JP2003206338A - Film comprising aliphatic polyester copolymer - Google Patents
Film comprising aliphatic polyester copolymerInfo
- Publication number
- JP2003206338A JP2003206338A JP2002374758A JP2002374758A JP2003206338A JP 2003206338 A JP2003206338 A JP 2003206338A JP 2002374758 A JP2002374758 A JP 2002374758A JP 2002374758 A JP2002374758 A JP 2002374758A JP 2003206338 A JP2003206338 A JP 2003206338A
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- Prior art keywords
- aliphatic
- mol
- formula
- film
- acid
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- Polyesters Or Polycarbonates (AREA)
- Biological Depolymerization Polymers (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、高分子量脂肪族ポ
リエステル共重合体からなるフィルムに関するものであ
る。更に詳しくは、生分解性を有し、実用上十分な高分
子量を有し、熱安定性および引張り強度等にすぐれた脂
肪族ポリエステル共重合体からなるフィルムに関する。TECHNICAL FIELD The present invention relates to a film made of a high molecular weight aliphatic polyester copolymer. More specifically, it relates to a film made of an aliphatic polyester copolymer which is biodegradable, has a practically sufficient high molecular weight, and is excellent in thermal stability and tensile strength.
【0002】[0002]
【従来の技術】従来、フィルム、繊維、その他の成形品
の成形に用いられていたポリエステルは、その数平均分
子量が1万以上の高分子量ポリエステルであった。この
高分子量ポリエステルは、テレフタル酸とエチレングリ
コールまたは1,4−ブタンジオールとから調製された
芳香族ポリエステルに限られ、脂肪族ポリエステルは極
めて少なかった。脂肪族ポリエステルがそれほど実用化
されなかった理由としては、(1) 脂肪族ポリエステルの
融点が比較的低いこと、(2) 脂肪族ポリエステルが通常
知られた重縮合反応では数平均分子量で15,000以
上にならず、熱分解しやすく、数平均分子量1万程度の
分子量では実用上十分な強度が得られなかったこと、な
どが挙げられる。2. Description of the Related Art Conventionally, polyesters used for molding films, fibers and other molded articles have been high molecular weight polyesters having a number average molecular weight of 10,000 or more. This high molecular weight polyester was limited to an aromatic polyester prepared from terephthalic acid and ethylene glycol or 1,4-butanediol, and the aliphatic polyester was extremely small. The reason why the aliphatic polyester has not been put to practical use is that (1) the melting point of the aliphatic polyester is relatively low, and (2) the number average molecular weight of the aliphatic polyester is 15,000 in the polycondensation reaction which is generally known. Other than the above, it is easily decomposed by heat, and a practically sufficient strength could not be obtained with a molecular weight of about 10,000.
【0003】特開平4−189822号公報、および特
開平5−287043号公報などに提案されているよう
に、数平均分子量が5,000以上、望ましくは10,
000以上で、末端基が実質的にヒドロキシル基である
ポリエステルジオールに、その融点以上の溶融状態にお
いて、カップリング剤としてのイソシアナートを添加す
ることにより、高分子量のウレタン結合を含む脂肪族ポ
リエステルが得られているが、高分子量のウレタン結合
を含む脂肪族ポリエステルは、汎用プラスチック成形法
で成形する場合、条件によっては着色したり、ミクロゲ
ルが発生したりするなどの問題がある。As proposed in JP-A-4-189822 and JP-A-5-287043, the number average molecular weight is 5,000 or more, preferably 10,
A polyester diol having a hydroxyl group of 000 or more and a terminal group being substantially a hydroxyl group is added with an isocyanate as a coupling agent in a molten state at a temperature higher than its melting point to obtain an aliphatic polyester containing a high molecular weight urethane bond. Although obtained, the aliphatic polyester containing a high-molecular-weight urethane bond has problems such as coloring and generation of microgel depending on the conditions when molded by a general-purpose plastic molding method.
【0004】また、特開平5−310898号公報に提
案されているように、グリコール成分と脂肪族ジカルボ
ン酸成分とをエステル化し、生成したポリエステルジオ
ールを触媒の存在下、温度180〜230℃の範囲、お
よび0.005〜0.1mmHgの高真空下で脱グリコ
ール反応を行うことにより、数平均分子量が25,00
0〜70,000で、末端基に実質的にヒドロキシル基
を有する高分子量脂肪族ポリエステルが合成されている
が、このような高真空状態を得ることは工業的には困難
を伴う。Further, as proposed in JP-A-5-310898, a glycol component and an aliphatic dicarboxylic acid component are esterified, and the produced polyester diol is present in the presence of a catalyst in a temperature range of 180 to 230 ° C. , And a deglycolization reaction under a high vacuum of 0.005 to 0.1 mmHg give a number average molecular weight of 25,000.
Although a high molecular weight aliphatic polyester having a hydroxyl group at the terminal group is synthesized at 0 to 70,000, it is industrially difficult to obtain such a high vacuum state.
【0005】更に、特開平5−43665号公報には、
乳酸、グリコール酸等の脂肪族オキシカルボン酸をゲル
マニウム化合物の存在下で、不活性ガス気流下または減
圧下で加熱脱水重縮合して還元粘度が0.67〜0.8
9の脂肪族ポリエステルを製造する方法が開示されてい
る。この脂肪族ポリエステルから得られるフィルム、成
形品も実用上充分な機械強度を有するものではない。Further, Japanese Patent Laid-Open No. 5-43665 discloses that
An aliphatic oxycarboxylic acid such as lactic acid or glycolic acid is heated in the presence of a germanium compound under an inert gas stream or under reduced pressure to effect dehydration polycondensation to give a reduced viscosity of 0.67 to 0.8.
A method of making the aliphatic polyester of 9 is disclosed. Films and molded articles obtained from this aliphatic polyester also do not have practically sufficient mechanical strength.
【0006】[0006]
【発明が解決しようとする課題】本発明の目的は、生分
解性を有し、実用上十分な高分子量を有し、熱安定性お
よび引張り強度等にすぐれた脂肪族ポリエステル共重合
体からなるフィルムを提供することにある。The object of the present invention is to provide an aliphatic polyester copolymer which is biodegradable, has a practically sufficient high molecular weight, and is excellent in thermal stability and tensile strength. To provide a film.
【0007】[0007]
【課題を解決するための手段】本発明者らは、生分解性
を有すると同時に十分に実用に耐え得る脂肪族ポリエス
テルフィルムを提供すべく、鋭意検討を行った結果、ゲ
ルマニウム化合物等の触媒の存在下、脂肪族または脂環
式ジオールおよび脂肪族ジカルボン酸またはその誘導体
を主成分とし、乳酸、グリコール酸等の脂肪族オキシカ
ルボン酸を特定量共重合させることにより、重合速度の
著しい増大が見られ、結果的に鎖延長剤を使用すること
なしに、極めて容易に、数平均分子量1万以上の高分子
量脂肪族ポリエステル共重合体が得られることを見い出
し、本発明に到達した。この高分子量脂肪族ポリエステ
ル共重合体は、融点が比較的高く、実用上十分な強度を
有し、また、オキシカルボン酸成分の導入により、得ら
れるポリエステルの結晶性が低下し、可撓性を有するも
のである。更に、この高分子量脂肪族ポリエステル共重
合体は、優れた生分解性を示すものである。Means for Solving the Problems The inventors of the present invention have conducted extensive studies to provide an aliphatic polyester film which has biodegradability and can withstand practical use. In the presence of an aliphatic or alicyclic diol and an aliphatic dicarboxylic acid or its derivative as a main component, by copolymerizing a specific amount of an aliphatic oxycarboxylic acid such as lactic acid or glycolic acid, a marked increase in the polymerization rate is observed. As a result, they have found that a high molecular weight aliphatic polyester copolymer having a number average molecular weight of 10,000 or more can be obtained very easily without using a chain extender, and arrived at the present invention. This high-molecular-weight aliphatic polyester copolymer has a relatively high melting point and practically sufficient strength, and the introduction of an oxycarboxylic acid component reduces the crystallinity of the resulting polyester, resulting in poor flexibility. I have. Furthermore, this high molecular weight aliphatic polyester copolymer exhibits excellent biodegradability.
【0008】本発明はかかる知見に基づき達成されたも
ので、本発明に係るフィルムは、下記式(I)式で表さ
れる脂肪族オキシカルボン酸単位0.02〜30モル
%、下記(II)式で表される脂肪族または脂環式ジオー
ル単位35〜49.99モル%、および下記(III)式
で表される脂肪族ジカルボン酸単位35〜49.99モ
ル%からなり、かつ数平均分子量が1万〜20万である
脂肪族ポリエステル共重合体からなることを特徴とする
ものである。The present invention has been accomplished on the basis of the above findings, and the film according to the present invention has an aliphatic oxycarboxylic acid unit represented by the following formula (I) of 0.02 to 30 mol% and the following (II ) Aliphatic or alicyclic diol units represented by the formula 35 to 49.99 mol% and aliphatic dicarboxylic acid units represented by the following formula (III) 35 to 49.99 mol% and having a number average It is characterized by comprising an aliphatic polyester copolymer having a molecular weight of 10,000 to 200,000.
【0009】なお、このポリエステル共重合体は、触媒
の存在下、重縮合反応により脂肪族または脂環式ジオー
ルおよび脂肪族ジカルボン酸またはその誘導体を反応さ
せて、数平均分子量1万〜20万の脂肪族ポリエステル
を製造するに際して、脂肪族オキシカルボン酸を所望の
ポリエステル共重合体組成となるように、例えば脂肪族
ジカルボン酸100モルに対して0.04〜60モル共
重合させることにより製造することができる。This polyester copolymer has a number average molecular weight of 10,000 to 200,000 obtained by reacting an aliphatic or alicyclic diol and an aliphatic dicarboxylic acid or its derivative by a polycondensation reaction in the presence of a catalyst. When an aliphatic polyester is produced, it is produced by copolymerizing an aliphatic oxycarboxylic acid so as to have a desired polyester copolymer composition, for example, 0.04 to 60 mol per 100 mol of an aliphatic dicarboxylic acid. You can
【0010】以下、本発明をさらに詳細に説明する。本
発明における上記(I)式の脂肪族オキシカルボン酸単
位を与える脂肪族オキシカルボン酸としては、分子中に
1個の水酸基とカルボン酸基を有する脂肪族化合物であ
れば特に限定されるものではなく、式、HO−R1 −C
OOH、(式中、R1 は2価の脂肪族炭化水素基)で表
わされるものをいう。更には、(IV)式の脂肪族オキシ
カルボン酸単位を与える式(V)、The present invention will be described in more detail below. The aliphatic oxycarboxylic acid which gives the aliphatic oxycarboxylic acid unit of the above formula (I) in the present invention is not particularly limited as long as it is an aliphatic compound having one hydroxyl group and carboxylic acid group in the molecule. without the formula, HO-R 1 -C
OOH, (wherein R 1 is a divalent aliphatic hydrocarbon group). Furthermore, formula (V) giving an aliphatic oxycarboxylic acid unit of formula (IV),
【0011】[0011]
【化2】 [Chemical 2]
【0012】(式中、pは0または1〜10、好ましく
は0または1〜5の整数である)で示される脂肪族オキ
シカルボン酸が重合反応性向上効果が認められる点で特
に好ましい。An aliphatic oxycarboxylic acid represented by the formula (p is 0 or an integer of 1 to 10, preferably 0 or an integer of 1 to 5) is particularly preferable in that the effect of improving the polymerization reactivity is recognized.
【0013】脂肪族オキシカルボン酸の具体例として
は、乳酸、グリコール酸、2−ヒドロキシ−n−酪酸、
2−ヒドロキシカプロン酸、2−ヒドロキシ3,3−ジ
メチル酪酸、2−ヒドロキシ−3−メチル酪酸、2−ヒ
ドロキシイソカプロン酸、あるいはこれらの混合物が挙
げられる。これらに光学異性体が存在する場合には、D
体、L体、またはラセミ体のいずれでもよく、形態とし
ては固体、液体、または水溶液であってもよい。これら
の中で好ましいのは、乳酸またはグリコール酸であり、
特に好ましいのは、使用時の重合速度の増大が特に顕著
で、かつ入手の容易な乳酸またはグリコール酸である。
形態は、30〜95%の水溶液のものが容易に入手する
ことができるので好ましい。これら脂肪族オキシカルボ
ン酸は単独でも、二種以上の混合物として使用すること
もできる。Specific examples of the aliphatic oxycarboxylic acid include lactic acid, glycolic acid, 2-hydroxy-n-butyric acid,
Examples thereof include 2-hydroxycaproic acid, 2-hydroxy3,3-dimethylbutyric acid, 2-hydroxy-3-methylbutyric acid, 2-hydroxyisocaproic acid, or a mixture thereof. When these have optical isomers, D
It may be a body, an L body, or a racemate, and may be in the form of a solid, a liquid, or an aqueous solution. Of these, preferred is lactic acid or glycolic acid,
Particularly preferred is lactic acid or glycolic acid, which has a particularly remarkable increase in the polymerization rate during use and is easily available.
The form is preferably a 30 to 95% aqueous solution because it is easily available. These aliphatic oxycarboxylic acids can be used alone or as a mixture of two or more kinds.
【0014】(II)式の脂肪族または脂環式ジオール単
位を与えるジオールとしては、特に限定されないが、
式、HO−R2 −OHで表される化合物をいう。ここ
で、R2は、2価の脂肪族炭化水素基または2価の脂環
式炭化水素基である。好ましい2価の脂肪族炭化水素基
としては、R2 が−(CH2 )n −(nは2〜10の整
数)で表される脂肪族炭化水素基が挙げられる。中でも
特に好ましいのは、nが2〜6の脂肪族炭化水素基であ
る。好ましい2価の脂環式炭化水素基としては、上記式
のR2 が炭素数3〜10の脂環式炭化水素基であり、中
でも特に好ましいのは4〜6の2価の脂環式炭化水素基
である。The diol giving the aliphatic or alicyclic diol unit of the formula (II) is not particularly limited,
Wherein refers to compounds represented by HO-R 2 -OH. Here, R 2 is a divalent aliphatic hydrocarbon group or a divalent alicyclic hydrocarbon group. As a preferable divalent aliphatic hydrocarbon group, an aliphatic hydrocarbon group in which R 2 is represented by — (CH 2 ) n — (n is an integer of 2 to 10) can be mentioned. Above all, an aliphatic hydrocarbon group in which n is 2 to 6 is particularly preferable. As a preferred divalent alicyclic hydrocarbon group, R 2 in the above formula is an alicyclic hydrocarbon group having 3 to 10 carbon atoms, and among them, particularly preferred is a divalent alicyclic hydrocarbon group having 4 to 6 carbon atoms. It is a hydrogen group.
【0015】(II)式で表される脂肪族または脂環式ジ
オールの具体例としては、エチレングリコール、1,3
−プロパンジオール、1,4−ブタンジオール、1,5
−ペンタンジオール、1,6−ヘキサンジオール、1,
4−シクロヘキサンジオール、1,4−シクロヘキサン
ジメタノールが好適に挙げられる。得られる共重合体の
物性の面から、特に1,4−ブタンジオールであること
が好ましい。これらは単独でも、二種以上の混合物とし
て使用することもできる。Specific examples of the aliphatic or alicyclic diol represented by the formula (II) include ethylene glycol, 1,3
-Propanediol, 1,4-butanediol, 1,5
-Pentanediol, 1,6-hexanediol, 1,
4-Cyclohexanediol and 1,4-cyclohexanedimethanol are preferable. From the viewpoint of the physical properties of the obtained copolymer, 1,4-butanediol is particularly preferable. These may be used alone or as a mixture of two or more.
【0016】(III)式の脂肪族ジカルボン酸単位を与え
る脂肪族ジカルボン酸またはその誘導体としては、式、
HOOC−R3 −COOH、(式中、R3 は直接結合ま
たは2価の脂肪族炭化水素基、好ましくは、−(CH
2 )m −、ただしmは0または1〜10の整数、好まし
くは0または1〜6の整数)で表されるもの、またはそ
れらの炭素数1〜4の低級アルコールエステル、例えば
ジメチルエステル等、またはそれらの酸無水物をいう。The aliphatic dicarboxylic acid or derivative thereof which gives the aliphatic dicarboxylic acid unit of the formula (III) has the formula:
HOOC-R 3 -COOH, (wherein, R 3 is a direct bond or a divalent aliphatic hydrocarbon group, preferably, - (CH
2 ) m −, where m is 0 or an integer of 1 to 10, preferably 0 or an integer of 1 to 6), or a lower alcohol ester thereof having 1 to 4 carbon atoms, such as dimethyl ester. Or the acid anhydride thereof is referred to.
【0017】その具体例としては、シュウ酸、コハク
酸、グルタル酸、アジピン酸、セバシン酸、ドデカン二
酸、およびそれらの低級アルコールエステル、無水コハ
ク酸、無水アジピン酸、等が挙げられる。得られる共重
合体の物性の面から、コハク酸、アジピン酸、セバシン
酸またはこれらの無水物、及びこれらの低級アルコール
エステルが好ましく、特にはコハク酸、無水コハク酸、
またはこれらの混合物が好ましい。これらは単独でも2
種以上混合して使用することもできる。Specific examples thereof include oxalic acid, succinic acid, glutaric acid, adipic acid, sebacic acid, dodecanedioic acid, and their lower alcohol esters, succinic anhydride, adipic anhydride, and the like. From the viewpoint of physical properties of the resulting copolymer, succinic acid, adipic acid, sebacic acid or their anhydrides, and their lower alcohol esters are preferable, and particularly succinic acid, succinic anhydride,
Alternatively, mixtures of these are preferred. These are alone 2
It is also possible to use a mixture of two or more species.
【0018】これらの脂肪族または脂環式ジオール、脂
肪族ジカルボン酸またはその誘導体および少量の脂肪族
オキシカルボン酸とからの高分子量脂肪族ポリエステル
共重合体の製造は、公知技術で行うことができる。すな
わちこのポリエステル共重合体を製造する際の重縮合反
応は、従来から採用されている重縮合反応の範囲内で適
切な条件を設定することができ、特に制限されない。The production of high molecular weight aliphatic polyester copolymers from these aliphatic or alicyclic diols, aliphatic dicarboxylic acids or their derivatives and a small amount of aliphatic oxycarboxylic acids can be carried out by known techniques. . That is, the polycondensation reaction at the time of producing this polyester copolymer can be set to an appropriate condition within the range of the polycondensation reaction that has been conventionally adopted, and is not particularly limited.
【0019】脂肪族または脂環式ジオールの使用量は、
脂肪族ジカルボン酸またはその誘導体100モルに対
し、実質的に等モルであるが、一般には、エステル化中
の留出があることから、1〜20モル%過剰に用いられ
る。添加される脂肪族オキシカルボン酸の量は、脂肪族
オキシカルボン酸が少なすぎると添加効果が表れず、多
すぎると得られるポリエステル共重合体の結晶性が失わ
れ成形上好ましくなく、かつ耐熱性、機械的特性などが
不十分となる。脂肪族オキシカルボン酸の量は、脂肪族
ジカルボン酸またはその誘導体100モルに対し好まし
くは0.04〜60モル、より好ましくは1.0〜40
モル、特に好ましくは2〜20モルである。The amount of the aliphatic or alicyclic diol used is
The amount is substantially equimolar to 100 mol of the aliphatic dicarboxylic acid or its derivative, but in general, 1 to 20 mol% is used in excess because distilling occurs during esterification. The amount of the aliphatic oxycarboxylic acid to be added is such that if the amount of the aliphatic oxycarboxylic acid is too small, the effect of addition does not appear, and if it is too large, the crystallinity of the resulting polyester copolymer is lost, which is not preferable for molding, and heat resistance , Mechanical properties are insufficient. The amount of the aliphatic oxycarboxylic acid is preferably 0.04 to 60 mol, more preferably 1.0 to 40 mol, based on 100 mol of the aliphatic dicarboxylic acid or its derivative.
Mol, particularly preferably 2 to 20 mol.
【0020】脂肪族オキシカルボン酸の添加時期・方法
は、重縮合反応以前であれば特に限定されず、例えば、
(1) あらかじめ触媒を脂肪族オキシカルボン酸溶液に溶
解させた状態で添加する方法、(2) 原料仕込み時触媒を
添加すると同時に添加する方法、などが挙げられる。脂
肪族ポリエステル共重合体は、好ましくは上記原料を重
合触媒の存在下で重縮合させて製造される。触媒として
は、ゲルマニウム化合物が好適である。ゲルマニウム化
合物としては、特に制限されるものではなく、酸化ゲル
マニウム、テトラアルコキシゲルマニウムなどの有機ゲ
ルマニウム化合物、塩化ゲルマニウムなどの無機ゲルマ
ニウム化合物が挙げられる。価格や入手の容易さなどか
ら、酸化ゲルマニウム、テトラエトキシゲルマニウム、
テトラブトキシゲルマニウムなどが好ましく、特には、
酸化ゲルマニウムが好適である。また、本発明の目的を
損なわない限り、他の触媒の併用を妨げない。The timing and method of adding the aliphatic oxycarboxylic acid are not particularly limited as long as they are before the polycondensation reaction.
Examples include (1) a method of adding the catalyst in a state of being dissolved in an aliphatic oxycarboxylic acid solution in advance, and (2) a method of adding the catalyst at the same time as the catalyst is added when the raw materials are charged. The aliphatic polyester copolymer is preferably produced by polycondensing the above raw materials in the presence of a polymerization catalyst. A germanium compound is suitable as the catalyst. The germanium compound is not particularly limited, and examples thereof include organic germanium compounds such as germanium oxide and tetraalkoxy germanium, and inorganic germanium compounds such as germanium chloride. Due to the price and availability, germanium oxide, tetraethoxygermanium,
Tetrabutoxy germanium and the like are preferable, and in particular,
Germanium oxide is preferred. In addition, other catalysts may be used in combination as long as the object of the present invention is not impaired.
【0021】触媒の使用量は、使用するモノマー量に対
して0.001〜3重量%、より好ましくは0.005
〜1.5重量%である。触媒の添加時期は、重縮合以前
であれば特に限定されないが、原料仕込み時に添加して
おいてもよく、減圧開始時に添加してもよい。原料仕込
み時に乳酸、グリコール酸等の脂肪族オキシカルボン酸
と同時に添加するか、または脂肪族オキシカルボン酸水
溶液に触媒を溶解して添加する方法が好ましく、特に
は、触媒の保存性が良好となる点で脂肪族オキシカルボ
ン酸水溶液に触媒を溶解して添加する方法が好ましい。The amount of the catalyst used is 0.001 to 3% by weight, preferably 0.005% by weight, based on the amount of the monomer used.
~ 1.5% by weight. The timing of adding the catalyst is not particularly limited as long as it is before polycondensation, but may be added at the time of charging the raw materials or at the start of depressurization. A method of adding the catalyst at the same time as the aliphatic oxycarboxylic acid such as lactic acid and glycolic acid at the time of charging the raw materials or by dissolving the catalyst in an aqueous solution of the aliphatic oxycarboxylic acid is preferable. Particularly, the storage stability of the catalyst becomes good. In view of this, a method of dissolving the catalyst in an aliphatic oxycarboxylic acid aqueous solution and adding the catalyst is preferable.
【0022】脂肪族ポリエステル共重合体を製造する際
の温度、時間、圧力などの条件は、温度が150〜26
0℃、好ましくは180〜230℃の範囲で選ぶのがよ
く、重合時間は2時間以上、好ましくは4〜15時間の
範囲で選ぶのがよい。減圧度は10mmHg以下、より
好ましくは2mmHg以下で選ぶのがよい。脂肪族ポリ
エステル共重合体の組成比は、(II)式の脂肪族または
脂環式ジオール単位と(III)式の脂肪族ジカルボン酸単
位のモル比が、実質的に等しいことが必要である。脂肪
族または脂環式ジオール単位と脂肪族ジカルボン酸単位
とは、各々35〜49.99モル%の範囲、好ましくは
40〜49.75モル%、より好ましくは45〜49.
5モル%の範囲で選ぶのがよい。また、(I)式の脂肪
族オキシカルボン酸単位は0.02〜30モル%の範囲
で選ぶのがよい。脂肪族オキシカルボン酸が30モル%
を超えると結晶性が失われ、成形上好ましくなく、また
0.02モル%未満だと添加効果が現れない。上記範囲
で好ましいのは0.5〜20モル%、より好ましくは
1.0〜10モル%の範囲である。The conditions such as temperature, time and pressure for producing the aliphatic polyester copolymer are such that the temperature is 150 to 26.
The temperature is preferably 0 ° C, preferably 180 to 230 ° C, and the polymerization time is preferably 2 hours or longer, more preferably 4 to 15 hours. The degree of reduced pressure is preferably 10 mmHg or less, more preferably 2 mmHg or less. As for the composition ratio of the aliphatic polyester copolymer, it is necessary that the molar ratio of the aliphatic or alicyclic diol unit of the formula (II) and the aliphatic dicarboxylic acid unit of the formula (III) is substantially equal. The aliphatic or alicyclic diol unit and the aliphatic dicarboxylic acid unit are each in the range of 35 to 49.99 mol%, preferably 40 to 49.75 mol%, more preferably 45 to 49.
It is preferable to select in the range of 5 mol%. Further, the aliphatic oxycarboxylic acid unit of the formula (I) is preferably selected in the range of 0.02 to 30 mol%. 30 mol% of aliphatic oxycarboxylic acid
If it exceeds 0.02, the crystallinity is lost, which is not preferable for molding, and if it is less than 0.02 mol%, the effect of addition does not appear. The above range is preferably 0.5 to 20 mol%, and more preferably 1.0 to 10 mol%.
【0023】脂肪族ポリエステル共重合体の数平均分子
量は1万〜20万、好ましくは3万〜20万である。ま
た、本発明の効果を損なわない限り、この脂肪族ポリエ
ステル共重合体に、他の共重合成分を導入することがで
きる。他の共重合成分としては、ヒドロキシ安息香酸等
の芳香族オキシカルボン酸類、ビスフェノールA等の芳
香族ジオール類、テレフタル酸、イソフタル酸等の芳香
族ジカルボン酸、またはトリメチロールプロパン、グリ
セリンなどの多価アルコール、多価カルボン酸またはそ
の無水物、リンゴ酸などの多価オキシカルボン酸等が挙
げられる。The number average molecular weight of the aliphatic polyester copolymer is 10,000 to 200,000, preferably 30,000 to 200,000. Further, other copolymerization components can be introduced into this aliphatic polyester copolymer as long as the effects of the present invention are not impaired. Other copolymerization components include aromatic oxycarboxylic acids such as hydroxybenzoic acid, aromatic diols such as bisphenol A, aromatic dicarboxylic acids such as terephthalic acid and isophthalic acid, or polyvalent compounds such as trimethylolpropane and glycerin. Examples thereof include alcohols, polyvalent carboxylic acids or their anhydrides, and polyvalent oxycarboxylic acids such as malic acid.
【0024】以上のように、本発明は、脂肪族または脂
環式ジオール単位、脂肪族カルボン酸単位、および脂肪
族オキシカルボン酸単位を特定の比率で有し、かつ数平
均分子量が1万以上、より好ましくは3万以上である高
分子量脂肪族ポリエステル共重合体が、実用上十分な強
度と融点を有することに基づいたものである。特には、
乳酸等の脂肪族オキシカルボン酸を用いることにより、
極めて容易に高分子量化を達成できたものである。As described above, the present invention has an aliphatic or alicyclic diol unit, an aliphatic carboxylic acid unit, and an aliphatic oxycarboxylic acid unit in a specific ratio and has a number average molecular weight of 10,000 or more. , And more preferably 30,000 or more, based on the fact that the high molecular weight aliphatic polyester copolymer has practically sufficient strength and melting point. in particular,
By using an aliphatic oxycarboxylic acid such as lactic acid,
It was possible to achieve a high molecular weight extremely easily.
【0025】この高分子量脂肪族ポリエステル共重合体
は、押出成形法などの汎用プラスチック成形法により、
フィルムに成形できる。その際、結晶核剤、酸化防止
剤、滑剤、着色剤、離型剤、フィラー、他のポリマーな
ど、必要に応じ添加することができる。This high molecular weight aliphatic polyester copolymer is produced by a general-purpose plastic molding method such as an extrusion molding method.
Can be formed into a film. At that time, a crystal nucleating agent, an antioxidant, a lubricant, a colorant, a release agent, a filler, other polymers and the like can be added if necessary.
【0026】この高分子量脂肪族ポリエステル共重合体
は、生分解性を有しており、土中のバクテリアによっ
て、2〜12カ月で完全に分解する特性があり、環境衛
生上極めて有用なポリマーである。従ってこのポリエス
テル共重合体からなる本発明に係るフィルムは、今後、
ショッピングバッグ、ゴミ袋、農業用フィルムなどの用
途への使用が期待される。This high molecular weight aliphatic polyester copolymer is biodegradable and has a characteristic of being completely decomposed by bacteria in the soil within 2 to 12 months, and is a very useful polymer in terms of environmental hygiene. is there. Therefore, the film according to the present invention comprising the polyester copolymer,
It is expected to be used for applications such as shopping bags, garbage bags, and agricultural films.
【0027】[0027]
【実施例】以下、本発明を実施例により具体的に説明す
るが、本発明はその要旨を超えない限り、これら実施例
に限定されるものではない。なお、以下の例における特
性値は、次の方法により測定した。
(1)ポリマー組成; 1H−NMR法により、得られた
スペクトルの面積比により組成を計算した。
(2)数平均分子量(Mn);GPC法によって測定し
た。サンプルをクロロホルムに溶解し、東ソー社製GP
C HLC−8020を用いてポリスチレン換算により
測定した。カラムはPLgel−10μ−MIXを使用
した。EXAMPLES The present invention will now be described in detail with reference to examples, but the present invention is not limited to these examples as long as the gist thereof is not exceeded. The characteristic values in the following examples were measured by the following methods. (1) Polymer composition: The composition was calculated from the area ratio of the obtained spectrum by 1 H-NMR method. (2) Number average molecular weight (Mn); measured by GPC method. Dissolve the sample in chloroform and use Tosoh GP
It was measured by polystyrene conversion using C HLC-8020. As the column, PLgel-10μ-MIX was used.
【0028】(3)熱的性質;DSC法(昇温速度16
℃/minで窒素下で測定)により融点を求めた。
(4)引張り特性;実施例、比較例で得られたポリエス
テルから、卓上熱プレス法によって厚さ0.30〜0.
37mmのフィルム作成し、このフィルムからJIS K
7127に準拠して2号ダンベルを作成した。このダン
ベルにつき、JIS K7127に準拠し、破断伸度と
破断強度とを測定した。
(5)生分解性試験:得られたポリエステルから、卓上
熱プレス法によって厚さ0.30〜0.37mmのフィ
ルムを作成し、これを2cm×2cmに切断しテストピ
ースを作成した。このテストピースを3ヵ月間土中に埋
没させて、目視により生分解性を確認した。(3) Thermal properties; DSC method (heating rate 16
Melting point was determined by (measured under nitrogen at C / min). (4) Tensile properties: From the polyesters obtained in Examples and Comparative Examples, a thickness of 0.30 to 0.
Create a 37mm film and use this film to JIS K
No. 2 dumbbell was prepared in accordance with 7127. The breaking elongation and breaking strength of this dumbbell were measured according to JIS K7127. (5) Biodegradability test: A film having a thickness of 0.30 to 0.37 mm was prepared from the obtained polyester by a desktop hot pressing method, and this was cut into 2 cm x 2 cm to prepare a test piece. The test piece was immersed in soil for 3 months, and the biodegradability was visually confirmed.
【0029】[実施例1]攪拌装置、窒素導入管、加熱
装置、温度計、助剤添加口を備えた容量100mlの反
応容器に、コハク酸を35.4g、1,4−ブタンジオ
ールを28.4g、酸化ゲルマニウムをあらかじめ1重
量%溶解させた90%乳酸水溶液2.9gを仕込んだ。
容器内容物を攪拌下、窒素ガスを導入し、窒素ガス雰囲
気下180℃に昇温し、この温度で45分間反応させた
あと、20mmHgの減圧下で1.75時間反応させた。引
き続いて温度を220℃とし、0.5mmHgの減圧下にお
いて4時間重合を行った。得られたポリエステルの 1H
−NMRによるポリマー組成は、乳酸単位4.6モル
%、1,4−ブタンジオール単位47.7モル%、コハ
ク酸単位47.7モル%であり、Mnは58,900、
融点は108℃であった。このポリマーを卓上熱プレス
でフィルムを作成したところ、強靱なフィルムが得られ
た。また、生分解性試験の結果、3ヵ月後のフィルムに
は、多数の虫食い状の穴が見られ、生分解性が確認され
た。[Example 1] In a reaction vessel having a capacity of 100 ml equipped with a stirrer, a nitrogen inlet tube, a heating device, a thermometer, and an auxiliary agent addition port, 35.4 g of succinic acid and 28 of 1,4-butanediol were added. 0.4 g and 2.9 g of a 90% lactic acid aqueous solution in which 1% by weight of germanium oxide was dissolved in advance were charged.
Nitrogen gas was introduced into the contents of the container with stirring, the temperature was raised to 180 ° C. in a nitrogen gas atmosphere, and the reaction was carried out at this temperature for 45 minutes, and then under a reduced pressure of 20 mmHg for 1.75 hours. Subsequently, the temperature was set to 220 ° C. and polymerization was carried out for 4 hours under a reduced pressure of 0.5 mmHg. 1 H of the obtained polyester
-The polymer composition by NMR is lactic acid unit 4.6 mol%, 1,4-butanediol unit 47.7 mol%, succinic acid unit 47.7 mol%, Mn is 58,900,
The melting point was 108 ° C. A film was prepared from this polymer by hot pressing on a table, and a tough film was obtained. Further, as a result of the biodegradability test, many worm-eaten holes were observed on the film after 3 months, and biodegradability was confirmed.
【0030】[実施例2]攪拌装置、窒素導入管、加熱
装置、温度計、助剤添加口を備えた容量150mlの反
応容器に、コハク酸を59.1g、1,4−ブタンジオ
ールを49.6g、90%L−乳酸水溶液を5.0g、
テトラブトキシゲルマニウム180μlを仕込んだ。容
器内容物を攪拌下、窒素ガスを導入し、窒素ガス雰囲気
下185℃に昇温し、この温度で50分間反応させたあ
と、20mmHgの減圧下において1.8時間反応させた。
引き続いて温度を220℃とし、0.5mmHgの減圧下に
おいて2時間重合を行った。得られたポリエステルの 1
H−NMRによるポリマー組成は、乳酸単位4.4モル
%、1,4−ブタンジオール単位47.8モル%、コハ
ク酸単位47.8モル%であり、Mnは69,000で
あり、引張り特性は表−1に示した通りであった。ま
た、実施例1と同程度の生分解性が認められた。Example 2 A reaction vessel having a capacity of 150 ml equipped with a stirrer, a nitrogen inlet tube, a heating device, a thermometer and an auxiliary agent addition port was charged with 59.1 g of succinic acid and 49 parts of 1,4-butanediol. 0.6 g, 5.0 g of 90% L-lactic acid aqueous solution,
180 μl of tetrabutoxy germanium was charged. Nitrogen gas was introduced into the contents of the container with stirring, the temperature was raised to 185 ° C. under a nitrogen gas atmosphere, and the reaction was carried out at this temperature for 50 minutes, and then under a reduced pressure of 20 mmHg for 1.8 hours.
Subsequently, the temperature was set to 220 ° C., and polymerization was carried out for 2 hours under a reduced pressure of 0.5 mmHg. 1 of the obtained polyester
The polymer composition by H-NMR was 4.4 mol% lactic acid unit, 47.8 mol% 1,4-butanediol unit, 47.8 mol% succinic acid unit, Mn was 69,000, and tensile properties were measured. Was as shown in Table-1. Further, the same biodegradability as in Example 1 was recognized.
【0031】[実施例3]攪拌装置、窒素導入管、加熱
装置、温度計、助剤添加口を備えた容量300mlの反
応容器に、コハク酸を118.1g、1,4−ブタンジ
オールを99.1g、酸化ゲルマニウムをあらかじめ1
重量%溶解させた90%乳酸水溶液6.3gを仕込ん
だ。容器内容物を攪拌下、窒素ガスを導入し、窒素ガス
雰囲気下185℃に昇温し、この温度で0.5時間反応
させたあと、内温を220℃に昇温し、この温度で0.
5時間反応させた。引き続いて、0.5mmHgの減圧下に
おいて4時間重合を行った。得られたポリエステルの 1
H−NMRによるポリマー組成は、乳酸単位3.0モル
%、1,4−ブタンジオール単位48.5モル%、コハ
ク酸単位48.5モル%であり、Mnは62,500で
あり、引張り特性は表−1に示した通りであった。ま
た、実施例1と同程度の生分解性が認められた。[Embodiment 3] 118.1 g of succinic acid and 99 of 1,4-butanediol are placed in a reaction vessel having a capacity of 300 ml equipped with a stirrer, a nitrogen inlet tube, a heating device, a thermometer, and an auxiliary agent addition port. 1 g, germanium oxide 1
Then, 6.3 g of a 90% aqueous lactic acid solution dissolved by weight% was charged. Nitrogen gas was introduced into the contents of the container with stirring, the temperature was raised to 185 ° C. under a nitrogen gas atmosphere, the reaction was carried out at this temperature for 0.5 hours, and then the internal temperature was raised to 220 ° C. .
The reaction was carried out for 5 hours. Subsequently, polymerization was carried out for 4 hours under a reduced pressure of 0.5 mmHg. 1 of the obtained polyester
The polymer composition by H-NMR is 3.0 mol% of lactic acid unit, 48.5 mol% of 1,4-butanediol unit, 48.5 mol% of succinic acid unit, Mn of 62,500, and tensile properties. Was as shown in Table-1. Further, the same biodegradability as in Example 1 was recognized.
【0032】[実施例4]実施例3で使用したのと同じ
反応容器に、コハク酸を118.1g、1,4−ブタン
ジオールを99.1g、酸化ゲルマニウムをあらかじめ
1重量%溶解させた70%グリコール酸水溶液6.3g
を仕込んだ。容器内容物を攪拌下、窒素ガスを導入し、
窒素ガス雰囲気下185℃に昇温し、この温度で0.5
時間反応させたあと、内温を220℃に昇温し、この温
度で0.5時間反応させた。引き続いて、0.5mmHgの
減圧下において6時間重合を行った。得られたポリエス
テルの 1H−NMRによるポリマー組成は、グリコール
酸単位2.4モル%、1,4−ブタンジオール単位4
8.8モル%、コハク酸単位48.8モル%であり、M
nは42,500であった。また、実施例1と同程度の
生分解性が認められた。[Example 4] 118.1 g of succinic acid, 99.1 g of 1,4-butanediol and 1% by weight of germanium oxide were dissolved in the same reaction vessel used in Example 3 in advance. % Glycolic acid aqueous solution 6.3 g
Was charged. While stirring the contents of the container, introducing nitrogen gas,
The temperature was raised to 185 ° C. under a nitrogen gas atmosphere, and at this temperature 0.5
After reacting for a time, the internal temperature was raised to 220 ° C. and the reaction was carried out at this temperature for 0.5 hours. Subsequently, polymerization was carried out for 6 hours under a reduced pressure of 0.5 mmHg. The polymer composition by 1 H-NMR of the obtained polyester was 2.4 mol% of glycolic acid units and 4 of 1,4-butanediol units.
8.8 mol%, succinic acid unit 48.8 mol%, M
n was 42,500. Further, the same biodegradability as in Example 1 was recognized.
【0033】[実施例5]攪拌装置、窒素導入管、加熱
装置、温度計、助剤添加口を備えた容量300mlの反
応容器にコハク酸を100.3g、アジピン酸を21.
9g、1,4−ブタンジオールを103.1g、酸化ゲ
ルマニウムをあらかじめ1重量%溶解させた90%乳酸
水溶液6.3gを仕込んだ。容器内容物を攪拌下、窒素
ガスを導入し、窒素ガス雰囲気下185℃に昇温し、
0.5時間反応させた後、220℃に昇温し、0.5時
間反応した。引き続いて0.5mmHgの減圧下におい
て4時間重合をおこなった。得られたポリエステルのM
nは71,000、融点は95℃であり、引張り特性は
表1に示した通りであった。また 1H−NMRによるポ
リマー組成は、乳酸単位2.8モル%、1,4−ブタン
ジオール単位48.9モル%、コハク酸単位40.8モ
ル%、アジピン酸単位7.5モル%であり、生分解性試
験の結果、3ヵ月後のフィルムは、ボロボロになってお
り、生分解性が確認された。[Embodiment 5] 100.3 g of succinic acid and 21.adipic acid were placed in a reaction vessel having a capacity of 300 ml equipped with a stirrer, a nitrogen inlet tube, a heating device, a thermometer, and an auxiliary agent addition port.
9 g, 103.1 g of 1,4-butanediol, and 6.3 g of a 90% lactic acid aqueous solution in which 1% by weight of germanium oxide was dissolved in advance were charged. While stirring the contents of the container, nitrogen gas was introduced, and the temperature was raised to 185 ° C. in a nitrogen gas atmosphere.
After reacting for 0.5 hour, the temperature was raised to 220 ° C. and the reaction was performed for 0.5 hour. Subsequently, polymerization was carried out for 4 hours under a reduced pressure of 0.5 mmHg. M of the obtained polyester
n was 71,000, the melting point was 95 ° C., and the tensile properties were as shown in Table 1. The polymer composition by 1 H-NMR was lactic acid unit 2.8 mol%, 1,4-butanediol unit 48.9 mol%, succinic acid unit 40.8 mol%, and adipic acid unit 7.5 mol%. As a result of the biodegradability test, the film after 3 months was broken, and biodegradability was confirmed.
【0034】[比較例1]実施例2で使用したのと同じ
反応容器に、コハク酸を59.1g、1,4−ブタンジ
オールを47.3g、酸化ゲルマニウムを0.05gを
仕込んだ。容器内容物を攪拌下、窒素ガスを導入し、窒
素ガス雰囲気下185℃に昇温し、この温度で50分間
反応させたあと、20mmHgの減圧下において2時間反応
させた。引き続いて温度を220℃とし、0.5mmHgの
減圧下において4時間重合を行った。得られたポリエス
テルのMnは1,500であり、引張り特性は表−1に
示した通りであった。Comparative Example 1 59.1 g of succinic acid, 47.3 g of 1,4-butanediol and 0.05 g of germanium oxide were placed in the same reaction vessel used in Example 2. Nitrogen gas was introduced into the contents of the container with stirring, the temperature was raised to 185 ° C. in a nitrogen gas atmosphere, and the reaction was carried out at this temperature for 50 minutes, and then under a reduced pressure of 20 mmHg for 2 hours. Subsequently, the temperature was set to 220 ° C. and polymerization was carried out for 4 hours under a reduced pressure of 0.5 mmHg. The Mn of the obtained polyester was 1,500, and the tensile properties were as shown in Table 1.
【0035】[比較例2]攪拌装置、窒素導入管、加熱
装置、温度計、助剤添加口を備えた容量300mlの反
応容器にコハク酸を118.0g、1,4−ブタンジオ
ールを99.1g、酸化アンチモンをあらかじめ1重量
%溶解させた90%乳酸水溶液6.3gを仕込んだ。容
器内容物を攪拌下、窒素ガスを導入し、窒素ガス雰囲気
下185℃に昇温し、0.5時間反応させた後、220
℃に昇温し、0.5時間反応した。引き続いて0.5m
mHgの減圧下において4時間重合をおこなった。得ら
れたポリエステルのMnは8,800であった。また 1
H−NMRによるポリマー組成は、乳酸単位2.9モル
%、1,4−ブタンジオール単位48.7モル%、コハ
ク酸単位48.4モル%であった。[Comparative Example 2] 118.0 g of succinic acid and 99.99% of 1,4-butanediol were placed in a reaction vessel having a capacity of 300 ml equipped with a stirrer, a nitrogen inlet tube, a heating device, a thermometer, and an auxiliary agent addition port. 1 g and 6.3 g of a 90% lactic acid aqueous solution in which 1% by weight of antimony oxide was previously dissolved were charged. Nitrogen gas was introduced with stirring the contents of the container, the temperature was raised to 185 ° C. under a nitrogen gas atmosphere, and the reaction was conducted for 0.5 hour.
The temperature was raised to 0 ° C. and the reaction was performed for 0.5 hours. 0.5m continuously
Polymerization was carried out for 4 hours under reduced pressure of mHg. The Mn of the obtained polyester was 8,800. Again 1
The polymer composition by H-NMR was lactic acid unit 2.9 mol%, 1,4-butanediol unit 48.7 mol%, and succinic acid unit 48.4 mol%.
【0036】[0036]
【表1】 [Table 1]
【0037】以上の実施例および比較例の結果より、次
のことが明らかである。
(1) 本発明に係る脂肪族オキシカルボン酸単位を有する
ポリエステル共重合体は、高い分子量を有し(実施例1
〜実施例5)、高い引張り特性を発揮している(実施例
2〜実施例3)。
(2) これに対して、比較例のポリエステル共重合体は、
分子量が小さく、引張り特性も十分ではない(比較例1
〜比較例2)。From the results of the above Examples and Comparative Examples, the following is clear. (1) The polyester copolymer having an aliphatic oxycarboxylic acid unit according to the present invention has a high molecular weight (see Example 1
~ Example 5), high tensile properties are exhibited (Examples 2 to 3). (2) On the other hand, the polyester copolymer of Comparative Example,
Low molecular weight and insufficient tensile properties (Comparative Example 1)
~ Comparative Example 2).
【0038】[実施例6]攪拌装置、窒素導入管、加熱
装置、温度計、助剤添加口を備えた容量300mlの反
応容器内に、無水コハク酸を100.1g、1,4−ブ
タンジオール99.1g、酸化ゲルマニウムをあらかじ
め1重量%溶解させた90%乳酸水溶液6.3g(無水
コハク酸のモル数に対し、6.3モル%)を仕込み、窒
素雰囲気中185℃にて0.5時間反応させた後、22
0℃に昇温し、0.5時間反応した。引き続いて0.5
mmHgの減圧下において6時間重合を行った。Example 6 100.1 g of succinic anhydride and 1,4-butanediol were placed in a reaction vessel having a capacity of 300 ml equipped with a stirrer, a nitrogen inlet tube, a heating device, a thermometer, and an auxiliary agent addition port. 99.1 g, 6.3 g of a 90% lactic acid aqueous solution in which 1% by weight of germanium oxide was dissolved in advance (6.3 mol% based on the number of moles of succinic anhydride) were charged, and the content was 0.5 at 185 ° C. in a nitrogen atmosphere. After reacting for 22 hours,
The temperature was raised to 0 ° C. and the reaction was performed for 0.5 hours. 0.5 continuously
Polymerization was performed for 6 hours under reduced pressure of mmHg.
【0039】得られたポリエステルは白色であり、Mn
は67,600であった。また融点は108℃であっ
た。また 1H−NMRによるポリマー組成は、乳酸単位
3.2モル%、コハク酸単位48.4モル%、1,4−
ブタンジオール単位48.4モル%であった。得たポリ
エステルを卓上熱プレス200℃、100kg/cm2
で厚さ0.35mmのフィルムを作成したところ、強靱
なフィルムが得られた。その引張り強さは、破断強度が
320kg/cm2 、伸びは330%であった。生分解
性試験の結果、3ヵ月後のフィルムには多数の虫食い状
の穴が見られ生分解性が確認された。The polyester obtained is white and has a Mn
Was 67,600. The melting point was 108 ° C. The polymer composition by 1 H-NMR was 3.2 mol% for lactic acid units, 48.4 mol% for succinic acid units, and 1,4-
The butanediol unit was 48.4 mol%. The polyester obtained is hot pressed on a tabletop at 200 ° C. and 100 kg / cm 2.
When a film having a thickness of 0.35 mm was prepared with, a tough film was obtained. Regarding the tensile strength, the breaking strength was 320 kg / cm 2 and the elongation was 330%. As a result of the biodegradability test, a large number of worm-eaten holes were observed on the film after 3 months and biodegradability was confirmed.
【0040】[実施例7]攪拌装置、窒素導入管、加熱
装置、温度計、助剤添加口を備えた容量300mlの反
応容器内に、無水コハク酸を100.1g、1,4−ブ
タンジオールを99.1g、90%乳酸水溶液10.6
g(無水コハク酸のモル数に対して、10.6モル
%)、テトラブトキシゲルマニウム0.2gを仕込み、
窒素雰囲気中185℃にて0.5時間反応させた後、2
20℃に昇温し、0.5時間反応した。引き続いて0.
5mmHgの減圧下において5時間重合を行なった。[Embodiment 7] 100.1 g of succinic anhydride and 1,4-butanediol were placed in a reaction vessel having a capacity of 300 ml equipped with a stirrer, a nitrogen inlet tube, a heating device, a thermometer, and an auxiliary agent addition port. 99.1 g, 90% lactic acid aqueous solution 10.6
g (10.6 mol% with respect to the number of moles of succinic anhydride) and 0.2 g of tetrabutoxy germanium,
After reacting at 185 ° C for 0.5 hours in a nitrogen atmosphere, 2
The temperature was raised to 20 ° C. and the reaction was performed for 0.5 hours. Then 0.
Polymerization was carried out for 5 hours under a reduced pressure of 5 mmHg.
【0041】得たポリエステルは白色であり、Mnが7
0,000であった。また、融点は103℃であった。
また 1H−NMRによるポリマー組成は、乳酸単位4.
9モル%、コハク酸単位47.6モル%、1,4−ブタ
ンジオール単位47.5モル%であった。得たポリエス
テルを卓上熱プレスで厚さ0.35mmのフィルムを作
成したところ、強靱なフィルムが得られ、その引張り強
さは、破断強度が470kg/cm2 、伸びは630%
であった。また、実施例6と同程度の生分解性が認めら
れた。The polyester obtained was white and had a Mn of 7
It was 10,000. The melting point was 103 ° C.
The polymer composition by 1 H-NMR is 4.
The content was 9 mol%, the succinic acid unit was 47.6 mol%, and the 1,4-butanediol unit was 47.5 mol%. A film having a thickness of 0.35 mm was prepared from the obtained polyester by hot pressing on a table, and a tough film was obtained. Its tensile strength was a breaking strength of 470 kg / cm 2 , and an elongation of 630%.
Met. Further, the same biodegradability as in Example 6 was recognized.
【0042】[実施例8]攪拌装置、窒素導入管、加熱
装置、温度計、助剤添加口を備えた容量300mlの反
応容器内に、無水コハク酸を50.1g、コハク酸を5
9.1g、1,4−ブタンジオールを99.1g、酸化
ゲルマニウムをあらかじめ1重量%溶解させた70%グ
リコール酸水溶液6.3g(無水コハク酸およびコハク
酸の合計モル数に対し、11モル%)を仕込み、窒素雰
囲気中185℃にて0.5時間反応させた後、220℃
に昇温し、0.5時間反応を行った。引き続いて0.5
mmHgの減圧下において5時間重合を行った。[Embodiment 8] 50.1 g of succinic anhydride and 5 succinic acid were placed in a reaction vessel having a capacity of 300 ml equipped with a stirrer, a nitrogen inlet tube, a heating device, a thermometer, and an auxiliary agent addition port.
9.1 g, 1,4-butanediol 99.1 g, and germanium oxide 1% by weight dissolved in 1% by weight of 70% glycolic acid aqueous solution 6.3 g (11 mol% based on the total number of moles of succinic anhydride and succinic acid). ) Was charged and reacted at 185 ° C. in a nitrogen atmosphere for 0.5 hour, then 220 ° C.
The temperature was raised to 0 and the reaction was carried out for 0.5 hours. 0.5 continuously
Polymerization was performed for 5 hours under reduced pressure of mmHg.
【0043】得たポリエステルは白色であり、Mnが6
0,000であった。また 1H−NMRによるポリマー
組成は、グリコール酸単位5.0モル%、コハク酸単位
47.5モル%、1,4−ブタンジオール単位47.5
モル%であった。得たポリエステルを卓上熱プレスで厚
さ0.35mmのフィルムを作成したところ、強靱なフ
ィルムが得られ、その引張り強さは、破断強度が300
kg/cm2 、伸びは310%であった。また、実施例
6と同程度の生分解性が認められた。The polyester obtained was white and had a Mn of 6
It was 10,000. Further, the polymer composition by 1 H-NMR was as follows: glycolic acid unit 5.0 mol%, succinic acid unit 47.5 mol%, 1,4-butanediol unit 47.5.
It was mol%. When a film having a thickness of 0.35 mm was prepared from the obtained polyester by hot pressing on a table, a tough film was obtained, and its tensile strength was 300 at break strength.
The kg / cm 2 and the elongation were 310%. Further, the same biodegradability as in Example 6 was recognized.
【0044】[比較例3]攪拌装置、窒素導入管、加熱
装置、温度計、助剤添加口を備えた容量300mlの反
応容器内に、無水コハク酸を100.1g、1,4−ブ
タンジオールを99.1gを仕込み窒素雰囲気中185
℃にて0.5時間反応させた後、220℃に昇温し、
0.5分間反応した。引き続いてテトラブチルチタネー
ト0.06gを添加し、0.5mmHgの減圧下におい
て4時間重合を行なった。得たポリエステルは灰白色の
ワックス状であり、Mnは7,500であった。得たポ
リエステルを卓上熱プレスでフィルムを作成しようとし
たが、脆く、フィルムは得られなかった。Comparative Example 3 100.1 g of succinic anhydride and 1,4-butanediol were placed in a reaction vessel having a capacity of 300 ml equipped with a stirrer, a nitrogen inlet tube, a heating device, a thermometer, and an auxiliary agent addition port. Was charged with 99.1 g of 185 in a nitrogen atmosphere.
After reacting at 0 ° C for 0.5 hours, the temperature is raised to 220 ° C,
Reacted for 0.5 minutes. Subsequently, 0.06 g of tetrabutyl titanate was added, and polymerization was carried out for 4 hours under a reduced pressure of 0.5 mmHg. The polyester obtained was in the form of an off-white wax and had an Mn of 7,500. An attempt was made to make a film from the obtained polyester by hot pressing on a table, but the film was brittle and could not be obtained.
【0045】[比較例4]数平均分子量が65,100
の少量のウレタン結合を含む、1,4−ブタンジオール
単位とコハク酸単位からなる脂肪族ポリエステル(昭和
高分子社製、ビオノーレ#1010)を卓上熱プレスで
厚さ35mmのフィルムを作成し、引張試験を行なった
ところ、破断強度は330kg/cm2 、伸びは280
%であった。Comparative Example 4 The number average molecular weight is 65,100.
A 35 mm thick film of aliphatic polyester (Bionore # 1010, manufactured by Showa High Polymer Co., Ltd.) containing 1,4-butanediol units and succinic acid units containing a small amount of urethane bond was prepared with a tabletop hot press and stretched. The test showed that the breaking strength was 330 kg / cm 2 and the elongation was 280.
%Met.
【0046】[比較例5]攪拌装置、窒素導入管、加熱
装置、温度計、助剤添加口を備えた容量200mlの反
応容器内に、90%L−乳酸水溶液103.5gおよび
酸化ゲルマニウム0.05gを仕込み、窒素雰囲気中1
80℃にて2時間、常圧で攪拌し、その後、1時間かけ
て20mmHgまで減圧し、2時間反応させた。続いて
1時間かけて昇温を行ない、200℃、2mmHgの条
件で8時間重縮合反応させた。得たポリ乳酸はやや黄色
味を帯びているものの透明であり、Mnは28,000
であった。得たポリエステルを卓上熱プレスでフィルム
を作成しようとしたが、脆く、フィルムは得られなかっ
た。[Comparative Example 5] In a reaction vessel having a capacity of 200 ml equipped with a stirrer, a nitrogen inlet tube, a heating device, a thermometer, and an auxiliary agent addition port, 103.5 g of 90% L-lactic acid aqueous solution and germanium oxide. Charge 05g, 1 in a nitrogen atmosphere
The mixture was stirred at 80 ° C. for 2 hours at normal pressure, then depressurized to 20 mmHg over 1 hour, and reacted for 2 hours. Subsequently, the temperature was raised over 1 hour, and a polycondensation reaction was performed for 8 hours under the conditions of 200 ° C. and 2 mmHg. The obtained polylactic acid was slightly yellowish but transparent, and had Mn of 28,000.
Met. An attempt was made to make a film from the obtained polyester by hot pressing on a table, but the film was brittle and could not be obtained.
【0047】[0047]
【発明の効果】本発明は、次のような特別に有利な効果
を奏し、その産業上の利用価値は極めて大である。
1.原料の脂肪族ポリエステル共重合体は、実用上十分
な高分子量を有し、汎用プラスチック成形法でフィルム
に成形可能であり、得られたフィルムは、優れた熱安定
性と、優れた引張り強度等の物性を有する。
2.脂肪族ポリエステル共重合体からなるフィルムは、
優れた生分解性を有する。INDUSTRIAL APPLICABILITY The present invention has the following special advantageous effects and its industrial utility value is extremely large. 1. The raw material aliphatic polyester copolymer has a practically sufficient high molecular weight and can be formed into a film by a general-purpose plastic molding method, and the obtained film has excellent thermal stability and excellent tensile strength. It has the following physical properties. 2. A film made of an aliphatic polyester copolymer,
It has excellent biodegradability.
───────────────────────────────────────────────────── フロントページの続き (72)発明者 笠井 厚 神奈川県横浜市青葉区鴨志田町1000番地 三菱化学株式会社内 (72)発明者 太田 隆之 神奈川県横浜市青葉区鴨志田町1000番地 三菱化学株式会社内 (72)発明者 山岡 弘明 神奈川県横浜市青葉区鴨志田町1000番地 三菱化学株式会社内 Fターム(参考) 4F071 AA43 AA81 AA84 AF15 AF21 AF52 AH01 AH04 BA01 BB06 BC01 4J029 AA05 AB01 AC02 AD01 AE03 BA02 BA03 BA04 BA05 BD04 BD07 CA01 CA02 CA04 CA05 CA06 EA02 EA03 EA05 HA01 HB01 HB06 JF361 KB02 4J200 AA06 AA09 BA03 BA05 BA11 CA01 DA01 DA17 DA24 DA25 EA02 EA05 EA07 EA11 ─────────────────────────────────────────────────── ─── Continued front page (72) Inventor Atsushi Kasai 1000 Kamoshida-cho, Aoba-ku, Yokohama-shi, Kanagawa Within Mitsubishi Chemical Corporation (72) Inventor Takayuki Ota 1000 Kamoshida-cho, Aoba-ku, Yokohama-shi, Kanagawa Within Mitsubishi Chemical Corporation (72) Inventor Hiroaki Yamaoka 1000 Kamoshida-cho, Aoba-ku, Yokohama-shi, Kanagawa Within Mitsubishi Chemical Corporation F term (reference) 4F071 AA43 AA81 AA84 AF15 AF21 AF52 AH01 AH04 BA01 BB06 BC01 4J029 AA05 AB01 AC02 AD01 AE03 BA02 BA03 BA04 BA05 BD04 BD07 CA01 CA02 CA04 CA05 CA06 EA02 EA03 EA05 HA01 HB01 HB06 JF361 KB02 4J200 AA06 AA09 BA03 BA05 BA11 CA01 DA01 DA17 DA24 DA25 EA02 EA05 EA07 EA11
Claims (6)
ルボン酸単位0.02〜30モル%、下記(II)式で表
される脂肪族または脂環式ジオール単位35〜49.9
9モル%、および下記(III)式で表される脂肪族ジカル
ボン酸単位35〜49.99モル%からなり、かつ数平
均分子量が1万〜20万である脂肪族ポリエステル共重
合体からなるフィルム。 (I)−O−R1 −CO−(式中、R1 は2価の脂肪族
炭化水素基) (II)−O−R2 −O−(式中、R2 は2価の脂肪族炭
化水素基または2価の脂環式炭化水素基) (III)−OC−R3 −CO−(式中、R3 は直接結合ま
たは2価の脂肪族炭化水素基)1. An aliphatic oxycarboxylic acid unit represented by the following formula (I): 0.02 to 30 mol%, and an aliphatic or alicyclic diol unit represented by the following formula (II): 35 to 49.9.
Film consisting of 9 mol% and an aliphatic dicarboxylic acid unit represented by the following formula (III) 35 to 49.99 mol% and an aliphatic polyester copolymer having a number average molecular weight of 10,000 to 200,000. . (I) -O-R 1 -CO- ( wherein, R 1 represents a divalent aliphatic hydrocarbon group) in (II) -O-R 2 -O- ( wherein, R 2 is a divalent aliphatic hydrocarbon group or a divalent alicyclic hydrocarbon group) (III) in -OC-R 3 -CO- (wherein, R 3 is a direct bond or a divalent aliphatic hydrocarbon group)
ジオール単位と(III)式で表される脂肪族ジカルボン
酸単位のモル%が実質的に等しく、それぞれ45〜4
9.5モル%であることを特徴とする、請求項1記載の
脂肪族ポリエステル共重合体からなるフィルム。2. The mol% of the aliphatic or alicyclic diol unit represented by the formula (II) and the aliphatic dicarboxylic acid unit represented by the formula (III) are substantially equal to each other, and are 45 to 4 respectively.
A film comprising the aliphatic polyester copolymer according to claim 1, characterized in that it is 9.5 mol%.
を特徴とする、請求項1または2記載の脂肪族ポリエス
テル共重合体からなるフィルム。3. A film made of the aliphatic polyester copolymer according to claim 1 or 2, which has a number average molecular weight of 30,000 to 200,000.
H2)n−(nは2〜10の整数)で表される脂肪族炭化
水素基または炭素数3〜10の2価の脂環式炭化水素基
であり、(III)式における−R3 −が−(CH2 )m
−(mは0または1〜10の整数)であることを特徴と
する、請求項1ないし3のいずれかに記載の脂肪族ポリ
エステル共重合体からなるフィルム。4. —R 2 — in formula (II) is — (C
H 2) n - (n is a divalent alicyclic hydrocarbon group having an aliphatic hydrocarbon group or a C3-10 represented by an integer) of 2 to 10, -R 3 in formula (III) − Is − (CH 2 ) m
-(M is 0 or an integer of 1-10), The film which consists of an aliphatic polyester copolymer in any one of Claim 1 thru | or 3 characterized by the above-mentioned.
酸単位が、下記(IV)式で表されるα−ヒドロキシ脂肪
族カルボン酸単位であることを特徴とする、請求項1な
いし4のいずれかに記載の脂肪族ポリエステル共重合体
からなるフィルム。 【化1】 (式中、pは0または1〜10の整数)5. The aliphatic oxycarboxylic acid unit in the formula (I) is an α-hydroxyaliphatic carboxylic acid unit represented by the following formula (IV), wherein: A film comprising the aliphatic polyester copolymer described in 1. [Chemical 1] (In the formula, p is 0 or an integer of 1 to 10)
位、(II)式が1,4−ブタンジオール単位、(III)式
がコハク酸単位であることを特徴とする、請求項1ない
し5のいずれか1項に記載の脂肪族ポリエステル共重合
体からなるフイルム。6. The formula (I) is a lactic acid or glycolic acid unit, the formula (II) is a 1,4-butanediol unit, and the formula (III) is a succinic acid unit. A film comprising the aliphatic polyester copolymer according to any one of 1.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2002374758A JP4047160B2 (en) | 1994-08-31 | 2002-12-25 | Film made of aliphatic polyester copolymer |
Applications Claiming Priority (7)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP20700094 | 1994-08-31 | ||
JP27784694 | 1994-11-11 | ||
JP7-319 | 1995-01-05 | ||
JP6-207000 | 1995-01-05 | ||
JP31995 | 1995-01-05 | ||
JP6-277846 | 1995-01-05 | ||
JP2002374758A JP4047160B2 (en) | 1994-08-31 | 2002-12-25 | Film made of aliphatic polyester copolymer |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP22196995A Division JP3402006B2 (en) | 1994-08-31 | 1995-08-30 | Aliphatic polyester copolymer |
Publications (2)
Publication Number | Publication Date |
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JP2003206338A true JP2003206338A (en) | 2003-07-22 |
JP4047160B2 JP4047160B2 (en) | 2008-02-13 |
Family
ID=27670837
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2009024179A (en) * | 2003-11-06 | 2009-02-05 | Mitsubishi Chemicals Corp | Polyester |
JP2009249589A (en) * | 2008-04-10 | 2009-10-29 | Yamato Esuron Kk | Biodegradable synthetic resin film |
-
2002
- 2002-12-25 JP JP2002374758A patent/JP4047160B2/en not_active Expired - Lifetime
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2009024179A (en) * | 2003-11-06 | 2009-02-05 | Mitsubishi Chemicals Corp | Polyester |
JP4582228B2 (en) * | 2003-11-06 | 2010-11-17 | 三菱化学株式会社 | polyester |
JP2009249589A (en) * | 2008-04-10 | 2009-10-29 | Yamato Esuron Kk | Biodegradable synthetic resin film |
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