JP2005085649A - Terminal and assembly using this - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a light-weight and thin crimping terminal capable of carrying out both insertion coupling with a housing and insertion of a pin, without increasing a thickness of a rectangular cylinder. <P>SOLUTION: Notches 3L, 3R are provided at pin-insertion side end parts of a left-side wall 1L and a right-side wall 1R of the rectangular cylinder 1 toward a depth direction. On a face crossing an outer periphery face of the pin at insertion further to the depth of the notches 3L, 3R, first chamfering parts 4L, 4R gradually slanting inward of the cylinder 1 are provided. On the other hand, on a face crossing an inner face of the terminal storage room at fitting of the housing into the terminal storage room at the pin-insertion side end parts of the left side wall 1L and the right side wall 1R of the cylinder continuing to a notching line at a bottom wall side of the notches 3L, 3R, second chamfering parts 5L, 5R gradually slanting outward of the cylinder 1 are provided. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

  The present invention relates to a terminal applied to an electric compressor connector or the like, and an assembly using the terminal.

  In general, an assembly using a crimp terminal represented by a connector for an electric compressor is assembled by organically connecting the crimp terminal, a connector housing, and a cluster pin so as to fulfill the specific function.

  Specifically, the crimp terminal is integrally formed with a rectangular tube into which the cluster pin is inserted and a wire barrel that is arranged on the back side of the rectangular tube in relation to the insertion direction of the cluster pin and to which the electric wire is crimped. I have. The connector housing has a terminal housing chamber formed therein, and a pin insertion hole communicating with the rectangular tube housing portion of the terminal housing chamber is formed on the upper surface. The cluster pin is a round bar member whose outer peripheral surface has a circumferential shape.

  In assembling the assembly, first, an electric wire is crimped to the wire barrel of the terminal. Thereafter, the wire crimped terminal is accommodated in the terminal accommodating chamber of the connector housing from the rectangular tube side. Finally, the cluster pin is inserted into the rectangular tube of the crimp terminal from the pin insertion hole of the connector housing.

As a typical example of the crimp terminal used in such an assembly, one proposed in Patent Document 1 can be cited. The crimp terminal disclosed in Patent Document 1 has a fixed contact point projecting while maintaining a high anti-squeeze function by stepping and crushing the inner surface of the upper wall of the rectangular cylinder in the plate thickness direction. In this case, the crimping terminal is prevented from being damaged, thereby preventing the crimp terminal from being damaged.
JP 2000-353561 A (paragraphs 0006 to 0018)

  By the way, one of the important factors in designing the crimp terminal is to make both the fitting with the connector housing and the insertion of the cluster pin easy and reliable for the crimp terminal used in the assembly. ing.

  Therefore, in the crimp terminal according to Patent Document 1, in order to satisfy the above design requirements, the entire area of the pin insertion side end portion of both the left side wall and the right side wall of the rectangular cylinder is Two chamfered portions that are gradually inclined toward both the inside and the outside of the rectangular cylinder are provided on both the surface that intersects the inner surface and the surface that intersects the outer peripheral surface of the cluster pin. In other words, two chamfered portions having different inclination directions are formed inside and outside the entire region of the pin insertion side end portion of the rectangular tube. Therefore, there exists a problem that the thickness of a rectangular cylinder will become thick from the relationship which chamfers inside and outside. Moreover, since crimp terminals are generally formed from a single metal plate, only the chamfered portion cannot be thickened, leading to the problem that all the components of the terminal are thickened. To do. As a result, the crimp terminal as a whole becomes heavier and thicker. Along with this, the assembly using this crimp terminal also derives from the problem of increasing the size as with the crimp terminal.

  The present invention has been made in view of the above technical problem, and is a lightweight and thin terminal capable of easily and reliably fitting with a housing and inserting a fitting without increasing the thickness of a rectangular tube. It is an object of the present invention to provide a lightweight and thin assembly by using this terminal.

  The present invention according to the first aspect is a rectangular cylinder into which a predetermined region of a connection fitting having an outer peripheral surface presenting a circumferential shape is inserted, and is arranged on the back side of the rectangular cylinder in relation to the insertion direction of the connection fitting. It is equipped with a wire barrel to which the electric wire is crimped, and is accommodated in the terminal accommodating chamber of the housing from the rectangular cylinder side, and further connected from a connection fitting insertion hole communicating with the rectangular cylinder accommodating portion of the terminal accommodating chamber of the housing A metal fitting is a terminal to be inserted into the rectangular cylinder, and the connection metal fitting is inserted at the connecting metal insertion side end of both the first wall and the second wall of the rectangular cylinder facing each other when the connection metal fitting is inserted. The first wall and the second wall excluding the first chamfered portion formed on the surface intersecting the outer peripheral surface of the rectangular tube so as to be gradually inclined toward the inner side of the rectangular tube, and the second chamfered portion. At the end of the wall on the side where the fitting is inserted, The inner surface and intersecting the plane of the terminal receiving chamber during insertion of the terminal receiving chamber of the grayed, and a second chamfered portion being formed so as to gradually inclined toward the outside of the rectangular tube.

  In the above configuration, as in the prior art, the surface intersecting with the inner surface of the terminal accommodating chamber of the housing over the entire region of the connecting metal insertion side end of both the first wall and the second wall of the rectangular cylinder facing each other, and Rather than providing two chamfered portions that gradually incline toward both the inside and the outside of the rectangular tube on both sides of the surface that intersects the outer peripheral surface of the connecting bracket, the connecting bracket insertion side end of the rectangular tube The surface that intersects the outer peripheral surface of the connection fitting when the connection fitting is inserted is provided with a first chamfered portion that is gradually inclined inward of the rectangular cylinder, and the rectangular shape excluding the first chamfered portion is provided. A second chamfered portion that gradually inclines toward the outer side of the rectangular tube is provided on the surface of the end of the connecting fitting insertion side of the tube that intersects the inner surface of the terminal accommodating chamber when the housing is inserted into the terminal accommodating chamber. Yes. Accordingly, when the terminal and the housing are shaken when the terminal is accommodated in the terminal accommodating chamber of the housing from the rectangular cylinder side, the second chamfered portion intersects the inner surface of the terminal accommodating chamber and the inner surface of the terminal accommodating chamber. The rectangular cylinder fits smoothly into the terminal accommodating chamber. On the other hand, when the connection fitting is inserted into the rectangular cylinder from the connection fitting insertion hole of the housing, if there is any movement of the connection fitting with respect to the terminal, the first chamfered portion intersects with the outer peripheral surface of the connection fitting, and the connection fitting outer peripheral surface. The connection fitting is smoothly guided into the rectangular cylinder. Therefore, both the fitting with the housing and the insertion of the connection fitting can be performed easily and reliably without increasing the thickness of the rectangular tube. As a result, the terminal is reduced in weight and thickness.

  According to the second aspect of the present invention, there is provided a rectangular cylinder into which a predetermined region of a connection fitting having an outer peripheral surface presenting a circumferential shape is inserted, and a deeper side than the rectangular cylinder in relation to the insertion direction of the connection fitting. A wire barrel to which an electric wire is crimped, accommodated in the terminal accommodating chamber of the housing from the rectangular cylinder side, and further from a connection fitting insertion hole communicating with the rectangular cylinder accommodating portion of the terminal accommodating chamber of the housing The connection fitting is a terminal to be inserted into the rectangular cylinder, and is formed in the connection fitting insertion side end of both the first wall and the second wall of the rectangular cylinder facing each other in the depth direction. A notch for absorbing an insertion blur of the connection fitting to the first wall or the second wall when the connection fitting is inserted, and the insertion of the connection fitting at the back side of the notches. Occasionally on the surface that intersects the outer peripheral surface of the connection fitting A first chamfered portion that is formed so as to be gradually inclined inward of the rectangular tube, and a connection fitting insertion side end portion of the first wall and the second wall that is continuous with the notch. And a second chamfered portion formed on the surface that intersects the inner surface of the terminal accommodating chamber when the housing is inserted into the terminal accommodating chamber so as to be gradually inclined toward the outer side of the rectangular cylinder. .

  In the above configuration, as in the prior art, the surface intersecting with the inner surface of the terminal accommodating chamber of the housing over the entire region of the connecting metal insertion side end of both the first wall and the second wall of the rectangular cylinder facing each other, and Rather than providing two chamfered portions that gradually incline toward both the inside and the outside of the rectangular tube on both sides of the surface that intersects the outer peripheral surface of the connecting bracket, the connecting bracket insertion side end of the rectangular tube Is provided with a notch, and a back surface of the notch, which intersects with the outer peripheral surface of the connection fitting when the connection fitting is inserted, is gradually inclined toward the inside of the rectangular tube. 1 is provided with a chamfered portion, and the end of the rectangular tube connecting metal insertion side that is continuous with the cutout is rectangular on the surface that intersects the inner surface of the terminal accommodating chamber when the housing is fitted into the terminal accommodating chamber. A second chamfer is provided that gradually inclines toward the outside of the tube. It has been. Accordingly, when the terminal and the housing are shaken when the terminal is accommodated in the terminal accommodating chamber of the housing from the rectangular cylinder side, the second chamfered portion intersects the inner surface of the terminal accommodating chamber and the inner surface of the terminal accommodating chamber. The rectangular cylinder fits smoothly into the terminal accommodating chamber. On the other hand, when the connection fitting is inserted into the rectangular cylinder from the connection fitting insertion hole of the housing, if there is any movement of the connection fitting with respect to the terminal, the first chamfered portion intersects with the outer peripheral surface of the connection fitting, and the connection fitting outer peripheral surface. The connection fitting is smoothly guided into the rectangular cylinder. Therefore, both the fitting with the housing and the insertion of the connection fitting can be performed easily and reliably without increasing the thickness of the rectangular tube. As a result, the terminal is reduced in weight and thickness. In addition, when the connection fitting is inserted into the rectangular tube, the displacement of the connection fitting on the first wall side or the second wall side is caused in the depth direction of the connection fitting insertion end of the rectangular tube. It is absorbed by the notch that is formed towards it. Along with this, the outer peripheral surface of the connection fitting reliably comes into contact with the first chamfered portion. As a result, the insertion of the connection fitting into the rectangular cylinder becomes easier and more accurate.

  In the expanded state, the rectangular cylinder is provided integrally with the longitudinal base and the longitudinal direction of the base, and the first wing and the second wing extend in a direction intersecting the longitudinal direction. A free end of one of the first wing and the second wing is overlapped with a free end of the other wing, and a rectangular space for inserting a fitting is defined. The wings are bent toward the base, and the wings are engaged with each other so as to restrict the other wing from releasing the overlap.

  In the above configuration, both wings are hooked in a hook shape in a state where one wing of the first wing and the second wing overlaps the other wing. As a result, both wings prevent each other's wing from springing back.

  The terminals according to the first aspect and the second aspect are provided so as to rise in the rectangular cylinder, and the rectangular cylinders are opposed to each other in the rectangular cylinder when the connection fitting is inserted. And a lance that is locked by resiliently urging the connection fitting toward one of the third wall and the fourth wall.

  In the above configuration, both the third wall and the fourth wall facing each other in the rectangular cylinder (in other words, the first chamfered portions of both the first wall and the second wall are formed by the urging force of the lance. The connection fitting is positioned with respect to the connecting line (in the direction intersecting the connecting line segment). Accordingly, if the terminal fitting is shaken when the terminal fitting is inserted, the outer peripheral surface of the connecting fitting is guided so as to inevitably come into contact with the first chamfered portion. As a result, the insertion of the connection fitting into the rectangular cylinder becomes easier and the positioning accuracy is improved.

  The lance extends from the rectangular tube forming element toward the anti-insertion direction side of the connection fitting, and an excess length portion of the base extends in the insertion direction of the connection fitting with the rectangular tube forming element side as a fulcrum. A folded piece that is folded along a predetermined angle with respect to the base and the third wall and the fourth wall facing each other of the rectangular cylinder and the other wall A part of the base, which is a free end on the side opposite to the insertion direction of the connection fitting, is directed to the folded piece and has a predetermined angle with respect to the base with the wire barrel forming element side as a fulcrum. The free end of the folded piece is substantially flush with the cut line on the base side of the notch, and the free end of the cut and raised piece is ,the above In contact with the lower surface of the free end portion of the Ri return piece.

  In the above configuration, the folded piece is cantilevered from the front side in the insertion direction of the connection fitting, and the free end thereof contacts the connection fitting. On the other hand, the cut-and-raised piece is cantilevered from the back side in the insertion direction of the connection fitting, and its free end is in contact with the free end of the folded piece from below. In other words, the contact area between the free end of the folded piece and the free end of the cut-and-raised piece is relative to the free end of the leaf spring (i.e., the cut-and-raised piece) with the connecting metal insertion direction back side as a fulcrum. A so-called anti-stress over structure is formed in which the free ends of leaf springs (that is, folded pieces) having the front side in the connecting metal fitting insertion direction as a fulcrum are stacked. This increases the urging force and strength of the lance despite the fact that the thickness of the rectangular tube is reduced. Therefore, the lance increases the accuracy of guiding the outer peripheral surface of the connection fitting to the first chamfered portion. As a result, the insertion of the connection fitting into the rectangular tube is further facilitated, and the positioning accuracy is further improved.

  The present invention according to a third aspect is an assembly using the terminal, including a holder in which a terminal stand to which the terminal is attached in a state where an electric wire is crimped to the wire barrel of the terminal, The terminal is mounted in a state in which the rectangular cylinder of the terminal faces the terminal accommodating chamber side of the housing and the terminal is aligned with the terminal stand of the holder, and in this state, the terminal is inserted into the terminal accommodating chamber of the housing. The holder and the housing are fitted together so as to be received from the rectangular tube side, and the connection fitting is inserted into the rectangular tube of the terminal from the connection fitting insertion hole of the housing.

  In the said structure, the terminal which has the said various specific matter is utilized. As a result, the assembly is reduced in weight and thickness. In addition, after attaching the terminal subjected to the wire crimping to the terminal stand of the holder, the housing and the connection fitting are respectively fitted and inserted into the partial assembly. Therefore, in a state where the terminal, the holder, the housing, and the connection fitting are organically coupled so as to perform a specific function, the terminal is not displaced due to vibration, impact, or the like. As a result, the assembly is useful as a connector for an electric compressor.

  As is apparent from the above description, according to the present invention, a lightweight and thin terminal that can be easily and accurately fitted into the housing and inserted into the fitting without increasing the thickness of the rectangular cylinder is provided. In addition, by using this terminal, there is an excellent effect that a lightweight and thin assembly can be provided.

  Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings.

[1. Assembly structure)
FIG. 1 is a perspective view showing an external configuration of an assembly according to an embodiment of the present invention, and FIG. 2 is an exploded perspective view of the assembly. 1 and 2, assembly A according to the present embodiment is applied to a connector for an electric compressor, and a plurality of wire wires W are crimped so as to perform the specific function ( In this embodiment, the number of crimp pins T, the CPA holder H, the connector housing CH, and the number of cluster pins P (three in this embodiment) corresponding to the crimp terminals T are organically coupled. Assembled. Specifically, as shown in FIG. 2, each crimp terminal T that has been crimped to a wire is attached to the CPA holder H in a predetermined manner, and in this state, the connector housing is configured to accommodate each crimp terminal T inside. CH is fitted from above, and each cluster pin P is inserted from above connector housing CH.

[2. Crimp terminal)
[2-1. Configuration of crimp terminal
FIG. 5 is a perspective view showing an external configuration of the crimp terminal according to the embodiment of the present invention. FIG. 7 is a view of the crimp terminal viewed from five directions. FIG. 7A is a plan view, FIG. 7B is a bottom view, and FIG. 7C is a front view viewed from the pin insertion direction. (D) is a right side view, and (E) is a left side view. Further, FIG. 8 is an enlarged sectional view taken along line VIII-VIII in FIG. FIG. 9 is an enlarged cross-sectional view taken along line IX-IX in FIG. Referring to these drawings, in crimp terminal T according to the present embodiment, rectangular tube 1 into which cluster pin P is inserted and one end of electric wire W including a core wire from which insulation coating has been peeled are crimped. The wire barrel 2 is integrally provided.

  The rectangular cylinder 1 includes a bottom wall 1B, a left side wall 1L and a right side wall 1R that are erected so as to face each other from both ends in the width direction of the bottom wall 1B, and a bottom side above the left side wall 1L and the right side wall 1R. And an upper wall 1U provided so as to face the wall 1B. Incidentally, when viewed from the insertion direction D of the cluster pin P, the left wall is referred to as the left wall 1L, and the right wall is referred to as the right wall 1R. On the near side related to the pin insertion direction D, the cluster pins P are inserted into the rectangular cylinder 1 from the openings defined by the bottom wall 1B, the left side wall 1L, the right side wall 1R, and the top wall 1U.

  The wire barrel 2 is disposed on the back side of the rectangular tube 1 in relation to the pin insertion direction D, and is curved in a substantially U shape when viewed from the pin insertion direction D side. A plurality (seven in this embodiment) of channel processing grooves 2 </ b> A are formed on the inner surface of the wire barrel 2. Thus, the wire crimping force of the wire barrel 2 is increased by forming the channel processing groove 2A.

  Notches 3L and 3R are provided at the respective pin insertion side ends of the left side wall 1L and the right side wall 1R of the rectangular cylinder 1 (in particular, FIG. 5, FIG. 7 (D), FIG. 7 ( E), well shown in FIGS. 8 and 9). The notch 3L on the left side wall side is for absorbing insertion blur of the cluster pin P toward the left side wall when the cluster pin P is inserted, and the depth direction of the pin insertion side end of the left side wall 1L It is formed toward. On the other hand, the notch 3R on the right side wall side is for absorbing insertion blur of the cluster pin P toward the right side wall when the cluster pin P is inserted. It is formed toward the depth direction.

  The first chamfered portion 4L is provided on the back side of the notches 3L and 3R of both the left side wall 1L and the right side wall 1R and intersects with the outer peripheral surface of the cluster pin P when the cluster pin P is inserted. , 4R are provided. Each of the first chamfered portions 4L and 4R is formed so as to be gradually inclined toward the inside of the rectangular tube 1 (particularly well illustrated in FIGS. 5 and 9).

  On the other hand, each pin insertion side end of both the left side wall 1L and the right side wall 1R, which is continuous with the notch line on the bottom wall side of the notches 3L, 3R, is a terminal accommodating chamber 20 ( Second chamfered portions 5L and 5R are provided on the surfaces that intersect with the inner surface of the terminal accommodating chamber 20 at the time of insertion into FIGS. 15A and 15C, respectively. These second chamfered portions 5L and 5R are formed so as to be gradually inclined toward the outside of the rectangular tube 1 (especially well shown in FIGS. 5 and 9).

  Engagement notches 6L and 6R that engage with stabilizers F121S and B121S (see FIG. 10) of the CPA holder H are formed at the wire barrel side ends of both the left side wall 1L and the right side wall 1R. Has been.

  A lance 7 is provided inside the rectangular tube 1 so as to protrude from the bottom wall 1B of the rectangular tube 1 (particularly well shown in FIG. 8). The lance 7 is used to lock the cluster pin P by elastically urging the cluster pin P toward the upper wall 1U of the rectangular tube 1 in the rectangular tube 1 when the cluster pin P is inserted. Is. Specifically, the lance 7 is cantilevered from the front side in the pin insertion direction D to the bottom wall 1B, and the folded end 7A whose free end contacts the pin P and the back side in the pin insertion direction D The bottom wall 1B is cantilevered, and the free end portion thereof includes a cut-and-raised piece 7B that contacts the free end portion of the folded piece 7A. The free end of the folded piece 7A is substantially flush with the notch line on the bottom wall side of the notches 3L and 3R. On the other hand, the free end portion of the cut and raised piece 7B is in contact with the lower surface of the free end portion of the folded piece 7A. In other words, the contact area between the free end of the folded piece 7A and the free end of the cut-and-raised piece 7B is relative to the free end of the leaf spring (that is, the cut-and-raised piece 7B) whose fulcrum is the back side in the pin insertion direction. Thus, a so-called anti-stress over structure is formed in which the free ends of the leaf springs (that is, the folded pieces 7A) with the front side in the pin insertion direction as a fulcrum are overlapped.

  Retainers 8L and 8R are respectively formed on both the left side wall 1L and the right side wall 1R of the rectangular tube 1 so as to be bent outward from the rectangular tube 1 with the front side in the pin insertion direction D as a fulcrum (particularly, 7 (A), FIG. 7 (B) and FIG. These retainers 8L and 8R are for locking the crimp terminal T to the terminal accommodating chamber 20 in order to keep the accommodated state when the crimp terminal T is accommodated in the terminal accommodating chamber 20 of the connector housing CH. Therefore, the clearance for the left side wall 1L of the retainer 8L on the left side wall gradually increases from the fulcrum of the retainer 8L toward the depth direction of the rectangular tube 1 (that is, the back side in the pin insertion direction D). The free end portion is bent toward the left side wall 1L so as to be substantially parallel to the left side wall 1L. On the other hand, in the retainer 8R on the right side wall, the clearance with respect to the right side wall 1R gradually increases as it goes from the fulcrum of the retainer 8R to the depth direction of the rectangular tube 1 (that is, the back side in the pin insertion direction D). The free end portion is bent toward the right side wall 1R so as to be substantially parallel to the right side wall 1R.

[2-2. (Formation of crimp terminal)
FIG. 6 is a development view of the crimp terminal before bending. Referring to FIG. 6, the crimp terminal T is formed from a single metal plate. That is, when forming the crimp terminal T, a plurality of crimp terminals T molded in the unfolded state are punched from the metal plate in a state of being connected to the runner R, and after completion of the punching process, the respective parts are bent to be crimp terminals. A process of forming the final shape of T and a process of separating each crimp terminal T from the runner R after the end of the bending process are included. Accordingly, the crimp terminal T includes a longitudinal base B that is cantilevered by the runner R in the unfolded state when the punching process is completed. Elements are provided.

  Specifically, in a region on the front side of the pin insertion direction D and serving as the bottom wall 1B of the rectangular tube 1 of the base B, punching that enables the cut-and-raised piece 7B to be bent in the predetermined direction is performed. Hole B1 is opened. In addition, in this region, the first wing W1 and the second wing that are integrally provided along the longitudinal direction of the base B and extend along the left-right direction orthogonal to the longitudinal direction. W2 is provided. Note that the lengths of both wings W1, W2 are set to be approximately the same size.

  A punching hole W11 that allows the retainer 8L to be bent in the predetermined direction is formed in a main surface of the first wing W1 that is the left side wall 1L of the first wing W1. The engagement notch 6L is formed on the rear end side related to the pin insertion direction D in the same region. Cuts W12 and W13 for facilitating bending of the base portion and the free end portion of the first wing W1 are formed in the front end side related to the pin insertion direction D of the first wing W1. In addition, at the free end of the first wing W1, a locking tongue piece W14 is provided on the free end side to the outside of the first wing W1 (that is, as viewed from the pin insertion direction D to the left). A pair of locking holes W15 are opened along the pin insertion direction D in the region that becomes the left shoulder of the upper wall 1U of the rectangular cylinder 1 at the free end portion. .

  On the other hand, a punching hole W21 that allows the retainer 8R to be bent in the predetermined direction is formed in a base portion of the second wing W2, which is the right side wall 1R of the second wing W2. The engagement notch 6R is formed on the rear end side related to the pin insertion direction D in the region. Cuts W22 and W23 for facilitating bending of the base portion and the free end portion of the second wing W2 are formed in the front end side related to the pin insertion direction D of the second wing W2. In addition, a pair of locking tongues W24 is provided at the free end of the second wing W2, and viewed from the outside of the second wing W2 (that is, viewed from the pin insertion direction D). A locking hole W25 is opened along the pin insertion direction D in the region that becomes the right shoulder of the upper wall 1U of the rectangular cylinder 1 at the free end. Yes.

  In both the boundary regions between the wings W1, W2 and the base B, long holes 9L, 9R for facilitating bending of the bases of the wings W1, W2 are orthogonal to the pin insertion direction D, respectively. It is opened along the left-right direction.

  The back side of the pin insertion direction D and the region between the runner R of the base B and the wings W1, W2 are integrally provided along the longitudinal direction of the base B and orthogonal to the longitudinal direction. The first barrel wing BW1 and the second barrel wing BW2 extending along the left-right direction are provided. The lengths of both barrel wings BW1 and BW2 are set to be approximately the same size.

  The extra length B2 of the base B extending from the wings W1 and W2 which are the forming elements of the rectangular cylinder 1 toward the side opposite to the insertion direction of the cluster pin P is formed with a crimp terminal T in a final form by bending. At this point, the folded piece 7A is formed, and a pair of tongue pieces B2L and B2R project toward the left and right directions perpendicular to the longitudinal direction (that is, the pin insertion direction D) on the free end side. Is formed.

  In the bending step, when the rectangular tube 1 is formed, the lance 7 is first formed. Specifically, the cut and raised piece 7B is bent upward at a predetermined angle (for example, around 35 degrees) with respect to the base B with the wire barrel forming element side as a fulcrum. Then, the free end portion of the cut and raised piece 7B is bent toward the base B to form a bowl shape. Thereafter, the free end portion of the surplus length portion B2 of the surplus length portion B2 is formed with a predetermined angle (for example, around 12 degrees) with respect to the base B, with the surplus length portion B2 of the base B as a fulcrum. Fold up until it comes into contact with the free end of the cut and raised piece 7B. This folded portion becomes the folded piece 7A. Then, the free end portion of the folded piece 7A (base surplus length portion B2) is bent toward the base B so that the free end portion is cut and raised and is in close contact with the free end portion of the piece 7B to form a bowl shape. The lance 7 is completed by bending the series of the cut and raised pieces 7B and the extra length B2 (folded piece 7A) of the base B (see FIG. 8).

  When the bending process for forming the lance 7 is completed, the base portion of the first wing W1 is bent 90 degrees inward (second wing W2 side) in the vertical direction along the longitudinal direction of the base B. Thereby, the left side wall 1L of the rectangular cylinder 1 is formed. At this time, the retainer 8L comes into contact with the tongue piece B2L on the first wing side of the base surplus length B2 which is the folded piece 7A, and the retainer 8L has the left side wall 1L with the near side in the pin insertion direction D as a fulcrum. (See FIG. 9). The expanded retainer 8L is given an elastic force with the tongue piece B2L as a fulcrum. Subsequently, the free end portion of the first wing W1 is bent 90 degrees inward (second wing W2 side) in the horizontal direction along the cut line. Thereafter, the base of the second wing W2 is bent 90 degrees inward (on the first wing W1 side) in the vertical direction along the longitudinal direction of the base B. Thereby, the right side wall 1R of the rectangular tube 1 is formed. At this time, the retainer 8R comes into contact with the tongue piece B2R on the second wing side of the base surplus length B2 which is the folded piece 7A, and the retainer 8R has the right side wall 1R with the front side in the pin insertion direction D as a fulcrum. (See FIG. 9). The expanded retainer 8R is given an elastic force with the tongue piece B2R as a fulcrum. Further, the locking tongue W14 of the first wing W1 is fitted into the locking hole W25 of the second wing W2 (see FIG. 7D). As a result, the free end of the first wing W1 is locked by the second wing W2. Subsequently, the free end of the second wing W2 is overlapped with the free end of the first wing W1 so as to define a rectangular space for pin insertion. Is bent 90 degrees inward (first wing W1) in the horizontal direction along the cut line. At this stage, the upper wall 1U of the rectangular cylinder 1 with the base B as the bottom wall 1B is formed. Finally, the locking tongue piece W24 of the second wing W2 is bent into the locking hole W15 of the first wing W1 (see FIG. 7E). As a result, the free end of the second wing W2 is locked by the first wing W1. The rectangular cylinder 1 is completed by bending the series of both wings W1, W2 (see FIG. 5).

  On the other hand, in forming the wire barrel 2 in the bending step, both the barrel wings BW1 and BW2 are formed along the longitudinal direction of the base B and the both barrel wings BW1 and BW1 so as to form a substantially U shape together with the base B. BW2 bends in the direction facing each other. The wire barrel 2 is completed by bending the barrel wings BW1 and BW2.

[3. Configuration of CPA holder]
FIG. 10 is a perspective view showing an external configuration of the CPA holder according to the embodiment of the present invention. FIG. 11A is a front view of the CPA holder, and FIG. 11B is a right side view of the CPA holder. 12A is a left side view of the CPA holder, FIG. 12B is a cross-sectional view taken along line XIIB-XIIB of FIG. 11A, and FIG. 12C is a rear view of the CPA holder.

  The CPA holder H according to the present embodiment is a molded product made of a synthetic resin, and as shown in FIG. 2, a plurality of (three in this embodiment) crimp terminals T that have been crimped with wires are provided. With the rectangular tube 1 facing upward and the wire W crimped to the wire barrel 2 of each crimp terminal T being pulled out in a direction (right direction in the present embodiment) perpendicular to the terminal mounting posture. The crimp terminals T are configured to be held.

  Referring to FIGS. 10 to 12, specifically, CPA holder H includes a back block 10 whose planar shape is substantially C-shaped, and a terminal holding block for holding the crimp terminal T in the above state. 11.

  The terminal holding block 11 is provided integrally with the back block 10 in a state of being spaced apart from a main part (back portion) of the back block 10. The terminal holding block 11 is dug along a plurality of (three in the present embodiment) terminal stands 12 aligned at a predetermined interval in the left-right direction and along the alignment direction of the terminal stands 12. And an electric wire guide groove 13.

  Each terminal stand 12 is provided with terminal stand elements F121 and B121 on which the crimp terminal T is mounted with the rectangular tube 1 facing up in the front-rear direction across the wire guide groove 13. These terminal stand elements F121 and B121 on both sides include stabilizers F121S and B121S that engage with the engagement cutouts 6L and 6R of the rectangular tube 1 of the crimp terminal T, respectively, with the stabilizers F121S and B121S as apexes. Matches the outer shape from the rear end surface of the rectangular tube 1 to the rear end of the wire barrel 2 to which the electric wire W is crimped, with the upper wall 1U of the rectangular tube 1 of the crimp terminal T facing the left side. Has a stepped structure. A partition wall 15 is interposed between each rear terminal stand element B 121 and the main part of the back block 10 so as to create a gap 14 so as to be sandwiched between the back block 10 and each terminal stand 12. Each partition 15 is integrated with each terminal stand 12 (particularly well shown in FIG. 12B). In addition, between the terminal stands 12, engagement pieces F16 and B16 are arranged in the front-rear direction with the wire guide groove 13 interposed therebetween, and the engagement pieces F16 and B16 on both sides are respectively An electric wire guide groove 13 is defined together with each terminal stand 12 (particularly well shown in FIGS. 10, 11B, and 12B).

  Each front engagement piece F16 engages with an engagement hole 24 (see FIGS. 13, 14B, and 15B) on the front side of the connector housing CH, Are each formed with a hook-shaped engagement claw F161 protruding forward (particularly well shown in FIGS. 10 and 12B).

  On the other hand, each rear engagement piece B16 is engaged with an engagement hole 24 (see FIG. 15B) on the back side of the connector housing CH, and each of the front end portions thereof has an engagement portion B16. A hook-shaped engagement claw B161 is formed to protrude rearward (particularly well shown in FIG. 12B). The engagement claws B161 of the rear engagement pieces B16 face the gaps 14 defined by both the back block 10 and the terminal holding block 11 from between the partition walls 15 respectively. In addition, a slit 17 is formed at a position corresponding to each engagement piece B16 in the main part of the back block 10, and each slit 17 is located above the lower end of the main part. Extending in the direction (especially well shown in FIGS. 12B and 12C). Therefore, each engagement piece B <b> 16 appears to be exposed through each slit 17.

  One end (the right end in the present embodiment) of the wire guide groove 13 is opened, and the other end (the left end in the present embodiment) is closed (in particular, FIG. 10, FIG. 11 (B) and (It is well shown in FIG. 12A). At the position corresponding to each terminal stand 12 of the wire guide groove 13, the bent portion of the wire W (bent angle is approximately 90 degrees) that is crimped to the crimp terminal T mounted along each terminal stand 12. ) Is formed (particularly well shown in FIGS. 11B and 12B). Each of these protrusions 18 is installed so as to be sequentially higher toward the opening of the wire guide groove 13. Specifically, the protrusion 18 corresponding to the left terminal stand 12 is disposed at the lowest position, the protrusion 18 corresponding to the right terminal stand 12 is disposed at the highest position, and the middle position is located at the center. A terminal stand 12 is arranged. In addition, the protrusion 18 corresponding to the terminal stand 12 on the left side and the terminal stand 12 on the right side protrudes into the groove 13 from the inner surface on the back side of the wire guide groove 13, while the protrusion corresponds to the terminal stand 12 in the center. 18 protrudes from the front inner surface of the wire guide groove 13 into the wire guide groove 13. The width dimension of the wire guide groove 13 is set to be substantially the same as the width dimension of the wire W.

[4. Connector housing configuration)
FIG. 13 is a perspective view showing an external configuration of the connector housing according to the present embodiment of the present invention. 14A is a plan view of the connector housing, and FIG. 14B is a front view of the connector housing. 15A is a cross-sectional view taken along line XVA-XVA in FIG. 14A, FIG. 15B is a cross-sectional view taken along line XVB-XVB in FIG. 14A, and FIG. It is sectional drawing which follows the XVC-XVC line | wire of FIG.

  The connector housing CH according to the present embodiment is a molded product made of synthetic resin, and has a plurality of (three in this embodiment) crimp terminals T as shown in FIG. It is configured to fit with the CPA holder H.

  Referring to FIGS. 13 to 14, specifically, the connector housing CH is formed with a thick upper portion, and a plurality (three in the present embodiment) of terminals are accommodated therein. A chamber 20 is formed (particularly well shown in FIG. 15C). A space 21 is formed between the adjacent terminal storage chambers 20, and the terminal storage chambers 20 are insulated and separated from each other by the space 21. Recesses 201L and 8R, which are gradually expanded from the rectangular tube 1 of the crimp terminal T to the left and right outwards of the rectangular tube storage portions of the terminal storage chambers 20, respectively, are recessed 201 that engage with the free ends of the retainers 8L and 8R. (Especially well shown in FIG. 15A). Each of these recesses 201 is disposed on both sides in the width direction of the rectangular tube storage portion of each terminal storage chamber 20.

  On the upper surface of the connector housing CH, a plurality of (three in the present embodiment) pin insertion holes 22 for inserting a partial region of the cluster pin P into the connector housing CH are opened (in particular, (It is well shown in FIG. 13, FIG. 14 (A) and FIG. 15 (C)). Each of these pin insertion holes 22 communicates with the rectangular tube storage portion of each terminal storage chamber 20, and a ring packing 23 made of silicon rubber is fitted in each of the pin insertion holes 22 ( In particular, it is well shown in FIGS. 15A and 15C). The inner diameter of the ring packing 23 is set to be substantially the same as the outer diameter of the cluster pin P.

  Engagement in which the engagement claws F161 and B161 of the engagement pieces F16 and B16 of the CPA holder H are engaged with both the front surface and the back surface of the connector housing CH, respectively, in the region where the gap 21 is defined. A hole 24 is drilled (especially well shown in FIGS. 13, 14B and 15B).

  As shown in FIG. 1, the width dimension of the connector housing CH is the same as the width dimension of the CPA holder H so that both side faces thereof are flush with the both side faces of the CPA holder H when mated with the CPA holder H. It is set to the same size. On one side surface (right side surface in the present embodiment) of the connector housing CH, a boss 25 is formed so as to protrude downward (particularly, FIGS. 13, 14B and 15C). Well shown). As shown in FIG. 1, the boss 25 forms a boundary portion between the inner side and the outer side of the electric wire W of the crimp terminal T held by the CPA holder H when the boss 25 is fitted to the CPA holder H. The width dimension is set to be the same as the width dimension of the wire guide groove 13.

[5. Assembly of assembly
3A is a plan view of the assembly, and FIG. 3B is a front view of the assembly. 4A is a cross-sectional view taken along line IVA-IVA in FIG. 3A, FIG. 4B is a cross-sectional view taken along line IVB-IVB in FIG. 3A, and FIG. It is sectional drawing which follows the IVC-IVC line | wire of FIG. 3 (A). A procedure for assembling the assembly A according to the present embodiment will be mainly described with reference to these drawings and FIG.

[5-1. Wire crimping)
When the assembly A is assembled, first, one end of the electric wire W is crimped to the wire barrel 2 of the crimp terminal T. Specifically, one end of the electric wire W is set in the wire barrel 2, and in this state, the wire barrel 2 is caulked by a crimper and an anvil of a terminal crimping device (not shown).

[5-2. Attaching the crimp terminal to the CPA holder]
When the step of crimping the wire W to the wire barrel 2 is completed, the crimp terminal T with the wire crimped is attached to the CPA holder H as shown in FIG. Specifically, first, using a required jig, the crimping side of the crimped electric wire W of the wire barrel 2 of the crimping terminal T is set to the right with respect to the base B (extension line of the bottom wall 1B of the rectangular tube 1). The direction is bent approximately 90 degrees. Thereafter, the crimp terminal T is mounted on the terminal stand 12 of the CPA holder H with the rectangular tube 1 facing upward. Specifically, as shown in FIG. 4C, the crimp terminal T is fitted into the terminal stand 12 and the bent wire W is fitted into the wire guide groove 13 while the bent portion is hooked on the protrusion 18. At this time, as shown in FIG. 2, the engagement notches 6L and 6R of the rectangular cylinder 1 are locked to the stabilizers F121S and B121S of the terminal stand elements F121 and B121, and as a result, the crimping terminal T is connected to the stabilizers F121S and B121S. The terminal stand elements F121 and B121 including the stand are placed in a state along the stepped shape. On the other hand, the electric wire W is drawn from the opening of the electric wire guide groove 13 to the right outside of the CPA holder H.

[5-3. Fitting between CPA holder and connector housing]
When the holding (holding) process of the crimp terminal T to the CPA holder H is completed, the connector is arranged so that the crimp terminal T carried on the CPA holder H is accommodated in the terminal accommodating chamber 20 as shown in FIG. The housing CH is fitted into the CPA holder H. At this time, the retainers 8L and 8R expanded from the rectangular tube 1 of the crimp terminal T come into contact with the step portion in front of the rectangular tube housing portion of the terminal housing chamber 20, and the retainers 8L and 8R are elastically deformed inward by the contact force. To do. Thereafter, when the pin insertion side end portion of the rectangular tube 1 reaches the upper end of the rectangular tube housing portion, the retainers 8L and 8R are released from the contact force, and the retainers 8L and 8R are elastically restored. As a result, as shown in FIG. 4 (A), the free ends of the retainers 8L and 8R are engaged with the recesses 201 of the rectangular tube storage portion. On the other hand, the engagement pieces F16 and B16 of the CPA holder H enter into the gap 21 formed between the adjacent terminal accommodating chambers 20, and the engagement claws F161 and B161 define the gap 21. It contacts the outer surface of the terminal accommodating chamber 20. Then, the engagement pieces F16 and B16 are elastically deformed in a direction approaching each other by the contact force. When the crimp terminal T is accommodated in the terminal accommodating chamber 20, the engagement pieces F16 and B16 are elastically restored by being released from the contact force, and as shown in FIGS. 3 (B) and 4 (B), The engaging claws F161 and B161 respectively engage with the engaging holes 24 on both the front side and the back side of the connector housing CH. Thereby, the fitting of both the CPA holder H and the connector housing CH is established. At this time, as shown in FIG. 4C, the boundary between the inner and outer sides of the wire W crimped to the crimp terminal T is brought into close contact with the wire guide groove 13 by the pressing force of the boss 25 of the connector housing CH. .

  In the process of fitting, as shown by a one-dot chain line in FIG. 16, if there is a fitting blur of the connector housing CH in the “+ D1” direction with respect to the predetermined line L1, the right side wall of the rectangular tube 1 in the crimp terminal T The second chamfered portion 5R on the side (that is, the chamfered portion facing rightward) intersects the inner surface on the right side of the rectangular tube housing portion of the terminal housing chamber 20 and contacts the inner surface of the rectangular tube housing portion. Therefore, the fitting shake of the connector housing CH (that is, the shake toward the left side wall) is corrected to the predetermined line L1, and the rectangular cylinder 1 is smoothly fitted into the rectangular cylinder accommodating portion of the terminal accommodating chamber 20. As a result, as shown by a solid line in FIG. 16, the crimp terminal T is accommodated as designed in the terminal accommodating chamber 20 of the connector housing CH.

  On the contrary, as shown by a two-dot chain line in FIG. 16, when there is a fitting blur of the connector housing CH in the “−D1” direction with respect to the predetermined line L1, the left side wall side of the rectangular tube 1 in the crimp terminal T The second chamfered portion 5 </ b> L (i.e., the left outward facing chamfered portion) intersects the inner surface on the left side of the rectangular tube accommodating portion of the terminal accommodating chamber 20 and comes into contact with the inner surface of the rectangular tube accommodating portion. Therefore, the fitting shake of the connector housing CH (that is, the shake to the right side wall) is corrected to the predetermined line L1, and the rectangular cylinder 1 is smoothly fitted into the rectangular cylinder accommodating portion of the terminal accommodating chamber 20. As a result, as shown by a solid line in FIG. 16, the crimp terminal T is accommodated as designed in the terminal accommodating chamber 20 of the connector housing CH.

[5-4. Inserting cluster pins into crimp terminals)
When the fitting process of the connector housing CH to the CPA holder H is completed, the cluster pins P are inserted into the rectangular tube 1 of the crimp terminal T from the pin insertion holes 22 of the connector housing CH, as shown in FIG. At this time, as shown in FIG. 4C, the cluster pin P is urged toward the upper wall 1U of the rectangular cylinder 1 by the lance 7 in the rectangular cylinder 1 of the crimp terminal T. In other words, the urging force of the lance 7 positions the cluster pins P in the rectangular cylinder 1 with respect to the bottom wall 1B and the top wall 1U (that is, the vertical direction).

  In the insertion process, as shown by the one-dot chain line in FIG. 17, when the cluster pin P is shaken in the “+ D2” direction with respect to the predetermined line L2, the outer peripheral surface of the cluster pin P is attached to the lance 7. The force is inevitably guided to the first chamfered portion 4L on the left side wall side of the rectangular tube 1 in the crimp terminal T (that is, the left inward chamfered portion), and the first chamfered portion 4L is the outer periphery of the cluster pin P. It intersects the surface and comes into contact with the outer peripheral surface of the cluster pin P. Therefore, the insertion blur of the cluster pin P (that is, the blur toward the left side wall) is corrected to the predetermined line L1, and the cluster pin P is smoothly guided into the rectangular tube 1. As a result, as indicated by a solid line in FIG. 17, the cluster pin P is inserted into the rectangular tube 1 of the crimp terminal T as designed. In addition, the first chamfered portion 4L is located on the back side of the cutout 3L of the left side wall 1L. Therefore, combined with the correction action of the first chamfered portion 4L, the insertion blur of the cluster pin P is absorbed by the notch 3L.

  On the contrary, as shown by the two-dot chain line in FIG. 17, when the cluster pin P is shaken in the “−D2” direction with respect to the predetermined line L2, the outer peripheral surface of the cluster pin P is attached to the lance 7. The force is inevitably guided to the first chamfered portion 4R on the right side wall side of the rectangular tube 1 in the crimp terminal T (that is, the chamfered portion facing rightward), and the first chamfered portion 4R is the outer periphery of the cluster pin P. It intersects the surface and comes into contact with the outer peripheral surface of the cluster pin P. Therefore, the insertion blur of the cluster pin P (that is, the blur toward the right side wall) is corrected to the predetermined line L1, and the cluster pin P is smoothly guided into the rectangular tube 1. As a result, as indicated by a solid line in FIG. 17, the cluster pin P is inserted into the rectangular tube 1 of the crimp terminal T as designed. In addition, the first chamfered portion 4R is located on the back side of the cutout 3R of the right side wall 1R. Therefore, coupled with the correction action of the first chamfered portion 4R, the insertion blur of the cluster pin P is absorbed by the notch 3R.

[6. (Action / Effect)
According to the present embodiment, the following operations and effects are mainly achieved.

  (1) A surface that intersects with the inner surface of the terminal housing chamber 20 of the connector housing CH over the entire region of the pin insertion side end of both the left side wall 1L and the right side wall 1R facing each other of the rectangular cylinder 1 as in the prior art, Two chamfered portions that gradually incline toward both the inside and the outside of the rectangular tube 1 are not provided on both surfaces of the surface that intersects the outer peripheral surface of the cluster pin P, respectively. That is, notches 3L and 3R are provided at the pin insertion side end of the rectangular cylinder 1, and the back side of the notches 3L and 3R and when the cluster pin P is inserted, First chamfered portions 4L and 4R that gradually incline toward the inner side of the rectangular cylinder 1 are provided on the surface that intersects the outer peripheral surface, and is continuous with the notch line on the bottom wall side of the notches 3L and 3R. The surface of the rectangular tube 1 on the side where the pin is inserted is gradually inclined toward the outside of the rectangular tube 1 at the surface that intersects the inner surface of the terminal housing chamber 20 when the connector housing CH is inserted into the terminal housing chamber 20. Second chamfered portions 5L and 5R are provided. Accordingly, when the crimp terminal T is accommodated in the terminal housing chamber 20 of the connector housing CH from the rectangular tube side and there is a fitting blur between the crimp terminal T and the connector housing CH, the second chamfered portions 5L and 5R are formed. The rectangular cylinder 1 fits smoothly into the terminal accommodating chamber 20 by crossing the inner surface of the terminal accommodating chamber 20 and coming into contact with the inner surface of the terminal accommodating chamber 20. On the other hand, when the cluster pin P is inserted into the rectangular tube 1 from the pin insertion hole 22 of the connector housing CH and the cluster pin P is shaken with respect to the crimping terminal T, the first chamfered portions 4L and 4R become the cluster pin P. The cluster pins P are smoothly guided into the rectangular cylinder 1 by crossing the outer peripheral surfaces of the cluster pins P and coming into contact with the outer peripheral surfaces of the cluster pins P. Therefore, both the fitting with the connector housing CH and the insertion of the cluster pin P can be performed easily and reliably without increasing the thickness of the rectangular tube 1. As a result, the crimp terminal T is reduced in weight and thickness. In addition, when the cluster pin P is inserted into the rectangular cylinder 1, the movement of the cluster pin P on the left side wall or the right side wall is caused in the depth direction of the pin insertion side end of the rectangular cylinder 1. Is absorbed by the cutouts 3L and 3R. Along with this, the outer peripheral surface of the cluster pin P reliably abuts on the first chamfered portions 4L and 4R. As a result, the insertion of the pin into the rectangular tube 1 becomes easier and more accurate.

  (2) Both wings W1 and W2 are directed toward the base so that the free end of the second wing W2 overlaps the free end of the first wing W1 and a rectangular space for pin insertion is defined. The rectangular tube 1 is formed by bending the plate. At this time, the wings W1 and W2 are engaged with each other so as to restrict the other wing W1 from releasing the overlap. In other words, in a state where the second wing W2 overlaps the first wing W1, both wings W1 and W2 are hooked in a hook shape. Therefore, both wings W1, W2 prevent the springback of the other wing.

  (3) The urging force of the lance 7 positions the cluster pin P with respect to both the bottom wall 1B and the top wall 1U facing each other in the rectangular tube 1 (in other words, the vertical direction). As a result, when a shake occurs when the cluster pin P is inserted, the outer peripheral surface of the cluster pin P is guided to inevitably come into contact with the first chamfered portions 4L and 4R. As a result, the insertion of the cluster pin P into the rectangular cylinder 1 becomes easier and the positioning accuracy is improved.

  (4) The lance 7 is cantilevered from the front side in the insertion direction D of the cluster pin P, the folded end 7A whose free end contacts the cluster pin P, and the back of the insertion direction D of the cluster pin P It includes a cut-and-raised piece 7B which is cantilevered from the side and whose free end is in contact with the free end of the folded piece 7A from below. In other words, the lance 7 is a leaf spring (that is, a folded piece) with the front side in the pin insertion direction as a fulcrum with respect to the free end portion of the leaf spring (that is, the cut-and-raised piece 7B) having the back side in the pin insertion direction as a fulcrum. 7A) has a so-called anti-stress over structure in which the free ends are overlapped. As a result, the urging force and strength of the lance 7 are increased, although the thickness of the rectangular tube 1 is reduced. Therefore, the lance 7 increases the accuracy of guiding the outer peripheral surface of the cluster pin P to the first chamfered portions 4L and 4R. As a result, the cluster pin P can be inserted into the rectangular cylinder 1 more easily, and the positioning accuracy is further improved.

  (5) The assembly A uses the crimp terminal T having the above various specific matters. As a result, the assembly A is reduced in weight and thickness. In addition, after the crimped terminal T with the wire crimped is mounted on the terminal stand 12 of the CPA holder H, the connector housing CH and the cluster pin P are fitted and inserted into the partial assembly, respectively. Therefore, in a state where the crimp terminal T, the CPA holder H, the connector housing CH, and the cluster pin P are organically coupled so as to perform a specific function, the crimp terminal T is not displaced due to vibration or impact. Absent. As a result, the assembly A is useful as a connector for an electric compressor.

  The present invention is not limited to the above embodiment. For example, even if the first chamfered portions 4L and 4R are formed without forming the notches 3L and 3R, the object of the present invention can be sufficiently achieved. Further, the second chamfered portions 5L and 5R may be formed continuously from both the bottom wall side and the top wall side notch lines of the notches 3L and 3R. Further, the developed state of the crimp terminal T may be formed by etching. Needless to say, the number of crimp terminals T and cluster pins P incorporated in the assembly A is arbitrary as long as it is two or more. It goes without saying that various design changes and modifications within the scope of the claims of the present invention can be made.

  The present invention relates to a terminal applied to an electric compressor connector or the like, and an assembly using the terminal. Cutouts 3L and 3R are provided at the pin insertion side ends of the left side wall 1L and the right side wall 1R of the rectangular tube 1 in the depth direction. First chamfered portions 4L and 4R that are gradually inclined inward toward the inside of the rectangular tube 1 can be provided on the inner side of the notches 3L and 3R and intersecting the outer peripheral surface of the pin when the pin is inserted. On the other hand, it is a pin insertion side end portion of the left side wall 1L and the right side wall 1R of the rectangular cylinder 1 that is continuous with the notch line on the bottom wall side of the notches 3L and 3R, and when the housing is inserted into the terminal accommodating chamber, By providing the second chamfered portions 5L and 5R that gradually incline toward the outside of the rectangular tube 1 on the surface that intersects the inner surface of the terminal accommodating chamber, the rectangular tube 1 can be fitted to the housing without increasing the thickness. And connection metal fittings can be easily and accurately inserted.

The perspective view which shows the external appearance structure of the assembly which concerns on embodiment of this invention. The exploded perspective view of an assembly. (A) is a top view of an assembly, (B) is a front view of an assembly. 3A is a cross-sectional view taken along line IVA-IVA in FIG. 3A, FIG. 3B is a cross-sectional view taken along line IVB-IVB in FIG. 3A, and FIG. Sectional drawing which follows an IVC line. The perspective view which shows the external appearance structure of the crimp terminal which concerns on embodiment of this invention. The development view of the crimp terminal before bending. It is the figure which looked at the crimp terminal from five directions, (A) is a top view, (B) is a bottom view, (C) is a front view seen from the pin insertion direction, (D) is a right side view, (E ) Is a left side view. The expanded sectional view which follows the VIII-VIII line of Drawing 7 (A). The expanded sectional view which follows the IX-IX line of Drawing 7 (D). The perspective view which shows the external appearance structure of the CPA holder which concerns on embodiment of this invention. (A) is a front view of a CPA holder, (B) is a right side view of the CPA holder. (A) is a left side view of the CPA holder, (B) is a cross-sectional view taken along line XIIB-XIIB in FIG. 11 (A), and (C) is a rear view of the CPA holder. The perspective view which shows the external appearance structure of the connector housing which concerns on this Embodiment of this invention. (A) is a top view of a connector housing, (B) is a front view of a connector housing. 14A is a cross-sectional view taken along line XVA-XVA in FIG. 14A, FIG. 14B is a cross-sectional view taken along line XVB-XVB in FIG. 14A, and FIG. 14C is XVC- in FIG. Sectional drawing which follows a XVC line. The figure which shows schematically the correction mechanism with respect to the connector housing of the 2nd chamfer part of a crimp terminal. The figure which shows schematically the correction mechanism with respect to the cluster pin of the 1st chamfer part of a crimp terminal.

Explanation of symbols

A Assembly W Electric wire T Crimp terminal H CPA holder CH Connector housing P Cluster pin D Pin insertion direction 1 Rectangular cylinder 1B Bottom wall 1L Left side wall 1R Right side wall 1U Top wall 2 Wire barrel 3L, 3R Notch 4L, 4R First chamfer Part 5L, 5R Second chamfered part 7 Lance 7A Folded piece 7B Cut and raised piece B Base B2 Extra length W1 First wing W2 Second wing 12 Terminal stand 20 Terminal accommodating chamber 22 Pin insertion hole

Claims (6)

A rectangular tube in which a predetermined region of a connection fitting having an outer peripheral surface presenting a circumferential shape is inserted, and a wire that is arranged on the back side of the rectangular tube in relation to the insertion direction of the connection fitting, and the wire is crimped With a barrel,
It is accommodated in the terminal accommodating chamber of the housing from the rectangular cylinder side,
Furthermore, the connection fitting is inserted into the rectangular tube from the connection fitting insertion hole communicating with the rectangular tube housing portion of the terminal accommodating chamber of the housing,
At the end of the connection fitting insertion side of both the first wall and the second wall of the rectangular tube opposite to each other, the inner surface of the rectangular tube intersects with the outer surface of the connection fitting when the connection fitting is inserted. A first chamfered portion formed so as to be gradually inclined toward the
Except for the first chamfered portion, at the connecting metal insertion side end portions of the first wall and the second wall, the surface intersecting with the inner surface of the terminal accommodating chamber when the housing is inserted into the terminal accommodating chamber, And a second chamfered portion formed so as to be gradually inclined toward the outside of the rectangular tube. A rectangular tube in which a predetermined region of the connection fitting having an outer peripheral surface presenting a circumferential shape is inserted, and a rear side of the rectangular tube in relation to the insertion direction of the connection fitting, and the electric wire is crimped. With a wire barrel,
It is accommodated in the terminal accommodating chamber of the housing from the rectangular cylinder side,
Furthermore, the connection fitting is inserted into the rectangular tube from the connection fitting insertion hole communicating with the rectangular tube housing portion of the terminal accommodating chamber of the housing,
It is formed toward the depth direction of the connection fitting insertion side end of both the first wall and the second wall of the rectangular cylinder facing each other, and the first of the connection fitting is inserted when the connection fitting is inserted. A notch for absorbing insertion blur on the wall or second wall side;
A first chamfered portion which is formed on the back side of these notches and which is gradually inclined inward toward the inside of the rectangular tube on a surface which intersects with an outer peripheral surface of the connection fitting when the connection fitting is inserted. When,
A connection metal fitting side end of the first wall and the second wall, which is continuous with the notch, on a surface that intersects the inner surface of the terminal accommodating chamber when the housing is fitted into the terminal accommodating chamber. And a second chamfered portion formed so as to be gradually inclined toward the outside of the rectangular tube. In the expanded state, the rectangular cylinder is provided integrally with the longitudinal base and the longitudinal direction of the base, and the first wing and the second wing extend in a direction intersecting the longitudinal direction. A free end of one of the first wing and the second wing is overlapped with a free end of the other wing, and a rectangular space for inserting a fitting is defined. The wings are bent toward the base side,
3. The terminal according to claim 1, wherein the two wings are engaged with each other so as to restrict the other wing from releasing the overlap.   One of the third wall and the fourth wall of the rectangular cylinder facing each other in the rectangular cylinder when the connecting fitting is inserted and is provided so as to rise in the rectangular cylinder The terminal according to claim 1, further comprising a lance that is locked by elastically urging the connection fitting toward the terminal. The above lance is
The extra length portion of the base extending from the rectangular cylinder forming element toward the anti-insertion direction side of the connection fitting is along the insertion direction of the connection fitting with the extra length portion of the base as a fulcrum. A folded piece that is folded at a predetermined angle with respect to
A partial region of the base, which is the other wall of the third wall and the fourth wall facing each other of the rectangular cylinder and the side opposite to the insertion direction of the connection fitting is a free end, The wire barrel forming element side as a fulcrum, including a cut-and-raised piece that is cut and raised toward the folded piece and at a predetermined angle with respect to the base,
The free end of the folded piece is substantially flush with the notch line on the base side of the notch,
The terminal according to claim 4, wherein the free end portion of the cut and raised piece is in contact with the lower surface of the free end portion of the folded piece. An assembly using the terminal according to any one of claims 1 to 5,
Including a holder in which a terminal stand to which the terminal is mounted in a state where the electric wire is crimped to the wire barrel of the terminal is formed;
The rectangular tube of the terminal is directed toward the terminal accommodating chamber side of the housing, and the terminal is mounted in a state along the terminal stand of the holder,
In this state, the holder and the housing are fitted so that the terminal is accommodated from the rectangular cylinder side in the terminal accommodating chamber of the housing,
Further, the assembly is characterized in that the connection fitting is inserted into the rectangular tube of the terminal from the connection fitting insertion hole of the housing.

Images