JP2000119749A - Method of manufacturing Cr-Mo seamless steel pipe for machine structure - Google Patents
Method of manufacturing Cr-Mo seamless steel pipe for machine structureInfo
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- JP2000119749A JP2000119749A JP10293875A JP29387598A JP2000119749A JP 2000119749 A JP2000119749 A JP 2000119749A JP 10293875 A JP10293875 A JP 10293875A JP 29387598 A JP29387598 A JP 29387598A JP 2000119749 A JP2000119749 A JP 2000119749A
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- temperature
- quenching
- seamless steel
- steel pipe
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 41
- 239000010959 steel Substances 0.000 title claims abstract description 41
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 238000010791 quenching Methods 0.000 claims abstract description 25
- 230000000171 quenching effect Effects 0.000 claims abstract description 25
- 238000005096 rolling process Methods 0.000 claims abstract description 22
- 238000005496 tempering Methods 0.000 claims abstract description 21
- 238000012545 processing Methods 0.000 claims abstract description 16
- 239000012535 impurity Substances 0.000 claims abstract description 14
- 238000001816 cooling Methods 0.000 claims abstract description 10
- 229910052804 chromium Inorganic materials 0.000 claims abstract description 9
- 229910052748 manganese Inorganic materials 0.000 claims abstract description 9
- 229910052802 copper Inorganic materials 0.000 claims abstract description 6
- 229910052720 vanadium Inorganic materials 0.000 claims abstract description 5
- 229910052742 iron Inorganic materials 0.000 claims abstract description 4
- 229910052758 niobium Inorganic materials 0.000 claims abstract 2
- 238000010438 heat treatment Methods 0.000 claims description 20
- 238000000034 method Methods 0.000 description 21
- 230000000694 effects Effects 0.000 description 11
- 238000012360 testing method Methods 0.000 description 11
- 239000013078 crystal Substances 0.000 description 7
- 239000000463 material Substances 0.000 description 7
- 238000002791 soaking Methods 0.000 description 7
- 229910052750 molybdenum Inorganic materials 0.000 description 5
- 238000001953 recrystallisation Methods 0.000 description 5
- 238000007796 conventional method Methods 0.000 description 4
- 238000005553 drilling Methods 0.000 description 4
- 239000007769 metal material Substances 0.000 description 4
- 238000003303 reheating Methods 0.000 description 4
- 229910052759 nickel Inorganic materials 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 238000009864 tensile test Methods 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 2
- 238000009863 impact test Methods 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 238000004513 sizing Methods 0.000 description 2
- 238000005422 blasting Methods 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000006477 desulfuration reaction Methods 0.000 description 1
- 230000023556 desulfurization Effects 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000005098 hot rolling Methods 0.000 description 1
- 150000001247 metal acetylides Chemical class 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 150000004767 nitrides Chemical class 0.000 description 1
- 238000010606 normalization Methods 0.000 description 1
- 238000005554 pickling Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 238000005204 segregation Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000000930 thermomechanical effect Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Landscapes
- Heat Treatment Of Steel (AREA)
Abstract
(57)【要約】
【課題】 簡素化された製造工程で、強度バラツキがな
く、靭性に優れたCr-Mo系継目無鋼管を製造する。
【解決手段】 C:0.10〜0.25%、Si:1.0%以下、Mn:0.2〜
2.0%、P:0.020%以下、S:0.010%以下、Cr:0.2〜1.5%、M
o:0.1〜0.5%、Ti:0.005〜0.020%、V:0.01〜0.10%、N:0.
006%以下を含有し、必要に応じNi:1.0%以下、Cu:0.5%以
下、Nb:0.01%以下のうちの1種または2種以上を含有し、
残部がFeおよび不可避的不純物からなるビレットを、加
熱して穿孔圧延したのち、延伸加工と定径加工からなる
仕上圧延するに際し、仕上温度900℃以上の条件で、断
面減少率40%以上で仕上げて大きな加工歪を与える。さ
らに、仕上圧延後、冷却することなく、直ちに900〜100
0℃の温度域に均熱し、焼入れ処理をオンラインで行
う。その後、所定強度となるように所定温度に保持し、
焼戻し処理を行う。(57) [Summary] [PROBLEMS] To produce a Cr-Mo based seamless steel pipe excellent in toughness without variation in strength in a simplified production process. SOLUTION: C: 0.10 ~ 0.25%, Si: 1.0% or less, Mn: 0.2 ~
2.0%, P: 0.020% or less, S: 0.010% or less, Cr: 0.2-1.5%, M
o: 0.1-0.5%, Ti: 0.005-0.020%, V: 0.01-0.10%, N: 0.
006% or less, if necessary Ni: 1.0% or less, Cu: 0.5% or less, Nb: contains one or more of 0.01% or less,
After the billet consisting of Fe and unavoidable impurities is heated and pierced and rolled, and then subjected to finish rolling consisting of stretching and constant diameter processing, at a finishing temperature of 900 ° C or higher, the cross-section reduction rate is 40% or more. Gives a large processing strain. Furthermore, immediately after finishing rolling, without cooling, 900-100
It is soaked in the temperature range of 0 ° C and quenching is performed online. Thereafter, it is maintained at a predetermined temperature so as to have a predetermined strength,
Perform tempering.
Description
【0001】[0001]
【発明の属する技術分野】本発明は、従来法に比較し
て、靭性に優れた機械構造用Cr-Mo系継目無鋼管を低コ
ストで製造できる機械構造用Cr-Mo系継目無鋼管の製造
方法に関する。BACKGROUND OF THE INVENTION The present invention relates to a process for producing a Cr-Mo seamless steel tube for a machine structure, which is capable of producing a Cr-Mo seamless steel tube for a machine structure having excellent toughness at a low cost as compared with the conventional method. About the method.
【0002】[0002]
【従来の技術】巨大装置を必要とする鉄鋼の製造では、
省プロセス、省エネルギーの観点からオンラインでの加
工熱処理の適用によるプロセスの簡素化が検討され、順
次実用化されている。継目無鋼管の製造においては、高
信頼性、高品質化の観点から、未だかなりの製品がオフ
ラインでの熱処理により製造されているのが実情であ
る。例えば、高靭性の機械構造用継目無鋼管は、ビレッ
トを穿孔機により穿孔して中空素管となし、プラグミル
またはマンドレルミルで延伸加工した後、サイザーまた
はレデューサー等により定径加工を施し、冷却後、再加
熱して焼入れ・焼戻しの熱処理を施し製造される。2. Description of the Related Art In the production of steel that requires huge equipment,
From the viewpoint of process saving and energy saving, simplification of the process by applying online thermomechanical treatment has been studied and has been put into practical use. In the production of seamless steel pipes, from the viewpoint of high reliability and high quality, the fact is that a considerable number of products are still produced by off-line heat treatment. For example, a high-toughness seamless steel pipe for a machine structure is formed by drilling a billet into a hollow shell by punching, drawing by a plug mill or a mandrel mill, then performing a constant diameter process with a sizer or a reducer, and cooling. It is manufactured by reheating and performing heat treatment of quenching and tempering.
【0003】このため、オフラインでの熱処理は、製管ライ
ンとは別に熱処理炉を設置し、焼入れ・焼戻し熱処理を
行う必要があり、経済的でなかった。これに対し、オン
ラインでの熱処理は、熱間加工後の素材の保有する熱を
利用し、直ちに焼入れを行う直接焼入れプロセスで、工
業的に大きなコストダウンが得られる。[0003] For this reason, the off-line heat treatment is not economical because it is necessary to install a heat treatment furnace separately from the pipe production line and perform quenching and tempering heat treatment. On the other hand, online heat treatment is a direct quenching process in which quenching is performed immediately by using the heat of the material after hot working, and a large cost reduction can be obtained industrially.
【0004】例えば、C:0.10〜0.45%、Si:0.10〜0.50%、Mn:
0.50〜1.50%、P:0.020%以下、S:0.015%以下、Cr:0.10〜
2.00%、Mo:0.05〜0.50%、Al:0.01〜0.10%を含み、かつN
b:0.01〜0.10%およびV:0.01〜0.15%の1種または2種を含
有し、さらに必要に応じてCu:0.40%以下、Ti:0.050%以
下、B:0.0030%以下の1種または2種以上を含有し、残部
がFeおよび不可避的不純物からなる鋼素材を鋼管に熱間
加工し、直ちにその鋼管をAC3変態点以上の温度から内
外面浸漬焼入れにより直接水焼入れし、次いでその鋼管
を、T≦AC1、18000≦(T+273)(20+log t)≦20000の両式
を満足する温度T(℃)および焼戻し時間t(時間)で焼戻す
高強度継目無鋼管の製造方法(特開昭60-75523号公報)が
提案されている。[0004] For example, C: 0.10 to 0.45%, Si: 0.10 to 0.50%, Mn:
0.50 to 1.50%, P: 0.020% or less, S: 0.015% or less, Cr: 0.10 to
2.00%, Mo: 0.05-0.50%, Al: 0.01-0.10%, and N
b: 0.01 to 0.10% and V: 0.01 to 0.15%, containing 1 or 2 types, and, if necessary, Cu: 0.40% or less, Ti: 0.050% or less, B: 0.0030% or less 1 or 2 containing more species, the balance is hot processed into a steel tube to the steel material consisting of Fe and unavoidable impurities, and water directly quenched by the inner and outer surfaces immersed quenching immediately the steel pipe from the a C3 transformation point or above the temperature, and then the steel pipe that Production of a high-strength seamless steel pipe tempered at a temperature T (° C) and a tempering time t (hour) that satisfies both formulas of T ≦ A C1 and 18000 ≦ (T + 273) (20 + log t) ≦ 20000 A method (JP-A-60-75523) has been proposed.
【0005】また、C:0.20〜0.35%、Si:0.10〜0.50%、Mn:1.
0〜1.6%、P:0.03%以下、S:0.02%以下、Cr:0.2〜1.0%、
V:0.02〜0.08%、Al:0.02〜0.10%、Ti:0.005〜 0.050%、
B:0.0005〜0.0050%を含み、必要に応じてNi:0.10〜0.30
%もしくはNb:0.015〜0.035%の1種または2種を含み、残
部がFeおよび不可避的不純物からなる鋼を熱間加工後A
C3点以上の温度から焼入れ、続いて450℃以上580℃以下
の温度で焼戻す高強度油井管の製造方法(特開昭60-3331
2号公報)が提案されている。[0005] Further, C: 0.20 to 0.35%, Si: 0.10 to 0.50%, Mn: 1.
0 to 1.6%, P: 0.03% or less, S: 0.02% or less, Cr: 0.2 to 1.0%,
V: 0.02-0.08%, Al: 0.02-0.10%, Ti: 0.005-0.050%,
B: 0.0005-0.0050%, Ni: 0.10-0.30 if necessary
% Or Nb: One or two types of 0.015 to 0.035%, the balance being Fe and unavoidable impurities.
C. Quenching from a temperature of 3 or more points, followed by tempering at a temperature of 450 to 580 ° C.
No. 2) has been proposed.
【0006】さらに、C:0.07〜0.16%、Si:0.1〜1.0%、Mn:0.
5〜1.5%、Cr:0.3〜1.0%、Mo:0.1〜 0.7%、Cu:0.30%以
下、Al:0.07〜0.11%、N:0.0020〜0.0040%、B:0.0005〜
0.0020%を含有し、残部がFeおよび不可避的不純物から
なる鋼、またはC:0.07〜0.16%、Si:0.1〜1.0%、Mn:0.5
〜1.5%、Cr:0.3〜1.0%、Mo:0.1〜 0.7%、Ni:0.2〜1.5
%、Cu:0.30%以下、Al:0.07〜0.11%、N:0.0020〜0.0040
%、B:0.0005〜 0.0020%を含有し、残部がFeおよび不可
避的不純物からなる鋼を通常の熱間圧延工程により成形
加工し、引き続いてAr1温度以下まで冷却した後、850〜
1000℃の温度に1〜30℃/secの昇温速度で加熱し、次い
で焼入れした後AC1点以下の温度で焼戻す構造用継目無
鋼管の製造方法(特開昭58-91123号公報)が提案されてい
る。[0006] Further, C: 0.07 to 0.16%, Si: 0.1 to 1.0%, Mn: 0.
5 to 1.5%, Cr: 0.3 to 1.0%, Mo: 0.1 to 0.7%, Cu: 0.30% or less, Al: 0.07 to 0.11%, N: 0.0020 to 0.0040%, B: 0.0005 to
Steel containing 0.0020%, balance consisting of Fe and unavoidable impurities, or C: 0.07 to 0.16%, Si: 0.1 to 1.0%, Mn: 0.5
~ 1.5%, Cr: 0.3 ~ 1.0%, Mo: 0.1 ~ 0.7%, Ni: 0.2 ~ 1.5
%, Cu: 0.30% or less, Al: 0.07 to 0.11%, N: 0.0020 to 0.0040
%, B: 0.0005 to 0.0020%, the balance being Fe and unavoidable impurities, formed by a normal hot rolling process, and subsequently cooled to a temperature of Ar 1 temperature or less, 850 to
Heating to a temperature of 1000 ° C. at a temperature rising rate of 1 to 30 ° C./sec, then quenching and then tempering at a temperature not higher than A C1 point. Has been proposed.
【0007】[0007]
【発明が解決しようとする課題】前記特開昭60-75523号
公報、特開昭60-33312号公報に開示の方法は、製管寸法
により定径加工後の温度に各管毎に差が生じたり、例え
各管毎の温度に差が生じなくても、管端部と中央部との
温度に差が生じ、すなわち、焼入れ時の温度バラツキに
より管長手方向および円周方向の組織の均一性が得られ
ず、強度バラツキ、靭性が低下することがある。The methods disclosed in Japanese Patent Application Laid-Open Nos. 60-75523 and 60-33312 disclose differences in the temperature after the constant diameter processing for each pipe depending on the pipe manufacturing dimensions. Or even if there is no difference in the temperature of each tube, the difference occurs between the temperature at the tube end and the center, that is, the uniformity of the structure in the tube longitudinal direction and circumferential direction due to temperature variation during quenching. Properties may not be obtained, and strength variation and toughness may decrease.
【0008】また、特開昭58-91123号公報に開示の方法は、
熱間加工したのち、Ar1温度以下まで冷却する必要があ
るため、冷却に時間を要し、製管ラインを長くしたり、
製造能率を下げる等の対応が必要である。[0008] Further, the method disclosed in JP-A-58-91123,
After hot working, it is necessary to cool to Ar 1 temperature or less, so it takes time to cool down, lengthening the pipe production line,
It is necessary to take measures such as reducing the production efficiency.
【0009】本発明の目的は、従来法より簡素化された製造
工程で、強度バラツキがなく、靭性に優れたCr-Mo系継
目無鋼管を製造できる機械構造用Cr-Mo系継目無鋼管の
製造方法を提供することにある。[0009] An object of the present invention is to provide a Cr-Mo seamless steel pipe for machine structure capable of producing a Cr-Mo seamless steel pipe having no variation in strength and excellent in toughness in a simplified manufacturing process as compared with the conventional method. It is to provide a manufacturing method.
【0010】[0010]
【課題を解決するための手段】本発明者らは、前記問題
点を改善するため鋭意試験研究を重ねた。その結果、直
接焼入れするプロセスであっても、成分系を特定し、さ
らに、穿孔後の延伸加工と定径加工からなる仕上圧延の
条件を限定し、適正な焼入れ・焼戻し熱処理を施すこと
によって、整粒の結晶粒を得ることができ、通常のオフ
ラインでの焼入れ・焼戻し熱処理を施したものと同様の
性能が得られることを見い出し、本発明を完成させた。Means for Solving the Problems The present inventors have intensively studied and studied to improve the above problems. As a result, even in the process of direct quenching, by specifying the component system, further limiting the conditions of finish rolling consisting of stretching after drilling and constant diameter processing, by performing appropriate quenching and tempering heat treatment, The present inventors have found that sized crystal grains can be obtained, and that the same performance as that obtained by performing ordinary off-line quenching and tempering heat treatment can be obtained, thereby completing the present invention.
【0011】本発明の機械構造用Cr-Mo系継目無鋼管の製造
方法は、Cr-Mo系ビレットとして、C:0.10〜0.25%、Si:
1.0%以下、Mn:0.2〜2.0%、P:0.020%以下、S:0.010%以
下、Cr:0.2〜1.5%、Mo:0.1〜0.5%、Ti:0.005〜0.020%、
V:0.01〜0.10%、N:0.006%以下を含有し、残部がFeおよ
び不可避的不純物からなるビレット、または、C:0.10〜
0.25%、Si:1.0%以下、Mn:0.2〜2.0%、P:0.020%以下、S:
0.010%以下、Cr:0.2〜1.5%、Mo:0.1〜0.5%、Ti:0.005〜
0.020%、V:0.01〜0.10%、N:0.006%以下を含み、かつNi:
1.0%以下、Cu:0.5%以下、Nb:0.01%以下のうちの1種また
は2種以上を含有し、残部がFeおよび不可避的不純物か
らなるビレットを用いる。[0011] The method for producing a Cr-Mo series seamless steel pipe for a machine structure according to the present invention comprises the following steps: C: 0.10 to 0.25%;
1.0% or less, Mn: 0.2 to 2.0%, P: 0.020% or less, S: 0.010% or less, Cr: 0.2 to 1.5%, Mo: 0.1 to 0.5%, Ti: 0.005 to 0.020%,
V: 0.01 to 0.10%, N: 0.006% or less, the balance is a billet composed of Fe and inevitable impurities, or C: 0.10 to
0.25%, Si: 1.0% or less, Mn: 0.2 to 2.0%, P: 0.020% or less, S:
0.010% or less, Cr: 0.2 to 1.5%, Mo: 0.1 to 0.5%, Ti: 0.005 to
0.020%, V: 0.01 to 0.10%, N: 0.006% or less, and Ni:
A billet containing one or more of 1.0% or less, Cu: 0.5% or less, and Nb: 0.01% or less, with the balance being Fe and unavoidable impurities is used.
【0012】上記Cr-Mo系ビレットは、加熱して穿孔圧延し
たのち、延伸加工と定径加工からなる仕上圧延するに際
し、仕上温度900℃以上の条件で、断面減少率40%以上で
仕上げて大きな加工歪を与える。さらに、仕上圧延後、
冷却することなく、直ちに900〜1000℃の温度域に均熱
し、焼入れ処理をオンラインで行う。その後、所定強度
となるように所定温度に保持し、焼戻し処理を行う。[0012] The above-mentioned Cr-Mo-based billet is heated and pierced and rolled, and then subjected to finish rolling consisting of stretching and constant diameter processing. Gives large processing strain. Furthermore, after finish rolling,
Without cooling, it is immediately soaked in the temperature range of 900-1000 ° C, and quenching is performed online. After that, a predetermined temperature is maintained so as to have a predetermined strength, and a tempering process is performed.
【0013】[0013]
【発明の実施の形態】本発明における鋼の化学成分の限
定理由は、以下のとおりである。Cは、焼入れ性を確保
するのに必須の元素であるが、0.10%未満ではその効果
が十分でなく、また、0.25%を超えると、焼入れ時の割
れ発生と靭性の低下および製品での溶接性、加工性が劣
化するため、0.10〜0.25%とした。BEST MODE FOR CARRYING OUT THE INVENTION The reasons for limiting the chemical components of steel in the present invention are as follows. C is an essential element for ensuring hardenability, but if its content is less than 0.10%, its effect is not sufficient, and if it exceeds 0.25%, cracking during quenching and reduction in toughness and welding in products Since the workability and workability deteriorate, the content is set to 0.10 to 0.25%.
【0014】Siは、鋼の脱酸および強度向上に有効な元素で
あるが、1.0%を超えて過剰に含有させると鋼を脆化させ
る。したがって、良好な靭性を確保するため、1.0%以下
とした。[0014] Si is an element effective in deoxidizing and improving the strength of steel, but if it is contained in excess of 1.0%, the steel becomes embrittled. Therefore, to secure good toughness, the content is set to 1.0% or less.
【0015】Mnは、鋼の脱酸・脱硫に必要であり、かつ強
度、熱間加工性を改善し、適正な組織を得るために有用
な元素であるが、0.2%未満ではその効果が十分でなく、
また、2.0%を超えると高強度Cr-Mo鋼では強度が上がる
ものの、溶接性、加工性が劣化するため、0.2〜2.0% と
した。[0015] Mn is necessary for deoxidation and desulfurization of steel, and is a useful element for improving strength and hot workability and obtaining an appropriate structure. But not
If the content exceeds 2.0%, the strength of the high-strength Cr-Mo steel increases, but the weldability and workability deteriorate.
【0016】Pは、不純物として鋼中に不可避的に存在する
元素であるが、0.020%を超えると粒界に偏析して靭性を
劣化させるため、不純物としての上限を0.020%とした。[0016] P is an element inevitably present in steel as an impurity, but if it exceeds 0.020%, it segregates at grain boundaries and deteriorates toughness, so the upper limit of the impurity was made 0.020%.
【0017】Sは、Pと同様に不純物として鋼中に不可避的に
存在する元素であるが、粗大な介在物を形成し、特に圧
延方向と直角方向(T方向)の靭性を劣化させるため、不
純物としての上限を0.010%とした。S is an element inevitably present in steel as an impurity like P, but forms coarse inclusions and deteriorates the toughness particularly in the direction perpendicular to the rolling direction (T direction). The upper limit as an impurity was set to 0.010%.
【0018】Crは、Cと同様に焼入れ性を確保するのに必要
な元素であるが、0.2%未満ではその効果が十分でなく、
また、1.5%を超えると溶接性、加工性を低下させるた
め、0.2〜1.5%とした。[0018] Cr is an element necessary for ensuring hardenability like C, but if its content is less than 0.2%, its effect is not sufficient.
Further, if it exceeds 1.5%, the weldability and workability are reduced, so the content is set to 0.2 to 1.5%.
【0019】Moは、焼入れ性と高温焼戻しによる靭性確保に
必要な元素であるが、0.1%未満ではその効果が十分でな
く、また、0.5%を超えるとその効果が飽和し、かつ偏析
等により製管時の加工性を低下させるため、0.1〜0.5%
とした。Mo is an element necessary for securing hardenability and toughness by high-temperature tempering. If less than 0.1%, its effect is not sufficient, and if it exceeds 0.5%, its effect is saturated and segregation occurs. 0.1-0.5% to reduce workability during pipe making
And
【0020】Tiは、結晶粒度を細粒化し、靭性を向上させる
効果を有する元素であるが、0.005%未満ではその効果が
十分でなく、また、0.020%を超えて多量に添加すると粗
大な炭化物となり、靭性を低下させるため、0.005〜0.0
20%とした。[0020] Ti is an element that has the effect of reducing the crystal grain size and improving the toughness, but if less than 0.005%, the effect is not sufficient, and if added in a large amount exceeding 0.020%, coarse carbides To reduce toughness, 0.005 to 0.0
20%.
【0021】Vは、高温焼戻しによる靭性を向上させる効果
を有する元素であるが、0.01%未満ではその効果が十分
でなく、また、0.10%を超えて多量に添加すると、粗大
な炭化物となり、靭性を低下させるため、0.01〜0.10%
とした。V is an element having the effect of improving the toughness by high-temperature tempering, but if it is less than 0.01%, its effect is not sufficient, and if it is added in a large amount exceeding 0.10%, it becomes a coarse carbide, 0.01 to 0.10% to reduce
And
【0022】Nは、不純物として鋼中に不可避的に存在し、
靭性を低下させる元素であり、かつインライン熱処理プ
ロセスでは、特に窒化物等の析出の遍在に起因する製品
強度バラツキの原因となるため、不純物としての上限を
0.006%とした。N is inevitably present in steel as an impurity,
It is an element that lowers toughness, and in the in-line heat treatment process, it causes product strength variation, especially due to the ubiquitous precipitation of nitrides and the like.
0.006%.
【0023】鋼中の上記化学成分を限定することによって、
結晶粒度が細粒化して靭性と強度に優れた機械構造用Cr
-Mo系継目無鋼管を得ることができるが、さらに、これ
らを向上させたい場合、上記化学成分にさらにNi、Cu、
Nbのうちの1種以上を添加するのが有効である。これら
添加化学成分の含有量の限定理由は以下のとおりであ
る。By limiting the chemical components in steel,
Cr for machine structural use with fine grain size and excellent toughness and strength
-Mo series seamless steel pipes can be obtained, but if you want to improve them further, Ni, Cu,
It is effective to add one or more of Nb. The reasons for limiting the contents of these added chemical components are as follows.
【0024】Niは、焼入れ性を改善すると共に、靭性を向上
させる効果を有する元素であるが、高価であるため経済
性の面から上限を1.0%とした。[0024] Ni is an element having the effect of improving hardenability and improving toughness. However, since it is expensive, the upper limit is set to 1.0% in terms of economy.
【0025】Cuは、強度を高め、耐食性の向上に有効な元素
であるが、0.5%を超えると鋼管表面に欠陥が多発するた
め、上限を0.5%とした。[0025] Cu is an element effective for increasing the strength and improving the corrosion resistance. However, if it exceeds 0.5%, many defects occur on the surface of the steel pipe, so the upper limit was made 0.5%.
【0026】Nbは、Tiと同様に結晶粒度を細粒化させ、靭性
を向上させる効果を有する元素であるが、インライン熱
処理プロセスではNb炭窒化物の析出偏在に起因する製品
強度バラツキの原因となるため、上限を0.01%とした。Nb is an element having the effect of refining the crystal grain size and improving the toughness, similar to Ti. Therefore, the upper limit was made 0.01%.
【0027】本発明におけるCr-Mo系ビレットの加熱温度
は、穿孔機で熱間穿孔できる温度であればよい。最適温
度は、材質により異なり、高温延性と高温強度を考慮し
て決定する。通常は、1100〜1300℃の範囲に加熱する。
穿孔工程は、穿孔機で中実のビレットに穿孔して中空素
管とする工程である。穿孔工程においては、次の延伸加
工と定径加工を合算した仕上圧延での強加工を容易とす
るため、コーン型ロールの交叉穿孔機を用いる。[0027] The heating temperature of the Cr-Mo-based billet in the present invention may be any temperature at which hot drilling can be performed by a drilling machine. The optimum temperature depends on the material, and is determined in consideration of high-temperature ductility and high-temperature strength. Usually, it is heated to the range of 1100 to 1300 ° C.
The piercing step is a step of piercing a solid billet with a piercing machine to form a hollow shell. In the punching step, a cross-piercing machine with a cone-type roll is used in order to facilitate the strong working in the finish rolling, which is the sum of the following stretching and sizing.
【0028】本発明においては、穿孔圧延した中空素管の延
伸加工と定径加工を合算した仕上圧延を、断面減少率40
%以上で、かつ仕上温度900℃以上で行う必要がある。断
面減少率40%未満の場合には、再結晶がスムーズに進行
せず、結晶粒度の微細化効果が得られないとともに、時
として結晶粒が異常成長することがあるからである。仕
上圧延における断面減少率の上限は、製管対象の材質や
ミルの能力によって異なるため、特に限定できないが、
断面減少率が大きすぎると疵が発生しやすくなるので、
80%とするのが好ましい。[0028] In the present invention, the finish rolling, which is a combination of the elongation processing and the constant diameter processing of the pierced and rolled hollow shell, is carried out by a cross-sectional reduction rate of 40%.
% And a finishing temperature of 900 ° C. or more. If the cross-sectional reduction rate is less than 40%, recrystallization does not proceed smoothly, the effect of reducing the crystal grain size cannot be obtained, and crystal grains sometimes grow abnormally. Although the upper limit of the cross-sectional reduction rate in finish rolling differs depending on the material to be pipe-formed and the capacity of the mill, it is not particularly limited,
If the cross-section reduction rate is too large, flaws are likely to occur,
It is preferably set to 80%.
【0029】仕上圧延における仕上温度は、製管対象の材質
やミルの能力によって異なるが、900℃未満では鋼材の
変形抵抗が大きくなり、断面減少率40%以上の強加工を
施すことが困難となるため、900℃以上とした。なお、
仕上温度の上限は、製管対象の材質やミルの能力によっ
て異なるため、特に限定できないが、1100℃とするのが
好ましい。[0029] The finishing temperature in the finish rolling depends on the material to be pipe-formed and the capacity of the mill, but if it is less than 900 ° C, the deformation resistance of the steel material becomes large, and it is difficult to perform strong working with a cross-sectional reduction rate of 40% or more. Therefore, the temperature was set to 900 ° C. or more. In addition,
The upper limit of the finishing temperature is not particularly limited because it varies depending on the material to be pipe-formed and the capacity of the mill, but is preferably 1100 ° C.
【0030】本発明においては、仕上圧延と焼入れ・焼戻し
の熱処理との間で、冷却することなく、直ちに再結晶処
理(焼ならし)を実施することが大きな特徴であり、これ
によって加工と熱処理との組合せで再結晶が誘起され、
結晶粒の整粒化が可能となる。The major feature of the present invention is that the recrystallization treatment (normalization) is immediately performed without cooling between the finish rolling and the quenching / tempering heat treatment. Recrystallization is induced in combination with
Crystal grains can be sized.
【0031】本発明方法では、従来技術のように圧延途中で
の延伸加工と定径加工の間で再加熱する場合と異なり、
均熱後に加工する必要がないので、均熱温度を再結晶が
進行する最低の温度に設定することができ、整粒化され
た再結晶粒を得ることができる。均熱温度は、本発明の
対象とするCr-Mo鋼の場合、900℃未満では再結晶化に長
時間を必要とし、製管効率が顕著に低下する。また、10
00℃を超えると、結晶粒の粗粒化が甚だしく、靭性が低
下して二次加工等に際して割れの原因となる。したがっ
て、均熱温度は、900〜1000℃の温度域とした。均熱後
は、直ちに焼入れ処理を実施する。[0031] In the method of the present invention, unlike the prior art, when reheating is performed between the stretching process during rolling and the constant diameter process,
Since there is no need to process after soaking, the soaking temperature can be set to the lowest temperature at which recrystallization proceeds, and sized recrystallized grains can be obtained. When the soaking temperature is less than 900 ° C. in the case of the Cr—Mo steel, which is the object of the present invention, a long time is required for recrystallization, and the pipe production efficiency is significantly reduced. Also, 10
If the temperature exceeds 00 ° C., the crystal grains become extremely coarse and the toughness is reduced, which causes cracks during secondary processing or the like. Therefore, the soaking temperature was in a temperature range of 900 to 1000 ° C. After soaking, quenching treatment is immediately performed.
【0032】従来のオフラインでの焼入れ処理の場合は、常
温からの昇温であるため、加熱炉内での滞留時間が長く
なり、経済性に劣り、かつ、表面スケールの成長が大き
く、用途によっては製品でのスケール除去のための酸
洗、ショットブラスト等の工程が必要である。これに対
し、本発明方法では、900℃以上の高温で仕上がった鋼
管を、そのまま再加熱炉で均熱できるため、在炉時間も
30分未満に抑えることができ、エネルギーコストの面で
経済性に優れている。In the case of the conventional off-line quenching treatment, since the temperature is raised from room temperature, the residence time in the heating furnace is prolonged, the economy is poor, and the growth of the surface scale is large. Requires processes such as pickling and shot blasting to remove scale from products. In contrast, in the method of the present invention, the steel pipe finished at a high temperature of 900 ° C. or more can be soaked in the reheating furnace as it is, so
It can be reduced to less than 30 minutes, and is economical in terms of energy costs.
【0033】本発明における焼戻し処理は、目標強度を確保
するよう所定温度で焼戻す。本発明の対象とするCr-Mo
鋼では、Vが添加されているので、500〜600℃ではVC析
出による靭性の劣化があるため、通常620〜720℃の温度
で焼戻し処理する。In the tempering process of the present invention, tempering is performed at a predetermined temperature so as to secure a target strength. Cr-Mo that is the object of the present invention
In steel, since V is added, the toughness is deteriorated by VC precipitation at 500 to 600 ° C, so that tempering is usually performed at a temperature of 620 to 720 ° C.
【0034】[0034]
【実施例】表1に示す成分組成の鋼A〜Gを通常の方法に
よって溶製し、分塊圧延して直径225mmのビレットとし
た。各ビレットは、1250℃に加熱した後、穿孔機を用い
て中空素管とした。そして、試験No.1〜10の本発明例で
は、延伸加工と定径加工からなる仕上圧延を、表2に示
す条件で行い外径240mm、肉厚8〜30mmの継目無鋼管を製
管し、冷却することなく直ちに表2に示す条件に均熱保
持した後、焼入れ・焼戻しの熱処理を行った。EXAMPLES Steels A to G having the component compositions shown in Table 1 were melted by a conventional method and slab-rolled into billets having a diameter of 225 mm. Each billet was heated to 1250 ° C., and then made into a hollow shell using a punch. Then, in the present invention examples of Test Nos. 1 to 10, finish rolling consisting of stretching and constant diameter processing was performed under the conditions shown in Table 2 to produce a seamless steel pipe having an outer diameter of 240 mm and a wall thickness of 8 to 30 mm. Immediately without cooling, the temperature was maintained soaked under the conditions shown in Table 2, followed by heat treatment of quenching and tempering.
【0035】また、試験No.11〜16の比較例では、延伸加工
と定径加工からなる仕上圧延を、表2に示すように本発
明の条件範囲外で行い、外径240mm、肉厚8〜30mmの継目
無鋼管を製管した。そして、得られた各継目無鋼管は、
冷却することなく直ちに表2に示すように本発明の条件
範囲外で再加熱保持した後、焼入れ・焼戻しの熱処理を
行った。さらに、試験No.17〜20の従来例では、延伸加
工と定径加工からなる仕上圧延を、表2に示す条件で実
施して外径240mm、肉厚8〜30mmの継目無鋼管を製管し
た。そして、得られた各継目無鋼管は、常温まで冷却
し、焼入れ炉に装入して表2に示す条件に加熱後、水冷
焼入れ・焼戻しの熱処理を実施した。なお、表2中の均
熱温度欄の( )内は、仕上圧延後、一旦常温まで冷却
し、焼入れ炉に装入して昇温均熱した温度を示す。In Comparative Examples of Test Nos. 11 to 16, finish rolling consisting of stretching and constant diameter processing was performed outside the range of the present invention as shown in Table 2, and the outer diameter was 240 mm and the wall thickness was 8 mm. A 3030 mm seamless steel tube was made. And each obtained seamless steel pipe,
Immediately without cooling, as shown in Table 2, immediately after reheating and holding outside the range of the present invention, heat treatment of quenching and tempering was performed. Furthermore, in the conventional examples of Test Nos. 17 to 20, finish rolling consisting of stretching and constant diameter processing was performed under the conditions shown in Table 2 to produce a seamless steel pipe having an outer diameter of 240 mm and a wall thickness of 8 to 30 mm. did. Each of the obtained seamless steel pipes was cooled to room temperature, charged in a quenching furnace, heated to the conditions shown in Table 2, and then subjected to a water-cooled quenching and tempering heat treatment. The temperature in the parentheses in the soaking temperature column in Table 2 indicates the temperature after finishing rolling, once cooling to room temperature, charging into a quenching furnace and raising the temperature and soaking.
【0036】得られた各継目無鋼管の評価は、機械的特性を
JIS Z2201の金属材料引張試験片に規定の12C号試験片を
用い、JIS Z2241に規定の金属材料引張試験方法に準じ
て引張試験をn=26実施し、平均値と標準偏差を求めた。
また、靭性は、JIS Z2202の金属材料衝撃試験片に規定
の5mm幅のサブサイズのVノッチ試験片を用い、JISZ2242
に規定の金属材料衝撃試験方法に準じてシャルピー衝撃
試験を3回実施し、-40℃での吸収エネルギー(J)を測定
した。偏平試験は、試験管片を2枚の平板間に挟み、肉
厚の5倍まで圧縮時の管の壁のきず割れの状態を調査
し、割れなしを○、微割れを△、割れを×で評価した。
その結果を表3に示す。The evaluation of each seamless steel pipe obtained was performed by
Using a No. 12C test piece specified as a metal material tensile test piece according to JIS Z2201, n = 26 tensile tests were performed according to a metal material tensile test method specified according to JIS Z2241, and an average value and a standard deviation were determined.
In addition, the toughness was determined using a 5 mm wide sub-size V-notch specimen as specified in JIS Z2202 metal material impact specimen.
The Charpy impact test was performed three times according to the metal material impact test method specified in, and the absorbed energy (J) at -40 ° C was measured. In the flatness test, a test tube piece is sandwiched between two flat plates, and the state of cracks in the tube wall when compressed to 5 times the wall thickness is examined. ○ indicates no cracks, △ indicates fine cracks, and × indicates cracks. Was evaluated.
The results are shown in Table 3.
【0037】[0037]
【表1】 【table 1】
【0038】[0038]
【表2】 [Table 2]
【0039】[0039]
【表3】 [Table 3]
【0040】表2、表3に示すように、試験No.1〜10の本発明
例では、機械的特性、吸収エネルギー、偏平試験ともに
試験No.17〜20の従来例とほぼ同等の性能を示してい
る。これに対し、試験No.11〜16の比較例では、本発明
の条件範囲を満足していないため、試験No.17〜20の従
来例の性能を確保できていない。As shown in Tables 2 and 3, in the examples of the present invention in Test Nos. 1 to 10, the mechanical properties, the absorbed energy, and the flatness test were almost the same as the conventional examples in Test Nos. 17 to 20. Is shown. On the other hand, the comparative examples of Test Nos. 11 to 16 do not satisfy the condition range of the present invention, so that the performance of the conventional examples of Test Nos. 17 to 20 cannot be secured.
【0041】[0041]
【発明の効果】本発明の機械構造用Cr-Mo系継目無鋼管
の製造方法は、Cr-Mo系ビレットを加熱して穿孔圧延し
たのち、延伸加工と定径加工からなる仕上圧延するに際
し、仕上温度900℃以上の条件で、断面減少率40%以上で
仕上げて大きな加工歪を与える。さらに、仕上圧延後、
冷却することなく、直ちに900〜1000℃の温度域に均熱
し、焼入れ処理をオンラインで行う。その後、所定強度
となるように所定温度に保持し、焼戻し処理を行うこと
により、オンラインでの加工熱処理であっても、従来の
オフライン熱処理したものと同等の性能を確保できる。
したがって、従来法に比較し、製造工程の簡素化、製管
能率の向上と省エネルギーを達成でき、安価に靭性に優
れた機械構造用Cr-Mo系継目無鋼管を製造することがで
きる。The method for producing a Cr-Mo seamless steel pipe for machine structure according to the present invention is characterized in that the Cr-Mo billet is heated, pierced and rolled, and then subjected to finish rolling comprising stretching and sizing. Finishing with a cross-section reduction rate of 40% or more under conditions of a finishing temperature of 900 ° C or more gives a large processing strain. Furthermore, after finish rolling,
Without cooling, it is immediately soaked in the temperature range of 900-1000 ° C, and quenching is performed online. Thereafter, by maintaining the temperature at a predetermined temperature so as to have a predetermined strength and performing a tempering process, the same performance as that of the conventional off-line heat treatment can be ensured even in the case of online thermal processing.
Therefore, as compared with the conventional method, it is possible to simplify the manufacturing process, improve the pipe production efficiency and save energy, and to manufacture a Cr-Mo seamless steel pipe for a machine structure excellent in toughness at low cost.
───────────────────────────────────────────────────── フロントページの続き Fターム(参考) 4K032 AA05 AA11 AA12 AA14 AA16 AA19 AA21 AA22 AA23 AA27 AA29 AA31 AA35 AA36 BA03 CC04 CD06 CE02 ──────────────────────────────────────────────────続 き Continued on the front page F term (reference) 4K032 AA05 AA11 AA12 AA14 AA16 AA19 AA21 AA22 AA23 AA27 AA29 AA31 AA35 AA36 BA03 CC04 CD06 CE02
Claims (2)
2.0%、P:0.020%以下、S:0.010%以下、Cr:0.2〜1.5%、M
o:0.1〜0.5%、Ti:0.005〜0.020%、V:0.01〜0.10%、N:0.
006%以下を含有し、残部がFeおよび不可避的不純物から
なるビレットを加熱し、穿孔圧延したのち、延伸加工と
定径加工からなる仕上圧延を、断面減少率40%以上で、
かつ仕上温度900℃以上で行い、冷却することなく直ち
に900〜1000℃の温度に均熱し、焼入れ・焼戻し熱処理
を連続してオンラインで行うことを特徴とする機械構造
用Cr-Mo系継目無鋼管の製造方法。(Claim 1) C: 0.10 to 0.25%, Si: 1.0% or less, Mn: 0.2 to
2.0%, P: 0.020% or less, S: 0.010% or less, Cr: 0.2-1.5%, M
o: 0.1-0.5%, Ti: 0.005-0.020%, V: 0.01-0.10%, N: 0.
Containing 006% or less, the remainder is heated billet consisting of Fe and unavoidable impurities, after piercing and rolling, finish rolling consisting of stretching and constant diameter processing, with a cross-sectional reduction rate of 40% or more,
And Cr-Mo seamless steel pipe for machine structure characterized by performing at a finishing temperature of 900 ° C or higher, immediately equalizing the temperature to 900 to 1000 ° C without cooling, and continuously performing quenching and tempering heat treatment online. Manufacturing method.
2.0%、P:0.020%以下、S:0.010%以下、Cr:0.2〜1.5%、M
o:0.1〜0.5%、Ti:0.005〜0.020%、V:0.01〜0.10%、N:0.
006%以下を含み、かつNi:1.0%以下、Cu:0.5%以下、Nb:
0.01%以下のうちの1種または2種以上を含有し、残部がF
eおよび不可避的不純物からなるビレットを加熱し、穿
孔圧延したのち、延伸加工と定径加工からなる仕上圧延
を、断面減少率40%以上で、かつ仕上温度900℃以上で行
い、冷却することなく直ちに900〜1000℃の温度に均熱
し、焼入れ・焼戻し熱処理を連続してオンラインで行う
ことを特徴とする機械構造用Cr-Mo系継目無鋼管の製造
方法。2.C: 0.10 to 0.25%, Si: 1.0% or less, Mn: 0.2 to
2.0%, P: 0.020% or less, S: 0.010% or less, Cr: 0.2-1.5%, M
o: 0.1-0.5%, Ti: 0.005-0.020%, V: 0.01-0.10%, N: 0.
006% or less, and Ni: 1.0% or less, Cu: 0.5% or less, Nb:
Contains one or more of 0.01% or less, with the balance being F
e and heating the billet consisting of unavoidable impurities, after piercing and rolling, finish rolling consisting of stretching and constant diameter processing, at a cross-section reduction rate of 40% or more, and at a finishing temperature of 900 ° C or more, without cooling A method for producing a Cr-Mo series seamless steel pipe for machine structure, wherein the pipe is immediately soaked to a temperature of 900 to 1000 ° C and quenching and tempering heat treatment is continuously performed online.
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Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP10293875A JP2000119749A (en) | 1998-10-15 | 1998-10-15 | Method of manufacturing Cr-Mo seamless steel pipe for machine structure |
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JP (1) | JP2000119749A (en) |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2006176840A (en) * | 2004-12-22 | 2006-07-06 | Sumitomo Metal Ind Ltd | Billet manufacturing method |
JP2007196237A (en) * | 2006-01-24 | 2007-08-09 | Sumitomo Metal Ind Ltd | Manufacturing method of seamless steel pipe for machine structural parts |
US7601231B2 (en) | 2002-05-27 | 2009-10-13 | Nippon Steel Corporation | High-strength steel pipe excellent in low temperature toughness and toughness at weld heat-affected zone |
WO2010061882A1 (en) * | 2008-11-26 | 2010-06-03 | 住友金属工業株式会社 | Seamless steel pipe and method for manufacturing same |
JP2010189765A (en) * | 2010-03-29 | 2010-09-02 | Sumitomo Metal Ind Ltd | Method for manufacturing steel billet |
CN110184542A (en) * | 2019-06-19 | 2019-08-30 | 中国石油天然气集团有限公司 | A kind of performance seamlessization is continuously managed and its manufacturing method |
CN116121652A (en) * | 2023-02-20 | 2023-05-16 | 长沙超金刚机械制造有限公司 | Low-carbon high-strength alloy material and preparation method thereof |
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Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
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US7601231B2 (en) | 2002-05-27 | 2009-10-13 | Nippon Steel Corporation | High-strength steel pipe excellent in low temperature toughness and toughness at weld heat-affected zone |
JP2006176840A (en) * | 2004-12-22 | 2006-07-06 | Sumitomo Metal Ind Ltd | Billet manufacturing method |
JP4513551B2 (en) * | 2004-12-22 | 2010-07-28 | 住友金属工業株式会社 | Billet manufacturing method |
JP2007196237A (en) * | 2006-01-24 | 2007-08-09 | Sumitomo Metal Ind Ltd | Manufacturing method of seamless steel pipe for machine structural parts |
WO2010061882A1 (en) * | 2008-11-26 | 2010-06-03 | 住友金属工業株式会社 | Seamless steel pipe and method for manufacturing same |
JP4475440B1 (en) * | 2008-11-26 | 2010-06-09 | 住友金属工業株式会社 | Seamless steel pipe and manufacturing method thereof |
US8317946B2 (en) | 2008-11-26 | 2012-11-27 | Sumitomo Metal Industries, Ltd. | Seamless steel pipe and method for manufacturing the same |
JP2010189765A (en) * | 2010-03-29 | 2010-09-02 | Sumitomo Metal Ind Ltd | Method for manufacturing steel billet |
CN110184542A (en) * | 2019-06-19 | 2019-08-30 | 中国石油天然气集团有限公司 | A kind of performance seamlessization is continuously managed and its manufacturing method |
CN116121652A (en) * | 2023-02-20 | 2023-05-16 | 长沙超金刚机械制造有限公司 | Low-carbon high-strength alloy material and preparation method thereof |
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