JP2005155404A - Exhaust emission control device for internal combustion engine - Google Patents
Exhaust emission control device for internal combustion engine Download PDFInfo
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- JP2005155404A JP2005155404A JP2003394062A JP2003394062A JP2005155404A JP 2005155404 A JP2005155404 A JP 2005155404A JP 2003394062 A JP2003394062 A JP 2003394062A JP 2003394062 A JP2003394062 A JP 2003394062A JP 2005155404 A JP2005155404 A JP 2005155404A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/18—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control
- F01N3/20—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control specially adapted for catalytic conversion ; Methods of operation or control of catalytic converters
- F01N3/2066—Selective catalytic reduction [SCR]
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N13/00—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
- F01N13/009—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00 having two or more separate purifying devices arranged in series
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N13/00—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
- F01N13/009—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00 having two or more separate purifying devices arranged in series
- F01N13/0097—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00 having two or more separate purifying devices arranged in series the purifying devices are arranged in a single housing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N13/00—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
- F01N13/18—Construction facilitating manufacture, assembly, or disassembly
- F01N13/1838—Construction facilitating manufacture, assembly, or disassembly characterised by the type of connection between parts of exhaust or silencing apparatus, e.g. between housing and tubes, between tubes and baffles
- F01N13/1844—Mechanical joints
- F01N13/1855—Mechanical joints the connection being realised by using bolts, screws, rivets or the like
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/02—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
- F01N3/021—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/02—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
- F01N3/021—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
- F01N3/033—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters in combination with other devices
- F01N3/035—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters in combination with other devices with catalytic reactors, e.g. catalysed diesel particulate filters
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/105—General auxiliary catalysts, e.g. upstream or downstream of the main catalyst
- F01N3/106—Auxiliary oxidation catalysts
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/24—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
- F01N3/28—Construction of catalytic reactors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/24—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
- F01N3/28—Construction of catalytic reactors
- F01N3/2892—Exhaust flow directors or the like, e.g. upstream of catalytic device
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2240/00—Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being
- F01N2240/20—Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being a flow director or deflector
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2610/00—Adding substances to exhaust gases
- F01N2610/02—Adding substances to exhaust gases the substance being ammonia or urea
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2610/00—Adding substances to exhaust gases
- F01N2610/10—Adding substances to exhaust gases the substance being heated, e.g. by heating tank or supply line of the added substance
- F01N2610/102—Adding substances to exhaust gases the substance being heated, e.g. by heating tank or supply line of the added substance after addition to exhaust gases, e.g. by a passively or actively heated surface in the exhaust conduit
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Materials Engineering (AREA)
- Exhaust Gas After Treatment (AREA)
- Processes For Solid Components From Exhaust (AREA)
Abstract
Description
本発明は、内燃機関の排気ガス浄化装置に係り、詳しくは、内燃機関の排気流路に設けられて、排気ガスを浄化する内燃機関の排気ガス浄化装置に関する。 The present invention relates to an exhaust gas purification device for an internal combustion engine, and more particularly to an exhaust gas purification device for an internal combustion engine that is provided in an exhaust passage of the internal combustion engine and purifies the exhaust gas.
従来より、ディーゼルエンジン等の内燃機関から排出される排気ガス中のパーティキュレート(粒子状物質)を捕集したり、NOx量を低減するために、内燃機関の排気流路に排気ガス浄化装置を設けることが知られている。 Conventionally, in order to collect particulates (particulate matter) in exhaust gas discharged from an internal combustion engine such as a diesel engine or to reduce the amount of NOx, an exhaust gas purification device has been installed in the exhaust passage of the internal combustion engine. It is known to provide.
パーティキュレートを捕集するための排気ガス浄化装置としては、ディーゼルパーティキュレートフィルタ(以下、DPF(Diesel Particulate Filter)と称す)を備えたものが開発されており、NOx量を低減させるための排気ガス浄化装置としては、NOx還元触媒やNOx吸蔵還元触媒等のDeNOx触媒を備えたものが開発されている。 As an exhaust gas purification device for collecting particulates, an exhaust gas purification device having a diesel particulate filter (hereinafter referred to as DPF (Diesel Particulate Filter)) has been developed. As a purification device, a device equipped with a DeNOx catalyst such as a NOx reduction catalyst or a NOx storage reduction catalyst has been developed.
また、近年では、排気ガス規制がより厳しくなっており、これに対応するために、DPFとDeNOx触媒とを直列に組み合わせた排気ガス浄化装置が提案されている(例えば、特許文献1)。このような排気ガス浄化装置によれば、例えば上流側の前段においては、DPFによりパーティキュレートを捕集し、その下流側の後段においては、DeNOx触媒によりNOxを低減することができ、排気ガスの浄化性能を一層向上させることが可能である。 In recent years, exhaust gas regulations have become more stringent, and in order to respond to this, an exhaust gas purification device in which a DPF and a DeNOx catalyst are combined in series has been proposed (for example, Patent Document 1). According to such an exhaust gas purification device, for example, particulates can be collected by the DPF in the upstream upstream stage, and NOx can be reduced by the DeNOx catalyst in the downstream downstream stage. It is possible to further improve the purification performance.
しかしながら、前記特許文献1に記載の排気ガス浄化装置では、DPFおよびDeNOx触媒がストレートな管体内に直列に収容されていることで、全体的に長尺体となっているため、トラックやバスなどといった車両長さの長いものに対しては、その車両の長手方向に沿って効率的に配置できるが、油圧ショベルやブルドーザといった建設機械のような場合には、配置スペースが限られていることで良好に配置できないという問題がある。 However, in the exhaust gas purifying apparatus described in Patent Document 1, since the DPF and the DeNOx catalyst are accommodated in series in a straight pipe body, the entire body is a long body. However, in the case of construction machines such as hydraulic excavators and bulldozers, the placement space is limited. There is a problem that it cannot be arranged well.
本発明の目的は、排気ガスの浄化性能に優れ、かつ限られた配置スペースに良好に配置できる内燃機関の排気ガス浄化装置を提供することにある。 An object of the present invention is to provide an exhaust gas purifying device for an internal combustion engine that is excellent in exhaust gas purifying performance and can be arranged in a limited arrangement space.
本発明の請求項1に係る内燃機関の排気ガス浄化装置は、前記内燃機関の排気ガスの流れ方向の上流に配置された第1後処理装置と、この第1後処理装置の下流に配置された第2後処理装置と、前記第1後処理装置の出口および前記第2後処理装置の入口を連通させる連通室とを備え、前記第1、第2後処理装置および前記連通室により全体コ字形状に形成されていることを特徴とする。 An exhaust gas purification apparatus for an internal combustion engine according to claim 1 of the present invention is disposed downstream of the first post-treatment device and the first post-treatment device disposed upstream of the exhaust gas flow direction of the internal combustion engine. And a communication chamber that communicates the outlet of the first post-treatment device and the inlet of the second post-treatment device, and the first and second post-treatment devices and the communication chamber are connected to the It is formed in a letter shape.
本発明の請求項2に係る内燃機関の排気ガス浄化装置は、請求項1に記載の内燃機関の排気ガス浄化装置において、前記第1後処理装置側に設けられた排気ガスの入口管は、当該第1後処理装置内の排気ガスの流れ方向に対して略直角方向から排気ガスが流入するように取り付けられていることを特徴とする。 An exhaust gas purification device for an internal combustion engine according to claim 2 of the present invention is the exhaust gas purification device for an internal combustion engine according to claim 1, wherein the exhaust gas inlet pipe provided on the first aftertreatment device side is The exhaust gas is attached so that the exhaust gas flows in from a direction substantially perpendicular to the flow direction of the exhaust gas in the first aftertreatment device.
本発明の請求項3に係る内燃機関の排気ガス浄化装置は、請求項1または請求項2に記載の内燃機関の排気ガス浄化装置において、前記第2後処理装置側に設けられた排気ガスの出口管は、当該第2後処理装置内の排気ガスの流れ方向に対して略直角方向から排気ガスが流出するように取り付けられていることを特徴とする。 An exhaust gas purification device for an internal combustion engine according to claim 3 of the present invention is the exhaust gas purification device for an internal combustion engine according to claim 1 or 2, wherein the exhaust gas purification device provided on the second aftertreatment device side is provided. The outlet pipe is attached so that the exhaust gas flows out from a direction substantially perpendicular to the flow direction of the exhaust gas in the second aftertreatment device.
本発明の請求項4に係る内燃機関の排気ガス浄化装置は、請求項1ないし請求項3のいずれかに記載の内燃機関の排気ガス浄化装置において、前記第1後処理装置の入口側には排気ガスが一旦入り込む入口室が設けられ、前記第2後処理装置の出口側には排気ガスが一旦入り込む出口室が設けられ、これら入口室、出口室、前記第1後処理装置、前記第2後処理装置、および前記連通室は、それぞれ別体とされて互いに着脱可能であることを特徴とする。 An exhaust gas purification apparatus for an internal combustion engine according to a fourth aspect of the present invention is the exhaust gas purification apparatus for an internal combustion engine according to any one of the first to third aspects, wherein an inlet side of the first aftertreatment device is provided An inlet chamber into which the exhaust gas once enters is provided, and an outlet chamber into which the exhaust gas temporarily enters is provided on the outlet side of the second aftertreatment device. These inlet chamber, outlet chamber, the first aftertreatment device, and the second aftertreatment device. The post-processing device and the communication chamber are separate from each other and are detachable from each other.
本発明の請求項5に係る内燃機関の排気ガス浄化装置は、請求項1ないし請求項4のいずれかに記載の内燃機関の排気ガス浄化装置において、前記第1後処理装置はディーゼルパーティキュレートフィルタを備え、前記第2後処理装置はDeNOx触媒を備えていることを特徴とする。 An exhaust gas purification device for an internal combustion engine according to claim 5 of the present invention is the exhaust gas purification device for an internal combustion engine according to any one of claims 1 to 4, wherein the first aftertreatment device is a diesel particulate filter. The second post-treatment device includes a DeNOx catalyst.
本発明の請求項6に係る内燃機関の排気ガス浄化装置は、請求項5に記載の内燃機関の排気ガス浄化装置において、前記DeNOx触媒は、尿素を還元剤とする尿素脱硝触媒であり、尿素を供給する供給部が前記第1後処理装置の出口近傍に設けられていることを特徴とする。 An exhaust gas purification apparatus for an internal combustion engine according to claim 6 of the present invention is the exhaust gas purification apparatus for an internal combustion engine according to claim 5, wherein the DeNOx catalyst is a urea denitration catalyst using urea as a reducing agent, Is provided in the vicinity of the outlet of the first post-processing apparatus.
本発明の請求項7に係る内燃機関の排気ガス浄化装置は、請求項1ないし請求項6のいずれかに記載の内燃機関の排気ガス浄化装置において、前記連通室の前記第2後処理装置の入口側は、当該入口に向かうに従って流路面積が縮小していることを特徴とする。 An exhaust gas purification device for an internal combustion engine according to claim 7 of the present invention is the exhaust gas purification device for an internal combustion engine according to any one of claims 1 to 6, wherein the second aftertreatment device of the communication chamber is The inlet side is characterized in that the flow path area is reduced toward the inlet.
本発明の請求項8に係る内燃機関の排気ガス浄化装置は、請求項1ないし請求項7のいずれかに記載の内燃機関の排気ガス浄化装置において、前記連通室の前記第2後処理装置の入口と対向する面には、前記連通室内の排気ガスの流れを当該入口に案内するフローガイドが設けられていることを特徴とする。 An exhaust gas purification apparatus for an internal combustion engine according to an eighth aspect of the present invention is the exhaust gas purification apparatus for an internal combustion engine according to any one of the first to seventh aspects, wherein the second aftertreatment device of the communication chamber is the second exhaust gas purification apparatus. A flow guide for guiding the flow of exhaust gas in the communication chamber to the inlet is provided on a surface facing the inlet.
本発明の請求項9に係る内燃機関の排気ガス浄化装置は、請求項1ないし請求項8のいずれかに記載の内燃機関の排気ガス浄化装置において、前記連通室での排気ガスの流れ方向の途中位置には、多数の孔が穿設された多孔板が設けられていることを特徴とする。 An exhaust gas purification device for an internal combustion engine according to claim 9 of the present invention is the exhaust gas purification device for an internal combustion engine according to any one of claims 1 to 8, wherein the exhaust gas purification device in the communication chamber has a flow direction. A perforated plate having a large number of holes is provided at an intermediate position.
本発明の請求項10に係る内燃機関の排気ガス浄化装置は、請求項9に記載の内燃機関の排気ガス浄化装置において、前記多孔板を加熱するヒータが設けられていることを特徴とする。 An exhaust gas purification apparatus for an internal combustion engine according to a tenth aspect of the present invention is the exhaust gas purification apparatus for an internal combustion engine according to the ninth aspect, wherein a heater for heating the perforated plate is provided.
本発明の請求項11に係る内燃機関の排気ガス浄化装置は、請求項1ないし請求項10のいずれかに記載の内燃機関の排気ガス浄化装置において、前記連通室の前記第1後処理装置の出口側は、当該出口から離間するに従って流路面積が増加していることを特徴とする。 An exhaust gas purification apparatus for an internal combustion engine according to an eleventh aspect of the present invention is the exhaust gas purification apparatus for an internal combustion engine according to any one of the first to tenth aspects, wherein the first aftertreatment device of the communication chamber is the The outlet side is characterized in that the flow path area increases as the distance from the outlet increases.
請求項1の発明に係る排気ガス浄化装置よれば、DPFおよびDeNOx触媒の両方を備えることで、排気ガス中のパーティキュレートの捕集、およびNOxの低減が実現され、排気ガスの浄化性能に優れたものとなる。また、第1、第2後処理装置を並列配置し(排気ガスの流れは直列)、これらを連通室で連通させることにより、排気ガス浄化装置全体をコ字形状とするため、第1、第2後処理装置を一直線上に配置する従来に比して長手方向の長さが短くなり、コンパクトになる。従って、配置スペースが小さくてよく、排気ガス浄化装置が限られた配置スペースに効率的に配置されるようになる。 According to the exhaust gas purification apparatus of the first aspect of the present invention, by providing both the DPF and the DeNOx catalyst, it is possible to collect particulates in the exhaust gas and to reduce NOx, and to have excellent exhaust gas purification performance. It will be. In addition, the first and second aftertreatment devices are arranged in parallel (the exhaust gas flow is in series), and these are communicated in the communication chamber, so that the entire exhaust gas purification device has a U-shape. 2 The length in the longitudinal direction is shorter than in the conventional arrangement in which the post-processing devices are arranged on a straight line, and the apparatus becomes compact. Therefore, the arrangement space may be small, and the exhaust gas purification device is efficiently arranged in a limited arrangement space.
請求項2および請求項3の発明によれば、入口管や出口管は、第1、第2後処理装置内の排気ガスの流れ方向に対して略直角方向から取り付けられるため、長手方向の長さがさらに短くなり、より排気ガス浄化装置がよりコンパクトに配置される。 According to the second and third aspects of the invention, the inlet pipe and the outlet pipe are attached from the direction substantially perpendicular to the flow direction of the exhaust gas in the first and second post-treatment devices, so that the length in the longitudinal direction is long. Therefore, the exhaust gas purification device is more compactly arranged.
請求項4の発明によれば、第1、第2後処理装置や各室を形成する部分が互いに着脱自在であるから、これらを分解することで第1、第2後処理装置の洗浄等が容易になり、メンテナンス性に優れている。 According to the invention of claim 4, since the first and second post-treatment devices and the portions forming the respective chambers are detachable from each other, the first and second post-treatment devices can be cleaned by disassembling them. It becomes easy and has excellent maintainability.
請求項5の発明によれば、上流側の第1後処理装置にDPFを用いるので、下流側の第2後処理装置に用いられるDeNOx触媒でパーティキュレートが詰まる心配がなく、DeNOx触媒本来の性能が確実に発揮される。また、DPFの上流に酸化触媒を配置したり、DPF自身に酸化触媒を担持させることで、捕集したパーティキュレートの自己燃焼を促進させる場合には、当該酸化触媒において、排気ガス中の一酸化窒素(NO)が酸化して二酸化窒素(NO2)となり、自己燃焼に用いられずに余剰となった二酸化窒素が下流に流れて、尿素脱硝触媒等のDeNOx触媒にて有効に作用するため、DeNOx触媒での浄化効率が向上する。 According to the invention of claim 5, since DPF is used for the upstream first post-treatment device, there is no fear of clogging with the DeNOx catalyst used for the second downstream post-treatment device, and the original performance of the DeNOx catalyst. Is surely demonstrated. In addition, when an oxidation catalyst is disposed upstream of the DPF or the self-combustion of the collected particulates is promoted by supporting the oxidation catalyst on the DPF itself, in the oxidation catalyst, the monoxide in the exhaust gas is oxidized. Nitrogen (NO) is oxidized into nitrogen dioxide (NO2), and surplus nitrogen dioxide that is not used for self-combustion flows downstream and acts effectively in a DeNOx catalyst such as a urea denitration catalyst. The purification efficiency with the catalyst is improved.
請求項6の発明によれば、DeNOx触媒として尿素脱硝触媒を用いるため、NOxの浄化効率が良好である。そして、尿素の供給部を第1後処理装置の出口近傍に設けるので、尿素の尿素脱硝触媒に達するまでの距離が十分に確保されるようになり、その間に尿素が排気ガスで確実に加熱される。このため、尿素のアンモニアへの分解反応が促進され、尿素脱硝触媒でのNOx浄化が一層効率的に行われる。 According to the invention of claim 6, since the urea denitration catalyst is used as the DeNOx catalyst, the NOx purification efficiency is good. Since the urea supply section is provided in the vicinity of the outlet of the first post-treatment device, a sufficient distance is ensured until the urea reaches the urea denitration catalyst, during which urea is reliably heated by the exhaust gas. The For this reason, the decomposition reaction of urea into ammonia is promoted, and NOx purification with the urea denitration catalyst is performed more efficiently.
請求項7の発明によれば、連通室の第2後処理装置への入口側では、当該入口に向かうに従って流路面積が縮小するので、第2後処理装置の入口に対して排気ガスが集約されるように流れ込むため、排気ガスが第2後処理装置で効率よく処理されるようになり、浄化効率が一層向上する。 According to the invention of claim 7, on the inlet side of the communication chamber to the second post-treatment device, the flow path area is reduced toward the inlet, so that exhaust gas is concentrated on the inlet of the second post-treatment device. As a result, the exhaust gas is efficiently processed by the second post-treatment device, and the purification efficiency is further improved.
請求項8の発明によれば、連通室の第2後処理装置の入口と対向する面にフローガイドを設けるため、第2後処理装置の入口手前から排気ガスの流れの分布が整えられ、排気ガスが第2後処理装置にむらなく入り込むようになってやはり浄化効率が向上する。また、第2後処理装置の一部分にのみかたよって排気ガスが流れ込むおそれがないから、熱応力が生じにくく、第2後処理装置の耐久性も向上する。 According to the invention of claim 8, since the flow guide is provided on the surface of the communication chamber facing the inlet of the second aftertreatment device, the distribution of the exhaust gas flow is arranged from the front side of the inlet of the second aftertreatment device. As the gas uniformly enters the second post-treatment device, the purification efficiency is improved. Further, since there is no possibility that exhaust gas flows into only a part of the second post-treatment device, thermal stress is unlikely to occur, and the durability of the second post-treatment device is improved.
請求項9の発明によれば、連通室内に多孔板を設けることにより、この多孔板が蒸発皿として機能するため、多孔板に触れた尿素等の還元剤が良好に蒸発し、排気ガス中へ確実に拡散して第2後処理装置での浄化が促進される。さらに、還元剤として尿素を用いた場合では、多孔板で尿素を蒸発気化させることにより、アンモニアへの分解も促進される。 According to the ninth aspect of the present invention, since the porous plate functions as an evaporating dish by providing the porous plate in the communication chamber, the reducing agent such as urea touching the porous plate evaporates well into the exhaust gas. It is surely diffused and the purification in the second aftertreatment device is promoted. Furthermore, when urea is used as the reducing agent, decomposition into ammonia is promoted by evaporating urea with a perforated plate.
請求項10の発明によれば、排気ガスの温度が低く、多孔板が排気ガスによって加熱され難い状況でも、ヒータで強制的に加熱されるため、還元剤の蒸発が促進される。 According to the invention of claim 10, even when the temperature of the exhaust gas is low and the porous plate is hardly heated by the exhaust gas, the heater is forcibly heated, so that evaporation of the reducing agent is promoted.
請求項11の発明によれば、連通室内において、第1後処理装置の出口側では、当該出口から離間するに従って流路面積が増加するので、第2後処理装置側へ排気ガスがスムーズによどみなく流れるようになる。また、排気ガスがよどみなく流れるので、還元剤を供給する場合では、排気ガス中へ還元剤が混ざり易くなる。
According to the invention of
以下、本発明の一実施形態を図面に基づいて説明する。
図1は、本実施形態に係る内燃機関の排気ガス浄化装置1の全体を示す断面図、図2は、その分解斜視図である。なお、本実施形態での内燃機関としては主に、ディーゼルエンジンを想定している。
Hereinafter, an embodiment of the present invention will be described with reference to the drawings.
FIG. 1 is a cross-sectional view showing an entire exhaust gas purification apparatus 1 for an internal combustion engine according to the present embodiment, and FIG. 2 is an exploded perspective view thereof. Note that a diesel engine is mainly assumed as the internal combustion engine in the present embodiment.
排気ガス浄化装置1は、ディーゼルエンジンの排気流路中に設けられて、排気ガス中に含まれるパーティキュレートを捕集するとともに、大気中へのNOxの排出量を低減するための装置であり、排気マフラーを兼ねている。また、このような排気ガス浄化装置は、油圧ショベル、ブルドーザ、ホイルローダ等の建設機械に好適に搭載される。 The exhaust gas purification device 1 is provided in the exhaust passage of a diesel engine, and is a device for collecting particulates contained in the exhaust gas and reducing NOx emissions into the atmosphere. Also serves as an exhaust muffler. Moreover, such an exhaust gas purification device is suitably mounted on construction machines such as a hydraulic excavator, a bulldozer, and a wheel loader.
具体的に排気ガス浄化装置1は、パーティキュレートを捕集する上流側の第1後処理装置10と、NOxを浄化して無害化する下流側の第2後処理装置20と、第1後処理装置10の出口10Bおよび第2後処理装置20の入口20A側を連通させる連通室30とを備えている。排気ガス浄化装置1の全体形状は、第1後処理装置10および第2後処理装置が略同じ長さ寸法に設けられて互いに平行となるように配置してあり、これらの出口10Bおよび入口20Aを連通室30で連通させることで、平面視で略コ字形状に形成されている。ただし、排気ガスの流れは、第1後処理装置10、連通室30、第2後処理装置20の順に直列的に流れる(図1中の矢印参照)。
Specifically, the exhaust gas purification device 1 includes an upstream first post-treatment device 10 that collects particulates, a downstream second post-treatment device 20 that purifies and renders NOx harmless, and a first post-treatment. A communication chamber 30 is provided for communicating the outlet 10B of the apparatus 10 and the
その他、排気ガス浄化装置1には、第1後処理装置10の上流側に配置された入口室40、連通室30と第2後処理装置20との間に配置された第1補助装置50、第2後処理装置20の下流側に配置された第2補助装置60、第2補助装置60のさらに下流側に配置された出口室70が設けられている。以下には、各装置10,20,50,60、および各室30,40,70について詳説する。
In addition, the exhaust gas purification device 1 includes an
第1後処理装置10は、円筒状のケース11の内部に緩衝部材12を介して円柱状のDPF13を内蔵した構成である。
このうち、DPF13は、詳細な図示を省略するが、ハニカム状に多数の小孔を配した構造となっている。小孔は、流入側端面13Aから流出側端面13Bに向かって、つまり、軸方向に沿って連通しており、その断面は多角形状(例えば、六角形状)に形成されている。小孔としては、流入側端面13Aで開口して流出側端面13Bで閉じられたものと、流入側端面13Aで閉じられて流出側端面13Bで開口したものとが交互に配置されており、前者の小孔から流入した排気ガスが、境界壁を通過して後者の小孔に抜け、下流側に流出する。そして、その境界壁でパーティキュレートが捕集される。このようなDPF13の材質は、コージュライト、炭化珪素等のセラミックス、または、ステンレス、アルミニウム等の金属からなり、用途に応じて適宜決定される。
The first post-processing apparatus 10 has a configuration in which a
Among these, the
さらに、DPF13にはウォッシュコート等により酸化触媒がコーティングされている。ここでの酸化触媒は、流入する排気ガス中の一酸化窒素を酸化して二酸化窒素を生成する。生成された二酸化窒素は、排気ガス等の高温の雰囲気中では不安定であり、酸素を放出して一酸化炭素に戻るのであるが、放出した酸素での酸化力により、DPF13で連続的に捕集されたパーティキュレートを逐一燃焼させ、DPF13を常時詰まりが生じていない状態に再生する。また、一酸化窒素に戻りきれなかった二酸化窒素は、第2後処理装置20まで達することになる。
Furthermore, the oxidation catalyst is coated on the
第2後処理装置20は、同様なケース21の内部に緩衝部材22を介して尿素脱硝触媒(DeNOx触媒)23を内蔵した構成である。
このうち、尿素脱硝触媒23は、ゼオライト、バナジウム等の卑金属からなり、還元剤としての尿素から得られるアンモニアと排気ガス中のNOxとを反応させ、NOxを窒素と酸素とに分解して浄化する。この際、尿素脱硝触媒23は、上流側の積層体24と下流側の積層体25とに分かれており、間の隙間26にて排気ガスの流れに乱流を生じさせ、攪拌状態を引き起こして反応を促進させている。
The second post-treatment device 20 has a configuration in which a urea denitration catalyst (DeNOx catalyst) 23 is built in a
Of these, the urea denitration catalyst 23 is made of a base metal such as zeolite or vanadium, reacts ammonia obtained from urea as a reducing agent with NOx in the exhaust gas, and decomposes and purifies NOx into nitrogen and oxygen. . At this time, the urea denitration catalyst 23 is divided into an upstream
連通室30は、第1、第2後処理装置10,20側に開口したケース31によって形成されている。この開口部分には、第1後処理装置10および第2後処理装置20側の第1補助装置50に挟持されるようにプレート32が配置されている。ここで、プレート32には一対の開口33,34が穿設され、このプレート32によって連通室30内の流路が確保され、第1後処理装置10の出口10Bから流出した排気ガスが途中で漏れ出すことなく、第1補助装置50の入口50Aに達するようになっている。
The communication chamber 30 is formed by a
ケース31の内部において、第1補助装置50の入口50A側(第2後処理装置20の入口20A側に同じ)には、この入口50Aに向かうに従って流路面積が縮小するように下流側整流板35が設けられ、入口50Aと対向したこの下流側整流板35の面には、第2後処理装置20内での排気ガスの流れ方向(軸方向)に沿って延出した複数(本実施形態では4枚)のフローガイド36が取り付けられている。これらの下流側整流板35およびフローガイド36は、排気ガスの流れを集約して入口50A側によどみなくスムーズに変更させ、排気ガスが第1補助装置50や第2後処理装置20に流入する際の流れの分布を均一化している。
Inside the
さらに、下流側整流板35の上流には、排気ガスの流れに抗した向きに多孔板38が設けられている。多孔板38はいわゆるパンチングメタルからなり、多数の孔38Aを有している。排気ガスは、これらの孔38Aを通して連通室30内を流通する。
この多孔板38のさらに上流側であって、第1後処理装置10への出口10B側には、出口10Bから離間するに従って流路面積が増加するように上流側整流板39が設けられている。この上流側整流板39も排気ガスの流れ方向を整えるものであり、出口50Bから流出した排気ガスの流れを多孔板38側によどみなく変更させる。
Further, a porous plate 38 is provided upstream of the
An
ところで、第2後処理装置20に尿素脱硝触媒23を用いる本実施形態では、尿素を噴射する還元剤供給装置80がこのケース31に取り付けられている。還元剤供給装置80は、尿素を貯留するタンク81、タンク81内の尿素を圧送するポンプ82、圧送された尿素内の埃やゴミ等を取り除くフィルタ83、尿素を連通室30に噴射する噴射装置等の供給部84を備え、この供給部84が第1後処理装置10の出口10B近傍に設けられている。供給部84から噴射された尿素は、その一部が多孔板38にかかるまでの間に蒸発気化するが、他の一部は多孔板38に接触し、排気ガスで加熱されている多孔板38上で蒸発気化し、排気ガス中に拡散する。
また、多孔板38には電熱線等を用いたヒータ90が取り付けられており、排気ガスの温度が低く、多孔板38が加熱され難い時には、このヒータ90によって多孔板38を加熱し、尿素の蒸発を促す。
By the way, in this embodiment using the urea denitration catalyst 23 in the second post-treatment device 20, a reducing
Further, a heater 90 using a heating wire or the like is attached to the perforated plate 38. When the temperature of the exhaust gas is low and the perforated plate 38 is difficult to be heated, the perforated plate 38 is heated by the heater 90, and urea is heated. Encourage evaporation.
一方、入口室40は、ターボ過給機等からの排気ガスが一旦入り込む空間であり、第1後処理装置10の入口10A側に開口した有底筒状のケース41によって形成されている。ケース41の周面には、ターボ過給機側からの排気ガスを入口室40内に流入させる入口管42が設けられている。入口管42は、ケース41の周面に設けられていることで、排気ガスを第1後処理装置10内の排気ガスの流れ方向に対して略直角方向から引き入れる。この入口管42は、入口室40の内部空間を径方向に横切る長さに設けられており、入口管42の周面には多数の孔42Aが穿設され、入口管42内の排気ガスが孔42Aから略満遍なく入口室40内に拡がるようになっている。これにより、入口室40では、径方向から流入した排気ガスの流れ方向が変更される。
On the other hand, the
第1補助装置50は、円筒状のケース51内に緩衝部材52を介して加水分解触媒53を内蔵した構成である。
このうち、加水分解触媒53は、連通室30内に供給された尿素を分解してアンモニアを生成する機能を有している。そして、ここで生成されたアンモニアが下流の尿素脱硝触媒23での反応に用いられる。
The first
Among these, the
第2補助装置60も同様に、円筒状のケース61を備え、その内部に緩衝部材62を介して酸化触媒63が内蔵された構成である。ここでの酸化触媒63は、DPF13にコーティングされた酸化触媒とは性質が異なる。すなわち、ここでの酸化触媒63は、上流の尿素脱硝触媒23にて余剰となったアンモニアを酸化し、窒素と水とに分解して無害化するものである。
Similarly, the second
出口室70は、第2補助装置70からの排気ガスが一旦入り込む空間であり、第2補助装置60の出口60A側に開口した有底筒状のケース71によって形成されている。ケース71の周面には、第2補助装置60からの排気ガスを大気中に排出する出口管72が設けられている。出口管72は、ケース71の周面に設けられていることで、排気ガスを第2補助装置60(後処理装置10に同じ)内の排気ガスの流れ方向に対して略直角方向に排出する。つまり、出口室70でも、流入した排気ガスの流れ方向が変更される。
The outlet chamber 70 is a space into which the exhaust gas from the second auxiliary device 70 once enters, and is formed by a bottomed
以上説明した各装置10,20,50,60、および各室30,40,70において、これらを構成するケース11,21,31,41,51,61,71には、固定用のボルト(不図示)が挿通されるフランジ部11A,21A,31A,41A,51A,61A,71A(図2)が設けられており、ボルト、ナットの操作により、それぞれが着脱自在とされ、適宜組立および分解が可能である。
In each of the
この際、プレート32の固定には、ケース11,21,31を互いに固定する際のボルトが挿通される他、連通室30の内部に位置する部位にあっては、ケース11との固定を行うボルト、およびケース21との固定を行うボルトが挿通される。また、それぞれの固定に際しては、適宜な材質のパッキン等が介装される。なお、図2においては、各緩衝部材12,22,52,62の図示を省略してある。
At this time, the
そして、以上の排気ガス浄化装置1は、建設機械のエンジンルーム内に収容され、例えばボンネットの裏面側に固定されることで、エンジンとボンネットとの間の空間を利用して配置される。この結果、ボンネットからは出口管72のみが露出することになる。
And the above exhaust gas purification apparatus 1 is accommodated in the engine room of a construction machine, for example, is arrange | positioned using the space between an engine and a bonnet by being fixed to the back surface side of a bonnet. As a result, only the
このような本実施形態によれば、以下の効果がある。
(1)すなわち、排気ガス浄化装置1では、第1後処理装置10でのDPF13、および第2後処理装置20での尿素脱硝触媒23の両方を備えているため、排気ガス中のパーティキュレートの捕集、およびNOxの低減を同時に実現でき、排気ガスの浄化性能に優れたものにできる。
According to this embodiment, there are the following effects.
(1) That is, the exhaust gas purification device 1 includes both the
(2)また、第1、第2後処理装置10,20が並列に配置され(排気ガスの流れは直列)、これらが連通室30で連通しており、排気ガス浄化装置1全体がコ字形状となっているので、第1、第2後処理装置10,20を一直線上に配置した従来に比して長手方向の長さを短くでき、コンパクトにできる。従って、配置スペースが小さくてよく、排気ガス浄化装置1を限られた配置スペースに効率的に配置でき、車両の長さが長くない建設機械等に好適に用いることができる。 (2) Further, the first and second post-treatment devices 10 and 20 are arranged in parallel (the exhaust gas flows in series), and these communicate with each other in the communication chamber 30. Since it has a shape, the length in the longitudinal direction can be shortened compared to the conventional arrangement in which the first and second post-processing devices 10 and 20 are arranged in a straight line, and the size can be reduced. Therefore, the arrangement space may be small, the exhaust gas purification device 1 can be efficiently arranged in a limited arrangement space, and can be suitably used for a construction machine or the like in which the length of the vehicle is not long.
(3)入口室40の入口管42や出口室70の出口管72は、第1、第2後処理装置10,20内の排気ガスの流れ方向に対して略直角方向からケース41,71に取り付けられるため、排気ガス浄化装置1としては、長手方向の長さをさらに短くでき、排気ガス浄化装置1をエンジンルーム内僅かな空間にも確実に配置できる。
(3) The
(4)各装置10,20,50,60、および各室30,40,70は、互いに着脱自在であるから、これらを分解することで洗浄等を容易にでき、メンテナンス性を向上させることができる。
(4) Since the
(5)上流側の第1後処理装置10にDPF13を用いるので、下流側の第2後処理装置20に尿素脱硝触媒23でパーティキュレートが詰まる心配がなく、尿素脱硝触媒23本来の性能を確実に発揮させ、維持できる。
(5) Since the
(6)また、DPF13自身に酸化触媒がコーティングされ、捕集したパーティキュレートの自己燃焼を促進させている本実施形態では、当該酸化触媒において、排気ガス中の一酸化窒素が酸化して二酸化窒素となり、自己燃焼に用いられずに余剰となった二酸化窒素が下流に流れて尿素脱硝触媒23にて有効に作用するため、尿素脱硝触媒23での浄化効率を向上させることができる。
(6) Further, in the present embodiment in which the
(7)DeNOx触媒として尿素脱硝触媒23を用いるため、NOxの浄化効率が良好である。そして、還元剤供給装置80では、尿素の供給部84が第1後処理装置10の出口10B近傍に設けられているので、尿素の尿素脱硝触媒23に達するまでの距離を十分に確保でき、その間に尿素を排気ガスで確実に加熱できる。従って、尿素のアンモニアへの分解反応を促進でき、尿素脱硝触媒23でのNOx浄化を一層効率的に行える。
(7) Since the urea denitration catalyst 23 is used as the DeNOx catalyst, the NOx purification efficiency is good. In the reducing
(8)連通室30内において、第1補助装置50への入口50A側には下流側整流板35が設けられ、入口50Aに向かうに従って流路面積が縮小するため、第1補助装置50、ひいては第2後処理装置20の入口に対して排気ガスを集約させることができる。このことにより、排気ガスを第2後処理装置で効率よく処理でき、浄化効率を一層向上させることができる。
(8) In the communication chamber 30, the downstream
(9)下流側整流板35には複数のフローガイド36が設けられているため、第1補助装置50の入口50A手前から排気ガスの流れの分布を整えることができ、排気ガスを第1補助装置50や第2後処理装置20にむらなく流入させることができて、やはり浄化効率を向上させることができる。
(9) Since a plurality of flow guides 36 are provided on the
(10)一方、第1後処理装置10の出口10B側では上流側整流板39が設けられ、出口10Bから離間するに従って流路面積が増加するので、第2後処理装置20側へ排気ガスをスムーズによどみなく流すことができる。また、排気ガスがよどみなく流れるので、供給される尿素と排気ガスとを容易かつ確実に混合できる。
(10) On the other hand, the
(11)また、第1補助装置50や第2後処理装置20の一部分にのみかたよって排気ガスが流れ込むおそれがないから、熱応力を生じにくくでき、第1補助装置50や第2後処理装置20の耐久性も向上させることができる。
(11) Further, since there is no risk of exhaust gas flowing only by a part of the first
(12)連通室30内には多孔板38が設けられているので、この多孔板38を蒸発皿として機能させることができ、多孔板38に触れた尿素を良好に蒸発でき、排気ガス中へ確実に拡散させて第2後処理装置20での浄化を促進できる。
さらに、多孔板38で尿素を蒸発気化させることにより、アンモニアへの分解も促進できるというメリットもある。
(12) Since the porous plate 38 is provided in the communication chamber 30, the porous plate 38 can function as an evaporating dish, and urea that has touched the porous plate 38 can be vaporized well into the exhaust gas. The purification by the second post-treatment device 20 can be promoted by reliably diffusing.
Further, by evaporating urea with the perforated plate 38, there is an advantage that decomposition into ammonia can be promoted.
(13)多孔板38にはヒータ90が接続されているから、排気ガスの温度が低く、多孔板38が排気ガスによって加熱され難い状況でも、ヒータ90で強制的に加熱でき、尿素の蒸発を促進できる。 (13) Since the heater 90 is connected to the porous plate 38, the heater 90 can be forcibly heated even when the temperature of the exhaust gas is low and the porous plate 38 is difficult to be heated by the exhaust gas. Can promote.
なお、本発明は、前記実施形態に限定されるものではなく、本発明の目的を達成できる他の構成等を含み、以下に示すような変形等も本発明に含まれる。
例えば、前記実施形態の第2後処理装置20には、尿素を還元剤とする尿素脱硝触媒23が用いられていたが、この他、燃料等の炭化水素(HC)を還元剤とするDeNOx触媒やNOx吸蔵還元触媒等を用いてもよく、還元剤を必要としないその他のDeNOx触媒を用いてもよい。また、還元剤として炭化水素を用いた場合、第2後処理装置20の下流には、アンモニアを無害化する酸化触媒63の代わりに、炭化水素を酸化して無害化する別の性質の酸化触媒を配置することが必要である。
In addition, this invention is not limited to the said embodiment, Including other structures etc. which can achieve the objective of this invention, the deformation | transformation etc. which are shown below are also contained in this invention.
For example, in the second post-treatment device 20 of the above embodiment, the urea denitration catalyst 23 using urea as a reducing agent is used. In addition, a DeNOx catalyst using hydrocarbons (HC) such as fuel as a reducing agent. Or a NOx occlusion reduction catalyst, or other DeNOx catalyst that does not require a reducing agent may be used. When hydrocarbon is used as the reducing agent, instead of the
前記実施形態では尿素脱硝触媒23を用いることから、その上流側に加水分解触媒53が配置されていたが、排気ガスの温度で尿素が十分にアンモニアに分解される場合では、このような加水分解触媒53を省略してもよい。
Since the urea denitration catalyst 23 is used in the above embodiment, the
前記実施形態のDPF13には酸化触媒が担持されていたが、このような酸化触媒をDPF13とは別体に設け、その上流側に配置してもよい。
Although the oxidation catalyst is supported on the
本発明を実施するための最良の構成、方法などは、以上の記載で開示されているが、本発明は、これに限定されるものではない。すなわち、本発明は、主に特定の実施形態に関して特に図示され、かつ、説明されているが、本発明の技術的思想および目的の範囲から逸脱することなく、以上述べた実施形態に対し、形状、数量、その他の詳細な構成において、当業者が様々な変形を加えることができるものである。
従って、上記に開示した形状、数量などを限定した記載は、本発明の理解を容易にするために例示的に記載したものであり、本発明を限定するものではないから、それらの形状、数量などの限定の一部もしくは全部の限定を外した部材の名称での記載は、本発明に含まれるものである。
The best configuration, method and the like for carrying out the present invention have been disclosed in the above description, but the present invention is not limited to this. That is, the invention has been illustrated and described primarily with respect to particular embodiments, but may be configured for the above-described embodiments without departing from the scope and spirit of the invention. Various modifications can be made by those skilled in the art in terms of quantity, other details, and the like.
Therefore, the description limited to the shape, quantity and the like disclosed above is an example for easy understanding of the present invention, and does not limit the present invention. The description by the name of the member which remove | excluded the limitation of one part or all of such restrictions is included in this invention.
本発明の排気ガス浄化装置は、各種の建設機械の他、内燃機械を使用するあらゆる産業機械できる。また、車両長さが長い車両についても、従来の排気ガス浄化装置に替えて用いることもできる。 The exhaust gas purification apparatus of the present invention can be any industrial machine that uses an internal combustion machine in addition to various construction machines. Also, a vehicle having a long vehicle length can be used in place of the conventional exhaust gas purification device.
1…排気ガス浄化装置、10…第1後処理装置、10A…入口、10B…出口、13…ディーゼルパーティキュレートフィルタ、20…第2後処理装置、20A…入口、20B…出口、23…尿素脱硝触媒(DeNOx触媒)、30…連通室、36…フローガイド、38…多孔板、38A…孔、40…入口室、42…入口管、70…出口室、72…出口管、84…供給部、90…ヒータ。 DESCRIPTION OF SYMBOLS 1 ... Exhaust gas purification apparatus, 10 ... 1st aftertreatment apparatus, 10A ... Inlet, 10B ... Outlet, 13 ... Diesel particulate filter, 20 ... 2nd aftertreatment apparatus, 20A ... Inlet, 20B ... Outlet, 23 ... Urea denitration Catalyst (DeNOx catalyst), 30 ... Communication chamber, 36 ... Flow guide, 38 ... Perforated plate, 38A ... Hole, 40 ... Inlet chamber, 42 ... Inlet tube, 70 ... Outlet chamber, 72 ... Outlet tube, 84 ... Supply section, 90: Heater.
Claims (11)
前記内燃機関の排気ガスの流れ方向の上流に配置された第1後処理装置(10)と、
この第1後処理装置(10)の下流に配置された第2後処理装置(20)と、
前記第1後処理装置(10)の出口(10B)および前記第2後処理装置(20)の入口(20A)を連通させる連通室(30)とを備え、
前記第1、第2後処理装置(10,20)および前記連通室(30)により全体コ字形状に形成されている
ことを特徴とする内燃機関の排気ガス浄化装置(1)。 An exhaust gas purification device for an internal combustion engine,
A first aftertreatment device (10) disposed upstream in the flow direction of the exhaust gas of the internal combustion engine;
A second post-processing device (20) disposed downstream of the first post-processing device (10);
A communication chamber (30) for communicating the outlet (10B) of the first aftertreatment device (10) and the inlet (20A) of the second aftertreatment device (20);
An exhaust gas purification device (1) for an internal combustion engine, characterized in that the first and second aftertreatment devices (10, 20) and the communication chamber (30) are formed in an overall U-shape.
前記第1後処理装置(10)側に設けられた排気ガスの入口管(42)は、当該第1後処理装置(10)内の排気ガスの流れ方向に対して略直角方向から排気ガスが流入するように取り付けられている
ことを特徴とする内燃機関の排気ガス浄化装置(1)。 The exhaust gas purification device (1) for an internal combustion engine according to claim 1,
The exhaust gas inlet pipe (42) provided on the first post-treatment device (10) side allows the exhaust gas to flow from a direction substantially perpendicular to the flow direction of the exhaust gas in the first post-treatment device (10). An exhaust gas purification device (1) for an internal combustion engine, wherein the exhaust gas purification device (1) is attached so as to flow in.
前記第2後処理装置(20)側に設けられた排気ガスの出口管(72)は、当該第2後処理装置(20)内の排気ガスの流れ方向に対して略直角方向から排気ガスが流出するように取り付けられている
ことを特徴とする内燃機関の排気ガス浄化装置(1)。 In the exhaust gas purification device (1) for an internal combustion engine according to claim 1 or 2,
The exhaust gas outlet pipe (72) provided on the second post-treatment device (20) side allows the exhaust gas to flow from a direction substantially perpendicular to the flow direction of the exhaust gas in the second post-treatment device (20). An exhaust gas purification device (1) for an internal combustion engine, wherein the exhaust gas purification device (1) is attached so as to flow out.
前記第1後処理装置(10)の入口(10A)側には排気ガスが一旦入り込む入口室(40)が設けられ、
前記第2後処理装置(20)の出口(20B)側には排気ガスが一旦入り込む出口室(70)が設けられ、
これら入口室(40)、出口室(70)、前記第1後処理装置(10)、前記第2後処理装置(20)、および前記連通室(30)は、それぞれ別体とされて互いに着脱可能である
ことを特徴とする内燃機関の排気ガス浄化装置(1)。 The exhaust gas purification device (1) for an internal combustion engine according to any one of claims 1 to 3,
An inlet chamber (40) into which exhaust gas once enters is provided on the inlet (10A) side of the first aftertreatment device (10),
An outlet chamber (70) into which exhaust gas once enters is provided on the outlet (20B) side of the second aftertreatment device (20),
The inlet chamber (40), the outlet chamber (70), the first post-processing device (10), the second post-processing device (20), and the communication chamber (30) are separated and attached to each other. An exhaust gas purifying device (1) for an internal combustion engine, characterized in that it is possible.
前記第1後処理装置(10)はディーゼルパーティキュレートフィルタ(13)を備え、
前記第2後処理装置(20)はDeNOx触媒を備えている
ことを特徴とする内燃機関の排気ガス浄化装置(1)。 The exhaust gas purification device (1) for an internal combustion engine according to any one of claims 1 to 4,
The first aftertreatment device (10) includes a diesel particulate filter (13),
The second aftertreatment device (20) includes a DeNOx catalyst. An exhaust gas purification device (1) for an internal combustion engine, characterized in that:
前記DeNOx触媒は、尿素を還元剤とする尿素脱硝触媒(23)であり、
尿素を供給する供給部(84)が前記第1後処理装置(10)の出口(10B)近傍に設けられている
ことを特徴とする内燃機関の排気ガス浄化装置(1)。 The exhaust gas purification device (1) for an internal combustion engine according to claim 5,
The DeNOx catalyst is a urea denitration catalyst (23) using urea as a reducing agent,
An exhaust gas purification device (1) for an internal combustion engine, characterized in that a supply unit (84) for supplying urea is provided in the vicinity of an outlet (10B) of the first aftertreatment device (10).
前記連通室(30)の前記第2後処理装置(20)の入口(20A)側は、当該入口(20A)に向かうに従って流路面積が縮小している
ことを特徴とする内燃機関の排気ガス浄化装置(1)。 In the exhaust gas purification device (1) for an internal combustion engine according to any one of claims 1 to 6,
The exhaust gas of the internal combustion engine, characterized in that the flow path area of the communication chamber (30) on the inlet (20A) side of the second aftertreatment device (20) is reduced toward the inlet (20A). Purification device (1).
前記連通室(30)の前記第2後処理装置(20)の入口(20A)と対向する面には、前記連通室(30)内の排気ガスの流れを当該入口(20A)に案内するフローガイド(36)が設けられている
ことを特徴とする内燃機関の排気ガス浄化装置(1)。 The exhaust gas purification device (1) for an internal combustion engine according to any one of claims 1 to 7,
On the surface of the communication chamber (30) facing the inlet (20A) of the second post-treatment device (20), a flow for guiding the flow of exhaust gas in the communication chamber (30) to the inlet (20A). An exhaust gas purification device (1) for an internal combustion engine, characterized in that a guide (36) is provided.
前記連通室(30)での排気ガスの流れ方向の途中位置には、多数の孔(38A)が穿設された多孔板(38)が設けられている
ことを特徴とする内燃機関の排気ガス浄化装置(1)。 The exhaust gas purification device (1) for an internal combustion engine according to any one of claims 1 to 8,
An exhaust gas for an internal combustion engine, characterized in that a porous plate (38) having a large number of holes (38A) is provided at a position midway in the flow direction of the exhaust gas in the communication chamber (30). Purification device (1).
前記多孔板(38)を加熱するヒータ(90)が設けられている
ことを特徴とする内燃機関の排気ガス浄化装置(1)。 The exhaust gas purification device (1) for an internal combustion engine according to claim 9,
An exhaust gas purifying device (1) for an internal combustion engine, wherein a heater (90) for heating the porous plate (38) is provided.
前記連通室(30)の前記第1後処理装置(10)の出口(10B)側は、当該出口(10B)から離間するに従って流路面積が増加している
ことを特徴とする内燃機関の排気ガス浄化装置(1)。 The exhaust gas purification device (1) for an internal combustion engine according to any one of claims 1 to 10,
Exhaust gas from an internal combustion engine, characterized in that the flow path area of the communication chamber (30) on the outlet (10B) side of the first aftertreatment device (10) increases as the distance from the outlet (10B) increases. Gas purification device (1).
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