JP2004217806A - Method for bonding stainless material to elastomer and sealing member - Google Patents
Method for bonding stainless material to elastomer and sealing member Download PDFInfo
- Publication number
- JP2004217806A JP2004217806A JP2003007754A JP2003007754A JP2004217806A JP 2004217806 A JP2004217806 A JP 2004217806A JP 2003007754 A JP2003007754 A JP 2003007754A JP 2003007754 A JP2003007754 A JP 2003007754A JP 2004217806 A JP2004217806 A JP 2004217806A
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- JP
- Japan
- Prior art keywords
- elastomer
- stainless steel
- sealing member
- steel material
- bonding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- Gasket Seals (AREA)
- Adhesives Or Adhesive Processes (AREA)
Abstract
Description
【0001】
【発明の属する技術分野】
この発明は、軸受用シールおよびオイルシール等シール部材におけるステンレス材にエラストマーを加硫接着する方法およびその方法により製造した軸受用シールおよびオイルシール等シール部材に関するものである。
【0002】
【従来の技術】
シール部材にはステンレス材の芯金にエラストマーを加硫接着したものがある(特許文献1参照)。
ところが従来のこのシール部材は、ステンレス材表面が不動態皮膜形成により不活性であり、かつ、平滑であることから、ステンレス材とエラストマーとが剥離し易い。
なお、不動態皮膜とは、不動態化現象により形成された皮膜である。鉄鋼はそのまま大気中に放置されると、酸化により錆びる。これは大気中に酸素が有るかぎり避けることができない化学反応である。しかし、鉄にクロムを約11%以上含有すると、この反応は軽微になり、目視では錆をほとんど確認出来なくなる。この現象が不動態化と呼ばれ、酸素とクロムが化学結合してできる非常に薄い酸化皮膜(10〜30Å)の形成によるものである。
この不動態皮膜は非常に緻密かつ強固であり、酸素の内部への拡散が防止されるため、優れた耐食性等を示す。
【0003】
【特許文献1】
特開2001−56236号公報(図1)
【0004】
【発明が解決しようとする課題】
表面が不活性で、かつ、平滑なステンレス材のままエラストマーを加硫接着したものは、塩分を含んだ液体等に接触を繰り返すと、エラストマーが接着剤層ごとステンレス材から剥離し、シール部材は使用できなくなる。
実験によれば、上記仕様のシール部材、すなわち、表面が不活性で、かつ、平滑なステンレス材のまま加硫接着したものを沸騰した5%の塩分を含んだ液体に浸漬すると、約100〜130時間で、エラストマーが接着剤層ごとステンレス材から剥離した。つまり、上記仕様では、塩分を含んだ液体等に接触する環境では、接着耐久性が劣る。
【0005】
この発明は、シール部材において、ステンレス材とエラストマーとの接着耐久性の強い接着方法およびその方法を用いて形成したシール部材を提供することを目的とする。
【0006】
【課題を解決するための手段】
シール部材において、ステンレス材の表面をブラスト処理またはエッチング処理して粗面とし、該粗面にエラストマーを加硫接着してシール部材を形成する。
【0007】
【発明の実施の形態】
以下この発明の実施の形態を説明する。
この発明は、ステンレス材1の表面をブラスト処理するか、またはエッチング処理をして、ステンレス材1の表面を凹凸で覆われた粗面2にする。
【0008】
ブラスト処理は、ステンレス材1の表面に金剛砂を吹き付ける等公知の物理的処理で粗面とする方法である。
【0009】
エッチング処理は、ステンレス材1の表面を酸等で浸触する等の公知の化学的処理で粗面とする方法である。
【0010】
上記処理により粗面を形成したステンレス材1の面にエラストマー4を加硫接着し、シール部材を形成する。図中3は接着剤層である。
【0011】
実験によれば、上記方法で処理したステンレス材1にエラストマー3を加硫接着して形成したシール部材を沸騰した5%の塩分が含んだ液体に200時間浸漬しても、エラストマー3は剥離せず、耐久性は全く低下しないことが確認できた。
【0012】
【発明の効果】
この発明に係る方法はステンレス材の表面を粗面にし、エラストマーとの接着性を高め、その方法により製造したシール部材は、ステンレス材とエラストマーの接着剥離が生じにくく、接着耐久性に優れている。
【図面の簡単な説明】
【図1】この発明に係るステンレス材とエラストマーの接着方法の説明図である。
【図2】従来のステンレス材とエラストマーの接着方法の説明図である。
【符号の説明】
1 ステンレス材
2 粗面
3 接着剤層
4 エラストマー[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a method for vulcanizing and bonding an elastomer to a stainless material in a seal member such as a bearing seal and an oil seal, and a seal member such as a bearing seal and an oil seal manufactured by the method.
[0002]
[Prior art]
There is a seal member obtained by vulcanizing and bonding an elastomer to a stainless steel core (see Patent Document 1).
However, in this conventional seal member, since the surface of the stainless material is inert due to the formation of the passivation film and is smooth, the stainless material and the elastomer are easily peeled off.
The passivation film is a film formed by a passivation phenomenon. If steel is left as it is in the atmosphere, it rusts due to oxidation. This is a chemical reaction that cannot be avoided as long as oxygen is present in the atmosphere. However, when chromium is contained in iron by about 11% or more, this reaction becomes slight, and rust can hardly be visually confirmed. This phenomenon is called passivation, and is due to the formation of a very thin oxide film (10 to 30 °) formed by a chemical bond between oxygen and chromium.
The passivation film is very dense and strong, and exhibits excellent corrosion resistance and the like because diffusion of oxygen into the inside is prevented.
[0003]
[Patent Document 1]
JP 2001-56236 A (FIG. 1)
[0004]
[Problems to be solved by the invention]
If the surface is inert and the elastomer is vulcanized and bonded with a smooth stainless steel material, repeated contact with a liquid containing salt, etc., causes the elastomer to peel off from the stainless steel together with the adhesive layer, and the sealing member Can no longer be used.
According to experiments, when a sealing member having the above-mentioned specifications, that is, a vulcanized and bonded stainless steel having an inert surface and a smooth surface, is immersed in a liquid containing a 5% salt content of boiling, about 100 to 100% is obtained. At 130 hours, the elastomer was separated from the stainless steel together with the adhesive layer. In other words, according to the above specifications, the adhesion durability is poor in an environment in which it comes into contact with a liquid containing salt or the like.
[0005]
SUMMARY OF THE INVENTION It is an object of the present invention to provide a method of bonding a stainless steel material and an elastomer with high bonding durability and a sealing member formed by using the method.
[0006]
[Means for Solving the Problems]
In the seal member, the surface of the stainless steel material is blasted or etched to make a rough surface, and an elastomer is vulcanized and bonded to the rough surface to form a seal member.
[0007]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, embodiments of the present invention will be described.
According to the present invention, the surface of the stainless steel material 1 is blasted or etched to make the surface of the stainless steel material 1 a
[0008]
The blast treatment is a method of making the surface of the stainless steel material 1 rough by a known physical treatment such as spraying a fine sand.
[0009]
The etching treatment is a method of making the surface of the stainless steel material 1 rough by a known chemical treatment such as immersion in an acid or the like.
[0010]
The
[0011]
According to the experiment, the
[0012]
【The invention's effect】
The method according to the present invention roughens the surface of the stainless steel material and enhances the adhesiveness with the elastomer, and the sealing member manufactured by the method hardly causes the peeling of the adhesive between the stainless steel material and the elastomer, and has excellent adhesion durability. .
[Brief description of the drawings]
FIG. 1 is an explanatory diagram of a method for bonding a stainless steel material and an elastomer according to the present invention.
FIG. 2 is an explanatory view of a conventional method of bonding a stainless steel material and an elastomer.
[Explanation of symbols]
1
Claims (2)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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JP2003007754A JP2004217806A (en) | 2003-01-16 | 2003-01-16 | Method for bonding stainless material to elastomer and sealing member |
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JP2003007754A JP2004217806A (en) | 2003-01-16 | 2003-01-16 | Method for bonding stainless material to elastomer and sealing member |
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JP2004217806A true JP2004217806A (en) | 2004-08-05 |
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JP2003007754A Pending JP2004217806A (en) | 2003-01-16 | 2003-01-16 | Method for bonding stainless material to elastomer and sealing member |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102359591A (en) * | 2011-09-02 | 2012-02-22 | 广东省佛山水泵厂有限公司 | Plane sealing structure and axially split multistage pump using same |
US20170175613A1 (en) * | 2015-12-16 | 2017-06-22 | GM Global Technology Operations LLC | Thermostat stability enhancement via wavy valve plate |
JP2018144708A (en) * | 2017-03-07 | 2018-09-20 | トヨタ自動車株式会社 | Body structure |
-
2003
- 2003-01-16 JP JP2003007754A patent/JP2004217806A/en active Pending
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102359591A (en) * | 2011-09-02 | 2012-02-22 | 广东省佛山水泵厂有限公司 | Plane sealing structure and axially split multistage pump using same |
US20170175613A1 (en) * | 2015-12-16 | 2017-06-22 | GM Global Technology Operations LLC | Thermostat stability enhancement via wavy valve plate |
DE102016123623B4 (en) | 2015-12-16 | 2024-03-28 | GM Global Technology Operations LLC | ENGINE COOLING SYSTEM WITH A THERMOSTAT WITH A WAVE-LIKE VALVE PLATE |
JP2018144708A (en) * | 2017-03-07 | 2018-09-20 | トヨタ自動車株式会社 | Body structure |
CN108569237A (en) * | 2017-03-07 | 2018-09-25 | 丰田自动车株式会社 | Body construction |
US10576920B2 (en) | 2017-03-07 | 2020-03-03 | Toyota Jidosha Kabushiki Kaisha | Vehicle body structure |
CN108569237B (en) * | 2017-03-07 | 2021-08-24 | 丰田自动车株式会社 | body structure |
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