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JP2005279077A - Method of manufacturing panty-type wearing article - Google Patents

Method of manufacturing panty-type wearing article Download PDF

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Publication number
JP2005279077A
JP2005279077A JP2004100752A JP2004100752A JP2005279077A JP 2005279077 A JP2005279077 A JP 2005279077A JP 2004100752 A JP2004100752 A JP 2004100752A JP 2004100752 A JP2004100752 A JP 2004100752A JP 2005279077 A JP2005279077 A JP 2005279077A
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Prior art keywords
sheet
elastic
outer sheet
elastic member
leg
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JP2004100752A
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JP4521214B2 (en
JP2005279077A5 (en
Inventor
Toyoshi Umebayashi
豊志 梅林
Shuhei Kurata
修平 倉田
Kazutsugu Yoshida
和嗣 吉田
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Zuiko Corp
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Zuiko Corp
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Priority to JP2004100752A priority Critical patent/JP4521214B2/en
Priority to PCT/JP2005/005703 priority patent/WO2005094746A1/en
Publication of JP2005279077A publication Critical patent/JP2005279077A/en
Publication of JP2005279077A5 publication Critical patent/JP2005279077A5/ja
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/15577Apparatus or processes for manufacturing
    • A61F13/15699Forming webs by bringing together several webs, e.g. by laminating or folding several webs, with or without additional treatment of the webs
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/15577Apparatus or processes for manufacturing
    • A61F13/15707Mechanical treatment, e.g. notching, twisting, compressing, shaping
    • A61F13/15723Partitioning batts; Cutting
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/45Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the shape
    • A61F13/49Absorbent articles specially adapted to be worn around the waist, e.g. diapers
    • A61F13/49058Absorbent articles specially adapted to be worn around the waist, e.g. diapers characterised by the modular concept of constructing the diaper
    • A61F2013/49063Absorbent articles specially adapted to be worn around the waist, e.g. diapers characterised by the modular concept of constructing the diaper the diaper having decoupled components

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  • Health & Medical Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Heart & Thoracic Surgery (AREA)
  • Manufacturing & Machinery (AREA)
  • Epidemiology (AREA)
  • Biomedical Technology (AREA)
  • Vascular Medicine (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Mechanical Engineering (AREA)
  • Absorbent Articles And Supports Therefor (AREA)
  • Orthopedics, Nursing, And Contraception (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a method of manufacturing a panty-type wearing article permitting saving the quantity of use of sheet materials. <P>SOLUTION: The method of manufacturing the panty-type wearing article 13 with an absorbent body 8 between leg holes 9 comprises a process of forming a first elastic sheet 6 by pasting a first outer sheet 1 and a first inner sheet 3 to each other and adding an extended elastic member 5 in the longitudinal direction A of the outer sheet, a process of forming a second elastic sheet 7 by pasting a second outer sheet 2 and a second inner sheet 4 to each other and adding the extended elastic member 5 in the longitudinal direction A of the outer sheet, a process of adhering an absorbent body 8 across both elastic sheets 6 and 7 with the first elastic sheet 6 and the second elastic sheet 7 extended in the longitudinal direction A of the outer sheet and separated from each other in the cross direction S of the outer sheet, and a process of forming the leg holes 9 between both elastic sheets 6 and 7. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、幼児用のパンツ型紙おむつ、トレーニングパンツ、大人用おむつ、失禁パンツ、女性用の生理処理パンツなど、レッグホール9間に吸収体を設置したパンツタイプ着用物品を連続形成するのに好適なパンツタイプ着用物品の製造方法に関する。   The present invention is suitable for continuously forming a pants-type wearing article in which an absorbent body is installed between leg holes 9, such as a pants-type paper diaper for infants, a training pant, an adult diaper, an incontinence pant, and a female physiologically treated pant. The present invention relates to a manufacturing method for a pants-type wearing article.

従来、パンツタイプの着用物品を連続形成する製造方法として、図10(a)に示すように、一連のウェブシートからなるアウターシート30に、弾性部材31を載せ、その上から一連のウェブシートからなるインナーシート32を重ねた後、両シート30、32と弾性部材31を貼り合せて弾性シート連続体34を形成し、図10(b)に示すように、弾性シート連続体34をダイカットしてレッグホール35を形成し、図11(a)に示すように、レッグホール35間に吸収体36を固着し、図11(b)に示すように、弾性シート連続体34をシート幅方向に折り重ね、その各レッグホール35の中間38においてシート長さ方向に幅をもって溶着することによりパンツ連続体37を形成し、パンツ連続体37の溶着部の中間(図中1点鎖線)で切断する方法がある(特許文献1参照)。   Conventionally, as a manufacturing method for continuously forming a pants-type wearing article, as shown in FIG. 10 (a), an elastic member 31 is placed on an outer sheet 30 composed of a series of web sheets, and a series of web sheets is formed thereon. After the inner sheet 32 is overlaid, the sheets 30, 32 and the elastic member 31 are bonded together to form an elastic sheet continuous body 34, and the elastic sheet continuous body 34 is die-cut as shown in FIG. Leg holes 35 are formed, the absorber 36 is fixed between the leg holes 35 as shown in FIG. 11A, and the elastic sheet continuous body 34 is folded in the sheet width direction as shown in FIG. 11B. The pants continuum 37 is formed by stacking and welding with a width in the sheet length direction at the middle 38 of each leg hole 35, and the middle of the welded portion of the pants continuum 37 (1 in the figure). There is a method of cutting a chain line) (see Patent Document 1).

特開平11−107007号公報JP-A-11-107007

しかしながら、上記のような製造方法では、レッグホール35の開口領域全部を弾性シート連続体34から切り抜くため、無駄になるシート材が多いという問題があった。   However, in the manufacturing method as described above, since the entire opening region of the leg hole 35 is cut out from the elastic sheet continuous body 34, there is a problem that a lot of sheet material is wasted.

そこで、本発明の課題は、シート材の使用量を節約できるパンツタイプ着用物品の製造方法を提供することにある。   Then, the subject of this invention is providing the manufacturing method of the underpants type wearing article which can save the usage-amount of a sheet | seat material.

上記課題を解決するための手段として、本発明は、レッグホール9間に吸収体8を設置したパンツタイプ着用物品13の製造方法を、第1アウターシート1と第1インナーシート3を貼り合せ、アウターシート長さ方向Aに伸張状態の弾性部材5を添え付けて第1弾性シート6を形成し、第2アウターシート2と第2インナーシート4を貼り合せ、アウターシート長さ方向Aに伸張状態の弾性部材5を添え付けて第2弾性シート7を形成する工程イと、上記第1弾性シート6と上記第2弾性シート7をアウターシート長さ方向Aに伸張させると共にアウターシート幅方向Sに離間させた状態で、上記吸収体8を両弾性シート6、7間に渡して固着する工程ロと、上記第1弾性シート6と上記第2弾性シート7をアウターシート長さ方向Aに伸張させると共にアウターシート幅方向Sに離間させた状態で、両弾性シート6、7間に上記レッグホール9を形成する工程ハとを有するようにした。   As means for solving the above-mentioned problems, the present invention is a method of manufacturing a pants-type wearing article 13 in which an absorbent body 8 is installed between leg holes 9, and the first outer sheet 1 and the first inner sheet 3 are bonded together. The first elastic sheet 6 is formed by attaching the elastic member 5 that is stretched in the outer sheet length direction A, the second outer sheet 2 and the second inner sheet 4 are bonded together, and the stretched state is in the outer sheet length direction A. The second elastic sheet 7 is formed by attaching the elastic member 5 and the first elastic sheet 6 and the second elastic sheet 7 are extended in the outer sheet length direction A and in the outer sheet width direction S. In the separated state, the absorber 8 is fixed between the elastic sheets 6 and 7, and the first elastic sheet 6 and the second elastic sheet 7 are extended in the outer sheet length direction A. In a state of being spaced outer seat width direction S causes the was to have a step c for forming the leg hole 9 between the two elastic sheets 6,7.

この構成によれば、両アウターシート1、2と両インナーシート3、4をアウターシート幅方向Sに離間させた間隙分だけ、アウターシートとインナーシートに使うシート材の量が減る。また、両弾性シート6、7間にレッグホール9を形成するので、両アウターシート1、2と両インナーシート3、4の切り抜き部分、すなわち、アウターシートとインナーシートの無駄になる部分が減少する。   According to this configuration, the amount of sheet material used for the outer sheet and the inner sheet is reduced by the gap between the outer sheets 1 and 2 and the inner sheets 3 and 4 separated in the outer sheet width direction S. Further, since the leg hole 9 is formed between the elastic sheets 6 and 7, the cut-out portions of the outer sheets 1 and 2 and the inner sheets 3 and 4, that is, the useless portions of the outer sheet and the inner sheet are reduced. .

なお、上記第1弾性シート6と上記第2弾性シート7を、アウターシート14とインナーシート15を貼り合せ、アウターシート長さ方向Aに伸張状態の弾性部材5、5を添え付けて弾性シート16を形成し、この弾性シート16をシート長さ方向Aに切断することにより形成することも可能である。   The first elastic sheet 6 and the second elastic sheet 7 are bonded to each other, the outer sheet 14 and the inner sheet 15 are bonded together, and the elastic members 5 and 5 that are stretched in the outer sheet length direction A are attached to the elastic sheet 16. It is also possible to form the elastic sheet 16 by cutting the elastic sheet 16 in the sheet length direction A.

一方、本発明においては、一枚もののアウターシートを用いることもできる。具体的には、レッグホール9間に吸収体8を設置したパンツタイプ着用物品13の製造方法を、アウターシート17に第1インナーシート3と第2インナーシート4をアウターシート幅方向Sに離間させた状態で貼り合せ、アウターシート長さ方向Aに伸張状態の弾性部材5、5を添え付けて弾性シート18を形成する工程へと、アウターシート長さ方向Aに伸張状態の上記弾性シート18の両インナーシート3、4間に上記吸収体8を渡して固着する工程トと、アウターシート長さ方向Aに伸張状態の上記弾性シート18の両インナーシート3、4間にレッグホール9を形成する工程チとを有するようにした。   On the other hand, in the present invention, a single outer sheet can be used. Specifically, the manufacturing method of the pants-type wearing article 13 in which the absorbent body 8 is installed between the leg holes 9, the first inner sheet 3 and the second inner sheet 4 are separated from the outer sheet 17 in the outer sheet width direction S. The elastic sheet 18 is stretched in the outer sheet length direction A to the step of forming the elastic sheet 18 by attaching the stretched elastic members 5 and 5 in the outer sheet length direction A. A leg hole 9 is formed between the inner sheets 3 and 4 of the elastic sheet 18 in a stretched state in the outer sheet length direction A, and the process of fixing the absorbent body 8 between the inner sheets 3 and 4 It was made to have process h.

この構成によれば、両インナーシート3、4をアウターシート幅方向Sに離間させた間隙分だけ、インナーシートに使うシート材の量が減る。また、両インナーシート3、4間にレッグホール9を形成するので、両インナーシート3、4の切り抜き部分、すなわち、インナーシートの無駄になる部分が減少する。   According to this configuration, the amount of sheet material used for the inner sheet is reduced by the gap between the inner sheets 3 and 4 spaced apart in the outer sheet width direction S. Moreover, since the leg hole 9 is formed between the inner sheets 3 and 4, the cut-out portions of the inner sheets 3 and 4, that is, the portions where the inner sheets are wasted are reduced.

なお、本発明においては、弾性シートを形成する際、上記アウターシートと上記インナーシートの貼り合せ工程と、上記弾性部材5の添え付け工程とを同時的に、或は、別々に行うことができる。また、上記弾性部材5は、上記アウターシートと上記インナーシートの間に挟むように添え付けられるか、または、いずれか一方のシートのみに添え付けられる。ここで、弾性部材5は、その全てを一度に添え付ける必要はなく、いくつかの工程に分けて添え付けてもよい。   In the present invention, when the elastic sheet is formed, the step of attaching the outer sheet and the inner sheet and the step of attaching the elastic member 5 can be performed simultaneously or separately. . The elastic member 5 is attached so as to be sandwiched between the outer sheet and the inner sheet, or is attached to only one of the sheets. Here, the elastic member 5 does not need to be attached all at once, and may be attached in several steps.

ところで、一枚もののアウターシート17を用いた上記弾性シート18では、レッグホール9の形成後においても、両インナーシート3、4は、アウターシート17に支持されるため、よれや皺を生じ難くい。従って、一枚もののアウターシート17を用いた場合には、吸収体8を固着する工程トの前に、レッグホール9を形成する工程チを施しても、上記吸収体8をしっかりと固着することができる。   By the way, in the elastic sheet 18 using a single outer sheet 17, both the inner sheets 3 and 4 are supported by the outer sheet 17 even after the leg hole 9 is formed, so that it is difficult for wrinkles and wrinkles to occur. . Therefore, when a single outer sheet 17 is used, the absorber 8 can be firmly fixed even if the step of forming the leg holes 9 is performed before the step of fixing the absorber 8. Can do.

これに対し、上記第1弾性シート6と上記第2弾性シート7とを用いる場合、次の問題が生じる。すなわち、上記第1弾性シート6と上記第2弾性シート7の対向縁6a、7aを部分的に切り抜いてレッグホール9を形成した場合、対向縁6a、7aのレッグホール9、9間の部分は、上記弾性部材5、5の弾性収縮力によって、よれや皺を生じる。しかし、対向縁6a、7aのレッグホール9、9間の部分は、上記吸収体8が重ねられる部分であり、この部分によれや皺が生じた状態のまま、上記第1弾性シートと上記第2弾性シートに吸収体8を固着することは困難であり、また、高い固着強度を得ることができない。   On the other hand, when the first elastic sheet 6 and the second elastic sheet 7 are used, the following problem occurs. That is, when the leg holes 9 are formed by partially cutting the opposing edges 6a and 7a of the first elastic sheet 6 and the second elastic sheet 7, the part between the leg holes 9 and 9 of the opposing edges 6a and 7a is The elastic members 5 and 5 cause warping and wrinkles due to the elastic contraction force. However, the part between the leg holes 9 and 9 on the opposite edges 6a and 7a is a part where the absorber 8 is overlapped, and the first elastic sheet and the first part are left in a state in which the part is wrinkled or wrinkled. 2 It is difficult to fix the absorber 8 to the elastic sheet, and a high fixing strength cannot be obtained.

そこで、本発明では、上記吸収体8を固着する工程ロを施した後に、上記レッグホール9を形成する工程ハを施すことが好ましい。この場合、既に吸収体8を固着した後にレッグホール9を形成するので、よれや皺の影響を受けることがなくなり、上記吸収体8の固着が容易になる。   Therefore, in the present invention, it is preferable to perform the step C of forming the leg hole 9 after performing the step B of fixing the absorber 8. In this case, since the leg hole 9 is formed after the absorber 8 is already fixed, it is not affected by twisting or wrinkling, and the absorber 8 is easily fixed.

また、本発明においては、弾性部材5がレッグホール9の縁にレッグギャザー22を形成するレッグギャザー形成用弾性部材5bを含むと、臀部や股部への密着性が増し、足回りの隙間がなくなると共に、上記吸収体8のフィット性が向上し、漏れの起き難いパンツタイプ着用物品13を得られる。   Further, in the present invention, when the elastic member 5 includes the leg gather forming elastic member 5b that forms the leg gathers 22 at the edge of the leg hole 9, the adhesion to the buttocks and the crotch portion is increased, and the clearance around the legs is increased. While disappearing, the fitting property of the absorbent body 8 is improved, and a pants-type wearing article 13 that hardly leaks can be obtained.

上述のように、本発明によれば、少なくともインナーシートに使うシート材の量が減ると共に、無駄になる部分が減少するので、シート材の使用量を節約できるパンツタイプ着用物品の製造方法を得られる。   As described above, according to the present invention, at least the amount of the sheet material used for the inner sheet is reduced, and the portion that is wasted is reduced. It is done.

本発明の実施形態を図面に基づき説明する。
本発明の第1実施形態に係るパンツタイプ着用物品の製造方法は、図3(b)に示すように、ウェストギャザー21、レッグギャザー22、フィットギャザー23を有し、レッグホール9間に吸収体8を設置したパンツタイプ紙おむつ13を製造する方法であり、図1(a)から図3(a)に示すように、第1弾性シート6と第2弾性シート7が形成される工程イ、吸収体8が固着される工程ロ、レッグホール9が形成される工程ハ、パンツ連続体11が形成される工程ニ、パンツタイプ着用物品13が形成される工程ホを有する。
Embodiments of the present invention will be described with reference to the drawings.
As shown in FIG. 3 (b), the manufacturing method of the pant-type wearing article according to the first embodiment of the present invention includes a waist gather 21, a leg gather 22, and a fit gather 23, and an absorbent body between the leg holes 9. 8 is a method of manufacturing a pants-type paper diaper 13 in which a first elastic sheet 6 and a second elastic sheet 7 are formed as shown in FIGS. 1 (a) to 3 (a). Absorption It includes a process B in which the body 8 is fixed, a process C in which the leg hole 9 is formed, a process D in which the pant continuous body 11 is formed, and a process e in which the pant-type wearing article 13 is formed.

図1(a)に示す工程イでは、先ず、連続ウェブシートからなる第1アウターシート1と第2アウターシート2とが、アウターシート幅方向Sに離間した状態で供給される。ここで、第1アウターシート1と第2アウターシート2とを、個別に調製することができる他、一連のアウターシートをアウターシート幅方向Sの略中央(中央でもよい)でアウターシート長さ方向Aに切り分けることにより形成することができる。なお、以降では、アウターシート長さ方向A、アウターシート幅方向Sの図中表示を省略する。   1A, first, the first outer sheet 1 and the second outer sheet 2 made of continuous web sheets are supplied in a state of being separated in the outer sheet width direction S. Here, the first outer sheet 1 and the second outer sheet 2 can be individually prepared, and the series of outer sheets can be prepared in the outer sheet length direction at the approximate center (or the center) of the outer sheet width direction S. It can be formed by cutting into A. In the following, the illustration of the outer sheet length direction A and the outer sheet width direction S in the figure is omitted.

次に、第1アウターシート1と第2アウターシートのそれぞれに、アウターシート長さ方向Aに伸張状態の弾性部材5が添え付けられる。   Next, the elastic member 5 stretched in the outer sheet length direction A is attached to each of the first outer sheet 1 and the second outer sheet.

そして、連続ウェブシートからなる第1インナーシート3と第2インナーシート4とが、アウターシート幅方向Sに離間した状態で、第1アウターシート1と第1インナーシート3、第2アウターシート2と第2インナーシート4が合わさるように供給される。ここで、第1インナーシート3と第2インナーシート4とを、個別に調製することができる他、一連のインナーシートをシート幅方向Sの略中央(中央でもよい)でアウターシート長さ方向Aに切り分けることにより形成することができる。   And in the state which the 1st inner sheet 3 and the 2nd inner sheet 4 which consist of a continuous web sheet space apart in the outer sheet width direction S, the 1st outer sheet 1, the 1st inner sheet 3, and the 2nd outer sheet 2 The second inner sheet 4 is supplied so as to be combined. Here, the first inner sheet 3 and the second inner sheet 4 can be individually prepared, and a series of inner sheets can be prepared in the outer sheet length direction A at the approximate center (or the center) of the sheet width direction S. It can be formed by cutting into pieces.

ところで、図6(a)(b)に示すように、弾性部材5は、ウェストギャザー形成用弾性部材5aと、レッグギャザー形成用弾性部材5bと、フィットギャザー形成用弾性部材5cとを含む。ただし、レッグギャザー形成用弾性部材5bと、フィットギャザー形成用弾性部材5cは、任意に省略することができ、例えば、第1アウターシート1のように、弾性部材5を、ウェストギャザー形成用弾性部材5aとフィットギャザー形成用弾性部材5cとから構成することができる。   By the way, as shown to FIG. 6 (a) (b), the elastic member 5 contains the elastic member 5a for waist gather formation, the elastic member 5b for leg gather formation, and the elastic member 5c for fit gather formation. However, the leg gather forming elastic member 5b and the fit gather forming elastic member 5c can be omitted arbitrarily. For example, like the first outer sheet 1, the elastic member 5 is replaced with the waist gather forming elastic member. 5a and the fit gather forming elastic member 5c.

ウェストギャザー形成用弾性部材5aとフィットギャザー形成用弾性部材5cは、複数本の弾性糸から構成でき、レッグギャザー形成用弾性部材5bは、例えば、図6(a)に示すように、レッグホール9の形成部分に沿って屈曲させた波状の弾性糸、または、図7(a)に示すように、直線状の弾性糸から構成できる。   The waist gather forming elastic member 5a and the fit gather forming elastic member 5c can be composed of a plurality of elastic yarns, and the leg gather forming elastic member 5b includes, for example, a leg hole 9 as shown in FIG. It can be comprised from the wave-like elastic yarn bent along the formation part, or a linear elastic yarn as shown to Fig.7 (a).

図6(a)から図7(b)に示すように、弾性部材5は、第1アウターシート1と第1インナーシート3の間に挟まれるように添え付けられる。中でも、ウェストギャザー形成用弾性部材5aは、第1アウターシート1および第2アウターシート2の外側縁部1a、2aにおいて、その折り重ね部分で挟むように添え付けることもできる。   As shown in FIGS. 6A to 7B, the elastic member 5 is attached so as to be sandwiched between the first outer sheet 1 and the first inner sheet 3. Especially, the elastic member 5a for waist gather formation can also be attached so that it may be pinched | interposed in the outer edge part 1a, 2a of the 1st outer sheet | seat 1 and the 2nd outer sheet | seat 2 at the folding part.

上述のように、弾性部材5を、第1アウターシート1と第1インナーシート3の間、第2アウターシート2と第2インナーシート4の間に挟んだ状態で、各アウターシート1、2と各インナーシート3、4が貼り合される。   As described above, the elastic member 5 is sandwiched between the first outer sheet 1 and the first inner sheet 3 and between the second outer sheet 2 and the second inner sheet 4. The inner sheets 3 and 4 are bonded together.

上記貼り合せには、例えば、ホットメルト接着剤を用いることができる。ホットメルト接着剤は、各シート1、2、3、4に、または、各シート1、2、3、4と弾性部材5の両方に塗布してもよい。特に、ホットメルト接着剤を弾性部材5にのみ連続的または間欠的に塗布し、第1アウターシート1と第1インナーシート3と弾性部材5、第2アウターシート2と第2インナーシート4と弾性部材5を貼り合せると、柔軟な風合いのパンツタイプ着用物品13を得られる。なお、各アウターシートと各インナーシートの貼り合せと、弾性部材5の添え付けとを同時に行う必要はなく、別々に行うこともできる。   For the bonding, for example, a hot melt adhesive can be used. The hot melt adhesive may be applied to each sheet 1, 2, 3, 4 or both the sheets 1, 2, 3, 4 and the elastic member 5. In particular, the hot melt adhesive is applied only to the elastic member 5 continuously or intermittently, and the first outer sheet 1, the first inner sheet 3, the elastic member 5, the second outer sheet 2, the second inner sheet 4 and the elastic member. When the member 5 is bonded, a pants type wearing article 13 having a soft texture can be obtained. In addition, it is not necessary to perform bonding of each outer sheet | seat and each inner sheet | seat, and attachment of the elastic member 5 simultaneously, and it can also carry out separately.

以上の工程イにより、第1弾性シート6と第2弾性シート7が形成される。   The first elastic sheet 6 and the second elastic sheet 7 are formed by the above process a.

形成された第1弾性シート6と第2弾性シート7は、アウターシート長さ方向Aに伸張状態で、図1(b)に示す工程ロに連続的に供給される。工程ロでは、第1弾性シート6と第2弾性シート7がアウターシート幅方向Sに離間された状態で、吸収体8が、第1弾性シート6と第2弾性シート7間に架け渡され、その両端の重なり部分をそれぞれ第1弾性インナーシート3と第2インナーシート4に固着される。   The formed first elastic sheet 6 and second elastic sheet 7 are continuously supplied to the process b shown in FIG. 1B while being stretched in the outer sheet length direction A. In step B, the absorbent body 8 is bridged between the first elastic sheet 6 and the second elastic sheet 7 in a state where the first elastic sheet 6 and the second elastic sheet 7 are separated in the outer sheet width direction S, The overlapping portions at both ends are fixed to the first elastic inner sheet 3 and the second inner sheet 4, respectively.

吸収体8には、例えば、図8に示すように、上縁に沿って伸張状態の立体ギャザー形成用弾性部材8aを接着された一対のウェブ製フラップ8b、8bと、これらが接着された液透過性ウェブ製のトップシート8cと、パルプ解繊体に吸水ポリマーを混合したフラッフ8dと、液不透過性の合成樹脂フィルム8eと、股部ギャザー形成用弾性部材8fが両側一対で接着されたウェブ製カバーシート8gとを積層したものを用いることができる。なお、立体ギャザー形成用弾性部材8aと股部ギャザー形成用弾性部材8fは、任意に省略することができる。   For example, as shown in FIG. 8, the absorbent body 8 has a pair of web flaps 8b, 8b bonded with a three-dimensional gather forming elastic member 8a stretched along the upper edge, and a liquid in which these are bonded. A top sheet 8c made of a permeable web, a fluff 8d in which a water absorbent polymer is mixed with a pulp defibrated body, a liquid-impermeable synthetic resin film 8e, and a crotch gather forming elastic member 8f are bonded in pairs on both sides. What laminated | stacked the cover sheet 8g made from a web can be used. The three-dimensional gather forming elastic member 8a and the crotch gather forming elastic member 8f can be arbitrarily omitted.

図1(b)に示すように、吸収体8を第1弾性シート6と第2弾性シート7に固着後、第1アウターシート1と第2アウターシート2の外側縁部1a、2aが、それぞれ内側に折り重ねた状態に固着される。なお、図6(b)、図7(b)に示すように、この折り重ね部分にウェストギャザー形成用弾性部材5aを挟む場合、折り重ねの直前にウェストギャザー形成用弾性部材5aを供給してもよい。無論、第1アウターシート1と第2アウターシート2の折り重ね部分を省略することもできる。   As shown in FIG.1 (b), after adhering the absorber 8 to the 1st elastic sheet 6 and the 2nd elastic sheet 7, the outer edge parts 1a and 2a of the 1st outer sheet 1 and the 2nd outer sheet 2 are respectively It is fixed in a folded state inside. As shown in FIGS. 6B and 7B, when the waist gathering elastic member 5a is sandwiched between the folded portions, the waist gather forming elastic member 5a is supplied immediately before folding. Also good. Of course, the folded portion of the first outer sheet 1 and the second outer sheet 2 can be omitted.

ところで、吸収体8が固着される前に、第1弾性シート6と第2弾性シート7の吸収体8が重なる部分に、弾性部材5の弾性収縮力を低下させる処理を施すことが好ましい。この処理により、吸収体8の変形を防ぐことができる。   By the way, it is preferable to perform the process which reduces the elastic contraction force of the elastic member 5 to the part with which the absorber 8 of the 1st elastic sheet 6 and the 2nd elastic sheet 7 overlaps before the absorber 8 adheres. By this process, the deformation of the absorber 8 can be prevented.

上記処理には、例えば、ヒートエンボスにより弾性部材5を溶融する方法、或いは、カッターで弾性部材5を寸断する方法がある。特に、弾性部材5がレッグギャザー用弾性部材5bを含む場合、上記レッグギャザー用弾性部材5bを設けた上記第1弾性シート6または上記第2弾性シート7の対向縁6a、7aをアウターシート長さ方向Aに切断することにより、上記吸収体8が重なる部分の上記レッグギャザー用弾性部材5bを取り除くことができる。   Examples of the processing include a method of melting the elastic member 5 by heat embossing or a method of cutting the elastic member 5 with a cutter. In particular, when the elastic member 5 includes the leg gathering elastic member 5b, the opposing edges 6a and 7a of the first elastic sheet 6 or the second elastic sheet 7 provided with the leg gathering elastic member 5b have an outer sheet length. By cutting in the direction A, the elastic member 5b for leg gathers at the portion where the absorbent body 8 overlaps can be removed.

例えば、図9に示すように、上記第1弾性シート6にレッグギャザー用弾性部材5bを設けた場合、その対向縁6a(図中左傾斜ハッチング領域)をアウターシート長さ方向Aに切断することにより、吸収体8が重なる部分の上記レッグギャザー用弾性部材5bを取り除き、その後に、上記工程ロを施すとよい。   For example, as shown in FIG. 9, when the elastic member 5b for leg gathers is provided on the first elastic sheet 6, the opposing edge 6a (left inclined hatching area in the figure) is cut in the outer sheet length direction A Thus, it is preferable to remove the leg gathering elastic member 5b where the absorbent body 8 overlaps, and then perform the above step b.

図2(a)に示すように、吸収体8を固着された第1弾性シート6と第2弾性シート7は、アウターシート長さ方向Aに伸張状態で、工程ハに連続的に供給される。工程ハでは、レッグホール9が、第1弾性シート6と第2弾性シート7がアウターシート幅方向Sに離間された状態で、その間隙を利用して形成される。レッグホール9は、第1弾性シート6と第2弾性シート7間の対向縁6a、7a(図9においては右傾斜ハッチング領域)を切り抜くことにより形成される。ここで、図6(a)、図7(a)に示すように、レッグホール9の輪郭は、パンツタイプ着用物品13のフィット性や足抜き性を考慮して、正面視楕円形状や台形状など任意に定められる。なお、図6(a)において2点鎖線で切り抜き部分を示したように、レッグホール9の形成に際しては、吸収体8に跨って切り抜くこともできる。   As shown in FIG. 2A, the first elastic sheet 6 and the second elastic sheet 7 to which the absorbent body 8 is fixed are continuously supplied to the process C in the stretched state in the outer sheet length direction A. . In step C, the leg hole 9 is formed using the gap in a state where the first elastic sheet 6 and the second elastic sheet 7 are separated in the outer sheet width direction S. The leg hole 9 is formed by cutting out the opposing edges 6a and 7a (the right inclined hatching region in FIG. 9) between the first elastic sheet 6 and the second elastic sheet 7. Here, as shown in FIGS. 6 (a) and 7 (a), the contour of the leg hole 9 is an elliptical shape or a trapezoidal shape when viewed from the front, taking into consideration the fit and footing properties of the pants-type wearing article 13. It is determined arbitrarily. 6A, when the leg hole 9 is formed, it can be cut across the absorber 8 as indicated by the two-dot chain line.

レッグホール9を形成された第1弾性シート6と第2弾性シート7は、アウターシート長さ方向Aに伸張状態で、図2(b)に示す工程ニに連続的に供給される。工程ニでは、第1弾性シート6と第2弾性シート7とが、内側に折り曲げられて、互いに重ね合わされる。そして、重ね合わせた状態で、各レッグホール9のアウターシート長さ方向Aの中間部10が幅をもって溶着される。   The first elastic sheet 6 and the second elastic sheet 7 formed with the leg holes 9 are continuously supplied to the process D shown in FIG. In step D, the first elastic sheet 6 and the second elastic sheet 7 are folded inward and overlapped with each other. And the intermediate part 10 of the outer sheet | seat length direction A of each leg hole 9 is welded with a width | variety in the overlapped state.

以上の工程ニにより、パンツ連続体11が形成される。なお、工程ニでは、溶着に代えて接着することもできる。   The pants continuum 11 is formed by the above-described process D. In Step D, it can be bonded instead of welding.

形成されたパンツ連続体11は、アウターシート長さ方向Aに伸張状態で、図3(a)に示す工程ホに連続的に供給される。工程ホでは、パンツ連続体11の各溶着部の中間12が切断される。この瞬間から弾性部材5が縮むので、図3(b)に示すように、ウェストギャザー21、レッグギャザー22、フィットギャザー23がパンツタイプ着用物品13に形成され、完成状態となる。   The formed underpants continuous body 11 is continuously supplied to the process e shown in FIG. In process e, the middle 12 of each welded portion of the pants continuous body 11 is cut. Since the elastic member 5 contracts from this moment, as shown in FIG. 3B, a waist gather 21, a leg gather 22, and a fit gather 23 are formed on the pant-type wearing article 13 to be in a completed state.

本発明の第2実施形態を図4(a)(b)に基づき説明する。なお、以下、上記第1実施形態と同一の構成には同符号を付し、その説明を省略する。第2実施形態では、上記第1実施形態において工程イが異なる。すなわち、図4(a)に示すように、工程イでは、一連のアウターシート14と、一連のインナーシート15との間に挟むように、アウターシート長さ方向Aに伸張状態の弾性部材5が添え付けられ、両シート14、15と弾性部材5とが貼付けされる。これにより、一連の弾性シート16が形成される。   A second embodiment of the present invention will be described with reference to FIGS. Hereinafter, the same reference numerals are given to the same components as those in the first embodiment, and the description thereof is omitted. In the second embodiment, the process (a) is different from that in the first embodiment. That is, as shown in FIG. 4A, in step (a), the elastic member 5 stretched in the outer sheet length direction A is sandwiched between the series of outer sheets 14 and the series of inner sheets 15. Attached, both the sheets 14 and 15 and the elastic member 5 are affixed. Thereby, a series of elastic sheets 16 are formed.

次に、図4(b)に示すように、弾性シート16がシート幅方向Sの略中央(中央でもよい)でシート長さ方向Aに切り分けられる。これにより、第1弾性シート6と第2弾性シート7とが形成される。形成された第1弾性シート6と第2弾性シート7は、アウターシート長さ方向Aに伸張状態で、かつ、シート幅方向Sに離間された状態で、或は、離間されつつ、工程ロに連続的に供給される。   Next, as shown in FIG. 4B, the elastic sheet 16 is cut in the sheet length direction A at the approximate center (or the center) in the sheet width direction S. Thereby, the 1st elastic sheet 6 and the 2nd elastic sheet 7 are formed. The formed first elastic sheet 6 and second elastic sheet 7 are stretched in the outer sheet length direction A and separated in the sheet width direction S, or while being separated from each other in the process b. Continuously supplied.

本発明は、上述のように、第1弾性シート6と第2弾性シート7を形成する形態に限定されず、必要に応じて、一枚もののアウターシートを用いた形態にすることもできる。その具体例として、本発明の第3実施形態を図5(a)(b)に基づき説明する。   As described above, the present invention is not limited to the form in which the first elastic sheet 6 and the second elastic sheet 7 are formed, and may be in a form using a single outer sheet as necessary. As a specific example, a third embodiment of the present invention will be described with reference to FIGS.

図5(a)に示すように、第3実施形態では、第1インナーシート3と第2インナーシート4が、アウターシート17の幅方向両側に離間された状態で供給され、アウターシート17とインナーシート3、4が貼り合わされると共に、弾性部材5がアウターシート幅方向両側に添え付けられる。これにより、弾性シート18が形成される(工程へ)。   As shown in FIG. 5A, in the third embodiment, the first inner sheet 3 and the second inner sheet 4 are supplied in a state of being separated on both sides of the outer sheet 17 in the width direction. The sheets 3 and 4 are bonded together, and the elastic member 5 is attached to both sides in the outer sheet width direction. Thereby, the elastic sheet 18 is formed (to process).

次に、図5(b)に示すように、弾性シート18がアウターシート長さ方向Aに伸張した状態で、両インナーシート3、4間の間隙をダイカットすることによりレッグホール9が形成される(工程チ)。なお、第3実施形態では、両インナーシート3、4は一枚もののアウターシート17に支持されるため、上記工程チの施行前後を問わずに、アウターシート長さ方向Aに伸張状態の上記弾性シート18の両インナーシート3、4間に上記吸収体8を渡して固着すること(工程ト)ができる。   Next, as shown in FIG. 5B, the leg hole 9 is formed by die-cutting the gap between the inner sheets 3 and 4 in a state where the elastic sheet 18 extends in the outer sheet length direction A. (Process H). In the third embodiment, since both the inner sheets 3 and 4 are supported by a single outer sheet 17, the elasticity in the stretched state in the outer sheet length direction A regardless of before and after the execution of the above step H. The absorbent body 8 can be passed and fixed between the inner sheets 3 and 4 of the sheet 18 (step G).

(a) 本発明の第1実施形態に係るパンツタイプ着用物品の製造方法の工程イの施行状態図、(b) 第1実施形態の工程ロの施行状態図である。(A) Enforcement state figure of process a of the manufacturing method of the underpants type wearing article concerning a 1st embodiment of the present invention, (b) Enforcement state figure of process b of a 1st embodiment. (a) 第1実施形態の工程ハの施行状態図、(b) 第1実施形態の工程ニの施行状態図である。(a) Enforcement state figure of process c of 1st Embodiment, (b) Enforcement state figure of process D of 1st Embodiment. (a) 第1実施形態の工程ホの施行状態図、(b) 第1実施形態に係るパンツタイプ着用物品の完成状態図である。(A) Enforcement state figure of process e of 1st Embodiment, (b) The completion state figure of the underpants type wearing article which concerns on 1st Embodiment. (a) 本発明の第2実施形態に係るパンツタイプ着用物品の製造方法の工程イの施行状態図、(b) 弾性シートの切り分け施行状態図である。(A) Enforcement state figure of process a of the manufacturing method of the underpants type wearing article concerning a 2nd embodiment of the present invention, and (b) Cut-out enforcement state figure of an elastic sheet. (a) 本発明の第3実施形態に係るパンツタイプ着用物品の製造方法の工程への施行状態図、(b) 本発明の第3実施形態の工程チの施行状態図である。(A) Enforcement state figure to the process of the manufacturing method of the underpants type wearing article concerning a 3rd embodiment of the present invention, (b) Enforcement state figure of process h of a 3rd embodiment of the present invention. (a) 第1実施形態の弾性シートの態様を示す平面図、(b) (a)のシート幅方向断面図である。(A) The top view which shows the aspect of the elastic sheet of 1st Embodiment, (b) Sheet | seat width direction sectional drawing of (a). (a) 第1実施形態の弾性シートの別態様を示す平面図、(b) (a)のシート幅方向断面図である。(A) The top view which shows another aspect of the elastic sheet of 1st Embodiment, (b) Sheet | seat width direction sectional drawing of (a). 第1実施形態の吸収体の分解斜視図である。It is a disassembled perspective view of the absorber of a 1st embodiment. 第1実施形態において、弾性シートに設けたレッグギャザー形成用弾性部材を取り除く様子を示す施行状態図である。In 1st Embodiment, it is an enforcement state figure which shows a mode that the elastic member for leg gather formation provided in the elastic sheet is removed. (a) 従来のパンツタイプ着用物品の製造方法の貼付け工程の施行状態図、(b) (a)に続くレッグホールの形成工程の施行状態図である。(A) The enforcement state figure of the pasting process of the manufacturing method of the conventional pants type wearing article, (b) The enforcement state figure of the formation process of the leg hole following (a). (a) 図10(b)に続く吸収体の固着工程の施行状態図、(b) (a)に続くパンツ連続体の形成工程の施行状態図である。(A) The enforcement state figure of the adhering process of the absorber following FIG.10 (b), (b) The enforcement state figure of the formation process of the underpants continuous body following (a).

符号の説明Explanation of symbols

1 第1アウターシート
2 第2アウターシート
3 第1インナーシート
4 第2インナーシート
5 弾性部材
5b レッグギャザー形成用弾性部材
6 第1弾性シート
6a、7a 対向縁
7 第2弾性シート
8 吸収体
9 レッグホール
13 パンツタイプ着用物品
14、17 アウターシート
15 インナーシート
16、18 弾性シート

DESCRIPTION OF SYMBOLS 1 1st outer sheet 2 2nd outer sheet 3 1st inner sheet 4 2nd inner sheet 5 Elastic member 5b Elastic member for leg gather formation 6 1st elastic sheet 6a, 7a Opposing edge 7 2nd elastic sheet 8 Absorber 9 Leg Hall 13 Pants-type wearing article 14, 17 Outer sheet 15 Inner sheet 16, 18 Elastic sheet

Claims (6)

レッグホール9間に吸収体8を設置したパンツタイプ着用物品13の製造方法において、第1アウターシート1と第1インナーシート3を貼り合せ、アウターシート長さ方向Aに伸張状態の弾性部材5を添え付けて第1弾性シート6を形成し、第2アウターシート2と第2インナーシート4を貼り合せ、アウターシート長さ方向Aに伸張状態の弾性部材5を添え付けて第2弾性シート7を形成する工程イと、上記第1弾性シート6と上記第2弾性シート7をアウターシート長さ方向Aに伸張させると共にアウターシート幅方向Sに離間させた状態で、上記吸収体8を両弾性シート6、7間に渡して固着する工程ロと、上記第1弾性シート6と上記第2弾性シート7をアウターシート長さ方向Aに伸張させると共にアウターシート幅方向Sに離間させた状態で、両弾性シート6、7間に上記レッグホール9を形成する工程ハとを有することを特徴とするパンツタイプ着用物品13の製造方法。   In the manufacturing method of the pants-type wearing article 13 in which the absorbent body 8 is installed between the leg holes 9, the first outer sheet 1 and the first inner sheet 3 are bonded together, and the elastic member 5 stretched in the outer sheet length direction A is attached. Attached to form the first elastic sheet 6, the second outer sheet 2 and the second inner sheet 4 are bonded together, and the elastic member 5 stretched in the outer sheet length direction A is attached to attach the second elastic sheet 7. In the state of forming a, the first elastic sheet 6 and the second elastic sheet 7 are extended in the outer sheet length direction A and separated in the outer sheet width direction S, the absorbent body 8 is both elastic sheets. 6 and 7 and the first elastic sheet 6 and the second elastic sheet 7 are extended in the outer sheet length direction A and separated in the outer sheet width direction S. In a state of being, a manufacturing method of the pants-type wearing article 13, characterized in that a step c for forming the leg hole 9 between the two elastic sheets 6,7. 上記第1弾性シート6と上記第2弾性シート7を、アウターシート14とインナーシート15を貼り合せ、アウターシート長さ方向Aに伸張状態の弾性部材5、5を添え付けて弾性シート16を形成し、この弾性シート16をシート長さ方向Aに切断することにより形成することを特徴とする請求項1に記載のパンツタイプ着用物品の製造方法。   The first elastic sheet 6 and the second elastic sheet 7 are bonded together, the outer sheet 14 and the inner sheet 15 are bonded together, and the elastic members 5 and 5 that are stretched in the outer sheet length direction A are attached to form an elastic sheet 16. Then, the elastic sheet 16 is formed by cutting in the sheet length direction A. The method for producing a pants-type wearing article according to claim 1, レッグホール9間に吸収体8を設置したパンツタイプ着用物品13の製造方法において、アウターシート17に第1インナーシート3と第2インナーシート4をアウターシート幅方向Sに離間させた状態で貼り合せ、アウターシート長さ方向Aに伸張状態の弾性部材5、5を添え付けて弾性シート18を形成する工程へと、アウターシート長さ方向Aに伸張状態の上記弾性シート18の両インナーシート3、4間に上記吸収体8を渡して固着する工程トと、アウターシート長さ方向Aに伸張状態の上記弾性シート18の両インナーシート3、4間にレッグホール9を形成する工程チとを有することを特徴とするパンツタイプ着用物品13の製造方法。   In the manufacturing method of the pants-type wearing article 13 in which the absorbent body 8 is installed between the leg holes 9, the first inner sheet 3 and the second inner sheet 4 are bonded to the outer sheet 17 in a state where they are separated in the outer sheet width direction S. , To the step of forming the elastic sheet 18 by attaching the elastic members 5 and 5 stretched in the outer sheet length direction A, both inner sheets 3 of the elastic sheet 18 stretched in the outer sheet length direction A, And a step of forming the leg hole 9 between the inner sheets 3 and 4 of the elastic sheet 18 stretched in the outer sheet length direction A. The manufacturing method of the underpants type wearing article 13 characterized by the above-mentioned. 上記吸収体8を固着する工程ロ、トを施した後に、上記レッグホール9を形成する工程ハ、チを施すことを特徴とする請求項1から3のいずれかに記載のパンツタイプ着用物品の製造方法。   4. The pants-type wearing article according to any one of claims 1 to 3, wherein the step of fixing the absorbent body 8 and the step of forming the leg hole 9 are performed after applying the step. Production method. 上記弾性部材5が、上記レッグホール9の縁にレッグギャザー22を形成するレッグギャザー形成用弾性部材5bを含むことを特徴とする請求項1から4のいずれかに記載のパンツタイプ着用物品13の製造方法。   5. The pant-type wearing article 13 according to claim 1, wherein the elastic member 5 includes a leg gather-forming elastic member 5 b that forms a leg gather 22 at an edge of the leg hole 9. Production method. 上記弾性部材5が上記レッグギャザー形成用弾性部材5bを含む請求項1または2に記載のパンツタイプ着用物品13の製造方法において、上記工程ロを施す前に、上記レッグギャザー形成用弾性部材5bを設けた上記第1弾性シート6または上記第2弾性シート7の対向縁6a、7aをアウターシート長さ方向Aに切断することにより、上記吸収体8が重なる部分の上記レッグギャザー形成用弾性部材5bを取り除くことを特徴とするパンツタイプ着用物品の製造方法。   In the manufacturing method of the underpants type wearing article 13 of Claim 1 or 2 in which the said elastic member 5 contains the said elastic member 5b for leg gather formation, before giving the said process b, the said elastic member 5b for leg gather formation is provided. By cutting the opposing edges 6a, 7a of the provided first elastic sheet 6 or the second elastic sheet 7 in the outer sheet length direction A, the leg gathering forming elastic member 5b in a portion where the absorber 8 overlaps. A method for producing a pants-type wearing article, wherein
JP2004100752A 2004-03-30 2004-03-30 Manufacturing method for articles wearing pants Expired - Lifetime JP4521214B2 (en)

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