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JP2005231019A - Cold forming tap, nuts, and manufacturing method - Google Patents

Cold forming tap, nuts, and manufacturing method Download PDF

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Publication number
JP2005231019A
JP2005231019A JP2004081451A JP2004081451A JP2005231019A JP 2005231019 A JP2005231019 A JP 2005231019A JP 2004081451 A JP2004081451 A JP 2004081451A JP 2004081451 A JP2004081451 A JP 2004081451A JP 2005231019 A JP2005231019 A JP 2005231019A
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JP
Japan
Prior art keywords
tap
angle
outside
nuts
cold forming
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
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JP2004081451A
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Japanese (ja)
Inventor
Takashi Kato
高司 加藤
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MEIDOO KK
Meidoh Co Ltd
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MEIDOO KK
Meidoh Co Ltd
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Application filed by MEIDOO KK, Meidoh Co Ltd filed Critical MEIDOO KK
Priority to JP2004081451A priority Critical patent/JP2005231019A/en
Publication of JP2005231019A publication Critical patent/JP2005231019A/en
Pending legal-status Critical Current

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Abstract

<P>PROBLEM TO BE SOLVED: To provide a cold forming tap reducing imperfect thread by forming a straight hole in nuts, a machine tool, a plate, or the like by cold forming tap machining. <P>SOLUTION: A flank angle of a tip part 8 of the cold forming tap 1 differs between inside 4 and outside 3, and the outside 3 θ1 has a constant angle, while the inside 4 θ2 is gradually reduced with respect to a lead to have the same angle on the inside 31 and outside 3 on the way. A fill is gradually built up almost only on one side, and the fill is drawn to the inlet side to reduce the imperfect thread 5'. The number of crests with different angles on the inside 4 and outside 3 of the tap 1 is formed from 2 to 10 crests with the angle of α. With cold forming machining applied to the straight hole in the nuts, machine tool, plate, or the like using the tap 1, the imperfect thread can be reduced, and galling and seizure caused by oblique built-in can be effectively prevented. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、ねじの締結時に斜めに組み込まれることを防止するナット類と製造するタップに関するものである。The present invention relates to nuts that prevent the screws from being assembled obliquely when screws are fastened and a tap to be manufactured.

従来より、ボルト及びナットのかじり・焼付きは、お互いに斜めに組み込まれることに原因があることが知られている。このようなボルト及びナットの斜め組み込みを防止するために、お互いに不完全ねじ山部を少なくして、ねじ山高さがない不完全ねじ山どうしの噛み込みを防いでいる。かじり・焼付き対策ボルトの場合はねじ長さに応じたダイスで転造加工するので、先端部のダイス加工形状で、不完全ねじ山は少なくすることができている。ナットの場合はあらかじめ冷間加工で不完全ねじ山部の位置を少なくする加工をしてタップ切り口の位置合わせをし、盛上げタップで雌ねじ加工をして不完全ねじ山部を少なくしたり、切削タップで切削加工により不完全ねじ山部を少なくしていた。  Conventionally, it is known that the galling and seizure of bolts and nuts is caused by being assembled obliquely to each other. In order to prevent such oblique mounting of bolts and nuts, the incomplete thread portions are reduced from each other to prevent biting of incomplete threads having no thread height. In the case of anti-galling and seizure bolts, rolling is performed with a die corresponding to the screw length, so that the incomplete thread can be reduced with the die processing shape of the tip. In the case of a nut, the position of the incomplete thread portion is reduced by cold working in advance to align the tap cut end, and the female thread is processed with a raised tap to reduce the incomplete thread portion, or cutting. The incomplete thread portion was reduced by cutting with a tap.

しかしながら、工作機械やプレート等の直穴などに雌ねじを形成する場合は冷間加工を施すことはできないし、切削加工は切りクズが発生するので、大量加工には問題がある。又、従来ナット(7)類の場合は従来の盛上げタップで加工すると先端から最後までをすべての雌ねじ加工面を通過するので、図3の従来盛上げタップのように図9の加工前の面角度βによるが、図5、図7の成形加工により、内(33)θ1外(33)θ3の角度が同じなので盛上げ量は2分化するため、不完全ねじ山(5)がだいたい図9のように180°くらいは形成されてしまう。  However, when a female screw is formed in a straight hole of a machine tool, a plate, or the like, cold working cannot be performed and cutting scraps are generated, so there is a problem in mass processing. Further, in the case of the conventional nuts (7), when machining with the conventional raised tap, the entire threaded surface passes through from the tip to the end, so the surface angle before machining in FIG. 9 as in the conventional raised tap of FIG. 5 and 7, the angle of inner (33) θ1 outer (33) θ3 is the same because of the forming process in FIGS. In other words, it is formed at about 180 °.

従って、本発明の課題はナット類及び工作機械やプレート等の直穴に盛上げタップ(1)加工で不完全ねじ山(5′)を少なくさせる盛上げタップ(1)を提供することとそれを利用して不完全ねじ山をなくしたナット類及び工作機械やプレート等の直穴加工で不完全ねじ山(5′)を少なくして、斜め組み込みによるかじり・焼付きを効果的に防止することである。Accordingly, an object of the present invention is to provide a raised tap (1) that can reduce imperfect threads (5 ') by machining a raised tap (1) in a straight hole such as a nut or a machine tool or a plate, and utilizing the same. By reducing the number of incomplete threads (5 ') by drilling through holes such as nuts and machine tools and plates that have eliminated incomplete threads, and effectively preventing galling and seizure due to oblique mounting. is there.

本発明は上記従来の課題を解決するための手段として、盛上げタップ(1)の先端ねじ加工部(8)のフランク角度が内(4)外(3)と違い、外側(3)はθ1の一定角度となっており、内側(4)θ2がリードに対して徐々に小さくなって途中で角度が内(31)外(3)同じとなり、図4のように徐々に肉をほとんど片方にのみ盛上げて図6のように肉を入口側に引き寄せて不完全ねじ山(5′)を少なくすることを特徴とする。  In the present invention, as means for solving the above-described conventional problems, the flank angle of the tip threaded portion (8) of the rising tap (1) is different from the inner (4) outer (3), and the outer (3) is θ1. The inside angle (4) θ2 gradually decreases with respect to the lead, and the angle becomes the same inside (31) and outside (3). As shown in FIG. 6, the meat is pulled up to the inlet side to reduce the incomplete thread (5 ').

該タップ(1)の内(4)外(3)角度違いの山数はαの角度により、2山から10山までで形成されている。Of the taps (1), (4) and (3) the number of peaks with different angles is formed from 2 to 10 depending on the angle α.

該タップ(1)を利用して、雌ねじ入口の不完全ねじ部(5′)を減少させたナット(7′)類に限定したものである。The tap (1) is used to limit the nut (7 ') to which the incomplete thread portion (5') at the female screw inlet is reduced.

該タップ(1)を利用して、ナット(7′)類及び工作機械やプレート等の直穴に雌ねじを図4、図6のように盛上げることに限定した製造方法である。The manufacturing method is limited to the use of the tap (1) to increase the female thread in the nut (7 ') and the straight holes of the machine tool, the plate and the like as shown in FIGS.

本発明の盛上げタップ加工によれば、ナット類及び工作機械やプレート等の直穴に雌ねじの不完全ねじ山を少なくさせることができ、斜め組み込みによるかじり・焼付きを効果的に防止することができる。また不完全ねじ山が少なくなったことで図6,図7のように雌ねじの締結長さもX−X′分だけ増える。According to the raised tap processing of the present invention, it is possible to reduce the incomplete screw thread of the female screw in the straight holes of nuts, machine tools, plates, etc., and effectively prevent galling and seizure due to oblique installation. it can. Further, since the number of incomplete threads is reduced, the fastening length of the female screw is increased by XX ′ as shown in FIGS.

以下、本発明の実施の形態について説明する。
本発明の一実施形態による盛上げタップ(1)を図1に示す。図1に示す盛上げタップ(1)の先端ねじ加工部(8)のフランク角度が内(4)θ1外(3)θ2と違い、外側(3)θ1は一定角度となっており、内側(4)θ2がリードに対して徐々に小さくなって途中で角度が内(31)外(3)同じとなり、図4のように徐々に肉をほとんど片方にのみ盛上げて図6のように肉を入口側に引き寄せて不完全ねじ山(5′)を少なくする。図8の加工前の面角度β′を15°以内にすれば、より不完全ねじ山は少なくなり、だいたい45°以内となる。
Embodiments of the present invention will be described below.
A raised tap (1) according to an embodiment of the invention is shown in FIG. Unlike the inner (4) θ1 outer (3) θ2 flank angle of the tip threaded portion (8) of the raised tap (1) shown in FIG. 1, the outer (3) θ1 is a constant angle, and the inner (4 ) Θ2 gradually decreases with respect to the lead, and the angle becomes the same inside (31) outside (3) in the middle, gradually increasing the meat almost to one side as shown in FIG. 4, and entering the meat as shown in FIG. Pull to the side to reduce incomplete threads (5 '). If the surface angle β ′ before processing in FIG. 8 is set to 15 ° or less, the incomplete thread becomes less, and is generally within 45 °.

該タップ(1)の先端部(8)の内(4)外(3)角度違いの山数はαの角度により、2山から10山までで形成されているが、雌ねじ加工材質によってアルミ等の軟材は2〜3山ぐらいで良いが、硬材は硬さに合わせて4山から10山とする。望ましくは袋穴等の加工もあるので、4山程度が良い。The number of crests of the tip (8) of the tap (1) inside (4) outside (3) with a different angle is formed from 2 to 10 crests depending on the angle of α. The soft material may be about 2 to 3 mountains, but the hard material is 4 to 10 mountains according to the hardness. Desirably, there are also processing such as bag holes, so about four hills are good.

該タップ(1)を利用して、雌ねじ入口の不完全ねじ部(5′)を減少させたナット(7′)類を加工すれば、かじり・焼付き対策ナット類となる。By using the tap (1) to process the nuts (7 ') in which the incomplete thread portion (5') at the female screw inlet is reduced, the nuts for galling and seizing are obtained.

該タップ(1)を利用した、ナット(7′)類及び工作機械やプレート等の直穴に雌ねじを図4、図6のように盛上げる製造方法を利用すれば、ボルト側の斜め入りでもかじり・焼付き対策ができる。また図6,図7のように雌ねじの締結長さもX−X′分だけ増える。By using the manufacturing method in which the female thread is swelled as shown in FIGS. 4 and 6 using nuts (7 ′) and straight holes of a machine tool or a plate using the tap (1), even if the bolt side is obliquely inserted. Countermeasures against galling and seizure are possible. Further, as shown in FIGS. 6 and 7, the fastening length of the female screw is also increased by XX ′.

本発明は図面に示した態様に限定されることなく、本発明の範囲を逸脱しない限り色々の変更を施すことができる。例えば、本発明の油溝(2)はついていてもついていなくても良い。盛上げタップ(1)の先端形状部(8)が本発明なのでベントタップやロングシャフトタップ等に利用しても良い。またミリやインチやテーパー等でも本発明の先端形状部(8)が利用できる。先端形状部(8)の各頂点は寿命対策等で丸みがあっても良い。The present invention is not limited to the embodiment shown in the drawings, and various modifications can be made without departing from the scope of the present invention. For example, the oil groove (2) of the present invention may or may not be attached. Since the tip shape portion (8) of the rising tap (1) is the present invention, it may be used for a vent tap, a long shaft tap, or the like. Further, the tip shape portion (8) of the present invention can be used for millimeters, inches, tapers, and the like. Each apex of the tip-shaped portion (8) may be rounded for life measures or the like.

図1〜図9は本発明の一実施例を示すものである。
本発明の盛上げタップ正面図 本発明の盛上げタップ先端形状詳細図 従来の盛上げタップ先端形状詳細図 本発明の盛上げタップ先端肉盛上げ詳細図 従来の盛上げタップ先端肉盛上げ詳細図 本発明の雌ねじ穴入口の盛上げタップ先端肉盛上げ詳細図 従来の雌ねじ穴入口の盛上げタップ先端肉盛上げ詳細図 本発明の盛上げタップを利用したナット 従来の盛上げタップを利用したナット
1 to 9 show an embodiment of the present invention.
Front view of raised tap of the present invention Detailed shape of the tip shape of the tap according to the present invention Detailed shape of the tip of the conventional tap Detailed drawing of the rising tap tip of the present invention Detailed drawing of conventional tap-up build-up Detailed view of raised tap tip buildup of female screw hole entrance of the present invention Detailed view of the conventional tap-up of the female tap hole inlet Nut using the rising tap of the present invention Nuts using conventional raised taps

符号の説明Explanation of symbols

1 本発明の盛上げタップ部
2 油溝部
8 本発明先端部
3 従来・本発明外側角度面
θ1 従来・本発明外側角度
31 本発明最終内側角度面
4 本発明内側角度面
θ2 本発明内側角度
4′ 本発明内側途中角度面
33 従来内側外側面
θ3 従来外側角度
α 先端加工角度
7 従来の盛上げタップ加工での雌ねじ側
7′ 本発明の盛上げタップ加工での雌ねじ側
S 本発明の盛上げ加工部
S1 従来の盛上げ加工2分化部
S2 従来の盛上げ加工部入口側
9 従来の盛上げ加工部の肉薄部
5 従来の不完全ねじ山部
5′ 本発明の不完全ねじ山部
6 完全ねじ山部
β 従来の雌ねじ加工前の面角度
β′ 本発明の雌ねじ加工前の面角度
DESCRIPTION OF SYMBOLS 1 The rising tap part 2 of this invention 8 Oil groove part 8 This invention front-end | tip part 3 Conventional and this invention outside angle surface (theta) 1 Conventional and this invention outside angle 31 This invention last inside angle surface 4 This invention inside angle surface (theta) 2 This invention inside angle 4 ' Inner intermediate angle surface 33 of the present invention Conventional inner outer surface θ3 Conventional outer angle α Tip machining angle 7 Female thread side 7 ′ in the conventional raised tap machining Female thread side S in the raised tap machining of the present invention The raised machining section S1 of the present invention Conventionally Conventionally raised processed part inlet side 9 Thin part of conventional raised processed part 5 Conventional incomplete threaded part 5 'Incomplete threaded part 6 of the present invention Completely threaded part β Conventional female thread Surface angle β ′ before processing Surface angle before female thread processing of the present invention

Claims (4)

雌ねじ成形盛上げタップにおいて、該タップの先端雌ねじ加工部のフランク角度が内外と違い、外側は一定角度となっており、内側がリードに対して徐々に小さくなって途中で角度が内外同じとなることを特徴とする盛上げタップ。In the female thread forming raised tap, the flank angle of the tip female thread processing part of the tap is different from the inside and outside, the outside is a constant angle, the inside is gradually smaller than the lead, and the angle is the same inside and outside in the middle A raised tap featuring the. 該タップの内外角度違いの山数は2山から10山までで形成されている請求項1に記載の盛上げタップ。The rising tap according to claim 1, wherein the number of peaks of the inner and outer angles of the tap is 2 to 10 peaks. 該タップを利用して、雌ねじ入口の不完全ねじ山部を減少させたナット類。Nuts that use the tap to reduce the incomplete thread at the female screw inlet. 該タップを利用して、ナット類及び工作機械やプレート等の直穴に雌ねじ入り口の不完全ねじ山部を減少させて盛上げる製造方法。A manufacturing method in which the tap is used to increase the number of incomplete screw threads at the entrance of the female screw in a straight hole such as a nut or a machine tool or a plate.
JP2004081451A 2004-02-23 2004-02-23 Cold forming tap, nuts, and manufacturing method Pending JP2005231019A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2004081451A JP2005231019A (en) 2004-02-23 2004-02-23 Cold forming tap, nuts, and manufacturing method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2004081451A JP2005231019A (en) 2004-02-23 2004-02-23 Cold forming tap, nuts, and manufacturing method

Publications (1)

Publication Number Publication Date
JP2005231019A true JP2005231019A (en) 2005-09-02

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Family Applications (1)

Application Number Title Priority Date Filing Date
JP2004081451A Pending JP2005231019A (en) 2004-02-23 2004-02-23 Cold forming tap, nuts, and manufacturing method

Country Status (1)

Country Link
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104384950A (en) * 2014-09-16 2015-03-04 芜湖市华益阀门制造有限公司 Adjustable positioning shaft
JP2017064905A (en) * 2015-09-29 2017-04-06 エミューゲ ヴェルク リチャード グリンペル ゲーエムベーハー ウント カンパニー ケージー ファブリック ファープレーツィシオンスヴェルクツォイゲ Groove forming tool

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104384950A (en) * 2014-09-16 2015-03-04 芜湖市华益阀门制造有限公司 Adjustable positioning shaft
JP2017064905A (en) * 2015-09-29 2017-04-06 エミューゲ ヴェルク リチャード グリンペル ゲーエムベーハー ウント カンパニー ケージー ファブリック ファープレーツィシオンスヴェルクツォイゲ Groove forming tool
JP7016212B2 (en) 2015-09-29 2022-02-04 エミューゲ ヴェルク リチャード グリンペル ゲーエムベーハー ウント カンパニー ケージー ファブリック ファープレーツィシオンスヴェルクツォイゲ Composite groove and screw forming tool

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