JP2006205575A - Polyester resin-laminated metal sheet for container - Google Patents
Polyester resin-laminated metal sheet for container Download PDFInfo
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- JP2006205575A JP2006205575A JP2005021540A JP2005021540A JP2006205575A JP 2006205575 A JP2006205575 A JP 2006205575A JP 2005021540 A JP2005021540 A JP 2005021540A JP 2005021540 A JP2005021540 A JP 2005021540A JP 2006205575 A JP2006205575 A JP 2006205575A
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- container
- metal plate
- resin
- polyester
- resin layer
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- 229910052751 metal Inorganic materials 0.000 title claims abstract description 77
- 239000002184 metal Substances 0.000 title claims abstract description 77
- 229920000728 polyester Polymers 0.000 title claims abstract description 23
- 239000010410 layer Substances 0.000 claims abstract description 56
- 238000001069 Raman spectroscopy Methods 0.000 claims abstract description 45
- 229920005989 resin Polymers 0.000 claims abstract description 44
- 239000011347 resin Substances 0.000 claims abstract description 44
- 238000000034 method Methods 0.000 claims abstract description 20
- 229920001225 polyester resin Polymers 0.000 claims abstract description 19
- 239000004645 polyester resin Substances 0.000 claims abstract description 19
- 238000011282 treatment Methods 0.000 claims abstract description 9
- 239000002356 single layer Substances 0.000 claims abstract description 3
- 238000000465 moulding Methods 0.000 claims description 15
- 230000009477 glass transition Effects 0.000 claims description 6
- MMINFSMURORWKH-UHFFFAOYSA-N 3,6-dioxabicyclo[6.2.2]dodeca-1(10),8,11-triene-2,7-dione Chemical group O=C1OCCOC(=O)C2=CC=C1C=C2 MMINFSMURORWKH-UHFFFAOYSA-N 0.000 claims description 5
- WSQZNZLOZXSBHA-UHFFFAOYSA-N 3,8-dioxabicyclo[8.2.2]tetradeca-1(12),10,13-triene-2,9-dione Chemical group O=C1OCCCCOC(=O)C2=CC=C1C=C2 WSQZNZLOZXSBHA-UHFFFAOYSA-N 0.000 claims description 3
- LLLVZDVNHNWSDS-UHFFFAOYSA-N 4-methylidene-3,5-dioxabicyclo[5.2.2]undeca-1(9),7,10-triene-2,6-dione Chemical compound C1(C2=CC=C(C(=O)OC(=C)O1)C=C2)=O LLLVZDVNHNWSDS-UHFFFAOYSA-N 0.000 claims description 3
- 239000000463 material Substances 0.000 abstract description 6
- 238000012545 processing Methods 0.000 abstract description 4
- 238000007493 shaping process Methods 0.000 abstract description 4
- 238000010409 ironing Methods 0.000 abstract description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 20
- -1 aromatic dicarboxylic acids Chemical class 0.000 description 18
- 238000010030 laminating Methods 0.000 description 16
- 229920006267 polyester film Polymers 0.000 description 14
- 239000002253 acid Substances 0.000 description 13
- 238000003475 lamination Methods 0.000 description 12
- 239000011651 chromium Substances 0.000 description 9
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 8
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 7
- 229910000831 Steel Inorganic materials 0.000 description 7
- 229910052804 chromium Inorganic materials 0.000 description 7
- 230000000694 effects Effects 0.000 description 7
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 7
- 239000010959 steel Substances 0.000 description 7
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 6
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 6
- 239000013078 crystal Substances 0.000 description 5
- 235000013305 food Nutrition 0.000 description 5
- 229920005672 polyolefin resin Polymers 0.000 description 5
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 4
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 4
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 4
- QMKYBPDZANOJGF-UHFFFAOYSA-N benzene-1,3,5-tricarboxylic acid Chemical compound OC(=O)C1=CC(C(O)=O)=CC(C(O)=O)=C1 QMKYBPDZANOJGF-UHFFFAOYSA-N 0.000 description 4
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 4
- 239000003925 fat Substances 0.000 description 4
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000002844 melting Methods 0.000 description 4
- 230000008018 melting Effects 0.000 description 4
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 4
- 238000007747 plating Methods 0.000 description 4
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 4
- 239000005029 tin-free steel Substances 0.000 description 4
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 4
- ARCGXLSVLAOJQL-UHFFFAOYSA-N trimellitic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 150000001336 alkenes Chemical class 0.000 description 3
- 238000009924 canning Methods 0.000 description 3
- VQWFNAGFNGABOH-UHFFFAOYSA-K chromium(iii) hydroxide Chemical compound [OH-].[OH-].[OH-].[Cr+3] VQWFNAGFNGABOH-UHFFFAOYSA-K 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical compound C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 2
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 2
- ORLQHILJRHBSAY-UHFFFAOYSA-N [1-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1(CO)CCCCC1 ORLQHILJRHBSAY-UHFFFAOYSA-N 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 239000001361 adipic acid Substances 0.000 description 2
- 235000011037 adipic acid Nutrition 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 239000003963 antioxidant agent Substances 0.000 description 2
- 230000003078 antioxidant effect Effects 0.000 description 2
- 239000002216 antistatic agent Substances 0.000 description 2
- CDQSJQSWAWPGKG-UHFFFAOYSA-N butane-1,1-diol Chemical compound CCCC(O)O CDQSJQSWAWPGKG-UHFFFAOYSA-N 0.000 description 2
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- 239000003484 crystal nucleating agent Substances 0.000 description 2
- 238000002425 crystallisation Methods 0.000 description 2
- 230000008025 crystallization Effects 0.000 description 2
- QYQADNCHXSEGJT-UHFFFAOYSA-N cyclohexane-1,1-dicarboxylate;hydron Chemical compound OC(=O)C1(C(O)=O)CCCCC1 QYQADNCHXSEGJT-UHFFFAOYSA-N 0.000 description 2
- 239000000539 dimer Substances 0.000 description 2
- 150000002009 diols Chemical class 0.000 description 2
- 239000001530 fumaric acid Substances 0.000 description 2
- 239000012760 heat stabilizer Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- ACCCMOQWYVYDOT-UHFFFAOYSA-N hexane-1,1-diol Chemical compound CCCCCC(O)O ACCCMOQWYVYDOT-UHFFFAOYSA-N 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 2
- 239000011976 maleic acid Substances 0.000 description 2
- KYTZHLUVELPASH-UHFFFAOYSA-N naphthalene-1,2-dicarboxylic acid Chemical compound C1=CC=CC2=C(C(O)=O)C(C(=O)O)=CC=C21 KYTZHLUVELPASH-UHFFFAOYSA-N 0.000 description 2
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 2
- 239000002667 nucleating agent Substances 0.000 description 2
- 235000006408 oxalic acid Nutrition 0.000 description 2
- UWJJYHHHVWZFEP-UHFFFAOYSA-N pentane-1,1-diol Chemical compound CCCCC(O)O UWJJYHHHVWZFEP-UHFFFAOYSA-N 0.000 description 2
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 2
- 239000000049 pigment Substances 0.000 description 2
- 239000004014 plasticizer Substances 0.000 description 2
- 230000010287 polarization Effects 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 235000013324 preserved food Nutrition 0.000 description 2
- ULWHHBHJGPPBCO-UHFFFAOYSA-N propane-1,1-diol Chemical compound CCC(O)O ULWHHBHJGPPBCO-UHFFFAOYSA-N 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000004904 shortening Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 229920001634 Copolyester Polymers 0.000 description 1
- 229910000576 Laminated steel Inorganic materials 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 238000001237 Raman spectrum Methods 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 150000001991 dicarboxylic acids Chemical class 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005868 electrolysis reaction Methods 0.000 description 1
- 238000010828 elution Methods 0.000 description 1
- 230000005284 excitation Effects 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- 235000013372 meat Nutrition 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- 229920001083 polybutene Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
- 239000004711 α-olefin Substances 0.000 description 1
Landscapes
- Laminated Bodies (AREA)
Abstract
Description
本発明は、容器用ポリエステル樹脂ラミネート金属板に関するものである。更に詳しくは製缶工程での成形性及び密着性が良好であり、内容物充填後の耐衝撃性及びレトルト処理後の内容物取り出し性に優れ、絞り成形やしごき成形等の成形加工によって製造される金属缶の蓋や胴の素材に好適なポリエステル樹脂ラミネート金属板に関するものである。 The present invention relates to a polyester resin laminated metal plate for containers. More specifically, the moldability and adhesion in the can making process are good, the impact resistance after filling the contents and the contents taking out after the retort treatment are excellent, and it is manufactured by molding processes such as drawing and ironing. The present invention relates to a polyester resin laminated metal plate suitable for a material of a lid or body of a metal can.
従来、ティンフリースチール(TFS)およびアルミニウム等を用いた金属缶の缶内面及び外面には金属板の防食を目的として、熱可塑性樹脂フィルムを加熱した金属板あるいはめっき等各種の表面処理を施した金属板に積層する方法が数多く提案されている。 Conventionally, the inner and outer surfaces of tin cans made of tin-free steel (TFS), aluminum, and the like have been subjected to various surface treatments such as a metal plate heated with a thermoplastic resin film or plating for the purpose of corrosion protection of the metal plate. Many methods of laminating on metal plates have been proposed.
例えば、特許文献1には特定の密度及び面配向係数を有する二軸配向ポリエステルフィルムからなる金属板ラミネート用ポリエステルフィルムが開示されている。また、特許文献2には所定の酸成分とグリコール成分からなり、特定の結晶化度を有する金属板ラミネート用共重合ポリエステルフィルムが、それぞれ開示されている。 For example, Patent Document 1 discloses a polyester film for laminating metal plates made of a biaxially oriented polyester film having a specific density and a plane orientation coefficient. Patent Document 2 discloses a copolyester film for metal plate lamination, which is composed of a predetermined acid component and a glycol component and has a specific crystallinity.
しかしながら、これらで提案されているラミネート金属板を食品缶詰用途に使用すると、容器から内容物を取り出す際に、内容物が容器内面に強固に付着してしまい、内容物を取り出しにくいという問題がある。 However, when the laminated metal plate proposed in these is used for food canning, there is a problem that when the contents are taken out from the container, the contents are firmly attached to the inner surface of the container, and the contents are difficult to take out. .
また、特許文献3は内容物取り出し性の点からラミネート後のフィルム表面を水との接触角で規定しているが、食品缶詰用途では、殺菌工程として120℃前後でのレトルト処理が行われるため、この処理によりポリエステルフィルムの結晶構造が変化し、内容物の取り出し性に影響を与えるため必ずしも十分な効果が得られていない。また、食品缶詰用途では内容物が多岐にわたるため、親水性から親油性の内容物まで幅広く取り扱っており、様々な内容物に対して取り出し性を確保する必要があるが、水とフィルム表面の接触角を規定するだけでは必ずしも満足な性能が得られていない。
よって本発明は、上記の従来技術の問題点を解決することにあり、食品缶詰用途で用いられ、レトルト処理後も内容物の取り出し性に優れ、さらに金属板との密着性、耐熱性、成形加工性に優れる、絞り成形やしごき成形等の成形加工によって製造される金属缶の蓋や胴の素材に好適なポリエステル樹脂ラミネート金属板を提供することにある。 Therefore, the present invention is to solve the above-described problems of the prior art, and is used in food canning applications, and is excellent in the ability to take out the contents even after retorting, and further has good adhesion to metal plates, heat resistance, and molding. An object of the present invention is to provide a polyester resin laminated metal plate that is excellent in workability and suitable for a material of a lid or body of a metal can manufactured by a forming process such as drawing or ironing.
本発明者らは、上記課題を解決するために鋭意検討した結果、ラミネート金属板において、容器成形−レトルト処理後のフィルム表面のレーザーラマン法による3085cm-1付近のラマンバンド強度(I3085)と2968cm-1付近のラマンバンド強度(I2968)の強度比、I2968/I3085が、0.2〜1.0の範囲にあるようにフィルム結晶構造を高度に制御した二軸延伸ポリエステルフィルムが内容物取り出し性に優れることを見出した。上記課題を解決する本発明の要旨は下記のとおりである。 As a result of intensive studies to solve the above problems, the inventors of the present invention have found that the laminated metal plate has a Raman band intensity (I 3085 ) near 3085 cm −1 by a laser Raman method on the surface of the film after container forming and retorting. A biaxially stretched polyester film whose film crystal structure is highly controlled so that the intensity ratio of Raman band intensity (I 2968 ) near 2968 cm −1 , I 2968 / I 3085 is in the range of 0.2 to 1.0. It has been found that the contents can be easily taken out. The gist of the present invention for solving the above problems is as follows.
第1発明は、二軸延伸ポリエステル樹脂が金属板の両面に被覆された容器用樹脂ラミネート金属板であって、容器成形後に容器内面となる側の樹脂層は、ポリエステルを主成分とする、単層または複層の樹脂層からなり、質量比で樹脂層中に0.1〜2.0%のワックス成分を含有し(複層の場合、各層に質量比で0.1〜2.0%のワックス成分を含有)、容器に成形し、レトルト処理後の樹脂層表面のレーザーラマン法による3085cm-1付近のラマンバンド強度(I3085)と2968cm-1付近のラマンバンド強度(I2968)の強度比、I2968/I3085が式(1)の範囲にあることを特徴とする容器用ポリエステル樹脂ラミネート金属板である。 The first invention is a resin-laminated metal plate for a container in which a biaxially stretched polyester resin is coated on both surfaces of a metal plate, and the resin layer on the side that becomes the inner surface of the container after the container is formed is a single-component polyester. It consists of a resin layer of layers or multiple layers, and contains 0.1 to 2.0% of a wax component in the resin layer by mass ratio (in the case of multiple layers, 0.1 to 2.0% by mass ratio in each layer) Of the Raman band intensity (I 3085 ) near 3085 cm −1 and the Raman band intensity (I 2968 ) near 2968 cm −1 by the laser Raman method on the resin layer surface after retorting. A polyester resin-laminated metal plate for containers, wherein the strength ratio, I 2968 / I 3085 is in the range of the formula (1).
0.2≦I2968/I3085≦1.0 式(1)
第2発明は、第1発明において、容器に成形し、レトルト処理後の樹脂層表面のレーザーラマン法による3085cm-1付近のラマンバンド強度(I3085)と2968cm-1付近のラマンバンド強度(I2968)の強度比、I2968/I3085は、ラミネート金属板の長手方向(MD)の強度比、I2968/I3085が式(2)の範囲にあり、かつラミネート金属板の幅方向(TD)の強度比、I2968/I3085が式(3)の範囲にあることを特徴とする請求項1に記載の容器用ポリエステル樹脂ラミネート金属板である。
0.2 ≦ I 2968 / I 3085 ≦ 1.0 Formula (1)
According to a second invention, in the first invention, a Raman band intensity (I 3085 ) near 3085 cm −1 and a Raman band intensity (I I) near 2968 cm −1 are measured by a laser Raman method on the surface of the resin layer after retorting. 2968 ), I 2968 / I 3085 is the strength ratio in the longitudinal direction (MD) of the laminated metal plate, I 2968 / I 3085 is in the range of formula (2), and the width direction of the laminated metal plate (TD The polyester resin-laminated metal plate for containers according to claim 1, wherein the strength ratio of I 2968 / I 3085 is in the range of the formula (3).
0.4≦I2968/I3085≦0.6 式(2)
0.3≦I2968/I3085≦0.5 式(3)
第3発明は、第1発明または第2発明において、容器成形後に容器内面となる側の樹脂層のポリエステル樹脂は、ポリエステルの構成単位の80mol%以上がエチレンテレフタレート単位であることを特徴とする容器用ポリエステル樹脂ラミネート金属板である。
0.4 ≦ I 2968 / I 3085 ≦ 0.6 Formula (2)
0.3 ≦ I 2968 / I 3085 ≦ 0.5 Formula (3)
A third invention is the container according to the first or second invention, wherein in the polyester resin of the resin layer on the side that becomes the inner surface of the container after molding, 80 mol% or more of the structural units of the polyester are ethylene terephthalate units. Polyester resin laminated metal plate.
第4発明は、第1発明〜第3発明において、容器成形後に容器内面となる側のポリエステルを主成分とする樹脂層は、2層以上から構成され、ワックス成分は、内容物と接する最上層を構成する層のみに、質量比で0.1〜2.0%含有されていることを特徴とする容器用ポリエステル樹脂ラミネート金属板である。 According to a fourth aspect of the present invention, in the first to third aspects of the present invention, the resin layer mainly composed of polyester on the side that becomes the inner surface of the container after the container molding is composed of two or more layers, and the wax component is the uppermost layer in contact with the contents It is a polyester resin laminated metal plate for containers characterized by containing only 0.1 to 2.0% by mass ratio only in the layer constituting the.
第5発明は、第1発明〜第4発明において、容器成形後に容器外面となる側に形成された樹脂層はポリエステルを主成分とする樹脂層で、ポリエステル単位の80モル%以上がエチレンテレフタレートおよび/またはブチレンテレフタレート単位であり、ポリエステル樹脂のガラス転移点が20〜73℃であることを特徴とする容器用ポリエステル樹脂ラミネート金属板である。 According to a fifth invention, in the first invention to the fourth invention, the resin layer formed on the side that becomes the outer surface of the container after the container molding is a resin layer mainly composed of polyester, wherein 80 mol% or more of the polyester unit is ethylene terephthalate and A polyester resin-laminated metal plate for containers, which is a unit of butylene terephthalate and has a glass transition point of 20 to 73 ° C. of the polyester resin.
第6発明は、第1発明〜第5発明において、容器成形後に容器内面になる側の樹脂層の複屈折率が0.02以下である領域が、金属板との接触界面からフィルム厚み方向に5μm未満であることを特徴とする容器用フィルムラミネート金属板である。 A sixth invention is the first invention to the fifth invention, wherein the region where the birefringence of the resin layer on the side that becomes the inner surface of the container after molding is 0.02 or less is in the film thickness direction from the contact interface with the metal plate A film-laminated metal plate for containers, wherein the thickness is less than 5 μm.
本発明によるラミネート金属板は、レトルト処理後も内容物取り出し性に優れ、また密着性、耐衝撃性に優れ、絞り加工等を行う容器用素材、特に食缶容器用素材として好適である。 The laminated metal plate according to the present invention is excellent as a content for taking out contents after retort processing, is excellent in adhesion and impact resistance, and is suitable as a material for containers for drawing, particularly food container containers.
同じ組成のポリエステル樹脂であっても、ラミネート金属板の製造条件、レトルト処理の有無等で、内容物取り出し性が異なる場合がある。これは、樹脂層の表面状態が異なるためと考えられた。これまで、樹脂層の表面状態に着目した内容物取り出し性の検討はなされていない。そこで、容器内面側樹脂層の表面状態と内容物取り出し性の関係について調査検討した。 Even with a polyester resin having the same composition, the contents can be taken out differently depending on the production conditions of the laminated metal plate, the presence or absence of retorting, and the like. This was considered because the surface state of the resin layer was different. Until now, examination of the content taking-out property which paid its attention to the surface state of a resin layer is not made | formed. Therefore, the relationship between the surface state of the container inner surface side resin layer and the contents take-out property was investigated.
食品缶詰には内容物として脂肪類が含まれる。ポリエステル樹脂は、主としてテレフタル酸等のジカルボン酸成分とエチレングリコール等の2価のジオール成分の構造を有する。エチレングリコール等の脂肪族のグリコール成分は脂肪類中のパラフィン、オレフィン等の脂肪鎖と親和性があり、一方、テレフタル酸等の芳香族ジカルボン酸成分は、脂肪類中のパラフィン、オレフィン等の脂肪鎖との親和性が劣ると考えられる。本発明者らは、ラミネート金属板の樹脂層表面ではグリコール成分および芳香族ジカルボン酸の並び方が異なり、そのために、内容物取り出し性が変化すると考えた。 Canned foods contain fats as contents. The polyester resin mainly has a structure of a dicarboxylic acid component such as terephthalic acid and a divalent diol component such as ethylene glycol. Aliphatic glycol components such as ethylene glycol are compatible with fatty chains such as paraffins and olefins in fats, while aromatic dicarboxylic acid components such as terephthalic acid are fatty acids such as paraffins and olefins in fats. It is thought that the affinity with the chain is inferior. The inventors of the present invention have thought that the arrangement of glycol components and aromatic dicarboxylic acids is different on the surface of the resin layer of the laminated metal plate, and as a result, the content takeout property changes.
樹脂層の表面状態を調査する手法としてレーザーラマン分光法がある。レーザーラマン分光による2986cm-1付近のラマンバンド強度(I2986)は樹脂層表面におけるジオール成分のC−H結合の並び方を反映し、この強度が相対的に大きいと、フィルム表面のポリエステル樹脂鎖の並び方は比較的無秩序に近い状態であり、二軸延伸フィルムの場合にはフィルム表面は非晶部分が多く存在する状態であると考えられる。レーザーラマン分光による3085cm-1付近のラマンバンド強度(I3085)は樹脂層表面のベンゼン環のC−H結合の並び方を反映し、この強度が相対的に大きいと、並び方はベンゼン環等の芳香族環面がフィルム表面方向と平行であり、二軸延伸フィルムの場合には、結晶部分が多く存在し結晶がフィルム表面と平行に配向していると考えられる。 Laser Raman spectroscopy is a method for investigating the surface state of a resin layer. The Raman band intensity (I 2986 ) near 2986 cm −1 by laser Raman spectroscopy reflects the arrangement of C—H bonds of the diol component on the resin layer surface. When this intensity is relatively large, the polyester resin chain on the film surface The arrangement is in a relatively disordered state, and in the case of a biaxially stretched film, the film surface is considered to be in a state in which many amorphous portions exist. The Raman band intensity (I 3085 ) near 3085 cm −1 by laser Raman spectroscopy reflects the arrangement of C—H bonds of benzene rings on the surface of the resin layer. If this intensity is relatively large, the arrangement is aroma such as benzene rings. In the case of a biaxially stretched film, the group ring plane is parallel to the film surface direction, and it is considered that there are many crystal parts and the crystals are oriented parallel to the film surface.
以上から、両者の強度比(I2986/I3085)は樹脂層表面と脂肪類の親和性を示す指標となる可能性が考えられ、この点についてさらに検討した結果、両者の強度比(I2968/I3085)と内容物取り出し性に相関があることが明らかになり、さらに、レトルト処理後の両者の強度比を適切な範囲に規定すると、レトルト処理を行った食品缶詰においても、優れた内容物取り出し性が発現できることを見出した。本発明はこの知見に基づくものである。 From the above, it is considered that the strength ratio between the two (I 2986 / I 3085 ) may be an index indicating the affinity between the resin layer surface and the fats. As a result of further investigation on this point, the strength ratio between the two (I 2968 / I 3085 ) and the content take-out properties are clear, and if the strength ratio between the two after retort treatment is specified within an appropriate range, it is excellent in canned foods that have undergone retort treatment. It has been found that the material removal property can be expressed. The present invention is based on this finding.
以下、本発明について詳細に説明する。本発明ではポリエステル樹脂を両面に被覆した金属板であり、特に容器成形後に容器内面となる側のフィルムは優れた内容物取り出し性を得るために、レーザーラマン分光による3085cm-1付近のラマンバンド強度と2968cm-1付近のラマンバンド強度の強度比がレトルト処理後の値が0.2〜1.0にあることを特徴とする。 Hereinafter, the present invention will be described in detail. In the present invention, it is a metal plate coated on both sides with a polyester resin, and in particular, the film on the side that becomes the inner surface of the container after forming the container has a Raman band strength of around 3085 cm −1 by laser Raman spectroscopy in order to obtain excellent content takeout properties. The intensity ratio of the Raman band in the vicinity of 2968 cm −1 has a value after retorting of 0.2 to 1.0.
ここで、3085cm-1付近のラマンバンド強度と2968cm-1付近のラマンバンド強度の強度比が0.2未満ではフィルム表面の結晶配向が高くなり、製缶時のフィルム破断やフィルム割れ等が起こるため加工性が低下し、またレトルト処理によるフィルム割れ等が発生し、一方、1.0を超えるとフィルム表面の結晶配向が小さくなり、非晶部分が増える。そのため、フィルム表面の表面粗さ等が大きくなり、また、耐水性、耐油性等が低下する結果、内容物との物理的・化学的な親和性が高くなり、内容物の取り出し性が悪化する。強度比を0.2〜1.0の範囲にすることで、加工性に優れ、内容物取り出し性にも優れる。 Here, 3085Cm intensity ratio of the Raman band intensity of a Raman band intensity and 2968cm around -1 around -1 becomes higher crystalline orientation of the film surface is less than 0.2, a film breakage, film cracking etc. during can manufacturing occurs Therefore, workability is reduced, and film cracking due to retort treatment occurs. On the other hand, if it exceeds 1.0, the crystal orientation on the film surface becomes small and the amorphous part increases. Therefore, the surface roughness of the film surface is increased, and the water resistance and oil resistance are decreased. As a result, the physical and chemical affinity with the content is increased, and the content takeout property is deteriorated. . By setting the strength ratio in the range of 0.2 to 1.0, the processability is excellent and the contents can be easily taken out.
さらに、ラミネート金属板の長手方向(MD)の該ラマンバンド強度のラマンバンド強度比を0.4〜0.6の範囲とし、かつラミネート金属板の幅方向(TD)の該ラマンバンド強度の強度比を0.3〜0.5の範囲とすると、加工性に優れ、内容物との親和性が効果的に低下し、内容物取り出し性がより優れる。 Further, the Raman band intensity ratio of the Raman band intensity in the longitudinal direction (MD) of the laminated metal plate is in the range of 0.4 to 0.6, and the intensity of the Raman band intensity in the width direction (TD) of the laminated metal plate. When the ratio is in the range of 0.3 to 0.5, the processability is excellent, the affinity with the content is effectively reduced, and the content takeout property is more excellent.
レーザーラマン分光による3085cm-1付近のラマンバンド強度と2968cm-1付近のラマンバンド強度の強度比は、樹脂原料の触媒添加量、固有粘度、結晶化核剤の添加量、延伸条件等の制御により、また、ラミネート条件等により制御することができる。例えば樹脂原料の触媒量を増やす、固有粘度を下げる、結晶化核剤の添加量を増やす、また、延伸条件等(延伸倍率を上げる等)により強度比を低下させることができる。また、ラミネート条件(ラミネート開始時の金属板温度を下げる、ラミネートロール温度を下げる、ラミネートロールニップ圧力を下げる、ラミネートロールニップ時間を短くする、ラミネート後の冷却までの時間を短くする等)により該ラマンバンド強度比を低下させることができる。なお、レーザーラマン分光によるラマンバンド強度比は後述する実施例に記載の方法で求めることができる。 The intensity ratio between the Raman band intensity near 3085 cm −1 and the Raman band intensity near 2968 cm −1 by laser Raman spectroscopy can be controlled by controlling the amount of catalyst added to the resin raw material, intrinsic viscosity, the amount of crystallization nucleating agent added, stretching conditions, etc. Also, it can be controlled by the laminating conditions. For example, the strength ratio can be lowered by increasing the catalyst amount of the resin raw material, lowering the intrinsic viscosity, increasing the addition amount of the crystallization nucleating agent, or stretching conditions (such as increasing the stretching ratio). In addition, depending on the laminating conditions (lowering the metal plate temperature at the start of laminating, lowering the laminating roll temperature, lowering the laminating roll nip pressure, shortening the laminating roll nip time, shortening the time until cooling after laminating, etc.) The Raman band intensity ratio can be reduced. In addition, the Raman band intensity ratio by laser Raman spectroscopy can be obtained by the method described in Examples described later.
また缶内面側の二軸延伸ポリエステルフィルムは、内容物取り出し性、耐熱性及び味特性の要求性能の観点から、エチレンテレフタレート単位を主たる構成成分とするものであることが好ましい。具体的には、フィルムを構成するポリエステル単位の80mol%以上がエチレンテレフタレート単位であることが好ましく、これにより特に高度な内容物取り出し性、耐熱性及び味特性を得ることができる。エチレンテレフタレート単位が80mol%未満になるとフィルムの結晶性が著しく低下し、前記該特性が悪化する。 Moreover, it is preferable that the biaxially stretched polyester film on the inner surface side of the can has an ethylene terephthalate unit as a main constituent component from the viewpoint of the required performance of content takeout properties, heat resistance and taste characteristics. Specifically, it is preferable that 80 mol% or more of the polyester units constituting the film are ethylene terephthalate units, and thereby, particularly high content takeout properties, heat resistance and taste characteristics can be obtained. When the ethylene terephthalate unit is less than 80 mol%, the crystallinity of the film is remarkably lowered, and the characteristics are deteriorated.
一方、二軸延伸ポリエステルフィルムは、耐熱性、味特性を損ねない範囲で他のジカルボン酸成分、グリコール成分を共重合させたものであってもよく、ジカルボン酸成分としては、例えば、イソフタル酸、ナフタレンジカルボン酸、ジフェニルジカルボン酸、ジフェニルスルホンジカルボン酸、ジフェノキシエタンジカルボン酸、5−ナトリウムスルホイソフタル酸、フタル酸等の芳香族ジカルボン酸;シュウ酸、コハク酸、アジピン酸、セバシン酸、ダイマー酸、マレイン酸、フマル酸等の脂肪族ジカルボン酸;シクロヘキサンジカルボン酸等の脂環族カルボン酸;p−オキシ安息香酸等のオキシカルボン酸等を挙げることができ、これらの1種又は2種以上を用いることができる。 On the other hand, the biaxially stretched polyester film may be obtained by copolymerizing other dicarboxylic acid components and glycol components within a range that does not impair heat resistance and taste characteristics. Examples of the dicarboxylic acid component include isophthalic acid, Aromatic dicarboxylic acids such as naphthalenedicarboxylic acid, diphenyldicarboxylic acid, diphenylsulfonedicarboxylic acid, diphenoxyethanedicarboxylic acid, 5-sodiumsulfoisophthalic acid, phthalic acid; oxalic acid, succinic acid, adipic acid, sebacic acid, dimer acid, Mention may be made of aliphatic dicarboxylic acids such as maleic acid and fumaric acid; alicyclic carboxylic acids such as cyclohexanedicarboxylic acid; oxycarboxylic acids such as p-oxybenzoic acid, and the like. One or more of these may be used. be able to.
また、グリコール成分としては、例えば、プロパンジオール、ブタンジオール、ペンタンジオール、ヘキサンジオール、ネオペンチルグリコール等の脂肪族グリコール;シクロヘキサンジメタノール等の脂環族グリコール;ビスフェノールA、ビスフェノールS等の芳香族グリコール、ジエチレングリコール等が挙げられ、これらの1種又は2種以上を用いることができる。 Examples of the glycol component include aliphatic glycols such as propanediol, butanediol, pentanediol, hexanediol, and neopentyl glycol; alicyclic glycols such as cyclohexanedimethanol; aromatic glycols such as bisphenol A and bisphenol S. , Diethylene glycol and the like, and one or more of these can be used.
また、本発明の効果を阻害しない限りにおいて、トリメリット酸、トリメシン酸、トリメチロールプロパン等の多官能化合物を共重合させてもよい。 Moreover, as long as the effect of this invention is not inhibited, you may copolymerize polyfunctional compounds, such as trimellitic acid, trimesic acid, a trimethylol propane.
本発明では、上記ポリマーを2種以上ブレンドして使用することも可能である。なお、必要に応じて、酸化防止剤、熱安定剤、紫外線吸収剤、可塑剤、顔料、帯電防止剤、結晶核剤等を配合できる。 In the present invention, two or more of the above polymers can be blended and used. If necessary, an antioxidant, a heat stabilizer, an ultraviolet absorber, a plasticizer, a pigment, an antistatic agent, a crystal nucleating agent, and the like can be blended.
本発明で用いるフィルムは機械的特性、ラミネート性、味特性を向上させる点からポリエステルの固有粘度が0.50dl/g以上が好ましく、さらに好ましくは0.60dl/g以上、特に好ましくは0.63dl/g以上である。固有粘度が0.50dl/g未満ではオリゴマーの溶出などにより味特性が悪化するため好ましくない。 The film used in the present invention preferably has a polyester intrinsic viscosity of 0.50 dl / g or more, more preferably 0.60 dl / g or more, particularly preferably 0.63 dl from the viewpoint of improving mechanical properties, laminating properties and taste properties. / G or more. An intrinsic viscosity of less than 0.50 dl / g is not preferred because taste characteristics deteriorate due to oligomer elution.
また、本発明では、容器成形後に容器内面側になる樹脂フィルムが、質量比で樹脂に対して0.1〜2.0%のワックス成分を含有するポリエステルフィルムであることを規定する。ワックス成分を添加することにより、(i)フィルムの表面自由エネルギーを低下させることと、(ii)フィルム表面への潤滑性付与である。(i)の効果によってフィルムに内容物が密着し難くなり、(ii)の効果によってフィルム表面の摩擦係数を低下させることにより内容物の取り出し性を飛躍的に向上させることが可能となる。 Moreover, in this invention, it prescribes | regulates that the resin film which becomes a container inner surface side after container shaping | molding is a polyester film containing 0.1-2.0% of wax components with respect to resin by mass ratio. By adding a wax component, (i) reducing the surface free energy of the film and (ii) imparting lubricity to the film surface. The effect of (i) makes it difficult for the content to adhere to the film, and the effect of (ii) makes it possible to dramatically improve the take-out property of the content by reducing the friction coefficient of the film surface.
0.1%以上に限定した理由は、0.1%未満となると、上記の(i)、(ii)の効果が乏しくなり、内容物の取り出し性が劣るためである。また、2.0%以下に限定した理由は、2.0%を超えると内容物取り出し性がほぼ飽和してしまい、添加量増加による効果が見られないとともに、フィルム製膜において生産性が低下しコスト的に不利になるためである。 The reason for limiting to 0.1% or more is that when the content is less than 0.1%, the effects (i) and (ii) described above become poor and the contents can be easily taken out. In addition, the reason for limiting to 2.0% or less is that if it exceeds 2.0%, the contents take-out property is almost saturated, and the effect due to the increase in the amount of addition is not seen, and the productivity is reduced in film formation. However, this is disadvantageous in terms of cost.
添加するワックス成分としては、有機・無機滑材が使用可能であるが、ポリオレフィン樹脂等の有機滑材が望ましく、なかでもα−オレフィンを1種または2種以上を重合して得られるポリエチレン、ポリプロピレン、ポリブテン、ポリペンテン、エチレン−プロピレン共重合体、エチレン−ブテン共重合体等を挙げることができる。また、これらオレフィン樹脂を単独あるいは2種類以上混合して使うことができる。また、ポリオレフィン樹脂は上記のオレフィン成分が主成分であれば問題なく、アクリル酸、アクリル酸メチル、メタクリル酸、メタクリル酸メチル、無水マレイン酸等を共重合してもよい。 As the wax component to be added, organic / inorganic lubricants can be used, but organic lubricants such as polyolefin resins are desirable, and in particular, polyethylene and polypropylene obtained by polymerizing one or more α-olefins. , Polybutene, polypentene, ethylene-propylene copolymer, ethylene-butene copolymer, and the like. These olefin resins may be used alone or in combination of two or more. The polyolefin resin may be copolymerized with acrylic acid, methyl acrylate, methacrylic acid, methyl methacrylate, maleic anhydride, or the like, as long as the olefin component is a main component.
なお、本発明で用いるオレフィン樹脂を添加したポリエステルフィルムは、ポリエステル樹脂に所定量のオレフィン樹脂を直接、あるいは予めブレンダー、ミキサー等で混合した後、通常の一軸、二軸押出機を用いて溶融混練し、通常の製膜方法で製造することができる。また、本発明で用いる二軸延伸ポリエステルフィルムの構成としては、単層、複層の如何を問わない。複層構造とした場合は、各々の層に0.1〜2.0%のワックス成分を添加してもよいが、内容物と接するフィルムの最上層にワックス成分が添加されていることが必要であり、経済性等の面よりフィルムの最上層にのみ、最上層を構成するフィルムに対して、0.1〜2.0%のワックス成分が添加されていることが望ましい。 In addition, the polyester film to which the olefin resin used in the present invention is added is prepared by mixing a predetermined amount of the olefin resin directly or in advance with a blender, a mixer, etc., and then melt-kneading using a normal single-screw or twin-screw extruder. In addition, it can be manufactured by a normal film forming method. In addition, the configuration of the biaxially stretched polyester film used in the present invention may be a single layer or a multilayer. In the case of a multi-layer structure, 0.1 to 2.0% of a wax component may be added to each layer, but it is necessary that the wax component is added to the uppermost layer of the film in contact with the contents From the viewpoint of economy and the like, it is desirable that 0.1 to 2.0% of the wax component is added only to the uppermost layer of the film with respect to the film constituting the uppermost layer.
また、容器成形後に容器内面側になる樹脂フィルムは、複屈折率が0.02以下である領域を、金属板との接触界面からフィルム厚み方向に5μm未満とすることが望ましい。ラミネート金属板の製造は、フィルムを加熱された金属板に接触させ圧着することで金属板界面のフィルム樹脂を溶融させ金属板に濡れさせることでフィルムとの接着を行うのが通常ある。従って、フィルムと金属板との密着性を確保するためにはフィルムが溶融していることが必要であり、必然的にラミネート後の金属板と接する部分のフィルム複屈折率は低下することとなる。本発明に規定するようにこの部分のフィルム複屈折率が0.02以下であれば、ラミネート時のフィルム溶融濡れが十分であることを示し、従って優れた密着性を確保することが可能となる。複屈折率は公知の方法にて測定することができる。 Moreover, as for the resin film which becomes a container inner surface side after container shaping | molding, it is desirable that the area | region whose birefringence is 0.02 or less shall be less than 5 micrometers in a film thickness direction from a contact interface with a metal plate. In the production of a laminated metal plate, the film is usually brought into contact with a heated metal plate and subjected to pressure bonding to melt the film resin at the interface of the metal plate and to wet the metal plate so as to adhere to the film. Therefore, in order to ensure the adhesion between the film and the metal plate, the film needs to be melted, and the film birefringence of the portion in contact with the metal plate after lamination is inevitably lowered. . As specified in the present invention, if the film birefringence of this part is 0.02 or less, it indicates that the film melt wettability at the time of lamination is sufficient, and therefore it is possible to ensure excellent adhesion. . The birefringence can be measured by a known method.
本発明で用いる容器成形後に容器外面側になる二軸延伸ポリエステルフィルムは、耐衝撃性の観点からポリエステル単位の80モル%以上がエチレンテレフタレートおよび/またはブチレンテレフタレート単位である、ポリエステルを主成分とする樹脂フィルムであることが好ましい。 The biaxially stretched polyester film that becomes the outer surface of the container after the container molding used in the present invention is mainly composed of polyester in which 80 mol% or more of the polyester units are ethylene terephthalate and / or butylene terephthalate units from the viewpoint of impact resistance. A resin film is preferred.
一方、容器外面側になる二軸延伸ポリエステルフィルムは、耐衝撃性を損ねない範囲で他のジカルボン酸成分、グリコール成分を共重合させたものであってもよく、ジカルボン酸成分としては、例えば、イソフタル酸、ナフタレンジカルボン酸、ジフェニルジカルボン酸、ジフェニルスルホンジカルボン酸、ジフェノキシエタンジカルボン酸、5−ナトリウムスルホイソフタル酸、フタル酸等の芳香族ジカルボン酸;シュウ酸、コハク酸、アジピン酸、セバシン酸、ダイマー酸、マレイン酸、フマル酸等の脂肪族ジカルボン酸;シクロヘキサンジカルボン酸等の脂環族カルボン酸;p−オキシ安息香酸等のオキシカルボン酸等を挙げることができ、これらの1種又は2種以上を用いることができる。 On the other hand, the biaxially stretched polyester film on the outer surface side of the container may be copolymerized with other dicarboxylic acid components and glycol components within a range not impairing impact resistance. Examples of the dicarboxylic acid component include: Aromatic dicarboxylic acids such as isophthalic acid, naphthalenedicarboxylic acid, diphenyldicarboxylic acid, diphenylsulfonedicarboxylic acid, diphenoxyethanedicarboxylic acid, 5-sodiumsulfoisophthalic acid, phthalic acid; oxalic acid, succinic acid, adipic acid, sebacic acid, Examples thereof include aliphatic dicarboxylic acids such as dimer acid, maleic acid, and fumaric acid; alicyclic carboxylic acids such as cyclohexanedicarboxylic acid; oxycarboxylic acids such as p-oxybenzoic acid, and the like. The above can be used.
また、グリコール成分としては、例えば、プロパンジオール、ブタンジオール、ペンタンジオール、ヘキサンジオール、ネオペンチルグリコール等の脂肪族グリコール;シクロヘキサンジメタノール等の脂環族グリコール;ビスフェノールA、ビスフェノールS等の芳香族グリコール、ジエチレングリコール等が挙げられ、これらの1種又は2種以上を用いることができる。 Examples of the glycol component include aliphatic glycols such as propanediol, butanediol, pentanediol, hexanediol, and neopentyl glycol; alicyclic glycols such as cyclohexanedimethanol; aromatic glycols such as bisphenol A and bisphenol S. , Diethylene glycol and the like, and one or more of these can be used.
また、本発明の効果を阻害しない限りにおいて、トリメリット酸、トリメシン酸、トリメチロールプロパン等の多官能化合物を共重合させてもよい。 Moreover, as long as the effect of this invention is not inhibited, you may copolymerize polyfunctional compounds, such as trimellitic acid, trimesic acid, a trimethylol propane.
本発明では、上記ポリマーを2種以上ブレンドして使用することも可能である。なお、必要に応じて、酸化防止剤、熱安定剤、紫外線吸収剤、可塑剤、顔料、帯電防止剤、結晶核剤等を配合できる。 In the present invention, two or more of the above polymers can be blended and used. If necessary, an antioxidant, a heat stabilizer, an ultraviolet absorber, a plasticizer, a pigment, an antistatic agent, a crystal nucleating agent, and the like can be blended.
また、前記容器外面側になる樹脂フィルムのガラス転移点が20〜73℃であることが耐衝撃性を向上させる観点から必要である。ガラス転移点が20℃未満であると、耐衝撃性は良好であるがレトルト処理等の熱処理を受けた際の耐熱性が低下し好ましくない。またガラス転移点が73℃を超えると耐衝撃性が悪化する。 Moreover, it is necessary from a viewpoint of improving impact resistance that the glass transition point of the resin film which becomes the said container outer surface side is 20-73 degreeC. If the glass transition point is less than 20 ° C., the impact resistance is good, but the heat resistance when subjected to a heat treatment such as retort treatment is not preferred. On the other hand, when the glass transition point exceeds 73 ° C., the impact resistance deteriorates.
フィルムの厚さは、金属にラミネートした後の成形性、金属に対する被覆性、耐衝撃性、味特性の点で、内面側、外面側とも、3〜50μmであることが好ましく、さらに好ましくは8〜30μmである。 The thickness of the film is preferably 3 to 50 μm on both the inner surface side and the outer surface side, more preferably 8 in terms of formability after being laminated to the metal, coatability to the metal, impact resistance, and taste characteristics. ˜30 μm.
次に、これらのフィルムを金属板にラミネートするときの製造法について述べる。本発明では、金属板をフィルムの融点を超える温度で加熱し、その両面に該樹脂フィルムを圧着ロール(以後ラミネートロールと称す)を用いて接触させ熱融着させる方法を用いる。 Next, a manufacturing method for laminating these films on a metal plate will be described. In the present invention, a method is used in which a metal plate is heated at a temperature exceeding the melting point of the film, and the resin film is brought into contact with both surfaces using a pressure-bonding roll (hereinafter referred to as a laminate roll) and thermally fused.
ラミネート条件については、本発明に規定するフィルム構造が得られるものであれば特に制限されるものではない。例えば、ラミネート開始時の温度をフィルム融点より10℃以上とし、ニップ時間(ニップ長さ/ラミネート速度)は5msec〜50msecの範囲が好ましい。さらに、ラミネート時にフィルムの受ける温度履歴として、フィルムの融点以上の温度で接している時間を1〜20msecの範囲とすることが好適である。このようなラミネート条件を達成するためには、高速でのラミネートに加え接着中の冷却も必要である。ラミネート時の加圧は特に規定するものではないが、面圧として1〜30kgf/cm2が好ましい。この値が低すぎると、融点以上であっても時間が短時間であるため十分な密着性を得難い。また加圧が大きいとラミネート金属板の性能上は不都合が無いものの、ラミネートロールにかかる力が大きく設備的な強度が必要となり装置の大型化を招くため不経済である。 The lamination condition is not particularly limited as long as the film structure specified in the present invention can be obtained. For example, the temperature at the start of lamination is preferably 10 ° C. or more from the film melting point, and the nip time (nip length / lamination speed) is preferably in the range of 5 msec to 50 msec. Furthermore, as the temperature history received by the film during lamination, it is preferable that the time of contact at a temperature equal to or higher than the melting point of the film is in the range of 1 to 20 msec. In order to achieve such lamination conditions, it is necessary to cool during bonding in addition to lamination at high speed. The pressure during lamination is not particularly specified, but the surface pressure is preferably 1 to 30 kgf / cm 2 . If this value is too low, it is difficult to obtain sufficient adhesion because the time is short even if it is above the melting point. In addition, if the pressure is large, there is no problem in the performance of the laminated metal plate, but the force applied to the laminate roll is large and equipment strength is required, resulting in an increase in size of the apparatus, which is uneconomical.
金属板としては、缶用材料として広く使用されているアルミニウム板や鋼板等を用いることができ、特に下層が金属クロム、上層がクロム水酸化物からなる2層皮膜を形成させた表面処理鋼板(いわゆるTFS)等が最適である。 As the metal plate, an aluminum plate or a steel plate that is widely used as a material for cans can be used, and in particular, a surface-treated steel plate (two-layered film in which the lower layer is made of chromium metal and the upper layer is made of chromium hydroxide) So-called TFS) is optimal.
TFSの金属クロム層、クロム水酸化物層の付着量についても、特に限定されないが、加工後密着性・耐食性の観点から、何れもCr換算で、金属クロム層は70〜200mg/m2、クロム水酸化物層は10〜30mg/m2の範囲とすることが望ましい。 The amount of adhesion of the metal chromium layer and chromium hydroxide layer of TFS is not particularly limited, but from the viewpoint of adhesion and corrosion resistance after processing, both are in terms of Cr, and the metal chromium layer is 70 to 200 mg / m 2 , chromium. hydroxide layer is preferably in the range of 10 to 30 mg / m 2.
以下、本発明の実施例について説明する。厚さ0.18mm・幅977mmの冷間圧延、焼鈍、調質圧延を施した鋼板を、脱脂、酸洗後、クロムめっきを行い、クロムめっき鋼板(TFS)を製造した。クロムめっきは、CrO3、F-、SO4 2-を含むクロムめっき浴でクロムめっき、中間リンス後、CrO3、F-を含む化成処理液で電解した。その際、電解条件(電流密度・電気量等)を調整して金属クロム付着量とクロム水酸化物付着量を、Cr換算でそれぞれ120mg/m2、15mg/m2に調整した。 Examples of the present invention will be described below. A steel sheet that had been cold-rolled, annealed, and temper-rolled with a thickness of 0.18 mm and a width of 977 mm was degreased and pickled, and then chrome-plated to produce a chromium-plated steel sheet (TFS). The chromium plating was performed by chromium plating in a chromium plating bath containing CrO 3 , F − , SO 4 2− , intermediate rinsing, and then electrolyzed with a chemical conversion treatment solution containing CrO 3 and F − . At that time, the electrolysis conditions (current density, amount of electricity, etc.) were adjusted to adjust the metal chromium adhesion amount and chromium hydroxide adhesion amount to 120 mg / m 2 and 15 mg / m 2 in terms of Cr, respectively.
次いで、金属帯のラミネート装置を用い、前記で得たクロムめっき鋼板を金属帯加熱装置で加熱し、ラミネートロールで前記クロムめっき鋼帯の両面に樹脂フィルムをラミネート(熱融着)し、ラミネート金属板(ラミネート鋼板)を製造した。ラミネートロールは内部水冷式とし、ラミネート中に冷却水を強制循環し、フィルム接着中の冷却を行った。レーザーラマンによるラマンバンド強度比の調整は金属帯へのラミネート条件の変更で行った。ラミネートした樹脂フィルムの内容およびラミネート条件を表1に記載する。 Next, using a metal strip laminating device, the chrome-plated steel plate obtained above is heated with a metal strip heating device, and a resin film is laminated (heat-sealed) on both sides of the chrome-plated steel strip with a laminating roll, A plate (laminated steel plate) was produced. The laminating roll was an internal water cooling type, and cooling water was forcibly circulated during laminating to perform cooling during film adhesion. Adjustment of the Raman band intensity ratio by laser Raman was performed by changing the laminating conditions to the metal band. The contents of the laminated resin film and the lamination conditions are shown in Table 1.
使用した二軸延伸ポリエステルフィルムの特性は、下記の(1)〜(3)の方法により、また、以上の方法で製造したラミネート金属板の特性は、下記の(4)〜(6)の方法により、測定、評価した。結果を表1及び表2に記載する。 The properties of the used biaxially stretched polyester film are the following methods (1) to (3), and the properties of the laminated metal plate produced by the above method are the following methods (4) to (6). Was measured and evaluated. The results are listed in Tables 1 and 2.
(1)ラマンバンド強度比(R)
レトルト処理した缶内面の底部からラミネート金属板を切り取り、ラミネート金属板の長手方向(MD),幅方向(TD)ついて、レーザーラマンによる3085cm-1付近のラマンバンドと2968cm-1付近のラマンバンドの各々のラマンスペクトルを測定し、下記式によりラマンバンド強度比(R)を求めた。
R=I2968/I3085
I2968:2968cm-1付近のラマンバンド強度
I3085:3085cm-1付近のラマンバンド強度
<測定条件>
励起光源:Arレーザー(λ=514.5nm)、出力2mW
顕微倍率:×100
長手方向(MD):レーザー偏光面がラミネート金属板の長手方向と平行になるようにレーザー光を入射。
幅方向(TD):レーザー偏光面がラミネート金属板の長手方向と垂直になるようにレーザー光を入射。
(1) Raman band intensity ratio (R)
Cut laminated metal plate from the bottom of the retort cans inner surface of the laminated metal sheet longitudinally (MD), with the width direction (TD), the Raman bands around the Raman bands and 2968cm -1 in the vicinity of 3085cm -1 by laser Raman Each Raman spectrum was measured, and the Raman band intensity ratio (R) was determined by the following formula.
R = I 2968 / I 3085
I 2968 : Raman band intensity near 2968 cm −1 I 3085 : Raman band intensity near 3085 cm −1 <Measurement conditions>
Excitation light source: Ar laser (λ = 514.5 nm), output 2 mW
Microscopic magnification: x100
Longitudinal direction (MD): Laser light is incident so that the laser polarization plane is parallel to the longitudinal direction of the laminated metal plate.
Width direction (TD): Laser light is incident so that the laser polarization plane is perpendicular to the longitudinal direction of the laminated metal plate.
(2)ポリエステルのガラス転移点
ポリエステルフィルムを290℃で完全に溶融させた後、液体窒素にて急冷した試料を、示差走査熱量計(ティー・エイ・インスツルメント社製DSC Q100)により、10℃/minの昇温速度で測定した。
(2) Glass transition point of polyester After the polyester film was completely melted at 290 ° C., a sample rapidly quenched with liquid nitrogen was measured with a differential scanning calorimeter (DSC Q100 manufactured by TA Instruments Inc.). The measurement was carried out at a temperature elevation rate of ° C / min.
(3)ポリエステルフィルムの複屈折率
偏光顕微鏡を用いてラミネート金属板の金属板を除去した後のフィルムの断面方向のレタデーションを測定し、フィルムの断面方向の複屈折率を求めた。
(3) Birefringence index of polyester film The retardation in the cross-sectional direction of the film after removing the metal plate of the laminated metal plate using a polarizing microscope was measured, and the birefringence index in the cross-sectional direction of the film was determined.
(4)内容物取り出し性
絞り加工機を用いて、ラミネート金属板を、絞り工程で、ブランク径:100mm、絞り比(成形前径/成形後径):1.88でカップ成形した。続いて、このカップ内に、卵・肉・オートミールを均一混合させた内容物を充填し、蓋を巻締め後、レトルト処理(125℃×90分間)を行った。その後、蓋を取り外し、カップを逆さまにして2、3回手で振って内容物を取り出した後にカップ内側に残存する内容物の程度を観察することにより、内容物の取り出し易さの程度を評価した。
(評点について)
◎:内容物の取り出しが容易であり、取り出し後のカップ内面に付着物が無い状態。
○:手で振るだけでは内容物の取り出しが困難であるが、スプーン等により容易に取り出すことができ、取り出し後のカップ内面に付着物がほとんど無い状態。
×:手で振るだけでは内容物の取り出しが困難であり、スプーン等で掻き出さないと内容物が取り出せず、取り出し後のカップ内面に多くの付着物が認められる状態。
(4) Content take-out property Using a drawing machine, a laminated metal plate was cup-formed at a drawing step with a blank diameter: 100 mm and a drawing ratio (diameter before molding / diameter after molding): 1.88. Subsequently, the contents in which the egg, meat, and oatmeal were uniformly mixed were filled into the cup, and the lid was wrapped up, followed by retorting (125 ° C. × 90 minutes). After that, remove the lid, turn the cup upside down, shake it by hand a few times, take out the contents, and observe the extent of the contents remaining inside the cup to evaluate the ease of taking out the contents did.
(About the score)
A: The contents can be easily taken out and there is no deposit on the inner surface of the cup after taking out.
○: It is difficult to take out the contents only by shaking by hand, but it can be easily taken out with a spoon or the like, and there is almost no deposit on the inner surface of the cup after removal.
X: It is difficult to take out the contents only by shaking by hand, and the contents cannot be taken out unless scraped with a spoon or the like, and a lot of deposits are observed on the inner surface of the cup after taking out.
(5)密着性
ラミネート金属板にワックス塗布後、直径179mmの円板を打ち抜き、絞り比1.60で浅絞り缶を得た。次いで、この絞りカップに対し、絞り比2.20及び2.90で再絞り加工を行った。この後、常法に従いドーミング成形を行った後、トリミングし、次いでネックイン−フランジ加工を施し深絞り缶を成形した。この缶胴部よりピール試験用のサンプル(幅15mm×長さ120mm)を切り出した。切り出したサンプルの長辺側端部からフィルムを一部剥離し、引張試験機で剥離した部分のフィルムを、フィルムが剥離されたクロムめっき鋼板とは反対方向(角度:180°)に開き、引張速度30mm/minでピール試験を行い、幅15mmあたりの密着力を評価した。なお、密着力測定対象面は、缶内面側とした。
(評点について)
◎:1.47N/15mm以上(0.15kgf/15mm以上)。
○:0.98N/15mm以上、1.47N/15mm未満(0.10kgf/15mm以上、0.15kgf/15mm未満)。
×:0.98N/15mm未満(0.10kgf/15mm未満)。
(5) Adhesiveness After applying wax on the laminated metal plate, a disk having a diameter of 179 mm was punched out to obtain a shallow drawn can with a drawing ratio of 1.60. Next, the drawn cup was redrawn with a drawing ratio of 2.20 and 2.90. Then, after performing doming forming according to a conventional method, trimming was performed, and then neck-in-flange processing was performed to form a deep drawn can. A sample for peel test (width 15 mm × length 120 mm) was cut out from the can body. Part of the film is peeled off from the long side end of the cut sample, and the part of the film peeled off by the tensile tester is opened in the opposite direction (angle: 180 °) from the chrome-plated steel sheet from which the film has been peeled. A peel test was performed at a speed of 30 mm / min to evaluate the adhesion per 15 mm width. In addition, the contact | adhesion power measurement object surface was made into the can inner surface side.
(About the score)
A: 1.47 N / 15 mm or more (0.15 kgf / 15 mm or more).
A: 0.98 N / 15 mm or more and less than 1.47 N / 15 mm (0.10 kgf / 15 mm or more, less than 0.15 kgf / 15 mm).
X: Less than 0.98 N / 15 mm (less than 0.10 kgf / 15 mm).
(6)耐衝撃性
上記(5)で成形可能であった缶に対し、水を満中し、各試験について10個ずつを高さ1.25mから塩ビタイル床面へ落とした後、電極と金属缶に6Vの電圧をかけて3秒後の電流値を読み取り、10缶測定後の平均値を求めた。
(評点について)
◎:0.01mA未満。
○:0.01mA以上、0.1mA未満。
×:0.1mA以上。
(6) Impact resistance The cans that could be molded in (5) above were filled with water, and 10 pieces were dropped from a height of 1.25 m onto the PVC tile floor for each test. A voltage of 6 V was applied to the metal can, the current value after 3 seconds was read, and the average value after 10 cans was measured.
(About the score)
A: Less than 0.01 mA.
A: 0.01 mA or more and less than 0.1 mA.
X: 0.1 mA or more.
表1及び表2に示すように、本発明範囲の発明例は、いずれも品質安定性に優れ良好な特性を示した。これに対し、本発明の範囲を外れる比較例は、内容物取り出し性、密着性、耐衝撃性が不良であった。 As shown in Tables 1 and 2, all the inventive examples within the scope of the present invention were excellent in quality stability and exhibited good characteristics. On the other hand, the comparative example which deviates from the scope of the present invention has poor contents take-out property, adhesion and impact resistance.
Claims (6)
0.2≦I2968/I3085≦1.0 式(1) A resin-laminated metal plate for containers in which biaxially stretched polyester resin is coated on both surfaces of a metal plate, and the resin layer on the side that becomes the inner surface of the container after container molding is a single-layer or multi-layer mainly composed of polyester It consists of a resin layer and contains 0.1 to 2.0% wax component in the resin layer by mass ratio (in the case of multiple layers, each layer contains 0.1 to 2.0% wax component by mass ratio) ), The intensity ratio of the Raman band intensity (I 3085 ) near 3085 cm −1 and the Raman band intensity (I 2968 ) near 2968 cm −1 by the laser Raman method of the resin layer surface after retorting, I 2968 / I 3085 is in the range of formula (1), a polyester resin laminated metal plate for containers.
0.2 ≦ I 2968 / I 3085 ≦ 1.0 Formula (1)
0.4≦I2968/I3085≦0.6 式(2)
0.3≦I2968/I3085≦0.5 式(3) Molded into a container, the intensity ratio of the Raman band intensity near 2968cm -1 Raman band intensity (I 3085) of around 3085cm -1 by laser Raman method of the resin layer surface after retort treatment (I 2968), I 2968 / I 3085 is the strength ratio in the longitudinal direction (MD) of the laminated metal plate, I 2968 / I 3085 is in the range of formula (2), and the strength ratio in the width direction (TD) of the laminated metal plate is I 2968 / I 3085 The polyester resin-laminated metal plate for containers according to claim 1, wherein is in the range of the formula (3).
0.4 ≦ I 2968 / I 3085 ≦ 0.6 Formula (2)
0.3 ≦ I 2968 / I 3085 ≦ 0.5 Formula (3)
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WO2015125184A1 (en) * | 2014-02-21 | 2015-08-27 | Jfeスチール株式会社 | Resin-coated metal sheet for container and process for manufacturing same |
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