JP2005293900A - Lithium secondary battery - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To restrain increase in a battery thickness due to irreversible swelling of an active material, in a lithium secondary battery equipped with an anode using an active material with silicon as a main ingredient, a cathode, and nonaqueous electrolyte. <P>SOLUTION: Of the lithium secondary battery equipped with the anode containing an active material with silicon as a main ingredient, the cathode, and the nonaqueous electrolyte, halide of monoalkyl ammonium (Note, however, that an alkyl group is saturated hydrocarbon with the carbon number of 8 to 18) is added to the nonaqueous electrolyte. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

  The present invention relates to a lithium secondary battery.

  In recent years, lithium secondary batteries that use a non-aqueous electrolyte and charge and discharge by moving lithium ions between a positive electrode and a negative electrode have been used as one of new secondary batteries with high output and high energy density. .

  As such an electrode for a lithium secondary battery, an electrode using a material alloyed with lithium as a negative electrode active material has been studied. As a material alloyed with lithium, for example, silicon has been studied.

  However, a material that is alloyed with lithium, such as silicon, has a problem that the active material expands and contracts when lithium is occluded / released, so that it falls off from the current collector due to internal stress.

  The present applicant has found that an electrode formed by depositing an active material thin film that absorbs and releases lithium, such as an amorphous silicon thin film and a microcrystalline thin film, on a current collector exhibits high charge / discharge capacity and excellent charge / discharge capacity. It has been found that it exhibits discharge cycle characteristics (Patent Document 1).

  In such an electrode, the active material thin film is separated into a columnar shape by a cut formed in the thickness direction, and the bottom of the columnar portion has a structure in close contact with the current collector. In the electrode having such a structure, a gap is formed around the columnar portion, and the stress due to expansion / contraction of the thin film accompanying the charge / discharge cycle is relieved by this gap, and the active material is separated from the current collector. Since generation | occurrence | production of a special stress can be suppressed, the outstanding charge / discharge cycle characteristic is acquired.

However, in such an electrode using silicon as an electrode active material, there is a problem that the active material irreversibly expands due to repeated charge and discharge, and the battery thickness increases. In particular, the silicon electrode having this columnar structure has an increased electrode thickness and further a battery thickness by the columnar structure extending in the film thickness direction by a charge / discharge cycle.
International Publication No. 01/29913 Pamphlet JP-A-63-30065 JP-A-8-321313

  An object of the present invention is to provide a lithium secondary battery that can suppress an increase in battery thickness due to irreversible expansion of an active material in a lithium secondary battery including a negative electrode using an active material mainly composed of silicon. There is.

  The present invention is a lithium secondary battery including a negative electrode containing an active material mainly composed of silicon, a positive electrode, and a non-aqueous electrolyte. The non-aqueous electrolyte includes a monoalkyl ammonium halide (provided that the alkyl group is , A saturated hydrocarbon having 8 to 18 carbon atoms).

  In the present invention, a monoalkylammonium halide is added to the nonaqueous electrolyte. This monoalkylammonium halide is considered to work so that lithium ions react smoothly with the active material when present in the solvent. Accordingly, since the insertion and desorption of lithium on the surface of the active material is performed uniformly, the active material absorbs and releases lithium, and the active material expands and contracts. It seems to suppress the generation of cracks and suppress the increase in the thickness of the electrode.

  The negative electrode active material in the present invention is preferably formed by depositing an active material thin film mainly composed of silicon on a current collector. Moreover, it is preferable that this thin film is isolate | separated in the column shape by the cut | interruption formed in the thickness direction, and the bottom part of this columnar part is closely_contact | adhering with the electrical power collector. Such a cut in the thickness direction may be formed when the active material thin film expands or contracts due to charge / discharge, or may be formed in advance. In the case of such an active material having a columnar structure, the action of a monoalkylammonium halide particularly on the surface of the side portion of the columnar portion becomes important. That is, by dissolving the monoalkylammonium halide in the solvent, the movement of lithium ions at the interface between the active material and the electrolyte becomes smooth on the side surface of the columnar part, and the surface of the active material Lithium insertion / extraction is performed uniformly. For this reason, the stress between the columnar portions is also uniform, and the collapse of the shape of the columnar portions and the occurrence of fine cracks can be suppressed when the columnar portions expand and contract. As a result, an increase in electrode thickness due to charge / discharge can be suppressed.

  Patent Document 2 discloses an electrolytic solution for a lithium secondary battery to which a quaternary ammonium salt having at least one aromatic ring is added. However, the negative electrode active material used here is lithium metal, and it is only disclosed that charge / discharge efficiency is improved when lithium metal is used as the negative electrode active material. Therefore, there is no description about the effect of suppressing the irreversible volume expansion of the active material and the increase in the electrode thickness when using the active material mainly composed of silicon as in the present invention. .

  Patent Document 3 discloses a lithium secondary battery in which cetyltrimethylammonium chloride used in Examples of the present invention is added to a nonaqueous electrolytic solution. However, the effect is to improve the storage characteristics and to suppress the reaction between the active material and the electrolyte during charge / discharge storage. As in the present invention, there is no description about suppressing an increase in battery thickness due to irreversible expansion of the active material. Further, a rolled metal lithium plate is used as the negative electrode, and the negative electrode active material is metallic lithium. Therefore, it is not an active material mainly composed of silicon as in the present invention, but an active material that occludes lithium and expands its volume by alloying lithium as in the active material of the present invention. .

  In the present invention, the content of the monoalkylammonium halide in the non-aqueous electrolyte is preferably in the range of 0.01 to 20% by weight, more preferably in the range of 0.1 to 10% by weight. . If the content is too small, the effect of the present invention that suppresses an increase in battery thickness due to irreversible expansion of the active material may not be sufficiently obtained. If the content is too large, the ion transfer resistance in the electrolyte solution may not be obtained. May increase and other battery characteristics such as load characteristics may deteriorate. In addition, the possibility of the decomposition reaction of the additive itself increases.

  In the present invention, examples of the active material containing silicon as a main component include those containing 50 atomic% or more of silicon. As such a thing, Si simple substance, Si-Co alloy, Si-Fe alloy, Si-Zn alloy, Si-Zr alloy etc. are mentioned, for example.

  The active material in the present invention expands in volume when lithium is occluded and contracts in volume when lithium is released. When the active material in the present invention is a thin film formed on a current collector as described above, it is preferable that a cut is formed in the active material thin film due to such volume expansion and contraction. In particular, when unevenness exists on the surface of the current collector, a break is likely to occur. That is, by forming a thin film of an active material on a current collector having irregularities on the surface, the surface of the thin film of active material also has irregularities corresponding to the irregularities of the current collector surface that is the underlayer. Can be formed. A low density region is easily formed in a region connecting such a valley portion of the thin film unevenness and an uneven valley portion of the current collector surface, and a cut is formed along the low density region, thereby forming a thin film Are separated into columns.

  In the present invention, the surface of the current collector is preferably provided with irregularities as described above. Therefore, the current collector surface is preferably roughened. The arithmetic average roughness Ra of the current collector surface is preferably 0.1 μm or more, and more preferably 0.1 to 1 μm. The arithmetic average roughness Ra is defined in Japanese Industrial Standard (JIS B 0601-1994). The arithmetic average roughness Ra can be measured by, for example, a surface roughness meter.

  Examples of the method for roughening the current collector surface include a plating method, a vapor phase growth method, an etching method, and a polishing method. The plating method and the vapor phase growth method are methods for roughening the surface by forming a thin film layer having irregularities on the surface of a current collector made of a metal foil. Examples of the plating method include an electrolytic plating method and an electroless plating method. Examples of the vapor phase growth method include a sputtering method, a CVD method, and a vapor deposition method. Examples of the etching method include a physical etching method and a chemical etching method. Examples of the polishing method include sandpaper polishing and blasting.

  The current collector in the present invention is preferably formed from a conductive metal foil. Examples of the conductive metal foil include metals such as copper, nickel, iron, titanium, cobalt, and alloys made of combinations thereof. In particular, a material containing a metal element that easily diffuses into the active material is preferable. As such a thing, the metal foil containing a copper element, especially copper foil or copper alloy foil is mentioned. It is preferable to use a heat resistant copper alloy foil as the copper alloy foil. The heat resistant copper alloy means a copper alloy having a tensile strength of 300 MPa or more after annealing at 200 ° C. for 1 hour. As such a heat-resistant copper alloy, for example, those listed in Table 1 can be used. In order to increase the arithmetic average roughness Ra on such a heat-resistant copper alloy foil, a current collector provided with a copper layer or a copper alloy layer by an electrolytic method is preferably used.

  In the present invention, the active material is preferably amorphous or microcrystalline. Therefore, when the active material is silicon, amorphous silicon or microcrystalline silicon is preferable.

  In the present invention, the active material is preferably a thin film formed by being deposited on a current collector by a CVD method, a sputtering method, a vapor deposition method or a plating method.

In the present invention, the solute of the nonaqueous electrolyte is not particularly limited, but LiPF ₆ , LiBF ₄ , LiCF ₃ SO ₃ , LiN (CF ₃ SO ₂ ) ₂ , LiN (C ₂ F ₅ SO ₂ ) ₂ LiN (CF ₃ SO ₂ ) (C ₄ F ₉ SO ₂ ), LiC (CF ₃ SO ₂ ) ₃ , LiC (C ₂ F ₅ SO ₂ ) ₃ , LiAsF ₆ , LiClO ₄ , Li ₂ B ₁₀ Cl ₁₀ , Examples thereof include Li ₂ B ₁₂ Cl ₁₂ and mixtures thereof.

  The non-aqueous electrolyte solvent used in the lithium secondary battery of the present invention is not particularly limited as long as it can be used as a solvent for the lithium secondary battery. As the solvent, cyclic carbonate or chain carbonate is preferable. Examples of the cyclic carbonate include ethylene carbonate, propylene carbonate, butylene carbonate, vinylene carbonate and the like. Among these, ethylene carbonate is particularly preferably used. Examples of the chain carbonate include dimethyl carbonate, methyl ethyl carbonate, diethyl carbonate and the like. Further, the solvent is preferably a mixed solvent obtained by mixing two or more solvents. In particular, a mixed solvent containing a cyclic carbonate and a chain carbonate is preferable.

  A mixed solvent of the cyclic carbonate and an ether solvent such as 1,2-dimethoxyethane or 1,2-diethoxyethane is also preferably used.

In the present invention, the electrolyte may be a gel polymer electrolyte obtained by impregnating a polymer electrolyte such as polyethylene oxide or polyacrylonitrile with an electrolytic solution, or an inorganic solid electrolyte such as LiI or Li ₃ N.

Examples of the positive electrode active material in the present invention include lithium-containing transition metal oxides such as LiCoO ₂ , LiNiO ₂ , LiMn ₂ O ₄ , LiMnO ₂ , LiCo _0.5 Ni _0.5 O ₂ , LiNi _0.7 Co _0.2 Mn _0.1 O ₂ , and MnO _2. Examples thereof include metal oxides not containing lithium. In addition, any substance that electrochemically inserts and desorbs lithium can be used without limitation.

  According to the present invention, an increase in battery thickness due to irreversible expansion of the active material can be suppressed.

  Hereinafter, the present invention will be described in more detail based on examples. However, the present invention is not limited to the following examples, and can be implemented with appropriate modifications within a range not changing the gist thereof. Is.

(Experiment 1)
(Production of negative electrode)
A copper alloy foil (arithmetic mean roughness Ra: 0.25 μm, thickness: 25 μm) obtained by precipitating copper by an electrolytic method on the surface of a heat resistant rolled copper alloy foil is used as a current collector. It was. An amorphous silicon thin film was deposited on the current collector under the conditions shown in Table 2 to produce an electrode. Here, a DC pulse is supplied as power for sputtering, but sputtering can be performed under the same conditions even at DC or high frequency. In Table 2, sccm, which is a unit of flow rate, is standard cubic centimeter per minutes.

  The obtained thin film was cut into a size of 25 mm × 25 mm together with the current collector to obtain a negative electrode.

[Production of positive electrode]
Using Li ₂ CO ₃ and CoCO ₃ as starting materials, weigh them so that the atomic ratio of Li: Co is 1: 1, mix them in a mortar, press this with a 17 mm diameter mold, pressurize After the molding, it was fired at 800 ° C. for 24 hours in the air to obtain a LiCoO ₂ fired body. This was pulverized in a mortar to prepare an average particle size of 20 μm.

90 parts by weight of the obtained LiCoO ₂ powder and 5 parts by weight of artificial graphite powder as a conductive agent were mixed in a 5% by weight N-methylpyrrolidone solution containing 5 parts by weight of polyvinylidene fluoride as a binder. A mixture slurry was obtained.

  This positive electrode mixture slurry was applied onto an aluminum foil as a current collector, dried and then rolled. The obtained product was cut out to 20 mm × 20 mm to obtain a positive electrode.

[Preparation of Electrolytic Solution A]
1 mol / liter of LiPF ₆ was dissolved in a solvent in which ethylene carbonate (EC) and diethyl carbonate (DEC) were mixed at a volume ratio of 3: 7, and 1.0% by weight of cetyltrimethylammonium chloride was further added. Was made.

[Preparation of Electrolytic Solution B]
In the preparation of the electrolytic solution A, an electrolytic solution B was prepared in the same manner as described above except that cetyltrimethyl ammonium chloride was not added.

[Production of battery]
After attaching a positive electrode current collector tab and a negative electrode current collector tab to the positive electrode and the negative electrode, respectively, an electrode group is formed by sandwiching a separator made of porous polyethylene between the positive electrode and the negative electrode, and this electrode group is made of an aluminum laminate. Inserted into the body. Next, 500 μl of the electrolytic solutions A and B were injected to prepare a battery A1 and a battery B1. The design capacity of the battery is 14 mAh.

[Evaluation of charge / discharge characteristics]
Charge / discharge cycle characteristics of the batteries A1 and B1 were evaluated. Each battery was charged to 4.2 V at a current value of 14 mA at 25 ° C., and then discharged to 2.75 V at a current value of 14 mA. About each battery, the change of the thickness of the negative electrode before and behind a cycle was measured. Table 3 shows the measurement results.

  As is apparent from the results shown in Table 3, it can be seen that the battery A1 using the electrolytic solution A to which cetyltrimethylammonium chloride was added according to the present invention has a smaller increase in the negative electrode thickness than the battery B1. This is because the alkylammonium cation dissolved in the non-aqueous electrolyte smoothes the movement of lithium ions at the interface between the active material and the electrolyte, thereby stabilizing the columnar structure and suppressing the irreversible expansion of the silicon active material. It is thought that it was because it was possible.

Claims (9)

In a lithium secondary battery comprising a negative electrode containing an active material mainly composed of silicon, a positive electrode, and a non-aqueous electrolyte,
A lithium secondary battery, wherein a monoalkylammonium halide (wherein the alkyl group is a saturated hydrocarbon having 8 to 18 carbon atoms) is added to the nonaqueous electrolyte.   The lithium secondary battery according to claim 1, wherein the monoalkylammonium halide is cetyltrimethylammonium chloride.   The negative electrode is formed by depositing an active material thin film mainly composed of silicon on a current collector, and the thin film is separated into columns by a cut formed in the thickness direction thereof, and the columnar portion The lithium secondary battery according to claim 1, wherein a bottom portion of the lithium secondary battery is in close contact with the current collector.   4. The lithium secondary battery according to claim 1, wherein an arithmetic average roughness Ra of the current collector surface is 0.1 to 1 μm.   The lithium secondary battery according to any one of claims 1 to 4, wherein the active material is a thin film formed by a CVD method, a sputtering method, a vapor deposition method, a thermal spraying method, or a plating method.   The lithium secondary battery according to claim 1, wherein the active material is amorphous or microcrystalline.   The lithium secondary battery according to claim 1, wherein the nonaqueous electrolyte includes a mixed solvent composed of two or more kinds of solvents.   The lithium secondary battery according to claim 7, wherein the mixed solvent is a mixed solvent containing a cyclic carbonate and a chain carbonate. The lithium secondary battery according to claim 8, wherein ethylene carbonate is included as the cyclic carbonate.