JP2004285482A - Martensitic stainless steel having excellent corrosion resistance and weldability - Google Patents
Martensitic stainless steel having excellent corrosion resistance and weldability Download PDFInfo
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- 238000005260 corrosion Methods 0.000 title claims abstract description 40
- 230000007797 corrosion Effects 0.000 title claims abstract description 40
- 229910001105 martensitic stainless steel Inorganic materials 0.000 title claims abstract description 15
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 14
- 229910052750 molybdenum Inorganic materials 0.000 claims abstract description 10
- 229910052804 chromium Inorganic materials 0.000 claims abstract description 9
- 239000012535 impurity Substances 0.000 claims abstract description 9
- 229910052748 manganese Inorganic materials 0.000 claims abstract description 9
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 9
- 229910052802 copper Inorganic materials 0.000 claims description 5
- 229910052758 niobium Inorganic materials 0.000 claims description 5
- 229910052721 tungsten Inorganic materials 0.000 claims description 5
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 abstract description 22
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 abstract description 12
- 229910000037 hydrogen sulfide Inorganic materials 0.000 abstract description 12
- 239000001569 carbon dioxide Substances 0.000 abstract description 11
- 229910002092 carbon dioxide Inorganic materials 0.000 abstract description 11
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 abstract description 6
- 238000005336 cracking Methods 0.000 abstract description 6
- 229910001220 stainless steel Inorganic materials 0.000 abstract description 5
- 239000010935 stainless steel Substances 0.000 abstract description 4
- 238000006477 desulfuration reaction Methods 0.000 abstract description 2
- 230000023556 desulfurization Effects 0.000 abstract description 2
- 239000000203 mixture Substances 0.000 abstract description 2
- 229910000831 Steel Inorganic materials 0.000 description 19
- 239000010959 steel Substances 0.000 description 19
- 239000007789 gas Substances 0.000 description 10
- 230000000694 effects Effects 0.000 description 8
- 238000010438 heat treatment Methods 0.000 description 8
- 230000000052 comparative effect Effects 0.000 description 7
- 239000003795 chemical substances by application Substances 0.000 description 4
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 4
- 238000003466 welding Methods 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- 229910000734 martensite Inorganic materials 0.000 description 3
- 229910000859 α-Fe Inorganic materials 0.000 description 3
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- 230000003009 desulfurizing effect Effects 0.000 description 2
- 238000005098 hot rolling Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000003345 natural gas Substances 0.000 description 2
- 229920006395 saturated elastomer Polymers 0.000 description 2
- 238000005496 tempering Methods 0.000 description 2
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 238000003723 Smelting Methods 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000009749 continuous casting Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 150000001247 metal acetylides Chemical class 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000009628 steelmaking Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
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Abstract
Description
この発明は、湿潤炭酸ガス、および湿潤硫化水素を含む環境下で用いられるラインパイプ等に適する溶接性に優れたマルテンサイト系ステンレス鋼に関する。 The present invention relates to a martensitic stainless steel excellent in weldability and suitable for a line pipe used in an environment containing wet carbon dioxide gas and wet hydrogen sulfide.
石油、天然ガスの輸送用パイプラインに用いられる鋼材には、使用環境に応じた耐食性と現地溶接性(パイプラインが施工される現地での継手溶接における溶接部の割れ防止に必要な予熱、後熱処理)に優れていることが要求され、X50,X65グレードの炭素鋼鋼管が用いられることが多かった。 Steel materials used for oil and natural gas transportation pipelines include corrosion resistance and on-site weldability according to the usage environment (the preheating necessary to prevent cracks in the welded joints at the site where the pipeline is constructed, X50, X65 grade carbon steel pipes were often used.
近年、湿潤炭酸ガス,湿潤硫化水素を含む環境が増加し、耐食性の観点から、ステンレス鋼の使用が検討されるようになってきたが、既存のステンレス鋼はラインパイプ用として必ずしも十分な性能ではなく、新たな開発が望まれてきた。 In recent years, the environment containing wet carbon dioxide gas and wet hydrogen sulfide has increased, and the use of stainless steel has been considered from the viewpoint of corrosion resistance. However, existing stainless steel does not always have sufficient performance for line pipes. Instead, new development has been desired.
すなわち、湿潤炭酸ガス、湿潤硫化水素を含む環境に対して良好な耐食性を有する0.2C−13Cr系は溶接を必要としない油井管用であり、溶接割れ防止のためには高い予熱、後熱温度を必要とし、現地溶接性が重視されるパイプライン用としては適当でない。22Cr,25Cr等2相ステンレス鋼は予熱、後熱処理は必要ないものの高価であり、大量の鋼材を必要とするパイプラインには使用し難い。 That is, the 0.2C-13Cr system having good corrosion resistance to an environment containing wet carbon dioxide gas and wet hydrogen sulfide is used for oil country tubular goods that do not require welding, and has high preheating and post-heating temperatures for preventing welding cracks. It is not suitable for pipelines where local weldability is important. Duplex stainless steels such as 22Cr and 25Cr do not require preheating and post-heating, but are expensive, and are difficult to use in pipelines that require large amounts of steel.
そこで、特許文献1、特許文献2、特許文献3、特許文献4などはC量を低下させた13Cr系を提案しているが、湿潤炭酸ガスと湿潤硫化水素の両者を含む環境での耐食性と現地溶接性を同時に十分な性能で満足しているとは言い難い。
本発明は、湿潤炭酸ガスと湿潤硫化水素の両者を含む環境で使用可能であり、且つ、溶接性、製造性に優れたマルテンサイト系ステンレス鋼を提供するものである。 The present invention provides a martensitic stainless steel that can be used in an environment containing both wet carbon dioxide gas and wet hydrogen sulfide, and is excellent in weldability and productivity.
本発明者らは、上記目的を達成するため、マルテンサイト系ステンレス鋼の成分について種々検討し、以下の知見を得た。湿潤炭酸ガス中での酸に対する耐食性にはCrが有効であること、そして、湿潤硫化水素を含む環境で問題となる耐硫化物応力腐食割れ性についても、鋼材への水素の進入量を低減させるため、湿潤硫化水素に対する耐食性を向上させることが重要であり、Crとともに一定量以上のMoを添加すること、および、脱硫、脱酸元素の低減が有効であること、さらに、溶接性、製造性に関してはC,N量の制御の有効なことを見出した。すなわち、本発明は湿潤炭酸ガスと湿潤硫化水素の両者に対する耐食性、および、溶接性、製造性が良好なマルテンサイト系ステンレス鋼であり、以下の構成をとる。(尚、製造性が良好とは、機械的特性が熱処理など製造条件の変動に対し、安定していることを意味する。)
1. 質量%で、C:0.02%以下、N:0.02%以下、Si:0.1〜0.3%、Mn:0.1〜0.3%,Cr:10〜13%、Ni:5〜8%、Mo:1.5〜3%、残部Feおよび不可避不純物からなり、C+N:0.02〜0.04%を満足する耐食性と溶接性に優れたマルテンサイト系ステンレス鋼。
The present inventors have studied various components of martensitic stainless steel in order to achieve the above object, and have obtained the following findings. Cr is effective for corrosion resistance to acid in wet carbon dioxide gas, and also reduces sulfide stress corrosion cracking resistance which is a problem in an environment containing wet hydrogen sulfide. Therefore, it is important to improve the corrosion resistance to wet hydrogen sulfide, and it is effective to add a certain amount of Mo together with Cr, and that desulfurization and reduction of deoxidizing elements are effective. It was found that the control of the C and N contents was effective. That is, the present invention is a martensitic stainless steel having good corrosion resistance to both wet carbon dioxide gas and wet hydrogen sulfide, and excellent weldability and productivity, and has the following configuration. (Incidentally, good productivity means that the mechanical properties are stable against fluctuations in manufacturing conditions such as heat treatment.)
1. In mass%, C: 0.02% or less, N: 0.02% or less, Si: 0.1 to 0.3%, Mn: 0.1 to 0.3%, Cr: 10 to 13%, Ni : Martensitic stainless steel comprising 5 to 8%, Mo: 1.5 to 3%, balance Fe and inevitable impurities, and excellent in corrosion resistance and weldability satisfying C + N: 0.02 to 0.04%.
2. 質量%で、C:0.02%以下、N:0.02%以下、Si:0.1〜0.3%、Mn:0.1〜0.3%,Cr:10〜13%、Ni:5〜8%、Mo:1.5〜3%、さらにW:0.1〜3%、Cu:0.1〜3%の1種または2種を含有し、残部Feおよび不可避不純物からなり、C+N:0.02〜0.04%を満足する耐食性と溶接性に優れたマルテンサイト系ステンレス鋼。 2. In mass%, C: 0.02% or less, N: 0.02% or less, Si: 0.1 to 0.3%, Mn: 0.1 to 0.3%, Cr: 10 to 13%, Ni : 5 to 8%, Mo: 1.5 to 3%, W: 0.1 to 3%, Cu: 0.1 to 3%, containing one or two kinds, the balance being Fe and unavoidable impurities , C + N: martensitic stainless steel excellent in corrosion resistance and weldability satisfying 0.02 to 0.04%.
3. 質量%で、C:0.02%以下、N:0.02%以下、Si:0.1〜0.3%、Mn:0.1〜0.3%,Cr:10〜13%、Ni:5〜8%、Mo:1.5〜3%、さらにTi,Nbの1種または2種を0.01〜0.1%を含有し、残部Feおよび不可避不純物からなり、C+N:0.02〜0.04%を満足する耐食性と溶接性に優れたマルテンサイト系ステンレス鋼。 3. In mass%, C: 0.02% or less, N: 0.02% or less, Si: 0.1 to 0.3%, Mn: 0.1 to 0.3%, Cr: 10 to 13%, Ni : 5 to 8%, Mo: 1.5 to 3%, and 0.01 to 0.1% of one or two of Ti and Nb, the balance being Fe and unavoidable impurities. A martensitic stainless steel excellent in corrosion resistance and weldability satisfying 02 to 0.04%.
4. 質量%で、C:0.02%以下、N:0.02%以下、Si:0.1〜0.3%、Mn:0.1〜0.3%,Cr:10〜13%、Ni:5〜8%、Mo:1.5〜3%、さらにW:0.1〜3%、Cu:0.1〜3%の1種または2種、Ti,Nbの1種または2種を0.01〜0.1%を含有し、残部Feおよび不可避不純物からなり、C+N:0.02〜0.04%を満足する耐食性と溶接性に優れたマルテンサイト系ステンレス鋼。 4. In mass%, C: 0.02% or less, N: 0.02% or less, Si: 0.1 to 0.3%, Mn: 0.1 to 0.3%, Cr: 10 to 13%, Ni : 5 to 8%, Mo: 1.5 to 3%, W: 0.1 to 3%, Cu: 0.1 to 3%, 1 or 2 types, Ti, Nb 1 or 2 types Martensitic stainless steel containing 0.01 to 0.1%, the balance being Fe and unavoidable impurities, and satisfying C + N: 0.02 to 0.04% and having excellent corrosion resistance and weldability.
本発明によれば、湿潤炭酸ガス、湿潤硫化水素を含む環境下で優れた耐食性、且つ、良好な溶接性を有するマルテンサイト系ステンレス鋼が得られ、石油、天然ガス用ラインパイプに使用でき、工業上著しい効果を有する。 According to the present invention, wet carbon dioxide gas, excellent corrosion resistance in an environment containing wet hydrogen sulfide, and martensitic stainless steel having good weldability is obtained, can be used for oil, natural gas line pipe, It has a significant industrial effect.
以下に発明鋼の成分およびその限定範囲について説明する。 Hereinafter, the components of the invention steel and the limited range thereof will be described.
C:0.02%以下、鋼中のCrと炭化物を形成し強度を高める元素であるが、過剰に添加すると耐食性に有効なCr量を減少させる。また、溶接熱影響部の硬さを上昇させ、溶接後熱処理が必要となるため上限を0.02%とする。 C: 0.02% or less, an element that forms a carbide with Cr in steel to increase the strength, but when added excessively, reduces the amount of Cr effective for corrosion resistance. Further, since the hardness of the heat affected zone is increased and heat treatment after welding is required, the upper limit is made 0.02%.
N:0.02%以下、鋼中のCrと化合物を形成し、耐食性に有効なCr量を減少させる。また、溶接熱影響部の硬さを上昇させるため上限を0.02%とする。 N: 0.02% or less, forms a compound with Cr in steel, and reduces the amount of Cr effective for corrosion resistance. Further, the upper limit is set to 0.02% in order to increase the hardness of the heat affected zone.
Si:0.1〜0.3%、脱酸剤として添加されるが、0.1%以下では脱酸効果がない。Siが過剰に添加されるとデルタフェライトが晶出して耐食性が低下するので、相バランスを保つため、Ni量の増量が必要となるため、上限を0.3%とする。 Si: 0.1 to 0.3%, which is added as a deoxidizing agent, but not more than 0.1% has no deoxidizing effect. If Si is excessively added, delta ferrite is crystallized and the corrosion resistance is reduced. Therefore, it is necessary to increase the amount of Ni in order to maintain the phase balance. Therefore, the upper limit is set to 0.3%.
Mn:0.1〜0.3%、製鋼上、脱硫剤として添加されるが、0.1%以下では効果がなく熱間加工性も低下し、過剰に添加すると炭酸ガス、硫化水素環境下での耐SCC性が低下するため上限を0.3%とする。 Mn: 0.1-0.3%, added as a desulfurizing agent on steelmaking, but less than 0.1% has no effect and deteriorates hot workability. , The upper limit is set to 0.3%.
Cr:10〜13%、湿潤炭酸ガスを含む環境中での耐食性向上に有効な元素であるが、10%以下ではその効果が得られない。含有量の増加に従い、耐食性は向上するが、強力なフェライト生成元素であり、マルテンサイト組織とするため高価なオーステナイト生成元素であるNiの増量が必要となるので上限を13%とする。 Cr: 10 to 13%, which is an element effective for improving corrosion resistance in an environment containing wet carbon dioxide gas. As the content increases, the corrosion resistance improves, but the amount of Ni, which is a strong ferrite-forming element and an expensive austenite-forming element in order to form a martensite structure, needs to be increased, so the upper limit is made 13%.
Ni:5〜8%、マルテンサイト組織を得るため必要な元素であるが、5%未満ではフェライト相が多くなり、靭性、耐食性を損ない、8%を超えると高価な元素のため、経済性が低下するので、含有量範囲を5〜8%とする。 Ni: 5 to 8%, an element necessary for obtaining a martensitic structure, but if less than 5%, ferrite phase increases, impairing toughness and corrosion resistance. Therefore, the content range is set to 5 to 8%.
Mo:1.5〜3%、耐食性に有効な元素であるが、1.5%未満ではその効果が十分でない。フェライト生成元素のため、3%を超えて添加すると、相バランスを確保のため、高価なNiの添加が必要となるため、含有量範囲を1.5〜3%とする。 Mo: 1.5 to 3%, an element effective for corrosion resistance, but if less than 1.5%, the effect is not sufficient. Due to the ferrite-forming element, if it is added in excess of 3%, expensive Ni must be added to secure the phase balance. Therefore, the content range is set to 1.5 to 3%.
C+N:0.02〜0.04%、C,Nの個々の元素は上述した限定範囲内で添加されるが、本発明では更に、C+Nについて規定する。目標強度の耐力600〜700MPaを得るために0.02%以上のC+Nとし、溶接熱影響部の硬さを目標硬さの350Hv以下に抑制するために0.04%以下のC+Nとする。 C + N: 0.02 to 0.04%, individual elements of C and N are added within the above-mentioned limited range, but the present invention further defines C + N. C + N is set to 0.02% or more to obtain a yield strength of 600 to 700 MPa of the target strength, and C + N is set to 0.04% or less to suppress the hardness of the weld heat affected zone to 350Hv or less of the target hardness.
W,Cu:0.1〜3%、いずれも強度、耐食性に有効な元素であり、添加する場合は0.1%未満では効果が十分でなく、3%を超えると熱間加工性が劣化するので0.1〜3%とする。 W, Cu: 0.1 to 3%, both of which are effective elements for strength and corrosion resistance. When added, less than 0.1% does not have sufficient effect, and when more than 3%, hot workability deteriorates. Therefore, the content is set to 0.1 to 3%.
Ti,Nb:0.01〜0.1%、いずれも鋼中のCと炭化物を形成し、結晶粒を微細化する効果により、強度と靭性を向上させる元素であるが、添加する場合は0.01%未満では効果が十分でなく、0.1%を超えると効果が飽和するので0.01〜0.1%とする。 Ti, Nb: 0.01 to 0.1%, both of which are elements that form carbides with C in steel and improve the strength and toughness due to the effect of refining the crystal grains. If it is less than 0.01%, the effect is not sufficient, and if it exceeds 0.1%, the effect is saturated.
本発明鋼は、所定の成分範囲に調整できれば、転炉、電気炉またはそれらの合わせ湯等、いずれの方法で溶製してもよい。溶製後、連続鋳造機または鋳型でビレット、スラブとしたのち、熱間圧延で鋼管、鋼板などの所定の形状に加工し、熱処理で目標の強度とする。熱処理は加工後の冷却や、焼準により変態マルテンサイト組織とした後、焼戻しにより強度の調整を行うとよい。 The steel of the present invention may be produced by any method, such as a converter, an electric furnace, or a combination thereof, as long as it can be adjusted to a predetermined component range. After the smelting, billets and slabs are formed by a continuous casting machine or a mold, and then processed into a predetermined shape such as a steel pipe or a steel plate by hot rolling, and a target strength is obtained by heat treatment. The heat treatment is preferably performed after cooling or normalizing to obtain a transformed martensitic structure, followed by tempering to adjust the strength.
表1に示す化学成分の鋼を真空溶解炉を用いて溶製し、熱間圧延で板厚12mmの鋼板とした後、耐力:600〜700MPaを目標に焼き入れ、焼戻しを行った。実操業を想定し、スラブ加熱温度900℃±10℃から水冷後、640℃±5℃で焼戻しを行った。 Steel having the chemical composition shown in Table 1 was melted using a vacuum melting furnace, and after hot rolling was performed to form a steel sheet having a thickness of 12 mm, quenching was performed with a target strength of 600 to 700 MPa, and tempering was performed. Assuming actual operation, the slab was heated from 900 ° C. ± 10 ° C. and water-cooled, and then tempered at 640 ° C. ± 5 ° C.
熱処理後、耐食性、溶接性について調査を行った。湿潤炭酸ガスに対する耐食性試験は5%NaCl−30atmCO2の溶液で180℃、96時間の条件で行い、腐食量が0.3mm/y以下を合格とした。湿潤硫化水素に対する耐食性を評価する試験としての耐硫化物応力腐食割れ試験(耐SSC試験)はNACEで定めているTM0177の試験法に準拠した。 After heat treatment, corrosion resistance and weldability were investigated. The corrosion resistance test for wet carbon dioxide gas was performed using a 5% NaCl-30 atm CO 2 solution at 180 ° C. for 96 hours, and a corrosion amount of 0.3 mm / y or less was accepted. The sulfide stress corrosion cracking test (SSC test) as a test for evaluating the corrosion resistance to wet hydrogen sulfide was based on the TM0177 test method specified by NACE.
試験条件は、1atmのH2Sを飽和させた5%NaCl+0.5%酢酸水溶液中で耐力の60%を負荷し、720時間で破断しない場合を合格とした。溶接性試験は現地溶接における予熱、後熱の必要性の有無の判定が目的で、再現HAZ部を作成し、その硬さが350Hv以下を合格とした。 The test conditions were such that a test piece was loaded with 60% of the proof stress in a 5% NaCl + 0.5% acetic acid aqueous solution saturated with 1 atm of H 2 S and did not break in 720 hours. The weldability test was performed for the purpose of judging the necessity of preheating and post-heating in on-site welding, and a reproduced HAZ was created, and the hardness was 350 Hv or less.
表2に試験結果を示す。本発明鋼であるA〜Jは強度、耐食性、耐硫化物応力腐食割れ性(耐SSC性:湿潤硫化水素に対する耐食性)、硬さとも良好な結果を示す。一方、比較鋼KはCr量が少なく、十分な耐食性を示さない。比較鋼Lは脱酸剤としてのSi量が多く、比較鋼Mは脱硫剤としてのMn量が多いため、耐硫化物応力腐食割れ性(耐SSC性)が悪い。 Table 2 shows the test results. The steels A to J of the present invention show good results in both strength, corrosion resistance, sulfide stress corrosion cracking resistance (SSC resistance: corrosion resistance to wet hydrogen sulfide), and hardness. On the other hand, the comparative steel K has a small Cr content and does not show sufficient corrosion resistance. Comparative steel L has a large amount of Si as a deoxidizing agent, and comparative steel M has a large amount of Mn as a desulfurizing agent, and thus has poor sulfide stress corrosion cracking resistance (SSC resistance).
また、比較鋼NはMo量が低いため、耐硫化物応力腐食割れ性(耐SSC性)が悪い。比較鋼OはNi量が低いためデルタフェライトが析出し耐食性が低下する。比較鋼PはC+N量が低く十分な強度が得られない。比較鋼QはC,N量がともに高いため強度が高く、溶接性試験での硬さが不合格となった。
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