JP2005041116A - Manufacturing method for paper container set wherein paper containers having different patterns are gathered, paper container set and paper container - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a manufacturing method for a paper container set, wherein paper containers having different patterns are gathered, characterized in that a process is short, a production cost is low, trouble getting out of order in stacking order is hard to occur and control is made easy to be complete, the paper container set obtained thereby and the paper containers of the paper container set. <P>SOLUTION: The manufacturing method for the paper container set, wherein the paper containers having different patterns are gathered, has a fixed pattern printing process for printing a fixed pattern on a paper container blank form, a punching process for blanking the printed paper container blank form to obtain a blank and a variable pattern printing process for printing the blank in gathering order for gathering variable patterns corresponding to a pattern. The paper container set wherein the paper containers, on which different patterns are printed as variable patterns, are gathered is also disclosed. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

  The present invention belongs to the technical field of manufacturing paper containers. In particular, the present invention relates to a method for manufacturing a paper container set in which paper containers having different patterns are collected, a paper container set, and a paper container.

  For the same product, it is a common practice for manufacturers to store the contents in a single type of paper container, flow it through a distribution channel, and arrange it at a storefront. On the other hand, the contents are stored in a plurality of types of paper containers having different designs in the maker even though they are the same product, and they are distributed along the distribution channel and sold in stores. In the latter case, the product may be sold to the consumer as a set product instead of a single product. For consumers, purchase motivation depends on not only the contents but also whether or not the design of the paper container is suitable.

  Here, the paper container means a carton, a paper box, a paper container, a tray, etc., and an article for containing the contents of the product.

  In addition, if a paper container is printed with a design that allows trading cards, collection cards, etc. to be obtained by cutting out a part of the paper container, it is necessary to send a part with a different design to the distribution channel for that part. There is. As a result, multiple types of paper containers can be arranged at one store, and if the part is clearly specified, the consumer is given the right to choose, and even if the part is hidden, the same item can be purchased. You can avoid it.

  In order for a manufacturer to manufacture such a set of paper containers, it is necessary to stack the folded paper containers supplied to the cartoning machine in the order of the paper containers in the set. The cartoning machine is a machine that opens a folded paper container, forms it into a box, and packs the contents. The paper container is generally manufactured by a printing company. That is, it is necessary to stack and pack the folded paper containers in the order in which the printing company collects them as a set, and supply them to the manufacturer.

  A conventional manufacturing method of a set product in such a paper container will be described with reference to an example shown in FIG. FIG. 2 is a diagram illustrating an example of a conventional manufacturing process for manufacturing a set product in a paper container. First, in step P101 (multi-sided printing), printing is performed on a large paper container using a printing plate on which a plurality of different blank patterns are multi-sided.

  Next, in step P102 (cutting), the printed and stacked large-sized paper containers are cut by a cutting machine, and the stacked small-sized (small) paper containers are sized to correspond to individual blanks. obtain. At this time, cutting is performed so that the stacked order does not change, so that the stacked small paper containers have the same pattern in the stacked unit.

  Next, in step P103 (collation), a small paper container sheet is placed on each stage of the collation machine in the stacked unit, and one sheet is taken out from each stage and collation is performed. Oval paper containers obtained by collating are stacked again. At this time, the stacked oval paper sheets are formed by repeatedly stacking a plurality of different patterns in order.

  Next, in step P104 (small size punching), a small size paper container paper in which a plurality of different patterns are repeatedly stacked in order is punched into a blank shape by a punching machine. At this time, the processing by the punching machine not only cuts into a predetermined shape, but also processes a crease to make it easy to bend at a predetermined position of the blank, processes a perforation to make it easy to cut, and easily opens a paper container. Zipper processing, etc. to do. The order of the stacked blanks made at this time is set so as not to change from the order of the collated oval paper containers.

  Next, in process P105 (sack pasting), pasting is performed on two predetermined sides of the blank, pasted together, and pasted to process the blank into a cylindrical shape. At this time, the order of the stacked sack-attached blanks is not changed from the order of the collated small-sized paper containers.

  Next, in the process P106 (shipment), packing is performed so that the stacking order in the sack pasted blank does not change, and the product is shipped from the printing company to the manufacturer.

  In such a conventional manufacturing method, processes such as a cutting process (P102), a collation process (103), and a small size punching (P104) are necessary, and the process is long and the manufacturing cost is high. Further, since cutting is performed first, an accident in which the stacking order is out of order easily occurs, and there is an inconvenience that management must be thoroughly performed in all subsequent processes.

  It is an object of the present invention to provide a manufacturing method in which the process is shortened, the manufacturing cost is low, the accident in which the order of stacking is not likely to occur, and the management is easy. Another object of the present invention is to provide a paper container set obtained by a method for manufacturing a paper container set in which paper containers having different patterns are collected, and a paper container of the paper container set.

  A method for manufacturing a paper container set according to claim 1 of the present invention is a method for manufacturing a paper container set in which paper containers having different patterns are collected, and a fixed pattern printing process for printing a fixed pattern on a paper container paper, and the printed paper container paper A blanking process for punching a blank to obtain a blank, and a variable picture printing process for printing a variable picture corresponding to the picture on the blank in the order of collection.

  A paper container set manufacturing method according to a second aspect of the present invention is the paper container set manufacturing method according to the first aspect, wherein a predetermined portion of the blank printed with the variable pattern is folded without changing the collecting order. And having a pasting process of pasting together.

  Moreover, the manufacturing method of the paper container set which concerns on Claim 3 of this invention is a manufacturing method of the paper container set which concerns on Claim 1 or 2, Packing the said printed blank or the said bonded blank, without changing the said collection order. It has a packing process.

  A paper container set manufacturing method according to claim 4 of the present invention is the paper container set manufacturing method according to claim 3, wherein the packed blanks are unpacked from the package and assembled into the paper container without changing the order of collection. A carting process for storing the container.

  The paper container set according to claim 5 of the present invention is a paper container set in which paper containers on which different patterns are printed as variable patterns are collected.

  According to the method for manufacturing a paper container set according to claim 1 of the present invention, a fixed pattern is printed on a paper container paper in the fixed pattern printing process, and a blank is obtained by punching the paper container paper in the punching process. Are printed in the order in which variable patterns corresponding to the patterns are collected. That is, a fixed pattern is printed in large format, punched into a blank in large format, and finally a variable pattern is printed. Therefore, there is provided a manufacturing method in which the process is shortened, the manufacturing cost is reduced, an accident in which the order of stacking is not likely to occur, and management is easy.

  Moreover, according to the manufacturing method of the paper container set which concerns on Claim 2 of this invention, it can obtain, without changing the order which the blank which folded and bonded the predetermined location collected.

  Moreover, according to the manufacturing method of the paper container set which concerns on Claim 3 of this invention, it packs, without changing the order which the bonded blank collects.

  Moreover, according to the manufacturing method of the paper container set which concerns on Claim 4 of this invention, the assembly content is accommodated in a paper container, without changing the order which collects the packed blank.

  According to the paper container set of claim 5 of the present invention, a paper container set is provided in which paper containers on which different patterns are printed as variable patterns are collected.

  Next, embodiments of the present invention will be described. FIG. 1 is a diagram showing an example of the manufacturing process of the present invention for manufacturing a set product in a paper container. First, in step P1 (multi-sided printing), printing is performed on a large paper container using a printing plate on which a blank pattern is multi-sided. In general, offset printing, gravure printing, or the like is applied as a printing method in this multi-sided printing. The same pattern is printed on each side in multi-sided printing (may be partially different). In addition, this printing process is also called a fixed pattern printing process from the meaning of printing a fixed pattern on paper container paper.

  Next, in the process P2 (large size punching), the large size paper container paper on which the multi-sided printing is performed is punched into a blank shape by a punching machine. At this time, the processing by the punching machine not only cuts into a predetermined shape, but also processes a crease to make it easy to bend at a predetermined position of a blank, processes a perforation to make it easy to cut, and easily opens a paper container. Zipper processing for doing so.

  In this process, large-sized paper container paper is punched, so that the productivity is remarkably improved as compared with the conventional manufacturing method of punching stacked paper container paper having a size corresponding to each cut blank. . That is, multiple blanks can be obtained by one punching. After the punching, the punched large paper container is cut into individual blanks and stacked. The same pattern is printed on the stacked blanks formed at this time (may be partially different).

  Next, in step P3 (variable pattern printing), a pattern corresponding to a different paper container collected as a paper container set, that is, a variable pattern is printed in the order of collection on a blank on which the same pattern is printed. Here, this printing process is called a variable picture printing process from the meaning of printing a variable picture on a fixed picture printed. Blanks printed with variable patterns are stacked in the order of printing. That is, a series of patterns corresponding to paper containers having different patterns collected as a paper container set are periodically and repeatedly printed on the stacked blanks formed at this time.

  For example, an ink jet printer using UV (ultraviolet) curable ink can be used for printing the variable pattern. From the computer system that controls the ink jet printer, data of a plurality of different patterns to be printed as a paper set is repeatedly transferred to the ink jet printer in a predetermined order. The blank on which the variable pattern is printed by the ink jet printer is irradiated with UV to cure the ink. Using UV (ultraviolet) curable ink with high reflection density, for example, solid (100%) pattern with a reflection density of 1.2 or more, use offset printing or gravure printing. The difference is not noticeable, which is preferable.

  Next, in process P4 (sack sticking), the two sticks on the blank are glued, folded and pasted, and the blank is processed into a cylindrical shape. The order of the stacked sack pasted blanks made at this time should not change from the order of the blanks on which the variable pattern is printed.

  Next, in process P5 (shipment), packing is performed so that the stacking order of the sack pasted blank does not change, and the product is shipped from the printing company to the manufacturer.

  Thus, in the manufacturing method of this invention, the process of a cutting process (P102) and a collation process (103) is unnecessary. In the manufacturing method of the present invention, the small size punching step (P104) is replaced with the large size punching step (P2), thereby increasing the productivity. Moreover, in the manufacturing method of this invention, printing of a variable pattern (P3) is just before a sack pasting process (P4), and is close to a back process. Therefore, the probability of occurrence of an accident in which the order in which the variable information is printed in the actually stacked printed materials is changed is low, and the order can be easily managed.

  When shipped from the printing company to the manufacturer, the manufacturer does not change the order in which the packed blanks are unpacked and collected, that is, the cartons that store the assembly contents in the paper container without changing the stacking order. Is done. As a result, the paper container as a product in which the contents are stored is manufactured in the carting apparatus in the order of the patterns collected as the paper container set. If a predetermined number of the paper container sets are packed and shipped to a sales shop, the paper machine sets having different patterns can be arranged at the store.

It is a figure which shows an example of the manufacturing process of this invention which manufactures the set goods in a paper container. It is a figure which shows an example of the conventional manufacturing process which manufactures the set goods in a paper container.

Explanation of symbols

P1 Multi-sided printing (fixed pattern printing)
P2 Large format punching P3 Variable pattern printing P4 Sack pasting P5 Shipment P101 Multi-sided printing (variable pattern printing)
P102 Cutting P103 Collation P104 Oval punching P105 Sack pasting P106 Shipment

Claims (5)

A method for manufacturing a paper container set in which paper containers having different patterns are collected, a fixed pattern printing process for printing a fixed pattern on a paper container paper, a punching process for punching the printed paper container paper to obtain a blank, and the blank And a variable pattern printing process of printing the variable patterns corresponding to the patterns in the order of collection. 2. The paper container set manufacturing method according to claim 1, further comprising a pasting process in which a predetermined portion of the blank printed with the variable pattern is folded and pasted without changing the collection order. Production method. 3. The method for manufacturing a paper container set according to claim 1, further comprising a packing process for packing the printed blank or the bonded blank without changing the order of collection. 4. The method of manufacturing a paper container set according to claim 3, further comprising a cartoning process of unpacking the packed blanks and storing assembly contents in the paper container without changing the order of collection. Production method. A paper container set in which paper containers with different patterns printed as variable patterns are collected.

Images