し、締結用穴の両側に突き出る部分を頭状に広げ締結を行うリベット状締結部材の形成方法であって、
繊維を筒状に編み半硬化状態の熱硬化性樹脂を含ませた半硬化編組、又は半硬化状態の樹脂と繊維を筒状に編んだ半硬化編組を、両端を突き出るように締結用穴に挿入する編組挿入工程と、
半硬化編組の筒状中空部分に、離型用ガイド軸を挿入するガイド挿入工程と、
離型用ガイド軸を案内として、半硬化編組の両端を押しつぶして頭状に広げ、リベット状形状に成形する成形工程と、
半硬化編組に含まれる半硬化樹脂を熱硬化させる硬化工程と、
を含むことを特徴とするリベット状締結部材の形成方法。
A method for forming a rivet-like fastening member that is inserted into a fastening hole provided through a plurality of parts, and a portion protruding from both sides of the fastening hole is widened into a head shape and fastened.
A semi-cured braid in which a semi-cured thermosetting resin is contained in a tubular knitted fiber, or a semi-cured braid in which a semi-cured resin and a fiber are knitted into a cylindrical shape, is inserted into the fastening hole so as to protrude from both ends A braid insertion step to insert;
A guide insertion step of inserting a release guide shaft into the cylindrical hollow portion of the semi-cured braid;
Using the guide shaft for mold release as a guide, both ends of the semi-cured braid are crushed and expanded into a head shape, and a molding process for molding into a rivet shape,
A curing step of thermally curing the semi-cured resin contained in the semi-cured braid;
A method of forming a rivet-like fastening member comprising:
複数の部品を通して設けられた締結用穴に挿入し、締結用穴の両側に突き出る部分を頭状に広げ締結を行うリベット状締結部材であって、
筒状に編まれた繊維の間に熱硬化性樹脂が含まれている複合編組、又は繊維と熱硬化性樹脂とが筒状に編まれている複合編組が締結用穴の内壁に固着し、筒状内径が滑らかである軸部と、
締結用穴の両側に突き出る複合編組の部分がつぶされ、締結用穴の径を超えて広げられた両側頭状部と、
を有することを特徴とするリベット状締結部材。
A rivet-like fastening member that is inserted into a fastening hole provided through a plurality of parts, and a portion protruding from both sides of the fastening hole is widened in a head shape and fastened,
A composite braid in which a thermosetting resin is contained between fibers knitted in a cylindrical shape, or a composite braid in which fibers and a thermosetting resin are knitted in a cylindrical shape are fixed to the inner wall of the fastening hole, A shaft portion having a smooth cylindrical inner diameter;
Both sides of the braid that protrudes on both sides of the fastening hole are crushed and widened beyond the diameter of the fastening hole;
A rivet-like fastening member comprising:
請求項2に記載のリベット状締結部材において、
両側頭状部は、軸部の筒状内径と連通している頭部穴を有することを特徴とするリベット状締結部材。
In the rivet-like fastening member according to claim 2,
The rivet-like fastening member, wherein the head portions on both sides have head holes communicating with the cylindrical inner diameter of the shaft portion.
請求項3に記載のリベット状締結部材において、
軸部の複合編組の筒状内径部及び頭部穴に充填される補強部を有することを特徴とするリベット状締結部材。
In the rivet-like fastening member according to claim 3,
A rivet-like fastening member having a cylindrical inner diameter portion of a composite braid of a shaft portion and a reinforcing portion filled in a head hole.
請求項3に記載のリベット状締結部材において、
頭部穴は、楕円形状又は多角形状又は複数の放射状稜部を有する星型形状のいずれか1であることを特徴とするリベット状締結部材。
In the rivet-like fastening member according to claim 3,
The rivet-like fastening member is characterized in that the head hole is any one of an elliptical shape, a polygonal shape, or a star shape having a plurality of radial ridges.
請求項2に記載のリベット状締結部材において、
複合編組の繊維は、カーボン繊維又はガラス繊維又はアラミド繊維であることを特徴とするリベット状締結部材。
In the rivet-like fastening member according to claim 2,
A rivet-like fastening member, wherein the fibers of the composite braid are carbon fibers, glass fibers, or aramid fibers.
複数の部品を通して設けられた締結用穴に挿入し、締結用穴の両側に突き出る部分を頭状に広げ締結を行うリベット状締結部材を形成するための中間素材であって、
締結用穴の長さ寸法より長い長手寸法を有し、繊維を筒状に編み半硬化状態の熱硬化性樹脂を含ませた半硬化編組、又は半硬化状態の樹脂と繊維を筒状に編んだ半硬化編組と、
半硬化編組の長手寸法より長い長手寸法を有し、半硬化編組の筒状内径部に挿入され、半硬化樹脂に対し離型性を有する材料で構成される離型ガイド軸と、
を含むことを特徴とするリベット状締結部材形成用の中間素材。
An intermediate material for forming a rivet-like fastening member that is inserted into a fastening hole provided through a plurality of parts and expands into a head-like portion projecting on both sides of the fastening hole,
Semi-cured braid with semi-cured thermosetting resin or semi-cured resin and fiber knitted into a cylinder with a longer dimension than the length of the fastening hole. Semi-cured braid,
A mold release guide shaft having a longer dimension than that of the semi-cured braid, inserted into the cylindrical inner diameter portion of the semi-cured braid, and made of a material having a releasability to the semi-cured resin
An intermediate material for forming a rivet-like fastening member.
請求項7に記載のリベット状締結部材形成用の中間素材において、
離型ガイド軸は、プラスチックチューブであることを特徴とするリベット状締結部材形成用の中間素材。
In the intermediate material for forming a rivet-like fastening member according to claim 7,
An intermediate material for forming a rivet-shaped fastening member, wherein the release guide shaft is a plastic tube.
JP2006110354A 2006-04-13 2006-04-13 Method of forming rivet-like fastening member, rivet-like fastening member, and intermediate material for forming rivet-like fastening member Pending JP2007285330A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2019012717A1 (en) * 2017-07-10 2019-01-17 第一電通株式会社 Fastening method and fastening device
WO2019012718A1 (en) * 2017-07-10 2019-01-17 第一電通株式会社 Fastening device
US10808744B2 (en) 2016-04-14 2020-10-20 U.S. Farathane Corporation Method for injection molded rivet style fastener and housing with snap assembly functionality along with an injection molding process for producing such a rivet without an undercut feature
US11293471B2 (en) 2016-04-14 2022-04-05 U.S. Farathane Corporation Injection molded rivet-style fastener and housing with snap assembly functionality along with an injection molding process for producing such a rivet without an undercut feature

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10808744B2 (en) 2016-04-14 2020-10-20 U.S. Farathane Corporation Method for injection molded rivet style fastener and housing with snap assembly functionality along with an injection molding process for producing such a rivet without an undercut feature
US11293471B2 (en) 2016-04-14 2022-04-05 U.S. Farathane Corporation Injection molded rivet-style fastener and housing with snap assembly functionality along with an injection molding process for producing such a rivet without an undercut feature
WO2019012717A1 (en) * 2017-07-10 2019-01-17 第一電通株式会社 Fastening method and fastening device
WO2019012718A1 (en) * 2017-07-10 2019-01-17 第一電通株式会社 Fastening device

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