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JP2005055468A - Image forming apparatus - Google Patents

Image forming apparatus Download PDF

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Publication number
JP2005055468A
JP2005055468A JP2003205595A JP2003205595A JP2005055468A JP 2005055468 A JP2005055468 A JP 2005055468A JP 2003205595 A JP2003205595 A JP 2003205595A JP 2003205595 A JP2003205595 A JP 2003205595A JP 2005055468 A JP2005055468 A JP 2005055468A
Authority
JP
Japan
Prior art keywords
toner
image forming
forming apparatus
peak
fine powder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
JP2003205595A
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Japanese (ja)
Inventor
Suefumi Mimura
季文 三村
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toshiba Corp
Toshiba TEC Corp
Original Assignee
Toshiba Corp
Toshiba TEC Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Priority to JP2003205595A priority Critical patent/JP2005055468A/en
Publication of JP2005055468A publication Critical patent/JP2005055468A/en
Abandoned legal-status Critical Current

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Abstract

<P>PROBLEM TO BE SOLVED: To provide an image forming apparatus that efficiently hinders the occurrence of fine powder of toner, thereby preventing fog and scattering of toner. <P>SOLUTION: The image forming apparatus includes: a control means 2 which applies AC voltage with overlapped DC voltage to a developer carrier 141 and varies the voltage (Vp-p) between the peeks of the AC component; a pixel count means 22 which counts printed pixels; and a developer carrier rotating time count means 23 which counts the rotating time of the developer carrier 141. The amount of fine powder of toner in a development device 14 is estimated on the basis of the information transmitted from the pixel count means 22 or/and the developer carrier rotating time count means 23 per a predetermined number of prints. Before the amount of the fine powder of toner exceeds a predetermined value, the voltage (Vp-p) between the peaks is increased to decrease the amount of the fine powder of toner in developer 142. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、レーザープリンタ、電子写真式複写機等の電子写真方式を採用した画像形成装置、特には、カブリ、トナー飛散等を防止して、画像品質を向上させた画像形成装置に関する。
【0002】
【従来の技術】
従来、電子写真方式を採用した画像形成装置の現像方式としては、トナーとキャリア粒子とより構成される現像剤を使用する二成分現像方式と、磁性トナー又は非磁性トナーを使用する一成分現像方式とが知られている。何れの方式においても、用紙上に転写され、消費された量と略同量のトナーを、所定周期で現像装置内又は現像ローラ上に補給、搬送する手段を有している。
【0003】
ここで、印字率が低い画像を印字する頻度が高い場合、又、小サイズの用紙に印字することが多いとか、1回の印字動作で1〜数枚の用紙に印字することが多い等の間欠度合が低い形態で印字する頻度が高い場合には、現像装置内又は現像ローラ上に存在するトナー中には、感光体に転移せず、用紙に転写されないで、現像装置内又は現像ローラ上に残存し続けるトナーが増加してくる。
かかる残存トナーは、現像装置内又は現像ローラ上において長期間に亘って攪拌、搬送され、過大なストレスを受けるために、粉砕されて微粉体化すると共に、過剰に摩擦されて高帯電化する。そして、二成分現像方式にあっては、補給されてきたトナーとキャリア粒子とが摩擦帯電するのを阻害し、一成分現像方式にあっては、高帯電化したトナー微粉が現像ローラ上に付着し、補給されてきたトナーと現像ローラとが摩擦帯電するのを阻害し、カブリ、トナー飛散を引き起こす原因となっていた。
【0004】
上記のようなカブリ、トナー飛散を解決する方法として、感光体上の非印字領域に潜像を形成し、その潜像を現像することによって、現像ローラ上に存在するトナーを消費させ、トナー微粉の発生を抑制する方法が提案されている(特許文献1参照。)。
【0005】
【特許文献1】
特開平06−332301号公報
【0006】
【発明が解決しようとする課題】
しかし、上記方法にあっては、現像ローラの起動、停止時又は用紙搬送間隔時といった非通常印字時においても、感光体上にトナーを転移させることになるため、それだけ余分にトナーが消費されることになる。よって、用紙上に付着するトナー量に比して、実際に消費されるトナー量の方が遥かに多く、すなわち、無駄に消費されるトナー量が多く、ランニングコストが高くなると共に、トナーカートリッジの交換回数も増えて、煩わしい交換作業が多くなる、という問題があった。
【0007】
又、特に一成分現像方式に多く見られるのであるが、トナーリサイクルシステムを有していない画像形成装置にあっては、廃棄トナーボックスが通常よりも早期に満杯になり、廃棄トナーボックスの交換回数が増えて、やはり、煩わしい交換作業が多くなる、という問題があった。
【0008】
さらに、画像形成装置本体に関しても、用紙に転写した後に感光体上に残存するトナー量は、通常の場合に感光体上に残存するトナー量に比して、極端に多くなるために、クリーニング装置の寿命が短期になったり、画像形成装置本体が汚染され易くなる、という問題もあった。
【0009】
本発明は、かかる従来の問題点に鑑みて為されたものであって、その目的とするところは、無駄に消費されるトナー量を極力少なくして、ランニングコストを高くすることなく、トナーカートリッジ、廃棄トナーボックスの交換作業の回数を増やすことなく、又、クリーニング装置の寿命を短期化したり、画像形成装置本体を容易に汚染することもなく、効率的にトナー微粉の発生を抑制することができて、カブリ、トナー飛散を防止することができる画像形成装置を提供することにある。
【0010】
【課題を解決するための手段】
上記目的を達成するために、本発明は、現像剤担持体に直流を重畳した交流電圧を印加し、その交流成分のピーク間電圧(Vp−p)を可変する制御手段を備えた画像形成装置において、現像装置内のトナー微粉量を推定して、前記ピーク間電圧(Vp−p)を可変制御することを特徴とするものである。
【0011】
本発明は、又、現像剤担持体に直流を重畳した交流電圧を印加し、その交流成分のピーク間電圧(Vp−p)を可変する制御手段と、印字した画素をカウントする画素カウント手段と、現像剤担持体の回転時間をカウントする現像剤担持体回転時間カウント手段と、を備えた画像形成装置において、所定印字枚数毎の前記画素カウント手段及び現像剤担持体回転時間カウント手段からの情報に基づき、現像装置内のトナー微粉量を推定して、前記ピーク間電圧(Vp−p)を可変制御することを特徴とするものである。
【0012】
ここで、前記画像形成装置は、前記画素カウント手段又は前記現像剤担持体回転時間カウント手段の何れか一方のみを備えたものであってもよい。
【0013】
【発明の実施の形態】
以下、本発明の画像形成装置の実施形態について、図面を参照して具体的に説明する。
図1は、本発明の画像形成装置の概略構成図であり、図2は、図1の画像形成装置による現像バイアス電圧制御方法を示すフローチャートであり、図3は、現像剤中のトナー微粉量(重量%)とカブリレベルとの関係を示すグラフであり、図4は、現像バイアス電圧の交流成分のピーク間電圧(Vp−p)と現像剤中のトナー微粉量(重量%)との関係を示すグラフである。
【0014】
本発明の画像形成装置1は、図1に示すように、帯電装置11、感光体12、露光装置13、現像ローラ141を具備し、現像剤142を収容した現像装置14、現像バイアス電源15、転写剥離装置16、クリーニング装置17、及び除電装置18等から構成されている。
【0015】
又、画像形成装置1は、印字した用紙の枚数をカウントする印字枚数カウント手段21、印字した画素をカウントする画素カウント手段22、現像ローラ141の回転時間をカウントする現像剤担持体回転時間カウント手段23、及びこれらカウント手段からの情報に基づいて、現像装置14内に収容されている現像剤142中のトナー微粉量を推定し、現像バイアス電圧の交流成分のピーク間電圧(Vp−p)を制御する現像バイアス電圧制御装置2を有している。
【0016】
先ず、画像形成装置1において、種々のトナー微粉量を有する現像剤142を現像装置14内に収容し、用紙に所定画像を印字して、その用紙上のカブリの程度を観察するとともに、反射率を測定した。ここにいうトナー微粉とは、粒径が5μm以下のトナー粒子をいう。
現像剤中のトナー微粉量(重量%)とカブリレベルとの関係は、図3に示す通りであった。ここで、カブリレベルとは、フォトボルト計によって測定した印字前と印字後の用紙上の反射率の差(%)を無次元化したものである。
通常、カブリレベルが2を超えると、カブリとして肉眼で認知されるため、図3からすれば、現像剤中のトナー微粉量(重量%)は、25%以下にすることが望ましいことが理解できる。
【0017】
次に、画像形成装置1において、所定現像バイアス電圧の交流成分のピーク間電圧(Vp−p)を現像ローラ141に印加し、所定枚数の用紙に所定画像を印字した後に、現像剤中のトナー微粉量(重量%)を測定した。ここで、ピーク間電圧(Vp−p)は、交流成分の+側のピーク電圧値と−側のピーク電圧値の各絶対値を加算した値である。
現像バイアス電圧の交流成分のピーク間電圧(Vp−p)と現像剤中のトナー微粉量(重量%)との関係は、図4に示す通りであった。
図4から容易に、ピーク間電圧(Vp−p)が高いほど、現像剤中のトナー微粉量(重量%)は、選択現象によって減少することが理解される。
【0018】
以上の考察から、本発明では、印字率及び現像剤担持体回転時間によるトナー微粉量の増加を、予めデータとして制御装置2内に格納しておき、画素カウント手段22及び現像剤担持体回転時間カウント手段23の一方又は両方からの情報に基づき、現像剤142中のトナー微粉量を推定し、トナー微粉量が所定値を超えてカブリレベルが急激に高くなる前に、ピーク間電圧(Vp−p)を高くして、トナー微粉を感光体12へと放出し、現像剤142中のトナー微粉量を減少させて、カブリ、トナー飛散の発生を抑制するようにした。
【0019】
次に、本発明の実施例について、比較例と対比しながら説明する。
【0020】
[比較例]
図1に示す画像形成装置1を使用し、帯電装置11によって像担持体である感光体12を帯電させ、感光体12の表面電位を−700Vに設定した。又、現像剤担持体である現像ローラ141に、直流成分を−500V、交流成分の通常印字時のピーク間電圧を1.5kV、周波数を6kHzに設定した現像バイアス電圧を印加した。
尚、初期状態において、現像剤142中の5μm以下のトナー微粉量は15%であった。
【0021】
上記条件下において、用紙上の印字率を2%に設定し、印字動作毎に1枚の用紙に印字する形態として、2,000枚印字した後に、用紙上のカブリレベル、現像剤142中のトナー微粉量を測定した。その結果を表1に示す。
又、通常の使用状態と想定される、用紙上の印字率を8%に設定し、印字動作毎に5枚の用紙に印字する形態として、2,000枚印字した場合についても、表1に併せて示す。
【0022】
【表1】

Figure 2005055468
【0023】
表1から解かる通り、印字率を2%に設定し、印字動作毎に1枚の用紙に印字するようにした場合には、上述したように、現像剤中においてトナーの入れ替わりが少なく、現像ローラ141の回転時間も長くなるため、現像装置14内でトナーは過剰なストレスを受けて、現像剤142中のトナー微粉量が増加し、結果としてカブリレベルが高くなっている。
一方、印字率を8%に設定し、印字動作毎に5枚の用紙に印字するようにした場合には、現像剤中においてトナーの入れ替わりが多く、現像ローラ141の回転時間も短くなるため、現像剤142中のトナー微粉量がそれほど増加せず、結果としてカブリレベルも低く留まっている。
【0024】
[実施例]
上記比較例における結果を鑑みて、印字率を2%に設定し、印字動作毎に1枚の用紙に印字する場合について、本発明を適用した。
【0025】
図1に示す画像形成装置1を使用し、印字率及び現像剤担持体回転時間によるトナー微粉量の増加を、予めデータとして制御装置2に格納しておき、画素カウント手段22及び現像剤担持体回転時間カウント手段からの情報に基づき、現像剤142中のトナー微粉量を推定し、トナー微粉量が25%を超える以前に、ピーク間電圧(Vp−p)を1.5kVから2.0kVに高くして、現像剤142中のトナー微粉量を減少させるようにした。ピーク間電圧(Vp−p)の制御手順は図2に示す通りである。
尚、ピーク間電圧(Vp−p)を高くした時、トナー微粉は感光体12上に転移、付着し、一部は用紙上に転写されることになるが、トナー微粉の粒径は小さく、カブリとして認識され難いため、特に問題は生じない。
【0026】
上記の如くピーク間電圧(Vp−p)を可変制御して、2,000枚印字した後に、用紙上のカブリレベル、現像剤142中のトナー微粉量を測定した結果を表2に示す。
【0027】
【表2】
Figure 2005055468
【0028】
表2から解かる通り、印字率を2%に設定し、印字動作毎に1枚の用紙に印字した場合であっても、本発明によれば、2,000枚印字した後もカブリレベルは2以下に低く留まっている。又、画像形成装置本体内において、トナー飛散もあまり見られなかった。
【0029】
尚、ピーク間電圧(Vp−p)の可変制御を効率的に実行するためには、所定枚数印字する毎に、例えば、100枚印字する毎に、画素カウント手段22又は現像剤担持体回転時間カウント手段23から情報を取得するのが好ましい。
又、画素カウント手段22、現像剤担持体回転時間カウント手段23の一方のみを採用してもよく、双方ともに採用してもよい。
【0030】
【発明の効果】
以上の如く、本発明の画像形成装置によれば、印字率が低い画像を印字する頻度が高い場合、間欠度合が低い形態で印字する頻度が高い場合にあっても、効率的に現像剤中におけるトナー微粉の発生を抑制することができ、カブリ、トナー飛散を防止することができる。
【0031】
又、感光体上の非印字領域に形成した潜像を現像する方法に比して、無駄に消費されるトナー量は少ないから、ランニングコストが高くなることはなく、又、トナーカートリッジ、廃棄トナーボックスの交換作業の回数も増えることはないから、煩わしい交換作業を頻繁に行う必要もない。
【0032】
さらに、用紙に転写した後に感光体上に残存するトナー量は少ないから、クリーニング装置の寿命が短期になったり、画像形成装置本体が汚染され易くなる、という問題も生じない。
【図面の簡単な説明】
【図1】本発明の画像形成装置の概略構成図である。
【図2】図1の画像形成装置による現像バイアス電圧制御方法を示すフローチャートである。
【図3】現像剤中のトナー微粉量(重量%)とカブリレベルとの関係を示すグラフである。
【図4】現像バイアス電圧の交流成分のピーク間電圧(Vp−p)と現像剤中のトナー微粉量(重量%)との関係を示すグラフである。
【符号の説明】
1 画像形成装置
11 帯電装置
12 感光体
13 露光装置
14 現像装置
141 現像ローラ
142 現像剤
15 現像バイアス電源
16 転写剥離装置
17 クリーニング装置
18 除電装置
2 制御装置
21 印字枚数カウント手段
22 画素カウント手段
23 現像剤担持体回転時間カウント手段[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an image forming apparatus that employs an electrophotographic system such as a laser printer or an electrophotographic copying machine, and more particularly to an image forming apparatus that improves image quality by preventing fogging, toner scattering, and the like.
[0002]
[Prior art]
Conventionally, as a developing method of an image forming apparatus adopting an electrophotographic method, a two-component developing method using a developer composed of toner and carrier particles, and a one-component developing method using a magnetic toner or a non-magnetic toner Is known. In any of the systems, there is a means for supplying and transporting toner that is transferred onto the paper and substantially the same as the consumed amount in the developing device or on the developing roller in a predetermined cycle.
[0003]
Here, when the frequency of printing an image with a low printing rate is high, printing is often performed on small-size paper, or printing is often performed on one to several sheets in one printing operation. If the frequency of printing with a low intermittent degree is high, the toner present in the developing device or on the developing roller does not transfer to the photosensitive member and is not transferred to the paper, but in the developing device or on the developing roller. The toner that remains in the toner increases.
Such residual toner is agitated and conveyed over a long period in the developing device or on the developing roller, and is subjected to excessive stress, so that it is pulverized and pulverized, and excessively rubbed to be highly charged. In the two-component development method, the replenished toner and carrier particles are prevented from being frictionally charged. In the one-component development method, highly charged toner fine particles adhere to the developing roller. In addition, the replenished toner and the developing roller are prevented from being frictionally charged, causing fog and toner scattering.
[0004]
As a method for solving the above-mentioned fog and toner scattering, a latent image is formed in a non-printing area on the photosensitive member, and the latent image is developed to consume the toner existing on the developing roller, thereby generating a fine toner powder. There has been proposed a method for suppressing the occurrence of (see Patent Document 1).
[0005]
[Patent Document 1]
Japanese Patent Laid-Open No. 06-333201
[Problems to be solved by the invention]
However, in the above method, toner is transferred onto the photosensitive member even during non-normal printing such as when the developing roller is started or stopped, or at the paper conveyance interval, so that extra toner is consumed. It will be. Therefore, the amount of toner actually consumed is much larger than the amount of toner adhering to the paper, that is, the amount of toner that is wasted is increased, the running cost is increased, and the toner cartridge There was a problem that the number of exchanges increased, and the cumbersome exchange work increased.
[0007]
Also, especially in the one-component development system, in an image forming apparatus that does not have a toner recycling system, the waste toner box becomes full earlier than usual, and the number of times the waste toner box is replaced. After all, there was a problem that the troublesome exchange work increased.
[0008]
Further, with respect to the image forming apparatus main body, the amount of toner remaining on the photoconductor after being transferred to the paper is extremely larger than the amount of toner remaining on the photoconductor in a normal case. There are also problems that the service life of the image forming apparatus becomes short and the image forming apparatus main body is easily contaminated.
[0009]
The present invention has been made in view of such conventional problems, and an object of the present invention is to reduce the amount of toner consumed unnecessarily as much as possible without increasing the running cost. In addition, it is possible to efficiently suppress the generation of toner fine powder without increasing the number of replacement operations of the waste toner box, shortening the life of the cleaning device, and easily contaminating the image forming apparatus main body. An object of the present invention is to provide an image forming apparatus capable of preventing fogging and toner scattering.
[0010]
[Means for Solving the Problems]
In order to achieve the above object, the present invention provides an image forming apparatus comprising a control means for applying an alternating voltage in which a direct current is superimposed on a developer carrying member and varying a peak-to-peak voltage (Vp-p) of the alternating current component. In the above, the amount of toner fine powder in the developing device is estimated, and the peak-to-peak voltage (Vp-p) is variably controlled.
[0011]
The present invention also applies a control means for applying an alternating voltage superimposed with a direct current to the developer carrying member to vary the peak-to-peak voltage (Vp-p) of the alternating current component, and a pixel counting means for counting printed pixels. And a developer carrier rotation time counting means for counting the rotation time of the developer carrier, and information from the pixel counting means and the developer carrier rotation time counting means for each predetermined number of printed sheets. Based on the above, the amount of fine toner powder in the developing device is estimated, and the peak-to-peak voltage (Vp-p) is variably controlled.
[0012]
Here, the image forming apparatus may include only one of the pixel counting unit and the developer carrier rotation time counting unit.
[0013]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, an embodiment of an image forming apparatus of the present invention will be specifically described with reference to the drawings.
FIG. 1 is a schematic configuration diagram of the image forming apparatus of the present invention, FIG. 2 is a flowchart showing a developing bias voltage control method by the image forming apparatus of FIG. 1, and FIG. 3 is an amount of fine toner powder in the developer. FIG. 4 is a graph showing the relationship between (weight%) and fog level, and FIG. 4 shows the relationship between the peak-to-peak voltage (Vp-p) of the alternating current component of the developing bias voltage and the amount of toner fine powder (wt%) in the developer. It is a graph which shows.
[0014]
As shown in FIG. 1, the image forming apparatus 1 of the present invention includes a charging device 11, a photoconductor 12, an exposure device 13, and a developing roller 141, and includes a developing device 14 containing a developer 142, a developing bias power supply 15, The image forming apparatus includes a transfer peeling device 16, a cleaning device 17, a static elimination device 18, and the like.
[0015]
Further, the image forming apparatus 1 includes a printed sheet count unit 21 that counts the number of printed sheets, a pixel count unit 22 that counts printed pixels, and a developer carrier rotation time count unit that counts the rotation time of the developing roller 141. 23, and the amount of toner fine powder in the developer 142 accommodated in the developing device 14 is estimated on the basis of information from these counting means, and the peak-to-peak voltage (Vp-p) of the AC component of the developing bias voltage is estimated. A developing bias voltage control device 2 is controlled.
[0016]
First, in the image forming apparatus 1, a developer 142 having various toner fine powder amounts is accommodated in the developing device 14, a predetermined image is printed on the paper, the degree of fogging on the paper is observed, and the reflectance is also measured. Was measured. The toner fine powder herein refers to toner particles having a particle size of 5 μm or less.
The relationship between the toner fine powder amount (% by weight) in the developer and the fog level is as shown in FIG. Here, the fog level is a dimensionless difference (%) between the reflectance on the paper before and after printing measured by a photovoltmeter.
Normally, when the fog level exceeds 2, it is recognized as fog by the naked eye. From FIG. 3, it can be understood that the toner fine powder amount (% by weight) in the developer is preferably 25% or less. .
[0017]
Next, in the image forming apparatus 1, the AC peak-to-peak voltage (Vp−p) of the predetermined developing bias voltage is applied to the developing roller 141 to print a predetermined image on a predetermined number of sheets, and then the toner in the developer. The amount of fine powder (% by weight) was measured. Here, the peak-to-peak voltage (Vp−p) is a value obtained by adding the absolute values of the + side peak voltage value and the − side peak voltage value of the AC component.
The relationship between the peak-to-peak voltage (Vp-p) of the AC component of the developing bias voltage and the toner fine powder amount (% by weight) in the developer is as shown in FIG.
It can be easily understood from FIG. 4 that as the peak-to-peak voltage (Vp-p) is higher, the toner fine powder amount (% by weight) in the developer is reduced by the selection phenomenon.
[0018]
From the above considerations, in the present invention, the increase in the amount of toner fine powder due to the printing rate and developer carrier rotation time is stored in advance in the control device 2 as data, and the pixel count means 22 and developer carrier rotation time are stored. Based on information from one or both of the counting means 23, the amount of toner fine powder in the developer 142 is estimated, and before the toner fine powder amount exceeds a predetermined value and the fog level rapidly increases, the peak-to-peak voltage (Vp− p) was increased to release the toner fine powder to the photoreceptor 12, and the amount of toner fine powder in the developer 142 was decreased to suppress the occurrence of fogging and toner scattering.
[0019]
Next, examples of the present invention will be described in comparison with comparative examples.
[0020]
[Comparative example]
The image forming apparatus 1 shown in FIG. 1 was used, and the charging device 11 charged the photoconductor 12 as an image carrier, and the surface potential of the photoconductor 12 was set to −700V. Further, a developing bias voltage having a DC component set to -500 V, a peak-to-peak voltage during normal printing of an AC component set to 1.5 kV, and a frequency set to 6 kHz was applied to the developing roller 141 which is a developer carrying member.
In the initial state, the toner fine powder amount of 5 μm or less in the developer 142 was 15%.
[0021]
Under the above conditions, the printing rate on the paper is set to 2%, and as a form of printing on one sheet for each printing operation, the fog level on the sheet and the developer 142 in the developer 142 are printed after printing 2,000 sheets. The amount of toner fine powder was measured. The results are shown in Table 1.
Table 1 also shows the case where 2,000 sheets are printed as a form of printing on 5 sheets for each printing operation, assuming that the printing rate on the sheet is assumed to be 8% in a normal use state. Also shown.
[0022]
[Table 1]
Figure 2005055468
[0023]
As can be seen from Table 1, when the printing rate is set to 2% and printing is performed on one sheet for each printing operation, as described above, there is little toner replacement in the developer, and development is performed. Since the rotation time of the roller 141 also becomes longer, the toner is excessively stressed in the developing device 14 and the amount of toner fine powder in the developer 142 increases, resulting in a higher fog level.
On the other hand, when the printing rate is set to 8% and printing is performed on five sheets for each printing operation, the toner is often replaced in the developer, and the rotation time of the developing roller 141 is shortened. The amount of toner fine powder in the developer 142 does not increase so much, and as a result, the fog level remains low.
[0024]
[Example]
In view of the result in the comparative example, the present invention is applied to the case where the printing rate is set to 2% and printing is performed on one sheet for each printing operation.
[0025]
The image forming apparatus 1 shown in FIG. 1 is used, and the increase in the amount of toner fine powder due to the printing rate and developer carrier rotation time is stored in advance in the control device 2 as data, and the pixel count means 22 and developer carrier are stored. Based on the information from the rotation time counting means, the toner fine powder amount in the developer 142 is estimated, and the peak-to-peak voltage (Vp-p) is changed from 1.5 kV to 2.0 kV before the toner fine powder amount exceeds 25%. The amount of toner fine powder in the developer 142 is decreased to increase the amount. The control procedure of the peak-to-peak voltage (Vp-p) is as shown in FIG.
Note that when the peak-to-peak voltage (Vp-p) is increased, the toner fine powder is transferred and adhered onto the photoreceptor 12, and a part of the toner fine powder is transferred onto the paper, but the toner fine powder has a small particle size. There is no particular problem because it is difficult to recognize as fog.
[0026]
Table 2 shows the results of measuring the fog level on the paper and the amount of toner fine powder in the developer 142 after printing 2,000 sheets by variably controlling the peak-to-peak voltage (Vp-p) as described above.
[0027]
[Table 2]
Figure 2005055468
[0028]
As can be seen from Table 2, even if the printing rate is set to 2% and printing is performed on one sheet for each printing operation, according to the present invention, the fog level is maintained even after printing 2,000 sheets. It stays low below 2. In addition, toner scattering was hardly observed in the main body of the image forming apparatus.
[0029]
In order to efficiently execute the variable control of the peak-to-peak voltage (Vp-p), every time a predetermined number of sheets are printed, for example, every 100 sheets are printed, the pixel count means 22 or the developer carrier rotation time. Information is preferably acquired from the counting means 23.
Further, only one of the pixel count means 22 and the developer carrier rotation time count means 23 may be employed, or both may be employed.
[0030]
【The invention's effect】
As described above, according to the image forming apparatus of the present invention, even when the frequency of printing an image with a low printing rate is high or when the frequency of printing with a low intermittent degree is high, the developer is efficiently contained. The generation of toner fine powder in the toner can be suppressed, and fogging and toner scattering can be prevented.
[0031]
Further, since the amount of toner that is wasted is less compared with a method for developing a latent image formed on a non-printing area on the photoreceptor, the running cost does not increase, and the toner cartridge, waste toner Since the number of box replacement operations does not increase, there is no need to frequently perform troublesome replacement operations.
[0032]
Further, since the amount of toner remaining on the photoreceptor after transfer onto the sheet is small, there is no problem that the life of the cleaning device is shortened or the image forming apparatus main body is easily contaminated.
[Brief description of the drawings]
FIG. 1 is a schematic configuration diagram of an image forming apparatus of the present invention.
2 is a flowchart showing a developing bias voltage control method by the image forming apparatus of FIG.
FIG. 3 is a graph showing the relationship between the toner fine powder amount (% by weight) in the developer and the fog level.
FIG. 4 is a graph showing the relationship between the peak-to-peak voltage (Vp-p) of the AC component of the developing bias voltage and the toner fine powder amount (% by weight) in the developer.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Image forming device 11 Charging device 12 Photoconductor 13 Exposure device 14 Developing device 141 Developing roller 142 Developer 15 Developing bias power supply 16 Transfer peeling device 17 Cleaning device 18 Static eliminating device 2 Control device 21 Number of printed sheets counting means 22 Pixel counting means 23 Developing Agent carrier rotation time counting means

Claims (3)

現像剤担持体に直流を重畳した交流電圧を印加し、その交流成分のピーク間電圧(Vp−p)を可変する制御手段を備えた画像形成装置において、現像装置内のトナー微粉量を推定して、前記ピーク間電圧(Vp−p)を可変制御することを特徴とする画像形成装置。In an image forming apparatus equipped with a control means for applying an alternating voltage superimposed on a direct current to a developer carrying member and varying the peak-to-peak voltage (Vp-p) of the alternating current component, the amount of fine toner powder in the developing device is estimated. An image forming apparatus characterized by variably controlling the peak-to-peak voltage (Vp-p). 現像剤担持体に直流を重畳した交流電圧を印加し、その交流成分のピーク間電圧(Vp−p)を可変する制御手段と、印字した画素をカウントする画素カウント手段と、現像剤担持体の回転時間をカウントする現像剤担持体回転時間カウント手段と、を備えた画像形成装置において、所定印字枚数毎の前記画素カウント手段及び現像剤担持体回転時間カウント手段からの情報に基づき、現像装置内のトナー微粉量を推定して、前記ピーク間電圧(Vp−p)を可変制御することを特徴とする画像形成装置。A control means for applying an alternating voltage on which a direct current is superimposed on the developer carrying member to vary the peak-to-peak voltage (Vp-p) of the alternating current component, a pixel counting means for counting printed pixels, and a developer carrying member An image forming apparatus comprising: a developer carrying member rotation time counting unit configured to count a rotation time; based on information from the pixel counting unit and the developer carrying member rotation time counting unit for each predetermined number of printed sheets; An image forming apparatus, wherein the toner fine powder amount is estimated and the peak-to-peak voltage (Vp-p) is variably controlled. 前記画素カウント手段又は前記現像剤担持体回転時間カウント手段の何れか一方のみを備えたことを特徴とする請求項2に記載の画像形成装置。The image forming apparatus according to claim 2, comprising only one of the pixel counting unit and the developer carrying member rotation time counting unit.
JP2003205595A 2003-08-01 2003-08-01 Image forming apparatus Abandoned JP2005055468A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7574155B2 (en) * 2005-12-13 2009-08-11 Kyocera Mita Corporation Developing apparatus and imaging apparatus
JP2009300979A (en) * 2008-06-17 2009-12-24 Konica Minolta Business Technologies Inc Image forming apparatus

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7574155B2 (en) * 2005-12-13 2009-08-11 Kyocera Mita Corporation Developing apparatus and imaging apparatus
JP2009300979A (en) * 2008-06-17 2009-12-24 Konica Minolta Business Technologies Inc Image forming apparatus
JP4508270B2 (en) * 2008-06-17 2010-07-21 コニカミノルタビジネステクノロジーズ株式会社 Image forming apparatus
US8032043B2 (en) 2008-06-17 2011-10-04 Konica Minolta Business Technologies, Inc. Image forming apparatus and image forming method

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