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JP2005113292A - Welding mask - Google Patents

Welding mask Download PDF

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Publication number
JP2005113292A
JP2005113292A JP2003346952A JP2003346952A JP2005113292A JP 2005113292 A JP2005113292 A JP 2005113292A JP 2003346952 A JP2003346952 A JP 2003346952A JP 2003346952 A JP2003346952 A JP 2003346952A JP 2005113292 A JP2005113292 A JP 2005113292A
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welding
welding surface
fitting
helmet
welding mask
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Tadaharu Tanigawa
谷川忠春
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a welding mask whose three-dimensional shape is lightweight and small and which enables welding works in a narrow place, does not limit movements, does not give heavy loads to the head and the neck, can be fixed even in the case of a work in an inverted posture, and does not loosen bolts for fixing the mask. <P>SOLUTION: This welding mask formed to cover the face of a user and provided with a viewing window closably formed by the rotation of a shielding plate is characterized by having a curved helmet collar-receiving fitting horizontally attached to the upper edge inside of the welding mask, a fixing member attached to the outer sides of both the upper ends of the welding mask, and a string member inserted into holes formed at target positions on both the sides of the lower edge of the welding mask. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、野球帽型ヘルメットに着脱可能かつ一体的に装着できる溶接面に関するものである。 The present invention relates to a welding surface that can be attached to and detached from a baseball cap-type helmet and can be integrally attached.

従来、溶接・溶断にはアーク溶接が用いられてきた。これは工作物と電極の間に電力を与えてアーク放電を起こさせ、発生した熱により溶接・溶断部を溶融して溶接・溶断する方法で、電極には一般に溶接棒が用いられる。アークは強い光線と共に紫外線や赤外線を多量に発生し、鉄粉やスパッターを四散させて眼疾や火傷などの障害を起こすので、人体特に顔面と眼の防護が必要となる。   Conventionally, arc welding has been used for welding and fusing. This is a method in which electric power is applied between a workpiece and an electrode to cause an arc discharge, and a weld / cut portion is melted by the generated heat to weld / cut, and a welding rod is generally used for the electrode. The arc generates a large amount of ultraviolet rays and infrared rays together with strong light rays, and causes iron powder and spatter to scatter, causing damages such as eye diseases and burns. Therefore, it is necessary to protect the human body, especially the face and eyes.

アーク溶接時における人体、特に顔面と両眼の防護のため、各種溶接面が従来から用いられている。最も一般的なものが手持型で、これは溶接作業時片方の手に溶接面を持ち、他方の手に溶接棒を持って作業を行うので、作業中両手の自由が奪われる。これに対し、溶接面と頭部防護部材であるヘルメットと組み合わせたものがあり、これを用いれば作業中片方の手は自由となり作業効率は上がる。この場合、溶接面はヘルメットの両側、作業者の両耳上部に取り付けられた金具を介して回動自在に軸支され、作業終了もしくは必要に応じ溶接面を頭上に回動させる構成となる。作業再開には頭上状態から顔面防護の状態に回動させればよい。頭上状態および顔面防護の状態における溶接面の固定は、一般に溶接面とヘルメット間を連結するスプリングばねの張力による。   Various types of welding surfaces have been conventionally used to protect the human body, particularly the face and both eyes, during arc welding. The most common type is the hand-held type, which has a welding surface in one hand and a welding rod in the other hand during the welding operation, thus depriving the freedom of both hands during the operation. On the other hand, there is a combination of a welding surface and a helmet which is a head protection member, and if this is used, one hand is freed during the work and work efficiency is increased. In this case, the welding surface is pivotally supported via metal fittings attached to both sides of the helmet and the upper part of the operator's both ears, so that the welding surface is rotated over the head if necessary. In order to resume the work, it may be rotated from the overhead state to the face protection state. The fixing of the welding surface in the overhead state and the face protection state is generally based on the tension of a spring spring connecting the welding surface and the helmet.

溶接面を回動自在にヘルメットに取着したものは、溶接面を回動させるためにヘルメットに比し横幅などの立体形状が大となる。ために、この種の溶接面では狭いところでの作業が苦しく、移動にも制限を受け、重いため頭や首の負担が大きく、そして逆さになっての作業では溶接面が動いてしまう欠点があった。特に、従来の溶接面の固定に使用するスプリングばねが、これをヘルメットに固定するボルトが使用を重ねると緩んでしまい、また締めすぎると溶接面を回動させて上下させるとき、余分な力を要し作業者の疲労を増す欠点があった。   In the case where the welding surface is attached to the helmet so as to be rotatable, the three-dimensional shape such as the width is larger than that of the helmet in order to rotate the welding surface. For this reason, this type of welded surface is difficult to work in a narrow space, restricted in movement, heavy and heavy on the head and neck, and inverted work has the disadvantage of moving the welded surface. It was. In particular, the conventional spring spring used to fix the welding surface will loosen when the bolt that fixes it to the helmet is used repeatedly, and if it is tightened too much, it will cause extra force when rotating the welding surface up and down. In short, there was a drawback that increased the fatigue of the operator.

この改善策として、溶接面を回動自在にヘルメットに取着することに替わり、野球帽型ヘルメットのつばに、溶接面上縁を一体固定的に嵌着させることにより、上述の欠点を取り除くこととしたのが本発明である。次の特許文献1ないし4は、何れも回動自在の溶接面に関する技術であり、特に特許文献3および4は回動自在溶接面における覗き窓の開閉に関するものである。従来技術の回動自在溶接面は、覗き窓開閉自在技術とすることにより、作業状況を視認するため、溶接面そのものをヘルメットへの軸支金具回りに回動させる必要がなく、覗き窓を開閉して作業状況を視認できるので、回動自在溶接面は過剰な要求規格となる。この点に着目し、溶接面自体の回動に替わり、覗き窓開閉自在技術を採用して、溶接作業性の向上を図ったのが本発明の溶接面である。
特開平 10−234771 特開平 11−225479 特開平 09−010252 特表平 08−510066
As an improvement measure, instead of attaching the welding surface to the helmet so that it can rotate freely, the above-mentioned drawbacks are eliminated by fitting the upper edge of the welding surface to the brim of the baseball cap type helmet. This is the present invention. The following Patent Documents 1 to 4 are all related to a rotatable welding surface, and in particular, Patent Documents 3 and 4 are related to opening and closing of a viewing window on the rotatable welding surface. The conventional pivotable welding surface uses a technology that allows you to open and close the sight glass, so that you can visually check the work status, so there is no need to rotate the welding surface itself around the shaft support bracket to the helmet. Since the work situation can be visually confirmed, the rotatable welding surface becomes an excessive requirement standard. Focusing on this point, the welding surface of the present invention has improved the welding workability by adopting a technique for freely opening and closing the viewing window instead of turning the welding surface itself.
JP 10-234771 JP-A-11-225479 JP 09-010252 Special table flat 08-510066

解決しようとする問題点は、溶接面の立体形状を小さくして軽量小型化することにより、狭いところでの溶接作業が可能となり、移動にも制限を受けず、重いために頭や首にかける負担が小さく、逆さになって作業しても溶接面が動くことがなく、そして溶接面固定用スプリングばねを固定するボルトが緩んでしまう欠点を除去することである。   The problem to be solved is that by reducing the three-dimensional shape of the welding surface to make it lighter and smaller, welding work can be performed in a narrow area, movement is not limited, and it is heavy and burden on the head and neck This eliminates the disadvantage that the welding surface does not move even when working upside down, and that the bolt that fixes the spring spring for fixing the welding surface is loosened.

請求項1に係る発明は、溶接作業者の顔面を包み込むように形成された面体であって、該面体の外面中央上縁部に遮光板回動により開閉自在に形成された覗き窓を備える溶接面において、該溶接面の上縁内側に水平に取着された湾曲形状のヘルメット嵌合金具(以下、嵌合金具という)と、該溶接面の上部両端に取着された、前記嵌合金具とヘルメットとの嵌合を固定化するための張着部材と、ならびに該溶接面の下縁両側対象位置に開設された孔に挿着された紐部材と、からなる溶接面であることを要旨とする。   According to a first aspect of the present invention, there is provided a face piece formed so as to wrap the face of the welding operator, and includes a viewing window that can be opened and closed by turning a light shielding plate at an upper central portion of the outer face of the face piece. A curved helmet fitting fitting (hereinafter referred to as fitting fitting) horizontally attached to the inside of the upper edge of the welding surface, and the fitting fitting attached to both upper ends of the welding surface It is a welding surface comprising: a tension member for fixing a fitting between a helmet and a helmet; and a string member inserted in a hole formed at a target position on both sides of the lower edge of the welding surface. And

請求項2に係る発明は、前記嵌合金具が、湾曲形状内側中央線上に溝が開設され、該溝がヘルメットつばの周長に略同じで、かつ該溝の深さと幅はヘルメットつばとの嵌合に必要十分な深さと幅に形成された請求項1記載の溶接面であることを要旨とする。   The invention according to claim 2 is characterized in that the fitting has a groove on the curved inner center line, the groove is substantially the same as the circumference of the helmet collar, and the depth and width of the groove are the same as those of the helmet collar. The gist of the present invention is the weld surface according to claim 1, which is formed to have a depth and width necessary and sufficient for fitting.

請求項3に係る発明は、前記ヘルメットが、野球帽型ヘルメットである請求項1記載の溶接面であることを要旨とする。   The gist of the invention according to claim 3 is the welding surface according to claim 1, wherein the helmet is a baseball cap type helmet.

請求項4に係る発明は、前記張着部材が、ゴム入り平織り長尺のテンシヨン部材である請求項1記載の溶接面であることを要旨とする。   The gist of the invention according to claim 4 is the welding surface according to claim 1, wherein the tension member is a long plain weave tension member containing rubber.

請求項5に係る発明は、前記紐部材が、前記溶接面の下部を溶接作業者の首回りに繋ぎ止め、そして該紐部材の長さを調節可能に形成した請求項1記載の溶接面であることを要旨とする。   The invention according to claim 5 is the welding surface according to claim 1, wherein the string member is formed such that the lower part of the welding surface is fixed around the neck of the welding operator, and the length of the string member is adjustable. It is a summary.

請求項6に係る発明は、前記溶接面が、合成樹脂製およびまたは皮革(人工皮革を含む)製である請求項1記載の溶接面であることを要旨とする。   The gist of the invention according to claim 6 is that the weld surface is made of synthetic resin and / or leather (including artificial leather).

本発明の溶接面は、溶接面を軽量小型化することができ、狭いところでの溶接作業が可能となり、移動にも制限を受けず、重さで頭や首にかける負担が小さくなり、逆さになって作業しても溶接面が動くことがなく、そして溶接面固定用スプリングばねを固定するボルトが緩む欠点がないから使い勝手がよく、耐久性があり、長寿命である。   The welding surface of the present invention can reduce the weight and size of the welding surface, enables welding work in a narrow space, is not restricted by movement, reduces the burden on the head and neck due to its weight, and is upside down. Even when working, the welding surface does not move, and the bolt for fixing the welding surface fixing spring spring is not loosened, so that it is easy to use, durable, and has a long life.

この発明の溶接面を具体化した最良の実施の形態について、以下図面を用いて説明する。   The best mode for embodying the welded surface of the present invention will be described below with reference to the drawings.

図1は、本発明の溶接面1をヘルメット11のつば12に嵌着した状況を示す斜視図、図2は、本発明の溶接面1の実施例を示す正面図、図3は同平面図、図4は図同右側面図、図5は溶接面1の上縁内側に取着される嵌合金具3の平面図、そして図6は同正面図である。 FIG. 1 is a perspective view showing a situation where the welding surface 1 of the present invention is fitted to the collar 12 of the helmet 11, FIG. 2 is a front view showing an embodiment of the welding surface 1 of the present invention, and FIG. 4 is a right side view of the figure, FIG. 5 is a plan view of the fitting 3 attached to the inside of the upper edge of the welding surface 1, and FIG. 6 is a front view of the same.

図1は、野球帽型ヘルメット11のつば12の外周縁を、嵌合金具3の溝31に嵌挿し、張着部材4のゴム帯を野球帽型ヘルメット11に巻回させ、両部材を一体化した状況を示す。紐部材5の略中央付近に環固定用の、他方端部に長さ調節のための結び目52が見え、そして面体2の下部両側には紐部材5を挿通するための孔51が開設されている。   In FIG. 1, the outer peripheral edge of the collar 12 of the baseball cap-type helmet 11 is inserted into the groove 31 of the fitting 3, and the rubber band of the tension member 4 is wound around the baseball cap-type helmet 11, so that both members are integrated. Shows the situation. A knot 52 for adjusting the length can be seen at the other end of the ring member 5 near the center of the string member 5, and holes 51 for inserting the string member 5 are opened on both sides of the lower part of the face piece 2. Yes.

溶接面1は、合成樹脂製の面体2、嵌合金具3、張着部材4、および紐部材5により構成され、面体2の中央上部に覗き窓6が形成されている。面体2は、溶接作業者の顔面を防護する半円筒状で、下部が内側に湾曲し、上縁が水平に切断され、この上縁内側に金具3が取着される。湾曲状の嵌合金具3の内側に溝31が形成され、溝31は、作業者頭部用ヘルメット11のつば12の外縁を嵌合するに必要な深さ、幅および長さを有し、つば12の外縁が溝31に嵌合される。このままでは嵌合状態が緩み使用に耐えないので、長尺の張着部材4の両端を、面体2の上縁に取着し、つば12と溝31との嵌合状態のまま、ヘルメット11に巻回させ、張着部材4の張力により嵌合状態を確実ならしめ、溶接面1とヘルメット11を一体化する。張着部材4として、実施例1ではゴム帯を用いた。なお、溶接作業対象物によっては、溶接面1の下部が溶接作業者の身体から作業中離れる恐れがあるので、?ぎ止める要がある。そのため、面体2の下部両側に孔51を開け、これらの孔51に紐部材5を挿通して両端を結んで二重の輪を形成し、この輪の中に作業者の頭部を通し、溶接面1嵌着のヘルメット11を作業者が装着したときに、紐部材5が作業者の首に巻装されるようにする。そのためには、一方の孔51に紐部材5を挿通させ、二重環になるべき紐部材5の中央部付近を結んで、一方の孔51側の長さを固定し、他方の孔51に挿通する紐部材5の自由端の長さを不揃いにし、長い方の端を他方の孔51に挿通して折り返し、作業者の体形に合わせ、短い方の端と結べば、作業者の体形に合った環が得られる。 The welding surface 1 is composed of a synthetic resin face body 2, a fitting 3, a tension member 4, and a string member 5, and a viewing window 6 is formed at the upper center of the face body 2. The face body 2 is a semi-cylindrical shape that protects the welding worker's face, the lower part is curved inward, the upper edge is cut horizontally, and the metal fitting 3 is attached to the inner side of the upper edge. A groove 31 is formed inside the curved fitting 3, and the groove 31 has a depth, a width, and a length necessary for fitting the outer edge of the collar 12 of the helmet 11 for a worker's head. The outer edge of the collar 12 is fitted into the groove 31. In this state, the fitted state is loose and cannot be used, so both ends of the long tension member 4 are attached to the upper edge of the face piece 2, and the helmet 11 is attached to the helmet 11 with the collar 12 and the groove 31 fitted. The welded surface 1 and the helmet 11 are integrated with each other by winding and tightly fitting with the tension of the tension member 4. In Example 1, a rubber band was used as the tension member 4. Depending on the object to be welded, the lower part of the welding surface 1 may be separated from the body of the welding operator during the work, so it is necessary to stop it. Therefore, holes 51 are formed on both sides of the lower part of the face piece 2, the string members 5 are inserted into these holes 51 and both ends are connected to form a double ring, and the operator's head is passed through the ring, When the worker wears the helmet 11 fitted with the welding surface 1, the string member 5 is wound around the operator's neck. For that purpose, the string member 5 is inserted into one hole 51, the vicinity of the central part of the string member 5 to be a double ring is connected, the length on the one hole 51 side is fixed, and the other hole 51 is If the lengths of the free ends of the string members 5 to be inserted are uneven, the longer end is inserted through the other hole 51 and folded back, matched to the worker's body shape, and tied to the shorter end, the worker's body shape A matched ring is obtained.

面体2の中央上部に形成された覗き窓6は、つまみ64を持って蝶番63回りに遮光板61を回動させることにより自在に開閉することができる。遮光板61はスプリングばね62を介し面体2に張着される。遮光板61には不透明な色ガラス、液晶など上記特許文献等に記載された公知技術を用いる。面体2自体の回動をしない本発明の溶接面1においては、開閉自在な遮光板61の採用は不可欠である。   The viewing window 6 formed at the center upper portion of the face piece 2 can be freely opened and closed by holding the knob 64 and rotating the light shielding plate 61 around the hinge 63. The light shielding plate 61 is attached to the face body 2 via a spring spring 62. For the light shielding plate 61, known techniques described in the above-mentioned patent documents such as opaque colored glass and liquid crystal are used. In the welding surface 1 of the present invention in which the face body 2 itself does not rotate, it is indispensable to use a light-shielding plate 61 that can be freely opened and closed.

図5および図6に見るように、嵌合金具3の平面形状は湾曲状で、湾曲の内側に溝31が形成されている。この溝31に、野球帽型ヘルメット11のつば12の外周縁が嵌挿される。溝31の両端と中央の底部に、面体2の上縁にビス止め孔32が開設されている。なお、ビス止めに先立ち、金具3と面体2との接合面は接着剤で接着しておくのが望ましい。   As shown in FIGS. 5 and 6, the planar shape of the fitting 3 is curved, and a groove 31 is formed inside the curve. The outer peripheral edge of the collar 12 of the baseball cap-type helmet 11 is inserted into the groove 31. Screw fixing holes 32 are formed at the upper edge of the face piece 2 at both ends of the groove 31 and at the bottom at the center. Prior to screwing, it is desirable to bond the joint surface between the metal fitting 3 and the face piece 2 with an adhesive.

面体2は、合成樹脂製のほか、皮革(合成樹脂を含む)製で形成してもよい。合成樹脂製は剛性があるので形状は不変であるが、皮革製は剛性がないので形状は可変である。可変であるがために、狭い場所での作業でも障害とならず、作業性は向上する。   The face piece 2 may be made of leather (including synthetic resin) as well as synthetic resin. Synthetic resin is rigid, so its shape is unchanged, but leather is not rigid, so its shape is variable. Since it is variable, work in a narrow place does not become an obstacle, and workability is improved.

ヘルメットの両側に枢支して、溶接面そのものを回動させる従来方式のものに比し、本発明の溶接面は、小型に構成できるので、作業場所の制限を受けることが低減し、作業性が向上する。   Compared to the conventional method that pivots on both sides of the helmet and rotates the welding surface itself, the welding surface of the present invention can be made compact, so that it is less restricted by the work place, and workability is reduced. Will improve.

溶接面1をヘルメット11のつば12に嵌着した状況を示す斜視図である。FIG. 2 is a perspective view showing a situation in which a welding surface 1 is fitted to a collar 12 of a helmet 11. 本発明の溶接面1の実施例を示す正面図である。It is a front view which shows the Example of the welding surface 1 of this invention. 本発明の溶接面1の実施例を示す平面図である。It is a top view which shows the Example of the welding surface 1 of this invention. 本発明の溶接面1の実施例を示す右側面図である。It is a right view which shows the Example of the welding surface 1 of this invention. 本発明の溶接面1の上縁内側に取着される嵌合金具3の平面図である。It is a top view of the fitting metal fitting 3 attached to the upper edge inner side of the welding surface 1 of this invention. 本発明の溶接面1の上縁内側に取着される嵌合金具3の正面図である。It is a front view of the fitting 3 attached to the inner edge of the welded surface 1 of the present invention.

符号の説明Explanation of symbols

1 溶接面
2 面体
3 嵌合金具
4 張着部材(ゴム帯)
5 紐部材
6 覗き窓
11 ヘルメット
12 ヘルメット11のつば
31 溝
32、51 孔
52 結び目
61 遮光板
62 スプリングばね
63 蝶番
64 つまみ
1 welding surface 2 face piece 3 fitting metal fitting 4 tension member (rubber band)
5 String member 6 Viewing window 11 Helmet 12 Brim 31 of helmet 11 Groove 32, 51 Hole 52 Knot 61 Light shielding plate 62 Spring spring 63 Hinge 64 Knob

Claims (6)

溶接作業者の顔面を包み込むように形成された面体であって、該面体の外面中央上部に遮光板の回動によって開閉自在に形成された覗き窓を備える溶接面において、該溶接面の上縁内側に水平に取着された湾曲形状のヘルメットつば嵌合金具(以下、嵌合金具という)と、該溶接面の上部両端に取着された、嵌合金具とヘルメットつばとの嵌合を固定化するための張着部材と、および前記溶接面の下縁両側に開設された孔に挿着された紐部材と、からなることを特徴とする溶接面。 An upper surface of the welding surface, the welding device comprising a viewing window formed so as to wrap around the face of the welding operator, wherein the viewing surface is formed to be openable and closable by rotation of a light shielding plate at the upper center of the outer surface of the surface body. Fixes the fitting between the curved helmet collar fitting (hereinafter referred to as the fitting fitting) attached horizontally and the fitting fitting and the helmet collar attached to the upper ends of the weld surface. A welding surface, comprising: a tension member for converting into a hole; and a string member inserted into holes formed on both sides of the lower edge of the welding surface. 前記嵌合金具が、湾曲形状内側中央に溝が開設され、該溝がヘルメットのつばの周長に一致し、該溝の深さと幅はヘルメットのつばとの嵌合に必要充分な深さと幅に形成された請求項1記載の溶接面。   The fitting has a groove in the center of the curved shape, the groove matches the circumference of the helmet collar, and the depth and width of the groove are sufficient to fit the helmet collar. The welding surface according to claim 1, which is formed on the surface. 前記ヘルメットが、野球帽型ヘルメットである請求項1または2記載の溶接面。   The welding surface according to claim 1, wherein the helmet is a baseball cap type helmet. 前記張着部材が、ゴム帯で形成された請求項1記載の溶接面。   The welding surface according to claim 1, wherein the tension member is formed of a rubber band. 前記紐部材が、前記溶接面の下部を溶接作業者の首周りに繋ぎ止め、該紐部材の長さを調節可能に形成したものである請求項1記載の溶接面。   The welding surface according to claim 1, wherein the string member is formed such that a lower part of the welding surface is fixed around a neck of a welding operator so that the length of the string member can be adjusted. 前記溶接面が、FRP製およびまたは皮革(人工皮革を含む)製である請求項1記載の溶接面。 The welding surface according to claim 1, wherein the welding surface is made of FRP and / or leather (including artificial leather).
JP2003346952A 2003-10-06 2003-10-06 Welding mask Pending JP2005113292A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100763720B1 (en) 2007-03-21 2007-10-04 유광선 A face protector for working

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100763720B1 (en) 2007-03-21 2007-10-04 유광선 A face protector for working
WO2008114934A1 (en) * 2007-03-21 2008-09-25 Kwang Seon Yu Face protector for work

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