JP2005095793A - Method for coating outer wall panel - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for coating outer wall panels which reduces the coating cost of the outer wall panels with pattern coating. <P>SOLUTION: First base layers 5 are formed by coating base layers on the surfaces of outer wall panels 1, excluding the vicinity 1a of end parts adjacent to other outer wall panels 1. Second base layers 10 are formed in such a way that the outer wall panels 1 with the base layer coating are arranged on building frames 2 side by side, that joints 3 formed by the end parts of the outer wall panels 1 attached to the frames 2 are blocked by a joint blocking material 4, that the end parts 5a of the first base layers 5 formed on the surfaces of the outer wall panels 1 of which the joints 3 are blocked, the vicinity 1a of the end parts, and recessed parts 6 formed by the surfaces of the joint blocking material 4 are filled with a putty material 7, and that the base layer coating is applied so as to cover the surfaces of the putty material 7. Pattern layers 11 are formed by applying pattern coating on the surfaces of the first and second layers 5, 10. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

  The present invention relates to a coating method for applying a pattern coating to an entire outer wall panel by closing a joint formed between outer wall panels of a building, and in particular, coating of an outer wall panel in which a part of the coating can be performed in a factory. Regarding the method.

  In recent years, there is a tendency for customers to prefer highly designed exterior wall specifications in which patterns are applied to exterior wall panels of buildings. The pattern coating of the outer wall panel is performed after the joint formed between the outer wall panels of the building is closed with a sealing material or the like and the base layer coating is applied over the entire outer wall panel. The pattern coating is a coating that uses a pattern coating as disclosed in, for example, Patent Document 1 or forms a highly designable coating film on the outer wall surface using a special coating method. Thereby, a wide variety of patterns such as uneven patterns and spotted patterns can be formed on the outer wall surface. The base layer coating is applied as a base before pattern coating, and it is caused by the movement of the outer wall panel, such as ensuring the adhesion of the coating film by pattern coating, concealing the ground color of the object to be coated, etc. It is applied for the purpose of suppressing cracks in the joints that are generated by the elastic action of the base layer. In the present specification, a coating layer formed by pattern coating is referred to as “pattern layer”, and a coating layer formed by base coating is referred to as “base layer”.

  FIG. 7 shows the procedure of the above-described conventional method for painting an outer wall panel. That is, as shown in FIG. 7 (a), a plurality of outer wall panels 1 are first arranged and fixed on a housing 2 such as a shaft assembly, and as shown in FIG. 7 (b), a sealing material is attached to the joint 3 of the outer wall panel 1. And the like. Then, a primer 8 is applied to the surface of the joint plugging material 4 to enhance the adhesion between the joint plugging material 4 and a putty material 7 to be described later.

  As shown in FIG. 7 (c), the putty material 7 is used for filling the joint plugging material 4 in order to fill the dent generated in the joint plugging material 4 and to correct the step formed by the outer wall panels 1 (steps are not shown). A sealer 9 is applied to the entire surface of the outer wall panel 1 including the joint portion to improve the adhesion between the putty material 7 and the base layer 22 on the surface of the putty material 7. Applied.

  After the joint plugging process is performed on all joints of the outer wall panel, as shown in FIG. 7D, the entire surface of the outer wall panel 1 is coated by spray coating, and the coating of the base layer 22 is performed. After the film is dried, a pattern layer coating is applied to the surface of the base layer 22 by spray coating, and the pattern layer 23 is formed on the entire outer wall surface of the building.

JP-A-5-105829 (paragraph number 0002)

  However, in order to perform the above-described painting work (base coating and pattern coating) on the outer wall panel 1 at a construction site, there are the following problems. That is, (1) The paint spraying operation at the construction site is easily affected by wind, and on windy days, the paint sprayed may be scattered in the vicinity and cause trouble. (2) Further, when the paint is scattered by the wind, it becomes difficult to ensure a stable coating amount (coating film thickness). (3) Since the base layer coating and pattern coating of the outer wall panel can be performed only after the joint treatment of the outer wall panel is completed, the base layer coating and pattern coating are applied in advance at the painting factory before the outer wall panel is carried to the construction site. I can't. Therefore, the painting work for patterning the outer wall panels is done manually at the construction site. Compared to the specifications for installing the outer wall panel painted by a painting machine at a painting factory etc. There is a problem that the production cost becomes much higher.

  The present invention has been made in view of such a problem, and by making it possible to perform most of the base layer coating of the outer wall panel at a construction site in a painting factory or the like, the construction of the outer wall panel on which the pattern coating has been performed is performed. An object of the present invention is to provide a method for painting an outer wall panel that reduces costs.

  In order to achieve the above object, a method for painting an outer wall panel according to claim 1 is characterized in that a first base layer is formed by applying a base layer coating to the surface of the outer wall panel except for the vicinity of an edge portion adjacent to another outer wall panel. A first base layer forming step for forming the outer wall panel, an outer wall panel installing step for arranging the outer wall panel on which the first base layer is formed side by side on the housing, and edges of the outer wall panel installed on the housing are formed A joint closing step of closing the joint with a joint plugging material, an edge of the first base layer formed on the surfaces of the outer wall panels closed with the joint, the vicinity of the end edge, and the joint plug A putty material filling step of filling a recess formed on the surface with a putty material; a second base layer forming step of forming a second base layer by applying a base layer so as to cover the surface of the putty material; and the first And pattern coating on the surface of the second base layer It is characterized in that it comprises a pattern layer forming step of forming a pattern layer and, a.

  The method for coating an outer wall panel according to claim 2 is the method for coating an outer wall panel according to claim 1, wherein at least the base layer coating in the second base layer forming step is performed by spray coating so that the coating thickness of the second base layer is a joint. It is characterized by being formed so as to become thinner from the center toward the first base layer.

  A method for coating an outer wall panel according to claim 3, wherein a first base layer is formed by applying a base layer to the surface of the outer wall panel except for the vicinity of an edge portion adjacent to the other outer wall panel. A step, an outer wall panel installation step in which the outer wall panels on which the first base layer is formed are arranged side by side and installed in the housing, and a joint formed by the edge portions of the outer wall panels installed in the housing is closed with a joint plugging material A joint closing step, a putty material applying step of applying a putty material so as to cover the joint plugging material, and the outer wall panels between which the joint is closed and the first base layer is covered with a curing material. A second base layer is formed by applying a base layer to the edge of the first base layer formed on the surface, in the vicinity of the end edge portion, and in a recess formed by the surface of the putty material so as to continue to the first base layer. A second base layer forming step to be formed; And it is characterized in that it comprises a pattern layer forming step of forming a pattern layer by applying a pattern coating on the surface of the second substrate, the.

  According to the method for painting an outer wall panel according to claim 1, it is possible to perform most of the base layer painting work at a painting factory or the like out of the base layer and the pattern painting that have been conventionally performed at the construction site. The construction cost of the outer wall can be greatly reduced. Also, the joint surface of the outer wall panel is composed of three layers of putty material, base layer, and pattern layer as in the case of conventional on-site coating, so compared with the outer wall that has been patterned by the conventional painting method. The appearance design can be finished without any inferiority.

  According to the method for painting an outer wall panel according to claim 2, since the relief at the joint can be made smooth, the swell of the paint at the joint can be made inconspicuous.

  According to the method for painting an outer wall panel according to claim 3, the same effect as the method for painting an outer wall panel according to claim 1 can be obtained, and the coating thickness of the putty material can be obtained from the method for painting an outer wall panel according to claim 1. Therefore, it is possible to make the rising of the coating at the joint part smaller than that formed by the outer wall panel coating method according to claim 1.

  Hereinafter, the coating method of the outer wall panel which concerns on the 1st Embodiment of this invention is demonstrated based on drawing. FIG. 1 shows a perspective view of the vicinity of a joint of an outer wall panel 1 painted by the outer wall panel coating method according to the first embodiment of the present invention.

  The outer wall panel 1 installed on the frame 2 of the building such as a shaft is coated with a base layer at a coating factory or the like except for the vicinity 1a of the edge adjacent to the other outer wall panel 1, and the first base layer 5 is formed. A preformed material is used. The outer wall panel 1 is installed side by side on the housing 2, and the joint sealing material 4 is filled in the joint 3 formed by the end edges of the adjacent outer wall panels 1. An edge portion of the first base layer 5 formed on the surface of the outer wall panel 1, a surface of the edge portion vicinity 1 a where the first base layer is not formed, and a surface of the joint plugging material 4 are formed. The recess 6 is filled with a putty material 7. Then, the base layer coating is applied so as to cover the surface of the putty material 7 to form the second base layer 10, and the surface coating of the first and second base layers 5, 10 is applied to the exterior wall panel of the building The pattern layer 11 is formed throughout.

  Next, the procedure of the coating method of an outer wall panel is demonstrated in detail based on FIG.2 and FIG.3. As shown in FIG. 2 (a), the outer wall panel 1 is provided with a base layer coating to form a first base layer 5 except for an edge vicinity 1a adjacent to the other outer wall panel 1. Used. Therefore, a base layer coating is applied in the vicinity of the edge portion that is not adjacent to the other outer wall panel 1. For example, as shown in FIG. 4, in the case of an outer wall panel 1 </ b> A that is disposed at a location where the upper, lower, left, and right sides are adjacent to other outer wall panels 1, the first base layer 5 is formed except for the vicinity 1 a of the upper, lower, left, and right edge portions. In the case of the outer wall panel 1B arranged at the uppermost position of the outer wall, the one having the first base layer 5 formed except for the lower and left and right end edge neighborhoods 1a is used. In the case of the outer wall panel 1 </ b> C arranged at the lower level, the one in which the first base layer 5 is formed except for the upper and left and right end edge vicinity 1 a is used. In the present embodiment, the case where joints are formed in the vertical direction will be described. However, in the case where joints 3 are formed in the horizontal direction, of course, the case where joints are formed in the vertical direction is described. Can be rotated 90 degrees. Moreover, the range of the said edge part vicinity 1a of the outer wall panel 1 is suitably determined according to the kind and coating film thickness of a base layer coating material and a pattern coating material.

  The base layer coating of the outer wall panel 1 performed excluding the vicinity of the edge 1a is performed in a coating factory or the like, and preferably performed by spray coating using a coating machine or automatic coating using a flow coater (first base layer forming step). . As shown in FIG. 2B, the outer wall panel 1 on which the first base layer 5 is formed is carried into a building site from a painting factory or the like, and is placed side by side on the building frame 2 (outer wall panel installation step). In addition, although the member 2a along the joint 4 of the outer wall panel 1 is formed in the housing 2 shown in the figure, the present invention can be applied even if the member 2a is omitted.

  Next, as shown in FIG. 2C, among the outer wall panels 1 arranged side by side on the housing 2, the joint 3 formed by the end edges of the adjacent outer wall panels 1 is blocked by the joint plugging material 4 ( Joint closing process). The joint plugging material 4 may be any material that can block the joint, and a sealing material or the like is used for this.

  As shown in FIG.3 (d), the edge part 5a of the 1st base layer 5 each formed in the surface of two adjacent outer wall panels 1, and the said edge part vicinity in which the 1st base layer 5 is not formed A primer 8 is applied to a recess 6 formed by 1a and the surface of the joint plugging material 4, and then putty material 7 is filled. The filling of the putty material 7 is performed so that the surface thereof is substantially flush with the first base layer 5 on both sides so as not to affect the coating thickness of the second base layer applied to the upper layer ( Putty material filling process). After the time until the putty material 7 is solidified, the thinness of the putty material 7 is confirmed. If the putty material is thin and recessed, the putty material 7 is further applied to the recessed portion and the putty material is again formed. 7 and the first base layer 5 are substantially flush with each other. If the putty material 7 is not thin, the additional application work of the putty material is omitted.

  Next, as shown in FIG. 3E, a second base layer 10 is formed by applying a base layer and then applying a sealer 9 so as to cover the entire solidified putty material 7 (second base layer forming step). ). The base layer coating is applied to the second base layer 10 from the center of the joint toward the first base layer 5 in order to make the rise near the boundary between the first base layer 5 and the putty material 7 filled in the recess 6 inconspicuous. It is performed by spray painting with a spray or the like so that the coating thickness is gently reduced.

  Finally, as shown in FIG. 3 (f), a pattern is applied to the surfaces of the first and second base layers 5 and 10 formed as described above by spray coating using a spray or the like. 11 is formed on the entire outer wall panel 1 (pattern layer forming step).

  According to the coating method of the outer wall panel which concerns on 1st Embodiment demonstrated above, a 1st base layer coating process can be performed in a coating factory etc., and another process can be performed on-site. Therefore, most of the base layer coating can be performed at a coating factory or the like at a low cost, and the construction cost of the outer wall on which the pattern coating has been applied can be greatly reduced. Further, the coating film quality can be improved by coating the first base layer 5 in a factory with little wind and dust. Furthermore, the coating film formed on the joint 3 is formed of three layers of the putty material 7, the second base layer 10, and the pattern layer 11 in the same manner as the outer wall panel that has been subjected to pattern coating by conventional on-site coating. Therefore, the bulge on the joint 3 is hardly recognized like the outer wall on which the pattern is applied by the conventional on-site painting.

  Next, the coating method of the outer wall panel which concerns on the 2nd Embodiment of this invention is demonstrated based on drawing. FIG. 5 is a perspective view of the vicinity of the joint of the outer wall panel 1 painted by the outer wall panel coating method according to the second embodiment of the present invention.

  Similar to the outer wall panel 1 described in the first embodiment, the outer wall panel 1 installed in the frame 2 of the building such as a shaft assembly, except for the vicinity 1a of the edge portion adjacent to the other outer wall panel 1 is used. The surface of the first base layer 5 is formed by applying a base layer to the surface of a coating plant or the like. The outer wall panel 1 is installed side by side on the housing 2, and the joint sealing material 4 is filled in the joint 3 formed by the end edges of the adjacent outer wall panels 1. The surface of the joint filling material 4 is covered with a putty material 7. An edge portion 5a of the first base layer 5 formed on the surface of each adjacent outer wall panel 1, a surface of the edge portion vicinity 1a where the first base layer 5 is not formed, and a surface of the putty material 7; The second base layer 16 is formed in the concave portion 15 formed by the second base layer 16 so as to be continuous with the first base layer 5 on both sides thereof. And the pattern coating is given to the surface of the 1st and 2nd base layers 5 and 16, and the pattern layer 11 is formed over the whole outer wall panel of a building.

  Next, the procedure of the coating method of the outer wall panel will be described in detail with reference to FIGS. First, similarly to the first embodiment, the first base layer forming step, the outer wall panel installing step, and the joint closing step (see FIG. 2) described above are performed.

  Next, as shown in FIG. 6 (d), the putty material 7 is applied so that the primer 8 is applied to the surface of the joint filler 4 filled in the joint 3 of the outer wall panel 1 and then the joint filler 4 is covered. Apply. The application of the putty material 7 is preferably performed so as to secure an interval from the edge 5a of the first base layer 5 formed on both sides as shown in the figure (putty material applying step). Then, a sealer 9 that enhances adhesion between the putty material 7 and a second base layer 16 described later is applied to the surface of the putty material 7. In FIG. 6, the application thickness of the putty material 7 is depicted as being thicker for easy viewing. However, the putty material 7 is actually applied to such an extent that the recess of the joint plugging material 4 is filled. That's fine.

  Next, in order to prevent the base layer coating described later from adhering to the first base layer 5 and the occurrence of a step with the first base layer 5, the surface of the first base layer 5 is covered with a curing material 17 ( Curing process). The curing process may be performed at any time as long as it is a stage prior to the second base layer forming process described later.

  Next, as shown in FIG. 6 (e), the edge portion 5a of the first base layer 5 formed on the surface of each adjacent outer wall panel 1 and the edge portion vicinity 1a where the first base layer is not formed. And a recess 15 formed by the surface of the putty material 7 is sprayed with a new base layer so as to continue to the first base layer 5 on both sides thereof to form a second base layer (the second base layer). Base layer forming step).

  And finally, as shown in FIG.7 (f), pattern coating is applied to the surface of the formed 1st and 2nd base layers 5 and 16 by spraying, and the pattern layer 11 is formed in the outer wall panel 1 whole ( Pattern layer forming step).

  As a modification of the second embodiment, the curing step may be omitted, and the base layer coating by spray coating in the second base layer forming step may be performed by glazing. Thereby, the effort which attaches the curing material 17 is saved.

  According to the coating method of the outer wall panel which concerns on 2nd Embodiment demonstrated above, a 1st base layer coating process can be performed in a coating factory etc., and another process can be performed on-site. Therefore, most of the base layer coating can be performed at a coating factory or the like at a low cost, and the construction cost of the outer wall on which the pattern coating has been applied can be greatly reduced. Further, the coating film quality can be improved by coating the first base layer 5 in a factory with little wind and dust. Furthermore, according to this exterior wall panel coating method, as clearly shown in FIG. 6 (f), the exterior wall panel (FIG. 6) that has been subjected to pattern coating by the exterior wall panel coating method according to the first embodiment. 3 (f)), the thickness of the putty material 7 can be reduced, so that the rising of the pattern layer 11 on the joint 3 can be reduced.

  The present invention can be applied to pattern coating of an outer wall panel of a building.

It is a perspective view showing the joint vicinity of the outer wall panel which gave pattern painting by the coating method of the outer wall panel concerning a 1st embodiment. It is sectional drawing showing the outer wall panel which gave the pattern coating by the coating method of the outer wall panel which concerns on 1st Embodiment, Comprising: It is a figure explaining each process. It is sectional drawing showing the outer wall panel which gave the pattern coating by the coating method of the outer wall panel which concerns on 1st Embodiment, Comprising: It is a figure explaining each process. It is the perspective view which showed the state in which the outer wall panel was installed. It is the perspective view showing the joint vicinity of the outer wall panel which gave pattern coating by the coating method of the outer wall panel which concerns on 2nd Embodiment. It is sectional drawing showing the outer wall panel which gave the pattern coating by the coating method of the outer wall panel which concerns on 2nd Embodiment, Comprising: It is a figure explaining each process. It is the figure which showed the procedure of the pattern coating painting of the outer wall panel which concerns on a prior art example.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Outer wall panel 1a Near edge part 2 Housing 3 Joint 4 Joint closing material 5 1st base layer 6 Recess 7 Putty material 10 2nd base layer 11 Pattern layer 15 Recess 16 Second base layer

Claims (3)

A first base layer forming step of forming a first base layer by applying a base layer coating to the surface of the outer wall panel, except for the vicinity of the edge portion adjacent to the other outer wall panel;
An outer wall panel installation step in which the outer wall panel on which the first base layer is formed is installed side by side in a housing;
A joint closing step of closing the joint formed by the edge portions of the outer wall panel installed in the housing with a joint closing material;
Putty material filling that fills the recesses formed by the edge of the first base layer formed on the surfaces of the outer wall panels with the joints closed, the vicinity of the edge and the surface of the joint plugging material Process,
A second base layer forming step of forming a second base layer by applying a base layer so as to cover the surface of the putty material;
And a pattern layer forming step of forming a pattern layer by applying a pattern to the surfaces of the first and second base layers.   At least the base layer coating in the second base layer forming step is formed by spray coating so that the coating thickness of the second base layer becomes thinner from the joint center toward the first base layer. Item 1. A method for painting an outer wall panel according to Item 1. A first base layer forming step of forming a first base layer by applying a base layer coating to the surface of the outer wall panel, except for the vicinity of the edge portion adjacent to the other outer wall panel;
An outer wall panel installation step in which the outer wall panel on which the first base layer is formed is arranged in a frame; and
A joint closing step of closing the joint formed by the edge portions of the outer wall panel installed in the housing with a joint closing material;
A putty material application step of applying a putty material so as to cover the joint filler;
The edge of the first base layer, the vicinity of the end edge, and the surface of the putty material formed on the surfaces of the outer wall panels in which the joints are closed and the first base layer is coated with a curing material A second base layer forming step of forming a second base layer by applying a base layer coating so as to be continuous with the first base layer in the recess to be formed;
And a pattern layer forming step of forming a pattern layer by applying a pattern to the surfaces of the first and second base layers.

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