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JP2005349362A - Ventilation member manufacturing method, ventilation member provided by the same, and housing using the same - Google Patents

Ventilation member manufacturing method, ventilation member provided by the same, and housing using the same Download PDF

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Publication number
JP2005349362A
JP2005349362A JP2004175333A JP2004175333A JP2005349362A JP 2005349362 A JP2005349362 A JP 2005349362A JP 2004175333 A JP2004175333 A JP 2004175333A JP 2004175333 A JP2004175333 A JP 2004175333A JP 2005349362 A JP2005349362 A JP 2005349362A
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filter member
manufacturing
cylindrical
cylindrical part
ventilation
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JP4425067B2 (en
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Hiroyuki Nishii
弘行 西井
Hiroaki Masuko
浩明 益子
Yoshiki Ikeyama
佳樹 池山
Hajime Otani
肇 大谷
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Nitto Denko Corp
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S45/00Arrangements within vehicle lighting devices specially adapted for vehicle exteriors, for purposes other than emission or distribution of light
    • F21S45/30Ventilation or drainage of lighting devices

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)
  • Filtering Of Dispersed Particles In Gases (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a ventilation member manufacturing method capable of easily manufacturing a ventilation member according to shapes of openings of various housings. <P>SOLUTION: A cylindrical member 12 is manufactured by extrusion molding of a resin using a die formed with a core at its center, a filter member 11 is provided at one end of this cylindrical member 12, and the filter member 11 side of the cylindrical member 12 is fitted in a bottomed cylindrical cover member 41 so as to form a passage between the inner periphery of the cylindrical member 12 and the outer periphery of the cover member 41, and between the filter member 11 and the cover member 41. The cylindrical member 12 which is a main component of the ventilation member 12, and is necessary for changing the shape according to the opening shape 44 of the housing 43 is manufactured by extrusion molding, thereby enabling the easy manufacturing of the ventilation member 12 according to the opening shapes of the various housings 43. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、通気部材の製造方法およびそれによって得られる通気部材ならびにそれを用いた筐体に関する。   The present invention relates to a method for manufacturing a ventilation member, a ventilation member obtained thereby, and a casing using the ventilation member.

自動車ヘッドランプ、リアランプ、フォグランプ、ターンランプ、モーター、各種圧力センサー、圧力スイッチ、ECU(electronic control unit)などの自動車用電装部品、携帯電話、カメラ、電気剃刀、電動ハブラシおよび屋外用途のランプなどの各種筐体には通気部材が装着されている。   Automotive headlamps, rear lamps, fog lamps, turn lamps, motors, various pressure sensors, pressure switches, automotive electrical parts such as ECUs (electronic control units), mobile phones, cameras, electric razors, electric toothbrushes and lamps for outdoor use Ventilation members are attached to the various cases.

前記通気部材は、筐体の内部へ水や粉塵が侵入することを防止しつつ、音声の伝搬、筐体内部で発生したガスの放出、温度変化による筐体内部の圧力変化の緩和など、装着される筐体の種類に応じて種々の役割を果たす。   The ventilation member is installed to prevent the intrusion of water and dust into the inside of the housing, while propagating sound, releasing the gas generated inside the housing, and mitigating pressure changes inside the housing due to temperature changes. It plays various roles depending on the type of housing to be used.

図9に、従来の通気部材の一例を示す。図示のように、前記通気部材71は、L字型やコ字型(図示せず)に成形された管状体であり、筐体70の開口部70aに取付けられ、前記筐体70の開口部70aに直接水や塵埃がかからないようにして侵入を防止するものとして用いられる。図10に、従来の通気部材のその他の例を示す。図示のように、前記通気部材は、有底円筒状のカバー部品1内に、略円筒状体2が嵌入され、カバー部品1の内周と略円筒状体2の外周との間、およびカバー部品1の底面に設置されたフィルタ部材10と略円筒状体2の底部との間に、それぞれ、略円筒状体2に形成された突条7によって、およびカバー部品1の底面に形成された台部5によって通気路が形成され、略円筒状体2の頂部開口部2aに筐体80の開口部80aに取付けるための取付部4が形成されたものである(特許文献1参照。)。これらの通気部材の成形方法としては、射出成形による方法が提案されている。しかしながら、前記通気部材を取付ける筐体の開口部の大きさ(形状)は、各種筐体によって様々であり、前記通気部材のように射出成形を用いる場合、射出成形の金型は一般に高価であるため、様々な筐体の開口部の形状に対応できにくいという問題があった。
特開2001−143524号公報
FIG. 9 shows an example of a conventional ventilation member. As shown in the drawing, the ventilation member 71 is a tubular body formed in an L shape or a U shape (not shown), and is attached to an opening 70 a of the housing 70. 70a is used to prevent intrusion by preventing water and dust from being directly applied. FIG. 10 shows another example of a conventional ventilation member. As shown in the figure, the ventilation member has a substantially cylindrical body 2 inserted into a bottomed cylindrical cover part 1, and the cover member 1 has an inner periphery and an outer periphery of the substantially cylindrical body 2. Between the filter member 10 installed on the bottom surface of the component 1 and the bottom of the substantially cylindrical body 2, the protrusion 7 formed on the substantially cylindrical body 2 and on the bottom surface of the cover component 1, respectively. An air passage is formed by the base 5, and an attachment portion 4 for attaching to the opening 80 a of the housing 80 is formed at the top opening 2 a of the substantially cylindrical body 2 (see Patent Document 1). As a method for molding these ventilation members, a method by injection molding has been proposed. However, the size (shape) of the opening of the housing for attaching the ventilation member varies depending on the various housings. When injection molding is used like the ventilation member, the injection mold is generally expensive. Therefore, there is a problem that it is difficult to cope with the shapes of the openings of various cases.
JP 2001-143524 A

本発明は、このような事情に鑑みなされたもので、様々な筐体の開口部の形状に応じた通気部材を低コストで容易に作製することができる通気部材の製造方法の提供を、その目的とする。   The present invention has been made in view of such circumstances, and provides a method for manufacturing a ventilation member that can easily produce a ventilation member according to the shape of the opening of various housings at low cost. Objective.

前記目的を達成するために、本発明の製造方法は、一方の端部にフィルタ部材が取付けられた筒状部品の前記端部側が、有底筒状のカバー部品の内部に嵌入され、前記筒状部品の内周と前記カバー部品の外周の間と、前記フィルタ部材と前記カバー部品の底部との間とに通気路が形成された通気部材の製造方法であって、その中心に芯が形成されたダイを用いた樹脂の押出成形により筒状部品を作製し、この筒状部品の一方の端部に前記フィルタ部材を取付け、前記筒状部品の前記フィルタ部材側を、前記通気路が形成されるように前記有底筒状のカバー部品内に嵌入する製造方法である。   In order to achieve the above object, the manufacturing method of the present invention is such that the end side of a cylindrical part having a filter member attached to one end is fitted into a bottomed cylindrical cover part. A ventilation member manufacturing method in which a ventilation path is formed between an inner periphery of a cylindrical component and an outer periphery of the cover component, and between the filter member and the bottom of the cover component, and a core is formed at the center thereof A cylindrical part is manufactured by extrusion molding of resin using the formed die, the filter member is attached to one end of the cylindrical part, and the air passage forms the filter member side of the cylindrical part As described above, the manufacturing method is to fit into the bottomed cylindrical cover part.

本発明の製造方法は、通気部材の主要構成部材であり、かつ筐体の開口部の形状によって形状を変える必要がある筒状部品を押出成形で作製することにより、様々な筐体の開口部の形状に応じた通気部材を低コストで容易に作製することができる。   The manufacturing method of the present invention is a main component member of a ventilation member, and by manufacturing a cylindrical part whose shape needs to be changed depending on the shape of the opening of the housing by extrusion molding, various housing openings. It is possible to easily produce a ventilation member corresponding to the shape at low cost.

本発明の製造方法において、前記ダイの内壁に押出し方向に延びる突条が周方向に複数形成され、この突条により、前記押出成形の際に、前記筒状部品の外壁に、軸方向に延びる突条が周方向に複数形成され、この突条がスペーサとなって、前記筒状部品の外周と前記カバー部品の内周との間に前記通気路が形成されてもよい。   In the manufacturing method of the present invention, a plurality of protrusions extending in the extrusion direction are formed on the inner wall of the die in the circumferential direction, and the protrusions extend in the axial direction on the outer wall of the tubular part during the extrusion molding. A plurality of protrusions may be formed in the circumferential direction, and the protrusion may serve as a spacer, and the air passage may be formed between the outer periphery of the tubular part and the inner periphery of the cover part.

本発明の製造方法において、前記ダイに、前記中心に形成された芯に加え、この周囲に形成された1以上の芯が形成され、この芯により、前記押出成形の際に、前記筒状部品の肉厚内に、その長さ方向に延びる連通孔を形成し、前記筒状部品の一方の端部に、前記連通孔を塞がないように前記フィルタ部材を取付け、前記筒状部品の外周と前記カバー部品の内周との間の通気路に代えて前記連通孔を通気路にし、前記連通孔を塞がないように前記筒状部品の前記フィルタ部材側を前記カバー部品の内部に嵌入するようにしてもよい。   In the manufacturing method of the present invention, in addition to the core formed at the center, one or more cores formed around the core are formed on the die, and the cylindrical part is formed by the core during the extrusion molding. A communication hole extending in the length direction is formed in the wall thickness of the cylindrical part, the filter member is attached to one end of the cylindrical part so as not to block the communication hole, and an outer periphery of the cylindrical part In place of the air passage between the cover part and the inner periphery of the cover part, the communication hole is used as an air passage, and the filter member side of the cylindrical part is fitted into the cover part so as not to block the communication hole. You may make it do.

本発明の製造方法において、前記有底筒状のカバー部品の底面に、1つ以上の突き当て部を形成し、前記突き当て部がスペーサとなって、前記フィルタ部材と前記カバー部品の底面との間に、通気路となる空間が形成されるようにしてもよい。   In the manufacturing method of the present invention, one or more abutting portions are formed on the bottom surface of the bottomed cylindrical cover component, the abutting portion serves as a spacer, and the filter member and the bottom surface of the cover component A space serving as a ventilation path may be formed between the two.

本発明の製造方法において、得られる前記フィルタ部材の透気度は、通気部材が取付けられる筐体の強度、気体部容積、通気径等により適宜決定されるが、筐体の内外の差圧を解消するという点から、JIS P 8117に準拠して測定される透気抵抗度(ガーレー)が、1000秒以下が好ましく、より好ましくは100秒以下であり、さらに好ましくは、50秒以下である。   In the manufacturing method of the present invention, the air permeability of the obtained filter member is appropriately determined by the strength of the casing to which the ventilation member is attached, the gas part volume, the ventilation diameter, and the like. From the point of elimination, the air permeability resistance (Gurley) measured in accordance with JIS P 8117 is preferably 1000 seconds or less, more preferably 100 seconds or less, and still more preferably 50 seconds or less.

本発明の製造方法において、前記フィルタ部材が、ポリテトラフルオロエチレン(PTFE)多孔質膜を含むことが好ましい。   In the manufacturing method of this invention, it is preferable that the said filter member contains a polytetrafluoroethylene (PTFE) porous membrane.

本発明の製造方法において、前記フィルタ部材に、撥水処理および撥油処理の少なくとも一方の処理を施してもよい。   In the manufacturing method of the present invention, the filter member may be subjected to at least one of a water repellent treatment and an oil repellent treatment.

つぎに、本発明の通気部材は、前記本発明の製造方法により製造された通気部材である。また、本発明の筐体は、通気のための開口部を有する筐体であり、前記開口部に前記本発明の通気部材が取付けられている。本発明の筐体の用途は、特に制限されず、例えば、ECU(electronic control unit)、ランプ、モーター、各種センサー、圧力スイッチ、アクチュエーター等の自動車用電装部品、携帯電話、カメラ、電気剃刀、電動ハブラシおよび屋外用途のランプなどが挙げられる。この中でも、ランプおよび電装部品の筐体に使用することが好ましい。   Next, the ventilation member of the present invention is a ventilation member manufactured by the manufacturing method of the present invention. Moreover, the housing | casing of this invention is a housing | casing which has the opening part for ventilation | gas_flowing, The ventilation member of this invention is attached to the said opening part. The use of the housing of the present invention is not particularly limited, and includes, for example, electric parts for automobiles such as ECUs (electronic control units), lamps, motors, various sensors, pressure switches, actuators, mobile phones, cameras, electric razors, electric motors. Examples include toothbrushes and lamps for outdoor use. Among these, it is preferable to use for the housing | casing of a lamp | ramp and an electrical component.

つぎに、本発明の通気部材の製造方法について、例を挙げて説明する。   Next, the method for producing the ventilation member of the present invention will be described with examples.

まず、ダイを用いた樹脂の押出成形により筒状部品を作製する。前記樹脂としては、例えば、熱可塑性エラストマーあるいは熱可塑性樹脂などが挙げられる。これら熱可塑性エラストマーあるいは熱可塑性樹脂としては、例えば、ポリオレフィン系、ポリエステル系、ポリフェニレンサルファイド系、ポリアセタール系などが挙げられる。前記ダイの内側形状は、特に制限されず、例えば、後述のカバー部品に応じた形状とすればよい。前記芯の形状も、特に制限されず、例えば、筐体の取付部に応じた形状とすればよい。なお、筐体の開口部の形状が2種類以上であっても、前記ダイの内径より小さい形状であれば、筐体の開口部の形状に応じて前記芯の形状を変更するだけで、ダイの形状を変えることなく対応することができる。そのため、射出成形のような高価な多数個取りの型は不要であり、本発明の製造方法によれば、様々な筐体の開口部の形状に対して、安価で、容易に対応することができ、また、ライナーから成形物を外す工程もなく、ウェルドラインなどの成形不良の問題もなくなる。   First, a cylindrical part is produced by resin extrusion using a die. Examples of the resin include thermoplastic elastomers and thermoplastic resins. Examples of these thermoplastic elastomers or thermoplastic resins include polyolefins, polyesters, polyphenylene sulfides, and polyacetals. The inner shape of the die is not particularly limited, and may be, for example, a shape corresponding to a cover component described later. The shape of the core is not particularly limited, and may be, for example, a shape according to the mounting portion of the housing. Even if the shape of the opening of the housing is two or more, if the shape is smaller than the inner diameter of the die, the shape of the core can be changed by simply changing the shape of the core according to the shape of the opening of the housing. Can be handled without changing the shape. Therefore, an expensive multi-cavity mold such as injection molding is unnecessary, and according to the manufacturing method of the present invention, it is possible to easily cope with the shape of the opening of various housings at low cost. In addition, there is no step of removing the molded product from the liner, and there is no problem of molding defects such as weld lines.

押出成形で樹脂を筒状に押出した後は、成形品を任意の長さに切断することが好ましい。前記切断の長さは、例えば、通気部材の使用状況に応じて任意に設定できる。前記切断方法は、特に制限されず、例えば、前記筒状体に回転刃を当てる方法などが挙げられる。   After the resin is extruded into a cylindrical shape by extrusion molding, it is preferable to cut the molded product into an arbitrary length. The length of the cutting can be arbitrarily set according to the use state of the ventilation member, for example. The cutting method is not particularly limited, and examples thereof include a method of applying a rotary blade to the cylindrical body.

つぎに、前記筒状部品の一方の端部にフィルタ部材を取付けることで開口を塞ぐ。前記フィルタ部材により、後述の有底筒状のカバー部品では阻止しきれない外部からの塵芥や水の筐体内への侵入を阻止する。前記フィルタ部材の材料は、例えば、取付けられる筐体が通気部材に要求する性能に応じて選択する。通気部材に要求される性能が、水の飛沫や大きな塵埃の侵入を防ぐ程度のものであれば、前記フィルタ部材の材料としては、例えば、天然、合成を問わず繊維材料からなる織布、不織布、ネットなど、粉末焼結多孔質体、発泡体などを用いることができる。通気部材に要求される性能が、高い防水性や高い防塵性であれば、前記フィルタ部材の材料としては、例えば、延伸法、抽出法などで作製された微多孔膜などを用いることができる。前記微多孔膜としては、材料自体が持つ撥水性、耐熱性、耐薬品性の点から、PTFE多孔質膜が特に好ましい。なお、前記微多孔膜の孔径は、防水性と通気性の点から、好ましくは0.01〜20μmの範囲であり、より好ましくは0.1〜10μmの範囲であり、さらに好ましくは0.5〜10μmの範囲である。前記フィルタ部材は、一つ種類の部材を用いた単層であってもよく、複数の種類の部材を積層したものであってもよい。また、前記材料として微多孔膜を用いる場合には、他の素材の織布、不織布、ネットなどの通気性材料を補強材として積層してもよい。   Next, the opening is closed by attaching a filter member to one end of the tubular part. The filter member prevents entry of dust and water from the outside, which cannot be prevented by a bottomed cylindrical cover component described later, into the housing. The material of the filter member is selected, for example, according to the performance required of the casing to be attached to the ventilation member. As long as the performance required for the ventilation member is such that it prevents water from splashing and large dust from entering, the filter member material may be, for example, a woven or non-woven fabric made of a fiber material, whether natural or synthetic. A powder sintered porous body, a foamed body, and the like can be used. If the performance required for the ventilation member is high waterproof and dustproof, as the material of the filter member, for example, a microporous film produced by a stretching method, an extraction method or the like can be used. As the microporous membrane, a PTFE porous membrane is particularly preferable from the viewpoint of water repellency, heat resistance, and chemical resistance of the material itself. The pore diameter of the microporous membrane is preferably in the range of 0.01 to 20 μm, more preferably in the range of 0.1 to 10 μm, and still more preferably 0.5, from the viewpoint of waterproofness and air permeability. It is in the range of -10 μm. The filter member may be a single layer using one type of member, or may be a laminate of a plurality of types of members. When a microporous membrane is used as the material, breathable materials such as woven fabrics, nonwoven fabrics, and nets of other materials may be laminated as a reinforcing material.

前記フィルタ部材には、必要に応じて、撥水処理や撥油処理を施してもよい。前記撥水処理や撥油処理の処理方法としては、特に制限されず、例えば、市販の撥水処理剤や撥油処理剤をフィルタ部材に塗布し、その後乾燥させる方法などが挙げられる。   The filter member may be subjected to water repellent treatment or oil repellent treatment as necessary. The treatment method of the water repellent treatment or the oil repellent treatment is not particularly limited, and examples thereof include a method of applying a commercially available water repellent treatment agent or oil repellent treatment agent to the filter member and then drying it.

前記通気部材の透気度は、前述のとおりである。   The air permeability of the ventilation member is as described above.

前記筒状部品の一方の端部への前記フィルタ部材の取付け方法は、特に制限されず、例えば、熱融着、超音波溶着、接着剤、粘着剤などを用いた接着などの方法が挙げられる。   The method for attaching the filter member to one end of the cylindrical part is not particularly limited, and examples thereof include methods such as heat fusion, ultrasonic welding, adhesion using an adhesive, an adhesive, and the like. .

つぎに、前記筒状部品の例について、その作製に用いるダイの内部形状と併せて、図面に基づいて説明する。   Next, an example of the cylindrical part will be described based on the drawings together with the internal shape of the die used for manufacturing the cylindrical part.

図4(a)に、本発明における押出成形に用いる、中心に芯を設置したダイの内部形状の一例を示す。図示のとおり、この例のダイの内部形状14は、中心に円形状の芯13が設置され、周方向に等間隔で4つの突起15が形成された形状となっている。なお、図4(a)において、内側の円は、前記芯の外周を示し、外側の線は、前記ダイ内形状の内周を示す。そして、図4(b)に示すように、このダイを用いた押出成形により作製した筒状体を、任意の長さで切断することで筒状部品12を作製し、その一方の端部にフィルタ部材11を取付ける。なお、図4(b)において、16は図4(a)に示した突起15によって形成される突条を示す。また、この例では、周方向の突起15および突条16の数を4つとしたが、前記突起15および突条16の数は、1つ以上であれば特に制限されず、例えば、2〜100個の範囲であり、好ましくは2〜20個の範囲であり、より好ましくは4〜10個の範囲である。   FIG. 4A shows an example of the internal shape of a die used for extrusion molding according to the present invention and having a core placed at the center. As shown in the figure, the internal shape 14 of the die of this example is a shape in which a circular core 13 is installed at the center and four protrusions 15 are formed at equal intervals in the circumferential direction. In FIG. 4A, the inner circle indicates the outer periphery of the core, and the outer line indicates the inner periphery of the in-die shape. And as shown in FIG.4 (b), the cylindrical part 12 was produced by cut | disconnecting the cylindrical body produced by the extrusion molding using this die | dye by arbitrary length, and the one end part is produced. The filter member 11 is attached. In FIG. 4B, reference numeral 16 denotes a protrusion formed by the protrusion 15 shown in FIG. In this example, the number of the protrusions 15 and the protrusions 16 in the circumferential direction is four, but the number of the protrusions 15 and protrusions 16 is not particularly limited as long as it is one or more. The range is preferably 2 to 20, more preferably 4 to 10.

つぎに、ダイの内部形状のその他の例を、図5(a)に示す。図示のように、この例のダイの内部形状25は、中心に芯24が設置され、この中心の芯24の周囲に8本の円形状の連通孔形成用の芯26が円形に並んで形成された形状となっている。図5(a)において、最も内側の円は、前記芯の外周を示し、最も外側の円は、前記ダイ内形状の内周を示し、その間の8個の円は、前記連通孔形成用の芯の外周を示す。このダイを用いて押出成形により筒状部品を作成すると、その肉厚部に8本の連通孔が形成され、これが通気路となる。図5(b)に示すように、この筒状部品22の一方の端部に、前記連通孔23を塞がないようにフィルタ部材21を取付ける。なお、この例では、前記連通孔形成用の芯の本数を8本としたが、この本数は、1本以上であれば何本でもよく、例えば、1〜100本の範囲であり、好ましくは2〜10本の範囲であり、より好ましくは4〜10本の範囲である。また、この例では、前記連通孔形成用の芯の軸方向断面形状を円形状としたが、これに制限されるものではなく、例えば、楕円形状や四角形状などその他の形状であってもよい。   Next, another example of the internal shape of the die is shown in FIG. As shown in the figure, the inner shape 25 of the die of this example is provided with a core 24 at the center, and eight circular communication hole forming cores 26 are formed around the center core 24 and arranged in a circle. It has become a shape. In FIG. 5 (a), the innermost circle indicates the outer periphery of the core, the outermost circle indicates the inner periphery of the shape in the die, and the eight circles therebetween are used for forming the communication hole. The outer periphery of the core is shown. When a cylindrical part is produced by extrusion molding using this die, eight communication holes are formed in the thick part, and this becomes an air passage. As shown in FIG. 5B, the filter member 21 is attached to one end portion of the cylindrical part 22 so as not to block the communication hole 23. In this example, the number of the cores for forming the communication hole is eight, but the number may be any number as long as it is one or more, for example, in the range of 1 to 100, preferably The range is from 2 to 10, more preferably from 4 to 10. In this example, the axial cross-sectional shape of the core for forming the communication hole is a circular shape. However, the shape is not limited to this, and may be another shape such as an elliptical shape or a rectangular shape. .

つぎに、ダイの内部形状のさらにその他の例を、図6(a)に示す。図示のように、この例のダイの内部形状34は、中心に軸方向断面が四角形状の芯33を形成した形状となっている。図6(a)において、内側の四角は、前記芯の外周を示し、外側の円は、前記ダイ内形状の内周を示す。図6(b)に示すように、これを用いて作製した筒状部品32の一端にフィルタ部材31が取付けられる。   Next, still another example of the internal shape of the die is shown in FIG. As shown in the figure, the internal shape 34 of the die of this example is a shape in which a core 33 having a square axial section is formed at the center. In FIG. 6A, the inner square indicates the outer periphery of the core, and the outer circle indicates the inner periphery of the die inner shape. As shown in FIG. 6B, a filter member 31 is attached to one end of a cylindrical part 32 produced using the same.

つぎに、前記有底筒状のカバー部品は、例えば、前記筒状部品と同様な熱可塑性エラストマーあるいは熱可塑性樹脂により作製できる。前記有底筒状のカバー部品の形状も、特に制限されず、その内部に前記筒状部品を嵌入でき、かつ所定の通気路が形成できればよい。また、前述のように、前記有底筒状のカバー部品の底面に、1つ以上の突き当て部を形成し、前記突き当て部をスペーサとして、前記フィルタ部材と前記カバー部品底面との間に、通気路となる空間を形成してもよい。前記有底筒状のカバー部品の製造方法は、特に制限されず、例えば、射出成形、押出成形、切削加工などの方法で製造できる。前記カバー部品の内部に前記筒状部品のフィルタ部材側を嵌入することでキャップし、前記フィルタ部材を、外部からの飛石、汚れの付着、塵芥や水の侵入などから保護することができる。   Next, the bottomed cylindrical cover part can be made of, for example, the same thermoplastic elastomer or thermoplastic resin as the cylindrical part. The shape of the bottomed cylindrical cover part is not particularly limited as long as the cylindrical part can be inserted therein and a predetermined air passage can be formed. Further, as described above, one or more abutting portions are formed on the bottom surface of the bottomed cylindrical cover component, and the abutting portion is used as a spacer between the filter member and the cover component bottom surface. A space serving as a ventilation path may be formed. The manufacturing method of the bottomed cylindrical cover part is not particularly limited, and can be manufactured by a method such as injection molding, extrusion molding, or cutting. The cover part can be capped by fitting the filter part side of the cylindrical part into the cover part, and the filter member can be protected from stepping stones from outside, adhesion of dirt, dust and water intrusion.

図7に、本発明における有底筒状のカバー部品の一例を示す。図示のように、この例の有底筒状のカバー部品41には、その底面に、周方向に等間隔で3つの突き出し部42が形成されている。図7において、前記有底筒状のカバー部品41の底部は、上側に位置している。この例では、突き出し部の数を3つとしたが、前記突き出し部の数は、1つ以上であれば特に制限されず、例えば、1〜100個の範囲であり、好ましくは1〜10個の範囲であり、より好ましくは2〜6個の範囲である。前記カバー部品の内径を、前記フィルタ部材側の筒状部品の端部外径より僅かに小さくすれば、前記カバー部品の弾性力によって前記筒状部品に固定できる。   FIG. 7 shows an example of a bottomed cylindrical cover component according to the present invention. As shown in the figure, the bottomed cylindrical cover component 41 of this example has three protruding portions 42 formed on the bottom surface thereof at equal intervals in the circumferential direction. In FIG. 7, the bottom of the bottomed cylindrical cover part 41 is located on the upper side. In this example, the number of protruding portions is three, but the number of protruding portions is not particularly limited as long as it is 1 or more, and is, for example, in the range of 1 to 100, preferably 1 to 10 It is a range, More preferably, it is the range of 2-6 pieces. If the inner diameter of the cover part is slightly smaller than the outer diameter of the end of the tubular part on the filter member side, the cover part can be fixed to the cylindrical part by the elastic force of the cover part.

図8に、本発明における有底筒状のカバー部品のその他の例を示す。図示のように、この例の有底筒状のカバー部品61には、その内壁に軸方向に延びる3つの突状62が周方向に等間隔で形成され、前記カバー部品61の底部に達する前記突状62の先端には、突き出し部63が形成されている。図8において、前記カバー部品61の底部は、上側に位置している。なお、この例では、突条および突き出し部の数を3つとしたが、前記突条および突き出し部の数は、1つ以上であればいくつでもよく、例えば、1〜100個の範囲であり、好ましくは1〜10個の範囲であり、より好ましくは2〜6個の範囲である。この例のカバー部品では、前記突条62が前記筒状部品の外壁と圧接し、これによって筒状部品に固定される。   In FIG. 8, the other example of the bottomed cylindrical cover component in this invention is shown. As shown in the figure, the bottomed cylindrical cover part 61 of this example is formed with three protrusions 62 extending in the axial direction on the inner wall at equal intervals in the circumferential direction, and reaches the bottom of the cover part 61. A protrusion 63 is formed at the tip of the protrusion 62. In FIG. 8, the bottom of the cover part 61 is located on the upper side. In this example, the number of protrusions and protrusions is three, but the number of protrusions and protrusions may be any number as long as it is one or more, for example, in the range of 1 to 100, Preferably it is the range of 1-10 pieces, More preferably, it is the range of 2-6 pieces. In the cover component of this example, the protrusion 62 is in pressure contact with the outer wall of the cylindrical component, and is thereby fixed to the cylindrical component.

つぎに、本発明の通気部材の例について、図面に基づいて説明する。   Next, an example of the ventilation member of the present invention will be described based on the drawings.

図1に、本発明の通気部材の一例を示す。この例は、前述の図4(b)に示した筒状部品12に、図7に示した有底筒状のカバー部品41をかぶせた例である。図示のように、この例の通気部材は、前記筒状部品12のフィルタ部材11が取付けられたのとは反対側の端部を、筐体43の開口部44に取付けて使用される。突き出し部42がスペーサとなって、フィルタ部材11とカバー部品41の底面との間に空間が形成されて、これが通気路となり、また筒状部品12の外壁に形成された複数の突条16がスペーサとなって、前記筒状部品12の外周と前記カバー部品の内周との間に空間が形成されて、これが通気路となる。図1において矢印27で示すように、これらの通気路によって、外部と筐体内部が連通した状態となり、空気の流通が可能となる。   FIG. 1 shows an example of the ventilation member of the present invention. This example is an example in which the cylindrical part 12 shown in FIG. 4B is covered with the bottomed cylindrical cover part 41 shown in FIG. As shown in the figure, the ventilation member of this example is used by attaching the end of the tubular part 12 opposite to the side where the filter member 11 is attached to the opening 44 of the housing 43. The protruding portion 42 serves as a spacer, and a space is formed between the filter member 11 and the bottom surface of the cover part 41, which serves as an air passage, and a plurality of protrusions 16 formed on the outer wall of the cylindrical part 12. As a spacer, a space is formed between the outer periphery of the tubular part 12 and the inner periphery of the cover part, and this becomes a ventilation path. As indicated by an arrow 27 in FIG. 1, these air passages allow the outside and the inside of the housing to communicate with each other, thereby allowing air to flow.

図2に、本発明の通気部材のその他の例を示す。この例は、前述の図5(b)に示した筒状部品22を、図7に示した有底筒状のカバー部品41の内部に嵌入した例である。図示のように、この例の通気部材は、前記筒状部品22のフィルタ部材21が取付けられたのとは反対側の端部を、筐体51の開口部52に取付けて使用される。突き出し部42がスペーサとなって、フィルタ部材21とカバー部品41の底面との間に空間が形成され、これが通気路となり、また筒状部品22の肉厚部に形成された連通孔23が通気路となる。図2において矢印24で示すように、これらの通気路によって、外部と筐体内部が連通した状態となり、空気の流通が可能となる。   FIG. 2 shows another example of the ventilation member of the present invention. In this example, the cylindrical part 22 shown in FIG. 5B is inserted into the bottomed cylindrical cover part 41 shown in FIG. As shown in the figure, the ventilation member of this example is used by attaching the end of the tubular part 22 opposite to the side where the filter member 21 is attached to the opening 52 of the housing 51. The protruding portion 42 serves as a spacer, and a space is formed between the filter member 21 and the bottom surface of the cover component 41, which serves as a ventilation path, and the communication hole 23 formed in the thick portion of the cylindrical component 22 vents. It becomes a road. As indicated by an arrow 24 in FIG. 2, the outside and the inside of the casing communicate with each other through these ventilation paths, and air can be circulated.

図3に、本発明の通気部材のさらにその他の例を示す。この例は、前述の図6(b)に示した筒状部品32に、図8に示した有底筒状のカバー部品61をかぶせた例である。図示のように、この例の通気部材は、前記筒状部品32のフィルタ部材31が取付けられたのとは反対側の端部を、筐体64の開口部65に取付けて使用される。前記有底筒状のカバー部品61の周方向に等間隔で3つ形成された突条62および突き出し部63がスペーサとなって、前記カバー部品61内周と筒状部品32外周との間に通気部となる空間が形成され、これが通気路となる。図3において矢印35で示すように、この通気路によって、外部と筐体内部が連通した状態となり、空気の流通が可能となる。   FIG. 3 shows still another example of the ventilation member of the present invention. In this example, the cylindrical part 32 shown in FIG. 6B is covered with the bottomed cylindrical cover part 61 shown in FIG. As shown in the figure, the ventilation member of this example is used by attaching the end of the tubular part 32 opposite to the side where the filter member 31 is attached to the opening 65 of the housing 64. Three protrusions 62 and protrusions 63 formed at equal intervals in the circumferential direction of the bottomed cylindrical cover part 61 serve as spacers, and are formed between the inner periphery of the cover part 61 and the outer periphery of the cylindrical part 32. A space serving as a ventilation portion is formed, and this is a ventilation path. As indicated by an arrow 35 in FIG. 3, the outside and the inside of the housing communicate with each other through this air passage, and air can be circulated.

図4(b)に示した一方の端部にフィルタ部材11が取付けられた筒状部品12に、図7で示した有底筒状のカバー部品41をかぶせることで、図1に示した通気部材を作製した。すなわち、まず、熱可塑性のエラストマー素材(三井化学社製商品名ミラストマー6030B)を、図4(a)に示した内部形状のダイを用いて、シリンダー温度160〜220℃、ダイ温度200℃で押出成形した。得られた筒状体を、回転刃を当てることで12mmの長さに切断し、筒状部品12を得た。得られた筒状部品12の内径は7mm、突条16を除いた肉厚は2mm、突条16を含めた外径は17mmであった。   By covering the cylindrical part 12 having the filter member 11 attached to one end shown in FIG. 4B with the bottomed cylindrical cover part 41 shown in FIG. 7, the ventilation shown in FIG. A member was prepared. That is, first, a thermoplastic elastomer material (trade name Miralastomer 6030B manufactured by Mitsui Chemicals, Inc.) is extruded at a cylinder temperature of 160 to 220 ° C. and a die temperature of 200 ° C. using the die having the internal shape shown in FIG. Molded. The obtained cylindrical body was cut into a length of 12 mm by applying a rotary blade to obtain a cylindrical part 12. The obtained cylindrical part 12 had an inner diameter of 7 mm, a thickness excluding the protrusion 16 of 2 mm, and an outer diameter including the protrusion 16 of 17 mm.

つぎに、フィルタ部材11として、外径12mmのPTFE多孔質膜とポリオレフィン系不織布との積層体(日東電工社製商品名NTF1026−K02、PTFE多孔質膜の厚さ25μm、平均孔径0.6μm、気孔率85%、ポリオレフィン系不織布の厚さ約130μm)を準備した。前記筒状部品12の一方の端部に、前記フィルタ部材11をポリオレフィン系不織布側が筒状部品12に接するようにして載せ、PTFE多孔質膜側から温度190℃、圧力9.8×104Paで10秒間押さえて熱融着した。 Next, as a filter member 11, a laminate of a PTFE porous membrane having an outer diameter of 12 mm and a polyolefin-based nonwoven fabric (Nitto Denko Corporation trade name NTF1026-K02, PTFE porous membrane thickness 25 μm, average pore size 0.6 μm, A porosity of 85% and a polyolefin nonwoven fabric thickness of about 130 μm) were prepared. The filter member 11 is placed on one end of the tubular part 12 such that the polyolefin nonwoven fabric side is in contact with the tubular part 12, and the temperature is 190 ° C. and the pressure is 9.8 × 10 4 Pa from the PTFE porous membrane side. And held for 10 seconds for heat fusion.

つぎに、有底筒状のカバー部品41を、ポリプロピレン樹脂(宇部興産社製商品名UBEポリプロJ815HK)を用いて、射出成形により作製した。得られた有底筒状のカバー部品41の内径は16mm、外径は18mm、高さは10mmであった。前記有底筒状のカバー部品41を、フィルタ部材11を覆うように、前記一方の端部にフィルタ部材11が取付けられた筒状部品12にかぶせて、通気部材を得た。このようにして得られた通気部材を、図1に示すように、外径8mm、内径5mm、高さ10mmの開口部44を有する内容積50cm3の筐体43に取付けた。 Next, the bottomed cylindrical cover part 41 was produced by injection molding using polypropylene resin (trade name UBE Polypro J815HK manufactured by Ube Industries). The obtained bottomed cylindrical cover part 41 had an inner diameter of 16 mm, an outer diameter of 18 mm, and a height of 10 mm. The bottomed cylindrical cover part 41 was covered with the cylindrical part 12 with the filter member 11 attached to the one end so as to cover the filter member 11 to obtain a ventilation member. As shown in FIG. 1, the ventilation member thus obtained was attached to a casing 43 having an inner volume of 50 cm 3 and having an opening 44 having an outer diameter of 8 mm, an inner diameter of 5 mm, and a height of 10 mm.

フィルタ部材11に撥水撥油処理を施したこと以外は、実施例1と同様にして、図1に示した通気部材を作製した。すなわち、まず、アルキルメタクリレート40モル%とパーフルオロアルキルメタクリレート60モル%とからなるコポリマー、およびトルエン100重量部に、n−ヘプタン39重量部と酢酸メチル3.5重量部とを均一に混合した溶媒を準備した。ついで、前記溶媒に前記コポリマーに溶解し、固形分5重量%の撥水撥油処理溶液を作製した。前記撥水撥油処理溶液を、フィルタ部材11に塗布した後、120℃で3分間乾燥することでフィルタ部材11に撥水撥油処理を施した。前記撥水撥油処理を施したフィルタ部材11のPTFE多孔質膜側に灯油を滴下したところ、フィルタ部材への浸透は見られず、同様に前記撥水撥油処理を施していないフィルタ部材11に灯油を滴下したところ、フィルタ部材に浸透した。このようにしてフィルタ部材に撥水撥油処理を施したこと以外は、実施例1と同様にして通気部材を作製し、作製した通気部材を、実施例1と同様にして筐体に取付けた。   The ventilation member shown in FIG. 1 was produced in the same manner as in Example 1 except that the filter member 11 was subjected to water / oil repellent treatment. That is, first, a solvent comprising 40 mole% of alkyl methacrylate and 60 mole% of perfluoroalkyl methacrylate, and 100 parts by weight of toluene, 39 parts by weight of n-heptane and 3.5 parts by weight of methyl acetate are uniformly mixed. Prepared. Subsequently, the copolymer was dissolved in the solvent to prepare a water / oil repellent treatment solution having a solid content of 5% by weight. The water / oil repellent treatment solution was applied to the filter member 11 and then dried at 120 ° C. for 3 minutes to give the filter member 11 a water / oil repellent treatment. When kerosene was dropped on the PTFE porous membrane side of the filter member 11 subjected to the water / oil repellent treatment, no permeation into the filter member was observed, and similarly, the filter member 11 not subjected to the water / oil repellent treatment. When kerosene was dropped onto the filter member, it penetrated into the filter member. A ventilation member was produced in the same manner as in Example 1 except that the filter member was subjected to water / oil repellent treatment in this way, and the produced ventilation member was attached to the housing in the same manner as in Example 1. .

図5(b)に示した一方の端部がフィルタ部材21で被覆された筒状部品22に、図7に示した有底筒状のカバー部品41をかぶせることで、図2に示した通気部材を作製した。すなわち、まず、熱可塑性のエラストマー素材(エーイーエス社製商品名サントプレーン101−73)を、図5(a)に示した内部形状のダイを用いて、シリンダー温度170〜190℃、ダイ温度190℃で押出成形した。得られた筒状体を、回転刃を当てることで12mmの長さに切断し、筒状部品22を得た。得られた筒状部品22の内径は7mm、肉厚は5mm、外径は17mm、肉厚部に形成された連通部23の内径は2mmであった。   5 is covered with the cylindrical part 22 having the bottom end shown in FIG. 7 on the cylindrical part 22 whose one end shown in FIG. 5B is covered with the filter member 21. A member was prepared. That is, first, a thermoplastic elastomer material (trade name Santplane 101-73 manufactured by AES Co., Ltd.) is used, using a die having an internal shape shown in FIG. Extruded at 0 ° C. The obtained cylindrical body was cut into a length of 12 mm by applying a rotary blade to obtain a cylindrical part 22. The obtained cylindrical part 22 had an inner diameter of 7 mm, a wall thickness of 5 mm, an outer diameter of 17 mm, and an inner diameter of the communicating part 23 formed in the thick part was 2 mm.

フィルタ部材21には、実施例1のフィルタ部材11と同じものを用いた。前記筒状部品22の一方の端部に、前記フィルタ部材21をポリオレフィン系不織布側が前記筒状部品22に接するように、内径7mm、外径10mmの両面テープ(日東電工社製商品名No500)を用いて貼り付けた。   The filter member 21 was the same as the filter member 11 of Example 1. At one end of the cylindrical part 22, a double-sided tape (product name No. 500 manufactured by Nitto Denko Corporation) having an inner diameter of 7 mm and an outer diameter of 10 mm is provided so that the polyolefin nonwoven fabric side of the filter member 21 is in contact with the cylindrical part 22. Used and pasted.

つぎに、有底筒状のカバー部品41を、高密度ポリプロピレン樹脂(チッソ社製商品名J110K)を用いて、射出成形により作製した。得られた有底筒状のカバー部品41の内径は16mm、外径は18mm、高さは10mmであった。前記有底筒状のカバー部品41を、フィルタ部材21を覆うように、前記一方の端部にフィルタ部材21が取付けられた筒状部品22にかぶせて、通気部材を得た。このようにして得られた通気部材を、図2に示すように、外径8mm、内径5mm、高さ10mmの開口部52を有する内容積50cm3の筐体51に取付けた。 Next, the bottomed cylindrical cover part 41 was produced by injection molding using a high-density polypropylene resin (trade name J110K manufactured by Chisso Corporation). The obtained bottomed cylindrical cover part 41 had an inner diameter of 16 mm, an outer diameter of 18 mm, and a height of 10 mm. The bottomed cylindrical cover component 41 was covered with the cylindrical component 22 with the filter member 21 attached to the one end so as to cover the filter member 21 to obtain a ventilation member. As shown in FIG. 2, the ventilation member thus obtained was attached to a housing 51 having an inner volume of 50 cm 3 and having an opening 52 having an outer diameter of 8 mm, an inner diameter of 5 mm, and a height of 10 mm.

図6(b)に示した一方の端部にフィルタ部材31が取付けられた筒状部品32に、図8に示した有底筒状のカバー部品61をかぶせることで、図3に示した通気部材を作製した。それには、まず、熱可塑性のエラストマー素材(三井化学社製商品名ミラストマー6030B)を、図6(a)に示した内部形状のダイを用いて、シリンダー温度160〜220℃、ダイ温度200℃で押出成形した。得られた筒状体を、回転刃を当てることで12mmの長さに切断し、筒状部品32を得た。得られた筒状部品32の内側形状は1辺5mmの正方形、肉外径は11mmであった。   By covering the cylindrical part 32 having the filter member 31 attached to one end shown in FIG. 6B with the bottomed cylindrical cover part 61 shown in FIG. 8, the ventilation shown in FIG. A member was prepared. For this purpose, first, a thermoplastic elastomer material (trade name Miralastomer 6030B manufactured by Mitsui Chemicals Co., Ltd.) is used at a cylinder temperature of 160 to 220 ° C. and a die temperature of 200 ° C. using the die having the internal shape shown in FIG. Extruded. The obtained cylindrical body was cut into a length of 12 mm by applying a rotary blade to obtain a cylindrical part 32. The inner shape of the obtained cylindrical part 32 was a square with a side of 5 mm, and the meat outer diameter was 11 mm.

つぎに、実施例1と同様にして、前記筒状部品32の一方の端部にフィルタ部材31を熱融着した。前記フィルタ部材31には、実施例1のフィルタ部材11と同じものを用いた。   Next, in the same manner as in Example 1, the filter member 31 was heat-sealed to one end portion of the tubular part 32. The same filter member 31 as that of the filter member 11 of Example 1 was used as the filter member 31.

つぎに、有底筒状のカバー部品61を、ポリプロピレン樹脂(宇部興産社製商品名UBEポリプロJ815HK)を用いて、射出成形により作製した。得られた有底筒状のカバー部品61の内径は16mm、突条62のある部分の内径は10.5mm、外径は18mm、高さは10mmであった。前記有底筒状のカバー部品61を、フィルタ部材31を覆うように、前記一方の端部にフィルタ部材31が取付けられた筒状部品32にかぶせて、通気部材を得た。このようにして得られた通気部材を、図3に示すように、開口部65の外側形状が1辺5.5mmの正方形、内側形状が1辺2.5mmである内容積50cm3の筐体64に取付けた。 Next, the bottomed cylindrical cover part 61 was produced by injection molding using a polypropylene resin (trade name UBE Polypro J815HK, manufactured by Ube Industries). The obtained bottomed cylindrical cover part 61 had an inner diameter of 16 mm, an inner diameter of the portion with the protrusion 62 was 10.5 mm, an outer diameter of 18 mm, and a height of 10 mm. The bottomed cylindrical cover part 61 was covered with the cylindrical part 32 with the filter member 31 attached to the one end so as to cover the filter member 31 to obtain a ventilation member. As shown in FIG. 3, the ventilation member thus obtained is a casing having an internal volume of 50 cm 3 in which the outer shape of the opening 65 is a square having a side of 5.5 mm and the inner shape is 2.5 mm on a side. 64.

実施例1〜4で得られた通気部材を取付けた筐体に、シャワーで水を1リットル/分で5分間かけ、筐体内部への水の侵入の有無を調べたところ、いずれの実施例でも水の侵入は見られなかった。   When the case where the ventilation member obtained in Examples 1 to 4 was attached to the case with water being applied at a rate of 1 liter / min for 5 minutes in a shower was examined for the presence or absence of water intrusion into the case, any example But no water intrusion was seen.

本発明の通気部材の用途は、特に制限されず、例えば、ECU(electronic control unit)、ランプ、モーター、各種センサー、圧力スイッチ、アクチュエーター等の自動車用電装部品、携帯電話、カメラ、電気剃刀、電動ハブラシおよび屋外用途のランプ等の各種筐体の開口部に取付けることで、通気筐体用の通気部材として利用することができる。   The use of the ventilation member of the present invention is not particularly limited. For example, ECU (electronic control unit), lamps, motors, various sensors, pressure switches, actuators and other automotive electrical components, mobile phones, cameras, electric razors, electric By attaching to openings of various cases such as toothbrushes and lamps for outdoor use, it can be used as a ventilation member for a ventilation case.

本発明の通気部材の一例を示す断面図である。It is sectional drawing which shows an example of the ventilation member of this invention. 本発明の通気部材のその他の例を示す断面図である。It is sectional drawing which shows the other example of the ventilation member of this invention. 本発明の通気部材のさらにその他の例を示す断面図である。It is sectional drawing which shows the further another example of the ventilation member of this invention. 図4(a)は、本発明に用いるダイの内部形状の一例を示す断面図であり、図4(b)は、前記ダイを用いて作製された筒状部品の一例を示す模式図である。FIG. 4A is a cross-sectional view showing an example of the internal shape of a die used in the present invention, and FIG. 4B is a schematic view showing an example of a cylindrical part manufactured using the die. . 図5(a)は、本発明に用いるダイの内部形状のその他の例を示す断面図であり、図5(b)は、前記ダイを用いて作製された筒状部品のその他の例を示す模式図である。FIG. 5A is a cross-sectional view showing another example of the internal shape of the die used in the present invention, and FIG. 5B shows another example of a cylindrical part manufactured using the die. It is a schematic diagram. 図6(a)は、本発明に用いるダイの内部形状のさらにその他の例を示す断面図であり、図6(b)は、前記ダイを用いて作製された筒状部品のさらにその他の例を示す模式図である。FIG. 6A is a cross-sectional view showing still another example of the internal shape of a die used in the present invention, and FIG. 6B is still another example of a cylindrical part manufactured using the die. It is a schematic diagram which shows. 本発明におけるカバー部品の一例を示す模式図である。It is a schematic diagram which shows an example of the cover components in this invention. 本発明におけるカバー部品のその他の例を示す模式図である。It is a schematic diagram which shows the other example of the cover components in this invention. 従来の通気部材の一例を示す断面図である。It is sectional drawing which shows an example of the conventional ventilation member. 従来の通気部材のその他の例を示す断面図である。It is sectional drawing which shows the other example of the conventional ventilation member.

符号の説明Explanation of symbols

11、21、31 フィルタ部材
12、22、32 筒状部品
13、24、33 芯
14、25、34 ダイの内部形状
15 突起
16、62 突条
17、27、35 空気の流通
23 連通部
26 連通孔形成用の芯
41、61 カバー部品
42、63 突き当て部
43、51、64 筐体
44、52、65 開口部
11, 21, 31 Filter member 12, 22, 32 Tubular component 13, 24, 33 Core 14, 25, 34 Internal shape of die 15 Protrusion 16, 62 Protrusion 17, 27, 35 Air flow 23 Communication portion 26 Communication Core for hole formation 41, 61 Cover component 42, 63 Abutting portion 43, 51, 64 Housing 44, 52, 65 Opening portion

Claims (8)

一方の端部にフィルタ部材が取付けられた筒状部品の前記端部側が、有底筒状のカバー部品の内部に嵌入され、前記筒状部品の内周と前記カバー部品の外周の間と、前記フィルタ部材と前記カバー部品の底部との間とに通気路が形成された通気部材の製造方法であって、その中心に芯が形成されたダイを用いた樹脂の押出成形により筒状部品を作製し、この筒状部品の一方の端部に前記フィルタ部材を取付け、前記筒状部品の前記フィルタ部材側を、前記通気路が形成されるように前記有底筒状のカバー部品内に嵌入する製造方法。 The end side of the cylindrical part with the filter member attached to one end is inserted into the bottomed cylindrical cover part, and between the inner periphery of the cylindrical part and the outer periphery of the cover part, A ventilation member manufacturing method in which a ventilation path is formed between the filter member and the bottom of the cover component, and the cylindrical component is formed by resin extrusion using a die having a core formed at the center thereof. The filter member is manufactured and attached to one end of the cylindrical part, and the filter member side of the cylindrical part is fitted into the bottomed cylindrical cover part so that the air passage is formed. Manufacturing method. 前記ダイの内壁において、押出し方向に延びる突条が周方向に複数形成され、この突条により、前記押出成形の際に、前記筒状部品の外壁に、軸方向に延びる突条が周方向に複数形成され、この突条がスペーサとなって、前記筒状部品の外周と前記カバー部品の内周との間に前記通気路が形成される請求項1記載の製造方法。 On the inner wall of the die, a plurality of ridges extending in the extruding direction are formed in the circumferential direction, and the ridges extending in the axial direction are formed on the outer wall of the tubular part during the extrusion molding. The manufacturing method according to claim 1, wherein a plurality of the protrusions serve as spacers, and the air passage is formed between an outer periphery of the cylindrical part and an inner periphery of the cover part. 前記ダイにおいて、前記中心に形成された芯に加え、この周囲に形成された1以上の芯が形成され、この芯により、前記押出成形の際に、前記筒状部品の肉厚内に、その長さ方向に延びる連通孔を形成し、前記筒状部品の一方の端部に、前記連通孔を塞がないように前記フィルタ部材を取付け、前記筒状部品の外周と前記カバー部品の内周との間の通気路に代えて前記連通孔を通気路にし、前記連通孔を塞がないように前記筒状部品の前記フィルタ部材側を前記カバー部品の内部に嵌入する請求項1記載の製造方法。 In the die, in addition to the core formed at the center, one or more cores formed around the core are formed, and the core allows the cylindrical part to have a thickness within the thickness during the extrusion molding. A communication hole extending in the length direction is formed, and the filter member is attached to one end of the cylindrical part so as not to block the communication hole, and the outer periphery of the cylindrical part and the inner periphery of the cover part The manufacturing method according to claim 1, wherein the communication hole is replaced with a ventilation path, and the filter member side of the cylindrical part is fitted into the cover part so as not to block the communication hole. Method. 前記有底筒状のカバー部品の底面に、1つ以上の突き当て部を形成し、前記突き当て部がスペーサとなって、前記フィルタ部材と前記カバー部品の底面との間に、通気路となる空間が形成される請求項1から3のいずれかに記載の製造方法。 One or more abutting portions are formed on the bottom surface of the bottomed cylindrical cover component, the abutting portion serves as a spacer, and an air passage is provided between the filter member and the bottom surface of the cover component. The manufacturing method according to claim 1, wherein a space is formed. 前記フィルタ部材の透気抵抗度(ガーレー)が、1000秒以下である請求項1から4のいずれかに記載の製造方法。 The manufacturing method according to any one of claims 1 to 4, wherein the air permeability resistance (Gurley) of the filter member is 1000 seconds or less. 前記フィルタ部材の透気抵抗度(ガーレー)が、100秒以下である請求項1から4のいずれかに記載の製造方法。 The manufacturing method according to claim 1, wherein the air permeability resistance (Gurley) of the filter member is 100 seconds or less. 前記フィルタ部材が、ポリテトラフルオロエチレン多孔質膜を含む請求項1から6のいずれかに記載の製造方法。 The manufacturing method according to claim 1, wherein the filter member includes a polytetrafluoroethylene porous membrane. 前記フィルタ部材に、撥水処理および撥油処理の少なくとも一方の処理を施す請求項1から7のいずれかに記載の製造方法。 The manufacturing method according to claim 1, wherein the filter member is subjected to at least one of a water repellent treatment and an oil repellent treatment.
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