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JP2002151339A - Laminated iron core manufacturing method and device - Google Patents

Laminated iron core manufacturing method and device

Info

Publication number
JP2002151339A
JP2002151339A JP2000343043A JP2000343043A JP2002151339A JP 2002151339 A JP2002151339 A JP 2002151339A JP 2000343043 A JP2000343043 A JP 2000343043A JP 2000343043 A JP2000343043 A JP 2000343043A JP 2002151339 A JP2002151339 A JP 2002151339A
Authority
JP
Japan
Prior art keywords
iron core
laminated
adhesive
unit
punching
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2000343043A
Other languages
Japanese (ja)
Other versions
JP3725776B2 (en
Inventor
Kazutoshi Takeda
和年 竹田
Kenji Kosuge
健司 小菅
Norito Abe
憲人 阿部
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Nippon Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Application filed by Nippon Steel Corp filed Critical Nippon Steel Corp
Priority to JP2000343043A priority Critical patent/JP3725776B2/en
Publication of JP2002151339A publication Critical patent/JP2002151339A/en
Application granted granted Critical
Publication of JP3725776B2 publication Critical patent/JP3725776B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Manufacturing Cores, Coils, And Magnets (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide an iron core manufacturing method and a device, with which punching process and fixing process are markedly improved in workability. SOLUTION: An electromagnetic steel plate is formed into unit iron cores of a prescribed shape through punching, and the unit iron cores are laminated and bonded together through a process, that comprises a first step (1) of punching a prescribed shape out of a steel plate by the use of a punching die, a second step (2) of laminating the punched unit iron cores of a prescribed shape, a third step (3) of applying an adhesive agent on the surface or edge face of the steel plate (unit iron core); during or after the unit iron cores have been laminated, and a fourth step (4) of forming the laminated iron cores in one piece.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、モーターやトラン
スなどの積層鉄芯の製造方法及び製造装置に関するもの
である。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method and an apparatus for manufacturing a laminated iron core such as a motor and a transformer.

【0002】[0002]

【従来の技術】従来、電磁鋼板を用いてモーターやトラ
ンス等の積層鉄芯を製造する方法としては、鋼板を打抜
きにより単位鉄芯とし、さらに所定枚数の単位鉄芯を積
層し、ボルト締め、カシメ、溶接あるいは接着剤やワニ
ス等の手段を用いて固着するのが一般的である。固着さ
れた後、積層鉄芯は巻線コイルの組込みなどの処理が施
され、トランスやモーターの鉄芯が組み立てられるもの
である。
2. Description of the Related Art Conventionally, as a method of manufacturing a laminated iron core such as a motor or a transformer using an electromagnetic steel sheet, a steel sheet is made into a unit iron core by punching, a predetermined number of unit iron cores are laminated, and bolting is performed. It is common to fix using caulking, welding, or other means such as an adhesive or varnish. After being fixed, the laminated iron core is subjected to processing such as installation of a winding coil, and the iron core of a transformer or a motor is assembled.

【0003】積層鉄芯の固着が弱い場合、単位鉄芯に解
けたり、隙間が開いたりするとコイルの巻線作業の能率
が落ちたり、モーターの場合では騒音や振動の原因とな
ることから、積層鉄芯は強く固着する必要がある。しか
し、ボルト締めにより固着する場合には、ボルトを通す
貫通孔を積層鉄芯に設けることが必要であり、積層鉄芯
に貫通孔を設けた場合には積層鉄芯の磁気特性が劣化す
ることがあり、同様に溶接により積層鉄芯を固着する場
合には溶接部に熱的歪みが入り、かしめではダボ形成時
に機械加工されることにより積層鉄芯の磁気特性が劣化
することがある。
[0003] When the laminated iron core is weakly fixed, the efficiency of the coil winding work is reduced if the laminated iron core is loosened or a gap is opened, and in the case of a motor, noise or vibration is caused. The iron core must be firmly fixed. However, when fixing by bolting, it is necessary to provide a through hole for passing the bolt in the laminated iron core, and if a through hole is provided in the laminated iron core, the magnetic characteristics of the laminated iron core will be deteriorated. Similarly, when the laminated iron core is fixed by welding, thermal distortion is caused in the welded portion, and in caulking, the magnetic properties of the laminated iron core may be deteriorated due to machining during dowel formation.

【0004】接着剤を用いて積層鉄芯を固着する場合に
は、鋼板を鉄芯形状に加工した後、積層してクランプな
どで仮止めしてから接着剤やワニスを入れた浴に浸漬し
たり、液状接着剤を上方より垂らしたりして、鋼板と鋼
板の間に毛細管現象を利用して接着剤やワニスを浸透さ
せ、しかる後加熱などにより固着するのであるが、接着
剤やワニスが鋼板全面に浸透せず、特にモーターのステ
ーターの場合には接着剤が浸透した鉄芯の外周部の端部
のみ固着し、内周側のティース部がフリーになって積層
両端部が浮き上がるといった問題点や、加熱した時に接
着剤やワニスの粘度が低下しすぎて余剰の接着剤やワニ
スが流れ出して固着強度が低下したり、流れ出した接着
剤の処理に困るといった問題点があった。また、接着剤
やワニス含浸を行うには塗布した後固着するまでに時間
がかかるため、作業性が低いといった問題点もあった。
When the laminated iron core is fixed using an adhesive, a steel sheet is processed into an iron core shape, laminated, temporarily fixed with a clamp or the like, and then immersed in a bath containing an adhesive or varnish. The adhesive or varnish is penetrated by utilizing the capillary phenomenon between the steel sheets by dropping the liquid adhesive from above, and then fixed by heating, etc. It does not penetrate the entire surface, especially in the case of a motor stator, where only the outer peripheral end of the iron core where the adhesive has penetrated adheres, the inner peripheral teeth become free, and both ends of the laminate rise. In addition, when heated, the viscosity of the adhesive or varnish becomes too low, so that excess adhesive or varnish flows out, and the fixing strength is lowered. In addition, it takes a long time to perform the impregnation with the adhesive or the varnish until it is fixed after the application, so that the workability is low.

【0005】このような問題点を解決するため、特開昭
57−3560号公報に、積層鉄芯を全含浸する場合、
あらかじめ積層鉄芯を構成する鋼板に絶縁剤の硬化剤ま
たは硬化剤および硬化促進剤を付着差せた後、積層し、
巻線してから含浸させる方法が開示されている。これ
は、積層鉄芯を含浸により固着する場合に、あらかじめ
硬化剤を付着させておくことにより急激に含浸樹脂を硬
化させ、これにより接着剤の流れだしを防止して鋼板同
士を強固に固着させ、同時に絶縁性も確保するものであ
る。
In order to solve such a problem, Japanese Patent Application Laid-Open No. 57-3560 discloses a method of completely impregnating a laminated iron core.
After attaching a hardening agent or a hardening agent and a hardening accelerator of the insulating agent to the steel sheet constituting the laminated iron core in advance, laminating,
A method of winding and then impregnating is disclosed. This is because when the laminated iron core is fixed by impregnation, the impregnating resin is rapidly cured by attaching a curing agent in advance, thereby preventing the flow of the adhesive and firmly fixing the steel plates to each other. At the same time, insulation is also ensured.

【0006】[0006]

【発明が解決しようとする課題】しかしながら、この方
法でも積層鉄芯を構成する鋼板一枚毎に付着材を塗布す
る必要があり、固着するまでの時間は短縮できるもの
の、打抜きなどにより単位鉄芯に加工してから積層鉄芯
を固着するまでの作業性が低いといった問題が解決され
たとはいえない。また、全含浸の必要性が無く、積層鉄
芯を部分的に固着させたい場合に対処することも開示さ
れていない。本発明は、このような接着剤を用いて積層
鉄芯を固着する場合の問題点を解決し、作業性よく積層
鉄芯を得られる方法と、その方法に適した装置を提供す
るものである。
However, even in this method, it is necessary to apply the adhesive to each steel sheet constituting the laminated iron core, and although the time required for fixing can be shortened, the unit iron core is formed by punching or the like. However, it cannot be said that the problem that the workability from processing into a fixed iron core to fixing the laminated iron core is low has been solved. Further, there is no disclosure that there is no necessity of full impregnation and that a case where the laminated iron core is to be partially fixed is dealt with. The present invention solves the problem of fixing a laminated iron core using such an adhesive, and provides a method capable of obtaining a laminated iron core with good workability, and an apparatus suitable for the method. .

【0007】[0007]

【課題を解決するための手段】本発明の要旨は以下の通
りである。 (1)電磁鋼板を、所定の形状に打抜き単位鉄芯とし、
打抜いた単位鉄芯を積層し、固着することにより積層鉄
芯を一体化させる積層鉄芯の製造方法において、単位鉄
芯の打抜き以降、積層中に単位鉄芯の部分的表面あるい
は端面から接着剤を塗布することを特徴とする積層鉄芯
の製造方法。 (2)積層鉄芯を固着する際、積層鉄芯に加圧を付与す
ることを特徴とする前項(1)記載の積層鉄芯の製造方
法。 (3)単位鉄芯の積層中に端面から熱硬化型接着剤を塗
布し、所定の温度まで積層鉄芯を加熱し、加圧すること
により積層鉄芯を一体化させることを特徴とする前項
(1)又は2記載の積層鉄芯の製造方法。 (4)打抜き加工直後に熱硬化型接着剤を単位鉄芯の部
分的表面に塗布し、熱硬化型接着剤を塗布した単位鉄芯
を積層し、所定の温度まで積層鉄芯を加熱し、加圧する
ことにより積層鉄芯を一体化させることを特徴とする前
項(1)又は(2)記載の積層鉄芯の製造方法。 (5)単位鉄芯積層時に積層方向と垂直の方向から鉄芯
に対し側圧をかけることを特徴とする前項(1)乃至
(4)のいずれかに記載の積層鉄芯の製造方法。 (6)雄型打抜き金型と雌型打抜き金型とを有する打抜
き加工部を具備し、打抜かれた単位鉄芯を積層する単位
鉄芯積層部を分離して備え、接着剤を単位鉄芯の部分的
表面あるいは端面に塗布する接着剤供給部を備えること
により、積層した単位鉄芯を一体化することを特徴とす
る積層鉄芯の製造装置。 (7)単位鉄芯積層部に加圧機構を備えることを特徴と
する前項(6)記載の積層鉄芯の製造装置。 (8)単位鉄芯積層部に加圧および加熱機構を備えるこ
とを特徴とする前項(6)乃至(7)のいずれかに記載
の積層鉄芯の製造装置。 (9)接着剤を積層の端面に塗布する接着剤供給部を単
位鉄芯積層部に備えることを特徴とする前項(6)乃至
(8)のいずれかに記載の積層鉄芯の製造装置。 (10)単位鉄芯に打抜くと同時に単位鉄芯の部分的表
面に接着剤を塗布する接着剤供給部を打抜き部加工部に
設置することを特徴とする前項(6)乃至(9)のいず
れかに記載の積層鉄芯の製造装置。 (11)単位鉄芯積層部に積層される鉄芯に対し側圧を
かけるダンパー機構を有することを特徴とする前(6)
乃至(10)のいずれかに記載の積層鉄芯の製造装置。 尚、本発明において単位鉄芯積層部を2つ以上具備し、
所定枚数積層後、直ちに積層部を入替える入替え装置を
設け、さらに、単位鉄芯の排出装置を具備することによ
り、連続的に打抜き固着することを可能にする。
The gist of the present invention is as follows. (1) A magnetic steel sheet is punched into a predetermined shape as a unit iron core,
In the method of manufacturing a laminated iron core that integrates the laminated iron cores by laminating and fixing the punched unit iron cores, after the unit iron cores are punched, adhere to a partial surface or end surface of the unit iron cores during lamination A method for producing a laminated iron core, characterized by applying an agent. (2) The method for producing a laminated iron core according to the above (1), wherein a pressure is applied to the laminated iron core when the laminated iron core is fixed. (3) The laminated iron core is integrated by applying a thermosetting adhesive from an end face during lamination of the united iron core, heating the laminated iron core to a predetermined temperature, and applying pressure. 3. The method for producing a laminated iron core according to 1) or 2. (4) Immediately after the punching process, a thermosetting adhesive is applied to a partial surface of the unit core, the unit cores coated with the thermosetting adhesive are laminated, and the laminated core is heated to a predetermined temperature. The method for producing a laminated iron core according to the above (1) or (2), wherein the laminated iron core is integrated by applying pressure. (5) The method for producing a laminated iron core according to any one of the above (1) to (4), wherein a lateral pressure is applied to the iron core from a direction perpendicular to the laminating direction when the unit iron cores are laminated. (6) A punching section having a male punching die and a female punching die is provided, and a unitary iron core laminated portion for laminating the punched unitary iron cores is separately provided, and an adhesive is provided for the unitary iron core. An apparatus for manufacturing a laminated iron core, characterized in that an adhesive supply section for applying to a partial surface or an end face of the above is provided to integrate the laminated unit iron cores. (7) The apparatus for manufacturing a laminated iron core according to the above (6), wherein a pressurizing mechanism is provided in the unit iron core laminated portion. (8) The apparatus for manufacturing a laminated iron core according to any one of the above (6) to (7), wherein a pressurizing and heating mechanism is provided in the unit core laminated portion. (9) The apparatus for producing a laminated iron core according to any one of the above (6) to (8), wherein the unit iron core laminated section is provided with an adhesive supply section for applying an adhesive to an end face of the laminate. (10) An adhesive supply unit for applying an adhesive to a partial surface of the unit core at the same time as punching into the unit core is installed in the punching unit processing unit. An apparatus for manufacturing a laminated iron core according to any one of the above. (11) Before having a damper mechanism for applying a side pressure to the iron core laminated on the unitary iron core laminated portion, (6)
The apparatus for manufacturing a laminated iron core according to any one of (1) to (10). In the present invention, two or more unit core lamination parts are provided,
After a predetermined number of sheets are stacked, an exchanging device for immediately exchanging the laminated portions is provided, and a unit for discharging the unitary iron core is provided, thereby enabling continuous punching and fixing.

【0008】[0008]

【発明の実施の形態】以下に本発明を詳細に説明する。
本発明では、積層鉄芯に供する電磁鋼板は無方向性電磁
鋼板でも方向性電磁鋼板でもよく、一般的な鋼板を電磁
鋼板として使用してもかまわない。さらに、高Si材や
アモルファス合金なども使用可能で、特に板厚が0.1
0〜0.35mmの薄鋼板の使用に適しているが、通常
の板厚の材料に関しても限定するものではない。
DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described below in detail.
In the present invention, the magnetic steel sheet provided for the laminated iron core may be a non-oriented magnetic steel sheet or a directional magnetic steel sheet, and a general steel sheet may be used as the magnetic steel sheet. Further, a high Si material or an amorphous alloy can be used.
Although it is suitable for use of a thin steel plate having a thickness of 0 to 0.35 mm, a material having a normal thickness is not limited.

【0009】本発明における単位鉄芯の加工には、打抜
き金型により鋼板を単位鉄芯形状に打抜く装置が必要で
あり、打抜き部の打抜き金型にて単位鉄芯形状に加工し
た後、積層部に連続的に単位鉄芯を積層する際に、鋼板
の表面あるいは積層端面に接着剤を塗布することにより
鉄芯を固着するものである。
For processing the unit iron core in the present invention, a device for punching a steel sheet into a unit iron core shape by a punching die is required. When the unit iron cores are continuously laminated on the laminated portion, the iron cores are fixed by applying an adhesive to the surface of the steel sheet or the laminated end surface.

【0010】本発明で使用する接着剤としては特に限定
するものではないが、アクリル樹脂接着剤、シアノアク
リレート系接着剤、エポキシ樹脂接着剤、ポリエステル
接着剤、ポリウレタン接着剤、メラミン樹脂接着剤、フ
ェノール樹脂接着剤などの各種接着剤が使用できる。さ
らに適しているものとしては、加熱により化学反応が進
行する熱硬化性有機樹脂接着剤が適当であり、具体的に
はエポキシ樹脂、フェノール樹脂、ウレタン樹脂、メラ
ミン樹脂などの1種あるいは2種以上を主成分とする接
着剤である。また、ポリエステル、アクリル樹脂などに
架橋剤を添加し、熱硬化性を付与したものも好適であ
る。また、加熱により脱水縮合反応が進行して硬化する
無機系接着剤や、りん酸カルシウムなどを主成分とする
常温硬化型無機接着剤を用いてもよい。
Although the adhesive used in the present invention is not particularly limited, acrylic resin adhesive, cyanoacrylate adhesive, epoxy resin adhesive, polyester adhesive, polyurethane adhesive, melamine resin adhesive, phenol Various adhesives such as a resin adhesive can be used. As a more suitable material, a thermosetting organic resin adhesive in which a chemical reaction proceeds by heating is suitable, and specifically, one or more of epoxy resin, phenol resin, urethane resin, melamine resin, and the like. Is an adhesive mainly composed of Further, those obtained by adding a crosslinking agent to polyester, acrylic resin, or the like to impart thermosetting properties are also suitable. In addition, an inorganic adhesive that cures by the progress of a dehydration condensation reaction by heating, or a room temperature-curable inorganic adhesive containing calcium phosphate or the like as a main component may be used.

【0011】本発明で加熱する場合、用いる加熱手段と
しては、通電加熱、誘導加熱、誘電加熱、電磁波照射、
直接接触加熱などが使用でき、特に限定するものではな
いが、電熱ヒーターによる直接接触加熱が構造が簡単で
好適である。本発明では、上記加熱装置を積層部に設置
して加熱することにより、積層鉄芯に塗布した接着剤を
速やかに加熱硬化させることが可能である。
In the case of heating in the present invention, the heating means to be used include electric heating, induction heating, dielectric heating, electromagnetic wave irradiation,
Direct contact heating or the like can be used and is not particularly limited, but direct contact heating with an electric heater is simple and preferable. In the present invention, the adhesive applied to the laminated iron core can be quickly cured by heating by installing the heating device in the laminated portion and heating.

【0012】次に、鉄芯を固着するために加圧する方法
として、本発明では加圧パンチを用いるが、加圧パンチ
は打抜き金型の雄型を兼用して用いることが可能であ
る。この場合には、所定の打抜き枚数に達した時に通常
の打抜きストロークよりも雄型のストロークを大きくす
ることにより、大きな圧力を積層鉄芯にかけることが可
能であり、より固着強度を高めることができる。また、
固着された積層鉄芯を更に強固なものとするため、本工
程を経た後にもう一度加圧加熱してもよい。
Next, as a method of applying pressure for fixing the iron core, a pressure punch is used in the present invention, but the pressure punch can be used also as a male die of a punching die. In this case, it is possible to apply a large pressure to the laminated iron core by making the male type stroke larger than the normal punching stroke when the predetermined number of punched sheets is reached, and it is possible to further increase the fixing strength. it can. Also,
In order to further strengthen the adhered laminated iron core, pressure heating may be performed again after this step.

【0013】本発明では、接着剤の塗布方法として積層
する前に鋼板表面に1枚ごとに塗布する方法を用いても
よいし、積層後に端面から塗布する方法を用いてもよ
い。鋼板表面に1枚ごとに接着剤を塗布する場合、雄型
あるいは雌型の打ち抜き金型内部に、あるいは加圧パン
チ内部に接着剤塗布金型を設けることにより、作業性を
低下させること無く接着剤を塗布することが可能であ
る。接着剤を端面から塗布する場合には、接着剤の吐出
部を積層された鉄芯の内周部に対抗するよう設置するこ
とにより、特にモーターのステーターコアの場合には各
ティース部を固着させることが可能である。
In the present invention, as a method of applying the adhesive, a method of applying the adhesive to the surface of the steel sheet one by one before laminating may be used, or a method of applying from the end face after laminating may be used. When applying an adhesive to the steel sheet surface one by one, adhesive can be applied without deteriorating workability by providing an adhesive application die inside the male or female punching die or inside the pressure punch. It is possible to apply an agent. When the adhesive is applied from the end face, the teeth discharge portion is fixed so as to oppose the inner peripheral portion of the laminated iron core, especially in the case of a motor stator core, to fix each tooth portion. It is possible.

【0014】本発明では接着剤を塗布して固着する箇所
に特徴が有る。本発明で言う部分的表面とは内部部分的
表面であり、鋼板表面に接着剤を塗布する時に鉄芯表面
の外縁部と内縁部からそれぞれ中央付近に入ったところ
を言い、中央付近に部分的に塗布する。すなわち、EI
コアの場合には、直線部の両端からそれぞれ内側に入っ
たところで、ほぼ等距離の部分に点状に塗布するのが望
ましい。
The present invention is characterized in that the adhesive is applied and fixed. The partial surface as referred to in the present invention is an internal partial surface, and refers to a portion where the steel sheet surface enters the vicinity of the center from the outer edge and the inner edge of the iron core surface when the adhesive is applied, and partially close to the center. Apply to. That is, EI
In the case of a core, it is desirable to apply a point-like coating to portions that are approximately equidistant when entering the inside from both ends of the linear portion.

【0015】さらに、本発明で言う端面とは、外周側お
よび内周側端面の両方あるいは片側から塗布する場合で
あり、モーターのコアの場合には、コアバック部の外周
側と内周側からそれぞれ内側に入ったところで、固着箇
所のバランスを取る上で、ティース部を固着する場合に
はティース側から離れたところが良い。それぞれの固着
箇所は全面的に端部から離れている必要は無く、鉄芯端
部から中央付近にかけて固着しても良い。
Further, the term "end face" as used in the present invention refers to the case where the coating is applied from both or one of the outer and inner end faces, and in the case of a motor core, from the outer and inner circumferential sides of the core back portion. When the teeth portion is fixed, it is better to be away from the teeth side in order to balance the fixing portion when entering the inside. It is not necessary that each fixing portion is entirely separated from the end portion, and the fixing portion may be fixed from the end portion of the iron core to the vicinity of the center.

【0016】固着箇所の数は、EIコアの場合には、E
コアで3点から6点でIコアで2点から3点程度、モー
ターのステーターの場合、コアバック部に4点から12
点で各ティース部にも塗布することが望ましく、ロータ
ーでは2点から10点程度が好適である。
[0016] In the case of an EI core,
About 3 to 6 points for the core, about 2 to 3 points for the I-core, and 4 to 12 points for the core of the motor stator.
In this respect, it is desirable to apply the coating to each tooth portion, and it is preferable to use about 2 to 10 points for the rotor.

【0017】接着剤を積層端面から塗布する時には、E
Iコアの場合には外周部4点から10点程度、モーター
のステーターの場合には外周部4点から12点で内周テ
ィース側は各ティースごとあるいは1つ置きに、ロータ
ーの場合には2点から6点程度積層方向に連続して塗布
するのがよい。
When the adhesive is applied from the end face of the laminate, E
In the case of an I-core, the outer peripheral part is about 4 to 10 points, in the case of a motor stator, the outer peripheral part is about 4 to 12 points, and the inner peripheral teeth side is every other tooth or every other tooth. It is preferable to apply the coating continuously about six points from the point in the laminating direction.

【0018】本発明では、積層鉄芯の積層端面から接着
剤を塗布しても良いが、鉄芯の端部を固着するのではな
く、内部側に入ったところを部分的に接着するものであ
る。
In the present invention, the adhesive may be applied from the laminated end face of the laminated iron core. However, instead of fixing the end of the iron core, the part which has entered the inner side is partially adhered. is there.

【0019】図3にEコアの鋼板表面に接着剤を塗布し
た状態を示す。網掛け部が接着剤を塗布した部分であ
る。使用する接着剤の粘性、付着量、鋼板とのなじみな
どの各種要因により接着剤の広がり状態が異なるが、E
コアの場合には各直線部に付き1〜2箇所を接着する。
FIG. 3 shows a state in which an adhesive is applied to the surface of the steel sheet of the E core. The shaded portion is the portion where the adhesive is applied. The spread state of the adhesive varies depending on various factors such as the viscosity of the adhesive used, the amount of adhesion, and the familiarity with the steel sheet.
In the case of a core, one to two places are adhered to each linear portion.

【0020】図4は、モーターのステーターコアに図2
の装置を用いて接着剤を塗布した状態を示す。各ティー
ス先端部とコアバック部4箇所に積層端面から接着剤を
塗布すると、毛細管現象により接着剤が単位鉄芯間に流
れ込み、鉄芯表面に広がる。
FIG. 4 shows the stator core of the motor shown in FIG.
2 shows a state in which an adhesive is applied using the apparatus of FIG. When an adhesive is applied to the tip of each tooth and four places of the core back from the laminated end face, the adhesive flows between the unit iron cores by capillary action and spreads on the surface of the iron cores.

【0021】図5にEコアを従来技術で固着した状態の
1例を示す。積層がずれないよう上下からクランプした
状態でエポキシ系接着剤を満たした槽にどぶ漬けし含浸
した後に取り出し、オーブンで150℃に加熱して接着
したものを分割し、接着剤の付着状況を示したものであ
る。接着剤はクランプで締め付けていたため単位鉄芯表
面の端部にのみ付着している。良く接着できている部分
とそうでない部分があり、バラツキが大きい。
FIG. 5 shows an example of a state in which the E core is fixed by a conventional technique. Soak the stack in the top and bottom, clamped from the top and bottom, soak it in a bath filled with epoxy adhesive, impregnate it, take it out, heat it to 150 ° C in an oven, divide it, and show the adhesion status of the adhesive It is a thing. Since the adhesive was clamped, it adhered only to the end of the unit iron core surface. There are some parts that adhere well and some parts that do not, with large variations.

【0022】図6は、モーターのステーターコアを従来
技術で固着した状態の1例である。積層がずれないよう
ステーターの内径に合致した円筒を鉄芯に挿入し、積層
方向から押さえ冶具で押さえてから鉄芯外周部に接着剤
を垂らして塗布し、ドライヤーで熱風を吹き付け接着し
たものを分割し、接着状況を示したものである。接着剤
は外周部の端部のみに付着しているため、各ティース部
には接着剤が付着せず、フリーの状態となっている。
FIG. 6 shows an example of a state in which a stator core of a motor is fixed by a conventional technique. Insert a cylinder that matches the inner diameter of the stator into the iron core so that the stacking does not shift, press down with a holding jig in the stacking direction, apply the adhesive by dripping the adhesive on the outer periphery of the iron core, and spray hot air with a drier to bond. It divides and shows the adhesion state. Since the adhesive is adhered only to the end of the outer peripheral portion, the adhesive does not adhere to each of the teeth portions and is in a free state.

【0023】また本発明では、その他の固着方式と併用
することも可能である。モーターのステーターの場合で
は、外周部をカシメで固着し、内周の各ティースを接着
剤を用いて固着することが可能である。
Further, in the present invention, it is possible to use together with another fixing method. In the case of a motor stator, the outer peripheral portion can be fixed by caulking, and the inner peripheral teeth can be fixed by using an adhesive.

【0024】本発明では加熱する場合、打抜き金型と加
熱装置の間には断熱部材を設置できる。有機樹脂系熱硬
化型接着剤の硬化に必要な温度は、一般には150〜2
50℃の間であり、無機系接着剤の場合には400〜7
00℃であるが、打抜き金型には非常に高い精度が要求
されるため、金型が膨張しないように加熱部分とは断熱
部材にて熱が伝わらないようにする必要がある。ここで
使用する断熱部材はセラミックスなど耐熱性が高いもの
が望ましいが、特に限定するものではない。
In the present invention, when heating, a heat insulating member can be provided between the punching die and the heating device. The temperature required for curing the organic resin-based thermosetting adhesive is generally 150 to 2
Between 50 ° C. and 400-7 for inorganic adhesives
Although the temperature is 00 ° C., very high precision is required for the punching die, so that it is necessary to prevent heat from being transmitted to the heated portion by a heat insulating member so that the die does not expand. The heat insulating member used here is desirably one having high heat resistance such as ceramics, but is not particularly limited.

【0025】本発明では加熱が必要な場合、所定枚数の
単位鉄芯が積層された後あるいは積層している間に、積
層部に隣接して設置した加熱装置により積層鉄芯を所定
温度まで昇温する。このとき、積層されたあるいは積層
途中の単位鉄芯の側面からダンパー機構を備えた側圧装
置を用いて、積層鉄芯の端面揃えを行うことが可能であ
る。
In the present invention, when heating is necessary, the laminated iron core is heated to a predetermined temperature by a heating device installed adjacent to the laminating part after or while the predetermined number of unit iron cores are being laminated. Warm up. At this time, it is possible to align the end faces of the laminated iron cores from the side surfaces of the laminated or partially laminated unit iron cores by using a lateral pressure device provided with a damper mechanism.

【0026】また本発明では、積層部を2個以上具備
し、これらを交互に打抜き部直後に配置できるように積
層部可動装置を設置することにより、さらに効率を上げ
ることが可能である。積層完了後あるいは単位鉄芯が供
給されるたび毎に加圧装置にて加圧し、接着剤を硬化さ
せ、積層された単位鉄芯を全体あるいは部分的に接着し
て鉄芯を固着させる。積層部の配置は鋼板の供給方向に
垂直な方向に移動する方法だけでなく、積層部を円形に
多数配置した回転方式でも良いし、あるいは他の方法を
用いても良い。さらに、単位鉄芯を積層後、打抜き部直
後の位置から移動せしめた際に再度加圧装置にて加圧
し、さらに強固に固着させることも可能である。
Further, in the present invention, the efficiency can be further improved by providing two or more lamination parts and installing the lamination part movable device so that these can be alternately arranged immediately after the punching part. After the lamination is completed or each time the unit core is supplied, pressure is applied by a pressurizing device to cure the adhesive, and the laminated unit cores are completely or partially bonded to fix the cores. The arrangement of the laminated portions is not limited to a method of moving the laminated portions in a direction perpendicular to the supply direction of the steel sheet, but may be a rotating method in which a large number of laminated portions are arranged in a circle, or another method may be used. Further, when the unit iron cores are stacked and then moved from a position immediately after the punching unit, the unit can be pressurized again by the pressurizing device to further firmly adhere.

【0027】上述した本発明の鉄芯の製造方法に適した
装置の構成例を以下に説明する。雄型打抜き金型と雌型
打抜き金型とを有する打ち抜き加工部を具備し、打抜か
れた単位鉄芯を積層する単位鉄芯積層部を分離して備
え、接着剤を上記打ち抜かれた単位鉄芯の部分的表面あ
るいは端面に塗布する接着剤供給部を備えることによ
り、積層した単位鉄芯を一体化することが可能である。
接着剤の供給部に関して、単位鉄芯の積層部端面に塗布
する場合ついては単位鉄芯積層部に、単位鉄芯の表面に
部分的に塗布する場合については、打ち抜き加工部に接
着供給部を備えることが好ましい。
An example of the structure of an apparatus suitable for the method of manufacturing an iron core according to the present invention will be described below. A punching unit having a male punching die and a female punching die, a unitary iron core laminating unit for laminating the punched unitary iron cores is provided separately, and the adhesive is punched out of the unitary iron. The provision of the adhesive supply unit applied to the partial surface or the end surface of the core makes it possible to integrate the laminated unit iron cores.
Regarding the supply part of the adhesive, when the adhesive is applied to the end face of the laminated part of the unit iron core, when the unit is partially applied to the surface of the unit iron core, the bonding part is provided in the punching part. Is preferred.

【0028】更に、単位鉄芯を強固に固着する場合に
は、単位鉄芯積層部に加圧機構を設けることも可能であ
る。加圧機構としては、加圧パンチあるいは、加圧パン
チは打抜き金型の雄型を兼用して用いることも可能であ
る。さらには、熱硬化型接着剤を用いる場合には、上記
の加圧に加え、単位鉄芯積層部に加熱機構を設けること
も可能である。加熱機構としては、通電加熱、誘導加
熱、誘電加熱、電磁波照射、直接接触加熱などが考えら
れる。
Further, when the unit iron core is firmly fixed, it is possible to provide a pressing mechanism in the unit iron core laminated portion. As the pressing mechanism, a pressing punch or a pressing punch may be used as a male die of a punching die. Furthermore, when a thermosetting adhesive is used, a heating mechanism can be provided in the unitary iron core laminated portion in addition to the above-described pressurization. Examples of the heating mechanism include energization heating, induction heating, dielectric heating, electromagnetic wave irradiation, and direct contact heating.

【0029】さらには、単位鉄芯積層部において、積層
されたあるいは積層途中の単位鉄芯の側面から積層鉄芯
の端面揃えを行うことが可能となるように、ダンパー機
構を備えた側圧装置を用いることも可能である。また本
発明では、積層部を2個以上具備し、これらを交互に打
抜き部直後に配置できるように積層部可動装置を設置す
ることも可能である。これによりさらに効率を上げるこ
とが可能となる。
Further, a side pressure device having a damper mechanism is provided so that the end surfaces of the laminated iron cores can be aligned from the side surfaces of the laminated or partially laminated unit iron cores in the unitary iron core laminated portion. It is also possible to use. Further, in the present invention, it is also possible to provide a laminate moving device so that two or more laminates are provided and these can be alternately arranged immediately after the punching unit. This makes it possible to further increase the efficiency.

【0030】[0030]

【実施例】[実施例1]図1は本発明の実施例であり、
モーターコアの単位鉄芯形状に、電磁鋼板1を打抜き、
打抜いた鋼板表面に熱硬化型接着剤を塗布した後、積層
し加熱加圧して固着している状態の断面説明図を示す。
図において、1は電磁鋼板(供給部材)、2は供給部材
1より単位鉄芯を打ち抜く際の内周打抜き用雄金型、4
は金型2に対向して設けられる内周打抜き用雌金型であ
る。また、6は単位鉄芯の外周打抜き用雄金型であり加
圧パンチを兼用している。10は雄金型兼用加圧パンチ
6に対向して設けられる外周周打抜き用雌金型であり、
これらの金型で2段階の打抜き加工部を形成する。
Embodiment 1 FIG. 1 shows an embodiment of the present invention.
The magnetic steel sheet 1 is punched into the unit iron core shape of the motor core,
FIG. 3 is a cross-sectional explanatory view showing a state in which a thermosetting adhesive is applied to the surface of a punched steel sheet, and then laminated, heated and pressed, and fixed.
In the figure, 1 is an electromagnetic steel plate (supply member), 2 is a male die for punching the inner periphery when punching a unit iron core from the supply member 1, 4
Is a female die for punching the inner periphery provided opposite the die 2. Reference numeral 6 denotes a male die for punching the outer periphery of the unit iron core, which also serves as a pressure punch. Reference numeral 10 denotes a female die for punching the outer peripheral circumference, which is provided to face the male die and pressure punch 6;
A two-stage punched portion is formed with these dies.

【0031】接着剤供給装置は、接着剤塗布金型の雄型
3、雌型5、接着剤供給タンク14と接着剤供給パイプ
13で構成される。これらによって鋼板表面に熱硬化型
接着剤を塗布させる。例えば、図4に示すような接着位
置に該当するモーターコアの鋼板表面に滴下する。11
は金型台、12は加熱装置受け台、9は加熱装置、8は
積層鉄芯、7は加圧パンチ受け台、15は固着された積
層鉄芯の受け台であり、これらを上記雄金型兼用加圧パ
ンチ6と併せて積層部を構成する。
The adhesive supply device includes a male mold 3 and a female mold 5 of an adhesive application mold, an adhesive supply tank 14 and an adhesive supply pipe 13. With these, a thermosetting adhesive is applied to the surface of the steel sheet. For example, it is dropped on the steel plate surface of the motor core corresponding to the bonding position as shown in FIG. 11
Is a mold stand, 12 is a heating device receiving stand, 9 is a heating device, 8 is a laminated iron core, 7 is a pressure punch receiving stand, and 15 is a fixed laminated iron core receiving stand. A laminating part is constituted in combination with the mold / pressure punch 6.

【0032】コイル状に巻き取られた状態の電磁鋼板1
は、供給部材として送り装置により本発明装置内に連続
的に送り込まれる。打抜き金型の雄型2と雌型4によっ
て内周側を打ち抜いた後、接着剤塗布金型の雄型3と雌
型5によって鋼板表面に熱硬化型接着剤を塗布させる。
熱硬化型接着剤は接着剤供給タンク14から供給パイプ
13を通じて接着剤塗布金型の雄型3に供給されてい
る。次に、単位鉄芯となる鋼板の表面部分に接着剤を塗
布した状態で、電磁鋼板1の送りに従って外周打抜き金
型兼用加圧パンチ6まで送られる。外周側打抜き金型兼
用加圧パンチ6と外周打抜き金型の雌型10によって打
抜かれると共に、積層装置内部の積層鉄芯受け台7上に
積層される。
Electromagnetic steel sheet 1 wound into a coil
Is continuously fed into the apparatus of the present invention by a feeder as a supply member. After the inner peripheral side is punched by the die 2 and the female die 4 of the punching die, a thermosetting adhesive is applied to the steel sheet surface by the male die 3 and the female die 5 of the adhesive application die.
The thermosetting adhesive is supplied from the adhesive supply tank 14 through the supply pipe 13 to the male mold 3 of the adhesive application mold. Next, in a state where the adhesive is applied to the surface portion of the steel sheet serving as the unit iron core, the sheet is fed to the outer periphery punching die and pressurizing punch 6 according to the feed of the electromagnetic steel sheet 1. It is punched by the outer peripheral side punching die combined use pressure punch 6 and the outer peripheral punching die female die 10 and is laminated on the laminated iron core receiving table 7 inside the laminating apparatus.

【0033】積層鉄芯8は、加熱装置9にて側面より加
熱され、熱硬化型接着剤が硬化する温度150℃まで昇
温される。積層鉄芯の分離部分16では接着剤塗布金型
の雄型3が間欠作動することにより熱硬化型接着剤が塗
布されていない。加圧パンチ受け台7が所定の位置まで
降下すると、積層鉄芯8は固着された積層鉄芯の受け台
15に送り出される。
The laminated iron core 8 is heated from the side by the heating device 9 and is heated to a temperature of 150 ° C. at which the thermosetting adhesive is cured. At the separated portion 16 of the laminated iron core, the thermosetting adhesive is not applied due to the intermittent operation of the male mold 3 of the adhesive application mold. When the press punch receiving stand 7 descends to a predetermined position, the laminated iron core 8 is sent out to the fixed laminated iron core receiving stand 15.

【0034】[実施例2]図2は本発明の他の実施例で
あり、モーターコアの単位鉄芯形状に、電磁鋼板17を
単位鉄芯形状に打抜き、打抜いた単位鉄芯を積層した
後、端面から熱硬化型接着剤を塗布し、加熱加圧して固
着している状態の断面説明図を示す。
Embodiment 2 FIG. 2 shows another embodiment of the present invention, in which the electromagnetic steel plate 17 is punched into a unit iron core shape on a unit iron core shape of a motor core, and the punched unit iron cores are laminated. Thereafter, a cross-sectional explanatory view showing a state in which a thermosetting adhesive is applied from the end face, and is fixed by heating and pressing is shown.

【0035】図において、17は電磁鋼板(供給部
材)、18は供給部材17よりガイド穴打抜く際のガイ
ド穴打抜き用金型雄型、21は金型18に対向して設け
られるガイド穴打抜き用金型雌型である。19は供給部
材17より単位鉄芯を打ち抜く際の内周打抜き用雄金
型、21は金型19に対向して設けられる内周打抜き用
雌金型である。また、20は積層鉄芯分離用の凸部形成
金型雄型であり、23は金型20に対向して設けられる
凸部形成金型雌型である。凸部形成金型雄型20,部形
成金型雌型23は所定枚数ごとに間欠作動させる機構に
なっている。また、25は単位鉄芯の外周打抜き用雄金
型であり、加圧パンチを兼用している。32は雄金型兼
用加圧パンチ25に対向して設けられる外周打抜き用雌
金型である。以上の金型で2段階の打抜き加工部を形成
する。
In the figure, reference numeral 17 denotes an electromagnetic steel plate (supply member), 18 denotes a male die for punching a guide hole when punching a guide hole from the supply member 17, and 21 denotes a guide hole punch provided to face the die 18. This is a female mold for the mold. Reference numeral 19 denotes a male die for punching the inner circumference when the unit iron core is punched from the supply member 17, and reference numeral 21 denotes a female die for punching the inner circumference provided to face the die 19. Reference numeral 20 denotes a male mold for forming a convex portion for separating a laminated iron core, and reference numeral 23 denotes a female mold for forming a convex portion provided to face the mold 20. The male male part 20 and the female female part forming mold 23 are configured to intermittently operate at predetermined intervals. Reference numeral 25 denotes a male die for punching the outer periphery of the unit iron core, which also serves as a pressure punch. Reference numeral 32 denotes a female die for punching on the outer periphery, which is provided to face the male die and pressurizing punch 25. A two-stage punched portion is formed by the above-mentioned mold.

【0036】接着剤供給装置は、雄金型兼用加圧パンチ
25に併設され、接着剤供給タンク29と接着剤供給パ
イプ28、接着剤吐出部27で構成される。接着剤吐出
部27は、雄金型兼用加圧パンチ25よりも低い位置に
され、雄金型兼用加圧パンチ25と同期して上下するよ
うに設定されている。これらによって積層端面に熱硬化
型接着剤を塗布させる。接着剤を塗布する位置は、例え
ば図4に示す単位鉄芯の接着部分に相当する箇所へ塗布
させる。24は金型台、35は積層鉄芯側圧受け台、3
1は加熱装置、30は積層鉄芯、33は断熱部材であ
り、これらを上記雄金型兼用加圧パンチ25と併せて積
層部を構成する。
The adhesive supply device is provided in parallel with the male mold and pressurizing punch 25, and comprises an adhesive supply tank 29, an adhesive supply pipe 28, and an adhesive discharge section 27. The adhesive discharge section 27 is located at a position lower than the male mold and pressurizing punch 25, and is set so as to move up and down in synchronization with the male mold and pressurizing punch 25. With these, a thermosetting adhesive is applied to the laminated end face. The position where the adhesive is applied is, for example, applied to a portion corresponding to the bonding portion of the unit iron core shown in FIG. 24 is a mold stand, 35 is a laminated iron core side pressure receiving stand, 3
Reference numeral 1 denotes a heating device, reference numeral 30 denotes a laminated iron core, reference numeral 33 denotes a heat insulating member, and these are combined with the above-mentioned male mold and pressurizing punch 25 to constitute a laminated portion.

【0037】コイル状に巻き取られた状態の電磁鋼板1
7は、供給部材として送り装置により本発明装置内に連
続的に送り込まれる。ガイド穴打抜き金型の雄型18と
雌型21によりガイド穴を設けた後、内周打抜き金型の
雄型19と雌型22によって内周側を打ち抜く。この
時、外周部端面を接着する接着剤吐出部が通過できるよ
うに供給部材の所定の位置を打ち抜いておく。積層鉄芯
分離用の凸部形成金型の雄型20と雌型23は所定枚数
ごとに間欠作動させる。熱硬化型接着剤は接着剤供給タ
ンク29から供給パイプ28を通じて接着剤吐出部27
に供給されている。
Electromagnetic steel sheet 1 wound into a coil
7 is continuously fed into the apparatus of the present invention by a feeding device as a supply member. After a guide hole is provided by the male die 18 and the female die 21 of the die for punching a guide hole, the inner peripheral side is punched by the male die 19 and the female die 22 of the inner peripheral punching die. At this time, a predetermined position of the supply member is punched out so that the adhesive discharge portion for bonding the outer peripheral end face can pass through. The male mold 20 and the female mold 23 of the protrusion forming mold for separating the laminated iron core are operated intermittently every predetermined number. The thermosetting adhesive is supplied from the adhesive supply tank 29 through the supply pipe 28 to the adhesive discharge section 27.
Supplied to

【0038】外周打抜き金型兼用加圧パンチ25で供給
部材17から切り離された単位鉄芯は外周打抜き金型の
雌型32の内部に積層される。接着剤吐出部27は、外
周打抜き金型兼用加圧パンチ25よりも低い位置に設置
されており、外周側を打抜く際に外周打抜き金型兼用加
圧パンチ25と同期して降下し、積層鉄芯30の外周側
と内周側の両端面から熱硬化型接着剤が塗布される。積
層鉄芯30は、加熱装置31にて側面より加熱され、熱
硬化型接着剤が硬化する温度150℃まで昇温される。
積層鉄芯30が加圧パンチ側圧受け台35よりも下方に
ある所定の位置まで降下すると装置より送り出される。
The unit iron core separated from the supply member 17 by the peripheral punching die and pressurizing punch 25 is laminated inside the female die 32 of the peripheral punching die. The adhesive discharge section 27 is installed at a position lower than the outer peripheral punching die and pressurizing punch 25, and descends in synchronization with the outer peripheral punching die and pressurizing punch 25 when punching the outer peripheral side, and is laminated. A thermosetting adhesive is applied from both outer and inner end surfaces of the iron core 30. The laminated iron core 30 is heated from the side surface by the heating device 31, and is heated up to 150 ° C. at which the thermosetting adhesive is cured.
When the laminated iron core 30 descends to a predetermined position below the press-punch side pressure receiving base 35, it is sent out from the apparatus.

【0039】[0039]

【発明の効果】本発明によれば、接着剤を用いて積層鉄
芯の打抜き工程にて連続的に鉄芯を固着することが可能
であり、従来の含浸設備を用いた固着では無いので、短
時間に積層鉄芯を固着でき、積層鉄芯の固着工程の作業
性が大幅に向上する。また、接着塗布時に鋼板は水平状
態を保持しているので、接着剤の流れ出しを防止するこ
とが可能であり、強固に固着させることができる。
According to the present invention, it is possible to continuously fix the iron core in the step of punching the laminated iron core using the adhesive, and it is not the fixing using the conventional impregnation equipment. The laminated iron core can be fixed in a short time, and the workability of the laminated iron core fixing step is greatly improved. In addition, since the steel sheet is kept horizontal during the application of the adhesive, it is possible to prevent the adhesive from flowing out, and it is possible to firmly fix the adhesive.

【図面の簡単な説明】[Brief description of the drawings]

【図1】フープ状の無方向性電磁鋼板を単位鉄芯形状に
打抜き、単位鉄芯1枚ごとに鋼板表面に接着剤を塗布し
積層部にて加圧加熱して固着している状態を示す。
FIG. 1 shows a state in which a hoop-shaped non-oriented electrical steel sheet is punched into a unit iron core shape, an adhesive is applied to the steel sheet surface for each unit iron core, and the laminate is pressurized and heated to be fixed. Show.

【図2】フープ状の無方向性電磁鋼板を単位鉄芯形状に
打抜き、積層部にて積層しながらティース部とコアバッ
ク部に接着剤を端面塗布し加圧加熱して固着している状
態を示す。
FIG. 2 shows a state in which a hoop-shaped non-oriented electrical steel sheet is punched into a unit iron core shape, adhesive is applied to the teeth and the core back portion while being laminated at the laminating portion, and adhesively applied to the teeth portion and the core back portion, and then heated and fixed. Is shown.

【図3】EIコアのEコアに接着剤を塗布した状態の単
位鉄芯。網掛け部が接着剤が塗布された部分。鋼板の表
面に接着剤を5箇所塗布した状態を示す。
FIG. 3 is a unit iron core in a state where an adhesive is applied to an E core of the EI core. The shaded area is where the adhesive is applied. The state where the adhesive was applied to the surface of the steel plate at five places is shown.

【図4】図2の装置を用いて接着剤を塗布した状態の単
位鉄芯。網掛け部が接着剤が塗布された部分。ティース
部とコアバック外周部4箇所の端面部から接着剤を塗布
した状態を示す。
FIG. 4 is a unit iron core in a state where an adhesive is applied using the apparatus of FIG. 2; The shaded area is where the adhesive is applied. The state in which the adhesive is applied from the end portions of the teeth portion and the four peripheral portions of the core back is shown.

【図5】従来技術を用いてEIコアのEコアに接着剤を
塗布した状態の単位鉄芯。網掛け部が接着剤が塗布され
た部分を示す。
FIG. 5 is a unit iron core in a state where an adhesive is applied to an E core of an EI core using a conventional technique. The shaded portion indicates the portion where the adhesive is applied.

【図6】従来技術を用いて接着剤を塗布した状態の単位
鉄芯。網掛け部が接着剤を塗布された部分を示す。
FIG. 6 is a unit iron core in a state where an adhesive is applied using a conventional technique. The shaded portion indicates the portion to which the adhesive has been applied.

【符号の説明】[Explanation of symbols]

1,17:フープ状の電磁鋼板 2,19:内周打抜
き金型の雄型 3:接着剤塗布金型の雄型 4,22:内周打抜
き金型の雌型 5:接着剤供給金型の雌型 6,25:外周打抜
金型兼用加圧パンチ 7:加圧パンチ受け台 8,30:積層鉄芯 9,31:加熱装置 10,32:外周打
抜き金型の雌型 11,24:金型台 12:加熱装置受
け台 13:接着剤供給パイプ 14:接着剤供給
タンク 15:固着された積層鉄芯の受け台 16,34:それぞれの積層鉄芯の分離部分 18:ガイド穴打抜き金型雄型 20:積層鉄芯分
離用凸部形成金型の雄型 21:ガイド穴打抜き金型雌型 23:積層鉄芯分
離用凸部形成金型の雌型 26:加圧パンチ用スプリング 27:接着剤吐出
部 28:接着剤供給パイプ 29:接着剤供給
タンク 33:断熱部材 35:積層鉄芯側
圧受け台 36:分離された積層鉄芯
1, 17: hoop-shaped electromagnetic steel sheet 2, 19: male die of inner peripheral punching die 3: male die of adhesive-coated die 4, 22: female die of inner peripheral punching die 5: adhesive supply die Female mold 6,25: Press punch for combined use of outer peripheral punching die 7: Pressure punch receiving stand 8,30: Laminated iron core 9,31: Heating device 10,32: Female die for outer peripheral punching die 11,24 : Mold stand 12: Heating device receiving stand 13: Adhesive supply pipe 14: Adhesive supply tank 15: Receiving base for fixed laminated iron core 16, 34: Separated part of each laminated iron core 18: Punching of guide hole Male mold 20: Male mold for forming a convex portion for separating a laminated iron core 21: Female mold for punching a punched hole 23: Female mold for forming a convex portion for separating a laminated iron core 26: Spring for pressure punch 27: adhesive discharge section 28: adhesive supply pipe 29: adhesive supply tank 33: heat insulating member 35: Laminated iron core side pressure receiving base 36: Separated laminated iron core

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) // H02K 15/02 H01F 27/24 Q A (72)発明者 阿部 憲人 姫路市広畑区富士町1番地 新日本製鐵株 式会社広畑製鐵所内 Fターム(参考) 5E062 AA06 AC06 AC11 AC15 5H615 AA01 BB01 PP01 PP06 SS03 SS05 SS18 TT31 TT34 TT36 TT38 ──────────────────────────────────────────────────の Continued on the front page (51) Int.Cl. 7 Identification symbol FI Theme court ゛ (Reference) // H02K 15/02 H01F 27/24 QA (72) Inventor Norihito Abe 1 Fujimachi, Hirohata-ku, Himeji-shi F-term in Nippon Steel Corporation Hirohata Works (reference) 5E062 AA06 AC06 AC11 AC15 5H615 AA01 BB01 PP01 PP06 SS03 SS05 SS18 TT31 TT34 TT36 TT38

Claims (11)

【特許請求の範囲】[Claims] 【請求項1】 電磁鋼板を、所定の形状に打抜き単位鉄
芯とし、打抜いた単位鉄芯を積層し、固着することによ
り積層鉄芯を一体化させる積層鉄芯の製造方法におい
て、単位鉄芯の打抜き以降、積層中に単位鉄芯の部分的
表面あるいは端面から接着剤を塗布することを特徴とす
る積層鉄芯の製造方法。
1. A method for manufacturing a laminated iron core, comprising: forming an electromagnetic steel sheet into a unitary iron core punched into a predetermined shape; laminating the punched unit iron cores; A method of manufacturing a laminated iron core, comprising applying an adhesive from a partial surface or an end surface of a unit iron core during lamination after punching of the core.
【請求項2】 積層鉄芯を固着する際、積層鉄芯に加圧
を付与することを特徴とする請求項1記載の積層鉄芯の
製造方法。
2. The method for producing a laminated iron core according to claim 1, wherein a pressure is applied to the laminated iron core when the laminated iron core is fixed.
【請求項3】 単位鉄芯の積層中に端面から熱硬化型接
着剤を塗布し、所定の温度まで積層鉄芯を加熱し、加圧
することにより積層鉄芯を一体化させることを特徴とす
る請求項1または2記載の積層鉄芯の製造方法。
3. A method in which a thermosetting adhesive is applied from the end face during the lamination of the unit cores, and the laminated cores are heated to a predetermined temperature and pressurized to integrate the laminated cores. The method for producing a laminated iron core according to claim 1.
【請求項4】 打抜き加工直後に熱硬化型接着剤を単位
鉄芯の部分的表面に塗布し、熱硬化型接着剤を塗布した
単位鉄芯を積層し、所定の温度まで積層鉄芯を加熱し、
加圧することにより積層鉄芯を一体化させることを特徴
とする請求項1または2記載の積層鉄芯の製造方法。
4. Immediately after the punching process, a thermosetting adhesive is applied to a partial surface of the unit core, the unit cores coated with the thermosetting adhesive are laminated, and the laminated core is heated to a predetermined temperature. And
3. The method for producing a laminated iron core according to claim 1, wherein the laminated iron core is integrated by applying pressure.
【請求項5】 単位鉄芯積層時に積層方向と垂直の方向
から鉄芯に対し側圧をかけることを特徴とする請求項1
乃至4のいずれか1項に記載の積層鉄芯の製造方法。
5. The method according to claim 1, wherein lateral pressure is applied to the iron core from a direction perpendicular to the laminating direction when the unit iron core is laminated.
The method for producing a laminated iron core according to any one of claims 1 to 4.
【請求項6】 雄型打抜き金型と雌型打抜き金型とを有
する打抜き加工部を具備し、打抜かれた単位鉄芯を積層
する単位鉄芯積層部を分離して備え、接着剤を単位鉄芯
の部分的表面あるいは端面に塗布する接着剤供給部を備
えることにより、積層した単位鉄芯を一体化することを
特徴とする積層鉄芯の製造装置。
6. A punching section having a male punching die and a female punching die, and a unitary iron core laminated portion for laminating the punched unitary iron cores is separately provided, and an adhesive is used as a unit. An apparatus for manufacturing a laminated iron core, comprising a unitary iron core laminated by providing an adhesive supply part for applying to a partial surface or an end surface of the iron core.
【請求項7】 単位鉄芯積層部に加圧機構を備えること
を特徴とする請求項6記載の積層鉄芯の製造装置。
7. The apparatus for manufacturing a laminated iron core according to claim 6, wherein a pressurizing mechanism is provided in the unit core laminated portion.
【請求項8】 単位鉄芯積層部に加圧および加熱機構を
備えることを特徴とする請求項6又は7に記載の積層鉄
芯の製造装置。
8. The apparatus for manufacturing a laminated iron core according to claim 6, wherein a pressurizing and heating mechanism is provided in the unit core laminated section.
【請求項9】 接着剤を積層の端面に塗布する接着剤供
給部を単位鉄芯積層部に備えることを特徴とする請求項
6乃至8のいずれか1項に記載の積層鉄芯の製造装置。
9. The apparatus for manufacturing a laminated iron core according to claim 6, wherein an adhesive supply section for applying an adhesive to an end face of the laminate is provided in the unit core laminated section. .
【請求項10】 単位鉄芯に打抜くと同時に単位鉄芯の
部分的表面に接着剤を塗布する接着剤供給部を打抜き部
加工部に設置することを特徴とする請求項6乃至9のい
ずれか1項に記載の積層鉄芯の製造装置。
10. An apparatus according to claim 6, wherein an adhesive supply unit for applying an adhesive to a partial surface of the unit iron core at the same time as punching the unit iron core is provided in the punching unit processing unit. 2. The apparatus for manufacturing a laminated iron core according to claim 1.
【請求項11】 単位鉄芯積層部に積層される鉄芯に対
し側圧をかけるダンパー機構を有することを特徴とする
請求項6乃至10のいずれか1項に記載の積層鉄芯の製
造装置。
11. The apparatus for manufacturing a laminated iron core according to claim 6, further comprising a damper mechanism for applying a side pressure to the iron core laminated on the unit iron core laminated portion.
JP2000343043A 2000-11-10 2000-11-10 Method for manufacturing laminated iron core and apparatus for manufacturing the same Expired - Lifetime JP3725776B2 (en)

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