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JP2002105358A - Inorganic film-forming coating agent, method for forming inorganic film using the same, and inorganic film-coated aluminum material and inorganic film-coated steel material each obtained using the same - Google Patents

Inorganic film-forming coating agent, method for forming inorganic film using the same, and inorganic film-coated aluminum material and inorganic film-coated steel material each obtained using the same

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Publication number
JP2002105358A
JP2002105358A JP2000303651A JP2000303651A JP2002105358A JP 2002105358 A JP2002105358 A JP 2002105358A JP 2000303651 A JP2000303651 A JP 2000303651A JP 2000303651 A JP2000303651 A JP 2000303651A JP 2002105358 A JP2002105358 A JP 2002105358A
Authority
JP
Japan
Prior art keywords
inorganic film
forming
coating
monomer
coated
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2000303651A
Other languages
Japanese (ja)
Other versions
JP5000800B2 (en
Inventor
Jun Akui
潤 阿久井
Osamu Isozaki
理 磯崎
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kansai Paint Co Ltd
Original Assignee
Kansai Paint Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kansai Paint Co Ltd filed Critical Kansai Paint Co Ltd
Priority to JP2000303651A priority Critical patent/JP5000800B2/en
Publication of JP2002105358A publication Critical patent/JP2002105358A/en
Application granted granted Critical
Publication of JP5000800B2 publication Critical patent/JP5000800B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Application Of Or Painting With Fluid Materials (AREA)
  • Paints Or Removers (AREA)
  • Chemical Treatment Of Metals (AREA)

Abstract

PROBLEM TO BE SOLVED: To obtain an inorganic film-forming coating agent capable of forming inorganic film with high corrosionproofness to metal in particular. SOLUTION: This inorganic film-forming coating agent is characterized by being obtained by reaction between (A) at least one fluoride selected from silicofluoric acid, titanofluoric acid and zirconofluoric acid and (B) at least one hydrolyzable monomer and/or oligocondensate selected from silicon monomer, titanium monomer and zirconium monomer each wholly substituted with hydrolyzable groups.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】 本発明は、金属の防食性に
優れた無機膜を形成する無機形成用塗布剤及びそれを塗
布し乾燥して無機膜を形成する方法及びその無機膜被覆
アルミニウム材、無機膜被覆鋼材に関する。
TECHNICAL FIELD The present invention relates to a coating agent for forming an inorganic film which forms an inorganic film excellent in corrosion resistance of a metal, a method of applying and drying the same to form an inorganic film, and an aluminum material coated with the inorganic film, The present invention relates to a steel material coated with an inorganic film.

【0002】[0002]

【従来の技術及びその課題】 空調機の熱交換器用の
フィン基材としては、軽量性、加工性、熱伝導性に優れ
たアルミニウム又はアルミニウム合金に化成処理を施し
たものが一般に使用されている。
2. Description of the Related Art As a fin substrate for a heat exchanger of an air conditioner, a material obtained by subjecting aluminum or an aluminum alloy, which is excellent in light weight, workability, and heat conductivity, to a chemical conversion treatment is generally used. .

【0003】空調機の熱交換器は冷房時に発生する凝縮
水が水滴となってフィン間に水のブリッジを形成し、空
気の通風路を狭めるため通風抵抗が大きくなって電力の
損失、騒音の発生、水滴の飛散などの不具合が発生する
といった問題がある。かかる現象を防止する方策とし
て、例えば、アルミニウム製フィン材(以下、「フィン
材」という)の表面を親水化処理して水滴及び水滴によ
るブリッジの形成を防止することが行われている。
In a heat exchanger of an air conditioner, condensed water generated during cooling becomes water droplets to form a water bridge between the fins, and the ventilation passage is narrowed to increase the ventilation resistance, resulting in loss of power and noise. There is a problem that problems such as generation and scattering of water droplets occur. As a measure to prevent such a phenomenon, for example, the surface of an aluminum fin material (hereinafter, referred to as a “fin material”) is subjected to a hydrophilic treatment to prevent water droplets and the formation of bridges due to the water droplets.

【0004】しかしながら、これらの方法で得られる親
水化処理皮膜を形成したフィン材は、皮膜が親水性を有
することもあって、強い腐食環境下に置かれていると、
数ケ月程度で腐食されてしまうといった問題があった。
[0004] However, the fin material on which the hydrophilized coating film obtained by these methods is formed, if the fin material is placed in a strong corrosive environment because the coating film has hydrophilicity,
There was a problem that it would be corroded in a few months.

【0005】この問題を解決する方法として、耐食性、
コストなどの面から基材であるアルミニウム又はアルミ
ニウム合金材表面にクロメート処理を施す方法が多く行
われている。しかしながら、クロメート処理はクロムイ
オンが有害金属イオンであるため環境保全の面から問題
がある。
[0005] To solve this problem, corrosion resistance,
From the viewpoint of cost and the like, there are many methods of performing a chromate treatment on the surface of an aluminum or aluminum alloy material as a base material. However, the chromate treatment has a problem in terms of environmental protection because chromium ions are harmful metal ions.

【0006】また、上記したクロムイオンを使用しない
下地処理剤や処理方法としても公知であり、例えば、チ
タン塩(ジルコニウム塩)、過酸化水素及び(縮合)リ
ン酸(誘導体)を含有する酸性溶液で処理するアルミニ
ウム表面処理法(特開昭54−24232号公報)、ア
ルミニウムをチタンイオン(ジルコニウムイオン、鉄イ
オン)、錯化剤を含有するアルカリ性水溶液で処理し、
水洗後、リン酸等の酸性水溶液で処理するアルミニウム
表面処理法(特開昭54−160527号公報)、リン
酸イオン、チタン化合物、フッ化物及び促進剤を含むア
ルミニウム表面処理組成物(特開平9−20984号公
報)、(縮合)リン酸(塩)、チタニウム塩(ジルコニ
ム塩)、フッ化物、(次)亜リン酸(塩)を含有するア
ルミニウム系金属表面処理用組成物(特開平9−143
752号公報)などが挙げられる。
[0006] The undercoating agent and treatment method not using chromium ions are also known, for example, an acidic solution containing a titanium salt (zirconium salt), hydrogen peroxide and (condensed) phosphoric acid (derivative). Aluminum surface treatment method (JP-A-54-24232), treating aluminum with an alkaline aqueous solution containing titanium ions (zirconium ions, iron ions) and a complexing agent;
An aluminum surface treatment method of washing with water and treating with an aqueous acidic solution such as phosphoric acid (Japanese Patent Application Laid-Open No. 54-160527), and an aluminum surface treatment composition containing a phosphate ion, a titanium compound, a fluoride and an accelerator (Japanese Patent Application Laid-Open No. No. 20984), an aluminum-based metal surface treatment composition containing (condensed) phosphoric acid (salt), titanium salt (zirconium salt), fluoride, and (next) phosphorous acid (salt) 143
No. 752).

【0007】しかしながら、上記したチタン化合物を使
用した下地処理剤や処理方法は、下地処理剤の安定性が
十分でないこと、クロメート処理と比較して耐食性が十
分でないこと、親水性が十分でないこと及び耐久性が十
分でないことなどの問題点があった。また、近年、防錆
被覆鋼板には優れた耐食性が要求され、従来の冷延鋼板
にかわり亜鉛系めっき鋼板を基板とする表面処理鋼板が
多く使用されている。
However, the surface treatment agent and the treatment method using the above-mentioned titanium compound have insufficient stability of the surface treatment agent, insufficient corrosion resistance as compared with chromate treatment, insufficient hydrophilicity, There were problems such as insufficient durability. Further, in recent years, excellent corrosion resistance is required for rust-proof coated steel sheets, and surface-treated steel sheets using zinc-based plated steel sheets as substrates in place of conventional cold-rolled steel sheets are often used.

【0008】従来、亜鉛系めっき鋼板の表面処理とし
て、クロム酸塩処理及びリン酸亜鉛処理が一般に行われ
ているが、クロムの毒性が問題になっている。クロム酸
塩処理は、処理工程でのクロム酸塩ヒュームの揮散の問
題、排水処理設備に多大の費用を要すること、さらには
化成処理被膜からのクロム酸の溶出による問題などがあ
る。また6価クロム化合物は、IARC(Internationa
l Agency for Researchon Cancer Review)を初めとし
て多くの公的機関が人体に対する発癌性物質に指定して
おり極めて有害な物質である。
Conventionally, chromate treatment and zinc phosphate treatment have been generally performed as surface treatments for galvanized steel sheets, but the toxicity of chromium is a problem. The chromate treatment has a problem of volatilization of chromate fume in the treatment process, a large cost for wastewater treatment equipment, and a problem of elution of chromate from the chemical conversion coating. Hexavalent chromium compounds are available from IARC (International
l Agency for Researchon Cancer Review) and many other public institutions have designated it as a carcinogen for the human body, and it is extremely harmful.

【0009】またリン酸亜鉛処理では、リン酸亜鉛処理
後、通常、クロム酸によるリンス処理を行うためクロム
処理の問題があるとともに、リン酸亜鉛処理剤中の反応
促進剤、金属イオンなどの排水処理、被処理金属からの
金属イオンの溶出によるスラッジ処理の問題がある。
In the zinc phosphate treatment, after the zinc phosphate treatment, rinsing treatment with chromic acid is usually performed, so there is a problem of chromium treatment, and a reaction accelerator in the zinc phosphate treatment agent, and waste water such as metal ions. There is a problem of sludge treatment due to elution of metal ions from the treated and treated metal.

【0010】クロム酸塩処理やリン酸亜鉛処理以外の処
理方法としては、(1)重燐酸アルミニウムを含有する
水溶液で処理した後、150〜550℃の温度で加熱す
る表面処理方法(特公昭53-28857号公報参照)、(2)
タンニン酸を含有する水溶液で処理する方法(特開昭51
-71233号公報参照)などが提案され、また、(3)亜硝
酸ナトリウム、硼酸ナトリウム、イミダゾール、芳香族
カルボン酸、界面活性剤等による処理方法もしくはこれ
らを組合せた処理方法が行われている。
As a treatment method other than the chromate treatment and the zinc phosphate treatment, (1) a surface treatment method of treating with an aqueous solution containing aluminum biphosphate and then heating at a temperature of 150 to 550 ° C. -28857), (2)
A method of treating with an aqueous solution containing tannic acid (JP-A-51
And (3) a treatment method using sodium nitrite, sodium borate, imidazole, an aromatic carboxylic acid, a surfactant, or a combination thereof.

【0011】しかしながら、(1)の方法は、この上に
塗料を塗装する場合、塗料の密着性が十分でなく、ま
た、(2)の方法は、耐食性が劣り、(3)の方法は、
いずれも高温多湿の雰囲気に暴露された場合の耐食性が
劣るという問題がある。
However, in the method (1), when a paint is applied thereon, the adhesion of the paint is not sufficient, and in the method (2), the corrosion resistance is inferior. In the method (3),
All have the problem that the corrosion resistance when exposed to a hot and humid atmosphere is poor.

【0012】また、膜厚数μm以下の薄膜の被膜を有す
る亜鉛系鋼板として、特開昭58-224174 号公報、特開昭
60-50179号公報、特開昭60-50180号公報などには、亜鉛
系めっき鋼板を基材とし、これにクロメート被膜を形成
し、さらにこの上に最上層として有機複合シリケート被
膜を形成した防錆鋼板が知られており、このものは、加
工性及び耐食性に優れた性能を有する。しかしながら、
この防錆鋼板はクロメート被膜を有するため、前記した
と同様にクロメートイオンによる安全衛生面の問題があ
った。また、この防錆鋼板からクロメート被膜を除いた
鋼板では、いまだ耐食性が十分ではない。本発明の目的
は、特に金属の防食性に優れた無機の膜を形成する無機
形成用塗布剤及びそれを塗布し乾燥して無機膜を形成す
る方法を提供することである。
Further, as a zinc-based steel sheet having a thin film having a thickness of several μm or less, JP-A-58-224174 and JP-A-
JP-A-60-50179 and JP-A-60-50180 disclose a method in which a zinc-based plated steel sheet is used as a base material, a chromate film is formed thereon, and an organic composite silicate film is further formed thereon as an uppermost layer. Rusted steel sheets are known, and have excellent performance in workability and corrosion resistance. However,
Since this rust-preventive steel sheet has a chromate film, there is a problem of safety and health due to chromate ions as described above. Further, the steel sheet obtained by removing the chromate film from the rust-proof steel sheet still has insufficient corrosion resistance. SUMMARY OF THE INVENTION An object of the present invention is to provide a coating agent for forming an inorganic film which forms an inorganic film which is particularly excellent in anticorrosiveness of a metal, and a method for forming an inorganic film by coating and drying it.

【0013】また、本発明の目的は、耐食性に優れ、ク
ロムを含有しない下地処理被膜の特に熱交換器アルミニ
ウムフィン材に適したの無機膜被覆アルミニウム材を提
供することである。
Another object of the present invention is to provide an inorganic material coated with an inorganic film which is excellent in corrosion resistance and which is suitable for a chromium-free undercoating film, particularly a heat exchanger aluminum fin material.

【0014】さらに、本発明の目的は、亜鉛系めっき鋼
板にクロメート被膜がなくても、優れた耐食性を発揮す
る無機膜被覆鋼材を提供することである。
It is a further object of the present invention to provide a steel material coated with an inorganic film exhibiting excellent corrosion resistance even if the zinc-coated steel sheet does not have a chromate film.

【0015】[0015]

【課題を解決するための手段】 本発明者らは、鋭意研
究の結果、特定の弗化物と特定の加水分解性モノマー及
び/又はその低縮合物とを反応させてなる無機膜形成用
塗布剤が、従来からの問題点を解消することを見出し、
本発明を完成するに至った。
Means for Solving the Problems As a result of intensive studies, the present inventors have found that a coating agent for forming an inorganic film formed by reacting a specific fluoride with a specific hydrolyzable monomer and / or a low condensate thereof. Finds that it solves the traditional problems,
The present invention has been completed.

【0016】かくして本発明によれば、下記成分 (A)ケイ弗化水素酸、チタン弗化水素酸、及びジルコ
ニウム弗化水素酸から選ばれる少なくとも1種の弗化
物、及び(B)全てが加水分解性基により置換されたシ
リコンモノマ−、チタンモノマー、ジルコニウムモノマ
ーから選ばれる少なくとも1種の加水分解性モノマー及
び/又はその低縮合物を反応させてなることを特徴とす
る無機膜形成用塗布剤が提供される。
Thus, according to the present invention, the following components (A) at least one fluoride selected from hydrofluorosilicic acid, titanium hydrofluoric acid and zirconium hydrofluoric acid, and (B) all of which are hydrolyzed A coating material for forming an inorganic film, characterized by reacting at least one hydrolyzable monomer selected from a silicon monomer, a titanium monomer and a zirconium monomer substituted by a decomposable group and / or a low-condensate thereof. Is provided.

【0017】また、本発明は、上記無機膜形成用塗布剤
を、基材に塗布し、必要に応じて加熱処理して形成させ
ることを特徴とする無機膜形成方法が提供される。ま
た、本発明は、アルミニウム材又はアルミニウム合金材
表面に、上記無機膜形成用塗布剤から形成されてなる無
機膜が形成されてなることを特徴とする無機膜被覆アル
ミニウム材が提供される。
The present invention also provides a method for forming an inorganic film, which comprises applying the above-mentioned coating material for forming an inorganic film to a substrate and subjecting it to a heat treatment if necessary. The present invention also provides an aluminum material coated with an inorganic film, wherein an inorganic film formed from the above-mentioned coating material for forming an inorganic film is formed on the surface of an aluminum material or an aluminum alloy material.

【0018】更に、本発明は、鋼材表面に、上記無機膜
形成用塗布剤から形成されてなる無機膜が被覆されてな
ることを特徴とする無機膜被覆鋼材が提供される。
Further, the present invention provides an inorganic film-coated steel material characterized in that the surface of the steel material is coated with an inorganic film formed from the above-mentioned coating material for forming an inorganic film.

【0019】[0019]

【発明の実施の形態】 まず、本発明の無機膜形成用塗
布剤について説明する。
BEST MODE FOR CARRYING OUT THE INVENTION First, a coating agent for forming an inorganic film of the present invention will be described.

【0020】本発明の無機膜形成用塗布剤は、(A)ケ
イ弗化水素酸、チタン弗化水素酸、及びジルコニウム弗
化水素酸から選ばれる少なくとも1種の弗化物(以下、
このものを単に「弗化物(A)」と略すことがあ
る。)、及び(B)全てが加水分解性基により置換され
たシリコンモノマ−、チタンモノマー、ジルコニウムモ
ノマーから選ばれる少なくとも1種の加水分解性モノマ
ー及び/又はその低縮合物(以下、これらのものをまと
めて単に「加水分解性化合物(B)」と略すことがあ
る。)を反応させてなるものである。
The coating agent for forming an inorganic film according to the present invention comprises (A) at least one fluoride selected from the group consisting of hydrofluoric silicic acid, titanium hydrofluoric acid, and zirconium hydrofluoric acid (hereinafter referred to as “hydrofluoric acid”).
This is sometimes abbreviated simply as “fluoride (A)”. ), And (B) at least one hydrolyzable monomer selected from silicon monomers, titanium monomers, and zirconium monomers, all of which are substituted with hydrolyzable groups, and / or low-condensates thereof (hereinafter, these are referred to as (Hereinafter sometimes simply referred to as "hydrolyzable compound (B)").

【0021】上記弗化物(A)は、ケイ弗化水素酸、チ
タン弗化水素酸、及びジルコニウム弗化水素酸であり、
2MF6 (Mは上記と同じ意味を表す。)で表される
ものである。
The fluoride (A) is hydrofluorosilicic acid, titanium hydrofluoric acid, or zirconium hydrofluoric acid;
H 2 MF 6 (M represents the same meaning as described above).

【0022】上記弗化物(A)と反応させるために使用
される加水分解性モノマーは、シリコン、チタン及びジ
ルコニウムの原子に直接加水分解性基が全て結合したも
のである。該加水分解性基は加水分解反応により水酸基
を生じる官能基である。該加水分解性基としては、従来
から公知のものであれば制限はないが、特に加水分解性
に優れること、無着色の点から低級アルコキシル基が好
ましい。
The hydrolyzable monomer used for the reaction with the above-mentioned fluoride (A) is one in which all hydrolyzable groups are directly bonded to silicon, titanium and zirconium atoms. The hydrolyzable group is a functional group that generates a hydroxyl group by a hydrolysis reaction. The hydrolyzable group is not particularly limited as long as it is conventionally known, but a lower alkoxyl group is particularly preferred from the viewpoint of excellent hydrolyzability and non-coloring.

【0023】加水分解性モノマーとしては、特に、一般
式 M(OR)4 (式中、Mはシリコン原子、チタン
原子又はジルコニウム原子であり、Rは同一もしくは異
なって炭素数1〜4のアルキル基を示す)のテトラアル
コキシ化合物が好ましい。炭素数1〜4のアルキル基と
しては、例えば、メチル基、エチル基、n-プロピル
基、iso-プロピル基、n-ブチル基、iso-ブチル
基、sec-ブチル基、tert-ブチル基等が挙げられ
る。
As the hydrolyzable monomer, a compound represented by the general formula M (OR) 4 (wherein M is a silicon atom, a titanium atom or a zirconium atom, and R is the same or different and is an alkyl group having 1 to 4 carbon atoms) Are preferred. Examples of the alkyl group having 1 to 4 carbon atoms include a methyl group, an ethyl group, an n-propyl group, an iso-propyl group, an n-butyl group, an iso-butyl group, a sec-butyl group, and a tert-butyl group. No.

【0024】該加水分解性モノマーとして、具体的に
は、例えば、テトラメトキシシラン、テトラエトキシシ
ラン、テトラプロポキシシラン、テトラブトキシシシラ
ン、トリメトキエトキシシラン、ジメトキシジエトキシ
シラン、トリエトキシメトキシシラン、テトラメトキシ
チタン、テトラエトキシチタン、テトラプロポキシチタ
ン、テトラブトキシシチタン、トリメトキエトキシチタ
ン、ジメトキシジエトキシチタン、トリエトキシメトキ
シチタン、テトラメトキシジルコニウム、テトラエトキ
シジルコニウム、テトラプロポキシジルコニウム、テト
ラブトキシシジルコニウム、トリメトキエトキシジルコ
ニウム、ジメトキシジエトキシジルコニウム、トリエト
キシメトキシジルコニウム等が好適なものとして挙げら
れる。
Specific examples of the hydrolyzable monomer include, for example, tetramethoxysilane, tetraethoxysilane, tetrapropoxysilane, tetrabutoxysisilane, trimethoxyethoxysilane, dimethoxydiethoxysilane, triethoxymethoxysilane, tetraethoxysilane, Methoxytitanium, tetraethoxytitanium, tetrapropoxytitanium, tetrabutoxytitanium, trimethoxyethoxytitanium, dimethoxydiethoxytitanium, triethoxymethoxytitanium, tetramethoxyzirconium, tetraethoxyzirconium, tetrapropoxyzirconium, tetrabutoxysidirconium, trimethoxy Suitable examples include ethoxyzirconium, dimethoxydiethoxyzirconium, and triethoxymethoxyzirconium.

【0025】加水分解性モノマーの低縮合物としては、
上記した加水分解性モノマーをお互いに加水分解して縮
合反応させた低縮合物を使用することができる。低縮合
物の縮合度は2〜30、特に縮合度2〜10の範囲内の
ものを使用することが好ましい。該加水分解縮合反応
は、従来から公知の方法、例えば、加水分解性モノマー
を水及び触媒(例えば、塩基性触媒、酸性触媒等)の存
在下で常温もしくは加熱により反応を行うことができ
る。上記反応は、必要に応じて、例えば、メタノ−ル、
エタノ−ル、イソプロピルアルコ−ル、エチレングリコ
−ル系、プロピレングリコ-ル系等の親水性溶剤中で行
うことができる。
The low-condensation product of the hydrolyzable monomer includes
A low condensate obtained by hydrolyzing the above hydrolyzable monomers with each other and subjecting them to a condensation reaction can be used. The degree of condensation of the low condensate is preferably 2 to 30, particularly preferably 2 to 10. The hydrolysis-condensation reaction can be carried out by a conventionally known method, for example, by reacting a hydrolyzable monomer at room temperature or by heating in the presence of water and a catalyst (eg, a basic catalyst, an acidic catalyst, etc.). The above reaction is carried out, if necessary, for example, with methanol,
It can be carried out in a hydrophilic solvent such as ethanol, isopropyl alcohol, ethylene glycol or propylene glycol.

【0026】上記弗化物(A)と加水分解性化合物
(B)との反応割合は、弗化物(A)1に対して、加水
分解性化合物(B)を0.1〜10重量比、好ましくは
0.5〜10重量比の範囲で反応させることが望まし
い。加水分解性化合物(B)が0.1未満になると造膜
性が低下し、耐食性が劣り、一方、加水分解性化合物
(B)が10を超えると弗化物の比率が低下し、耐食性
が劣るので好ましくない。また、上記弗化物(A)と加
水分解性化合物(B)との反応は、反応温度1〜 70
℃、好ましくは、5〜70℃の範囲内で5分〜20時
間、好ましくは、5分〜10時間反応させることにより
製造できる。
The ratio of the reaction between the fluoride (A) and the hydrolyzable compound (B) is preferably 0.1 to 10 weight ratio of the hydrolyzable compound (B) to 1 fluoride (A). Is desirably reacted in the range of 0.5 to 10 weight ratio. When the amount of the hydrolyzable compound (B) is less than 0.1, the film-forming property is reduced and the corrosion resistance is poor. On the other hand, when the amount of the hydrolyzable compound (B) is more than 10, the ratio of fluoride is reduced and the corrosion resistance is poor. It is not preferable. The reaction between the fluoride (A) and the hydrolyzable compound (B) is carried out at a reaction temperature of 1 to 70.
C., preferably within a range of 5 to 70 ° C. for 5 minutes to 20 hours, preferably 5 minutes to 10 hours.

【0027】弗化物(A)と加水分解性化合物(B)と
の反応により製造された本発明の無機膜形成用塗布剤
は、弗化物(A)と加水分解性化合物(B)との反応
物、及び弗化物(A)、加水分解性化合物(B)の混合
物も含むことができる。弗化物(A)と加水分解性化合
物(B)との反応物の構成は明白ではないが、弗化物
(A)と加水分解性化合物(B)とが直鎖状、分岐状、
又はこれらの構造が組合わさったものと考えられる。ま
た、分子末端は弗化物(A)反応構成成分であっても加
水分解性化合物(B)反応構成成分であっても構わな
い。
[0027] The coating material for forming an inorganic film of the present invention produced by the reaction between the fluoride (A) and the hydrolyzable compound (B) provides a reaction between the fluoride (A) and the hydrolyzable compound (B). And a mixture of fluoride (A) and hydrolyzable compound (B). The structure of the reaction product of the fluoride (A) and the hydrolyzable compound (B) is not clear, but the fluoride (A) and the hydrolyzable compound (B) are linear or branched.
Or, it is considered that these structures are combined. The molecular terminal may be a fluoride (A) reaction component or a hydrolyzable compound (B) reaction component.

【0028】また、該反応物中には、MOR(H)基及
びMF基を含有するものであるが、該反応物を有する本
発明の無機膜形成用塗布剤を塗装した後、乾燥又は焼付
けによりMOR(H)基及びMF基は、実質的には残存
しない、完全な無機膜が形成されると考えられる。
The reactant contains a MOR (H) group and an MF group. After coating the inorganic film-forming coating material of the present invention having the reactant, the reactant is dried or baked. Accordingly, it is considered that the MOR (H) group and the MF group do not substantially remain and a complete inorganic film is formed.

【0029】本発明の無機膜形成用塗布剤は、必要に応
じて、例えば、メタノ−ル、エタノ−ル、イソプロピル
アルコ−ル、エチレングリコ−ル系、プロピレングリコ
-ル系等の親水性溶剤で希釈して使用することができ
る。
The coating material for forming an inorganic film of the present invention may be, if necessary, for example, methanol, ethanol, isopropyl alcohol, ethylene glycol, propylene glycol.
-Can be used after diluting with a hydrophilic solvent such as

【0030】本発明の無機膜形成用塗布剤には、必要に
応じて、例えば、上記した成分以外に、必要に応じて界
面活性剤、防菌剤、防錆剤(タンニン酸、フィチン酸、
ベンゾトリアゾールなど)、着色顔料、体質顔料、防錆
顔料などの顔料類などを含有することができる。
The coating material for forming an inorganic film of the present invention may contain, if necessary, for example, a surfactant, a bactericide, and a rust inhibitor (tannic acid, phytic acid,
Benzotriazole), pigments such as coloring pigments, extender pigments, rust-preventive pigments, and the like.

【0031】本発明の無機膜形成用塗布剤は、塗装固形
分として、通常0.01〜10重量%、特に0.1〜5
重量%が好ましい。固形分が0.01重量%未満になる
と、造膜性が不十分となり、耐食性が劣り、一方10重
量%を超えると、膜にワレを生じ、耐食性が劣るので好
ましくない。
The coating material for forming an inorganic film according to the present invention is usually used in an amount of 0.01 to 10% by weight, particularly 0.1 to 5% by weight, as a coating solid content.
% By weight is preferred. When the solid content is less than 0.01% by weight, the film-forming property becomes insufficient and the corrosion resistance is poor. On the other hand, when the solid content is more than 10% by weight, the film is cracked and the corrosion resistance is poor, which is not preferable.

【0032】本発明の無機膜形成用塗布剤は、酸性領域
で安定な液体となり、特にPH0.5〜5、特に0.5
〜3の範囲が好ましい。本発明の無機膜形成用塗布剤
は、基材に塗布し、必要に応じて加熱処理して形成させ
ることにより無機膜を形成させることができる。
The coating agent for forming an inorganic film of the present invention becomes a stable liquid in an acidic region, and particularly has a pH of 0.5 to 5, particularly 0.5 to 0.5.
The range of ~ 3 is preferred. The coating material for forming an inorganic film of the present invention can be applied to a base material and, if necessary, heat-treated to form an inorganic film.

【0033】該基材としては、特に制限なしに、例え
ば、ポリ塩化ビニル樹脂、ポリエチレンテレフタレー
ト、アクリル系樹脂、シリコン系樹脂、ポリエステル系
樹脂、弗素系樹脂、エポキシ系樹脂、ポリエチレン樹
脂、ナイロン樹脂、ブチラール樹脂、繊維素樹脂、フェ
ノール樹脂、及びこれら2種以上の樹脂のものが組合わ
さった樹脂や表面処理やプライマーが施されたプラスチ
ック基材、ガラス、セメント等の無機基材、紙、繊維等
のパルプ基材、鉄鋼、アルミニウム、銅、ステンレス、
亜鉛、錫、これら2種以上の金属が組合わさったものや
表面処理やプライマーが施された金属基材などが挙げら
れる。
Examples of the substrate include, but are not limited to, polyvinyl chloride resin, polyethylene terephthalate, acrylic resin, silicone resin, polyester resin, fluorine resin, epoxy resin, polyethylene resin, nylon resin, Butyral resin, cellulosic resin, phenolic resin, and resin in which two or more of these resins are combined, plastic substrate with surface treatment or primer, inorganic substrate such as glass, cement, paper, fiber, etc. Pulp base material, steel, aluminum, copper, stainless steel,
Examples include zinc, tin, a combination of two or more of these metals, and a metal substrate to which a surface treatment or a primer has been applied.

【0034】本発明の無機膜形成用塗布剤において、該
塗布剤をアルミニウム材又はアルミニウム合金材に適用
して得られる無機膜被覆アルミニウム材、及び鋼材、金
属表面のリン酸塩処理皮膜表面に適用して得られる無機
膜被覆鋼材について、以下に説明する。
In the coating material for forming an inorganic film of the present invention, the coating material is applied to an aluminum material or an aluminum alloy material, and is applied to an aluminum material coated with an inorganic film, a steel material, or a phosphate-treated film surface of a metal surface. The steel material coated with an inorganic film obtained as described above will be described below.

【0035】無機膜被覆アルミニウム材:アルミニウム
材上に本発明の無機膜形成用塗布剤を塗装し乾燥させる
ことによって無機膜を形成することができる。無機膜形
成用塗布剤は、基材であるアルミニウム材(例えば、ア
ルミニウムフィン材などの如き熱交換器に組み立てられ
たものであってもよい)上に、それ自体既知の塗装方
法、例えば、浸漬塗装、シャワー塗装、スプレー塗装、
ロール塗装、電着塗装などによって塗装することができ
る。無機膜形成用塗布剤の乾燥条件は、通常、素材到達
最高温度が約60〜250℃となる条件で約2秒から約
30分間乾燥させることが好適である。
Inorganic film-coated aluminum material: An inorganic film can be formed by applying the inorganic film-forming coating agent of the present invention on an aluminum material and drying. The coating material for forming an inorganic film is coated on a base material of an aluminum material (for example, an aluminum fin material or the like assembled on a heat exchanger) by a known coating method, for example, dipping. Painting, shower painting, spray painting,
It can be applied by roll coating, electrodeposition coating, or the like. As for the drying condition of the coating material for forming an inorganic film, it is usually preferable to dry the coating material at a maximum temperature of about 60 to 250 ° C. for about 2 seconds to about 30 minutes.

【0036】また、無機膜形成用塗布剤の乾燥膜厚とし
ては通常、0.001〜10μm、特に0.1〜3μm
の範囲が好ましい。0.001μm未満になると、耐食
性、耐水性などの性能が劣り、一方10μmを超える
と、無機膜が割れたり親水性などが劣るので好ましくな
い。
The dry thickness of the coating material for forming an inorganic film is usually 0.001 to 10 μm, especially 0.1 to 3 μm.
Is preferable. When the thickness is less than 0.001 μm, the performance such as corrosion resistance and water resistance is poor. On the other hand, when the thickness is more than 10 μm, the inorganic film is broken or the hydrophilicity is poor, which is not preferable.

【0037】無機膜被覆鋼材:下記鋼材表面に本発明の
無機膜形成用塗布剤を塗装し乾燥させることによって無
機膜形成用塗布剤を形成することができる。無機膜形成
用塗布剤は、下記鋼材(例えば、組み立てられたもので
あってもよい)上に、それ自体既知の塗装方法、例え
ば、浸漬塗装、シャワー塗装、スプレー塗装、ロール塗
装、電着塗装などによって塗装することができる。無機
膜形成用塗布剤の乾燥条件は、通常、素材到達最高温度
が約60〜250℃となる条件で約2秒から約30分間
乾燥させることが好適である。
Inorganic film-coated steel material: An inorganic film-forming coating material can be formed by applying the inorganic film-forming coating material of the present invention on the surface of the following steel material and drying it. The coating agent for forming an inorganic film is applied on the following steel material (for example, it may be assembled) by a coating method known per se, for example, dip coating, shower coating, spray coating, roll coating, electrodeposition coating It can be painted by such as. As for the drying condition of the coating material for forming an inorganic film, it is usually preferable to dry the coating material at a maximum temperature of about 60 to 250 ° C. for about 2 seconds to about 30 minutes.

【0038】また、無機膜形成用塗布剤の乾燥膜厚とし
ては通常、0.001〜10μm、特に0.1〜3μm
の範囲が好ましい。0.001μm未満になると、耐食
性、耐水性などの性能が劣り、一方10μmを超える
と、無機膜が割れたり親水性などが劣るので好ましくな
い。
The dry film thickness of the coating material for forming an inorganic film is usually from 0.001 to 10 μm, especially from 0.1 to 3 μm.
Is preferable. When the thickness is less than 0.001 μm, the performance such as corrosion resistance and water resistance is poor. On the other hand, when the thickness is more than 10 μm, the inorganic film is broken or the hydrophilicity is poor, which is not preferable.

【0039】鋼材としては、好ましくは溶融亜鉛めっき
鋼板、電気亜鉛めっき鋼板、鉄−亜鉛合金めっき鋼板、
ニッケル−亜鉛合金めっき鋼板、アルミニウム−亜鉛合
金めっき鋼板(例えば、「ガルバリウム」、「ガルファ
ン」という商品名で販売されている合金めっき鋼板)な
どを挙げることができる。また、亜鉛系めっき鋼板とし
て、クロム酸塩処理、リン酸亜鉛処理、複合酸化膜処理
などの化成処理を施した亜鉛系めっき鋼板も使用するこ
ともできる。
As the steel material, preferably, hot-dip galvanized steel sheet, electro-galvanized steel sheet, iron-zinc alloy-coated steel sheet,
Examples thereof include a nickel-zinc alloy-plated steel sheet and an aluminum-zinc alloy-plated steel sheet (for example, an alloy-plated steel sheet sold under the trade names "Galvalume" and "Galphan"). Further, as the zinc-based plated steel sheet, a zinc-based plated steel sheet which has been subjected to a chemical conversion treatment such as a chromate treatment, a zinc phosphate treatment, and a composite oxide film treatment can also be used.

【0040】該無機膜被覆鋼材は、耐食性、耐指紋性な
どに優れ、そのまま防錆鋼板、潤滑防錆鋼板として使用
することもできるが、この上に、さらに上層被膜を形成
することもできる。この上層被膜を形成する組成物は、
目的に応じて適宜選定すればよく種々の塗料組成物を使
用することができる。この塗料組成物としては、例え
ば、プライマー塗料、着色上塗塗料などを挙げることが
できる。プライマー塗料を塗装し、さらにその上に着色
上塗塗料を塗装してもよい。
The steel material coated with an inorganic film is excellent in corrosion resistance, fingerprint resistance and the like, and can be used as it is as a rust-preventive steel plate or a lubricating rust-preventive steel plate, but an upper layer coating can be further formed thereon. The composition for forming this upper layer coating is:
Various coating compositions may be used, which may be appropriately selected according to the purpose. Examples of the coating composition include a primer coating and a colored top coating. A primer paint may be applied, and a colored top coat may be further applied thereon.

【0041】[0041]

【発明の効果】 本発明において、上記した構成を有す
る無機膜形成用塗布剤を、例えば、アルミニウム、電気
亜鉛メッキ鋼板等の金属基材に塗装、加熱して無機膜を
形成することにより、無機膜形成用塗布剤を構成する弗
化物(A)構成成分は金属腐食の抑制剤として作用し、
一方、加水分解性化合物(B)構成成分は酸化珪素、酸
化チタン、酸化ジルコニウムなどの如き酸化金属膜又は
酸化珪素膜を形成するので酸素透過性の少ない無機膜が
形成されるので防食性に優れた無機膜が形成され、そし
て(A)構成成分と(B)構成成分とが化学結合してい
るので、金属腐食の抑制剤として働き金属素材に配位し
た弗化物(A)構成成分を(B)構成成分の酸化金属膜
又は酸化珪素膜で保護するために高防食性、高耐久性の
無機膜が形成されたものと推察される。
In the present invention, an inorganic film-forming coating agent having the above-described structure is applied to a metal substrate such as aluminum or an electrogalvanized steel plate and heated to form an inorganic film. The fluoride (A) component constituting the coating agent for forming a film acts as a metal corrosion inhibitor,
On the other hand, the hydrolyzable compound (B) forms a metal oxide film such as silicon oxide, titanium oxide, or zirconium oxide or a silicon oxide film, so that an inorganic film having low oxygen permeability is formed, so that the anticorrosion property is excellent. (A) component and (B) component are chemically bonded to each other, so that the fluoride (A) component coordinated to the metal material acts as an inhibitor of metal corrosion. B) It is presumed that an inorganic film having high corrosion resistance and high durability was formed to be protected by the constituent metal oxide film or silicon oxide film.

【0042】[0042]

【実施例】 以下、実施例及び比較例を挙げて本発明を
さらに具体的に説明する。以下、「部」および「%」は
それぞれ「重量部」および「重量%」を意味する。本発
明は以下の実施例に制限されるものではない。
EXAMPLES Hereinafter, the present invention will be described more specifically with reference to Examples and Comparative Examples. Hereinafter, “parts” and “%” mean “parts by weight” and “% by weight”, respectively. The present invention is not limited to the following examples.

【0043】無機膜形成用塗布剤(1)の製造例 テトラiso-プロポキシチタン2.0部とエタノール
48部の混合物を40%チタン弗化水素酸1.5部と脱
イオン水48.5部の混合物中に20℃で1時間かけて
撹拌しながら滴下した。白濁の無機膜形成用塗布剤
(1)を得た。
Production Example of Inorganic Film Forming Coating Agent (1) A mixture of 2.0 parts of tetra-iso-propoxytitanium and 48 parts of ethanol was mixed with 1.5 parts of 40% titanium hydrofluoric acid and 48.5 parts of deionized water. Was added dropwise with stirring at 20 ° C. for 1 hour. A cloudy inorganic film forming coating agent (1) was obtained.

【0044】無機膜形成用塗布剤(2)の製造例 製造例1のテトラiso-プロポキシチタンの代わりに
テトラn−ブトキシチタンを使用して同様の製造条件で
白濁の無機膜形成用塗布剤(2)を得た。
Production Example of Inorganic Film-Forming Coating Agent (2) A white turbid inorganic film-forming coating agent (Tetra n-butoxytitanium) was used in place of tetraiso-propoxytitanium of Production Example 1 under the same manufacturing conditions. 2) was obtained.

【0045】無機膜形成用塗布剤(3)の製造例 製造例1のチタン弗化水素酸の代わりに40%ジルコニ
ウム弗化水素酸を使用して同様の製造条件で白濁の無機
膜形成用塗布剤(3)を得た。
Production Example of Inorganic Film Forming Coating Agent (3) Coating for forming a cloudy inorganic film under the same production conditions using 40% zirconium hydrofluoric acid instead of titanium hydrofluoric acid of Production Example 1. Agent (3) was obtained.

【0046】無機膜形成用塗布剤(4)の製造例 製造例1のチタン弗化水素酸の代わりに40%ケイ弗化
水素酸を使用して同様の製造条件で白濁の無機膜形成用
塗布剤(3)を得た。 無機膜形成用塗布剤(5)の製造例 チタン処理剤(1)の製造例において、40%チタン弗
化水素酸6部を使用して同様の製造条件で透明の無機膜
形成用塗布剤(5)を得た。
Production Example of Inorganic Film Forming Coating Agent (4) Coating for forming a cloudy inorganic film under similar production conditions using 40% hydrofluoric acid instead of titanium hydrofluoric acid of Production Example 1. Agent (3) was obtained. Production Example of Inorganic Film Forming Coating Agent (5) In the production example of the titanium treating agent (1), a transparent inorganic film forming coating agent (40% titanium hydrofluoric acid) was used under the same production conditions using 6 parts. 5) was obtained.

【0047】無機膜形成用塗布剤(6)製造例 テトラiso-プロポキシチタン2.0部とエタノール
48部の混合物を脱イオン水50部の混合物中に20℃
で1時間かけて撹拌しながら滴下した。白濁の無機膜形
成用塗布剤(6)を得た。
Preparation Example of Inorganic Film Forming Coating Agent (6) Preparation Example A mixture of 2.0 parts of tetra-iso-propoxytitanium and 48 parts of ethanol was added to a mixture of 50 parts of deionized water at 20 ° C.
For 1 hour with stirring. A cloudy inorganic film forming coating agent (6) was obtained.

【0048】無機膜形成用塗布剤(7)製造例 40%チタン弗化水素酸6部と脱イオン水94部の混合
し、透明の無機膜形成用塗布剤(7)を得た。
Preparation Example of Inorganic Film Forming Coating Agent (7) A mixture of 40% titanium hydrofluoric acid (6 parts) and deionized water (94 parts) was mixed to obtain a transparent inorganic film forming coating agent (7).

【0049】無機膜形成用塗布剤(8)製造例 40%ジルコニア弗化水素酸6部と脱イオン水94部の
混合し、透明の無機膜形成用塗布剤(8)を得た。
Production Example of Inorganic Film-Forming Coating Agent (8) 6 parts of 40% zirconia hydrofluoric acid and 94 parts of deionized water were mixed to obtain a transparent inorganic film-forming coating agent (8).

【0050】無機膜形成用塗布剤(1)〜(5)(実施
例)、無機膜形成用塗布剤(6)〜(8)(比較例)を
得た。
Coatings (1) to (5) for forming inorganic film (Example) and coatings (6) to (8) for forming inorganic film (Comparative Example) were obtained.

【0051】試験板の作成A: 板厚0.1mmのアル
ミニウム板(A1050)を、アルカリ脱脂剤(日本シ
ービーケミカル(株)製、商品名「ケミクリーナー56
1B」)を溶解した濃度2%の水溶液を使用して脱脂、
水洗した後、上記実施例及び比較例で得た下地処理剤を
乾燥皮膜重量が0.2g/m2となるように塗布し、素
材到達温度が100℃になるようにして20秒間焼付け
て下地処理皮膜を形成した。
Preparation of Test Plate A: An aluminum plate (A1050) having a thickness of 0.1 mm was replaced with an alkaline degreasing agent (trade name “Chem Cleaner 56, manufactured by Nippon CB Chemical Co., Ltd.).
1B ") using a 2% aqueous solution of
After washing with water, the undercoating agents obtained in the above Examples and Comparative Examples were applied so that the dry film weight was 0.2 g / m 2, and baked for 20 seconds so that the material reached temperature was 100 ° C. A treated film was formed.

【0052】得られた各試験塗板に耐食性の試験を行っ
た。その試験結果を後記表1に示す。試験は下記の試験
方法に従って行った。
Each of the test coated plates was subjected to a corrosion resistance test. The test results are shown in Table 1 below. The test was performed according to the following test method.

【0053】耐食性:JIS−Z−2371塩水噴霧試
験法に準ずる。試験時間は120時間、240時間及び
360時間の3段階とし、下記基準により評価した。 ○…塗面に白サビ、フクレの発生が認められない △…白サビ又はフクレが少し発生 ×…白サビ又はフクレが著しく発生。
Corrosion resistance: According to JIS-Z-2371 salt spray test method. The test time was set in three stages of 120 hours, 240 hours and 360 hours, and evaluated according to the following criteria. …: No white rust or swelling was observed on the coated surface.…: Little white rust or swelling was generated. ×: White rust or swelling was remarkably generated.

【0054】試験板の作成B: 板厚0.6mm、片面
のめっき付着量20g/m2 の電気亜鉛めっき鋼板を、
アルカリ脱脂剤(日本シービーケミカル(株)製、商品
名「ケミクリーナー561B」)を溶解した濃度2%の
水溶液を使用して脱脂、水洗した後、上記実施例及び比
較例で得た下地処理剤を乾燥皮膜重量が1.0g/m2
となるように塗布し、素材到達温度が100℃になるよ
うにして20秒間焼付けて下地処理皮膜を形成した。得
られた各試験塗板に耐食性の試験を行った。その試験結
果を後記表2に示す。試験は下記の試験方法に従って行
った。
Preparation of Test Plate B: An electrogalvanized steel plate having a plate thickness of 0.6 mm and a coating adhesion amount of 20 g / m 2 on one side was prepared.
After degreasing and washing with a 2% concentration aqueous solution in which an alkali degreasing agent (trade name “Chem Cleaner 561B” manufactured by CB Chemical Co., Ltd.) is dissolved, the base treating agent obtained in the above Examples and Comparative Examples With a dry film weight of 1.0 g / m 2
And baked for 20 seconds so that the temperature at which the material reached reached 100 ° C. to form an undercoating film. A corrosion resistance test was performed on each of the obtained test coated plates. The test results are shown in Table 2 below. The test was performed according to the following test method.

【0055】耐食性:試験塗板の端面部及び裏面部をシ
ールした試験塗板に、JISZ2371に規定する塩水
噴霧試験を72時間まで行い、24時間経過時及び48
時間経過時における塗膜面の錆の程度を下記基準により
評価した。 a:白錆の発生が認められない、 b:白錆の発生程度が塗膜面積の5%未満、 c:白錆の発生程度が塗膜面積の5%以上で10%未
満、 d:白錆の発生程度が塗膜面積の10%以上で50%未
満、 e:白錆の発生程度が塗膜面積の50%以上。
Corrosion resistance: A salt spray test specified in JISZ2371 was performed for up to 72 hours on a test-coated plate in which the end surface and the back surface of the test-coated plate were sealed.
The degree of rust on the coating film surface over time was evaluated according to the following criteria. a: no white rust is observed; b: white rust is less than 5% of the coating area; c: white rust is 5% or more and less than 10% of the coating area; d: white The degree of rust generation is 10% or more and less than 50% of the area of the coating film. E: The degree of white rust generation is 50% or more of the area of the coating film.

【0056】試験板の作成C 板厚0.6mm、片面のめっき付着量20g/m2 の電
気亜鉛めっき鋼板を、基材として用いた。上記めっき鋼
板の表面をアルカリ脱脂した後、表面調整(日本パーカ
ライジング(株)製の「プレパレンZ」を用いたスプレ
ー処理)を行い、さらにリン酸亜鉛処理(日本パーカラ
イジング(株)製の「パルボンド3308」を用いたス
プレー処理)を行った後、水洗、乾燥してリン酸亜鉛処
理を施した各種めっき鋼板を得た。リン酸亜鉛処理皮膜
の付着量は1.5g/m2とした。
Preparation of Test Plate C An electrogalvanized steel plate having a thickness of 0.6 mm and a coating weight of 20 g / m 2 on one side was used as a substrate. After the surface of the plated steel sheet is alkali-degreased, the surface is adjusted (spray treatment using “Preparen Z” manufactured by Nippon Parkerizing Co., Ltd.), and further treated with zinc phosphate (“Palbond 3308 manufactured by Nippon Parkerizing Co., Ltd.”). ), Washed with water and dried to obtain various types of plated steel sheets that have been subjected to a zinc phosphate treatment. The adhesion amount of the zinc phosphate treated film was 1.5 g / m 2 .

【0057】上記リン酸亜鉛処理を施した各種めっき鋼
板表面に上記実施例及び比較例で得た下地処理剤を乾燥
皮膜重量が1.0g/m2となるように塗布し、素材到
達温度が100℃になるようにして20秒間焼付けて下
地処理皮膜を形成した。得られた各試験塗板に耐食性の
試験を行った。その試験結果を後記表3に示す。試験は
下記の試験方法に従って行った。
The surface treating agents obtained in the above Examples and Comparative Examples were applied to the surfaces of the various types of plated steel sheets subjected to the zinc phosphate treatment so that the dry film weight was 1.0 g / m 2 , The substrate was baked at 100 ° C. for 20 seconds to form an undercoating film. A corrosion resistance test was performed on each of the obtained test coated plates. The test results are shown in Table 3 below. The test was performed according to the following test method.

【0058】耐食性:試験塗板の端面部及び裏面部をシ
ールした試験塗板に、JISZ2371に規定する塩水
噴霧試験を72時間まで行い、24時間経過時及び48
時間経過時における塗膜面の錆の程度を下記基準により
評価した。 a:白錆の発生が認められない、 b:白錆の発生程度が塗膜面積の5%未満、 c:白錆の発生程度が塗膜面積の5%以上で10%未
満、 d:白錆の発生程度が塗膜面積の10%以上で50%未
満、 e:白錆の発生程度が塗膜面積の50%以上。 試験結果を以下に示す。 表1
Corrosion resistance: A salt spray test specified in JISZ2371 was performed for up to 72 hours on the test coated plate in which the end face and the back face of the test coated plate were sealed.
The degree of rust on the coating film surface over time was evaluated according to the following criteria. a: no white rust is observed; b: white rust is less than 5% of the coating area; c: white rust is 5% or more and less than 10% of the coating area; d: white The degree of rust generation is 10% or more and less than 50% of the area of the coating film. E: The degree of white rust generation is 50% or more of the area of the coating film. The test results are shown below. Table 1

【0059】[0059]

【表1】 表2[Table 1] Table 2

【0060】[0060]

【表2】 表3[Table 2] Table 3

【0061】[0061]

【表3】 [Table 3]

───────────────────────────────────────────────────── フロントページの続き Fターム(参考) 4J038 AA011 DL021 DM001 HA231 HA236 HA431 HA436 NA03 PB05 PC02 4K026 AA02 AA07 AA09 AA12 AA13 BA01 BA04 BA12 BB02 BB08 CA13 CA28 CA37 DA02 DA16 EA08 EB11  ──────────────────────────────────────────────────続 き Continued on the front page F term (reference) 4J038 AA011 DL021 DM001 HA231 HA236 HA431 HA436 NA03 PB05 PC02 4K026 AA02 AA07 AA09 AA12 AA13 BA01 BA04 BA12 BB02 BB08 CA13 CA28 CA37 DA02 DA16 EA08 EB11

Claims (10)

【特許請求の範囲】[Claims] 【請求項1】 下記成分 (A)ケイ弗化水素酸、チタン弗化水素酸、及びジルコ
ニウム弗化水素酸から選ばれる少なくとも1種の弗化
物、及び(B)全てが加水分解性基により置換されたシ
リコンモノマ−、チタンモノマー、ジルコニウムモノマ
ーから選ばれる少なくとも1種の加水分解性モノマー及
び/又はその低縮合物を反応させてなることを特徴とす
る無機膜形成用塗布剤。
1. The following components (A) at least one fluoride selected from hydrofluorosilicic acid, titanium hydrofluoric acid and zirconium hydrofluoric acid, and (B) all substituted by a hydrolyzable group A coating agent for forming an inorganic film, characterized by reacting at least one hydrolyzable monomer selected from a silicon monomer, a titanium monomer and a zirconium monomer and / or a low condensate thereof.
【請求項2】 上記加水分解性モノマーが、一般式 M
(OR)4 (式中、Mはシリコン原子、チタン原子又
はジルコニウム原子であり、Rは同一もしくは異なって
炭素数1〜4のアルキル基を示す)であることを特徴と
する請求項1に記載の無機膜形成用塗布剤。
2. The method according to claim 1, wherein the hydrolyzable monomer has a general formula:
(OR) 4 wherein M is a silicon atom, a titanium atom or a zirconium atom, and R is the same or different and represents an alkyl group having 1 to 4 carbon atoms. Coating agent for inorganic film formation.
【請求項3】 上記低縮合物が、縮合度2〜30である
ことを特徴とする請求項1又は2に記載の無機膜形成用
塗布剤。
3. The coating material for forming an inorganic film according to claim 1, wherein the low-condensate has a degree of condensation of 2 to 30.
【請求項4】 弗化物(A)と加水分解性モノマー及び
/又はその低縮合物(B)との反応割合が、弗化物
(A)1に対して、加水分解性モノマー及び/又はその
低縮合物(B)を0.1〜10重量比の範囲で反応させ
てなることを特徴とする請求項1〜3のいずれか1項に
記載の無機膜形成用塗布剤。
4. The reaction ratio between the fluoride (A) and the hydrolyzable monomer and / or the low-condensate thereof (B) is such that the ratio of the hydrolyzable monomer and / or the low hydrolyzable monomer to the fluoride (A) is one. The coating material for forming an inorganic film according to any one of claims 1 to 3, wherein the condensate (B) is reacted in a range of 0.1 to 10 weight ratio.
【請求項5】 請求項1〜3のいずれか1項に記載の無
機膜形成用塗布剤を、基材に塗布し、必要に応じて加熱
処理して形成させることを特徴とする無機膜形成方法。
5. An inorganic film forming method, comprising applying the coating material for forming an inorganic film according to any one of claims 1 to 3 to a substrate and subjecting it to a heat treatment if necessary. Method.
【請求項6】 請求項1〜3のいずれか1項に記載の無
機膜形成用塗布剤を、金属製基材に塗布し、必要に応じ
て加熱処理して形成させることを特徴とする無機膜形成
方法。
6. An inorganic material, wherein the coating material for forming an inorganic film according to any one of claims 1 to 3 is applied to a metal base material and, if necessary, heat-treated to form the inorganic material. Film formation method.
【請求項7】 アルミニウム材又はアルミニウム合金材
表面に、請求項1〜6のいずれか1項に記載の無機膜形
成用塗布剤から形成されてなる無機膜が形成されてなる
ことを特徴とする無機膜被覆アルミニウム材。
7. An inorganic film formed from the coating material for forming an inorganic film according to claim 1 on the surface of an aluminum material or an aluminum alloy material. Aluminum material coated with inorganic film.
【請求項8】 無機膜の膜厚が0.001〜10μmで
あることを特徴とする請求項7に記載の無機膜被覆アル
ミニウム材。
8. The aluminum material coated with an inorganic film according to claim 7, wherein the thickness of the inorganic film is 0.001 to 10 μm.
【請求項9】 鋼材表面に、請求項1〜6のいずれか1
項に記載の無機膜形成用塗布剤から形成されてなる無機
膜が被覆されてなることを特徴とする無機膜被覆鋼材。
9. The steel material according to claim 1, wherein
An inorganic film-coated steel material characterized by being coated with an inorganic film formed from the coating material for forming an inorganic film according to item 6.
【請求項10】 無機膜の膜厚が0.001〜10μm
であることを特徴とする請求項9又は10に記載の無機
膜被覆鋼材。
10. The inorganic film has a thickness of 0.001 to 10 μm.
The inorganic film-coated steel material according to claim 9 or 10, wherein:
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004218072A (en) * 2002-12-24 2004-08-05 Nippon Paint Co Ltd Pretreatment method for coating
JP2004218070A (en) * 2002-12-24 2004-08-05 Nippon Paint Co Ltd Pretreatment method for coating
JP2005336334A (en) * 2004-05-27 2005-12-08 Ube Nitto Kasei Co Ltd Coating composition for forming amorphous titanium oxide composite coating film, coating film produced by using the same and use thereof
US7083664B2 (en) 2002-11-18 2006-08-01 Fuji Photo Film Co., Ltd. Inkjet color ink
JP2008184690A (en) * 2002-12-24 2008-08-14 Nippon Paint Co Ltd Pretreatment method for coating
US8075708B2 (en) 2002-12-24 2011-12-13 Nippon Paint Co., Ltd. Pretreatment method for coating

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JPS5964781A (en) * 1982-09-30 1984-04-12 Nippon Parkerizing Co Ltd Formation of film on metal surface
JPS63149387A (en) * 1986-12-12 1988-06-22 Furukawa Alum Co Ltd Aluminum material for cap having base film for painting with satisfactory adhesion to ink
JPH06191858A (en) * 1992-12-24 1994-07-12 Aisin Seiki Co Ltd Formation of inorganic polymer
JPH0873775A (en) * 1994-09-02 1996-03-19 Nippon Parkerizing Co Ltd Metal surface treating agent for forming coating film excellent in fingerprint resistance, corrosion resistance and adhesion of coating film and method of treating therewith
JP2000290528A (en) * 1999-04-09 2000-10-17 Matsushita Electric Works Ltd Lustrous material, coating composition and coated item

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Publication number Priority date Publication date Assignee Title
JPS5424232A (en) * 1977-07-26 1979-02-23 Nippon Packaging Kk Surface treating method of aluminum
JPS5964781A (en) * 1982-09-30 1984-04-12 Nippon Parkerizing Co Ltd Formation of film on metal surface
JPS63149387A (en) * 1986-12-12 1988-06-22 Furukawa Alum Co Ltd Aluminum material for cap having base film for painting with satisfactory adhesion to ink
JPH06191858A (en) * 1992-12-24 1994-07-12 Aisin Seiki Co Ltd Formation of inorganic polymer
JPH0873775A (en) * 1994-09-02 1996-03-19 Nippon Parkerizing Co Ltd Metal surface treating agent for forming coating film excellent in fingerprint resistance, corrosion resistance and adhesion of coating film and method of treating therewith
JP2000290528A (en) * 1999-04-09 2000-10-17 Matsushita Electric Works Ltd Lustrous material, coating composition and coated item

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7083664B2 (en) 2002-11-18 2006-08-01 Fuji Photo Film Co., Ltd. Inkjet color ink
JP2004218072A (en) * 2002-12-24 2004-08-05 Nippon Paint Co Ltd Pretreatment method for coating
JP2004218070A (en) * 2002-12-24 2004-08-05 Nippon Paint Co Ltd Pretreatment method for coating
JP2008184690A (en) * 2002-12-24 2008-08-14 Nippon Paint Co Ltd Pretreatment method for coating
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US8075708B2 (en) 2002-12-24 2011-12-13 Nippon Paint Co., Ltd. Pretreatment method for coating
JP2005336334A (en) * 2004-05-27 2005-12-08 Ube Nitto Kasei Co Ltd Coating composition for forming amorphous titanium oxide composite coating film, coating film produced by using the same and use thereof

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