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JP2006231178A - Wastes treatment apparatus - Google Patents

Wastes treatment apparatus Download PDF

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Publication number
JP2006231178A
JP2006231178A JP2005048164A JP2005048164A JP2006231178A JP 2006231178 A JP2006231178 A JP 2006231178A JP 2005048164 A JP2005048164 A JP 2005048164A JP 2005048164 A JP2005048164 A JP 2005048164A JP 2006231178 A JP2006231178 A JP 2006231178A
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Japan
Prior art keywords
plate
partition plate
tank
stirring
waste
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JP2005048164A
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Japanese (ja)
Inventor
Takeshi Kimura
猛 木村
Yukio Matsumoto
雪男 松元
Hitoshi Inoue
仁 井上
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Canon Electronics Inc
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Canon Electronics Inc
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Priority to JP2005048164A priority Critical patent/JP2006231178A/en
Publication of JP2006231178A publication Critical patent/JP2006231178A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a wastes treatment apparatus consists of a multi-tank type treatment tanks by a partition plate wherein a deformation of the treatment tank does not occur even if a cheap and light plate type material is used, and cost lowering and weight diminishing can be carried out. <P>SOLUTION: The wastes treatment apparatus has a wastes treatment tank wherein the partition plate 11a, 11b is made to connect to the plate type material 36, 37, 38 with the section of nearly U shape forming the tank and the inside of the treatment tank is divided by the partition plate to form a plurality of tanks, and a stirring means is structured by arranging a plurality of stirring rods at a stirring shaft penetrating a plurality of tanks, respectively, wherein the plate type material with the section of nearly U shape and the partition plate have a locking part 36a, b, 37a, b, 38a, b which is locking each other at these joints, and the plurality of tanks are structured such that the plate type material with the section of nearly U shape is locked to fixed to the partition plate at the locking part. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、廃棄物処理装置に関し、特に仕切り板により多槽式の処理槽を構成した廃棄物処理装置に関するものである。   The present invention relates to a waste treatment apparatus, and more particularly to a waste treatment apparatus in which a multi-tank type treatment tank is configured by a partition plate.

従来の廃棄物処理装置には、例えば特許文献1に開示されているように、処理槽の内部を仕切り板によって複数の区画に仕切って、該処理槽の上流側の区画に投入された有機廃棄物を、下流側の区画にオーバーフローさせて順次移送させ、該処理槽に設けられた攪拌手段と加熱手段によって、有機廃棄物を攪拌しつつ加熱下で好気性菌により発酵させて、コンポスト化する装置が提案されている。
特開平9−57235号公報
In a conventional waste treatment apparatus, for example, as disclosed in Patent Document 1, the inside of a treatment tank is partitioned into a plurality of compartments by a partition plate, and organic waste that has been put into the compartment on the upstream side of the treatment tank The waste is overflowed to the downstream section and sequentially transferred, and the organic waste is fermented by aerobic bacteria under heating with stirring and heating means provided in the treatment tank, and composted. A device has been proposed.
JP-A-9-57235

しかしながら、上記従来例である特許文献1の廃棄物処理装置は、以下のような課題を有していた。
この装置では、処理槽には断面が略U字形状の板状部材に仕切り板を接合させ、この処理槽の内部を前記仕切り板で区画することによって複数の槽が形成されており、また、この複数の各槽を貫通する攪拌軸には複数の攪拌棒が設けられている。このような構成のもとでは、処理槽を構成するU字形板には処理物を攪拌することに伴い、攪拌軸の円周方向への圧力が掛かることから、側板および仕切り板をU字形板に結合している溶接部に負担がかかり、最悪時には溶接部が破損する不具合があった。そしてこれら不具合を回避するため、側板や仕切り板およびU字形板の強度を高めるために板厚を厚くした場合には、コスト高になり、あるいは製品重量が重くなるという問題が生じることになる。
However, the waste disposal apparatus of Patent Document 1 as the above-described conventional example has the following problems.
In this apparatus, a plurality of tanks are formed by joining a partition plate to a plate-shaped member having a substantially U-shaped cross section in the processing tank and partitioning the inside of the processing tank with the partition plate, A plurality of stirring rods are provided on the stirring shaft passing through the plurality of tanks. Under such a configuration, the U-shaped plate constituting the treatment tank is subjected to pressure in the circumferential direction of the stirring shaft as the processed product is stirred, so the side plate and the partition plate are connected to the U-shaped plate. There was a problem that the welded portion joined to the load was damaged, and in the worst case, the welded portion was damaged. In order to avoid these problems, if the plate thickness is increased in order to increase the strength of the side plate, the partition plate, and the U-shaped plate, there arises a problem that the cost increases or the product weight increases.

そこで、本発明は、上記課題に鑑み、仕切り板により多槽式の処理槽を構成した廃棄物処理装置において、安価で軽量な板状部材を用いても処理槽の変形が無く、低コスト化と重量の軽減を図ることが可能となる廃棄物処理装置を提供することを目的とするものである。   Therefore, in view of the above problems, the present invention is a waste treatment apparatus in which a multi-tank processing tank is configured by a partition plate. Even if an inexpensive and lightweight plate-like member is used, the processing tank is not deformed and the cost is reduced. An object of the present invention is to provide a waste treatment apparatus that can reduce the weight.

本発明は、上記課題を達成するために、以下のように構成した廃棄物処理装置を提供するものである。
すなわち、本発明の廃棄物処理装置は、処理槽を構成する断面が略U字形状の板状部材に仕切り板を接合させ、前記処理槽の内部を前記仕切り板で区画することによって複数の槽が形成された廃棄物処理槽と、前記複数の各槽を貫通する攪拌軸に複数の攪拌棒を設けて構成された攪拌手段と、を有する廃棄物処理装置であって、前記断面が略U字形状の板状部材と前記仕切り板は、これらの接合部において相互に係止し合う係止部を備え、前記複数の槽は前記断面が略U字形状の板状部材を前記係止部で前記仕切り板に係止固定させて構成されていることを特徴としている。
In order to achieve the above object, the present invention provides a waste treatment apparatus configured as follows.
That is, the waste treatment apparatus of the present invention has a plurality of tanks by joining a partition plate to a plate-like member having a substantially U-shaped cross section constituting the treatment tank and partitioning the inside of the treatment tank with the partition plate. A waste treatment apparatus comprising: a waste treatment tank in which a plurality of stirring rods are provided on a stirring shaft that passes through each of the plurality of tanks; The plate-shaped member in the shape of a letter and the partition plate are provided with locking portions that lock each other at their joints, and the plurality of tanks have the plate-shaped member having a substantially U-shaped cross section as the locking portion. It is characterized by being configured to be locked and fixed to the partition plate.

本発明によれば、仕切り板により多槽式の処理槽を構成した廃棄物処理装置において、安価で軽量な板状部材を用いても処理槽の変形が無く、低コスト化と重量の軽減を図ることが可能となる廃棄物処理装置を実現することができる。   According to the present invention, in a waste treatment apparatus in which a multi-tank processing tank is configured by a partition plate, there is no deformation of the processing tank even if an inexpensive and lightweight plate-like member is used, thereby reducing costs and reducing weight. It is possible to realize a waste treatment apparatus that can be achieved.

上記構成により、本発明の課題を達成することができるが、本発明の実施の形態においては、この廃棄物処理装置における処理槽の構成を、具体的にはつぎのように構成することができる。
廃棄物処理装置の処理槽を、断面が略半円以上の円弧部を有するU字形状の板金で構成された処理槽の内部を金属材料により形成された仕切り板によって区画し、この区画された複数の上流側から下流側の区画にオーバーフローさせるように構成する。また、前記複数の各槽を貫通して回転自在に横架した攪拌軸に複数の攪拌棒を設ける。そして、前記断面が略U字形状の板金と前記仕切り板との接合構造として、前記断面が略U字形状の板金における前記仕切り板との接合部に舌状の凸部を形成し、この舌状の凸部を前記仕切り板に形成された穴部に差し込んで係止し、この係止された部分を溶接することによって、前記断面が略U字形状の板金を前記仕切り板金に固定するように構成する。
その際、前記仕切り板で区画された複数の槽を、前記略U字形状の板状部材の曲率が上流側から下流側に行くにしたがって小さい曲率のもので構成することができる。
また、前記攪拌軸に設けられた複数の攪拌棒の先端には、V字形に曲げた攪拌羽根を配置し、このV字形に曲げた攪拌羽根の先端を、三角形状とする構成を採ることができる。
また、前記仕切り板に近接する攪拌棒の先端には、山形に曲げ且つ概略三角形をした攪拌羽根が配置された構成を採ることができる。
With the above configuration, the object of the present invention can be achieved. However, in the embodiment of the present invention, the configuration of the treatment tank in the waste treatment apparatus can be specifically configured as follows.
The processing tank of the waste processing apparatus is partitioned by a partition plate formed of a metal material, and the inside of the processing tank formed of a U-shaped sheet metal having an arc portion having a substantially semicircular cross section is partitioned. It is configured to overflow from a plurality of upstream sides to downstream compartments. In addition, a plurality of stirring rods are provided on a stirring shaft that passes through each of the plurality of tanks and is rotatably mounted horizontally. Then, as a joining structure of the sheet metal having a substantially U-shaped cross section and the partition plate, a tongue-like convex portion is formed at a joint portion of the sheet metal having a substantially U-shaped cross section with the partition plate. A plate-like convex portion is inserted into and locked in a hole formed in the partition plate, and the latched portion is welded to fix the substantially U-shaped sheet metal to the partition plate metal. Configure.
In that case, the some tank divided by the said partition plate can be comprised with a thing with a curvature with a small curvature as the curvature of the said substantially U-shaped plate-shaped member goes downstream from an upstream.
Further, a stirring blade bent into a V shape may be disposed at the tip of a plurality of stirring rods provided on the stirring shaft, and the tip of the stirring blade bent into a V shape may be formed into a triangular shape. it can.
Further, it is possible to adopt a configuration in which a stirring blade bent in a mountain shape and having a substantially triangular shape is disposed at the tip of the stirring rod adjacent to the partition plate.

以下に、本発明における実施例について説明する。
本実施例は、本発明を適用して仕切り板により多槽式の処理槽を備えた廃棄物処理装置を構成した。但し、この実施例に記載した以下の構成部品の寸法、材質、形状それらの相対配置などは、発明が適用される装置の構成や各種条件により適宜変更されるべきものであり、本発明はこれらの実施例によって何ら限定されるものではない。
Examples of the present invention will be described below.
In this embodiment, the present invention is applied to configure a waste treatment apparatus including a multi-tank processing tank using a partition plate. However, the dimensions, materials, shapes, and relative arrangements of the following components described in this embodiment should be changed as appropriate according to the configuration of the apparatus to which the invention is applied and various conditions. It is not limited at all by the examples.

図1に本実施例の廃棄物処理装置の構成の概略斜視図を示す。
図2に図1のA視からみた廃棄物処理装置の概略断面図を、また図3に図1のB視からみた廃棄物処理装置の概略断面図を示す。
図4に本実施例の廃棄物処理装置の外装カバー装着時の概略斜視図を示す。
図5に本実施例の廃棄物処理装置の側板と仕切り板の位置の断面図を示す。
図6に本実施例の廃棄物処理装置の攪拌軸と側板と仕切り板と攪拌棒と攪拌羽根の位置の断面図を示す。
図7に本実施例の廃棄物処理装置の側板や仕切り板およびU字形板で構成される処理槽の模式図を示す。
FIG. 1 shows a schematic perspective view of the configuration of the waste disposal apparatus of this embodiment.
FIG. 2 is a schematic cross-sectional view of the waste treatment apparatus as viewed from A in FIG. 1, and FIG. 3 is a schematic cross-sectional view of the waste treatment apparatus as viewed from B in FIG.
FIG. 4 shows a schematic perspective view of the waste disposal apparatus of this embodiment when the exterior cover is mounted.
FIG. 5 shows a cross-sectional view of the positions of the side plate and the partition plate of the waste disposal apparatus of this embodiment.
FIG. 6 shows a cross-sectional view of positions of the stirring shaft, the side plate, the partition plate, the stirring rod, and the stirring blade of the waste treatment apparatus of this embodiment.
FIG. 7 shows a schematic diagram of a treatment tank composed of a side plate, a partition plate and a U-shaped plate of the waste treatment apparatus of this embodiment.

図1乃至図7において、1は動力源の正逆回転する駆動モーター、2は駆動モーター1の出力軸先端に固定された小スプロケット、3は小スプロケット2とかみ合うチェーンである。
4はチェーン3とかみ合う大スプロケット、5は廃棄物を撹拌する撹拌棒、6は撹拌棒5を回転させる撹拌軸、7a、7bは撹拌軸6を支持する軸受けであり、本実施例の撹拌手段はこれらの部材によって構成されている。
8は廃棄物処理装置を覆う枠体としての外装部、10は外装部8内に設けられ廃棄物を処理するための(廃棄物)処理槽である。この処理槽10は、互いに対向して設けられた一対の側壁としての処理槽側板右14および処理槽側板左15と、この一対の側壁間に横設されたU字形板36、37、38とを有し、さらに処理槽10を複数の槽に仕切るための仕切り板11a、11bを有して構成されている。
処理槽10の下部には、処理槽10を加熱する加熱手段としての面状ヒーター9が設けられる。12は廃棄物を分解処理させるための基材、13は分解処理の状態を基材の含水率で検知する含水率センサーである。
In FIG. 1 to FIG. 7, reference numeral 1 denotes a drive motor that rotates forward and backward of a power source, 2 denotes a small sprocket fixed to the tip of the output shaft of the drive motor 1, and 3 denotes a chain that meshes with the small sprocket 2.
4 is a large sprocket that meshes with the chain 3, 5 is a stirring rod that stirs the waste, 6 is a stirring shaft that rotates the stirring rod 5, and 7 a and 7 b are bearings that support the stirring shaft 6. Is constituted by these members.
Reference numeral 8 denotes an exterior part as a frame covering the waste treatment apparatus, and 10 is a (waste) treatment tank provided in the exterior part 8 for treating waste. This processing tank 10 includes a processing tank side plate right 14 and a processing tank side plate left 15 as a pair of side walls provided opposite to each other, and U-shaped plates 36, 37, 38 horizontally disposed between the pair of side walls. And partition plates 11a and 11b for partitioning the processing tank 10 into a plurality of tanks.
A planar heater 9 as a heating means for heating the processing tank 10 is provided at the lower part of the processing tank 10. Reference numeral 12 is a base material for decomposing waste, and 13 is a moisture content sensor for detecting the state of decomposition treatment by the moisture content of the substrate.

16は微生物への酸素の供給と分解処理で生成する水分と炭酸ガスの排気を行う排気ファン、17は処理槽10内へ外気を取り込む吸気口、18は処理槽10内で発生した水分と炭酸ガスを排出する排気口である。
19は処理槽10の投入蓋21に取付けたマグネット、20は投入蓋21に付けたマグネットを検知する投入蓋検知センサー、21は投入蓋、22は廃棄物を投入する投入口である。
23は全体を制御する制御部、24は通気口、25は処理槽10内から発生する粉塵を取り除く除塵フィルタ、26(26a、26b、26c)は処理槽10内の排気口と外気を連通する排気ダクトである。
27は処理槽10から発生する臭気を帯びた空気を触媒ヒーター27aにより加熱し、酸化触媒27bを用いて脱臭する脱臭手段としての脱臭部、28は脱臭部27の出口温度を検知する温度センサーである。
また、29は外装部8の側面に設けた外気の取り入れ口としての外気取り入れ口、30は処理槽10内に設けられた排気ダクト26aの外側に配置され処理槽10内の気体の循環通路を構成する循環ダクトである。
31は処理槽10内の臭気を帯びた空気を循環ダクト30に吸い込む気体の吸い込み口、32は処理槽10内の気体を循環する循環ファン、33は処理槽10で廃棄物を処理後の分解残渣を排出させる排出口である。
また、34は攪拌棒5の先端に取り付けられたV字形攪拌羽根、35は側板14、15、および仕切り板11a、11bに近接している攪拌棒5の先端に取り付けられた山形攪拌羽根である。
16 is an exhaust fan that exhausts moisture and carbon dioxide generated by supplying oxygen and decomposing oxygen to microorganisms, 17 is an intake port for taking outside air into the treatment tank 10, and 18 is moisture and carbon dioxide generated in the treatment tank 10. This is an exhaust port for exhausting gas.
Reference numeral 19 denotes a magnet attached to the input lid 21 of the processing tank 10, reference numeral 20 denotes an input lid detection sensor for detecting a magnet attached to the input lid 21, reference numeral 21 denotes an input lid, and reference numeral 22 denotes an input port for introducing waste.
23 is a control unit for controlling the whole, 24 is a vent, 25 is a dust removing filter for removing dust generated from the inside of the processing tank 10, and 26 (26 a, 26 b, 26 c) communicates the exhaust port in the processing tank 10 with the outside air. It is an exhaust duct.
Reference numeral 27 denotes a deodorizing unit as deodorizing means for heating the odorous air generated from the treatment tank 10 by the catalyst heater 27a and deodorizing using the oxidation catalyst 27b, and 28 is a temperature sensor for detecting the outlet temperature of the deodorizing unit 27. is there.
Further, 29 is an outside air intake as an outside air intake provided on the side surface of the exterior portion 8, and 30 is disposed outside the exhaust duct 26 a provided in the treatment tank 10 and is used as a gas circulation passage in the treatment tank 10. It is the circulation duct which comprises.
31 is a gas suction port for sucking the odorous air in the treatment tank 10 into the circulation duct 30, 32 is a circulation fan for circulating the gas in the treatment tank 10, and 33 is a decomposition after the waste is treated in the treatment tank 10. This is an outlet for discharging the residue.
Reference numeral 34 denotes a V-shaped stirring blade attached to the tip of the stirring rod 5, and 35 denotes a chevron stirring blade attached to the tip of the stirring rod 5 adjacent to the side plates 14 and 15 and the partition plates 11a and 11b. .

次に、上述のように構成された廃棄物処理装置の作用および動作について説明する。
処理槽10は中央に正逆回転する撹拌軸6を有し、中に基材12が入っている。基材12は、生分解し難い繊維素が主成分のおが屑でその一粒一粒が多孔質で吸水性と空隙を有し、かつ粒形が複雑で粒子間にも大きな空隙が形成されている。この空隙により処理生物への酸素が供給できることで、廃棄物の分解処理の効率が向上する。また、このときの混合物中の廃棄物を分解する処理生物は、好気性の微生物や菌である。
Next, the operation and operation of the waste disposal apparatus configured as described above will be described.
The treatment tank 10 has a stirring shaft 6 that rotates forward and backward in the center, and a base material 12 is contained therein. The base material 12 is composed mainly of sawdust, which is hardly biodegradable, and each grain is porous, has water absorption and voids, has a complicated particle shape, and large voids are formed between the particles. Yes. Since the oxygen can be supplied to the treatment organism through the voids, the efficiency of the waste decomposition treatment is improved. In addition, the treatment organisms that decompose the waste in the mixture at this time are aerobic microorganisms and fungi.

また、処理槽10の中の基材12は、おが屑以外のそば殻やもみ殼などであっても、空隙を保てて、処理生物への酸素を供給できることから、基材12として好適である。
また、基材12は本実施例においては、生分解されにくい繊維質のおが屑を用いているが、空隙を保てて、処理生物への酸素供給できる機能を有するセラミックであっても良い。あるいは、生ごみだけを廃棄物処理装置で処理した処理物を種の基材とした基材12を使用しても、既に処理生物が活性状態で生息あるいは休眠していることから、基材12として好適である。
Moreover, even if the base material 12 in the processing tank 10 is buckwheat husk other than sawdust, rice bran, etc., it can maintain a space | gap and can supply oxygen to a processing organism, Therefore It is suitable as the base material 12. .
Moreover, although the base material 12 uses the fiber sawdust which is hard to be biodegraded in the present embodiment, it may be a ceramic having a function capable of supplying oxygen to the treated organism while maintaining a void. Alternatively, even when the base material 12 using a processed product obtained by treating only garbage with a waste processing apparatus as a seed base material is used, the base organism 12 is already living or dormant in the active state. It is suitable as.

運転中の廃棄物処理装置の投入蓋21を開けると、投入蓋21のマグネット19を検知していた投入蓋開閉検知センサー20は、投入蓋21が開かれたと判断し、撹拌状態の時は駆動モーター1が停止する。
ここで、投入蓋21に取り付けたマグネット19と投入蓋開閉検知センサー20とを備える投入蓋開閉検知手段は、処理槽10に取り付けた磁気に反応する磁気センサーで構成されているが、投入蓋21に突部を設け、その突部を処理槽10側に取り付けた光学センサーで検知しても良い。
また、投入蓋開閉検知センサー20は、本実施例においては、非接触式の磁気検知センサーを用いているが、機械式マイクロスイッチであってもよい。
また、投入蓋開閉検知センサー20の取り付け位置は、投入蓋21側あるいは処理槽10側あるいは投入蓋21と処理槽10のどちらか一方に検知センサーを取り付け、他方に検知部材を取り付けても可能である。
When the input lid 21 of the waste disposal apparatus in operation is opened, the input lid open / close detection sensor 20 that has detected the magnet 19 of the input lid 21 determines that the input lid 21 has been opened, and is driven in the stirring state. Motor 1 stops.
Here, the closing lid opening / closing detection means including the magnet 19 attached to the closing lid 21 and the closing lid opening / closing detection sensor 20 is composed of a magnetic sensor that reacts to magnetism attached to the processing tank 10. Protruding portions may be provided on the surface and the protruding portions may be detected by an optical sensor attached to the processing tank 10 side.
The closing lid opening / closing detection sensor 20 uses a non-contact magnetic detection sensor in this embodiment, but may be a mechanical micro switch.
Further, the loading lid open / close detection sensor 20 can be attached by attaching a detection sensor to the loading lid 21 side, the processing tank 10 side, the charging lid 21 or the processing tank 10 and a detection member to the other. is there.

次に、廃棄物投入後の撹拌運転について説明する。
廃棄物投入後の駆動モーター1による撹拌運転は、例えば通常は30分周期の間に5分間だけ正逆撹拌を行うが、廃棄物が投入された直後は、すぐに撹拌を開始し、例えば30分周期の間に10分間正逆撹拌をすることで、投入された廃棄物を細かく破砕するとともに基材12とまんべんなく混合できる。
また、正逆回転を行うことにより、投入された廃棄物が撹拌棒5や攪拌軸6に絡みつくことを防ぐ効果もある。
更に、撹拌は基材12と廃棄物の混合の効果以外にも、撹拌することで処理物12a(基材12と廃棄物の混合物)の温度の一定化と、処理物12a中に含まれる水分を積極的に処理物12aの外部へ飛ばすことが可能となることで、処理物12aの含水率調整効果もある。
Next, the stirring operation after throwing in the waste will be described.
In the stirring operation by the drive motor 1 after throwing in the waste, for example, the forward and reverse stirring is usually performed for 5 minutes in a cycle of 30 minutes, but immediately after the waste is thrown in, the stirring is started immediately, for example, 30 By performing forward and reverse stirring for 10 minutes during the minute period, the input waste can be finely crushed and mixed with the base material 12 evenly.
Further, the forward / reverse rotation also has an effect of preventing the thrown-in waste from being entangled with the stirring rod 5 and the stirring shaft 6.
Furthermore, in addition to the effect of mixing the base material 12 and the waste, the stirring stabilizes the temperature of the treated product 12a (mixture of the base material 12 and the waste), and moisture contained in the treated product 12a. It is possible to positively fly to the outside of the treated product 12a, and there is also an effect of adjusting the moisture content of the treated product 12a.

また、投入された廃棄物の大部分は、24時間以内で分解処理できることから、廃棄物が24時間以上投入されないときは、撹拌サイクルを5分間撹拌の55分間停止にすることで、撹拌に要する駆動モーター1への電力供給を削減でき、省電力化が可能となる。
また、本実施例において、撹拌棒5は、断面が棒状であり、撹拌軸6に複数個所定の間隔で取り付けられる構成であるが、撹拌軸6に平板状の撹拌羽根5を複数枚所定の間隔で取り付けても可能である。このほかにも撹拌軸6に断面が三角形状の撹拌棒を複数個所定の間隔で取り付けても良い。
In addition, since most of the charged waste can be decomposed within 24 hours, if the waste is not charged for more than 24 hours, the stirring cycle is stopped for 5 minutes and the stirring is stopped for 55 minutes. The power supply to the drive motor 1 can be reduced, and power saving can be achieved.
In the present embodiment, the stirring rod 5 has a rod-shaped cross section and is configured to be attached to the stirring shaft 6 at a predetermined interval. It is possible to attach at intervals. In addition, a plurality of stirring rods having a triangular cross section may be attached to the stirring shaft 6 at predetermined intervals.

ここで処理槽10の断面形状は、処理物12aの全体が均一に軽い作用で撹拌されるように図1乃至図2に示すように、ほぼ半円以上の円弧部を有する略U字形状になっている。そして円弧部の円弧の中心と一致して水平方向に撹拌軸6が設けられている。この撹拌軸6には撹拌棒5が複数個所定の間隔で固定されている。なお、本実施例では、処理槽10に撹拌軸6を横架させているが、処理槽を略円筒状とし撹拌軸6が処理槽10に鉛直方向に設けられても良い。   Here, as shown in FIGS. 1 and 2, the cross-sectional shape of the treatment tank 10 is substantially U-shaped having an arc portion of almost a semicircle or more so that the entire treatment object 12a is uniformly stirred by a light action. It has become. A stirring shaft 6 is provided in the horizontal direction so as to coincide with the center of the arc of the arc portion. A plurality of stirring rods 5 are fixed to the stirring shaft 6 at predetermined intervals. In the present embodiment, the agitation shaft 6 is horizontally mounted on the treatment tank 10, but the treatment tank may be substantially cylindrical and the agitation shaft 6 may be provided in the treatment tank 10 in the vertical direction.

また、このとき撹拌により、水分と炭酸ガスが撹拌停止時以上に発生することから、排気ファン16の排気流量を増加し、吸気口17からの酸素の供給と同時に、分解で発生する水分と炭酸ガスを処理槽10の外部へと排出させることで、処理槽10内の処理物が多湿気味になることを防止でき、処理物12aの含水率を調整することができる。
また、このときの排気ファン16の取り付け位置は、本実施例では、排気口18に連通する脱臭部27を通過後、排気ダクト26内に排気ファン16を取り付けているが、代わりに吸気口17にファンを取り付けて吸い込ませても同様の効果が得られる。
Further, at this time, since water and carbon dioxide gas are generated by stirring more than when stirring is stopped, the exhaust flow rate of the exhaust fan 16 is increased, and at the same time as supply of oxygen from the intake port 17, By discharging the gas to the outside of the processing tank 10, it is possible to prevent the processed product in the processing tank 10 from becoming damp and to adjust the moisture content of the processed product 12a.
Further, in this embodiment, the exhaust fan 16 is attached to the exhaust duct 26 in the exhaust duct 26 after passing through the deodorizing portion 27 communicating with the exhaust outlet 18. The same effect can be obtained even if a fan is attached to and sucked in.

また、吸気口17に取り付けるファンは、処理槽10内に約40℃から約70℃に加熱した空気を送ることのできる熱風ファンでもよい。
吸気口17に熱風ファンを取り付けることにより処理槽10内の気体の温度を上昇させることができる。
処理槽10内の気体の温度が上昇することで気体に含まれる飽和水分量が増すことから、時間あたりの通気流量が同じであれば、短時間で処理物12a中の水分をより多く処理槽10から外へ出すことができる。
吸気口17への熱風ファンの取り付けは、処理物12aが多湿気味になるときに処理物12aの含水率を調整する手段として有効である。
また、排気口18と連通する排気ダクト26内に排気ファン16を設け、かつ吸気口17に熱風ファンを設ける構成にすることでも上記と同様の効果が得られる。
The fan attached to the air inlet 17 may be a hot air fan capable of sending air heated from about 40 ° C. to about 70 ° C. into the processing tank 10.
By attaching a hot air fan to the intake port 17, the temperature of the gas in the treatment tank 10 can be raised.
Since the amount of saturated moisture contained in the gas increases as the temperature of the gas in the treatment tank 10 rises, if the aeration flow rate per hour is the same, the treatment tank 12 can have more moisture in the treatment object 12a in a short time. 10 can go out.
The attachment of the hot air fan to the intake port 17 is effective as a means for adjusting the moisture content of the processed object 12a when the processed object 12a becomes damp.
Further, the same effect as described above can be obtained by providing the exhaust fan 16 in the exhaust duct 26 communicating with the exhaust port 18 and providing the hot air fan in the intake port 17.

このようにして、処理槽10aに投入された廃棄物と処理物12aがまんべんなく混合されて分解処理が始まる。
処理槽10aで分解処理された処理物12aが増えてくると処理槽10内に設けられた仕切り板11a、11bからオーバーフローし処理物12aは処理槽10b、さらに10cに移動する。
そして処理槽10cに処理物12aが蓄積されると、排出口33から処理物12aを回収することができる。本実施例では、仕切り板11により処理槽10を3槽に仕切っているが、2槽あるいは4槽以上に仕切っても良い。
In this way, the waste introduced into the treatment tank 10a and the treatment product 12a are mixed evenly and the decomposition process starts.
When the processed material 12a decomposed in the processing tank 10a increases, it overflows from the partition plates 11a and 11b provided in the processing tank 10, and the processed material 12a moves to the processing tank 10b and further 10c.
And if the processed material 12a is accumulate | stored in the processing tank 10c, the processed material 12a can be collect | recovered from the discharge port 33. FIG. In this embodiment, the processing tank 10 is divided into three tanks by the partition plate 11, but may be divided into two tanks or four or more tanks.

さらに、含水率センサー13で測定した結果に応じて撹拌運転時間を制御することも可能である。例えば撹拌の間欠運転時間を通常は、30分周期の間に5分間撹拌していたものを、基材状態が乾燥気味の時は、30分周期の間に2分間攪拌でも必要充分な撹拌時間となることから、基材状態によっては撹拌過多により基材12が破砕されるのを防ぎ、基材12の寿命を伸ばすことができる。
また、含水率センサー13で測定した結果に応じて、撹拌サイクルと排気流量を調整することで、処理物12aの含水率を調整することが可能となる。処理物12aが多湿気味になると、嫌気性の菌が増殖し、硫化水素等を発生し、臭気状態が悪臭となることから、処理物12aの含水率を20%から60%の範囲内に調整することが望ましい。
Furthermore, it is possible to control the stirring operation time according to the result measured by the moisture content sensor 13. For example, the intermittent operation time of stirring is usually sufficient for sufficient stirring time even if stirring for 5 minutes during the 30-minute cycle, and when stirring for 2 minutes during the 30-minute cycle when the substrate state is dry Therefore, depending on the state of the base material, the base material 12 can be prevented from being crushed due to excessive stirring, and the life of the base material 12 can be extended.
Moreover, it becomes possible to adjust the moisture content of the processed material 12a by adjusting the stirring cycle and the exhaust gas flow rate according to the result measured by the moisture content sensor 13. When the treated product 12a becomes moist, anaerobic bacteria grow, hydrogen sulfide, etc. are generated, and the odor state becomes a bad odor. Therefore, the moisture content of the treated product 12a is adjusted within the range of 20% to 60%. It is desirable to do.

また、水分が多くなると、撹拌に必要なトルクが大きくなり、動力に無理が生じたり、処理物12aが微粉化されているときは、水分を含むと粘土状になる傾向がある。処理物12aが粘土状になると、分解効率が極端に低くなることから、このようなときには、全量または半分以上の処理物12aの交換が必要となる。
また、このときの基材の含水率測定手段である含水率センサー13は、1対の電極を直接処理槽10内の処理物12aに接触させ、1対の電極間に電圧を印加して、処理物12a間を流れる電流を測定し、処理物12aの含水率を測定する抵抗方式であるが、ヒーターとサーミスタを組み合わせた熱容量方式で有っても良い。
In addition, when the amount of moisture increases, the torque required for stirring increases, and the motive power is unsatisfactory, or when the treated product 12a is pulverized, if it contains moisture, it tends to be clayy. If the processed material 12a becomes clay-like, the decomposition efficiency becomes extremely low. In such a case, it is necessary to replace the entire processed material 12a or more than half of the processed material 12a.
Moreover, the moisture content sensor 13 which is the moisture content measuring means of the base material at this time directly contacts the treatment object 12a in the treatment tank 10 with a pair of electrodes, and applies a voltage between the pair of electrodes, Although it is a resistance method that measures the current flowing between the treatment objects 12a and measures the moisture content of the treatment object 12a, it may be a heat capacity method that combines a heater and a thermistor.

また、処理物12aは、投入される廃棄物である生ごみの種類により弱アルカリ性や弱酸性に変わることから、抵抗方式における、処理物12aに直接接触する電極を構成する材質は、耐酸性、耐アルカリ性に優れた金属材を使用すると良い。本実施例では、汎用性があり、価格の安いステンレス材のネジを電極として使用している。
また、基材の含水率測定手段はヒーターとサーミスタを組み合わせた熱容量方式で有っても良い。
あるいは、基材の含水率測定手段は処理槽10を加熱する加熱手段としての面状ヒーター9と面状ヒーター9の温度を測定する温度検知センサー(不図示)で構成され、処理槽加熱制御に用いられるものをそのまま使用する構成であっても良い。処理物12aは、含水率が大きい場合、熱伝導性が低下する。熱伝導性が低下した状態で処理槽10内の温度を制御する場合、その所要時間が長くなることから、面状ヒーター9の温度が予め設定された温度閾値に達した後において、面状ヒーター9を作動させたとき或はその作動を停止させたときの、前記温度検知センサーの出力変化から、前記処理物12aの含水状態等を測定することができる。処理槽加熱制御と基材の含水率測定手段を兼ねることで、従来の装置では別途に設けられていた基材の含水率測定手段を設置する必要がなくなり、装置のコストダウンや省スペース化を図ることができる。
In addition, since the treated product 12a changes to weak alkalinity or weak acidity depending on the type of garbage that is waste, the material constituting the electrode in direct contact with the treated product 12a in the resistance method is acid resistant, It is preferable to use a metal material having excellent alkali resistance. In this embodiment, stainless steel screws that are versatile and inexpensive are used as electrodes.
Further, the moisture content measuring means of the substrate may be a heat capacity method combining a heater and a thermistor.
Alternatively, the moisture content measuring means of the base material is composed of a planar heater 9 as a heating means for heating the treatment tank 10 and a temperature detection sensor (not shown) for measuring the temperature of the planar heater 9 for controlling the treatment tank heating. A configuration in which what is used may be used as it is. When the moisture content of the processed material 12a is large, the thermal conductivity decreases. When the temperature in the treatment tank 10 is controlled in a state where the thermal conductivity is lowered, the required time becomes long. Therefore, after the temperature of the planar heater 9 reaches a preset temperature threshold, the planar heater From the change in the output of the temperature detection sensor when 9 is activated or when the operation is stopped, the moisture content of the treated product 12a can be measured. By combining treatment tank heating control and substrate moisture content measurement means, it is not necessary to install a separate substrate moisture content measurement device, which was previously provided in conventional devices, reducing the cost of the device and saving space. Can be planned.

次に、廃棄物投入が中断したり、投入量が低下したときには、撹拌等によって処理物12aが乾燥しすぎるときがある。このときには、処理物12a中の微生物が乾燥によって活性化が鈍り処理効率が低くなるばかりではなく、処理物12aが微粉化したときには飛散したりして、周囲を汚すという欠点がある。また、このとき微粉末に混入している微生物や菌も飛散することから、安全衛生上好ましくない。
このようなとき、排気口18に設けた除塵フィルタ25により微粉末を外部に出さないようにすることで上記欠点を補うことができる。
Next, when waste input is interrupted or the input amount decreases, the processed material 12a may be dried too much by stirring or the like. At this time, the microorganisms in the treated product 12a are not only activated and dried, but the processing efficiency is lowered, and when the treated product 12a is pulverized, the microorganisms are scattered and the surroundings are contaminated. In addition, since microorganisms and fungi mixed in the fine powder are scattered at this time, it is not preferable for safety and health.
In such a case, the above-mentioned disadvantage can be compensated by preventing the fine powder from being discharged to the outside by the dust filter 25 provided at the exhaust port 18.

また、除塵フィルタ25は排気口18に機械的に係合または蝶ネジやパチン錠で固定されていることで、器具を使用しないで人手にて取り外すことができる。除塵フィルタ25を取り外せることで、除塵フィルタ25にとりついた処理物12aの微粉末を容易に清掃することが可能である。
更に、処理槽10から発生する臭気を帯びた空気は、脱臭部27で触媒ヒーター27aにより加熱され、酸化触媒27bを用いて脱臭されて排気ダクト26を通して処理機外へ排気される。
Further, the dust removal filter 25 is mechanically engaged with the exhaust port 18 or fixed with a thumbscrew or a snap lock so that it can be removed manually without using an instrument. By removing the dust filter 25, it is possible to easily clean the fine powder of the processed product 12a attached to the dust filter 25.
Further, the odorous air generated from the treatment tank 10 is heated by the catalyst heater 27a in the deodorization unit 27, deodorized using the oxidation catalyst 27b, and exhausted to the outside of the processing machine through the exhaust duct 26.

以上のような本実施例の廃棄物処理装置において、その特徴的構成であるU字形板36、37、38と仕切り板11および側板14、15の接合方法について説明する。
本実施例では図7に示すように3槽構造の廃棄物処理装置において、1槽目10aのU字形板36の両側には舌状の凸部36a、36bがそれぞれ複数個形成されており、その一方の側の凸部36aは1槽目の側板14に複数個明けられた角穴に差しこまれている。
また、他方の凸部36bは1槽目の仕切り板11aに複数個明けられた角穴に差しこまれている。U字形板の凸部36aおよび36bは、側板14および仕切り板11aの角穴を貫通した外側で溶接されている(図7において、36a、36b矢示のハッチング部)。
この時、側板14および仕切り板11aの角穴は、U字形板36のU字形の曲げ曲率r(本実施例においてはr=270mm)に合わせて複数個明けられており、この角穴にU字形板36の凸部36a、36bを差し込み密着させて溶接することで、自ずとU字形板36と側板14と仕切り板11aの位置決めが可能となり、所定の寸法に精度良く製作できる。
In the waste treatment apparatus of the present embodiment as described above, a method for joining the U-shaped plates 36, 37, and 38, the partition plate 11, and the side plates 14 and 15, which is a characteristic configuration, will be described.
In the present embodiment, as shown in FIG. 7, in the wastewater treatment apparatus having a three-tank structure, a plurality of tongue-shaped protrusions 36 a and 36 b are formed on both sides of the U-shaped plate 36 of the first tank 10 a. The convex portion 36a on one side is inserted into a plurality of square holes formed in the side plate 14 of the first tank.
The other convex portion 36b is inserted into a plurality of square holes opened in the first partition plate 11a. The convex portions 36a and 36b of the U-shaped plate are welded on the outside penetrating the square holes of the side plate 14 and the partition plate 11a (hatched portions indicated by arrows 36a and 36b in FIG. 7).
At this time, a plurality of square holes in the side plate 14 and the partition plate 11a are opened in accordance with the U-shaped bending curvature r (r = 270 mm in this embodiment) of the U-shaped plate 36. The U-shaped plate 36, the side plate 14, and the partition plate 11 a can be positioned naturally by inserting the projections 36 a and 36 b of the character-shaped plate 36 into close contact and welding, and can be accurately manufactured to a predetermined size.

次に1槽目より少し小さい曲率r(本実施例では少し小さい曲率r=265mmに設定した場合を説明するが少し大きい曲率r、例えばr=275mmでもよい)で形成された2槽目10bのU字形板37を、上述r=270mmで形成された1槽目のU字形板36が溶接された1槽目仕切り板11aに(あらかじめr=270mmとは別にr=265mmの曲率に沿って角穴が複数個明けられてあるところに)2槽目のU字形板37の凸部37aを差し込み溶接する。さらに反対側の凸部37bに2槽目の仕切り板11bを差し込み密着させて溶接する。   Next, the second tank 10b formed with a slightly smaller curvature r than the first tank (in this embodiment, a case where the slightly smaller curvature r = 265 mm is described, but a slightly larger curvature r, for example, r = 275 mm may be used). The U-shaped plate 37 is placed on the first tank partition plate 11a to which the first U-shaped plate 36 formed at r = 270 mm is welded (in advance along the curvature of r = 265 mm apart from r = 270 mm). The projection 37a of the U-shaped plate 37 of the second tank is inserted and welded (where a plurality of holes are made). Further, the partition plate 11b of the second tank is inserted into and closely welded to the convex portion 37b on the opposite side.

同様にして、2槽目より小さい曲率r(本実施例では少し小さい曲率r=260mmに設定した場合を説明するが少し大きい曲率r例えばr=270mmでもよい)で形成された3槽目のU字形板38を、上述r=265mmで形成された2槽目のU字形板37が溶接された2槽目仕切り板11bに(あらかじめr=265mmとは別にr=260mmの曲率に沿って角穴が複数個明けられてあるところに)3槽目のU字形板38の凸部38aを差し込み溶接する。さらに反対側の凸部38bに3槽目の側板15(あらかじめr=260mmの曲率に沿って角穴が複数個明けられてある)を差し込み密着させて溶接する。   Similarly, the U of the third tank formed with a curvature r smaller than the second tank (in this embodiment, a case where a slightly smaller curvature r = 260 mm is described, but a slightly larger curvature r, for example, r = 270 mm may be used). The square plate 38 is applied to the second partition plate 11b to which the second U-shaped plate 37 formed at r = 265 mm is welded (in advance, along the curvature of r = 260 mm apart from r = 265 mm). The projection 38a of the U-shaped plate 38 in the third tank is inserted and welded (where a plurality of are opened). Further, the side plate 15 of the third tank (a plurality of square holes are made in advance along a curvature of r = 260 mm) is inserted into the convex portion 38b on the opposite side, and is welded.

このように、各側板14、15および仕切り板11a、11bに、あらかじめ所定の曲率rで連なる角穴を複数個明けておき、そしてその角穴にU字形板36、37、38の凸部36a、36b、37a、37b、38a、38bを差し込み溶接することで寸法精度の良い処理槽を製作できる。
一般に薄板(1.2mm〜1.5mm)鋼鈑を比較的大きな曲率r(r=270mm程度)で曲げることは可能であるが、自重で変形すること等があり、その寸法を維持しつつ組立加工(溶接)することは難しい。
しかしながら、本実施例においては、各U字形板36、37、38の両側に形成する、舌状凸部36a〜38bの横方向距離寸法(攪拌軸方向)は比較的容易に寸法精度を出すことができ、また、側板14、15および仕切り板11a、11bに明けられた角穴にU字形板の凸部を差し込み密着させて溶接することで、容易に精度の高い曲率rと横幅寸法を満足する処理槽を製作できる。
In this way, a plurality of square holes connected in advance with a predetermined curvature r are made in each of the side plates 14 and 15 and the partition plates 11a and 11b, and the convex portions 36a of the U-shaped plates 36, 37 and 38 are formed in the square holes. , 36b, 37a, 37b, 38a, 38b can be inserted and welded to manufacture a treatment tank with good dimensional accuracy.
In general, it is possible to bend a thin plate (1.2 mm to 1.5 mm) steel plate with a relatively large curvature r (r = 270 mm), but it may be deformed by its own weight, etc. It is difficult to process (weld).
However, in the present embodiment, the lateral distance dimensions (stirring axis direction) of the tongue-shaped convex portions 36a to 38b formed on both sides of each U-shaped plate 36, 37, 38 can provide dimensional accuracy relatively easily. In addition, the convex portion of the U-shaped plate is inserted into the square holes formed in the side plates 14 and 15 and the partition plates 11a and 11b, and is welded in close contact, thereby easily satisfying the highly accurate curvature r and width dimension. A processing tank can be manufactured.

また、生ごみなどの廃棄物は、それらが投入される1槽目の10aから、攪拌・破砕され、廃棄物の分解と、水分排出が始まる。廃棄物の投入が継続すると1槽目10a中の処理物12a(廃棄物と基材12の混合物)は徐々にオーバーフローして2槽目の10bに移動し、さらに分解と水分排出が進んだ状態で3槽目の10cにオーバーフローして移動する。3槽目10c中でもさらに分解と水分排出が進み処理物12aは細片化され密度の高い処理物12aとなる。
ここで、処理槽の横幅(攪拌軸方向)は、生ごみなどの廃棄物が投入される1槽目10aは広く(本実施例においては397mm)、2槽目と3槽目は狭く(本実施例においては、両方とも150mm)設定している。所定量の廃棄物を投入する1槽目は所定の処理槽容積を確保しなければならないが、2、3槽目の処理槽容積については、廃棄物処理装置としての装置幅を小さくして省設置スペースとするために、横幅を狭くしなければならない。しかし横幅を狭くして槽の容積が小さくなった2、3槽内では、細片化が進み密度の高くなった処理物12aを攪拌する負荷は大きい傾向にある。
In addition, waste such as garbage is agitated and crushed from the first tank 10a into which the waste is introduced, and the decomposition of the waste and the discharge of moisture start. When the waste is continuously charged, the treated product 12a (mixture of waste and base material 12) in the first tank 10a gradually overflows and moves to the second tank 10b, and further decomposition and water discharge progress. Then, it overflows and moves to 10c in the third tank. Even in the third tank 10c, the decomposition and moisture discharge are further progressed, and the processed product 12a is cut into a high-density processed product 12a.
Here, the width of the treatment tank (in the direction of the stirring axis) is wide in the first tank 10a into which waste such as garbage is introduced (397 mm in the present embodiment), and the second and third tanks are narrow (this In the embodiment, both are set to 150 mm). The first tank into which a predetermined amount of waste is to be charged must secure a predetermined treatment tank volume, but the second and third treatment tank volumes can be saved by reducing the width of the waste treatment apparatus. To make the installation space, the width must be narrowed. However, in the second and third tanks in which the lateral width is narrowed and the tank volume is reduced, the load for stirring the processed material 12a whose fragmentation has progressed and the density has increased tends to be large.

ここで、各処理槽のU字形板の曲率rは、本実施例では1槽目10aのU字形板36はr=270mm、2槽目10bのU字形板37はr=265mm、3槽目のU字形板38はr=260mmと順次小さくしているが、これら各槽内で回転して処理物を攪拌する攪拌羽根の長さ(攪拌軸6からU字形板方向への突き出し長さ)もU字形板の曲率rが順次小さくなるのに合わせて短くしている。
2槽、3槽と処理槽の横幅が狭くなり、槽の容積が小さくなって、攪拌負荷が上昇する傾向を防止するのに、攪拌羽根の長さを短くすることは有効である。つまり、U字形板の曲率rを順次小さくすることは攪拌負荷を軽減することにおいては良い方法である。
Here, the curvature r of the U-shaped plate of each processing tank is r = 270 mm for the U-shaped plate 36 of the first tank 10a and r = 265 mm for the U-shaped board 37 of the second tank 10b in the present embodiment. The U-shaped plate 38 is gradually reduced to r = 260 mm, but the length of the stirring blade that rotates in each of these tanks to stir the processed material (the length protruding from the stirring shaft 6 toward the U-shaped plate) Also, the curvature r of the U-shaped plate is shortened as the curvature gradually decreases.
It is effective to shorten the length of the stirring blade in order to prevent the tendency that the lateral width of the two tanks, the three tanks, and the processing tank is reduced, the tank volume is reduced, and the stirring load is increased. That is, sequentially reducing the curvature r of the U-shaped plate is a good method for reducing the stirring load.

本実施例においては、3槽構造を説明したが、4槽構造、5槽構造、それ以上の多槽構造においても同様ににすることで、容易に精度の高い曲率rと横幅寸法を満足する多槽処理槽を製作できる。
また、本実施例においては、順次U字形板の曲率rを小さくした場合で説明したが、これに限らず順次大きくしても(攪拌負荷を軽減する効果は無くなるが、槽の容積が増加する効果が出てくる)、また交互に大きくしたり小さくしてもよい。
また、差し込み溶接部36a〜38bは、攪拌中に発生する処理槽の内側から外側へ掛かる圧力を直角に受ける方向に差し込まれていることから、溶接部に掛かる負荷は少なく、溶接強度が小さくても済むため、薄板鋼板が使用可能となり、重量減、コスト減が可能となる。
In the present embodiment, the three-tank structure has been described. However, the same can be applied to a four-tank structure, a five-tank structure, and a multi-tank structure having more than that, thereby easily satisfying a highly accurate curvature r and width. Multi-tank processing tanks can be manufactured.
Further, in the present embodiment, the case where the curvature r of the U-shaped plate is sequentially reduced has been described. However, the present invention is not limited to this, and even if it is sequentially increased (the effect of reducing the stirring load is lost, but the volume of the tank increases. Effect can be obtained), and may be alternately increased or decreased.
Moreover, since the insertion welding parts 36a-38b are inserted in the direction which receives the pressure applied from the inner side to the outer side of the treatment tank generated during the stirring at a right angle, the load applied to the welding part is small and the welding strength is small. Therefore, a thin steel plate can be used, and the weight and cost can be reduced.

また、溶接ポイントは、各側板14、15、および各仕切り板11a、11bの角穴に差しこまれた舌状凸部36a〜38bの先端部を溶接することから図7に示す37aと38aの2ヶ所以外の舌状凸部36a、36b、37b、38bの4箇所においては、各処理槽10a、10b、10cの槽外側に溶接部を置くことが可能となり、溶接痕が各処理槽内の処理物12aと接触することがなく、溶接部の腐食(本実施例においては、処理槽の材質はステンレス鋼板を用いているが、ステンレス鋼の場合、溶接により高温なった場所に粒界腐食が発生し易い)から逃れることができる。   Moreover, since the welding point welds the front-end | tip part of the tongue-shaped convex parts 36a-38b inserted in the square hole of each side plate 14 and 15 and each partition plate 11a and 11b, 37a and 38a shown in FIG. In four places of tongue-shaped convex parts 36a, 36b, 37b, 38b other than two places, it becomes possible to place a welded part outside the tank of each processing tank 10a, 10b, 10c, and the welding trace is in each processing tank. Corrosion of the welded portion without contact with the processed object 12a (in this embodiment, the material of the treatment tank is a stainless steel plate, but in the case of stainless steel, intergranular corrosion occurs at a place where the temperature is increased by welding. (Easily generated)

1槽目10aの槽内の処理物12aが増えてくると1槽目仕切り板11a、からオーバーフローして処理物12aは2槽目処理槽10bに移動する。同様に2槽目処理槽10bに処理物12aが増えてくると2槽目仕切り板11bからオーバーフローして3槽目処理槽10cに処理物12aは移動する。そして処理物12aは3槽目の処理槽10cに蓄積される。この間に各槽を貫通した攪拌軸6に植設された攪拌棒5により処理物12aを攪拌および破砕して廃棄物の分解と水分の排出が行なわれ、減重量、減容量するとともに、乾燥状態になった処理物12aは排出口33から回収する。   When the processed material 12a in the tank of the first tank 10a increases, it overflows from the first tank partition plate 11a, and the processed object 12a moves to the second tank processing tank 10b. Similarly, when the processing object 12a increases in the second tank processing tank 10b, it overflows from the second tank partition plate 11b and moves to the third tank processing tank 10c. Then, the processed product 12a is accumulated in the third processing tank 10c. During this time, the treated material 12a is stirred and crushed by the stirring rod 5 planted in the stirring shaft 6 penetrating each tank, and the waste is decomposed and the water is discharged, and the weight is reduced and the volume is reduced. The processed product 12a which has become is collected from the discharge port 33.

ここで図2、図3に示すように、1槽目10aの中央部に配置された2本の攪拌棒5の先端にはVの字形に折り曲げた攪拌羽根34a、34bが取り付けてあり、そのV字形の羽根は110°程度の開き角に曲げられており且つその先端も図3に示す如く三角形状に突き出してある。この様な形状にすることにより攪拌軸の正逆両方の回転においても、攪拌羽根34a、34bは処理物12aにクサビ状に切りこんで行くことになり攪拌負荷の軽減効果が得られる。また、攪拌羽根34a、34bの先端とU字形板36の隙間にスプーンや豚骨の様な固くて大きな廃棄物としては異物となる固形物を噛み込む様な状況になってもV字羽根形状によってすくい上げることになり、異物の噛み込みを回避できる。   Here, as shown in FIGS. 2 and 3, stirring blades 34a and 34b bent in a V shape are attached to the tips of two stirring rods 5 arranged at the center of the first tank 10a. The V-shaped blade is bent at an opening angle of about 110 °, and its tip protrudes in a triangular shape as shown in FIG. By adopting such a shape, the stirring blades 34a and 34b cut into the processed product 12a in a wedge shape even in both forward and reverse rotations of the stirring shaft, and an effect of reducing the stirring load can be obtained. In addition, the shape of the V-shaped blade is used even when a solid material such as a spoon or pork bone is caught in the gap between the tip of the stirring blades 34a and 34b and the U-shaped plate 36 as a solid waste. As a result, scooping is performed, and biting of foreign matter can be avoided.

また、1槽目10aのV字羽根34a、34bが配置された攪拌棒5の両隣の側板14および仕切り板11aに近接する攪拌棒5の先端には、山形に折り曲げ且つ、その攪拌軸方向および攪拌軸の周方向に投影した時の形状が概略三角形の形状を有する攪拌羽根35f、35eが設置されている。この様な形状の羽根にすることで、攪拌羽根35fと近接する側板14、および攪拌羽根35eと仕切り板11aおよびU字形板36との関係において上述した様に処理物12aにクサビ状に切りこむことによる攪拌負荷の軽減と異物の噛み込み防止が図られる。同様に2槽目10b、3槽目10cの攪拌棒5の先端にも山形に折り曲げ且つ、その攪拌軸方向に投影した時の形状が概略三角形の形状を有する攪拌羽根を配置する。   Further, the side plate 14 adjacent to the stirring bar 5 in which the V-shaped blades 34a and 34b of the first tank 10a are arranged and the tip of the stirring bar 5 adjacent to the partition plate 11a are bent into a chevron and the direction of the stirring axis and Stirring blades 35f and 35e having a substantially triangular shape when projected in the circumferential direction of the stirring shaft are provided. By using the blade having such a shape, the processed product 12a is cut into a wedge shape as described above in relation to the side plate 14 adjacent to the stirring blade 35f and the stirring blade 35e and the partition plate 11a and the U-shaped plate 36. Therefore, the stirring load can be reduced and foreign matter can be prevented from being caught. Similarly, a stirring blade having a substantially triangular shape when bent in a mountain shape and projected in the direction of the stirring axis is also arranged at the tip of the stirring rod 5 of the second tank 10b and the third tank 10c.

また、この様なクサビ状の切り込みと、すくい上げの作用は、側板14、15および仕切り板11a、11bおよびU字形板36、37、38にこびりつく処理物12aの掻き落とし作用もある。また異物噛み込みの危険性を回避できることから処理槽10を構成する、側板14、15および仕切り板11a、11bおよびU字形板36、37、38を薄い鋼鈑で作ることが可能となり、攪拌負荷の軽減と合わせもって装置重量の軽減と製造コストの低減が可能となる。   In addition, the wedge-shaped cut and scooping action also has a scraping action of the processed material 12a sticking to the side plates 14, 15 and the partition plates 11a, 11b and the U-shaped plates 36, 37, 38. Moreover, since the risk of foreign matter biting can be avoided, the side plates 14, 15 and the partition plates 11a, 11b and the U-shaped plates 36, 37, 38 constituting the treatment tank 10 can be made of a thin steel plate, and the stirring load In combination with the reduction of the device, the weight of the apparatus and the manufacturing cost can be reduced.

本発明の実施例における廃棄物処理装置の構成を示す概略斜視図である。It is a schematic perspective view which shows the structure of the waste disposal apparatus in the Example of this invention. 図1のA視からみた廃棄物処理装置の概略断面図である。It is a schematic sectional drawing of the waste disposal apparatus seen from A view of FIG. 図1のB視からみた廃棄物処理装置の概略断面図である。It is a schematic sectional drawing of the waste disposal apparatus seen from B view of FIG. 本発明の実施例における廃棄物処理装置の外装カバー装着時の概略斜視図である。It is a schematic perspective view at the time of the exterior cover mounting | wearing of the waste disposal apparatus in the Example of this invention. 本発明の実施例における廃棄物処理装置の側板と仕切り板の位置を示す断面図である。It is sectional drawing which shows the position of the side board and partition plate of a waste disposal apparatus in the Example of this invention. 本発明の実施例における廃棄物処理装置の攪拌軸と側板と仕切り板と攪拌棒と攪拌羽根の位置を示す断面図である。It is sectional drawing which shows the position of the stirring shaft of the waste disposal apparatus in the Example of this invention, a side plate, a partition plate, a stirring rod, and a stirring blade. 本発明の実施例における廃棄物処理装置のU字形板からの舌状凸部と側板および仕切り板の溶接を示す模式図である。It is a schematic diagram which shows the welding of a tongue-shaped convex part, a side plate, and a partition plate from the U-shaped board of the waste disposal apparatus in the Example of this invention.

符号の説明Explanation of symbols

1:駆動モーター
2:小スプロケット
3:チェーン
4:大スプロケット
5:撹拌棒
6:撹拌軸
7:撹拌軸を支持する軸受け
8:外装部(枠体)
9:面状ヒーター(過熱手段)
10:処理槽
10a、10b、10c:仕切り板で区画された各槽部
11:仕切り板
12:基材
12a:処理物(廃棄物と基材12の混合物)
13:含水率センサー
14:処理槽側板右(側板)
15:処理槽側板左(側板)
16:排気ファン
17:吸気口
18:排気口
19:投入蓋に取り付けたマグネット
20:投入蓋開閉検知センサー
21:投入蓋
22:投入口
23:制御部
24:通気口
25:除塵フィルタ
26、26a、26b、26c:排気ダクト(管路)
27:脱臭部(脱臭手段)
27a:触媒ヒーター
27b:酸化触媒
28:温度センサー
29:外気取り入れ口
30:循環ダクト
31:気体吸い込み口
32:循環ファン
33:排出口
34:V字型攪拌羽根
35:山形攪拌羽根
36、37、38:U字形板
39:排出トビラ
1: Drive motor 2: Small sprocket 3: Chain 4: Large sprocket 5: Stirring rod 6: Stirring shaft 7: Bearing 8 supporting the stirring shaft 8: Exterior portion (frame)
9: Surface heater (overheating means)
10: Treatment tanks 10a, 10b, 10c: Each tank section partitioned by a partition plate 11: Partition plate 12: Base material 12a: Processed material (mixture of waste and base material 12)
13: Moisture content sensor 14: Treatment tank side plate right (side plate)
15: Processing tank side plate left (side plate)
16: Exhaust fan 17: Intake port 18: Exhaust port 19: Magnet 20 attached to the input lid: Input lid open / close detection sensor 21: Input lid 22: Input port 23: Control unit 24: Vent 25: Dust removal filters 26, 26a , 26b, 26c: Exhaust duct (pipe)
27: Deodorization part (deodorization means)
27a: catalyst heater 27b: oxidation catalyst 28: temperature sensor 29: outside air intake 30: circulation duct 31: gas suction port 32: circulation fan 33: discharge port 34: V-shaped stirring blade 35: mountain-shaped stirring blades 36, 37 38: U-shaped plate 39: discharge door

Claims (7)

処理槽を構成する断面が略U字形状の板状部材に仕切り板を接合させ、前記処理槽の内部を前記仕切り板で区画することによって複数の槽が形成された廃棄物処理槽と、前記複数の各槽を貫通する攪拌軸に複数の攪拌棒を設けて構成された攪拌手段と、を有する廃棄物処理装置であって、
前記断面が略U字形状の板状部材と前記仕切り板は、これらの接合部において相互に係止し合う係止部を備え、前記複数の槽は前記断面が略U字形状の板状部材を前記係止部で前記仕切り板に係止固定させて構成されていることを特徴とする廃棄物処理装置。
A waste treatment tank in which a plurality of tanks are formed by joining a partition plate to a plate-shaped member having a substantially U-shaped cross section constituting the treatment tank and partitioning the inside of the treatment tank with the partition plate, A waste treatment apparatus having a stirring means configured by providing a plurality of stirring rods on a stirring shaft penetrating each of the plurality of tanks,
The plate-like member having a substantially U-shaped cross section and the partition plate are provided with locking portions that are locked to each other at their joints, and the plurality of tanks have a plate-like member having a substantially U-shaped cross section. The waste treatment apparatus is configured to be fixed to the partition plate by the locking portion.
前記相互に係止し合う係止部は、前記断面が略U字形状の板状部材における前記仕切り板との接合部に形成された舌状の凸部と、前記仕切り板に形成された前記板状部材の舌状の凸部を差し込む穴部とで構成されていることを特徴とする請求項1に記載の廃棄物処理装置。   The locking portions that lock each other include a tongue-shaped convex portion formed at a joint portion with the partition plate in the plate-shaped member having a substantially U-shaped cross section, and the partition plate. The waste disposal apparatus according to claim 1, wherein the waste disposal apparatus includes a hole portion into which a tongue-like convex portion of the plate-like member is inserted. 前記板状部材と前記仕切り板は、ステンレス鋼で形成され、仕切り板に形成された舌状の凸部を前記仕切り板に形成された穴部に差し込み、該舌状の凸部が該穴部を貫通した外側で溶接することによって、前記板状部材が前記仕切り板に固定されていることを特徴とする請求項2に記載の廃棄物処理装置。   The plate-like member and the partition plate are formed of stainless steel, and a tongue-like convex portion formed on the partition plate is inserted into a hole formed in the partition plate, and the tongue-shaped convex portion is the hole portion. The waste disposal apparatus according to claim 2, wherein the plate-like member is fixed to the partition plate by welding on the outer side penetrating the plate. 前記仕切り板で区画された複数の槽は、廃棄物を区画された槽の上流側から下流側にオーバーフローさせるように構成され、前記略U字形状の板状部材の曲率が上流側から下流側に行くにしたがって小さく形成されていることを特徴とする請求項1〜3のいずれか1項に記載の廃棄物処理装置。   The plurality of tanks partitioned by the partition plate are configured to overflow waste from the upstream side to the downstream side of the partitioned tank, and the curvature of the substantially U-shaped plate member is from the upstream side to the downstream side. The waste disposal apparatus according to any one of claims 1 to 3, wherein the waste disposal apparatus is formed so as to become smaller. 前記攪拌軸に設けられた複数の攪拌棒の先端には、V字形に曲げた攪拌羽根が配置されていることを特徴とする請求項1〜4のいずれか1項に記載の廃棄物処理装置。   The waste treatment apparatus according to any one of claims 1 to 4, wherein a stirring blade bent in a V shape is disposed at the tip of a plurality of stirring rods provided on the stirring shaft. . 前記V字形に曲げた攪拌羽根の先端は、三角形状に形成されていることを特徴とする請求項5に記載の廃棄物処理装置。   6. The waste treatment apparatus according to claim 5, wherein the tip of the stirring blade bent into a V shape is formed in a triangular shape. 前記仕切り板に近接する攪拌棒の先端には、山形に曲げ且つ概略三角形をした攪拌羽根が配置されていることを特徴とする請求項1〜6のいずれか1項に記載の廃棄物処理装置。   The waste treatment apparatus according to any one of claims 1 to 6, wherein a stirring blade bent in a mountain shape and having a substantially triangular shape is disposed at a tip of the stirring rod adjacent to the partition plate. .
JP2005048164A 2005-02-24 2005-02-24 Wastes treatment apparatus Pending JP2006231178A (en)

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US7729655B2 (en) 2001-01-23 2010-06-01 Educational Testing Service Methods for automated essay analysis
US7769339B2 (en) 2002-06-24 2010-08-03 Educational Testing Service Automated essay scoring

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JPH0957235A (en) * 1995-08-21 1997-03-04 Hitachi Ltd Treating device for organic waste and treating method therefor
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JPH0957235A (en) * 1995-08-21 1997-03-04 Hitachi Ltd Treating device for organic waste and treating method therefor
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Publication number Priority date Publication date Assignee Title
US7729655B2 (en) 2001-01-23 2010-06-01 Educational Testing Service Methods for automated essay analysis
US7769339B2 (en) 2002-06-24 2010-08-03 Educational Testing Service Automated essay scoring
US8467716B2 (en) 2002-06-24 2013-06-18 Educational Testing Service Automated essay scoring

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