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JP2004193033A - Electric heating method of conductive rod-shaped member - Google Patents

Electric heating method of conductive rod-shaped member Download PDF

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Publication number
JP2004193033A
JP2004193033A JP2002361674A JP2002361674A JP2004193033A JP 2004193033 A JP2004193033 A JP 2004193033A JP 2002361674 A JP2002361674 A JP 2002361674A JP 2002361674 A JP2002361674 A JP 2002361674A JP 2004193033 A JP2004193033 A JP 2004193033A
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JP
Japan
Prior art keywords
rod
shaped member
temperature
electrode
electrodes
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2002361674A
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Japanese (ja)
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JP4042966B2 (en
Inventor
Yoshiki Mizutani
孝樹 水谷
Izuru Hori
出 堀
Takuo Kobayashi
卓生 小林
Kazuo Isogai
一雄 磯貝
Yuji Kanai
裕司 金井
Yuichi Nagai
裕一 永井
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Honda Motor Co Ltd
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Honda Motor Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
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Priority to JP2002361674A priority Critical patent/JP4042966B2/en
Publication of JP2004193033A publication Critical patent/JP2004193033A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To make temperature of a whole part of a longitudinal rod-shaped member heated by electric heating almost uniform. <P>SOLUTION: A construction that realizes such a temperature distribution on the rod-shaped member 2 that the temperature at a central part of the rod-shaped member 2 is higher than that at both end parts when electrically heating the rod-shaped part 2 by making first electrodes 9<SB>1</SB>contact with respective end parts of the conductive rod-shaped member 2; and that the temperature at both end parts of the rod-shaped member 2 is higher than that at the central part when electrically heating the rod-shaped member 2 by using second electrodes 9<SB>2</SB>; is provided, and a first process of electrically heating the rod-shaped member 2 by using the first electrodes 9<SB>1</SB>and a second process of electrically heating the rod-shaped member 2 by using the second electrodes 9<SB>2</SB>are processed. <P>COPYRIGHT: (C)2004,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は導電性ロッド状部材の通電加熱方法,特に,導電性ロッド状部材の両端部にそれぞれ電極を圧接し,そのロッド状部材に通電してそれを加熱する方法に関する。
【0002】
【従来の技術】
従来,この種の通電加熱方法においては銅製電極が用いられている(例えば特許文献1参照)。
【0003】
【特許文献1】
特開平8−264260号公報([0015],表1)
【0004】
【発明が解決しようとする課題】
例えば,Al合金よりなるロッド状部材の両端部にそれぞれ銅製電極を圧接し,そのロッド状部材に通電してそれを加熱すると,ロッド状部材に比べジュール発熱が小さく,温度上昇が少ない銅製電極にロッド状部材から熱が伝導されるためそのロッド状部材には,それの両端部よりも中央部の方が高温となるような温度分布が現出し,したがって加熱によるロッド状部材の温度をその全長に亘って均一にすることができない,という問題があった。
【0005】
【課題を解決するための手段】
本発明は,加熱による導電性ロッド状部材の温度を,その全長に亘りほぼ均一にすることができる前記通電加熱方法を提供することを目的とする。
【0006】
前記目的を達成するため本発明によれば,導電性ロッド状部材の両端部にそれぞれ電極を圧接して,前記ロッド状部材を通電加熱するに当り,第1電極として,前記ロッド状部材を通電加熱したとき,そのロッド状部材に,それの両端部よりも中央部の方が高温となるような温度分布を現出させるものを,また第2電極として,前記ロッド状部材を通電加熱したとき,そのロッド状部材に,それの中央部よりも両端部の方が高温となるような温度分布を現出させるものをそれぞれ用意し,前記第1電極を用いて前記ロッド状部材を通電加熱する1次工程と,前記第2電極を用いて前記ロッド状部材を通電加熱する2次工程とを行う,導電性ロッド状部材の通電加熱方法が提供される。
【0007】
前記のような手段を採用すると,1次工程にて,ロッド状部材には,それの両端部よりも中央部の方が高温となるような温度分布が現出する。2次工程では第2電極によって,ロッド状部材が,その中央部の昇温度合よりも両端部の昇温度合の方が大となるように加熱されるので,加熱によるロッド状部材の温度をその全長に亘ってほぼ均一にすることができる。
【0008】
この場合,第2電極を用いて1次工程を行うと,ロッド状部材には中央部よりも両端部の方が高温となるような温度分布が現出する。そこで,2次工程にそなえて中央部の温度を所定温度まで上昇させると,両端部の温度が目標温度を超え,両端部の材料特性に悪影響を与えたり,両端部が溶融する,といった不具合を生じる。
【0009】
【発明の実施の形態】
図1,2に示す通電加熱装置1において,導電性で,且つ中空のロッド状部材2が,その両端側をそれぞれセラミックス等の熱および電気絶縁性支持部材3により支持される。各支持部材3にはロッド状部材2の外周面を受けるための凹部が形成されている。ロッド状部材2の両端部にそれぞれ第1,第2通電ユニットU1 ,U2 が配置される。第1,第2通電ユニットU1 ,U2 はコ字形支持枠4を有し,その支持枠4の上板5および下板6にそれぞれ2つの空気圧式(または油圧式)作動シリンダ71 ,72 がロッド状部材2の軸線方向に並べて取付けられている。各作動シリンダ71 ,72 のピストンロッド8は上,下板5,6を貫通しており,第1,第2通電ユニットU1 ,U2 において,ロッド状部材2の中央部側に在って相対向する両作動シリンダ71 のピストンロッド8にそれぞれ第1電極91 が取付けられ,またロッド状部材2の両端面側に在って相対向する両作動シリンダ72 のピストンロッド8にそれぞれ第2電極92 が取付けられる。各第1,第2電極91 ,92 はロッド状部材2の外周面に密接するように凹弧面10を有する。
【0010】
第1通電ユニットU1 において,両第1電極91 から延出するリード線11および両第2電極92 から延出するリード線13が1本のリード線14に集束され,そのリード線14は電源15の一方の端子に接続される。また第2通電ユニットU2 において,両第1電極91 から延出するリード線16および両第2電極92 から延出するリード線17が1本のリード線18に集束され,そのリード線18は電源15の他方の端子に接続される。
【0011】
ロッド状部材2はAl合金,例えば5000系Al合金より構成されており,その導電率は1.9×107 S/mである。
【0012】
第1電極91 はCu合金,例えばタフピッチ銅(JIS C1100)より構成されており,その導電率は5.8×107 S/mであって,ロッド状部材2のそれに比べて高い。この場合,各作動シリンダ71 を作動させて各第1電極91 をロッド状部材2の両端部にそれぞれ圧接し,電源15よりロッド状部材2に通電してそれを加熱すると,そのロッド状部材2には,図3に示すように,それの両端部よりも中央部の方が高温となるような温度分布が現出する。
【0013】
第2電極92 は鋼,例えば一般構造用圧延鋼材(JIS SS400)より構成されており,その導電率は6.0×106 S/mであって,ロッド状部材2のそれに比べて大幅に低い。この場合,各作動シリンダ72 を作動させ,各第2電極92 をロッド状部材2の両端部にそれぞれ圧接して,電源15よりロッド状部材2に通電して,それを加熱すると,そのロッド状部材2には,図4に示すように,それの中央部よりも両端部の方が高温となるような温度分布が現出する。これは次のような理由による。即ち,第2電極92 は導電率が低く,それ自体の発熱量はロッド状部材2のジュール熱量よりも大となるためロッド状部材2に比べて温度上昇が大であって,その温度差により第2電極92 からロッド状部材2への熱伝導が生じて両端部の温度が中央部の温度よりも高くなるのである。
【0014】
前記の点を踏まえて,ロッド状部材2を通電加熱するに当り,第1電極91 を用いてロッド状部材2を通電加熱する1次工程と,第2電極92 を用いてロッド状部材2を通電加熱する2次工程とを行うものである。
【0015】
このような手段を採用すると,1次工程にて,ロッド状部材2には,それの両端部よりも中央部の方が高温となるような温度分布が現出する。2次工程では第2電極92 によって,ロッド状部材2が,その中央部の昇温度合よりも両端部の昇温度合の方が大となるように加熱されるので,加熱によるロッド状部材2の温度をその全長に亘ってほぼ均一にすることができる。
【0016】
〔実施例〕
(1)ロッド状部材2として,前記と同様の材質を有し,外径90mm,内径83mm,長さ1000mmのものを用意し,このロッド状部材2を図1に示すように一対の支持部材3に支持させた。また全第1電極91 によるロッド状部材2に対する圧接面積を1500mm2 に,また全第2電極92 によるそれを3000mm2 にそれぞれ設定した。さらに加熱によるロッド状部材2の目標温度を500℃に設定した。
【0017】
(2)図5(a)に示すように,各作動シリンダ71 を作動させ,各第1電極91 をロッド状部材2の両端部にそれぞれ圧接して電源15よりロッド状部材2に20000Aの電流を流した。この場合,加熱開始からロッド状部材2の温度が150℃に達するまでは,図6,線aで示すように,その部材2の温度はその全長に亘りほぼ一定に上昇した。
【0018】
(3)図6,線bで示すように,両端部の温度がほぼ200℃であり,且つ中央部の温度がほぼ300℃に達したとき,図5(b)に示すように,各作動シリンダ71 を作動させ,各第1電極91 をロッド状部材2の両端部から離間し,また各作動シリンダ72 を作動させ,各第2電極92 をロッド状部材2の両端部にそれぞれ圧接して電源15よりロッド状部材2に20000Aの電流を流した。
【0019】
これにより,図6,線c,dで示すごとく,ロッド状部材2が,その中央部の昇温度合よりも両端部の昇温度合の方が大となるように加熱され,最終的にロッド状部材2の両端部はほぼ300℃昇温し,一方,中央部はほぼ200℃昇温して,その部材2の温度は,図6,線eで示すごとく,その全長に亘りほぼ500℃に到達した。
【0020】
第1電極91 と第2電極92 とを切換える場合において,図7(a)に示すように各第1電極91 がロッド状部材2に圧接されている状態にあるとき,図7(b)に示すように各第2電極92 をロッド状部材2に圧接し,その後,図7(c)に示すように各第1電極91 をロッド状部材2から離間させるようにしてもよい。
【0021】
【発明の効果】
本発明によれば前記のような手段を採用することによって,通電加熱による導電性ロッド状部材の温度を,その全長に亘ってほぼ均一にすることができる。
【図面の簡単な説明】
【図1】通電加熱装置の概略図である。
【図2】図1の2−2線断面図である。
【図3】第1電極を用いた場合におけるロッド状部材の温度分布を示すグラフである。
【図4】第2電極を用いた場合におけるロッド状部材の温度分布を示すグラフである。
【図5】ロッド状部材への通電状態の一例を示す説明図である。
【図6】第1,第2電極を用いた場合におけるロッド状部材の温度分布の変化を示すグラフである。
【図7】ロッド状部材への通電状態の他例を示す説明図である。
【符号の説明】
2…………………ロッド状部材
1 ,72 ………作動シリンダ
1 ,92 ………第1,第2電極
15………………電源
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a method for electrically heating a conductive rod-shaped member, and more particularly to a method for heating electrodes by pressing electrodes at both ends of the conductive rod-shaped member and supplying current to the rod-shaped member.
[0002]
[Prior art]
Conventionally, a copper electrode is used in this type of energization heating method (see, for example, Patent Document 1).
[0003]
[Patent Document 1]
JP-A-8-264260 ([0015], Table 1)
[0004]
[Problems to be solved by the invention]
For example, when copper electrodes are pressed against both ends of a rod-shaped member made of an Al alloy, and the rod-shaped members are energized and heated, the copper electrodes generate less Joule heat and a smaller temperature rise than the rod-shaped members. Since heat is transmitted from the rod-shaped member, the rod-shaped member has a temperature distribution in which the temperature is higher at the center than at both ends of the rod-shaped member. However, there is a problem that it cannot be made uniform over the entire area.
[0005]
[Means for Solving the Problems]
SUMMARY OF THE INVENTION It is an object of the present invention to provide an electric heating method in which the temperature of a conductive rod-shaped member caused by heating can be made substantially uniform over its entire length.
[0006]
According to the present invention, in order to achieve the above object, according to the present invention, electrodes are pressed against both ends of a conductive rod-shaped member, and when the rod-shaped member is electrically heated, the rod-shaped member is energized as a first electrode. When the rod-shaped member is made to exhibit a temperature distribution such that the temperature of the rod-shaped member is higher at the center than at both ends thereof when heated, and when the rod-shaped member is electrically heated as the second electrode , A rod-shaped member having a temperature distribution at both ends thereof higher than that at the center thereof is prepared, and the rod-shaped member is electrically heated using the first electrode. There is provided a method for electrically heating a conductive rod-shaped member, the method comprising performing a first step and a second step of electrically heating the rod-shaped member using the second electrode.
[0007]
When the above-described means is adopted, a temperature distribution appears in the rod-shaped member in the first step such that the temperature is higher in the central portion than in the both ends thereof. In the secondary process, the rod-shaped member is heated by the second electrode so that the temperature rise at both ends is greater than the temperature rise at the center thereof. It can be made substantially uniform over its entire length.
[0008]
In this case, when the first step is performed using the second electrode, a temperature distribution appears in the rod-shaped member such that the temperature is higher at both ends than at the center. Therefore, if the temperature at the center is raised to a predetermined temperature in preparation for the secondary process, the temperature at both ends exceeds the target temperature, adversely affecting the material properties at both ends and melting both ends. Occurs.
[0009]
BEST MODE FOR CARRYING OUT THE INVENTION
In the electric heating device 1 shown in FIGS. 1 and 2, a conductive and hollow rod-shaped member 2 is supported at both ends thereof by a heat and electric insulating support member 3 such as ceramics. Each support member 3 has a recess for receiving the outer peripheral surface of the rod-shaped member 2. First and second energizing units U 1 and U 2 are arranged at both ends of the rod-shaped member 2, respectively. Each of the first and second energizing units U 1 and U 2 has a U-shaped support frame 4, and two pneumatic (or hydraulic) working cylinders 7 1 , 7 on the upper plate 5 and the lower plate 6 of the support frame 4, respectively. 7 2 is mounted side by side in the axial direction of the rod-like member 2. The piston rod 8 of each of the working cylinders 7 1 and 7 2 penetrates the upper and lower plates 5 and 6 and is located at the center of the rod-shaped member 2 in the first and second energizing units U 1 and U 2 . both working cylinder 7 of the first electrode 9 1 respectively to the piston rod 8 is attached to opposite I, also both hydraulic cylinders 7 2 of the piston rod facing each be in both end faces of the rod-like member 2 8 the second electrode 9 2 are each attached to. Each of the first and second electrodes 9 1 and 9 2 has a concave arc surface 10 so as to be in close contact with the outer peripheral surface of the rod-shaped member 2.
[0010]
In the first energizing unit U 1, the leads 13 extending from the lead wire 11 and both the second electrodes 9 2 extending from both the first electrode 9 1 is focused on one lead wire 14, the lead 14 Is connected to one terminal of the power supply 15. Also in the second energizing unit U 2, leads 17 extending from the lead wire 16 and both the second electrodes 9 2 extending from both the first electrode 9 1 is focused on one lead wire 18, the lead wire Reference numeral 18 is connected to the other terminal of the power supply 15.
[0011]
The rod-shaped member 2 is made of an Al alloy, for example, a 5000 series Al alloy, and has a conductivity of 1.9 × 10 7 S / m.
[0012]
First electrode 9 1 Cu alloy, for example, tough pitch copper (JIS C1100) is configured from, its conductivity is a 5.8 × 10 7 S / m, higher than that of the rod-like member 2. In this case, by operating the respective operating cylinders 71 each first electrode 9 1 respectively pressed against the opposite ends of the rod-like member 2 by heating it to energization from the power supply 15 to the rod-like member 2, the rod As shown in FIG. 3, the member 2 has a temperature distribution in which the temperature is higher at the center than at both ends.
[0013]
The second electrode 9 2 steel, for example, is constructed from rolled steel for general structure (JIS SS400), a conductivity of a 6.0 × 10 6 S / m, significantly than that of the rod-like member 2 Low. In this case, by operating the respective working cylinder 7 2, each of the second electrodes 9 2 respectively pressed against the opposite ends of the rod-like member 2, is energized from the power supply 15 to the rod-like member 2, heating it, the As shown in FIG. 4, the rod-shaped member 2 has a temperature distribution in which both ends are hotter than the center thereof. This is for the following reasons. That is, the second electrode 9 2 the conductivity is low, it calorific value of itself is a temperature rise large compared to the rod-like member 2 to become larger than the Joule heat of the rod-like member 2, the temperature difference the is the temperature of the heat conduction occurs both ends of the second electrode 9 2 the rod-like member 2 is higher than the temperature of the central portion.
[0014]
In light of the points of the hits the energized heating rod-like member 2, and the primary step of electrically heating the rod-like member 2 by using the first electrode 9 1, the rod-shaped member with the second electrode 9 2 And a secondary step of heating by heating.
[0015]
If such a means is adopted, in the first step, a temperature distribution appears in the rod-shaped member 2 such that the temperature is higher at the center than at both ends thereof. The second electrode 9 2 is a second step, the rod-shaped member 2 is, toward the rising temperature case of both end portions than raising the temperature if the central portion is heated so that the larger rod-shaped member by heating 2 can be made substantially uniform over its entire length.
[0016]
〔Example〕
(1) A rod-shaped member 2 having the same material as described above, having an outer diameter of 90 mm, an inner diameter of 83 mm, and a length of 1000 mm is prepared. As shown in FIG. 3 supported. The set respectively the pressing area relative to the rod-like member 2 by all first electrodes 9 1 to 1500 mm 2, also it by all the second electrodes 9 2 to 3000 mm 2. Further, the target temperature of the rod-shaped member 2 by heating was set to 500 ° C.
[0017]
(2) As shown in FIG. 5 (a), actuates the respective hydraulic cylinders 7 1, 20000 A each first electrode 9 1 the rod-like member 2 from the power supply 15 to the respective pressure contact with the both end portions of the rod-like member 2 Was passed. In this case, from the start of heating to the time when the temperature of the rod-shaped member 2 reached 150 ° C., the temperature of the member 2 rose substantially constant over its entire length, as shown by the line a in FIG.
[0018]
(3) When the temperature at both ends is approximately 200 ° C. and the temperature at the center reaches approximately 300 ° C. as shown by the lines b and b in FIG. the cylinder 7 1 is operated, to separate the respective first electrodes 9 1 from both ends of the rod-like member 2, also actuates the respective hydraulic cylinders 7 2, each of the second electrodes 9 2 at both ends of the rod-like member 2 The electrodes were pressed against each other, and a current of 20,000 A was passed from the power source 15 to the rod-shaped member 2.
[0019]
As a result, as shown in FIG. 6 and lines c and d, the rod-shaped member 2 is heated so that the temperature rise at both ends is greater than the temperature rise at the center, and finally the rod-shaped member 2 is heated. The temperature of the both ends of the member 2 is increased by approximately 300 ° C., while the temperature of the central portion is increased by approximately 200 ° C., and the temperature of the member 2 is approximately 500 ° C. over its entire length as shown by a line e in FIG. Reached.
[0020]
When switching the first electrode 9 1 and the second electrode 9 2, when in the state in which the first electrode 9 1 as shown in FIG. 7 (a) is pressed against the rod-like member 2, FIG. 7 ( each second electrode 9 2 as shown in b) pressed against the rod-shaped member 2, thereafter, be made to separate the respective first electrodes 9 1, as shown in FIG. 7 (c) from the rod-like member 2 Good.
[0021]
【The invention's effect】
According to the present invention, by employing the above-described means, the temperature of the conductive rod-shaped member due to electric heating can be made substantially uniform over its entire length.
[Brief description of the drawings]
FIG. 1 is a schematic diagram of an electric heating device.
FIG. 2 is a sectional view taken along line 2-2 of FIG.
FIG. 3 is a graph showing a temperature distribution of a rod-shaped member when a first electrode is used.
FIG. 4 is a graph showing a temperature distribution of a rod-shaped member when a second electrode is used.
FIG. 5 is an explanatory diagram showing an example of a state in which power is supplied to a rod-shaped member.
FIG. 6 is a graph showing a change in temperature distribution of a rod-shaped member when the first and second electrodes are used.
FIG. 7 is an explanatory view showing another example of a state of energizing the rod-shaped member.
[Explanation of symbols]
2. Rod-shaped members 7 1 , 7 2 Working cylinders 9 1 , 9 2 First and second electrodes 15 Power supply

Claims (1)

導電性ロッド状部材(2)の両端部にそれぞれ電極を圧接して,前記ロッド状部材(2)を通電加熱するに当り,第1電極(91 )として,前記ロッド状部材(2)を通電加熱したとき,そのロッド状部材(2)に,それの両端部よりも中央部の方が高温となるような温度分布を現出させるものを,また第2電極(92 )として,前記ロッド状部材(2)を通電加熱したとき,そのロッド状部材(2)に,それの中央部よりも両端部の方が高温となるような温度分布を現出させるものをそれぞれ用意し,前記第1電極(91 )を用いて前記ロッド状部材(2)を通電加熱する1次工程と,前記第2電極(92 )を用いて前記ロッド状部材(2)を通電加熱する2次工程とを行うことを特徴とする導電性ロッド状部材の通電加熱方法。Each electrode at both ends of the conductive rod-like member (2) in pressure contact, contact to electrically heating the rod-like member (2), as the first electrode (9 1), the rod-like member (2) when energized heated, its rod-like member (2), those towards the center portion to revealing the temperature distribution such that the temperature higher than both end portions thereof, also as the second electrode (9 2), wherein When the rod-shaped member (2) is energized and heated, the rod-shaped member (2) is prepared so as to exhibit a temperature distribution such that the temperature at both ends is higher than that at the center thereof. a primary step of electrically heating the rod-like member (2) with a first electrode (9 1), 2 energized heating the rod-like member (2) with the second electrode (9 2) order And heating the conductive rod-shaped member.
JP2002361674A 2002-12-13 2002-12-13 Electric current heating method for conductive rod-shaped member Expired - Fee Related JP4042966B2 (en)

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